JP2024033127A - Agent for imparting amine resistance to vinyl chloride resin - Google Patents
Agent for imparting amine resistance to vinyl chloride resin Download PDFInfo
- Publication number
- JP2024033127A JP2024033127A JP2022136532A JP2022136532A JP2024033127A JP 2024033127 A JP2024033127 A JP 2024033127A JP 2022136532 A JP2022136532 A JP 2022136532A JP 2022136532 A JP2022136532 A JP 2022136532A JP 2024033127 A JP2024033127 A JP 2024033127A
- Authority
- JP
- Japan
- Prior art keywords
- vinyl chloride
- chloride resin
- acid
- amine resistance
- imparting agent
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 title claims abstract description 160
- 229920005989 resin Polymers 0.000 title claims abstract description 127
- 239000011347 resin Substances 0.000 title claims abstract description 127
- 150000001412 amines Chemical class 0.000 title claims abstract description 106
- 238000002845 discoloration Methods 0.000 claims abstract description 27
- 125000005010 perfluoroalkyl group Chemical group 0.000 claims abstract description 5
- 125000005463 sulfonylimide group Chemical group 0.000 claims abstract description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 57
- 239000003381 stabilizer Substances 0.000 claims description 52
- 239000011342 resin composition Substances 0.000 claims description 44
- 239000000463 material Substances 0.000 claims description 41
- 239000000203 mixture Substances 0.000 claims description 38
- 238000000465 moulding Methods 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 18
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 16
- 239000011496 polyurethane foam Substances 0.000 claims description 16
- 239000000843 powder Substances 0.000 claims description 13
- 125000004432 carbon atom Chemical group C* 0.000 claims description 12
- 229910052717 sulfur Inorganic materials 0.000 claims description 11
- 229910052725 zinc Inorganic materials 0.000 claims description 10
- 125000004434 sulfur atom Chemical group 0.000 claims description 8
- 229910052783 alkali metal Inorganic materials 0.000 claims description 7
- 150000001340 alkali metals Chemical group 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 229910052731 fluorine Inorganic materials 0.000 claims description 4
- 125000001153 fluoro group Chemical group F* 0.000 claims description 4
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 4
- 125000006551 perfluoro alkylene group Chemical group 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 229910052684 Cerium Inorganic materials 0.000 claims description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 3
- 229910052746 lanthanum Inorganic materials 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 230000032683 aging Effects 0.000 abstract description 28
- 229910052749 magnesium Inorganic materials 0.000 abstract description 16
- 229910052791 calcium Inorganic materials 0.000 abstract description 14
- 229910052744 lithium Inorganic materials 0.000 abstract description 8
- 229910052700 potassium Inorganic materials 0.000 abstract description 7
- 229910052708 sodium Inorganic materials 0.000 abstract description 7
- -1 polyethylene Polymers 0.000 description 95
- 150000007524 organic acids Chemical class 0.000 description 44
- 150000003839 salts Chemical class 0.000 description 33
- 150000001875 compounds Chemical class 0.000 description 27
- 229920001577 copolymer Polymers 0.000 description 24
- 239000004014 plasticizer Substances 0.000 description 24
- 235000005985 organic acids Nutrition 0.000 description 17
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 17
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 16
- 239000002253 acid Substances 0.000 description 16
- 239000003063 flame retardant Substances 0.000 description 16
- 239000011777 magnesium Substances 0.000 description 16
- 239000000835 fiber Substances 0.000 description 15
- 239000007788 liquid Substances 0.000 description 15
- 229910052751 metal Inorganic materials 0.000 description 15
- 239000002184 metal Substances 0.000 description 15
- 239000011575 calcium Substances 0.000 description 14
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical class [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 13
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 13
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 13
- 150000003751 zinc Chemical class 0.000 description 13
- 229910019142 PO4 Inorganic materials 0.000 description 12
- 229910052788 barium Inorganic materials 0.000 description 12
- 235000014113 dietary fatty acids Nutrition 0.000 description 12
- 239000000194 fatty acid Substances 0.000 description 12
- 229930195729 fatty acid Natural products 0.000 description 12
- 239000000314 lubricant Substances 0.000 description 12
- 239000010452 phosphate Substances 0.000 description 12
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 12
- 239000011701 zinc Substances 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- 150000001735 carboxylic acids Chemical class 0.000 description 11
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 10
- 229920001971 elastomer Polymers 0.000 description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 10
- 239000005060 rubber Substances 0.000 description 10
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 9
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 9
- 159000000009 barium salts Chemical class 0.000 description 9
- 150000001768 cations Chemical class 0.000 description 9
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical class O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 9
- 235000011007 phosphoric acid Nutrition 0.000 description 9
- 229920005862 polyol Polymers 0.000 description 9
- 150000003077 polyols Chemical class 0.000 description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- 150000001450 anions Chemical class 0.000 description 8
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 8
- 159000000007 calcium salts Chemical class 0.000 description 8
- 150000007942 carboxylates Chemical class 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 150000004665 fatty acids Chemical class 0.000 description 8
- 229910001701 hydrotalcite Inorganic materials 0.000 description 8
- 229960001545 hydrotalcite Drugs 0.000 description 8
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 8
- 159000000003 magnesium salts Chemical class 0.000 description 8
- 150000002989 phenols Chemical class 0.000 description 8
- 150000003016 phosphoric acids Chemical class 0.000 description 8
- 150000005846 sugar alcohols Polymers 0.000 description 8
- 239000010457 zeolite Substances 0.000 description 8
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 7
- 229910021536 Zeolite Inorganic materials 0.000 description 7
- 239000000654 additive Substances 0.000 description 7
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Chemical class [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 7
- 229920002635 polyurethane Polymers 0.000 description 7
- 239000004814 polyurethane Substances 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 6
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 6
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 6
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 6
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 6
- 239000011591 potassium Substances 0.000 description 6
- 239000012744 reinforcing agent Substances 0.000 description 6
- 239000011734 sodium Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 5
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 5
- 150000001447 alkali salts Chemical class 0.000 description 5
- 239000012752 auxiliary agent Substances 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 5
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 5
- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Inorganic materials [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 description 5
- 239000002530 phenolic antioxidant Substances 0.000 description 5
- 229920005906 polyester polyol Polymers 0.000 description 5
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 4
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
- 239000004593 Epoxy Substances 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 4
- 235000021355 Stearic acid Nutrition 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 239000007983 Tris buffer Substances 0.000 description 4
- 150000008043 acidic salts Chemical class 0.000 description 4
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- 239000010425 asbestos Substances 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 4
- 239000004927 clay Substances 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- 229920000578 graft copolymer Polymers 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 239000004611 light stabiliser Substances 0.000 description 4
- 239000001095 magnesium carbonate Substances 0.000 description 4
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 4
- 230000007935 neutral effect Effects 0.000 description 4
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 4
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 4
- 229920001296 polysiloxane Polymers 0.000 description 4
- 229920000915 polyvinyl chloride Polymers 0.000 description 4
- 239000004800 polyvinyl chloride Substances 0.000 description 4
- 229910052895 riebeckite Inorganic materials 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- 241000894007 species Species 0.000 description 4
- 239000008117 stearic acid Substances 0.000 description 4
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 125000002023 trifluoromethyl group Chemical group FC(F)(F)* 0.000 description 4
- 239000001993 wax Substances 0.000 description 4
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 3
- OAYXUHPQHDHDDZ-UHFFFAOYSA-N 2-(2-butoxyethoxy)ethanol Chemical compound CCCCOCCOCCO OAYXUHPQHDHDDZ-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- 239000006057 Non-nutritive feed additive Substances 0.000 description 3
- 239000004721 Polyphenylene oxide Substances 0.000 description 3
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- BHDOPTZJCSDVJE-CVBJKYQLSA-L barium(2+);(z)-octadec-9-enoate Chemical compound [Ba+2].CCCCCCCC\C=C/CCCCCCCC([O-])=O.CCCCCCCC\C=C/CCCCCCCC([O-])=O BHDOPTZJCSDVJE-CVBJKYQLSA-L 0.000 description 3
- FQUNFJULCYSSOP-UHFFFAOYSA-N bisoctrizole Chemical compound N1=C2C=CC=CC2=NN1C1=CC(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)N2N=C3C=CC=CC3=N2)O)=C1O FQUNFJULCYSSOP-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000002131 composite material Chemical class 0.000 description 3
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 3
- NZZIMKJIVMHWJC-UHFFFAOYSA-N dibenzoylmethane Chemical compound C=1C=CC=CC=1C(=O)CC(=O)C1=CC=CC=C1 NZZIMKJIVMHWJC-UHFFFAOYSA-N 0.000 description 3
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 3
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 3
- 230000001747 exhibiting effect Effects 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 235000011187 glycerol Nutrition 0.000 description 3
- 239000010440 gypsum Substances 0.000 description 3
- 229910052602 gypsum Inorganic materials 0.000 description 3
- GOQYKNQRPGWPLP-UHFFFAOYSA-N heptadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 3
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 230000003993 interaction Effects 0.000 description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 3
- 239000000347 magnesium hydroxide Substances 0.000 description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 3
- 239000000395 magnesium oxide Substances 0.000 description 3
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 239000010445 mica Substances 0.000 description 3
- 229910052618 mica group Inorganic materials 0.000 description 3
- 239000000693 micelle Substances 0.000 description 3
- UKJARPDLRWBRAX-UHFFFAOYSA-N n,n'-bis(2,2,6,6-tetramethylpiperidin-4-yl)hexane-1,6-diamine Chemical compound C1C(C)(C)NC(C)(C)CC1NCCCCCCNC1CC(C)(C)NC(C)(C)C1 UKJARPDLRWBRAX-UHFFFAOYSA-N 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 125000005246 nonafluorobutyl group Chemical group FC(F)(F)C(F)(F)C(F)(F)C(F)(F)* 0.000 description 3
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 3
- 239000000049 pigment Substances 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920000570 polyether Polymers 0.000 description 3
- 229920001228 polyisocyanate Polymers 0.000 description 3
- 239000005056 polyisocyanate Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- BAZAXWOYCMUHIX-UHFFFAOYSA-M sodium perchlorate Chemical compound [Na+].[O-]Cl(=O)(=O)=O BAZAXWOYCMUHIX-UHFFFAOYSA-M 0.000 description 3
- 229910001488 sodium perchlorate Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 229920003002 synthetic resin Polymers 0.000 description 3
- 239000000057 synthetic resin Substances 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
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- CNUJLMSKURPSHE-UHFFFAOYSA-N trioctadecyl phosphite Chemical compound CCCCCCCCCCCCCCCCCCOP(OCCCCCCCCCCCCCCCCCC)OCCCCCCCCCCCCCCCCCC CNUJLMSKURPSHE-UHFFFAOYSA-N 0.000 description 1
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 1
- WTLBZVNBAKMVDP-UHFFFAOYSA-N tris(2-butoxyethyl) phosphate Chemical compound CCCCOCCOP(=O)(OCCOCCCC)OCCOCCCC WTLBZVNBAKMVDP-UHFFFAOYSA-N 0.000 description 1
- ILLOBGFGKYTZRO-UHFFFAOYSA-N tris(2-ethylhexyl) phosphite Chemical compound CCCCC(CC)COP(OCC(CC)CCCC)OCC(CC)CCCC ILLOBGFGKYTZRO-UHFFFAOYSA-N 0.000 description 1
- WGKLOLBTFWFKOD-UHFFFAOYSA-N tris(2-nonylphenyl) phosphite Chemical compound CCCCCCCCCC1=CC=CC=C1OP(OC=1C(=CC=CC=1)CCCCCCCCC)OC1=CC=CC=C1CCCCCCCCC WGKLOLBTFWFKOD-UHFFFAOYSA-N 0.000 description 1
- JZNDMMGBXUYFNQ-UHFFFAOYSA-N tris(dodecylsulfanyl)phosphane Chemical compound CCCCCCCCCCCCSP(SCCCCCCCCCCCC)SCCCCCCCCCCCC JZNDMMGBXUYFNQ-UHFFFAOYSA-N 0.000 description 1
- KJWHEZXBZQXVSA-UHFFFAOYSA-N tris(prop-2-enyl) phosphite Chemical compound C=CCOP(OCC=C)OCC=C KJWHEZXBZQXVSA-UHFFFAOYSA-N 0.000 description 1
- QQBLOZGVRHAYGT-UHFFFAOYSA-N tris-decyl phosphite Chemical compound CCCCCCCCCCOP(OCCCCCCCCCC)OCCCCCCCCCC QQBLOZGVRHAYGT-UHFFFAOYSA-N 0.000 description 1
- SGKKYCDALBXNCG-UHFFFAOYSA-N tris[2-tert-butyl-4-(3-tert-butyl-4-hydroxy-5-methylphenyl)sulfanyl-5-methylphenyl] phosphite Chemical compound CC(C)(C)C1=C(O)C(C)=CC(SC=2C(=CC(OP(OC=3C(=CC(SC=4C=C(C(O)=C(C)C=4)C(C)(C)C)=C(C)C=3)C(C)(C)C)OC=3C(=CC(SC=4C=C(C(O)=C(C)C=4)C(C)(C)C)=C(C)C=3)C(C)(C)C)=C(C=2)C(C)(C)C)C)=C1 SGKKYCDALBXNCG-UHFFFAOYSA-N 0.000 description 1
- WRSPWQHUHVRNFV-UHFFFAOYSA-N tris[3,5-di(nonyl)phenyl] phosphite Chemical compound CCCCCCCCCC1=CC(CCCCCCCCC)=CC(OP(OC=2C=C(CCCCCCCCC)C=C(CCCCCCCCC)C=2)OC=2C=C(CCCCCCCCC)C=C(CCCCCCCCC)C=2)=C1 WRSPWQHUHVRNFV-UHFFFAOYSA-N 0.000 description 1
- DCXXMTOCNZCJGO-UHFFFAOYSA-N tristearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 description 1
- PEXOFOFLXOCMDX-UHFFFAOYSA-N tritridecyl phosphite Chemical compound CCCCCCCCCCCCCOP(OCCCCCCCCCCCCC)OCCCCCCCCCCCCC PEXOFOFLXOCMDX-UHFFFAOYSA-N 0.000 description 1
- 239000002383 tung oil Substances 0.000 description 1
- KPGXUAIFQMJJFB-UHFFFAOYSA-H tungsten hexachloride Chemical compound Cl[W](Cl)(Cl)(Cl)(Cl)Cl KPGXUAIFQMJJFB-UHFFFAOYSA-H 0.000 description 1
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- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- KJIOQYGWTQBHNH-UHFFFAOYSA-N undecanol Chemical compound CCCCCCCCCCCO KJIOQYGWTQBHNH-UHFFFAOYSA-N 0.000 description 1
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- 238000003911 water pollution Methods 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
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- 239000000811 xylitol Substances 0.000 description 1
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- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
- 239000011667 zinc carbonate Substances 0.000 description 1
- 229910000010 zinc carbonate Inorganic materials 0.000 description 1
- 235000004416 zinc carbonate Nutrition 0.000 description 1
- 229940098697 zinc laurate Drugs 0.000 description 1
- 229940012185 zinc palmitate Drugs 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- LPEBYPDZMWMCLZ-CVBJKYQLSA-L zinc;(z)-octadec-9-enoate Chemical compound [Zn+2].CCCCCCCC\C=C/CCCCCCCC([O-])=O.CCCCCCCC\C=C/CCCCCCCC([O-])=O LPEBYPDZMWMCLZ-CVBJKYQLSA-L 0.000 description 1
- RYOLIMKPFQALMC-UHFFFAOYSA-L zinc;4-methylbenzoate Chemical compound [Zn+2].CC1=CC=C(C([O-])=O)C=C1.CC1=CC=C(C([O-])=O)C=C1 RYOLIMKPFQALMC-UHFFFAOYSA-L 0.000 description 1
- LYSLZRDZOBAUFL-UHFFFAOYSA-L zinc;4-tert-butylbenzoate Chemical compound [Zn+2].CC(C)(C)C1=CC=C(C([O-])=O)C=C1.CC(C)(C)C1=CC=C(C([O-])=O)C=C1 LYSLZRDZOBAUFL-UHFFFAOYSA-L 0.000 description 1
- JDLYKQWJXAQNNS-UHFFFAOYSA-L zinc;dibenzoate Chemical compound [Zn+2].[O-]C(=O)C1=CC=CC=C1.[O-]C(=O)C1=CC=CC=C1 JDLYKQWJXAQNNS-UHFFFAOYSA-L 0.000 description 1
- GPYYEEJOMCKTPR-UHFFFAOYSA-L zinc;dodecanoate Chemical compound [Zn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O GPYYEEJOMCKTPR-UHFFFAOYSA-L 0.000 description 1
- GJAPSKMAVXDBIU-UHFFFAOYSA-L zinc;hexadecanoate Chemical compound [Zn+2].CCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCC([O-])=O GJAPSKMAVXDBIU-UHFFFAOYSA-L 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、塩化ビニル系樹脂用耐アミン性付与剤(以下、「耐アミン性付与剤」とも称する)に関し、塩化ビニル系樹脂のアミンによる変色を抑制することができ、さらに耐熱老化性も付与できる塩化ビニル系樹脂用耐アミン性付与剤、これを用いた塩化ビニル系樹脂用安定剤組成物、塩化ビニル系樹脂組成物、塩化ビニル系樹脂成形体(以下、それぞれ「安定剤組成物」、「樹脂組成物」、「成形体」とも称する)、積層体、自動車内装材および塩化ビニル系樹脂の変色抑制方法に関する。 The present invention relates to an amine resistance imparting agent for vinyl chloride resins (hereinafter also referred to as "amine resistance imparting agent"), which can suppress discoloration of vinyl chloride resins due to amines and also impart heat aging resistance. Amine resistance imparting agent for vinyl chloride resin, stabilizer composition for vinyl chloride resin using the same, vinyl chloride resin composition, vinyl chloride resin molded article (hereinafter referred to as "stabilizer composition", respectively) The present invention relates to a method for suppressing discoloration of a resin composition, a laminate, an automobile interior material, and a vinyl chloride resin.
塩化ビニル系樹脂は、難燃性、耐薬品性、機械的安定性、耐熱性、耐候性等の優れた性質を有し、かつ安価であることから、利用価値の高い汎用樹脂材料として広く用いられており、特に自動車内装材の表皮材として多く使用されている。 Vinyl chloride resin has excellent properties such as flame retardancy, chemical resistance, mechanical stability, heat resistance, and weather resistance, and is inexpensive, so it is widely used as a general-purpose resin material with high utility value. It is widely used as a skin material for automobile interior materials.
自動車の室内には、乗り心地を良くするために様々な内装材が使われている。通常、自動車内装材は、ソフト感等の感触(風合い)や高級感、美観等の意匠性を出すための表皮層と、構造を保持するための基材層とから構成されている。また、表皮層には、ソフト感をより高めるためにウレタン等からなる発泡層を裏打ちしたものが使われることが多い。 Various interior materials are used inside automobiles to improve riding comfort. Automotive interior materials usually consist of a skin layer that provides a soft feel (texture), a sense of luxury, and aesthetic design, and a base layer that maintains the structure. Furthermore, the skin layer is often lined with a foam layer made of urethane or the like to further enhance the soft feel.
表皮層には、塩化ビニル系樹脂や熱可塑性エラストマー、ポリエチレンなどのポリオレフィン等が用いられている。これらの中でも、可塑剤の配合量により半硬質から軟質まで様々な触感を出すことが可能であり、成形加工が容易であってデザイン性にも優れることから、塩化ビニル系樹脂が広く用いられている。 For the skin layer, vinyl chloride resin, thermoplastic elastomer, polyolefin such as polyethylene, etc. are used. Among these, vinyl chloride resin is widely used because it can produce a variety of textures from semi-hard to soft depending on the amount of plasticizer added, is easy to mold, and has excellent design. There is.
この塩化ビニル系樹脂を使用する内装材においては、ソフト感を出すために、ウレタン樹脂、特に発泡ポリウレタン(「ポリウレタン発泡成形体」ともいう)で裏打ちを施した、ポリ塩化ビニル系樹脂成形体と発泡ポリウレタンとの積層体が多く使用されている。 Interior materials that use this vinyl chloride resin are made of polyvinyl chloride resin molded products lined with urethane resin, especially foamed polyurethane (also referred to as "polyurethane foam molded products") to give a soft feel. Laminated products with foamed polyurethane are often used.
しかしながら、塩化ビニル系樹脂を発泡ポリウレタンとの積層体として使用する場合、ポリウレタン発泡成形体の形成時に触媒として使用されたアミン化合物が塩化ビニル系樹脂成形体に移行することにより、塩化ビニル系樹脂成形体が変色するという問題があった。 However, when vinyl chloride resin is used as a laminate with foamed polyurethane, the amine compound used as a catalyst during the formation of the polyurethane foam molded product migrates to the vinyl chloride resin molded product, resulting in the molding of the vinyl chloride resin. There was a problem with the body becoming discolored.
