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JP2018079171A - Vacuum cleaner and mouthpiece - Google Patents

Vacuum cleaner and mouthpiece Download PDF

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Publication number
JP2018079171A
JP2018079171A JP2016224640A JP2016224640A JP2018079171A JP 2018079171 A JP2018079171 A JP 2018079171A JP 2016224640 A JP2016224640 A JP 2016224640A JP 2016224640 A JP2016224640 A JP 2016224640A JP 2018079171 A JP2018079171 A JP 2018079171A
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JP
Japan
Prior art keywords
motor
suction port
vacuum cleaner
shaft
pulley
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2016224640A
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Japanese (ja)
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JP7071798B2 (en
Inventor
伊藤 則和
Norikazu Ito
則和 伊藤
祐輔 矢吹
Yusuke Yabuki
祐輔 矢吹
遼 山谷
Ryo Yamatani
遼 山谷
加藤 尚樹
Naoki Kato
尚樹 加藤
拓也 橘川
Takuya Kitsukawa
拓也 橘川
博志 小田原
Hiroshi Odawara
博志 小田原
康博 松井
Yasuhiro Matsui
康博 松井
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Hitachi Global Life Solutions Inc
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Hitachi Appliances Inc
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Publication date
Application filed by Hitachi Appliances Inc filed Critical Hitachi Appliances Inc
Priority to JP2016224640A priority Critical patent/JP7071798B2/en
Priority to CN201711107877.0A priority patent/CN108065867A/en
Publication of JP2018079171A publication Critical patent/JP2018079171A/en
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Publication of JP7071798B2 publication Critical patent/JP7071798B2/en
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/24Floor-sweeping machines, motor-driven
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4011Regulation of the cleaning machine by electric means; Control systems and remote control systems therefor
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4013Contaminants collecting devices, i.e. hoppers, tanks or the like
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4036Parts or details of the surface treating tools
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4061Steering means; Means for avoiding obstacles; Details related to the place where the driver is accommodated
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4063Driving means; Transmission means therefor
    • A47L11/4069Driving or transmission means for the cleaning tools
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L11/00Machines for cleaning floors, carpets, furniture, walls, or wall coverings
    • A47L11/40Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
    • A47L11/4094Accessories to be used in combination with conventional vacuum-cleaning devices

Landscapes

  • Electric Vacuum Cleaner (AREA)
  • Nozzles For Electric Vacuum Cleaners (AREA)

Abstract

【課題】減速機構を有する小形の電気掃除機を提供する。【解決手段】水平方向に回転軸を有する回転ブラシを収納する吸口部と、回転ブラシに減速機構を介して駆動力を伝達する回転ブラシモータと、を有する電気掃除機であって、回転ブラシモータは、回転ブラシの回転軸の斜め上方に配されており、回転ブラシモータの下端部は、吸口部の上面の上端よりも下方に位置する。【選択図】図8A compact vacuum cleaner having a speed reduction mechanism is provided. An electric vacuum cleaner comprising: a suction port that accommodates a rotating brush having a rotating shaft in a horizontal direction; and a rotating brush motor that transmits a driving force to the rotating brush via a reduction mechanism. Are arranged obliquely above the rotation axis of the rotating brush, and the lower end of the rotating brush motor is located below the upper end of the upper surface of the suction opening. [Selection diagram] FIG.

Description

本発明は、電気掃除機及び吸口部に関する。   The present invention relates to a vacuum cleaner and a mouthpiece.

回転ブラシモータの駆動力を、減速機構を介して回転ブラシに伝達する構成を吸口体に設けた電気掃除機が知られている。   There is known a vacuum cleaner in which a suction body is provided with a configuration for transmitting a driving force of a rotating brush motor to a rotating brush via a speed reduction mechanism.

特開2011−217901号公報JP 2011-217901 A

減速比を確保しつつ吸口体(吸口部)や電気掃除機を小形に形成する点について、特許文献1には改善の余地がある。   Patent Document 1 has room for improvement in that the suction body (suction part) and the vacuum cleaner are formed in a small size while ensuring the reduction ratio.

