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JP2582395B2 - Flame retardant composition - Google Patents

Flame retardant composition

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Publication number
JP2582395B2
JP2582395B2 JP63040049A JP4004988A JP2582395B2 JP 2582395 B2 JP2582395 B2 JP 2582395B2 JP 63040049 A JP63040049 A JP 63040049A JP 4004988 A JP4004988 A JP 4004988A JP 2582395 B2 JP2582395 B2 JP 2582395B2
Authority
JP
Japan
Prior art keywords
weight
parts
ethylene
copolymer
base resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP63040049A
Other languages
Japanese (ja)
Other versions
JPH01215841A (en
Inventor
清人 鈴木
正毅 長谷川
英夫 砂塚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fujikura Ltd
Original Assignee
Fujikura Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fujikura Ltd filed Critical Fujikura Ltd
Priority to JP63040049A priority Critical patent/JP2582395B2/en
Publication of JPH01215841A publication Critical patent/JPH01215841A/en
Application granted granted Critical
Publication of JP2582395B2 publication Critical patent/JP2582395B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Compositions Of Macromolecular Compounds (AREA)
  • Organic Insulating Materials (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 この発明は、電線等の絶縁被覆層として有用な難燃性
組成物に関し、特に、向上した耐外傷性と高い酸素指数
を有する耐熱シースに好適な難燃性組成物に関する。
Description: TECHNICAL FIELD The present invention relates to a flame-retardant composition useful as an insulating coating layer for electric wires and the like, and particularly to a heat-resistant sheath having improved trauma resistance and a high oxygen index. It relates to a suitable flame retardant composition.

〔従来の技術とその技術課題〕[Conventional technology and its technical issues]

従来、エチレン,メチルアクリレート及び不飽和有機
カルボン酸を重合して得られる三元共重合体を難燃化す
る手段として、水和アルミナやカーボンを混入すること
は広く知られている。しかし、それらの配合組成物が絶
縁被覆層として望ましい機械的強度、例えば、抗張力0.
8kg/mm2以上,伸び200%以上及びAショア硬度75以上を
維持するような水和アルミナやカーボンの配合系におい
ては、酸素指数(JIS K 7201による)は31が限界であっ
て、満足し得る難燃性と機械的強度を得ることは困難で
あった。また、難燃性を向上させるために水和アルミナ
を120重量部以上添加する場合には、難燃性の向上は得
られるが機械的強度が低下し、例えば常温引張力が0.2
〜0.6kg/mm2程度下がるので、機械的強度を低下させる
ことなく難燃性の向上を得ることは実質的に困難であっ
た。
Conventionally, it is widely known to mix hydrated alumina or carbon as a means for making a terpolymer obtained by polymerizing ethylene, methyl acrylate and an unsaturated organic carboxylic acid flame-retardant. However, the mechanical strength of these compounded compositions is desirable as an insulating coating layer, for example, a tensile strength of 0.
In a blended system of hydrated alumina and carbon that maintains 8 kg / mm 2 or more, elongation of 200% or more and A Shore hardness of 75 or more, the oxygen index (according to JIS K 7201) is 31 and is satisfactory. It was difficult to obtain the obtained flame retardancy and mechanical strength. When hydrated alumina is added in an amount of 120 parts by weight or more to improve the flame retardancy, the flame retardancy is improved but the mechanical strength is reduced.
Since it is reduced by about 0.6 kg / mm 2, it was substantially difficult to obtain an improvement in flame retardancy without lowering the mechanical strength.

また、水和マグネシウムで難燃化することも知られて
いるが、その添加は、通常、耐熱性を低下させ、成形物
を白化し易くするので、合成樹脂類の難燃化には使用し
難い。
It is also known that magnesium hydrate makes flame retardant, but its addition usually reduces heat resistance and makes molded products easier to whiten, so it is used for flame retardancy of synthetic resins. hard.

本発明者らは、このような実情において、特に上記三
元共重合体樹脂の特性を活かして、その樹脂の有する機
械的強度を実質的に損なうことなく難燃性を向上させる
方法に着目した。
In such circumstances, the present inventors have paid particular attention to a method for improving flame retardancy without substantially impairing the mechanical strength of the terpolymer resin by utilizing the characteristics of the terpolymer resin. .

