JP2686599B2 - Manufacturing method of shaft parts - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION The present invention provides a good material flow to the tip of a shaft when forming a head having a relatively large diameter with respect to the diameter of the shaft of the shaft. The present invention relates to a method for manufacturing a shaft-shaped part that is molded while being given.

[0002]

2. Description of the Related Art Generally, a rod-shaped component having a body portion having a predetermined size and a shaft portion having a diameter smaller than that of the body portion, and having a head portion having a diameter relatively larger than the shaft diameter at the tip of the shaft portion. In the case of manufacturing a rod-shaped part having a shaft-shaped body that is relatively thin relative to the diameter of the head or head, the head is press-formed into a material that has been cut into a predetermined size in advance, and as shown in FIG. A cutter 150 is used to form a shaft portion 104 having a diameter smaller than the diameter of the head portion 106 between the head portion 106 and the body portion 102, and the tip is cut by the cutter 150 until a predetermined shaft portion diameter is obtained. Manufactures shaft-shaped parts with a head.

When manufacturing a shaft-shaped component in this way,
Cutting work is required in addition to the forging work, which increases the number of working processes and complicates the process, resulting in a long working time. In addition, the cutting process for forming the shaft portion requires a worker to repeatedly perform the cutting process for one piece when a large amount of such a part is manufactured, resulting in a long manufacturing time and mass production. Has problems such as being unsuitable.

For this reason, at present, there has been attempted a method in which all machining of a shaft-shaped part having a head portion having a relatively larger diameter than the shaft portion is carried out by forging. This is shown in FIG. 7, and the first and second molds 110 and 120 for forming the body portion 102 and the shaft portion 104 of the shaft-shaped component 101 are split molds which can be respectively divided. The guide hole 111 and the support six 121 are set in advance so as to have the external dimensions of the body portion 102 of the shaft-shaped part 101, and the guide hole 111 and
And the punch 140 vertically on the center line of the support hole 121.
And the receiving mold 130 are arranged. As a result, the shaft-shaped component 101, which has been cut into a predetermined size and formed with the body portion 102 and the shaft portion 104, is supported by the receiving mold 130 and put into the split mold, and the punch 140 applies a pressing force to the shaft-shaped component 101. The component 101 is designed to be pressed.

[0005]

However, when a rod-shaped part having a relatively large head shape at the tip of the shaft is manufactured by such a forging forming method, the pressing force of the punch becomes large, so that the forging forming is performed. The machine itself needed to grow larger. In addition, if the mold used for this is an integral type, it is necessary to make this mold a split mold because the parts that have been press molded will not come off from the mold. As shown in FIG. 6, in the material of the shaft, burrs appear on the surface of the component in a streak pattern, and the bulging phenomenon occurs in the upper and lower parts of the shaft-shaped component, so that the component as a product with high dimensional accuracy can be obtained. Absent. In addition, in order to finish it as a product, there is a problem that the burr needs to be removed in the next step.

A first object of the present invention is to solve the above problems and to obtain a highly accurate shaft-shaped component with a simple structure, and a second object is to provide a shaft-shaped component at the time of rotary forging. It is to facilitate the molding of parts and to improve the flow of material to the outer peripheral edge of the lower surface of the head.

[0007]

SUMMARY OF THE INVENTION A first object of the present invention is to:
In a method of manufacturing a shaft-shaped component 1 in which a head 6 having a relatively larger diameter than this is press-molded at the tip of the shaft-shaped component 4, the shaft-shaped component 1
A first mold 10 having a guide hole 11 for guiding the first mold 10 is arranged, a receiving mold 30 for supporting the lower end of the shaft-shaped component 1 is inserted below the guide hole 11 of the first mold 10, and the first mold 10 is further provided.
Provide the shaft 4 with the same diameter as the shaft 4 on the upper part of the mold 10.
Has a supporting hole 21 for fixing , and provides a second mold 20 divided along the center line of the supporting hole 21, and
The center line B is inclined by a predetermined angle α with respect to the center extension line A above the same center extension line A of the first and second molds 10, 20 and the receiving die 30, and the center extension line is After the stem 40 that descends while swinging and rotating around the intersection C with A is arranged and the tip of the shaft portion 4 of the shaft-shaped component 1 is rotationally press-formed , the second mold 20 is attached to both sides of the shaft portion 4. Back to axis
This is achieved by providing a method of manufacturing a shaft- shaped component that enables the removal of the profiled component 1 .

A second object of the present invention is the shaft portion 4 of the shaft-shaped component.
This is achieved by forming a taper 5 at the tip of the and then rotationally forging this.

