JP2018095693A - Adhesive film and information display device including the same - Google Patents
Adhesive film and information display device including the same Download PDFInfo
- Publication number
- JP2018095693A JP2018095693A JP2016239360A JP2016239360A JP2018095693A JP 2018095693 A JP2018095693 A JP 2018095693A JP 2016239360 A JP2016239360 A JP 2016239360A JP 2016239360 A JP2016239360 A JP 2016239360A JP 2018095693 A JP2018095693 A JP 2018095693A
- Authority
- JP
- Japan
- Prior art keywords
- pressure
- sensitive adhesive
- film
- adhesive film
- adhesive layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000002313 adhesive film Substances 0.000 title claims abstract description 23
- 229920006243 acrylic copolymer Polymers 0.000 claims abstract description 51
- 229920002284 Cellulose triacetate Polymers 0.000 claims abstract description 46
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 claims abstract description 46
- 239000000463 material Substances 0.000 claims abstract description 23
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000000178 monomer Substances 0.000 claims abstract description 9
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 66
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- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 1
- GNWBLLYJQXKPIP-ZOGIJGBBSA-N (1s,3as,3bs,5ar,9ar,9bs,11as)-n,n-diethyl-6,9a,11a-trimethyl-7-oxo-2,3,3a,3b,4,5,5a,8,9,9b,10,11-dodecahydro-1h-indeno[5,4-f]quinoline-1-carboxamide Chemical compound CN([C@@H]1CC2)C(=O)CC[C@]1(C)[C@@H]1[C@@H]2[C@@H]2CC[C@H](C(=O)N(CC)CC)[C@@]2(C)CC1 GNWBLLYJQXKPIP-ZOGIJGBBSA-N 0.000 description 1
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- OHLKMGYGBHFODF-UHFFFAOYSA-N 1,4-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=C(CN=C=O)C=C1 OHLKMGYGBHFODF-UHFFFAOYSA-N 0.000 description 1
- DKBHJZFJCDOGOY-UHFFFAOYSA-N 1,4-diisocyanato-2-methylbenzene Chemical compound CC1=CC(N=C=O)=CC=C1N=C=O DKBHJZFJCDOGOY-UHFFFAOYSA-N 0.000 description 1
- FWWWRCRHNMOYQY-UHFFFAOYSA-N 1,5-diisocyanato-2,4-dimethylbenzene Chemical compound CC1=CC(C)=C(N=C=O)C=C1N=C=O FWWWRCRHNMOYQY-UHFFFAOYSA-N 0.000 description 1
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- WDQMWEYDKDCEHT-UHFFFAOYSA-N 2-ethylhexyl 2-methylprop-2-enoate Chemical compound CCCCC(CC)COC(=O)C(C)=C WDQMWEYDKDCEHT-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- SXIFAEWFOJETOA-UHFFFAOYSA-N 4-hydroxy-butyl Chemical group [CH2]CCCO SXIFAEWFOJETOA-UHFFFAOYSA-N 0.000 description 1
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- XFZOHDFQOOTHRH-UHFFFAOYSA-N 7-methyloctyl 2-methylprop-2-enoate Chemical compound CC(C)CCCCCCOC(=O)C(C)=C XFZOHDFQOOTHRH-UHFFFAOYSA-N 0.000 description 1
- CUXGDKOCSSIRKK-UHFFFAOYSA-N 7-methyloctyl prop-2-enoate Chemical compound CC(C)CCCCCCOC(=O)C=C CUXGDKOCSSIRKK-UHFFFAOYSA-N 0.000 description 1
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- 239000003960 organic solvent Substances 0.000 description 1
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- BOQSSGDQNWEFSX-UHFFFAOYSA-N propan-2-yl 2-methylprop-2-enoate Chemical compound CC(C)OC(=O)C(C)=C BOQSSGDQNWEFSX-UHFFFAOYSA-N 0.000 description 1
- LYBIZMNPXTXVMV-UHFFFAOYSA-N propan-2-yl prop-2-enoate Chemical compound CC(C)OC(=O)C=C LYBIZMNPXTXVMV-UHFFFAOYSA-N 0.000 description 1
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- ISXSCDLOGDJUNJ-UHFFFAOYSA-N tert-butyl prop-2-enoate Chemical compound CC(C)(C)OC(=O)C=C ISXSCDLOGDJUNJ-UHFFFAOYSA-N 0.000 description 1
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- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
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- 239000013638 trimer Substances 0.000 description 1
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Landscapes
- Surface Treatment Of Optical Elements (AREA)
- Laminated Bodies (AREA)
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
Description
本発明は、例えば反射防止フィルムや防眩フィルム等の光学用粘着フィルムに関するものである。 The present invention relates to an optical pressure-sensitive adhesive film such as an antireflection film or an antiglare film.
液晶ディスプレイ、プラズマディスプレイ、有機ELディスプレイ、及び、それらにタッチパネル機能が付与されたディスプレイ等の情報表示装置としては、太陽光等の光の画像表示部における反射等に起因した画像の見辛さを解消すべく、反射防止性の付与されたものが使用されている。 As an information display device such as a liquid crystal display, a plasma display, an organic EL display, and a display to which a touch panel function is added, it is difficult to see an image caused by reflection of light such as sunlight in an image display unit. In order to solve this problem, an antireflection material is used.
前記反射防止性を付与する方法としては、例えば画像表示面に反射防止フィルムや防眩フィルムを貼付する方法が知られている(特許文献1)。 As a method for imparting antireflection properties, for example, a method of attaching an antireflection film or an antiglare film to an image display surface is known (Patent Document 1).
これら、反射防止フィルムや防眩フィルムは、偏光サングラス対応のため、リタデーションの小さいTAC(トリアセチルセルロース)フィルムが基材フィルムとしてよく用いられるが、粘着層においては、市場では任意の市販OCA(光学両面テープ)を貼合している製品が殆どで、TACフィルム基材用途を想定されていない場合がある。 As these anti-reflection films and anti-glare films are suitable for polarized sunglasses, a TAC (triacetyl cellulose) film with a small retardation is often used as a base film, but in the adhesive layer, any commercially available OCA (optical Most products have a double-sided tape), and may not be used for TAC film base materials.
具体的な問題点として、耐湿熱性が挙げられる。一般的にTACフィルムは湿熱条件下で収縮及び加水分解する性質を有しており、TACフィルムメーカー及びTACフィルム用添加剤メーカーが改良に苦慮している。また、モバイルから車載へと用途が拡大するにあたって、求められる湿熱性条件もより厳しいものとなってきている。 Specific problems include wet heat resistance. In general, TAC film has the property of shrinking and hydrolyzing under wet heat conditions, and TAC film manufacturers and TAC film additive manufacturers are struggling to improve. In addition, as the use expands from mobile to in-vehicle, the required wet heat conditions are becoming more severe.
一方で、粘着層はTACフィルムと被着体とを貼合する重要な役割を担っており、上記厳しい湿熱条件下において、TACフィルムの収縮のみならず、ブリスターや白化を抑制する必要があり、粘着剤メーカーも苦慮しているのが実情である。 On the other hand, the pressure-sensitive adhesive layer plays an important role in bonding the TAC film and the adherend, and it is necessary to suppress not only the shrinkage of the TAC film but also blistering and whitening under the severe wet heat conditions described above, The reality is that adhesive manufacturers are also struggling.
本発明が解決しようとする課題は、耐湿熱性に優れた光学用粘着フィルムを提供することである。 The problem to be solved by the present invention is to provide an optical pressure-sensitive adhesive film excellent in moisture and heat resistance.
本発明者等は、前記課題を解決すべく検討したところ、トリアセチルセルロース基材及び粘着剤層を有する粘着テープにおいて、特定の粘着剤を含有する粘着剤組成物を粘着剤層に用いることで前記課題を解決できることを見出した。 When the present inventors examined in order to solve the said subject, in the adhesive tape which has a triacetylcellulose base material and an adhesive layer, by using the adhesive composition containing a specific adhesive for an adhesive layer. It has been found that the above problems can be solved.
