JP2019072937A - Static electricity countermeasure film material for industrial material - Google Patents
Static electricity countermeasure film material for industrial material Download PDFInfo
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- JP2019072937A JP2019072937A JP2017201047A JP2017201047A JP2019072937A JP 2019072937 A JP2019072937 A JP 2019072937A JP 2017201047 A JP2017201047 A JP 2017201047A JP 2017201047 A JP2017201047 A JP 2017201047A JP 2019072937 A JP2019072937 A JP 2019072937A
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- antistatic
- carbon nanotubes
- fullerene
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- 239000003963 antioxidant agent Substances 0.000 description 1
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- 239000012965 benzophenone Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 229910052790 beryllium Inorganic materials 0.000 description 1
- IHTSDBYPAZEUOP-UHFFFAOYSA-N bis(2-butoxyethyl) hexanedioate Chemical compound CCCCOCCOC(=O)CCCCC(=O)OCCOCCCC IHTSDBYPAZEUOP-UHFFFAOYSA-N 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- ZNFNDZCXTPWRLQ-UHFFFAOYSA-N butane-1,1,1-tricarboxylic acid Chemical compound CCCC(C(O)=O)(C(O)=O)C(O)=O ZNFNDZCXTPWRLQ-UHFFFAOYSA-N 0.000 description 1
- OECGPKHTOGBPPU-UHFFFAOYSA-N butane-1-sulfonic acid;prop-2-enoic acid Chemical compound OC(=O)C=C.CCCCS(O)(=O)=O OECGPKHTOGBPPU-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 1
- 229910052792 caesium Inorganic materials 0.000 description 1
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- 239000011575 calcium Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000011852 carbon nanoparticle Substances 0.000 description 1
- 150000001734 carboxylic acid salts Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- SQNNHEYXAJPPKH-UHFFFAOYSA-N chloroethene;prop-2-enoic acid Chemical compound ClC=C.OC(=O)C=C SQNNHEYXAJPPKH-UHFFFAOYSA-N 0.000 description 1
- GTZCVFVGUGFEME-IWQZZHSRSA-N cis-aconitic acid Chemical compound OC(=O)C\C(C(O)=O)=C\C(O)=O GTZCVFVGUGFEME-IWQZZHSRSA-N 0.000 description 1
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- OVHKECRARPYFQS-UHFFFAOYSA-N cyclohex-2-ene-1,1-dicarboxylic acid Chemical compound OC(=O)C1(C(O)=O)CCCC=C1 OVHKECRARPYFQS-UHFFFAOYSA-N 0.000 description 1
- IFDVQVHZEKPUSC-UHFFFAOYSA-N cyclohex-3-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CCC=CC1C(O)=O IFDVQVHZEKPUSC-UHFFFAOYSA-N 0.000 description 1
- ILUAAIDVFMVTAU-UHFFFAOYSA-N cyclohex-4-ene-1,2-dicarboxylic acid Chemical compound OC(=O)C1CC=CCC1C(O)=O ILUAAIDVFMVTAU-UHFFFAOYSA-N 0.000 description 1
- ZWAJLVLEBYIOTI-UHFFFAOYSA-N cyclohexene oxide Chemical group C1CCCC2OC21 ZWAJLVLEBYIOTI-UHFFFAOYSA-N 0.000 description 1
- 239000002781 deodorant agent Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 229940028356 diethylene glycol monobutyl ether Drugs 0.000 description 1
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- 230000002708 enhancing effect Effects 0.000 description 1
- CCIVGXIOQKPBKL-UHFFFAOYSA-N ethanesulfonic acid Chemical compound CCS(O)(=O)=O CCIVGXIOQKPBKL-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
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- 150000002367 halogens Chemical class 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- IIRDTKBZINWQAW-UHFFFAOYSA-N hexaethylene glycol Chemical compound OCCOCCOCCOCCOCCOCCO IIRDTKBZINWQAW-UHFFFAOYSA-N 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000000077 insect repellent Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229910052747 lanthanoid Inorganic materials 0.000 description 1
- 150000002602 lanthanoids Chemical class 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- BFXIKLCIZHOAAZ-UHFFFAOYSA-N methyltrimethoxysilane Chemical compound CO[Si](C)(OC)OC BFXIKLCIZHOAAZ-UHFFFAOYSA-N 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229910000484 niobium oxide Inorganic materials 0.000 description 1
- URLJKFSTXLNXLG-UHFFFAOYSA-N niobium(5+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Nb+5].[Nb+5] URLJKFSTXLNXLG-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- JCGNDDUYTRNOFT-UHFFFAOYSA-N oxolane-2,4-dione Chemical compound O=C1COC(=O)C1 JCGNDDUYTRNOFT-UHFFFAOYSA-N 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- QQVIHTHCMHWDBS-UHFFFAOYSA-N perisophthalic acid Natural products OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002850 poly(3-methoxythiophene) polymer Polymers 0.000 description 1
- 229920000172 poly(styrenesulfonic acid) Polymers 0.000 description 1
- 229920001798 poly[2-(acrylamido)-2-methyl-1-propanesulfonic acid] polymer Polymers 0.000 description 1
- 229920002480 polybenzimidazole Polymers 0.000 description 1
- 229920002577 polybenzoxazole Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920001444 polymaleic acid Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
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- 229910052700 potassium Inorganic materials 0.000 description 1
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- 230000001681 protective effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002728 pyrethroid Substances 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
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- 238000011160 research Methods 0.000 description 1
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- 238000009991 scouring Methods 0.000 description 1
- 150000003377 silicon compounds Chemical class 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
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- 229920006027 ternary co-polymer Polymers 0.000 description 1
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- UFDHBDMSHIXOKF-UHFFFAOYSA-N tetrahydrophthalic acid Natural products OC(=O)C1=C(C(O)=O)CCCC1 UFDHBDMSHIXOKF-UHFFFAOYSA-N 0.000 description 1
- GTZCVFVGUGFEME-UHFFFAOYSA-N trans-aconitic acid Natural products OC(=O)CC(C(O)=O)=CC(O)=O GTZCVFVGUGFEME-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
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- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000012463 white pigment Substances 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
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Landscapes
- Laminated Bodies (AREA)
- Conductive Materials (AREA)
- Non-Insulated Conductors (AREA)
Abstract
Description
本発明は産業資材シートの静電気対策に関するものであり、具体的に本発明は、工場、倉庫、クリーンルームなどに設置されるシートシャッター装置に用いる帯電防止性のフレキシブル膜材と、さらに間仕切り、フロアシート、機器カバー、エプロンなどに用いる帯電防止性のフレキシブル膜材と、さらにはコンテナバッグなどの粉体、粒体物流用品に用いる帯電防止性のフレキシブル膜材に関する。 The present invention relates to measures against static electricity in industrial material sheets. Specifically, the present invention relates to antistatic flexible film materials used in sheet shutter devices installed in factories, warehouses, clean rooms, etc., and further to partitions, floor sheets The present invention relates to an antistatic flexible film material used for equipment covers, aprons and the like, and further to an antistatic flexible film material used for powder and granular material distribution products such as container bags.
近年、熱電導部材、導電性部材、帯電防止部材、発熱部材、放熱部材、電磁波遮蔽部材などへのカーボンナノチューブの応用開発が進み、特に導電性機能の技術分野では、カーボンブラックよりも遥かに少ない使用量で優れた導電効果が得られることで、淡い着色性は有するものの、透視性と耐久性に優れた帯電防止フィルムが得られるようになった。さらに従来のπ系共役ポリマーへの応用として、導電性ポリマーとカーボンナノチューブとを含有する導電層を有してなる導電性包装材料(特許文献1)が提案されている。また、基材に積層した導電性高分子薄膜層と、その上に接触して設けたカーボンナノチューブ薄膜層を有してなる、高い導電性、光透過率をもつ透明導電膜(特許文献2)などの発明が提案されている。確かにこれらの先行発明は、帯電防止性と透明性に優れるものであるが、より高度の帯電防止性を必要とするニーズでは導電性ポリマーの濃度を増したり、カーボンナノチューブの配合量を増加させざるを得ないため、導電性ポリマー(ドーピング系)の着色隠蔽性(例えば青緑系、赤紫系など)を増し、あるいは/さらにはカーボンナノチューブによる着色隠蔽性(例えば黒青系、黒紫系など)の影響で暗褐色系外観となり、しかも視認性も悪くする欠点を増長し、さらには高コスト化を招く難点を有している。従って、導電性ポリマーの濃度を極度に増したり、むやみにカーボンナノチューブの配合量を増加させることなく、高度の帯電防止性を得ることが容易になれば、シートシャッター、間仕切り、フロアシート、機器カバー、エプロンなどの用途に、広く活用展開することができるようになる。 In recent years, the application development of carbon nanotubes to heat conductive members, conductive members, antistatic members, heat generating members, heat radiating members, electromagnetic wave shielding members, etc. has progressed, and in the technical field of conductive functions, in particular, much less than carbon black. An excellent conductive effect can be obtained by the amount used, so that an antistatic film having excellent transparency and durability can be obtained although it has light colorability. Furthermore, as an application to a conventional π-based conjugated polymer, a conductive packaging material (Patent Document 1) having a conductive layer containing a conductive polymer and carbon nanotubes has been proposed. Also, a transparent conductive film having high conductivity and light transmittance, comprising a conductive polymer thin film layer laminated on a substrate and a carbon nanotube thin film layer provided in contact therewith (Patent Document 2) Such inventions have been proposed. It is true that these prior inventions are excellent in antistatic properties and transparency, but in the case of needs requiring a higher degree of antistatic properties, the concentration of the conductive polymer is increased or the blending amount of carbon nanotubes is increased. Therefore, the color masking property (for example, blue-green type, red-purple type, etc.) of the conductive polymer (doping type) is increased, or / and the color-masking property by carbon nanotubes (for example, black blue type, black purple type) And the like, and it has a drawback that it has a dark brown appearance and a poor visibility. Furthermore, the cost is increased. Therefore, sheet shutters, partitions, floor sheets, equipment covers can be obtained if it is easy to obtain a high degree of antistatic properties without extremely increasing the concentration of the conductive polymer or increasing the compounding amount of carbon nanotubes indiscriminately. Can be widely used and deployed in applications such as aprons.
本発明は、カーボンナノチューブ、フラーレン、及びπ電子共役系導電性ポリマーから選ばれた1種以上の着色性材料を利用した静電気対策シート(シートシャッター、間仕切り、フロアシート、機器カバー、エプロンなど)でありながら、より低着色性で視認性に優れた産業資材用静電気対策膜材の提供を課題とする。 The present invention relates to an antistatic sheet (sheet shutter, partition, floor sheet, equipment cover, apron, etc.) using one or more coloring materials selected from carbon nanotubes, fullerenes, and π electron conjugated conductive polymers. An object of the present invention is to provide an anti-static film material for industrial materials which has low colorability and is excellent in visibility.
本発明は、上記の現状に鑑みて研究、検討を重ねた結果、織物を基材として、この基材の両面全面、または片面全面に設けられた帯電防止性樹脂層を有する可撓性積層体を基体として、この基体の少なくとも片面上にカーボンナノチューブ、フラーレン及びπ電子共役系導電性ポリマーから選ばれた1種以上を含む塗膜層を全面形成、または網状形成し、かつ帯電防止性樹脂層が、分子中に1個以上のエーテル結合を有するエステル化合物を含有させることによって、上記従来技術で困難であった、カーボンナノチューブ、π電子共役系導電性ポリマーなどの着色性材料を用いながら、より低着色性で優れた静電気対策シートが得られることを見出して本発明を完成するに至った。 As a result of repeating researches and studies in view of the above-mentioned present conditions, the present invention uses a woven fabric as a substrate, and a flexible laminate having an antistatic resin layer provided on the entire both surfaces or one surface of this substrate. And forming a coating layer including at least one selected from carbon nanotubes, fullerenes, and a π electron conjugated conductive polymer on at least one surface of the base, or forming a network on the substrate, and an antistatic resin layer However, by incorporating an ester compound having one or more ether bonds in the molecule, it is possible to use a coloring material such as a carbon nanotube or a π electron conjugated conductive polymer, which was difficult in the above prior art. The present invention has been accomplished by finding that an antistatic sheet excellent in low colorability can be obtained.