[0009]

The shaft-shaped component 1 having the body portion 2 and the shaft portion 4 is inserted into the guide hole 11 of the first die 10 and the shaft-shaped component 1 is placed on the receiving die 30 which is in a predetermined position in advance. The shaft portion 4 having the taper 5 formed thereon is placed upside down. After this, the second mold 2 provided on the first mold 10 and serving as a split mold
The shaft portion 4 is supported in the support hole 21 of 0. After this, the stem 40 is lowered from the upper end to the tip of the shaft portion 4 protruding from the second mold 20 while swinging and rotating from above. As a result, the tip of the shaft portion 4 is processed while gradually deforming to form the desired head portion 6. on the other hand,
In the taper 5, the material flows smoothly and spreads, so that the effective flat surface of the lower surface 7 of the head is surely formed near the outer peripheral edge. During this work, the thrust of the stem 40 is applied to the receiving mold 30, but the thrust of the stem 40 is dispersed from the tip of the shaft portion 4 of the shaft-shaped component 1 in the outer peripheral direction by the swinging and rotating stem 40. The body portion 2 of the shaft-shaped component 1 is not deformed to cause body bulging.

In this way, when the head 6 is plastically worked and formed into a predetermined shape, the stem 40 stops rotating and starts rising. Then, the second mold 20 is subsequently divided into two parts, a head 6 having a relatively large diameter is obtained with respect to the shaft part 4, the shaft-shaped part 1 can be taken out, and the molding operation is completed. .

[0011]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to FIGS. 1 and 2, 10 is a guide hole 1
The guide hole 11 is formed to be slightly larger than the diameter of the body portion 2 of the rod-shaped component 1. The guide hole 11 has a positioning base 31 having a stepped tip.
The receiving die 30 having the above-mentioned shape is inserted therein, and the positioning base 31 having the stepped shape can be inserted into the stepped hole 3 formed in the end step of the body portion 2 of the rod-shaped component 1 in the previous step. In this embodiment, the positioning base 31 is formed on the receiving die 30, but depending on the shaft-shaped component 1, the positioning base 31 may have a flat shape instead of a stepped shape.

A second die 20 having a support hole 21 on the same center line as the guide hole 11 of the first die 10 is provided on the upper surface of the first die 10, and the second die 20 is provided. Is a split mold that is divided in two at the center line of the support hole 21. The support hole 21 of the second mold 20 is formed to have a diameter slightly larger than that of the shaft portion 4 having a diameter smaller than that of the body portion 2 of the rod-shaped component 1. Furthermore, above the second mold 20, the first,
Stem 40 whose tip is located on the center extension line A of the guide hole 11, the support hole 21, and the receiving die 30 of the second molds 10 and 20.
The stem 40 is arranged so as to be inclined around a center line B intersecting with the center extension line A at a predetermined angle α. The stem 40 is swingable around the intersection C between the center extension line A and the center line B of the stem 40 while being tilted by a predetermined angle α, and is vertically movable. At the tip of the stem 40, a molding surface 41 that matches the shape of the head portion 6 formed on the shaft portion 4 of the rod-shaped component 1 is formed.

For this reason, in the previous step, a shaft portion 4 having a smaller diameter than the body portion 2 is formed in advance at the tip of the body portion 2 in a predetermined length, and a taper 5 is formed at the tip of the shaft portion 4, and the body portion 2 is also formed. Forming a rod-shaped part 1 having a stepped hole 3 at the other end thereof. Usually, the taper 5 is preferably around 50 degrees, and can be sufficiently molded even at around 30 to 60 degrees. By forming such a taper 5 on the shaft portion 4, the taper 5 is not formed. Compared with the above, no burr is formed on the outer peripheral edge of the head after molding, and as shown in FIG. 3, the material flow on the lower surface 7 of the head is good.

Thereafter, as shown in FIG. 1, the first die 10
When the body 2 is inserted into the housing and the receiving die 30 is located at a predetermined position so that the rod-shaped component 1 is placed with the shaft 4 protruding from the first die 10, the guide hole of the first die 10 is inserted. 1
The rod-shaped component 1 is loosely inserted into 1. At this time, the shaft portion 4 is the first
The shaft portion 4 projects from the upper end of the mold 10, and is supported by being sandwiched by the support holes 21 of the split mold-shaped second mold 20. The shaft portion 4 projects further upward than the height of the second mold 20, and the head portion 6 is formed by this projection amount. That is, the shaft portion 4
When the length of the set by the thickness of the second die 20 DOO
In fact, this second mold 20 forms an angle between the head 6 and the shaft 4.
The shape is also regulated .

On the other hand, in this way, the rod-shaped component 1 is
When held by the second molds 10 and 20, the receiving die 30 and the stem 40, which is disposed above the shaft portion 4 on the center extension line A of the guide hole 11 and swingably rotates, receives the start signal and rotates. While descending. As a result, the molding surface 41 at the tip of the stem 40 continues to rotate while pressing the tip of the shaft portion 4, the shaft portion 4 starts to deform from the tip, and descends to the position immediately before contacting the second mold 20. Since the process is continued, the predetermined head 6 is formed.

Thus, as shown in FIG. 3, the head 6
When the angle between the shaft portion 4 and the shaft portion 4 is formed into a precise and sharp shape to form the head portion 6 having a predetermined shape, the stem 40 rises, and the second mold 20 moves to both sides of the shaft portion 4, respectively. Since it moves backward, the rod-shaped part 1 having the head 6 can be taken out from the first mold 10.

