JP2020189407A - Laminated polyester film and coat-type magnetic recording tape using the same - Google Patents
Laminated polyester film and coat-type magnetic recording tape using the same Download PDFInfo
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- JP2020189407A JP2020189407A JP2019094329A JP2019094329A JP2020189407A JP 2020189407 A JP2020189407 A JP 2020189407A JP 2019094329 A JP2019094329 A JP 2019094329A JP 2019094329 A JP2019094329 A JP 2019094329A JP 2020189407 A JP2020189407 A JP 2020189407A
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- particles
- film
- polyester film
- laminated polyester
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- 229920006267 polyester film Polymers 0.000 title claims abstract description 68
- 230000003746 surface roughness Effects 0.000 claims abstract description 15
- 238000001228 spectrum Methods 0.000 claims abstract description 7
- 239000002245 particle Substances 0.000 claims description 162
- 229920000728 polyester Polymers 0.000 claims description 50
- 238000000576 coating method Methods 0.000 claims description 17
- 239000011248 coating agent Substances 0.000 claims description 15
- 238000005259 measurement Methods 0.000 claims description 11
- 230000003068 static effect Effects 0.000 claims description 8
- 239000004697 Polyetherimide Substances 0.000 claims description 7
- 229920001601 polyetherimide Polymers 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 6
- 230000002776 aggregation Effects 0.000 claims description 4
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical group C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 claims description 3
- 238000005054 agglomeration Methods 0.000 claims description 3
- 239000004696 Poly ether ether ketone Substances 0.000 claims 1
- 239000004642 Polyimide Substances 0.000 claims 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 claims 1
- 229920001652 poly(etherketoneketone) Polymers 0.000 claims 1
- 229920002530 polyetherether ketone Polymers 0.000 claims 1
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- 239000010410 layer Substances 0.000 description 112
- 238000006243 chemical reaction Methods 0.000 description 40
- 238000000034 method Methods 0.000 description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 14
- 239000010954 inorganic particle Substances 0.000 description 13
- 238000002844 melting Methods 0.000 description 13
- 230000008018 melting Effects 0.000 description 13
- 239000002344 surface layer Substances 0.000 description 13
- 238000013500 data storage Methods 0.000 description 11
- 239000008188 pellet Substances 0.000 description 11
- 230000037303 wrinkles Effects 0.000 description 11
- 238000006068 polycondensation reaction Methods 0.000 description 10
- -1 trimethylenedioxy Chemical group 0.000 description 10
- 238000004804 winding Methods 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 229920002635 polyurethane Polymers 0.000 description 8
- 239000004814 polyurethane Substances 0.000 description 8
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 7
- 230000007547 defect Effects 0.000 description 7
- 125000003118 aryl group Chemical group 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
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- 239000000463 material Substances 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 229910052698 phosphorus Inorganic materials 0.000 description 6
- 239000011574 phosphorus Substances 0.000 description 6
- 229920000139 polyethylene terephthalate Polymers 0.000 description 6
- 239000005020 polyethylene terephthalate Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 230000004523 agglutinating effect Effects 0.000 description 5
- 239000003054 catalyst Substances 0.000 description 5
- 239000011362 coarse particle Substances 0.000 description 5
- 150000002500 ions Chemical group 0.000 description 5
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
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- 230000000052 comparative effect Effects 0.000 description 4
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- 238000009826 distribution Methods 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000006229 carbon black Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 239000011146 organic particle Substances 0.000 description 3
- 229920000620 organic polymer Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 2
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 2
- WXNZTHHGJRFXKQ-UHFFFAOYSA-N 4-chlorophenol Chemical compound OC1=CC=C(Cl)C=C1 WXNZTHHGJRFXKQ-UHFFFAOYSA-N 0.000 description 2
- IUJMPBDJRAXYCK-UHFFFAOYSA-N 6-[2-(6-carboxynaphthalen-2-yl)oxyethoxy]naphthalene-2-carboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(OCCOC3=CC4=CC=C(C=C4C=C3)C(=O)O)=CC=C21 IUJMPBDJRAXYCK-UHFFFAOYSA-N 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 208000029497 Elastoma Diseases 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- NTIZESTWPVYFNL-UHFFFAOYSA-N Methyl isobutyl ketone Chemical compound CC(C)CC(C)=O NTIZESTWPVYFNL-UHFFFAOYSA-N 0.000 description 2
- UIHCLUNTQKBZGK-UHFFFAOYSA-N Methyl isobutyl ketone Natural products CCC(C)C(C)=O UIHCLUNTQKBZGK-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229920004748 ULTEM® 1010 Polymers 0.000 description 2
- 238000004833 X-ray photoelectron spectroscopy Methods 0.000 description 2
- 238000004380 ashing Methods 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 239000011246 composite particle Substances 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000000787 lecithin Substances 0.000 description 2
- 229940067606 lecithin Drugs 0.000 description 2
- 235000010445 lecithin Nutrition 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000004445 quantitative analysis Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000011342 resin composition Substances 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 150000003609 titanium compounds Chemical class 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- KDRBAEZRIDZKRP-UHFFFAOYSA-N 2,2-bis[3-(aziridin-1-yl)propanoyloxymethyl]butyl 3-(aziridin-1-yl)propanoate Chemical compound C1CN1CCC(=O)OCC(COC(=O)CCN1CC1)(CC)COC(=O)CCN1CC1 KDRBAEZRIDZKRP-UHFFFAOYSA-N 0.000 description 1
- UOBYKYZJUGYBDK-UHFFFAOYSA-N 2-naphthoic acid Chemical compound C1=CC=CC2=CC(C(=O)O)=CC=C21 UOBYKYZJUGYBDK-UHFFFAOYSA-N 0.000 description 1
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- KKUKTXOBAWVSHC-UHFFFAOYSA-N Dimethylphosphate Chemical compound COP(O)(=O)OC KKUKTXOBAWVSHC-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- QLZHNIAADXEJJP-UHFFFAOYSA-N Phenylphosphonic acid Chemical compound OP(O)(=O)C1=CC=CC=C1 QLZHNIAADXEJJP-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229920004738 ULTEM® Polymers 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 125000005530 alkylenedioxy group Chemical group 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 238000011088 calibration curve Methods 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000007809 chemical reaction catalyst Substances 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- VZEGPPPCKHRYGO-UHFFFAOYSA-N diethoxyphosphorylbenzene Chemical compound CCOP(=O)(OCC)C1=CC=CC=C1 VZEGPPPCKHRYGO-UHFFFAOYSA-N 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- CTSAXXHOGZNKJR-UHFFFAOYSA-N methyl 2-diethoxyphosphorylacetate Chemical compound CCOP(=O)(OCC)CC(=O)OC CTSAXXHOGZNKJR-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- AJCDFVKYMIUXCR-UHFFFAOYSA-N oxobarium;oxo(oxoferriooxy)iron Chemical compound [Ba]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O AJCDFVKYMIUXCR-UHFFFAOYSA-N 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 150000003018 phosphorus compounds Chemical class 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000003017 thermal stabilizer Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- GGUBFICZYGKNTD-UHFFFAOYSA-N triethyl phosphonoacetate Chemical compound CCOC(=O)CP(=O)(OCC)OCC GGUBFICZYGKNTD-UHFFFAOYSA-N 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Magnetic Record Carriers (AREA)
Abstract
Description
本発明は、データストレージなどの塗布型磁気記録テープのベースフィルムに用いる積層ポリエステルフィルムに関する。 The present invention relates to a laminated polyester film used as a base film for a coated magnetic recording tape such as a data storage.
ポリエステルフィルムは、比較的安価で、優れた機械的特性を有することから磁気記録テープのベースフィルムに用いられてきた。そして、磁気記録テープのベースフィルムに用いる場合、ポリエステルフィルムには粗大な突起や欠点がない平坦な表面を有することが求められる。一方、磁性層をポリエステルフィルムに塗布して形成する塗布型磁気記録テープでは、ベースフィルムの巻取性や走行性が不安定であると、均一な磁性層を効率的に製造することができず、ポリエステルフィルムに滑剤としての粒子を含有させて、表面に突起などを形成することが求められる。この2つの要求は相反するものであり、これらの要求を満たすために、特許文献1〜6には、表面欠点を低減するために触媒種を特定のものにすること、フィルム中に含有させる粒子として粗大粒子の少ないものを用いること、およびそのような処理を行った表面欠点の少ないフィルムが提案されている。また特許文献7〜8には、空間周波数に着目したベースフィルムのウネリ成分を低減することで原反形状の安定化や磁気記録媒体としての電磁変換特性に優れた二軸配向ポリエステルフィルムの提案がなされている。 Polyester films have been used as base films for magnetic recording tapes because they are relatively inexpensive and have excellent mechanical properties. When used as a base film for a magnetic recording tape, the polyester film is required to have a flat surface without coarse protrusions or defects. On the other hand, in a coating type magnetic recording tape formed by coating a magnetic layer on a polyester film, if the winding property and running performance of the base film are unstable, a uniform magnetic layer cannot be efficiently produced. , It is required that the polyester film contains particles as a lubricant to form protrusions and the like on the surface. These two requirements are contradictory, and in order to satisfy these requirements, Patent Documents 1 to 6 specify the catalyst species to be specific in order to reduce surface defects, and the particles contained in the film. As a result, it has been proposed to use a film having a small amount of coarse particles and a film having such a treatment and having few surface defects. Further, Patent Documents 7 to 8 propose biaxially oriented polyester films that are excellent in stabilization of the original fabric shape and electromagnetic conversion characteristics as a magnetic recording medium by reducing the swell component of the base film focusing on the spatial frequency. It has been done.
しかしながら、近年の塗布型磁気記録テープ用のベースフィルムには、さらに記録密度を高めるためのフィルム表面の平坦性と、安価に製造するためのフィルムの製膜性や巻取り性といった生産性とをより高度に両立したものが求められ、近年の塗布型磁気記録テープ用のベースフィルムとしては十分に答えることが出来なくなってきた。 However, recent base films for coated magnetic recording tapes have the flatness of the film surface to further increase the recording density and the productivity such as film forming property and winding property of the film to be manufactured at low cost. There is a demand for a more highly compatible film, and it has become impossible to fully answer as a base film for coated magnetic recording tapes in recent years.
本発明の目的は、フィルムとしての製膜工程において搬送ロールへの貼り付きがなく、フィルムの巻取り工程において、しわの巻き込みといった外観不良および欠点を発生させることなく巻き取ることが可能なフィルムの生産性を有し、塗布型磁気記録テープ、特にデータストレージのベースフィルムに用いたとき、優れた電磁変換特性とエラーレートやドロップアウトが低減可能なフィルム表面の平坦性とを有する、平坦性と生産性とを高度に両立し得る積層ポリエステルフィルムおよびそれを用いた塗布型磁気記録テープを提供することにある。 An object of the present invention is to provide a film that does not stick to a transport roll in the film forming process and can be wound in the film winding process without causing appearance defects such as wrinkles and defects. It is productive and has excellent electromagnetic conversion characteristics and flatness of the film surface that can reduce error rate and dropout when used as a base film for coated magnetic recording tapes, especially data storage. It is an object of the present invention to provide a laminated polyester film capable of highly achieving both productivity and a coating type magnetic recording tape using the same.
フィルムの巻取り工程は生産性の観点から出来るだけ高速で巻き取れることが必要で、そのためには巻取りの接圧を増加させて、フィルム間の空気を効率的に抜く必要がある。そのため、表面に高さの低い突起を緊密に形成して、接圧を高くしてもフィルム同士がくっつかないようにしたり、空気が抜けやすいように比較的高さの高い突起を適度な間隔で設けたりすることが提案されてきた。しかしながら、フィルムの表面の突起をナノメートルレベルで制御しても、巻き取り性に違いがあり、本発明の課題である平坦性と生産性を高度に両立させることは困難であった。 From the viewpoint of productivity, the film winding process needs to be wound as fast as possible, and for that purpose, it is necessary to increase the contact pressure of the winding and efficiently remove the air between the films. Therefore, low-height protrusions are tightly formed on the surface to prevent the films from sticking to each other even if the contact pressure is high, and relatively high-height protrusions are provided at appropriate intervals so that air can easily escape. It has been proposed to provide it. However, even if the protrusions on the surface of the film are controlled at the nanometer level, there is a difference in take-up property, and it is difficult to achieve both flatness and productivity, which are the problems of the present invention.
そこで、本発明者ら同様な表面形状であっても巻き取り性に違いがあるフィルムについて鋭意研究した結果、特定の積層フィルムにおいて、少なくとも磁性層を形成するA層と非磁性層であるB層からなる積層ポリエステルフィルムのA層同士、B層同士、A層とB層をそれぞれ接触した状態でシャトルテスターで走行させたときのスペクトルの高速フーリエ変換によって得られるピーク値PAA、PBB、PABに違いが生じることを見出し、特にPBB−PAAが30Hz以上でかつ、PABが200Hz以上であると、しわの巻き込み等の欠点を発生させることなく、平坦性を高度に維持できることを見出し、本発明に到達した。 Therefore, as a result of diligent research on films having the same surface shape but different take-up properties, the present inventors have found that, in a specific laminated film, at least the A layer forming the magnetic layer and the B layer which is the non-magnetic layer are formed. Differences in peak values PAA, PBB, and PAB obtained by the fast Fourier transform of the spectrum when the A-layers, B-layers, and A-layers and B-layers of the laminated polyester film are in contact with each other and run on a shuttle tester. In particular, when PBB-PAA is 30 Hz or higher and PAB is 200 Hz or higher, it is found that the flatness can be maintained at a high level without causing defects such as wrinkle entrainment, and the present invention has been reached. did.
