JP2018143595A - Deodorant antimicrobial waterproof sheet, bedding sheet and head pad using the deodorant antimicrobial waterproof sheet - Google Patents
Deodorant antimicrobial waterproof sheet, bedding sheet and head pad using the deodorant antimicrobial waterproof sheet Download PDFInfo
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- JP2018143595A JP2018143595A JP2017043302A JP2017043302A JP2018143595A JP 2018143595 A JP2018143595 A JP 2018143595A JP 2017043302 A JP2017043302 A JP 2017043302A JP 2017043302 A JP2017043302 A JP 2017043302A JP 2018143595 A JP2018143595 A JP 2018143595A
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- waterproof sheet
- deodorant
- sheet
- antibacterial
- deodorizing
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- 239000002781 deodorant agent Substances 0.000 title claims abstract description 50
- 230000000845 anti-microbial effect Effects 0.000 title description 3
- 230000000844 anti-bacterial effect Effects 0.000 claims abstract description 59
- 235000019645 odor Nutrition 0.000 claims abstract description 51
- 239000000835 fiber Substances 0.000 claims abstract description 37
- 239000004744 fabric Substances 0.000 claims abstract description 32
- 239000003242 anti bacterial agent Substances 0.000 claims abstract description 21
- 229910052751 metal Inorganic materials 0.000 claims abstract description 17
- 239000002184 metal Substances 0.000 claims abstract description 17
- 150000003839 salts Chemical class 0.000 claims abstract description 17
- -1 amine compound Chemical class 0.000 claims abstract description 15
- 239000002131 composite material Substances 0.000 claims abstract description 7
- 238000010030 laminating Methods 0.000 claims abstract description 5
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims abstract 2
- 238000004332 deodorization Methods 0.000 claims description 19
- 239000011148 porous material Substances 0.000 claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 239000010949 copper Substances 0.000 claims description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229910017052 cobalt Inorganic materials 0.000 claims description 4
- 239000010941 cobalt Substances 0.000 claims description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 4
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 210000004209 hair Anatomy 0.000 claims description 3
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 abstract description 38
- 230000001877 deodorizing effect Effects 0.000 abstract description 32
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 abstract description 26
- 230000029142 excretion Effects 0.000 abstract description 18
- 229910021529 ammonia Inorganic materials 0.000 abstract description 12
- 241000894006 Bacteria Species 0.000 abstract description 9
- 210000004243 sweat Anatomy 0.000 abstract description 8
- 241000191967 Staphylococcus aureus Species 0.000 abstract description 6
- 241000712431 Influenza A virus Species 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 5
- 239000000126 substance Substances 0.000 abstract description 5
- 229920005989 resin Polymers 0.000 description 21
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 18
- SIKJAQJRHWYJAI-UHFFFAOYSA-N Indole Chemical compound C1=CC=C2NC=CC2=C1 SIKJAQJRHWYJAI-UHFFFAOYSA-N 0.000 description 16
- 239000011230 binding agent Substances 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 11
- 239000007789 gas Substances 0.000 description 11
- 229920000768 polyamine Polymers 0.000 description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- PZOUSPYUWWUPPK-UHFFFAOYSA-N indole Natural products CC1=CC=CC2=C1C=CN2 PZOUSPYUWWUPPK-UHFFFAOYSA-N 0.000 description 8
- RKJUIXBNRJVNHR-UHFFFAOYSA-N indolenine Natural products C1=CC=C2CC=NC2=C1 RKJUIXBNRJVNHR-UHFFFAOYSA-N 0.000 description 8
- 239000004745 nonwoven fabric Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 7
- 229910021536 Zeolite Inorganic materials 0.000 description 7
- 230000000840 anti-viral effect Effects 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 7
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000010457 zeolite Substances 0.000 description 7
- IJKVHSBPTUYDLN-UHFFFAOYSA-N dihydroxy(oxo)silane Chemical compound O[Si](O)=O IJKVHSBPTUYDLN-UHFFFAOYSA-N 0.000 description 6
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Substances NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 6
- 241000209094 Oryza Species 0.000 description 5
- 235000007164 Oryza sativa Nutrition 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 150000002429 hydrazines Chemical class 0.000 description 5
- 235000009566 rice Nutrition 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 229920006026 co-polymeric resin Polymers 0.000 description 4
- 239000006185 dispersion Substances 0.000 description 4
- 238000003475 lamination Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 229920000728 polyester Polymers 0.000 description 4
- 229910052814 silicon oxide Inorganic materials 0.000 description 4
- 238000001179 sorption measurement Methods 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
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- 150000005215 alkyl ethers Chemical class 0.000 description 3
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- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- 229910021331 inorganic silicon compound Inorganic materials 0.000 description 3
- 230000000474 nursing effect Effects 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 239000004698 Polyethylene Substances 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- 229920005822 acrylic binder Polymers 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- ZZBBCSFCMKWYQR-UHFFFAOYSA-N copper;dioxido(oxo)silane Chemical compound [Cu+2].[O-][Si]([O-])=O ZZBBCSFCMKWYQR-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 229910044991 metal oxide Inorganic materials 0.000 description 2
- 150000004706 metal oxides Chemical class 0.000 description 2
- 239000002736 nonionic surfactant Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- DUIOPKIIICUYRZ-UHFFFAOYSA-N semicarbazide Chemical compound NNC(N)=O DUIOPKIIICUYRZ-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- 229920002972 Acrylic fiber Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229940126062 Compound A Drugs 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 description 1
- 240000005979 Hordeum vulgare Species 0.000 description 1
- 235000007340 Hordeum vulgare Nutrition 0.000 description 1
- 239000004831 Hot glue Substances 0.000 description 1
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- 239000004952 Polyamide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004111 Potassium silicate Substances 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 206010041925 Staphylococcal infections Diseases 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