これに対し、例えば、特許文献1、2では、このアミン化合物による塩化ビニル系樹脂成形体の変色を防ぐために、過塩素酸ナトリウムや過塩素酸バリウム、過塩素酸処理ハイドロタルサイト等の過塩素酸系化合物を塩化ビニル系樹脂組成物に配合する方法が提案されている。また、特許文献3では、有機錫化合物とトリフルオロメチルスルホニル化合物が添加された塩素含有樹脂組成物が提案されている。 On the other hand, for example, in Patent Documents 1 and 2, in order to prevent discoloration of vinyl chloride resin moldings caused by this amine compound, perchlorine such as sodium perchlorate, barium perchlorate, perchloric acid-treated hydrotalcite, etc. A method of blending an acid-based compound into a vinyl chloride-based resin composition has been proposed. Further, Patent Document 3 proposes a chlorine-containing resin composition to which an organic tin compound and a trifluoromethylsulfonyl compound are added.
また、自動車の内装材として使用される場合には、比較的高温に曝されることがあり、特に、真夏の炎天下に曝されると、100℃近くまで温度が上昇して、着色を生じるなどの欠点を生じる(熱老化)という問題があった。 Furthermore, when used as an interior material for automobiles, it may be exposed to relatively high temperatures.In particular, when exposed to the blazing sun in midsummer, the temperature can rise to nearly 100 degrees Celsius, causing discoloration. There was a problem in that it caused disadvantages (heat aging).
しかしながら、特許文献1、2で提案されているような、塩化ビニル系樹脂組成物に過塩素酸系化合物を配合する方法では、変色抑制効果は十分とは言えなかった。また、火薬や爆薬にも使用される過塩素酸塩類は消防法で第1類(酸化性固体)に規定される危険物であり、摩擦や衝撃によって爆発や火災を起こす危険性を常に有している。さらに、少なくとも米国の20州で過塩素酸塩による水質汚染が報告されており、米国カリフォルニア州有害物質管理局(DTSC)は、過塩素酸塩の取り扱いに関して規制を制定していることから、過塩素酸系化合物の使用には、安全面や環境面において多くの懸念が存在する。以上のことから、過塩素酸系化合物の使用なしでアミンによる変色が抑制された自動車内装材等に好適な塩化ビニル系樹脂組成物および自動車用内装材が望まれていた。 However, the method of blending a perchloric acid compound into a vinyl chloride resin composition as proposed in Patent Documents 1 and 2 cannot be said to have a sufficient discoloration suppressing effect. In addition, perchlorates, which are also used in gunpowder and explosives, are classified as Class 1 (oxidizing solids) dangerous substances under the Fire Service Act, and there is always a risk of explosion or fire caused by friction or impact. ing. Furthermore, water pollution from perchlorate has been reported in at least 20 states in the United States, and the California Department of Toxic Substances Control (DTSC) has established regulations regarding the handling of perchlorate. There are many safety and environmental concerns with the use of chlorate-based compounds. In view of the above, there has been a desire for a vinyl chloride-based resin composition suitable for automobile interior materials and the like, in which discoloration due to amines is suppressed without the use of perchloric acid-based compounds, and for automobile interior materials.
一方、特許文献3で提案されている発明は、有機錫化合物を添加した塩素含有樹脂の成形加工時の熱安定性と着色を改善するためのものであり、塩化ビニル系樹脂のアミンによる変色を抑制することとは明らかに相違し、この点については、何ら知見を得ることもできないというのが現状である。 On the other hand, the invention proposed in Patent Document 3 is for improving the thermal stability and coloration during molding of a chlorine-containing resin added with an organic tin compound, and is aimed at improving the discoloration of vinyl chloride resin due to amines. This is clearly different from suppression, and the current situation is that no knowledge can be obtained on this point.
そこで、本発明の目的は、塩化ビニル系樹脂のアミンによる変色を抑制することができ、さらに耐熱老化性も付与できる塩化ビニル系樹脂用耐アミン性付与剤、これを用いた塩化ビニル系樹脂用安定剤組成物、塩化ビニル系樹脂組成物、塩化ビニル系樹脂成形体、積層体、自動車内装材および塩化ビニル系樹脂の変色抑制方法を提供することにある。 SUMMARY OF THE INVENTION Therefore, the object of the present invention is to provide an amine resistance imparting agent for vinyl chloride resin that can suppress discoloration of vinyl chloride resin due to amines and also impart heat aging resistance. It is an object of the present invention to provide a stabilizer composition, a vinyl chloride resin composition, a vinyl chloride resin molded article, a laminate, an automobile interior material, and a method for suppressing discoloration of a vinyl chloride resin.
本発明者らは、上記課題を解決すべく鋭意検討した結果、所定のスルホニルイミド化合物が、塩化ビニル系樹脂のアミンによる変色を抑制できることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the present inventors discovered that a certain sulfonylimide compound can suppress the discoloration of vinyl chloride resin caused by amines, and completed the present invention.
すなわち、本発明の塩化ビニル系樹脂用耐アミン性付与剤は、下記一般式(1)で表されるスルホニルイミド化合物の1種以上を含有することを特徴とするものである。
That is, the amine resistance imparting agent for vinyl chloride resins of the present invention is characterized by containing one or more sulfonylimide compounds represented by the following general formula (1).
一般式(1)中、R1およびR2は、各々独立して、フッ素原子または炭素原子数1~4のパーフルオロアルキル基を表す。または、R1およびR2は、連結し炭素原子数1~8のパーフルオロアルキレン基を形成して、それぞれが結合する硫黄原子、および硫黄原子が結合する窒素原子とともに環を形成する。mは1、2または3を表し、mが1の場合、M1は水素原子、アルカリ金属原子、AgまたはNH4を表し、mが2の場合、M1は第2族元素、Zn、MnまたはCuを表し、mが3の場合、M1はLaまたはCeを表す。 In general formula (1), R 1 and R 2 each independently represent a fluorine atom or a perfluoroalkyl group having 1 to 4 carbon atoms. Alternatively, R 1 and R 2 are linked to form a perfluoroalkylene group having 1 to 8 carbon atoms, and together with the sulfur atom to which they are bonded and the nitrogen atom to which the sulfur atom is bonded, they form a ring. m represents 1, 2 or 3; when m is 1, M1 represents a hydrogen atom, an alkali metal atom, Ag or NH4 ; when m is 2, M1 represents a group 2 element, Zn, Mn or represents Cu, and when m is 3, M 1 represents La or Ce.
本発明の塩化ビニル系樹脂用耐アミン性付与剤においては、自動車内装材に好適に用いることができる。特に、本発明の塩化ビニル系樹脂用耐アミン性付与剤は、塩化ビニル系樹脂成形体とポリウレタン発泡成形体との積層体からなる自動車内装材に好適に用いることができる。 The amine resistance imparting agent for vinyl chloride resins of the present invention can be suitably used in automobile interior materials. In particular, the amine resistance imparting agent for vinyl chloride resins of the present invention can be suitably used for automobile interior materials consisting of a laminate of a vinyl chloride resin molded article and a polyurethane foam molded article.
本発明の塩化ビニル系樹脂用安定剤組成物は、塩化ビニル系樹脂用の安定剤の1種以上と、本発明の塩化ビニル系樹脂用耐アミン性付与剤とを含有することを特徴とするものである。 The stabilizer composition for vinyl chloride resins of the present invention is characterized by containing one or more stabilizers for vinyl chloride resins and the amine resistance imparting agent for vinyl chloride resins of the present invention. It is something.
本発明の塩化ビニル系樹脂組成物は、塩化ビニル系樹脂と、本発明の塩化ビニル系樹脂用耐アミン性付与剤とを含有することを特徴とするものである。 The vinyl chloride resin composition of the present invention is characterized by containing a vinyl chloride resin and the amine resistance imparting agent for vinyl chloride resins of the present invention.
本発明の塩化ビニル系樹脂組成物においては、塩化ビニル系樹脂用耐アミン性付与剤の含有量が、前記塩化ビニル系樹脂100質量部に対して0.005~3.0質量部であることが好ましい。本発明の塩化ビニル系樹脂組成物は、粉末成形用として好適に用いることができる。 In the vinyl chloride resin composition of the present invention, the content of the amine resistance imparting agent for vinyl chloride resin is 0.005 to 3.0 parts by mass based on 100 parts by mass of the vinyl chloride resin. is preferred. The vinyl chloride resin composition of the present invention can be suitably used for powder molding.
本発明の塩化ビニル系樹脂成形体は、本発明の塩化ビニル系樹脂組成物から得られることを特徴とするものである。 The vinyl chloride resin molded article of the present invention is characterized in that it is obtained from the vinyl chloride resin composition of the present invention.
本発明の積層体は、塩化ビニル系樹脂成形体とポリウレタン発泡成形体との積層体であって、前記塩化ビニル系樹脂成形体が、本発明の塩化ビニル系樹脂組成物から得られることを特徴とするものである。 The laminate of the present invention is a laminate of a vinyl chloride resin molded article and a polyurethane foam molded article, and is characterized in that the vinyl chloride resin molded article is obtained from the vinyl chloride resin composition of the present invention. That is.
本発明の自動車内装材は、本発明の塩化ビニル系樹脂成形体を含むことを特徴とするものである。 The automobile interior material of the present invention is characterized by containing the vinyl chloride resin molded article of the present invention.
本発明の他の自動車内装材は、本発明の積層体を含むことを特徴とするものである。 Another automobile interior material of the present invention is characterized by containing the laminate of the present invention.
本発明の変色抑制方法は、塩化ビニル系樹脂成形体とポリウレタン発泡成形体の積層体を含む自動車内装材の変色抑制方法であって、本発明の塩化ビニル系樹脂用耐アミン性付与剤を、塩化ビニル系樹脂成形体の原料樹脂である塩化ビニル系樹脂に配合することを特徴とするものである。 The method for suppressing discoloration of the present invention is a method for suppressing discoloration of an automobile interior material including a laminate of a vinyl chloride resin molded article and a polyurethane foam molded article, and the method comprises: It is characterized in that it is blended into the vinyl chloride resin that is the raw material resin for the vinyl chloride resin molded article.
本発明によれば、塩化ビニル系樹脂のアミンによる変色を抑制することができ、さらに耐熱老化性も付与できる塩化ビニル系樹脂用耐アミン性付与剤、これを用いた塩化ビニル系樹脂用安定剤組成物、塩化ビニル系樹脂組成物、塩化ビニル系樹脂成形体、積層体、自動車内装材および塩化ビニル系樹脂の変色抑制方法を提供することができる。 According to the present invention, an amine resistance-imparting agent for vinyl chloride-based resins that can suppress discoloration of vinyl chloride-based resins due to amines and also impart heat aging resistance, and a stabilizer for vinyl chloride-based resins using the same. A composition, a vinyl chloride resin composition, a vinyl chloride resin molded article, a laminate, an automobile interior material, and a method for suppressing discoloration of a vinyl chloride resin can be provided.
本発明の塩化ビニル系樹脂成形体は、アミンによる変色が抑制されたものであり、自動車内装材として好適である。 The vinyl chloride resin molded article of the present invention has suppressed discoloration due to amines and is suitable as an automobile interior material.
以下、本発明の実施形態について詳細に説明する。
[塩化ビニル系樹脂用耐アミン性付与剤]
まず、本発明の塩化ビニル系樹脂用耐アミン性付与剤について説明する。本発明の耐アミン性付与剤は、塩化ビニル系樹脂のアミン化合物による変色を抑制する、耐アミン性を塩化ビニル系樹脂に付与する機能を有する。本発明の耐アミン性付与剤は、下記一般式(1)で表されるスルホニルイミド化合物の1種以上を含有する。
Embodiments of the present invention will be described in detail below.
[Amine resistance imparting agent for vinyl chloride resin]
First, the amine resistance imparting agent for vinyl chloride resins of the present invention will be explained. The amine resistance imparting agent of the present invention has the function of imparting amine resistance to a vinyl chloride resin, which suppresses discoloration of the vinyl chloride resin due to an amine compound. The amine resistance imparting agent of the present invention contains one or more sulfonylimide compounds represented by the following general formula (1).
一般式(1)中、R1およびR2は、各々独立して、フッ素原子または炭素原子数1~4のパーフルオロアルキル基を表す。または、R1およびR2は、連結し炭素原子数1~8のパーフルオロアルキレン基を形成して、それぞれが結合する硫黄原子、および硫黄原子が結合する窒素原子とともに環を形成する。mは1、2または3を表し、mが1の場合、M1は水素原子、アルカリ金属原子、AgまたはNH4を表し、mが2の場合、M1は第2族元素、Zn、MnまたはCuを表し、mが3の場合、M1はLaまたはCeを表す。 In general formula (1), R 1 and R 2 each independently represent a fluorine atom or a perfluoroalkyl group having 1 to 4 carbon atoms. Alternatively, R 1 and R 2 are linked to form a perfluoroalkylene group having 1 to 8 carbon atoms, and together with the sulfur atom to which they are bonded and the nitrogen atom to which the sulfur atom is bonded, they form a ring. m represents 1, 2 or 3; when m is 1, M1 represents a hydrogen atom, an alkali metal atom, Ag or NH4 ; when m is 2, M1 represents a group 2 element, Zn, Mn or represents Cu, and when m is 3, M 1 represents La or Ce.
一般式(1)のR1およびR2の炭素原子数1~4のパーフルオロアルキル基としては、例えば、トリフルオロメチル基、ペンタフルオロエチル基、ヘプタフルオロプロピル基、ノナフルオロブチル基等が挙げられる。 Examples of the perfluoroalkyl group having 1 to 4 carbon atoms for R 1 and R 2 in general formula (1) include a trifluoromethyl group, a pentafluoroethyl group, a heptafluoropropyl group, a nonafluorobutyl group, and the like. It will be done.
また、一般式(1)のR1およびR2は連結して、炭素原子数1~8のパーフルオロアルキレン基を形成して、それぞれが結合する硫黄原子、および硫黄原子が結合する窒素原子とともに環を形成してもよい。 Further, R 1 and R 2 in the general formula (1) are connected to form a perfluoroalkylene group having 1 to 8 carbon atoms, and together with the sulfur atom to which they are bonded and the nitrogen atom to which the sulfur atom is bonded, It may form a ring.
R1およびR2は、塩化ビニル系樹脂への耐アミン性付与の点から、フッ素原子、トリフルオロメチル基、ペンタフルオロエチル基、ノナフルオロブチル基が好ましく、トリフルオロメチル基、ノナフルオロブチル基がより好ましく、トリフルオロメチル基がさらにより好ましい。 From the viewpoint of imparting amine resistance to the vinyl chloride resin, R 1 and R 2 are preferably a fluorine atom, a trifluoromethyl group, a pentafluoroethyl group, or a nonafluorobutyl group, and a trifluoromethyl group or a nonafluorobutyl group is preferable. is more preferred, and trifluoromethyl group is even more preferred.
一般式(1)のM1のアルカリ金属原子としては、例えば、リチウム、ナトリウム、カリウム、ルビジウム、セシウム、フランシウムが挙げられる。 Examples of the alkali metal atom for M 1 in general formula (1) include lithium, sodium, potassium, rubidium, cesium, and francium.
一般式(1)のM1の第2族元素としては、例えば、ベリリウム、マグネシウム、カルシウム、ストロンチウム、バリウム、ラジウムが挙げられる。 Examples of the Group 2 element M1 in the general formula (1) include beryllium, magnesium, calcium, strontium, barium, and radium.
一般式(1)のM1は、塩化ビニル系樹脂への耐アミン性付与の点から、アルカリ金属原子、第2族元素、Znが好ましく、リチウム、ナトリウム、カリウム、マグネシウム、カルシウム、Znがより好ましく、リチウム、ナトリウム、カリウム、マグネシウム、カルシウムがさらにより好ましく、リチウム、ナトリウム、カリウムがさらにより好ましく、リチウムが最も好ましい。 M1 in general formula (1) is preferably an alkali metal atom, a Group 2 element, or Zn, and more preferably lithium, sodium, potassium, magnesium, calcium, or Zn, from the viewpoint of imparting amine resistance to the vinyl chloride resin. Preferably, lithium, sodium, potassium, magnesium, and calcium are even more preferred, lithium, sodium, and potassium are even more preferred, and lithium is most preferred.
一般式(1)で表されるスルホニルイミド化合物の、耐アミン性付与の点から好ましい具体例としては、下記化合物No.1~No.13が挙げられる。これらの中でも、耐アミン性付与の点から、化合物No.1、No.2、No.3、No.4、No.5、No.6がより好ましく、化合物No.1、No.2、No.3、No.4、No.5がさらにより好ましく、化合物No.1、No.2、No.3がさらにより好ましく、化合物No.1が最も好ましい。 Preferred specific examples of the sulfonylimide compound represented by the general formula (1) from the viewpoint of imparting amine resistance include the following compound No. 1~No. 13 are mentioned. Among these, from the viewpoint of imparting amine resistance, Compound No. 1.No. 2.No. 3.No. 4.No. 5, No. 6 is more preferable, and compound No. 6 is more preferable. 1.No. 2.No. 3.No. 4.No. 5 is even more preferred, and compound No. 5 is even more preferred. 1.No. 2.No. 3 is even more preferred, and compound No. 3 is even more preferred. 1 is most preferred.
[塩化ビニル系樹脂用安定剤組成物]
本発明の耐アミン性付与剤は、塩化ビニル系樹脂用の安定剤の1種以上と併用して、塩化ビニル系樹脂用安定剤組成物として使用することも好ましい。本発明の安定剤組成物は、自動車内装材に好適に用いられるものであり、特に、後述する塩化ビニル系樹脂成形体とポリウレタン発泡成形体との積層体からなる自動車内装材に使用することがより好適である。
[Stabilizer composition for vinyl chloride resin]
The amine resistance imparting agent of the present invention is also preferably used in combination with one or more stabilizers for vinyl chloride resins as a stabilizer composition for vinyl chloride resins. The stabilizer composition of the present invention is suitably used for automobile interior materials, and in particular, it can be used for automobile interior materials consisting of a laminate of a vinyl chloride resin molded article and a polyurethane foam molded article, which will be described later. More suitable.
耐アミン性付与剤と併用される塩化ビニル系樹脂用の安定剤としては、耐アミン性と耐熱老化性の点から、有機酸の亜鉛塩が好ましい。かかる有機酸の亜鉛塩としては、有機カルボン酸、フェノール類または有機リン酸類等の亜鉛塩が挙げられる。 As the stabilizer for vinyl chloride resins used in combination with the amine resistance imparting agent, zinc salts of organic acids are preferred from the viewpoints of amine resistance and heat aging resistance. Examples of such zinc salts of organic acids include zinc salts of organic carboxylic acids, phenols, organic phosphoric acids, and the like.
有機カルボン酸としては、例えば、酢酸、プロピオン酸、酪酸、吉草酸、カプロン酸、エナント酸、カプリル酸、ペラルゴン酸、2-エチルヘキシル酸、ネオデカン酸、カプリン酸、ウンデカン酸、イソウンデシル酸、ラウリン酸、イソラウリン酸、トリデカン酸、ミリスチン酸、イソミリスチン酸、パルミチン酸、イソパルミチン酸、イソステアリン酸、ステアリン酸、12-ヒドロキシステアリン酸、ベヘニン酸、モンタン酸、バーサチック酸、安息香酸、モノクロル安息香酸、4-tert-ブチル安息香酸、ジメチルヒドロキシ安息香酸、3,5-ジ第三ブチル-4-ヒドロキシ安息香酸、o-トルイル酸、m-トルイル酸、p-トルイル酸、トルイル酸、ジメチル安息香酸、2,4-ジメチル安息香酸、3,5-ジメチル安息香酸、2,4,6-トリメチル安息香酸、エチル安息香酸、2-エチル安息香酸、3-エチル安息香酸、4-エチル安息香酸、2,4,6-トリエチル安息香酸、4-イソプロピル安息香酸、n-プロピル安息香酸、アミノ安息香酸、N,N-ジメチルアミノ安息香酸、アセトキシ安息香酸、サリチル酸、p-第三オクチルサリチル酸、エライジン酸、オレイン酸、リノール酸、リノレン酸、ミリストレイン酸、パルミトレイン酸、エレオステアリン酸、エイコセン酸、エイコサジエン酸、エイコサトリエン酸、エイコサテトラエン酸、アラキドン酸、ドコサペンタエン酸、ドコサヘキサエン酸、リシノール酸、チオグリコール酸、メルカプトプロピオン酸、オクチルメルカプトプロピオン酸等の一価カルボン酸;シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバシン酸、フタル酸、イソフタル酸、テレフタル酸、ヒドロキシフタル酸、クロルフタル酸、アミノフタル酸、マレイン酸、フマル酸、シトラコン酸、メタコン酸、イタコン酸、アコニット酸、チオジプロピオン酸等の二価カルボン酸若しくはこれらのモノエステルまたはモノアマイド化合物;ブタントリカルボン酸、ブタンテトラカルボン酸、ヘミメリット酸、トリメリット酸、メロファン酸、ピロメリット酸等の三価または四価カルボン酸のジまたはトリエステル化合物が挙げられる。 Examples of organic carboxylic acids include acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, 2-ethylhexylic acid, neodecanoic acid, capric acid, undecanoic acid, isoundecylic acid, lauric acid, Isolauric acid, tridecanoic acid, myristic acid, isomyristic acid, palmitic acid, isopalmitic acid, isostearic acid, stearic acid, 12-hydroxystearic acid, behenic acid, montanic acid, versatic acid, benzoic acid, monochlorobenzoic acid, 4- tert-butylbenzoic acid, dimethylhydroxybenzoic acid, 3,5-di-tert-butyl-4-hydroxybenzoic acid, o-toluic acid, m-toluic acid, p-toluic acid, toluic acid, dimethylbenzoic acid, 2, 4-dimethylbenzoic acid, 3,5-dimethylbenzoic acid, 2,4,6-trimethylbenzoic acid, ethylbenzoic acid, 2-ethylbenzoic acid, 3-ethylbenzoic acid, 4-ethylbenzoic acid, 2,4, 6-triethylbenzoic acid, 4-isopropylbenzoic acid, n-propylbenzoic acid, aminobenzoic acid, N,N-dimethylaminobenzoic acid, acetoxybenzoic acid, salicylic acid, p-tertiary octylsalicylic acid, elaidic acid, oleic acid, Linoleic acid, linolenic acid, myristoleic acid, palmitoleic acid, eleostearic acid, eicosenoic acid, eicosadienoic acid, eicosatrienoic acid, eicosatetraenoic acid, arachidonic acid, docosapentaenoic acid, docosahexaenoic acid, ricinoleic acid, thio Monovalent carboxylic acids such as glycolic acid, mercaptopropionic acid, octylmercaptopropionic acid; oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, sebacic acid, phthalic acid, isophthalic acid , terephthalic acid, hydroxyphthalic acid, chlorophthalic acid, aminophthalic acid, maleic acid, fumaric acid, citraconic acid, methaconic acid, itaconic acid, aconitic acid, thiodipropionic acid and other dihydric carboxylic acids, or their monoesters or monoamide compounds Di- or triester compounds of trivalent or tetravalent carboxylic acids such as butanetricarboxylic acid, butanetetracarboxylic acid, hemimellitic acid, trimellitic acid, merophanic acid, pyromellitic acid and the like can be mentioned.
