JP2020133030A - Dry-wet spinning device - Google Patents
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- JP2020133030A JP2020133030A JP2019026354A JP2019026354A JP2020133030A JP 2020133030 A JP2020133030 A JP 2020133030A JP 2019026354 A JP2019026354 A JP 2019026354A JP 2019026354 A JP2019026354 A JP 2019026354A JP 2020133030 A JP2020133030 A JP 2020133030A
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- 238000001891 gel spinning Methods 0.000 title claims abstract description 17
- 230000015271 coagulation Effects 0.000 claims abstract description 217
- 238000005345 coagulation Methods 0.000 claims abstract description 217
- 239000007788 liquid Substances 0.000 claims abstract description 160
- 238000009987 spinning Methods 0.000 claims abstract description 73
- 230000001112 coagulating effect Effects 0.000 claims abstract description 22
- 239000002904 solvent Substances 0.000 claims description 11
- 229920000642 polymer Polymers 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 2
- 230000000704 physical effect Effects 0.000 abstract description 15
- 238000001125 extrusion Methods 0.000 abstract 3
- 239000000243 solution Substances 0.000 description 47
- 238000000034 method Methods 0.000 description 18
- 238000007711 solidification Methods 0.000 description 17
- 230000008023 solidification Effects 0.000 description 17
- 239000004760 aramid Substances 0.000 description 11
- 229920003235 aromatic polyamide Polymers 0.000 description 11
- 239000007864 aqueous solution Substances 0.000 description 10
- 238000007334 copolymerization reaction Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 125000003118 aryl group Chemical group 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 239000000701 coagulant Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000007423 decrease Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- 150000004984 aromatic diamines Chemical class 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 1
- FJVIHKKXPLPDSV-UHFFFAOYSA-N 4-phenoxybenzene-1,2-diamine Chemical compound C1=C(N)C(N)=CC=C1OC1=CC=CC=C1 FJVIHKKXPLPDSV-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 235000012489 doughnuts Nutrition 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 125000004434 sulfur atom Chemical group 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
Description
本発明は、全芳香族ポリアミド繊維の製造に好適な乾湿式紡糸装置に関するものであり、さらに詳しくは、吐出孔からエアギャップを介して凝固液中に吐出、凝固された糸条に、凝固補助液を噴出させる乾湿式紡糸装置に関するものである。 The present invention relates to a dry-wet spinning apparatus suitable for producing all-aromatic polyamide fibers, and more specifically, to assist coagulation of yarns discharged and coagulated into a coagulating liquid from a discharge hole through an air gap. It relates to a dry-wet spinning apparatus that ejects a liquid.
乾湿式紡糸方法は、紡糸口金と凝固浴との間に空気層を介した紡糸方法であり、紡糸口金と凝固浴との温度差が大きい場合、例えばパラ型全芳香族ポリアミド繊維の紡糸に用いられることが知られている。 The dry-wet spinning method is a spinning method in which an air layer is interposed between the spinneret and the coagulation bath, and is used when the temperature difference between the spinneret and the coagulation bath is large, for example, for spinning para-type total aromatic polyamide fibers. It is known to be.
パラ型全芳香族ポリアミド繊維は、高強度、高弾性率、高い寸法安定性および高い耐薬品性などの特徴から、近年需要が増加しており、その需要をまかなうために製造現場においては生産性向上のための検討が盛んに行われている。生産性を向上させるための手段の一例として、紡糸速度の高速化が挙げられる。つまり、単位時間あたりに紡糸する糸の量を増加することで、単位時間あたりの糸の生産量を増加することができる。 Para-type total aromatic polyamide fibers have been in increasing demand in recent years due to their characteristics such as high strength, high elastic modulus, high dimensional stability and high chemical resistance, and in order to meet the demand, productivity is achieved at the manufacturing site. Studies for improvement are being actively conducted. One example of a means for improving productivity is to increase the spinning speed. That is, by increasing the amount of yarn to be spun per unit time, the amount of yarn produced per unit time can be increased.
乾湿式紡糸における凝固工程の例は特開昭56−128312号公報に示されている。該公報においては、紡糸口金から空気中へ吐出した紡糸ドープが紡糸筒内へ導かれており、その紡糸筒に設置された複数の小径ノズルあるいはスリットから噴出された凝固液がドープを凝固させると同時に、凝固液が糸条の引き取り方向に流れることを利用して糸条を加速させる方法を採用している。しかしながら、この方法では、紡糸速度が高速化すると糸条と凝固液との界面における摩擦抵抗が増大するため、紡糸張力が増大してしまうという問題がある。 An example of the solidification step in dry-wet spinning is shown in Japanese Patent Application Laid-Open No. 56-128312. In the publication, when the spinning dope discharged into the air from the spinneret is guided into the spinning cylinder, and the coagulating liquid ejected from a plurality of small diameter nozzles or slits installed in the spinning cylinder coagulates the dope. At the same time, a method of accelerating the yarn by utilizing the flow of the coagulating liquid in the direction of taking over the yarn is adopted. However, this method has a problem that when the spinning speed is increased, the frictional resistance at the interface between the yarn and the coagulating liquid increases, so that the spinning tension increases.
紡糸張力が増大すると、凝固工程で断糸しやすくなるだけでなく、張力の印加によって凝固工程で高分子鎖の配向が進んでしまい未延伸糸の伸度が低下する。未延伸糸の伸度低下は、後の延伸工程における単糸切れや断糸発生の要因となってしまう。 When the spinning tension increases, not only the yarn breaks easily in the solidification step, but also the orientation of the polymer chains advances in the solidification step due to the application of the tension, and the elongation of the undrawn yarn decreases. The decrease in the elongation of the undrawn yarn becomes a factor of single yarn breakage and yarn breakage in the subsequent drawing step.
紡糸速度を高速化した場合のもう一つの問題点が、単糸物性のばらつきの増大である。紡糸速度を高速化すると、凝固液の流れに乱れが生じ、単糸間での張力変動が大きくなってしまう。これによって、未延伸糸の段階で単糸物性にばらつきが生じてしまい、延伸工程における単糸毛羽や断糸の発生へとつながってしまう。特開昭56−128312号公報では糸条と凝固液との界面における摩擦抵抗が低減し、凝固過程においてトウにかかる張力が低減できるという利点が示されている。 Another problem when the spinning speed is increased is an increase in variation in the physical properties of the single yarn. When the spinning speed is increased, the flow of the coagulating liquid is disturbed, and the tension fluctuation between the single yarns becomes large. As a result, the physical properties of the single yarn vary at the stage of the undrawn yarn, which leads to the occurrence of single yarn fluff and breakage in the drawing step. Japanese Patent Application Laid-Open No. 56-128312 shows an advantage that the frictional resistance at the interface between the thread and the coagulating liquid can be reduced, and the tension applied to the tow during the coagulation process can be reduced.