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- 239000000853 adhesive Substances 0.000 description 1
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- 125000002723 alicyclic group Chemical group 0.000 description 1
- 150000007824 aliphatic compounds Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000003385 bacteriostatic effect Effects 0.000 description 1
- UTTHLMXOSUFZCQ-UHFFFAOYSA-N benzene-1,3-dicarbohydrazide Chemical compound NNC(=O)C1=CC=CC(C(=O)NN)=C1 UTTHLMXOSUFZCQ-UHFFFAOYSA-N 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
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- 238000000576 coating method Methods 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- ZWLIYXJBOIDXLL-UHFFFAOYSA-N decanedihydrazide Chemical compound NNC(=O)CCCCCCCCC(=O)NN ZWLIYXJBOIDXLL-UHFFFAOYSA-N 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
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- RPOCFUQMSVZQLH-UHFFFAOYSA-N furan-2,5-dione;2-methylprop-1-ene Chemical compound CC(C)=C.O=C1OC(=O)C=C1 RPOCFUQMSVZQLH-UHFFFAOYSA-N 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
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- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 description 1
- 229910052913 potassium silicate Inorganic materials 0.000 description 1
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- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
- Bedding Items (AREA)
- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
- Laminated Bodies (AREA)
Abstract
【課題】本発明は、おねしょ等の排泄による敷布団やベットクッション等を汚すことを防止できうえ、汗の臭いや、おねしょ等の排泄による臭を消臭できるばかりでなく、室内等周囲への嫌な臭いの放散を抑えることができ、併せて細菌の繁殖を抑えることができる、より詳しくは、黄色ブドウ球菌及びA型インフルエンザウイルスの活性を抑え、アンモニアやメチルメルカプタンなどの排泄臭を消臭することができる消臭抗菌防水シートを、さらに、この消臭抗菌防水シートを少なくとも一部に用いた寝具用シート及びベッドパットを提供することを目的とする。【解決手段】本発明の消臭抗菌防水シートは、防水層の少なくとも片面に繊維布帛を積層してなるシートであって、前記防水層及び/又は前記繊維布帛に金属塩とケイ酸塩との複合体と、多孔質物質と、アミン化合物とを含有する消臭抗菌剤が固着していることを特徴とする。【選択図】図1An object of the present invention is to prevent soiling of mattresses and bed cushions due to excretion of bedclothes and the like, as well as deodorizing sweat odors and odors due to excretion of bedclothes, etc. Can suppress the spread of odors, and can also suppress the growth of bacteria. More specifically, it suppresses the activity of Staphylococcus aureus and influenza A virus, and deodorizes excreted odors such as ammonia and methyl mercaptan. It is another object of the present invention to provide a deodorant and antibacterial waterproof sheet that can be used, and a bedding sheet and a bed pad using at least a part of the deodorant and antibacterial waterproof sheet. The deodorizing and antibacterial waterproof sheet of the present invention is a sheet formed by laminating a fiber fabric on at least one surface of a waterproof layer, wherein the waterproof layer and / or the fiber fabric comprises a metal salt and a silicate. A deodorizing antibacterial agent containing a composite, a porous substance, and an amine compound is fixed. [Selection] Figure 1
Description
本発明は、消臭抗菌防水シートに関し、さらに詳しくは、敷布団やベッドクッション等の上に敷いたりする寝具用シートや、シーツの替わりあるいはシーツの下に重ねるベッドパットの一部に好適に使用される消臭抗菌防水シートに関する。 The present invention relates to a deodorant antibacterial waterproof sheet, and more specifically, is suitably used for a sheet for bedding laid on a mattress, a bed cushion, etc., or a part of a bed pad placed under a sheet or under a sheet. The present invention relates to a deodorant antibacterial waterproof sheet.
従来、汗やおねしょ等でシーツばかりでなく敷布団やベットクッション等を汚す場合があり、これらの交換や、洗濯、乾燥又は天日干し等をする労力は負担が多かった。また、近年は高齢化の進展にともない看護や介護の現場、あるいは病院における嫌な臭いに対する消臭の要求が高まりばかりでなく、感染予防の1つとして抗菌性能が求められ、特に介護施設や病院での利用に際しては、消臭抗菌性能に対するニーズが高まってきている。 Conventionally, not only the sheets but also mattresses and bed cushions may be soiled with sweat and bedclothes, and the labor for exchanging them, washing, drying or drying in the sun has been heavy. In recent years, with the progress of aging, not only the demand for deodorization in the field of nursing and nursing care or hospitals, but also antibacterial performance is required as one of infection prevention, especially in nursing facilities and hospitals. There is a growing need for deodorant antibacterial performance when used in Japan.
特許文献1には、吸水層、保水層、水不透過層が順次配置されてなる防水シートにおいて、特定の酸化物及び/または複合酸化物を固着させた消臭防水シートについて開示されている。しかしながら、特許文献1の発明は、特定の酸化物及び/または複合酸化物を固着させているので、アンモニア消臭性、硫化水素消臭性については効果があるものの、保水する分菌が繁殖しやすい状態であり、さらに菌の繁殖による臭いの発生を抑えるという点で改善の余地があった。 Patent Document 1 discloses a deodorant waterproof sheet in which a specific oxide and / or composite oxide is fixed in a waterproof sheet in which a water absorbing layer, a water retaining layer, and a water impermeable layer are sequentially arranged. However, since the invention of Patent Document 1 has a specific oxide and / or composite oxide fixed thereto, it has an effect on ammonia deodorization property and hydrogen sulfide deodorization property, but the bacteria to be retained are propagated. There was room for improvement in that it was in an easy state and further suppressed the generation of odor due to the propagation of bacteria.
特許文献2には、水濡れを防止する防水シートと水分吸収部材と不織布とを順に上部に配置した寝具用パットについて、さらに水分吸収部材には活性炭が混入されるのが好ましいことが開示されている。しかしながら、特許文献2の考案は、おねしょ等の水濡れを乾かすのに敷布団を干す労力を軽減できるし、防水シートが安価なので使い捨て状態で使用することができるものの、消臭できる臭いは、活性炭による物理吸着能に限られていた。 Patent Document 2 discloses a bedding pad in which a waterproof sheet for preventing water wetting, a moisture absorbing member, and a non-woven fabric are sequentially arranged on the upper part, and that the moisture absorbing member is preferably mixed with activated carbon. Yes. However, the idea of Patent Document 2 can reduce the labor of drying the mattress to dry wet rice and the like, and can be used in a disposable state because the waterproof sheet is inexpensive. Limited to physical adsorption capacity.
特許文献3には、セルロース繊維と塩基性染料型繊維とを混用した消臭抗菌性繊維布帛であって、ポリアミンと特定の金属粒子と親水剤を含有し、洗濯50回後のアンモニア等減少率、黄色ブドウ球菌の静菌活性値を特定の値以上とした消臭抗菌性繊維布帛の発明が開示されており、加齢臭に対する消臭性能、抗菌性能、吸水拡散性能に優れ、さらに着用感に優れる消臭抗菌性繊維について記載されている。しかしながら、特許文献3の発明は、セルロース繊維と塩基性染料型繊維とを混用した繊維布帛に限定されるうえに、インナーやスポーツ衣料として好適であるものの、排泄臭等の臭いに対する消臭性能について十分であるとは言い難かった。 Patent Document 3 discloses a deodorizing and antibacterial fiber fabric in which cellulose fibers and basic dye-type fibers are mixed, which contains polyamine, specific metal particles, and a hydrophilic agent, and a decrease rate of ammonia, etc. after 50 washings The invention of a deodorant antibacterial fiber fabric having a bacteriostatic activity value of S. aureus of a specific value or more is disclosed, and is excellent in deodorizing performance, antibacterial performance, water absorption / diffusion performance with respect to aging odor, and feeling of wear Deodorant antibacterial fibers that are excellent in However, the invention of Patent Document 3 is not limited to a fiber fabric in which cellulose fibers and basic dye-type fibers are mixed, and is suitable as an inner or sports apparel, but has a deodorizing performance against odors such as excretion odors. It was hard to say that it was enough.