すなわち、本発明は、トリアセチルセルロース基材及び粘着剤層を有する粘着テープであり、前記粘着剤層はアクリル系共重合体を含有し、前記アクリル系共重合体を構成するモノマー成分中のアクリル酸の含有量が1質量%未満である粘着フィルムを提供する。 That is, the present invention is a pressure-sensitive adhesive tape having a triacetyl cellulose base material and a pressure-sensitive adhesive layer, wherein the pressure-sensitive adhesive layer contains an acrylic copolymer, and the acrylic in the monomer component constituting the acrylic copolymer. An adhesive film having an acid content of less than 1% by mass is provided.
本発明の粘着フィルムは、反射防止性や防眩性を有し、かつ優れた耐湿熱性を有するため、湿熱性試験(85℃、85%RH)においても黄変、TACフィルムの脆化を抑制することができる。 The pressure-sensitive adhesive film of the present invention has antireflection properties and antiglare properties, and has excellent moisture and heat resistance, and therefore suppresses yellowing and TAC film embrittlement even in a moisture and heat test (85 ° C., 85% RH). can do.
以下、本発明の具体的な実施形態について、詳細に説明するが、本発明は、以下の実施形態に何ら限定されるものではなく、本発明の目的の範囲内において、適宜変更を加えて
実施することができる。
Hereinafter, specific embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments, and may be implemented with appropriate modifications within the scope of the object of the present invention. can do.
[トリアセチルセルロース基材]
トリアセチルセルロース(TAC)は、不燃性、透明性、表面外観、光学等方性、電気絶縁性等に優れ、光学フィルムの基材として好適に用いられる。
[Triacetyl cellulose base material]
Triacetylcellulose (TAC) is excellent in incombustibility, transparency, surface appearance, optical isotropy, electrical insulation, and the like, and is suitably used as a substrate for optical films.
TAC基材の厚みは特に限定されず、用途に応じて適宜選択することができる。通常20μm以上150μm以下であるが、30μm以上100μm以下であると好ましい。上記範囲より薄いと、機械強度が不十分となり加工適性に問題が生じる恐れがある。また
上記範囲より厚いと高価になり、好ましくない場合がある。
The thickness of the TAC substrate is not particularly limited and can be appropriately selected depending on the application. Usually, it is 20 μm or more and 150 μm or less, but preferably 30 μm or more and 100 μm or less. If the thickness is less than the above range, the mechanical strength is insufficient, and there is a possibility that a problem may occur in workability. Further, if it is thicker than the above range, it becomes expensive and may not be preferable.
TAC基材の形成方法は、特に限定されず、例えば、溶液流延法、溶融押出法、カレン
ダー法等の公知の製膜工法を用いることができる。また、上記方法によりあらかじめフィルム状に製膜された市販の基材を使用することもできる。
The method for forming the TAC substrate is not particularly limited, and for example, a known film forming method such as a solution casting method, a melt extrusion method, or a calendar method can be used. Moreover, the commercially available base material previously formed into the film form by the said method can also be used.
また、柔軟性を付与する目的で可塑剤を添加することや、機械的強度や塗工性、安定性等を調節する目的で熱安定剤、紫外線吸収剤、酸化防止剤、充填剤等の各種添加剤を、透明性を損なわない範囲において添加することもできる。 In addition, a plasticizer is added for the purpose of imparting flexibility, and a heat stabilizer, an ultraviolet absorber, an antioxidant, a filler, etc. are used for the purpose of adjusting mechanical strength, coatability, stability, etc. Additives can also be added as long as the transparency is not impaired.
なお、TAC基材には、コロナ放電処理、プラズマ処理、オゾン処理、フレーム処理、プライマー処理、予熱処理、除塵埃処理、蒸着処理、アルカリ処理等の公知の易接着処理を行ってもよく、公知のものを特に制限なく用いることができる。 The TAC substrate may be subjected to known easy adhesion treatment such as corona discharge treatment, plasma treatment, ozone treatment, flame treatment, primer treatment, pre-heat treatment, dust removal treatment, vapor deposition treatment, alkali treatment, etc. Can be used without particular limitation.
[粘着剤層]
本発明に使用する粘着剤層はアクリル系共重合体を含み、前記アクリル系共重合体を構成するモノマー成分としては、一般に粘着剤用途に使用されるものを使用できる。例えば、エチルアクリレート、n−プロピルアクリレート、イソプロピルアクリレート、n−ブチルアクリレート、sec−ブチルアクリレート、t−ブチルアクリレート、n−ヘキシルアクリレート、シクロヘキシルアクリレート、n−オクチルアクリレート、イソオクチルアクリレート、2−エチルヘキシルアクリレート、イソノニルアクリレート、イソデシルアクリレート、ラウリルアクリレート等のアクリル酸アルキルエステル、メチルメタクリレート、エチルメタクリレート、n−プロピルメタクリレート、イソプロピルメタクリレート、n−ブチルメタクリレート、sec−ブチルメタクリレート、t−ブチルメタクリレート、n−ヘキシルメタクリレート、シクロヘキシルメタクリレート、n−オクチルメタクリレート、イソオクチルメタクリレート、2−エチルヘキシルメタクリレート、イソノニルメタクリレート、イソデシルメタクリレート、ラウリルメタクリレート等のメタクリル酸アルキルエステルが挙げられ、これらを単独或いは2種以上を併用して使用することができる。
[Adhesive layer]
The pressure-sensitive adhesive layer used in the present invention contains an acrylic copolymer, and as the monomer component constituting the acrylic copolymer, those generally used for pressure-sensitive adhesives can be used. For example, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, sec-butyl acrylate, t-butyl acrylate, n-hexyl acrylate, cyclohexyl acrylate, n-octyl acrylate, isooctyl acrylate, 2-ethylhexyl acrylate, Acrylic acid alkyl esters such as isononyl acrylate, isodecyl acrylate, lauryl acrylate, methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, sec-butyl methacrylate, t-butyl methacrylate, n-hexyl methacrylate , Cyclohexyl methacrylate, n-octyl methacrylate, iso Chi methacrylate, 2-ethylhexyl methacrylate, isononyl methacrylate, isodecyl methacrylate, include alkyl methacrylate and lauryl methacrylate may be used in combination of them either singly or in combination.
なお、本明細書においてはアクリル酸及びメタアクリル酸を総称して(メタ)アクリル酸と標記し、これらの誘導体についても同様に表記する。 In the present specification, acrylic acid and methacrylic acid are collectively referred to as (meth) acrylic acid, and these derivatives are also represented in the same manner.
また、側鎖に水酸基、カルボキシル基、アミノ基などの官能基を有するビニル系モノマーを使用することもでき、好ましい。具体的には2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート、ジメチルアミノエチルアクリルアミド、N−ビニルピロリドン、アクリロニトリル、N−ビニルカプロラクタム、アクリルアミド、ジメチルアクリルアミド、ダイアセトンアクリルアミド、N−メチロールアクリルアマイド、グリシジル(メタ)アクリレート等であり、これらを単独或いは2種以上を併用して使用することができる。なかでも2−ヒドロキシエチルアクリレート、ジメチルアクリルアミド、ダイアセトンアクリルアミドが好適に用いることができる。 In addition, a vinyl monomer having a functional group such as a hydroxyl group, a carboxyl group, or an amino group in the side chain can also be used, which is preferable. Specifically, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, dimethylaminoethylacrylamide, N-vinylpyrrolidone, acrylonitrile, N-vinylcaprolactam, acrylamide, Examples thereof include dimethyl acrylamide, diacetone acrylamide, N-methylol acrylamide, glycidyl (meth) acrylate, and the like. These can be used alone or in combination of two or more. Of these, 2-hydroxyethyl acrylate, dimethylacrylamide, and diacetone acrylamide can be preferably used.