本発明の産業資材用静電気対策膜材は、前記エーテル結合を有する液状化合物が、〔化1〕、〔化2〕から選ばれた1種以上であることが好ましい。これらのエーテル結合を有する液状化合物の導電性によって、帯電防止性樹脂層としての効果を発現することで、カーボンナノチューブ、フラーレン、及びπ電子共役系導電性ポリマーなどのなどの着色性材料の使用量を極度に増すことなく、優れた帯電防止効果を総合的に得ることができるので、より着色性、隠蔽性の少ない産業資材用静電気対策膜材を可能とする。
〔化1〕
R(AO)nOOC−X−COO(AO)mR
(式中、Xは:C6H4、C6H8、C6H10、C2H4〜C8H16、
Rは:C3〜15の直鎖または分岐鎖のアルキル基(Rは互いに同一または異なる)、
Aは:C2〜4のアルキレン基、mとnは1〜10の整数(互いに同一または異なる)
で表される化合物)
〔化2〕
R1CO(OCH2CH-R2)nCOOR3
(式中、R1及びR3は:C3〜15の直鎖または分岐鎖のアルキル基、またはアルケ
ニル基、R2は:H、CH3、C2H5、nは3〜20の整数で表される化合物)
In the antistatic material for industrial materials of the present invention, it is preferable that the liquid compound having an ether bond is one or more selected from [Chemical Formula 1] and [Chemical Formula 2]. By using the conductivity of the liquid compound having these ether bonds, the effect as an antistatic resin layer can be realized, and the amount of use of coloring materials such as carbon nanotubes, fullerenes, and π electron conjugated conductive polymers, etc. Since it is possible to comprehensively obtain an excellent antistatic effect without extremely increasing the above, it is possible to make an antistatic film material for industrial materials less coloring and concealing.
[Formula 1]
R (AO) n OOC-X-COO (AO) m R
(Wherein, X is: C 6 H 4 , C 6 H 8 , C 6 H 10 , C 2 H 4 to C 8 H 16 ,
R is: C 3-15 linear or branched alkyl group (R is the same as or different from each other),
A is an alkylene group of 2 to 4 carbons, m and n are integers of 1 to 10 (the same or different from each other)
Compounds represented by
[Formula 2]
R 1 CO (OCH 2 CH-R 2 ) n COOR 3
(Wherein, R 1 and R 3 are: C 3-15 linear or branched alkyl group, or alkenyl group, R 2 is: H, CH 3 , C 2 H 5 , n is 3 to 20 Compounds represented by integers)
本発明の産業資材用静電気対策膜材は、前記塗膜層がバインダー樹脂として、アクリル系樹脂、ポリウレタン系樹脂、ポリエステル系樹脂、スチレン系樹脂、エポキシ系樹脂、酢酸ビニル系樹脂、塩化ビニル系樹脂、シリコン系樹脂、及びフッ素系樹脂、から選ばれた1種以上を含み、その含有率が前記塗膜層に対して、50〜99.9質量%であることが好ましい。これによって可撓性積層体(帯電防止性樹脂層)との接着性、あるいは密着性を増大させ、同時に塗膜層自体の耐摩耗性、及び耐屈曲性を強化させることができる。 In the antistatic material film material for industrial materials of the present invention, the coating film layer is made of an acrylic resin, a polyurethane resin, a polyester resin, a styrene resin, an epoxy resin, a vinyl acetate resin, a vinyl chloride resin as a binder resin. It is preferable that one or more types selected from silicon-based resins and fluorine-based resins are included, and the content thereof is 50 to 99.9% by mass with respect to the coating film layer. By this, the adhesiveness with a flexible laminated body (antistatic resin layer) or adhesiveness can be increased, and at the same time, the abrasion resistance and flex resistance of the coating film layer itself can be enhanced.
本発明の産業資材用静電気対策膜材は、前記塗膜層が、前記π電子共役系導電性ポリマーを含み、かつ前記カーボンナノチューブと前記フラーレンを100:1〜2:1質量比で併用することが好ましい。この併用によってより少ない添加量で優れた帯電防止効果を得ることができる。 In the antistatic material for industrial materials of the present invention, the coating layer contains the π electron conjugated conductive polymer, and the carbon nanotubes and the fullerene are used in combination at a mass ratio of 100: 1 to 2: 1. Is preferred. By this combined use, an excellent antistatic effect can be obtained with a smaller addition amount.
本発明の産業資材用静電気対策膜材は、前記カーボンナノチューブが、単層カーボンナノチューブ、二層カーボンナノチューブ、多層カーボンナノチューブ、カップ積重型カーボンナノチューブ、酸化カーボンナノチューブ、官能化カーボンナノチューブ(末端修飾及び/または側壁修飾)、及び金属(蒸着またはスパッタ)カーボンナノチューブから選ばれた1種以上であり、その含有量が前記塗膜層に対して0.1〜5質量%であることが好ましい。このようなカーボンナノチューブの存在によって、より少ない添加量で優れた帯電防止効果を得ることができる。 The anti-electrostatic film material for industrial materials of the present invention comprises the single-walled carbon nanotube, double-walled carbon nanotube, multi-walled carbon nanotube, cup-stacked carbon nanotube, oxidized carbon nanotube, functionalized carbon nanotube (terminal modification and / or Or at least one selected from metal (vapor deposition or sputtering) carbon nanotubes, and the content thereof is preferably 0.1 to 5% by mass with respect to the coating layer. By the presence of such carbon nanotubes, an excellent antistatic effect can be obtained with a smaller addition amount.
本発明の産業資材用静電気対策膜材は、前記フラーレンが、C60フラーレン、C70フラーレン、有機修飾フラーレン、無機修飾フラーレン、非金属原子内包フラーレン、及び金属内包フラーレン、から選ばれた1種以上であり、その含有量が前記塗膜層に対して0.1〜5質量%であることが好ましい。このようなフラーレンの存在によって、より少ない添加量で優れた帯電防止効果を得ることができる。 The anti-electrostatic film material for industrial materials of the present invention is one or more selected from the group consisting of C 60 fullerene, C 70 fullerene, organically modified fullerene, inorganically modified fullerene, nonmetal atom endohedral fullerene, and metal endohedral fullerene. It is preferable that the content is 0.1-5 mass% with respect to the said coating film layer. By the presence of such a fullerene, an excellent antistatic effect can be obtained with a smaller addition amount.
本発明の産業資材用静電気対策膜材は、前記π電子共役系導電性ポリマーが、ポリピロール類、ポリチオフェン類、ポリアセチレン類、ポリフェニレン類、ポリフェニレンビニレン類、ポリアニリン類、ポリアセン類、ポリチオフェンビニレン類、ポリエチレンジオキチオフェン、及びこれらのドーピング体、から選ばれた1種以上であり、その含有量が前記塗膜層に対して1〜25質量%であることが好ましい。このようなπ電子共役系導電性ポリマーの存在によって、より少ない添加量で優れた帯電防止効果を得ることができる。 The anti-electrostatic film material for industrial materials of the present invention is characterized in that the π electron conjugated conductive polymer is polypyrroles, polythiophenes, polyacetylenes, polyphenylenes, polyphenylene vinylenes, polyanilines, polyacenes, polythiophene vinylenes, polyethylene geo It is preferable that it is 1 or more types chosen from xthiophene and these doping bodies, and that the content is 1-25 mass% with respect to the said coating film layer. By the presence of such a π electron conjugated conductive polymer, an excellent antistatic effect can be obtained with a smaller addition amount.
本発明の産業資材用静電気対策膜材は、前記塗膜層が、シリカ、酸化チタン、酸化亜鉛、酸化スズ、酸化ジルコニウム、酸化セリウム、及びアルミナ、から選ばれた1種以上のナノ粒子と、シラン化合物とをさらに含み、前記塗膜層に対して0.1〜5質量%のナノ粒子ネットワークを構成していることが好ましい。塗膜層にナノ粒子ナノ粒子ネットワークをさらに含むことによって帯電防止効果をより高め、より少ないカーボンナノチューブ量、及び/または、より少ないフラーレン量、及び/または、より少ないπ電子共役系導電性ポリマー量で帯電防止性を発現させることで、より低着色性の産業資材用静電気対策膜材を得ることができる。 The antistatic film material for industrial materials of the present invention is characterized in that the coating layer is at least one kind of nanoparticles selected from silica, titanium oxide, zinc oxide, tin oxide, zirconium oxide, cerium oxide, and alumina, It is preferable to further contain a silane compound and to constitute a nanoparticle network of 0.1 to 5% by mass with respect to the coating layer. By further including a nanoparticle nanoparticle network in the coating layer, the antistatic effect is enhanced, and the amount of carbon nanotubes, and / or less fullerene, and / or less π electron conjugated conductive polymer can be reduced. By expressing the antistatic property with the above, it is possible to obtain a less colored antistatic material for industrial materials.
本発明の産業資材用静電気対策膜材は、前記塗膜層が、前記帯電防止性樹脂層の表面に対して、少なくとも20%の面積占有率を有する連続体であることが好ましい。このような面積占有率の塗膜層が連続体を成すことで、より少ないカーボンナノチューブ量、及び/または、より少ないフラーレン量、及び/または、より少ないπ電子共役系導電性ポリマー量で帯電防止性を発現させることで、より低着色性の産業資材用静電気対策膜材を得ることができる。 In the antistatic material for industrial materials of the present invention, preferably, the coating layer is a continuous body having an area occupancy of at least 20% with respect to the surface of the antistatic resin layer. The coating layer having such an area occupancy ratio forms a continuum, thereby preventing charging with a smaller amount of carbon nanotubes, and / or a smaller amount of fullerene, and / or a smaller amount of π electron conjugated conductive polymer By developing the property, it is possible to obtain a less colored electrostatic protection film material for industrial materials.
本発明によれば、カーボンナノチューブ、フラーレン、及びπ電子共役系導電性ポリマーから選ばれた1種以上の着色性材料を利用した静電気対策膜材でありながら、より低着色性で、優れた帯電防止効果を得ることができるので、シートシャッター、間仕切り、フロアシート、機器カバー、エプロンなど、産業資材用膜材として幅広く用いることができる。 According to the present invention, although it is an anti-static film material utilizing one or more coloring materials selected from carbon nanotubes, fullerenes, and π electron conjugated conductive polymers, it has lower coloring properties and excellent charging. Since the prevention effect can be obtained, it can be widely used as a film material for industrial materials, such as a sheet shutter, a partition, a floor sheet, an equipment cover, an apron, and the like.
本発明の産業資材用静電気対策膜材は、織物を基材として、この基材の両面全面、または片面全面に設けられた帯電防止性樹脂層を有する可撓性積層体を基体として、この基体の少なくとも片面上に、カーボンナノチューブ、フラーレン及びπ電子共役系導電性ポリマーから選ばれた1種以上を含む塗膜層が全面形成、または網状形成され、かつ帯電防止性樹脂層が、分子中に1個以上のエーテル結合を有するエステル化合物を含有する態様で、特に塗膜層は、帯電防止性樹脂層の表面に対して、少なくとも20%の面積占有率を有する連続体である。 The antistatic protective film material for industrial materials according to the present invention comprises a fabric as a substrate and a flexible laminate having an antistatic resin layer provided on the entire both surfaces or one surface of the substrate as a substrate A coating layer containing one or more selected from carbon nanotubes, fullerenes, and a π electron conjugated conductive polymer is formed on the entire surface or reticulated on at least one side of In the aspect containing an ester compound having one or more ether bonds, in particular, the coating layer is a continuum having an area occupancy of at least 20% with respect to the surface of the antistatic resin layer.
本発明に使用する基材としての繊維織物は、織布、編布、不織布などの何れの形態でも使用でき、織布としては、平織物(経糸、緯糸とも最少2本ずつ用いた最小構成単位を有する)、バスケット織物(例えば2×2、3×3、4×4などの正則バスケット織、3×2、4×2、4×3、5×3、2×3、2×4、3×4、3×5などの不規則バスケット織)、綾織物(経糸、緯糸とも最少3本ずつ用いた最小構成単位を有する:3枚斜文、4枚斜文、5枚斜文、6枚斜文、8枚斜文など)、朱子織物(経糸、緯糸とも最少5本ずつ用いた最小構成単位を有する:2飛び、3飛び、4飛び、5飛びなどの正則朱子)、及び変化平織物、変化綾織物、変化朱子織物など、さらに蜂巣織物、梨子地織物、破れ斜文織物、昼夜朱子織物、もじり織物(紗織物、絽織物)、縫取織物、二重織物なども使用できるが、特に平織物、2×2バスケット織物が経緯物性バランスに優れ好ましい。上記の織物には精練、漂白、染色、柔軟化、撥水、防水、防炎、毛焼き、カレンダー、バインダー固着、接着剤塗布などの公知の繊維処理加工を単数、または複数を施したものを使用することもできる。 The fiber fabric as a base material used in the present invention can be used in any form such as woven fabric, knitted fabric, non-woven fabric, etc. As a woven fabric, plain woven fabric (a minimum structural unit using at least two warp and weft) , Basket fabrics (eg 2 × 2, 3 × 3, 4 × 4, etc. regular basket weave, 3 × 2, 4 × 2, 4 × 3, 5 × 3, 2 × 3, 2 × 4, 3) Irregular basket weave such as × 4, 3 × 5, etc., twill weave (with both warp and weft yarns each having a minimum of 3 units): 3 sheets, 4 sheets, 4 sheets, 5 sheets, 6 sheets Swash, 8 sheets, etc.), satin weave (a minimum of 5 warps and wefts each have minimum structural units: 2 fly, 3 fly, 4 fly, 5 fly, etc.), and change plain weave , Change 綾 fabric, change 朱 such as woven fabric, also honeycomb fabric, 子 ground fabric, 、 斜 織物, day and night 朱 織物 fabric, 織物 織物 (紗 fabric , Twill weaves, sewn weaves, double weaves, etc., but plain weaves and 2 × 2 basket weaves are particularly preferred because of their excellent balance of longitudinal and physical properties. The above-mentioned woven fabric is subjected to one or more of known fiber processing such as scouring, bleaching, dyeing, softening, water repellency, waterproofing, water proofing, flame proofing, baking, calendering, binder fixation, adhesive application It can also be used.