本発明は、かかる技術的背景に鑑みてなされたものであって、おねしょ等の排泄による敷布団やベットクッション等を汚すことを防止できうえ、汗の臭いや、おねしょ等の排泄による臭を消臭できるばかりでなく、室内等周囲への嫌な臭いの放散を抑えることができ、併せて細菌の繁殖を抑えることができる、より詳しくは、黄色ブドウ球菌及びA型インフルエンザウイルスの活性を抑え、アンモニアやメチルメルカプタンなどの排泄臭を消臭することができる消臭抗菌防水シートを、さらに、この消臭抗菌防水シートを少なくとも一部に用いた寝具用シート及びベッドパットを提供することを目的とする。 The present invention has been made in view of such technical background, and can prevent the futon and bed cushions from being polluted by excretion of bedclothes and the like, and can also eliminate the smell of sweat and the excretion of bedclothes and the like. In addition to being able to suppress the emission of unpleasant odors to the surroundings such as indoors, it is also possible to suppress the growth of bacteria, more specifically, suppress the activity of Staphylococcus aureus and influenza A virus, ammonia An object of the present invention is to provide a deodorant antibacterial waterproof sheet capable of deodorizing excretion odors such as methyl mercaptan, and a bedding sheet and a bed pad using at least a part of the deodorant antibacterial waterproof sheet. .
前記目的を達成するために、本発明は以下の手段を提供する。 In order to achieve the above object, the present invention provides the following means.
[1]防水層の少なくとも片面に繊維布帛を積層してなるシートであって、前記防水層及び/又は前記繊維布帛に金属塩とケイ酸塩との複合体と、多孔質物質と、アミン化合物とを含有する消臭抗菌剤が固着していることを特徴とする消臭抗菌防水シート。 [1] A sheet formed by laminating a fiber fabric on at least one surface of a waterproof layer, and a composite of a metal salt and a silicate on the waterproof layer and / or the fiber fabric, a porous material, and an amine compound A deodorizing and antibacterial waterproof sheet, characterized in that a deodorizing antibacterial agent containing
[2]前記金属塩が、銅と亜鉛、マンガン、コバルト、又はニッケルから選ばれる少なくとも1種類、又は銅の金属塩を含む前項1に記載の消臭抗菌防水シート。 [2] The deodorizing antibacterial waterproof sheet according to item 1, wherein the metal salt contains at least one selected from copper and zinc, manganese, cobalt, or nickel, or a metal salt of copper.
[3]5種類の悪臭からなる混合臭に対する消臭除去率が70%以上である前項1または2に記載の消臭抗菌防水シート。 [3] The deodorant antibacterial waterproof sheet according to the above item 1 or 2, wherein the deodorization removal rate with respect to the mixed odor composed of five kinds of bad odors is 70% or more.
[4]JIS L1902−2015に準拠する抗菌性能が2.0以上である前項1〜3のいずれか1項に記載の消臭抗菌防水シート。 [4] The deodorant antibacterial waterproof sheet according to any one of items 1 to 3, wherein the antibacterial performance based on JIS L1902-2015 is 2.0 or more.
[5]前記繊維布帛は、起毛を有する布帛である前項1〜4のいずれか1項に記載の消臭抗菌防水シート。 [5] The deodorizing and antibacterial waterproof sheet according to any one of items 1 to 4, wherein the fiber fabric is a fabric having raised hair.
[6]前項1〜5のいずれか1項に記載の消臭抗菌防水シートを少なくとも一部に用いた寝具用シート。 [6] A sheet for bedding using at least a part of the deodorant antibacterial waterproof sheet according to any one of items 1 to 5 above.
[7]前項1〜5のいずれか1項に記載の消臭抗菌防水シートを少なくとも一部に用いたベッドパット。 [7] A bed pad using at least a part of the deodorant antibacterial waterproof sheet according to any one of items 1 to 5 above.
[1]の発明では、防水層の少なくとも片面に繊維布帛を積層してなるシートの防水層及び/又は繊維布帛に金属塩とケイ酸塩との複合体と、多孔質物質と、アミン化合物とを含有する消臭抗菌剤が固着しているので、おねしょ等の排泄による敷布団やベットクッション等を汚すことを防止できうえ、汗の臭いや、おねしょ等の排泄による臭を消臭できるばかりでなく、室内等周囲への嫌な臭いの放散を抑えることができ、併せて細菌の繁殖を抑えることができる。 In the invention of [1], a composite of a metal salt and a silicate on a waterproof layer and / or a fiber fabric formed by laminating a fiber fabric on at least one surface of the waterproof layer, a porous material, and an amine compound As the deodorizing antibacterial agent containing sucrose is fixed, not only can the mattress and bed cushions be soiled due to the excretion of bedclothes, but also the smell of sweat and the odor due to excretion of the bedclothes can be deodorized. It is possible to suppress the emission of unpleasant odors to the surroundings such as indoors, and to suppress the growth of bacteria.
[2]の発明では、金属塩が、銅と亜鉛、マンガン、コバルト、又はニッケルから選ばれる少なくとも1種類、又は銅の金属塩を含むので、嫌な臭いをも消臭できるうえに、細菌の繁殖を抑えることができる。すなわち、アンモニアやメチルメルカプタンなどの排泄臭を消臭し、黄色ブドウ球菌及びA型インフルエンザウイルスの活性を抑えることができる。 In the invention of [2], the metal salt contains at least one selected from copper and zinc, manganese, cobalt, or nickel, or a metal salt of copper. Breeding can be suppressed. That is, excretion odors such as ammonia and methyl mercaptan can be eliminated, and the activity of Staphylococcus aureus and influenza A virus can be suppressed.
[3]の発明では、5種類の悪臭からなる混合臭に対する消臭除去率が70%以上であるので、例えば長期間の使用によりこもった臭いやおむつ替えなどで付着した嫌な臭いに対して優れた消臭性能を発揮することができる。 In the invention of [3], since the deodorization removal rate with respect to the mixed odor composed of five kinds of bad odors is 70% or more, for example, against the unpleasant odor adhering due to odors and diaper changes due to long-term use, etc. Excellent deodorant performance can be exhibited.
[4]の発明では、消臭抗菌防水シートのJIS L1902−2015に準拠する抗菌性能が2.0以上であるので、黄色ブドウ球菌及びA型インフルエンザウイルスに対して優れた抗菌性能を発揮することができる。 In the invention of [4], since the antibacterial performance of the deodorant antibacterial waterproof sheet conforming to JIS L1902-2015 is 2.0 or more, it exhibits excellent antibacterial performance against Staphylococcus aureus and influenza A virus. Can do.
[5]の発明では、繊維布帛は起毛を有する布帛なので、空気層を含む厚みが増していることから、肌ざわりやクッション性及び保温性に優れる消臭抗菌防水シートとすることができる。 In the invention of [5], since the fiber fabric is a fabric having raised hair, since the thickness including the air layer is increased, a deodorant antibacterial waterproof sheet excellent in texture, cushioning properties and heat retaining properties can be obtained.
[6]の発明では、前項1〜5のいずれか1項に記載の消臭抗菌防水シートを少なくとも一部に用いた寝具用シートは、おねしょ等の排泄による敷布団やベットクッション等を汚すことを防止できうえ、汗の臭いや、おねしょ等の排泄による臭を消臭できるばかりでなく、室内等周囲への嫌な臭いの放散を抑えることができ、併せて細菌の繁殖を抑えることができる。 In the invention of [6], the sheet for bedding using at least a part of the deodorizing antibacterial waterproof sheet according to any one of the preceding items 1 to 5 stains a mattress or a bed cushion due to excretion of rice cakes and the like. In addition to being able to prevent the smell of sweat and the smell of excretion such as rice bran, it can also suppress the emission of unpleasant odors to the surroundings such as indoors, and can also suppress the growth of bacteria.
