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JP2024020111A - Solar power generation/solar heat collection module - Google Patents

Solar power generation/solar heat collection module Download PDF

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JP2024020111A
JP2024020111A JP2022130803A JP2022130803A JP2024020111A JP 2024020111 A JP2024020111 A JP 2024020111A JP 2022130803 A JP2022130803 A JP 2022130803A JP 2022130803 A JP2022130803 A JP 2022130803A JP 2024020111 A JP2024020111 A JP 2024020111A
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JP7360588B1 (en
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郁夫 中村
Ikuo Nakamura
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Abstract

【課題】太陽エネルギーを電気と熱の両方を効率的に利用出来る一体型の太陽光発電・太陽熱集熱モジュールの提供。【解決手段】太陽光面に断熱透明ガラス、裏面に薄型断熱パネル、周辺を断熱枠で構成した断熱筐体の中に薄型太陽光発電パネルを組込み、太陽光による発電と断熱筐体内に主に赤外線により発生する未利用の熱を熱伝導率の高いヒートパイプによる集熱および薄型太陽光発電パネルの表面に発生する熱を気体の対流作用により集熱し、熱交換パイプで熱媒体と熱交換を行う太陽エネルギーを電気と熱として高効率で利用できる一体型の太陽光発電・太陽熱集熱モジュールを構築。【選択図】図1[Problem] To provide an integrated photovoltaic power generation/solar heat collection module that can efficiently use solar energy as both electricity and heat. [Solution] A thin photovoltaic power generation panel is incorporated into an insulated housing consisting of an insulating transparent glass on the sunlight side, a thin insulating panel on the back side, and an insulating frame around the periphery, and an integrated photovoltaic power generation/solar heat collection module is constructed that can efficiently use solar energy as electricity and heat by generating electricity from sunlight and collecting unused heat generated mainly by infrared rays inside the insulated housing using heat pipes with high thermal conductivity, and collecting heat generated on the surface of the thin photovoltaic power generation panel using gas convection, and exchanging heat with a heat medium in a heat exchange pipe. [Selected Figure] Figure 1

Description

本発明は、太陽エネルギーを電気と熱として高効率で利用する太陽光発電・太陽熱集熱モジュールに関する。 The present invention relates to a solar power generation/solar heat collection module that utilizes solar energy as electricity and heat with high efficiency.

太陽エネルギーは主に太陽光発電パネルによる電気と、太陽熱集熱器による熱として利用している。一般的に使用されている太陽光発電パネルは太陽光の主に赤外線による熱が有効に利用されていない。
太陽エネルギーはほとんどの場合、電気および熱して両方使われ、別々の設備の設置は設置場所・設備費・工事費・管理等の問題点が多い。
Solar energy is mainly used as electricity from photovoltaic panels and heat from solar collectors. Generally used photovoltaic panels do not effectively utilize the heat generated by sunlight, mainly infrared rays.
In most cases, solar energy is used for both electricity and heating, and installing separate equipment has many problems such as installation location, equipment costs, construction costs, and management.

太陽エネルギーを高効率で電気と熱の両方が利用出来る一体型の太陽光発電・太陽熱集熱モジュールの構築が課題。 The challenge is to construct an integrated solar power generation/solar heat collection module that can use solar energy as both electricity and heat with high efficiency.

上記目標を達成するために、本発明は、太陽光側に断熱透明ガラス、裏側に薄型断熱パネル、外周を断熱枠で構成した断熱筐体の中に薄型太陽光発電パネルを組込み、太陽光による発電と断熱筐体内に太陽光の主に赤外線により発生する未利用の熱を熱伝導率の高いヒートパイプによる集熱および気体の対流作用により集熱し、熱交換パイプで熱媒体と熱交換を行う、太陽エネルギーを電気と熱として高効率で利用できる太陽光発電・太陽熱集熱モジュールを構築する。 In order to achieve the above goals, the present invention incorporates a thin photovoltaic power generation panel into an insulating casing consisting of an insulating transparent glass on the sunlight side, a thin insulating panel on the back side, and an insulating frame around the outer periphery. Power generation and the unused heat generated by sunlight, mainly infrared rays, inside the insulated casing is collected using heat pipes with high thermal conductivity and gas convection, and is exchanged with a heat medium using heat exchange pipes. , we will build a solar power generation/solar heat collection module that can use solar energy as electricity and heat with high efficiency.