一方で、粘着剤層の凝集力を高める目的で、酸性の官能基を多く導入したり、酸性の官能基を有する粘着付与剤を用いる場合があるが、本発明においては、特にカルボン酸基を有するアクリル系共重合体は用いないことが好ましい。カルボン酸基を有するモノマー成分としては、例えば、(メタ)アクリル酸、マレイン酸、イタコン酸、クロトン酸、フマル酸、ケイ皮酸等の不飽和カルボン酸が挙げられるが、中でも本発明では、アクリル系共重合体を構成するモノマー成分中のアクリル酸の含有量が1質量%未満であることを必須とする。従来より、酸性の官能基を有するアクリル系粘着剤を用いた場合、被着体を腐食させてしまったり、アウトガスが発生してしまうため、ディスプレイ材料等の電子部材の固定用には好んで用いられない場合があったが、特にアクリル酸を含有する粘着剤を使用した場合、高温多湿環境下において粘着剤層の劣化のみならず、TAC基材の黄変、脆化を促進させるためである。具体的には、極性の高い酸性の官能基が吸水を促進させ、触媒として作用することで、TAC基材の加水分解を引き起こしているものと推測される。アクリル酸が含まれていなければ、前記TAC基材の加水分解は促進されない。上記アクリル系共重合体を構成するモノマー成分中のアクリル酸の含有量は0.5質量%未満が好ましく、0.1質量%未満がより好ましく、0.05質量%未満が更に好ましく、全く含有しないのが最も好ましい。 On the other hand, for the purpose of increasing the cohesive strength of the pressure-sensitive adhesive layer, a large number of acidic functional groups may be introduced or a tackifier having an acidic functional group may be used. It is preferable not to use an acrylic copolymer. Examples of the monomer component having a carboxylic acid group include unsaturated carboxylic acids such as (meth) acrylic acid, maleic acid, itaconic acid, crotonic acid, fumaric acid, and cinnamic acid. It is essential that the content of acrylic acid in the monomer component constituting the copolymer is less than 1% by mass. Conventionally, when an acrylic pressure-sensitive adhesive having an acidic functional group is used, the adherend is corroded or outgas is generated. Therefore, it is preferably used for fixing electronic members such as display materials. In some cases, especially when a pressure-sensitive adhesive containing acrylic acid is used, not only the deterioration of the pressure-sensitive adhesive layer but also the yellowing and embrittlement of the TAC base material are promoted in a high-temperature and high-humidity environment. . Specifically, it is presumed that acidic functional groups having high polarity promote water absorption and act as a catalyst, thereby causing hydrolysis of the TAC substrate. If acrylic acid is not included, hydrolysis of the TAC substrate is not accelerated. The content of acrylic acid in the monomer component constituting the acrylic copolymer is preferably less than 0.5% by mass, more preferably less than 0.1% by mass, still more preferably less than 0.05% by mass, and completely contained. Most preferably not.
本発明の粘着剤層におけるアクリル系共重合体の重量平均分子量は、5万〜300万が好ましく、10万〜200万がより好ましい。重量平均分子量が小さ過ぎると、粘着剤の粘着力や凝集力が劣り、分子量が大き過ぎると粘着剤が硬くなり、粘着性が不十分となって貼付の作業性が悪くなる。なお、粘着剤成分の重量平均分子量は、ゲルパーミエーションクロマトグラフ(GPC)により、ポリスチレン換算値を用いて測定することができる。 The weight average molecular weight of the acrylic copolymer in the pressure-sensitive adhesive layer of the present invention is preferably 50,000 to 3,000,000, more preferably 100,000 to 2,000,000. When the weight average molecular weight is too small, the adhesive force and cohesive force of the adhesive are inferior, and when the molecular weight is too large, the adhesive becomes hard and the adhesiveness becomes insufficient, so that the workability of sticking is deteriorated. In addition, the weight average molecular weight of an adhesive component can be measured using a polystyrene conversion value with a gel permeation chromatograph (GPC).
本発明の粘着剤層におけるアクリル系共重合体のガラス転移温度は、−30〜20℃が好ましく、−25〜10℃がより好ましい。上記範囲内のガラス転移温度であることで、粘着剤層に高い弾性率を付与でき、ハードコートフィルムへ高い傷つき防止性を付与できる。なお、当該粘着剤成分のガラス転移温度は、例えばレオメトリックス社製、商品名:アレス2KSTD等の粘弾性試験機を用いて、同試験機の測定部である平行円盤の間に試験片を挟み込み、周波数1Hzでの貯蔵弾性率(G’)と損失弾性率(G”)を測定することで算出できる損失正接(Tanδ)が最大値となる温度として算出することができる。 The glass transition temperature of the acrylic copolymer in the pressure-sensitive adhesive layer of the present invention is preferably -30 to 20 ° C, more preferably -25 to 10 ° C. By being the glass transition temperature within the above range, a high elastic modulus can be imparted to the pressure-sensitive adhesive layer, and a high scratch resistance can be imparted to the hard coat film. The glass transition temperature of the pressure-sensitive adhesive component is determined by, for example, using a viscoelasticity tester such as a product name: Ares 2KSTD manufactured by Rheometrix Co., and sandwiching a test piece between parallel disks that are measuring units of the tester. The loss tangent (Tanδ) that can be calculated by measuring the storage elastic modulus (G ′) and the loss elastic modulus (G ″) at a frequency of 1 Hz can be calculated as the maximum temperature.
また、上記粘着剤層には、上記アクリル系共重合体以外の成分として、粘着剤層の凝集力を向上させるために、架橋剤を含有することが好ましい。 The pressure-sensitive adhesive layer preferably contains a crosslinking agent as a component other than the acrylic copolymer in order to improve the cohesive force of the pressure-sensitive adhesive layer.
使用する架橋剤としては、イソシアネート系架橋剤、エポキシ系架橋剤、キレート系架橋剤、アジリン系架橋剤、多官能アクリレート系等が挙げられる。その中でも、アクリル系共重合体との反応性に富むイソシアネート系架橋剤が好ましい。イソシアネート系架橋剤としては、例えば、ポリイソシアネート化合物、ポリイソシアネート化合物の3量体、ポリイソシアネート化合物とポリオール化合物とを反応させて得られるイソシアネート基を末端に有するウレタンプレポリマー、該ウレタンプレポリマーの3量体等が挙げられる。ポリイソシアネート化合物としては、例えば、2,4−トリレンジイソシアネート、2,5−トリレンジイソシアネート、1,3−キシリレンジイソシアネート、1,4−キシリレンジイソシアネート、ジフェニルメタン−4,4′−ジイソシアネート、3−メチルジフェニルメタンジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート、ジシクロヘキシルメタン−4,4′−ジイソシアネート、ジシクロヘキシルメタン−2,4′−ジイソシアネート、リジンイソシアネート等が挙げられる。 Examples of the crosslinking agent used include isocyanate crosslinking agents, epoxy crosslinking agents, chelating crosslinking agents, azirine crosslinking agents, and polyfunctional acrylates. Among these, an isocyanate type crosslinking agent rich in reactivity with an acrylic copolymer is preferable. As an isocyanate type crosslinking agent, for example, a polyisocyanate compound, a trimer of a polyisocyanate compound, a urethane prepolymer having a terminal isocyanate group obtained by reacting a polyisocyanate compound and a polyol compound, 3 of the urethane prepolymer Examples include a polymer. Examples of the polyisocyanate compound include 2,4-tolylene diisocyanate, 2,5-tolylene diisocyanate, 1,3-xylylene diisocyanate, 1,4-xylylene diisocyanate, diphenylmethane-4,4′-diisocyanate, 3 -Methyldiphenylmethane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, dicyclohexylmethane-4,4'-diisocyanate, dicyclohexylmethane-2,4'-diisocyanate, lysine isocyanate and the like.
当該粘着剤層に添加する架橋剤の配合量は、アクリル系粘着剤の固形分100質量部に対して0.01〜5質量部が好ましく、0.03〜3質量部がより好ましい。当該範囲の含有量とすることで、粘着剤層のゲル分率及び接着力を好適な範囲に調整しやすい。 0.01-5 mass parts is preferable with respect to 100 mass parts of solid content of an acrylic adhesive, and, as for the compounding quantity of the crosslinking agent added to the said adhesive layer, 0.03-3 mass parts is more preferable. By setting it as content of the said range, it is easy to adjust the gel fraction and adhesive force of an adhesive layer to a suitable range.