繊維織物を構成する糸条は、合成繊維、天然繊維、半合成繊維、無機繊維またはこれらの2種以上から成る混合繊維など、何れも使用できるが、ポリプロピレン繊維、ポリエチレン繊維、ポリビニルアルコール繊維、ポリエステル(PET、PBT、PNT)繊維、全芳香族ポリエステル繊維、ナイロン繊維、全芳香族ポリアミド繊維、芳香族ヘテロ環ポリマー(ポリベンゾイミダゾール、ポリベンゾオキサゾール、ポリベンゾチアゾールなど)繊維、アクリル繊維、ポリウレタン繊維、または、これらの混合繊維などの合成繊維が使用でき、特にポリエステル(PET:ポリエチレンテレフタレート)繊維が好ましい。これらの糸条の態様は、モノフィラメント、マルチフィラメント、短繊維紡績(スパン)、スプリット、テープなどであるが、膜材の外観、耐屈曲性、及び引裂強度を得るためにはマルチフィラメント、または短繊維紡績(スパン)が好ましい。また、ガラス繊維、シリカ繊維、アルミナ繊維、シリカアルミナ繊維、炭素繊維などのマルチフィラメント糸条も使用でき、これらの無機系繊維は特に国土交通大臣認定の不燃材料(テント構造物用不燃膜材)用に適し、特にガラス繊維マルチフィラメント糸条が好ましい。 The yarn constituting the fiber fabric may be any of synthetic fibers, natural fibers, semi-synthetic fibers, inorganic fibers or mixed fibers composed of two or more of them, but polypropylene fibers, polyethylene fibers, polyvinyl alcohol fibers, polyesters (PET, PBT, PNT) fiber, wholly aromatic polyester fiber, nylon fiber, wholly aromatic polyamide fiber, aromatic heterocyclic polymer (polybenzimidazole, polybenzoxazole, polybenzothiazole etc.) fiber, acrylic fiber, polyurethane fiber Alternatively, synthetic fibers such as these mixed fibers can be used, and polyester (PET: polyethylene terephthalate) fibers are particularly preferable. Aspects of these yarns are monofilaments, multifilaments, short fiber spinning (span), splits, tapes, etc., but multifilaments or short fibers to obtain the appearance, flex resistance and tear strength of the membrane material. Fiber spinning (span) is preferred. In addition, multifilament yarns such as glass fibers, silica fibers, alumina fibers, silica alumina fibers, carbon fibers can also be used, and these inorganic fibers are particularly nonflammable materials approved by the Minister of Land, Infrastructure, Transport and Tourism (incombustible film materials for tent structures) Suitable for use, in particular glass fiber multifilament yarns are preferred.
本発明に使用する繊維織物は、マルチフィラメント糸条からなる織物、または短繊維紡績布(スパン)であることが好ましく、マルチフィラメント糸条は、250〜3000デニール(277〜3333dtex)の範囲、特に500〜2000デニール(555〜2222dtex)が好ましく、必要に応じて無撚糸(断面が楕円または扁平)、撚糸、タスラン糸、ウーリー糸などが使用できる。また短繊維紡績糸条は、10番手(591dtex)〜60番手(97dtex)の範囲、特に10番手(591dtex)、14番手(422dtex)、16番手(370dtex)、20番手(295dtex)、24番手(246dtex)、30番手(197dtex)など、これらの単糸、または双糸(片撚糸)、単糸2本以上による合撚糸(諸撚糸)などが好ましい。織物の経糸及び緯糸の打込み密度に制限は無く、用いる糸条の太さ(デニール、番手)に応じて任意の設計が可能であるが、織物の空隙率(目抜け)が、0〜30%の範囲となる打込み密度で、目付量100〜500g/m2の織物が産業資材用静電気対策膜材の基材に適している。空隙率は繊維織物の単位面積中に占める糸条の面積を百分率として求め、100から差し引いた値として求めることができる。マルチフィラメント糸条で製織された織物(空隙率7.5〜30%)の好ましくは両面に、熱可塑性樹脂フィルムを熱ラミネートして帯電防止性樹脂層を形成する製造に適し、また短繊維紡績布(スパン)の場合、空隙率0〜5%の短繊維紡績布(スパン)の好ましくは両面に、液状熱可塑性樹脂を用いてのコーティング〜熱処理、またはデッピィング〜熱処理による帯電防止性樹脂層の形成に適している。 The fiber fabric used in the present invention is preferably a fabric comprising multifilament yarns, or a staple fiber spun fabric (span), and the multifilament yarns have a range of 250 to 3000 denier (277 to 3333 dtex), particularly 500 to 2000 denier (555 to 2222 dtex) is preferable, and if necessary, non-twisted yarn (elliptical or flat in cross section), twisted yarn, Taslan yarn, Wooly yarn and the like can be used. The staple fiber spun yarn is in the range of 10 counts (591 dtex) to 60 counts (97 dtex), in particular 10 counts (591 dtex), 14 counts (422 dtex), 16 counts (370 dtex), 20 counts (295 dtex), 24 counts (24 246 dtex), 30 count yarn (197 dtex), etc., these single yarns, or double yarns (one-twist yarns), double-twist yarns with two or more single yarns (ply twist yarns), etc. are preferable. There are no limitations on the density of the warp and weft threads of the fabric, and any design is possible depending on the thickness (denier, count) of the yarn used, but the porosity of the fabric (perforated) is 0 to 30%. A woven fabric having a weight per unit area of 100 to 500 g / m 2 is suitable as a base material of the antistatic film material for industrial materials, with a driving density in the range of The porosity can be determined as a percentage of the area of the yarn occupied in the unit area of the fiber fabric and can be determined as a value subtracted from 100. Suitable for production in which a thermoplastic resin film is thermally laminated on both sides of a multi-filament yarn woven fabric (porosity 7.5-30%) to form an antistatic resin layer, and short fiber spinning In the case of a cloth (span), preferably an antistatic resin layer formed by coating with a liquid thermoplastic resin or heat treatment or dipping-heat treatment on both sides of a staple fiber spun cloth (span) with a porosity of 0-5% Suitable for forming.
帯電防止性樹脂層は、軟質塩化ビニル樹脂組成物(塩化ビニル樹脂100質量部に対して可塑剤を35〜100質量部含有)から形成される0.03〜1.0mmの厚さで、ペースト塩化ビニル樹脂(乳化重合タイプ)を用いたコーティングまたはディッピング〜ゲル化熱処理による被膜形成、或いはストレート塩化ビニル樹脂(懸濁重合タイプ)を用いて、カレンダー圧延成型またはTダイス押出成型した塩化ビニル樹脂フィルム(シート)による軟質被膜形成が特に好ましい。ペースト塩化ビニル樹脂は帆布の被覆層に適し、ストレート塩化ビニル樹脂はターポリンの被覆層に好適である。可塑剤は、アルキル鎖中に1個以上のエーテル結合を有するエステル化合物が導電性に優れ好ましい。このような導電性可塑剤は〔化1〕、〔化2〕から選ばれた1種以上で、軟質塩化ビニル樹脂組成物による帯電防止性樹脂層の場合、帯電防止性樹脂層の質量に対しての可塑剤量が10〜50質量%、この可塑剤量に対する導電性可塑剤〔化1〕、及び/または〔化2〕の占有率は50〜100質量%が好ましい。
〔化1〕
R(AO)nOOC−X−COO(AO)mR
(式中、Xは:C6H4、C6H8、C6H10、C2H4〜C8H16、
Rは:C3〜15の直鎖または分岐鎖のアルキル基(Rは互いに同一または異なる)、
Aは:C2〜4のアルキレン基、mとnは1〜10の整数(互いに同一または異なる)
で表される化合物)
〔化2〕
R1CO(OCH2CH-R2)nCOOR3
(式中、R1及びR3は:C3〜15の直鎖または分岐鎖のアルキル基、またはアルケ
ニル基、R2は:H、CH3、C2H5、nは3〜20の整数で表される化合物)
The antistatic resin layer is a paste having a thickness of 0.03 to 1.0 mm formed of a soft vinyl chloride resin composition (containing 35 to 100 parts by mass of plasticizer with respect to 100 parts by mass of vinyl chloride resin) Coating using vinyl chloride resin (emulsion polymerization type) or film formation by dipping-gelation heat treatment, or straight vinyl chloride resin (suspension polymerization type), calendered or T-die extruded vinyl chloride resin film The formation of a soft film by (sheet) is particularly preferred. Paste vinyl chloride resin is suitable for the covering layer of canvas, straight vinyl chloride resin is suitable for the covering layer of tarpaulin. The plasticizer is preferably an ester compound having one or more ether bonds in the alkyl chain because of its excellent conductivity. Such a conductive plasticizer is one or more selected from [Chemical formula 1] and [chemical formula 2], and in the case of the antistatic resin layer by the soft vinyl chloride resin composition, relative to the mass of the antistatic resin layer The amount of the plasticizer is preferably 10 to 50% by mass, and the occupancy ratio of the conductive plasticizer [Formula 1] and / or [formula 2] to the amount of the plasticizer is preferably 50 to 100% by mass.
[Formula 1]
R (AO) n OOC-X-COO (AO) m R
(Wherein, X is: C 6 H 4 , C 6 H 8 , C 6 H 10 , C 2 H 4 to C 8 H 16 ,
R is: C 3-15 linear or branched alkyl group (R is the same as or different from each other),
A is an alkylene group of 2 to 4 carbons, m and n are integers of 1 to 10 (the same or different from each other)
Compounds represented by
[Formula 2]
R 1 CO (OCH 2 CH-R 2 ) n COOR 3
(Wherein, R 1 and R 3 are: C 3-15 linear or branched alkyl group, or alkenyl group, R 2 is: H, CH 3 , C 2 H 5 , n is 3 to 20 Compounds represented by integers)
上記(I)式のエステル化合物の製造に用いられるジカルボン酸としては、アジピン酸、アゼライン酸、セバシン酸、コハク酸、ブラシル酸、テトラヒドロフタル酸、フタル酸などのジカルボン酸が好ましく、上記(II)式のエステル化合物の製造に用いられるカルボン酸としては、モノカルボン酸、三価以上の多価カルボン酸、またはエポキシシクロヘキサン環を有する二価カルボン酸である。これらのカルボン酸はメチル基、エチル基などのアルキル基、水酸基、酸素、ケイ素、ハロゲンなどのヘテロ原子を含む置換基を有していてもよい。モノカルボン酸としては炭素数2〜22の脂肪族モノカルボン酸が好ましく、更に炭素数3〜8のカルボン酸残基からなる脂肪族、脂環式若しくは芳香族の多塩基酸で、具体的には、クエン酸、アコニット酸、ブタントリカルボン酸、ブタンテトラカルボン酸などの脂肪族多価カルボン酸、エポキシヘキサヒドロフタル酸などの脂環式カルボン酸、トリメリット酸、ピロメリット酸などの芳香族多価カルボン酸、並びにこれらのカルボン酸の酸無水物などを用いることができる。上記(I)式、及び上記(II)式のエステル化合物は上記カルボン酸を単独で用いたもの、あるいは2種以上の混合物を用いたものである。 The dicarboxylic acid used for producing the ester compound of the above formula (I) is preferably a dicarboxylic acid such as adipic acid, azelaic acid, sebacic acid, succinic acid, brassic acid, tetrahydrophthalic acid or phthalic acid, and the above (II) The carboxylic acid used for producing the ester compound of the formula is a monocarboxylic acid, a trivalent or higher polyvalent carboxylic acid, or a bivalent carboxylic acid having an epoxycyclohexane ring. These carboxylic acids may have a substituent containing an alkyl group such as a methyl group or an ethyl group, a hydroxyl group, or a heteroatom such as oxygen, silicon or halogen. The monocarboxylic acid is preferably an aliphatic monocarboxylic acid having 2 to 22 carbon atoms, and more preferably an aliphatic, alicyclic or aromatic polybasic acid comprising a carboxylic acid residue having 3 to 8 carbon atoms. Aliphatic polybasic carboxylic acids such as citric acid, aconitic acid, butanetricarboxylic acid and butanetetracarboxylic acid, alicyclic carboxylic acids such as epoxyhexahydrophthalic acid, and aromatic polyvalent acids such as trimellitic acid and pyromellitic acid It is possible to use a carboxylic acid having a valence, an acid anhydride of these carboxylic acids and the like. The ester compounds of the above-mentioned formula (I) and the above-mentioned formula (II) are those using the above-mentioned carboxylic acid alone or a mixture of two or more kinds.