従って、本発明の目的ないし課題は、ハロゲン原子を
含まない上記三元共重合体の優れた物理的強度を実質的
に低下させることなく、難燃性、耐外傷性を向上させた
実用的に望ましい電線被覆用の難燃性組成物を提供する
にある。
Accordingly, an object or object of the present invention is to improve the flame retardancy and trauma resistance of a practically improved ternary copolymer containing no halogen atom without substantially lowering the excellent physical strength. It is an object of the present invention to provide a desirable flame-retardant composition for covering electric wires.

〔課題を解決するための手段〕[Means for solving the problem]

本発明者らは、上記目的を達成すべく各種の配合材に
ついて多くの実験研究を重ねた結果、ベース樹脂とし
て、エチレン−メチルアクリレート−アクリル酸系三元
共重合体又はエチレン−エチルアクリレート共重合体又
はエチレン−酢酸ビニル共重合体との特定範囲割合のブ
レンド樹脂が極めて有効であることを見出した。
The present inventors have conducted many experimental studies on various compounding materials to achieve the above object, and as a result, as a base resin, an ethylene-methyl acrylate-acrylic acid-based terpolymer or ethylene-ethyl acrylate copolymer It has been found that a blended resin in a specific range with the combined or ethylene-vinyl acetate copolymer is extremely effective.

すなわち、本発明は、エチレン−メチルアクリレート
−アクリル酸系三元共重合体とエチレン−エチルアクリ
レート共重合体及びエチレン−酢酸ビニル共重合体から
選択される共重合体との20:1〜1:5の重量混合比率の重
合体類混合物ベース樹脂に、該ベース樹脂100重量部当
たり、金属水酸化物70〜150重量部,カーボン5〜50重
量部及びシリカ粉末1〜50重量部を配合して成る難燃性
組成物を提供するものである。
That is, the present invention is an ethylene-methyl acrylate-acrylic acid terpolymer and a copolymer selected from ethylene-ethyl acrylate copolymer and ethylene-vinyl acetate copolymer 20: 1 to 1: 5 to 50 parts by weight of a metal hydroxide, 5 to 50 parts by weight of carbon, and 1 to 50 parts by weight of silica powder were mixed with 100 parts by weight of the base resin in a polymer mixture base resin having a weight mixing ratio of 5. And a flame-retardant composition comprising:

本発明の組成物におけるベース樹脂は、重合性単量体
として、実質的にエチレン,メチルアクリレート及びア
クリル酸の単量体三成分を共重合して得らる三元共重合
体に、エチレン−エチルアクリレート共重合体(EEA)
及び/又はエチレン−酢酸ビニル共重合体(EVA)を混
合して成る重合体類混合物を包含する。
The base resin in the composition of the present invention is obtained by copolymerizing a terpolymer obtained by substantially copolymerizing three components of ethylene, methyl acrylate and acrylic acid as polymerizable monomers with ethylene- Ethyl acrylate copolymer (EEA)
And / or a mixture of polymers obtained by mixing an ethylene-vinyl acetate copolymer (EVA).

本発明の組成物のベース樹脂に用いられる上記エチレ
ン−メチルアクリレート−アクリル酸系三元共重合体
は、実質的にこれら三種の単量体成分から構成される
が、本発明の目的,効果を阻害しない範囲で少量の他の
重合した単量体成分を含んでいてもよい。この三元共重
合成分は、前記の如きベース樹脂としての機械的強度及
び難燃性を考慮するとき、例えば、それぞれの単量体構
成比率が25〜94:5〜65:1〜10の重量範囲割合のものが好
ましく用いられる。また、ベース樹脂の機械的強度を高
めるために混用されるエチレンとエチルアクリレート系
共重合体又はエチレンと酢酸ビニル系共重合体は、いず
れもエチレンを主成分とする共重合体類であって、エチ
レン対エチルアクリレートにおいては、例えば、構成比
率が90〜60:10〜40のものが、また、エチレン対酢酸ビ
ニルでは80〜55:20〜45重量範囲割合のものが好都合に
用いられるが、更に少量の他の重合成分が導入されてい
てもよい。
The ethylene-methyl acrylate-acrylic acid-based terpolymer used for the base resin of the composition of the present invention is substantially composed of these three types of monomer components. A small amount of other polymerized monomer components may be contained as long as they do not interfere. When considering the mechanical strength and flame retardancy of the base resin as described above, the terpolymer component may have a weight ratio of, for example, 25 to 94: 5 to 65: 1 to 10 for each monomer. Those having a range ratio are preferably used. Further, ethylene and ethyl acrylate-based copolymer or ethylene and vinyl acetate-based copolymer mixed to increase the mechanical strength of the base resin are all copolymers mainly composed of ethylene, In ethylene to ethyl acrylate, for example, those having a composition ratio of 90 to 60:10 to 40, and those for ethylene to vinyl acetate having a weight range of 80 to 55:20 to 45 are preferably used. Small amounts of other polymerization components may be introduced.