一方で、流れる凝固液の流れの向きを糸条の引き取り方向の一方だけに制御することは現実的には不可能であり、実際には糸条の引き取り方向に対して直交する流れも存在する。糸条の引き取り方向に対して直交する流れは、トウを構成する単糸一本一本にする張力の変動を生じさせ、その結果として未延伸糸の単糸物性のばらつき、ひいては延伸工程における単糸切れの発生の要因となってしまう。つまり、この紡糸方法は糸条に付加される張力を低減するには効果的であるが、凝固速度を高速化した場合の糸物性のばらつきについては十分に低減できておらず、紡糸速度を高速化するための凝固装置としては改善の余地がある。 On the other hand, it is practically impossible to control the direction of the flow of the coagulating liquid flowing in only one of the directions of taking up the threads, and in reality, there is a flow orthogonal to the direction of taking over the threads. .. The flow orthogonal to the take-up direction of the threads causes fluctuations in the tension of each single thread constituting the toe, resulting in variations in the physical properties of the single threads of the undrawn yarn, and thus in the drawing process. It causes thread breakage. That is, although this spinning method is effective in reducing the tension applied to the yarn, the variation in the physical properties of the yarn when the solidification rate is increased cannot be sufficiently reduced, and the spinning speed is increased. There is room for improvement as a coagulation device for conversion.
本発明の課題は、かかる従来技術における問題点を解消し、紡糸速度を高速化した凝固工程における糸条の張力低減と、単糸物性のばらつき低減を同時に達成する乾湿式紡糸装置を提供することにある。 An object of the present invention is to provide a dry-wet spinning apparatus that solves the problems in the prior art and simultaneously achieves reduction of yarn tension in a solidification process in which the spinning speed is increased and reduction of variation in single yarn physical properties. It is in.
本発明者は、上記の課題を解決するために鋭意検討をおこなった結果、吐出孔から吐出、次いで凝固された糸条に対し、凝固補助液噴出装置に設けられた該開孔部から凝固補助液を噴出させるとき、上記課題を解決できることを見出し、本発明を完成するに至った。 As a result of diligent studies to solve the above problems, the present inventor assists coagulation of the threads discharged from the discharge holes and then coagulated through the openings provided in the coagulation auxiliary liquid ejection device. We have found that the above problems can be solved when the liquid is ejected, and have completed the present invention.
即ち、本発明によれば、紡糸溶液を吐出するための吐出孔が備えられた紡糸口金と、該紡糸口金の紡糸溶液吐出側に隣接し、該紡糸溶液を凝固させるための凝固液中に設置される凝固補助液噴出装置とから構成される乾湿式紡糸装置であって、該凝固補助液噴出装置には凝固補助液噴出用の孔が開孔しており、該吐出孔から吐出、次いで凝固された走行糸条に対し、凝固補助液が下記(a)〜(d)の条件を同時に満足しつつ該開孔部から噴出されることを特徴とする乾湿式紡糸装置、
(a)凝固補助液の流速を、凝固液面で糸条に向かう凝固液の流速で除した流速比の値が0.8〜1.2である。
(b)凝固補助液中の、紡糸溶液を構成する高分子に対する良溶媒の濃度が、凝固液中の、紡糸溶液を構成する高分子に対する良溶媒の濃度よりも小さい。
(c)凝固補助液が、糸条の走行方向に対して0°から90°の範囲で噴出される。
(d)凝固補助液噴出用の孔が、凝固液の液面から糸条走行方向に沿って5mm〜800mmの範囲に開孔している。
が提供される。
That is, according to the present invention, it is installed in a spinneret provided with a discharge hole for discharging the spinning solution and in a coagulating liquid adjacent to the spinning solution discharge side of the spinneret and for coagulating the spinning solution. It is a dry-wet spinning apparatus composed of a coagulation auxiliary liquid ejection device, and the coagulation auxiliary liquid ejection device has a hole for ejecting the coagulation auxiliary liquid, and is discharged from the discharge hole and then coagulated. A dry-wet spinning apparatus, characterized in that a coagulation auxiliary liquid is ejected from the perforated portion of the running yarn while simultaneously satisfying the following conditions (a) to (d).
(A) The value of the flow velocity ratio obtained by dividing the flow velocity of the coagulation auxiliary liquid by the flow velocity of the coagulation liquid toward the threads on the coagulation liquid surface is 0.8 to 1.2.
(B) The concentration of the good solvent for the polymer constituting the spinning solution in the coagulation auxiliary solution is smaller than the concentration of the good solvent for the polymer constituting the spinning solution in the coagulation solution.
(C) The coagulation auxiliary liquid is ejected in the range of 0 ° to 90 ° with respect to the traveling direction of the thread.
(D) A hole for ejecting the coagulation auxiliary liquid is opened in a range of 5 mm to 800 mm from the liquid surface of the coagulation liquid along the thread traveling direction.
Is provided.
本発明の乾湿式紡糸装置を使用すれば、紡糸速度を高速化した凝固工程における糸条の張力低減と、単糸物性のばらつき低減を同時に達成することが可能となる。 By using the dry-wet spinning apparatus of the present invention, it is possible to simultaneously reduce the tension of the yarn in the solidification process in which the spinning speed is increased and the variation in the physical properties of the single yarn.
以下に、本発明の実施の形態について詳細に説明する。
〈紡糸溶液〉
本発明で用いる紡糸溶液中の高分子は、1種類または2種類以上の2価の芳香族基がアミド結合により連結されている高分子である。芳香族基には、2個以上の芳香環が存在してもよく、その芳香環は直接結合していても、酸素や硫黄原子を介して結合していてもよい。2価の芳香族基の水素原子は、ハロゲン原子、アルキル基、またはフェニル基で置換されていてもよい。
Hereinafter, embodiments of the present invention will be described in detail.
<Spinning solution>
The polymer in the spinning solution used in the present invention is a polymer in which one kind or two or more kinds of divalent aromatic groups are linked by an amide bond. Two or more aromatic rings may be present in the aromatic group, and the aromatic rings may be directly bonded or may be bonded via an oxygen or sulfur atom. The hydrogen atom of the divalent aromatic group may be substituted with a halogen atom, an alkyl group, or a phenyl group.
