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JP2022158196A - Joint plate with groove, and steel material joint structure - Google Patents

Joint plate with groove, and steel material joint structure Download PDF

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JP2022158196A
JP2022158196A JP2021062932A JP2021062932A JP2022158196A JP 2022158196 A JP2022158196 A JP 2022158196A JP 2021062932 A JP2021062932 A JP 2021062932A JP 2021062932 A JP2021062932 A JP 2021062932A JP 2022158196 A JP2022158196 A JP 2022158196A
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grooved
plate
protrusions
grooves
steel
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Inventor
秀宣 田中
Hidenori Tanaka
久智 望月
Hisatomo Mochizuki
克哉 稲葉
Katsuya Inaba
泰之 川島
Yasuyuki Kawashima
浩志 竹村
Hiroshi Takemura
祐樹 安東
Yuki Ando
慶達 平塚
Yoshitatsu Hiratsuka
浩則 小倉
Hironori Ogura
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Senqcia Corp
Sho Bond Corp
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Senqcia Corp
Sho Bond Corp
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Abstract

To provide a joint plate with grooves capable of obtaining high slide coefficient even in joining steel materials having a coating film with each other, and a steel material joint structure using the same.SOLUTION: Tips of protrusions 13 are made to bite a web by sandwiching a joint plate 100 with grooves from both surfaces of the web and fastening the same with a high strength bolt 101. Even though a tensile force is generated in a joint portion of H-shaped steels 200 with each other, the joint plate 100 with grooves is hard to slide from the H-shaped steel 200, and the H-shaped steels 200 are securely joined to each other. Especially, a coating film 201 is formed on a surface of the H-shaped steel 200 used outdoors. Here, a height H1 of the protrusion 13 is higher than a thickness F of the coating film 201 (the height of the protrusion 13 is described later). Thus, the protrusion 13 can be made to penetrate the coating film 201 and the tips of the protrusions 13 can be made to bite the surface of the H-shaped steel 200.SELECTED DRAWING: Figure 2

Description

本発明は、例えばH形鋼同士を接続するための溝付接合板及び鋼材接合構造に関する。 TECHNICAL FIELD The present invention relates to a grooved joint plate and a steel material joint structure for connecting, for example, H-section steels.

H形鋼等の鋼材同士を、スプライスプレートを用いた高力ボルト摩擦接合によって接合することがある。この場合、スプライスプレートは両鋼材に沿って配置され、両鋼材に高力ボルトやナット等を用いて締結される。 Steel materials such as H-section steel are sometimes joined together by high-strength bolt friction joining using a splice plate. In this case, the splice plate is arranged along both steel materials and fastened to both steel materials using high-strength bolts, nuts, or the like.

このような高力ボルト摩擦接合による接合部は、高力ボルトに導入する軸力、スプライスプレートと鋼材の摩擦面のすべり係数、および摩擦面の数によってその耐力を確保する構成となっている。 Such a joint by high-strength bolt friction welding is configured to secure its proof strength by the axial force introduced to the high-strength bolt, the slip coefficient of the friction surface between the splice plate and the steel material, and the number of friction surfaces.

そのため、スプライスプレートの鋼材に接する面に赤錆を発生させたり、ショットブラスト加工を施したりして所定のすべり係数(例えば日本建築学会編「建築工事標準仕様書JASS6」では0.45)を確保している。 Therefore, the surface of the splice plate in contact with the steel material is red rusted or shot blasted to ensure a predetermined slip coefficient (for example, 0.45 according to the Architectural Institute of Japan's Architectural Standard Specifications JASS6). ing.

しかしながら、近年の鋼材の高張力化や大断面化の影響により、接合部に必要となる耐力も大きくなる傾向にある。そのために高力ボルト本数を増やして耐力を向上させることも可能であるが、コストや工数が増加する問題がある。 However, due to the recent increase in tensile strength and increase in cross-section of steel materials, the yield strength required for joints tends to increase. Therefore, it is possible to increase the number of high-strength bolts to improve the yield strength, but there is a problem that the cost and the number of man-hours increase.

一方、摩擦面のすべり係数を向上させれば高力ボルトの本数の増加を抑えることができるだけでなく、さらに低減も図ることができる場合もある。特許文献1、2には、すべり係数を向上させるため、略三角形状の突部を所定ピッチで設けた溝付のスプライスプレートの例が記載されている。 On the other hand, if the slip coefficient of the friction surface is improved, it is possible not only to suppress the increase in the number of high-strength bolts, but also to further reduce the number in some cases. Patent Literatures 1 and 2 describe an example of a grooved splice plate in which substantially triangular projections are provided at a predetermined pitch in order to improve the slip coefficient.

特許第2936455号Patent No. 2936455 特許第3569758号Patent No. 3569758

このような鋼材同士の接合構造としては、橋梁などでも使用される。この場合には、接合される鋼材は塗料によって塗膜等の被膜が形成されている場合が多い。しかし、被膜によって、スプライスプレートと鋼材との間の十分なすべり係数を確保することができない場合がある。したがって、通常、スプライスプレートは、被膜を動力工具で除去し、素地を露出させた状態で取り付けられる。 Such a joint structure between steel materials is also used in bridges and the like. In this case, the steel materials to be joined are often coated with a paint film or the like. However, the coating may not ensure a sufficient coefficient of slip between the splice plate and the steel. Therefore, splice plates are typically installed with the coating removed with a power tool to expose the bare substrate.

本発明は上記の問題に鑑みてなされたものであり、被膜を除去することなく、高いすべり係数が得られる溝付接合板と、これを用いた鋼材接合構造を提供することを目的とする。 SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and an object of the present invention is to provide a grooved joining plate that can obtain a high slip coefficient without removing the coating, and a steel joining structure using the same.

前述した課題を解決するための第1の発明は、被膜が形成された鋼材同士を接合する溝付接合板であって、板状部材の少なくとも一方の面に、複数の突部と前記突部間に形成される溝部とを有し、前記突部の高さが、前記被膜の厚みよりも高く、前記突部で前記被膜を貫通させることが可能であることを特徴とする溝付接合板である。 A first invention for solving the above-mentioned problems is a grooved joining plate for joining steel materials having a film formed thereon, wherein a plurality of protrusions and the protrusions are provided on at least one surface of a plate member. and a groove formed between the joint plates, wherein the height of the protrusion is higher than the thickness of the coating, and the coating can be penetrated by the protrusion. is.

前記突部および前記溝部が、溝付接合板の両面に形成されてもよい。または、突部および溝部を溝付接合板の一方の面にのみ形成し、他方の面には、無機ジンクリッチペイント等のすべり係数の高い塗料を塗布してもよい。 The protrusion and the groove may be formed on both surfaces of the grooved joining plate. Alternatively, the projections and grooves may be formed only on one surface of the grooved joining plate, and the other surface may be coated with a paint having a high slip coefficient such as inorganic zinc-rich paint.

溝付接合板のそれぞれの面において、前記突部同士の距離が異なってもよい。 The distance between the protrusions may be different on each surface of the grooved joining plate.

前記溝部は、互いに平行な第1の溝部と、前記第1の溝部と異なる方向に向けて形成される第2の溝部とを有してもよい。 The groove may have first grooves parallel to each other and second grooves formed in a direction different from that of the first grooves.

この場合、前記第1の溝部と、前記第2の溝部とのなす角度が1~90度であることが望ましい。また、前記第1の溝部同士の間隔と、前記第2の溝部同士の間隔の比が、1:1~1:999であることが望ましい。 In this case, it is desirable that the angle formed by the first groove and the second groove is 1 to 90 degrees. Further, it is preferable that the ratio of the interval between the first grooves and the interval between the second grooves is 1:1 to 1:999.

溝付接合板の少なくとも前記一方の面に表面処理が施され、前記一方の面のビッカース硬度が、処理前の素材の突部形成面のビッカース硬度の2倍以上であることが望ましい。 It is desirable that at least one surface of the grooved joining plate is surface-treated, and that the Vickers hardness of the one surface is at least twice the Vickers hardness of the protrusion-forming surface of the raw material before treatment.

第1の発明によれば、被膜が形成された鋼材同士を接合する際に、溝付接合板の突部の高さが、被膜の厚みよりも高いため、突部で被膜を貫通させて、突部の先端を鋼材に食い込ませることが可能である。このため、被膜を有する鋼材であっても、溝付接合板と鋼材との間の十分なすべり係数を確保することができる。 According to the first aspect of the invention, when joining steel materials on which a coating is formed, the height of the protrusions of the grooved joining plate is higher than the thickness of the coating, so that the protrusions penetrate the coating, It is possible to make the tip of the protrusion bite into the steel material. Therefore, even with a steel material having a film, it is possible to secure a sufficient coefficient of slip between the grooved joint plate and the steel material.

