JP2627605B2 - Vinylidene fluoride resin laminated film with process paper and process for producing the same - Google Patents
Vinylidene fluoride resin laminated film with process paper and process for producing the sameInfo
- Publication number
- JP2627605B2 JP2627605B2 JP13137593A JP13137593A JP2627605B2 JP 2627605 B2 JP2627605 B2 JP 2627605B2 JP 13137593 A JP13137593 A JP 13137593A JP 13137593 A JP13137593 A JP 13137593A JP 2627605 B2 JP2627605 B2 JP 2627605B2
- Authority
- JP
- Japan
- Prior art keywords
- vinylidene fluoride
- resin layer
- film
- ethylene
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920005989 resin Polymers 0.000 title claims description 174
- 239000011347 resin Substances 0.000 title claims description 174
- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 title claims description 97
- 238000000034 method Methods 0.000 title claims description 86
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims description 51
- 239000005977 Ethylene Substances 0.000 claims description 51
- 239000000853 adhesive Substances 0.000 claims description 24
- 230000001070 adhesive effect Effects 0.000 claims description 24
- 239000000758 substrate Substances 0.000 claims description 16
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 239000000155 melt Substances 0.000 claims description 4
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 claims 1
- 239000010410 layer Substances 0.000 description 129
- 239000010408 film Substances 0.000 description 120
- 239000002585 base Substances 0.000 description 33
- 239000000463 material Substances 0.000 description 17
- 238000005498 polishing Methods 0.000 description 12
- 238000003475 lamination Methods 0.000 description 11
- 238000010030 laminating Methods 0.000 description 8
- -1 polyethylene Polymers 0.000 description 8
- 229920013716 polyethylene resin Polymers 0.000 description 7
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 6
- 239000011229 interlayer Substances 0.000 description 6
- 239000004698 Polyethylene Substances 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 229920001684 low density polyethylene Polymers 0.000 description 5
- 239000004702 low-density polyethylene Substances 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 230000001681 protective effect Effects 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229920000092 linear low density polyethylene Polymers 0.000 description 4
- 239000004707 linear low-density polyethylene Substances 0.000 description 4
- 229920001179 medium density polyethylene Polymers 0.000 description 4
- 239000004701 medium-density polyethylene Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 229920001519 homopolymer Polymers 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 229920002050 silicone resin Polymers 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000003746 surface roughness Effects 0.000 description 3
- 230000037303 wrinkles Effects 0.000 description 3
- MIZLGWKEZAPEFJ-UHFFFAOYSA-N 1,1,2-trifluoroethene Chemical group FC=C(F)F MIZLGWKEZAPEFJ-UHFFFAOYSA-N 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 229920010346 Very Low Density Polyethylene (VLDPE) Polymers 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- HCDGVLDPFQMKDK-UHFFFAOYSA-N hexafluoropropylene Chemical group FC(F)=C(F)C(F)(F)F HCDGVLDPFQMKDK-UHFFFAOYSA-N 0.000 description 2
- 229920001903 high density polyethylene Polymers 0.000 description 2
- 239000004700 high-density polyethylene Substances 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- CHDVXKLFZBWKEN-UHFFFAOYSA-N C=C.F.F.F.Cl Chemical compound C=C.F.F.F.Cl CHDVXKLFZBWKEN-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 239000004651 Radiation Curable Silicone Substances 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- UUAGAQFQZIEFAH-UHFFFAOYSA-N chlorotrifluoroethylene Chemical group FC(F)=C(F)Cl UUAGAQFQZIEFAH-UHFFFAOYSA-N 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 239000012787 coverlay film Substances 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 229920001038 ethylene copolymer Polymers 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- RZXDTJIXPSCHCI-UHFFFAOYSA-N hexa-1,5-diene-2,5-diol Chemical class OC(=C)CCC(O)=C RZXDTJIXPSCHCI-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229920000554 ionomer Polymers 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 150000002734 metacrylic acid derivatives Chemical class 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920002620 polyvinyl fluoride Polymers 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は工程紙付きフッ化ビニリ
デン系樹脂積層フィルム状物に関する。さらに詳しく
は、耐候性や耐汚染性を必要とする内照式看板又は展示
装置の表示板もしくは展示板(パネル)、シート、テー
プ、壁等にフッ化ビニリデン系樹脂を含むオーバーレイ
フィルムをラミネートする際の作業性を改善した工程紙
付きフッ化ビニリデン系樹脂積層フィルム状物に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a vinylidene fluoride resin laminated film with process paper. More specifically, an overlay film containing a vinylidene fluoride resin is laminated on an internally illuminated signboard or a display panel or a display panel (panel), a sheet, a tape, a wall, or the like of an internally illuminated signboard or an exhibition device that requires weather resistance and stain resistance. The present invention relates to a vinylidene fluoride-based resin laminated film with process paper, which has improved workability at the time.
【0002】[0002]
【従来の技術】パネル、シート、テープ、壁等に耐候
性、耐汚染性、耐薬品性を付与する方法として、それら
の前面に薄く透明で耐候性に富む保護フィルムとしての
オーバーレイフィルムを貼付ける(ラミネートする)方
法が簡便であり、また一般的である。2. Description of the Related Art As a method for imparting weather resistance, stain resistance, and chemical resistance to panels, sheets, tapes, walls, and the like, an overlay film as a thin, transparent, weather-resistant protective film is attached to the front surface thereof. (Laminating) method is simple and general.
【0003】前記保護対象基材にオーバーレイフィルム
をラミネートする作業としては、連続的に行うロール方
式と、ラミネート工程を一回ずつ行うバッチ方式の2種
類がある。両方式は保護基材の種類、保護基材の表面状
態、例えば保護基材上にプリントされているもの、ある
いは保護基材の形状等により使い分けられている。後者
は内照式看板等のプリントされた基材へラミネートする
場合等に採用され、通常熱転写方式(アプリケーター)
が使用される。その手順は一般にシート、パネル等の保
護対象基材にオーバーレイフィルムを載せ、熱転写機内
を減圧にし、保護対象基材とオーバーレイフィルムの間
の空気を抜き加熱し、保護対象基材表面に融着させる方
式である。There are two types of operations for laminating the overlay film on the substrate to be protected, a continuous roll type and a batch type lamination process. Both types are properly used depending on the type of the protective substrate, the surface state of the protective substrate, for example, the one printed on the protective substrate, the shape of the protective substrate, and the like. The latter is adopted when laminating on printed substrates such as internally illuminated signboards, etc., and is usually a thermal transfer method (applicator)
Is used. The procedure is generally such that the overlay film is placed on a substrate to be protected such as a sheet, a panel, etc., the pressure in the thermal transfer machine is reduced, the air between the substrate to be protected and the overlay film is released, heated, and fused to the surface of the substrate to be protected. It is a method.
【0004】オーバーレイフィルムとしてはフッ素系樹
脂、特にフッ化ビニリデン系樹脂やフッ化ビニル樹脂が
多用されている。しかし、オーバーレイフィルムにはそ
のラミネート作業性の点で種々の改善すべき課題があ
る。例えばオーバーレイフィルムは薄いことが望まれる
結果、ラミネートの際にシワや弛み(タルミ)が生じ易
いこと、加熱融着によるフィルムの収縮等による変形が
生じ易いこと、多様な形状および大きさの保護対象に能
率よく、正しい位置でラミネートする必要があること等
が挙げられる。As the overlay film, a fluorine resin, particularly a vinylidene fluoride resin or a vinyl fluoride resin, is frequently used. However, the overlay film has various problems to be improved in terms of laminating workability. For example, it is desired that the overlay film is thin, so that wrinkles and sagging (tarumi) are likely to occur during lamination, deformation is likely to occur due to shrinkage of the film due to heat fusion, and various shapes and sizes of the protection target are to be protected. It is necessary to laminate at the correct position with high efficiency.