フェノール類としては、例えば、第三ブチルフェノール、ノニルフェノール、ジノニルフェノール、シクロヘキシルフェノール、フェニルフェノール、オクチルフェノール、フェノール、クレゾール、キシレノール、n-ブチルフェノール、イソアミルフェノール、エチルフェノール、イソプロピルフェノール、イソオクチルフェノール、2-エチルヘキシルフェノール、第三ノニルフェノール、デシルフェノール、第三オクチルフェノール、イソヘキシルフェノール、オクタデシルフェノール、ジイソブチルフェノール、メチルプロピルフェノール、ジアミルフェノール、メチルイソヘキシルフェノール、メチル第三オクチルフェノール等が挙げられる。 Examples of phenols include tert-butylphenol, nonylphenol, dinonylphenol, cyclohexylphenol, phenylphenol, octylphenol, phenol, cresol, xylenol, n-butylphenol, isoamylphenol, ethylphenol, isopropylphenol, isooctylphenol, and 2-ethylhexylphenol. , tertiary nonylphenol, decylphenol, tertiary octylphenol, isohexylphenol, octadecylphenol, diisobutylphenol, methylpropylphenol, diamylphenol, methylisohexylphenol, methyltertiary octylphenol, and the like.
有機リン酸類としては、例えば、モノまたはジオクチルリン酸、モノまたはジドデシルリン酸、モノまたはジオクタデシルリン酸、モノまたはジ-(ノニルフェニル)リン酸、ホスホン酸ノニルフェニルエステル、ホスホン酸ステアリルエステル等が挙げられる。 Examples of organic phosphoric acids include mono- or dioctyl phosphoric acid, mono- or didodecyl phosphoric acid, mono- or dioctadecyl phosphoric acid, mono- or di-(nonylphenyl) phosphoric acid, phosphonic acid nonylphenyl ester, phosphonic acid stearyl ester, etc. It will be done.
有機酸の亜鉛塩は、酸性塩、中性塩、塩基性塩若しくは塩基性塩の塩基の一部または全部を炭酸で中和した過塩基性錯体であってもよい。 The zinc salt of an organic acid may be an acidic salt, a neutral salt, a basic salt, or an overbased complex in which part or all of the base of the basic salt is neutralized with carbonic acid.
有機酸の亜鉛塩は、2種以上の有機酸から構成されていてもよい。例えば、1価の有機酸による亜鉛塩の場合、同一の有機酸がアニオン部位を構成し、カチオン部位を構成する2価の亜鉛と塩を形成していてもよく、異なる1価の有機酸2種がアニオン部位を構成し、カチオン部位を構成する2価の亜鉛と塩を形成していてもよい。 The zinc salt of an organic acid may be composed of two or more types of organic acids. For example, in the case of a zinc salt with a monovalent organic acid, the same organic acid may constitute the anion site and form a salt with the divalent zinc constituting the cation site; The species may constitute an anion site and form a salt with divalent zinc that constitutes a cation site.
有機酸の亜鉛塩は、耐アミン性と耐熱老化性の点から、安息香酸亜鉛、トルイル酸亜鉛、4-tert-ブチル安息香酸亜鉛、ステアリン酸亜鉛、ラウリン酸亜鉛、バーサチック酸亜鉛、オクチル酸亜鉛、オレイン酸亜鉛、パルミチン亜鉛、ミリスチン亜鉛が好ましい。有機酸の亜鉛塩は、1種類のみ使用しても、2種類以上を併用してもよい。 From the viewpoint of amine resistance and heat aging resistance, zinc salts of organic acids include zinc benzoate, zinc toluate, zinc 4-tert-butylbenzoate, zinc stearate, zinc laurate, zinc versatate, and zinc octylate. , zinc oleate, zinc palmitate and zinc myristic are preferred. Only one type of zinc salt of an organic acid may be used, or two or more types may be used in combination.
本発明の安定剤組成物に、有機酸の亜鉛塩を含有させる場合、その含有量は、耐アミン性と耐熱老化性の点から、耐アミン性付与剤100質量部に対して、5~20000質量部が好ましく、10~8000質量部がより好ましく、20~800質量部がさらにより好ましい。 When the stabilizer composition of the present invention contains a zinc salt of an organic acid, from the viewpoint of amine resistance and heat aging resistance, the content should be 5 to 20,000 parts by mass per 100 parts by mass of the amine resistance imparting agent. Parts by weight are preferable, 10 to 8000 parts by weight are more preferable, and 20 to 800 parts by weight are even more preferable.
さらに、本発明の安定剤組成物において、耐アミン性付与剤と併用される安定剤としては、耐アミン性と耐熱老化性の点から、有機酸のバリウム塩、過塩基性炭酸バリウム塩の群から選ばれる1種以上が好ましい。 Furthermore, in the stabilizer composition of the present invention, from the viewpoint of amine resistance and heat aging resistance, the stabilizer to be used in combination with the amine resistance imparting agent includes barium salts of organic acids and overbased barium carbonate salts. One or more types selected from are preferred.
まず、有機酸のバリウム塩について説明する。有機酸のバリウム塩としては、有機カルボン酸、フェノール類または有機リン酸類等のバリウム塩が挙げられる。 First, the barium salt of an organic acid will be explained. Examples of barium salts of organic acids include barium salts of organic carboxylic acids, phenols, organic phosphoric acids, and the like.
有機カルボン酸、フェノール類および有機リン酸類としては、例えば、有機酸の亜鉛塩で例示したものが挙げられる。 Examples of the organic carboxylic acids, phenols, and organic phosphoric acids include those exemplified with zinc salts of organic acids.
有機酸のバリウム塩は、2種以上の有機酸から構成されていてもよい。例えば、1価の有機酸によるバリウム塩の場合、同一の有機酸がアニオン部位を構成し、カチオン部位を構成する2価のバリウムと塩を形成していてもよく、異なる1価の有機酸2種がアニオン部位を構成し、カチオン部位を構成する2価のバリウムと塩を形成していてもよい。 The barium salt of an organic acid may be composed of two or more types of organic acids. For example, in the case of a barium salt with a monovalent organic acid, the same organic acid may constitute an anion site and form a salt with divalent barium that constitutes a cation site; The species may constitute an anion site and form a salt with divalent barium that constitutes a cation site.
有機酸のバリウム塩は、1種類のみ使用しても、2種類以上を併用してもよい。また、有機酸のバリウム塩は、酸性塩、中性塩、塩基性塩でもよい。 Only one type of barium salt of an organic acid may be used, or two or more types may be used in combination. Moreover, the barium salt of an organic acid may be an acidic salt, a neutral salt, or a basic salt.
次に、過塩基性炭酸バリウム塩について説明する。過塩基性炭酸バリウム塩とは、バリウムの液状過塩基性カルボキシレート/カーボネート錯体である。この錯体は、バリウムのカルボン酸正塩と炭酸バリウムとの単純な混合物とは異なり、これらが何らかのインタラクションにより錯体となっているものであり、高い金属含有量を有しながら、有機溶媒中で均一な液状を示すという特徴を有している。この錯体は、バリウムのカルボン酸正塩、炭酸バリウム、および、バリウムのカルボン酸と炭酸との複合塩を構成成分として構成されており、炭酸バリウムを中心にバリウムのカルボン酸正塩およびバリウムのカルボン酸と炭酸との複合塩がその周辺に存在し、いわばミセルのようなものが形成されることによって、有機溶媒中で均一な液状を示すものである。 Next, overbased barium carbonate salt will be explained. Overbased barium carbonate salts are liquid overbased carboxylate/carbonate complexes of barium. This complex differs from a simple mixture of barium carboxylic acid normal salt and barium carbonate; it is a complex formed by some interaction between these two, and while it has a high metal content, it is homogeneous in an organic solvent. It has the characteristic of exhibiting a liquid state. This complex is composed of barium carboxylic acid normal salt, barium carbonate, and a complex salt of barium carboxylic acid and carbonic acid. A complex salt of acid and carbonic acid exists around it, forming something like a micelle, so that it exhibits a uniform liquid state in an organic solvent.
これらバリウムの液状過塩基性カルボキシレート/カーボネート錯体は、例えば、特開2004-238364号公報に示す製造方法によって製造することができる。 These barium liquid overbased carboxylate/carbonate complexes can be produced, for example, by the production method disclosed in JP-A No. 2004-238364.
また、バリウムの液状過塩基性カルボキシレート/カーボネート錯体は、種々の市販されている錯体をそのまま使用することもできる。市販されている錯体の代表的なものとしては、例えば、米国AM STABILIZERS社製の「PlastistabTM2116」(過塩基性バリウムオレート/カーボネート錯体:比重1.42~1.53、Ba=33~36%)、「PlastistabTM2513」(過塩基性バリウムオレート/カーボネート錯体:比重1.41~1.52、Ba=33~36%)、「PlastistabTM2508」(過塩基性バリウムオレート/カーボネート錯体:比重1.39~1.51、Ba=33~36%)等が挙げられる。 Further, as the liquid overbased barium carboxylate/carbonate complex, various commercially available complexes can be used as they are. Typical commercially available complexes include, for example, "Plastistab TM 2116" manufactured by AM STABILIZERS, USA (overbased barium oleate/carbonate complex: specific gravity 1.42-1.53, Ba = 33-36). %), "Plastistab TM 2513" (overbased barium oleate/carbonate complex: specific gravity 1.41 to 1.52, Ba = 33 to 36%), "Plastistab TM 2508" (overbased barium oleate/carbonate complex: specific gravity 1.39 to 1.51, Ba = 33 to 36%), etc.
これら過塩基性炭酸バリウム塩は、1種類のみ使用しても、2種類以上を併用してもよい。 These overbased barium carbonate salts may be used alone or in combination of two or more.
本発明の安定剤組成物に、有機酸のバリウム塩または過塩基性炭酸バリウム塩を含有させる場合、それらの含有量は、耐アミン性と耐熱老化性の点から、耐アミン性付与剤100質量部に対して、10~60000質量部が好ましく、30~10000質量部がより好ましく、50~2000質量部がさらにより好ましい。 When the stabilizer composition of the present invention contains a barium salt of an organic acid or an overbased barium carbonate salt, from the viewpoint of amine resistance and heat aging resistance, the content thereof is determined based on 100 mass of the amine resistance imparting agent. parts, preferably 10 to 60,000 parts by weight, more preferably 30 to 10,000 parts by weight, and even more preferably 50 to 2,000 parts by weight.
さらに、本発明の安定剤組成物において、耐アミン性付与剤と併用される安定剤としては、耐アミン性と耐熱老化性の点から、有機酸のカルシウム塩および過塩基性炭酸カルシウム塩の群から選ばれる1種以上が好ましい。かかる有機酸のカルシウム塩としては、有機カルボン酸、フェノール類また有機リン酸類等のカルシウム塩が挙げられる。 Furthermore, in the stabilizer composition of the present invention, from the viewpoint of amine resistance and heat aging resistance, the stabilizer to be used in combination with the amine resistance imparting agent includes calcium salts of organic acids and overbased calcium carbonate salts. One or more types selected from are preferred. Examples of such calcium salts of organic acids include calcium salts of organic carboxylic acids, phenols, organic phosphoric acids, and the like.
有機カルボン酸、フェノール類および有機リン酸類としては、例えば、有機酸の亜鉛塩で例示したものが挙げられる。 Examples of the organic carboxylic acids, phenols, and organic phosphoric acids include those exemplified with zinc salts of organic acids.
有機酸のカルシウム塩は、2種以上の有機酸から構成されていてもよい。例えば、1価の有機酸によるカルシウム塩の場合、同一の有機酸がアニオン部位を構成し、カチオン部位を構成する2価のカルシウムと塩を形成していてもよく、異なる1価の有機酸2種がアニオン部位を構成し、カチオン部位を構成する2価のカルシウムと塩を形成していてもよい。 The calcium salt of an organic acid may be composed of two or more types of organic acids. For example, in the case of a calcium salt with a monovalent organic acid, the same organic acid may form an anion site and form a salt with divalent calcium that forms a cation site, or a different monovalent organic acid may form a salt with divalent calcium that forms a cation site. The species may constitute an anion site and form a salt with divalent calcium that constitutes a cation site.
有機酸のカルシウム塩は、1種類のみ使用しても、2種類以上を併用してもよい。有機酸のカルシウム塩は、酸性塩、中性塩、塩基性塩でもよい。 Only one type of calcium salt of an organic acid may be used, or two or more types may be used in combination. The calcium salt of an organic acid may be an acidic salt, a neutral salt, or a basic salt.
次に、過塩基性炭酸カルシウム塩について説明する。過塩基性炭酸カルシウム塩とは、カルシウムの液状過塩基性カルボキシレート/カーボネート錯体である。この錯体は、カルシウムのカルボン酸正塩と炭酸カルシウムとの単純な混合物とは異なり、これらが何らかのインタラクションにより錯体となっているものであり、高い金属含有量を有しながら、有機溶媒中で均一な液状を示すという特徴を有している。この錯体は、カルシウムのカルボン酸正塩、炭酸カルシウム、および、カルシウムのカルボン酸と炭酸との複合塩を構成成分として構成されており、炭酸カルシウムを中心にカルシウムのカルボン酸正塩およびカルシウムのカルボン酸と炭酸との複合塩がその周辺に存在し、いわばミセルのようなものが形成されることによって、有機溶媒中で均一な液状を示すものである。 Next, overbased calcium carbonate salt will be explained. Overbased calcium carbonate salts are liquid overbased carboxylate/carbonate complexes of calcium. This complex is different from a simple mixture of calcium carboxylic acid normal salt and calcium carbonate; it is a complex formed by some interaction between these two, and while it has a high metal content, it is homogeneous in an organic solvent. It has the characteristic of exhibiting a liquid state. This complex is composed of calcium carboxylic acid normal salt, calcium carbonate, and a composite salt of calcium carboxylic acid and carbonic acid. A complex salt of acid and carbonic acid exists around it, forming something like a micelle, so that it exhibits a uniform liquid state in an organic solvent.
カルシウムの液状過塩基性カルボキシレート/カーボネート錯体は、バリウムの液状過塩基性カルボキシレート/カーボネート錯体と同様の方法で製造することができる。また、種々の市販されている錯体をそのまま使用することもできる。市販されている錯体の代表的なものとしては、例えば、米国AM STABILIZERS社製の、「PlastistabTM2265」(過塩基性カルシウムオレート/カーボネート錯体:比重1.04~1.09、Ca=10%)が挙げられる。 The liquid overbased carboxylate/carbonate complex of calcium can be prepared in a similar manner as the liquid overbased carboxylate/carbonate complex of barium. Moreover, various commercially available complexes can also be used as they are. A typical commercially available complex is, for example, "Plastistab TM 2265" (overbased calcium oleate/carbonate complex: specific gravity 1.04 to 1.09, Ca = 10%) manufactured by AM STABILIZERS, USA. ).
これら過塩基性炭酸カルシウム塩は、1種類のみ使用しても、2種類以上を併用してもよい。 These overbased calcium carbonate salts may be used alone or in combination of two or more.
本発明の安定剤組成物に、有機酸のカルシウム塩または過塩基性炭酸カルシウム塩を含有させる場合、それらの含有量は、耐アミン性と耐熱老化性の点から、耐アミン性付与剤100質量部に対して、10~60000質量部が好ましく、30~10000質量部がより好ましく、50~2000質量部がさらにより好ましい。 When the stabilizer composition of the present invention contains a calcium salt of an organic acid or an overbased calcium carbonate salt, from the viewpoint of amine resistance and heat aging resistance, the content thereof should be 100% by mass of the amine resistance imparting agent. parts, preferably 10 to 60,000 parts by weight, more preferably 30 to 10,000 parts by weight, and even more preferably 50 to 2,000 parts by weight.
さらに、本発明の安定剤組成物において、耐アミン性付与剤と併用される安定剤としては、耐アミン性と耐熱老化性の点から、β-ジケトン化合物が好ましい。かかるβ-ジケトン化合物としては、例えば、アセチルアセトン、トリアセチルメタン、2,4,6-ヘプタトリオン、ブタノイルアセチルメタン、ラウロイルアセチルメタン、パルミトイルアセチルメタン、ステアロイルベンゾイルメタン、パルミトイルベンゾイルメタン、ジステアロイルメタン、ステアロイルアセチルメタン、フェニルアセチルアセチルメタン、ジシクロヘキシルカルボニルメタン、ベンゾイルホルミルメタン、ベンゾイルアセチルメタン、ジベンゾイルメタン、オクチルベンゾイルメタン、ビス(4-オクチルベンゾイル)メタン、ベンゾイルジアセチルメタン、4-メトキシベンゾイルベンゾイルメタン、ビス(4-カルボキシメチルベンゾイル)メタン、2-カルボキシメチルベンゾイルアセチルオクチルメタン、デヒドロ酢酸、アセト酢酸エチル、シクロヘキサン-1,3-ジオン、3,6-ジメチル-2,4-ジオキシシクロヘキサン-1カルボン酸メチル、2-アセチルシクロヘキサノン、ジメドン、2-ベンゾイルシクロヘキサン等が挙げられ、これらの金属塩も同様に使用することができる。金属塩の例としては、リチウム塩、ナトリウム塩、カリウム塩、カルシウム塩、亜鉛塩、マグネシウム塩、アルミニウム塩が挙げられる。好ましい金属塩の例としては、アセチルアセトンカルシウム塩、アセチルアセトン亜鉛塩等が挙げられる。 Further, in the stabilizer composition of the present invention, as the stabilizer used in combination with the amine resistance imparting agent, a β-diketone compound is preferable from the viewpoint of amine resistance and heat aging resistance. Examples of such β-diketone compounds include acetylacetone, triacetylmethane, 2,4,6-heptatrione, butanoylacetylmethane, lauroylacetylmethane, palmitoylacetylmethane, stearoylbenzoylmethane, palmitoylbenzoylmethane, distearoylmethane, Stearoyl acetylmethane, phenylacetylacetylmethane, dicyclohexylcarbonylmethane, benzoylformylmethane, benzoylacetylmethane, dibenzoylmethane, octylbenzoylmethane, bis(4-octylbenzoyl)methane, benzoyldiacetylmethane, 4-methoxybenzoylbenzoylmethane, bis (4-Carboxymethylbenzoyl)methane, 2-carboxymethylbenzoylacetyloctylmethane, dehydroacetic acid, ethyl acetoacetate, cyclohexane-1,3-dione, 3,6-dimethyl-2,4-dioxycyclohexane-1carboxylic acid Examples include methyl, 2-acetylcyclohexanone, dimedone, 2-benzoylcyclohexane, and metal salts thereof can also be used. Examples of metal salts include lithium, sodium, potassium, calcium, zinc, magnesium, and aluminum salts. Examples of preferred metal salts include acetylacetone calcium salt, acetylacetone zinc salt, and the like.