このような導電性可塑剤〔化1〕は具体的に、フタル酸ジエチルセロソルブ、フタル酸ジブチルセロソルブ、アジピン酸ジエチルセロソルブ、アジピン酸ジブチルセロソルブ、アゼライン酸ジエチルセロソルブ、アゼライン酸ジブチルセロソルブ、セバシン酸ジエチルセロソルブ、セバシン酸ジブチルセロソルブ、などのジカルボン酸アルキルセロソルブ系エステル化合物、及びアジピン酸、フタル酸などのジカルボン酸と、モノ−及びポリ−アルキレングリコールモノアルキルエーテルとの反応物が挙けられる。モノ−及びポリ−アルキレングリコールモノアルキルエーテルは、プロパノール、ブタノール、ヘキサノール、ヘプタノール、オクタノール、ノナノールなどのアルコールとエチレンオキシドとの付加化合物、アルコールとプロピレンオキシドとの付加化合物、アルコールとブチレンオキシドとの付加化合物、あるいは、アルコールと、エチレンオキシド、プロピレンオキシド、ブチレンオキシドなどアルキレンオキシドから選ばれた2種以上のアルキレンオキシドとの付加化合物であり、これらは具体的に、エチレングリコールモノオクチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノブチルエーテル、ジエチレングリコールモノヘプチルエーテル、トリエチレングリコールモノメチルエーテル、トリエチレングリコールモノプロピルエーテル、テトラエチレングリコールモノエチルエーテル、プロピレングリコールモノエチルエーテル、プロピレングリコールモノオクチルエーテル、ジプロピレングリコールモノブチルエーテル、ブチレングリコールモノエチルエーテルなどの(モノ〜ポリ)アルキレングリコールモノアルキルエーテルなど、その他、ジエチレングリコールジ−2−エチルヘキソネート、テトラエチレングリコールジ−2−エチルヘキソネート、ヘキサエチレングリコールジ−2−エチルヘキソネート、トリエチレングリコールジエチルブチレート、ポリエチレングリコールジエチルブチレート、ポリプロピレングリコールジエチルヘキソネート、トリエチレングリコールジベンゾエート、テトラエチレングリコールジベンゾエート、ポリエチレングリコールジベンゾエート、ポリプロピレングリコールジベンゾエート、またはポリエチレングリコール−2−エチルヘキソネートベンゾエートなどである。また導電性可塑剤〔化2〕は、トリエチレングリコールのカプリル酸エステル、テトラエチレングリコールのオクチル酸エステル、ポリエチレングリコールと2−エチル酢酸とのジエステル、ポリエステルグリコールと2−エチルヘキ酸とのジエステルなどがあげられる。 Specifically, such conductive plasticizers [Chemical formula 1] are diethyl cellosolve phthalate, dibutyl cellosolve phthalate, diethyl cellosolve adipate, dibutyl cellosolve adipate, diethyl cellosolve azelate, dibutyl cellosolve azelate, diethyl cellosolve sebacate The reaction products of dicarboxylic acid alkylcellosolve-based ester compounds such as dibutyl cellosolve sebacate and the like and dicarboxylic acids such as adipic acid and phthalic acid and mono- and poly-alkylene glycol monoalkyl ethers are listed. Mono- and poly-alkylene glycol monoalkyl ethers are adducts of alcohols with ethylene oxide such as propanol, butanol, hexanol, heptanol, octanol, nonanol, addition compounds of alcohol and propylene oxide, addition compounds of alcohol and butylene oxide Or an adduct of an alcohol and two or more alkylene oxides selected from alkylene oxides such as ethylene oxide, propylene oxide, butylene oxide, etc. Specifically, these are ethylene glycol monooctyl ether, diethylene glycol monomethyl ether, diethylene glycol Monobutyl ether, diethylene glycol monoheptyl ether, triethylene glycol monomethyl ether, tri (Mono-poly) alkylene glycol monoalkyl ethers such as ethylene glycol monopropyl ether, tetraethylene glycol monoethyl ether, propylene glycol monoethyl ether, propylene glycol monooctyl ether, dipropylene glycol monobutyl ether, butylene glycol monoethyl ether, etc. In addition, diethylene glycol di-2-ethyl hexonate, tetraethylene glycol di-2-ethyl hexonate, hexaethylene glycol di-2-ethyl hexonate, triethylene glycol diethyl butyrate, polyethylene glycol diethyl butyrate, polypropylene Glycol diethyl hexonate, triethylene glycol dibenzoate, tetraethylene glycol dibe Zoeto, polyethylene glycol dibenzoate, polypropylene glycol dibenzoate or polyethylene glycol-2-ethylhexonate benzoate, and the like. The conductive plasticizer [Chemical formula 2] includes caprylic ester of triethylene glycol, octyl ester of tetraethylene glycol, diester of polyethylene glycol and 2-ethyl acetic acid, diester of polyester glycol and 2-ethyl hexic acid, etc. can give.
上記〔化1〕、〔化2〕に示した導電性を有する可塑剤は、使用する可塑剤全体の100質量%を占めることが好ましいが、公知の汎用可塑剤と併用し、使用する可塑剤全体の10〜50質量%を汎用可塑剤とすることもできる。汎用可塑剤は、アジピン酸エステル系可塑剤、セバシン酸エステル系可塑剤、フタル酸エステル系可塑剤、イソフタル酸エステル系可塑剤、テレフタル酸エステル系可塑剤、シクロヘキサンジカルボン酸エステル系可塑剤、シクロヘキセンジカルボン酸エステル系可塑剤、塩素化パラフィン系可塑剤、ポリエステル系可塑剤、エチレン−酢酸ビニル−一酸化炭素3元共重合体樹脂、エチレン−(メタ)アクリル酸エステル−一酸化炭素3元共重合体樹脂などである。 Although the plasticizer having conductivity shown in the above [Chemical Formula 1] and [Chemical Formula 2] preferably accounts for 100% by mass of the total plasticizer used, the plasticizer used in combination with a known general-purpose plasticizer 10-50 mass% of the whole can also be used as a general purpose plasticizer. General-purpose plasticizers include adipic acid ester plasticizers, sebacic acid ester plasticizers, phthalic acid ester plasticizers, isophthalic acid ester plasticizers, terephthalic acid ester plasticizers, cyclohexanedicarboxylic acid ester plasticizers, cyclohexene dicarboxylic acid Acid ester plasticizer, chlorinated paraffin plasticizer, polyester plasticizer, ethylene-vinyl acetate-carbon monoxide ternary resin, ethylene- (meth) acrylic acid ester-carbon monoxide ternary copolymer It is resin etc.
また帯電防止性樹脂層は、塩化ビニル樹脂のみならず、塩化ビニル−酢酸ビニル共重合体樹脂、塩化ビニル−アクリル酸エステル共重合体樹脂、塩化ビニルを主鎖として側鎖に酢酸ビニル成分を有する、またはアクリル酸エステル成分を有する、またはウレタン成分を有するグラフト樹脂、塩化ビニル樹脂とウレタンエラストマーのポリマーアロイ、塩化ビニル樹脂とポリエステルエラストマーのポリマーアロイ、塩化ビニル樹脂とスチレン系エラストマーとのポリマーアロイ、などであってもよく、これらの樹脂による帯電防止性樹脂層の場合、帯電防止性樹脂層の質量に対しての可塑剤量が1〜35質量%、この可塑剤量に対する導電性可塑剤〔化1〕、及び/または〔化2〕の占有率は50〜100質量%が好ましい。また帯電防止性樹脂層には、公知の添加剤を種々任意量配合することができ、必要に応じて、顔料(無機系、有機系、アルミフレーク顔料、パール顔料、蛍光染料、蓄光顔料など)金属複合安定剤、無機系難燃剤、リン酸エステル系難燃剤、耐光安定剤(HALS)、紫外線吸収剤(ベンゾトリアゾール系、ベンゾフェノン系など)、酸化防止剤(フェノール系)、帯電防止剤(陽イオン界面活性剤、四級アンモニウムカチオンなど)、硬化剤(イソシアネート系など)、防虫剤(ピレスロイド系など)、消臭剤(酸化珪素・金属酸化物複合系など)、遮熱フィラー(中空粒子、粗粒酸化チタンなど)、無機充填剤(炭酸カルシウム、硫酸バリウムなど)などを任意量含むことができる。 The antistatic resin layer has not only a vinyl chloride resin, but also a vinyl chloride-vinyl acetate copolymer resin, a vinyl chloride-acrylic acid ester copolymer resin, and a vinyl acetate component in a side chain with vinyl chloride as a main chain Or graft resin having an acrylic ester component or having a urethane component, polymer alloy of vinyl chloride resin and urethane elastomer, polymer alloy of vinyl chloride resin and polyester elastomer, polymer alloy of vinyl chloride resin and styrene elastomer, etc. In the case of the antistatic resin layer made of these resins, the amount of plasticizer relative to the mass of the antistatic resin layer is 1 to 35% by mass, and the conductive plasticizer [conversion to this amount of plasticizer] The occupancy of 1] and / or [Chemical formula 2] is preferably 50 to 100% by mass. In addition, various additives can be added to the antistatic resin layer in any desired amount, and if necessary, pigments (inorganic, organic, aluminum flake pigments, pearl pigments, fluorescent dyes, luminous pigments, etc.) Metal complex stabilizers, inorganic flame retardants, phosphate ester flame retardants, light stabilizers (HALS), UV absorbers (benzotriazole, benzophenone etc.), antioxidants (phenolic), antistatic agents (positive) Ion surfactant, quaternary ammonium cation etc.), curing agent (isocyanate series etc.), insect repellent (pyrethroid series etc.), deodorant (silicon oxide / metal oxide complex etc.), heat shield filler (hollow particles, Coarse-grained titanium oxide etc., inorganic fillers (calcium carbonate, barium sulfate etc.) etc. can be contained in arbitrary amounts.
可撓性積層体を基体の少なくとも片面上(帯電防止性樹脂層上)に、カーボンナノチューブ、フラーレン及びπ電子共役系導電性ポリマーから選ばれた1種以上を含む塗膜層が全面形成、または網状形成されている。特に塗膜層にはバインダー樹脂として、アクリル系樹脂、ポリウレタン系樹脂、ポリエステル系樹脂、スチレン系樹脂、エポキシ系樹脂、酢酸ビニル系樹脂、塩化ビニル系樹脂、シリコン系樹脂、及びフッ素系樹脂、から選ばれた1種以上を含み、その含有率が塗膜層に対して、50〜99.9質量%であることが好ましい。従ってカーボンナノチューブ、フラーレン及びπ電子共役系導電性ポリマーなどの含有量は塗膜層に対して0.1〜50質量%、カーボンナノチューブ、及びフラーレンの含有量に関しては各々0.1〜3質量%、π電子共役系導電性ポリマーの含有量については10〜50質量%である。特に塗膜層は帯電防止性樹脂層の表面に対して20%以上、好ましくは、35%以上の面積占有率を有する連続体で、0.05〜20g/m2、好ましくは0.5〜10g/m2の塗膜である。バインダーは、無機化合物を含むものであってもよく、シリカゾル、アルミナゾル、ジルコニアゾル、酸化ニオブゾルなどの金属酸化物ゲル及び/又は金属水酸化物ゲルと、ポリシロキサン、コロイダルシリカ、シリカなどのケイ素化合物を主体とするゾルゲル体が例示できる。 A flexible laminate is formed on at least one side of the substrate (on the antistatic resin layer), on the entire surface, a coating layer containing one or more selected from carbon nanotubes, fullerenes and π electron conjugated conductive polymers, or It is reticulated. In particular, acrylic resin, polyurethane resin, polyester resin, styrene resin, epoxy resin, vinyl acetate resin, vinyl chloride resin, silicon resin, and fluorine resin as a binder resin for the coating layer It is preferable that it contains one or more selected, and the content thereof is 50 to 99.9% by mass with respect to the coating layer. Accordingly, the content of carbon nanotube, fullerene, and π electron conjugated conductive polymer is 0.1 to 50% by mass with respect to the coating film layer, and 0.1 to 3% by mass with respect to the content of carbon nanotube and fullerene, respectively. The content of the π electron conjugated conductive polymer is 10 to 50% by mass. In particular, the coating layer is a continuum having an area occupancy of 20% or more, preferably 35% or more, of the surface of the antistatic resin layer, and preferably 0.05 to 20 g / m 2 , preferably 0.5 to 0.5 It is a coating of 10 g / m 2 . The binder may contain an inorganic compound, and a metal oxide gel and / or a metal hydroxide gel such as silica sol, alumina sol, zirconia sol and niobium oxide sol, and a silicon compound such as polysiloxane, colloidal silica and silica The sol-gel body which makes a main body can be illustrated.