【0005】ところで前記の課題を解決した工程紙付き
フッ化ビニル樹脂フィルムが知られている。そのフィル
ム構成は紙基材層の表面にポリエチレン層を、紙基材層
のセルロース繊維模様が残る程度に少量分散的に含浸さ
せ、その上にポリフッ化ビニル樹脂フィルムが積層され
ている。これによりラミネート後に容易に工程紙をフッ
化ビニル樹脂フィルムから剥離できる程度の、適度な強
度で両者を接着させる(仮着)ことができ、ラミネート
する前においては、オーバーレイフィルムの剛性を高め
たものである。しかし、このようなセルロース繊維の模
様が残る工程紙をオーバーレイフィルムに用いると、オ
ーバーレイフィルムに前記模様が転写され、好ましくな
い場合がある。[0005] By the way, a vinyl fluoride resin film with process paper which solves the above-mentioned problem is known. The film configuration is such that a polyethylene layer is impregnated with a polyethylene layer on the surface of the paper base layer in a small amount so that the cellulose fiber pattern of the paper base layer remains, and a polyvinyl fluoride resin film is laminated thereon. As a result, the two can be adhered (temporarily attached) with an appropriate strength such that the process paper can be easily peeled from the vinyl fluoride resin film after lamination, and the rigidity of the overlay film is increased before lamination. It is. However, when a process paper having such a cellulose fiber pattern is used for an overlay film, the pattern is transferred to the overlay film, which may be undesirable.
【0006】前記の工程紙付きフッ化ビニル樹脂フィル
ムのほかにも、類似積層フィルムとして下記の諸種のも
のが提案されている。特開昭58−220735号公報
にはラミネート化粧板製造用の離型フィルムが開示さ
れ、その内訳は平滑度の高い紙基材層と、艶消しキャレ
ンダー加工表面を有する離型合成樹脂層と、該樹脂層表
面に塗布した着色インキ層および該インキ層表面にコー
ティングした低圧メラミン層からなるラミネート化粧板
製造用離型フィルムである。この離型フィルムの意図は
表面の艶消し光沢、透明感および意匠性を向上させたラ
ミネート化粧板を製造する離型用フィルムを提供するこ
とにあるとされている。特に経済性および作業性におい
て生産ラインに馴染まない傾向のある熱圧着型化粧板の
中でも木目等のパターンを用いた場合にも透明性および
意匠性が著しく劣り易い低圧メラミン艶消し化粧板の改
良を意図しているとされている。しかし、上記の公報に
は本発明の解決課題である多種多様な大きさおよび形状
の保護対象に、透明性および耐候性に富むオーバーレイ
フィルムを貼付けるという困難な目的に使用し得る積層
フィルムを提供することは全く意図されていない。[0006] In addition to the above-mentioned vinyl fluoride resin film with process paper, the following various kinds of similar laminated films have been proposed. JP-A-58-220735 discloses a release film for manufacturing a laminated decorative board, which comprises a paper base layer having high smoothness and a release synthetic resin layer having a matte calendered surface. And a release film for producing a decorative laminate comprising a colored ink layer applied to the surface of the resin layer and a low-pressure melamine layer coated on the surface of the ink layer. It is said that the purpose of the release film is to provide a release film for producing a decorative laminate having improved matte gloss, transparency and design on the surface. In particular, the improvement of low-pressure melamine matte veneer, which tends to be inferior in transparency and design, even when using patterns such as wood grain among thermocompression-bonded veneers that tend not to fit into the production line in terms of economy and workability. It is intended. However, the above publication provides a laminated film that can be used for the difficult purpose of attaching an overlay film having high transparency and weather resistance to various sizes and shapes to be protected, which is a problem to be solved by the present invention. It is not intended to do anything.
【0007】特開昭60−258280号公報には、両
面加工紙の表面に放射線硬化型シリコーン樹脂層が積層
された剥離紙が開示され、該両面加工紙は紙基体の両面
に特定値の水蒸気透過率および特定値の紙中水分含有率
を備えた被膜が積層され、その効果は吸湿時の寸法安定
性を改良した点にあるとされている。この効果を発現さ
せた原因はシリコーン樹脂層の材質を放射線硬化型のも
のに変えたことにあり、その結果として硬化樹脂層に硬
化に伴うピンホールの発生を極めて低く抑えることに成
功したことが記載されている。しかし、この文献には本
発明の解決課題は全く示唆されていない。Japanese Unexamined Patent Publication (Kokai) No. 60-258280 discloses a release paper in which a radiation-curable silicone resin layer is laminated on the surface of a double-sided processed paper. Coatings having a transmittance and a specific moisture content in paper are laminated, and the effect is said to be that dimensional stability during moisture absorption is improved. The cause of this effect was that the material of the silicone resin layer was changed to a radiation-curable type, and as a result, the generation of pinholes due to the curing of the cured resin layer was extremely low. Have been described. However, this document does not suggest any problem to be solved by the present invention.
【0008】特開平1−319579号公報には、「カ
バーレイフィルム」の名称で耐熱性絶縁フィルムと離型
紙とからなる積層体であって、特定範囲の相対湿度にお
いて両者の寸法変化率間の関係が数式で規定されている
ものについて、製法が開示されている。この絶縁フィル
ムはBステージの耐熱性接着剤付きのものである。その
効果はカールの発生を殆ど完全に防止することにあると
されている。しかし、この文献には本発明の解決課題に
ついての言及は無く、その解決手段の開示も示唆も無
い。Japanese Patent Application Laid-Open No. 1-319579 discloses a laminate comprising a heat-resistant insulating film and release paper under the name of “cover lay film”. A production method is disclosed for a relation defined by a mathematical formula. This insulating film has a B-stage heat-resistant adhesive. The effect is said to be to completely prevent the occurrence of curl. However, this document does not mention the problem to be solved by the present invention, nor does it disclose or suggest any solution.
【0009】特開平4−1043号公報には、剥離紙の
製造方法が開示されている。該剥離紙を製造するにはエ
チレン系樹脂層を樹脂温度200〜300℃で押出して
溶融薄膜とし、これを特定処理した紙基材に圧着ラミネ
ートした後にエチレン系樹脂層上に熱硬化型シリコーン
系剥離剤を塗布したものを加熱硬化させることが開示さ
れている。その解決課題はエチレン系樹脂層にピンホー
ルが発生することを抑制することにあって、その為には
該樹脂の押出温度の上限が重要であることが実施例と比
較例との対比で示されている。 しかし、本発明の解決
課題については全く言及されず、その解決手段を示唆す
るものも無い。Japanese Patent Application Laid-Open No. 4-1043 discloses a method for producing release paper. In order to manufacture the release paper, an ethylene-based resin layer is extruded at a resin temperature of 200 to 300 ° C. to form a molten thin film. It is disclosed that a material coated with a release agent is cured by heating. The problem to be solved is to suppress the occurrence of pinholes in the ethylene-based resin layer. For that purpose, it is shown by comparison between Examples and Comparative Examples that the upper limit of the extrusion temperature of the resin is important. Have been. However, there is no mention of the problem to be solved of the present invention, and there is no suggestion of the solution.