かくして本発明によれば、 塗布型磁気記録テープに用いるベースフィルムであって、少なくとも磁性層を形成する側の表面を形成するA層と磁性層を形成しない側の表面を形成するB層の2層からなる積層ポリエステルフィルムであって、
フィルムの全層厚みt(μm)に対するA層の厚みtA(μm)の比(tA/t)が0.38以上0.50以下であり、
非接触式三次元表面粗さ計を用いて測定倍率25倍で測定したときの表面粗さ(Ra)が、A層は5nm未満であり、B層は5〜10nmの範囲にあり、
A層とA層、B層とB層およびA層とB層をそれぞれ接触させてシャトルテスターで走行したときのフィルムが動き出してから10000msから30470msの範囲のスペクトルの高速フーリエ変換によって得られるピーク値を、それぞれPAA、PBBおよびPABとしたとき、PBB−PAAが30Hz以上で、かつPABが200Hz以上である積層ポリエステルフィルムが提供される。
Thus, according to the present invention, there are two base films used for the coating type magnetic recording tape, at least the A layer forming the surface on the side where the magnetic layer is formed and the B layer forming the surface on the side not forming the magnetic layer. A laminated polyester film consisting of layers
The ratio (tA / t) of the thickness tA (μm) of the A layer to the total thickness t (μm) of the film is 0.38 or more and 0.50 or less.
The surface roughness (Ra) when measured at a measurement magnification of 25 times using a non-contact three-dimensional surface roughness meter is less than 5 nm for the A layer and 5 to 10 nm for the B layer.
The peak value obtained by the fast Fourier transform of the spectrum in the range of 10000 ms to 30470 ms after the film starts to move when the film is run on the shuttle tester by contacting the A layer and the A layer, the B layer and the B layer, and the A layer and the B layer, respectively. , PAA, PBB and PAB, respectively, a laminated polyester film having a PBB-PAA of 30 Hz or higher and a PAB of 200 Hz or higher is provided.
本発明の積層ポリエステルフィルムはフィルムとしての生産性に優れながらも塗布型磁気記録テープ、特にデータストレージのベースフィルムに用いたとき、優れた電磁変換特性とエラーレートやドロップアウトを低減できる優れた平坦性をも有する積層ポリエステルフィルムおよびそれを用いた塗布型磁気記録テープを提供することができる。 The laminated polyester film of the present invention has excellent productivity as a film, but when used as a coating type magnetic recording tape, especially as a base film for data storage, it has excellent electromagnetic conversion characteristics and excellent flatness that can reduce error rates and dropouts. It is possible to provide a laminated polyester film having a property and a coating type magnetic recording tape using the same.
以下、本発明について、詳述する。なお、説明の便宜上、フィルムの製膜方向を、機械軸方向、縦方向、長手方向、MD方向と称することがあり、製膜方向と厚み方向とに直交する方向を、幅方向、横方向、TD方向と称することがある。 Hereinafter, the present invention will be described in detail. For convenience of explanation, the film-forming direction of the film may be referred to as a mechanical axis direction, a longitudinal direction, a longitudinal direction, and an MD direction, and the directions orthogonal to the film-forming direction and the thickness direction are the width direction, the lateral direction, and the like. Sometimes referred to as the TD direction.
本発明におけるポリエステルは、フィルムへの製膜が可能なものであれば、それ自体公知のものを採用できる。例えば、ジオール成分と芳香族ジカルボン酸成分との重縮合によって得られる芳香族ポリエステルが好ましい。かかる芳香族ジカルボン酸成分としては、例えばテレフタル酸、イソフタル酸、2,6−ナフタレンジカルボン酸、4,4’−ジフェニルジカルボン酸、6,6’−(エチレンジオキシ)ジ−2−ナフトエ酸などの6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸が挙げられる。また、かかるジオール成分としては、例えばエチレングリコール、1,4−ブタンジオール、1,4−シクロヘキサンジメタノール、1,6−ヘキサンジオールが挙げられる。 As the polyester in the present invention, a polyester known per se can be adopted as long as it can form a film on a film. For example, an aromatic polyester obtained by polycondensation of a diol component and an aromatic dicarboxylic acid component is preferable. Examples of such aromatic dicarboxylic acid components include terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, 4,4'-diphenyldicarboxylic acid, 6,6'-(ethylenedioxy) di-2-naphthoic acid and the like. 6,6'-(alkylenedioxy) di-2-naphthoic acid. Examples of such diol components include ethylene glycol, 1,4-butanediol, 1,4-cyclohexanedimethanol, and 1,6-hexanediol.
これらの中でも、高温での加工時の寸法安定性の点からは、エチレンテレフタレートまたはエチレン−2,6−ナフタレンジカルボキシレートを主たる繰り返し単位とするものが好ましく、特にエチレン−2,6−ナフタレンジカルボキシレートを主たる繰り返し単位とするものが好ましい。ここでいう主たるとは、好ましくは60モル%以上、70モル%以上、80モル%以上、さらに90モル%以上を意味する。 Among these, from the viewpoint of dimensional stability during processing at high temperature, it is preferable to use ethylene terephthalate or ethylene-2,6-naphthalenedicarboxylate as the main repeating unit, and particularly ethylene-2,6-naphthalenedium. It is preferable that carboxylate is the main repeating unit. The term "main" as used herein preferably means 60 mol% or more, 70 mol% or more, 80 mol% or more, and further 90 mol% or more.
また、より環境変化に対する寸法安定性を向上させる観点から、国際公開2008/096612号パンフレットに記載された6,6’−(エチレンジオキシ)ジ−2−ナフトエ酸成分、6,6’−(トリメチレンジオキシ)ジ−2−ナフトエ酸成分および6,6’−(ブチレンジオキシ)ジ−2−ナフトエ酸成分などの6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分を共重合したものも挙げられる。好ましい(アルキレンジオキシ)ジ−2−ナフトエ酸成分の共重合量は、全ジカルボン酸成分のモル数を基準として、5〜40モル%の範囲、さらに6〜35モル%の範囲、特に7〜30モル%の範囲である。なお、6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分を共重合する場合は、エチレンテレフタレートまたはエチレン−2,6−ナフタレンジカルボキシレート成分と、6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分との合計量が、全酸成分の90モル%以上であることが好ましい。 Further, from the viewpoint of further improving the dimensional stability against environmental changes, the 6,6'-(ethylenedioxy) di-2-naphthoic acid component described in the pamphlet of International Publication No. 2008/09661, 6,6'-( 6,6'-(alkylenedioxy) di-2-naphthoic acid components such as trimethylenedioxy) di-2-naphthoic acid component and 6,6'-(butyreneoxy) di-2-naphthoic acid component Copolymerized ones can also be mentioned. The amount of copolymerization of the preferred (alkylenedioxy) di-2-naphthoic acid component is in the range of 5 to 40 mol% and further in the range of 6 to 35 mol%, particularly 7 to 7 to 40 mol% based on the number of moles of the total dicarboxylic acid component. It is in the range of 30 mol%. When the 6,6'-(alkylenedioxy) di-2-naphthoic acid component is copolymerized, ethylene terephthalate or ethylene-2,6-naphthalenedicarboxylate component and 6,6'-(alkylene dioxy) are used. The total amount of oxy) di-2-naphthoic acid component is preferably 90 mol% or more of the total acid component.
本発明におけるポリエステルは、6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分を含有しない場合はο−クロロフェノール中、35℃において、6,6’−(アルキレンジオキシ)ジ−2−ナフトエ酸成分を含有する場合はP−クロロフェノール/1,1,2,2−テトラクロロエタン(40/60重量比)の混合溶媒中、35℃において、測定したときの固有粘度が0.40dl/g以上であることが好ましく、0.40〜1.0dl/gであることがさらに好ましい。固有粘度が0.4dl/g未満ではフィルム製膜時に切断が多発したり、成形加工後の製品の強度が不足したりすることがある。一方、固有粘度が1.0dl/gを超える場合は重合時の生産性が低下する。 The polyester in the present invention contains 6,6'-(alkylenedioxy) di-2-naphthoic acid component in ο-chlorophenol at 35 ° C. when it does not contain 6,6'-(alkylenedioxy) di-2-naphthoic acid component. When 2-naphthoic acid component is contained, the intrinsic viscosity as measured at 35 ° C. in a mixed solvent of P-chlorophenol / 1,1,2,2-tetrachloroethane (40/60 weight ratio) is 0. It is preferably 40 dl / g or more, and more preferably 0.40 to 1.0 dl / g. If the intrinsic viscosity is less than 0.4 dl / g, cutting may occur frequently during film formation, or the strength of the product after molding may be insufficient. On the other hand, when the intrinsic viscosity exceeds 1.0 dl / g, the productivity at the time of polymerization decreases.
本発明におけるポリエステルの融点は、200〜300℃であることが好ましく、更に好ましくは210〜290℃、特に好ましくは220〜280℃である。融点が下限に満たないと二軸配向フィルムの耐熱性が不十分な場合があり、融点が上限を超える場合は溶融混練する際の温度が非常に高温になり、熱劣化などを引き起こしやすくなる。 The melting point of the polyester in the present invention is preferably 200 to 300 ° C, more preferably 210 to 290 ° C, and particularly preferably 220 to 280 ° C. If the melting point is less than the lower limit, the heat resistance of the biaxially oriented film may be insufficient, and if the melting point exceeds the upper limit, the temperature at the time of melt-kneading becomes extremely high, and thermal deterioration or the like is likely to occur.
なお、本発明におけるポリエステルは、本発明の効果を損なわない範囲で、それ自体公知の他の共重合成分をさらに共重合、例えば繰り返し単位のモル数に対して10モル%以下、さらに5モル%以下の範囲で共重合していてもよいし、他の熱可塑性樹脂などを、例えば20重量%以下、さらに10重量%以下の範囲でブレンドしても良い。 In addition, the polyester in the present invention further copolymerizes other copolymerization components known per se, for example, 10 mol% or less, further 5 mol% with respect to the number of moles of the repeating unit, as long as the effect of the present invention is not impaired. It may be copolymerized in the following range, or another thermoplastic resin or the like may be blended in a range of, for example, 20% by weight or less, further 10% by weight or less.
ところで、本発明の積層ポリエステルフィルムは、上述のポリエステルから製造できるが、巻取り高速で行うことができる範囲で維持しつつ、データストレージにしたときの電磁変換特性を高度に維持させる観点から、磁性層を形成する側の表面を形成するフィルム層Aに添加する粒子の平均粒子径は0.04〜0.2μmが好ましく、0.06〜0.18μmがより好ましく、0.07〜0.17μmがさらに好ましく、0.08〜0.16μmが特に好ましい。また、その含有量はフィルム層Aの質量を基準として、0.001〜0.20質量%が好ましく、0.003〜0.18質量%がより好ましく、0.005〜0.16質量%がさらに好ましく、0.007〜0.14質量%が特に好ましい。 By the way, although the laminated polyester film of the present invention can be produced from the above-mentioned polyester, it is magnetic from the viewpoint of maintaining a high degree of electromagnetic conversion characteristics when it is used as data storage while maintaining the range in which winding can be performed at high speed. The average particle size of the particles added to the film layer A forming the surface on the side where the layer is formed is preferably 0.04 to 0.2 μm, more preferably 0.06 to 0.18 μm, and 0.07 to 0.17 μm. Is more preferable, and 0.08 to 0.16 μm is particularly preferable. The content thereof is preferably 0.001 to 0.20% by mass, more preferably 0.003 to 0.18% by mass, and 0.005 to 0.16% by mass based on the mass of the film layer A. More preferably, 0.007 to 0.14% by mass is particularly preferable.
また、磁性層を形成しない側の表面を形成するB層に添加する粒子は巻取り性向上の観点から少なくとも2種類以上の粒子を含有し、その平均粒子径はそれぞれ0.04〜0.2μmが好ましく、0.06〜0.18μmと0.07〜0.45μmがより好ましく、0.07〜0.17μmと0.10〜0.42μmがさらに好ましく、0.08〜0.16μmと0.13〜0.39μmが特に好ましい。またその含有量はフィルム層Bの質量を基準として、それぞれ0.03〜0.9質量%と0.05〜0.5質量%が好ましく、0.05〜0.7質量%と0.07〜0.45質量%がより好ましく、0.07〜0.6質量%と0.08〜0.40質量%がさらに好ましく、0.09〜0.5質量%と0.09〜0.35質量%が特に好ましい。平均粒子径がこの範囲より小さい場合や含有量がこの範囲よりも少ない場合は、電磁変換特性は良好になるが、高速で巻き取ることが困難となりやすい。また、平均粒子径や含有量がこれらの範囲を超える場合、例えば記憶容量が3TB以上などの高記録密度のデータストレージのベースフィルムに用いると、電磁変換特性が悪化しやすくなる。 Further, the particles added to the B layer forming the surface on the side where the magnetic layer is not formed contain at least two kinds of particles from the viewpoint of improving the winding property, and the average particle diameter thereof is 0.04 to 0.2 μm, respectively. Is preferable, 0.06 to 0.18 μm and 0.07 to 0.45 μm are more preferable, 0.07 to 0.17 μm and 0.10 to 0.42 μm are further preferable, and 0.08 to 0.16 μm and 0. .13 to 0.39 μm is particularly preferable. The content thereof is preferably 0.03 to 0.9% by mass and 0.05 to 0.5% by mass, and 0.05 to 0.7% by mass and 0.07, respectively, based on the mass of the film layer B. ~ 0.45% by mass is more preferable, 0.07 to 0.6% by mass and 0.08 to 0.40% by mass are further preferable, 0.09 to 0.5% by mass and 0.09 to 0.35. Mass% is particularly preferred. When the average particle size is smaller than this range or the content is less than this range, the electromagnetic conversion characteristics are good, but it tends to be difficult to wind up at high speed. Further, when the average particle size and the content exceed these ranges, for example, when the base film of a data storage having a high recording density such as a storage capacity of 3 TB or more is used, the electromagnetic conversion characteristics tend to deteriorate.
良好な電磁変換特性を達成するためにはフィルム層Aの表面粗さ(Ra)は5.0nm以下が好ましく、4.8nm以下がより好ましく、4.6nm以下がさらに好ましく、4.4nm以下が特に好ましい。また、良好な電磁変換特性と高速巻取り性の両立を実現するためにはフィルム層Bの表面粗さ(Ra)は5.0〜10.0nmが好ましく、5.2〜9.5nmの範囲がより好ましく、5.4〜9.0nmの範囲がさらに好ましく、5.6〜8.5の範囲が特に好ましい。 In order to achieve good electromagnetic conversion characteristics, the surface roughness (Ra) of the film layer A is preferably 5.0 nm or less, more preferably 4.8 nm or less, further preferably 4.6 nm or less, and 4.4 nm or less. Especially preferable. Further, in order to realize both good electromagnetic conversion characteristics and high-speed winding property, the surface roughness (Ra) of the film layer B is preferably 5.0 to 10.0 nm, and is in the range of 5.2 to 9.5 nm. Is more preferable, the range of 5.4 to 9.0 nm is further preferable, and the range of 5.6 to 8.5 is particularly preferable.