FIG. 4 shows another embodiment of the shaft-shaped component 1 manufactured according to the present invention. When the head portions 6a having two different diameters are formed, the head portion 6b having a small diameter is formed in advance. The above-mentioned dedicated component 1 is molded by a conventional forging process, and thereafter, a stem 40 having a shape of the molding surface 41 at the tip adapted to this embodiment is used. By forming by the dynamic rotation lowering operation, the shaft-shaped component 1 having the head portions 6a and 6b having different diameters can be obtained without causing the shaft portion 4 to bulge.

[0018]

As is apparent from the embodiments described above, the present invention provides a method of manufacturing a shaft-shaped component 1 in which a head 6 having a relatively larger diameter is press-formed at the tip of the shaft 4,
First mold 1 having a guide hole 11 for guiding the shaft-shaped component 1
0 is arranged, and the receiving die 30 for supporting the lower end of the shaft-shaped component 1 is inserted below the guide hole 11 of the first die 10, and further,
The diameter of the shaft portion 4 is the same as that of the shaft portion 4 above the first mold 10.
Has a support hole 21 for setting
The second mold 20 divided along the center line 1 is provided, and the center extension line A is located above the same center extension line A of the first and second molds 10, 20 and the receiving mold 30. With respect to the center line B inclined by a predetermined angle α, a stem 40 that descends while swinging and rotating around the intersection C of the center extension line A is arranged so that the tip end of the shaft portion 4 of the shaft-shaped component 1 is disposed. After the rotary press forming , the second mold 20 is retracted to both sides of the shaft portion 4.
It is a method of manufacturing a shaft-shaped component that enables the shaft-shaped component 1 to be taken out .

Therefore, even when a rod-shaped part having a relatively large head shape is manufactured, the pressing force of the stem is relatively small, so that the machine itself required for the press forming becomes small. In addition, since a split mold is used for the mold , it is easy to take out the rod-shaped part that has the head and the shaft part
The length can also be set with this mold. Besides, between the shaft and the head
The corners between them can also be formed correctly with this mold, and burrs do not appear in streaks on the shaft and body of the rod-shaped part. Moreover,
It is possible to obtain a component having a high degree of accuracy in combination with other components without causing a body bulging phenomenon in the upper and lower portions of the shaft-shaped component. Further, since the tip end of the shaft portion 4 of the shaft-shaped component 1 for forming the head portion 6 is formed with the taper 5, the tip end of the shaft portion can be smoothly deformed when the head portion is formed. The effective plane of the lower surface can be surely obtained up to near the outer peripheral edge of the head, and the peculiar effect such as the beautiful molding surface of the head can be obtained.

[Brief description of the drawings]

FIG. 1 is a sectional front view of an essential part showing the concept of manufacturing a rod-shaped part according to the present invention.

FIG. 2 is a perspective view of first and second molds.

FIG. 3 is a cross-sectional front view of a main part showing an embodiment of a rod-shaped component manufactured according to the present invention.

FIG. 4 is a front view showing another embodiment of the rod-shaped component manufactured according to the present invention.

FIG. 5 is a front view showing the concept of a conventional example of the present invention.

FIG. 6 is a cross-sectional front view of essential parts showing the concept of another conventional example of the present invention.

FIG. 7 is a cross-sectional front view of essential parts showing the relationship between the die and the stem used in FIG.

[Explanation of symbols]

 DESCRIPTION OF SYMBOLS 1 Bar-shaped part 2 Body part 3 Stepped hole 4 Shaft part 5 Taper 6 Head part 6a, 6b Head part 7 Lower surface 10 1st metal mold 11 Guide hole 20 2nd metal mold 21 Support hole 30 Receiving mold 31 Positioning stand 40 Stem 41 Forming surface A Center extension line B Center line C Intersection

Claims (2)

(57) [Claims] 1. A method of manufacturing a shaft-shaped component 1 in which a head 6 having a relatively larger diameter than the shaft-shaped component 4 is press-molded at the tip of a shaft portion 4, and a first mold having a guide hole 11 for guiding the shaft-shaped component 1. 10 is arranged, a receiving die 30 that supports the lower end of the shaft-shaped component 1 is inserted below the guide hole 11 of the first die 10, and the same as the shaft portion 4 is provided above the first die 10. Diameter by shaft
4 has a supporting hole 21 for setting the length of 4 and is provided with a second mold 20 divided along the center line of the supporting hole 21, and further, the first and second molds 10, 20 and the receiving mold 30. Above the same center extension line A of this center extension line A
With respect to the center line B is inclined by a predetermined angle α,
After the central extension line A and the intersection C of the shaft-like component 1 the stem 40 is arranged which descends while swinging rotate about the shaft portion 4 leading end of the rotating forging molding, the second mold 20 axis Both sides of part 4
A method for manufacturing a shaft-shaped component, characterized in that the shaft- shaped component 1 can be removed by retracting the shaft-shaped component 1 . 2. The method for manufacturing a shaft-shaped component according to claim 1, wherein the shaft-shaped component has a taper 5 formed at a tip of a shaft portion 4.