【0010】[0010]
【発明が解決しようとする課題】上記のようなオーバー
レイフィルムに関する課題は、前記従来技術にも見られ
るように工程紙を仮着させることにより解決されてい
た。しかし、耐候性や耐汚染性の優れたフッ化ビニリデ
ン系樹脂は非粘着性又は非接着性ため、粘着剤を使用し
ないで工程紙を仮着させることは容易ではない。前記工
程紙付きフッ化ビニル樹脂フィルムもこの仮着性を改善
したものと考えられるが、前記のように工程紙の表面模
様がオーバーレイフィルムへ転写してしまうという新た
な問題点が生じている。従って耐候性、耐汚染性および
耐薬品性に優れたフッ化ビニリデン系樹脂フィルムをオ
ーバーレイフィルムとして用いる際し、工程紙の表面模
様がオーバーレイフィルムに転写されず、オーバーレイ
フィルムの表面模様が保護され、しかも工程紙とフッ化
ビニリデン系樹脂フィルムが仮着状態にある工程紙付き
オーバーレイフィルムが望まれる。The above-mentioned problems relating to the overlay film have been solved by temporarily adhering process paper as seen in the prior art. However, since vinylidene fluoride resin having excellent weather resistance and stain resistance is non-adhesive or non-adhesive, it is not easy to temporarily adhere process paper without using an adhesive. Although it is considered that the vinyl fluoride resin film with the process paper also improves the temporary adhesion, a new problem arises in that the surface pattern of the process paper is transferred to the overlay film as described above. Therefore, when using a vinylidene fluoride resin film excellent in weather resistance, stain resistance and chemical resistance as an overlay film, the surface pattern of the process paper is not transferred to the overlay film, and the surface pattern of the overlay film is protected, Moreover, an overlay film with a process paper in which the process paper and the vinylidene fluoride resin film are temporarily attached is desired.
【0011】[0011]
【課題を解決するための手段】本発明者等は上述のオー
バーレイフィルムのラミネート時の問題点、さらには従
来から知られている工程紙付きオーバーレイフィルムの
諸問題を解消するため種々検討した結果、特定条件で製
造された特定構成を有する工程紙付きフッ化ビニリデン
系樹脂積層フィルム状物が前記問題点を解決できるとの
知見を得て、本発明を完成させることが出来た。The present inventors have conducted various studies to solve the above-mentioned problems at the time of laminating an overlay film and various problems of a conventionally known overlay film with process paper. The inventors have found that a vinylidene fluoride-based resin laminated film with process paper having a specific configuration manufactured under specific conditions can solve the above problems, and completed the present invention.
【0012】すなわち本発明は、紙基材層(A)とエチ
レン系樹脂層(B)とからなる工程紙(X)のエチレン
系樹脂層(B)側に、前記エチレン系樹脂層(B)とフ
ッ化ビニリデン系樹脂層(C)とが接するようにフッ化
ビニリデン系樹脂層(C)含有フィルム(Y)が積層さ
れた積層フィルム状物であって、エチレン系樹脂層
(B)の厚さ(TB)、エチレン系樹脂層(B)と接す
るフッ化ビニリデン系樹脂層(C)の表面の平均粗さ
(RC)およびエチレン系樹脂層(B)と接する紙基材
層(A)の表面の平均粗さ(RA)の間にRC+RA+5
≦TB≦RC+RA+100(単位は全項ともμm)の関
係が成立することを特徴とする工程紙付きフッ化ビニリ
デン系樹脂積層フィルム状物に関する。That is, the present invention relates to a process paper (X) comprising a paper base layer (A) and an ethylene-based resin layer (B), the ethylene-based resin layer (B) being provided on the ethylene-based resin layer (B) side. And a vinylidene fluoride-based resin layer (C) -containing film (Y) laminated so that the vinylidene fluoride-based resin layer (C) is in contact with the vinylidene fluoride-based resin layer (C). (TB), the average roughness (RC) of the surface of the vinylidene fluoride resin layer (C) in contact with the ethylene resin layer (B), and the paper base layer (A) in contact with the ethylene resin layer (B). RC + RA + 5 between the average surface roughness (RA)
The present invention relates to a vinylidene fluoride-based resin laminated film with process paper, wherein a relationship of ≦ TB ≦ RC + RA + 100 (all units are μm) is satisfied.
【0013】本発明の前記工程紙付きフッ化ビニリデン
系樹脂積層フィルム状物において、エチレン系樹脂層
(B)とフッ化ビニリデン系樹脂層(C)の接着強度
(S1)が0.1〜3g/mmであり、紙基材層(A)
とエチレン系樹脂層(B)の接着強度(S2)が(S1)
の1.5倍以上であることが好ましく、またエチレン系
樹脂(B)のメルトインデックス{MI(190℃,
2.16kg,JIS6760)}が1〜20g/10
分の範囲にあることが好ましい。[0013] In the vinylidene fluoride resin laminated film with process paper of the present invention, the adhesive strength (S 1 ) of the ethylene resin layer (B) and the vinylidene fluoride resin layer (C) is 0.1 to 0.1. 3 g / mm, paper base layer (A)
Strength (S 2 ) between the resin and the ethylene resin layer (B) is (S 1 )
Of the ethylene resin (B) and a melt index ΔMI (190 ° C.,
2.16 kg, JIS6760) 1 to 20 g / 10
Minutes.
【0014】さらに本発明は、紙基材とフッ化ビニリデ
ン系樹脂層(C)含有フィルム(Y)とを、剪断速度1
20sec-1における粘度が500〜2500ポイズの
範囲になるように樹脂温度を調節した溶融エチレン系樹
脂で接着させることを特徴とする前記工程紙付きフッ化
ビニリデン系樹脂積層フィルム状物の製法に関する。Further, the present invention relates to a method in which a paper base and a film (Y) containing a vinylidene fluoride resin layer (C) are sheared at a shear rate of 1%.
The present invention relates to a process for producing a vinylidene fluoride resin laminated film with process paper, characterized in that the film is adhered with a molten ethylene resin whose resin temperature is adjusted so that the viscosity at 20 sec -1 is in the range of 500 to 2500 poise.
【0015】本発明で提供される工程紙付きフッ化ビニ
リデン系樹脂積層フィルム状物は、オーバーレイフィル
ムとして貯蔵、運搬およびラミネートの際には工程紙が
剥離せず、フッ化ビニリデン系樹脂層含有フィルム
(Y)に剛性、すなわち形状保持性を付与すると共に、
保護対象にラミネートする際にはオーバーレイフィルム
の熱収縮を防止し、ラミネート後には必要に応じて工程
紙を均一にしかも容易にフッ化ビニリデン系樹脂層含有
フィルム(Y)から剥離できる程度の適度な層間接着強
度(仮着)で接着されている。なお、本発明の工程紙付
きフッ化ビニリデン系樹脂積層フィルム状物において、
「フィルム状物」とは、フィルムからシートに亙る形状
を包括する概念を示す。The vinylidene fluoride resin laminated film with process paper provided by the present invention is a film containing a vinylidene fluoride resin layer containing a vinylidene fluoride resin layer without the process paper peeling during storage, transportation and lamination as an overlay film. (Y) is given rigidity, that is, shape retention,
When laminating on the object to be protected, the heat shrinkage of the overlay film is prevented, and after lamination, if necessary, the process paper can be uniformly and easily peeled off from the vinylidene fluoride resin layer-containing film (Y). Bonded with interlayer bonding strength (temporary attachment). In addition, in the vinylidene fluoride resin laminated film-like material with process paper of the present invention,
"Film-like object" refers to a concept encompassing a shape ranging from a film to a sheet.
【0016】本発明の工程紙の紙基材層(A)に用いら
れる紙基材としては、木材パルプを原料とする通常の紙
であって、その坪量50〜85g/m2、好ましくは6
0〜70g/m2の範囲のものである。The paper substrate used in the paper substrate layer (A) of the process paper of the present invention is a normal paper made from wood pulp, and its basis weight is 50 to 85 g / m 2 , preferably 6
It is in the range of 0 to 70 g / m 2 .