β-ジケトン化合物は1種類のみ使用してもよいし、2種以上を併用してもよい。これらのβ-ジケトン化合物の中でも、耐アミン性および耐熱老化性の点から、ジベンゾイルメタン、ステアロイルベンゾイルメタンまたはアセチルアセトン亜鉛塩が好ましい。 One type of β-diketone compound may be used, or two or more types may be used in combination. Among these β-diketone compounds, dibenzoylmethane, stearoylbenzoylmethane or acetylacetone zinc salt is preferred from the viewpoint of amine resistance and heat aging resistance.
本発明の安定剤組成物に、β-ジケトン化合物を含有させる場合、その含有量は、耐アミン性と耐熱老化性の点から、耐アミン性付与剤100質量部に対して、10~60000質量部が好ましく、30~10000質量部がより好ましく、50~2000質量部がさらにより好ましい。 When the stabilizer composition of the present invention contains a β-diketone compound, from the viewpoint of amine resistance and heat aging resistance, the content should be 10 to 60,000 parts by mass per 100 parts by mass of the amine resistance imparting agent. parts, more preferably 30 to 10,000 parts by weight, and even more preferably 50 to 2,000 parts by weight.
さらに、本発明の安定剤組成物において、耐アミン性付与剤と併用される安定剤としては、耐アミン性と耐熱老化性の点から、亜リン酸エステル化合物の1種以上が好ましい。かかる亜リン酸エステル化合物としては、亜リン酸トリアルキルエステル、亜リン酸ジアルキルエステル、亜リン酸ジアルキルモノアリルエステル、亜リン酸アルキルアリルエステル、亜リン酸モノアルキルジアリルエステル、亜リン酸ジアリルエステル、亜リン酸トリアリルエステル等が挙げられる。本発明の安定剤組成物においては、トリエステルでもジエステルでも使用することができるが、熱安定性の点から、トリエステルを使用することが好ましい。また、チオエステルも使用することができる。 Further, in the stabilizer composition of the present invention, the stabilizer used in combination with the amine resistance imparting agent is preferably one or more phosphite compounds from the viewpoint of amine resistance and heat aging resistance. Such phosphite compounds include phosphite trialkyl ester, phosphite dialkyl ester, phosphite dialkyl monoallyl ester, phosphite alkyl allyl ester, phosphite monoalkyl diallyl ester, phosphite diallyl ester , phosphorous acid triallyl ester, and the like. In the stabilizer composition of the present invention, either triester or diester can be used, but it is preferable to use triester from the viewpoint of thermal stability. Also, thioesters can be used.
亜リン酸エステル化合物としては、例えば、トリフェニルホスファイト、トリクレジルホスファイト、トリス(2,4-ジ第三ブチルフェニル)ホスファイト、トリス(ノニルフェニル)ホスファイト、トリス(ジノニルフェニル)ホスファイト、トリス(モノ-およびジ-混合ノニルフェニル)ホスファイト、トリス(2,4-ジ-第三ブチルフェニル)ホスファイト、ジフェニルホスファイト、2,2’-メチレンビス(4,6-ジ第三ブチルフェニル)オクチルホスファイト、2,2’-メチレンビス(4,6-第三ブチルフェニル)-2-エチルヘキシルホスファイト、2,2’-メチレンビス(4,6-第三ブチルフェニル)-オクタデシルホスファイト、2,2’-エチリデンビス(4,6-ジ第三ブチルフェニル)フルオロホスファイト、オクチルジフェニルホスファイト、ジフェニルデシルホスファイト、ジフェニル(2-エチルヘキシル)ホスファイト、ジ(デシル)モノフェニルホスファイト、ジフェニルトリデシルホスファイト、ジフェニル(C12~C15混合アルキル)ホスファイト、フェニルジイソデシルホスファイト、フェニルビス(イソトリデシル)ホスファイト、トリエチルホスファイト、トリブチルホスファイト、トリス(2-エチルヘキシル)ホスファイト、トリス(デシル)ホスファイト、トリラウリルホスファイト、トリス(トリデシル)ホスファイト、トリオレイルホスファイト、トリステアリルホスファイト、ジエチルホスファイト、ジブチルホスファイト、ジラウリルホスファイト、ビス(2-エチルヘキシル)ホスファイト、ジオレイルホスファイト、トリラウリルトリチオホスファイト、ビス(ネオペンチルグリコール)-1,4-シクロヘキサンジメチルジホスファイト、ビス(2,4-ジ第三ブチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,6-ジ第三ブチル-4-メチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,4,6-トリ第三ブチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,4-ジクミルフェニル)ペンタエリスリトールジホスファイト、ジステアリルペンタエリスリトールジホスファイト、ジ(ノニルフェニル)ペンタエリスリトールジホスファイト、ジ(トリデシル)ペンタエリスリトールジホスファイト、フェニル-4,4’-イソプロピリデンジフェノール・ペンタエリスリトールジホスファイト、テトラ(C12~15混合アルキル)-4,4’-イソプロピリデンジフェニルジホスファイト、水素化-4,4’-イソプロピリデンジフェノールポリホスファイト、ビス(オクチルフェニル)・ビス〔4,4’-n-ブチリデンビス(2-第三ブチル-5-メチルフェノール)〕・1,6-ヘキサンジオール・ジホスファイト、テトラ(トリデシル)-4,4’-n-ブチリデンビス(2-第三ブチル-5-メチルフェノール)ジホスファイト、ヘキサ(トリデシル)-1,1,3-トリス(2-メチル-4-ヒドロキシ-5-第三ブチルフェニル)ブタントリホスファイト、ヘキサ(トリデシル)・1,1,3-トリス(2-メチル-5-第三ブチル-4-ヒドロキシフェニル)ブタン・トリホスファイト、9,10-ジハイドロ-9-オキサ-10-ホスファフェナンスレン-10-オキサイド、2-ブチル-2-エチルプロパンジオール・2,4,6-トリ第三ブチルフェノールモノホスファイト、トリス〔2-第三ブチル-4-(3-第三ブチル-4-ヒドロキシ-5-メチルフェニルチオ)-5-メチルフェニル〕ホスファイト、テトラ(トリデシル)イソプロピリデンジフェノールジホスファイト、テトラキス(2,4-ジ第三ブチルフェニル)ビフェニレンジホスファイト、トリス(2-〔(2,4,8,10-テトラキス第三ブチルジベンゾ〔d,f〕〔1,3,2〕ジオキサホスフェピン-6-イル)オキシ〕エチル)アミン、2-エチル-2-ブチルプロピレングリコールと2,4,6-トリ第三ブチルフェノールのホスファイト等が挙げられる。 Examples of phosphite compounds include triphenyl phosphite, tricresyl phosphite, tris(2,4-di-tert-butylphenyl) phosphite, tris(nonylphenyl) phosphite, tris(dinonylphenyl) phosphite, tris(mono- and di-mixed nonylphenyl) phosphite, tris(2,4-di-tert-butylphenyl) phosphite, diphenyl phosphite, 2,2'-methylenebis(4,6-di-tert-butylphenyl) phosphite, 3-butylphenyl)octyl phosphite, 2,2'-methylenebis(4,6-tert-butylphenyl)-2-ethylhexylphosphite, 2,2'-methylenebis(4,6-tert-butylphenyl)-octadecylphosphite phyto, 2,2'-ethylidenebis(4,6-di-tert-butylphenyl)fluorophosphite, octyldiphenylphosphite, diphenyldecylphosphite, diphenyl(2-ethylhexyl)phosphite, di(decyl)monophenylphosphite Phosphite, diphenyltridecyl phosphite, diphenyl (C12-C15 mixed alkyl) phosphite, phenyldiisodecyl phosphite, phenylbis(isotridecyl) phosphite, triethyl phosphite, tributyl phosphite, tris(2-ethylhexyl) phosphite, tris (decyl) phosphite, trilauryl phosphite, tris(tridecyl) phosphite, trioleyl phosphite, tristearyl phosphite, diethyl phosphite, dibutyl phosphite, dilauryl phosphite, bis(2-ethylhexyl) phosphite, Dioleyl phosphite, trilauryl trithiophosphite, bis(neopentyl glycol)-1,4-cyclohexane dimethyl diphosphite, bis(2,4-di-tert-butylphenyl) pentaerythritol diphosphite, bis(2, 6-di-tert-butyl-4-methylphenyl) pentaerythritol diphosphite, bis(2,4,6-tri-tert-butylphenyl) pentaerythritol diphosphite, bis(2,4-dicumylphenyl) pentaerythritol Diphosphite, distearyl pentaerythritol diphosphite, di(nonylphenyl) pentaerythritol diphosphite, di(tridecyl) pentaerythritol diphosphite, phenyl-4,4'-isopropylidene diphenol pentaerythritol diphosphite , tetra(C12-15 mixed alkyl)-4,4'-isopropylidene diphenyl diphosphite, hydrogenated-4,4'-isopropylidene diphenol polyphosphite, bis(octylphenyl) bis[4,4' -n-butylidenebis(2-tert-butyl-5-methylphenol)] 1,6-hexanediol diphosphite, tetra(tridecyl)-4,4'-n-butylidenebis(2-tert-butyl-5-methyl phenol) diphosphite, hexa(tridecyl)-1,1,3-tris(2-methyl-4-hydroxy-5-tert-butylphenyl)butane triphosphite, hexa(tridecyl)-1,1,3-tris(2 -Methyl-5-tert-butyl-4-hydroxyphenyl)butane triphosphite, 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, 2-butyl-2-ethylpropanediol・2,4,6-tritert-butylphenol monophosphite, tris[2-tert-butyl-4-(3-tert-butyl-4-hydroxy-5-methylphenylthio)-5-methylphenyl]phosphite , tetra(tridecyl)isopropylidene diphenol diphosphite, tetrakis(2,4-di-tert-butylphenyl)biphenylene diphosphite, tris(2-[(2,4,8,10-tetrakis-tert-butyldibenzo) d,f][1,3,2]dioxaphosphepin-6-yl)oxy]ethyl)amine, phosphite of 2-ethyl-2-butylpropylene glycol and 2,4,6-tritert-butylphenol etc.
亜リン酸エステル化合物は、1種類のみ使用しても、2種以上を併用してもよい。これらの亜リン酸エステル化合物の中でも、熱安定性の点から、炭素原子数12~80の亜リン酸エステル化合物を使用することが好ましく、炭素原子数12~46の亜リン酸エステル化合物を使用することがより好ましく、炭素原子数12~36の亜リン酸エステル化合物を使用することが好ましく、炭素原子数18~30の亜リン酸エステル化合物を使用することが特に好ましい。 One type of phosphite compound may be used, or two or more types may be used in combination. Among these phosphite compounds, from the viewpoint of thermal stability, it is preferable to use a phosphite compound having 12 to 80 carbon atoms, and a phosphite compound having 12 to 46 carbon atoms is preferably used. It is more preferable to use a phosphite compound having 12 to 36 carbon atoms, and it is particularly preferable to use a phosphite compound having 18 to 30 carbon atoms.
本発明の安定剤組成物に、亜リン酸エステル化合物を含有させる場合、その含有量は、耐アミン性と耐熱老化性の点から、耐アミン性付与剤100質量部に対して、10~30000質量部が好ましく、20~4000質量部がより好ましく、30~2000質量部がさらにより好ましい。 When the stabilizer composition of the present invention contains a phosphite compound, from the viewpoint of amine resistance and heat aging resistance, the content is 10 to 30,000 parts by mass per 100 parts by mass of the amine resistance imparting agent. It is preferably 20 to 4000 parts by weight, more preferably 30 to 2000 parts by weight.
さらに、本発明の安定剤組成物において、耐アミン性付与剤と併用される安定剤としては、耐アミン性と耐熱老化性の点から、フェノール系酸化防止剤の1種以上が好ましい。かかるフェノール系酸化防止剤としては、例えば、2,6-ジ第三ブチル-p-クレゾール、2,6-ジフェニル-4-オクタデシロキシフェノール、ステアリル(3,5-ジ第三ブチル-4-ヒドロキシフェニル)-プロピオネート、ジステアリル(3,5-ジ第三ブチル-4-ヒドロキシベンジル)ホスホネート、チオジエチレングリコールビス〔(3,5-ジ第三ブチル-4-ヒドロキシフェニル)プロピオネート〕、1,6-ヘキサメチレンビス〔(3,5-ジ第三ブチル-4-ヒドロキシフェニル)プロピオネート〕、1,6-ヘキサメチレンビス〔(3,5-ジ第三ブチル-4-ヒドロキシフェニル)プロピオン酸アミド〕、4,4’-チオビス(6-第三ブチル-m-クレゾール)、2,2’-メチレンビス(4-メチル-6-第三ブチルフェノール)、2,2’-メチレンビス(4-エチル-6-第三ブチルフェノール)、ビス〔3,3-ビス(4-ヒドロキシ-3-第三ブチルフェニル)ブチリックアシッド〕グリコールエステル、4,4’-ブチリデンビス(6-第三ブチル-m-クレゾール)、2,2’-エチリデンビス(4,6-ジ第三ブチルフェノール)、2,2’-エチリデンビス(4-第二ブチル-6-第三ブチルフェノール)、1,1,3-トリス(2-メチル-4-ヒドロキシ-5-第三ブチルフェニル)ブタン、ビス〔2-第三ブチル-4-メチル-6-(2-ヒドロキシ-3-第三ブチル-5-メチルベンジル)フェニル〕テレフタレート、1,3,5-トリス(2,6-ジメチル-3-ヒドロキシ-4-第三ブチルベンジル)イソシアヌレート、1,3,5-トリス(3,5-ジ第三ブチル-4-ヒドロキシベンジル)イソシアヌレート、1,3,5-トリス(3,5-ジ第三ブチル-4-ヒドロキシベンジル)-2,4,6-トリメチルベンゼン、1,3,5-トリス〔(3,5-ジ第三ブチル-4-ヒドロキシフェニル)プロピオニルオキシエチル〕イソシアヌレート、テトラキス〔メチレン-3-(3’,5’-ジ第三ブチル-4’-ヒドロキシフェニル)プロピオネート〕メタン、2-第三ブチル-4-メチル-6-(2-アクリロイルオキシ-3-第三ブチル-5-メチルベンジル)フェノール、3,9-ビス〔1,1-ジメチル-2-{(3-第三ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオニルオキシ}エチル〕-2,4,8,10-テトラオキサスピロ〔5.5〕ウンデカン、トリエチレングリコールビス〔(3-第三ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオネート〕等が挙げられる。 Further, in the stabilizer composition of the present invention, the stabilizer used in combination with the amine resistance imparting agent is preferably one or more phenolic antioxidants from the viewpoint of amine resistance and heat aging resistance. Examples of such phenolic antioxidants include 2,6-di-tert-butyl-p-cresol, 2,6-diphenyl-4-octadecyloxyphenol, and stearyl (3,5-di-tert-butyl-4- hydroxyphenyl)-propionate, distearyl (3,5-di-tert-butyl-4-hydroxybenzyl) phosphonate, thiodiethylene glycol bis[(3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 1,6 -Hexamethylenebis[(3,5-ditert-butyl-4-hydroxyphenyl)propionate], 1,6-hexamethylenebis[(3,5-ditert-butyl-4-hydroxyphenyl)propionic acid amide] , 4,4'-thiobis(6-tert-butyl-m-cresol), 2,2'-methylenebis(4-methyl-6-tert-butylphenol), 2,2'-methylenebis(4-ethyl-6- tert-butylphenol), bis[3,3-bis(4-hydroxy-3-tert-butylphenyl)butyric acid] glycol ester, 4,4'-butylidene bis(6-tert-butyl-m-cresol), 2 , 2'-ethylidenebis(4,6-di-tert-butylphenol), 2,2'-ethylidenebis(4-sec-butyl-6-tert-butylphenol), 1,1,3-tris(2-methyl- 4-Hydroxy-5-tert-butylphenyl)butane, bis[2-tert-butyl-4-methyl-6-(2-hydroxy-3-tert-butyl-5-methylbenzyl)phenyl]terephthalate, 1,3 , 5-tris (2,6-dimethyl-3-hydroxy-4-tert-butylbenzyl) isocyanurate, 1,3,5-tris (3,5-di-tert-butyl-4-hydroxybenzyl) isocyanurate, 1,3,5-Tris(3,5-di-tert-butyl-4-hydroxybenzyl)-2,4,6-trimethylbenzene, 1,3,5-tris[(3,5-di-tert-butyl- 4-hydroxyphenyl)propionyloxyethyl]isocyanurate, tetrakis[methylene-3-(3',5'-di-tert-butyl-4'-hydroxyphenyl)propionate]methane, 2-tert-butyl-4-methyl- 6-(2-acryloyloxy-3-tert-butyl-5-methylbenzyl)phenol, 3,9-bis[1,1-dimethyl-2-{(3-tert-butyl-4-hydroxy-5-methyl) phenyl)propionyloxy}ethyl]-2,4,8,10-tetraoxaspiro[5.5]undecane, triethylene glycol bis[(3-tert-butyl-4-hydroxy-5-methylphenyl)propionate], etc. can be mentioned.
フェノール系酸化防止剤は1種類のみ使用してもよいし、2種以上を併用してもよい。これらのフェノール系酸化防止剤の中でも、熱安定性の点から、ペンタエリトリトールテトラキス[3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート]、または、オクタデシル3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネートが好ましい。 One type of phenolic antioxidant may be used, or two or more types may be used in combination. Among these phenolic antioxidants, pentaerythritol tetrakis [3-(3,5-di-tert-butyl-4-hydroxyphenyl)propionate] or octadecyl 3-(3, 5-di-tert-butyl-4-hydroxyphenyl)propionate is preferred.
本発明の安定剤組成物に、フェノール系酸化防止剤を含有させる場合、その含有量は、耐アミン性と耐熱老化性の点から、耐アミン性付与剤100質量部に対して、1~2000質量部が好ましく、4~400質量部がより好ましく、8~200質量部がさらにより好ましい。 When the stabilizer composition of the present invention contains a phenolic antioxidant, from the viewpoint of amine resistance and heat aging resistance, the content should be 1 to 2000 parts by mass per 100 parts by mass of the amine resistance imparting agent. Parts by mass are preferred, 4 to 400 parts by mass are more preferred, and 8 to 200 parts by mass are even more preferred.
