JP2564243B2 - Liquid continuous mixing device - Google Patents
Liquid continuous mixing deviceInfo
- Publication number
- JP2564243B2 JP2564243B2 JP5189277A JP18927793A JP2564243B2 JP 2564243 B2 JP2564243 B2 JP 2564243B2 JP 5189277 A JP5189277 A JP 5189277A JP 18927793 A JP18927793 A JP 18927793A JP 2564243 B2 JP2564243 B2 JP 2564243B2
- Authority
- JP
- Japan
- Prior art keywords
- liquid
- mixed
- mixed liquid
- tank
- mixing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Accessories For Mixers (AREA)
Description
【発明の詳細な説明】Detailed Description of the Invention
【0001】[0001]
【産業上の利用分野】本発明は、液体の連続混合装置。
詳しくは混合倍率が高い液体の混合を定量ポンプを使用
しない簡便な構成により正確に行う装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a continuous liquid mixing device.
More specifically, the present invention relates to a device that accurately mixes liquids having a high mixing ratio with a simple configuration that does not use a metering pump.
【0002】[0002]
【従来の技術】混合倍率が高い液体の混合、例えばエマ
ルジョン燃料製造に於て、燃料油に加える水成分を水に
乳化剤を混合して調製するような場合、従来は実開昭5
−19338号公報に記載されるように給水槽から給水
管で混合槽へ送られる水中へ乳化槽の乳化剤を定量ポン
プにより送り込むことにより水と乳化剤との混合を行っ
ている。2. Description of the Related Art In the case of mixing liquids having a high mixing ratio, for example, in the production of emulsion fuel, when a water component to be added to fuel oil is prepared by mixing an emulsifier with water, the conventional method has been used.
As described in JP-A-19338, the emulsifier in the emulsification tank is fed into the water sent from the water supply tank to the mixing tank by a water supply pipe by a metering pump to mix the water and the emulsifier.
【0003】しかし定量ポンプを用いる混合は、装置が
高価であって、しかも混合比率の微細な調整は困難がで
あり、且つ混入液体が分離や沈殿を起こし易い場合は、
その槽に撹拌部材を設けなければならない問題点があ
る。However, in the case of mixing using a metering pump, if the apparatus is expensive, and it is difficult to finely adjust the mixing ratio, and if the mixed liquid easily separates or precipitates,
There is a problem that the tank must be provided with a stirring member.
【0004】[0004]
【発明が解決しようとする課題】本発明に係る液体の連
続混合装置は、この問題点を解決するためになされたも
ので、混入液体の一定量を定量ポンプを用いず被混入液
体中へ送り込んで混合比が正確な高倍率の混合を連続的
に行わせ得て、しかも分離や沈殿を起こし易い混入液体
も循環によりこれを防止できる装置を提供することを課
題としている。The continuous liquid mixing apparatus according to the present invention has been made to solve this problem, and sends a fixed amount of the mixed liquid into the mixed liquid without using a metering pump. It is an object of the present invention to provide a device capable of continuously performing high-magnification mixing with an accurate mixing ratio and preventing the mixed liquid that easily separates or precipitates by circulation.
【0005】[0005]
【課題を解決するための手段】前記課題を解消するた
め、本発明に係る液体の連続混合装置は、被混入液体を
液位変化が少ない槽から落差によって混合液体の槽へ送
る第一管路と、混入液体を循環させる循環管路と、この
循環管路から混入液体を前記第一管路の加入部へ送る第
二管路と、第一管路の加入部より上流側及び第二管路に
設けて被混入液体及び混入液体との送り量を調整する二
つの調整弁とを備えさせた構成を採用することを特徴と
するもので、混合液体の槽にこれから送り出される混合
液体の一部を循環させる循環管路を設ける構成を採用す
ることが好ましい。 In order to solve the above-mentioned problems, in a liquid continuous mixing apparatus according to the present invention, a first conduit for feeding a liquid to be mixed from a tank having a small liquid level change to a tank of the mixed liquid by a drop. A circulation pipe for circulating the mixed liquid; a second pipe for sending the mixed liquid from the circulation pipe to the joining portion of the first pipe; and a pipe upstream of the joining portion of the first pipe and the second pipe. A configuration is adopted in which two adjusting valves are provided in the passage for adjusting the feed amount of the mixed liquid and the mixed liquid.