太陽光による発電と集熱が一体型なので電気と熱が高効率で有効に利用でき、設置場所・設備費・工事費・管理等の問題も少なくて済む。
断熱筐体内での集熱なので外部への放熱や寒気などの外気の影響が少なく高い集熱効率を維持する。また集熱により薄型太陽光発電パネルの温度上昇が抑えられ発電効率および寿命の向上が計れる。
Since solar power generation and heat collection are integrated, electricity and heat can be used efficiently and effectively, and there are fewer problems with installation locations, equipment costs, construction costs, management, etc.
Since the heat is collected within the insulated casing, there is less heat radiation to the outside and less influence from outside air such as cold air, maintaining high heat collection efficiency. Heat collection also suppresses the temperature rise of thin solar panels, improving power generation efficiency and lifespan.

太陽熱集熱・太陽光発電モジュールの正面図。Front view of solar heat collection/photovoltaic power generation module. 太陽熱集熱・太陽光発電モジュールのA-A/A’-A’断面図。A-A/A'-A' cross-sectional view of the solar heat collection/photovoltaic power generation module. 太陽熱集熱・太陽光発電モジュールのB-B/B’-B’断面図。B-B/B'-B' cross-sectional view of the solar heat collection/photovoltaic power generation module. 太陽熱集熱・太陽光発電モジュールのC-C断面図。CC sectional view of solar heat collection/photovoltaic power generation module. 太陽熱集熱・太陽光発電モジュールのD-D断面図。DD cross-sectional view of the solar heat collection/photovoltaic power generation module. 断熱透明ガラスの傾斜図。Slanted view of insulating transparent glass. 薄型断熱パネルの傾斜図。Slanted view of a thin insulation panel. 薄型太陽光発電パネルの傾斜図。A tilted view of a thin photovoltaic panel. ヒートパイプ&熱交換パイプ部の傾斜図。An inclined view of the heat pipe and heat exchange pipe section. 太陽熱集熱・太陽光発電モジュールのB-B断面図。BB sectional view of solar heat collection/photovoltaic power generation module. 熱交換パイプ外形図。Heat exchange pipe outline drawing. 薄型太陽熱集熱パネルの傾斜図。Slanted view of a thin solar heat collection panel.

本発明の実施形態について図面を参照して説明する。図1は本発明の正面、図2~5は断面を示す。太陽光側に図6に示す断熱透明ガラス1、例えば2枚の厚さ3mmの耐熱強化透明ガラスの間に外径0.5mm厚さ0.2mmのチップを約20mmピッチで全面に配置して0.2mmの極小隙間を設け、外周を封着材で封止した真空断熱透明ガラス。裏側に図7に示す薄型断熱パネル2、例えば2枚の厚さ1mmのアルミニウム薄板の間に外径0.5mm厚さ0.2mmのチップを約20mmピッチで全面に配置して0.2mmの極小隙間を設け、外周を封着材で封止した真空薄型断熱パネルを配置する。 Embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows the front view of the present invention, and FIGS. 2 to 5 show cross sections. On the sunlight side, chips with an outer diameter of 0.5 mm and a thickness of 0.2 mm are arranged on the entire surface at a pitch of about 20 mm between two pieces of heat-resistant tempered transparent glass 1 shown in FIG. 6, for example, 3 mm thick. Vacuum insulated transparent glass with an extremely small gap of 0.2mm and the outer periphery sealed with sealing material. On the back side, there is a thin heat insulating panel 2 shown in FIG. 7, for example, chips with an outer diameter of 0.5 mm and a thickness of 0.2 mm are arranged on the entire surface at a pitch of about 20 mm between two thin aluminum plates with a thickness of 1 mm. A thin vacuum insulation panel is placed with a very small gap and the outer periphery is sealed with a sealing material.