上記事情に鑑みてなされた第1の本発明は、水平方向に回転軸を有する回転ブラシを収納する吸口部と、前記回転ブラシに減速機構を介して駆動力を伝達する回転ブラシモータと、を有する電気掃除機であって、前記回転ブラシモータは、前記回転ブラシの回転軸の斜め上方に配されており、前記回転ブラシモータの下端部は、前記吸口部の上面の上端よりも下方に位置することを特徴とする。   The first aspect of the present invention made in view of the above circumstances includes: a suction portion that houses a rotating brush having a rotating shaft in a horizontal direction; and a rotating brush motor that transmits a driving force to the rotating brush via a speed reduction mechanism. The rotary brush motor is disposed obliquely above the rotary shaft of the rotary brush, and the lower end of the rotary brush motor is positioned below the upper end of the upper surface of the suction port. It is characterized by doing.

また、上記事情に鑑みてなされた第2の本発明は、水平方向に回転軸を有する回転ブラシを収納可能な空間と、減速機構を収納可能な空間と、吸引口と、モータ載置部と、補助輪と、を有する吸口部であって、前記減速機構を収納可能な空間は、前記回転ブラシを収納可能な空間及び前記補助輪の間に設けられており、前記モータ載置部は、前記吸引口に対して、前記減速機構を収納可能な空間側に設けられており、前記吸引口及び前記モータ載置部は、前記回転ブラシを収納可能な空間の径方向外側に位置していることを特徴とする。   The second aspect of the present invention made in view of the above circumstances includes a space in which a rotating brush having a rotating shaft in a horizontal direction can be stored, a space in which a speed reduction mechanism can be stored, a suction port, a motor mounting portion, A suction part having an auxiliary wheel, wherein the space capable of accommodating the speed reduction mechanism is provided between the space capable of accommodating the rotating brush and the auxiliary wheel, and the motor mounting part, It is provided in the space side which can store the speed-reduction mechanism with respect to the suction port, and the suction port and the motor mounting part are located in the diameter direction outside of the space which can store the rotation brush. It is characterized by that.

実施形態1に係る自走式電気掃除機の斜視図である。1 is a perspective view of a self-propelled electric vacuum cleaner according to Embodiment 1. FIG. 実施形態1に係る自走式電気掃除機の上ケースとダストケースを取り外した状態の斜視図である。It is a perspective view of the state where the upper case and dust case of the self-propelled electric vacuum cleaner concerning Embodiment 1 were removed. 実施形態1に係る自走式電気掃除機の底面図である。It is a bottom view of the self-propelled electric vacuum cleaner according to the first embodiment. 図1のA−A断面図である。It is AA sectional drawing of FIG. 実施形態1に係る減速機構の分解斜視図である。FIG. 3 is an exploded perspective view of the speed reduction mechanism according to the first embodiment. 実施形態1に係る減速機構の(a)斜視図、(b)側面図である。It is the (a) perspective view and (b) side view of the speed-reduction mechanism concerning Embodiment 1. 実施形態1に係る自走式電気掃除機の吸口部、塵埃センサユニットおよびダストケースの斜視図である。It is a perspective view of a suction mouth part, a dust sensor unit, and a dust case of a self-propelled electric vacuum cleaner concerning Embodiment 1. 実施形態1に係る自走式電気掃除機の吸口部、塵埃センサユニットおよびダストケースの分解図である。FIG. 3 is an exploded view of a suction part, a dust sensor unit, and a dust case of the self-propelled electric vacuum cleaner according to the first embodiment. 実施形態1に係る自走式電気掃除機の塵埃センサユニットの正面図である。It is a front view of the dust sensor unit of the self-propelled electric vacuum cleaner concerning Embodiment 1. 実施形態1に係るダストケースを取外した状態の自走式電気掃除機の斜視図である。It is a perspective view of the self-propelled electric vacuum cleaner of the state which removed the dust case concerning Embodiment 1. 図7のB−B断面図である。It is BB sectional drawing of FIG. 実施形態1に係る回転ブラシの中心軸に沿い、前後方向に垂直な断面で切断した回転ブラシ及び減速機構の断面図である。It is sectional drawing of the rotating brush and reduction mechanism which were cut | disconnected in the cross section perpendicular | vertical to the front-back direction along the central axis of the rotating brush which concerns on Embodiment 1. FIG. 実施形態1に係る自走式電気掃除機の制御装置、及び制御装置に接続される機器を示す構成図である。It is a block diagram which shows the apparatus connected to the control apparatus of the self-propelled vacuum cleaner which concerns on Embodiment 1, and a control apparatus. 実施形態1に係る回転ブラシ14の斜視図である。2 is a perspective view of a rotating brush 14 according to Embodiment 1. FIG.

