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JP2020051005A - Composite spun yarn and knitted fabric therewith - Google Patents

Composite spun yarn and knitted fabric therewith Download PDF

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JP2020051005A
JP2020051005A JP2018184299A JP2018184299A JP2020051005A JP 2020051005 A JP2020051005 A JP 2020051005A JP 2018184299 A JP2018184299 A JP 2018184299A JP 2018184299 A JP2018184299 A JP 2018184299A JP 2020051005 A JP2020051005 A JP 2020051005A
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fiber
spun yarn
yarn
knitted fabric
short
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小川 泰史
Yasushi Ogawa
泰史 小川
雅文 木藤
Masafumi Kito
雅文 木藤
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Toray Industries Inc
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Toray Industries Inc
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Abstract

To provide composite spun yarn and knitted fabric having superior water absorption and quick-drying not to be provided in a conventional technology and simple combination of the conventional technologies, and having soft texture of short fiber.SOLUTION: In composite spun yarn, continuous fiber and more than two kinds of short fiber are compounded, and average monofilament fineness of the short fiber forming the spun yarn switches intermittently in yarn length direction. Water absorption and quick-drying knitted fabric includes the composite spun yarn. It is preferable that the average monofilament fineness of the short fiber varies in the range of 0.1 to less than 2.0 dtex before and after the switching.SELECTED DRAWING: None

Description

本発明は複合紡績糸およびそれを含む編地に関する。   The present invention relates to a composite spun yarn and a knitted fabric containing the same.

従来、紡績糸を含む編地は、その柔らかい風合いが好まれてインナー用途やスポーツウェアに広く用いられている。一方これらの用途では、着用時に、汗によって編地が濡れたときのベタツキ感や、乾燥性が悪く汗をかいた後に生じる冷え感により、不快感を覚えることなどから、快適性向上のために、編地の性能として吸水性、速乾性が強く求められている。   2. Description of the Related Art Conventionally, knitted fabrics containing spun yarns are widely used for inner uses and sportswear because of their soft texture. On the other hand, in these applications, when wearing, the feeling of stickiness when the knitted fabric gets wet due to sweat and the feeling of cold generated after sweating due to poor dryness are felt discomfort, etc. As a performance of a knitted fabric, water absorption and quick drying are strongly required.

このような経緯から吸水性、速乾性に優れた編地は種々検討されており、その代表的なものとして、編物の一方の表面を、単糸断面に凹部を一個以上有する異形断面ポリエステル繊維と単繊維繊度が3デシテックス以下のポリエステル繊維とからなる糸条で構成した編物(特許文献1)などが提案されている。   From such circumstances, various types of knitted fabrics having excellent water absorbency and quick drying properties have been studied, and as a representative example, one surface of the knitted fabric has a modified cross-section polyester fiber having one or more concave portions in a single yarn cross section. A knitted fabric composed of a yarn composed of a polyester fiber having a single fiber fineness of 3 decitex or less (Patent Document 1) has been proposed.

また吸水・速乾性を有する紡績糸として扁平多葉型高異形断面ポリエステル系繊維60〜80質量%と低異型断面繊維20〜40質量%を混紡してなる紡績糸(特許文献2)などがある。   Further, as a spun yarn having water absorption and quick drying properties, there is a spun yarn obtained by blending 60 to 80% by mass of a flat multi-lobed high-profile cross-section polyester fiber and 20 to 40% by mass of a low-profile cross-section fiber (Patent Document 2). .

また、短繊維が有する独特の風合いを備える紡績糸として、2糸種以上の短繊維が縦列方向に断続的に混率が切替る混紡糸(特許文献3)などが提案されている。   Further, as a spun yarn having a unique texture of short fibers, a mixed spun yarn in which the mixing ratio of two or more types of short fibers is intermittently switched in a column direction (Patent Document 3) has been proposed.

特開2010−255139号公報JP 2010-255139 A 特開2016−89284号公報JP-A-2006-89284 特開2017−31523号公報JP, 2017-31523, A

しかしながら上記特許文献1に記載の編物は、上記単糸断面に凹部を一個以上有する異型断面繊維の使用量、編組織などに厳しい制約があり、汎用品として製造が容易ではないという課題がある。   However, the knitted product described in Patent Document 1 has a severe limitation in the amount of knitted structure, the amount of irregular cross-section fibers having one or more concave portions in the single yarn cross section, and has a problem that it is not easy to manufacture as a general-purpose product.

また上記特許文献2記載の紡績糸は、インナー用途やスポーツウェアに適応するには、なお性能の向上が望まれるものであり、さらに、織物に用いた場合には一定効果が認められたが、編地にした場合の吸水速乾性としては、十分とはいえなかった。これは、編地が織物に比べて糸同士の隙間が小さいことから、生地構造として水を放出できず、糸自身が水を保持してしまいやすいという欠点があり、紡績糸の性能改善ならびに編地への適応が課題である。   In addition, the spun yarn described in Patent Document 2 described above still requires improved performance in order to be suitable for inner uses and sportswear. Further, when used in textiles, a certain effect was recognized. The water-absorbing quick-drying property of a knitted fabric was not sufficient. This is because the knitted fabric has a smaller gap between the yarns than the woven fabric, so it cannot release water as a fabric structure, and the yarn itself easily retains water. Adaptation to the land is a challenge.

さらに特許文献3記載の混紡糸を含む編地では、吸水速乾性効果はなく、インナーやスポーツウェア用途への展開が困難であるという課題がある。さらに、該混紡糸に吸水速乾性を有する長繊維を複合した複合紡績糸を含む編地の場合では、編地を構成する短繊維が水を保持してしまうことで、編地内部から外部へ水が放出できず、吸水速乾性が十分でないという課題があった。   Furthermore, in the knitted fabric containing the blended yarn described in Patent Document 3, there is no water-absorbing quick-drying effect, and there is a problem that it is difficult to apply the knitted fabric to innerwear and sportswear applications. Furthermore, in the case of a knitted fabric including a composite spun yarn in which the blended yarn is combined with a long fiber having a water-absorbing quick-drying property, the short fibers constituting the knitted fabric retain water, so that the knitted fabric moves from the inside to the outside. There was a problem that water could not be released and the water-absorbing quick-drying property was not sufficient.