And the mixture to be sent to the mixed liquid tank.
Adopt a configuration that provides a circulation line for circulating a part of the liquid
Preferably.
【0006】[0006]
【作用】前記した構成の本発明に係る液体の連続混合装
置は、第一管路の流量と第二管路の流量とを調整弁によ
り希望する混合比率が得られるように調整して、第一管
路と第二管路との電磁弁を同時に開かせれば、被混入液
体が第一管路を流下すると循環管路を循環している混入
液体が第二管路から加入部に於て被混入液体へ加入さ
れ、これと混合して混合比率が正確な混合液体となって
槽へ蓄溜されるのである。In the liquid continuous mixing apparatus according to the present invention having the above-described structure, the flow rate of the first pipeline and the flow rate of the second pipeline are adjusted by the adjusting valve so as to obtain a desired mixing ratio, and If the electromagnetic valves of the one pipeline and the second pipeline are opened at the same time, when the liquid to be mixed flows down the first pipeline, the mixed liquid circulating in the circulation pipeline will flow from the second pipeline to the joining section. It is added to the liquid to be mixed and mixed with it to form a mixed liquid having an accurate mixing ratio and stored in the tank.
【0007】又、この装置は、混合液体が循環管路を循
環しているため、この混合液体が例え分離や沈殿を起こ
し易い物質の場合でも、循環による撹拌作用を受けて分
離や沈殿を防止されるため、混入液体の槽に撹拌部材を
設ける必要がなくなるものである。Further, in this apparatus, since the mixed liquid circulates through the circulation line, even if the mixed liquid is a substance that easily separates or precipitates, it is prevented from being separated or precipitated by the stirring action of the circulation. Therefore, it is not necessary to provide a stirring member in the mixed liquid tank.
【0008】[0008]
【実施例】以下に本発明に係る液体の連続混合装置の実
施例を図面に基づいて説明する。Embodiments of the liquid continuous mixing apparatus according to the present invention will be described below with reference to the drawings.
【0009】図1は本発明に係る液体の連続混合装置の
各構成部材とその接続管路とを示す概要図である。FIG. 1 is a schematic view showing each constituent member of the liquid continuous mixing apparatus according to the present invention and its connecting pipeline.
【0010】図1において1は被混入液体の槽で、後記
する混合液体の槽へよりも高所に設置して落差による液
体の給送が行われるようにし、この槽1内にはフロート
弁2もしくは電極棒3の液位検知で作動する電磁弁4に
より自動的に被混合液体を補給させて、常に液位をある
範囲内に保持させて置くようにする。In FIG. 1, reference numeral 1 denotes a tank for liquid to be mixed, which is installed at a higher position than a tank for mixed liquid, which will be described later, so that the liquid is fed by a drop. 2 or the electromagnetic valve 4 which operates by detecting the liquid level of the electrode rod 3 automatically replenishes the liquid to be mixed, and always keeps the liquid level within a certain range.
【0011】5は前記被混入液体の槽1から後記する混
合液体の槽へ落差により被混入液体を送る第一管路で、
被混入液体の必要量以上が流れる口径の管を用い、この
管路5には流量を必要値に調整する調整弁6と、管路5
を開閉する電磁弁7を設けると共に、この管路5は調整
弁6の先に図1では便宜上開放容器の形で示した後記す
る混入液体の加入部8を設けてある。Reference numeral 5 is a first pipe line for sending the liquid to be mixed by a drop from the tank 1 for the liquid to be mixed into the tank for the liquid to be described later.
A pipe having a diameter through which a required amount of the liquid to be mixed or more flows is used, and in this pipe line 5, an adjusting valve 6 for adjusting the flow rate to a required value and a pipe line 5 are provided.
A solenoid valve 7 for opening and closing is provided, and this conduit 5 is provided with a mixing liquid joining portion 8 which is shown in the form of an open container in FIG.