本発明で用いる紡糸溶液中の高分子は、アミド系極性溶媒中で、芳香族ジカルボン酸ジクロライドと芳香族ジアミンを反応させて得ることができる。使用される芳香族ジカルボン酸クロライドとしては、一般に公知なものを用いることができる。使用される芳香族ジアミン成分としては、一般に公知なものを用いることができる。本発明の効果である、凝固工程における凝固糸伸度の向上と、凝固糸の単糸物性ばらつきの低減効果がより顕著に発現するため、p−フェニレンジアミンと3,4−ジアミノジフェニルエーテルとを組み合わせて用いることが好ましい。 The polymer in the spinning solution used in the present invention can be obtained by reacting an aromatic dicarboxylic acid dichloride with an aromatic diamine in an amide-based polar solvent. As the aromatic dicarboxylic acid chloride used, generally known ones can be used. As the aromatic diamine component used, generally known ones can be used. In order to improve the elongation of the coagulated yarn in the coagulation step and reduce the variation in the physical properties of the coagulated yarn more remarkably, which is the effect of the present invention, p-phenylenediamine and 3,4-diaminodiphenyl ether are combined. It is preferable to use it.
〈紡糸口金〉
本発明で用いる紡糸口金は、図1に例示するような、円形の口金の吐出面に対して、円の中心部を除く同心円状に吐出孔が配列した口金を用いることが好ましい。紡糸速度を高速化すると、口金から吐出される紡糸ドープの吐出量が増加するが、この際、円の中心部を除く同心円状に配列した(いわゆるドーナツ状に)吐出孔から吐出された紡糸ドープには、円周の内側と外側の両側から凝固液が接触できるため、円の中心部を含めた口金面の全面に吐出孔を配列した口金を用いるよりも紡糸ドープの凝固が促進できる。同心円状に配列された吐出孔は、吐出孔群の間に複数のスリットを設けて配置されていてもよい。
<Spinning cap>
As the spinning base used in the present invention, it is preferable to use a base in which the discharge holes are arranged concentrically with respect to the discharge surface of the circular base excluding the central portion of the circle, as illustrated in FIG. When the spinning speed is increased, the amount of the spinning dope discharged from the mouthpiece increases. At this time, the spinning dope discharged from the discharge holes arranged concentrically (so-called donut shape) excluding the center of the circle. Since the coagulating liquid can come into contact with both the inside and the outside of the circumference, the solidification of the spinning dope can be promoted as compared with the case of using the mouthpiece in which the discharge holes are arranged on the entire surface of the mouthpiece including the center of the circle. The discharge holes arranged concentrically may be arranged with a plurality of slits provided between the discharge hole groups.
〈凝固補助液噴出装置〉
凝固補助液噴出装置の概要の一例を図1に示す。紡糸口金から放出された紡糸ドープは、凝固液で満たされた凝固浴へと着液する。本例では、この凝固浴には、同心円状の吐出孔の最内周よりも口金の中心部に近い位置に円筒状の凝固補助液噴出装置が設置されている。円筒の長さは、凝固浴の深さにもよるが、凝固浴中で円筒と走行糸条とが接触してしまうと、凝固糸の単糸物性のばらつきが生じるため、円筒の長さは300mmから1000mmが好ましい。
<Coagulation auxiliary liquid ejection device>
An example of the outline of the coagulation auxiliary liquid ejection device is shown in FIG. The spin dope released from the spinneret deposits into a coagulation bath filled with a coagulation liquid. In this example, in this coagulation bath, a cylindrical coagulation auxiliary liquid ejection device is installed at a position closer to the center of the mouthpiece than the innermost circumference of the concentric discharge holes. The length of the cylinder depends on the depth of the coagulation bath, but if the cylinder and the running thread come into contact with each other in the coagulation bath, the physical properties of the single yarn of the coagulated yarn vary. It is preferably 300 mm to 1000 mm.
上記円筒の側面には、凝固補助液を噴出させる開孔が設けられており、円筒内に供給された凝固補助液をこの孔から噴出し、糸条の凝固を促進する。凝固補助液の噴出孔は、凝固液面から5mmから800mmの位置に開孔していることが必要である。凝固液面直下、即ち凝固液面から5mm未満の位置で凝固補助液を噴出すると、十分に糸条が形成されていないまま凝固補助液を当ててしまうことになるため、糸がダメージを受け、単糸物性のばらつきが増大してしまう。 An opening for ejecting the coagulation auxiliary liquid is provided on the side surface of the cylinder, and the coagulation auxiliary liquid supplied into the cylinder is ejected from this hole to promote the solidification of the threads. The coagulation auxiliary liquid ejection hole needs to be opened at a position 5 mm to 800 mm from the coagulation liquid surface. If the coagulation auxiliary liquid is ejected just below the coagulation liquid surface, that is, at a position less than 5 mm from the coagulation liquid surface, the coagulation auxiliary liquid will be applied without sufficiently forming the threads, so that the threads will be damaged. The variation in the physical properties of the single yarn increases.
一方、凝固液面から800mmより下流側で凝固液を噴出しても、糸条の凝固が進行し、糸条がほぼ形成されているため、本装置の効果が糸条の物性として発現しにくくなる。凝固補助液の噴出孔のさらに好ましい開孔位置は、凝固液面から5mmから400mmの位置である。 On the other hand, even if the coagulation liquid is ejected on the downstream side of 800 mm from the coagulation liquid surface, the coagulation of the threads progresses and the threads are almost formed, so that the effect of this device is difficult to be expressed as the physical properties of the threads. Become. A more preferable opening position of the coagulation auxiliary liquid ejection hole is a position 5 mm to 400 mm from the coagulation liquid surface.
吐出糸条が凝固液へと着液し、下方へ進行することで、凝固液には吐出糸条と同じ下方への流れが生じるが、凝固液面では下方に進行して足りなくなった凝固液を補おうとして、口金の周方向から吐出糸条群に向かって凝固液が集まってくる。この凝固液面に対して平行な流れが、着液した糸条の揺れを引き起こし、凝固糸の単糸物性ばらつきを増大させてしまう。この凝固液面に対して平行な流れを、円筒状の凝固補助液噴出装置から凝固補助液を噴出することで相殺し、糸揺れを抑えることができ、結果として凝固糸の単糸物性ばらつきが低減できる。流速は、凝固補助液噴出孔の直径および凝固液の供給量を調節して最適化する。 When the discharged threads land on the coagulating liquid and proceed downward, the coagulating liquid has the same downward flow as the discharged threads, but on the coagulating liquid surface, the coagulating liquid progresses downward and becomes insufficient. The coagulant collects from the circumferential direction of the base toward the discharge thread group in an attempt to supplement the above. The flow parallel to the surface of the coagulating liquid causes the threads that have landed on the liquid to sway, and increases the variation in the physical properties of the coagulated yarn. The flow parallel to the coagulation liquid surface can be offset by ejecting the coagulation auxiliary liquid from the cylindrical coagulation auxiliary liquid ejection device, and the yarn sway can be suppressed. As a result, the single yarn physical properties of the solidified yarn vary. Can be reduced. The flow velocity is optimized by adjusting the diameter of the coagulation auxiliary liquid ejection hole and the supply amount of the coagulation liquid.