また、当該粘着剤層には、必要に応じて、粘着付与剤、分散剤、消泡剤、光安定化剤、紫外線吸収剤、可塑剤、充填剤、シランカップリング剤、酸化防止剤等のその他の添加剤等を含有していてもよい。これらは、酸性の官能基、中でもアクリル酸を含有していなければ、公知のものを特に制限なく使用することができ、コーティング液や粘着層に求められる性能に応じて、適宜選択することができる。 In addition, the pressure-sensitive adhesive layer includes a tackifier, a dispersant, an antifoaming agent, a light stabilizer, a UV absorber, a plasticizer, a filler, a silane coupling agent, an antioxidant, and the like as necessary. It may contain other additives. As long as they do not contain an acidic functional group, especially acrylic acid, known ones can be used without particular limitation, and can be appropriately selected according to the performance required for the coating liquid and the adhesive layer. .
本発明の粘着剤層の厚みは、使用する態様により適宜選択すればよいが、5〜100μmであることが好ましく、10〜50μmであることがより好ましい。上記範囲内の厚みであることで、粘着力、貼付作業性、光学フィルムの鉛筆硬度、及び必要に応じてハードコートフィルムに施された印刷部への追従性を好適な範囲とすることができる。 The thickness of the pressure-sensitive adhesive layer of the present invention may be appropriately selected depending on the mode of use, but is preferably 5 to 100 μm, and more preferably 10 to 50 μm. By having the thickness within the above range, the adhesive strength, the sticking workability, the pencil hardness of the optical film, and the followability to the printed part applied to the hard coat film as necessary can be made a suitable range. .
また、本発明においては、TAC基材の透明性を阻害しないよう、粘着剤層としての可視光波長領域における全光線透過率が90%以上、ヘイズが1.0%未満であることが好ましい。上記範囲内だと、当該粘着フィルムを使用されたタッチパネル装置搭載ディスプレイの高鮮明が保たれやすい。全光線透過率及びヘイズを上記範囲内にするためには、粘着剤成分、架橋剤、及びその他添加剤の相溶性、粘着フィルムの製造方法等を適正に選択する必要がある。 Moreover, in this invention, it is preferable that the total light transmittance in the visible light wavelength range as an adhesive layer is 90% or more, and a haze is less than 1.0% so that the transparency of a TAC base material may not be inhibited. If it is within the above range, the high-definition of the display equipped with the touch panel device using the adhesive film is easily maintained. In order to bring the total light transmittance and haze within the above ranges, it is necessary to appropriately select the compatibility of the pressure-sensitive adhesive component, the crosslinking agent, and other additives, the production method of the pressure-sensitive adhesive film, and the like.
[粘着フィルム]
本発明の粘着フィルムは、一般的に使用されている方法で作成できる。例えば、TAC基材または離型シート上に粘着剤層を形成して製造することができる。具体的には、粘着剤の組成物をTAC基材フィルムに直接塗布し乾燥または硬化・重合するか、或いは、いったん離型シート上に塗布し、乾燥させて粘着剤層を形成後、TAC基材フィルムに貼り合わせて硬化・重合する方法などにより製造できる。或いは離型シート上に塗布し、乾燥、硬化・重合した後にTAC基材フィルムと貼り合わせても良い。中でも、TAC基材と粘着剤層の密着性を高めるため、且つ、TAC基材フィルムが撓んでいる恐れがあるため、いったん粘着剤層を離型シート上に塗布し、乾燥させて粘着剤層を形成後、TAC基材フィルムに貼り合わせた後に硬化・重合する方法が好ましい。
[Adhesive film]
The pressure-sensitive adhesive film of the present invention can be prepared by a generally used method. For example, it can be produced by forming an adhesive layer on a TAC substrate or a release sheet. Specifically, the pressure-sensitive adhesive composition is directly applied to a TAC substrate film and dried or cured / polymerized, or once applied on a release sheet and dried to form a pressure-sensitive adhesive layer. It can be produced by a method of bonding to a material film and curing / polymerization. Or after apply | coating on a release sheet, drying, hardening and superposition | polymerization, you may bond together with a TAC base film. Among them, in order to improve the adhesion between the TAC base material and the pressure-sensitive adhesive layer and the TAC base material film may be bent, the pressure-sensitive adhesive layer is once coated on the release sheet and dried to be a pressure-sensitive adhesive layer. After forming the film, a method of curing and polymerizing after bonding to the TAC substrate film is preferable.
前記TAC基材上に前記粘着剤層を設ける方法、あるいは、任意の離型シート上に前記粘着層を設ける方法としては特に限定はなく、粘着剤の粘度は厚みに応じて適宜選択することができる。例えばグラビアコート法、マイクログラビアコート法、ロールコート法、ロッドコート法、キスコート法、ナイフコート法、エアーナイフコート法、コンマコート法、ダイコート法、リップコート法、フローコート法、ディップコート法、スプレーコート法等の各種公知の塗工方法を適宜用いることができる。一般に、粘着剤は高粘度であることが多く、コンマコート法、ダイコート法、リップコート法が好適に用いられる。 There is no particular limitation on the method of providing the pressure-sensitive adhesive layer on the TAC substrate or the method of providing the pressure-sensitive adhesive layer on an arbitrary release sheet, and the viscosity of the pressure-sensitive adhesive can be appropriately selected according to the thickness. it can. For example, gravure coating method, micro gravure coating method, roll coating method, rod coating method, kiss coating method, knife coating method, air knife coating method, comma coating method, die coating method, lip coating method, flow coating method, dip coating method, spray Various known coating methods such as a coating method can be appropriately used. Generally, an adhesive often has a high viscosity, and a comma coating method, a die coating method, and a lip coating method are preferably used.
前記の離型シートは、粘着層を設けることが可能であり、貼り合わせにより熱変質等を生じることがなく、一方、被着体への貼付前には良好に粘着層から剥離可能なシートであれば特に限定はない。具体的には例えばポリエチレン、ポリプロピレン等のポリオレフィン系樹脂、エチレン−酢酸ビニル共重合体、エチレン−ビニルアルコール共重合体、エチレン−(メタ)アクリル酸(エステル)共重合体、エチレン−不飽和カルボン酸共重合体金属中和物(いわゆるアイオノマー樹脂)等のオレフィン系共重合体樹脂、ポリアクリロニトリル、ポリメチルメタクリレート、ポリエチルメタクリレート等のアクリル系樹脂、ポリスチレン、AS樹脂、ABS樹脂等のスチレン系樹脂、ポリビニルアセタール、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリ酢酸ビニル、塩化ビニル− 酢酸ビニル共重合体等のポリビニル系樹脂、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレート、ポリアリレート、ポリカーボネート等のポリエステル系樹脂、ポリフッ化ビニル、ポリフッ化ビニリデン、ポリテトラフロロエチレン、エチレン− テトラフロロエチレン共重合体等のフッ素系樹脂等の熱可塑性樹脂からなるフィルム、あるいは該フィルムをプラズマ照射や、フッ素系化合物やシリコーン系化合物等の剥離剤で表面処理したものが挙げられる。これらの中でも、安価で表面平滑性に優れ、剥離力を調節し易い観点から、ポリエチレンテレフタレートの表面を剥離剤で表面処理したものが特に好ましい。 The release sheet can be provided with an adhesive layer, and does not cause thermal alteration or the like due to bonding. On the other hand, it is a sheet that can be satisfactorily peeled off from the adhesive layer before being attached to an adherend. If there is no particular limitation. Specific examples include polyolefin resins such as polyethylene and polypropylene, ethylene-vinyl acetate copolymers, ethylene-vinyl alcohol copolymers, ethylene- (meth) acrylic acid (ester) copolymers, and ethylene-unsaturated carboxylic acids. Olefin copolymer resin such as copolymer metal neutralized product (so-called ionomer resin), acrylic resin such as polyacrylonitrile, polymethyl methacrylate, polyethyl methacrylate, styrene resin such as polystyrene, AS resin, ABS resin, Polyvinyl resins such as polyvinyl acetal, polyvinyl chloride, polyvinylidene chloride, polyvinyl acetate, vinyl chloride-vinyl acetate copolymer, polyethylene terephthalate, polybutylene terephthalate, polyethylene naphthalate, polyarylate, polycar A film made of a thermoplastic resin such as a polyester resin such as bonate, polyvinyl fluoride, polyvinylidene fluoride, polytetrafluoroethylene, ethylene-tetrafluoroethylene copolymer, or the like, or plasma irradiation of the film, Examples thereof include those that have been surface-treated with a release agent such as a fluorine compound or a silicone compound. Among these, those obtained by treating the surface of polyethylene terephthalate with a release agent are particularly preferred from the viewpoint of being inexpensive, excellent in surface smoothness, and easy to adjust the peeling force.