【0012】9は混入液体の槽で、収容してある混入液
体のをその下部からポンプ10により吸出して、前記第
一管路5中に設けた混入液体の加入部8の上側に位置す
る保留槽11を通して槽9へ戻す混入液体の循環管路1
2を構成させ、この循環管路12には混入液体の濃度、
粘度等に応じて液体圧力を加減して給送を確実にするた
めの圧力調整弁13と、この調整弁13により設定され
た圧力を表示する圧力計14とを設けてあり、又、前記
ポンプ10の吐出側にはリリーフ弁15を設けて、吐出
側圧が設定圧力以上になると混入液体の一部を槽9へ戻
すようにしてある。A mixed liquid tank 9 sucks the contained mixed liquid from its lower portion by a pump 10 and holds it above the mixed liquid joining portion 8 provided in the first conduit 5. Circulation line 1 for the mixed liquid returned to the tank 9 through the tank 11.
2, the circulation line 12 has a concentration of mixed liquid,
A pressure adjusting valve 13 for adjusting the liquid pressure according to the viscosity or the like to ensure the feeding and a pressure gauge 14 for displaying the pressure set by the adjusting valve 13 are provided, and the pump is also provided. A relief valve 15 is provided on the discharge side of 10 to return a part of the mixed liquid to the tank 9 when the discharge side pressure becomes equal to or higher than a set pressure.
【0013】16は前記保留槽11から前記混入液体の
加入部8へ混入液体を送る第二管路で、この管路16に
は、流量を必要値に調整する調整弁17と、管路16を
開閉する電磁弁18とを設けてある。Reference numeral 16 is a second conduit for sending the mixed liquid from the holding tank 11 to the mixing liquid joining section 8. In this conduit 16, an adjusting valve 17 for adjusting the flow rate to a required value and a conduit 16 are provided. And a solenoid valve 18 for opening and closing.
【0014】19は混合液体の槽で、被混入液体と混入
液体とが所定の混合比率で混合された混合液体を第一管
路5により送られて貯留するもので、この槽19内には
混合液体の液位を検知する電極棒20を設けて、この電
極棒20が液位の下限を検知すると前記した第一管路5
の電磁弁7と、第二管路16の電磁弁18とを同時に開
かせて、被混入液体と混入液体とを供給して混合を行わ
せ、電極棒20が液位の上限を検知すると被混入液体と
混入液体との供給を止めて混合を停止するようにしてあ
る。Reference numeral 19 denotes a mixed liquid tank for sending and storing the mixed liquid in which the mixed liquid and the mixed liquid are mixed at a predetermined mixing ratio by the first pipe line 5. The electrode rod 20 for detecting the liquid level of the mixed liquid is provided, and when the electrode rod 20 detects the lower limit of the liquid level, the first conduit 5 described above is provided.
The electromagnetic valve 7 and the electromagnetic valve 18 of the second pipeline 16 are simultaneously opened to supply the liquid to be mixed and the liquid to be mixed, and when the electrode rod 20 detects the upper limit of the liquid level, The mixing liquid is stopped by stopping the supply of the mixing liquid and the mixing liquid.
【0015】21は前記混合液体の槽19からポンプ2
2により混合液体を送り出す送出管路で、その途中にリ
リーフ弁23を設け、常用圧力でこれが開いて管路24
により一部の混合液体を槽19へ戻し、一部の混合液体
の循環を行わせる循環管路を管路21と管路24とで構
成させ、循環管路により混合液体の分離や沈殿が起こら
ないようにする。Reference numeral 21 denotes a pump 2 from the mixed liquid tank 19
2 is a delivery pipe line for sending out the mixed liquid, and a relief valve 23 is provided in the middle of the delivery pipe line so that the relief valve 23 is opened under normal pressure to open a pipe line 24.
A part of the mixed liquid is returned to the tank 19 by means of the pipe line 21 and the pipe line 24 for circulating the part of the mixed liquid, and the circulation line causes the separation and the precipitation of the mixed liquid. Try not to.