〈凝固浸漬長〉
凝固工程におけるトウ張力低減のため、凝固浸漬長は短い方が好ましい。前述した円筒状の凝固補助液噴出装置から凝固補助液を噴出すると、紡糸ドープの凝固が促進されるため、凝固液中で吐出糸条が着液した後の糸条張力の立ち上がりが早くなる。凝固が促進された分、凝固浸漬長を短縮することで、吐出糸条の張力を低減し、凝固工程における凝固糸の伸度低下を低減することができる。
<Coagulation immersion length>
In order to reduce the toe tension in the solidification step, it is preferable that the solidification immersion length is short. When the coagulation auxiliary liquid is ejected from the cylindrical coagulation auxiliary liquid ejection device described above, the coagulation of the spinning dope is promoted, so that the rise of the yarn tension after the discharged yarn has landed in the coagulation liquid is accelerated. By shortening the solidification immersion length by the amount that solidification is promoted, the tension of the discharged threads can be reduced, and the decrease in elongation of the solidified yarn in the solidification step can be reduced.
〈凝固補助液の噴出角度〉
凝固液中を走行する糸条に、どのような角度で凝固補助液を接触させるかは非常に重要である。凝固補助液の噴出角度については、糸条が走行する方向を0°、糸条が走行する方向に対して直行し、かつ糸条から離れていく方向を90°、糸条が走行する方向と真逆の方向を180°とすると、凝固補助液の噴出角度は0°から90°の範囲であることが必要である。凝固補助液の噴出角度が90°より大きく180°以下の範囲では、糸条に凝固補助液が接触した場合に、糸条が走行する方向に対して逆行する流れが生じ、糸条にかかる張力が増大してしまう。張力が増大すると、凝固糸の伸度が大きく低下してしまい、凝固工程後の延伸工程で断糸しやすくなるため好ましくない。
<Spout angle of coagulation aid>
It is very important at what angle the coagulation auxiliary liquid is brought into contact with the threads running in the coagulation liquid. Regarding the ejection angle of the coagulation auxiliary liquid, the direction in which the thread travels is 0 °, the direction perpendicular to the direction in which the thread travels, and the direction away from the thread is 90 °, and the direction in which the thread travels. Assuming that the opposite direction is 180 °, the ejection angle of the coagulation auxiliary liquid needs to be in the range of 0 ° to 90 °. In the range where the ejection angle of the coagulation auxiliary liquid is larger than 90 ° and 180 ° or less, when the coagulation auxiliary liquid comes into contact with the thread, a flow reverse to the direction in which the thread travels occurs, and the tension applied to the thread. Will increase. When the tension increases, the elongation of the coagulated yarn is greatly reduced, and the yarn is easily broken in the drawing step after the coagulation step, which is not preferable.
〈凝固補助液の噴出速度〉
糸条に接触させる凝固補助液の噴出速度は、凝固糸の単糸物性ばらつきに影響するため重要である。前述した通り、吐出した糸条が凝固液へと着液し、下方へと進行することで、凝固液には吐出糸条が走行する方向と同じ下方へと流れが生じるが、凝固液面の付近では下方に進行して足りなくなった凝固液を補おうとして、口金の周方向から、糸条に向かって凝固液が集まってくる。
<Spouting speed of coagulation aid>
The ejection speed of the coagulation auxiliary liquid that comes into contact with the threads is important because it affects the variation in the physical properties of the solidified yarn. As described above, when the discharged threads land on the coagulating liquid and proceed downward, the coagulating liquid flows downward in the same direction as the discharged threads travel, but on the coagulating liquid surface. In the vicinity, the coagulant collects from the circumferential direction of the mouthpiece toward the thread in an attempt to make up for the coagulant that has progressed downward and is insufficient.
この凝固液面に対して平行の流れが、糸条の揺れを引き起こし、凝固糸の単糸物性ばらつきを増大させてしまう。凝固液面に対して平行の流れを相殺するためには、凝固液面に対して平行の流れの流速と、凝固補助液の流れのうち、凝固液面に対して平行の流れに逆行する流速が等しいことが理想的である。実用上、効果があるのは、噴出された凝固補助液の流速を、糸条に向かう凝固液の流速で除した値を流速比と定義した場合、該流速比が0.8以上1.2以下である。 The flow parallel to the surface of the coagulating liquid causes the threads to sway, and increases the variation in the physical properties of the coagulated yarn. In order to cancel the flow parallel to the coagulation liquid surface, the flow velocity of the flow parallel to the coagulation liquid surface and the flow velocity of the coagulation auxiliary liquid flow that is opposite to the flow parallel to the coagulation liquid surface. Ideally they are equal. Practically, it is effective when the flow velocity ratio is defined as the value obtained by dividing the flow velocity of the ejected coagulation auxiliary liquid by the flow velocity of the coagulation liquid toward the threads, and the flow velocity ratio is 0.8 or more and 1.2. It is as follows.
〈凝固補助液の濃度〉
凝固補助液の役割として、凝固工程における紡糸溶液の凝固を促進し、凝固長を短縮することが挙げられる。紡糸溶液の凝固をより促進するには、凝固補助液を構成する液は、紡糸溶液を構成する高分子の貧溶媒の比率が高い方が好ましい。凝固液には、高分子の良溶媒と貧溶媒との混合溶液が用いられるが、凝固液中の良溶媒の濃度よりも、凝固補助液中の良溶媒の濃度を低くすることで、紡糸溶液の凝固を促進できる。一方、凝固液中の良溶媒の濃度よりも、凝固補助液中の良溶媒の濃度が高いと、紡糸溶液の凝固が促進されない。
<Concentration of coagulation aid>
The role of the coagulation auxiliary liquid is to promote the coagulation of the spinning solution in the coagulation step and shorten the coagulation length. In order to further promote the coagulation of the spinning solution, it is preferable that the liquid constituting the coagulation auxiliary liquid has a high ratio of the poor solvent of the polymer constituting the spinning solution. A mixed solution of a good polymer solvent and a poor solvent is used as the coagulation solution. By lowering the concentration of the good solvent in the coagulation auxiliary solution than the concentration of the good solvent in the coagulation solution, the spinning solution is used. Can promote coagulation. On the other hand, if the concentration of the good solvent in the coagulation auxiliary solution is higher than the concentration of the good solvent in the coagulation solution, the coagulation of the spinning solution is not promoted.