この際、被膜を除去する必要がないため、作業を簡略化することができるとともに、既存の被膜中に鉛やPCB等の有害物質が含有している場合でも、除去工程を削減することで、有害物質の飛散や、作業者への影響を抑制することができる。また、既設の素地の表面状態によらず、すべり係数を確保することができる。 At this time, since there is no need to remove the film, the work can be simplified, and even if the existing film contains harmful substances such as lead and PCB, the removal process can be reduced. It is possible to suppress the scattering of harmful substances and the effect on workers. Moreover, the slip coefficient can be ensured regardless of the surface condition of the existing substrate.

また、突部および溝部が、溝付接合板の両面に形成されれば、両面のいずれかを用いて鋼材同士を接合することができる。また、溝付接合板の外側から挟み込む挟持部材を用いた場合には、溝付接合板を、挟持部材と鋼材の両方に対して食い込ませて接合することができる。 Moreover, if the protrusions and grooves are formed on both sides of the grooved joining plate, either of the two sides can be used to join the steel materials together. Moreover, when a clamping member that clamps the grooved joint plate from the outside is used, the grooved joint plate can be made to bite into both the clamping member and the steel material for joining.

この際、溝付接合板のそれぞれの面の突部同士の距離を異なるようにすることで、挟持部材と鋼材の接合対象となる部材に適した突部の形態で、溝付接合板を、挟持部材と鋼材の両方に対して食い込ませて接合することができる。 At this time, by making the distance between the protrusions on each surface of the grooved joining plate different, the grooved joining plate is formed in the shape of the protrusions suitable for the member to be joined between the sandwiching member and the steel material. It can be joined by biting into both the clamping member and the steel material.

また、溝部が、互いに平行な第1の溝部と、第1の溝部と異なる方向に向けて形成される第2の溝部とからなれば、少なくとも2方向に向けて、突部と溝部とが繰り返し形成される。このため、鋼材同士の引張方向に対するすべり係数のみではなく、鋼材同士のせん断方向に対しても、高いすべり係数を得ることができる。 Further, if the groove portion is composed of the first groove portion parallel to each other and the second groove portion formed in a direction different from that of the first groove portion, the protrusion and the groove portion are repeated in at least two directions. It is formed. Therefore, a high slip coefficient can be obtained not only in the tensile direction of the steel materials but also in the shear direction of the steel materials.

特に、第1の溝部と第2の溝部とのなす角度が所定の範囲であれば、異なる方向に対するすべり係数を高めることができる。また、第1の溝部同士の間隔と、第2の溝部同士の間隔の比を所定の範囲とすることで、それぞれの方向に対して適切なすべり係数を確保することができる。 In particular, if the angle formed by the first groove and the second groove is within a predetermined range, the coefficient of slip in different directions can be increased. Further, by setting the ratio of the interval between the first grooves to the interval between the second grooves within a predetermined range, it is possible to secure an appropriate slip coefficient in each direction.

また、溝付接合板の突部が形成される面に表面処理を施し、処理前の鋼材の硬度に対して、処理後の硬度が2倍以上となるようにすることで、突部の加工時の加工性と、使用時における突部の剛性とを両立することができる。なお、処理前のビッカース硬度は、例えば、溝付接合板を切断した際の断面で測定することができる。 In addition, the surface of the grooved joining plate on which the protrusions are formed is surface-treated so that the hardness after treatment is at least twice the hardness of the steel material before treatment. It is possible to achieve both workability during operation and rigidity of the projection during use. The Vickers hardness before treatment can be measured, for example, by a cross section of the grooved joining plate.

第2の発明は、表面に被膜を有し、互いに端部が突き合せられた一対の鋼材と、前記鋼材同士にまたがるように固定される溝付接合板と、を具備し、前記溝付接合板は、少なくとも一方の面に、複数の突部と前記突部間に形成される溝部とを有し、前記突部の高さが、前記被膜の厚みよりも高く、前記突部が前記被膜を貫通して、前記突部の先端が前記鋼材に食い込むことを特徴とする鋼材接合構造である。 A second aspect of the invention comprises a pair of steel materials having a coating on the surface and having their ends butted against each other, and a grooved joint plate fixed so as to straddle the steel materials, wherein the grooved joint The plate has a plurality of protrusions and grooves formed between the protrusions on at least one surface, the height of the protrusions is higher than the thickness of the coating, and the protrusions are formed on the coating. and the tip of the protrusion bites into the steel material.

第2の発明によれば、高いすべり係数によって鋼材同士を確実に接合することが可能な鋼材接合構造を得ることができる。 According to the second invention, it is possible to obtain a steel material joining structure capable of reliably joining steel materials with a high slip coefficient.

第3の発明は、表面に被膜を有する第1の鋼材と、前記第1の鋼材に接合される第2の鋼材と、前記第1の鋼材と前記第2の鋼材との間に配置される溝付接合板と、を具備し、前記溝付接合板は、少なくとも一方の面に、複数の突部と前記突部間に形成される溝部とを有し、前記突部の高さが、前記被膜の厚みよりも高く、前記突部で前記被膜を貫通することを特徴とする鋼材接合構造である。 A third aspect of the present invention is a first steel material having a coating on its surface, a second steel material that is joined to the first steel material, and a steel material that is disposed between the first steel material and the second steel material. a joint plate with grooves, wherein the joint plate with grooves has, on at least one surface thereof, a plurality of protrusions and grooves formed between the protrusions, and the height of the protrusions is The steel material joining structure is characterized in that the protrusion is higher than the thickness of the coating and penetrates the coating.

第3の発明によれば、鋼材同士の突き合せ部のみではなく、鋼材に他の鋼材を接合する際にも、効率良く両者を接合することができる。 According to the third invention, it is possible to efficiently join not only the butted portions of the steel materials but also the joining of the other steel materials to the steel materials.

本発明によれば、被膜を除去することなく、高いすべり係数が得られる溝付接合板と、これを用いた鋼材接合構造を提供することができる。 According to the present invention, it is possible to provide a grooved joint plate that can obtain a high slip coefficient without removing the coating, and a steel material joint structure using the same.

(a)、(b)は、溝付接合板100を示す斜視図。(a) and (b) are perspective views showing a grooved joint plate 100. FIG. (a)は、溝付接合板100を用いた鋼材接合構造300を示す図、(b)は、接合部における断面図、(c)は、(b)のE部拡大図。(a) is a diagram showing a steel material joining structure 300 using the grooved joining plate 100, (b) is a cross-sectional view of the joint, and (c) is an enlarged view of part E of (b). (a)は、溝付接合板100の厚さ方向の断面を示す図、(b)は、(a)のA部拡大図。(a) is a view showing a cross section in the thickness direction of the grooved joining plate 100, and (b) is an enlarged view of part A of (a). (a)、(b)、(c)は、溝付接合板100を挟持部材120に固定した状態を示す図。4(a), (b), and (c) are diagrams showing a state in which the grooved joint plate 100 is fixed to the holding member 120. FIG. 挟持部材120及び溝付接合板100を用いた鋼材接合構造300aを示す図。FIG. 3 is a view showing a steel material joining structure 300a using a holding member 120 and a joining plate 100 with grooves; (a)、(b)は、溝付接合板100aを示す図。(a) and (b) are diagrams showing a grooved joining plate 100a. 挟持部材120及び溝付接合板100aを用いた鋼材接合構造300bを示す図。FIG. 3 is a view showing a steel material joining structure 300b using a clamping member 120 and a joining plate 100a with grooves; 溝付接合板100bを示す斜視図。FIG. 4 is a perspective view showing a grooved joining plate 100b; (a)は、溝付接合板100bの部分平面図、(b)は(a)の他の実施形態を示す図。(a) is a partial plan view of a grooved joining plate 100b, and (b) is a diagram showing another embodiment of (a). 図9(a)に対して、溝部11a、11bの方向を変えた状態を示す図。The figure which shows the state which changed the direction of groove part 11a, 11b with respect to Fig.9 (a). 図10に対して、溝部11a、11bの角度を変えた状態を示す図。The figure which shows the state which changed the angle of groove part 11a, 11b with respect to FIG. 溝付接合板100eを示す平面図。FIG. 2 is a plan view showing a grooved joining plate 100e; 溝付接合板100cを示す斜視図。FIG. 3 is a perspective view showing a grooved joining plate 100c; 溝付接合板100cを用いた鋼材接合構造300cにおける接合部の断面図。Sectional drawing of the joint part in the steel material joining structure 300c using the grooved joint board 100c. 溝付接合板100を用いた鋼材接合構造300dにおける接合部の断面図。Sectional drawing of the joint part in 300 d of steel material joining structures using the grooved joint board 100. FIG.

[第1の実施形態]
以下、図面に基づいて本発明の好適な実施形態について詳細に説明する。
[First Embodiment]
Preferred embodiments of the present invention will be described in detail below with reference to the drawings.