【0016】25と26は被混入液体の槽1と、混合液
体の槽19とにそれぞれ設けた加熱器で、常温以上の液
温を必要とする場合、これによって液体を加熱させるか
ら、常温以下の液温で差し支えない場合は不要であり、
これは外設型を用いることもできる。Numerals 25 and 26 are heaters respectively provided in the mixed liquid tank 1 and the mixed liquid tank 19, and when the liquid temperature above normal temperature is required, the liquid is heated by the heaters. It is unnecessary if the liquid temperature of
An external type can also be used for this.
【0017】前記実施例示した液体の連続混合装置によ
り液体の混合を行うときは、槽1に被混入液体の定量
を、槽9に混入液体の定量を供給して、循環管路12の
ポンプ10を運転して混入液体を循環させ、管路12の
圧力を調整弁13の調整で混入液体の濃度(粘度)に適
合するように設定し、更に第一管路5の調整弁6と、第
二管路16の調整弁17とを調整して、被混入液体と混
入液体の流量を希望する混合比率に合わせて設定し、第
一管路5の電磁弁6と第二管路16の電磁弁18とを開
かせれば、被混入液体と混入液体とは設定した流量ずつ
送り出されて加入部8に於て合流し、第一管路5により
混合液体の槽19へ送られて希望値通りの比率で正確に
混合されて槽19へ貯留される。When the liquids are mixed by the continuous liquid mixing device described in the above embodiment, the tank 1 is supplied with a fixed amount of the liquid to be mixed and the tank 9 is supplied with a fixed amount of the liquid, and the pump 10 of the circulation line 12 is supplied. Is operated to circulate the mixed liquid, the pressure in the pipe 12 is adjusted by adjusting the adjusting valve 13 so as to match the concentration (viscosity) of the mixed liquid, and the adjusting valve 6 in the first pipe 5 and By adjusting the adjusting valve 17 of the two conduits 16 to set the flow rates of the liquid to be mixed and the mixed liquid to a desired mixing ratio, the electromagnetic valve 6 of the first conduit 5 and the electromagnetic valve of the second conduit 16 are set. When the valve 18 is opened, the liquid to be mixed and the liquid to be mixed are sent out at a set flow rate and merge at the joining portion 8, and are sent to the tank 19 of the mixed liquid by the first conduit 5 to meet the desired value. Is accurately mixed in the ratio of and is stored in the tank 19.
【0018】前記のように槽19ヘ混合液体が貯留され
ると、ポンプ22を運転して送出管路21から混合液体
を次の処理工程へ送り出すもので、この送出量が混合量
とバランスしていれば、前記混合の動作は継続して行わ
れるため混合操作は連続的に行われる。しかし送出量が
供給量より少ないときは、槽内の混合液体量が増して上
限に達すれると、電極棒20がこれを検知して電磁弁7
と18を閉じさるため混合は停止し、混合液体の送出に
よりその量が減って下限に達すると、電極棒20がこれ
を検知して電磁弁7と18を開かせて混合を開始させる
ため、この場合は混合操作は間歇的に行われる。When the mixed liquid is stored in the tank 19 as described above, the pump 22 is operated to send the mixed liquid from the delivery pipe 21 to the next processing step. This delivery amount balances with the mixing amount. If so, the mixing operation is continuously performed, so that the mixing operation is continuously performed. However, when the delivery amount is less than the supply amount, when the amount of the mixed liquid in the tank increases and reaches the upper limit, the electrode rod 20 detects this and the solenoid valve 7
The mixing is stopped to close the electrodes 18 and 18, and when the amount of the mixed liquid is reduced and reaches the lower limit by the delivery of the mixed liquid, the electrode rod 20 detects this and opens the electromagnetic valves 7 and 18 to start the mixing. In this case, the mixing operation is performed intermittently.