さらに、本発明の安定剤組成物において、耐アミン性付与剤と併用される安定剤としては、耐アミン性と耐熱老化性の点から、ヒンダードアミン系光安定剤の1種以上が好ましい。かかるヒンダードアミン系光安定剤としては、例えば、2,2,6,6-テトラメチル-4-ピペリジルステアレート、1,2,2,6,6-ペンタメチル-4-ピペリジルステアレート、2,2,6,6-テトラメチル-4-ピペリジルベンゾエート、ビス(2,2,6,6-テトラメチル-4-ピペリジル)セバケート、ビス(1,2,2,6,6-ペンタメチル-4-ピペリジル)セバケート、ビス(1-オクトキシ-2,2,6,6-テトラメチル-4-ピペリジル)セバケート、テトラキス(2,2,6,6-テトラメチル-4-ピペリジル)-1,2,3,4-ブタンテトラカルボキシレート、テトラキス(1,2,2,6,6-ペンタメチル-4-ピペリジル)-1,2,3,4-ブタンテトラカルボキシレート、ビス(2,2,6,6-テトラメチル-4-ピペリジル)・ビス(トリデシル)-1,2,3,4-ブタンテトラカルボキシレート、ビス(1,2,2,6,6-ペンタメチル-4-ピペリジル)・ビス(トリデシル)-1,2,3,4-ブタンテトラカルボキシレート、ビス(1,2,2,6,6-ペンタメチル-4-ピペリジル)-2-ブチル-2-(3,5-ジ第三ブチル-4-ヒドロキシベンジル)マロネート、1,2,2,6,6-ペンタメチル-4-ピペリジルメタクリレート、ポリ〔{6-(1,1,3,3-テトラメチルブチル)アミノ-1,3,5-トリアジン-2,4-ジイル}{(2,2,6,6-テトラメチル-4-ピペリジル)イミノ}ヘキサメチレン{(2,2,6,6-テトラメチル-4-ピペリジル)イミノ}〕、1,2,3,4-ブタンカルボン酸/2,2-ビス(ヒドロキシメチル)-1,3-プロパンジオール/3-ヒドロキシ-2,2-ジメチルプロパナール/1,2,2,6,6-ペンタメチル-4-ピペリジニルエステル重縮合物、ビス(1,2,2,6,6-ペンタメチル-4-ピペリジル)=デカンジオアート/メチル=1,2,2,6,6-ペンタメチル-4-ピペリジル=セバカート混合物、2,2,6,6-テトラメチル-4-ピペリジルメタクリレート、1-(2-ヒドロキシエチル)-2,2,6,6-テトラメチル-4-ピペリジノール/コハク酸ジエチル重縮合物、1,6-ビス(2,2,6,6-テトラメチル-4-ピペリジルアミノ)ヘキサン/ジブロモエタン重縮合物、1,6-ビス(2,2,6,6-テトラメチル-4-ピペリジルアミノ)ヘキサン/2,4-ジクロロ-6-モルホリノ-s-トリアジン重縮合物、1,6-ビス(2,2,6,6-テトラメチル-4-ピペリジルアミノ)ヘキサン/2,4-ジクロロ-6-第三オクチルアミノ-s-トリアジン重縮合物、1,5,8,12-テトラキス[2,4-ビス(N-ブチル-N-(2,2,6,6-テトラメチル-4-ピペリジル)アミノ)-s-トリアジン-6-イル]-1,5,8,12-テトラアザドデカン、1,5,8,12-テトラキス[2,4-ビス(N-ブチル-N-(1,2,2,6,6-ペンタメチル-4-ピペリジル)アミノ)-s-トリアジン-6-イル]-1,5,8,12-テトラアザドデカン、1,6,11-トリス[2,4-ビス(N-ブチル-N-(2,2,6,6-テトラメチル-4-ピペリジル)アミノ)-s-トリアジン-6-イルアミノ]ウンデカン、1,6,11-トリス[2,4-ビス(N-ブチル-N-(1,2,2,6,6-ペンタメチル-4-ピペリジル)アミノ)-s-トリアジン-6-イルアミノ]ウンデカン、3,9-ビス〔1,1-ジメチル-2-{トリス(2,2,6,6-テトラメチル-4-ピペリジルオキシカルボニル)ブチルカルボニルオキシ}エチル〕-2,4,8,10-テトラオキサスピロ〔5.5〕ウンデカン、3,9-ビス〔1,1-ジメチル-2-{トリス(1,2,2,6,6-ペンタメチル-4-ピペリジルオキシカルボニル)ブチルカルボニルオキシ}エチル〕-2,4,8,10-テトラオキサスピロ〔5.5〕ウンデカン、ビス(1-ウンデシルオキシ-2,2,6,6-テトラメチルピペリジン-4-イル)カーボネート、2,2,6,6-テトラメチル-4-ピペリジルヘキサデカノエート、2,2,6,6-テトラメチル-4-ピペリジルオクタデカノエート等が挙げられる。ヒンダードアミン系光安定剤は、1種類のみ使用しても、2種類以上を併用してもよい。 Further, in the stabilizer composition of the present invention, as the stabilizer used in combination with the amine resistance imparting agent, one or more hindered amine light stabilizers are preferred from the viewpoint of amine resistance and heat aging resistance. Examples of such hindered amine light stabilizers include 2,2,6,6-tetramethyl-4-piperidyl stearate, 1,2,2,6,6-pentamethyl-4-piperidyl stearate, 2,2, 6,6-tetramethyl-4-piperidylbenzoate, bis(2,2,6,6-tetramethyl-4-piperidyl) sebacate, bis(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate , bis(1-octoxy-2,2,6,6-tetramethyl-4-piperidyl) sebacate, tetrakis(2,2,6,6-tetramethyl-4-piperidyl)-1,2,3,4- Butanetetracarboxylate, tetrakis(1,2,2,6,6-pentamethyl-4-piperidyl)-1,2,3,4-butanetetracarboxylate, bis(2,2,6,6-tetramethyl- 4-piperidyl) bis(tridecyl)-1,2,3,4-butanetetracarboxylate, bis(1,2,2,6,6-pentamethyl-4-piperidyl) bis(tridecyl)-1,2 , 3,4-butanetetracarboxylate, bis(1,2,2,6,6-pentamethyl-4-piperidyl)-2-butyl-2-(3,5-di-tert-butyl-4-hydroxybenzyl) Malonate, 1,2,2,6,6-pentamethyl-4-piperidyl methacrylate, poly[{6-(1,1,3,3-tetramethylbutyl)amino-1,3,5-triazine-2,4 -diyl}{(2,2,6,6-tetramethyl-4-piperidyl)imino}hexamethylene{(2,2,6,6-tetramethyl-4-piperidyl)imino}], 1,2,3 ,4-butanecarboxylic acid/2,2-bis(hydroxymethyl)-1,3-propanediol/3-hydroxy-2,2-dimethylpropanal/1,2,2,6,6-pentamethyl-4- Piperidinyl ester polycondensate, bis(1,2,2,6,6-pentamethyl-4-piperidyl) decanedioate/methyl 1,2,2,6,6-pentamethyl-4-piperidyl sebacate mixture , 2,2,6,6-tetramethyl-4-piperidyl methacrylate, 1-(2-hydroxyethyl)-2,2,6,6-tetramethyl-4-piperidinol/diethyl succinate polycondensate, 1, 6-bis(2,2,6,6-tetramethyl-4-piperidylamino)hexane/dibromoethane polycondensate, 1,6-bis(2,2,6,6-tetramethyl-4-piperidylamino) Hexane/2,4-dichloro-6-morpholino-s-triazine polycondensate, 1,6-bis(2,2,6,6-tetramethyl-4-piperidylamino)hexane/2,4-dichloro-6 -Tertiary octylamino-s-triazine polycondensate, 1,5,8,12-tetrakis[2,4-bis(N-butyl-N-(2,2,6,6-tetramethyl-4-piperidyl) )-amino)-s-triazin-6-yl]-1,5,8,12-tetraazadodecane, 1,5,8,12-tetrakis[2,4-bis(N-butyl-N-(1, 2,2,6,6-pentamethyl-4-piperidyl)amino)-s-triazin-6-yl]-1,5,8,12-tetraazadodecane, 1,6,11-tris[2,4- Bis(N-butyl-N-(2,2,6,6-tetramethyl-4-piperidyl)amino)-s-triazin-6-ylamino]undecane, 1,6,11-tris[2,4-bis (N-butyl-N-(1,2,2,6,6-pentamethyl-4-piperidyl)amino)-s-triazin-6-ylamino]undecane, 3,9-bis[1,1-dimethyl-2 -{tris(2,2,6,6-tetramethyl-4-piperidyloxycarbonyl)butylcarbonyloxy}ethyl]-2,4,8,10-tetraoxaspiro[5.5]undecane, 3,9- Bis[1,1-dimethyl-2-{tris(1,2,2,6,6-pentamethyl-4-piperidyloxycarbonyl)butylcarbonyloxy}ethyl]-2,4,8,10-tetraoxaspiro[ 5.5] Undecane, bis(1-undecyloxy-2,2,6,6-tetramethylpiperidin-4-yl)carbonate, 2,2,6,6-tetramethyl-4-piperidylhexadecanoate , 2,2,6,6-tetramethyl-4-piperidyloctadecanoate and the like. Only one type of hindered amine light stabilizer may be used, or two or more types may be used in combination.
本発明の安定剤組成物に、ヒンダードアミン系光安定剤を含有させる場合、その含有量は、耐アミン性と耐熱老化性の点から、耐アミン性付与剤100質量部に対して、5~15000質量部が好ましく、10~2000質量部がより好ましく、20~700質量部がさらにより好ましい。 When the stabilizer composition of the present invention contains a hindered amine light stabilizer, the content is 5 to 15,000 parts by mass based on 100 parts by mass of the amine resistance imparting agent, from the viewpoint of amine resistance and heat aging resistance. Parts by weight are preferable, 10 to 2000 parts by weight are more preferable, and even more preferably 20 to 700 parts by weight.
さらに、本発明の安定剤組成物において、耐アミン性付与剤と併用される安定剤としては、耐アミン性と耐熱老化性の点から、無機系助剤の1種以上が好ましい。かかる無機系助剤としては、ハイドロタルサイト化合物、ゼオライト化合物が挙げられる。 Further, in the stabilizer composition of the present invention, the stabilizer used in combination with the amine resistance imparting agent is preferably at least one inorganic auxiliary agent from the viewpoint of amine resistance and heat aging resistance. Examples of such inorganic auxiliary agents include hydrotalcite compounds and zeolite compounds.
ハイドロタルサイト化合物としては、下記一般式(2)で表される化合物が挙げられる。
Mgx1Znx2Al2(OH)2x1+2x2+4(CO3)1-y1/2(ClO4)y1mH2O・・・(2)
一般式(2)中、x1、x2およびy1は各々次式、0≦x2/x1<10、2≦x1+x2<20、0≦y1≦2で表される条件を満足する数を示し、mは0または任意の整数を示す。
Examples of the hydrotalcite compound include compounds represented by the following general formula (2).
Mg x1 Zn x2 Al 2 (OH) 2x1+2x2+4 (CO 3 ) 1-y1/2 (ClO 4 ) y1 mH 2 O...(2)
In general formula (2), x1, x2, and y1 represent numbers that satisfy the following conditions, respectively: 0≦x2/x1<10, 2≦x1+x2<20, 0≦y1≦2, and m is Indicates 0 or any integer.
ハイドロタルサイト化合物としては、マグネシウムとアルミニウム、または、亜鉛、マグネシウムおよびアルミニウムからなる複塩化合物が好ましく用いられる。また、結晶水を脱水したものであってもよい。このようなハイドロタルサイト化合物は、天然物であってもよく、また合成品であってもよい。ハイドロタルサイト化合物の結晶構造、結晶粒子径等に制限はない。 As the hydrotalcite compound, a double salt compound consisting of magnesium and aluminum or zinc, magnesium and aluminum is preferably used. Alternatively, it may be obtained by dehydrating crystal water. Such a hydrotalcite compound may be a natural product or a synthetic product. There are no limitations on the crystal structure, crystal particle size, etc. of the hydrotalcite compound.
また、ハイドロタルサイト化合物として、その表面をステアリン酸等の高級脂肪酸、オレイン酸アルカリ金属塩等の高級脂肪酸金属塩、ドデシルベンゼンスルホン酸アルカリ金属塩等の有機スルホン酸金属塩、高級脂肪酸アミド、高級脂肪酸エステルまたはワックス等で被覆したものも使用することができる。 In addition, as a hydrotalcite compound, its surface can be treated with higher fatty acids such as stearic acid, higher fatty acid metal salts such as alkali metal oleate, organic sulfonic acid metal salts such as alkali metal salts of dodecylbenzenesulfonate, higher fatty acid amides, higher Those coated with fatty acid ester or wax can also be used.
ただし、本発明の安定剤組成物において、ハイドロタルサイト化合物の中でも過塩素酸アニオンを含むものや過塩素酸塩処理されたものは、使用することは可能であるが、環境面を考慮すると、その使用は好ましくない。 However, in the stabilizer composition of the present invention, among hydrotalcite compounds, it is possible to use those containing perchlorate anions or those treated with perchlorate, but considering the environment, Its use is not recommended.
ハイドロタルサイト化合物は、1種類のみ使用してもよいし、2種以上を併用してもよい。 One type of hydrotalcite compound may be used, or two or more types may be used in combination.
ゼオライト化合物は、独特の三次元のゼオライト結晶構造を有するアルカリまたはアルカリ土類金属のアルミノケイ酸塩であり、その代表例としては、A型、X型、Y型およびP型ゼオライト、モノデナイト、アナルサイト、ソーダライト族アルミノケイ酸塩、クリノブチロライト、エリオナイトおよびチャバサイト等を挙げることができる。これらのゼオライト化合物は、結晶水(いわゆるゼオライト水)を有する含水物、または、結晶水を除去した無水物のいずれでもよく、また、その粒径が0.1~50μmのものを用いることができ、特に、0.5~10μmのものが好ましい。ゼオライト化合物は、1種類のみ使用してもよいし、2種以上を併用してもよい。 Zeolite compounds are alkali or alkaline earth metal aluminosilicates with a unique three-dimensional zeolite crystal structure, typical examples of which are A-type, X-type, Y-type and P-type zeolites, monodenite, analcite. , sodalite group aluminosilicate, clinobutyrolite, erionite, chabasite, and the like. These zeolite compounds may be either hydrated compounds containing water of crystallization (so-called zeolite water) or anhydrous compounds from which water of crystallization has been removed, and those having a particle size of 0.1 to 50 μm may be used. In particular, those with a diameter of 0.5 to 10 μm are preferred. One type of zeolite compound may be used, or two or more types may be used in combination.
無機系助剤は、1種類のみ使用しても、2種類以上を併用してもよく、ハイドロタルサイト化合物とゼオライト化合物とを併用してもよい。 The inorganic auxiliary agent may be used alone, or two or more types may be used in combination, and a hydrotalcite compound and a zeolite compound may be used in combination.
本発明の安定剤組成物に、無機系助剤を含有させる場合、その含有量は、耐アミン性と耐熱老化性の点から、耐アミン性付与剤100質量部に対して、50~80000質量部が好ましく、100~8000質量部がより好ましく、200~4000質量部がさらにより好ましい。 When the stabilizer composition of the present invention contains an inorganic auxiliary agent, the content thereof is 50 to 80,000 parts by mass per 100 parts by mass of the amine resistance imparting agent from the viewpoint of amine resistance and heat aging resistance. parts by weight, more preferably from 100 to 8,000 parts by weight, and even more preferably from 200 to 4,000 parts by weight.
[塩化ビニル系樹脂組成物]
次に、本発明の塩化ビニル系樹脂組成物について説明する。
本発明の塩化ビニル系樹脂組成物は、塩化ビニル系樹脂に対して、本発明の耐アミン性付与剤が配合されている点に特徴を有する。
[Vinyl chloride resin composition]
Next, the vinyl chloride resin composition of the present invention will be explained.
The vinyl chloride resin composition of the present invention is characterized in that the amine resistance imparting agent of the present invention is blended with the vinyl chloride resin.
本発明の塩化ビニル系樹脂組成物における、塩化ビニル系樹脂としては、塊状重合、溶液重合、懸濁重合、乳化重合等その重合方法には特に限定されず、例えば、ポリ塩化ビニル、塩素化ポリ塩化ビニル、ポリ塩化ビニリデン、塩素化ポリエチレン、塩化ビニル-酢酸ビニル共重合体、塩化ビニル-エチレン共重合体、塩化ビニル-プロピレン共重合体、塩化ビニル-スチレン共重合体、塩化ビニル-イソブチレン共重合体、塩化ビニル-塩化ビニリデン共重合体、塩化ビニル-スチレン-無水マレイン酸三元共重合体、塩化ビニル-スチレン-アクリロニリトル共重合体、塩化ビニル-ブタジエン共重合体、塩化ビニル-イソプレン共重合体、塩化ビニル-塩素化プロピレン共重合体、塩化ビニル-塩化ビニリデン-酢酸ビニル三元共重合体、塩化ビニル-マレイン酸エステル共重合体、塩化ビニル-メタクリル酸エステル共重合体、塩化ビニル-アクリロニトリル共重合体、塩化ビニル-各種ビニルエーテル共重合体等の塩化ビニル系樹脂、およびそれら相互のブレンド品或いは他の塩素を含まない合成樹脂、例えば、アクリロニトリル-スチレン共重合体、アクリロニトリル-ブタジエン-スチレン共重合体、エチレン-酢酸ビニル共重合体、エチレン-エチル(メタ)アクリレート共重合体、ポリエステル等とのブレンド品、ブロック共重合体、グラフト共重合体等を挙げることができる。これら塩化ビニル系樹脂は2種以上の混合物でもよく、他の合成樹脂との混合物でもよい。使用される塩化ビニル系樹脂は、耐アミン性の点から、ポリ塩化ビニルが好ましく、特に粉体成形用に用いられるポリ塩化ビニルが好ましい。 In the vinyl chloride resin composition of the present invention, the vinyl chloride resin is not particularly limited to the polymerization method such as bulk polymerization, solution polymerization, suspension polymerization, emulsion polymerization, etc., and examples thereof include polyvinyl chloride, chlorinated polyvinyl chloride, Vinyl chloride, polyvinylidene chloride, chlorinated polyethylene, vinyl chloride-vinyl acetate copolymer, vinyl chloride-ethylene copolymer, vinyl chloride-propylene copolymer, vinyl chloride-styrene copolymer, vinyl chloride-isobutylene copolymer vinyl chloride-vinylidene chloride copolymer, vinyl chloride-styrene-maleic anhydride terpolymer, vinyl chloride-styrene-acrylonitrile copolymer, vinyl chloride-butadiene copolymer, vinyl chloride-isoprene copolymer Polymer, vinyl chloride-chlorinated propylene copolymer, vinyl chloride-vinylidene chloride-vinyl acetate terpolymer, vinyl chloride-maleate ester copolymer, vinyl chloride-methacrylate ester copolymer, vinyl chloride- Vinyl chloride resins such as acrylonitrile copolymers, vinyl chloride-various vinyl ether copolymers, and blends thereof or other chlorine-free synthetic resins, such as acrylonitrile-styrene copolymers, acrylonitrile-butadiene-styrene Examples include copolymers, ethylene-vinyl acetate copolymers, ethylene-ethyl (meth)acrylate copolymers, blends with polyesters, block copolymers, graft copolymers, and the like. These vinyl chloride resins may be a mixture of two or more types, or a mixture with other synthetic resins. The vinyl chloride resin used is preferably polyvinyl chloride from the viewpoint of amine resistance, and particularly preferably polyvinyl chloride used for powder molding.
本発明の塩化ビニル系樹脂組成物において、本発明の耐アミン性付与剤は、塩化ビニル系樹脂への耐アミン性付与の点から、塩化ビニル系樹脂100質量部に対して、0.005~3.0質量部使用することが好ましく、0.01~2.0質量部がより好ましく、0.05~1.0質量部がさらにより好ましく、0.1~0.3質量部がさらにより好ましい。0.005質量部未満だと、耐アミン性が不充分な場合があり、3.0質量部を超えても、効果の向上は小さく、むしろ他の性能に悪影響を与える可能性がある。 In the vinyl chloride resin composition of the present invention, from the viewpoint of imparting amine resistance to the vinyl chloride resin, the amount of the amine resistance imparting agent of the present invention ranges from 0.005 to 100 parts by mass of the vinyl chloride resin. It is preferable to use 3.0 parts by weight, more preferably 0.01 to 2.0 parts by weight, even more preferably 0.05 to 1.0 parts by weight, even more preferably 0.1 to 0.3 parts by weight. preferable. If it is less than 0.005 parts by mass, amine resistance may be insufficient, and even if it exceeds 3.0 parts by mass, the improvement in effect is small and may rather have an adverse effect on other performances.
本発明の塩化ビニル系樹脂組成物において、本発明の耐アミン性付与剤は、上記安定剤組成物として、塩化ビニル系樹脂に配合してもよいし、上記塩化ビニル系樹脂用の安定剤や配合する他の成分と別々に、塩化ビニル系樹脂に配合してもよい。 In the vinyl chloride resin composition of the present invention, the amine resistance imparting agent of the present invention may be blended with the vinyl chloride resin as the stabilizer composition, or as a stabilizer for the vinyl chloride resin. It may be blended into the vinyl chloride resin separately from other components to be blended.
本発明の塩化ビニル系樹脂組成物には、可塑剤を含有させることが好ましい。可塑剤としては、例えば、ジブチルフタレート、ブチルヘキシルフタレート、ジヘプチルフタレート、ジオクチルフタレート、ジイソノニルフタレート、ジイソデシルフタレート、ジラウリルフタレート、ジシクロヘキシルフタレート、ジオクチルテレフタレート等のフタレート系可塑剤;ジオクチルアジペート、ジイソノニルアジペート、ジイソデシルアジペート、ジ(ブチルジグリコール)アジペート等のアジペート系可塑剤;トリフェニルホスフェート、トリクレジルホスフェート、トリキシレニルホスフェート、トリ(イソプロピルフェニル)ホスフェート、トリエチルホスフェート、トリブチルホスフェート、トリオクチルホスフェート、トリ(ブトキシエチル)ホスフェート、オクチルジフェニルホスフェート等のホスフェート系可塑剤;エチレングリコール、ジエチレングリコール、トリエチレングリコール、1,2-プロピレングリコール、1,3-プロピレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、1,5-ヘキサンジオール、1,6-ヘキサンジオール、ネオペンチルグリコール等の多価アルコールと、シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、ピメリン酸、スベリン酸、アゼライン酸、セバチン酸、フタル酸、イソフタル酸、テレフタル酸等の二塩基酸を用い、必要により一価アルコール、モノカルボン酸をストッパーとして使用したポリエステル系可塑剤;その他、テトラヒドロフタル酸系可塑剤、アゼライン酸系可塑剤、セバチン酸系可塑剤、ステアリン酸系可塑剤、クエン酸系可塑剤、トリメリット酸系可塑剤、ピロメリット酸系可塑剤、ビフェニレンポリカルボン酸系可塑剤等が挙げられる。これらの可塑剤は、1種類のみ使用してもよいし、2種以上を併用してもよい。 The vinyl chloride resin composition of the present invention preferably contains a plasticizer. Examples of plasticizers include phthalate plasticizers such as dibutyl phthalate, butylhexyl phthalate, diheptyl phthalate, dioctyl phthalate, diisononyl phthalate, diisodecyl phthalate, dilauryl phthalate, dicyclohexyl phthalate, and dioctyl terephthalate; dioctyl adipate, diisononyl adipate, and diisodecyl. Adipate plasticizers such as adipate, di(butyl diglycol) adipate; triphenyl phosphate, tricresyl phosphate, tricylenyl phosphate, tri(isopropylphenyl) phosphate, triethyl phosphate, tributyl phosphate, trioctyl phosphate, tri(butoxy) Phosphate plasticizers such as ethyl) phosphate and octyl diphenyl phosphate; ethylene glycol, diethylene glycol, triethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,3-butanediol, 1,4-butanediol , 1,5-hexanediol, 1,6-hexanediol, neopentyl glycol, and other polyhydric alcohols, and oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid, pimelic acid, suberic acid, azelaic acid, and sebatine. A polyester plasticizer using a dibasic acid such as acid, phthalic acid, isophthalic acid, or terephthalic acid, and if necessary using a monohydric alcohol or monocarboxylic acid as a stopper; other types include tetrahydrophthalic acid plasticizer and azelaic acid plasticizer. agent, sebacic acid plasticizer, stearic acid plasticizer, citric acid plasticizer, trimellitic acid plasticizer, pyromellitic acid plasticizer, biphenylene polycarboxylic acid plasticizer, and the like. These plasticizers may be used alone or in combination of two or more.