(溝付接合板100)
図1(a)、図1(b)は、本発明の第1の実施形態に係る溝付接合板100を示す図であり、両者は突部13(溝部11)の形成方向のみが異なる。溝付接合板100は、いわゆるスプライスプレートであり、例えばH形鋼のウェブやフランジ部等を接合する際に使用される。
(Grooved joining plate 100)
FIGS. 1(a) and 1(b) are diagrams showing a grooved joint plate 100 according to a first embodiment of the present invention, and the two differ only in the formation direction of the protrusions 13 (grooves 11). The grooved joining plate 100 is a so-called splice plate, and is used, for example, for joining H-section steel webs, flanges, and the like.

板状部材である溝付接合板100は、接合対象に接する少なくとも一方の面に、複数の突部13が平行に並べて設けられる。すなわち、それぞれの隣り合う突部13の間に溝部11が平行に形成される。また、高力ボルトを通すための複数の貫通孔12が形成される。 A grooved joining plate 100, which is a plate-shaped member, has a plurality of protrusions 13 arranged in parallel on at least one surface in contact with an object to be joined. That is, the grooves 11 are formed in parallel between the adjacent protrusions 13 . Also, a plurality of through holes 12 are formed for passing high-strength bolts.

なお、例えば、図1(b)に示した例では、貫通孔12は、溝付接合板100の幅方向(突部13の形成方向に垂直な方向)の両端部近傍にそれぞれ2列に配置される。この際、貫通孔12は、図示したように、突部13の併設方向に整列して配置されてもよく、隣り合う貫通孔12が突部13に沿った方向(幅方向に垂直な方向)に互いにずれて千鳥状に配置されてもよい。貫通孔12を幅方向に整列させることで、溝付接合板100の長さを短くすることができ、貫通孔12を千鳥状に配置することで、溝付接合板100の幅を狭くすることができる。なお、貫通孔12の数および配置は、図示した例には限られない。 For example, in the example shown in FIG. 1B, the through holes 12 are arranged in two rows near both ends in the width direction (perpendicular to the formation direction of the projections 13) of the grooved joining plate 100. be done. At this time, the through-holes 12 may be aligned in the side-by-side direction of the protrusions 13 as shown in the figure, and the adjacent through-holes 12 may be aligned in the direction along the protrusions 13 (the direction perpendicular to the width direction). may be staggered with each other. By aligning the through holes 12 in the width direction, the length of the grooved joint plate 100 can be shortened, and by arranging the through holes 12 in a zigzag pattern, the width of the grooved joint plate 100 can be narrowed. can be done. Note that the number and arrangement of the through holes 12 are not limited to the illustrated example.

図2(a)は、溝付接合板100を用いて接合対象である鋼材同士を接合した鋼材接合構造300を示す図であり、図2(b)は、接合部における断面図である。溝付接合板100は、例えば、鉄骨梁において接合対象であるH形鋼200(鋼材)のウェブやフランジ(以下、フランジ等という)同士を接合する際に用いられる。一対のH形鋼200は、互いに端部が突き合せられて、溝付接合板100は隣り合うH形鋼200のフランジ等にまたがるように配置され、両フランジ等に高力ボルト101やナット102等を用いて固定される。なお、ウェブの接合に用いられる溝付接合板100と、フランジの接合に用いられる溝付接合板100とでは、貫通孔12の形成方向に対する突部13の形成方向が異なる場合もある。 FIG. 2(a) is a diagram showing a steel material joining structure 300 in which steel materials to be joined are joined using the grooved joining plate 100, and FIG. 2(b) is a cross-sectional view of the joining portion. The grooved joining plate 100 is used, for example, when joining webs or flanges (hereinafter referred to as flanges, etc.) of H-shaped steel 200 (steel material) to be joined in a steel frame beam. The ends of a pair of H-section steels 200 are butted against each other, and the grooved joining plate 100 is arranged so as to straddle the flanges of the adjacent H-section steels 200, and high-strength bolts 101 and nuts 102 are attached to both flanges. etc. The grooved joining plate 100 used for web joining and the grooved joining plate 100 used for flange joining may differ in the direction in which the protrusions 13 are formed with respect to the direction in which the through holes 12 are formed.

溝付接合板100には、例えば、一般構造用圧延鋼材、建築構造用圧延鋼材、溶接構造用圧延鋼材、溶接構造用耐候性熱間圧延鋼材、橋梁用高降伏点鋼板、機械構造用炭素鋼鋼材、機械構造用合金鋼鋼材などによる金属板が用いられる。また、鋼材を挟み込む2枚の溝付接合板100の総厚みは、接合対象の厚みに応じて設定され、例えば、溝付接合板100の総厚みがフランジ等の厚み以上となるように設定される。 Examples of the grooved joint plate 100 include rolled steel for general structure, rolled steel for building structure, rolled steel for welded structure, weather-resistant hot-rolled steel for welded structure, high yield point steel plate for bridges, and carbon steel for machine structure. A metal plate made of steel, alloy steel for machine structural use, or the like is used. In addition, the total thickness of the two grooved joint plates 100 that sandwich the steel material is set according to the thickness of the object to be welded. be.

なお、図1(b)に示した溝付接合板100は、例えば、ウェブ同士の接合に用いられる。この場合には、溝部11(突部13)の形成方向が、H形鋼200同士の突き合せ方向(すなわち接合方向)に対して略垂直に形成される。このため、溝付接合板100をウェブの両面から挟み込んで高力ボルト101を締め込むことで、突部13の先端をウェブに食い込ませ、これにより、H形鋼200同士の接合部に引張力が生じても、溝付接合板100とH形鋼200とのすべりが生じにくく、確実にH形鋼200同士を接合することができる。 Note that the grooved joining plate 100 shown in FIG. 1B is used, for example, for joining webs together. In this case, the formation direction of the grooves 11 (protrusions 13) is formed substantially perpendicular to the butting direction (that is, joining direction) of the H-shaped steels 200 . For this reason, by sandwiching the grooved joining plate 100 from both sides of the web and tightening the high-strength bolt 101, the tip of the protrusion 13 is bitten into the web, and as a result, a tensile force is applied to the joint between the H-section steels 200. Even if this occurs, the grooved joining plate 100 and the H-section steel 200 are unlikely to slip, and the H-section steels 200 can be reliably joined together.

ここで、特に屋外で使用されるH形鋼200には、表面に被膜が設けられる場合がある。図2(c)は、図2(b)のE部拡大図である。図示したように、本実施形態では、H形鋼200の表面に被膜201が形成される。なお、被膜201としては、例えば塗膜、めっき、溶射等などで形成される。特に、被膜201が塗膜である場合には、すべり係数として、土木分野では0.4以上、建築分野では0.45以上を確保することが困難な塗膜に有効である。ここで、突部13の高さH1(突部13の高さについては後述する)は、被膜201の厚さFよりも高い。このため、突部13を被膜201に貫通させて、突部13の先端をH形鋼200の表面に食い込ませることができる。なお、被膜201が塗膜である場合には、一般的な被膜201の厚みは、500μm程度であるため、突部13の高さH1は、500μm超であることが望ましい。 Here, in some cases, the surface of the H-section steel 200, which is used especially outdoors, is provided with a coating. FIG. 2(c) is an enlarged view of part E in FIG. 2(b). As illustrated, in this embodiment, a coating 201 is formed on the surface of the H-section steel 200 . The film 201 is formed by coating, plating, thermal spraying, or the like, for example. In particular, when the film 201 is a coating film, it is effective for a coating film in which it is difficult to secure a slip coefficient of 0.4 or more in the civil engineering field and 0.45 or more in the construction field. Here, height H<b>1 of protrusion 13 (height of protrusion 13 will be described later) is higher than thickness F of coating 201 . For this reason, the protrusion 13 can be penetrated through the film 201 and the tip of the protrusion 13 can be bitten into the surface of the H-section steel 200 . In addition, when the coating 201 is a coating film, since the thickness of the coating 201 is generally about 500 μm, the height H1 of the protrusion 13 is preferably more than 500 μm.

次に、溝付接合板100の突部13及び溝部11の詳細について説明する。図3(a)は溝付接合板100の厚さ方向の断面を示す図であり、図3(b)は、図3(a)のA部拡大図である。前述したように、溝付接合板100の一方の面(突部形成面111とする)には、突部13および溝部11が交互に形成される。 Next, details of the protrusion 13 and the groove 11 of the joint plate 100 with groove will be described. FIG. 3(a) is a cross-sectional view of the grooved joining plate 100 in the thickness direction, and FIG. 3(b) is an enlarged view of part A in FIG. 3(a). As described above, the protrusions 13 and the grooves 11 are alternately formed on one surface of the grooved joining plate 100 (referred to as the protrusion-forming surface 111).

突部13は、略二等辺三角形(正三角形含む)であり、突部13の先端同士の距離がL1(図3(b)参照)となる。すなわち、突部13および溝部11は等ピッチL1で配列されている。なお、突部13のピッチL1は望ましくは、0.1mm~3.0mm程度であることが望ましく、より望ましくは0.5mm~2.0mmである。 The protrusions 13 are approximately isosceles triangles (including equilateral triangles), and the distance between the tips of the protrusions 13 is L1 (see FIG. 3B). That is, the protrusions 13 and the grooves 11 are arranged at the equal pitch L1. The pitch L1 of the projections 13 is desirably about 0.1 mm to 3.0 mm, more desirably 0.5 mm to 2.0 mm.