本発明の粘着フィルムにおいては、粘着剤層とTAC基材の親和性を高め、又は粘着剤層の硬化・重合を促進する目的で、TAC基材上に粘着剤層を形成した後にエージング処理して養生することが効果的である。具体的には20〜80℃で12時間以上養生することが好ましい。ただし、粘着剤層の組成や厚みによっては、流動性が増し過ぎ、端面に染み出してきてしまう恐れがあるので、25〜60℃で12〜240時間養生することがより好ましい。 In the pressure-sensitive adhesive film of the present invention, an aging treatment is performed after the pressure-sensitive adhesive layer is formed on the TAC base material in order to increase the affinity between the pressure-sensitive adhesive layer and the TAC base material or to promote the curing and polymerization of the pressure-sensitive adhesive layer. It is effective to cure. Specifically, it is preferable to cure at 20 to 80 ° C. for 12 hours or more. However, depending on the composition and thickness of the pressure-sensitive adhesive layer, the fluidity may be excessively increased and may be oozed out to the end face. Therefore, curing at 25 to 60 ° C. for 12 to 240 hours is more preferable.
本発明の粘着剤層において、トルエン中に24時間浸漬した際の下記式で表されるゲル分率は、前記180°ピール接着力が達成されれば特に限定されないが、0〜90%であることが好ましく、20〜80%であるのがより好ましい。粘着剤層のゲル分率が低すぎると、凝集力が発現せず、高温環境下にて被着体から浮きが生じる恐れがある。また、ゲル分率が高すぎると、粘着層が硬くなり、粘着力が低下する恐れがある。
ゲル分率(重量%)=100×(W2−W0)/(W1−W0)
(W0:TAC基材の重量、W1:浸漬前の試験片の重量、W2:浸漬、乾燥後の試験片の重量)
In the pressure-sensitive adhesive layer of the present invention, the gel fraction represented by the following formula when immersed in toluene for 24 hours is not particularly limited as long as the 180 ° peel adhesive force is achieved, but is 0 to 90%. Preferably, it is 20 to 80%. If the gel fraction of the pressure-sensitive adhesive layer is too low, the cohesive force is not expressed, and there is a risk that the adherend will float in a high temperature environment. On the other hand, if the gel fraction is too high, the pressure-sensitive adhesive layer becomes hard and the adhesive strength may be reduced.
Gel fraction (% by weight) = 100 × (W2-W0) / (W1-W0)
(W0: weight of TAC substrate, W1: weight of test piece before immersion, W2: weight of test piece after immersion and drying)
本発明の粘着フィルムの厚さは、20〜300μmであることが好ましく、30〜200μmであることがより好ましく、40〜150μmであることがより好ましい。上記範囲内の厚みであることで、打ち抜き加工、貼付加工等の加工適性が低下せず、作業性が良好となる。 The thickness of the pressure-sensitive adhesive film of the present invention is preferably 20 to 300 μm, more preferably 30 to 200 μm, and more preferably 40 to 150 μm. When the thickness is within the above range, workability such as punching and sticking is not lowered, and workability is improved.
本発明の粘着フィルムは、温度23℃、相対湿度50%RHの環境下でガラスパネルに対し2kgローラーを使用して圧着回数一往復で圧着し、同環境下に60分静置した後の180°ピール接着力(剥離速度300mm/min)が、4N/25mm以上であることが好ましい。粘着力が低く、前記180°ピール接着力が小さ過ぎると、耐熱性や耐湿熱性に劣り、被着体から浮きが生じてしまう恐れがある。また、粘着力が高く、前記180°ピール接着力が大き過ぎると、剥離が困難となる恐れがある。このような観点から、前記180°ピール接着力は、5N/25mm以上30N/25mm以下が好ましく、6N/25mm以上25N/25mm以下がより好ましい。上記範囲内であれば、TAC基材の固定において被着体からの浮き抑制しやすく、また、製造工程での貼り合わせ不良品において両面粘着テープの剥離が容易となりリワーク性に優れる。180°ピール接着力は粘着剤組成、架橋剤量、その他添加剤、ゲル分率、粘着フィルムの製造方法により、適宜調節することができる。 The pressure-sensitive adhesive film of the present invention is a pressure-bonded one-time reciprocation using a 2 kg roller on a glass panel in an environment of a temperature of 23 ° C. and a relative humidity of 50% RH, and is left in the same environment for 60 minutes. The 180 ° peel adhesive strength (peeling speed 300 mm / min) is preferably 4 N / 25 mm or more. If the adhesive strength is low and the 180 ° peel adhesive strength is too small, the heat resistance and moist heat resistance are inferior, and there is a fear that the adherend will float. Further, if the adhesive strength is high and the 180 ° peel adhesive strength is too large, peeling may be difficult. From such a viewpoint, the 180 ° peel adhesive strength is preferably 5 N / 25 mm or more and 30 N / 25 mm or less, and more preferably 6 N / 25 mm or more and 25 N / 25 mm or less. If it is in the said range, it will be easy to suppress the float from a to-be-adhered body in fixation of a TAC base material, and it will become easy to peel a double-sided adhesive tape in the poorly bonded product in a manufacturing process, and will be excellent in rework property. The 180 ° peel adhesive strength can be appropriately adjusted depending on the pressure-sensitive adhesive composition, the amount of the crosslinking agent, other additives, the gel fraction, and the pressure-sensitive adhesive film production method.
前記粘着フィルムにおけるTAC基材の粘着層と反対側の面に、ハードコート層、反射防止層等をさらに形成することにより、液晶ディスプレイ、プラズマディスプレイ、CRTディスプレイ、ELディスプレイ、電界放出ディスプレイ等の各種画像表示装置において、反射防止、表面の保護、防眩等の目的で使用される光学フィルムとして好適に用いることができる。 Various types of liquid crystal display, plasma display, CRT display, EL display, field emission display, etc. are formed by further forming a hard coat layer, an antireflection layer, etc. on the surface of the adhesive film opposite to the adhesive layer of the TAC substrate. In an image display device, it can be suitably used as an optical film used for the purpose of antireflection, surface protection, antiglare and the like.
ハードコート層はアクリル系の紫外線硬化型樹脂による硬化皮膜をTAC基材の表面に付加する方式等にて形成することができる。上記ハードコート層の厚みは特に限定されないが、3〜50μmが好ましく、5〜20μmがより好ましい。上記範囲内の厚みであることで、高い傷つき防止性と画像表示装置の薄型化、さらには高い打ち抜き加工性を付与することができる。 The hard coat layer can be formed by a method of adding a cured film made of an acrylic UV curable resin to the surface of the TAC substrate. Although the thickness of the said hard-coat layer is not specifically limited, 3-50 micrometers is preferable and 5-20 micrometers is more preferable. When the thickness is within the above range, it is possible to impart high scratch resistance, a thin image display device, and high punchability.
反射防止層は中空シリカ等の微粒子の添加による低屈折率層の積層、及びジルコニア等の微粒子の添加による高屈折率層の積層との組み合わせ等により形成することができる。これらは公知の技術によって得ることができる。 The antireflection layer can be formed by a combination of a lamination of a low refractive index layer by adding fine particles such as hollow silica and a lamination of a high refractive index layer by adding fine particles such as zirconia. These can be obtained by known techniques.