以上より、本発明は、従来技術や従来技術の単純な組み合わせでは得られない、優れた吸水速乾性を発揮し、さらに短繊維が有するソフト風合いを備える複合紡績糸および編地を提供することを課題とする。   As described above, the present invention provides a composite spun yarn and a knitted fabric exhibiting excellent water-absorbing quick-drying properties, which cannot be obtained by conventional techniques or a simple combination of the conventional techniques, and further having a soft texture of short fibers. Make it an issue.

本発明は、上記課題を解決するために、以下のいずれかの構成を有する。
(1)長繊維と2糸種以上の短繊維とが複合された複合紡績糸であって、紡績糸を構成する短繊維の平均単繊維繊度が糸長方向に断続的に切り替わる複合紡績糸。
(2)短繊維の平均単繊維繊度が、切り替わる前後で0.1dtex以上、2.0dtex未満の範囲で変化する請求項1に記載の複合紡績糸。
(3)長繊維が、丸断面繊維と異形断面繊維とを含む請求項1または2に記載の複合紡績糸。
(4)請求項1〜3のいずれかに記載の複合紡績糸を含む吸水速乾性編地。
The present invention has one of the following configurations in order to solve the above problems.
(1) A composite spun yarn in which a long fiber and two or more types of short fibers are composited, wherein the average single fiber fineness of the short fibers constituting the spun yarn switches intermittently in the yarn length direction.
(2) The composite spun yarn according to claim 1, wherein the average single fiber fineness of the short fibers changes in a range of 0.1 dtex or more and less than 2.0 dtex before and after switching.
(3) The composite spun yarn according to claim 1 or 2, wherein the long fiber includes a fiber having a round cross section and a fiber having an irregular cross section.
(4) A water-absorbing quick-drying knitted fabric comprising the composite spun yarn according to any one of claims 1 to 3.

本発明によれば、優れた吸水速乾性を発揮し、さらに短繊維が有するソフトな風合いを備える複合紡績糸が得られ、この紡績糸を含む編地は、製造が容易でありながら、優れた速乾性を有していることから、衣料用途に広く採用可能な編地となる。   According to the present invention, a composite spun yarn exhibiting excellent water-absorbing quick-drying properties and further having a soft texture of short fibers is obtained, and a knitted fabric containing this spun yarn is excellent in production while being easy to manufacture. Since it has quick drying properties, it becomes a knitted fabric that can be widely used for clothing.

まず、本発明の複合紡績糸と、該紡績糸を含む編地の形態について述べる。   First, a composite spun yarn of the present invention and a form of a knitted fabric containing the spun yarn will be described.

本発明の複合紡績糸を構成する繊維は、長繊維と2糸種以上の単繊維繊度が異なる短繊維が混在している。ここで記載される短繊維の糸種とは、ポリエステルやポリアミドなどの素材はもちろんのこと、同じ素材であっても、繊維長や繊度、または断面形状が異なるものや染色差が異なるものも一つの糸種として数えられる。すなわち例えば、同じ素材であるポリエステルでも、断面形状が異なる丸断面と三角断面であれば異なる糸種であり、また原綿染色した黒色と原綿染色していない白色も異なる糸種である。   The fibers constituting the composite spun yarn of the present invention include a mixture of long fibers and short fibers of two or more types having different single fiber finenesses. The yarn type of the staple fiber described here includes not only materials such as polyester and polyamide, but also those having the same fiber but different in fiber length, fineness, cross-sectional shape, and dyeing difference. It is counted as one thread type. That is, for example, even if the polyester is the same material, the yarn types are different if the cross-sectional shape is different from the circular cross-section and the triangular cross-section, and the black yarn dyed with raw cotton and the white yarn not dyed with raw cotton are also different yarn types.

本発明の複合紡績糸に使用される繊維の種類は、短繊維、長繊維いずれも特に限定されるものではなく、目的や用途により、通常のあらゆる合成繊維はもとより、セルロース系繊維、植物繊維および動物繊維などから適宜選択することができる。   The type of fiber used in the conjugate spun yarn of the present invention is not particularly limited, either short fiber or long fiber, and depending on the purpose and application, in addition to ordinary synthetic fibers, cellulosic fibers, vegetable fibers and It can be appropriately selected from animal fibers and the like.

中でも、スポーツ衣料用途としての使用頻度が高く、生地や製品にした際により高い速乾性が求められるポリエステル系繊維、ポリアミド繊維、アクリル繊維、レーヨン繊維から選ばれる少なくともいずれか一つを一部に含む場合、汎用品であるために一般的な加工場で製造できることから、製造容易となり好ましい。   Among them, the frequency of use for sports clothing is high, polyester-based fibers that require higher quick-drying when made into fabrics and products, polyamide fibers, acrylic fibers, including at least one selected from rayon fibers in part In this case, since it is a general-purpose product and can be manufactured at a general processing site, it is preferable because it can be easily manufactured.

本発明で用いられるポリエステル系繊維を構成するポリエステルとしては、テレフタル酸とエチレングリコール、トリメチレングリコールあるいはブチレングリコールなどの縮合反応によって生成される高分子重合体、およびセバシン酸、アジピン酸、トリメリット酸、イソフタル酸およびパラキシ安息香酸などとエチレングリコールなどとの縮合体、ならびにその他のポリエステル類を含むポリエステル重合体などが挙げられる。   Examples of the polyester constituting the polyester fiber used in the present invention include a polymer produced by a condensation reaction of terephthalic acid with ethylene glycol, trimethylene glycol or butylene glycol, and sebacic acid, adipic acid, trimellitic acid. And condensates of isophthalic acid and p-hydroxybenzoic acid with ethylene glycol and the like, and polyester polymers including other polyesters.

また、本発明の複合紡績糸に使用される繊維の断面形状は、短繊維、長繊維いずれも特に限定されるものではないが、中実断面、中空断面、丸型断面、三角断面、十字断面などのその他の異型断面の繊維を用いることも可能である。上記において異型断面の例としては、扁平断面、多角断面、多葉断面などが含まれる。さらに、毛細管現象を活用するために、繊維に角度のあるスリットや微細孔や、繊維断面の凹部があってもよい。   Further, the cross-sectional shape of the fiber used in the conjugate spun yarn of the present invention is not particularly limited to any of short fibers and long fibers, but a solid cross section, a hollow cross section, a round cross section, a triangular cross section, and a cross cross section It is also possible to use fibers having other irregular cross-sections such as. In the above, examples of the irregular cross section include a flat cross section, a polygon cross section, and a multi-leaf cross section. Further, in order to take advantage of the capillary phenomenon, the fiber may have an angled slit or micropore, or a concave portion in the fiber cross section.