突部13は、直線状の斜面によって形成される。なお、突部13を構成する直線状の斜面のなす角度は60°~120°とする。角度が小さすぎると、突部13の剛性が小さくなる。また、角度が大きくなりすぎると、鋼材に食い込ませにくくなり、また、突部13の幅が広くなるため、突部13の数が少なくなり、鋼材に対するすべり係数が低下する。 The protrusion 13 is formed by a straight slope. It should be noted that the angle formed by the straight slopes forming the protrusion 13 is set to 60° to 120°. If the angle is too small, the rigidity of the protrusion 13 will be reduced. On the other hand, if the angle is too large, it becomes difficult to bite into the steel material, and the width of the protrusions 13 increases, so the number of protrusions 13 decreases and the coefficient of slip with respect to the steel material decreases.

ここで、突部13を構成する直線状の斜面の基部(例えば、傾斜角度の変化点)を基準面(図中B)とすると、基準面Bよりも先端側(図中上方)が突部13であり、突部13同士の間であって、基準面Bよりも基部側(図中下方)が溝部11となる。すなわち、溝部11は、突部13の斜面の延長線では形成されずに、突部13の傾斜角度とは異なる角度で形成される。従って、溝部11は、突部13の斜面の基部であって、傾斜角度の変化点同士の間に形成される。溝部11は、基準面Bに対して全体として例えば円弧状に形成される。なお、溝部11は、完全に円弧状でなくてもよく、例えば、複数の異なる角度の直線が連続する多角形状に形成されてもよい。すなわち、全体として略円弧状であればよい。 Here, assuming that the base of the linear slope (for example, the change point of the inclination angle) constituting the protrusion 13 is a reference plane (B in the figure), the tip side (upper in the figure) of the reference plane B is the protrusion. 13 , and the groove portion 11 is located between the protrusions 13 and is closer to the base portion than the reference plane B (lower side in the drawing). That is, the groove portion 11 is not formed by the extension of the slope of the protrusion 13 but is formed at an angle different from the inclination angle of the protrusion 13 . Therefore, the groove 11 is the base of the slope of the projection 13 and is formed between the change points of the inclination angle. The groove portion 11 is formed in an arc shape as a whole with respect to the reference plane B, for example. It should be noted that the groove 11 does not have to be completely arc-shaped, and for example, may be formed in a polygonal shape in which a plurality of straight lines with different angles are continuous. That is, it is sufficient if the overall shape is approximately arcuate.

ここで、基準面Bにおける溝部11の幅をL2(図3(b)参照)とすると、L1(突部ピッチ)/L2(溝幅)は、2以上10以下とする。例えば、突部13の先端角度を一定にしてL1/L2を2未満とすると、溝部11の幅が広くなりすぎて突部13の数が減り、高いすべり係数を確保することが困難である。一方、溝部11の幅を一定にしてL1/L2を2未満とすると、突部13が細く鋭利になりすぎて突部13の剛性が低下する。また、突部13の角度を一定にしてL1/L2を10超とすると、溝部11の幅が狭くなりすぎて製造性が悪くなるとともに、溝部11における応力集中の緩和効果が小さくなる。一方、溝部11の幅を一定にしてL1/L2を10超とすると、突部13の数が減り、高いすべり係数を確保することが困難である。 Here, assuming that the width of the groove 11 on the reference surface B is L2 (see FIG. 3B), L1 (protrusion pitch)/L2 (groove width) should be 2 or more and 10 or less. For example, if the tip angle of the protrusion 13 is constant and L1/L2 is less than 2, the width of the groove 11 becomes too wide and the number of protrusions 13 decreases, making it difficult to ensure a high slip coefficient. On the other hand, if the width of the groove portion 11 is constant and L1/L2 is less than 2, the protrusion 13 becomes too thin and sharp, and the rigidity of the protrusion 13 decreases. If the angle of the protrusion 13 is constant and L1/L2 is more than 10, the width of the groove 11 becomes too narrow, resulting in poor manufacturability and less effect of alleviating stress concentration in the groove 11 . On the other hand, if the width of the groove 11 is constant and L1/L2 exceeds 10, the number of projections 13 is reduced, making it difficult to ensure a high slip coefficient.

また、図3(b)に示すように、基準面Bからの突部13の高さをH1とし、基準面Bからの溝部11の深さをH2とした際に、H1/H2は、3以上15以下とする。H1/H2が3未満では、突部13の高さが低くなりすぎるため、鋼材への食い込み代が十分に確保することができない。なお、前述したように、突部13の高さH1は、接合対象となる鋼材の表面の被膜厚み(図2(c)のF)よりも高い。 Further, as shown in FIG. 3B, when the height of the projection 13 from the reference plane B is H1 and the depth of the groove 11 from the reference plane B is H2, H1/H2 is 3. 15 or less. If H1/H2 is less than 3, the height of the projecting portion 13 is too low, and a sufficient amount of biting into the steel material cannot be ensured. As described above, the height H1 of the protrusion 13 is higher than the coating thickness (F in FIG. 2(c)) on the surface of the steel material to be joined.

また、H1/H2が15を超えると、突部13の高さが高くなりすぎるため、突部13の剛性が不十分となるとともに、鋼材への食い込み代が大きくなりすぎるため、より大きな締め付け力が必要となる。また、溝部11の深さが小さくなりすぎると、応力緩和効果が小さくなるとともに、鋼材に突部13を食い込ませた際に、鋼材の変形部分(突部13の食い込みによる膨らみ部分)を溝部11で吸収することが困難となる。 On the other hand, if H1/H2 exceeds 15, the height of the projection 13 becomes too high, and the rigidity of the projection 13 becomes insufficient. Is required. Further, if the depth of the groove 11 is too small, the stress relaxation effect is reduced, and when the protrusion 13 is bitten into the steel material, the deformed portion of the steel material (the bulging portion due to the biting of the protrusion 13) is offset by the groove 11 . difficult to absorb.

なお、溝付接合板100の少なくとも一方の面の突部形成面111の表層には表面処理(例えば窒化処理など)が施されており、接合対象であるH形鋼200のフランジ等の硬度よりも高い硬度となっている。ここで、表面処理後の突部形成面111の硬度(例えばビッカース硬度)は、処理前の素材の突部形成面の硬度の2倍以上であることが望ましい。なお、処理前の素材の突部形成面のビッカース硬度は、溝付接合板100の断面において、突部形成面近傍であって、表面処理部を除く部位において測定することが可能である。 The surface layer of the protrusion forming surface 111 on at least one surface of the grooved joining plate 100 is subjected to surface treatment (for example, nitriding treatment), and the hardness of the flange of the H-section steel 200 to be joined is higher than that of the flange. It also has high hardness. Here, it is desirable that the hardness (for example, Vickers hardness) of the projection-forming surface 111 after the surface treatment is twice or more the hardness of the projection-forming surface of the raw material before the treatment. The Vickers hardness of the projection-forming surface of the raw material before treatment can be measured in the cross section of the grooved joint plate 100 in the vicinity of the projection-forming surface and excluding the surface-treated portion.

このような溝付接合板100は、例えば特開2018-164956に開示されている方法によって製造することができる。この方法によれば、突部13の先端を鋭利に加工することができるとともに、溝部11を容易に円弧状に形成することができる。 Such a grooved joining plate 100 can be manufactured by the method disclosed in Japanese Patent Laid-Open No. 2018-164956, for example. According to this method, the tip of the projection 13 can be sharpened, and the groove 11 can be easily formed into an arc shape.

以上説明したように、本実施形態では、突部13の高さが、接合対象の鋼材の表面に形成された被膜201の厚みよりも高いため、突部13で被膜201を貫通させて、突部13の先端を確実に鋼材に食い込ませることができる。このため、被膜を有する鋼材同士の接合においても、高いすべり係数を確保することができる。 As described above, in the present embodiment, the height of the projecting portion 13 is higher than the thickness of the film 201 formed on the surfaces of the steel materials to be joined. The tip of the portion 13 can be reliably bitten into the steel material. Therefore, a high slip coefficient can be ensured even when steel materials having coatings are joined together.

また、突部13を特定の条件を満たした形状とすることで、これを用いて鋼材同士を接合した際に、突部13を確実に鋼材に食い込ませて高いすべり係数を得ることができる。また、溝部11にも応力集中が起こらずに、製造も容易である。 Further, by forming the protrusion 13 into a shape that satisfies a specific condition, when the steel materials are joined using this, the protrusion 13 can surely bite into the steel material and a high slip coefficient can be obtained. Moreover, stress concentration does not occur in the groove portion 11, and manufacturing is easy.