これら可塑剤のなかでも、トリメリット酸エステル化合物であるトリメリット酸系可塑剤およびピロメリット酸エステル化合物であるピロメリット酸系可塑剤からなる群より選ばれる少なくとも一種以上が、耐アミン性の点から好ましい。 Among these plasticizers, at least one selected from the group consisting of a trimellitic acid plasticizer, which is a trimellitic acid ester compound, and a pyromellitic acid plasticizer, which is a pyromellitic acid ester compound, has good amine resistance. preferred.
トリメリット酸エステル化合物またはピロメリット酸エステル化合物としては、それぞれトリメリット酸またはピロメリット酸と一価アルコールとのトリエステル化合物またはテトラエステル化合物が用いられる。 As the trimellitic acid ester compound or the pyromellitic acid ester compound, a triester compound or a tetraester compound of trimellitic acid or pyromellitic acid and a monohydric alcohol is used, respectively.
トリメリット酸トリエステル化合物またはピロメリット酸テトラエステル化合物を製造するために使用される一価アルコールとしては、例えば、メタノール、エタノール、プロピルアルコール、イソプロピルアルコール、ブチルアルコール、イソブチルアルコール、第二ブチルアルコール、第三ブチルアルコール、ペンチルアルコール、イソペンチルアルコール、ヘキサノール、イソヘキサノール、ヘプタノール、オクタノール、2-エチルヘキサノール、ノニルアルコール、イソノニルアルコール、デカノール、イソデカノール、ウンデカノール、ドデカノール、トリデカノール、イソトリデカノール、テトラデカノール、ペンタデカノール、ヘキサデカノール、ヘプタデカノール、オクタデカノール、ノナデカノール、イコサノール、ヘンイコサノール、ドコサノール等の直鎖または分岐のアルコールおよびこれらの混合物が挙げられる。 Examples of monohydric alcohols used to produce trimellitic acid triester compounds or pyromellitic acid tetraester compounds include methanol, ethanol, propyl alcohol, isopropyl alcohol, butyl alcohol, isobutyl alcohol, sec-butyl alcohol, Tertiary butyl alcohol, pentyl alcohol, isopentyl alcohol, hexanol, isohexanol, heptanol, octanol, 2-ethylhexanol, nonyl alcohol, isononyl alcohol, decanol, isodecanol, undecanol, dodecanol, tridecanol, isotridecanol, tetradecanol Examples include straight chain or branched alcohols such as alcohol, pentadecanol, hexadecanol, heptadecanol, octadecanol, nonadecanol, icosanol, heniicosanol, docosanol, and mixtures thereof.
本発明の塩化ビニル系樹脂組成物において、可塑剤の含有量は、耐アミン性の点から、塩化ビニル系樹脂100質量部に対し、5~200質量部が好ましく、10~150質量部がより好ましい。 In the vinyl chloride resin composition of the present invention, the content of the plasticizer is preferably 5 to 200 parts by weight, more preferably 10 to 150 parts by weight, based on 100 parts by weight of the vinyl chloride resin. preferable.
本発明の塩化ビニル系樹脂組成物には、塩化ビニル系樹脂用の安定剤の1種以上を含有させることが好ましい。安定剤は、安定剤組成物として配合してもよいし、それぞれ個別に配合してもよい。 The vinyl chloride resin composition of the present invention preferably contains one or more stabilizers for vinyl chloride resins. The stabilizers may be blended as a stabilizer composition or may be blended individually.
また、本発明の塩化ビニル系樹脂組成物には、通常、塩化ビニル系樹脂組成物に用いられる他の添加剤、例えば、エポキシ化合物、多価アルコール化合物、紫外線吸収剤、充填剤等を添加することができる。 In addition, other additives normally used in vinyl chloride resin compositions, such as epoxy compounds, polyhydric alcohol compounds, ultraviolet absorbers, fillers, etc., are also added to the vinyl chloride resin composition of the present invention. be able to.
エポキシ化合物としては、例えば、ビスフェノール型およびノボラック型のエポキシ樹脂、エポキシ化大豆油、エポキシ化アマニ油、エポキシ化桐油、エポキシ化魚油、エポキシ化牛脂油、エポキシ化ヒマシ油、エポキシ化サフラワー油、エポキシ化トール油脂肪酸オクチル、エポキシ化アマニ油脂肪酸ブチル、エポキシステアリン酸メチル,-ブチル,-2-エチルヘキシルまたは-ステアリル、トリス(エポキシプロピル)イソシアヌレート、3-(2-キセノキシ)-1,2-エポキシプロパン、エポキシ化ポリブタジエン、ビスフェノール-Aジグリシジルエーテル、水素添加ビスフェノールAジグリシジルエーテル、ビニルシクロヘキセンジエポキサイド、ジシクロペンタジエンジエポキサイド、3,4-エポキシシクロヘキシル-6-メチルエポキシシクロヘキサンカルボキシレート、ビス(3,4-エポキシシクロヘキシル)アジペート等が挙げられる。エポキシ化合物は1種類のみ使用してもよいし、2種以上を併用してもよい。 Examples of the epoxy compound include bisphenol type and novolak type epoxy resins, epoxidized soybean oil, epoxidized linseed oil, epoxidized tung oil, epoxidized fish oil, epoxidized beef tallow oil, epoxidized castor oil, epoxidized safflower oil, Epoxidized tall oil octyl fatty acid, epoxidized linseed oil fatty acid butyl fatty acid, epoxymethyl stearate, -butyl, -2-ethylhexyl or -stearyl, tris(epoxypropyl) isocyanurate, 3-(2-xenoxy)-1,2- Epoxypropane, epoxidized polybutadiene, bisphenol-A diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, vinylcyclohexene diepoxide, dicyclopentadiene diepoxide, 3,4-epoxycyclohexyl-6-methylepoxycyclohexane carboxylate, bis( Examples include 3,4-epoxycyclohexyl) adipate. One type of epoxy compound may be used, or two or more types may be used in combination.
多価アルコール化合物としては、例えば、ペンタエリスリトール、ジペンタエリスリトール、トリペンタエリスリトール、ポリペンタエリスリトール、ネオペンチルグリコール、トリメチロールプロパン、ジトリメチロールプロパン、1,3,5-トリス(2-ヒドロキシエチル)イソシアヌレート、ポリエチレングリコール、グリセリン、ジグリセリン、マンニトール、マルチトール、ラクチトール、ソルビトール、エリスリトール、キシリトール、キシロース、スクロース(シュクロース)、トレハロース、イノシトール、フルクトース、マルトース、ラクトース等が挙げられる。多価アルコール化合物は、1種類のみ使用してもよいし、2種以上を併用してもよい。 Examples of polyhydric alcohol compounds include pentaerythritol, dipentaerythritol, tripentaerythritol, polypentaerythritol, neopentyl glycol, trimethylolpropane, ditrimethylolpropane, 1,3,5-tris(2-hydroxyethyl) isocyanate. Nurate, polyethylene glycol, glycerin, diglycerin, mannitol, maltitol, lactitol, sorbitol, erythritol, xylitol, xylose, sucrose, trehalose, inositol, fructose, maltose, lactose and the like. Only one type of polyhydric alcohol compound may be used, or two or more types may be used in combination.
紫外線吸収剤としては、例えば、2,4-ジヒドロキシベンゾフェノン、2-ヒドロキシ-4-メトキシベンゾフェノン、2-ヒドロキシ-4-オクトキシベンゾフェノン、5,5’-メチレンビス(2-ヒドロキシ-4-メトキシベンゾフェノン)等の2-ヒドロキシベンゾフェノン類;2-(2-ヒドロキシ-5-メチルフェニル)ベンゾトリアゾール、2-(2-ヒドロキシ-5-第三オクチルフェニル)ベンゾトリアゾール、2-(2-ヒドロキシ-3,5-ジ第三ブチルフェニル)-5-クロロベンゾトリアゾール、2-(2-ヒドロキシ-3-第三ブチル-5-メチルフェニル)-5-クロロベンゾトリアゾール、2-(2-ヒドロキシ-3,5-ジクミルフェニル)ベンゾトリアゾール、2,2’-メチレンビス(4-第三オクチル-6-ベンゾトリアゾリル)フェノール、2-(2-ヒドロキシ-3-第三ブチル-5-カルボキシフェニル)ベンゾトリアゾールのポリエチレングリコールエステル等の2-(2-ヒドロキシフェニル)ベンゾトリアゾール類;フェニルサリシレート、レゾルシノールモノベンゾエート、2,4-ジ第三ブチルフェニル-3,5-ジ第三ブチル-4-ヒドロキシベンゾエート、2,4-ジ第三アミルフェニル-3,5-ジ第三ブチル-4-ヒドロキシベンゾエート、ヘキサデシル-3,5-ジ第三ブチル-4-ヒドロキシベンゾエート等のベンゾエート類;2-エチル-2’-エトキシオキザニリド、2-エトキシ-4’-ドデシルオキザニリド等の置換オキザニリド類;エチル-α-シアノ-β,β-ジフェニルアクリレート、メチル-2-シアノ-3-メチル-3-(p-メトキシフェニル)アクリレート等のシアノアクリレート類;2-(2-ヒドロキシ-4-オクトキシフェニル)-4,6-ビス(2,4-ジ第三ブチルフェニル)-s-トリアジン、2-(2-ヒドロキシ-4-メトキシフェニル)-4,6-ジフェニル-s-トリアジン、2-(2-ヒドロキシ-4-プロポキシ-5-メチルフェニル)-4,6-ビス(2,4-ジ第三ブチルフェニル)-s-トリアジン等のトリアリールトリアジン類等が挙げられる。これらの紫外線吸収剤は、1種類のみ使用してもよいし、2種以上を併用してもよい。 Examples of the ultraviolet absorber include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoxybenzophenone, and 5,5'-methylenebis(2-hydroxy-4-methoxybenzophenone). 2-hydroxybenzophenones such as; 2-(2-hydroxy-5-methylphenyl)benzotriazole, 2-(2-hydroxy-5-tertiary octylphenyl)benzotriazole, 2-(2-hydroxy-3,5 -di-tert-butylphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3-tert-butyl-5-methylphenyl)-5-chlorobenzotriazole, 2-(2-hydroxy-3,5- dicumylphenyl)benzotriazole, 2,2'-methylenebis(4-tert-octyl-6-benzotriazolyl)phenol, 2-(2-hydroxy-3-tert-butyl-5-carboxyphenyl)benzotriazole 2-(2-hydroxyphenyl)benzotriazoles such as polyethylene glycol ester; phenyl salicylate, resorcinol monobenzoate, 2,4-di-tert-butylphenyl-3,5-di-tert-butyl-4-hydroxybenzoate, 2, Benzoates such as 4-di-tert-amylphenyl-3,5-di-tert-butyl-4-hydroxybenzoate, hexadecyl-3,5-di-tert-butyl-4-hydroxybenzoate; 2-ethyl-2'-ethoxy Substituted oxanilides such as oxanilide, 2-ethoxy-4'-dodecyl oxanilide; ethyl-α-cyano-β,β-diphenylacrylate, methyl-2-cyano-3-methyl-3-(p-methoxy Cyanoacrylates such as phenyl)acrylate; 2-(2-hydroxy-4-octoxyphenyl)-4,6-bis(2,4-di-tert-butylphenyl)-s-triazine, 2-(2-hydroxy -4-methoxyphenyl)-4,6-diphenyl-s-triazine, 2-(2-hydroxy-4-propoxy-5-methylphenyl)-4,6-bis(2,4-di-tert-butylphenyl) Examples include triaryltriazines such as -s-triazine. These ultraviolet absorbers may be used alone or in combination of two or more.
充填剤としては、例えば、炭酸カルシウム、酸化カルシウム、水酸化カルシウム、水酸化亜鉛、炭酸亜鉛、硫化亜鉛、酸化マグネシウム、水酸化マグネシウム、炭酸マグネシウム、酸化アルミニウム、水酸化アルミニウム、アルミノケイ酸ナトリウム、ハイドロカルマイト、ケイ酸アルミニウム、ケイ酸マグネシウム、ケイ酸カルシウム、ゼオライト、活性白土、タルク、クレイ、ベンガラ、アスベスト、三酸化アンチモン、シリカ、ガラスビーズ、マイカ、セリサイト、ガラスフレーク、アスベスト、ウォラストナイト、チタン酸カリウム、PMF(processed mineral fiber、プロセスドミネラルファイバー)、石膏繊維、ゾノライト、MOS(Magnesium Hydroxide Sulfate Hydrate、繊維状マグネシウム化合物)、ホスフェートファイバー、ガラス繊維、炭素繊維、アラミド繊維等が挙げられる。これらの充填剤は、1種類のみ使用してもよいし、2種以上を併用してもよい。 Examples of fillers include calcium carbonate, calcium oxide, calcium hydroxide, zinc hydroxide, zinc carbonate, zinc sulfide, magnesium oxide, magnesium hydroxide, magnesium carbonate, aluminum oxide, aluminum hydroxide, sodium aluminosilicate, hydrocarma aluminum silicate, magnesium silicate, calcium silicate, zeolite, activated clay, talc, clay, red iron, asbestos, antimony trioxide, silica, glass beads, mica, sericite, glass flakes, asbestos, wollastonite, Potassium titanate, PMF (processed mineral fiber), gypsum fiber, zonolite, MOS (magnesium hydroxide sulfate hydrate, fibrous magnesium compound), phosphate fiber, glass fiber, carbon fiber, aramid fiber, etc. These fillers may be used alone or in combination of two or more.
本発明の塩化ビニル系樹脂組成物には、さらに必要に応じて、通常、塩化ビニル系樹脂に使用される添加剤、例えば、架橋剤、発泡剤、帯電防止剤、防曇剤、プレートアウト防止剤、表面処理剤、滑剤、難燃剤、蛍光剤、防黴剤、殺菌剤、金属不活性剤、離型剤、顔料、加工助剤、溶剤等を、本発明の効果を損なわない範囲で配合することができる。これらの任意成分は、1種類のみ使用してもよいし、2種以上を併用してもよい。 The vinyl chloride resin composition of the present invention may further contain additives normally used for vinyl chloride resins, such as crosslinking agents, foaming agents, antistatic agents, antifogging agents, and plate-out prevention agents, as necessary. additives, surface treatment agents, lubricants, flame retardants, fluorescent agents, antifungal agents, bactericidal agents, metal deactivators, mold release agents, pigments, processing aids, solvents, etc., to the extent that they do not impair the effects of the present invention. can do. These optional components may be used alone or in combination of two or more.
滑剤の例を挙げると、低分子ワックス、パラフィンワックス、ポリエチレンワックス、塩素化炭化水素、フルオロカーボン等の炭化水素系滑剤;カルナバワックス、キャンデリラワックス等の天然ワックス系滑剤;ラウリン酸、ステアリン酸、ベヘニン酸等の高級脂肪酸、または、ヒドロキシステアリン酸のようなオキシ脂肪酸等の脂肪酸系滑剤;ステアリルアミド、ラウリルアミド、オレイルアミド等の脂肪族アミド化合物またはメチレンビスステアリルアミド、エチレンビスステアリルアミドのようなアルキレンビス脂肪族アミド等の脂肪族アミド系滑剤;ステアリルステアレート、ブチルステアレート、ジステアリルフタレート等の脂肪酸1価アルコールエステル化合物、または、グリセリントリステアレート、ソルビタントリステアレート、ペンタエリスリトールテトラステアレート、ジペンタエリスリトールヘキサステアレート、ポリグリセリンポリリシノレート、硬化ヒマシ油等の脂肪酸多価アルコールエステル化合物、または、ジペンタエリスリトールのアジピン酸・ステアリン酸エステルのような1価脂肪酸および多塩基性有機酸と多価アルコールの複合エステル化合物等の脂肪酸アルコールエステル系滑剤;ステアリルアルコール、ラウリルアルコール、パルミチルアルコール等の脂肪族アルコール系滑剤;金属石鹸類;部分ケン化モンタン酸エステル等のモンタン酸系滑剤;アクリル系滑剤;シリコーンオイル等が挙げられる。これらの滑剤は、1種類のみ使用してもよいし、2種以上を併用してもよい。 Examples of lubricants include hydrocarbon lubricants such as low-molecular waxes, paraffin wax, polyethylene wax, chlorinated hydrocarbons, and fluorocarbons; natural wax lubricants such as carnauba wax and candelilla wax; lauric acid, stearic acid, and behenin. Higher fatty acids such as acids, or fatty acid lubricants such as oxyfatty acids such as hydroxystearic acid; aliphatic amide compounds such as stearylamide, laurylamide, and oleylamide; or alkylenes such as methylene bis stearyl amide and ethylene bis stearyl amide. Aliphatic amide lubricants such as bis-aliphatic amide; fatty acid monohydric alcohol ester compounds such as stearyl stearate, butyl stearate, distearyl phthalate, or glycerin tristearate, sorbitan tristearate, pentaerythritol tetrastearate, Fatty acid polyhydric alcohol ester compounds such as dipentaerythritol hexastearate, polyglycerol polyricinolate, and hydrogenated castor oil, or monovalent fatty acids and polybasic organic acids such as adipic acid and stearic acid esters of dipentaerythritol. Fatty alcohol ester lubricants such as complex ester compounds of polyhydric alcohols; Aliphatic alcohol lubricants such as stearyl alcohol, lauryl alcohol, and palmityl alcohol; Metal soaps; Montanic acid lubricants such as partially saponified montanic acid esters; Acrylic Type lubricant; silicone oil, etc. may be mentioned. These lubricants may be used alone or in combination of two or more.
顔料としては、例えば、二酸化チタン等の白色顔料、ウルトラマリンブルー、フタロシアニンブルー等の青色顔料が挙げられる。 Examples of the pigment include white pigments such as titanium dioxide, and blue pigments such as ultramarine blue and phthalocyanine blue.
加工助剤としては、例えば、メチルメタクリレート、エチルメタクリレート、ブチルメタクリレート等のアルキルメタクリレートの単独重合体または共重合体;上記アルキルメタクリレートと、メチルアクリレート、エチルアクリレート、ブチルアクリレート等のアルキルアクリレートとの共重合体;上記アルキルメタクリレートと、スチレン、α-メチルスチレン、ビニルトルエン等の芳香族ビニル化合物との共重合体;上記アルキルメタクリレートと、アクリロニトリル、メタクリロニトリル等のビニルシアン化合物等との共重合体等を挙げることができる。これらの加工助剤は、1種類のみ使用してもよいし、2種以上を併用してもよい。 Examples of processing aids include homopolymers or copolymers of alkyl methacrylates such as methyl methacrylate, ethyl methacrylate, and butyl methacrylate; copolymers of the above alkyl methacrylates and alkyl acrylates such as methyl acrylate, ethyl acrylate, and butyl acrylate; Coalescing; Copolymers of the above alkyl methacrylates and aromatic vinyl compounds such as styrene, α-methylstyrene, and vinyltoluene; Copolymers of the above alkyl methacrylates and vinyl cyan compounds such as acrylonitrile and methacrylonitrile, etc. can be mentioned. These processing aids may be used alone or in combination of two or more.
本発明の塩化ビニル系樹脂組成物には、さらに、通常、塩化ビニル系樹脂に用いられる他の添加剤、例えば、硫黄系酸化防止剤、耐衝撃性改良剤、強化材、過塩素酸塩類、有機酸のマグネシウム塩、過塩基性炭酸マグネシウム塩、難燃剤、難燃助剤等を、本発明の効果を損なわない範囲で配合することもできる。 The vinyl chloride resin composition of the present invention further includes other additives normally used in vinyl chloride resins, such as sulfur-based antioxidants, impact modifiers, reinforcing agents, perchlorates, Magnesium salts of organic acids, overbased magnesium carbonate salts, flame retardants, flame retardant aids, and the like can also be blended within a range that does not impair the effects of the present invention.