【0017】工程紙(X)を構成する(B)層としては
エチレン系樹脂が使用される。その理由としては、それ
が後記する製法によりフッ化ビニリデン系樹脂層(C)
に対して熱圧着され、仮着できる程度の適度な層間接着
強度を発現すると共に、その際に前記フッ化ビニリデン
系樹脂層(C)表面の状態や性状に影響を及ぼさないこ
と、およびその影響を残存させないことが挙げられる。
このようなエチレン系樹脂の好適例としては、メルトイ
ンデックス{MI(190℃,2.16kg,JIS6
760)}が1〜20g/10分の範囲にあるものが好
ましく、1〜12g/10分の範囲にあるものがさらに
好ましい。このメルトインデックス範囲は工程紙用紙基
材層(A)とフッ化ビニリデン系樹脂層(C)との間の
適度の層間接着性を実現する為、およびラミネート熱圧
着し、工程紙を剥離した後にフッ化ビニリデン系樹脂層
(C)含有フィルム(Y)表面に工程紙の表面模様の影
響を残さない為に選択される。As the layer (B) constituting the process paper (X), an ethylene resin is used. The reason for this is that the vinylidene fluoride resin layer (C)
Not only does not affect the state or properties of the surface of the vinylidene fluoride resin layer (C) at that time, and exhibits an appropriate interlayer adhesive strength that can be temporarily bonded. Is not allowed to remain.
Preferable examples of such an ethylene-based resin include a melt index ΔMI (190 ° C., 2.16 kg, JIS6
760) is preferably in the range of 1 to 20 g / 10 min, more preferably 1 to 12 g / 10 min. This melt index range is used to realize a proper interlayer adhesion between the process paper base material layer (A) and the vinylidene fluoride-based resin layer (C), and after laminating by thermocompression bonding and peeling the process paper. This is selected so as not to leave the influence of the surface pattern of the process paper on the surface of the film (Y) containing the vinylidene fluoride resin layer (C).
【0018】エチレン系樹脂の具体例としては、超低密
度ポリエチレン(VLDPE)、低密度ポリエチレン
(LDPE)、直鎖状低密度ポリエチレン(L−LDP
E)、中密度ポリエチレン(MDPE)、高密度ポリエ
チレン(HDPE)に加えて、エチレンとビニル系モノ
マー、例えばアクリル酸、メタクリル酸、アクリル酸エ
ステル、メタクリル酸エステル、酢酸ビニル等の1種以
上との共重合体、ポリエチレン主鎖にこれらのビニルモ
ノマーの1種以上がグラフトしたもの、エチレンとメタ
クリル酸との共重合体のアルカリ金属塩もしくはアルカ
リ土類金属塩であって通常アイオノマー類と称されるも
の、並びに上記の重合体類の2種以上の混合物(組成
物)等を挙げることができる。中でも、超低密度ポリエ
チレン(VLDPE)、低密度ポリエチレン(LDP
E)、直鎖状低密度ポリエチレン(L−LDPE)およ
び中密度ポリエチレン(MDPE)が好ましい。Specific examples of the ethylene resin include very low density polyethylene (VLDPE), low density polyethylene (LDPE), and linear low density polyethylene (L-LDP).
E), medium-density polyethylene (MDPE), high-density polyethylene (HDPE), as well as ethylene and one or more vinyl monomers such as acrylic acid, methacrylic acid, acrylate, methacrylate, and vinyl acetate. Copolymers, those in which one or more of these vinyl monomers are grafted on a polyethylene main chain, alkali metal salts or alkaline earth metal salts of a copolymer of ethylene and methacrylic acid, which are usually called ionomers And mixtures (compositions) of two or more of the above polymers. Among them, very low density polyethylene (VLDPE) and low density polyethylene (LDP)
E), linear low density polyethylene (L-LDPE) and medium density polyethylene (MDPE) are preferred.
【0019】フッ化ビニリデン系樹脂層(C)含有フィ
ルム(Y)を構成するフッ化ビニリデン系樹脂として
は、フッ化ビニリデンの単独重合体に限らずフッ化ビニ
リデン単位を樹脂の構成単位として70モル%以上含有
する共重合体も包含され、更に前記単独重合体や前記共
重合体の2種以上の混合物でも良い。フッ化ビニリデン
と共重合されるモノマーとしては、テトラフルオロエチ
レン(四フッ化エチレン)、トリフルオロエチレン(三
フッ化エチレン)、トリフルオロクロロエチレン(三フ
ッ化塩化エチレン)、ヘキサフルオロプロピレン(六フ
ッ化プロピレン)およびフッ化ビニル等のフルオロオレ
フィン系モノマーのほか、アクリル酸メチル、アクリル
酸エチル等のアクリル酸エステル類、メタクリル酸メチ
ル、メタクリル酸エチル等のメタクリル酸エステル類を
挙げることが出来る。The vinylidene fluoride resin constituting the film (Y) containing the vinylidene fluoride resin layer (C) is not limited to a homopolymer of vinylidene fluoride, but the vinylidene fluoride unit may be 70 mol. % Or more, and may be a homopolymer or a mixture of two or more of the above copolymers. Monomers copolymerized with vinylidene fluoride include tetrafluoroethylene (tetrafluoroethylene), trifluoroethylene (ethylene trifluoride), trifluorochloroethylene (ethylene trifluoride chloride) and hexafluoropropylene (hexafluoropropylene). Propylene) and fluoroolefin monomers such as vinyl fluoride, and acrylates such as methyl acrylate and ethyl acrylate, and methacrylates such as methyl methacrylate and ethyl methacrylate.
【0020】もちろん、本発明の効果を阻害しない範囲
で、上記のモノマーからなる単独重合体又は共重合体が
それらと相溶性を備えた他種の樹脂等と混合された組成
物も用い得る。前記相溶性を備えた樹脂としては、アク
リル酸エステル系樹脂、メタクリル酸エステル系樹脂、
シアノエチル化されたエチレンビニルアルコール共重合
体等を挙げることが出来る。中でも好ましいものとして
メタクリル酸メチル樹脂を挙げることができる。Of course, as long as the effects of the present invention are not impaired, a composition in which a homopolymer or a copolymer composed of the above-mentioned monomers is mixed with another kind of resin compatible with them may be used. As the resin having compatibility, acrylate resin, methacrylate resin,
Examples thereof include cyanoethylated ethylene vinyl alcohol copolymer. Among them, preferred is methyl methacrylate resin.
【0021】上記のエチレン系樹脂およびフッ化ビニリ
デン系樹脂には必要に応じて、酸化安定剤、熱安定剤、
紫外線吸収剤および耐候安定剤等の安定剤の1種以上、
滑剤、離型剤および可塑剤等の加工助剤の1種以上等を
添加することができる。The above-mentioned ethylene-based resin and vinylidene fluoride-based resin may optionally contain an oxidation stabilizer, a heat stabilizer,
One or more stabilizers such as an ultraviolet absorber and a weather stabilizer;
One or more processing aids such as lubricants, release agents and plasticizers can be added.