以下に、実施例および比較例により本発明をさらに具体的に説明するが、本発明はこれらの記載によって何ら制限されるものではない。
実施例および比較例における各特性値は、以下の方法で測定した。
Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited by these descriptions.
Each characteristic value in Examples and Comparative Examples was measured by the following method.
(1)凝固糸伸度
凝固後に得られた凝固糸を採取し、引張試験機(INTESCO社製、商品名:INTESCO、型式:201X型)により、糸試験用チャックを用いて、以下の条件で凝固糸の単糸強伸度を測定した。測定は6回行い、得られた伸度の平均値をその凝固糸の単糸伸度とした。
(2)凝固糸伸度のばらつき
(1)と同様の手法で凝固糸の単糸強伸度を実施した。測定は30本の単糸について実施し、得られた値の標準偏差を平均値で除し、100を掛けた値を、凝固糸単糸伸度ばらつきとして算出した。
(3)凝固液および凝固補助液の流速
紡糸条件を設定したのち、液中流速計を凝固液中に差し込み、凝固液中の糸条から5mm離れた位置で凝固液面に平行な成分の流速を30秒間計測し、その平均値を凝固液の流速とした。凝固補助液の流速は、同様に凝固装置の凝固補助噴出孔から5mm離れた位置で同様に計測した。
凝固補助液の流速を、糸条に向かう凝固液の流速で除した値を流速比とした。
(1) Coagulation yarn elongation The coagulation yarn obtained after coagulation is collected, and a tensile tester (manufactured by INTESCO, trade name: INTESCO, model: 201X type) is used with a yarn test chuck under the following conditions. The single yarn strength and elongation of the solidified yarn was measured. The measurement was performed 6 times, and the average value of the obtained elongations was taken as the single yarn elongation of the coagulated yarn.
(2) Variation in coagulation yarn elongation The single yarn strength elongation of the coagulation yarn was carried out by the same method as in (1). The measurement was carried out for 30 single yarns, the standard deviation of the obtained values was divided by the average value, and the value multiplied by 100 was calculated as the variation in the elongation of the single yarn of the solidified yarn.
(3) Flow velocity of coagulation liquid and coagulation auxiliary liquid After setting the spinning conditions, insert an in-liquid flow velocity meter into the coagulation liquid, and the flow velocity of the components parallel to the coagulation liquid surface at a position 5 mm away from the threads in the coagulation liquid. Was measured for 30 seconds, and the average value was taken as the flow rate of the coagulant. The flow velocity of the coagulation auxiliary liquid was similarly measured at a position 5 mm away from the coagulation auxiliary ejection hole of the coagulation apparatus.
The value obtained by dividing the flow velocity of the coagulation auxiliary liquid by the flow velocity of the coagulation liquid toward the threads was defined as the flow velocity ratio.
〈比較例1〉
紡糸溶液として、コポリパラフェニレン・3,4−オキシジフェニレンテレフタルアミド(共重合モル比が1:1のパラ型全芳香族ポリアミド)のNMP溶液を用いた。紡糸工程では、紡糸溶液を吐出孔が同心円状に配列された口金から吐出し、エアギャップを介してNMP濃度30質量%の50℃の水溶液中に紡出し、図1に示すような凝固補助液噴出装置を設置せず、凝固糸を得た。
<Comparative example 1>
As a spinning solution, an NMP solution of copolyparaphenylene and 3,4-oxydiphenylene terephthalamide (a para-type total aromatic polyamide having a copolymerization molar ratio of 1: 1) was used. In the spinning step, the spinning solution is discharged from a mouthpiece in which discharge holes are concentrically arranged, spun into an aqueous solution at 50 ° C. having an NMP concentration of 30% by mass through an air gap, and a coagulation auxiliary liquid as shown in FIG. A coagulated yarn was obtained without installing an ejection device.
得られた凝固糸の凝固糸伸度および単糸伸度ばらつきを表1に示す。装置を設置しない場合は凝固は促進されず、凝固長も短縮できないため凝固糸伸度は低かった。また糸条の内側と外側における凝固速度の差に起因する単糸伸度ばらつきが生じており、凝固工程以降の延伸工程で単糸切れが発生しやすい凝固糸となってしまった。 Table 1 shows the coagulation yarn elongation and the single yarn elongation variation of the obtained coagulation yarn. When the device was not installed, coagulation was not promoted and the coagulation length could not be shortened, so that the coagulation yarn elongation was low. In addition, the single yarn elongation varies due to the difference in the solidification rate between the inside and the outside of the yarn, and the solidified yarn tends to break in the drawing step after the solidification step.
〈実施例1〉
紡糸溶液として、コポリパラフェニレン・3,4−オキシジフェニレンテレフタルアミド(共重合モル比が1:1のパラ型全芳香族ポリアミド)のNMP溶液を用いた。紡糸工程では、紡糸溶液を吐出孔が同心円状に配列された口金から吐出し、エアギャップを介してNMP濃度30質量%の50℃の水溶液中に紡出し、凝固糸を得た。
<Example 1>
As a spinning solution, an NMP solution of copolyparaphenylene and 3,4-oxydiphenylene terephthalamide (a para-type total aromatic polyamide having a copolymerization molar ratio of 1: 1) was used. In the spinning step, the spinning solution was discharged from a mouthpiece in which the discharge holes were concentrically arranged, and spun into an aqueous solution at 50 ° C. having an NMP concentration of 30% by mass through an air gap to obtain a coagulated yarn.
この際、図1に示すような、長さ50mmの凝固補助液噴出装置を設置し、凝固液面から5mmから105mmの範囲で、凝固補助液噴出装置から、流速比1.0となるように噴出量を調整して凝固補助液を噴出した。噴出する液の組成は、水とした。凝固補助液を噴出する角度は凝固補助液の噴出孔の角度を変化させて調整し、90°とした。 At this time, as shown in FIG. 1, a coagulation auxiliary liquid ejection device having a length of 50 mm is installed so that the flow velocity ratio is 1.0 from the coagulation auxiliary liquid ejection device within a range of 5 mm to 105 mm from the coagulation liquid surface. The coagulation auxiliary liquid was ejected by adjusting the ejection amount. The composition of the liquid to be ejected was water. The angle at which the coagulation auxiliary liquid was ejected was adjusted by changing the angle of the ejection hole of the coagulation auxiliary liquid to be 90 °.
このようにして得られた凝固糸の凝固糸伸度および単糸伸度ばらつきを表1に示す。凝固が促進され凝固長を短縮できるため、凝固糸伸度は高く延伸性に優れた糸となっており、糸揺れが少ないため単糸伸度のばらつきも小さい、後の延伸工程に適した凝固糸となった。 Table 1 shows the coagulation yarn elongation and the single yarn elongation variation of the coagulation yarn thus obtained. Since coagulation is promoted and the coagulation length can be shortened, the coagulated yarn has high elongation and excellent drawability, and since there is little yarn sway, the variation in single yarn elongation is small, and coagulation suitable for the subsequent drawing process. It became a thread.