また、三元共重合体に対するそれら二元共重合体の配
合は、少量でもその添加量に見合った機械的強度の改善
効果は得られるが、実用的に望ましい混合割合は、重量
で20:1〜1:5、更に好ましくは、10:1〜1:1である。
In addition, the blending of these terpolymers with respect to the terpolymers can provide an effect of improving mechanical strength corresponding to the amount of addition even in a small amount, but a practically desirable mixing ratio is 20: 1 by weight. 1: 1: 5, more preferably 10: 1 to 1: 1.

本発明の組成物には、上記のような共重合体類混合物
ベース樹脂に、該ベース樹脂100重量部当たり、金属水
酸化物70〜150重量部及びカーボン5〜50重量部が配合
されるが、更に好ましくは、シリカ粉末40重量部以下が
添加配合される。
In the composition of the present invention, 70 to 150 parts by weight of metal hydroxide and 5 to 50 parts by weight of carbon are blended per 100 parts by weight of the base resin with the copolymer mixture base resin as described above. More preferably, 40 parts by weight or less of silica powder is added and blended.

上記金属水酸化物は、組成物から得られる成形物の耐
熱性及び白化現象を考慮すれば、通常、水和アルミナと
略称される水酸化アルミニウムが特に好ましく用いられ
る。その添加配合量は、ベース樹脂100重量部当たり70
重量部未満では、難燃性の向上効果が殆ど得られず、15
0重量部を超えると機械的強度の低下が著しいので不都
合である。好ましい範囲は80〜140重量部である。ま
た、補強性フィラーとして添加されるカーボンは、5重
量部未満では補強効果が得られず、50重量部を超えると
電気絶縁性の低下が著しいので、電気絶縁体材料として
使用できない。好ましい範囲は10〜30重量部である。
In consideration of the heat resistance and the whitening phenomenon of a molded product obtained from the composition, aluminum hydroxide, which is usually abbreviated as hydrated alumina, is particularly preferably used as the metal hydroxide. The added amount is 70 per 100 parts by weight of the base resin.
If the amount is less than 15 parts by weight, the effect of improving the flame retardancy is hardly obtained.
If it exceeds 0 parts by weight, the mechanical strength is significantly reduced, which is inconvenient. The preferred range is 80 to 140 parts by weight. If carbon added as a reinforcing filler is less than 5 parts by weight, no reinforcing effect can be obtained, and if it is more than 50 parts by weight, the electrical insulation is significantly reduced, so that it cannot be used as an electrical insulator material. The preferred range is 10 to 30 parts by weight.

更に、本発明の組成物には、シリカ粉末が共重合体類
混合物ベース樹脂100重量部当たり1〜40重量部が添加
使用される。組成物(成形物)の機械的強度を考慮する
場合には、例えば、粒子径30mμ以下のシリカ微粉末が
好ましく用いられ、機械的強度のほか難燃化効果及び高
い補強効果も期待できる。しかし、その添加量が40重量
部を超えると、例えば、スチーム加硫時や吸水時等にお
いて絶縁抵抗の著しい低下が引き起こされるので好まし
くない。また、1重量部未満では、添加効果が極めて小
さい。望ましい配合量は5〜25重量部である。
Further, 1 to 40 parts by weight of silica powder is used per 100 parts by weight of the copolymer-based resin in the composition of the present invention. When considering the mechanical strength of the composition (molded product), for example, silica fine powder having a particle size of 30 mμ or less is preferably used, and in addition to the mechanical strength, a flame retarding effect and a high reinforcing effect can be expected. However, if the addition amount exceeds 40 parts by weight, the insulation resistance is remarkably reduced, for example, during steam vulcanization or water absorption, which is not preferable. If the amount is less than 1 part by weight, the effect of addition is extremely small. A desirable amount is 5 to 25 parts by weight.