【0022】本発明の工程紙付きフッ化ビニリデン系樹
脂積層フィルム状物は、工程紙(X)のエチレン系樹脂
層(B)側に、前記エチレン系樹脂層(B)とフッ化ビ
ニリデン系樹脂層(C)とが接するようにフッ化ビニリ
デン系樹脂層(C)含有フィルム(Y)が積層されてい
る。フッ化ビニリデン系樹脂層(C)含有フィルム
(Y)としては、フッ化ビニリデン系樹脂単層フィルム
のほか、オーバーレイフィルムとして使用されたときフ
ッ化ビニリデン系樹脂層が最外層となるように2層フィ
ルム、3層フィルム等の多層フィルムが挙げられる。多
層フィルムの例としては、フッ化ビニリデン系樹脂層と
メタクリル酸エステル系樹脂層の2層フィルム、フッ化
ビニリデン系樹脂層とメタクリル酸エステル系樹脂層と
他の熱可塑性樹脂層、例えば塩化ビニル樹脂層がこの順
に積層された3層フィルム等を挙げることができる。フ
ッ化ビニリデン系樹脂層(C)含有フィルム(Y)とし
てこのような2層フィルムを用いるときは、例えば前記
メタクリル酸エステル系樹脂層が保護対象物と接するこ
ととなり、同様に3層フィルムを用いるときは、例えば
前記塩化ビニル樹脂層が保護対象物と接することとな
る。The laminated film of vinylidene fluoride resin with process paper of the present invention comprises the ethylene resin layer (B) and the vinylidene fluoride resin on the side of the ethylene resin layer (B) of the process paper (X). The vinylidene fluoride resin layer (C) -containing film (Y) is laminated so that the layer (C) is in contact with the layer (C). The vinylidene fluoride-based resin layer (C) -containing film (Y) may be a vinylidene fluoride-based resin single-layer film, or two layers such that the vinylidene fluoride-based resin layer is the outermost layer when used as an overlay film. And a multilayer film such as a three-layer film. Examples of the multilayer film include a two-layer film of a vinylidene fluoride resin layer and a methacrylate ester resin layer, a vinylidene fluoride resin layer, a methacrylate ester resin layer, and another thermoplastic resin layer, such as a vinyl chloride resin. Examples include a three-layer film in which layers are laminated in this order. When such a two-layer film is used as the vinylidene fluoride-based resin layer (C) -containing film (Y), for example, the methacrylic acid ester-based resin layer comes into contact with an object to be protected, and a three-layer film is similarly used. At this time, for example, the vinyl chloride resin layer comes into contact with the object to be protected.
【0023】本発明の工程紙付きフッ化ビニリデン系樹
脂積層フィルム状物を構成するフッ化ビニリデン系樹脂
層(C)含有フィルム(Y)の厚さについては特に制限
されないが、前記フィルム(Y)が低剛性である場合に
特に効果を発揮する本発明の特徴を活用する為には、前
記フィルム(Y)の厚さが2〜100μm、特には4〜
50μmにあるものが好適である。The thickness of the vinylidene fluoride-based resin layer (C) -containing film (Y) constituting the vinylidene fluoride-based resin laminated film with process paper of the present invention is not particularly limited. In order to utilize the feature of the present invention, which is particularly effective when the film has low rigidity, the thickness of the film (Y) is 2 to 100 μm, particularly 4 to 100 μm.
Those at 50 μm are preferred.
【0024】エチレン系樹脂層(B)の厚さに(TB)
ついては、工程紙の紙基材層表面の凹凸模様がフッ化ビ
ニリデン系樹脂層(C)含有フィルム(Y)に転写され
ないだけの厚さに加えて、フッ化ビニリデン系樹脂層
(C)含有フィルム(Y)の表面に設けられた形状又は
模様等が損なわれない程度の厚さが必要である。このた
めエチレン系樹脂層(B)の厚さTBの範囲は、式RC+
RA+5≦TB≦RC+RA+100(単位は全項ともμ
m)の関係が成立するものであることが要請される。こ
こで、RCはエチレン系樹脂層(B)と接するフッ化ビ
ニリデン系樹脂層(C)の表面の平均粗さであり、RA
はエチレン系樹脂層(B)と接する紙基材層(A)の表
面の平均粗さをそれぞれ表わす。「表面の平均粗さ」は
中心線平均粗さRaを指す。なお、紙基材層(A)中に
含浸されたエチレン系樹脂の深さ(厚さ)は上記のTB
には含まない。エチレン系樹脂層(B)の厚さTBが上
式の左項「RC+RA+5」(μm)を下回る場合には、
紙基材層(A)表面の凹凸がフッ化ビニリデン系樹脂層
(C)含有フィルム(Y)表面に転写され易い。他方、
エチレン系樹脂層(B)の厚さが上式の右項「RC+RA
+100」(μm)を上回る場合には、技術的意義も経
済的意義も失われる。換言すれば、工程紙の役割である
積層体に剛性を付与する機能は既に紙基材層(A)で達
成されているので、エチレン系樹脂層(B)の厚さ増大
で補強する必要は全く無い。The thickness of the ethylene resin layer (B) is (TB)
More specifically, in addition to the thickness that does not allow the unevenness pattern on the paper base layer surface of the process paper to be transferred to the vinylidene fluoride resin layer (C) -containing film (Y), the vinylidene fluoride resin layer (C) -containing film It is necessary to have a thickness that does not impair the shape or pattern provided on the surface of (Y). Therefore, the range of the thickness TB of the ethylene-based resin layer (B) is determined by the formula RC +
RA + 5≤TB≤RC + RA + 100 (unit is μ for all terms)
It is required that the relationship of m) is established. Here, RC is the average roughness of the surface of the vinylidene fluoride resin layer (C) in contact with the ethylene resin layer (B), and RA
Represents the average roughness of the surface of the paper base material layer (A) in contact with the ethylene-based resin layer (B). "Average surface roughness" refers to the center line average roughness Ra. The depth (thickness) of the ethylene resin impregnated in the paper base material layer (A) is determined by the above TB
Not included. When the thickness TB of the ethylene-based resin layer (B) is smaller than the left term “RC + RA + 5” (μm) in the above equation,
The irregularities on the surface of the paper substrate layer (A) are easily transferred to the surface of the film (Y) containing the vinylidene fluoride resin layer (C). On the other hand,
When the thickness of the ethylene-based resin layer (B) is the right term of the above formula, "RC + RA
If it exceeds +100 ”(μm), both the technical significance and the economic significance are lost. In other words, since the function of imparting rigidity to the laminate, which is the role of the process paper, has already been achieved by the paper base layer (A), it is not necessary to reinforce it by increasing the thickness of the ethylene-based resin layer (B). Not at all.
【0025】本発明の工程紙付きフッ化ビニリデン系樹
脂積層フィルム状物を用いて、保護対象物へオーバーレ
イフィルムとしてフッ化ビニリデン系樹脂層(C)含有
フィルム(Y)をラミネートする際には、工程紙(X)
とフッ化ビニリデン系樹脂層(C)含有フィルム(Y)
が剥離せずに良好な作業性を示し、ラミネート後にはフ
ッ化ビニリデン系樹脂層(C)含有フィルム(Y)から
工程紙(X)を容易に剥離できることが重要である。エ
チレン系樹脂層(B)とフッ化ビニリデン系樹脂層
(C)の接着強度(S1)を0.5〜3g/mmの範囲
に設定することによって、前記要請を満たすことができ
る。工程紙付きフッ化ビニリデン系樹脂積層フィルム状
物を保護対象に貼付けた後に、工程紙だけをフッ化ビニ
リデン系樹脂層(C)含有フィルム(Y)から剥し得る
ようにする為の他方の条件としては、工程紙(X)を形
成する紙基材層(A)とエチレン系樹脂層(B)の接着
強度(S2)を上記の接着強度S1に対して1.5倍以
上、好ましくは2倍以上に設定することである。これに
より保護対象物にラミネートされたフッ化ビニリデン系
樹脂層(C)含有フィルム(Y)から工程紙全体を容易
に剥離出来ることとなる。When laminating a vinylidene fluoride-based resin layer (C) -containing film (Y) as an overlay film on an object to be protected using the vinylidene fluoride-based resin-laminated film-like product with the process paper of the present invention, Process paper (X)
And vinylidene fluoride resin layer (C) containing film (Y)
However, it is important that the process paper (X) can be easily peeled from the film (Y) containing the vinylidene fluoride-based resin layer (C) after lamination, showing good workability without peeling. The above requirement can be satisfied by setting the adhesive strength (S 1 ) between the ethylene-based resin layer (B) and the vinylidene fluoride-based resin layer (C) in the range of 0.5 to 3 g / mm. As another condition for allowing only the process paper to be peeled off from the vinylidene fluoride-based resin layer (C) -containing film (Y) after the vinylidene fluoride resin laminated film with the process paper is adhered to the object to be protected. The adhesive strength (S 2 ) between the paper base layer (A) and the ethylene-based resin layer (B) forming the process paper (X) is at least 1.5 times the above adhesive strength S 1 , preferably This is to set it to twice or more. This makes it possible to easily peel the entire process paper from the vinylidene fluoride resin layer (C) -containing film (Y) laminated on the object to be protected.