カーボンナノチューブは、平均繊維径0.5〜100nm、アスペクト比50〜5000のもので、整列したもの、ランダムに配列したものなど何れであってもよい。種別的には、直径0.4nm〜5nmの単層カーボンナノチューブ、直径1.5nm〜5nmの二層カーボンナノチューブ、直径3nm〜50nmの多層カーボンナノチューブ、カップ積重型カーボンナノチューブ、酸化カーボンナノチューブ、官能化カーボンナノチューブ(末端修飾及び/または側壁修飾)、金属(蒸着またはスパッタ)カーボンナノチューブ、から選ばれた1種以上で、カーボンナノチューブを構成する六角形の配置(カイラル指数)が(n,n)のアームチェア型、(n,0)のジグザグ型、(n,m)のヘリカル型の何れであってもよい。また、これらのカーボンナノチューブは、他の電気活性材料と併用することで導電性を向上させることができる。電気活性材料は、Ru、Ir、W、Mo,Mn、Ni,及びCoなどの遷移金属の酸化物が例示でき、特にπ電子共役系導電性ポリマー(段落〔0028〕記載)などはバインダーとしても兼用できる。特に金属(蒸着またはスパッタ)カーボンナノチューブは、Au、Ag、Cu、Al、Zn、Tiなどを蒸着法またはスパッタ法によって表面が金属化されたカーボンナノチューブで、特に2層構造で、アンカーをTi層とするAu/Ti、Ag/Ti、Cu/Tiが、導電性が飛躍的に向上する。 The carbon nanotubes may be those having an average fiber diameter of 0.5 to 100 nm and an aspect ratio of 50 to 5000, and may be aligned or randomly arranged. Specifically, single-walled carbon nanotubes with a diameter of 0.4 nm to 5 nm, double-walled carbon nanotubes with a diameter of 1.5 nm to 5 nm, multi-walled carbon nanotubes with a diameter of 3 nm to 50 nm, cup-stacked carbon nanotubes, oxidized carbon nanotubes, functionalization One or more types selected from carbon nanotubes (end modification and / or sidewall modification), metal (vapor deposited or sputtered) carbon nanotubes, and having a hexagonal arrangement (chiral index) of (n, n) constituting carbon nanotubes It may be an armchair type, an (n, 0) zigzag type, or an (n, m) helical type. Moreover, conductivity can be improved by using these carbon nanotubes in combination with other electroactive materials. Examples of the electroactive material include oxides of transition metals such as Ru, Ir, W, Mo, Mn, Ni, and Co, and in particular, a π electron conjugated conductive polymer (described in paragraph [0028]) and the like can also be used as a binder. It can also be used. In particular, metal (vapor deposited or sputtered) carbon nanotubes are carbon nanotubes whose surface is metallized by vapor deposition or sputtering with Au, Ag, Cu, Al, Zn, Ti etc. The conductivity of Au / Ti, Ag / Ti, and Cu / Ti is dramatically improved.
塗膜層の好ましい態様の1つは、π電子共役系導電性ポリマーを含み、かつ前記カーボンナノチューブと前記フラーレンを100:1〜2:1質量比、好ましくは10:1〜1:1で併用するものである。また複層の態様例として、π電子共役系導電性ポリマーを含有する導電性ネットワークをA、カーボンナノチューブを含有する導電性ネットワークをBとした時の「A/B」、「B/A」の2層併用、「A/B/A」、「B/A/B」の3層併用なども導電性を飛躍的に向上させる。同様にフラーレンを含有する導電性ネットワークをCとした時の「A/C」、「C/A」の2層併用、「A/C/A」、「C/A/C」の3層併用なども導電性を飛躍的に向上させる。さらに「A/B/C」、「A/C/B」、「B/A/C」の3層併用なども導電性を飛躍的に向上させる。フラーレンは、C60フラーレン、C70フラーレン、有機修飾フラーレン、無機修飾フラーレン、非金属原子内包フラーレン、及び金属原子内包フラーレン、などが使用できる。C60フラーレンは6員環20面と、5員環12面の32面で構成されたサッカーボール状の籠体で、有機修飾フラーレンは、C60、またはC70フラーレンの表面に1個以上の置換基、及び/または1個以上の官能基を有するもの、あるいはポリマー側鎖に官能基置換フラーレンがグラフトしたポリマーである。金属内包フラーレンは上記何れかのフラーレンに、Li、Na、K、Rb、Cs、Fr、Be、Mg、Ca、Sr、Ba、Ra、Sc、Y、Ti、Zr、ランタノイド、アクチノイドの原子、または金属イオンが取り込まれたものである。非金属原子内包フラーレンは、上記何れかのフラーレンに、Hを含む水素化フラーレン、Cを含む炭素化フラーレン、Nを含む窒素化フラーレン、Oを含む酸素化フラーレン、Sを含む硫黄化フラーレンなどである。 One of the preferred embodiments of the coating layer contains a π electron conjugated conductive polymer, and the carbon nanotube and the fullerene are used in combination at a mass ratio of 100: 1 to 2: 1, preferably 10: 1 to 1: 1. It is In addition, as an example of an embodiment of the multilayer, “A / B” and “B / A” when the conductive network containing the π electron conjugated conductive polymer is A and the conductive network containing carbon nanotubes is B The combined use of two layers, combined use of "A / B / A" and "B / A / B" also dramatically improves the conductivity. Similarly, when the conductive network containing fullerenes is C, the combination of two layers of "A / C" and "C / A", the combination of three layers of "A / C / A" and "C / A / C" are used. Etc. also dramatically improve the conductivity. In addition, the combined use of "A / B / C", "A / C / B", and "B / A / C" together etc. also dramatically improves the conductivity. As the fullerene, C 60 fullerene, C 70 fullerene, organically modified fullerene, inorganicly modified fullerene, nonmetal atom contained fullerene, metal atom contained fullerene, and the like can be used. And C 60 fullerene 6-membered ring 20 surface, at 5-membered ring 12 surface 32 surface at configured a soccer ball-shaped cage body, organically modified fullerene, C 60 or one or more on the surface of the C 70 fullerene, It is a polymer having a substituent and / or one or more functional groups, or a polymer-substituted fullerene grafted on a polymer side chain. Endohedral metallofullerenes are atoms of Li, Na, K, Rb, Cs, Fr, Be, Mg, Ca, Sr, Ba, Ra, Sc, Y, Ti, Zr, lanthanoids, actinoids, or any of the above fullerenes Metal ions are taken in. The nonmetal atom-containing fullerene may be any of the above fullerenes, such as hydrogenated fullerene containing H, carbonized fullerene containing C, nitrogenated fullerene containing N, oxygenated fullerene containing O, sulfurized fullerene containing S, etc. is there.
π電子共役系導電性ポリマーは具体的に、ポリピロール類、ポリチオフェン類、ポリアセチレン類、ポリフェニレン類、ポリフェニレンビニレン類、ポリアニリン類、ポリアセン類、ポリチオフェンビニレン類、及びこれらの共重合体、誘導体ポリマーなどの主鎖がπ共役系で構成され、その側鎖、置換基の有無、側鎖、置換基の種類の限定は特にないが、ポリピロール、ポリチオフェン、ポリ(N−メチルピロール)、ポリ(3−メチルチオフェン)、ポリ(3−メトキシチオフェン)、ポリ(3,4−エチレンジオキシチオフェン)などで、ポリピロール及び、ポリチオフェンが特に好ましく、特にポリ(N−メチルピロール)、ポリ(3−メチルチオフェン)のようなアルキル置換化合物は、有機溶媒への溶解性に優れ好ましい。またπ電子共役系導電性ポリマーに、高分子状カルボン酸塩(ポリアクリル酸、ポリメタクリル酸、ポリマレイン酸など)をドーピング、あるいは高分子状スルホン酸(ポリビニルスルホン酸、ポリスチレンスルホン酸、ポリイソプレンスルホン酸、ポリアクリル酸エチルスルホン酸、ポリアクリル酸ブチルスルホン酸、ポリ(2−アクリルアミド−2−メチル−1−プロパンスルホン酸)などをドーピングしたり、または高分子状カルボン酸塩と高分子状スルホン酸とを質量比2:1〜1:5で併用ドーピングすることで導電性をより高度にすることができる。π電子共役系導電性ポリマーと高分子状カルボン酸塩との比率は10:1〜1:1、π電子共役系導電性ポリマーと高分子状カルボン酸塩及び高分子状スルホン酸との比率は5:1〜1:1が好ましく、高分子状カルボン酸塩、または高分子状カルボン酸塩及び高分子状スルホン酸は、π電子共役系導電性ポリマー合成時に、π電子共役系導電性ポリマーのモノマーと共に共存し、π電子共役系導電性ポリマー合成の酸化重合時にπ電子共役系導電性ポリマー中にドーピングしたものが好ましい。 Specifically, the π electron conjugated conductive polymers are mainly composed of polypyrroles, polythiophenes, polyacetylenes, polyphenylenes, polyphenylene vinylenes, polyanilines, polyacenes, polythiophene vinylenes, and copolymers and derivative polymers thereof. The chain is composed of a π conjugated system, and there is no particular limitation on its side chain, presence or absence of substituent, side chain, type of substituent, but polypyrrole, polythiophene, poly (N-methylpyrrole), poly (3-methylthiophene Polypyrrole and polythiophene are particularly preferred, such as poly (3-methoxythiophene), poly (3,4-ethylenedioxythiophene), etc., particularly poly (N-methylpyrrole), poly (3-methylthiophene) and the like. Alkyl-substituted compounds are preferred because of their excellent solubility in organic solvents. In addition, the π electron conjugated conductive polymer is doped with a polymeric carboxylate (polyacrylic acid, polymethacrylic acid, polymaleic acid, etc.), or a polymeric sulfonic acid (polyvinylsulfonic acid, polystyrene sulfonic acid, polyisoprene sulfone) Acid, polyacrylic acid ethyl sulfonic acid, poly acrylic acid butyl sulfonic acid, poly (2-acrylamido-2-methyl-1-propane sulfonic acid) etc. or doping with polymeric carboxylic acid salt and polymeric sulfone The conductivity can be further enhanced by co-doping with an acid in a mass ratio of 2: 1 to 1: 5. The ratio of the π electron conjugated conductive polymer to the polymeric carboxylate is 10: 1. 1: 1, the ratio of π electron conjugated conductive polymer to polymeric carboxylate and polymeric sulfonic acid is 5: 1 1: 1 is preferable, and the polymeric carboxylate, or the polymeric carboxylate and the polymeric sulfonic acid coexist with the monomer of the π electron conjugated conductive polymer at the time of the π electron conjugated conductive polymer synthesis. What is doped in the π electron conjugated conductive polymer at the time of oxidative polymerization of the π electron conjugated conductive polymer synthesis is preferable.