〈実施例2〉
紡糸溶液として、コポリパラフェニレン・3,4−オキシジフェニレンテレフタルアミド(共重合モル比が1:1のパラ型全芳香族ポリアミド)のNMP溶液を用いた。紡糸工程では、紡糸溶液を吐出孔が同心円状に配列された口金から吐出し、エアギャップを介してNMP濃度30質量%の50℃の水溶液中に紡出し、凝固糸を得た。
<Example 2>
As a spinning solution, an NMP solution of copolyparaphenylene and 3,4-oxydiphenylene terephthalamide (a para-type total aromatic polyamide having a copolymerization molar ratio of 1: 1) was used. In the spinning step, the spinning solution was discharged from a mouthpiece in which the discharge holes were concentrically arranged, and spun into an aqueous solution at 50 ° C. having an NMP concentration of 30% by mass through an air gap to obtain a coagulated yarn.
この際、図1に示すような、長さ50mmの凝固補助液噴出装置を設置し、凝固液面から5mmから105mmの範囲で、凝固補助液噴出装置から、流速比0.8となるように噴出量を調整して凝固補助液を噴出した。噴出する液の組成は、水とした。凝固補助液を噴出する角度は凝固補助液の噴出孔の角度を変化させて調整し、90°とした。 At this time, as shown in FIG. 1, a coagulation auxiliary liquid ejection device having a length of 50 mm is installed so that the flow velocity ratio is 0.8 from the coagulation auxiliary liquid ejection device within a range of 5 mm to 105 mm from the coagulation liquid surface. The coagulation auxiliary liquid was ejected by adjusting the ejection amount. The composition of the liquid to be ejected was water. The angle at which the coagulation auxiliary liquid was ejected was adjusted by changing the angle of the ejection hole of the coagulation auxiliary liquid to be 90 °.
このようにして得られた凝固糸の凝固糸伸度および単糸伸度ばらつきを表1に示す。凝固が促進され凝固長を短縮できるため、凝固糸伸度は高く延伸性に優れた糸となっており、糸揺れが少ないため単糸伸度のばらつきも小さい、後の延伸工程に適した凝固糸となった。 Table 1 shows the coagulation yarn elongation and the single yarn elongation variation of the coagulation yarn thus obtained. Since coagulation is promoted and the coagulation length can be shortened, the coagulated yarn has high elongation and excellent drawability, and since there is little yarn sway, the variation in single yarn elongation is small, and coagulation suitable for the subsequent drawing process. It became a thread.
〈実施例3〉
紡糸溶液として、コポリパラフェニレン・3,4−オキシジフェニレンテレフタルアミド(共重合モル比が1:1のパラ型全芳香族ポリアミド)のNMP溶液を用いた。紡糸工程では、紡糸溶液を吐出孔が同心円状に配列された口金から吐出し、エアギャップを介してNMP濃度30質量%の50℃の水溶液中に紡出し、凝固糸を得た。
<Example 3>
As a spinning solution, an NMP solution of copolyparaphenylene and 3,4-oxydiphenylene terephthalamide (a para-type total aromatic polyamide having a copolymerization molar ratio of 1: 1) was used. In the spinning step, the spinning solution was discharged from a mouthpiece in which the discharge holes were concentrically arranged, and spun into an aqueous solution at 50 ° C. having an NMP concentration of 30% by mass through an air gap to obtain a coagulated yarn.
この際、図1に示すような、長さ50mmの凝固補助液噴出装置を設置し、凝固液面から5mmから105mmの範囲で、凝固補助液噴出装置から、流速比1.2となるように噴出量を調整して凝固補助液を噴出した。噴出する液の組成は、水とした。凝固補助液を噴出する角度は凝固補助液の噴出孔の角度を変化させて調整し、90°とした。 At this time, as shown in FIG. 1, a coagulation auxiliary liquid ejection device having a length of 50 mm is installed so that the flow velocity ratio is 1.2 from the coagulation auxiliary liquid ejection device within a range of 5 mm to 105 mm from the coagulation liquid surface. The coagulation auxiliary liquid was ejected by adjusting the ejection amount. The composition of the liquid to be ejected was water. The angle at which the coagulation auxiliary liquid was ejected was adjusted by changing the angle of the ejection hole of the coagulation auxiliary liquid to be 90 °.
このようにして得られた凝固糸の凝固糸伸度および単糸伸度ばらつきを表1に示す。凝固が促進され凝固長を短縮できるため、凝固糸伸度は高く延伸性に優れた糸となっており、糸揺れが少ないため単糸伸度のばらつきも小さい、後の延伸工程に適した凝固糸となった。 Table 1 shows the coagulation yarn elongation and the single yarn elongation variation of the coagulation yarn thus obtained. Since coagulation is promoted and the coagulation length can be shortened, the coagulated yarn has high elongation and excellent drawability, and since there is little yarn sway, the variation in single yarn elongation is small, and coagulation suitable for the subsequent drawing process. It became a thread.
〈比較例2〉
紡糸溶液として、コポリパレフェニレン・3,4−オキシジフェニレンテレフタルアミド(共重合モル比が1:1のパラ型全芳香族ポリアミド)のNMP溶液を用いた。紡糸工程では、紡糸溶液を吐出孔が同心円状に配列された口金から吐出し、エアギャップを介してNMP濃度30質量%の50度の水溶液中に紡出し、凝固糸を得た。
<Comparative example 2>
As a spinning solution, an NMP solution of copolypareffenylene and 3,4-oxydiphenylene terephthalamide (a para-type total aromatic polyamide having a copolymerization molar ratio of 1: 1) was used. In the spinning step, the spinning solution was discharged from a mouthpiece in which the discharge holes were concentrically arranged, and spun into an aqueous solution at 50 ° C. having an NMP concentration of 30% by mass through an air gap to obtain a coagulated yarn.
このとき、図2に示すような凝固補助液噴出装置を設置し、凝固液面から5mmから105mmの範囲で、凝固補助液噴出装置から流速比1.0となるように噴出量を調整して凝固補助液を噴出した。噴出する液の組成は、水とした。凝固補助液を噴出する角度は凝固補助液の噴出孔の角度を変化させて調整し、135°とした。 At this time, a coagulation auxiliary liquid ejection device as shown in FIG. 2 is installed, and the amount of ejection is adjusted from the coagulation auxiliary liquid ejection device so that the flow velocity ratio is 1.0 in the range of 5 mm to 105 mm from the coagulation liquid surface. A coagulation aid was ejected. The composition of the liquid to be ejected was water. The angle at which the coagulation auxiliary liquid was ejected was adjusted by changing the angle of the ejection hole of the coagulation auxiliary liquid to be 135 °.