[7]の発明では、前項1〜5のいずれか1項に記載の消臭抗菌防水シートを少なくとも一部に用いたベッドパットは、おねしょ等の排泄による敷布団やベットクッション等を汚すことを防止できうえ、汗の臭いや、おねしょ等の排泄による臭を消臭できるばかりでなく、室内等周囲への嫌な臭いの放散を抑えることができ、併せて細菌の繁殖を抑えることができる。 In the invention of [7], the bed pad using at least a part of the deodorizing antibacterial waterproof sheet according to any one of items 1 to 5 prevents soiling of a mattress or a bed cushion due to excretion of rice cakes and the like. In addition, it can not only eliminate the smell of sweat and odors from excretion such as rice bran, but it can also suppress the emission of unpleasant odors to the surroundings such as indoors, and can also suppress the growth of bacteria.
本発明に係る消臭抗菌防水シートの一実施形態を図1に示す。消臭抗菌防水シート1は、防水層3の少なくとも片面に繊維布帛2を積層してなるシートであって、前記防水層3及び/又は前記繊維布帛2に金属塩とケイ酸塩との複合体と、多孔質物質と、アミン化合物とを含有する消臭抗菌剤が固着していることを特徴とする。また、維布布帛2を防水層3の両面に積層した消臭抗菌防水シートの他の一実施形態を図2に示す。 One embodiment of the deodorant antibacterial waterproof sheet according to the present invention is shown in FIG. The deodorant antibacterial waterproof sheet 1 is a sheet formed by laminating a fiber fabric 2 on at least one surface of a waterproof layer 3, and is a composite of a metal salt and a silicate on the waterproof layer 3 and / or the fiber fabric 2. And a deodorizing antibacterial agent containing a porous substance and an amine compound is fixed. FIG. 2 shows another embodiment of the deodorant antibacterial waterproof sheet in which the fabric 2 is laminated on both surfaces of the waterproof layer 3.
本発明によれば、おねしょ等の排泄による敷布団やベットクッション等を汚すことを防止できうえ、汗の臭いや、おねしょ等の排泄による臭を消臭できるばかりでなく、室内等周囲への嫌な臭いの放散を抑えることができ、併せて細菌の繁殖を抑えることができる。したがって、例えば、消臭抗菌防水シート1を、寝具用シート4やベッドパット6の一部に用いることで、家庭に限らず介護現場や病院などで付着した嫌な臭いの室内への放散を抑えることができるうえに細菌及びウイルスの繁殖を抑えることができる(図3、図4、図5参照)。より具体的には、アンモニアやメチルメルカプタンなどの排泄臭を消臭し、黄色ブドウ球菌及びA型インフルエンザウイルスの活性を抑えることができる肌に直接触れる衛生用品用に好適な繊維布帛とすることができる。さらに、5種類の悪臭からなる混合臭に対する消臭除去率が70%以上であるのが好ましく、長期間の使用によりこもった臭いやおむつ替えなどで付着した優れた消臭性能を発揮する。混合臭は、アンモニア、硫化水素、メチルメルカプタン、酢酸、インドールの5種類の悪臭からなる悪臭である。 According to the present invention, it is possible to prevent the futon and bed cushions from being polluted by excretion of bedclothes and the like, and not only to remove the smell of sweat and odor from excretion of bedclothes, but also to discomfort the surroundings such as indoors. Odor can be suppressed and bacteria can be prevented from breeding. Therefore, for example, by using the deodorant antibacterial waterproof sheet 1 as a part of the bedding sheet 4 or the bed pad 6, it is possible to suppress the dissipation of the unpleasant odor adhering not only at home but also at a care site or a hospital. In addition, the propagation of bacteria and viruses can be suppressed (see FIGS. 3, 4, and 5). More specifically, a textile fabric suitable for hygiene products that directly touches the skin, which can deodorize excretion odors such as ammonia and methyl mercaptan and suppress the activity of Staphylococcus aureus and influenza A virus. it can. Furthermore, it is preferable that the deodorization removal rate with respect to the mixed odor which consists of five types of bad odors is 70% or more, and the excellent deodorizing performance adhered by odors and diaper changes after long-term use is exhibited. The mixed odor is a bad odor composed of five kinds of bad odors such as ammonia, hydrogen sulfide, methyl mercaptan, acetic acid and indole.
本発明の防水層3としては、防水性があれば特に限定されず、例えばゴム製シート、ポリ塩化ビニール系、ポリエチレン系、ポリエステル系、ポリウレタン系等の樹脂製シート、または樹脂製フィルムを挙げることができる。また、繊維布帛2に防水層3を積層するには、特に限定されず、例えば各種接着剤を介して積層、各種ホットメルト樹脂を介して積層、Tダイで熱可塑性樹脂をフィルム状に押出しながらラミネートによる積層、防水層3の素材は限定されるが高周波ウェルダーによって融着させることで積層するなど公知の方法で積層すればよい。 The waterproof layer 3 of the present invention is not particularly limited as long as it has waterproof properties, and examples thereof include rubber sheets, polyvinyl chloride-based, polyethylene-based, polyester-based, polyurethane-based resin sheets, and resin films. Can do. Further, the waterproof layer 3 is laminated on the fiber fabric 2 with no particular limitation. For example, the waterproof layer 3 is laminated via various adhesives, laminated via various hot melt resins, and a thermoplastic resin is extruded into a film shape with a T-die. Lamination by lamination and the material of the waterproof layer 3 are limited, but lamination may be performed by a known method such as lamination by fusing with a high frequency welder.
本発明の繊維布帛2に用いる繊維としては、特に限定されないが、綿、羊毛、絹、麻等の天然繊維、レ−ヨン繊維等のセルロース系繊維、ポリエステル繊維、ポリアミド繊維、ポリプロピレン繊維、アクリル繊維等の合成繊維からなるもの等を使用できる。 Although it does not specifically limit as fiber used for the fiber fabric 2 of this invention, Natural fibers, such as cotton, wool, silk, hemp, Cellulosic fibers, such as rayon fiber, Polyester fiber, Polyamide fiber, Polypropylene fiber, Acrylic fiber Those made of synthetic fibers such as can be used.
本発明の繊維布帛2の形態としては、特に限定されず編物、織物、不織布等のいずれであってもよく、糸の太さや構成やその比率、織組織や編組織等を適宜設計すればよい。不織布としては特に限定されず、例えばスパンボンド不織布、ケミカルボンド不織布、サーマルボンド不織布、ニードルパンチ不織布、ウォーターニードル不織布を挙げることができる。 The form of the fiber fabric 2 of the present invention is not particularly limited, and may be any of a knitted fabric, a woven fabric, a non-woven fabric, and the like, and the thickness, configuration, ratio thereof, woven structure, knitted structure, and the like may be appropriately designed. . It does not specifically limit as a nonwoven fabric, For example, a spun bond nonwoven fabric, a chemical bond nonwoven fabric, a thermal bond nonwoven fabric, a needle punch nonwoven fabric, and a water needle nonwoven fabric can be mentioned.