本発明の複合紡績糸を得るにあたって使用される長繊維としては、吸水速乾性とソフトな風合いが両立して得られることから、総繊度が20dtex以上、300dtex以下であることが好ましく、22〜180dtexが特に好ましい。また、単一の糸種でも効果が発揮されるが、繊度または繊維断面が異なる2糸種以上の長繊維の混繊糸が使用される場合には、本発明の効果が大きくなるため、より好ましい。   As the long fiber used in obtaining the composite spun yarn of the present invention, the total fineness is preferably 20 dtex or more and 300 dtex or less, and preferably 22 to 180 dtex, since the water absorption quick-drying property and the soft texture are both obtained. Is particularly preferred. The effect is also exhibited by a single yarn type, but when a mixed fiber of two or more long fibers having different fineness or fiber cross section is used, the effect of the present invention is increased, preferable.

繊度が異なる2糸種の長繊維の組み合わせとしては、2糸種以上の長繊維のうち、単繊維繊度の大きい糸種と小さい糸種の繊度比率が、1.1倍以上、5.0倍以下であること場合が好ましく、1.1〜3.0倍であることが特に好ましい。   As a combination of two types of long fibers having different finenesses, among the two or more types of long fibers, the fineness ratio of the large yarn type and the small type yarn is 1.1 times or more and 5.0 times or more. It is preferable that the ratio is equal to or less than 1.1, and it is particularly preferable that the ratio is 1.1 to 3.0 times.

また、繊維断面が異なる2糸種の長繊維の組み合わせとしては、丸断面繊維と、異形断面繊維の組み合わせが好ましく、糸形態としては、それら長繊維が引きそろえられた合糸や、糸加工工程で複合された混繊糸等が好ましい。   As a combination of two types of long fibers having different fiber cross sections, a combination of a round cross section fiber and a modified cross section fiber is preferable, and the yarn form is a plying yarn in which the long fibers are aligned, a yarn processing step, or the like. And the like are preferred.

さらには、繊度および繊維断面いずれも異なる2糸種の長繊維の組み合わせであれば、相乗効果によって性能が大きく発揮されるため、より好ましい。   Furthermore, it is more preferable to use a combination of two types of long fibers having different fineness and fiber cross section, because the performance is greatly exhibited by a synergistic effect.

このような混繊糸が選択される場合には、付着した水が、異なる大きさの断面の間に形成される隙間を、毛細管現象によって拡散されるため、特に高い速乾性効果が発揮され本発明の効果が大きくなり、より好ましい。   When such a mixed yarn is selected, the attached water is diffused by a capillary phenomenon in a gap formed between cross sections of different sizes, so that a particularly fast drying effect is exhibited. The effect of the invention is increased, which is more preferable.

また、本発明の複合紡績糸を得るにあたって使用される短繊維としては、単繊維繊度が異なる2糸種以上を組み合わせて用いる。   Further, as the short fibers used for obtaining the composite spun yarn of the present invention, two or more yarn types having different single fiber deniers are used in combination.

本発明において「紡績糸を構成する短繊維の平均単繊維繊度が糸長方向に断続的に切り替わる」とは、用途や性能に応じてある糸断面を構成する短繊維の平均単繊維繊度が糸長方向に切り替わるものである。   In the present invention, "the average single fiber fineness of the short fibers constituting the spun yarn is intermittently switched in the yarn length direction" means that the average single fiber fineness of the short fibers constituting the yarn cross section according to the application or performance is the yarn. It switches in the long direction.

ここで、短繊維の平均単繊維繊度とは、ある糸断面を観察したとき、その断面を構成する短繊維の単繊維繊度の平均値のことを意味する。   Here, the average single fiber fineness of the short fibers means an average value of the single fiber fineness of the short fibers constituting the cross section when a certain yarn cross section is observed.

例えば、単繊維繊度が異なる2糸種の短繊維の組み合わせとして、単繊維繊度0.5dtexの短繊維と、単繊維繊度2.5dtexの短繊維が選択され、ある糸断面を構成する短繊維がそれぞれ30本、20本であった場合、その断面を構成する短繊維の平均単繊維繊度は、(0.5dtex×30本/(30本+20本))+(2.5dtex×20本/(30本+20本))=1.3dtexと算出される。なお、3糸種以上の短繊維が複合される場合にも、平均繊度は同様に計算される。   For example, as a combination of two types of short fibers having different single fiber finenesses, a short fiber having a single fiber fineness of 0.5 dtex and a short fiber having a single fiber fineness of 2.5 dtex are selected. When there are 30 and 20 fibers respectively, the average single fiber fineness of the short fibers constituting the cross section is (0.5 dtex × 30 fibers / (30 fibers + 20 fibers)) + (2.5 dtex × 20 fibers / ( 30 + 20)) = 1.3 dtex. In the case where three or more types of short fibers are combined, the average fineness is calculated similarly.

本発明では、糸長方向に紡績糸を構成する短繊維の平均単繊維繊度が断続的に切り替わることで、紡績糸に水が付着した際、短繊維同士の間に形成された大きさが異なる隙間を、毛細管現象によって水が素早く移動するため、吸水速乾効果が得られる。さらに、長繊維と複合されることで該効果の速度が大きくなるため、本発明の効果がより発揮されるものである。   In the present invention, when water is attached to the spun yarn, the size formed between the short fibers differs by intermittently switching the average single fiber fineness of the short fibers constituting the spun yarn in the yarn length direction. The water quickly moves through the gap by the capillary phenomenon, so that a water-absorbing quick-drying effect is obtained. Further, the effect of the present invention is further exhibited because the speed of the effect is increased by being combined with the long fiber.

紡績糸の断面を50mmごとに連続して少なくとも10か所観察したときに、上述の短繊維の平均単繊維繊度が異なる部分が1か所でも存在する場合、本発明の複合紡績糸を構成する短繊維の平均単繊維繊度が変化する紡績糸といえる。   When the cross section of the spun yarn is observed at least 10 times continuously at intervals of 50 mm, if at least one portion where the average single fiber fineness of the short fibers is different is present, the composite spun yarn of the present invention is constituted. It can be said to be a spun yarn in which the average single fiber fineness of short fibers changes.