このようにして得られた凝固糸の凝固糸伸度および単糸伸度ばらつきを表1に示す。糸揺れが抑えられるため単糸伸度のばらつきは小さいものの、噴出される凝固補助液の噴出方向が糸条の走行方向に対して逆向きのため、凝固工程で糸条が受ける張力が上がってしまい、凝固糸伸度は低く、凝固工程の後の延伸工程で断糸が発生しやすい凝固糸となった。 Table 1 shows the coagulation yarn elongation and the single yarn elongation variation of the coagulation yarn thus obtained. Although the variation in single yarn elongation is small because the yarn sway is suppressed, the tension received by the yarn in the solidification process increases because the ejection direction of the coagulation auxiliary liquid to be ejected is opposite to the traveling direction of the yarn. As a result, the coagulation yarn elongation was low, and the coagulation yarn was prone to breakage in the drawing step after the coagulation step.
〈比較例3〉
紡糸溶液として、コポリパラフェニレン・3,4−オキシジフェニレンテレフタルアミド(共重合モル比が1:1のパラ型全芳香族ポリアミド)のNMP溶液を用いた。紡糸工程では、紡糸溶液を吐出孔が同心円状に配列された口金から吐出し、エアギャップを介してNMP濃度30質量%の50度の水溶液中に紡出し、凝固糸を得た。
<Comparative example 3>
As a spinning solution, an NMP solution of copolyparaphenylene and 3,4-oxydiphenylene terephthalamide (a para-type total aromatic polyamide having a copolymerization molar ratio of 1: 1) was used. In the spinning step, the spinning solution was discharged from a mouthpiece in which the discharge holes were concentrically arranged, and spun into an aqueous solution at 50 ° C. having an NMP concentration of 30% by mass through an air gap to obtain a coagulated yarn.
このとき、図1に示すような凝固補助液噴出装置を設置し、凝固液面から5mmから105mmの範囲で、凝固補助液噴出装置から流速比1.5となるように噴出量を調整して凝固補助液を噴出した。噴出する液の組成は、水とした。凝固補助液を噴出する角度は凝固補助液の噴出孔の角度を変化させて調整し、90°とした。 At this time, a coagulation auxiliary liquid ejection device as shown in FIG. 1 is installed, and the amount of ejection is adjusted from the coagulation auxiliary liquid ejection device so that the flow velocity ratio is 1.5 in the range of 5 mm to 105 mm from the coagulation liquid surface. A coagulation aid was ejected. The composition of the liquid to be ejected was water. The angle at which the coagulation auxiliary liquid was ejected was adjusted by changing the angle of the ejection hole of the coagulation auxiliary liquid to be 90 °.
このようにして得られた凝固糸の凝固糸伸度および単糸伸度ばらつきを表1に示す。凝固補助液の噴出量が多すぎるため、糸揺れが大きくなってしまい、凝固工程で断糸が多発し凝固糸を採取できなかった。 Table 1 shows the coagulation yarn elongation and the single yarn elongation variation of the coagulation yarn thus obtained. Since the amount of the coagulation auxiliary liquid ejected was too large, the thread swayed so much that the coagulation thread was frequently broken during the coagulation process and the coagulated thread could not be collected.
〈比較例4〉
紡糸溶液として、コポリパラフェニレン・3,4−オキシジフェニレンテレフタルアミド(共重合モル比が1:1のパラ型全芳香族ポリアミド)のNMP溶液を用いた。紡糸工程では、紡糸溶液を吐出孔が同心円状に配列された口金から吐出し、エアギャップを介してNMP濃度30質量%の50度の水溶液中に紡出し、凝固糸を得た。
<Comparative Example 4>
As a spinning solution, an NMP solution of copolyparaphenylene and 3,4-oxydiphenylene terephthalamide (a para-type total aromatic polyamide having a copolymerization molar ratio of 1: 1) was used. In the spinning step, the spinning solution was discharged from a mouthpiece in which the discharge holes were concentrically arranged, and spun into an aqueous solution at 50 ° C. having an NMP concentration of 30% by mass through an air gap to obtain a coagulated yarn.
このとき、図1に示すような凝固補助液噴出装置を設置し、凝固液面から5mmから105mmまでの範囲で、凝固補助液噴出装置から流速比0.5となるように噴出量を調整して凝固補助液を噴出した。噴出する液の組成は、水とした。凝固補助液を噴出する角度は凝固補助液の噴出孔の角度を変化させて調整し、90°とした。 At this time, a coagulation auxiliary liquid ejection device as shown in FIG. 1 is installed, and the amount of ejection is adjusted from the coagulation auxiliary liquid ejection device so that the flow velocity ratio is 0.5 in the range of 5 mm to 105 mm from the coagulation liquid surface. The coagulation aid was ejected. The composition of the liquid to be ejected was water. The angle at which the coagulation auxiliary liquid was ejected was adjusted by changing the angle of the ejection hole of the coagulation auxiliary liquid to be 90 °.
このようにして得られた凝固糸の凝固糸伸度および単糸伸度ばらつきを表1に示す。凝固補助液の噴出量が小さすぎるため、凝固促進効果および糸揺れ抑制効果のどちらも十分に発現せず、凝固糸伸度が低く単糸伸度ばらつきも大きくなり、凝固工程の後の延伸工程で断糸が発生しやすい凝固糸となってしまった。 Table 1 shows the coagulation yarn elongation and the single yarn elongation variation of the coagulation yarn thus obtained. Since the amount of the coagulation auxiliary liquid ejected is too small, neither the coagulation promoting effect nor the thread sway suppressing effect is sufficiently exhibited, the coagulation thread elongation is low and the single thread elongation variation is large, and the drawing step after the coagulation step. It has become a coagulated thread that is prone to thread breakage.
〈比較例5〉
紡糸溶液として、コポリパラフェニレン・3,4−オキシジフェニレンテレフタルアミド(共重合モル比が1:1のパラ型全芳香族ポリアミド)のNMP溶液を用いた。紡糸工程では、紡糸溶液を吐出孔が同心円状に配列された口金から吐出し、エアギャップを介してNMP濃度30質量%の50度の水溶液中に紡出し、凝固糸を得た。
<Comparative Example 5>
As a spinning solution, an NMP solution of copolyparaphenylene and 3,4-oxydiphenylene terephthalamide (a para-type total aromatic polyamide having a copolymerization molar ratio of 1: 1) was used. In the spinning step, the spinning solution was discharged from a mouthpiece in which the discharge holes were concentrically arranged, and spun into an aqueous solution at 50 ° C. having an NMP concentration of 30% by mass through an air gap to obtain a coagulated yarn.