含有させる粒子としては、もともと粗大粒子を含まないか含有するとしても極めて少ない粒子が好ましい。そのため、粒径分布曲線がシャープなものにしやすく、一次粒子の状態で存在しやすい粒子が好ましく、シリコーン粒子、架橋アクリル樹脂粒子、架橋ポリエステル粒子、架橋ポリスチレン粒子などの有機高分子粒子および球状シリカ粒子、シリカと有機高分子の複合体粒子、からなる群から選ばれる少なくとも1種の粒子であることが好ましく、特にシリコーン粒子、架橋ポリスチレン粒子および球状シリカ粒子、シリカーアクリルの複合体粒子からなる群から選ばれる少なくとも1種の粒子であることが好ましい。もちろん、これらの粒子を含有させる場合は、さらに粗大粒子をなくすため、フィルターでのろ過を行ったり、分散剤で粒子の表面を処理したり、押出機での混練を強化することが好ましい。 As the particles to be contained, it is preferable that the particles originally do not contain coarse particles or contain very few coarse particles. Therefore, particles that tend to have a sharp particle size distribution curve and easily exist in the state of primary particles are preferable, and organic polymer particles such as silicone particles, crosslinked acrylic resin particles, crosslinked polyester particles, and crosslinked polystyrene particles, and spherical silica particles. , At least one type of particles selected from the group consisting of composite particles of silica and an organic polymer, particularly a group consisting of silicone particles, crosslinked polystyrene particles and spherical silica particles, and silica-acrylic composite particles. It is preferable that the particles are at least one selected from the above. Of course, when these particles are contained, it is preferable to perform filtration with a filter, treat the surface of the particles with a dispersant, or strengthen kneading with an extruder in order to further eliminate coarse particles.
これらの粒子は、磁性層を形成する表面と形成しない面で、粒子の種類が同じでも異なっていてもよいが、同じであることが、回収の容易さや転写を抑制するなどの点から好ましい。なお、本発明における平均粒子径が同じとは、粒子の平均粒子径(μm)を算出する際に、小数点三桁目を四捨五入して算出した小数点以下2桁までの値が同じであること、すなわち、平均粒子径が0.01μm以上の大きさで異ならないことを意味する。例えば、磁性層を形成する面と、磁性層を形成しない面に同じ平均粒子径を有する粒子を添加すると、表面に形成する粒子による突起が同様の高さを有するため、磁性層を形成しない表面から形成する表面への転写の抑制が可能であり、フィルムを回収して再利用する場合、どちらの層にも再利用ができたりする。 The types of these particles may be the same or different on the surface on which the magnetic layer is formed and the surface on which the magnetic layer is not formed, but the same type is preferable from the viewpoint of ease of recovery and suppression of transfer. In addition, the same average particle diameter in the present invention means that the values up to two decimal places calculated by rounding off the third decimal place when calculating the average particle diameter (μm) of the particles are the same. That is, it means that the average particle size does not differ when the size is 0.01 μm or more. For example, when particles having the same average particle diameter are added to the surface on which the magnetic layer is formed and the surface on which the magnetic layer is not formed, the protrusions due to the particles formed on the surface have the same height, so that the surface on which the magnetic layer is not formed is formed. It is possible to suppress the transfer to the surface formed from the film, and when the film is collected and reused, it can be reused in either layer.
ところで、特開2015−39801号に記載されているようにサーマルアスピリティを悪化する原因の一つとして5つ以上の粒子により形成される凝集突起が知られている。サーマルアスペリティが悪化しないためには、A層の凝集突起が5個/cm2以下であることが好ましく、3個/cm2以下であることがより好ましい。同様の考えで、B層の凝集突起も10個/9cm2以下であることが好ましい。好ましいA層における粒子5個以上の凝集突起の上限は2個/9cm2以下、さらに1個/9cm2以下である。また、好ましいB層における粒子5個以上の凝集突起の上限は6個/9cm2以下、さらに4個/9cm2以下である。 By the way, as described in Japanese Patent Application Laid-Open No. 2015-39801, agglomerated protrusions formed by five or more particles are known as one of the causes of deteriorating thermal aspiration. In order not to deteriorate the thermal asperity, the number of agglutinating protrusions in the A layer is preferably 5 pieces / cm 2 or less, and more preferably 3 pieces / cm 2 or less. In the same way, it is preferable that the number of agglutinating protrusions in the B layer is 10/9 cm 2 or less. The upper limit of agglutinating protrusions having 5 or more particles in the preferred layer A is 2/9 cm 2 or less, and further 1/9 cm 2 or less. Further, the upper limit of agglutinating protrusions having 5 or more particles in the preferable B layer is 6 particles / 9 cm 2 or less, and further 4 particles / 9 cm 2 or less.
このような凝集突起を抑制する方法としては、特に制限されないが、含有させる粒子の分散性を極めて高くする必要があり、含有させる粒子として分散性の良い粒子を選択すること、粒子を分散させるポリエステルとして粒子が分散しやすいポリエステルを選択すること、粒子の分散性を高めるために粒子を重合時に添加し、さらに再度分散性を高めるための溶融混練を別途行うことなどが挙げられ、これらを組合せて行うことが好ましい。 The method for suppressing such agglomerated protrusions is not particularly limited, but it is necessary to make the dispersibility of the particles to be contained extremely high, and it is necessary to select particles having good dispersibility as the particles to be contained, and polyester to disperse the particles. For example, selecting a polyester in which particles are easily dispersed, adding particles at the time of polymerization in order to improve the dispersibility of the particles, and separately performing melt-kneading to further improve the dispersibility of the particles, etc. It is preferable to do so.
つぎに、積層ポリエステルフィルムの製造方法について説明する。まず、本発明におけるポリエステルの製造方法は、例えば芳香族ジカルボン酸もしくはそのエステル形成性誘導体とアルキレングリコールとをエステル化反応もしくはエステル交換反応させてポリエステルの前駆体を合成する第一反応と、該前駆体を重縮合反応させる第二反応とからなり、それ自体公知の方法を採用できる。 Next, a method for producing the laminated polyester film will be described. First, the method for producing a polyester in the present invention comprises, for example, a first reaction in which an aromatic dicarboxylic acid or an ester-forming derivative thereof is subjected to an esterification reaction or a transesterification reaction to synthesize a polyester precursor, and the precursor. It consists of a second reaction in which the body is transesterified, and a method known per se can be adopted.
好ましい第一反応の条件については、常圧下で行ってもよいが、0.05MPa〜0.5MPaの加圧下で行うことが反応速度をより速めやすいことから好ましい。また、第一反応の温度は、210℃〜270℃の範囲で行うことが好ましい。反応圧力を上記範囲内とすることで反応の進行を進みやすくしつつ、ジアルキレングリコールに代表される副生物の発生を抑制できる。このとき、アルキレングリコール成分は、第一反応を行う反応系に存在する酸成分に対し1.1〜6モル倍用いることが、反応速度及び樹脂の物性維持の点から好ましい。より好ましくは2〜5モル倍、さらに好ましくは3〜5モル倍である。 As for the preferable conditions of the first reaction, it may be carried out under normal pressure, but it is preferable to carry out under a pressure of 0.05 MPa to 0.5 MPa because the reaction rate can be more easily increased. The temperature of the first reaction is preferably in the range of 210 ° C to 270 ° C. By setting the reaction pressure within the above range, it is possible to facilitate the progress of the reaction and suppress the generation of by-products typified by dialkylene glycol. At this time, it is preferable to use the alkylene glycol component 1.1 to 6 mol times as much as the acid component present in the reaction system in which the first reaction is carried out, from the viewpoint of the reaction rate and the maintenance of the physical properties of the resin. It is more preferably 2 to 5 mol times, still more preferably 3 to 5 mol times.
また、第一反応の反応速度をより早くするには、それ自体公知の触媒を用いることが好ましく、たとえばLi,Na,K,Mg,Ca,Mn、Co、Tiなどの金属成分を有する金属化合物が好ましく挙げられ、これらの中でも加圧下で行う場合は、反応の進みやすさの点からMnやTi化合物が好ましい。特にMn化合物は、含有させる不活性粒子の分散性をより向上させやすいことから好ましい。 Further, in order to increase the reaction rate of the first reaction, it is preferable to use a catalyst known per se, for example, a metal compound having a metal component such as Li, Na, K, Mg, Ca, Mn, Co, Ti. Of these, Mn and Ti compounds are preferable from the viewpoint of easiness of reaction when the reaction is carried out under pressure. In particular, the Mn compound is preferable because it is easy to improve the dispersibility of the inert particles contained therein.
添加する触媒量は、第一反応中に存在する全酸成分のモル数を基準として、金属元素換算で、10〜150ミリモル%の範囲にあることが好ましく、さらに20〜100ミリモル%、特に30〜70ミリモル%の範囲にあることが反応速度を促進しつつ、触媒起因の粗大不溶性異物の生成を抑制でき、さらに得られる共重合芳香族ポリエステルの耐熱性を高度に維持できることから好ましい。なお、チタン化合物を添加する場合の添加時期は、第一反応のエステル化反応開始時から存在するように添加し、前述のとおり、引き続き重縮合反応触媒として使用することが好ましい。もちろん、重縮合反応速度をコントロールする目的で2回以上に分けて添加してもよい。 The amount of the catalyst to be added is preferably in the range of 10 to 150 mmol% in terms of metal element, based on the number of moles of the total acid component present in the first reaction, and further 20 to 100 mmol%, particularly 30. It is preferable that the content is in the range of about 70 mmol% because the reaction rate can be promoted, the formation of coarsely insoluble foreign matter caused by the catalyst can be suppressed, and the heat resistance of the obtained copolymer aromatic polyester can be highly maintained. When the titanium compound is added, it is preferable to add the titanium compound so that it exists from the start of the esterification reaction of the first reaction, and continue to use it as a polycondensation reaction catalyst as described above. Of course, it may be added in two or more portions for the purpose of controlling the polycondensation reaction rate.
つぎに、第一反応で得られた前駆体を重縮合反応させる第二反応について説明する。 Next, the second reaction in which the precursor obtained in the first reaction is polycondensed will be described.
本発明では、得られるポリエステルに、高度の熱安定性を付与させる目的で、第二反応における重縮合反応の開始以前に、反応系にリン化合物からなる熱安定剤を添加することが好ましい。具体的なリン化合物としては、化合物中にリン元素を有するものであれば特に限定されず、例えば、リン酸、亜リン酸、リン酸トリメチルエステル、リン酸トリブチルエステル、リン酸トリフェニルエステル、リン酸モノメチルエステル、リン酸ジメチルエステル、フェニルホスホン酸、フェニルホスホン酸ジメチルエステル、フェニルホスホン酸ジエチルエステル、リン酸アンモニウム、トリエチルホスホノアセテート、メチルジエチルホスホノアセテートなどを挙げることができ、これらのリン化合物は二種以上を併用してもよい。なお、リン化合物の添加時期は、第一反応が実質的に終了してから第二反応である重縮合反応初期の間に行うことが好ましく、添加は一度に行ってもよいし、2回以上に分割して行ってもよい。 In the present invention, for the purpose of imparting a high degree of thermal stability to the obtained polyester, it is preferable to add a thermal stabilizer composed of a phosphorus compound to the reaction system before the start of the polycondensation reaction in the second reaction. The specific phosphorus compound is not particularly limited as long as it contains a phosphorus element in the compound, and for example, phosphoric acid, phosphite, phosphoric acid trimethyl ester, phosphoric acid tributyl ester, phosphoric acid triphenyl ester, and phosphorus. Examples thereof include acid monomethyl ester, phosphoric acid dimethyl ester, phenylphosphonic acid, phenylphosphonic acid dimethyl ester, phenylphosphonic acid diethyl ester, ammonium phosphate, triethylphosphonoacetate, methyldiethylphosphonoacetate, and these phosphorus compounds. May be used in combination of two or more. It is preferable that the phosphorus compound is added during the initial stage of the polycondensation reaction, which is the second reaction, after the first reaction is substantially completed, and the phosphorus compound may be added at once or twice or more. It may be divided into.
ところで、重縮合反応の温度は270℃〜300℃の範囲で行い、重縮合反応中の圧力は50Pa以下の減圧下で行うのが好ましい。重縮合反応中の圧力が上限より高いと重縮合反応に要する時間が長くなり且つ重合度の高い共重合芳香族ポリエステルを得ることが困難になる。重縮合触媒としては、それ自体公知のTi,Al,Sb,Geなどの金属化合物を好適に使用でき、これらの中でもMn−Sbを使用した場合、粒子の分散性を向上できることから好ましい。 By the way, the temperature of the polycondensation reaction is preferably in the range of 270 ° C. to 300 ° C., and the pressure during the polycondensation reaction is preferably carried out under a reduced pressure of 50 Pa or less. If the pressure during the polycondensation reaction is higher than the upper limit, the time required for the polycondensation reaction becomes long, and it becomes difficult to obtain a copolymerized aromatic polyester having a high degree of polymerization. As the polycondensation catalyst, metal compounds such as Ti, Al, Sb, and Ge known per se can be preferably used, and among these, when Mn—Sb is used, the dispersibility of the particles can be improved, which is preferable.
また、粒子を含有させる方法については、アルキレングリコールのスラリー状態として、さらにフィルターなどによって粗大粒子を低減し、それを重合工程で添加して粒子含有量が0.02〜1.0重量%の粒子含有マスターポリエステルを作成し、該マスターポリエステルを、粒子を含有しないポリエステルで希釈するのが、粒子の凝集による粗大突起を低減する上で好ましい。 Regarding the method of containing particles, the coarse particles are further reduced by a filter or the like in a slurry state of alkylene glycol, and the particles are added in the polymerization step to have a particle content of 0.02 to 1.0% by weight. It is preferable to prepare a containing master polyester and dilute the master polyester with a polyester containing no particles in order to reduce coarse protrusions due to agglomeration of particles.