紡績糸の糸長方向に変化する短繊維の平均単繊維繊度の差が0.1dtex以上の範囲となる場合、短繊維部分で毛細管現象が生じることで速乾性効果が得られるため好ましく、0.3dtex以上であれば、その効果がより大きいため、より好ましい。   When the difference in the average single fiber fineness of the short fibers that changes in the yarn length direction of the spun yarn is in the range of 0.1 dtex or more, it is preferable because the capillary effect occurs in the short fiber portion to obtain a quick-drying effect. If it is 3 dtex or more, the effect is greater, and therefore it is more preferable.

一方、短繊維の平均単繊維繊度の差が2.0dtexを超えて大きくなりすぎると、吸水速乾性は好ましいが、糸長方向で紡績糸を構成する短繊維の本数差が大きくなることから、糸全体としての強力変動が大きくなり、編地を製造する編成工程において糸切れが発生し、製造容易でなくなるため、好ましくない。より好ましい短繊維の単繊維繊度の差は、0.1dtex以上、2.0dtex以下である。   On the other hand, when the difference in the average single fiber fineness of the short fibers is too large exceeding 2.0 dtex, the water absorption quick-drying property is preferable, but the difference in the number of short fibers constituting the spun yarn in the yarn length direction becomes large. This is not preferable because the strength fluctuation of the entire yarn becomes large, and yarn breakage occurs in a knitting process for manufacturing a knitted fabric, making it difficult to manufacture. A more preferable difference in single fiber fineness of the short fibers is 0.1 dtex or more and 2.0 dtex or less.

なお、短繊維の単繊維繊度はJIS L 1015 8.5法(2010年版)により容易に算出される。   The single fiber fineness of the short fibers can be easily calculated by the JIS L 1015 8.5 method (2010 version).

本発明の複合紡績糸を得るにあたって使用される短繊維の単繊維繊度は、衣料用途に用いられる糸番手を考慮して、単繊維繊度の大きい糸種、小さい糸種いずれも0.5dtex以上、3.3dtex以下が好ましい。   The single fiber fineness of the short fibers used in obtaining the composite spun yarn of the present invention is, in consideration of the yarn count used for apparel, the yarn type having a large single fiber fineness and 0.5 dtex or more for any of the small yarn types. 3.3 dtex or less is preferable.

短繊維の平均単繊維繊度が切り替わるピッチは、40mm以上、200mm以下であることが好ましい。短いピッチで平均単繊維繊度を切り替えることで吸水速乾性が向上するため、200mm以下であることが好ましいが、平均単繊維繊度が切り替わる部分では糸強力が低下するため、短いピッチで頻繁に平均単繊維繊度を切り替えた紡績糸を用いると、編地を得る製編工程で糸切れが発生して製造容易でなくなるため、40mm以上とすることが好ましい。   The pitch at which the average single fiber fineness of the short fibers switches is preferably 40 mm or more and 200 mm or less. Switching the average single fiber fineness at a short pitch improves the water absorption quick-drying property. Therefore, it is preferably 200 mm or less.However, the yarn strength is reduced at the portion where the average single fiber fineness is switched. If a spun yarn having a changed fiber fineness is used, the yarn is broken in a knitting step of obtaining a knitted fabric, and the production is not easy. Therefore, it is preferable that the thickness be 40 mm or more.

本発明で用いる短繊維の繊維長は、用途に応じて適宜選定される。例えば衣料用途として代表的に選択される20mm〜100mmが好ましく、中でも一般的に繊維長が短い方が速乾性に優れていることから、20mm〜51mmであることがより好ましい。一方、長すぎたり、短すぎたりすると、一般的な紡績工場での製造が困難となる傾向にある。また、上記切り替えのピッチの長さに応じて繊維長も適宜選択される。   The fiber length of the short fiber used in the present invention is appropriately selected according to the application. For example, 20 mm to 100 mm, which is typically selected for use in clothing, is preferred. In particular, a fiber having a shorter fiber length is more excellent in quick-drying properties. On the other hand, if the length is too long or too short, production in a general spinning factory tends to be difficult. Further, the fiber length is appropriately selected according to the length of the switching pitch.

また、本発明の複合紡績糸は、長繊維と短繊維が複合された複合紡績糸であるが、短繊維の質量比率は50質量%以上、80質量%以下が好ましく、長繊維の比率は20質量%以上、50質量%以下が好ましい。なかでも短繊維の比率は55質量%以上、75質量%以下がより好ましく、長繊維の比率は25質量%以上、45質量%以下がより好ましい。この範囲で得られた紡績糸を用いた編地は、水が付着した際に毛細管現象による水の移動がよりスムーズに行われるため、本発明の効果が発揮され好ましい。   Further, the composite spun yarn of the present invention is a composite spun yarn in which long fibers and short fibers are composited. The mass ratio of short fibers is preferably 50% by mass or more and 80% by mass or less, and the ratio of long fibers is 20% by mass. It is preferably from 50% by mass to 50% by mass. Among them, the ratio of short fibers is more preferably 55% by mass or more and 75% by mass or less, and the ratio of long fibers is more preferably 25% by mass or more and 45% by mass or less. A knitted fabric using a spun yarn obtained in this range is preferable because the effect of the present invention is exerted because the movement of water by capillary action is more smoothly performed when water adheres.

また、2糸種以上の短繊維のうち、単繊維繊度の大きい糸種の小さい糸種に対する繊度比率としては、1.1倍以上、6.6倍以下であることが衣料用途に汎用的に使用し得る点で好ましい。   In addition, among the short fibers of two or more yarn types, the fineness ratio of the large yarn type to the small yarn type is 1.1 times or more and 6.6 times or less for general use for clothing. It is preferable because it can be used.