また、表面処理を施して突部形成面111の表層の硬度を接合対象の鋼材よりも2倍以上大きくすることで、突部13の先端を鋼材に食い込ませてすべり止め効果を発揮させることができる。 In addition, by applying surface treatment to make the hardness of the surface layer of the protrusion forming surface 111 twice or more that of the steel materials to be joined, the tips of the protrusions 13 can be made to bite into the steel material to exhibit a non-slip effect. can.

[第2の実施形態]
次に、第2の実施形態について説明する。なお、以下の説明において、第1の実施形態と同様の機能を奏する構成については、図1~図3と同一の符号を付し、重複する説明を省略する。
[Second embodiment]
Next, a second embodiment will be described. In the following description, the same reference numerals as those in FIGS. 1 to 3 are given to components having the same functions as those in the first embodiment, and duplicate descriptions are omitted.

第2の実施形態では、溝付接合板100が単独で使用されるのではなく、挟持部材120と共に用いられる。図4(a)に示すように、溝付接合板100の一方の面には、突部13と溝部11とが形成され、他方の面には挟持部材120が固定される。挟持部材120は、溝付接合板100と同一の材質でもよいが、表面処理は不要である。また、挟持部材120は、溝付接合板100よりも軟質の材質もでもよい。 In a second embodiment, the grooved joint plate 100 is not used alone, but together with the clamping member 120 . As shown in FIG. 4(a), one surface of the joint plate 100 with grooves is formed with the protrusion 13 and the groove 11, and the holding member 120 is fixed to the other surface. The sandwiching member 120 may be made of the same material as the grooved joining plate 100, but surface treatment is unnecessary. Also, the clamping member 120 may be made of a material that is softer than the joint plate 100 with grooves.

図4(a)に示す例では、溝付接合板100と挟持部材120とは、溶接部121によって接合される。また、図4(b)に示すように、溝付接合板100と挟持部材120とは、ボルト123によって接合されてもよい。また、図4(c)に示すように、溝付接合板100の突部13と溝部11とが形成される面とは逆側の面に、被膜124が形成されてもよい。被膜124は、溝付接合板100と挟持部材120との滑り係数を高めるためのものであり、例えば、無機ジンクリッチペイント等で構成される。この場合には、溝付接合板100と挟持部材120とは摩擦によってずれが抑制されるため、両者を一体化しなくてもよい。なお、図示は省略するが、挟持部材120には、溝付接合板100の貫通孔12に対応する位置に貫通孔が形成される。 In the example shown in FIG. 4( a ), the grooved joining plate 100 and the sandwiching member 120 are joined by the welded portion 121 . Moreover, as shown in FIG. 4(b), the grooved joining plate 100 and the holding member 120 may be joined by bolts 123. FIG. Alternatively, as shown in FIG. 4(c), a coating 124 may be formed on the surface of the joint plate 100 with grooves opposite to the surface on which the projections 13 and the grooves 11 are formed. The coating 124 is for increasing the slip coefficient between the grooved joining plate 100 and the clamping member 120, and is made of, for example, inorganic zinc-rich paint. In this case, the grooved joining plate 100 and the clamping member 120 are prevented from being displaced by friction, and thus the two do not need to be integrated. Although not shown, the clamping member 120 is formed with through holes at positions corresponding to the through holes 12 of the joint plate 100 with grooves.

図5は、挟持部材120を用いた鋼材接合構造300aを示す断面図である。なお、挟持部材120と溝付接合板100とは、ボルト123で接合される例を示すが、溶接部121(図4(a))で接合されてもよく、被膜124(図4(c))を形成してもよい。また、これらを組み合わせてもよい。例えば、溝付接合板100の挟持部材120との対向面に、十分なすべり係数を確保することが可能な塗料が塗布されれば、溝付接合板100と挟持部材120が、H形鋼に対して高力ボルト101で一体に接合されてもよい。 FIG. 5 is a cross-sectional view showing a steel joining structure 300a using the holding member 120. As shown in FIG. An example in which the clamping member 120 and the grooved joining plate 100 are joined together with bolts 123 is shown, but they may be joined together with a welded portion 121 (FIG. 4(a)). ) may be formed. Moreover, you may combine these. For example, if the surface of the grooved joint plate 100 facing the clamping member 120 is coated with a paint capable of ensuring a sufficient slip coefficient, the grooved joint plate 100 and the clamping member 120 can be made of H-shaped steel. On the other hand, they may be integrally joined with high-strength bolts 101 .

一対のH形鋼200が、互いに端部を突き合わせるように配置され、H形鋼200同士にまたがるように略同サイズの溝付接合板100と挟持部材120が配置される。この際、溝付接合板100の複数の突部13及び溝部11がH形鋼200に対向するように配置され、溝付接合板100及び挟持部材120とでH形鋼200が挟み込まれる。すなわち、挟持部材120によってH形鋼200が挟み込まれ、挟持部材120とH形鋼200との間に溝付接合板100が配置される。なお、溝付接合板100は、複数に分割されていてもよい。 A pair of H-section steels 200 are arranged so that their ends face each other, and a grooved joining plate 100 and a clamping member 120 of substantially the same size are arranged so as to straddle the H-section steels 200 . At this time, the plurality of protrusions 13 and grooves 11 of the grooved joining plate 100 are arranged to face the H-section steel 200 , and the H-section steel 200 is sandwiched between the grooved joining plate 100 and the sandwiching member 120 . That is, the H-section steel 200 is sandwiched between the sandwiching members 120 , and the grooved joining plate 100 is arranged between the sandwiching member 120 and the H-section steel 200 . Note that the grooved joint plate 100 may be divided into a plurality of pieces.

前述したように、溝付接合板100と挟持部材120には、貫通孔が形成される。また、H形鋼200を挟み込む一対の溝付接合板100及び挟持部材120の貫通孔とH形鋼200に形成される貫通孔とは一直線上に配置され、貫通孔12に高力ボルト101が挿通されてナット102によって固定される。高力ボルト101を締め込むことで、溝付接合板100の突部13がH形鋼200に食い込み、H形鋼200同士を接合することができる。 As described above, through holes are formed in the grooved joining plate 100 and the holding member 120 . The through holes of the pair of grooved joining plates 100 and the clamping member 120 sandwiching the H-section steel 200 and the through holes formed in the H-section steel 200 are arranged on a straight line. It is inserted and fixed by a nut 102 . By tightening the high-strength bolt 101, the protrusion 13 of the grooved joining plate 100 bites into the H-section steel 200, and the H-section steel 200 can be joined together.

第2の実施形態によれば、第1の実施形態と同様の効果を得ることができる。また、挟持部材120を用い、鋼材を挟み込む2枚の挟持部材120と2枚の溝付接合板100の総厚みを確保することで、溝付接合板100の厚みを薄くしても、挟持部材120によって剛性を得ることができる。このように溝加工などを行う溝付接合板100を薄くすることで、加工が容易となる。 According to the second embodiment, effects similar to those of the first embodiment can be obtained. In addition, by using the sandwiching members 120 and securing the total thickness of the two sandwiching members 120 and the two grooved joint plates 100 that sandwich the steel material, even if the thickness of the grooved joint plate 100 is reduced, the sandwiching members 120 provides stiffness. By thinning the grooved joining plate 100 for performing grooving and the like in this manner, processing becomes easier.

[第3の実施形態]
次に、第3の実施形態について説明する。図6(a)は、第3の実施形態に係る溝付接合板100aを示す断面図である。溝付接合板100aは、溝付接合板100と略同様の構成であるが、突部13および溝部11が両面に形成される点で異なる。
[Third Embodiment]
Next, a third embodiment will be described. FIG. 6(a) is a cross-sectional view showing a grooved joining plate 100a according to the third embodiment. The grooved joining plate 100a has substantially the same configuration as the grooved joining plate 100, but differs in that the protrusions 13 and the grooves 11 are formed on both sides.

溝付接合板100aの両面に形成される突部13及び溝部11の形成方向は同一である。なお、図6(a)に示すように、両面の突部13間の距離(突部13のピッチ)L1a、L1bや、突部13の高さは、同一であってもよいが、図6(b)に示すように、溝付接合板100aのそれぞれの面において、突部13同士の距離L1a、L1bが異なってもよい。また、溝付接合板100aのそれぞれの面において、突部13の高さが異なってもよい。なお、溝付接合板100aにおいては、少なくとも一方の面において、前述した突部13と溝部11との高さ比や幅比を満たせばよいが、両面のそれぞれにおいて、前述した突部13と溝部11との高さ比や幅比を満たすことが望ましい。 The projections 13 and the grooves 11 formed on both surfaces of the grooved joining plate 100a are formed in the same direction. As shown in FIG. 6A, the distances (pitch of the protrusions 13) L1a and L1b between the protrusions 13 on both sides and the height of the protrusions 13 may be the same. As shown in (b), the distances L1a and L1b between the protrusions 13 may be different on each surface of the grooved joining plate 100a. Moreover, the height of the protrusions 13 may be different on each surface of the grooved joining plate 100a. In the joint plate 100a with grooves, it is sufficient that at least one surface satisfies the height ratio and width ratio between the protrusions 13 and the grooves 11 described above. It is desirable to satisfy the height ratio and width ratio of 11.