本発明の消臭抗菌剤は、金属塩とケイ酸塩との複合体と、多孔質物質と、アミン化合物とを含有する消臭抗菌剤液である。さらに、繊維布帛2や防水層3との固着性を高めるためにバインダー樹脂を添加するのが好ましい。 The deodorizing antibacterial agent of the present invention is a deodorizing antibacterial agent liquid containing a complex of a metal salt and a silicate, a porous substance, and an amine compound. Furthermore, it is preferable to add a binder resin in order to enhance the adhesion to the fiber fabric 2 and the waterproof layer 3.
前記金属塩とケイ酸塩との複合体の金属塩は、銅と亜鉛、マンガン、コバルト、又はニッケルから選ばれる少なくとも1種類、又は銅の金属塩を含むことが好ましく、前記ケイ酸塩として、ケイ酸ナトリウム、ケイ酸カリウムを挙げることができる。 The metal salt of the complex of the metal salt and silicate preferably includes at least one selected from copper and zinc, manganese, cobalt, or nickel, or a metal salt of copper, Examples thereof include sodium silicate and potassium silicate.
前記多孔質物質は、表面積が大きく悪臭の吸着能力の優れており、例えばこのような多孔質物質としては、無機多孔質物質を挙げることができ、例えば酸化珪素、ゼオライト、多孔質シリカ、活性炭、シリカゲル、麦飯石、珪藻土等が挙げられる。なかでも、アンモニアガス、インドール等に対して優れた吸着能を有するゼオライトや酸化珪素を用いるのが好ましい。 The porous material has a large surface area and excellent odor adsorption ability. For example, examples of such a porous material include inorganic porous materials such as silicon oxide, zeolite, porous silica, activated carbon, Examples include silica gel, barley stone, and diatomaceous earth. Among these, it is preferable to use zeolite or silicon oxide having an excellent adsorption ability for ammonia gas, indole and the like.
また、ゼオライトは、ケイ素とアルミニウムが酸素を介して三次元的に結合した骨格構造をしている。この骨格中には分子レベルの穴(細孔)が開き、水や有機分子など様々な分子を骨格中に取り込むことから、吸着剤として非常に有用なものである。ゼオライトには、種々のものが存在し、なかでも人工ゼオライトのMFI型ゼオライトは、結晶構造に由来する2種類の細孔が三次元的につながっていることから、吸着剤として非常に効果がある。MFI型ゼオライトを、吸着剤として使用すれば、アンモニア、インドール等の塩基性ガスに優れた吸着能を発揮する。 Zeolite has a skeletal structure in which silicon and aluminum are three-dimensionally bonded through oxygen. In this skeleton, molecular-level holes (pores) are opened, and various molecules such as water and organic molecules are taken into the skeleton, so that it is very useful as an adsorbent. There are various types of zeolite. Among them, the artificial zeolite MFI type zeolite is very effective as an adsorbent because the two kinds of pores derived from the crystal structure are three-dimensionally connected. . If MFI-type zeolite is used as an adsorbent, it exhibits excellent adsorbability for basic gases such as ammonia and indole.
前記アミン化合物としては、ヒドラジン誘導体あるいは、ポリアミン化合物を担持した無機ケイ素化合物を挙げられる。ヒドラジン誘導体は、例えば、ヒドラジン系化合物と長鎖の脂肪族系化合物とを反応させたもの、あるいはヒドラジン系化合物と芳香族系化合物とを反応させたもの等が挙げられる。なかでも、ヒドラジン及びセミカルバジドからなる群より選ばれる1種または2種の化合物と、炭素数8〜16のモノカルボン酸、ジカルボン酸、芳香族モノカルボン酸、および芳香族ジカルボン酸からなる群より選ばれる1種または2種以上の化合物との反応生成物や、ヒドラジン及びセミカルバジドからなる群より選ばれる1種または2種の化合物と炭素数8〜16のモノグリシジル誘導体及びジグリシジル誘導体からなる群より選ばれる1種または2種以上の化合物との反応生成物が好適である。 Examples of the amine compound include a hydrazine derivative or an inorganic silicon compound carrying a polyamine compound. Examples of the hydrazine derivative include those obtained by reacting a hydrazine compound and a long-chain aliphatic compound, or those obtained by reacting a hydrazine compound and an aromatic compound. Among these, one or two compounds selected from the group consisting of hydrazine and semicarbazide, and a group selected from the group consisting of C8-16 monocarboxylic acids, dicarboxylic acids, aromatic monocarboxylic acids, and aromatic dicarboxylic acids. Selected from the group consisting of one or two compounds selected from the group consisting of hydrazine and semicarbazide and monoglycidyl derivatives and diglycidyl derivatives having 8 to 16 carbon atoms. Reaction products with one or more compounds are preferred.
このようなヒドラジン誘導体を用いることによりアルデヒド類に対して化学反応を起こし優れた吸着作用を発揮し悪臭除去性能を確保することができる。前記反応生成物としては、具体的には、セバシン酸ジヒドラジド、ドデカンニ酸ジヒドラジド、イソフタル酸ジヒドラジド等を挙げられる。なお、このようなヒドラジン誘導体の水に対する溶解度は25℃において5g/L以下であるのが望ましい。水に対する溶解度がこの範囲内であれば、洗濯等によって水と接触することがあっても、ヒドラジン誘導体がこの水に溶解して流出してしまうことが防止される。 By using such a hydrazine derivative, it is possible to cause a chemical reaction with aldehydes, exhibit an excellent adsorption action, and ensure a malodor removal performance. Specific examples of the reaction product include sebacic acid dihydrazide, dodecanoic acid dihydrazide, isophthalic acid dihydrazide, and the like. The solubility of such a hydrazine derivative in water is desirably 5 g / L or less at 25 ° C. If the solubility in water is within this range, the hydrazine derivative is prevented from dissolving and flowing out even if it comes into contact with water by washing or the like.
また、ポリアミン化合物を担持した無機ケイ素化合物としては、特に限定されるものではないが、例えばポリアミン化合物を担持した多孔質二酸化ケイ素、ポリアミン化合物を担持したケイ酸アルミニウム等が挙げられる。 The inorganic silicon compound carrying the polyamine compound is not particularly limited, and examples thereof include porous silicon dioxide carrying the polyamine compound, aluminum silicate carrying the polyamine compound, and the like.
前記ポリアミン化合物としては、特に限定されるものではないが、例えば脂肪族ポリアミン、芳香族ポリアミン、脂環式ポリアミン等が挙げられる。具体的には、例えば、ジエチレントリアミン、テトラエチレンペンタミン等が挙げられる。 Although it does not specifically limit as said polyamine compound, For example, an aliphatic polyamine, an aromatic polyamine, an alicyclic polyamine etc. are mentioned. Specific examples include diethylenetriamine and tetraethylenepentamine.
前記ポリアミン化合物は、特にアルデヒドガスの消臭に有効で、また、無機ケイ素化合物は塩基性ガスの消臭に有効であって、さらに無機多孔質物質、金属塩、金属酸化物、水酸化金属の中から選び組み合わせることで、様々な臭気を効果的に消臭できる。 The polyamine compound is particularly effective for deodorization of aldehyde gas, and the inorganic silicon compound is effective for deodorization of basic gas, and further includes inorganic porous materials, metal salts, metal oxides, metal hydroxides. Various odors can be effectively deodorized by selecting and combining them.