本発明の組成物においては、更に酸化アンチモン類を
加えるとき、前記機械的特性を満足し、且つ一層優れた
難燃性組成物を提供し得ることが判った。そのような酸
化アンチモン類は、例えば、三酸化アンチモン及び五酸
化アンチモンであって、その添加量が多すぎると耐熱性
(熟老化特性)が低下するので好ましくなく、通常、ベ
ース樹脂100重量部に対して1〜30重量部、好ましくは
2〜20重量部が配合使用される。また、上記組成物を架
橋する手段は、特に規定されるものではない。
It has been found that when the antimony oxides are further added to the composition of the present invention, the above-mentioned mechanical properties can be satisfied and a more excellent flame retardant composition can be provided. Such antimony oxides are, for example, antimony trioxide and antimony pentoxide, and if the addition amount is too large, heat resistance (aging characteristics) is not preferable, and usually, 100 parts by weight of the base resin is used. 1 to 30 parts by weight, preferably 2 to 20 parts by weight, is blended and used. The means for crosslinking the composition is not particularly limited.

〔実 施 例〕〔Example〕

次に、具体例により、本発明を更に詳細に説明する。 Next, the present invention will be described in more detail with reference to specific examples.

なお、具体例における各種組成物のオリジン引張試験
(引張り強度T.S.及び伸びEl),硬度(Aショア)及び
難燃性を示す酸素指数の測定方法及びそれら測定値の評
価基準は次のとおりである。
The methods for measuring the origin tensile test (tensile strength TS and elongation El), hardness (A Shore) and oxygen index indicating flame retardancy of the various compositions in the specific examples and the evaluation criteria for the measured values are as follows. .

オリジン引張試験 JIS K 6001に記載の方法に準じて測定する。Origin tensile test Measured according to the method described in JIS K 6001.

なお、引張強度の実用的に満足し得る強度は、0.8kg/
mm2以上、伸び(%)の実用的に満足し得る値は、180%
以上である。
The practically satisfactory tensile strength is 0.8 kg /
mm 2 or more, practically satisfactory value of elongation (%) is 180%
That is all.

ショア硬度 JIS K 6301に規定された方法に準じて成形直後のもの
について測定する。
Shore hardness Measured immediately after molding according to the method specified in JIS K 6301.

実用的に望ましい硬度は、80以上である。 A practically desirable hardness is 80 or more.

難燃性 JIS K 7201に規定された酸素指数による。Flame retardancy According to the oxygen index specified in JIS K 7201.

実用的に満足し得る値は、30以上である。 A practically satisfactory value is 30 or more.

実施例 1〜4及び比較例 1〜3 ベース樹脂として次の三種類の樹脂を用いた。Examples 1 to 4 and Comparative Examples 1 to 3 The following three kinds of resins were used as base resins.

〔A〕三元共重合体 エチレン−メチルアクリレート−アクリル酸三元共重
合体(商品名:ベーマックG,昭和電工・デュポン社製) 〔B〕共重合体 a)重量割合81:19のエチレン−エチルアクリレート共
重合体 b)重量割合72:28のエチレン−酢酸ビニル共重合体 なお、上記(A)と(B)−a)又は、−b)の配合
割合は、いずれも5:1の重量割合に調製して使用した。
ただし、実施例11は15:1,同12及び14は1:1で、13は1:3
に配合した。
[A] Terpolymer Copolymer ethylene-methyl acrylate-acrylic acid terpolymer (trade name: Bomac G, manufactured by Dupont, Showa Denko KK) [B] Copolymer a) Ethylene having a weight ratio of 81:19 Ethyl acrylate copolymer b) Ethylene-vinyl acetate copolymer in a weight ratio of 72:28 The compounding ratio of (A) and (B) -a) or -b) is 5: 1 by weight. It was prepared and used in proportions.
However, Example 11 was 15: 1, 12 and 14 were 1: 1 and 13 was 1: 3.
Was blended in.

また、けい素化合物は、粉末径が約12μmのシリカ粉
体(日本アエロジル社製の商品名:アエロジル200)を
使用した。また、各組成物には、ベース樹脂100重量部
に対し、加硫剤(ジクミルパーオキシド)3重量部と可
塑剤(トリクレジルホスフェート)5重量部及び老化防
止剤(ポリ2,2,4−トリメチル−1,2−ジヒドロキノン)
1重量部がそれぞれ添加された。
As the silicon compound, silica powder having a powder diameter of about 12 μm (trade name: Aerosil 200, manufactured by Nippon Aerosil Co., Ltd.) was used. Further, in each composition, based on 100 parts by weight of the base resin, 3 parts by weight of a vulcanizing agent (dicumyl peroxide), 5 parts by weight of a plasticizer (tricresyl phosphate), and an antioxidant (poly 2,2, 4-trimethyl-1,2-dihydroquinone)
1 part by weight was added in each case.