本発明の実施形態について、添付の図面を参照しながら詳細に説明する。同様の構成要素には同様の符号を付し、同様の説明は繰り返さない。本発明の各種の構成要素は、必ずしも一の部材で構成される必要はなく、例えば、一の構成要素が複数の部材で構成されること、複数の構成要素が一の部材で構成されること、或る構成要素の一部と他の構成要素の一部とが互いに重複すること、を許容する。   Embodiments of the present invention will be described in detail with reference to the accompanying drawings. Similar components are denoted by the same reference numerals, and the same description will not be repeated. The various components of the present invention do not necessarily need to be composed of one member. For example, one component is composed of a plurality of members, and a plurality of components are composed of one member. , A part of a certain component and a part of another component are allowed to overlap each other.

なお、自走式電気掃除機1(図1参照)が進行する向きのうち、自走式電気掃除機1が通常進行する方向を前方、重力方向と反対の方向を上方、駆動輪116(図3参照)が対向する方向を左方及び右方とする。すなわち図1等に示す様に前後、上下、左右を定義する。本実施形態では、自走式電気掃除機1の前方側にサイドブラシ15が取付けられている。   Of the directions in which the self-propelled vacuum cleaner 1 (see FIG. 1) travels, the direction in which the self-propelled vacuum cleaner 1 normally travels is forward, the direction opposite to the direction of gravity is upward, and the drive wheels 116 (FIG. 3) are the left and right directions. That is, as shown in FIG. In the present embodiment, a side brush 15 is attached to the front side of the self-propelled electric vacuum cleaner 1.

<実施形態1>
[自走式電気掃除機1]
図1は、本実施形態に係る自走式電気掃除機1の斜視図である。
自走式電気掃除機1は、掃除領域(例えば、室内)を自律的に移動しながら掃除する掃除機である。自走式電気掃除機1は、上壁(及び一部の側壁)である上ケース111、底壁(及び一部の側壁)である下ケース112、及び前部に設置されるバンパ18、を含んで構成される本体11を備える。上ケース111には、スイッチシート22と、自走式電気掃除機1の制御部2に対してユーザが指令を与える操作ボタンとしての円形操作ボタン221及び環形操作ボタン222が配置されている。
<Embodiment 1>
[Self-propelled vacuum cleaner 1]
FIG. 1 is a perspective view of a self-propelled electric vacuum cleaner 1 according to the present embodiment.
The self-propelled electric vacuum cleaner 1 is a vacuum cleaner that cleans while moving autonomously in a cleaning area (for example, a room). The self-propelled vacuum cleaner 1 includes an upper case 111 that is an upper wall (and some side walls), a lower case 112 that is a bottom wall (and some side walls), and a bumper 18 that is installed at the front. The main body 11 comprised is provided. In the upper case 111, a switch sheet 22 and a circular operation button 221 and an annular operation button 222 as operation buttons for giving a command to the control unit 2 of the self-propelled electric vacuum cleaner 1 are arranged.