このようにして得られるポリエステルは、本発明の効果を阻害しない範囲で、紫外線吸収剤等の安定剤、酸化防止剤、可塑剤、ワックスなどの滑剤、難燃剤、離型剤、核剤、を必要に応じて配合しても良い。なお、良好な電磁変換特性を達成するためには、ポリエステルと非相溶な他の熱可塑性ポリマー、顔料、充填剤、ガラス繊維、炭素繊維、層状ケイ酸塩などは含有させないことが好ましい。 The polyester thus obtained contains stabilizers such as ultraviolet absorbers, antioxidants, plasticizers, lubricants such as waxes, flame retardants, mold release agents, and nucleating agents as long as the effects of the present invention are not impaired. It may be blended if necessary. In order to achieve good electromagnetic conversion characteristics, it is preferable not to contain other thermoplastic polymers, pigments, fillers, glass fibers, carbon fibers, layered silicates, etc. that are incompatible with polyester.
本発明の積層ポリエステルフィルムは、例えば、磁性層用のポリエステルポリマーと、反対面を形成する用のポリエステルポリマーとを用意し、これらを溶融状態で積層してダイからシート状に共押出する工程、得られたシート状物を冷却固化することで、積層未延伸ポリエステルフィルムとする工程、そして得られた積層未延伸ポリエステルフィルムを製膜方向と幅方向に延伸することで製造できる。溶融状態で押し出す工程での温度は、未溶融物がなく、過度にポリエステルの熱劣化が進まない温度であれば特に制限されず、例えば、ポリエステルの融点(以下、Tmと称する:℃)ないし(Tm+70)℃の温度で行うことが好ましい。つぎに、冷却については、得られる積層未延伸ポリエステルフィルムの平坦性を維持しつつ、厚み斑も少なくするために、フィルム製膜方向に沿ってダイの下方に設置された回転する冷却ドラムを用い、それにシート状物を密着させて冷却するのが好ましい。つづいて、延伸については、積層未延伸ポリエステルフィルムを、一軸方向(縦方向または横方向)に(ポリエステルのガラス転移温度(以下、Tgと称する)−10)℃〜(Tg+60)℃の温度で2.5倍以上、好ましくは3倍以上の倍率で延伸し、次いで上記延伸方向と直交する方向にTg〜(Tg+60)℃の温度で2.5倍以上、好ましくは3倍以上の倍率で延伸するのが好ましい。この際、前述した地肌指数を所望の範囲内に収めるため、横延伸温度は、(Tg+25)〜(Tg+60℃)の範囲で延伸させることが望ましい。更に好ましくは(Tg+30)〜(Tg+60℃)、特に好ましくは(Tg+30)〜(Tg+55℃)が望ましく、最も望ましくは(Tg+35)〜(Tg+55℃)の範囲が望ましい。この際、横延伸温度は、段階的に引き上げることが好ましく、いずれの温度も上記範囲内にあることが好ましい。横延伸温度がTgに対して低すぎたりすると過度な延伸時応力が粒子に集中し、その結果、粒子周辺のボイドが大きくなることで突起が高く且つ、大きなものとなる。一方、上述した温度領域でマイルドに横延伸させた場合、同時に横延伸倍率を通常よりも高くすることで粗面層側を平坦化させることができ、その結果、所望の高さと大きさを有する突起を形成することが可能になる。 In the laminated polyester film of the present invention, for example, a step of preparing a polyester polymer for a magnetic layer and a polyester polymer for forming an opposite surface, laminating them in a molten state, and co-extruding them from a die into a sheet. It can be produced by a step of forming a laminated unstretched polyester film by cooling and solidifying the obtained sheet-like material, and by stretching the obtained laminated unstretched polyester film in the film forming direction and the width direction. The temperature in the process of extruding in the molten state is not particularly limited as long as there is no unmelted material and the temperature does not cause excessive thermal deterioration of the polyester. For example, the melting point of the polyester (hereinafter referred to as Tm: ° C.) or ( It is preferable to carry out at a temperature of Tm + 70) ° C. Next, for cooling, in order to maintain the flatness of the obtained laminated unstretched polyester film and reduce thickness unevenness, a rotating cooling drum installed below the die along the film forming direction was used. , It is preferable to bring a sheet-like material into close contact with it for cooling. Next, regarding stretching, the laminated unstretched polyester film was uniaxially (longitudinal or horizontal) at a temperature of (polyester glass transition temperature (hereinafter referred to as Tg) -10) ° C to (Tg + 60) ° C. It is stretched at a magnification of .5 times or more, preferably 3 times or more, and then stretched at a temperature of Tg to (Tg + 60) ° C. in a direction orthogonal to the stretching direction at a magnification of 2.5 times or more, preferably 3 times or more. Is preferable. At this time, in order to keep the above-mentioned skin index within a desired range, it is desirable that the transverse stretching temperature is in the range of (Tg + 25) to (Tg + 60 ° C.). More preferably, (Tg + 30) to (Tg + 60 ° C.), particularly preferably (Tg + 30) to (Tg + 55 ° C.), and most preferably (Tg + 35) to (Tg + 55 ° C.). At this time, the transverse stretching temperature is preferably raised stepwise, and all temperatures are preferably within the above range. If the transverse stretching temperature is too low with respect to Tg, excessive stretching stress is concentrated on the particles, and as a result, the voids around the particles become large, so that the protrusions become high and large. On the other hand, when the surface is mildly laterally stretched in the above-mentioned temperature range, the rough surface layer side can be flattened by simultaneously increasing the lateral stretching ratio than usual, and as a result, it has a desired height and size. It becomes possible to form protrusions.
さらに必要に応じて縦方向および/または横方向に再度延伸してもよい。このように延伸したときの全延伸倍率は、面積延伸倍率(縦方向の延伸倍率×横方向の延伸倍率)として9倍以上が好ましく、12〜35倍がさらに好ましく、15〜30倍が特に好ましい。さらにまた、二軸配向フィルムは、(Tm−70)〜(Tm−10)℃の温度で熱固定することができ、例えば180〜250℃で熱固定するのが好ましい。熱固定時間は0.1〜60秒が好ましい。また、前述の延伸は逐次二軸延伸で説明したが、縦方向と横方向に同時に延伸する同時二軸延伸を用いても良い。 Further, if necessary, it may be stretched again in the vertical direction and / or the horizontal direction. The total stretch ratio when stretched in this way is preferably 9 times or more, more preferably 12 to 35 times, and particularly preferably 15 to 30 times as the area stretch ratio (longitudinal stretch ratio x horizontal stretch ratio). .. Furthermore, the biaxially oriented film can be heat-fixed at a temperature of (Tm-70) to (Tm-10) ° C., and is preferably heat-fixed at, for example, 180 to 250 ° C. The heat fixing time is preferably 0.1 to 60 seconds. Further, although the above-mentioned stretching has been described by sequential biaxial stretching, simultaneous biaxial stretching that simultaneously stretches in the longitudinal direction and the lateral direction may be used.
また本発明の積層ポリエステルフィルムは熱固定しながら、もしくは熱固定後に幅方向に弛緩しても良い。このように幅方向に弛緩することで、フィルムの幅方向の熱収縮率を適切な範囲に保つことができる。この弛緩自体は縦方向に行うこともできる。一方で、弛緩を実施するとフィルムのヤング率が低下し、所望のヤング率を確保できず、加工時に張力をかけられないこと等から、不具合を生じることもある。そのため、適切な弛緩率はフィルムのポリマー種類や製膜条件に強く依存するが、例えば、ポリエチレン−2,6−ナフタレートフィルムの製膜では、弛緩時の温度を210℃にして、弛緩率1.0%で製膜することが好ましい。 Further, the laminated polyester film of the present invention may be relaxed in the width direction while being heat-fixed or after heat-fixing. By relaxing in the width direction in this way, the heat shrinkage rate in the width direction of the film can be maintained in an appropriate range. This relaxation itself can also be performed in the vertical direction. On the other hand, when the film is relaxed, the Young's modulus of the film is lowered, a desired Young's modulus cannot be secured, and tension cannot be applied during processing, which may cause a problem. Therefore, the appropriate relaxation rate strongly depends on the polymer type of the film and the film forming conditions. For example, in the film forming of polyethylene-2,6-naphthalate film, the temperature at the time of relaxation is set to 210 ° C., and the relaxation rate is 1. It is preferable to form a film at 0.0%.
本発明の積層ポリエステルフィルムは、高密度磁気記録媒体のベースフィルムとして用いた際に優れた寸法安定性を発現するために、長手方向のヤング率が5GPa以上であることが好ましい。長手方向のヤング率が上述より低いと、フィルムのハンドリングで長手方向に張力がかかった際に伸びやすくなり不具合が起こる。一方上限については、制限はないが、上記ハンドリングの観点から高い方が好ましい。幅方向のヤング率は、ベースフィルムでの温度膨張係数を後述の範囲とさせやすい観点から、4〜15GPa、さらに5〜14GPa、特に6〜13GPa、もっとも好ましくは7〜11GPaの範囲であることが好ましい。幅方向のヤング率が下限未満では、磁気記録テープとしたときの温度膨張係数を小さくすることが困難となり、塗布工程での搬送張力に対してフィルムにシワが入りやすくなったりしてしまう、他方上限を超えると、磁気記録テープとしたときの温度膨張係数が過度に小さくなってしまう。そのような観点から、本発明の積層ポリエステルフィルムは製膜方向および幅方向に延伸によって配向させた2軸配向積層ポリエステルフィルムであることが好ましい。 The laminated polyester film of the present invention preferably has a Young's modulus in the longitudinal direction of 5 GPa or more in order to exhibit excellent dimensional stability when used as a base film of a high-density magnetic recording medium. If the Young's modulus in the longitudinal direction is lower than the above, it becomes easy to stretch when tension is applied in the longitudinal direction in the handling of the film, which causes a problem. On the other hand, the upper limit is not limited, but it is preferably higher from the viewpoint of the above handling. The Young's modulus in the width direction is preferably in the range of 4 to 15 GPa, further 5 to 14 GPa, particularly 6 to 13 GPa, most preferably 7 to 11 GPa, from the viewpoint that the coefficient of thermal expansion in the base film can be easily set in the range described later. preferable. If the Young's modulus in the width direction is less than the lower limit, it becomes difficult to reduce the coefficient of thermal expansion of the magnetic recording tape, and the film tends to wrinkle due to the transport tension in the coating process. If the upper limit is exceeded, the coefficient of thermal expansion of the magnetic recording tape becomes excessively small. From such a viewpoint, the laminated polyester film of the present invention is preferably a biaxially oriented laminated polyester film oriented by stretching in the film forming direction and the width direction.
本発明の積層ポリエステルフィルムの全厚みは、2.0μm以上8.0μm以下が好ましい。好ましい全厚みの下限は2.3μm、さらに2.6μmである。好ましい全厚みの上限は7μm、さらに6μm、特に5.5μmである。厚みが下限より小さい場合は、テープに腰がなくなるため、電磁変換特性が低下したり、塗布工程におけるシワが入りやすくなったりする。厚みが上限を超える場合は、テープ1巻あたりのテープ長さが短くなるため、磁気テープの小型化、高容量化が困難になりやすい。 The total thickness of the laminated polyester film of the present invention is preferably 2.0 μm or more and 8.0 μm or less. The preferred lower limit of the total thickness is 2.3 μm, further 2.6 μm. The preferred upper limit of the total thickness is 7 μm, further 6 μm, especially 5.5 μm. If the thickness is smaller than the lower limit, the tape has no stiffness, so that the electromagnetic conversion characteristics are deteriorated and wrinkles are likely to occur in the coating process. When the thickness exceeds the upper limit, the length of the tape per roll of the tape becomes short, so that it tends to be difficult to reduce the size and increase the capacity of the magnetic tape.
より安価な積層ポリエステルフィルムを提供するために、製膜中に発生した製品とならないフィルムを回収して回収チップなどとして、それを用いてもよい。回収チップを用いる場合、磁性層を形成しないB層に添加することが好ましい。 In order to provide a cheaper laminated polyester film, a non-product film generated during film formation may be recovered and used as a recovery chip or the like. When a recovery chip is used, it is preferably added to the B layer that does not form a magnetic layer.
ところで、B層の厚み比が大きすぎるとB層側に含有している大粒子がA層側へ突き上げてしまい、電磁変換特性の悪化やミッシングパルスへの原因となることがある。そのため、フィルムの全層厚みt(μm)に対するA層の厚みtA(μm)の比(tA/t)が0.383以上0.497以下の範囲が好ましく、0.386以上0.494以下の範囲がさらに好ましく、0.388以上0.492以下の範囲が特に好ましい。 By the way, if the thickness ratio of the B layer is too large, the large particles contained in the B layer side may be pushed up to the A layer side, which may cause deterioration of the electromagnetic conversion characteristics and a missing pulse. Therefore, the ratio (tA / t) of the thickness tA (μm) of the A layer to the total layer thickness t (μm) of the film is preferably in the range of 0.383 or more and 0.497 or less, preferably 0.386 or more and 0.494 or less. The range is more preferable, and the range of 0.388 or more and 0.492 or less is particularly preferable.
本発明では、積層ポリエステルフィルムが良好な電子変換特性を有しつつ、高速で巻取ることが出来るかどうかを評価するにはシャトルテスターでフィルム同士を接触させたときのスペクトルの高速フーリエ変換によって得られるピーク値が有用であることが分かった。ここで、A面同士、B面同士、A面とB面を接触させたときに得られるピーク値をそれぞれPAA、PBB、PABと呼ぶ。すなわち、本発明の特徴は、PAA−PBBを30Hz以上とし、PABを200Hz以上とすることで優れた平坦性と生産性とを両立できることを見出したことにある。PAA、PBB、PABの好ましい範囲はPBB−PAAは35Hz以上かつ、PABは230Hz以上が好ましく、PBB−PAAは40Hz以上かつ、PABは260Hz以上がさらに好ましく、PBB−PAAは45Hz以上かつ、PABは290Hz以上が特に好ましい。各ピーク値が下限から外れてしまうと、高速で巻き取った時にしわが入りやすくなってしまう。一方、上限を外れると電磁変換特性の悪化やエラーレート、ドロップアウトの低減が出来なくなってしまう。 In the present invention, in order to evaluate whether or not a laminated polyester film can be wound at high speed while having good electronic conversion characteristics, it is obtained by fast Fourier transform of the spectrum when the films are brought into contact with each other with a shuttle tester. The peak value obtained was found to be useful. Here, the peak values obtained when the A-sides, the B-sides, and the A-side and the B-side are brought into contact with each other are referred to as PAA, PBB, and PAB, respectively. That is, it has been found that the feature of the present invention is that excellent flatness and productivity can be achieved at the same time by setting PAA-PBB to 30 Hz or higher and PAB to 200 Hz or higher. The preferred ranges of PAA, PBB and PAB are as follows: PBB-PAA is preferably 35 Hz or higher and PAB is preferably 230 Hz or higher, PBB-PAA is more preferably 40 Hz or higher, PAB is more preferably 260 Hz or higher, PBB-PAA is 45 Hz or higher and PAB is 290 Hz or higher is particularly preferable. If each peak value deviates from the lower limit, wrinkles are likely to occur when winding at high speed. On the other hand, if the upper limit is exceeded, the electromagnetic conversion characteristics deteriorate, the error rate, and the dropout cannot be reduced.