本発明の消臭抗菌剤に、さらに界面活性剤を含有するのが好ましい。前記界面活性剤としては、例えば、アニオン界面活性剤とノニオン界面活性剤とを挙げることができる。アニオン界面活性剤としては、ヒドロキシエチリデンホスホン酸塩、アルキルスルホコハク酸塩、アルキルスルホン酸塩、又はモノアルキルホスフェートから選ばれる少なくとも1種類が好ましい。ノニオン界面活性剤としては、ポリオキシアルキレンアルキルエーテル、ポリオキシアルキレンアルキルフェニルエーテル、ポリオキシアリールエーテルから選ばれる少なくとも1種類が好ましい。消臭抗菌剤に界面活性剤を含有させることで、繊維布帛2や防水層3との固着斑の発生を抑えることができる。 The deodorant antibacterial agent of the present invention preferably further contains a surfactant. Examples of the surfactant include an anionic surfactant and a nonionic surfactant. As the anionic surfactant, at least one selected from hydroxyethylidenephosphonate, alkylsulfosuccinate, alkylsulfonate, or monoalkylphosphate is preferable. The nonionic surfactant is preferably at least one selected from polyoxyalkylene alkyl ether, polyoxyalkylene alkylphenyl ether, and polyoxyaryl ether. Generation | occurrence | production of the sticking spot with the fiber fabric 2 or the waterproof layer 3 can be suppressed by making a deodorizing antibacterial agent contain surfactant.
消臭抗菌剤は、バインダー樹脂とともに繊維布帛2または防水層3に固着する。固着量は、消臭抗菌防水シートに対して0.1g/m2〜5g/m2(乾燥重量)とするのが好ましい。0.1g/m2未満では十分な消臭抗菌性能が得られなくなるので好ましくない。また、5g/m2を超えても大きな消臭抗菌性能の向上は乏しく、逆に吸水性を低下させるし、コストが増大することになり好ましくない。より好ましくは0.5g/m2〜3g/m2(乾燥重量)である。 The deodorizing antibacterial agent adheres to the fiber fabric 2 or the waterproof layer 3 together with the binder resin. The fixing amount is preferably 0.1 g / m 2 to 5 g / m 2 (dry weight) with respect to the deodorant antibacterial waterproof sheet. Less than 0.1 g / m 2 is not preferable because sufficient deodorant antibacterial performance cannot be obtained. Moreover, even if it exceeds 5 g / m < 2 >, the improvement of a big deodorizing antibacterial performance is scarce, conversely, water absorption is reduced and cost increases, which is not preferable. More preferably from 0.5g / m 2 ~3g / m 2 ( dry weight).
前記バインダー樹脂としては、どのような樹脂でも使用することができる。例えば、自己架橋型アクリル樹脂、メタアクリル樹脂、ウレタン樹脂、シリコン樹脂、グリオキザ−ル樹脂、酢酸ビニル樹脂、塩化ビニリデン樹脂、ブタジエン樹脂、メラミン樹脂、エポキシ樹脂、アクリル−シリコン共重合体樹脂、エチレン−酢酸ビニル共重合体樹脂、イソブチレン無水マレイン酸共重合体樹脂、エチレン−スチレン−アクリレート−メタアクリレート共重合体樹脂などが挙げられる。また、これらの樹脂を2種類以上混合してバインダー樹脂としてもよい。 Any resin can be used as the binder resin. For example, self-crosslinking acrylic resin, methacrylic resin, urethane resin, silicone resin, glyoxal resin, vinyl acetate resin, vinylidene chloride resin, butadiene resin, melamine resin, epoxy resin, acrylic-silicone copolymer resin, ethylene- Examples thereof include vinyl acetate copolymer resin, isobutylene maleic anhydride copolymer resin, and ethylene-styrene-acrylate-methacrylate copolymer resin. Two or more of these resins may be mixed to form a binder resin.
消臭抗菌剤は、バインダー樹脂とともに水に分散させた水分散液からなる処理液を調合、すなわち金属塩とケイ酸塩との複合体と、多孔質物質と、アミン化合物に、さらに界面活性剤と水を加えて攪拌した後にバインダー樹脂と水を加えてさらに攪拌して水分散液からなる処理液を調合する。この時、消臭抗菌剤とバインダー樹脂を可能な限り分散させることが好ましく、バインダー樹脂は水との間でエマルジョン状態を形成することがより好ましい。このように、あらかじめ消臭抗菌剤を水に分散させておいてから、バインダー樹脂を分散するのが、消臭抗菌剤とバインダー樹脂をより均一に分散させることができるので好ましい。 Deodorant antibacterial agent is a treatment liquid consisting of a water dispersion dispersed in water together with a binder resin, that is, a complex of metal salt and silicate, a porous substance, an amine compound, and a surfactant. After adding water and stirring, a binder resin and water are added and further stirred to prepare a treatment liquid comprising an aqueous dispersion. At this time, it is preferable to disperse the deodorizing antibacterial agent and the binder resin as much as possible, and the binder resin more preferably forms an emulsion state with water. Thus, it is preferable to disperse the deodorant antibacterial agent in water before dispersing the binder resin, because the deodorant antibacterial agent and the binder resin can be more uniformly dispersed.
また、前記消臭抗菌剤の処理液には、他に分散剤や、増粘剤などの各種添加剤を、各種特性向上のため配合してもよい。こうして得られた処理液に繊維布帛2または防水層3を接触させればよく、繊維布帛2または防水層3の片面でも両面でも、全部であっても良い。方法としては、特に限定されるものではないが、例えば浸漬法、スプレ−法、コ−ティング法等が挙げられる。 Moreover, you may mix | blend a various additive, such as a dispersing agent and a thickener, with the processing liquid of the said deodorizing antibacterial agent for various characteristics improvement. The fiber cloth 2 or the waterproof layer 3 may be brought into contact with the treatment liquid thus obtained, and may be one side, both sides, or all of the fiber fabric 2 or the waterproof layer 3. Although it does not specifically limit as a method, For example, a dipping method, a spray method, a coating method etc. are mentioned.
前記消臭抗菌剤の処理液を接触させた後に乾燥させるが、乾燥手段としては加熱処理する方法が、乾燥効率やバインダー樹脂をキュアできることから好ましい。加熱処理温度は、100〜180℃とするのが好ましい。この温度での加熱処理によって、消臭抗菌剤の固着性をより高め、消臭抗菌性能及び抗ウイルス性能の持続耐久性を一層向上させることができる。 Although it is made to dry after making it contact the process liquid of the said deodorizing antibacterial agent, the method of heat-processing as a drying means is preferable from drying efficiency and a binder resin being cured. The heat treatment temperature is preferably 100 to 180 ° C. By heat treatment at this temperature, the sticking property of the deodorant antibacterial agent can be further improved, and the sustained durability of the deodorant antibacterial performance and antiviral performance can be further improved.
次に、本発明の具体的な実施例について説明するが、本発明はこれらの実施例のものに特に限定されるものではない。 Next, specific examples of the present invention will be described, but the present invention is not particularly limited to these examples.