【0026】上記の層間接着強度(S2)は、後記の製
法により紙基材層(A)に溶融エチレン系樹脂を含浸さ
せる方法によって達成されるが、適当な接着剤等を介在
させる方法も採用することができる。溶融エチレン系樹
脂を紙基材層に含浸させる方法では、通常含浸深さは紙
基材層(A)の表面から約3〜30μmとすることによ
り、層間接着強度(S2)が充分に所期の水準に達す
る。上記の層間接着強度(S2)を実現する手段として
接着剤を用いる場合には、例えばシリコーン樹脂接着
剤、ブチルゴム系接着剤もしくはスチレン−ブタジエン
ブロック共重合体等の感圧接着剤、例えば低分子量ポリ
エチレンもしくはエチレン共重合体樹脂等のホットメル
ト接着剤等を挙げることができる。The above-mentioned interlayer adhesive strength (S 2 ) is achieved by a method of impregnating the paper base material layer (A) with a molten ethylene resin by the following production method, but a method of interposing an appropriate adhesive or the like is also possible. Can be adopted. In the method of impregnating the paper base material layer with the molten ethylene-based resin, the impregnation depth is usually about 3 to 30 μm from the surface of the paper base material layer (A), so that the interlayer adhesion strength (S 2 ) is sufficient. Reach the level of the period. When an adhesive is used as a means for realizing the above-mentioned interlayer adhesive strength (S 2 ), for example, a pressure-sensitive adhesive such as a silicone resin adhesive, a butyl rubber-based adhesive or a styrene-butadiene block copolymer, for example, a low molecular weight adhesive Hot melt adhesives such as polyethylene or ethylene copolymer resin can be used.
【0027】本発明の工程紙付きフッ化ビニリデン系樹
脂積層フィルム状物の層構成の一例を図1を参照しなが
ら説明する。図1において、1は紙基材層であって、そ
の片側(図では上面)にエチレン系樹脂層2が紙基材層
1中にある程度含浸された状態で積層されて工程紙3が
形成されている。含浸された部分4を介して紙基材層1
に接着されたエチレン系樹脂層2の上側には、フッ化ビ
ニリデン系樹脂層含有フィルム5が積層されて本発明の
工程紙付きフッ化ビニリデン系樹脂積層フィルム状物と
なる。後記の製法により含浸部の深さが紙基材層1の表
面から約3〜20μmに達していれば、前記のようにエ
チレン系樹脂層2と紙基材層1の接着強度(S2)はエ
チレン系樹脂2とフッ化ビニリデン系樹脂層含有フィル
ム5の接着強度(S1)の1.5倍以上となり、工程紙
として作業性の改善には充分である。An example of the layer structure of the vinylidene fluoride resin laminated film with process paper of the present invention will be described with reference to FIG. In FIG. 1, reference numeral 1 denotes a paper base layer, on one side of which (an upper surface in the figure) an ethylene-based resin layer 2 is laminated in a state in which the paper base layer 1 is impregnated to some extent in the paper base layer 1 to form a process paper 3. ing. Paper base layer 1 via impregnated part 4
The vinylidene fluoride-based resin layer-containing film 5 is laminated on the upper side of the ethylene-based resin layer 2 adhered to the above, to form a vinylidene fluoride-based resin laminated film with process paper of the present invention. If the depth of the impregnated portion has reached about 3 to 20 μm from the surface of the paper base material layer 1 according to the production method described later, the adhesive strength (S 2 ) between the ethylene-based resin layer 2 and the paper base material layer 1 as described above. Is 1.5 times or more the adhesive strength (S 1 ) between the ethylene-based resin 2 and the vinylidene fluoride-based resin layer-containing film 5, which is sufficient for improving workability as process paper.
【0028】図2には本発明の工程紙付きフッ化ビニリ
デン系樹脂積層フィルム状物の製造工程の概略が記載さ
れている。なお、図2は3層同時積層を行なう場合であ
って、工程紙(X)は独立には形成されていない。図2
において、図の左側から工程紙(X)用紙基材22が矢
印の方向へ送り込まれる。工程紙用紙基材22の下面が
支持ロール12に支えられてその右側に位置するシリコ
ンゴム製の圧着ロール14に沿って、圧着ロール14の
右側に接するポリシングロール16との間に流入する。
工程紙用紙基材22の上面はロール12から圧着ロール
14への間においてコロナ放電処理されてもよい。図2
の右上方からフッ化ビニリデン系樹脂層(C)含有フィ
ルム(Y)24が同様に圧着ロール14とポリシングロ
ール16との間へ供給される。紙基材22とフィルム2
4が圧着ロール14およびポリシングロール16に巻き
込まれ圧着される前に、両者の間に両ロール上方に設け
られたTダイ20から溶融エチレン系樹脂26が供給さ
れる。圧着ロール14とポリシングロール16との間で
形成された3層積層体はポリシングロール16に沿って
右側へ移行し、ポリシングロール16の右上に位置する
転向ロール18に沿って転向して右方向へ引き出され本
発明の工程紙付きフッ化ビニリデン系樹脂積層フィルム
状物28が製造される。なお前記のようにフッ化ビニリ
デン系樹脂層(C)含有フィルム(Y)がフッ化ビニリ
デン系樹脂層(C)とメタクリル酸系樹脂層等との積層
体である場合には、フッ化ビニリデン系樹脂層面をTダ
イ側に向けて供給する。FIG. 2 shows an outline of a process for producing a laminated film of vinylidene fluoride resin with process paper according to the present invention. FIG. 2 shows a case where three layers are simultaneously laminated, and the process paper (X) is not formed independently. FIG.
, The process paper (X) paper substrate 22 is fed in the direction of the arrow from the left side of the figure. The lower surface of the process paper base material 22 is supported by the support rolls 12 and flows along the pressure roller 14 made of silicon rubber located on the right side thereof between the polishing roll 16 and the right side of the pressure roller 14.
The upper surface of the process paper base material 22 may be subjected to corona discharge treatment between the roll 12 and the pressure roll 14. FIG.
, A vinylidene fluoride-based resin layer (C) -containing film (Y) 24 is similarly supplied between the pressure roll 14 and the polishing roll 16. Paper substrate 22 and film 2
Before the roll 4 is rolled into the pressing roll 14 and the polishing roll 16 and pressed, a molten ethylene-based resin 26 is supplied from a T-die 20 provided between the two rolls. The three-layer laminate formed between the pressure roll 14 and the polishing roll 16 moves rightward along the polishing roll 16, turns along a turning roll 18 located on the upper right side of the polishing roll 16, and turns rightward. The vinylidene fluoride resin laminated film 28 with process paper of the present invention is drawn out and manufactured. When the film (Y) containing the vinylidene fluoride-based resin layer (C) is a laminate of the vinylidene fluoride-based resin layer (C) and the methacrylic acid-based resin layer as described above, the vinylidene fluoride-based resin layer (C) is used. The resin layer surface is supplied toward the T-die.