本発明の複合紡績糸を得る方法としては、一般的な紡績糸同様、例えば、練条機やギル機などの練条工程で、2種類以上のスライバーを用意し、クリールを単独で駆動させ、2種類以上のスライバーを縦列方向に断続的に切り替える方法でスライバーを作製し、そのスライバーを必要に応じて粗糸にしてリング精紡機や空気精紡機、結束紡績機などに仕掛けて長繊維と複合する方法や、精紡工程で2本以上の粗糸を独立して供給する機構を有する精紡機を用いて長繊維と複合する方法などを採用することで、容易に製造することが可能である。また、リング精紡機や空気精紡機、結束紡績機などで得た、糸長方向に紡績糸を構成する短繊維の平均単繊維繊度が断続的に切り替わる紡績糸を用いて合糸機などで長繊維と複合する方法でも構わない。   As a method of obtaining the composite spun yarn of the present invention, as in a general spun yarn, for example, in a drawing process such as a drawing machine or a gil machine, two or more types of slivers are prepared, and the creel is driven alone, A sliver is manufactured by intermittently switching two or more types of slivers in the column direction, and the sliver is converted to roving as necessary and set on a ring spinning machine, air spinning machine, binding spinning machine, etc. It can be easily manufactured by adopting a method of performing, or a method of combining with a long fiber using a spinning machine having a mechanism for independently supplying two or more rovings in a spinning process. . In addition, using a spun yarn obtained by a ring spinning machine, an air spinning machine, a binding spinning machine, etc., the average single fiber fineness of the short fibers constituting the spun yarn in the yarn length direction switches intermittently. A method of compounding with a fiber may be used.

本発明の複合紡績糸の糸番手は、用途に応じて適宜選ぶことができる。インナー用途やスポーツウェアなどに用いられる一般的な衣料用途として、20〜100番手(綿式)の範囲であることが好ましく、使用頻度が高いTシャツや薄地アウター用途としては、20〜60番手(綿式)がより好ましく用いられる。   The yarn count of the composite spun yarn of the present invention can be appropriately selected depending on the application. For general clothing applications used for inner uses and sportswear, it is preferably in the range of 20 to 100 counts (cotton type), and for frequently used T-shirts and thin outer uses, 20 to 60 counts ( Cotton type) is more preferably used.

次に、本発明の複合紡績糸を含む編地について説明する。   Next, a knitted fabric containing the composite spun yarn of the present invention will be described.

編地は、通常のヨコ編みやタテ編工程で編成することが可能である。製編工程は、一般的に使用される工程で良く、生産性も問題なく容易に製造可能である。また、編地の組織や密度は、求められる用途や物性および機能性により選択される。   The knitted fabric can be knitted in a normal weft knitting or vertical knitting process. The knitting process may be a commonly used process, and the production can be easily performed without any problem. The structure and density of the knitted fabric are selected according to the required use, physical properties, and functionality.

また、本発明の複合紡績糸は、この紡績糸を編地の一部に使うこともできるし、編地全体に使用することもでき、その用途や目的に沿って設計を決めることができる。編地を構成する繊維の中で、本発明の複合紡績糸が50質量%以上であれば効果が発揮されるため、好ましい。   In the composite spun yarn of the present invention, the spun yarn can be used for a part of a knitted fabric, or can be used for the entire knitted fabric, and a design can be determined according to its use and purpose. Of the fibers constituting the knitted fabric, if the composite spun yarn of the present invention is 50% by mass or more, the effect is exhibited, so that it is preferable.

次に、本発明の複合紡績糸について実施例などに基づいて更に具体的に説明する。しかし、本発明はこれらの実施例のみに限定されるものではない。実施例中における各物性値は、次の方法により測定した。   Next, the composite spun yarn of the present invention will be described more specifically based on examples and the like. However, the present invention is not limited to only these examples. Each physical property value in the examples was measured by the following method.

(1)紡績糸を構成する短繊維の平均単繊維繊度
紡績糸の糸長50mmごとに1か所、連続して10か所の合計糸長500mmについて、糸断面を観察し、各糸断面における短繊維の平均単繊維繊度を算出する。全10か所の糸断面について、隣り合う1か所または2か所の糸断面との平均単繊維繊度の差を計算した後、さらに、それら平均単繊維繊度の差の算術平均値を求める。その算術平均値について下記のとおり評価した。
◎:平均単繊維繊度の差が0.1dtex以上、2,0dtex以下
〇:平均単繊維繊度の差が2.0dtexより大きい
△:平均単繊維繊度の差があり、かつ0.1dtex未満
×:平均単繊維繊度の差がない。
(1) Average single fiber fineness of the short fibers constituting the spun yarn The yarn cross section was observed at a total length of 500 mm at one place every 50 mm of the spun yarn and continuously at 10 places. The average single fiber fineness of the short fibers is calculated. After calculating the difference in the average single fiber fineness from the adjacent one or two yarn cross sections for all 10 yarn cross sections, the arithmetic average of the difference in the average single fiber fineness is further obtained. The arithmetic average value was evaluated as follows.
:: Difference in average single fiber fineness is not less than 0.1 dtex and 2,0 dtex or less〇: Difference in average single fiber fineness is greater than 2.0 dtex △: Difference in average single fiber fineness is less than 0.1 dtex ×: No difference in average single fiber fineness.

なお、単繊維繊度については、予め短繊維種ごとにJIS L1015:2010の8.51.1により測定しておき、上記糸断面観察により短繊維各種の存在本数を確認し、前述の方法により平均単繊維繊度を計算した。   The single fiber fineness was measured in advance for each short fiber type according to 8.51.1 of JIS L1015: 2010, the number of various short fibers was confirmed by observing the yarn cross section, and averaged by the method described above. The single fiber fineness was calculated.

(2)編地の製造容易性
〇:糸切れが発生せず、製造容易である。
△:糸切れが一部発生し、製造可能であるが容易ではない。
×:糸切れが多発し、製造不可である。
(2) Manufacturability of knitted fabric 〇: Yarn breakage does not occur and manufacturing is easy.
Δ: Thread breakage occurs partially, and production is possible but not easy.
×: Thread breakage occurs frequently and production is not possible.