また、しわ等の欠点なくフィルムを巻きとるには磁性層を形成する側の表面と磁性層を形成しない側の表面とが接するようにフィルム同士を接触させたときの静摩擦係数および動摩擦係数を、それぞれ0.25〜0.50と0.20〜0.45の範囲とすることが好ましい。記録容量が3TBを超える高記録密度のデータストレージのベースフィルムの静摩擦係数と動摩擦係数のそれぞれの下限は0.25と0.20であるが、その上限は静摩擦係数の場合は、0.45以下が好ましく、0.42以下がさらに好ましく、0.40以下が特に好ましい。動摩擦係数は0.43以下が好ましく、0.40以下がさらに好ましく、0.38以下が特に好ましい。 Further, in order to wind the film without defects such as wrinkles, the static friction coefficient and the dynamic friction coefficient when the films are brought into contact with each other so that the surface on the side where the magnetic layer is formed and the surface on the side where the magnetic layer is not formed are in contact with each other are determined. It is preferably in the range of 0.25 to 0.50 and 0.25 to 0.45, respectively. The lower limit of the static friction coefficient and the dynamic friction coefficient of the base film of the data storage with high recording density exceeding 3TB is 0.25 and 0.20, respectively, but the upper limit is 0.45 or less in the case of the static friction coefficient. Is preferable, 0.42 or less is more preferable, and 0.40 or less is particularly preferable. The coefficient of kinetic friction is preferably 0.43 or less, more preferably 0.40 or less, and particularly preferably 0.38 or less.
また、本発明の積層ポリエステルフィルムの磁性層を形成する側の層であるA層の表面の粗さ曲線のスキューネスRskが2.0から9.5の範囲であることが好ましい。ここで、Rskとは、JIS B 0601に従い、求められるものである。Rskが0のときは、凹部と凸部が対象な関係のときであり、正の値のときは凹部にひずんだ形状をしており、負の値のときは、凸部にひずんだ形状をしていることを表す。本発明の積層ポリエステルフィルムのA層のRskは2.5〜9.0の範囲が好ましく、3.0〜8.5の範囲が特に好ましく、3.5〜8.0の範囲が特に好ましい。Rskが下限を下回ると、平滑になりすぎてしまい、高速での巻取り性が困難となりやすい。一方、Rskが上限を超えると、突起が急峻すぎて平滑性を損ないやすい。 Further, it is preferable that the skewness Rsk of the surface roughness curve of the layer A, which is the layer on the side forming the magnetic layer of the laminated polyester film of the present invention, is in the range of 2.0 to 9.5. Here, Rsk is obtained in accordance with JIS B 0601. When Rsk is 0, it means that the concave part and the convex part are in a symmetrical relationship. When the value is positive, the shape is distorted in the concave part, and when the value is negative, the shape is distorted in the convex part. Indicates that you are doing. The Rsk of the A layer of the laminated polyester film of the present invention is preferably in the range of 2.5 to 9.0, particularly preferably in the range of 3.0 to 8.5, and particularly preferably in the range of 3.5 to 8.0. If Rsk is below the lower limit, it becomes too smooth, and it tends to be difficult to wind up at high speed. On the other hand, when Rsk exceeds the upper limit, the protrusions are too steep and tend to impair smoothness.
本発明の積層ポリエステルフィルムは、高密度磁気記録テープ、特にデジタル記録型磁気記録テープのベースフィルムとして好ましく用いられる。そこで、本発明の積層ポリエステルフィルムを用いた磁気記録媒体について、さらに説明する。 The laminated polyester film of the present invention is preferably used as a base film for high-density magnetic recording tapes, particularly digital recording type magnetic recording tapes. Therefore, the magnetic recording medium using the laminated polyester film of the present invention will be further described.
本発明の磁気記録媒体は、上述の積層ポリエステルフィルムに磁性層を形成することで製造できる。なお、本発明の積層ポリエステルフィルムの表面には、磁性層などとの接着性を向上させるために、本発明の効果を損なわない範囲で、それ自体公知の易接着機能を有する塗膜層などを形成しても良い。 The magnetic recording medium of the present invention can be produced by forming a magnetic layer on the above-mentioned laminated polyester film. In addition, on the surface of the laminated polyester film of the present invention, in order to improve the adhesiveness with the magnetic layer or the like, a coating layer or the like having a known easy-adhesion function itself is provided as long as the effect of the present invention is not impaired. It may be formed.
本発明の磁気記録テープにおける磁性層は、鉄または鉄を主成分とする針状微細磁性粉やバリウムフェライトをポリ塩化ビニル、塩化ビニル・酢酸ビニル共重合体等のバインダ―に均一分散し、その塗液を塗布して形成したものであり、前述のとおり、本発明の積層ポリエステルフィルムを使用することで、寸法安定性と電磁変換特性やエラーレート性能に選りすぐれた磁気記録テープとすることができる。 In the magnetic layer of the magnetic recording tape of the present invention, needle-like fine magnetic powder or barium ferrite containing iron or iron as a main component is uniformly dispersed in a binder such as polyvinyl chloride, vinyl chloride / vinyl acetate copolymer, and the like. It is formed by applying a coating liquid, and as described above, by using the laminated polyester film of the present invention, it is possible to obtain a magnetic recording tape having excellent dimensional stability, electromagnetic conversion characteristics and error rate performance. it can.
ところで、前述の通り記録密度を高めていくには磁性体を微細化していくことが必要で、そのため塗液から溶剤などの除去が難しくなり、加工性を維持しようとすると、乾燥などをより高温で行う必要がでてきた。そして、極めて平坦な表面を有するフィルムを高温で加工しようとすると、シワなどの問題があることを新たに見出し、本発明に到達した。 By the way, as mentioned above, in order to increase the recording density, it is necessary to make the magnetic material finer, which makes it difficult to remove the solvent etc. from the coating liquid, and when trying to maintain the processability, the drying etc. becomes hotter. It became necessary to do it in. Then, when trying to process a film having an extremely flat surface at a high temperature, a new problem such as wrinkles was found, and the present invention was reached.
なお、磁性層は、その厚みが1μm以下、さらに0.1〜1μmとなるように塗布するのが、特に短波長領域での出力、S/N、C/N等の電磁変換特性に優れ、ドロップアウト、エラーレートの少ない高密度記録用塗布型磁気記録テープとする観点から好ましい。また、必要に応じて、塗布型磁性層の下地層として、微細な酸化チタン粒子等を含有する非磁性層を磁性層と同様の有機バインダー中に分散し、塗設することも好ましい。 It should be noted that the magnetic layer is excellent in output in a short wavelength region and electromagnetic conversion characteristics such as S / N and C / N when it is applied so that its thickness is 1 μm or less and further 0.1 to 1 μm. It is preferable from the viewpoint of forming a coating type magnetic recording tape for high-density recording with low dropout and error rate. Further, if necessary, it is also preferable to disperse a non-magnetic layer containing fine titanium oxide particles or the like in an organic binder similar to the magnetic layer and apply it as a base layer of the coating type magnetic layer.
また、磁性層の表面には、目的、用途、必要に応じてダイアモンドライクカーボン(DLC)等の保護層、含フッ素カルボン酸系潤滑層を順次設け、さらに他方の表面に、公知のバックコート層を設けてもよい。 Further, on the surface of the magnetic layer, a protective layer such as diamond-like carbon (DLC) and a fluorine-containing carboxylic acid-based lubricating layer are sequentially provided for the purpose, application, and if necessary, and a known backcoat layer is further provided on the other surface. May be provided.
このようにして得られる塗布型磁気記録テープは、データ8ミリ、DDSIV、DLT、S−DLT、LTO等のデータ用途の磁気テープとして極めて有用である。 The coating type magnetic recording tape thus obtained is extremely useful as a magnetic tape for data applications such as 8 mm data, DDSIV, DLT, S-DLT, and LTO.
以下に実施例及び比較例を挙げ、本発明をより具体的に説明する。なお、本発明におけるポリエステル、積層ポリエステルフィルムおよびデータストレージの特性は、下記の方法で測定および評価した。 The present invention will be described in more detail with reference to Examples and Comparative Examples. The characteristics of the polyester, the laminated polyester film and the data storage in the present invention were measured and evaluated by the following methods.
(1)固有粘度
得られたポリエステルの固有粘度は、前述のとおり、o−クロロフェノール、35℃で測定し、o−クロロフェノールでは均一に溶解するのが困難な場合は、p−クロロフェノール/1,1,2,2−テトラクロロエタン(40/60重量比)の混合溶媒を用いて35℃で測定して求めた。
(1) Intrinsic viscosity The intrinsic viscosity of the obtained polyester is measured at 35 ° C. with o-chlorophenol as described above, and if it is difficult to dissolve uniformly with o-chlorophenol, p-chlorophenol / It was determined by measuring at 35 ° C. using a mixed solvent of 1,1,2,2-tetrachloroethane (40/60 weight ratio).
(2)フィルム中の粒子の平均粒子径
(2−1)無機物粒子の平均粒子径
フィルム表面層のポリエステルをプラズマ低温灰化処理法(例えばヤマト科学製、PR−503型)で除去し、粒子を露出させる。処理条件は、ポリエステルは灰化されるが粒子はダメージを受けない条件を選択する。これをSEM(走査型電子顕微鏡)にて1万倍程度の倍率で粒子を観察し、粒子の画像(粒子によってできる光の濃淡)をイメージアナライザー(例えば、ケンブリッジインストルメント製、QTM900)に結びつけ、観察箇所を変えて少なくとも5,000個の粒子の面積円相当径(Di)を求める。この結果から粒子の粒径分布曲線を作成し、数平均を平均粒子径とした。なお、粒子種の同定はSEM−XMA、ICPによる金属元素の定量分析などを使用して行うことができる。また、添加する粒子の平均粒子径も、同様な測定を行って算出した。
(2) Average particle size of particles in the film (2-1) Average particle size of inorganic particles The polyester in the film surface layer is removed by a plasma low temperature ashing treatment method (for example, manufactured by Yamato Scientific Co., Ltd., PR-503 type) to remove the particles. To expose. Select the treatment conditions under which the polyester is incinerated but the particles are not damaged. Observe the particles with a SEM (scanning electron microscope) at a magnification of about 10,000 times, and connect the image of the particles (the shade of light produced by the particles) to an image analyzer (for example, QTM900 manufactured by Cambridge Instrument). The area equivalent circle diameter (Di) of at least 5,000 particles is obtained by changing the observation location. From this result, a particle size distribution curve was created, and the number average was taken as the average particle size. The particle type can be identified by using SEM-XMA, quantitative analysis of metal elements by ICP, or the like. The average particle size of the particles to be added was also calculated by performing the same measurement.
(2−2)有機物粒子の平均粒子径
各フィルム層を100g程度削り取ってサンプリングし、ポリエステルは溶解し粒子は溶解させない溶媒を選択して、サンプルを溶解した後、粒子をポリエステルから遠心分離した。水もしくは適当な有機溶媒に0.1質量%となるように粒子を分散させた分散液をガラス基板上にドロップキャストした。溶媒を蒸発させて、基板上の粒子をSEM(走査型電子顕微鏡)にて1万倍程度の倍率で粒子を観察し、粒子の画像(粒子によってできる光の濃淡)をイメージアナライザー(例えば、ケンブリッジインストルメント製、QTM900)に結びつけ、観察箇所を変えて少なくとも5,000個の粒子の面積円相当径(Di)を求める。この結果から粒子の粒径分布曲線を作成し、数平均を平均粒子径とした。なお、粒子種の同定はSEM−XMA、ICPによる金属元素の定量分析などを使用して行うことができる。
(2-2) Average Particle Diameter of Organic Particles About 100 g of each film layer was scraped off and sampled, a solvent was selected in which polyester was dissolved and particles were not dissolved, the sample was dissolved, and then the particles were centrifuged from polyester. A dispersion in which particles were dispersed so as to be 0.1% by mass in water or a suitable organic solvent was drop-cast onto a glass substrate. After evaporating the solvent, the particles on the substrate are observed with an SEM (scanning electron microscope) at a magnification of about 10,000 times, and the image of the particles (shading of light produced by the particles) is captured by an image analyzer (for example, Cambridge). It is linked to QTM900) manufactured by Instrument, and the area equivalent circle diameter (Di) of at least 5,000 particles is obtained by changing the observation location. From this result, a particle size distribution curve was created, and the number average was taken as the average particle size. The particle type can be identified by using SEM-XMA, quantitative analysis of metal elements by ICP, or the like.