これらを用いて下掲第1表に示す各種組成物を調製
し、それらの上記試験結果を第2表に纏めて示した。
These were used to prepare various compositions shown in Table 1 below, and the above test results were summarized in Table 2.

〔発明の効果〕 本発明の組成物は、高い機械的強度と顕著に向上した
難燃性を有するので、実用的に優れた耐熱性絶縁電線被
覆層を提供することができ、特に耐熱シースとして好適
である。
[Effect of the Invention] Since the composition of the present invention has high mechanical strength and markedly improved flame retardancy, it can provide a practically excellent heat-resistant insulated wire coating layer, particularly as a heat-resistant sheath. It is suitable.

また、本発明の組成物は、実質的にハロゲンを含ま
ず、強制燃焼によっても人体に有害なガスの発生が少な
いので、実用上極めて望ましい。更に優れた耐外傷性を
有し、優れた耐熱性によって高温下での使用も可能であ
るから、電線やケーブルの被覆絶縁層として極めて有用
である。
Further, the composition of the present invention is practically extremely desirable because it contains substantially no halogen and generates little gas harmful to the human body even by forced combustion. Further, it has excellent resistance to external damage and can be used at high temperatures due to its excellent heat resistance, and thus is extremely useful as a coating and insulating layer for electric wires and cables.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C08L 31/04 LDJ C08L 31/04 LDJ 33/08 LHU 33/08 LHU LJD LJD // H01B 3/44 H01B 3/44 F M P (C08K 3/00 3:04 3:22 3:36) (56)参考文献 特開 昭62−236843(JP,A) 特開 昭62−177046(JP,A) 特開 昭57−212247(JP,A)──────────────────────────────────────────────────の Continuation of the front page (51) Int.Cl. 6 Identification code Agency reference number FI Technical display location C08L 31/04 LDJ C08L 31/04 LDJ 33/08 LHU 33/08 LHU LJD LJD // H01B 3 / 44 H01B 3/44 F MP (C08K 3/00 3:04 3:22 3:36) (56) References JP-A-62-236843 (JP, A) JP-A-62-177046 (JP, A) JP-A-57-212247 (JP, A)

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】エチレン−メチルアクリレート−アクリル
酸系三元共重合体とエチレン−エチルアクリレート共重
合体及びエチレン−酢酸ビニル共重合体から選択される
共重合体との20:1〜1:5の重量混合比率の共重合体類混
合物ベース樹脂に、該ベース樹脂100重量部当たり、金
属水酸化物70〜150重量部,カーボン5〜50重量部及び
粉末シリカ1〜40重量部を配合して成る難燃性組成物。
An ethylene-methyl acrylate-acrylic acid terpolymer and a copolymer selected from ethylene-ethyl acrylate copolymer and ethylene-vinyl acetate copolymer in a ratio of 20: 1 to 1: 5. Of a copolymer mixture base resin having a weight mixing ratio of 70 to 150 parts by weight of metal hydroxide, 5 to 50 parts by weight of carbon and 1 to 40 parts by weight of powdered silica per 100 parts by weight of the base resin. Flame retardant composition comprising:
【請求項2】三酸化アンチモン及び/又は五酸化アンチ
モンを更に添加して成る請求項1又は2に記載の難燃性
組成物。
2. The flame-retardant composition according to claim 1, further comprising antimony trioxide and / or antimony pentoxide.
JP63040049A 1988-02-23 1988-02-23 Flame retardant composition Expired - Fee Related JP2582395B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63040049A JP2582395B2 (en) 1988-02-23 1988-02-23 Flame retardant composition

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63040049A JP2582395B2 (en) 1988-02-23 1988-02-23 Flame retardant composition

Publications (2)

Publication Number Publication Date
JPH01215841A JPH01215841A (en) 1989-08-29
JP2582395B2 true JP2582395B2 (en) 1997-02-19

Family

ID=12570058

Family Applications (1)

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Country Link
JP (1) JP2582395B2 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001031803A (en) * 1999-05-17 2001-02-06 Du Pont Mitsui Polychem Co Ltd Flame-retardant resin composition
JP4749524B2 (en) * 1999-10-15 2011-08-17 三井・デュポンポリケミカル株式会社 Flame retardant resin composition
CN100513471C (en) * 1999-05-17 2009-07-15 杜邦-三井聚合化学品株式会社 Flame retardant resin composition

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JPH0725953B2 (en) * 1986-04-09 1995-03-22 住友化学工業株式会社 Flame-retardant polyolefin resin composition

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