(3)編地のソフト風合い
試験片を10cm角に切り出して、5名の被験者に切り出した試験片を握ってもらい、次の基準に従って点数評価を行った後に平均点を算出し、「◎」と「○」を合格とした。
3点:スパンのソフト風合いが感じられ、柔らかい
2点:一部、ソフト風合いが感じられるが、やや硬い、
1点:風合いが硬い
◎:2.8点以上
○:2.4点以上2.8点未満
△:1.9〜2.4未満
×:1.9点未満。
(3) Soft texture of the knitted fabric A test piece was cut out into a 10 cm square, and five test subjects gripped the cut out test piece. The score was evaluated according to the following criteria, and the average score was calculated. And "O" were accepted.
3 points: soft texture of span is felt, soft 2 points: soft texture is felt partly, but slightly hard,
1 point: Hard texture ◎: 2.8 points or more ○: 2.4 points or more and less than 2.8 points △: 1.9 to less than 2.4 x: less than 1.9 points

(4)編地の吸水速乾性
<吸水性評価>
JIS L1907(2013年)(バイレック法)に準じて評価した。評価内容は次のとおりであり、「◎」と「○」を合格とした。
◎:80mm以上
○:70〜80mm未満
△:50〜70mm未満
×:50mm未満。
(4) Water-absorbing quick-drying property of knitted fabric <Evaluation of water absorption>
The evaluation was performed according to JIS L1907 (2013) (Bilec method). The content of the evaluation was as follows, and “◎” and “○” were accepted.
◎: 80 mm or more ○: 70 to less than 80 mm Δ: 50 to less than 70 mm ×: less than 50 mm

<速乾性評価>
室温25℃、湿度40%RH雰囲気下において24時間放置した試験片を、10cm角に切り出して、質量(A)を測定する。次に、その試験片をイオン交換水の中に30秒間浸し、その後、試験片の一角をピンセットでつまんで液から取り出す。取り出した試験片を同様に室温25℃、湿度40%RH雰囲気下において1時間放置し、自然乾燥させ、質量(B)を測定する。残存水分率(C)は、下記式で算出する。
・C(%)=(B−A)/A×100
評価内容は次のとおりであり、「◎」と「○」を合格とした。
◎:30%以下
○:30%超40%以下
△:40%超50%以下
×:50%超以上。
<Quick drying evaluation>
A test piece left at room temperature of 25 ° C. and a humidity of 40% RH for 24 hours is cut into a 10 cm square, and the mass (A) is measured. Next, the test piece is immersed in ion-exchanged water for 30 seconds, and then one corner of the test piece is pinched with tweezers and taken out of the liquid. The test piece taken out is similarly left for 1 hour in an atmosphere of room temperature of 25 ° C. and a humidity of 40% RH, air-dried, and the mass (B) is measured. The residual moisture content (C) is calculated by the following equation.
C (%) = (BA) / A × 100
The content of the evaluation was as follows, and “◎” and “○” were accepted.
:: 30% or less :: More than 30% and 40% or less Δ: More than 40% and 50% or less ×: More than 50% or more

(実施例1)
短繊維として、単繊維繊度1.0dtex、繊維長38mmのポリエステル短繊維(東レ株式会社製、品種:T401)(短繊維1)からなる粗糸と、単繊維繊度1.5dtex、繊維長38mmの常圧カチオン可染ポリエステル短繊維(東レ株式会社製、品種:A461、ルミレット(登録商標))(短繊維2)からなる粗糸を作製した。長繊維として、丸断面ポリエステルフィラメントと六葉断面ポリエステルフィラメントを複合した56dtexのフィラメント加工糸(東レ株式会社製、品種:セオα(登録商標))(長繊維1)を用意した。これらの粗糸と長繊維を(株)豊田自動織機製の精紡機を用いて、2種類の粗糸が、切り替えピッチが100mmになるよう紡出する設定で複合紡績し、綿番手30番手の紡績糸を得た。なお、本複合紡績糸中における短繊維と長繊維の質量比率はそれぞれ、72質量%、28質量%であった。紡績性は良好であり糸切れもなかった。この紡績糸を用いて28ゲージ、30インチ(76.2cm)の編機にて天竺組織の編地を作製した。編成時は糸切れが一切発生せず、容易に製造可能であった。染色加工仕上げは、プレセット−精練・漂白−仕上げセットの一般的な工程で行った。得られた編地は、目付け156g/mであった。
(Example 1)
As the short fiber, a roving composed of a polyester short fiber having a single fiber fineness of 1.0 dtex and a fiber length of 38 mm (manufactured by Toray Industries, Inc., type: T401) (short fiber 1) and a single fiber fineness of 1.5 dtex and a fiber length of 38 mm A roving composed of normal pressure cationic dyeable polyester short fiber (manufactured by Toray Industries, Inc., type: A461, Lumilet (registered trademark)) (short fiber 2) was produced. As the long fiber, a 56dtex filament processed yarn (manufactured by Toray Industries, Inc., product type: SEO α (registered trademark)) (long fiber 1) prepared by combining a round section polyester filament and a six-lobe section polyester filament was prepared. These rovings and filaments are compound-spun using a spinning machine manufactured by Toyoda Automatic Loom Co., Ltd. in such a setting that the two types of rovings are spun out so that the switching pitch is 100 mm. A spun yarn was obtained. The mass ratio between the short fibers and the long fibers in the present composite spun yarn was 72% by mass and 28% by mass, respectively. The spinnability was good and there was no yarn breakage. Using this spun yarn, a knitted fabric having an inlaid fabric was produced using a 28 gauge, 30 inch (76.2 cm) knitting machine. At the time of knitting, no yarn break occurred, and it was easy to manufacture. Dyeing and finishing were performed in the general steps of pre-setting, scouring / bleaching and finishing. The knitted fabric obtained had a basis weight of 156 g / m 2 .

(実施例2)
短繊維として、単繊維繊度1.0dtex、繊維長38mmのポリエステル短繊維(東レ株式会社製、品種:T401)(短繊維1)からなる粗糸と、単繊維繊度3.3dtex、繊維長51mmのポリエステル短繊維(東レ株式会社製、品種:T201)(短繊維3)からなる粗糸を用いた以外は、実施例1と同じ方法で紡績糸、編地を作製した。なお、本複合紡績糸中における短繊維と長繊維の質量比率はそれぞれ、72質量%、28質量%であった。得られた編地は、目付け151g/mであった。
(Example 2)
As the short fiber, a roving composed of a polyester short fiber (short fiber 1; manufactured by Toray Industries, Inc., type: T401) having a single fiber fineness of 1.0 dtex and a fiber length of 38 mm, and a single fiber fineness of 3.3 dtex and a fiber length of 51 mm A spun yarn and a knitted fabric were produced in the same manner as in Example 1 except that a roving composed of polyester staple fiber (manufactured by Toray Industries, product: T201) (staple fiber 3) was used. The mass ratio between the short fibers and the long fibers in the present composite spun yarn was 72% by mass and 28% by mass, respectively. The knitted fabric obtained had a basis weight of 151 g / m 2 .