<実施例1>
銅ケイ酸塩8質量部、酸化ケイ素5質量部、ヒドラジド化合物2質量部、ポリオキシアルキレンアルキルエーテル0.5質量部と水84.5質量部を加えた後、撹拌機により撹拌を行い、水分散液を得た。この分散液にアクリル系バインダー樹脂(固形分60%)20質量部を加え、よく撹拌して均一な処理液を得た。次に、ポリエステル繊維製の起毛ニット(目付80g/m2)を用意し、該処理液に浸漬したのちマングルで絞った。 ピックアップ率は70%であった。続いて温度150℃で5分間乾燥させた。得られた消臭抗菌剤が固着したポリエステル繊維製の起毛ニットをポリエチレン製のフィルムの片面にホットメルト接着剤(EVA(エチレン酢酸ビニル共重合)系)を介して積層した。こうして消臭抗菌防水シートを得た。なお、消臭抗菌剤の付着量は、銅ケイ酸塩0.8g/m2、酸化ケイ素0.5g/m2、ヒドラジド化合物0.2g/m2、ポリオキシアルキレンアルキルエーテル0.05g/m2、アクリル系バインダー樹脂1.2g/m2であった。
<Example 1>
After adding 8 parts by mass of copper silicate, 5 parts by mass of silicon oxide, 2 parts by mass of hydrazide compound, 0.5 parts by mass of polyoxyalkylene alkyl ether and 84.5 parts by mass of water, the mixture was stirred with a stirrer, and water was added. A dispersion was obtained. To this dispersion, 20 parts by mass of an acrylic binder resin (solid content 60%) was added and stirred well to obtain a uniform treatment liquid. Next, a raised knit (weight per unit area: 80 g / m 2 ) made of polyester fiber was prepared, dipped in the treatment liquid, and then squeezed with a mangle. The pickup rate was 70%. Subsequently, it was dried at a temperature of 150 ° C. for 5 minutes. The obtained raised knit made of polyester fiber to which the deodorant antibacterial agent was fixed was laminated on one side of a polyethylene film via a hot melt adhesive (EVA (ethylene vinyl acetate copolymer) system). Thus, a deodorant antibacterial waterproof sheet was obtained. In addition, the adhesion amount of the deodorizing antibacterial agent is copper silicate 0.8 g / m 2 , silicon oxide 0.5 g / m 2 , hydrazide compound 0.2 g / m 2 , polyoxyalkylene alkyl ether 0.05 g / m. 2 and the acrylic binder resin was 1.2 g / m 2 .
<実施例2〜7、比較例1〜6>
実施例と比較例の各消臭抗菌剤の処理液の配合を表1に、各消臭抗菌剤成分の消臭抗菌防水シートにおける固着量(乾燥重量)を表2に示した。そして、消臭性能として各悪臭の除去率、抗菌性能の評価として黄色ブドウ球菌及びMRSAの抗菌活性値及び抗ウイルスの活性値と、各評価を表3示した。なお、比較例2は防水層のみで繊維布帛を積層していないため JIS L1902−2015に該当しないので、他の実施例、比較例と同一の抗菌性能試験による評価は行わなかった。
<Examples 2-7, Comparative Examples 1-6>
Table 1 shows the composition of the treatment liquids of each deodorant antibacterial agent in Examples and Comparative Examples, and Table 2 shows the fixing amount (dry weight) of each deodorant antibacterial agent component on the deodorant antibacterial waterproof sheet. Table 3 shows the removal rate of each offensive odor as the deodorizing performance, the antibacterial activity value of Staphylococcus aureus and MRSA and the antiviral activity value as the evaluation of the antibacterial performance, and the respective evaluations. In addition, since the comparative example 2 does not correspond to JISL1902-2015 since the fiber fabric is not laminated | stacked only by a waterproof layer, evaluation by the same antibacterial performance test as another Example and a comparative example was not performed.
表3から分かるように、実施例1〜7においては、混合臭並びに単一臭のメチルメルカプタン、アンモニア、硫化水素、酢酸、インドールのそれぞれのガスに対して優れた消臭性能を発揮した。さらに、抗菌性試験及び抗ウイルス試験に対しても優れた結果も示した。このように消臭性能、抗菌、抗ウイルス性能のいずれにおいても優れた性能を示した。なお、比較例1では防水層を積層していないので、防水性があるとは言い難く、敷布団やベットクッションのおねしょ等の汚れを防ぐことはできなかった。 As can be seen from Table 3, in Examples 1 to 7, excellent deodorization performance was exhibited for each gas of mixed odor and single odor methyl mercaptan, ammonia, hydrogen sulfide, acetic acid, and indole. Furthermore, excellent results were also shown for antibacterial and antiviral tests. Thus, it showed excellent performance in any of deodorizing performance, antibacterial performance and antiviral performance. In Comparative Example 1, since the waterproof layer was not laminated, it was difficult to say that it was waterproof, and it was not possible to prevent dirt such as mattresses and bed cushions.
一方、比較例2〜6では、一部の悪臭に対しては消臭性能を発揮する結果や、抗菌性能を示す結果が得られたものの、消臭、抗菌、抗ウイルスの全てにおいて十分な性能を発揮するものではなかった。 On the other hand, in Comparative Examples 2 to 6, although the results showing the deodorizing performance against some offensive odors and the results showing the antibacterial performance were obtained, sufficient performance in all of the deodorizing, antibacterial and antiviral properties It was not something that demonstrated.
<混合臭の消臭性試験>
なお上記実施例、比較例における混合臭の消臭性の測定は、ISO 17299−5(金属酸化物半導体センサ法)に準拠し行った。混合臭としては、排泄臭を選択し、メチルメルカプタン、アンモニア、硫化水素、酢酸、インドールの5種類し、除去率が70%以上を「○」、70%未満を「×」と評価し、「○」を合格とした。
<Deodorization test of mixed odor>
In addition, the measurement of the deodorizing property of the mixed odor in the said Example and comparative example was performed based on ISO17299-5 (metal oxide semiconductor sensor method). As mixed odor, excretion odor is selected, methyl mercaptan, ammonia, hydrogen sulfide, acetic acid, and indole are selected, and the removal rate is evaluated as “◯” when 70% or more, and “×” when less than 70%. “Yes” was accepted.
<単一臭の消臭性試験>
また、単一臭の消臭性の測定は、SEKマーク繊維製品認証基準(JEC301 平成27年4月1日改訂、一般社団法人繊維評価技術協議会)に準拠し行い、上記の混合臭として測定した臭いそれぞれを単一臭で測定した。
<Deodorization test of single odor>
In addition, the measurement of the deodorant property of a single odor is performed in accordance with the SEK Mark Textile Product Certification Standard (JEC301 revised on April 1, 2015, General Textile Evaluation Technology Council) and measured as the above mixed odor. Each odor was measured with a single odor.
(メチルメルカプタン消臭性能)
試験試料(10cm×10cm)を内容量5Lの袋内に入れた後、袋内において濃度が8ppmとなるようにメチルメルカプタンガスを3L注入し、2時間経過後にメチルメルカプタンガスの残存濃度を測定し、試験試料を入れない以外は同様にしてブランクを用意し、このブランクのメチルメルカプタンガスの残存濃度を測定し、両者の測定値よりメチルメルカプタンガスを除去した量を算出し、これよりメチルメルカプタンガスの除去率(%)を算出した。
(Methyl mercaptan deodorization performance)
After putting a test sample (10 cm × 10 cm) into a 5 L bag, 3 L of methyl mercaptan gas is injected so that the concentration in the bag is 8 ppm, and after 2 hours, the remaining concentration of methyl mercaptan gas is measured. A blank was prepared in the same manner except that no test sample was added, the residual concentration of methyl mercaptan gas in this blank was measured, and the amount of methyl mercaptan gas removed from both measured values was calculated. From this, methyl mercaptan gas was calculated. The removal rate (%) was calculated.