上述の塗膜層には、シリカ、酸化チタン、酸化亜鉛、酸化スズ、酸化ジルコニウム、酸化セリウム、及びアルミナ、から選ばれた1種以上のナノ粒子と、シラン化合物とをさらに含み、塗膜層に対して0.1〜5質量%のナノ粒子ネットワークを構成することが好ましい。塗膜層にナノ粒子ナノ粒子ネットワークをさらに含むことによって帯電防止効果をより高め、より少ないカーボンナノチューブ量、またはより少ないフラーレン量で導電性を発現させることを可能とすることで、より低着色性で視認性に優れた産業資材用静電気対策膜材を得ることができる。特に上述の塗膜層には、π電子共役系導電性ポリマーを含み、その含有量を塗膜層に対して1〜25質量%とすることが好ましい。塗膜層にπ電子共役系導電性ポリマーを含むことによって帯電防止効果をより高め、より少ないカーボンナノチューブ量、またはより少ないフラーレン量で導電性を発現することで、より低着色性で視認性に優れた産業資材用静電気対策膜材を得ることができる。特に上述の塗膜層には、上記ナノ粒子(塗膜層形成時にはナノ粒子ゾルを使用)及びシラン化合物によるナノ粒子ネットワークと、上記π電子共役系導電性ポリマーを同時に含んでいてもよく、ナノ粒子ナノ粒子ネットワークとπ電子共役系導電性ポリマーとの含有量は、塗膜層に対して1〜25質量%、かつ含有質量比率が1:10〜1:1であることが好ましい。塗膜層にナノ粒子ナノ粒子ネットワークとπ電子共役系導電性ポリマーとを特定比率で含むことによって帯電防止効果をより高め、より少ないカーボンナノチューブ量、またはより少ないフラーレン量で導電性を発現することで、より低着色性で視認性に優れた産業資材用静電気対策膜材を得ることができる。シラン化合物はメチルトリメトキシシラン、メチルトリエトキシシランなどが使用できる。ナノ粒子とシラン化合物または、その加水分解生成物との混合比率は、質量比で90%:10%〜40%:60%が好ましい。 The above-mentioned coating layer further contains one or more kinds of nanoparticles selected from silica, titanium oxide, zinc oxide, tin oxide, zirconium oxide, cerium oxide, and alumina, and a silane compound, and a coating layer Preferably, 0.1 to 5% by mass of the nanoparticle network is configured. By further including a nanoparticle nanoparticle network in the coating layer, the antistatic effect can be further enhanced, and by making it possible to express conductivity with a smaller amount of carbon nanotubes or a smaller amount of fullerene, lower colorability can be achieved. Thus, it is possible to obtain an anti-static film material for industrial materials which is excellent in visibility. In particular, the above-mentioned coating layer contains a π electron conjugated conductive polymer, and the content thereof is preferably 1 to 25% by mass with respect to the coating layer. By including a π electron conjugated conductive polymer in the coating layer, the antistatic effect is further enhanced, and conductivity is exhibited with a smaller amount of carbon nanotubes or a smaller amount of fullerene, resulting in lower colorability and visibility. An excellent antistatic material for industrial materials can be obtained. In particular, the above-mentioned coating layer may simultaneously contain the above nanoparticle (a nanoparticle sol is used when forming the coating layer), a nanoparticle network of a silane compound, and the above-mentioned π electron conjugated conductive polymer. The content of the particle nanoparticle network and the π electron conjugated conductive polymer is preferably 1 to 25% by mass and the contained mass ratio is 1:10 to 1: 1 with respect to the coating film layer. By enhancing the antistatic effect by containing the nanoparticle nanoparticle network and the π electron conjugated conductive polymer in a specific ratio in the coating layer, the conductivity is expressed with a smaller amount of carbon nanotubes or a smaller amount of fullerenes. Thus, it is possible to obtain an electrostatic protection film material for industrial materials which has lower colorability and excellent visibility. As the silane compound, methyltrimethoxysilane, methyltriethoxysilane and the like can be used. The mixing ratio of the nanoparticles to the silane compound or the hydrolysis product thereof is preferably 90%: 10% to 40%: 60% by mass.
上述の塗膜層の各々は、帯電防止性樹脂層の表面に対して、少なくとも20%の面積占有率を有する連続体であることが好ましい。このような面積占有率の塗膜層が連続体を成すことで、より少ないカーボンナノチューブ量、またはより少ないフラーレン量で導電性を発現させるネットワークを形成するので、より低着色性で視認性に優れた産業資材用静電気対策膜材を得ることができる。塗膜層の面積占有率が20%未満だと、得られる膜材の帯電防止性が不十分となることがあるので、塗膜層の面積占有率は25〜50%、かつ連続体であることが好ましい。このような連続体(ネットワーク)は、四角格子状、三角格子状、ハニカム状、丸穴パンチング状、網目状などの規則的連続体、または不規則な連続体、さらには一筆書き文字または模様、あみだくじ状、などが例示される。塗膜層の面積占有率が100%であれば膜材の帯電防止性と抗菌性は十分となるが、膜材同士の重ね合わせ接合時の接着力が不十分となることがある。このような塗膜層(導電性ネットワーク)は具体的に、π電子共役系ポリマーを構成するモノマーを化学酸化重合して得たπ電子共役系導電性ポリマーを溶媒中に可溶化、あるいは微分散させてなるπ電子共役系導電性ポリマー溶液を塗料として、あるいは水、アルコール、有機溶剤などの分散媒に、カーボンナノチューブを0.05〜5質量%含む分散溶液を塗料として、グラビアロールによる印刷、またはロータリースクリーンによる印刷により形成される。π電子共役系導電性ポリマーの場合は0.05μm〜15μmの厚さ、カーボンナノチューブ及びフラーレンの場合は0.001μm〜0.5μmの厚さが好ましい。 Each of the above-mentioned coating layers is preferably a continuous body having an area occupancy of at least 20% with respect to the surface of the antistatic resin layer. By forming a coating film layer having such an area occupancy rate as a continuum, a network is formed to express conductivity with a smaller amount of carbon nanotubes or a smaller amount of fullerenes, so that the colorability is lower and the visibility is excellent. It is possible to obtain the anti-static film material for industrial materials. If the area ratio of the coating layer is less than 20%, the antistatic property of the resulting film material may be insufficient. Therefore, the area ratio of the coating layer is 25 to 50%, and is a continuous body. Is preferred. Such a continuum (network) is a regular continuum such as a square lattice, triangular lattice, honeycomb, round hole punching, mesh, etc., or an irregular continuum, or a single-stroke character or pattern, A lottery ticket, etc. are illustrated. If the area occupancy rate of the coating film layer is 100%, the antistatic property and the antimicrobial property of the film material will be sufficient, but the adhesion at the time of superposition bonding of the film materials may be insufficient. Specifically, such a coating layer (conductive network) solubilizes or finely disperses a π electron conjugated conductive polymer obtained by chemical oxidation polymerization of a monomer constituting the π electron conjugated polymer in a solvent Printing with a gravure roll as a paint, or as a paint containing a dispersion of 0.05 to 5% by mass of carbon nanotubes in a dispersion medium such as water, alcohol, or an organic solvent; Or it is formed by printing by a rotary screen. A thickness of 0.05 μm to 15 μm is preferable in the case of a π electron conjugated conductive polymer, and a thickness of 0.001 μm to 0.5 μm is preferable in the case of carbon nanotubes and fullerenes.
本発明の産業資材用静電気対策膜材を、シートシャッター、間仕切り、フロアシート、機器カバー、静電気対策コンテナなどに加工するために、本発明の産業資材用静電気対策膜材同士の接合(同じ面に向き揃えての端部重ね合わせ接着)は、高周波ウエルダー機を用いて高周波振動によって接合を行うことができ、具体的に、2ヶ所の電極(一方の電極は、ウエルドバー)間に膜材を置き、ウエルドバーで加圧しながら高周波(1〜200MHz)で発振する電位差を印加することで膜材の帯電防止性樹脂層を分子摩擦熱で溶融軟化状態とすることで融合し、その状態で冷却固化して接合体を得る。また、超音波振動子から発生する超音波エネルギー(16〜30KHz)の振幅を増幅させ、膜材の境界面に発生する摩擦熱を利用して融合を行う超音波融着法、またはヒーターの電気制御によって、100〜700℃に無段階設定された熱風を、ノズルを通じて膜材間に吹き込み、膜材の表面を溶融軟化させ、ノズル通過直後膜材を圧着して融合を行う熱風融着法、帯電防止性樹脂層の溶融温度以上にヒーター内蔵加熱した金型(こて)を用いて被着体を圧着し融合を行う熱板融着法などによって接合可能である。上記の接合方法において、塗膜層の面積占有率が90〜100%だと、塗膜層のバインダー樹脂と帯電防止性樹脂層との相溶性が悪い場合、あるいは軟化温度の温度差が大きい場合には、得られる膜材同士の接合時の接着力が不十分となるので、塗膜層の面積占有率を25〜50%として、塗膜層以外の領域、すなわち表面露出する帯電防止性樹脂層と、もう一方の膜材の裏面の帯電防止性樹脂層同士が少なくとも熱溶融して強固に接着可能な状態を設けることが望ましい。 In order to process the antistatic material film for industrial materials of the present invention into a sheet shutter, a partition, a floor sheet, an equipment cover, an anti-static container, etc., bonding of the antistatic materials for industrial materials of the present invention Aligned edge overlap bonding) can be joined by high frequency vibration using a high frequency welder machine, specifically, the film material between two electrodes (one electrode is a weld bar) Place and apply a potential difference oscillating at a high frequency (1 to 200 MHz) while pressing with a weld bar to fuse the antistatic resin layer of the film material into a melt-softened state by molecular friction heat, and cool in that state Solidify to obtain a bonded body. In addition, ultrasonic fusion method or heater electric that performs the fusion by amplifying the amplitude of the ultrasonic energy (16 to 30 KHz) generated from the ultrasonic transducer and using the frictional heat generated at the boundary surface of the film material Hot air fusion method in which hot air set steplessly at 100 to 700 ° C by control is blown through the nozzle between the membrane material to melt and soften the surface of the membrane material, and the membrane material is pressure bonded immediately after passing through the nozzle. Bonding can be performed by, for example, a hot plate fusion method in which an adherend is pressure-bonded and fused using a mold (hot tip) incorporated with a heater and heated to a temperature higher than the melting temperature of the antistatic resin layer. In the above bonding method, when the area ratio of the coating layer is 90 to 100%, the compatibility between the binder resin of the coating layer and the antistatic resin layer is poor, or the temperature difference of the softening temperature is large. The adhesion of the resulting film materials to each other is insufficient, and the area occupancy of the coating layer is 25% to 50%. It is desirable to provide a state in which the layer and the antistatic resin layer on the back surface of the other film material are at least thermally melted to allow firm adhesion.
次ぎに実施例、比較例を挙げて本発明を具体的に説明するが、本発明はこれらの例の範囲に限定されるものではない。下記実施例及び比較例において、産業資材用静電気対策膜材の効果は、表面抵抗率によって評価した。
(1)表面抵抗率測定(JIS K7194準拠)
23℃、相対湿度50%RHで膜材片を24時間静置後、下記の抵抗率計(JIS K7194準拠)を用い表面抵抗率を3回測定し、その平均値を表面抵抗率とした。但し表面抵抗率の良し悪しは導電性材料の配合量によって左右されるものであるため、本発明の課題である「低着色性」と「視認性」を兼備することを前提に帯電防止性の良し悪しを評価した。
以下の実施例の好ましい帯電防止性の範囲は表面抵抗率107Ω/□〜109Ω/□(107Ω/□を上回る表面抵抗率であれば尚よい)、それに満たない表面抵抗率1010Ω/□以下のものは比較例とした。
1)高抵抗・抵抗率計
株式会社三菱化学アナリテック製「ハイレスタUP MCP-HT800(レンジ103〜1014Ω)」
2)低抵抗・抵抗率計
株式会社三菱化学アナリテック製「ロレスタGX MCP-T700(レンジ10-4〜107Ω)」
(2)低着色性
JIS Z8729の色差ΔEを着色性の判定基準とした(ブランクは硫酸バリウム白色板)
ΔE=0〜7.9 : 1=低着色性
ΔE=8〜14.9 : 2=着色性があり外観が暗い
ΔE=15〜 : 3=着色が濃く外観が黒い
(3)視認性
平成29年9月午後5時、埼玉県草加市の平岡織染株式会社のテント倉庫(シートシャッター装置設置、倉庫内照度:JIS Z9110:1979年40−60lx)において、各々10cm×10cmサイズの「織」、「繊」、「職」、「戯」の黒ゴシック体文字印刷物を厚紙に着貼した紙パネルをテント倉庫屋内、ランダムに試験膜材から後方30cmの位置に置き、これを屋外正面1mの位置から観察者10名が同時に膜材越しに、「織」、「繊」、「職」、「戯」の紙パネルを個々に判定した。紙パネルの識別成績が100%なものを「1」、識別成績が75%を「2」、識別成績が50%を「3」、識別成績が25%を「4」、識別成績が0%を「5」、の5段階評価し、「1」を良好、「5」を不良とした。
EXAMPLES The present invention will next be described in more detail by way of examples and comparative examples, which should not be construed as limiting the scope of the present invention. In the following examples and comparative examples, the effect of the anti-static film material for industrial materials was evaluated by surface resistivity.
(1) Surface resistivity measurement (JIS K 7194 compliant)
After leaving a piece of film material to stand at 23 ° C. and relative humidity 50% RH for 24 hours, the surface resistivity was measured three times using the following resistivity meter (in accordance with JIS K 7194), and the average value was taken as the surface resistivity. However, since the quality of the surface resistivity depends on the amount of the conductive material, it is antistatic based on the premise that the "low colorability" and "visibility" are both problems of the present invention. Good and bad were evaluated.