(実施例3)
短繊維として、単繊維繊度1.0dtex、繊維長38mmのポリエステル短繊維(東レ株式会社製、品種:T401)(短繊維1)と、単繊維繊度1.5dtex、繊維長38mmの常圧カチオン可染ポリエステル短繊維(東レ株式会社製、品種:A461、ルミレット(登録商標))(短繊維2)が均等に混合される条件で混打綿工程において複合した粗糸と、単繊維繊度1.7dtex、繊維長51mmのポリエステル短繊維(東レ株式会社製、品種:T402)(短繊維1)からなる粗糸を用いた以外は、実施例1と同じ方法で紡績糸、編地を作製した。なお、本複合紡績糸中における短繊維と長繊維の質量比率はそれぞれ、72質量%、28質量%であった。得られた編地は、目付け143g/mであった。
(Example 3)
As short fibers, polyester short fibers having a single fiber fineness of 1.0 dtex and a fiber length of 38 mm (manufactured by Toray Industries, Inc., type: T401) (short fiber 1), and a normal fiber cation having a single fiber fineness of 1.5 dtex and a fiber length of 38 mm are available. A roving yarn compounded in a blended cotton process under the condition that dyed polyester staple fiber (manufactured by Toray Industries, Inc., type: A461, Lumilet (registered trademark)) (staple fiber 2) is uniformly mixed, and a single fiber fineness of 1.7 dtex A spun yarn and a knitted fabric were produced in the same manner as in Example 1 except that a roving composed of polyester short fiber (short fiber 1) manufactured by Toray Industries, Inc., having a fiber length of 51 mm (short fiber 1) was used. The mass ratio between the short fibers and the long fibers in the present composite spun yarn was 72% by mass and 28% by mass, respectively. The obtained knitted fabric had a basis weight of 143 g / m 2 .

(実施例4)
短繊維として、単繊維繊度1.0dtex、繊維長38mmのポリエステル短繊維(東レ株式会社製、品種:T401)(短繊維1)からなる粗糸と、単繊維繊度1.7dtex、繊維長38mmの異形断面ポリエステル短繊維(東レ株式会社製、品種:ペンタスα(登録商標))(短繊維4)からなる粗糸を用意した。長繊維として84dtexのポリエステルフィラメント加工糸(東レ株式会社製、品種:B20Z)(長繊維2)を用意した以外は、実施例1と同じ方法で紡績糸、編地を作製した。なお、本紡績糸中における短繊維と長繊維の質量比率はそれぞれ、57質量%、43質量%であった。得られた編地は、目付け170g/mであった。
(Example 4)
As the short fiber, a roving composed of a polyester short fiber (manufactured by Toray Industries, Inc., type: T401) (short fiber 1) having a single fiber fineness of 1.0 dtex and a fiber length of 38 mm, and a single fiber fineness of 1.7 dtex and a fiber length of 38 mm A roving yarn composed of irregular-shaped polyester short fibers (manufactured by Toray Industries, Inc., product type: Pentas α (registered trademark)) (short fibers 4) was prepared. A spun yarn and a knitted fabric were produced in the same manner as in Example 1 except that 84 dtex polyester filament processed yarn (manufactured by Toray Industries, Inc., type: B20Z) (long fiber 2) was prepared as the long fiber. In addition, the mass ratio of the short fiber and the long fiber in the spun yarn was 57% by mass and 43% by mass, respectively. The obtained knitted fabric had a basis weight of 170 g / m 2 .

(比較例1)
単繊維繊度1.0dtex、繊維長38mmのポリエステル短繊維(東レ株式会社製、品種:T401)(短繊維1)からなる粗糸と、単繊維繊度1.5dtex、繊維長38mmの常圧カチオン可染ポリエステル短繊維(東レ株式会社製、品種:A461、ルミレット(登録商標))(短繊維2)からなる粗糸を作製した。これらの粗糸と長繊維を(株)豊田自動織機製の精紡機を用いて、2種類の粗糸が、切り替えピッチが100mmになるよう紡出する設定で紡績し、綿番手30番手の紡績糸を得た。なお、本紡績糸中における短繊維と長繊維の質量比率はそれぞれ、100質量%、0質量%であった。紡績性は良好であり糸切れもなかった。この紡績糸を用いて実施例1と同じ方法で編地を作製した。得られた編地は、目付け139g/mであった。
(Comparative Example 1)
A roving composed of a polyester short fiber having a single fiber fineness of 1.0 dtex and a fiber length of 38 mm (manufactured by Toray Industries, Inc., type: T401) (short fiber 1) and a normal pressure cation having a single fiber fineness of 1.5 dtex and a fiber length of 38 mm are available. A roving yarn made of dyed polyester staple fiber (manufactured by Toray Industries, Inc., type: A461, Lumilet (registered trademark)) (staple fiber 2) was produced. These rovings and filaments are spun using a spinning machine manufactured by Toyoda Automatic Loom Co., Ltd. in such a setting that the two types of rovings are spun so that the switching pitch is 100 mm, and the cotton count is 30th. Yarn was obtained. The mass ratio between the short fibers and the long fibers in the spun yarn was 100% by mass and 0% by mass, respectively. The spinnability was good and there was no yarn breakage. Using this spun yarn, a knitted fabric was produced in the same manner as in Example 1. The obtained knitted fabric had a basis weight of 139 g / m 2 .

(比較例2)
丸断面ポリエステルフィラメントと六角断面ポリエステルフィラメントを複合した84dtexのフィラメント加工糸(東レ株式会社製、品種:セオα(登録商標))(長繊維1)を用いて、28ゲージ、30インチ(76.2cm)の編機にて天竺組織の編地を作製した。なお、本繊維中における短繊維と長繊維の質量比率はそれぞれ、0質量%、100質量%であった。編成時は糸切れが一切発生せず、容易に製造可能であった。得られた編地は、目付け172g/mであった。
(Comparative Example 2)
28 gauge, 30 inches (76.2 cm) using 84 dtex filament processed yarn (manufactured by Toray Industries, Inc., product type: SEO α (registered trademark)) (long fiber 1) in which a round section polyester filament and a hexagonal section polyester filament are combined. The knitting machine of (1) was used to fabricate a knitted fabric having a sheeting structure. In addition, the mass ratio of the short fiber and the long fiber in the present fiber was 0% by mass and 100% by mass, respectively. At the time of knitting, no yarn break occurred, and it was easy to manufacture. The obtained knitted fabric had a basis weight of 172 g / m 2 .