図1に示すように外周に断熱枠3、例えば剛性と断熱性を備えたアルミ・樹脂複合の断熱枠。防水のため断熱枠3と断熱透明ガラス1および薄型断熱パネル2の間にゴムパッキン3bを入れ断熱筐体を構成する。 As shown in FIG. 1, the outer periphery is a heat insulating frame 3, for example, an aluminum/resin composite heat insulating frame having rigidity and heat insulating properties. For waterproofing, a rubber packing 3b is inserted between the heat insulating frame 3, the insulating transparent glass 1, and the thin heat insulating panel 2 to form a heat insulating casing.

図2~5に示すように断熱筐体の中に図8に示す薄型太陽光発電パネル4を組込み、薄型太陽光発電パネル4の太陽光側と断熱透明ガラス1との間に対流隙間を設ける。薄型太陽光発電パネル4は断熱透明ガラス1に接触しない状態で配置されている。薄型太陽光発電パネル4の上下端部と断熱枠3との間にスペーサ3aを入れ対流隙間を設けている。薄型太陽光発電パネルは例えば結晶シリコン薄型太陽光発電パネル厚さ3mmを使用。 As shown in FIGS. 2 to 5, a thin photovoltaic panel 4 shown in FIG. 8 is incorporated into a heat insulating casing, and a convection gap is provided between the sunlight side of the thin photovoltaic panel 4 and the insulating transparent glass 1. . The thin photovoltaic panel 4 is placed so as not to contact the heat insulating transparent glass 1. Spacers 3a are inserted between the upper and lower ends of the thin photovoltaic panel 4 and the heat insulating frame 3 to provide a convection gap. The thin solar power generation panel uses, for example, a crystalline silicon thin solar power generation panel with a thickness of 3 mm.

図2~5に示すように薄型太陽光発電パネル4の裏側と薄型断熱パネル2の間に対流空間を設けその中にヒートパイプ5を組込む。ヒートパイプ5は薄型太陽光パネル4と薄型断熱パネル2との間に形成される対流空間において、前記薄型太陽光パネルおよび前記薄型断熱パネルに接触しない状態で配置されていてヒ―トパイプ5の組込みも容易に行える。ヒートパイプ5の先端部を図2に示す断熱枠3のヒートパイプ位置決め用穴に挿入して位置決めを行なう。 As shown in FIGS. 2 to 5, a convection space is provided between the back side of the thin solar power generation panel 4 and the thin heat insulating panel 2, and a heat pipe 5 is installed therein. The heat pipe 5 is disposed in a convection space formed between the thin solar panel 4 and the thin heat insulating panel 2 without contacting the thin solar panel and the thin heat insulating panel. can also be done easily. The tip of the heat pipe 5 is inserted into the heat pipe positioning hole of the heat insulating frame 3 shown in FIG. 2 for positioning.

図1、9に示すように太さ約8mmのヒートパイプ5を断熱筐体の全面に約150mmピッチで8本前後を配置、集熱効率を上げるためヒートパイプ5の上端領域を除いて薄板幅狭フィン5a付としている。図4に示すように薄板幅狭フィン5a付ヒートパイプ5と隣接する前記ヒートパイプの間は広く開いているため対流は自由に行える。 As shown in Figures 1 and 9, about 8 heat pipes 5 with a thickness of about 8 mm are arranged on the entire surface of the heat insulating casing at a pitch of about 150 mm, and the thin plate width is narrow except for the upper end area of the heat pipes 5 to increase heat collection efficiency. It is equipped with fins 5a. As shown in FIG. 4, there is a wide gap between the heat pipe 5 with thin plate narrow fins 5a and the adjacent heat pipe, so that convection can freely occur.