図7は、溝付接合板100aを用いた鋼材接合構造300bを示す図である。鋼材接合構造300bは、鋼材接合構造300aと同様に、挟持部材120同士で溝付接合板100a及びH形鋼200を挟み込み、高力ボルト101とナット102によって固定される。この際、挟持部材120と溝付接合板100aとは、溶接やボルトで接合されるのではなく、溝付接合板100aの突部13が挟持部材120に食い込むことで、両者のずれが防止されて両者が固定される。すなわち、溝付接合板100aの外面側の突部13は挟持部材120に食い込み、溝付接合板100aの内面側の突部13はH形鋼200に食い込む。なお、作業の効率化のため、溝付接合板100aと挟持部材120とはボルト等で仮接合してもよい。また、溝付接合板100aは、複数に分割されていてもよい。 FIG. 7 is a diagram showing a steel material joining structure 300b using the grooved joining plate 100a. In the steel material joining structure 300b, the grooved joining plate 100a and the H-shaped steel 200 are sandwiched between the sandwiching members 120 and fixed by the high-strength bolt 101 and the nut 102, similarly to the steel material joining structure 300a. At this time, the sandwiching member 120 and the joint plate 100a with grooves are not joined by welding or bolts, but rather, the protrusions 13 of the joint plate 100a with grooves bite into the sandwiching member 120, thereby preventing displacement between the two. both are fixed. That is, the protrusions 13 on the outer surface side of the grooved joint plate 100 a bite into the holding member 120 , and the protrusions 13 on the inner surface side of the grooved joint plate 100 a bite into the H-section steel 200 . Note that the grooved joint plate 100a and the clamping member 120 may be temporarily joined with bolts or the like in order to improve work efficiency. Also, the grooved joint plate 100a may be divided into a plurality of pieces.

この際、挟持部材120とH形鋼200は、材質や硬度などが異なる場合がある。この場合には、それぞれの部材に対して適切な突部13のピッチや高さが存在する。このため、溝付接合板100aの両面に接触する部材に対して適切な突部13となるように、両面の突部13同士の距離や高さを変えることで、効率よく挟持部材120とH形鋼200の両方に対して、突部13を食い込ませることができる。 At this time, the holding member 120 and the H-shaped steel 200 may differ in material, hardness, and the like. In this case, there is an appropriate pitch and height of the projections 13 for each member. For this reason, by changing the distance and height between the protrusions 13 on both sides so that the protrusions 13 are suitable for the members contacting both sides of the grooved joint plate 100a, the clamping member 120 and H can be efficiently separated. The protrusions 13 can be made to bite into both of the shaped steels 200 .

第3の実施形態によれば、第2の実施形態と同様の効果を得ることができる。また、溝付接合板100aの両面に突部13を形成することで、挟持部材120と溝付接合板100aを強固に接合する必要がない。このため、挟持部材120と溝付接合板100aの接合部材が不要となるか、または、接合する場合でも、仮止め程度の接合とすることができる。 According to the third embodiment, effects similar to those of the second embodiment can be obtained. Moreover, by forming the protrusions 13 on both surfaces of the grooved joint plate 100a, it is not necessary to firmly join the holding member 120 and the grooved joint plate 100a. Therefore, a joining member between the holding member 120 and the joint plate 100a with grooves is not necessary, or even if they are joined, they can be joined only temporarily.

[第4の実施形態]
次に、第4の実施形態について説明する。図8は、第4の実施形態に係る溝付接合板100bを示す斜視図である。溝付接合板100bは、溝付接合板100と略同様の構成であるが、突部13および溝部11が2方向に向けて形成される点で異なる。
[Fourth embodiment]
Next, a fourth embodiment will be described. FIG. 8 is a perspective view showing a grooved joining plate 100b according to the fourth embodiment. The grooved joint plate 100b has substantially the same configuration as the grooved joint plate 100, but differs in that the protrusions 13 and the grooves 11 are formed in two directions.

溝付接合板100bは、接合対象に接する少なくとも一方の面に、複数の突部13が併設される。それぞれの隣り合う突部13の間に溝部11a、11bがそれぞれ形成される。第1の溝部である溝部11aは、互いに平行に配置される。同様に、第2の溝部である溝部11bは、互いに平行に配置される。溝部11aと溝部11bとは、互いに異なる向きに形成される。なお、図示した例では、溝部11aと溝部11bとは、互いに直交するように設けられるが、溝部11aと溝部11bとの角度は90度には限定されない。また、図示した例では、突部13及び溝部11a、11bは、一方の面のみに形成されるが、両面に形成されてもよい。なお、溝付接合板100bにおいては、少なくとも一方の溝部11a、11bにおいて、前述した突部13と溝部11との高さ比や幅比を満たせばよいが、溝部11a、11bの両者に対して、前述した突部13と溝部11との高さ比や幅比を満たすことが望ましい。 The grooved joining plate 100b is provided with a plurality of protrusions 13 on at least one surface in contact with an object to be joined. Grooves 11a and 11b are formed between adjacent protrusions 13, respectively. The grooves 11a, which are the first grooves, are arranged parallel to each other. Similarly, the grooves 11b, which are the second grooves, are arranged parallel to each other. The groove portion 11a and the groove portion 11b are formed in directions different from each other. In the illustrated example, the grooves 11a and 11b are provided so as to be orthogonal to each other, but the angle between the grooves 11a and 11b is not limited to 90 degrees. Moreover, in the illustrated example, the protrusion 13 and the grooves 11a and 11b are formed only on one side, but they may be formed on both sides. In the grooved joining plate 100b, at least one of the grooves 11a and 11b may satisfy the height ratio and width ratio between the projection 13 and the groove 11. , it is desirable to satisfy the height ratio and width ratio of the protrusion 13 and the groove 11 described above.

図9(a)は、溝付接合板100bの部分平面図である。図示した例では、溝部11a、11bの間隔が互いに略等しい。したがって、突部13の各方向に対する幅(図中C、D)は、略1:1となる。これに対し、図9(b)に示すように、溝部11a、11bの間隔を変えてもよい。例えば、突部13の一方向に対しての食い込み重視するのであれば、C:Dは、例えば1:1~1:999の範囲であることが望ましく、より好ましく1:1~1:50であり、さらにC:Dは、1:1~1:5の間が最適である。 FIG. 9(a) is a partial plan view of the grooved joining plate 100b. In the illustrated example, the intervals between the grooves 11a and 11b are substantially equal. Therefore, the widths (C and D in the figure) of the protrusion 13 in each direction are approximately 1:1. On the other hand, as shown in FIG. 9B, the intervals between the grooves 11a and 11b may be changed. For example, if emphasis is placed on biting in one direction of the protrusion 13, C:D is preferably in the range of 1:1 to 1:999, more preferably 1:1 to 1:50. and C:D is optimal between 1:1 and 1:5.

また、溝部11a、11bは、溝付接合板100bの各辺に対して平行又は垂直でなくてもよい。図10は、溝付接合板の長手方向(図中G)に対して、45度の角度(図中I、J)に溝部11a、11bが形成されたものである。このように、溝部11a、11bは、溝付接合板の長手方向に対して斜めに形成されてもよい。 Also, the grooves 11a and 11b may not be parallel or perpendicular to the sides of the grooved joint plate 100b. In FIG. 10, the grooves 11a and 11b are formed at an angle of 45 degrees (I and J in the figure) with respect to the longitudinal direction (G in the figure) of the grooved joining plate. Thus, the grooves 11a and 11b may be formed obliquely with respect to the longitudinal direction of the grooved joining plate.

また、溝部11aと溝部11bとは、互いに直交しなくてもよい。図11は、溝部11a、11bの部分拡大図である。溝部11aと溝部11bとのなす角度θは、1度~90度であれば良く、より好ましくは、30度~90度の範囲であり、45度~90度の範囲であることが最適である。 Moreover, the grooves 11a and 11b do not have to be perpendicular to each other. FIG. 11 is a partially enlarged view of grooves 11a and 11b. The angle θ formed by the groove portion 11a and the groove portion 11b may be 1 degree to 90 degrees, more preferably in the range of 30 degrees to 90 degrees, and most preferably in the range of 45 degrees to 90 degrees. .

第4の実施形態によれば、第1の実施形態と同様の効果を得ることができる。また、互いに異なる向きの溝部11a及び溝部11bが設けられるため、突部13の角形状部の数が増加し、突部13を接合対象により噛合わせることができ、すべり係数を大きくすることができる。 According to the fourth embodiment, effects similar to those of the first embodiment can be obtained. In addition, since the grooves 11a and 11b are provided in different directions, the number of angular portions of the projections 13 increases, the projections 13 can be meshed with each other depending on the object to be welded, and the slip coefficient can be increased. .