本発明の粘着フィルムを使用する情報表示装置の一例として、反射防止層、ハードコート層、TAC基材、粘着層がこの順で形成された光学粘着フィルムを、粘着層とガラスパネルが接するようにガラスパネルに固定することで、反射防止フィルムとして好適に使用することができる。上記ガラスパネルは、少なくとも一方に導電層を有するタッチパネル用ガラスパネルであってもよいし、材質や厚み等も特に制限されずに好適に使用できる。 As an example of the information display device using the adhesive film of the present invention, the optical adhesive film in which the antireflection layer, the hard coat layer, the TAC substrate, and the adhesive layer are formed in this order is so that the adhesive layer and the glass panel are in contact with each other. By fixing to a glass panel, it can be suitably used as an antireflection film. The glass panel may be a glass panel for a touch panel having a conductive layer on at least one side, and the material, thickness and the like are not particularly limited and can be suitably used.
また、近年、プラスチック成型材をディスプレイ表面のカバー材とすることも増えてきており、ポリカーボネート基材、アクリル基材等を被着体とする場合においても、特に制限なく使用することができる。 In recent years, a plastic molding material has been increasingly used as a cover material for a display surface, and can be used without particular limitation even when a polycarbonate substrate, an acrylic substrate or the like is used as an adherend.
前記被着体への貼付方法としては、特に制限されないが、通常、一般的に圧着方式がよく用いられており、本発明の粘着フィルムにおいても、好適に貼付することができる。 The method for attaching to the adherend is not particularly limited, but usually a pressure bonding method is generally used, and the adhesive film of the present invention can be suitably attached.
以下、本発明を実施例により具体的に説明するが、本発明はこれらに何ら限定されるものではない。
なお、アクリル共重合体のガラス転移温度は、レオメトリックス社製、商品名:アレス2KSTD等の粘弾性試験機を用いて、同試験機の測定部である平行円盤の間に試験片を挟み込み、周波数1Hzでの貯蔵弾性率(G’)と損失弾性率(G”)を測定することで算出できる損失正接(Tanδ)が最大値となる温度として算出した。
EXAMPLES Hereinafter, the present invention will be specifically described with reference to examples, but the present invention is not limited to these examples.
The glass transition temperature of the acrylic copolymer is made by using a viscoelasticity tester such as a product name: Ares 2KSTD manufactured by Rheometrix, and a test piece is sandwiched between parallel disks which are measuring units of the tester, The temperature was calculated as the temperature at which the loss tangent (Tan δ) that can be calculated by measuring the storage elastic modulus (G ′) and loss elastic modulus (G ″) at a frequency of 1 Hz was the maximum value.
<アクリル共重合体(1)>
アクリル共重合体の調製攪拌機、寒流冷却器、温度計、滴下漏斗及び窒素ガス導入口を
備えた反応容器に、n−ブチルアクリレート20質量部、2−メトキシエチルアクリレート80質量部と重合開始剤として2,2’−アゾビスイソブチルニトリル0.2部とを酢酸エチル100質量部に溶解し、窒素置換後、80℃で8時間重合して重量平均分子量75万のアクリル共重合体(1)を得た。
<Acrylic copolymer (1)>
Preparation of acrylic copolymer In a reaction vessel equipped with a stirrer, cold flow cooler, thermometer, dropping funnel and nitrogen gas inlet, 20 parts by mass of n-butyl acrylate, 80 parts by mass of 2-methoxyethyl acrylate and a polymerization initiator An acrylic copolymer (1) having a weight average molecular weight of 750,000 is obtained by dissolving 0.2 part of 2,2′-azobisisobutylnitrile in 100 parts by mass of ethyl acetate, and substituting with nitrogen, followed by polymerization at 80 ° C. for 8 hours. Obtained.
<アクリル共重合体(2)>
アクリル共重合体の調製攪拌機、寒流冷却器、温度計、滴下漏斗及び窒素ガス導入口を
備えた反応容器に、メチルアクリレート10質量部、ダイアセトンアクリルアミド14質量部、n−ブチルアクリレート56質量部、シクロヘキシルアクリレート20質量部と重合開始剤として2,2’−アゾビスイソブチルニトリル0.2部とを酢酸エチル100質量部に溶解し、窒素置換後、80℃で8時間重合して重量平均分子量75万のアクリル共重合体(2)を得た。
<Acrylic copolymer (2)>
Preparation of acrylic copolymer In a reaction vessel equipped with a stirrer, cold flow cooler, thermometer, dropping funnel and nitrogen gas inlet, 10 parts by mass of methyl acrylate, 14 parts by mass of diacetone acrylamide, 56 parts by mass of n-butyl acrylate, 20 parts by mass of cyclohexyl acrylate and 0.2 part of 2,2′-azobisisobutylnitrile as a polymerization initiator are dissolved in 100 parts by mass of ethyl acetate, and after nitrogen substitution, polymerized at 80 ° C. for 8 hours to obtain a weight average molecular weight of 75. Ten thousand acrylic copolymers (2) were obtained.
<アクリル共重合体(3)>
アクリル共重合体の調製攪拌機、寒流冷却器、温度計、滴下漏斗及び窒素ガス導入口を
備えた反応容器に、ジメチルアクリルアミド18質量部、2−エチルヘキシルアクリレート40質量部、エチルアクリレート42質量部と重合開始剤として2,2’−アゾビスイソブチルニトリル0.2部とを酢酸エチル100質量部に溶解し、窒素置換後、80℃で8時間重合して重量平均分子量75万のアクリル共重合体(3)を得た。
<Acrylic copolymer (3)>
Preparation of acrylic copolymer Polymerized with 18 parts by mass of dimethylacrylamide, 40 parts by mass of 2-ethylhexyl acrylate, and 42 parts by mass of ethyl acrylate in a reaction vessel equipped with a stirrer, cold flow cooler, thermometer, dropping funnel and nitrogen gas inlet. As an initiator, 0.2 part of 2,2′-azobisisobutylnitrile is dissolved in 100 parts by mass of ethyl acetate, and after substitution with nitrogen, polymerization is carried out at 80 ° C. for 8 hours to obtain an acrylic copolymer having a weight average molecular weight of 750,000 ( 3) was obtained.
<アクリル共重合体(4)>
アクリル共重合体の調製攪拌機、寒流冷却器、温度計、滴下漏斗及び窒素ガス導入口を
備えた反応容器に、メチルアクリレート13質量部、n−ブチルアクリレート87質量部と重合開始剤として2,2’−アゾビスイソブチルニトリル0.2部とを酢酸エチル100質量部に溶解し、窒素置換後、80℃で8時間重合して重量平均分子量75万のアクリル共重合体(4)を得た。
<Acrylic copolymer (4)>
Preparation of acrylic copolymer In a reaction vessel equipped with a stirrer, a cold flow cooler, a thermometer, a dropping funnel and a nitrogen gas inlet, 13 parts by mass of methyl acrylate, 87 parts by mass of n-butyl acrylate and 2,2 as a polymerization initiator '-Azobisisobutylnitrile (0.2 part) was dissolved in ethyl acetate (100 parts by mass), purged with nitrogen, and polymerized at 80 ° C. for 8 hours to obtain an acrylic copolymer (4) having a weight average molecular weight of 750,000.
<アクリル共重合体(5)>
アクリル共重合体の調製攪拌機、寒流冷却器、温度計、滴下漏斗及び窒素ガス導入口を
備えた反応容器に、メチルメタクリレート16質量部、n−ブチルアクリレート80質量部、アクリル酸4質量部と重合開始剤として2,2’−アゾビスイソブチルニトリル0.2部とを酢酸エチル100質量部に溶解し、窒素置換後、80℃で8時間重合して重量平均分子量75万のアクリル共重合体(5)を得た。
<Acrylic copolymer (5)>
Preparation of acrylic copolymer Polymerized with 16 parts by mass of methyl methacrylate, 80 parts by mass of n-butyl acrylate, and 4 parts by mass of acrylic acid in a reaction vessel equipped with a stirrer, cold flow cooler, thermometer, dropping funnel and nitrogen gas inlet. As an initiator, 0.2 part of 2,2′-azobisisobutylnitrile is dissolved in 100 parts by mass of ethyl acetate, and after substitution with nitrogen, polymerization is carried out at 80 ° C. for 8 hours to obtain an acrylic copolymer having a weight average molecular weight of 750,000 ( 5) was obtained.