【0029】本発明の工程紙付きフッ化ビニリデン系樹
脂積層フィルム状物を上記により製造する場合には、紙
基材層(A)とフッ化ビニリデン系樹脂層(C)含有フ
ィルム(Y)との間に供給されるエチレン系樹脂の樹脂
温度を、剪断速度120sec-1における粘度が500
〜2500ポイズの範囲になるように調節することが好
ましい。粘度が500ポイズ以上とすることによりエチ
レン系樹脂層(B)の厚さが均一となり、得られる工程
紙付きフッ化ビニリデン系樹脂積層フィルム状物の表面
状態が良好となる。また粘度が2500ポイズ以下とす
ることにより、紙基材層(A)にエチレン系樹脂が含浸
しやすく、前記接着強度(S1)と(S2)の好ましい関
係が容易に達成される。エチレン系樹脂の押出量は、工
程紙付きフッ化ビニリデン系樹脂積層フィルム状物にお
ける前述のエチレン系樹脂層厚範囲を満たすように調整
すればよい。圧着ロール14およびポリシングロール1
6の表面温度は5〜150℃、好ましくは15〜80℃
に設定する。In the case where the vinylidene fluoride resin laminated film with paper sheet of the present invention is produced as described above, the paper base layer (A) and the vinylidene fluoride resin layer (C) -containing film (Y) are used. The resin temperature of the ethylene-based resin supplied during the above is adjusted to a viscosity at a shear rate of 120 sec -1 of 500.
It is preferable to adjust so as to be in a range of 22,500 poise. When the viscosity is 500 poise or more, the thickness of the ethylene resin layer (B) becomes uniform, and the surface state of the obtained vinylidene fluoride resin laminated film with process paper becomes good. When the viscosity is 2500 poises or less, the paper base layer (A) is easily impregnated with the ethylene resin, and the preferable relationship between the adhesive strength (S 1 ) and (S 2 ) is easily achieved. The extrusion amount of the ethylene-based resin may be adjusted so as to satisfy the above-mentioned thickness range of the ethylene-based resin layer in the vinylidene fluoride-based resin laminated film with process paper. Crimping roll 14 and polishing roll 1
6 has a surface temperature of 5 to 150 ° C, preferably 15 to 80 ° C.
Set to.
【0030】[0030]
【実施例】以下に本発明を実施例に基づいて具体的に説
明するが、本発明の範囲はこれに限定されるものではな
い。EXAMPLES The present invention will be specifically described below with reference to examples, but the scope of the present invention is not limited thereto.
【0031】(実施例1)紙基材として坪量65g/m
2(温度20℃,相対湿度65%,厚さ93μm,ポリ
エチレン樹脂と接着する面の「表面の平均粗さ」は1.
89μm)のものを用い、オーバーレイフィルムとなる
フッ化ビニリデン系樹脂層含有フィルム(Y)としては
フッ化ビニリデン樹脂フィルム(呉羽化学工業株式会社
製「KFCフィルム」(登録商標):フッ化ビニリデン
樹脂層とポリメタクリル酸メチル樹脂層からなる積層フ
ィルム,ポリエチレン樹脂と接着する面の「表面の平均
粗さ」は0.006μm)を用いた。なお、「表面の平
均粗さ」は、東京精密(株)製「表面粗さ・輪郭形状測
定機サーフコム554A」により測定した中心線平均粗
さRa値である。(Example 1) As a paper base material, a basis weight of 65 g / m
2 (Temperature 20 ° C., relative humidity 65%, thickness 93 μm, average roughness of the surface to be bonded to polyethylene resin is 1.
89 μm), and as a vinylidene fluoride resin layer-containing film (Y) to be an overlay film, a vinylidene fluoride resin film (“KFC film” (registered trademark) manufactured by Kureha Chemical Industry Co., Ltd.): a vinylidene fluoride resin layer And a laminated film composed of a polymethyl methacrylate resin layer and a “surface average roughness” of 0.006 μm on the surface to be bonded to the polyethylene resin. The “surface average roughness” is a center line average roughness Ra value measured by “Surface roughness / contour shape measuring device Surfcom 554A” manufactured by Tokyo Seimitsu Co., Ltd.
【0032】図2において、工程紙(X)用前記紙基材
を圧着ロール14(シリコンゴム製,直径300mm)
とポリシングロール16(直径1000mm)との間へ
搬送した。同時にオーバーレイフィルムとなる前記フッ
化ビニリデン樹脂フィルムを、フッ化ビニリデン樹脂層
が紙基材側に対向するように、両ロールの間へ導入し
た。ここで、圧着ロール14およびポリシングロール1
6の温度は温水を用いて15〜20℃に調整した。圧着
ロール14およびポリシングロール16の回転数はそれ
ぞれ106rpmおよび32rpmに設定し、両ロール
間の線圧は0.2kg/mmに調整した。In FIG. 2, the paper base for the process paper (X) is pressed with a pressure roll 14 (made of silicone rubber, diameter 300 mm).
And a polishing roll 16 (diameter 1000 mm). At the same time, the vinylidene fluoride resin film serving as an overlay film was introduced between the two rolls so that the vinylidene fluoride resin layer faced the paper substrate side. Here, the pressing roll 14 and the polishing roll 1
The temperature of No. 6 was adjusted to 15 to 20 ° C using hot water. The rotation speeds of the pressure roll 14 and the polishing roll 16 were set to 106 rpm and 32 rpm, respectively, and the linear pressure between both rolls was adjusted to 0.2 kg / mm.
【0033】工程紙(X)用紙基材とフッ化ビニリデン
樹脂フィルムとが圧着ロール14とポリシングロール1
6との間へ巻き込まれる直前に(B)層となる融解ポリ
エチレン樹脂(使用樹脂:LDPE,MI3.5g/1
0分)を図示しない120mmφ押出機から押出量13
0kg/hおよびラミネート時の溶融樹脂温度340℃
でTダイ20(リップ幅0.8mm,ダイ温度330
℃)を経由して押出し、ダイリップ下方250mmの位
置において工程紙(X)用紙基材とフッ化ビニリデン樹
脂フィルム(KFCフィルム)との間に導入した。Process paper (X) The paper base material and the vinylidene fluoride resin film are formed by the pressing roll 14 and the polishing roll 1.
6, a molten polyethylene resin (B) used as a layer immediately before being rolled into the resin (resin used: LDPE, MI 3.5 g / 1)
0 min) from a 120 mmφ extruder (not shown) with an extrusion rate of 13
0 kg / h and molten resin temperature at lamination 340 ° C
With T die 20 (lip width 0.8mm, die temperature 330
C.) and introduced between the paper base of the process paper (X) and the vinylidene fluoride resin film (KFC film) at a position 250 mm below the die lip.
【0034】形成された工程紙付きフッ化ビニリデン樹
脂積層フィルムを転向ロール18に沿わせながらライン
速度約100m/分で引き取った。その性状値は表−1
の通りであった。なお紙基材層へのポリエチレン樹脂の
含浸深さは、日立製作所製走査電子顕微鏡「S−80
0」により断面を観察し、写真撮影により求めた。また
表中の接着強度は、T型剥離試験(JIS K685
4)により求めたものである。The formed vinylidene fluoride resin laminated film with process paper was drawn off at a line speed of about 100 m / min while being directed along the turning roll 18. The property values are shown in Table 1.
It was as follows. The depth of impregnation of the paper base material layer with the polyethylene resin was measured using a scanning electron microscope “S-80” manufactured by Hitachi, Ltd.
The cross section was observed by "0" and determined by photography. The adhesive strength in the table is based on the T-peel test (JIS K685).
4).
【0035】上記で得られた工程紙付きフッ化ビニリデ
ン樹脂積層フィルムを用いて内照式の宣伝装置表示板
(58mm幅×100mm長)の表面に前記フィルムを
重ね合わせ、加熱温度130℃および押圧々力2kg/
cm2でラミネートした。ラミネート後工程紙を引き剥
したところ、全面均一にしかも迅速に除去され、現れた
フッ化ビニリデン系樹脂オーバーレイフィルムにはシワ
もタルミも見当たらなかった。Using the vinylidene fluoride resin laminated film with the process paper obtained above, the film is superimposed on the surface of an internally illuminated advertising device display panel (58 mm wide × 100 mm long), heated at 130 ° C. and pressed. 2kg /
Laminated in cm 2 . When the process paper was peeled off after the lamination, the entire surface was uniformly and quickly removed, and no wrinkles or blemishes were found in the vinylidene fluoride resin overlay film that appeared.