また、自走式電気掃除機1の上後方側には、ダストケース4が設けられている。本実施形態の自走式電気掃除機1は、制御装置2の演算処理によって自律的に駆動輪116を駆動させて清掃するが、リモコン等によってユーザの指令を受けて駆動してもよい。   A dust case 4 is provided on the upper rear side of the self-propelled electric vacuum cleaner 1. The self-propelled electric vacuum cleaner 1 of the present embodiment autonomously drives and cleans the drive wheels 116 by the arithmetic processing of the control device 2, but may be driven by receiving a user's command from a remote controller or the like.

[下ケース112]
図2は上ケース111とダストケース4を取り外した状態の斜視図、図3は自走式電気掃除機1の底面図、図4は図1のA−A線で切断した断面図、図7は吸口部113、塵埃センサユニット12およびダストケース4の斜視図である。
下ケース112は、駆動輪116、走行モータ1161、アーム1141、及び駆動輪減速機構1142を含んで構成される駆動機構を収容する駆動機構収容部114、並びに、サイドブラシ取付部1121、走行モータ1161、回転ブラシモータ1133、電動送風機16、充電池19、充電池19を収納する電池収容部115(図4(a)参照)、制御装置2、及び吸口部113が取付られている薄型の円板状の部材である。
[Lower case 112]
2 is a perspective view with the upper case 111 and the dust case 4 removed, FIG. 3 is a bottom view of the self-propelled vacuum cleaner 1, FIG. 4 is a cross-sectional view taken along line AA in FIG. FIG. 3 is a perspective view of the suction port 113, the dust sensor unit 12, and the dust case 4.
The lower case 112 includes a drive mechanism housing portion 114 that houses a drive mechanism including a drive wheel 116, a travel motor 1161, an arm 1141, and a drive wheel speed reduction mechanism 1142, a side brush attachment portion 1121, and a travel motor 1161. , A rotary brush motor 1133, an electric blower 16, a rechargeable battery 19, a battery accommodating portion 115 for housing the rechargeable battery 19 (see FIG. 4A), a control device 2, and a thin disc on which a suction port 113 is attached. Shaped member.

下ケース112は、側面の下端側、好ましくは下端を含んで、側面全周又は略全周に設けられたバンパーフレーム1127を有している。バンパーフレーム1127は、側面のその他の部分を形成する部材よりも柔らかい材料で形成されており、例えば、エラストマー等の樹脂材を採用できる。また、バンパーフレーム1127は、側面のその他の部分、例えばバンパ18よりも外周側に出っ張っている。これにより、自走式電気掃除機1が家具等に衝突しても、家具等が破損することを抑制できる。   The lower case 112 includes a bumper frame 1127 provided on the entire side surface or substantially the entire periphery including the lower end side of the side surface, preferably the lower end. The bumper frame 1127 is formed of a material softer than members forming other portions of the side surface, and for example, a resin material such as an elastomer can be employed. Further, the bumper frame 1127 protrudes to the outer peripheral side of the other part of the side surface, for example, the bumper 18. Thereby, even if self-propelled vacuum cleaner 1 collides with furniture etc., it can control that furniture etc. are damaged.

(自走式電気掃除機1のバランス)
本体11内に設けられる部材中、比較的重量のあるものは、充電池19及び電動送風機16である。充電池19の方が電動送風機16よりも重いことが多い。本実施形態の本体11の重量バランスをとるべく、まず、電動送風機16が下ケース112の略中央に設けられており、充電池19が前側に設けられている。
(Balance of self-propelled vacuum cleaner 1)
Among the members provided in the main body 11, those that are relatively heavy are the rechargeable battery 19 and the electric blower 16. The rechargeable battery 19 is often heavier than the electric blower 16. In order to balance the weight of the main body 11 of the present embodiment, first, the electric blower 16 is provided in the approximate center of the lower case 112, and the rechargeable battery 19 is provided on the front side.