(比較例3)
短繊維として、単繊維繊度1.0dtex、繊維長38mmのポリエステル短繊維(東レ株式会社製、品種:T401)(短繊維1)と単繊維繊度1.5dtex、繊維長38mmの常圧カチオン可染ポリエステル短繊維(東レ株式会社製、品種:A461、ルミレット(登録商標))(短繊維2)が均等に混合される条件で混打綿工程において複合した粗糸を作製した。長繊維として、84dtexのポリエステルフィラメント加工糸(東レ株式会社製、品種:B20Z)(長繊維2)を用意した。これらの粗糸と長繊維を(株)豊田自動織機製の精紡機を用いて複合紡績し、綿番手30番手の紡績糸を得た。なお、本紡績糸中における短繊維と長繊維の質量比率はそれぞれ、57質量%、43質量%であった。この紡績糸を用いて実施例1と同じ方法で編地を作製した。得られた編地は、目付け161g/mであった。
(Comparative Example 3)
As short fibers, polyester short fibers with a single-fiber fineness of 1.0 dtex and a fiber length of 38 mm (manufactured by Toray Industries, Inc., type: T401) (short fiber 1) and single-fiber fineness of 1.5 dtex and normal-pressure cationic dyeing with a fiber length of 38 mm A roving yarn composited in the blended cotton wool process under conditions where polyester staple fibers (manufactured by Toray Industries, Inc., type: A461, Lumilet (registered trademark)) (staple fibers 2) were mixed evenly. 84 dtex polyester filament processed yarn (manufactured by Toray Industries, Inc., type: B20Z) (long fiber 2) was prepared as the long fiber. These rovings and long fibers were subjected to composite spinning using a spinning machine manufactured by Toyoda Automatic Loom Co., Ltd. to obtain a spun yarn having a cotton count of 30. In addition, the mass ratio of the short fiber and the long fiber in the spun yarn was 57% by mass and 43% by mass, respectively. Using this spun yarn, a knitted fabric was produced in the same manner as in Example 1. The obtained knitted fabric had a basis weight of 161 g / m 2 .

(比較例4)
短繊維として、単繊維繊度1.0dtex、繊維長38mmのポリエステル短繊維(東レ株式会社製、品種:T401)(短繊維1)からなる粗糸と、単繊維繊度3.3dtex、繊維長51mmのポリエステル短繊維(東レ株式会社製、品種:T201)(短繊維3)からなる粗糸を用意した。長繊維として、84dtexのポリエステルフィラメント加工糸(東レ株式会社製、品種:B20Z)(長繊維2)を用意した。これらの2本の粗糸が、1:1の一定質量比率で紡出される設定で、(株)豊田自動織機製の精紡機を用いて上記2本の粗糸と長繊維と複合紡績し、綿番手30番手の紡績糸を得た。なお、本紡績糸中における短繊維と長繊維の質量比率はそれぞれ、57質量%、43質量%であった。この紡績糸を用いて実施例1と同じ方法で編地を作製した。得られた編地は、目付け148g/mであった。
(Comparative Example 4)
As the short fiber, a roving composed of a polyester short fiber (short fiber 1; manufactured by Toray Industries, Inc., type: T401) having a single fiber fineness of 1.0 dtex and a fiber length of 38 mm, and a single fiber fineness of 3.3 dtex and a fiber length of 51 mm A roving composed of polyester staple fiber (manufactured by Toray Industries, Inc., type: T201) (staple fiber 3) was prepared. 84 dtex polyester filament processed yarn (manufactured by Toray Industries, Inc., type: B20Z) (long fiber 2) was prepared as the long fiber. These two rovings are spun at a constant mass ratio of 1: 1 and the above two rovings and long fibers are composite-spun using a spinning machine manufactured by Toyota Industries Corporation, A spun yarn having a cotton count of 30 was obtained. In addition, the mass ratio of the short fiber and the long fiber in the spun yarn was 57% by mass and 43% by mass, respectively. Using this spun yarn, a knitted fabric was produced in the same manner as in Example 1. The obtained knitted fabric had a basis weight of 148 g / m 2 .

Figure 2020051005
Figure 2020051005

本発明の複合紡績糸によれば、優れた吸水速乾性を発揮し、さらに短繊維が有するソフト風合いを備える複合紡績糸を得ることができ、該複合紡績糸を含む編地は、一般衣料用途を中心に、インナー用途やスポーツウェアなどに広く用いることができる。   ADVANTAGE OF THE INVENTION According to the composite spun yarn of the present invention, it is possible to obtain a composite spun yarn exhibiting excellent water-absorbing quick-drying property and further having a soft texture possessed by short fibers. It can be widely used for inner uses and sportswear.

Claims (4)

長繊維と、2糸種以上の単繊維繊度が異なる短繊維とが複合された複合紡績糸であって、紡績糸を構成する短繊維の平均単繊維繊度が糸長方向に断続的に切り替わる複合紡績糸。 A composite spun yarn in which a long fiber and a short fiber of two or more yarn types having different finenesses are compounded, wherein the average single fiber fineness of the short fibers constituting the spun yarn switches intermittently in the yarn length direction. Spun yarn. 短繊維の平均単繊維繊度が、切り替わる前後で0.1dtex以上、2.0dtex未満の範囲で変化する請求項1に記載の複合紡績糸。 The composite spun yarn according to claim 1, wherein the average single fiber fineness of the short fibers changes in a range of 0.1 dtex or more and less than 2.0 dtex before and after switching. 長繊維が、丸断面繊維と異形断面繊維とを含む請求項1または2に記載の複合紡績糸。 The conjugate spun yarn according to claim 1 or 2, wherein the long fiber includes a round cross-section fiber and a modified cross-section fiber. 請求項1〜3のいずれかに記載の複合紡績糸を含む編地。 A knitted fabric comprising the composite spun yarn according to claim 1.
JP2018184299A 2018-09-28 2018-09-28 Composite spun yarn and knitted fabric therewith Pending JP2020051005A (en)

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