このとき、図1に示すような凝固補助液噴出装置を設置し、凝固液面から5mmから105mmの範囲で、凝固補助液噴出装置から流速比1.0となるように噴出量を調整して凝固補助液を噴出した。噴出する液の組成は、NMP濃度50質量%の水溶液とした。凝固補助液を噴出する角度は、凝固補助液の噴出孔の角度を変化させて調整し、90°とした。 At this time, a coagulation auxiliary liquid ejection device as shown in FIG. 1 is installed, and the amount of ejection is adjusted from the coagulation auxiliary liquid ejection device so that the flow velocity ratio is 1.0 in the range of 5 mm to 105 mm from the coagulation liquid surface. A coagulation aid was ejected. The composition of the liquid to be ejected was an aqueous solution having an NMP concentration of 50% by mass. The angle at which the coagulation auxiliary liquid was ejected was adjusted by changing the angle of the ejection hole of the coagulation auxiliary liquid to be 90 °.
このようにして得られた凝固糸の凝固糸伸度および単糸伸度ばらつきを表1に示す。凝固が抑制されてしまうため、凝固工程で凝固がなかなか進まず、凝固工程における断糸が多発し、凝固糸が安定して採取できなかった。 Table 1 shows the coagulation yarn elongation and the single yarn elongation variation of the coagulation yarn thus obtained. Since coagulation was suppressed, coagulation did not proceed easily in the coagulation process, and thread breakage occurred frequently in the coagulation process, and the coagulated threads could not be collected stably.
〈比較例6〉
紡糸溶液として、コポリパラフェニレン・3,4−オキシジフェニレンテレフタルアミド(共重合モル比が1:1のパラ型)のNMP溶液を用いた。紡糸工程では、紡糸溶液を吐出孔が同心円状に配列された口金から吐出し、エアギャップを介してNMP濃度30質量%の50度の水溶液中に紡出し、凝固糸を得た。
<Comparative Example 6>
As the spinning solution, an NMP solution of copolyparaphenylene / 3,4-oxydiphenylene terephthalamide (para-type having a copolymerization molar ratio of 1: 1) was used. In the spinning step, the spinning solution was discharged from a mouthpiece in which the discharge holes were concentrically arranged, and spun into an aqueous solution at 50 ° C. having an NMP concentration of 30% by mass through an air gap to obtain a coagulated yarn.
このとき、図1に示すような凝固補助液噴出装置を設置し、凝固液面から985mmから1000mmの範囲で、凝固補助液噴出装置から流速比1.0となるように噴出量を調整して凝固補助液を噴出した。噴出する液の組成は、水とした。凝固補助液を噴出する角度は凝固補助液の噴出孔の角度を変化させて調整し、90°とした。 At this time, a coagulation auxiliary liquid ejection device as shown in FIG. 1 is installed, and the amount of ejection is adjusted from the coagulation auxiliary liquid ejection device so that the flow velocity ratio is 1.0 in the range of 985 mm to 1000 mm from the coagulation liquid surface. A coagulation aid was ejected. The composition of the liquid to be ejected was water. The angle at which the coagulation auxiliary liquid was ejected was adjusted by changing the angle of the ejection hole of the coagulation auxiliary liquid to be 90 °.
このようにして得られた凝固糸の凝固糸伸度および単糸伸度のばらつきを表1に示す。凝固補助液の噴出位置が深すぎるため、凝固が終了してから凝固補助液を接触させてしまっており、凝固促進効果および糸揺れ抑制効果は発現しなかったため、凝固糸伸度がやや低く、単糸伸度ばらつきが大きな、凝固工程の後の延伸工程で断糸が発生しやすい凝固糸となってしまった。 Table 1 shows variations in the coagulation yarn elongation and the single yarn elongation of the coagulation yarn thus obtained. Since the ejection position of the coagulation auxiliary liquid was too deep, the coagulation auxiliary liquid was brought into contact with the coagulation auxiliary liquid after the coagulation was completed, and the coagulation promoting effect and the thread sway suppressing effect were not exhibited, so that the coagulation thread elongation was slightly low. The single yarn has a large variation in elongation, and the solidified yarn is likely to break in the drawing step after the solidification step.
a. 紡糸口金
b. 開孔部
c. 凝固補助液噴出装置
d. 走行糸条
a. Spinning cap b. Opening part c. Coagulation auxiliary liquid ejection device d. Running thread
Claims (3)
(a)凝固補助液の流速を、凝固液面で糸条に向かう凝固液の流速で除した流速比の値が0.8〜1.2である。
(b)凝固補助液中の、紡糸溶液を構成する高分子に対する良溶媒の濃度が、凝固液中の、紡糸溶液を構成する高分子に対する良溶媒の濃度よりも小さい。
(c)凝固補助液が、糸条の走行方向に対して0°から90°の範囲で噴出される。
(d)凝固補助液噴出用の孔が、凝固液の液面から糸条走行方向に沿って5mm〜800mmの範囲に開孔している。 A spinneret provided with a discharge hole for discharging the spinning solution, and a coagulation auxiliary liquid ejection device adjacent to the spinning solution discharge side of the spinneret and installed in the coagulating liquid for coagulating the spinning solution. It is a dry-wet spinning apparatus composed of, and the coagulation auxiliary liquid ejection device has a hole for ejecting the coagulation auxiliary liquid, and the running yarn that is discharged from the discharge hole and then solidified is A dry-wet spinning apparatus characterized in that a coagulation auxiliary liquid is ejected from the opening while simultaneously satisfying the following conditions (a) to (d).
(A) The value of the flow velocity ratio obtained by dividing the flow velocity of the coagulation auxiliary liquid by the flow velocity of the coagulation liquid toward the threads on the coagulation liquid surface is 0.8 to 1.2.
(B) The concentration of the good solvent for the polymer constituting the spinning solution in the coagulation auxiliary solution is smaller than the concentration of the good solvent for the polymer constituting the spinning solution in the coagulation solution.
(C) The coagulation auxiliary liquid is ejected in the range of 0 ° to 90 ° with respect to the traveling direction of the thread.
(D) A hole for ejecting the coagulation auxiliary liquid is opened in a range of 5 mm to 800 mm from the liquid surface of the coagulation liquid along the thread traveling direction.
The dry-wet spinning device according to claim 1 or 2, wherein the coagulation auxiliary liquid ejection device is installed on the center side of the mouthpiece with respect to the discharge hole.
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