【0036】(実施例2〜3,比較例1〜4)融解ポリ
エチレン樹脂の溶融樹脂温度と押出量の製造条件を表−
1のように設定した他は実施例1と同じ方法により、工
程紙付きフッ化ビニリデン系樹脂フィルムを製造した。
各実施例および比較例におけるポリエチレン樹脂(LD
PE)のラミネート時の溶融樹脂温度、押出量および得
られた工程紙付きフッ化ビニリデン系樹脂フィルムの性
状を表−1に示す。(Examples 2 to 3 and Comparative Examples 1 to 4) The production conditions of the molten resin temperature and the extrusion amount of the molten polyethylene resin are shown in Table 1.
A vinylidene fluoride resin film with process paper was manufactured in the same manner as in Example 1 except that the setting was made as in Example 1.
The polyethylene resin (LD) in each of Examples and Comparative Examples
Table 1 shows the temperature of the molten resin at the time of lamination of PE), the amount of extrusion, and the properties of the obtained vinylidene fluoride resin film with process paper.
【0037】[0037]
【表1】 [Table 1]
【0038】[0038]
【発明の効果】本発明により提供される工程紙付きフッ
化ビニリデン系樹脂積層フィルム状物を用いれば、フッ
化ビニリデン系樹脂層含有オーバーレイフィルムに適度
の剛性を与えられ、また工程紙との適度な接着強度も確
保されているので、作業性良く保護対象にをラミネート
することができる。またラミネート後のオーバーレイフ
ィルムにはシワやタルミも減少させることができ、オー
バーレイフィルムとしての目的を十分達成することがで
きる。By using the vinylidene fluoride resin-laminated film with process paper provided by the present invention, the vinylidene fluoride resin layer-containing overlay film can be given an appropriate rigidity and can be suitably used with process paper. Since high adhesive strength is ensured, it is possible to laminate the object to be protected with good workability. In addition, wrinkles and bulges can be reduced in the overlay film after lamination, and the object as the overlay film can be sufficiently achieved.
【図1】本発明の工程紙付きフッ化ビニリデン系樹脂積
層フィルム状物の模式的断面図である。FIG. 1 is a schematic cross-sectional view of a vinylidene fluoride resin laminated film with process paper of the present invention.
【図2】本発明の工程紙付きフッ化ビニリデン系樹脂積
層フィルム状物の製造工程を表す模式的工程図である。FIG. 2 is a schematic process chart showing a manufacturing process of a vinylidene fluoride resin laminated film with process paper of the present invention.
1 紙基材層 2 エチレン系樹脂層 3 工程紙 5 フッ化ビニリデン系樹脂層含有フィルム 12 支持ロール 14 圧着ロール 16 ポリシングロール 18 転向ロール 20 Tダイ 22 工程紙用紙基材 24 フッ化ビニリデン系樹脂含有フィルム 26 溶融ポリエチレン系樹脂 28 工程紙付きフッ化ビニリデン系樹脂積層フィルム
状物Reference Signs List 1 paper base layer 2 ethylene resin layer 3 process paper 5 film containing vinylidene fluoride resin layer 12 support roll 14 pressure roll 16 polishing roll 18 turning roll 20 T die 22 process paper base material 24 containing vinylidene fluoride resin Film 26 Molten polyethylene resin 28 Vinylidene fluoride resin laminated film with process paper
Claims (4)
(B)とからなる工程紙(X)のエチレン系樹脂層
(B)側に、前記エチレン系樹脂層(B)とフッ化ビニ
リデン系樹脂層(C)とが接するようにフッ化ビニリデ
ン系樹脂層(C)含有フィルム(Y)が積層された積層
フィルム状物であって、エチレン系樹脂層(B)の厚さ
(TB)、エチレン系樹脂層(B)と接するフッ化ビニ
リデン系樹脂層(C)の表面の平均粗さ(RC)および
エチレン系樹脂層(B)と接する紙基材層(A)の表面
の平均粗さ(RA)の間にRC+RA+5≦TB≦RC+RA
+100(単位は全項ともμm)の関係が成立すること
を特徴とする工程紙付きフッ化ビニリデン系樹脂積層フ
ィルム状物。1. A process paper (X) comprising a paper base layer (A) and an ethylene-based resin layer (B), the ethylene-based resin layer (B) and the fluorinated A laminated film in which a vinylidene fluoride-based resin layer (C) -containing film (Y) is laminated so as to be in contact with the vinylidene-based resin layer (C), and the thickness (TB) of the ethylene-based resin layer (B) ), The average roughness (RC) of the surface of the vinylidene fluoride resin layer (C) in contact with the ethylene resin layer (B), and the average of the surface of the paper substrate layer (A) in contact with the ethylene resin layer (B). RC + RA + 5 ≦ TB ≦ RC + RA during roughness (RA)
A vinylidene fluoride-based resin laminated film with process paper, wherein a relationship of +100 (the unit is μm for all terms) is satisfied.
デン系樹脂層(C)の接着強度(S1)が0.1〜3g
/mmであり、紙基材層(A)とエチレン系樹脂層
(B)の接着強度(S2)が(S1)の1.5倍以上であ
ることを特徴とする請求項1に記載の工程紙付きフッ化
ビニリデン系樹脂積層フィルム状物。2. The adhesive strength (S 1 ) between the ethylene resin layer (B) and the vinylidene fluoride resin layer (C) is 0.1 to 3 g.
/ Mm, and the adhesive strength (S 2 ) between the paper base layer (A) and the ethylene-based resin layer (B) is 1.5 times or more of (S 1 ). Vinylidene fluoride resin laminated film with paper.
クス{MI(190℃,2.16kg)}が1〜20g
/10分の範囲である請求項1又は2に記載の工程紙付
きフッ化ビニリデン系樹脂積層フィルム状物。3. The ethylene resin (B) has a melt index {MI (190 ° C., 2.16 kg)} of 1 to 20 g.
The vinylidene fluoride resin laminated film with process paper according to claim 1 or 2, which is in a range of / 10 minutes.
(C)含有フィルム(Y)とを、剪断速度120sec
-1における粘度が500〜2500ポイズの範囲になる
ように樹脂温度を調節した溶融エチレン系樹脂で接着さ
せることを特徴とする請求項1ないし3のいずれかに記
載の工程紙付きフッ化ビニリデン系樹脂積層フィルム状
物の製法。4. A paper base and a vinylidene fluoride resin layer (C) -containing film (Y) are sheared at a shear rate of 120 sec.
4. A vinylidene fluoride system with process paper according to claim 1, wherein the adhesive is bonded with a molten ethylene resin whose resin temperature is adjusted so that the viscosity at -1 is in the range of 500 to 2500 poise. Manufacturing method of resin laminated film.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13137593A JP2627605B2 (en) | 1993-05-08 | 1993-05-08 | Vinylidene fluoride resin laminated film with process paper and process for producing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP13137593A JP2627605B2 (en) | 1993-05-08 | 1993-05-08 | Vinylidene fluoride resin laminated film with process paper and process for producing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH06316043A JPH06316043A (en) | 1994-11-15 |
JP2627605B2 true JP2627605B2 (en) | 1997-07-09 |
Family
ID=15056476
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP13137593A Expired - Fee Related JP2627605B2 (en) | 1993-05-08 | 1993-05-08 | Vinylidene fluoride resin laminated film with process paper and process for producing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2627605B2 (en) |
-
1993
- 1993-05-08 JP JP13137593A patent/JP2627605B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH06316043A (en) | 1994-11-15 |
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LAPS | Cancellation because of no payment of annual fees |