ここで、下ケース112の中心よりも後側には、回転ブラシ14を収容した吸口部113や、掻取りブラシ13が設けられている。電動送風機16が中央側(2つの駆動輪116の間)、充電池19が前側にあることから、後側に重量物を設置してバランスをとることが好ましい。このため、本実施形態では、掻取りブラシ13の内周には、重りが貼付等により固定されている(不図示)。これにより、掻取りブラシ13内というデッドスペースを有効に活用できる。   Here, on the rear side of the center of the lower case 112, a suction port 113 that houses the rotating brush 14 and a scraping brush 13 are provided. Since the electric blower 16 is on the center side (between the two drive wheels 116) and the rechargeable battery 19 is on the front side, it is preferable to balance by placing heavy objects on the rear side. For this reason, in this embodiment, a weight is fixed to the inner periphery of the scraping brush 13 by sticking or the like (not shown). Thereby, the dead space in the scraping brush 13 can be utilized effectively.

[駆動機構収容部114]
図3等に示す駆動機構収容部114に収容される駆動機構は、駆動輪116を本体11に支持する機構である。駆動機構は、走行モータ1161、駆動輪116を左右内側から支持するアーム1141、及び駆動輪減速機構1142を含む。アーム1141は、2つの駆動輪116の間に設けられており、一端が前後方向に延在する回動軸、他端が駆動輪116に接続した部材であり、回動軸まわりの回動によって駆動輪116それぞれを回動させることができる部材である。
[Driving mechanism accommodating portion 114]
The drive mechanism housed in the drive mechanism housing portion 114 shown in FIG. 3 and the like is a mechanism that supports the drive wheel 116 on the main body 11. The drive mechanism includes a travel motor 1161, an arm 1141 that supports the drive wheel 116 from the left and right inner sides, and a drive wheel reduction mechanism 1142. The arm 1141 is provided between the two drive wheels 116, and is a member having one end extending in the front-rear direction and the other end connected to the drive wheel 116. This is a member that can rotate each of the drive wheels 116.

[電池収容部115]
図4等に示す様に、電池収容部115は、内部に充電池19を収容する空間であり、下ケース112の中心よりも前側に位置している。電池収容部115は、充電池19を交換するために下向きの開口を有して構成される。なお、電池収容部115の左右には、サイドブラシ15を取り付けるサイドブラシ取付部1121が形成されている。
[Battery housing 115]
As shown in FIG. 4 and the like, the battery accommodating portion 115 is a space for accommodating the rechargeable battery 19 therein, and is located on the front side of the center of the lower case 112. The battery housing portion 115 is configured to have a downward opening in order to replace the rechargeable battery 19. Note that side brush attachment portions 1121 for attaching the side brush 15 are formed on the left and right sides of the battery housing portion 115.

[駆動輪116]
図3等に示す様に、駆動輪116はそれぞれ、駆動輪減速機構1142それぞれを介して走行モータ1161それぞれの駆動力を受ける部材である。これにより駆動輪116自体が回転することで本体11を前進、後退、旋回させることができる。駆動輪116は、左右両側に配置されている。
[Driving wheel 116]
As shown in FIG. 3 and the like, each of the driving wheels 116 is a member that receives the driving force of each of the travel motors 1161 via each of the driving wheel speed reduction mechanisms 1142. As a result, the drive wheel 116 itself rotates, so that the main body 11 can be moved forward, backward, and turned. The drive wheels 116 are arranged on both the left and right sides.

[前方蓋117]
前方蓋117は、下ケース112前端側に形成された電池収容部115の開口を下ケース112の下面から塞ぐ略長方形板状の部材である。また、前方蓋117は、下ケース112の中心側付近に補助輪17を取り付ける円形の補助輪取付部1122を備える。
[Front lid 117]
The front lid 117 is a substantially rectangular plate-like member that closes the opening of the battery housing portion 115 formed on the front end side of the lower case 112 from the lower surface of the lower case 112. Further, the front lid 117 includes a circular auxiliary wheel attachment portion 1122 for attaching the auxiliary wheel 17 near the center side of the lower case 112.