【0019】又、前記した連続又は間歇の混合操作が行
われる間、混入液体は循環管路12を循環し続けて撹拌
作用を受けるため、分離や沈殿を起こし易い物質であっ
ても、分離、沈殿を防止されて全体が均質な状態を保つ
ため、被混入液体中への分散状態が非常に良好になるも
のである。During the continuous or intermittent mixing operation described above, the mixed liquid continues to circulate in the circulation pipe 12 and is subjected to the stirring action, so that even if the substance is liable to separate or precipitate, Since precipitation is prevented and the whole is kept in a homogeneous state, the state of dispersion in the liquid to be mixed is very good.
【0020】[0020]
【発明の効果】前述した通り本発明に係る液体の連続混
合装置は、定量ポンプを使わない簡便で安価な装置によ
り混合倍率が高い液体の混合を連続的に正確に行うこと
ができて混合倍率は非常に正確に決まり、又、混入液体
を循環管路を循環させて置くから、撹拌部材を備えなく
て混入液体の分離や沈殿を完全に防止することもできる
ものである。As described above, the continuous liquid mixing apparatus according to the present invention is capable of continuously and accurately mixing liquids having a high mixing ratio by a simple and inexpensive device that does not use a metering pump. Is very accurately determined, and since the mixed liquid is circulated in the circulation line, it is possible to completely prevent separation and precipitation of the mixed liquid without providing a stirring member.
【図1】図1は本発明に係る液体の連続混合装置の各構
成部材とその接続管路とを示す概要図である。FIG. 1 is a schematic view showing each constituent member of a liquid continuous mixing apparatus according to the present invention and a connecting conduit thereof.
1 被混入液体の槽 5 第一管路6 調整弁 8 混入液体の加入部 12 混入液体の加入部 16 第二管路17 調整弁 DESCRIPTION OF SYMBOLS 1 Tank for liquid to be mixed 5 First pipe 6 Adjustment valve 8 Addition part for mixed liquid 12 Addition part for mixed liquid 16 Second line 17 Adjustment valve
Claims (2)
から落差によって混合液体の槽(19)へ送る第一管路
(5)と、混入液体を循環させる循環管路(12)と、
この循環管路(12)から混入液体を前記第一管路
(5)の加入部(8)へ送る第二管路(16)と、第一
管路(5)の加入部(8)より上流側及び第二管路(1
6)に設けて被混入液体及び混入液体との送り量を調整
する調整弁(6)及び(17)とを備えさせたことを特
徴とする液体の連続混合装置。1. A tank (1) in which the liquid to be mixed does not significantly change in liquid level.
First line to send to mixed liquid tank (19) by drop from
(5) and a circulation line (12) for circulating the mixed liquid,
The mixed liquid is fed from the circulation line (12) to the first line.
The second pipeline (16) sent to the joining section (8) of (5), and the upstream side and the second pipeline (1 ) from the joining section (8) of the first pipeline (5).
6. A continuous mixing device for liquid, comprising: adjusting valves (6) and (17) provided in 6) for adjusting the feed amount of the mixed liquid and the mixed liquid.
される混合液体の一部を循環させる循環管路(21)
(24)を設けたことを特徴とする請求項1記載の液体
の連続混合装置。2. A circulation line (21) for circulating a part of the mixed liquid to be sent out to the mixed liquid tank (19 ).
(24) is provided, The continuous mixing device of the liquid of Claim 1 characterized by the above-mentioned.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5189277A JP2564243B2 (en) | 1993-06-30 | 1993-06-30 | Liquid continuous mixing device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5189277A JP2564243B2 (en) | 1993-06-30 | 1993-06-30 | Liquid continuous mixing device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0716446A JPH0716446A (en) | 1995-01-20 |
JP2564243B2 true JP2564243B2 (en) | 1996-12-18 |
Family
ID=16238626
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5189277A Expired - Fee Related JP2564243B2 (en) | 1993-06-30 | 1993-06-30 | Liquid continuous mixing device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2564243B2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4640567B2 (en) * | 2004-02-18 | 2011-03-02 | 栗田工業株式会社 | Operation method of the dilution device |
-
1993
- 1993-06-30 JP JP5189277A patent/JP2564243B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH0716446A (en) | 1995-01-20 |
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R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
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LAPS | Cancellation because of no payment of annual fees |