(アンモニア消臭性能)
メチルメルカプタンに代えてアンモニアガスを用いて袋内において濃度が100ppmとなるように注入した以外は、上記メチルメルカプタン消臭性能測定と同様にしてアンモニアの除去率(%)を算出した。
(Ammonia deodorization performance)
The ammonia removal rate (%) was calculated in the same manner as in the measurement of the methyl mercaptan deodorizing performance, except that ammonia gas was used instead of methyl mercaptan and the concentration was 100 ppm in the bag.
(硫化水素消臭性能)
メチルメルカプタンに代えて硫化水素ガスを用いて袋内において濃度が4ppmとなるように注入した以外は、上記メチルメルカプタン消臭性能測定と同様にして硫化水素の除去率(%)を算出した。
(Hydrogen sulfide deodorization performance)
The removal rate (%) of hydrogen sulfide was calculated in the same manner as in the measurement of the deodorizing performance of methyl mercaptan, except that hydrogen sulfide gas was used instead of methyl mercaptan and the concentration was 4 ppm in the bag.
(酢酸消臭性能)
メチルメルカプタンに代えて酢酸ガスを用いて袋内において濃度が30ppmとなるように注入した以外は、上記メチルメルカプタン消臭性能測定と同様にして酢酸の除去率(%)を算出した。
(Acetic acid deodorization performance)
The acetic acid removal rate (%) was calculated in the same manner as in the above methyl mercaptan deodorization performance measurement except that acetic acid gas was used instead of methyl mercaptan and the concentration was 30 ppm in the bag.
(インドール消臭性能)
試験試料(5cm×10cm)を内容量500mlの三角フラスコに入れた後、インドール液を5μl注入し、2時間経過後にガスクロマトグラフィーにて測定し、試験試料を入れない以外は同様にしてブランクを用意し、このブランクを同様に測定し、両者の測定値よりインドールの除去率(%)を算出した。
(Indole deodorization performance)
After putting a test sample (5 cm × 10 cm) into a 500 ml Erlenmeyer flask, inject 5 μl of indole solution and measure by gas chromatography after 2 hours. This blank was measured in the same manner, and the indole removal rate (%) was calculated from the measured values of both.
単一臭の消臭性能評価は、単一臭の除去率が85%以上であるものを「◎」、除去率が70%以上85%未満であるものを「○」、除去率が70%未満であるものを「×」とし、「○」以上を合格とした。 Evaluation of the deodorization performance of a single odor is “◎” when the removal rate of the single odor is 85% or more, “◯” when the removal rate is 70% or more and less than 85%, and the removal rate is 70%. What was less than "x" was set as "x", and "○" or more was set as the pass.
<抗菌性試験>
抗菌性の測定は、JIS L1902:2015、菌液吸収法に準拠し行った。抗菌活性値2.0以上が合格である。
<Antimicrobial test>
The antibacterial measurement was performed in accordance with JIS L1902: 2015, the bacterial solution absorption method. An antibacterial activity value of 2.0 or more is acceptable.
<抗ウイルス性試験>
ウイルス性の測定は、ISO18184に準拠し行った。抗ウイルスの活性値3.0以上が合格である。
<Antiviral test>
Viral measurement was performed according to ISO18184. An antiviral activity value of 3.0 or higher is acceptable.
敷布団やベットクッション等を汚すことを防止できうえ、汗の臭いや、おねしょ等の排泄による臭を消臭できるうえ、室内等周囲への嫌な臭いの放散を抑えることができ、併せて細菌の繁殖を抑えることができる消臭抗菌防水シートを、さらに、この消臭抗菌防水シートを少なくとも一部に用いた寝具用シート及びベッドパットを提供できる。 In addition to preventing soiling of mattresses and bed cushions, it is possible to eliminate the smell of sweat and urine from excretion, etc. It is possible to provide a deodorant antibacterial waterproof sheet capable of suppressing breeding, and a bedding sheet and a bed pad using at least a part of the deodorant antibacterial waterproof sheet.
1…消臭抗菌防水シート
2…繊維布帛
3…防水層
4…寝具用シート
5…布団
6…ベットパット
DESCRIPTION OF SYMBOLS 1 ... Deodorant antibacterial waterproof sheet 2 ... Textile fabric 3 ... Waterproof layer 4 ... Sheet for bedding 5 ... Futon 6 ... Bed pad
Claims (7)
前記防水層及び/又は前記繊維布帛に
金属塩とケイ酸塩との複合体と、
多孔質物質と、
アミン化合物とを
含有する消臭抗菌剤が固着していることを特徴とする消臭抗菌防水シート。 A sheet formed by laminating a fiber fabric on at least one surface of the waterproof layer,
A composite of a metal salt and a silicate on the waterproof layer and / or the fiber fabric;
A porous material;
A deodorant antibacterial waterproof sheet characterized by having a deodorant antibacterial agent containing an amine compound adhered thereto.
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Cited By (1)
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JP2020163799A (en) * | 2019-03-29 | 2020-10-08 | 大日本印刷株式会社 | Antibacterial deodorant antifouling sheet material |
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JP2000301638A (en) * | 1999-04-21 | 2000-10-31 | Teijin Ltd | Deodorizing waterproof sheet |
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JP2006336176A (en) * | 2005-06-06 | 2006-12-14 | Nicca Chemical Co Ltd | Deodorant fiber product and method for producing the same |
JP2008264100A (en) * | 2007-04-18 | 2008-11-06 | Suminoe Textile Co Ltd | Disposable toilet mat |
JP2013051993A (en) * | 2011-08-31 | 2013-03-21 | Suminoe Textile Co Ltd | Deodorizing composition and deodorizing cloth having the deodorizing composition adhering thereto |
WO2014102980A1 (en) * | 2012-12-27 | 2014-07-03 | 住江織物株式会社 | Deodorant antibacterial composition and deodorant antibacterial fabric |
WO2016158013A1 (en) * | 2015-03-31 | 2016-10-06 | 住江織物株式会社 | Deodorant composition, deodorant fabric, and fiber product |
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2017
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JP2000301638A (en) * | 1999-04-21 | 2000-10-31 | Teijin Ltd | Deodorizing waterproof sheet |
JP2005087630A (en) * | 2003-09-19 | 2005-04-07 | Toagosei Co Ltd | Deodorant suitable for deodorization of sulfur-based malodor |
JP2006336176A (en) * | 2005-06-06 | 2006-12-14 | Nicca Chemical Co Ltd | Deodorant fiber product and method for producing the same |
JP2008264100A (en) * | 2007-04-18 | 2008-11-06 | Suminoe Textile Co Ltd | Disposable toilet mat |
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JP2020163799A (en) * | 2019-03-29 | 2020-10-08 | 大日本印刷株式会社 | Antibacterial deodorant antifouling sheet material |
JP7275766B2 (en) | 2019-03-29 | 2023-05-18 | 大日本印刷株式会社 | Antibacterial deodorant antifouling sheet material |
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