The preferred range of antistatic properties in the following examples is a surface resistivity of 10 7 Ω / □ to 10 9 Ω / □ (a surface resistivity exceeding 10 7 Ω / □ is even better), a surface resistivity less than that The thing below 10 10 ohms / square was made into the comparative example.
1) High resistance, resistivity meter, Inc. Mitsubishi Chemical Analytech Co., Ltd. “Hiresta UP MCP-HT800 (range 10 3 to 10 14 Ω)”
2) Low-resistance resistivity meter, manufactured by Mitsubishi Chemical Analytech Co., Ltd. "Loresta GX MCP-T700 (range 10 -4 to 10 7 Ω)"
(2) Low colorability
Judgment criteria of colorability using color difference ΔE of JIS Z8729 (blank is a white plate of barium sulfate)
ΔE = 0 to 7.9: 1 = low colorability
ΔE = 8 to 14.9: 2 = colored and appearance is dark
ΔE = 15 to 3: 3 = dark in color and black in appearance
(3) Visibility In the tent warehouse of Hiraoka Ori-Dan Co., Ltd. in Soka City, Saitama Prefecture (sheet shutter device installed, illuminance in the warehouse: JIS Z9110: 1979 40-60 lx) at 5:00 pm September 2017 A paper panel with black Gothic text printed on a thick paper with a size of 10 cm in size, woven, woven, printed, and printed on a cardboard sheet is randomly placed at a position 30 cm behind the test membrane inside the tent warehouse. 10 observers simultaneously judged "weave", "fiber", "job", and "paper" paper panels individually from the position of 1 m outside the front through the membrane material. The paper panel's identification score of 100% is “1”, identification score of 75% “2”, identification score of 50% “3”, identification score of 25% “4”, identification score of 0% Was rated at five levels of “5”, “1” was rated good, and “5” was rated bad.
[実施例1]
ポリエステル繊維平織基布(経糸1111dtexマルチフィラメント糸条:糸密度22本/2.54cm×緯糸1111dtexマルチフィラメント糸条:糸密度24本/2.54cm:空隙率21%:質量165g/m2)を基材として、その両面に下記軟質塩化ビニル樹脂組成物(1)からなる厚さ0.2mmのカレンダー成型フィルムを帯電防止性樹脂層として熱圧着によるブリッジ溶融ラミネートにより、「帯電防止性樹脂層/基布/帯電防止性樹脂層」からなる、厚さ0.75mm、質量785g/m2の積層膜材(1)を得た。
〈軟質塩化ビニル樹脂組成物(1)〉
塩化ビニル樹脂(重合度1300) 100質量部
導電性可塑剤(1) 30質量部
※nオクタノールにエチレンオキシドを付加したアルコールとアジピン酸との反応に
よるアジピン酸ジエステル:(エーテル結合を2個有するエステル化合物〔化1〕
に相当)
4−シクロヘキセン−1,2−ジカルボン酸ビス(2−エチルヘキシル)(可塑剤)
20質量部
リン酸トリクレジル(防炎可塑剤) 10質量部
エポキシ化大豆油(安定剤兼可塑剤) 5質量部
バリウム/亜鉛複合安定剤 2質量部
三酸化アンチモン(難燃剤) 10質量部
ルチル型酸化チタン(白顔料) 5質量部
ベンゾトリアゾール骨格化合物(紫外線吸収剤) 0.3質量部
上記の積層膜材(1)の表面側の帯電防止性樹脂層上に、下記塗膜層(1)用の塗工液(固形分濃度16.8質量%)を用い、120メッシュの正方形格子柄グラビアロール塗工により、55.5%の面積占有率を有する格子状連続体(格子幅5mm、正方形空孔10mm×10mm)の塗膜層(1)を形成し、質量787g/m2の産業資材用静電気対策膜材(ターポリン)を得た。
〈塗膜層(1)用溶液〉
メタクリル酸メチル樹脂(アクリル樹脂) 100質量部
単層カーボンナノチューブ(直径1.5〜2.5nm) 0.5質量部
※塗膜層に対するカーボンナノチューブの含有率0.5質量%
ベンゾトリアゾール骨格化合物(紫外線吸収剤) 0.3質量部
メチルエチルケトン(希釈溶剤) 250質量部
トルエン(希釈溶剤) 250質量部
Example 1
Polyester fiber plain weave base fabric (warp 1111 dtex multifilament yarn: yarn density 22 / 2.54 cm × weft 1111 dtex multifilament yarn: yarn density 24 / 2.54 cm: porosity 21%: mass 165 g / m 2 ) As a substrate, a 0.2 mm-thick calendar molded film consisting of the following soft vinyl chloride resin composition (1) on both surfaces thereof is used as an antistatic resin layer by bridge melting lamination by thermocompression bonding. A laminated film material (1) having a thickness of 0.75 mm and a mass of 785 g / m 2 was obtained, which was composed of a base fabric / antistatic resin layer ".
<Soft vinyl chloride resin composition (1)>
Vinyl chloride resin (polymerization degree 1300) 100 parts by mass Conductive plasticizer (1) 30 parts by mass ※ Adipic acid diester by reaction of adipic acid with alcohol obtained by adding ethylene oxide to n-octanol: (ester having two ether bonds Compound [Chemical Formula 1]
Equivalent to
4-cyclohexene-1,2-dicarboxylic acid bis (2-ethylhexyl) (plasticizer)
20 parts by mass Tricresyl phosphate (flameproof plasticizer) 10 parts by mass Epoxidized soybean oil (stabilizer / plasticizer) 5 parts by mass Barium / zinc composite stabilizer 2 parts by mass Antimony trioxide (flame retardant) 10 parts by mass Rutile type Titanium oxide (white pigment) 5 parts by mass Benzotriazole skeleton compound (ultraviolet light absorber) 0.3 parts by mass On the antistatic resin layer on the surface side of the above laminated film material (1), the following coating layer (1) A grid-like continuum (lattice width 5 mm, square) having an area occupancy rate of 55.5% using a coating solution (solid content concentration 16.8 mass%) for coating and square grid pattern gravure roll coating of 120 mesh The coating film layer (1) having a hole size of 10 mm × 10 mm) was formed to obtain a 787 g / m 2 mass of an anti-static material for industrial materials (terporin).
Solution for Coating Layer (1)
Methyl methacrylate resin (acrylic resin) 100 parts by mass Single-walled carbon nanotubes (diameter 1.5 to 2.5 nm) 0.5 parts by mass ※ Content rate of carbon nanotubes to coating layer 0.5% by mass
Benzotriazole backbone compound (UV absorber) 0.3 parts by mass Methyl ethyl ketone (dilution solvent) 250 parts by mass Toluene (dilution solvent) 250 parts by mass
[実施例2]
実施例1の積層膜材(1)において、軟質塩化ビニル樹脂組成物(1)の導電性可塑剤(1)30質量部を、n−オクタノールにエチレンオキシドを付加したアルコールと無水フタル酸の反応によるフタル酸ジエステル:導電性可塑剤(2):(エーテル結合を2個有するエステル化合物〔化1〕に相当)、30質量部に置換えて積層膜材(2)とした以外は実施例1と同様にして厚さ0.75mm、質量787g/m2の産業資材用静電気対策膜材(ターポリン)を得た。
Example 2
In the laminated film material (1) of Example 1, 30 parts by mass of the conductive plasticizer (1) of the soft vinyl chloride resin composition (1) is obtained by the reaction of phthalic anhydride with alcohol obtained by adding ethylene oxide to n-octanol. Phthalate diester: as in Example 1 except that 30 parts by mass is substituted for conductive plasticizer (2): (corresponding to an ester compound having two ether bonds [Chemical formula 1]) and 30 parts by mass. As a result, an antistatic film (tarpaulin) for industrial materials having a thickness of 0.75 mm and a mass of 787 g / m 2 was obtained.
[実施例3]
実施例1の積層膜材(1)において、軟質塩化ビニル樹脂組成物(1)の導電性可塑剤(1)30質量部を、nオクタノールにプロピレンオキシドを付加したアルコールとセバシン酸との反応によるセバシン酸ジエステル: 導電性可塑剤(3):(エーテル結合を2個有するエステル化合物〔化1〕に相当)、30質量部に置換えて積層膜材(3)とした以外は実施例1と同様にして厚さ0.75mm、質量787g/m2の産業資材用静電気対策膜材(ターポリン)を得た。
[Example 3]
In the laminated film material (1) of Example 1, 30 parts by mass of the conductive plasticizer (1) of the soft vinyl chloride resin composition (1) is obtained by the reaction of an alcohol obtained by adding propylene oxide to n-octanol and sebacic acid Sebacic acid diester: Conductive plasticizer (3): (equivalent to an ester compound having two ether bonds [Chemical formula 1]), 30 parts by mass as in Example 1 except that it is replaced by a laminated film material (3) As a result, an antistatic film (tarpaulin) for industrial materials having a thickness of 0.75 mm and a mass of 787 g / m 2 was obtained.
[実施例4]
実施例1の積層膜材(1)において、軟質塩化ビニル樹脂組成物(1)の導電性可塑剤(1)30質量部を、テトラエチレングリコールのオクチル酸エステル: 導電性可塑剤(4):(エーテル結合を3個有するエステル化合物〔化2〕に相当)、30質量部に置換えて積層膜材(4)とした以外は実施例1と同様にして厚さ0.75mm、質量787g/m2の産業資材用静電気対策膜材(ターポリン)を得た。
Example 4
In the laminated film material (1) of Example 1, 30 parts by mass of the conductive plasticizer (1) of the soft vinyl chloride resin composition (1), and octylate of tetraethylene glycol: Conductive plasticizer (4): (Equivalent to an ester compound having three ether bonds [Chemical formula 2]) and 30 parts by mass to obtain a laminated film material (4) in the same manner as in Example 1 with a thickness of 0.75 mm and a mass of 787 g / m Obtained the anti-static film material (Taporin) for industrial materials of 2 .
[実施例5]
実施例1の塗膜層(1)用溶液を、塗膜層(2)用溶液に変更した以外は実施例1と同様にして厚さ0.75mm、質量787g/m2の産業資材用静電気対策膜材(ターポリン)を得た。
〈塗膜層(2)用溶液〉
ポリ(3,4−エチレンジオキシチオフェン)※ポリチオフェン 20質量部
メタクリル酸メチル樹脂(アクリル樹脂) 80質量部
単層カーボンナノチューブ(直径1.5〜2.5nm) 0.5質量部
※塗膜層に対するカーボンナノチューブの含有率0.5質量%
ベンゾトリアゾール骨格化合物(紫外線吸収剤) 0.3質量部
シクロペンタノン(希釈溶剤) 100質量部
トルエン(希釈溶剤) 200質量部
メチルエチルケトン(希釈溶剤) 200質量部
[Example 5]
Static electricity for industrial materials having a thickness of 0.75 mm and a mass of 787 g / m 2 in the same manner as in Example 1 except that the solution for the coating layer (1) of Example 1 was changed to the solution for the coating layer (2). Obtained a countermeasure membrane material (tarpaulin).
Solution for Coating Layer (2)
Poly (3,4-ethylenedioxythiophene) * polythiophene 20 parts by mass Methyl methacrylate resin (acrylic resin) 80 parts by mass Single-walled carbon nanotubes (diameter 1.5 to 2.5 nm) 0.5 parts by mass ※ Coating layer Content of carbon nanotubes to 0.5% by mass
Benzotriazole skeleton compound (ultraviolet absorber) 0.3 parts by mass Cyclopentanone (dilution solvent) 100 parts by mass Toluene (dilution solvent) 200 parts by mass Methyl ethyl ketone (dilution solvent) 200 parts by mass
[実施例6]
実施例1の塗膜層(1)用溶液を、塗膜層(3)用溶液に変更した以外は実施例1と同様にして厚さ0.75mm、質量787g/m2の産業資材用静電気対策膜材(ターポリン)を得た。
〈塗膜層(3)用溶液〉
メタクリル酸メチル樹脂(アクリル樹脂) 100質量部
単層カーボンナノチューブ(直径1.5〜2.5nm) 0.5質量部
オルガノシリカゾル(シリカのナノ粒子) 40質量部
※粒子径10〜15nm:固形分30質量%:メチルエチルケトン溶媒
メチルトリエトキシシラン(シラン化合物) 8質量部
※シリカゾルとメチルトリエトキシシランの質量比率3:2のナノ粒子ネットワークを
塗膜層中に形成
※塗膜層に対するカーボンナノチューブの含有率0.4質量%
ベンゾトリアゾール骨格化合物(紫外線吸収剤) 0.3質量部
トルエン(希釈溶剤) 250質量部
メチルエチルケトン(希釈溶剤) 250質量部
[Example 6]
Static electricity for industrial materials having a thickness of 0.75 mm and a mass of 787 g / m 2 in the same manner as in Example 1 except that the solution for coating layer (1) in Example 1 was changed to the solution for coating layer (3) Obtained a countermeasure membrane material (tarpaulin).