硫黄系酸化防止剤としては、例えば、チオジプロピオン酸のジラウリル、ジミリスチル、ミリスチルステアリル、ジステアリルエステル等のジアルキルチオジプロピオネート類およびペンタエリスリトールテトラ(β-ドデシルメルカプトプロピオネート)等のポリオールのβ-アルキルメルカプトプロピオン酸エステル類等が挙げられる。これらの硫黄系酸化防止剤は、1種類のみ使用してもよいし、2種以上を併用してもよい。 Examples of sulfur-based antioxidants include dialkylthiodipropionates such as dilauryl, dimyristyl, myristylstearyl, and distearyl esters of thiodipropionic acid, and polyols such as pentaerythritol tetra (β-dodecylmercaptopropionate). Examples include β-alkylmercaptopropionic acid esters. These sulfur-based antioxidants may be used alone or in combination of two or more.
耐衝撃性改良剤としては、例えば、ポリブタジエン、ポリイソプレン、ポリクロロプレン、フッ素ゴム、スチレン-ブタジエン系共重合体ゴム、メタクリル酸メチル-ブタジエン-スチレン系共重合体、メタクリル酸メチル-ブタジエン-スチレン系グラフト共重合体、アクリロニトリル-スチレン-ブタジエン系共重合体ゴム、アクリロニトリル-スチレン-ブタジエン系グラフト共重合体、スチレン-ブタジエン-スチレンブロック共重合体ゴム、スチレン-イソプレン-スチレン共重合体ゴム、スチレン-エチレン-ブチレン-スチレン共重合体ゴム、エチレン-プロピレン共重合体ゴム、エチレン-プロピレン-ジエン共重合体ゴム(EPDM)、シリコーン含有アクリル系ゴム、シリコーン/アクリル複合ゴム系グラフト共重合体、シリコーン系ゴム等を挙げることができる。なお、上記のエチレン-プロピレン-ジエン共重合体ゴム(EPDM)のジエンとしては、1,4-ヘキサジエン、ジシクロペンタジエン、メチレンノルボルネン、エチリデンノルボルネン、プロペニルノルボルネン等を挙げることができる。これらの耐衝撃性改良剤は、1種類のみ使用してもよいし、2種以上を併用してもよい。 Examples of impact modifiers include polybutadiene, polyisoprene, polychloroprene, fluororubber, styrene-butadiene copolymer rubber, methyl methacrylate-butadiene-styrene copolymer, and methyl methacrylate-butadiene-styrene copolymer. Graft copolymer, acrylonitrile-styrene-butadiene copolymer rubber, acrylonitrile-styrene-butadiene graft copolymer, styrene-butadiene-styrene block copolymer rubber, styrene-isoprene-styrene copolymer rubber, styrene- Ethylene-butylene-styrene copolymer rubber, ethylene-propylene copolymer rubber, ethylene-propylene-diene copolymer rubber (EPDM), silicone-containing acrylic rubber, silicone/acrylic composite rubber graft copolymer, silicone-based Rubber etc. can be mentioned. The diene of the above-mentioned ethylene-propylene-diene copolymer rubber (EPDM) includes 1,4-hexadiene, dicyclopentadiene, methylenenorbornene, ethylidenenorbornene, propenylnorbornene, and the like. These impact resistance modifiers may be used alone or in combination of two or more.
強化剤としては、通常、合成樹脂の強化に用いられる繊維状、板状、粒状、粉末状のものを用いることができる。強化剤としては、具体的には例えば、ガラス繊維、アスベスト繊維、炭素繊維、グラファイト繊維、金属繊維、チタン酸カリウムウイスカー、ホウ酸アルミニウムウイスカー、マグネシウム系ウイスカー、珪素系ウイスカー、ワラステナイト、セピオライト、アスベスト、スラグ繊維、ゾノライト、エレスタダイト、石膏繊維、シリカ繊維、シリカ・アルミナ繊維、ジルコニア繊維、窒化硼素繊維、窒化硅素繊維および硼素繊維等の無機繊維状強化材、ポリエステル繊維、ナイロン繊維、アクリル繊維、再生セルロース繊維、アセテート繊維、ケナフ、ラミー、木綿、ジュート、麻、サイザル、亜麻、リネン、絹、マニラ麻、さとうきび、木材パルプ、紙屑、古紙およびウール等の有機繊維状強化剤、ガラスフレーク、非膨潤性雲母、グラファイト、金属箔、セラミックビーズ、クレー、マイカ、セリサイト、ゼオライト、ベントナイト、ドロマイト、カオリン、微粉ケイ酸、長石粉、チタン酸カリウム、シラスバルーン、炭酸カルシウム、炭酸マグネシウム、硫酸バリウム、酸化カルシウム、酸化アルミニウム、酸化チタン、ケイ酸アルミニウム、酸化ケイ素、石膏、ノバキュライト、ドーソナイトおよび白土等の板状や粒状の強化剤が挙げられる。これらの強化剤は、エチレン/酢酸ビニル共重合体等の熱可塑性樹脂や、エポキシ樹脂等の熱硬化性樹脂で被覆または集束処理されていてもよく、アミノシランやエポキシシラン等のカップリング剤等で処理されていてもよい。これらの強化剤は、1種類のみ使用してもよいし、2種以上を併用してもよい。 As the reinforcing agent, those in the form of fibers, plates, particles, or powders that are normally used for reinforcing synthetic resins can be used. Specific examples of reinforcing agents include glass fibers, asbestos fibers, carbon fibers, graphite fibers, metal fibers, potassium titanate whiskers, aluminum borate whiskers, magnesium whiskers, silicon whiskers, wollastenite, sepiolite, and asbestos. , slag fibers, zonolite, elestadite, gypsum fibers, silica fibers, silica/alumina fibers, zirconia fibers, boron nitride fibers, inorganic fibrous reinforcement materials such as silicon nitride fibers and boron fibers, polyester fibers, nylon fibers, acrylic fibers, recycled Cellulose fibers, acetate fibers, kenaf, ramie, cotton, jute, hemp, sisal, flax, linen, silk, manila hemp, sugar cane, wood pulp, waste paper, waste paper, wool and other organic fibrous reinforcements, glass flakes, non-swellable Mica, graphite, metal foil, ceramic beads, clay, mica, sericite, zeolite, bentonite, dolomite, kaolin, finely divided silicic acid, feldspar powder, potassium titanate, shirasu balloon, calcium carbonate, magnesium carbonate, barium sulfate, calcium oxide , aluminum oxide, titanium oxide, aluminum silicate, silicon oxide, gypsum, novaculite, dawsonite, clay, and other plate-shaped or granular reinforcing agents. These reinforcing agents may be coated or bundled with a thermoplastic resin such as ethylene/vinyl acetate copolymer or a thermosetting resin such as an epoxy resin, and may be coated with a coupling agent such as aminosilane or epoxysilane. It may be processed. These reinforcing agents may be used alone or in combination of two or more.
過塩素酸塩類としては、例えば、過塩素酸金属塩、過塩素酸アンモニウム、過塩素酸処理珪酸塩等が挙げられる。これらの金属塩を構成する金属としては、リチウム、ナトリウム、カリウム、カルシウム、マグネシウム、ストロンチウム、バリウム、亜鉛、カドミウム、鉛、アルミニウム等が例示できる。過塩素酸金属塩は、無水物でも含水塩でもよく、また、ブチルジグリコール、ブチルジグリコールアジペート等のアルコール系およびエステル系の溶剤に溶かしたもの、および、その脱水物でもよい。これらの過塩素酸塩類は、1種類のみ使用してもよいし、2種以上を併用してもよい。ただし、本発明の樹脂組成物において、過塩素酸塩類については、安全面および環境面の点を考慮すると、その使用は好ましくない。 Examples of perchlorates include metal perchlorates, ammonium perchlorate, and silicates treated with perchloric acid. Examples of metals constituting these metal salts include lithium, sodium, potassium, calcium, magnesium, strontium, barium, zinc, cadmium, lead, and aluminum. The perchlorate metal salt may be an anhydride or a hydrated salt, or may be dissolved in an alcohol-based or ester-based solvent such as butyl diglycol or butyl diglycol adipate, or a dehydrated product thereof. These perchlorates may be used alone or in combination of two or more. However, in the resin composition of the present invention, it is not preferable to use perchlorates from safety and environmental considerations.
有機酸のマグネシウム塩について説明する。有機酸のマグネシウム塩としては、有機カルボン酸、フェノール類または有機リン酸類等のマグネシウム塩が挙げられる。 Magnesium salts of organic acids will be explained. Examples of the magnesium salt of an organic acid include magnesium salts of organic carboxylic acids, phenols, or organic phosphoric acids.
有機カルボン酸、フェノール類および有機リン酸類としては、例えば、有機酸の亜鉛塩で例示したものが挙げられる。 Examples of the organic carboxylic acids, phenols, and organic phosphoric acids include those exemplified with zinc salts of organic acids.
有機酸のマグネシウム塩は、2種以上の有機酸から構成されていてもよい。例えば、1価の有機酸によるマグネシウム塩の場合、同一の有機酸がアニオン部位を構成し、カチオン部位を構成する2価のマグネシウムと塩を形成していてもよく、異なる1価の有機酸2種がアニオン部位を構成し、カチオン部位を構成する2価のマグネシウムと塩を形成していてもよい。 The magnesium salt of an organic acid may be composed of two or more types of organic acids. For example, in the case of a magnesium salt with a monovalent organic acid, the same organic acid may constitute an anion site and form a salt with divalent magnesium constituting a cation site; The species may constitute an anion site and form a salt with divalent magnesium that constitutes a cation site.
有機酸のマグネシウム塩は、1種類のみ使用しても、2種類以上を併用してもよい。また、有機酸のマグネシウム塩は、酸性塩、中性塩、塩基性塩でもよい。 Only one type of magnesium salt of an organic acid may be used, or two or more types may be used in combination. Moreover, the magnesium salt of an organic acid may be an acidic salt, a neutral salt, or a basic salt.
過塩基性炭酸マグネシウム塩について説明する。過塩基性炭酸マグネシウム塩とは、マグネシウムの液状過塩基性カルボキシレート/カーボネート錯体である。この錯体は、マグネシウムとカルボン酸正塩と炭酸マグネシウムとの単純な混合物とは異なり、これらが何らかのインタラクションにより錯体となっているものであり、高い金属含有量を有しながら、有機溶媒中で均一な液状を示すという特徴を有している。この錯体は、マグネシウムのカルボン酸正塩、炭酸マグネシウム、および、マグネシウムのカルボン酸と炭酸との複合塩を構成成分として構成されており、炭酸マグネシウムを中心にマグネシウムのカルボン酸正塩およびマグネシウムのカルボン酸と炭酸との複合塩がその周辺に存在し、いわばミセルのようなものが形成されることによって、有機溶媒中で均一な液状を示すものである。 The overbased magnesium carbonate salt will be explained. Overbased magnesium carbonate salts are liquid overbased carboxylate/carbonate complexes of magnesium. This complex is different from a simple mixture of magnesium, carboxylic acid normal salt, and magnesium carbonate; it is a complex formed by some kind of interaction between these two, and while it has a high metal content, it is homogeneous in an organic solvent. It has the characteristic of exhibiting a liquid state. This complex is composed of magnesium carboxylic acid normal salt, magnesium carbonate, and a composite salt of magnesium carboxylic acid and carbonic acid. A complex salt of acid and carbonic acid exists around it, forming something like a micelle, so that it exhibits a uniform liquid state in an organic solvent.
マグネシウムの液状過塩基性カルボキシレート/カーボネート錯体は、バリウムの液状過塩基性カルボキシレート/カーボネート錯体と同様の方法で製造することができる。また、市販されている錯体をそのまま使用することもできる。 The liquid overbased carboxylate/carbonate complex of magnesium can be prepared in a similar manner to the liquid overbased carboxylate/carbonate complex of barium. Moreover, commercially available complexes can also be used as they are.
これら過塩基性炭酸マグネシウム塩は、1種類のみ使用しても、2種類以上を併用してもよい。 These overbased magnesium carbonate salts may be used alone or in combination of two or more.
難燃剤および難燃助剤の例としては、トリアジン環含有化合物、金属水酸化物、その他無機リン、ハロゲン系難燃剤、シリコーン系難燃剤、リン酸エステル系難燃剤、縮合リン酸エステル系難燃剤、イントメッセント系難燃剤、三酸化アンチモン等の酸化アンチモン、その他の無機系難燃助剤、有機系難燃助剤等が挙げられる。 Examples of flame retardants and flame retardant aids include triazine ring-containing compounds, metal hydroxides, other inorganic phosphorus, halogen flame retardants, silicone flame retardants, phosphate ester flame retardants, and condensed phosphate ester flame retardants. , intumescent flame retardants, antimony oxides such as antimony trioxide, other inorganic flame retardant aids, and organic flame retardant aids.
トリアジン環含有化合物としては、例えば、メラミン、アンメリン、ベンズグアナミン、アセトグアナミン、フタロジグアナミン、メラミンシアヌレート、ピロリン酸メラミン、ブチレンジグアナミン、ノルボルネンジグアナミン、メチレンジグアナミン、エチレンジメラミン、トリメチレンジメラミン、テトラメチレンジメラミン、ヘキサメチレンジメラミン、1,3-ヘキシレンジメラミン等が挙げられる。 Examples of triazine ring-containing compounds include melamine, ammeline, benzguanamine, acetoguanamine, phthalodiguanamine, melamine cyanurate, melamine pyrophosphate, butylene diguanamine, norbornene diguanamine, methylene diguanamine, ethylene dimelamine, and trimethylene diguanamine. Examples include melamine, tetramethylene dimelamine, hexamethylene dimelamine, 1,3-hexylene dimelamine, and the like.
金属水酸化物としては、水酸化マグネシウム、水酸化アルミニウム、水酸化カルシウム、水酸化バリウム、水酸化亜鉛、キスマー5A(水酸化マグネシウム:協和化学工業(株)製)等が挙げられる。 Examples of the metal hydroxide include magnesium hydroxide, aluminum hydroxide, calcium hydroxide, barium hydroxide, zinc hydroxide, Kismer 5A (magnesium hydroxide: manufactured by Kyowa Chemical Industry Co., Ltd.), and the like.
リン酸エステル系難燃剤としては、例えば、トリメチルホスフェート、トリエチルホスフェート、トリブチルホスフェート、トリブトキシエチルホスフェート、トリスクロロエチルホスフェート、トリスジクロロプロピルホスフェート、トリフェニルホスフェート、トリクレジルホスフェート、クレジルジフェニルホスフェート、トリキシレニルホスフェート、オクチルジフェニルホスフェート、キシレニルジフェニルホスフェート、トリスイソプロピルフェニルホスフェート、2-エチルヘキシルジフェニルホスフェート、t-ブチルフェニルジフェニルホスフェート、ビス-(t-ブチルフェニル)フェニルホスフェート、トリス-(t-ブチルフェニル)ホスフェート、イソプロピルフェニルジフェニルホスフェート、ビス-(イソプロピルフェニル)ジフェニルホスフェート、トリス-(イソプロピルフェニル)ホスフェート等が挙げられる。 Examples of phosphoric acid ester flame retardants include trimethyl phosphate, triethyl phosphate, tributyl phosphate, tributoxyethyl phosphate, trischloroethyl phosphate, trisdichloropropyl phosphate, triphenyl phosphate, tricresyl phosphate, cresyl diphenyl phosphate, and trichloroethyl phosphate. Silenyl phosphate, octyl diphenyl phosphate, xylenyl diphenyl phosphate, trisisopropylphenyl phosphate, 2-ethylhexyl diphenyl phosphate, t-butylphenyl diphenyl phosphate, bis-(t-butylphenyl) phenyl phosphate, tris-(t-butylphenyl) ) phosphate, isopropylphenyl diphenyl phosphate, bis-(isopropylphenyl) diphenyl phosphate, tris-(isopropylphenyl) phosphate, and the like.
縮合リン酸エステル系難燃剤としては、例えば、1,3-フェニレンビス(ジフェニルホスフェート)、1,3-フェニレンビス(ジキシレニルホスフェート)、ビスフェノールAビス(ジフェニルホスフェート)等が挙げられる。イントメッセント系難燃剤としては、ポリリン酸アンモニウム、ポリリン酸メラミン、ポリリン酸ピペラジン、ピロリン酸アンモニウム、ピロリン酸メラミン、ピロリン酸ピペラジン等の、(ポリ)リン酸のアンモニウム塩やアミン塩が挙げられる。 Examples of condensed phosphate flame retardants include 1,3-phenylene bis(diphenyl phosphate), 1,3-phenylene bis(dixylenyl phosphate), and bisphenol A bis(diphenyl phosphate). Intomescent flame retardants include ammonium salts and amine salts of (poly)phosphoric acid, such as ammonium polyphosphate, melamine polyphosphate, piperazine polyphosphate, ammonium pyrophosphate, melamine pyrophosphate, and piperazine pyrophosphate.
その他の無機系難燃助剤としては、例えば、酸化チタン、酸化アルミニウム、酸化マグネシウム、タルク等の無機化合物、および、その表面処理品が挙げられ、例えば、TIPAQUE R-680(酸化チタン:石原産業(株)製)、キョーワマグ150(酸化マグネシウム:協和化学工業(株)製)等の種々の市販品を用いることができる。 Examples of other inorganic flame retardant aids include inorganic compounds such as titanium oxide, aluminum oxide, magnesium oxide, and talc, and surface-treated products thereof.For example, TIPAQUE R-680 (titanium oxide: Ishihara Sangyo Co., Ltd.) Various commercial products such as Kyowa Mag 150 (magnesium oxide manufactured by Kyowa Kagaku Kogyo Co., Ltd.) and the like can be used.
これらの難燃剤および難燃助剤は、1種類のみ使用してもよいし、2種以上を併用してもよい。 These flame retardants and flame retardant aids may be used alone or in combination of two or more.
本発明の塩化ビニル系樹脂組成物には、鉛系安定剤、カドミウム系安定剤、スズ系安定剤を含有することも可能であるが、毒性や環境に対する悪影響の点からは、含有しないことが好ましい。 Although it is possible for the vinyl chloride resin composition of the present invention to contain a lead-based stabilizer, a cadmium-based stabilizer, and a tin-based stabilizer, it is preferable not to contain them in terms of toxicity and adverse effects on the environment. preferable.
本発明の塩化ビニル系樹脂組成物には、さらに、通常、塩化ビニル系樹脂に使用される安定化助剤を、本発明の効果を損なわない範囲内で添加することができる。このような安定化助剤としては、例えば、ジフェニルチオ尿素、アニリノジチオトリアジン、メラミン、安息香酸、ケイヒ酸、p-第三ブチル安息香酸等が用いられる。 The vinyl chloride resin composition of the present invention may further contain a stabilizing aid that is normally used for vinyl chloride resins within a range that does not impair the effects of the present invention. Examples of such stabilizing aids include diphenylthiourea, anilinodithiotriazine, melamine, benzoic acid, cinnamic acid, and p-tert-butylbenzoic acid.
本発明の塩化ビニル系樹脂組成物は、本発明の耐アミン性付与剤、塩化ビニル系樹脂、および、必要に応じて安定剤、可塑剤、各種添加剤を、例えば、モルタルミキサー、ヘンシェルミキサー、バンバリーミキサー、リボンブレンダー等の攪拌機により攪拌混合することで調製することができ、これにより、塩化ビニル系樹脂組成物の混合粉を得ることができる。 The vinyl chloride resin composition of the present invention contains the amine resistance imparting agent of the present invention, the vinyl chloride resin, and, if necessary, stabilizers, plasticizers, and various additives, such as mortar mixer, Henschel mixer, etc. It can be prepared by stirring and mixing with a stirrer such as a Banbury mixer or a ribbon blender, and thereby a mixed powder of the vinyl chloride resin composition can be obtained.
また、本発明の耐アミン性付与剤、塩化ビニル系樹脂、および、必要に応じて安定剤、可塑剤、各種添加剤を、例えば、コニカル二軸押出機、パラレル二軸押出機、単軸押出機、コニーダー型混練機、ロール混練機等の混練機により溶融成形することで、ペレット状の塩化ビニル系樹脂組成物を得ることもできる。 In addition, the amine resistance imparting agent of the present invention, the vinyl chloride resin, and, if necessary, stabilizers, plasticizers, and various additives can be processed using, for example, a conical twin screw extruder, a parallel twin screw extruder, or a single screw extruder. A vinyl chloride resin composition in the form of pellets can also be obtained by melt-molding with a kneader such as a kneader, a co-kneader type kneader, or a roll kneader.
また、本発明の耐アミン性付与剤、ペースト状の塩化ビニル系樹脂、および、必要に応じて安定剤、可塑剤、各種添加剤を、例えば、ポニーミキサー、バタフライミキサー、プラネタリミキサー、リボンブレンダー、ニーダー、ディゾルバー、二軸ミキサー、ヘンシェルミキサー、三本ロールミル等の混合機により均一に混合し、必要に応じて減圧下で脱泡処理して、ペースト状の塩化ビニル系樹脂組成物を得ることもできる。 In addition, the amine resistance imparting agent of the present invention, a paste-like vinyl chloride resin, and, if necessary, stabilizers, plasticizers, and various additives can be added to, for example, a pony mixer, butterfly mixer, planetary mixer, ribbon blender, etc. A paste-like vinyl chloride resin composition can be obtained by uniformly mixing with a mixer such as a kneader, dissolver, twin-screw mixer, Henschel mixer, or three-roll mill, and if necessary, defoaming under reduced pressure. can.