図9に示すようにヒートパイプ5の上端領域は薄板幅広フィン5b付としている。薄板幅広フィン5bはヒートパイプ5と熱交換パイプ6との伝熱効率を上げるためと、図3,5に示すように熱交換により交換パイプ6前後の対流の上昇と下降の温度差のある気体の混合を防ぐための隔壁として機能させるため、薄板幅広フィン5bと隣接する薄板幅広フィンとは組込みのため最小の約1mmの隙間とし、図10に示すように薄板幅広フィン5bの下端は薄型太陽光発電パネル4側に折り曲げ隙間を狭くしている。 As shown in FIG. 9, the upper end region of the heat pipe 5 is provided with thin plate wide fins 5b. The thin plate wide fins 5b are used to increase the heat transfer efficiency between the heat pipe 5 and the heat exchange pipe 6, and to improve the temperature difference between the rise and fall of convection before and after the exchange pipe 6 by heat exchange, as shown in FIGS. 3 and 5. In order to function as a partition wall to prevent mixing, there is a minimum gap of about 1 mm between the thin wide fin 5b and the adjacent thin wide fin for assembly, and as shown in FIG. The bending gap is narrowed on the power generation panel 4 side.

図11に示す熱交換パイプ6は熱交換効率を上げるため、外面フィン6a、内面フィン6b付とする。例えば銅製の内面フィン付パイプに3Dプリンターにより外面にリング状のフィンを多列に成形する。3Dプリンターは多様な造形ができ伝熱表面積を増やすことも可能。 The heat exchange pipe 6 shown in FIG. 11 is provided with outer fins 6a and inner fins 6b in order to increase heat exchange efficiency. For example, a 3D printer forms multiple rows of ring-shaped fins on the outer surface of a copper pipe with inner fins. 3D printers can create a variety of shapes and can also increase the heat transfer surface area.

図1~5示すようにヒートパイプ5は薄型太陽光発電パネル4の裏側と薄型断熱パネル2との間に設けた対流空間に組込み、前記熱交換パイプは断熱枠3の上部に組込む。防水のため断熱枠3と前記熱交換パイプ6の両端にゴムブッシュ3cを入れる。薄型太陽光電パネル4のケーブル出口に防水ケーブルコネクタ3dを使用している。 As shown in FIGS. 1 to 5, the heat pipe 5 is installed in a convection space provided between the back side of the thin photovoltaic panel 4 and the thin insulation panel 2, and the heat exchange pipe is installed in the upper part of the insulation frame 3. Rubber bushes 3c are inserted at both ends of the heat insulating frame 3 and the heat exchange pipe 6 for waterproofing. A waterproof cable connector 3d is used at the cable outlet of the thin solar panel 4.

太陽熱集熱専用として使用する場合は図2、3に示すように薄型太陽光発電パネル4の組込み部に図12に示す薄型太陽熱集熱パネル7、例えば太陽光選択吸収塗料をアルミニウム板に焼付塗装を施した薄型太陽熱集熱パネル7を薄型太陽光発電パネル4に置換えて組込む。 When used exclusively for solar heat collection, as shown in Figs. 2 and 3, the thin solar heat collection panel 7 shown in Fig. 12 is applied to the integrated part of the thin solar power generation panel 4, for example, by baking a sunlight selective absorption paint onto an aluminum plate. The thin solar heat collecting panel 7 subjected to the above is replaced with the thin solar power generation panel 4 and incorporated.

図2、3に示すように薄型太陽光発電パネル4の裏側と薄型断熱パネル2との間に設けた対流空間に太陽光の主に赤外線により発生する未利用の熱を熱伝導率の高いヒートパイプ5により集熱し、熱交換パイプ6へ伝熱する。ヒートパイプ5による集熱により降温した気体は薄型太陽光発電パネル4の下端部のスペーサ3aにより設けた対流隙間を通り薄型太陽光発電パネル4の太陽光側と断熱透明ガラス1との間の対流隙間に流入する。 As shown in Figures 2 and 3, unused heat generated mainly by infrared rays of sunlight is transferred to the convection space provided between the back side of the thin solar power generation panel 4 and the thin heat insulating panel 2 using high thermal conductivity heat. Heat is collected by the pipe 5 and transferred to the heat exchange pipe 6. The gas whose temperature has been lowered by the heat collection by the heat pipe 5 passes through the convection gap provided by the spacer 3a at the lower end of the thin solar power generation panel 4, causing convection between the sunlight side of the thin solar power generation panel 4 and the insulating transparent glass 1. It flows into the gap.