[バンパ18]
バンパ18は、外部から作用する押圧力に応じて前後方向、好ましくはさらに左右方向、で移動可能に設置されている。バンパ18は、左右一対のバンパばね(図示省略)によって前方向に付勢されている。バンパ18を介して障害物からの抗力がバンパばねに作用すると、バンパばねは変形し、バンパ18を前方向に付勢しつつバンパ18の後退を許容する。バンパ18が障害物から離れて抗力がなくなると、バンパばねの付勢力によってバンパ18は元の位置に戻る。ちなみに、バンパ18の後退(つまり、障害物との接触)は、バンパセンサ(赤外線センサ)によって検知され、その検知結果が制御装置2に入力される。障害物等の接触位置に応じてバンパ18の変位量が異なるため、本体11に対する障害物等の位置を検知することも可能である。
[Bumper 18]
The bumper 18 is installed so as to be movable in the front-rear direction, preferably further in the left-right direction, according to the pressing force acting from the outside. The bumper 18 is urged forward by a pair of left and right bumper springs (not shown). When a drag force from an obstacle acts on the bumper spring via the bumper 18, the bumper spring is deformed, and the bumper 18 is allowed to move backward while urging the bumper 18 forward. When the bumper 18 moves away from the obstacle and loses the drag, the bumper 18 returns to its original position by the biasing force of the bumper spring. Incidentally, the backward movement of the bumper 18 (that is, contact with an obstacle) is detected by a bumper sensor (infrared sensor), and the detection result is input to the control device 2. Since the amount of displacement of the bumper 18 varies depending on the contact position of the obstacle or the like, it is also possible to detect the position of the obstacle or the like with respect to the main body 11.

[掻取りブラシ13]
掻取りブラシ13は表面の一部又は略全部に植毛を備え、後述する回転ブラシ14と略平行な方向に軸を有するブラシであり、本実施形態では床面との接触により従動回転又は回動する。回動の場合は、ストッパ等を設けることで回動範囲を規制する。掻取りブラシ13の植毛の位置は、絨毯上を掃除する場合は、絨毯の毛と重なることが好ましい。このため、掻取りブラシ13は絨毯表面から塵埃を掻き出すように回収できる。
[Scraping brush 13]
The scraping brush 13 is a brush having a flock on a part or almost the entire surface thereof and having an axis in a direction substantially parallel to a rotating brush 14 described later. In this embodiment, the scraping brush 13 is driven to rotate or rotate by contact with the floor surface. To do. In the case of rotation, the rotation range is regulated by providing a stopper or the like. The position of flocking of the scraping brush 13 preferably overlaps with the hair of the carpet when cleaning the carpet. For this reason, the scraping brush 13 can collect | recover so that dust may be scraped off from the carpet surface.

掻取りブラシ13について、ストッパを設けて回動する態様で用いる場合、床面には、所定の領域が接触し続けて塵埃を掻き出すことができる。このとき、掻取りブラシ13のうち、床面に接触し続けることとなる領域は、平坦な形状であると好ましい。すなわち、掻取りブラシ13の形状は、軸方向視で、円筒形状のうち、一部を平坦な平面に置換した形状(例えば、円の一部を弦で切り取った形状や、略半月形状)であると好ましい。   When the scraping brush 13 is used in such a manner that it is provided with a stopper and is rotated, a predetermined area can be kept in contact with the floor surface and dust can be scraped off. At this time, it is preferable that the area | region which will keep contacting a floor surface among scraping brush 13 is a flat shape. That is, the shape of the scraping brush 13 is a shape obtained by replacing a part of the cylindrical shape with a flat plane as viewed in the axial direction (for example, a shape obtained by cutting a part of a circle with a string or a substantially half-moon shape). Preferably there is.