(3)粒子の含有量
(3−1)各層中の粒子の総含有量
積層ポリエステルフィルムからポリエステルA層、ポリエステルB層を各々100g程度削り採ってサンプリングし、ポリエステルは溶解し粒子は溶解させない溶媒を選択して、サンプルを溶解した後、粒子をポリエステルから遠心分離し、サンプル重量に対する粒子の比率(質量%)をもって各層中の粒子総含有量とする。
(3−2)各層中の無機粒子の総含有量
積層ポリエステルフィルム中に無機粒子が存在する場合は、ポリエステルA層、ポリエステルB層を各々削り採って100g程度サンプリングし、これを白金ルツボ中にて1,000℃程度の炉の中で3時間以上燃焼させ、次いでルツボ中の燃焼物をテレフタル酸(粉体)と混合し50グラムの錠型のプレートを作成する。このプレートを、波長分散型蛍光X線を用いて各元素のカウント値をあらかじめ作成してある元素毎の検量線より換算し各層中の無機粒子の総含有量を決定する。蛍光X線を測定する際のX線管はCr管が好ましくRh管で測定してもよい。X線出力は4KWと設定し分光結晶は測定する元素毎に変更する。材質の異なる無機粒子が複数種類存在する場合は、この測定により各材質の無機粒子の含有量を決定する。
(3−3)各層中の各種粒子の含有量(無機粒子が存在しない場合)
層中に無機粒子が存在しない場合は、前記(2)により求めたピークを構成する各粒子の個数割合と平均粒子径と粒子の密度から各ピーク領域に存在する粒子の重量割合を算出し、これと前記(3−1)で求めた各層中の粒子の総含有量とから、各ピーク領域に存在する粒子の含有量(質量%)を求める。
なお、代表的な微粒子の密度は下記のとおりである。
架橋シリコーン樹脂の密度 : 1.35g/cm3
架橋ポリスチレン樹脂の密度: 1.05g/cm3
架橋アクリル樹脂の密度 : 1.20g/cm3
なお、樹脂の密度は(3−1)の方法でポリエステルから遠心分離した粒子をさらに分別し、例えば、ピクノメーターにより「微粒子ハンドブック:朝倉書店、1991年版、150頁」に記載の方法で測定することができる。
(3−4)各層中の各種粒子の含有量(無機粒子が存在する場合)
層中に無機粒子が存在する場合は、前記(3−1)で求めた各層中の粒子の総含有量と前記(3−2)で求めた各層中の無機粒子の総含有量とから層中の有機粒子と無機粒子の含有量をそれぞれ算出し、有機粒子の含有量は上記(3−3)の方法で、無機粒子の含有量は上記(3−2)の方法で、それぞれ含有量(質量%)を求める。
(3) Particle content (3-1) Total content of particles in each layer A solvent in which about 100 g of each of polyester A layer and polyester B layer is scraped from a laminated polyester film and sampled, and polyester is dissolved and particles are not dissolved. Is selected to dissolve the sample, then the particles are centrifuged from the polyester, and the ratio of the particles to the weight of the sample (% by mass) is taken as the total particle content in each layer.
(3-2) Total content of inorganic particles in each layer When inorganic particles are present in the laminated polyester film, the polyester A layer and the polyester B layer are each scraped off and sampled at about 100 g, which is placed in a platinum crucible. It is burned in a furnace at about 1,000 ° C. for 3 hours or more, and then the combustible material in the crucible is mixed with terephthalic acid (powder) to prepare a 50-gram tablet-shaped plate. In this plate, the count value of each element is converted from a calibration curve for each element prepared in advance using wavelength dispersive fluorescent X-rays, and the total content of inorganic particles in each layer is determined. The X-ray tube for measuring fluorescent X-rays is preferably a Cr tube and may be measured with a Rh tube. The X-ray output is set to 4 KW, and the spectral crystal is changed for each element to be measured. When there are a plurality of types of inorganic particles of different materials, the content of the inorganic particles of each material is determined by this measurement.
(3-3) Content of various particles in each layer (when no inorganic particles are present)
When there are no inorganic particles in the layer, the weight ratio of the particles existing in each peak region is calculated from the number ratio of each particle constituting the peak obtained in (2) above, the average particle diameter, and the density of the particles. From this and the total content of particles in each layer obtained in (3-1) above, the content (mass%) of particles existing in each peak region is obtained.
The density of typical fine particles is as follows.
Density of crosslinked silicone resin: 1.35 g / cm3
Density of crosslinked polystyrene resin: 1.05 g / cm3
Density of crosslinked acrylic resin: 1.20 g / cm3
The density of the resin is measured by the method described in "Particle Handbook: Asakura Shoten, 1991 Edition, p. 150", for example, by further separating the particles centrifuged from the polyester by the method (3-1) and using a pycnometer. be able to.
(3-4) Content of various particles in each layer (when inorganic particles are present)
When inorganic particles are present in the layer, the layer is based on the total content of particles in each layer determined in (3-1) above and the total content of inorganic particles in each layer determined in (3-2) above. The contents of the organic particles and the inorganic particles in the particles are calculated respectively, and the content of the organic particles is the content of the above method (3-3) and the content of the inorganic particles is the content of the above method (3-2). Find (% by mass).
(4)フィルムおよび各ポリエステル層の厚み
(4−1)フィルムの厚み
ゴミが入らないようにフィルムを10枚重ね、打点式電子マイクロメータにて厚みを測定し、1枚当たりのフィルム厚みを計算する。
(4−2)各ポリエステル層の厚み
2次イオン質量分析装置(SIMS)を用いて、表層から深さ3,000nm迄の範囲のフィルム中の粒子の内もっとも高濃度の粒子に起因する元素とポリエステルの炭素元素の濃度比(M+/C+)を粒子濃度とし、表面から深さ3,000nmまで厚さ方向の分析を行う。表層では表面という界面のために粒子濃度は低く表面から遠ざかるにつれて粒子濃度は高くなる。そして一旦極大値となった粒子濃度がまた減少し始める。この濃度分布曲線をもとに表層粒子濃度が極大値の1/2となる深さ(この深さは極大値となる深さよりも深い)を求め、これを表層厚さとする。そして、先ほどのフィルムの厚みと表層厚みとから、各層の厚みを算出する。
条件は次のとおりである。
(a)測定装置:2次イオン質量分析装置(SIMS)
(b)測定条件
1次イオン種 :O2 +
1次イオン加速電圧:12KV
1次イオン電流:200nA
ラスター領域 :400μm□
分析領域 :ゲート30%
測定真空度 :0.8Pa(6.0×10−3Torr)
E−GUN :0.5KV−3.0A
なお、表層から深さ3000nm迄の範囲にもっとも多く含有する粒子が有機高分子粒子の場合はSIMSでは測定が難しいので、表面からエッチングしながらXPS(X線光電子分光法)、IR(赤外分光法)などで上記同様のデプスプロファイルを測定し、表層厚さを求めてもよい。
(4) Thickness of film and each polyester layer (4-1) Thickness of film Stack 10 films to prevent dust from entering, measure the thickness with a dot-type electronic micrometer, and calculate the film thickness per sheet. To do.
(4-2) Thickness of each polyester layer Using a secondary ion mass analyzer (SIMS), the element caused by the highest concentration of particles in the film in the range from the surface layer to the depth of 3,000 nm. The concentration ratio of carbon elements (M + / C + ) of polyester is used as the particle concentration, and analysis is performed in the thickness direction from the surface to a depth of 3,000 nm. In the surface layer, the particle concentration is low due to the interface of the surface, and the particle concentration increases as the distance from the surface increases. Then, the particle concentration once reached the maximum value begins to decrease again. Based on this concentration distribution curve, the depth at which the surface particle concentration becomes 1/2 of the maximum value (this depth is deeper than the depth at which the maximum value is obtained) is obtained, and this is defined as the surface layer thickness. Then, the thickness of each layer is calculated from the thickness of the film and the thickness of the surface layer.
The conditions are as follows.
(A) Measuring device: Secondary ion mass spectrometer (SIMS)
(B) Measurement conditions Primary ion species: O 2 +
Primary ion accelerating voltage: 12KV
Primary ion current: 200 nA
Raster area: 400 μm □
Analysis area: Gate 30%
Measurement vacuum: 0.8 Pa (6.0 x 10 -3 Torr)
E-GUN: 0.5KV-3.0A
If the particles contained most in the range from the surface layer to a depth of 3000 nm are organic polymer particles, it is difficult to measure with SIMS, so XPS (X-ray photoelectron spectroscopy) and IR (infrared spectroscopy) while etching from the surface. The same depth profile as described above may be measured by the method) or the like to obtain the surface layer thickness.
(5)ヤング率
フィルムを試料幅10mm、長さ15cmに切り、チャック間100mmにして、引張速度10m/min、チャート速度500mm/minの条件でインストロンタイプの万能引張試験装置にて引っ張る。得られる荷重−伸び曲線の立上り部の接線よりヤング率を計算する。
(5) Young's modulus The film is cut into a sample width of 10 mm and a length of 15 cm, the chuck distance is 100 mm, and the film is pulled by an Instron type universal tensile tester under the conditions of a tensile speed of 10 m / min and a chart speed of 500 mm / min. The Young's modulus is calculated from the tangent of the rising part of the obtained load-elongation curve.
(6)表面粗さ(Ra)
非接触式三次元表面粗さ計(ZYGO社製:New View7300)を用いて測定倍率25倍、測定面積283μm×213μm(=0.0603mm2)の条件にて測定し、該粗さ計に内蔵された表面解析ソフトMetro Proにより中心面平均粗さ(Ra)を求め、これを表面粗さ(Ra)とした。なお、測定は測定箇所を変えて10回行い、それらの平均値を中心面平均粗さ(Ra)とした。また積層ポリエステルフィルムの平坦な側(A層側)の表面の表面粗さをRaA、粗い側(B層側)の表面の粗さをRaBとした。
(6) Surface roughness (Ra)
Measured using a non-contact three-dimensional surface roughness meter (manufactured by ZYGO: New View7300) under the conditions of a measurement magnification of 25 times and a measurement area of 283 μm × 213 μm (= 0.0603 mm 2 ), and built into the roughness meter. The central surface average roughness (Ra) was determined by the surface analysis software Metro Pro, and this was used as the surface roughness (Ra). The measurement was performed 10 times at different measurement points, and the average value thereof was taken as the central surface average roughness (Ra). Further, the surface roughness of the flat side (A layer side) of the laminated polyester film was defined as RaA, and the surface roughness of the rough side (B layer side) was defined as RaB.
(7)フィルムの静摩擦係数と動摩擦係数
積層ポリエステルフィルムサンプルを2.54cm×50cmと1.27cm×35cmのテープ状にそれぞれスリットした。幅1.27cmのサンプルの磁性層を形成しない面と幅2.54cmのサンプルの磁性層を形成する面が接するように幅2.54cmのサンプルをフィルム走行試験機(HOYO ELECTRONICS CORP. FRICTION TESTER SFT−1200S)のガイドローラーに抱き角が90度となるようにセットした。幅1.27cmのサンプルに荷重200gをかけた状態で5分間静置させたのちに、幅1.27cmのサンプル側を走行させた。張力をデータロガーで10msごとに取り込み、静摩擦係数をフィルムが動き始める時の張力、動摩擦をフィルムが動き始めてから20000msから50000msの範囲の張力の平均値を測定した。下記のオイラーのベルト理論から静摩擦係数および動摩擦係数をそれぞれ3回平均の値から求めた。
μ=2/π×ln(T2/T1)
T1:荷重=200gを掛けた状態での張力
T2:静摩擦もしくは動摩擦の張力
抱き角:90度
走行距離:10cm
走行速度:1mm/sec
ガイドローラーの径:1.3cm
(7) Static friction coefficient and dynamic friction coefficient of the film The laminated polyester film sample was slit into tapes of 2.54 cm × 50 cm and 1.27 cm × 35 cm, respectively. A film running tester (HOYO ELECTRONICS CORP. FRICTION TESTER SFT) is used to make a film running tester (HOYO ELECTRONICS CORP. It was set on the guide roller of -1200S) so that the holding angle was 90 degrees. A sample having a width of 1.27 cm was allowed to stand for 5 minutes with a load of 200 g applied, and then the sample side having a width of 1.27 cm was run. The tension was taken in every 10 ms with a data logger, and the static friction coefficient was measured as the tension when the film started to move, and the dynamic friction was measured as the average value of the tension in the range of 20000 ms to 50,000 ms after the film started to move. From Euler's belt theory below, the static friction coefficient and the dynamic friction coefficient were obtained from the average values of three times.
μ = 2 / π × ln (T2 / T1)
T1: Tension with load = 200g T2: Tension of static friction or dynamic friction Holding angle: 90 degrees Mileage: 10cm
Running speed: 1 mm / sec
Guide roller diameter: 1.3 cm
(8)動摩擦領域のFFT解析
上記(7)で得られた動摩擦領域の張力のFFT解析を行った。フィルムが奏功し始めてから10000msから30470msまでの範囲を10msの間隔でデータを取り込み、得られた2048個のデータをFFT解析し、複素数の絶対値を振幅とする。その得られた波形の内、極端に振幅の大きくなる1〜9Hzのデータを取り除いた波形をコサインロールパスフィルター(ロールオフ係=0.5)にて振動数0.03Hz以上の波を除去する。その波形の100Hz〜600Hzの間で最大の振幅を示す周波数の値をピーク値とした。
(8) FFT analysis of the dynamic friction region The FFT analysis of the tension of the dynamic friction region obtained in (7) above was performed. Data is captured at intervals of 10 ms in the range from 10000 ms to 30470 ms after the film starts to work, and the obtained 2048 data are FFT analyzed, and the absolute value of the complex number is used as the amplitude. Of the obtained waveforms, the waveform from which the data of 1 to 9 Hz with extremely large amplitude is removed is removed by a cosine roll pass filter (roll-off section = 0.5) to remove waves having a frequency of 0.03 Hz or higher. .. The value of the frequency showing the maximum amplitude between 100 Hz and 600 Hz of the waveform was taken as the peak value.
(9)凝集突起数
フィルム表面層のポリエステルをプラズマ低温灰化処理法(例えばヤマト科学製、PR−503型)で除去し、粒子を露出させる。処理条件は、ポリエステルは灰化されるが粒子はダメージを受けない条件を選択する。これをSEM(走査型電子顕微鏡)にて1万倍程度の倍率で粒子を観察する。フィルム表面上の突起は、延伸により粒子の周辺にボイドが発生する。ボイドの中に1つの粒子がある場合は凝集ではない。ボイドの中に5つ以上の粒子がある場合に凝集による突起とし、粒子5個以上の凝集突起とする。そして、100個のボイドを確認し、それに要した測定面積から9cm2あたりに存在する粒子5個以上の凝集突起数を算出した。
(9) Number of agglomerated protrusions The polyester of the film surface layer is removed by a plasma low temperature ashing treatment method (for example, manufactured by Yamato Scientific Co., Ltd., PR-503 type) to expose the particles. Select the treatment conditions under which the polyester is incinerated but the particles are not damaged. The particles are observed with an SEM (scanning electron microscope) at a magnification of about 10,000 times. Voids are generated around the particles of the protrusions on the film surface due to stretching. If there is one particle in the void, it is not agglomerated. When there are 5 or more particles in the void, the protrusions are formed by aggregation, and the protrusions are agglomerated with 5 or more particles. Then, 100 voids were confirmed, and the number of agglutinating protrusions of 5 or more particles existing per 9 cm 2 was calculated from the measurement area required for the voids.