<Solution for coating layer (3)>
Methyl methacrylate resin (acrylic resin) 100 parts by mass Single-walled carbon nanotubes (diameter 1.5 to 2.5 nm) 0.5 parts by mass Organosilica sol (silica nanoparticles) 40 parts by mass ※ Particle diameter 10 to 15 nm: solid content 30% by mass: methyl ethyl ketone solvent methyltriethoxysilane (silane compound) 8 parts by mass ※ A nanoparticle network of silica sol and methyltriethoxysilane in a mass ratio of 3: 2 is formed in the coating layer ※ inclusion of carbon nanotubes in the coating layer 0.4 mass%
Benzotriazole skeleton compound (UV absorber) 0.3 parts by mass Toluene (dilution solvent) 250 parts by mass Methyl ethyl ketone (dilution solvent) 250 parts by mass
[実施例7]
実施例1の塗膜層(1)用溶液を、塗膜層(4)用溶液に変更した以外は実施例1と同様にして厚さ0.75mm、質量787g/m2の産業資材用静電気対策膜材(ターポリン)を得た。
〈塗膜層(4)用溶液〉
ポリ(3,4−エチレンジオキシチオフェン)※ポリチオフェン 20質量部
メタクリル酸メチル樹脂(アクリル樹脂) 80質量部
単層カーボンナノチューブ(直径1.5〜2.5nm) 0.5質量部
※塗膜層に対するカーボンナノチューブの含有率0.4質量%
オルガノシリカゾル(シリカのナノ粒子) 40質量部
※粒子径10〜15nm:固形分30質量%:メチルエチルケトン溶媒
メチルトリエトキシシラン(シラン化合物) 8質量部
※シリカゾルとメチルトリエトキシシランの質量比率3:2のナノ粒子ネットワークを
塗膜層中に形成
ベンゾトリアゾール骨格化合物(紫外線吸収剤) 0.3質量部
シクロペンタノン(希釈溶剤) 100質量部
トルエン(希釈溶剤) 200質量部
メチルエチルケトン(希釈溶剤) 200質量部
[Example 7]
Static electricity for industrial materials having a thickness of 0.75 mm and a mass of 787 g / m 2 in the same manner as in Example 1 except that the solution for the coating layer (1) of Example 1 was changed to the solution for the coating layer (4). Obtained a countermeasure membrane material (tarpaulin).
<Solution for coating layer (4)>
Poly (3,4-ethylenedioxythiophene) * polythiophene 20 parts by mass Methyl methacrylate resin (acrylic resin) 80 parts by mass Single-walled carbon nanotubes (diameter 1.5 to 2.5 nm) 0.5 parts by mass ※ Coating layer Content of carbon nanotubes relative to
Organosilica sol (silica nanoparticles) 40 parts by mass ※ Particle size 10 to 15 nm: solid content 30% by mass: methyl ethyl ketone solvent methyltriethoxysilane (silane compound) 8 parts by mass ※ mass ratio of silica sol to methyltriethoxysilane 3: 2 Of nanoparticle network in coating layer benzotriazole skeleton compound (ultraviolet absorber) 0.3 parts by mass cyclopentanone (dilution solvent) 100 parts by mass toluene (dilution solvent) 200 parts by mass methyl ethyl ketone (dilution solvent) 200 parts Department
[実施例8]
実施例1の塗膜層(1)用溶液に用いた単層カーボンナノチューブ0.5質量部を、C60フラーレン0.5質量部に置き換えた以外は、実施例1と同様として厚さ0.75mm、質量787g/m2の産業資材用静電気対策膜材(ターポリン)を得た。
[Example 8]
The coating layer (1) for 0.5 parts by single-walled carbon nanotubes using a solution of Example 1, C 60 but substituting the fullerene 0.5 parts by weight, same as to the thickness of Example 1 0. A 75 mm, 787 g / m 2 mass anti-static film (tarpaulin) for industrial materials was obtained.
[実施例1〜8の効果]
産業資材用膜材の基体に、分子中に1個以上のエーテル結合を有するエステル化合物(導電性可塑剤)を含有し、塗膜層にカーボンナノチューブ、またはフラーレンを含有する実施例1〜8の膜材は、何れも表面抵抗率109Ω/□程度か、それを上回る帯電防止性を有し、しかも着色性が低く、視認性に優れたものであった。特に塗膜層にπ電子共役系導電性ポリマーとカーボンナノチューブを併用する実施例5の膜材は表面抵抗率107Ω/□、及び塗膜層にカーボンナノチューブとナノ粒子ネットワークを併用する実施例6の膜材は、表面抵抗率108Ω/□の帯電防止性を有し、しかも着色性が低く、視認性に優れ、さらに塗膜層にπ電子共役系導電性ポリマーとカーボンナノチューブ、及びナノ粒子ネットワークを併用する実施例7の膜材は、表面抵抗率107Ω/□という優れた帯電防止性を有し、しかも着色性が低いものであった。
[Effects of Embodiments 1 to 8]
The base material of the membrane material for industrial materials contains an ester compound (conductive plasticizer) having one or more ether bonds in the molecule, and contains a carbon nanotube or fullerene in the coating film layer in Examples 1 to 8 The film materials had antistatic properties each having a surface resistivity of about 10 9 Ω / □ or more, and were low in coloring properties and excellent in visibility. In particular, the film material of Example 5 in which a π electron conjugated conductive polymer and carbon nanotubes are used in combination in the coating layer has a surface resistivity of 10 7 Ω / □, and an embodiment in which the carbon nanotube and nanoparticle network are used in combination with the coating layer. The film material No. 6 has antistatic properties with a surface resistivity of 10 8 Ω / □, low colorability, excellent visibility, and a π electron conjugated conductive polymer and carbon nanotube in the coating layer, and The film material of Example 7 in which the nanoparticle network was used in combination had excellent antistatic properties such as a surface resistivity of 10 7 Ω / □, and was low in colorability.
[比較例1]
実施例1の積層膜材(1)において、軟質塩化ビニル樹脂組成物(1)の導電性可塑剤(1)30質量部を、4−シクロヘキセン−1,2−ジカルボン酸ビス(2−エチルヘキシル)30質量部に置換し、軟質塩化ビニル樹脂組成物中の可塑剤を4−シクロヘキセン−1,2−ジカルボン酸ビス(2−エチルヘキシル)50質量部とし、分子中にエーテル結合を有する可塑剤を含有しないこと以外は実施例1と同様として質量787g/m2のターポリンを得た。得られたターポリンの帯電防止性は実施例1の産業資材用静電気対策膜材よりも劣るものであった。
Comparative Example 1
In the laminated film material (1) of Example 1, 30 parts by mass of the conductive plasticizer (1) of the soft vinyl chloride resin composition (1) was added to bis (2-ethylhexyl) 4-cyclohexene-1,2-dicarboxylate 30 parts by mass, the plasticizer in the soft vinyl chloride resin composition is 50 parts by mass of bis (2-ethylhexyl) 4-cyclohexene-1,2-dicarboxylate, and contains a plasticizer having an ether bond in the molecule A tarpaulin having a mass of 787 g / m 2 was obtained in the same manner as in Example 1 except that the above was carried out. The antistatic property of the obtained tarpaulin was inferior to that of the antistatic material film material for industrial materials of Example 1.
[比較例2]
実施例1の塗膜層(1)用溶液において、単層カーボンナノチューブ0.5質量部をカーボンブラック0.5質量部に置換した以外は実施例1と同様として質量787g/m2のターポリンを得た。得られたターポリンは黒色外観の強度を増し、視認性が実施例1のターポリンよりも劣り、帯電防止性にも劣るものであった。
Comparative Example 2
A solution for a coating film layer (1) of Example 1, except that 0.5 parts by mass of single-walled carbon nanotubes is replaced by 0.5 parts by mass of carbon black, is the same as Example 1, and a tarpaulin having a mass of 787 g / m 2 Obtained. The obtained tarpaulin increased the strength of the black appearance, the visibility was inferior to the tarpaulin of Example 1, and the antistatic property was also inferior.
[比較例3]
実施例1の塗膜層(1)用溶液において、単層カーボンナノチューブ0.5質量部をカーボンブラック0.8質量部に置換した以外は実施例1と同様として質量787g/m2のターポリンを得た。これは比較例2でカーボンブラック0.5質量部を0.8質量部に増量し、実施例1の産業資材用静電気対策膜材と同等の帯電防止性能を有するターポリンとしたものである。確かにカーボンブラック量を増量すれば、その増量に伴って帯電防止性能のレベルも向上するが、得られたターポリンは黒色外観の着色強度を更に増し、視認性が実施例1のターポリンよりも大きく劣るものとなった。
Comparative Example 3
In coating layer (1) solution of Example 1, the mass 787 g / m 2 tarpaulin and 0.5 parts by mass of single-walled carbon nanotubes as similarly but replacing the carbon black 0.8 parts by weight as in Example 1 Obtained. In Comparative Example 2, 0.5 parts by mass of carbon black was increased to 0.8 parts by mass, and a tarpaulin having antistatic performance equivalent to that of the anti-static film material for industrial materials of Example 1 was obtained. Certainly, if the amount of carbon black is increased, the level of antistatic performance is also improved along with the increase, but the tarpaulin obtained further increases the coloring strength of the black appearance, and the visibility is larger than that of the tarpaulin of Example 1. It became inferior.
[比較例4]
実施例5の塗膜層(2)用溶液において、単層カーボンナノチューブ0.5質量部を省略した配合で実施例5と同等の帯電防止性能を得るために、ポリ(3,4−エチレンジオキシチオフェン)20質量部を100質量部に増量し、メタクリル酸メチル樹脂80質量部を省略した。得られたターポリンは黒色外観の着色強度を更に増し、視認性が実施例5のターポリンよりも大きく劣るものとなった。
Comparative Example 4
In order to obtain the antistatic performance equivalent to that of Example 5 with the composition in which 0.5 parts by mass of single-walled carbon nanotubes is omitted in the solution for the coating film layer (2) of Example 5, poly (3,4-ethylenedi) 20 parts by mass of oxythiophene) was increased to 100 parts by mass, and 80 parts by mass of methyl methacrylate resin was omitted. The obtained tarpaulin further increased the coloring strength of the black appearance, and the visibility became significantly inferior to the tarpaulin of Example 5.
上記、実施例、及び比較例から明らかな様に、本発明によれば、カーボンナノチューブ、及び/または、フラーレン、及び/または、π電子共役系導電性ポリマーなどの着色性材料を利用した静電気対策膜材でありながら、より低着色性で、優れた帯電防止効果を得ることができるので、シートシャッター、間仕切り、フロアシート、機器カバー、エプロンなど、産業資材用膜材として幅広く用いることができる。 As apparent from the above-described Examples and Comparative Examples, according to the present invention, measures against static electricity utilizing a coloring material such as a carbon nanotube and / or a fullerene and / or a π electron conjugated conductive polymer Although it is a film material, an excellent antistatic effect can be obtained with lower colorability, and therefore, it can be widely used as a film material for industrial materials such as a sheet shutter, a partition, a floor sheet, an equipment cover, and an apron.
Claims (9)
〔化1〕
R(AO)nOOC−X−COO(AO)mR
(式中、Xは:C6H4、C6H8、C6H10、C2H4〜C8H16、
Rは:C3〜15の直鎖または分岐鎖のアルキル基(Rは互いに同一または異なる)、
Aは:C2〜4のアルキレン基、mとnは1〜10の整数(互いに同一または異なる)
で表される化合物)
〔化2〕
R1CO(OCH2CH-R2)nCOOR3
(式中、R1及びR3は:C3〜15の直鎖または分岐鎖のアルキル基、またはアルケ
ニル基、R2は:H、CH3、C2H5、nは3〜20の整数で表される化合物)
The electrostatic protection film material for industrial materials according to claim 1, wherein the liquid compound having an ether bond is at least one selected from the group consisting of Chemical Formula 1 and Chemical Formula 2.
[Formula 1]
R (AO) n OOC-X-COO (AO) m R
(Wherein, X is: C 6 H 4 , C 6 H 8 , C 6 H 10 , C 2 H 4 to C 8 H 16 ,
R is: C 3-15 linear or branched alkyl group (R is the same as or different from each other),
A is an alkylene group of 2 to 4 carbons, m and n are integers of 1 to 10 (the same or different from each other)
Compounds represented by
[Formula 2]
R 1 CO (OCH 2 CH-R 2 ) n COOR 3
(Wherein, R 1 and R 3 are: C 3-15 linear or branched alkyl group, or alkenyl group, R 2 is: H, CH 3 , C 2 H 5 , n is 3 to 20 Compounds represented by integers)
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