[回転ブラシ14]
図14は、回転ブラシ14の斜視図である。回転ブラシ14は、駆動輪116の回転中心を通る軸(左右方向)に略並行に配置されている(図3参照)。回転ブラシ14は、水平方向(本実施形態では左右方向)に回転軸を有する円筒形であり、吸口部113に回転可能に支持されている。回転ブラシ14は、回転ブラシモータ1133(図2参照)により駆動力を受けて回転駆動する。回転ブラシ14は、減速機構3を介して回転ブラシモータ1133の駆動力が伝達される軸部141の外周面から、法線方向に突出する複数の植毛142を備えている。回転ブラシ14の植毛142は、長さが異なる植毛、硬さが異なる植毛など複数種類の植毛を備え、各植毛が回転軸に対してらせん状に列をなす様に配設されている。
[Rotating brush 14]
FIG. 14 is a perspective view of the rotating brush 14. The rotating brush 14 is disposed substantially parallel to an axis (left-right direction) passing through the rotation center of the drive wheel 116 (see FIG. 3). The rotary brush 14 has a cylindrical shape having a rotation axis in the horizontal direction (left and right direction in the present embodiment), and is rotatably supported by the suction port 113. The rotating brush 14 is driven to rotate by receiving a driving force from a rotating brush motor 1133 (see FIG. 2). The rotating brush 14 includes a plurality of flocks 142 protruding in the normal direction from the outer peripheral surface of the shaft portion 141 to which the driving force of the rotating brush motor 1133 is transmitted via the speed reduction mechanism 3. The flocking 142 of the rotating brush 14 includes a plurality of types of flocking such as flocking with different lengths and flocking with different hardness, and each flocking is arranged in a row in a spiral with respect to the rotation axis.

[吸口部113]
図8は吸口部113、塵埃センサユニット12およびダストケース4の分解斜視図、図9は塵埃センサユニット12の正面図である。
吸口部113は、回転ブラシ14を収容するスペースからダストケース4に連通する吸引口1131が形成されるとともに、掻取りブラシ13、回転ブラシ14を収容する部材である。回転ブラシ14は、床面側が前方から後方に向かう方向(図4中、ω方向)に回転する。吸口部113には、回転ブラシモータ1133及び減速機構3が取付けられており、回転ブラシモータ1133は、回転ブラシ14の軸部141の斜め上方であって、モータ載置部1132上に載置されている。具体的には、回転ブラシモータ1133としては、例えばブラシレスモータを用いることができ、吸引口1131からダストケース4内に至る道程の側方に配されている。本実施形態では、吸引口1131には、枠121を介してダクト42が接続しており、回転ブラシモータ1133は吸引口1131、枠121、ダクト42の側方に位置している。
[Mouthpiece 113]
8 is an exploded perspective view of the suction port 113, the dust sensor unit 12, and the dust case 4. FIG. 9 is a front view of the dust sensor unit 12. FIG.
The suction port 113 is a member that accommodates the scraping brush 13 and the rotary brush 14 while the suction port 1131 that communicates with the dust case 4 from the space that accommodates the rotary brush 14 is formed. The rotating brush 14 rotates in a direction (ω direction in FIG. 4) in which the floor surface side is directed from the front to the rear. A rotary brush motor 1133 and a speed reduction mechanism 3 are attached to the suction port 113, and the rotary brush motor 1133 is placed on the motor placement portion 1132, obliquely above the shaft portion 141 of the rotary brush 14. ing. Specifically, for example, a brushless motor can be used as the rotating brush motor 1133, and the rotary brush motor 1133 is disposed on the side of the path from the suction port 1131 into the dust case 4. In this embodiment, the duct 42 is connected to the suction port 1131 via the frame 121, and the rotary brush motor 1133 is located on the side of the suction port 1131, the frame 121, and the duct 42.

また、モータ載置部1132は、吸口部113の上面1134の上端よりも下方に位置している。ここでいう上面1134とは、吸口部113を形成する面のうち、一方側が回転ブラシ14に対向する面の他方側をいう。
これにより、上面113の上端よりも下方の位置に回転ブラシモータ1133の下端位置を配し、回転ブラシモータ1133の略全部又は全部を、回転ブラシ14の径方向外側かつ軸方向内側に配することができるので、高さや幅を抑えた構成にできる。
The motor mounting portion 1132 is located below the upper end of the upper surface 1134 of the suction port 113. Here, the upper surface 1134 refers to the other side of the surface that forms the suction port 113 and one side of which faces the rotating brush 14.
Accordingly, the lower end position of the rotary brush motor 1133 is disposed at a position below the upper end of the upper surface 113, and substantially all or all of the rotary brush motor 1133 is disposed radially outside and axially inside the rotary brush 14. Therefore, it can be configured with reduced height and width.