<アクリル共重合体(6)>
アクリル共重合体の調製攪拌機、寒流冷却器、温度計、滴下漏斗及び窒素ガス導入口を
備えた反応容器に、n−ブチルアクリレート94質量部、アクリル酸6質量部と重合開始剤として2,2’−アゾビスイソブチルニトリル0.2部とを酢酸エチル100質量部に溶解し、窒素置換後、80℃で8時間重合して重量平均分子量75万のアクリル共重合体(6)を得た。
<Acrylic copolymer (6)>
Preparation of acrylic copolymer In a reaction vessel equipped with a stirrer, cold flow cooler, thermometer, dropping funnel and nitrogen gas inlet, 94 parts by mass of n-butyl acrylate, 6 parts by mass of acrylic acid and 2,2 as a polymerization initiator '-Azobisisobutylnitrile (0.2 parts) was dissolved in 100 parts by mass of ethyl acetate, purged with nitrogen, and then polymerized at 80 ° C for 8 hours to obtain an acrylic copolymer (6) having a weight average molecular weight of 750,000.
<アクリル共重合体(7)>
アクリル共重合体の調製攪拌機、寒流冷却器、温度計、滴下漏斗及び窒素ガス導入口を
備えた反応容器に、メチルアクリレート25質量部、n−ブチルアクリレート65質量部、2−ヒドロキシエチルアクリレート2質量部、アクリル酸8質量部と重合開始剤として2,2’−アゾビスイソブチルニトリル0.2部とを酢酸エチル100質量部に溶解し、窒素置換後、80℃で8時間重合して重量平均分子量75万のアクリル共重合体(7)を得た。
<Acrylic copolymer (7)>
Preparation of acrylic copolymer In a reaction vessel equipped with a stirrer, cold flow cooler, thermometer, dropping funnel and nitrogen gas inlet, 25 parts by mass of methyl acrylate, 65 parts by mass of n-butyl acrylate, 2 parts by mass of 2-hydroxyethyl acrylate Part, 8 parts by mass of acrylic acid and 0.2 part of 2,2′-azobisisobutylnitrile as a polymerization initiator are dissolved in 100 parts by mass of ethyl acetate, and after substitution with nitrogen, polymerization is carried out at 80 ° C. for 8 hours to obtain a weight average. An acrylic copolymer (7) having a molecular weight of 750,000 was obtained.
<クリアハードコート層形成用組成物(1)>
ユニディック 17−813(DIC株式会社製、多官能ウレタンアクリレート、不揮発分80質量%)39質量部、ジペンタエリスリトールヘキサアクリレート(東亞合成株式会社製、アロニックス M402)31質量部、光重合開始剤としてイルガキュア184(BASF社製、ヒドロキシシクロヘキシルフェニルケトン)4質量部、及び、有機溶媒として酢酸エチル26質量部を混合することによってクリアハードコート層形成用組成物(1)を得た。
<Clear hard coat layer forming composition (1)>
Unidic 17-813 (DIC Corporation, polyfunctional urethane acrylate, nonvolatile content 80 mass%) 39 parts by mass, dipentaerythritol hexaacrylate (Toagosei Co., Ltd., Aronix M402) 31 parts by mass, as a photopolymerization initiator A clear hard coat layer forming composition (1) was obtained by mixing 4 parts by mass of Irgacure 184 (manufactured by BASF, hydroxycyclohexyl phenyl ketone) and 26 parts by mass of ethyl acetate as an organic solvent.
<低屈折率層形成用組成物(1)>
低屈折率層形成用組成物(1)として、「P−5062」(日揮触媒化成株式会社製、中空シリカ微粒子分散液、不揮発分3質量%)を使用した。低屈折率層形成用組成物(1)の粘度は、B型粘度計(BL型、東京計器株式会社製)を用い、回転数60rpmで測定したところ、2.0mPa・sであった。
<Low refractive index layer forming composition (1)>
As the composition (1) for forming a low refractive index layer, “P-5062” (manufactured by JGC Catalysts & Chemicals, Inc., hollow silica fine particle dispersion, nonvolatile content 3 mass%) was used. The viscosity of the low refractive index layer-forming composition (1) was 2.0 mPa · s when measured at a rotational speed of 60 rpm using a B-type viscometer (BL type, manufactured by Tokyo Keiki Co., Ltd.).
<反射防止フィルム(I)>
TD80ULM(富士フィルム社製、厚さ80μm、トリアセチルセルロースフィルム)からなる基材の片面に、クリアハードコート層形成用組成物(1)を乾燥後の厚さが5μmになるようにバーコーターを用いて塗布し、温度80℃の環境下で2分間乾燥することによって塗膜を形成した。次に、前記塗膜の表面に、ヒュージョン社製のHバルブを使用し、酸素雰囲気下で照射量100mJ/cm2になるように、紫外線照射を行うことによって、クリアハードコート層を形成した。次に、前記クリアハードコート層上に、低屈折率層形成用組成物(1)を乾燥後の厚さが0.1μmになるようにバーコーターを用いて塗布し、温度80℃の環境下で2分間乾燥することによって塗膜(低屈折率層)を形成した。次に、前記塗膜(低屈折率層)の表面に、ヒュージョン社製のHバルブを使用し、窒素雰囲気下で照射量400mJ/cm2になるように、紫外線照射を行うことによって、反射防止フィルム(I)を得た。
<Antireflection film (I)>
A bar coater is attached to one side of a substrate made of TD80ULM (Fuji Film, thickness 80 μm, triacetyl cellulose film) so that the thickness after drying the clear hard coat layer forming composition (1) becomes 5 μm. A coating film was formed by drying for 2 minutes in an environment at a temperature of 80 ° C. Next, a clear hard coat layer was formed on the surface of the coating film by irradiating with ultraviolet rays so that the irradiation amount was 100 mJ / cm 2 under an oxygen atmosphere using an H bulb manufactured by Fusion. Next, the low refractive index layer-forming composition (1) is applied onto the clear hard coat layer using a bar coater so that the thickness after drying becomes 0.1 μm, and the temperature is 80 ° C. Was dried for 2 minutes to form a coating film (low refractive index layer). Next, on the surface of the coating film (low refractive index layer), an H bulb manufactured by Fusion is used, and irradiation with ultraviolet rays is performed so that the irradiation amount is 400 mJ / cm 2 in a nitrogen atmosphere, thereby preventing reflection. Film (I) was obtained.
(実施例1)
上記アクリル共重合体(1)100質量部にイソシアネート系架橋剤(ライオン・スペシャリティ・ケミカルズ社製架橋剤N、固形分75%)を0.7質量部添加し15分攪拌後、シリコーン化合物で片面を剥離処理した厚さ75μmのポリエステルフィルム(以下#75剥離フィルム)上に乾燥後の厚さが25μmになるように塗工して、85℃で4分間乾燥した。その後、前記反射防止フィルム(I)のクリアハードコート層側と反対面に前記粘着剤層を貼り合わせ、その後40℃で72時間熟成しゲル分率60%の粘着フィルムを得た。
Example 1
0.7 parts by mass of an isocyanate-based cross-linking agent (Lion Specialty Chemicals cross-linking agent N, solid content 75%) was added to 100 parts by mass of the acrylic copolymer (1), and the mixture was stirred for 15 minutes. The film was coated on a 75 μm thick polyester film (hereinafter referred to as # 75 peeled film) having been subjected to a release treatment so that the thickness after drying was 25 μm, and dried at 85 ° C. for 4 minutes. Thereafter, the pressure-sensitive adhesive layer was bonded to the surface opposite to the clear hard coat layer side of the antireflection film (I), and then aged at 40 ° C. for 72 hours to obtain a pressure-sensitive adhesive film having a gel fraction of 60%.