(10)磁気テープの作成
各実施例及び比較例で得られた幅1000mm、長さ1000mの積層ポリエステルフィルムの粗面層(A層)側表面に、下記組成のバックコート層塗料をダイコータ(加工時の張力:20MPa、温度:120℃、速度:200m/分)で、塗布し、乾燥させた後、フィルムの平坦層(B層)側表面に下記組成の非磁性塗料、磁性塗料をダイコータで同時に膜厚を変えて塗布し、磁気配向させて乾燥させる。さらに、小型テストカレンダ−装置(スチ−ルロール/ナイロンロール、5段)で、温度:70℃、線圧:200kg/cmでカレンダ−処理した後、70℃、48時間キュアリングする。上記テ−プを12.65mmにスリットし、カセットに組み込み磁気記録テープとした。なお、乾燥後のバックコート層、非磁性層および磁性層の厚みは、それぞれ0.5μm、1.2μmおよび0.1μmとなるように塗布量を調整した。
<非磁性塗料の組成>
・二酸化チタン微粒子 :100重量部
・エスレックA(積水化学製塩化ビニル/酢酸ビニル共重合体 :10重量部
・ニッポラン2304(日本ポリウレタン 製ポリウレタンエラストマ):10重量部
・コロネートL(日本ポポリウレタン製ポリイソシアネート) : 5重量部
・レシチン : 1重量部
・メチルエチルケトン :75重量部
・メチルイソブチルケトン :75重量部
・トルエン :75重量部
・カーボンブラック : 2重量部
・ラウリン酸 :1.5重量部
<磁性塗料の組成>
・鉄(長軸:0.037μm、針状比:3.5、2350エルステッド):100重量部
・エスレックA(積水化学製塩化ビニル/酢酸ビニル共重合体 :10重量部
・ニッポラン2304(日本ポリウレタン 製ポリウレタンエラストマ):10重量部
・コロネートL(日本ポリウレタン製ポリイソシアネート) : 5重量部
・レシチン : 1重量部
・メチルエチルケトン :75重量部
・メチルイソブチルケトン :75重量部
・トルエン :75重量部
・カーボンブラック : 2重量部
・ラウリン酸 :1.5重量部
<バックコート層塗料の組成:>
カーボンブラック :100重量部
熱可塑性ポリウレタン樹脂 :60重量部
イソシアネート化合物 :18重量部
(日本ポリウレタン工業社製コロネートL)
シリコーンオイル :0.5重量部
メチルエチルケトン :250重量部
トルエン :50重量部
(10) Preparation of Magnetic Tape A backcoat layer paint having the following composition is applied to the rough surface layer (A layer) side surface of the laminated polyester film having a width of 1000 mm and a length of 1000 m obtained in each Example and Comparative Example by a die coater (processing). After applying and drying at a tension of 20 MPa, a temperature of 120 ° C., and a speed of 200 m / min), a non-magnetic paint or magnetic paint having the following composition is applied to the flat layer (B layer) side surface of the film with a die coater. At the same time, the film is applied with a different film thickness, magnetically oriented, and dried. Further, a small test calendar device (steel roll / nylon roll, 5 stages) is used for calendering at a temperature of 70 ° C. and a linear pressure of 200 kg / cm, and then curing is performed at 70 ° C. for 48 hours. The tape was slit to 12.65 mm and incorporated into a cassette to form a magnetic recording tape. The coating amounts were adjusted so that the thicknesses of the backcoat layer, the non-magnetic layer, and the magnetic layer after drying were 0.5 μm, 1.2 μm, and 0.1 μm, respectively.
<Composition of non-magnetic paint>
-Titanium dioxide fine particles: 100 parts by weight-Eslek A (Sekisui Chemical's vinyl chloride / vinyl acetate copolymer: 10 parts by weight-Nipporan 2304 (Polyurethane elastoma made by Nippon Polyurethane): 10 parts by weight-Coronate L (Polyurethane made by Japan Polyurethane) Isocyanate): 5 parts by weight, lecithin: 1 part by weight, methyl ethyl ketone: 75 parts by weight, methyl isobutyl ketone: 75 parts by weight, toluene: 75 parts by weight, carbon black: 2 parts by weight, lauric acid: 1.5 parts by weight <magnetic Paint composition>
-Iron (major axis: 0.037 μm, needle-like ratio: 3.5, 2350 Elstead): 100 parts by weight-Eslek A (Sekisui Chemical's vinyl chloride / vinyl acetate copolymer: 10 parts by weight-Nipporan 2304 (Nippon Polyurethane) Polyurethane elastoma): 10 parts by weight, Coronate L (Polyisocyanate made by Nippon Polyurethane): 5 parts by weight, lecithin: 1 part by weight, methyl ethyl ketone: 75 parts by weight, methyl isobutyl ketone: 75 parts by weight, toluene: 75 parts by weight, carbon Black: 2 parts by weight, lauric acid: 1.5 parts by weight <Composition of backcoat layer paint:>
Carbon black: 100 parts by weight thermoplastic polyurethane resin: 60 parts by weight Isocyanate compound: 18 parts by weight (Coronate L manufactured by Nippon Polyurethane Industry Co., Ltd.)
Silicone oil: 0.5 parts by weight Methyl ethyl ketone: 250 parts by weight Toluene: 50 parts by weight
(11)電磁変換特性
電磁変換特性測定には、ヘッドを固定した1/2インチリニアシステムを用いた。記録は、電磁誘導型ヘッド(トラック幅25μm、ギャップ0.1μm)を用い、再生はMRヘッド(8μm)を用いた。ヘッド/テープの相対速度は10m/秒とし、記録波長0.2μmの信号を記録し、再生信号をスペクトラムアナライザーで周波数分析し、キャリア信号(波長0.2μm)の出力Cと、スペクトル全域の積分ノイズNの比をC/N比とし、上記(10)の方法で作成した比較例5を0dBとした相対値を求め、以下の基準で、評価した。
◎ : +1dB以上
○ : 0dB以上、+1dB未満
△ : −1dB以上、0dB未満
× : −1dB未満
(11) Electromagnetic conversion characteristics A 1/2 inch linear system with a fixed head was used to measure the electromagnetic conversion characteristics. An electromagnetic induction type head (track width 25 μm, gap 0.1 μm) was used for recording, and an MR head (8 μm) was used for reproduction. The relative velocity of the head / tape is 10 m / sec, a signal with a recording wavelength of 0.2 μm is recorded, the reproduced signal is frequency-analyzed with a spectrum analyzer, and the output C of the carrier signal (wavelength 0.2 μm) and the integration of the entire spectrum are integrated. The ratio of noise N was defined as the C / N ratio, and the relative value was obtained with Comparative Example 5 prepared by the method (10) above as 0 dB, and evaluated according to the following criteria.
⊚: + 1 dB or more ○: 0 dB or more and less than + 1 dB Δ: -1 dB or more and less than 0 dB ×: less than -1 dB
(12)エラーレート
上記(10)で作製したテープ原反を12.65mm(1/2インチ)幅にスリットし、それをLTO用のケースに組み込み、磁気記録テープの長さが850mのデータストレージカートリッジを作成した。このデータストレージを、IBM社製LTO5ドライブを用いて23℃50%RHの環境で記録し(記録波長0.55μm)、次に、カートリッジを50℃、80%RH環境下に7日間保存した。カートリッジを1日常温に保存した後、全長の再生を行い、再生時の信号のエラーレートを測定した。エラーレートはドライブから出力されるエラー情報(エラービット数)から次式にて算出する。次の基準でエラーレートを評価する。
エラーレート=(エラービット数)/(書き込みビット数)
◎:エラーレートが1.0×10−6未満
○:エラーレートが1.0×10−6以上、1.0×10−5未満
△:エラーレートが1.0×10−5以上、1.0×10−4未満
×:エラーレートが1.0×10−4以上
(12) Error rate The original tape produced in (10) above is slit to a width of 12.65 mm (1/2 inch), incorporated into a case for LTO, and a data storage with a magnetic recording tape length of 850 m. I made a cartridge. This data storage was recorded using an IBM LTO5 drive in an environment of 23 ° C. and 50% RH (recording wavelength 0.55 μm), and then the cartridges were stored in an environment of 50 ° C. and 80% RH for 7 days. After storing the cartridge at room temperature for one day, the full length was regenerated, and the error rate of the signal during reproduction was measured. The error rate is calculated by the following formula from the error information (number of error bits) output from the drive. Evaluate the error rate based on the following criteria.
Error rate = (number of error bits) / (number of write bits)
⊚: Error rate is less than 1.0 × 10-6 ○: Error rate is 1.0 × 10-6 or more, less than 1.0 × 10-5 Δ: Error rate is 1.0 × 10-5 or more, 1 .0 × 10 less than -4 ×: Error rate is 1.0 × 10 -4 or more
(13)ドロップアウト(DO)
上記(12)でエラーレートを測定したデータストレージカートリッジを、IBM社製LTO5ドライブに装填してデータ信号を14GB記録し、それを再生した。平均信号振幅に対して50%以下の振幅(P−P値)の信号をミッシングパルスとし、4個以上連続したミッシングパルスをドロップアウトとして検出した。なお、ドロップアウトは850m長1巻を評価し、1m当たりの個数に換算して、下記の基準で判定する。
◎:ドロップアウト 3個/m未満
○:ドロップアウト 3個/m以上、9個/m未満
×:ドロップアウト 9個/m以上
(13) Dropout (DO)
The data storage cartridge whose error rate was measured in (12) above was loaded into an IBM LTO5 drive, a data signal of 14 GB was recorded, and the data signal was reproduced. A signal having an amplitude (PP value) of 50% or less of the average signal amplitude was detected as a missing pulse, and four or more consecutive missing pulses were detected as dropouts. For the dropout, one roll having a length of 850 m is evaluated, converted into the number of pieces per 1 m, and judged according to the following criteria.
⊚: Dropout 3 pieces / m or less ○: Dropout 3 pieces / m or more, 9 pieces / m or less ×: Dropout 9 pieces / m or more
(14)フィルム巻取り性
幅300mmのフィルムを、巻き取り速度80m/minで、張力一定条件で巻き取り、長さ6,000mのロールとした。このロールを温度25℃、湿度55%の条件で72時間保管後の外観を目視により観察し、以下の基準で判断し、Cを巻き取り性不良とした。
◎:しわ、または端面ずれが全く認められない
〇:しわが2箇所以下、かつ端面ずれが全く認められない
△:しわが2箇所以下、かつ端面ずれが1mm未満のもの
×:しわが3箇所以上、または1mm以上の端面ずれが認められるもの。
(14) Film Windability A film having a width of 300 mm was wound at a winding speed of 80 m / min under constant tension conditions to obtain a roll having a length of 6,000 m. The appearance of this roll after being stored for 72 hours under the conditions of a temperature of 25 ° C. and a humidity of 55% was visually observed and judged according to the following criteria, and C was defined as poor take-up property.
⊚: No wrinkles or end face misalignment 〇: No wrinkles or less and no end face misalignment △: Wrinkles 2 or less and end face misalignment less than 1 mm ×: 3 wrinkles Those with end face deviation of 1 mm or more.
[実施例1]
平坦層側に添加する粒子として、平均粒子径0.10μmの真球状シリカ粒子(粒子A)を0.08質量%含有した固有粘度が0.62のポリエステルA層用ポリエチレン―2,6―ナフタレートペレット(ガラス転移温度:121℃、融点:265℃)と粗面層側に添加する粒子として、平均粒子径0.10μmの真球状シリカ粒子(粒子B1)を0.12質量%と平均粒子径0.30μmの真球状シリカ粒子(粒子B2)を0.08質量%含有した、固有粘度が0.62のポリエステルB層用ポリエチレン―2,6―ナフタレートペレット(ガラス転移温度:121℃、融点:265℃)を用意した。そして、それぞれペレットを170℃で6時間乾燥した後、2台の押出機ホッパーにそれぞれ供給し、溶融温度300℃で、A層:B層=40:60の厚み比率でダイから冷却ドラム上にシート状に共押出し、積層未延伸ポリエステルフィルムを得た。
[Example 1]
As the particles to be added to the flat layer side, 0.08% by mass of spherical silica particles (particles A) having an average particle diameter of 0.10 μm are contained, and the intrinsic viscosity is 0.62. As the particles to be added to the phthalate pellets (glass transition temperature: 121 ° C., melting point: 265 ° C.) and the rough surface layer side, spherical silica particles (particles B1) having an average particle diameter of 0.10 μm were added to the average particles of 0.12% by mass. Polyethylene-2,6-naphthalate pellets for polyester B layer having an intrinsic viscosity of 0.62 containing 0.08% by mass of spherical silica particles (particles B2) having a diameter of 0.30 μm (glass transition temperature: 121 ° C., Melting point: 265 ° C.) was prepared. Then, after each pellet was dried at 170 ° C. for 6 hours, it was supplied to each of the two extruder hoppers, and at a melting temperature of 300 ° C., the thickness ratio of layer A: layer B = 40:60 was placed on the cooling drum from the die. It was co-extruded into a sheet to obtain a laminated unstretched polyester film.