[塩化ビニル系樹脂成形体]
次に本発明の塩化ビニル系樹脂成形体について説明する。
本発明の塩化ビニル系樹脂成形体は、本発明の塩化ビニル系樹脂組成物(配合粉状やペレット状)を、真空成形、圧縮成形、押出成形、射出成形、カレンダー成形、プレス成形、ブロー成形、粉体成形等の従来公知の方法を用いて溶融成形加工することにより、所望の形状に成形して、得ることができる。
[Vinyl chloride resin molded body]
Next, the vinyl chloride resin molded article of the present invention will be explained.
The vinyl chloride resin molded article of the present invention can be produced by molding the vinyl chloride resin composition of the present invention (in the form of blended powder or pellets) by vacuum molding, compression molding, extrusion molding, injection molding, calendar molding, press molding, or blow molding. It can be molded into a desired shape by melt molding using a conventionally known method such as powder molding.
一方、ペースト状の塩化ビニル系樹脂組成物は、スプレッド成形、ディッピング成形、グラビア成形、スラッシュ成形、スクリーン加工等の従来公知の方法を用いて成形加工することにより、所望の形状に成形することができる。 On the other hand, a paste-like vinyl chloride resin composition can be molded into a desired shape by using conventionally known methods such as spread molding, dipping molding, gravure molding, slush molding, and screen processing. can.
本発明においては、耐アミン性の点から、本発明の塩化ビニル系樹脂組成物を用いて、粉体スラッシュ成形、流動浸漬成形、粉体回転成形等の粉体成形によって得られる成形体が好ましく、中でも、粉体スラッシュ成形によって得られる成形体が、特に好ましい。よって、本発明の塩化ビニル系樹脂組成物は、粉体成形用として好適である。 In the present invention, from the viewpoint of amine resistance, molded bodies obtained by powder molding such as powder slush molding, fluidized immersion molding, and powder rotary molding using the vinyl chloride resin composition of the present invention are preferred. Among these, molded bodies obtained by powder slush molding are particularly preferred. Therefore, the vinyl chloride resin composition of the present invention is suitable for powder molding.
成形体の形状としては、特に限定されないが、例えば、ロッド状、シート状、フィルム状、板状、円筒状、円形、楕円形、星形、多角形形状等が挙げられる。 The shape of the molded body is not particularly limited, and examples thereof include a rod shape, a sheet shape, a film shape, a plate shape, a cylindrical shape, a circle, an ellipse, a star shape, a polygon shape, and the like.
[積層体]
本発明の塩化ビニル系樹脂成形体は、耐アミン性の点から、ポリウレタンを用いた成形体、特に、ポリウレタン発泡成形体との積層体とした場合に有用である。
[Laminated body]
The vinyl chloride resin molded article of the present invention is useful when used as a laminate with a molded article using polyurethane, especially a polyurethane foam molded article, from the viewpoint of amine resistance.
ポリウレタンを用いた成形体、特に、ポリウレタン発泡成形体は、従来公知のものであればよく、例えば、次のようにして得られる。すなわち、ポリオール類、ポリイソシアネート類、発泡剤および触媒を含有するポリウレタン発泡成形体の原料を反応させ、発泡および硬化させることにより得られる。 A molded article using polyurethane, particularly a polyurethane foam molded article, may be any conventionally known one, and can be obtained, for example, as follows. That is, it is obtained by reacting raw materials for a polyurethane foam molded article containing polyols, polyisocyanates, a blowing agent, and a catalyst, and foaming and curing them.
ポリオール類としては、ポリエーテルポリオールまたはポリエステルポリオールが用いられる。ポリエーテルポリオールとしては、ポリプロピレングリコール、ポリテトラメチレングリコール、多価アルコールにプロピレンオキシドとエチレンオキシドとを付加重合させた重合体よりなるポリエーテルポリオール、それらの変性体等が用いられる。多価アルコールとしては、グリセリン、ジプロピレングリコール等が挙げられる。ポリエステルポリオールとしては、アジピン酸、フタル酸等のポリカルボン酸を、エチレングリコール、ジエチレングリコール、プロピレングリコール、グリセリン等のポリオールと反応させることによって得られる縮合系ポリエステルポリオールの他、ラクトン系ポリエステルポリオールおよびポリカーボネート系ポリオールが用いられる。 As the polyols, polyether polyols or polyester polyols are used. As the polyether polyol, polypropylene glycol, polytetramethylene glycol, polyether polyol made of a polymer obtained by addition polymerizing propylene oxide and ethylene oxide to a polyhydric alcohol, modified products thereof, etc. are used. Examples of polyhydric alcohols include glycerin and dipropylene glycol. Examples of polyester polyols include condensed polyester polyols obtained by reacting polycarboxylic acids such as adipic acid and phthalic acid with polyols such as ethylene glycol, diethylene glycol, propylene glycol, and glycerin, as well as lactone-based polyester polyols and polycarbonate-based polyester polyols. Polyols are used.
ポリイソシアネート類は、イソシアネート基を複数個有する化合物であって、具体的には、トリレンジイソシアネート(TDI)、4,4-ジフェニルメタンジイソシアネート(MDI)、1,5-ナフタレンジイソシアネート(NDI)、トリフェニルメタントリイソシアネート、キシリレンジイソシアネート(XDI)、ヘキサメチレンジイソシアネート(HDI)、ジシクロヘキシルメタンジイソシアネート、イソホロンジイソシアネート(IPDI)、これらの変性物等が用いられる。 Polyisocyanates are compounds having a plurality of isocyanate groups, and specifically include tolylene diisocyanate (TDI), 4,4-diphenylmethane diisocyanate (MDI), 1,5-naphthalene diisocyanate (NDI), and triphenyl diisocyanate. Methane triisocyanate, xylylene diisocyanate (XDI), hexamethylene diisocyanate (HDI), dicyclohexylmethane diisocyanate, isophorone diisocyanate (IPDI), modified products thereof, and the like are used.
発泡剤は、ポリウレタン樹脂を発泡させてポリウレタン発泡成形体とするためのものであり、例えば、水の他、ペンタン、シクロペンタン、ヘキサン、シクロヘキサン、ジクロロメタン、炭酸ガス等が用いられる。 The foaming agent is used to foam the polyurethane resin to form a polyurethane foam molded product, and for example, in addition to water, pentane, cyclopentane, hexane, cyclohexane, dichloromethane, carbon dioxide gas, etc. are used.
触媒は、ポリオール類とポリイソシアネート類とのウレタン化反応を促進するためのものである。触媒としては、トリエチレンジアミン、ジメチルエタノールアミン、N,N’,N’-トリメチルアミノエチルピペラジン、トリフェニルアミン、トリエチルアミン、N、N、N’、N’-テトラメチル-1,3-ブタンジアミン、N-メチルモルホリン、N-エチルモルホリン、N-アセチルモルホリン、N-オクチルモルホリン、N-フェニルモルホリン、N-ヒドロキシルエチルモルホリン、N-ヒドロキシルメチルモルホリン、4,4’-ジチオジモルホリン、ジメチルピペラジン、N、N、N’、N’-テトラメチルプロパンジアミン、トリメチルアミノエチルピペラジン、N、N-ジメチルエタノールアミン、ジメチルヘキサデシルアミン、1-(2-エチルヘキセニル)ピペラジン、トリ-n-オクチルアミン、トリメチルアミン、N、N’-ジメチルベンジルアミン、トリエタノールアミン、1,2,4-トリメチルピペラジン、N-メチルジシクロへキシルアミン、メチルジシクロヘキシルアミン等の第3級アミンであるアミン触媒が好ましい。 The catalyst is for promoting the urethanization reaction between polyols and polyisocyanates. As a catalyst, triethylenediamine, dimethylethanolamine, N,N',N'-trimethylaminoethylpiperazine, triphenylamine, triethylamine, N,N,N',N'-tetramethyl-1,3-butanediamine, N-methylmorpholine, N-ethylmorpholine, N-acetylmorpholine, N-octylmorpholine, N-phenylmorpholine, N-hydroxylethylmorpholine, N-hydroxylmethylmorpholine, 4,4'-dithiodimorpholine, dimethylpiperazine, N , N,N',N'-tetramethylpropanediamine, trimethylaminoethylpiperazine, N,N-dimethylethanolamine, dimethylhexadecylamine, 1-(2-ethylhexenyl)piperazine, tri-n-octylamine, trimethylamine , N,N'-dimethylbenzylamine, triethanolamine, 1,2,4-trimethylpiperazine, N-methyldicyclohexylamine, methyldicyclohexylamine and the like are preferred.
本発明は、このウレタン化反応を促進するアミン触媒による、塩化ビニル系樹脂の変色を抑制する効果を付与することに優れており、好ましい。 The present invention is preferable because it is excellent in providing an effect of suppressing discoloration of vinyl chloride resin due to an amine catalyst that promotes this urethanization reaction.
本発明の塩化ビニル系樹脂成形体、および、塩化ビニル系樹脂成形体とポリウレタン発泡成形体との積層体は、耐アミン性の点から、自動車内装材として有用であり、好ましい。 The vinyl chloride resin molded article and the laminate of the vinyl chloride resin molded article and the polyurethane foam molded article of the present invention are useful and preferred as automobile interior materials from the viewpoint of amine resistance.
[自動車内装材]
本発明の自動車内装材は、本発明の塩化ビニル系樹脂成形体、または、本発明の積層体を含むものであればよい。特に、本発明の自動車内装材は、塩化ビニル系樹脂成形体とポリウレタン発泡成形体から構成される積層体からなる表皮層と、構造を保持するための基材層から構成されることが好ましい。基材層としては、ポリプロピレン樹脂成形体やABS樹脂(アクリロニトリル・ブタジエン・スチレン共重合樹脂)成形体等の公知のものが用いられる。
[Automotive interior materials]
The automobile interior material of the present invention may be any material as long as it contains the vinyl chloride resin molded article of the present invention or the laminate of the present invention. In particular, the automobile interior material of the present invention is preferably composed of a skin layer made of a laminate made of a vinyl chloride resin molded product and a polyurethane foam molded product, and a base material layer for maintaining the structure. As the base material layer, known materials such as polypropylene resin moldings and ABS resin (acrylonitrile-butadiene-styrene copolymer resin) moldings are used.
自動車内装材としては、例えば、インストルメントパネル、ドアトリム、コンソールボックス、グローブボックス、ピラートリム、ダッシュボード、トランクトリム、座席シート、天井材、ATシフト、アームレスト、ヘッドレスト、フロアカーペット、ワイヤーハーネス、各種モール、サッシュ、シーリング材、ウェザーストリップ、ガスケット、アンダーコート材等が挙げられる。特に、本発明の積層体を用いた自動車内装材は、例えば、インストルメントパネル、ドアトリム、座席シート、天井材等として非常に有用であり、好ましい。 Examples of automotive interior materials include instrument panels, door trims, console boxes, glove boxes, pillar trims, dashboards, trunk trims, seats, ceiling materials, AT shifts, armrests, headrests, floor carpets, wire harnesses, various moldings, Examples include sashes, sealants, weather strips, gaskets, and undercoat materials. In particular, automobile interior materials using the laminate of the present invention are very useful and preferred as, for example, instrument panels, door trims, seat sheets, ceiling materials, and the like.
[変色抑制方法]
本発明の塩化ビニル系樹脂の変色抑制方法(以下、単に変色抑制方法)は、塩化ビニル系樹脂成形体とポリウレタン発泡成形体との積層体を含む自動車内装材の変色抑制方法であって、本発明の耐アミン性付与剤を、塩化ビニル系樹脂成形体の原料樹脂である塩化ビニル系樹脂に配合するものである。本発明の変色抑制方法においては、塩化ビニル系樹脂に対して、本発明の耐アミン性付与剤を単独で加えてもよく、本発明の安定剤組成物として添加してもよい。
[Discoloration suppression method]
The method for suppressing discoloration of a vinyl chloride resin (hereinafter simply referred to as the discoloration suppressing method) of the present invention is a method for suppressing discoloration of an automobile interior material including a laminate of a vinyl chloride resin molded article and a polyurethane foam molded article. The amine resistance imparting agent of the invention is blended into a vinyl chloride resin that is a raw material resin for a vinyl chloride resin molded article. In the method for suppressing discoloration of the present invention, the amine resistance imparting agent of the present invention may be added alone to the vinyl chloride resin, or may be added as a stabilizer composition of the present invention.
以下、本発明を、実施例を用いて具体的に説明する。ただし、本発明は以下の実施例により何ら制限されるものではない。
〔実施例1~9、比較例1~2〕
塩化ビニル樹脂(信越化学工業(株)製、TK-1300(平均重合度1300))100質量部と、アデカサイザーC-8L(トリメリット酸系可塑剤、株式会社ADEKA製)70質量部と、エポキシ化大豆油(エポキシ化合物)5質量部と、アデカスタブLS-12(滑剤、株式会社ADEKA製)0.2質量部と、ステアリン酸亜鉛(安定剤、有機酸の亜鉛塩)0.3質量部と、ミズカライザーDS(無機系助剤、ゼオライト、水澤化学工業株式会社製)1.04質量部と、ジベンゾイルメタン(β-ジケトン化合物)0.21質量部と、さらに、耐アミン性付与剤として、以下の化合物No.1、No.2、No.3.No.4、No.5、No.6を表1記載の配合量(質量部)で、混合して、各実施例の塩化ビニル系樹脂組成物を得た。
Hereinafter, the present invention will be specifically explained using examples. However, the present invention is not limited in any way by the following examples.
[Examples 1 to 9, Comparative Examples 1 to 2]
100 parts by mass of vinyl chloride resin (manufactured by Shin-Etsu Chemical Co., Ltd., TK-1300 (average degree of polymerization 1300)), 70 parts by mass of ADEKASIZER C-8L (trimellitic acid plasticizer, manufactured by ADEKA Co., Ltd.), 5 parts by mass of epoxidized soybean oil (epoxy compound), 0.2 parts by mass of ADEKA STAB LS-12 (lubricant, manufactured by ADEKA Co., Ltd.), and 0.3 parts by mass of zinc stearate (stabilizer, zinc salt of organic acid) , 1.04 parts by mass of Mizukalyzer DS (inorganic auxiliary agent, zeolite, manufactured by Mizusawa Chemical Industry Co., Ltd.), 0.21 parts by mass of dibenzoylmethane (β-diketone compound), and further, an amine resistance imparting agent. As, the following compound No. 1.No. 2.No. 3. No. 4.No. 5, No. 6 was mixed in the amounts (parts by mass) listed in Table 1 to obtain vinyl chloride resin compositions of each example.
次に、粉体スラッシュ成形により、シートを作製した。すなわち、得られた塩化ビニル系樹脂組成物をヘンシェルミキサーで110℃まで昇温し、その後、50℃まで降温し、ドライアップした。得られたドライアップコンパウンドを、表面温度250℃に加熱したシボ付き金型に振りかけて、15秒間静置して溶融させた。余分なコンパウンドを振り落としてから、金型を250℃に設定したオーブンに入れ、45秒間静置した。金型をオーブンから取出し、水冷して、厚さ1mmの塩化ビニル樹脂シートを得た。 Next, a sheet was produced by powder slush molding. That is, the obtained vinyl chloride resin composition was heated to 110° C. using a Henschel mixer, then lowered to 50° C., and dried up. The obtained dry-up compound was sprinkled onto a textured mold heated to a surface temperature of 250° C. and allowed to stand for 15 seconds to melt. After shaking off the excess compound, the mold was placed in an oven set at 250°C and left standing for 45 seconds. The mold was taken out of the oven and cooled with water to obtain a 1 mm thick vinyl chloride resin sheet.
得られた塩化ビニル樹脂シートに、発泡ポリウレタンを10mmの厚さでバッキングし、積層体を作製した。得られた積層体を用いて、下記<耐アミン性試験>を行った。結果を表1、2に示す。また、耐アミン性付与剤を配合しないものを比較例1として、各実施例と同様に評価した。さらに耐アミン性付与剤を配合しないかわりに、過塩素酸ナトリウムを0.2質量部配合したもの比較例2として各実施例と同様に評価した。結果を表1、2に示す。 The obtained vinyl chloride resin sheet was backed with foamed polyurethane to a thickness of 10 mm to produce a laminate. The following <amine resistance test> was conducted using the obtained laminate. The results are shown in Tables 1 and 2. In addition, a sample containing no amine resistance imparting agent was used as Comparative Example 1, and evaluated in the same manner as in each Example. Furthermore, instead of adding an amine resistance imparting agent, 0.2 parts by mass of sodium perchlorate was added as Comparative Example 2, which was evaluated in the same manner as in each Example. The results are shown in Tables 1 and 2.
また、得られた塩化ビニル樹脂シートを用いて、下記<耐熱老化試験>を行った。結果を表1、2に示す。また、耐アミン性付与剤を配合しないものを比較例1として、各実施例と同様に評価した。さらに耐アミン性付与剤を配合しないかわりに、過塩素酸ナトリウムを0.2質量部配合したもの比較例2として各実施例と同様に評価した。結果を表1、2に示す。 In addition, the following <heat aging test> was conducted using the obtained vinyl chloride resin sheet. The results are shown in Tables 1 and 2. In addition, a sample containing no amine resistance imparting agent was used as Comparative Example 1, and evaluated in the same manner as in each Example. Furthermore, instead of adding an amine resistance imparting agent, 0.2 parts by mass of sodium perchlorate was added as Comparative Example 2, which was evaluated in the same manner as in each Example. The results are shown in Tables 1 and 2.
<耐アミン性試験>
得られた積層体をオーブンに入れ、115℃で1000時間加熱した後、塩化ビニル樹脂シートと発泡ポリウレタンとを分離し、その後、塩化ビニル樹脂シートの加熱前後の色差(ΔE)を測定した。数値が小さいほど、耐アミン性に優れるといえる。結果を表1、2に示す。なお、表中では、耐アミン性色差(ΔE)と表記した。
<Amine resistance test>
The obtained laminate was placed in an oven and heated at 115° C. for 1000 hours, then the vinyl chloride resin sheet and foamed polyurethane were separated, and then the color difference (ΔE) of the vinyl chloride resin sheet before and after heating was measured. It can be said that the smaller the value, the better the amine resistance. The results are shown in Tables 1 and 2. In addition, in the table, it was described as amine resistance color difference (ΔE).
<耐熱老化試験>
得られた塩化ビニル樹脂シートをオーブンに入れ、115℃で1000時間加熱し、その後、塩化ビニル樹脂シートの加熱前後の色差(ΔE)を測定した。数値が小さいほど、耐熱老化性に優れるといえる。結果を表1に示す。なお、表中では、耐熱老化性色差(ΔE)と表記した。
<Heat aging test>
The obtained vinyl chloride resin sheet was placed in an oven and heated at 115° C. for 1000 hours, and then the color difference (ΔE) of the vinyl chloride resin sheet before and after heating was measured. It can be said that the smaller the value, the better the heat aging resistance. The results are shown in Table 1. In addition, in the table, it was described as heat aging resistance color difference (ΔE).
耐アミン性付与剤
Amine resistance imparting agent
表1、2に示す結果から、本発明の耐アミン性付与剤は、塩化ビニル系樹脂のアミンによる変色抑制および熱老化による変色抑制に優れることが明らかである。
From the results shown in Tables 1 and 2, it is clear that the amine resistance imparting agent of the present invention is excellent in suppressing discoloration of vinyl chloride resins due to amines and discoloration due to heat aging.
Claims (12)
一般式(1)中、R1およびR2は、各々独立して、フッ素原子または炭素原子数1~4のパーフルオロアルキル基を表す。または、R1およびR2は、連結し炭素原子数1~8のパーフルオロアルキレン基を形成して、それぞれが結合する硫黄原子、および硫黄原子が結合する窒素原子とともに環を形成する。mは1、2または3を表し、mが1の場合、M1は水素原子、アルカリ金属原子、AgまたはNH4を表し、mが2の場合、M1は第2族元素、Zn、MnまたはCuを表し、mが3の場合、M1はLaまたはCeを表す。 An amine resistance imparting agent for vinyl chloride resins, characterized by containing one or more sulfonylimide compounds represented by the following general formula (1).
In general formula (1), R 1 and R 2 each independently represent a fluorine atom or a perfluoroalkyl group having 1 to 4 carbon atoms. Alternatively, R 1 and R 2 are linked to form a perfluoroalkylene group having 1 to 8 carbon atoms, and together with the sulfur atom to which they are bonded and the nitrogen atom to which the sulfur atom is bonded, they form a ring. m represents 1, 2 or 3; when m is 1, M1 represents a hydrogen atom, an alkali metal atom, Ag or NH4 ; when m is 2, M1 represents a group 2 element, Zn, Mn or represents Cu, and when m is 3, M 1 represents La or Ce.
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