また、H形鋼200同士の引張方向に対するすべり係数のみではなく、H形鋼200同士のせん断方向に対しても、高いすべり係数を得ることができる。また、H形鋼200の接合の際に、ウェブの接合とフランジの接合とで、溝部及び突部の形成方向を変える必要がなく、同一の部材を用いることができる。なお、溝付接合板100bは、単独で使用することもできるが、挟持部材120と併用してもよい。 Moreover, a high slip coefficient can be obtained not only in the tensile direction between the H-section steels 200 but also in the shear direction between the H-section steels 200 . Moreover, when joining the H-section steel 200, the same member can be used without changing the formation direction of the grooves and protrusions between the web joining and the flange joining. Note that the grooved joining plate 100b can be used alone, but may be used together with the holding member 120. FIG.

[第5の実施形態]
次に、第5の実施形態について説明する。図12は、第5の実施形態に係る溝付接合板100eを示す平面図である。溝付接合板100eは、溝付接合板100等と略同様の構成であるが、溝部11及び突部13が、貫通孔12を中心とした同心円状に複数形成される点で異なる。
[Fifth Embodiment]
Next, a fifth embodiment will be described. FIG. 12 is a plan view showing a grooved joining plate 100e according to the fifth embodiment. The grooved joint plate 100e has substantially the same configuration as the grooved joint plate 100 and the like, but differs in that a plurality of grooves 11 and protrusions 13 are formed concentrically around the through-hole 12 .

このように、溝部11及び突部13が円状に形成されることで、すべての方向に対して、すべり係数を確保することが可能となる。なお、図示した例では、6つの同心円を形成したが、同心円の個数及び配置は図示した例には限られない。また、同心円同士が、重なり合ってもよい。 By forming the grooves 11 and the projections 13 in a circular shape in this way, it is possible to secure a slip coefficient in all directions. Although six concentric circles are formed in the illustrated example, the number and arrangement of the concentric circles are not limited to the illustrated example. Also, the concentric circles may overlap each other.

第5の実施形態によれば、第4の実施形態等と同様の効果を得ることができる。このように、溝部11及び突部13は、直線状に形成される場合には限られない。 According to the fifth embodiment, effects similar to those of the fourth embodiment and the like can be obtained. Thus, the grooves 11 and the protrusions 13 are not limited to being formed linearly.

[第6の実施形態]
次に、第6の実施形態について説明する。図13は、第6の実施形態に係る溝付接合板100cを示す斜視図である。溝付接合板100cは、溝付接合板100と略同様の構成であるが、幅方向の略中央部には、突部13及び溝部11が形成されない平坦部14が形成される点で異なる。平坦部14は、突部13及び溝部11に平行に、全長にわたって形成される。
[Sixth Embodiment]
Next, a sixth embodiment will be described. FIG. 13 is a perspective view showing a grooved joining plate 100c according to the sixth embodiment. The grooved joint plate 100c has substantially the same structure as the grooved joint plate 100, but differs in that a flat portion 14 in which the protrusion 13 and the groove 11 are not formed is formed substantially at the center in the width direction. The flat portion 14 is formed over the entire length in parallel with the protrusion 13 and the groove portion 11 .

図14は、溝付接合板100を用いて接合対象である鋼材同士を接合した鋼材接合構造300cにおける、接合部の断面図である。鋼材接合構造300cは、一対の鋼材(H形鋼200)が、互いに端部が突き合せられて、隣り合うH形鋼200のフランジ等にまたがるように溝付接合板100cが配置されて固定される。 FIG. 14 is a cross-sectional view of a joint in a steel material joining structure 300c in which steel materials to be joined are joined using the grooved joining plate 100. As shown in FIG. In the steel material joining structure 300c, a pair of steel materials (H-section steel 200) are butted against each other at their ends, and the grooved joining plate 100c is arranged and fixed so as to straddle the flanges of the adjacent H-section steels 200. be.

この際、H形鋼200の端部の突き合せ部には、わずかに隙間が形成される。溝付接合板100cは、この隙間に平坦部14が位置するように配置されて固定される。このように、突部13を食い込ませる必要のない部位には、突部13を形成しないことで、加工が容易となる。 At this time, a slight gap is formed at the butted portion of the ends of the H-section steel 200 . The grooved joining plate 100c is arranged and fixed so that the flat portion 14 is positioned in this gap. In this way, by not forming the protrusion 13 in the portion where the protrusion 13 does not need to be bitten, processing becomes easier.

なお、平坦部14における板厚を、他の部位の板厚(溝部11における最小板厚)よりも薄くしてもよい。このようにすることで、平坦部14を、他の部位と比較して変形が容易な部位とすることができる。すなわち、溝付接合板100cの幅方向の略中央に変形容易部を形成することができる。 The plate thickness of the flat portion 14 may be made thinner than the plate thickness of other portions (minimum plate thickness of the groove portion 11). By doing so, the flat portion 14 can be made a portion that is easier to deform than other portions. That is, the deformable portion can be formed substantially in the widthwise center of the grooved joining plate 100c.

例えば、H形鋼200同士を突き合せた際に、H形鋼200の芯が完全に一致せず、芯ずれが生じる場合がある。この場合に、溝付接合板をH形鋼200同士にまたがるように配置すると、一方のH形鋼200に対する突部の食い込みと、他方のH形鋼200に対する突部の食い込みが異なり、全体としてすべり係数が低下する要因となる。これに対し、幅方向の略中央に変形容易部が形成された溝付接合板100cをH形鋼200に締め込むと、平坦部14が変形し、芯ずれに追従するように溝付接合板100cを変形させることができる。このため、所望のすべり係数を確保することができる。 For example, when the H-section steels 200 are butted against each other, the centers of the H-section steels 200 may not completely match, causing misalignment. In this case, if the grooved joining plate is arranged to straddle the H-section steels 200, the protrusion biting into one H-section steel 200 differs from the protrusion biting into the other H-section steel 200, and as a whole This is a factor in lowering the slip coefficient. On the other hand, when the grooved joint plate 100c in which the easily deformable portion is formed substantially in the center of the width direction is tightened into the H-shaped steel 200, the flat portion 14 is deformed, and the grooved joint plate 100c follows the misalignment. 100c can be transformed. Therefore, a desired slip coefficient can be secured.

第6の実施形態によれば、第1の実施形態と同様の効果を得ることができる。また、接合対象のH形鋼200同士の隙間には、突部13を形成する必要がないため、この部位を平坦部14とすることで、板材の全面に突部等の加工を行う場合と比較して、加工面積が減り、加工が容易となる。 According to the sixth embodiment, effects similar to those of the first embodiment can be obtained. In addition, since it is not necessary to form the protrusion 13 in the gap between the H-section steels 200 to be joined, by making this portion the flat portion 14, the entire surface of the plate material can be processed to form a protrusion or the like. In comparison, the processing area is reduced and processing becomes easier.

また、平坦部14の厚みを薄くすることで、変形容易部を形成することができる。このため、H形鋼200同士の芯ずれに対して、平坦部を変形させて、芯ずれの影響を抑制することができる。なお、溝付接合板100bは、単独で使用することもできるが、挟持部材120を用いてもよい。この場合には、両面に突部13を形成してもよいが、挟持部材120との対向面には、平坦部14を形成する必要はない。 Further, by reducing the thickness of the flat portion 14, an easily deformable portion can be formed. Therefore, the influence of misalignment between the H-section steels 200 can be suppressed by deforming the flat portion. The grooved joining plate 100b can be used alone, but the clamping member 120 may be used. In this case, the projections 13 may be formed on both surfaces, but the flat portion 14 need not be formed on the surface facing the clamping member 120 .

以上、添付図面を参照して、本発明の好適な実施形態について説明したが、本発明は係る例に限定されない。当業者であれば、本願で開示した技術的思想の範疇内において、各種の変更例または修正例に想到し得ることは明らかであり、それらについても当然に本発明の技術的範囲に属するものと了解される。 Although the preferred embodiments of the present invention have been described above with reference to the accompanying drawings, the present invention is not limited to such examples. It is obvious that a person skilled in the art can conceive of various modifications or modifications within the scope of the technical ideas disclosed in the present application, and these also belong to the technical scope of the present invention. Understood.

例えば、前述した各実施形態において、H形鋼同士の突き合せ部に溝付接合板を用いて、両者を接合する例について説明したが、これには限られない。例えば、H形鋼以外の鋼材同士を突き合せて接合する場合にも適用可能である。また、一対の鋼材同士の突き合せ部に用いるのではなく、一方の鋼材の一部に、他の鋼材を固定する場合にも適用可能である。 For example, in each of the above-described embodiments, an example in which a grooved joining plate is used in the butted portion of the H-section steels to join them together has been described, but the present invention is not limited to this. For example, it can be applied to butt and join steel materials other than H-shaped steel. Moreover, it can be applied to a case where another steel material is fixed to a part of one steel material, instead of being used for a butted portion of a pair of steel materials.