このようにして得られた積層未延伸ポリエステルフィルムを、120℃に予熱し、上方よりIRヒーターにてフィルム表面温度が140℃になるように加熱し、延伸倍率5.0倍で縦方向(製膜方向)の延伸を行った。続いて、155℃に加熱されたステンター内に供給し、165℃、170℃に段階的に温度を上げながら、横方向に5.3倍に延伸(第1段)後、更に180℃に加熱されたステンター内に供給して再度横方向に1.2倍に延伸した後、215℃の熱風で4秒間熱固定し、その後、190℃、弛緩率0.27%で幅方向に弛緩をして、厚み4.0μmの二軸配向積層ポリエステルフィルムを得た。
得られた二軸配向積層ポリエステルフィルムの特性を表1に示す。
The laminated unstretched polyester film thus obtained is preheated to 120 ° C., heated from above with an IR heater so that the film surface temperature becomes 140 ° C., and has a draw ratio of 5.0 times in the longitudinal direction (manufactured). Stretching in the film direction) was performed. Subsequently, the film is supplied into a stenter heated to 155 ° C., stretched 5.3 times in the lateral direction (first stage) while gradually raising the temperature to 165 ° C. and 170 ° C., and then further heated to 180 ° C. After being supplied into the provided stenter and stretched 1.2 times in the lateral direction again, it was heat-fixed with hot air at 215 ° C. for 4 seconds, and then relaxed in the width direction at 190 ° C. with a relaxation rate of 0.27%. A biaxially oriented laminated polyester film having a thickness of 4.0 μm was obtained.
Table 1 shows the characteristics of the obtained biaxially oriented laminated polyester film.
[実施例2〜11、比較例1〜6]
含有させる、粒子A、粒子B1、粒子B2、粒子B3、各層の厚みを表1に示すように変更した他は、実施例1と同様な操作を繰り返した。得られた二軸配向積層ポリエステルフィルムの特性を表1に示す。
[Examples 2 to 11, Comparative Examples 1 to 6]
The same operation as in Example 1 was repeated except that the thicknesses of the particles A, the particles B1, the particles B2, the particles B3, and the layers to be contained were changed as shown in Table 1. Table 1 shows the characteristics of the obtained biaxially oriented laminated polyester film.
[実施例12]
平坦層側に添加する粒子として、平均粒子径0.10μmの真球状シリカ粒子(粒子A)を0.08質量%含有した固有粘度が0.62のポリエステルA層用ポリエチレン―テレフタレートペレット(ガラス転移温度:76℃、融点:255℃)と粗面層側に添加する粒子として、平均粒子径0.10μmの真球状シリカ粒子(粒子B1)を0.12質量%と平均粒子径0.30μmの真球状シリカ(粒子B2)を0.08質量%含有した、固有粘度が0.62のポリエステルB層用ポリエチレン―テレフタレートペレット(ガラス転移温度:76℃、融点:255℃)を用意した。そして、それぞれペレットを170℃で3時間乾燥した後、2台の押出機ホッパーにそれぞれ供給し、溶融温度280℃で、A層:B層=40:60の厚み比率でダイから冷却ドラム上にシート状に共押出し、積層未延伸ポリエステルフィルムを得た。
[Example 12]
Polyethylene-terephthalate pellets for polyester A layer (glass transition) containing 0.08% by mass of spherical silica particles (particles A) having an average particle diameter of 0.10 μm as particles to be added to the flat layer side and having an intrinsic viscosity of 0.62. As particles to be added to the rough surface layer side at a temperature of 76 ° C. and a melting point of 255 ° C.), spherical silica particles (particle B1) having an average particle diameter of 0.10 μm are 0.12% by mass and have an average particle diameter of 0.30 μm. Polyethylene-terephthalate pellets for polyester B layer having an intrinsic viscosity of 0.62 (glass transition temperature: 76 ° C., melting point: 255 ° C.) containing 0.08% by mass of spherical silica (particles B2) were prepared. Then, after each pellet was dried at 170 ° C. for 3 hours, it was supplied to two extruder hoppers, respectively, and at a melting temperature of 280 ° C., the thickness ratio of layer A: layer B = 40:60 was placed on the cooling drum from the die. It was co-extruded into a sheet to obtain a laminated unstretched polyester film.
このようにして得られた積層未延伸ポリエステルフィルムを、75℃に予熱し、上方よりIRヒーターにてフィルム表面温度が90℃になるように加熱し、延伸倍率4.8倍で縦方向(製膜方向)の延伸を行った。続いて、90℃に加熱されたステンター内に供給し、125℃、130℃に段階的に温度を上げながら、横方向に5倍に延伸(第1段)後、更に180℃に加熱されたステンター内に供給して再度横方向に1.2倍に延伸した後、230℃の熱風で4秒間熱固定し、その後、210℃、弛緩率1%で弛緩した後、厚み4.0μmの積層二軸配向ポリエステルフィルムを得た。
得られた二軸配向積層ポリエステルフィルムの特性を表2に示す。
The laminated unstretched polyester film thus obtained is preheated to 75 ° C., heated from above with an IR heater so that the film surface temperature becomes 90 ° C., and has a draw ratio of 4.8 times in the longitudinal direction. Stretching in the film direction) was performed. Subsequently, the film was supplied into a stenter heated to 90 ° C., stretched 5 times in the lateral direction (first stage) while gradually raising the temperature to 125 ° C. and 130 ° C., and then further heated to 180 ° C. After being supplied into a stenter and stretched 1.2 times in the lateral direction again, it was heat-fixed with hot air at 230 ° C. for 4 seconds, then relaxed at 210 ° C. and a relaxation rate of 1%, and then laminated with a thickness of 4.0 μm. A biaxially oriented polyester film was obtained.
Table 2 shows the characteristics of the obtained biaxially oriented laminated polyester film.
[実施例13〜15]
含有させる、粒子A、粒子B1、粒子B2、粒子B3、各層の厚みを表2に示すように変更した他は、実施例12と同様な操作を繰り返した。得られた二軸配向積層ポリエステルフィルムの特性を表2に示す。
[Examples 13 to 15]
The same operation as in Example 12 was repeated except that the thicknesses of the particles A, the particles B1, the particles B2, the particles B3, and the layers to be contained were changed as shown in Table 2. Table 2 shows the characteristics of the obtained biaxially oriented laminated polyester film.
[実施例16]
平坦層側に添加する粒子として、平均粒子径0.10μmの真球状シリカ粒子(粒子A)を0.08質量%含有した、固有粘度が0.62のポリエステルA層用ポリエチレン―テレフタレートペレット(ガラス転移温度:76℃、融点:255℃)とポリエーテルイミドペレット(商標名:ULTEM1010)とを質量比97:3でブレンドした樹脂組成物、粗面層側に添加する粒子として、平均粒子径0.10μmの真球状シリカ粒子(粒子B1)を0.12質量%と平均粒子径0.30μmの真球状シリカ粒子(粒子B2)を0.08質量%含有した、固有粘度が0.62のポリエステルB層用ポリエチレン―テレフタレートペレット(ガラス転移温度:76℃、融点:255℃)とポリエーテルイミドペレット(商標名:ULTEM1010)とを重量比97:3でブレンドした樹脂組成物を、それぞれペレットの状態で170℃で3時間乾燥した後、2台の押出機ホッパーにそれぞれ供給し、溶融温度280℃で、A層:B層=40:60の厚み比率でダイから冷却ドラム上にシート状に共押出し、積層未延伸ポリエステルフィルムを得た。
[Example 16]
Polyethylene-terephthalate pellets (glass) for polyester A layer having an intrinsic viscosity of 0.62, containing 0.08% by mass of spherical silica particles (particle A) having an average particle diameter of 0.10 μm as particles to be added to the flat layer side. A resin composition in which a transition temperature: 76 ° C., a melting point: 255 ° C.) and a polyetherimide pellet (trade name: ULTEM1010) are blended at a mass ratio of 97: 3, and particles to be added to the rough surface layer side have an average particle diameter of 0. A polyester having an intrinsic viscosity of 0.62 containing 0.12% by mass of spherical silica particles (particles B1) having an average particle size of 10.2% by mass and 0.08% by mass of spherical silica particles (particles B2) having an average particle diameter of 0.30 μm. A resin composition obtained by blending polyethylene-terephthalate pellets for layer B (glass transition temperature: 76 ° C., melting point: 255 ° C.) and polyetherimide pellets (trade name: ULTEM1010) at a weight ratio of 97: 3, respectively, in the state of pellets. After drying at 170 ° C. for 3 hours, the particles were supplied to each of the two extruder hoppers, and at a melting temperature of 280 ° C. Extruded to obtain a laminated unstretched polyester film.
このようにして得られた積層未延伸ポリエステルフィルムを、75℃に予熱し、上方よりIRヒーターにてフィルム表面温度が90℃になるように加熱し、延伸倍率4.8倍で縦方向(製膜方向)の延伸を行った。続いて、90℃に加熱されたステンター内に供給し、125℃、130℃に段階的に温度を上げながら、横方向に5倍に延伸(第1段)後、更に180℃に加熱されたステンター内に供給して再度横方向に1.2倍に延伸した後、230℃の熱風で4秒間熱固定し、その後、210℃、弛緩率1%で弛緩した後、厚み4.0μmの積層二軸配向ポリエステルフィルムを得た。得られた二軸配向積層ポリエステルフィルムのヤング率は縦方向4.9GPa、横方向7.6GPaであった。
得られた二軸配向積層ポリエステルフィルムの特性を表2に示す。
The laminated unstretched polyester film thus obtained is preheated to 75 ° C., heated from above with an IR heater so that the film surface temperature becomes 90 ° C., and has a draw ratio of 4.8 times in the longitudinal direction. Stretching in the film direction) was performed. Subsequently, the film was supplied into a stenter heated to 90 ° C., stretched 5 times in the lateral direction (first stage) while gradually raising the temperature to 125 ° C. and 130 ° C., and then further heated to 180 ° C. After being supplied into a stenter and stretched 1.2 times in the lateral direction again, it was heat-fixed with hot air at 230 ° C. for 4 seconds, then relaxed at 210 ° C. and a relaxation rate of 1%, and then laminated with a thickness of 4.0 μm. A biaxially oriented polyester film was obtained. The Young's modulus of the obtained biaxially oriented laminated polyester film was 4.9 GPa in the vertical direction and 7.6 GPa in the horizontal direction.
Table 2 shows the characteristics of the obtained biaxially oriented laminated polyester film.
[実施例17]
含有させる、粒子A、粒子B1、粒子B2、粒子B3、各層の厚み、ポリエーテルイミドの量を表2に示すように変更した他は、実施例16と同様な操作を繰り返した。得られた二軸配向積層ポリエステルフィルムの特性を表2に示す。
[Example 17]
The same operation as in Example 16 was repeated except that the particles A, the particles B1, the particles B2, the particles B3, the thickness of each layer, and the amount of polyetherimide to be contained were changed as shown in Table 2. Table 2 shows the characteristics of the obtained biaxially oriented laminated polyester film.
表1および表2中のPETはポリエチレンテレフタレート、PENはポリエチレン−2,6−ナフタレンジカルボキシレート、PEIはポリエーテルイミド(SABICイノベーティブプラスチック社製のPEI“Ultem(登録商標)”1010)を意味する。 In Tables 1 and 2, PET means polyethylene terephthalate, PEN means polyethylene-2,6-naphthalenedicarboxylate, and PEI means polyetherimide (PEI "Ultem (registered trademark)" 1010 manufactured by SABIC Innovative Plastics Co., Ltd.). ..
本発明の積層ポリエステルフィルムは、塗布型磁気記録テープ、特にデータストレージのベースフィルムに好適に用いることができる。 The laminated polyester film of the present invention can be suitably used for a coating type magnetic recording tape, particularly a base film for data storage.
Claims (8)
フィルムの全層厚みt(μm)に対するA層の厚みtA(μm)の比(tA/t)が0.38以上0.50以下であり、
非接触式三次元表面粗さ計を用いて測定倍率25倍で測定したときの表面粗さ(Ra)が、A層は5nm未満であり、B層は5〜10nmの範囲にあり、
A層とA層、B層とB層およびA層とB層をそれぞれ接触させてシャトルテスターで走行したときのフィルムが動き出してから10000msから30470msの範囲のスペクトルの高速フーリエ変換によって得られるピーク値を、それぞれPAA、PBBおよびPABとしたとき、PBB−PAAが30Hz以上で、かつPABが200Hz以上であることを特徴とする積層ポリエステルフィルム。 A base film used for a coating type magnetic recording tape, which is a laminated polyester film consisting of at least two layers, an A layer forming a surface on the side where a magnetic layer is formed and a B layer forming a surface on a side not forming a magnetic layer. There,
The ratio (tA / t) of the thickness tA (μm) of the A layer to the total thickness t (μm) of the film is 0.38 or more and 0.50 or less.
The surface roughness (Ra) when measured at a measurement magnification of 25 times using a non-contact three-dimensional surface roughness meter is less than 5 nm for the A layer and 5 to 10 nm for the B layer.
The peak value obtained by the fast Fourier transform of the spectrum in the range of 10000 ms to 30470 ms after the film starts to move when the film is run on the shuttle tester by contacting the A layer and the A layer, the B layer and the B layer, and the A layer and the B layer, respectively. A laminated polyester film having a PBB-PAA of 30 Hz or higher and a PAB of 200 Hz or higher, respectively, when PAA, PBB and PAB are used.
集突起が10個/9cm2以下である積層ポリエステルフィルム。 Particles 5 or more agglomeration protrusions of the layer A is 3 / 9cm 2 or less, the laminated polyester film particles 5 or more agglomeration protrusions of the layer B is 10 pieces / 9cm 2 or less.
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CN113210874A (en) * | 2021-03-31 | 2021-08-06 | 北京理工大学 | Method for reconstructing machined surface texture through laser shock peening path |
WO2023157632A1 (en) * | 2022-02-17 | 2023-08-24 | 東レ株式会社 | Laminated film |
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JP2001226502A (en) * | 1999-12-09 | 2001-08-21 | Toray Ind Inc | Biaxially oriented film and magnetic recording medium |
JP2010250910A (en) * | 2009-04-17 | 2010-11-04 | Teijin Dupont Films Japan Ltd | Support for magnetic recording medium and data storage using the same |
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JP2001226502A (en) * | 1999-12-09 | 2001-08-21 | Toray Ind Inc | Biaxially oriented film and magnetic recording medium |
JP2010250910A (en) * | 2009-04-17 | 2010-11-04 | Teijin Dupont Films Japan Ltd | Support for magnetic recording medium and data storage using the same |
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CN113210874A (en) * | 2021-03-31 | 2021-08-06 | 北京理工大学 | Method for reconstructing machined surface texture through laser shock peening path |
WO2023157632A1 (en) * | 2022-02-17 | 2023-08-24 | 東レ株式会社 | Laminated film |
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