(実施例2)
粘着剤層の厚みを10μmとした以外は、実施例1と同様にして、ゲル分率60%の粘着フィルムを得た。
(Example 2)
An adhesive film having a gel fraction of 60% was obtained in the same manner as in Example 1 except that the thickness of the adhesive layer was 10 μm.
(実施例3)
粘着剤層の厚みを50μmとした以外は、実施例1と同様にして、ゲル分率60%の粘着フィルムを得た。
(Example 3)
An adhesive film having a gel fraction of 60% was obtained in the same manner as in Example 1 except that the thickness of the adhesive layer was 50 μm.
(実施例4)
アクリル共重合体(1)をアクリル共重合体(2)にする以外は、実施例1と同様にして、ゲル分率60%の粘着フィルムを得た。
Example 4
An adhesive film having a gel fraction of 60% was obtained in the same manner as in Example 1 except that the acrylic copolymer (1) was changed to the acrylic copolymer (2).
(実施例5)
アクリル共重合体(1)をアクリル共重合体(3)にする以外は、実施例1と同様にして、ゲル分率60%の粘着フィルムを得た。
(Example 5)
An adhesive film having a gel fraction of 60% was obtained in the same manner as in Example 1 except that the acrylic copolymer (1) was changed to the acrylic copolymer (3).
(実施例6)
アクリル共重合体(1)をアクリル共重合体(4)にする以外は、実施例1と同様にして、ゲル分率60%の粘着フィルムを得た。
(Example 6)
An adhesive film having a gel fraction of 60% was obtained in the same manner as in Example 1 except that the acrylic copolymer (1) was changed to the acrylic copolymer (4).
(比較例1)
アクリル共重合体(1)をアクリル共重合体(5)にする以外は、実施例1と同様にして、ゲル分率60%の粘着フィルムを得た。
(Comparative Example 1)
A pressure-sensitive adhesive film having a gel fraction of 60% was obtained in the same manner as in Example 1 except that the acrylic copolymer (1) was changed to the acrylic copolymer (5).
(比較例2)
アクリル共重合体(1)をアクリル共重合体(6)にする以外は、実施例1と同様にして、ゲル分率60%の粘着フィルムを得た。
(Comparative Example 2)
An adhesive film having a gel fraction of 60% was obtained in the same manner as in Example 1 except that the acrylic copolymer (1) was changed to the acrylic copolymer (6).
(比較例3)
アクリル共重合体(1)をアクリル共重合体(7)にする以外は、実施例1と同様にして、ゲル分率60%の粘着フィルムを得た。
(Comparative Example 3)
An adhesive film having a gel fraction of 60% was obtained in the same manner as in Example 1, except that the acrylic copolymer (1) was changed to the acrylic copolymer (7).
上記実施例及び比較例にて得られた粘着フィルムについて、以下の評価を行った。得られた結果を下表1及び2に示した。 The following evaluation was performed about the adhesive film obtained by the said Example and comparative example. The obtained results are shown in Tables 1 and 2 below.
(180°ピール接着力)
得られた粘着フィルムを25mm幅に切断した後、#75剥離フィルムを剥離し、温度23℃、相対湿度50%RHの環境下で、ガラス基材に粘着層が接するように貼付し、2kgローラーを使用して圧着回数一往復で圧着し、同環境下に60分静置した。その後、剥離速度300mm/minで180°方向に引き剥がしたときの接着力を測定した。
(180 ° peel adhesion)
The obtained adhesive film was cut to a width of 25 mm, and then the # 75 release film was peeled off, and stuck in such a manner that the adhesive layer was in contact with the glass substrate in an environment of a temperature of 23 ° C. and a relative humidity of 50% RH. Was used for one-way reciprocation, and left in the same environment for 60 minutes. Thereafter, the adhesive strength when peeled in the 180 ° direction at a peeling speed of 300 mm / min was measured.
(耐湿熱性)
40mm×50mmに切断した粘着フィルムから#75剥離フィルムを剥離し、同サイズのガラスに粘着層が接するように貼付し、2kgローラーを使用して圧着回数一往復で圧着し、温度50℃、5気圧の環境下に30分静置した後に、23℃下に1時間放置し、ガラス貼付試験片を作製した。その後、ガラス貼付試験片を温度85℃、相対湿度85%環境下に1000時間静置し、ガラス貼付試験片の状態について目視にて評価した。
(Moisture and heat resistance)
The # 75 release film is peeled off from the adhesive film cut to 40 mm x 50 mm, and is attached so that the adhesive layer is in contact with the same size glass. After leaving still for 30 minutes in an environment of 5 atm, it was left at 23 ° C. for 1 hour to prepare a glass sticking test piece. Then, the glass sticking test piece was allowed to stand for 1000 hours in an environment having a temperature of 85 ° C. and a relative humidity of 85%, and the state of the glass sticking test piece was visually evaluated.
(1)黄変
○:粘着フィルムの粘着剤層及びTAC基材層が無色透明状態を維持している。
×:粘着フィルムの粘着剤層及びTAC基材層のいずれか、若しくは両方の層が黄色、或いは褐色に変色している。
(1) Yellowing ○: The pressure-sensitive adhesive layer and the TAC base material layer of the pressure-sensitive adhesive film maintain a colorless and transparent state.
X: Either or both of the pressure-sensitive adhesive layer and the TAC base material layer of the pressure-sensitive adhesive film are yellow or brown.
(2)脆化
○:粘着フィルムの粘着剤層及びTAC基材層は膜状態を保持しており、クラック等は見られない。
×:粘着フィルムの粘着剤層及びTAC基材層のいずれか、若しくは両方の層に脆化が見られ、クラック等が発生している。
(2) Embrittlement ○: The pressure-sensitive adhesive layer and the TAC base material layer of the pressure-sensitive adhesive film maintain the film state, and no cracks are observed.
X: Either or both of the pressure-sensitive adhesive layer and the TAC base material layer of the pressure-sensitive adhesive film are embrittled, and cracks and the like are generated.
表1及び表2中に略記した化合物は、下記のとおりである。 The compounds abbreviated in Table 1 and Table 2 are as follows.
2−MEA:2−メトキシエチルアクリレート
BA:n−ブチルアクリレート
2−EHA:2−エチルヘキシルアクリレート
MA:メチルアクリレート
DAAM:ダイアセトンアクリルアミド
CHA:シクロヘキシルアクリレート
DMAA:ジメチルアクリルアミド
EA:エチルアクリレート
MMA:メチルメタクリレート
2−HEA:2−ヒドロキシエチルアクリレート
2-MEA: 2-methoxyethyl acrylate BA: n-butyl acrylate 2-EHA: 2-ethylhexyl acrylate MA: methyl acrylate DAAM: diacetone acrylamide CHA: cyclohexyl acrylate DMAA: dimethyl acrylamide EA: ethyl acrylate MMA: methyl methacrylate 2- HEA: 2-hydroxyethyl acrylate
表1及び表2の通り、実施例1〜6の粘着フィルムは、粘着剤層のアクリル系共重合体のモノマー組成としてアクリル酸を含有せず、温度85℃、相対湿度85%環境下に長時間晒した場合であっても良好な状態を保持でき、光学フィルムとして高い耐湿熱性を有していることが確認できた。対照的に、アクリル酸を1質量%以上含有する比較例1〜3においては、温度85℃、相対湿度85%環境下に長時間晒した場合に黄変、及びTAC基材の脆化が起こり、粘着剤層の劣化、及びTAC基材の加水分解を促進されていることが確認できた。 As shown in Tables 1 and 2, the adhesive films of Examples 1 to 6 do not contain acrylic acid as the monomer composition of the acrylic copolymer of the adhesive layer, and are long in an environment at a temperature of 85 ° C. and a relative humidity of 85%. Even when exposed to time, it was possible to maintain a good state, and it was confirmed that the optical film had high moisture and heat resistance. In contrast, in Comparative Examples 1 to 3 containing 1% by mass or more of acrylic acid, yellowing and embrittlement of the TAC substrate occurred when exposed to an environment of 85 ° C. and 85% relative humidity for a long time. It was confirmed that deterioration of the pressure-sensitive adhesive layer and hydrolysis of the TAC substrate were promoted.
Claims (7)
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