図2、3に示すように薄型太陽光発電パネル4の太陽光側に発生する熱は薄型太陽光発電パネル4と断熱透明ガラス1との間の対流隙間を前記対流空間より流入しる降温した気体で集熱・昇温しながら上昇、薄型太陽光発電パネルの上端部のスペーサ3aにより設けた対流隙間を通り、対流隙間を上昇、外面フィン6a付熱交換パイプ6の外周を回り伝熱する。降温した気体は対流隙間を経由し対流空間を下降、対流を繰返す。外面フィン6a付熱交換パイプ6で集熱した熱は内面フィン6b熱交換パイプ6の中を通る熱媒体と高効率で熱交換を行なう。 As shown in FIGS. 2 and 3, the heat generated on the sunlight side of the thin solar power generation panel 4 flows through the convection gap between the thin solar power generation panel 4 and the heat insulating transparent glass 1 from the convection space and cools down. The gas collects heat and raises the temperature, passes through the convection gap provided by the spacer 3a at the upper end of the thin solar power generation panel, rises through the convection gap, and transfers heat around the outer periphery of the heat exchange pipe 6 with external fins 6a. . The cooled gas passes through the convection gap and descends through the convection space, repeating convection. The heat collected by the heat exchange pipe 6 with the outer fins 6a is highly efficiently exchanged with the heat medium passing through the heat exchange pipe 6 with the inner fins 6b.

断熱筐体内での集熱なので外部への放熱や寒気などの外気の影響が少なく高い集熱効率を維持する。また集熱により前記薄型太陽光発電パネルの温度上昇が抑えられ発電効率および寿命の向上が計れる。
平板式なので、設置方法、設置場所の自由度が高く、例えば太陽光自動追尾式架台に搭載すると太陽光の入斜角が垂直となり、発電および集熱の効率がさらに上がる。
Since the heat is collected within the insulated casing, there is less heat radiation to the outside and less influence from outside air such as cold air, maintaining high heat collection efficiency. In addition, heat collection suppresses the temperature rise of the thin solar power generation panel, improving power generation efficiency and lifespan.
Since it is a flat plate type, there is a high degree of freedom in how and where it can be installed.For example, if it is mounted on an automatic solar tracking mount, the angle of incidence of sunlight will be vertical, further increasing the efficiency of power generation and heat collection.

発電した電気は二次電池に蓄えることができ、必要な時に電気機器の動力源として利用。集熱した熱は温水や熱空気などとして断熱タンクに蓄える事が出来、必要な時に給湯、空調などに利用出来る。
太陽光発電・太陽熱集熱モジュールは戸建・集合住宅、福祉施設、宿泊施設、公衆浴場、温水プール、植物工場、養殖場など幅広く利用出来る。
The generated electricity can be stored in secondary batteries and used as a power source for electrical equipment when needed. The collected heat can be stored in an insulated tank as hot water or hot air, and can be used for hot water supply, air conditioning, etc. when needed.
Solar power generation/solar heat collection modules can be used in a wide range of areas, including single-family homes and apartment complexes, welfare facilities, accommodation facilities, public baths, heated pools, plant factories, and aquaculture farms.

1・・・断熱透明ガラス
2・・・薄型断熱パネル
3・・・断熱枠
3a・・スペーサ
3b・・ゴムパッキン
3c・・ゴムブッシュ
3d・・防水ケーブルコネクタ
4・・・薄型太陽光発電パネル
5・・・ヒートパイプ
5a・・薄板幅狭フィン
5b・・薄板幅広フィン
6・・・熱交換パイプ
6a・・外面フィン
6b・・内面フィン
7・・・薄型太陽熱集熱パネル
1... Insulating transparent glass 2... Thin heat insulating panel 3... Heat insulating frame 3a... Spacer 3b... Rubber packing 3c... Rubber bushing 3d... Waterproof cable connector 4... Thin solar power generation panel 5 Heat pipe 5a Thin plate narrow fin 5b Thin plate wide fin 6 Heat exchange pipe 6a External fin 6b Inner fin 7 Thin solar heat collection panel

Claims (4)