図15は、鋼材接合構造300dを示す図である。鋼材接合構造300dは、第1の鋼材である鋼材200aの表面に、第2の鋼材である鋼材200bが接合されたものである。鋼材200aの表面には図示を省略した被膜が形成される。また、鋼材200bは、挟持部材120と、補強部材等を接合可能なブラケット125とが一体化した部材である。鋼材200aと鋼材200bとの間には、溝付接合板100が配置される。なお、溝付接合板100の、挟持部材120との対向面には、被膜124が形成されておりすべり係数が確保される。なお、被膜に代えて、溝付接合板100の挟持部材120との対向面にも、突部13と溝部11とが形成されていてもよく、又は、溝付接合板100と挟持部材120とが溶接されていてもよく、ボルトで固定されていてもよい。 FIG. 15 is a diagram showing a steel material joining structure 300d. The steel-bonded structure 300d is formed by joining a steel material 200b, which is a second steel material, to the surface of a steel material 200a, which is a first steel material. A film (not shown) is formed on the surface of the steel material 200a. Further, the steel material 200b is a member in which the clamping member 120 and a bracket 125 to which a reinforcing member or the like can be joined are integrated. A grooved joining plate 100 is arranged between the steel material 200a and the steel material 200b. A coating 124 is formed on the surface of the grooved joining plate 100 facing the clamping member 120 to ensure a slip coefficient. Instead of the film, the grooved joint plate 100 may also have the projection 13 and the groove 11 formed on the surface of the joint plate 100 facing the clamping member 120 , or the joint plate 100 with the groove and the clamping member 120 may be formed on the same surface. may be welded or bolted.

挟持部材120、溝付接合板100、鋼材200aを貫通する孔が形成され、孔には、例えば挟持部材120側から高力ボルト101が貫通する。鋼材200aの背面側では、高力ボルト101にナット102が螺合して、鋼材200aに200bが固定される。この際、ナット102と鋼材200aとの間に、溝付接合板100dを配置してもよい。溝付接合板100dは、例えば一方の面に突部と溝部とが形成された座金である。なお、溝付接合板100dは、全ての高力ボルト101にまたがるように形成されてもよく、図左側に示すように、一部の高力ボルト101にまたがるように配置されてもよく、図右側に示すように、それぞれの高力ボルト101毎にそれぞれ配置してもよい。 A hole is formed through the clamping member 120, the grooved joining plate 100, and the steel material 200a, and the high-strength bolt 101 is passed through the hole from the clamping member 120 side, for example. On the back side of the steel material 200a, a nut 102 is screwed onto the high-strength bolt 101 to fix the steel material 200a to the steel material 200b. At this time, a grooved joining plate 100d may be arranged between the nut 102 and the steel material 200a. The grooved joining plate 100d is, for example, a washer having a protrusion and a groove formed on one surface. Note that the grooved joining plate 100d may be formed so as to straddle all the high-strength bolts 101, or may be arranged so as to straddle some of the high-strength bolts 101 as shown on the left side of the figure. As shown on the right side, they may be arranged for each high-strength bolt 101 respectively.

この場合でも、溝付接合板100の突部の高さが、鋼材200aの被膜の厚みよりも高く、突部で被膜を貫通することができれば、鋼材200aへ鋼材200bを接合することができる。すなわち、本願において、接合とは、一対の同種の鋼材同士を突き合せて接合する場合に限られず、一方の鋼材の一部に、他の鋼材を固定する場合も含まれる。 Even in this case, if the height of the protrusions of the grooved joining plate 100 is higher than the thickness of the coating of the steel material 200a and the protrusions can penetrate the coating, the steel materials 200b can be joined to the steel materials 200a. That is, in the present application, joining is not limited to the case where a pair of steel materials of the same kind are butted against each other and joined, but also includes the case where one steel material is partially fixed to another steel material.

11、11a、11b………溝部
12………貫通孔
13………突部
14………平坦部
100、100a、100b、100c、100d、100e………溝付接合板
101………高力ボルト
102………ナット
111………突部形成面
120………挟持部材
121………溶接部
123………ボルト
125………ブラケット
200………H形鋼
200a、200b………鋼材
201………被膜
300、300a、300b、300c、300d………鋼材接合構造
11, 11a, 11b Grooves 12 Through holes 13 Protrusions 14 Flat parts 100, 100a, 100b, 100c, 100d, 100e Grooved joining plate 101 Height Force bolt 102 Nut 111 Protrusion forming surface 120 Clipping member 121 Welded portion 123 Bolt 125 Bracket 200 H-shaped steel 200a, 200b Steel material 201 --- Coatings 300, 300a, 300b, 300c, 300d --- Steel material joining structure

Claims (9)

被膜が形成された鋼材へ他の鋼材を接合する溝付接合板であって、
板状部材の少なくとも一方の面に、複数の突部と前記突部間に形成される溝部とを有し、
前記突部の高さが、前記被膜の厚みよりも高く、前記突部で前記被膜を貫通させることが可能であることを特徴とする溝付接合板。
A grooved joining plate for joining another steel material to a coated steel material,
having a plurality of protrusions and grooves formed between the protrusions on at least one surface of the plate-like member;
A joint plate with a groove, wherein the height of the protrusion is higher than the thickness of the coating, and the protrusion can penetrate the coating.
前記突部および前記溝部が、溝付接合板の両面に形成されることを特徴とする請求項1記載の溝付接合板。 2. The grooved joining plate according to claim 1, wherein said protrusions and said grooves are formed on both sides of said grooved joining plate. 溝付接合板のそれぞれの面において、前記突部同士の距離が異なることを特徴とする請求項2記載の溝付接合板。 3. The grooved joint plate according to claim 2, wherein the distances between the protrusions are different on each surface of the grooved joint plate. 前記溝部は、互いに平行な第1の溝部と、前記第1の溝部と異なる方向に向けて形成される第2の溝部とを有することを特徴とする請求項1から請求項3のいずれかに記載の溝付接合板。 4. The groove according to any one of claims 1 to 3, wherein the groove has first grooves parallel to each other and second grooves formed in a direction different from that of the first grooves. Grooved joint plate as described. 前記第1の溝部と、前記第2の溝部とのなす角度が1~90度であることを特徴とする請求項4記載の溝付接合板。 5. The grooved joining plate according to claim 4, wherein the angle formed by said first groove and said second groove is 1 to 90 degrees. 前記第1の溝部同士の間隔と、前記第2の溝部同士の間隔の比が、1:1~1:999であることを特徴とする請求項4又は請求項5に記載の溝付接合板。 6. The grooved joining plate according to claim 4, wherein the ratio of the interval between the first grooves to the interval between the second grooves is 1:1 to 1:999. . 溝付接合板の少なくとも前記一方の面に表面処理が施され、
前記一方の面の硬度が、処理前の素材の突部形成面の硬度の2倍以上であることを特徴とする請求項1から請求項6のいずれかに記載の溝付接合板。
At least one surface of the grooved joining plate is surface-treated,
7. The grooved joining plate according to any one of claims 1 to 6, wherein the hardness of said one surface is at least twice the hardness of the projection-forming surface of the raw material before treatment.
表面に被膜を有し、互いに端部が突き合せられた一対の鋼材と、
前記鋼材同士にまたがるように固定される溝付接合板と、を具備し、
前記溝付接合板は、
少なくとも一方の面に、複数の突部と前記突部間に形成される溝部とを有し、
前記突部の高さが、前記被膜の厚みよりも高く、前記突部で前記被膜を貫通することを特徴とする鋼材接合構造。
a pair of steel materials having a coating on the surface and having their ends butted against each other;
a grooved joining plate fixed so as to straddle the steel materials,
The grooved joining plate is
Having a plurality of protrusions and grooves formed between the protrusions on at least one surface,
A steel joining structure, wherein the height of the protrusion is higher than the thickness of the coating, and the protrusion penetrates through the coating.
表面に被膜を有する第1の鋼材と、
前記第1の鋼材に接合される第2の鋼材と、
前記第1の鋼材と前記第2の鋼材との間に配置される溝付接合板と、を具備し、
前記溝付接合板は、
少なくとも一方の面に、複数の突部と前記突部間に形成される溝部とを有し、
前記突部の高さが、前記被膜の厚みよりも高く、前記突部で前記被膜を貫通することを特徴とする鋼材接合構造。
a first steel material having a coating on its surface;
a second steel material that is joined to the first steel material;
a grooved joint plate disposed between the first steel material and the second steel material,
The grooved joining plate is
Having a plurality of protrusions and grooves formed between the protrusions on at least one surface,
A steel joining structure, wherein the height of the protrusion is higher than the thickness of the coating, and the protrusion penetrates through the coating.
JP2021062932A 2021-04-01 2021-04-01 Joint plate with groove, and steel material joint structure Pending JP2022158196A (en)

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