太陽光側に断熱透明ガラス、裏側に薄型断熱パネル、外周を断熱枠で構成した断熱筐体の中に薄型太陽光発電パネルとヒートパイプとが組み込まれ、前記薄型太陽光パネルは前記断熱透明ガラスに接触しない状態で配置されており、前記ヒートパイプは前記薄型太陽光パネルと前記薄型断熱パネルとの間に形成される空間において、前記薄型太陽光パネルおよび前記断熱パネルに接触しない状態で配置されており、太陽光による発電と断熱筐体内に太陽光の主に赤外線により発生する未利用の熱を熱伝導率の高いヒートパイプによる集熱および気体の対流作用により集熱し熱交換パイプで熱媒体と熱交換を行う、太陽エネルギーを電気と熱として高効率で利用出来る太陽光発電・太陽熱集熱モジュール。 A thin solar power generation panel and a heat pipe are built into an insulating casing consisting of an insulating transparent glass on the sunlight side, a thin insulating panel on the back side, and an insulating frame around the outer periphery, and the thin solar panel is made of the insulating transparent glass. The heat pipe is arranged in a space formed between the thin solar panel and the thin heat insulating panel without contacting the thin solar panel and the heat insulating panel. The system uses solar power generation and the unused heat generated mainly by infrared rays of sunlight inside the insulated housing, which collects heat using heat pipes with high thermal conductivity and gas convection, and converts it into a heat medium using heat exchange pipes. A photovoltaic power generation/solar heat collection module that exchanges heat with the sun and uses solar energy as electricity and heat with high efficiency. 請求項1に記載した前記熱交換パイプはパイプの外面にリング状のフィンを多列設け、内面にフィンを数条設けた高効率で熱交換を行なうことが出来る熱交換パイプで熱媒体と熱交換を行う、太陽エネルギーを電気と熱として高効率で利用出来る太陽光発電・太陽熱集熱モジュール。 The heat exchange pipe according to claim 1 is a heat exchange pipe that has multiple rows of ring-shaped fins on the outer surface of the pipe and several rows of fins on the inner surface and can perform heat exchange with high efficiency. A solar power generation/solar heat collection module that can exchange solar energy into electricity and heat with high efficiency. 太陽光側に断熱透明ガラス、裏側に薄型断熱パネル、外周を断熱枠で構成した断熱筐体の中に薄型太陽熱集熱パネルとヒートパイプとが組み込まれ、前記太陽熱集熱パネルは前記断熱ガラスに接触しない状態で配置されており、前記ヒートパイプは前記薄型太陽熱集熱パネルと前記断熱パネルとの間に形成される空間において、前記太陽熱集熱パネルおよび前記薄型断熱パネルに接触しない状態で配置されており、断熱筐体内に太陽光の主に赤外線により発生する熱を熱伝導率の高いヒートパイプによる集熱および気体の対流作用により集熱し、熱交換パイプで熱媒体と熱交換を行う、太陽エネルギーを熱として高効率で利用出来る太陽熱集熱モジュール。 A thin solar heat collecting panel and a heat pipe are built into an insulating casing consisting of an insulating transparent glass on the sunlight side, a thin heat insulating panel on the back side, and a heat insulating frame around the outer periphery, and the solar heat collecting panel is attached to the insulating glass. The heat pipe is arranged without contacting the solar heat collecting panel and the thin heat insulating panel in a space formed between the thin solar heat collecting panel and the heat insulating panel. The heat generated by sunlight, mainly infrared rays, is collected inside the insulated casing using heat pipes with high thermal conductivity and gas convection, and the heat is exchanged with a heat medium using heat exchange pipes. A solar heat collection module that can use energy as heat with high efficiency. 請求項3に記載した前記熱交換パイプはパイプの外面にリング状のフィンを多列設け、内面にフィンを数条設けた高効率で熱交換を行なうことが出来る熱交換パイプで熱媒体と熱交換を行う、太陽エネルギーを熱として高効率で利用出来る太陽熱集熱モジュール。 The heat exchange pipe according to claim 3 is a heat exchange pipe that has multiple rows of ring-shaped fins on the outer surface of the pipe and several rows of fins on the inner surface, and can perform heat exchange with high efficiency. A solar heat collection module that can exchange solar energy and use it as heat with high efficiency.
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