吸引口1131より上流側(回転ブラシ14側)は、回転ブラシ14が収納されるスペースである。回転ブラシ14が配されている領域を考えると、回転ブラシ14の軸方向について、回転ブラシ14の寸法は、吸引口1131の寸法より大きい。また、回転ブラシ14の軸方向について、吸口部113の寸法内に、吸引口1131及び回転ブラシモータ1133が配されているとともに、吸引口1131の端部及び回転ブラシモータ1133の端部は離間している。これにより、回転ブラシモータ1133を吸引口1131、枠121、ダクト42の側方に位置させることができるため、小形に構成できる。   The upstream side (rotating brush 14 side) from the suction port 1131 is a space for storing the rotating brush 14. Considering the area where the rotating brush 14 is disposed, the dimension of the rotating brush 14 is larger than the dimension of the suction port 1131 in the axial direction of the rotating brush 14. Further, with respect to the axial direction of the rotary brush 14, the suction port 1131 and the rotary brush motor 1133 are arranged within the dimension of the suction port 113, and the end of the suction port 1131 and the end of the rotary brush motor 1133 are separated from each other. ing. Thereby, since the rotary brush motor 1133 can be located in the side of the suction opening 1131, the frame 121, and the duct 42, it can comprise in a small size.

また、図3に例示するように、吸口部113は補助輪1135を有しており、補助輪1135は、駆動輪116それぞれの後方側に設けられている。
後述する減速機構3は、左右方向について、補助輪1135及び回転ブラシ14の間に設けられている。これにより、吸口部113のうち、補助輪1135及び回転ブラシ14の間のスペースを有効に活用でき、小形に構成できる。
In addition, as illustrated in FIG. 3, the suction port 113 has auxiliary wheels 1135, and the auxiliary wheels 1135 are provided on the rear side of the drive wheels 116.
A speed reduction mechanism 3 to be described later is provided between the auxiliary wheel 1135 and the rotating brush 14 in the left-right direction. Thereby, the space between the auxiliary wheel 1135 and the rotating brush 14 in the suction port 113 can be used effectively, and a small size can be configured.

本実施形態においては、電動送風機16の負圧によって吸込まれた空気は、吸引口1131、塵埃センサユニット12、ダストケース4のダクト42及び主蓄積室41、集塵フィルタ46、電動送風機16、並びに、排気口1126の順に通過する。この空気には塵埃が含まれることが多く、集塵フィルタ46で遮られてダストケース4内に貯塵される。以下、吸引口1131及び塵埃センサユニット12の枠121に略垂直な方向(枠121の正面視方向)を主方向という。なお、排気口1126は、下ケース112に設けられており、2つの駆動輪116の間に本実施形態では6個位置している。   In the present embodiment, the air sucked by the negative pressure of the electric blower 16 includes the suction port 1131, the dust sensor unit 12, the duct 42 and the main accumulation chamber 41 of the dust case 4, the dust collection filter 46, the electric blower 16, and And the exhaust port 1126 in this order. The air often contains dust and is blocked by the dust collection filter 46 and stored in the dust case 4. Hereinafter, a direction substantially perpendicular to the suction port 1131 and the frame 121 of the dust sensor unit 12 (a front view direction of the frame 121) is referred to as a main direction. Note that six exhaust ports 1126 are provided in the lower case 112, and six exhaust ports 1126 are positioned between the two drive wheels 116 in the present embodiment.

本実施形態の吸口部113は、吸引口1131から主方向に延在する部分を有していないが、例えば後述するダストケース4のダクト42のように、主方向に延在し、吸口部113と一体の吸口部ダクトを有しても良い。この場合、吸口部ダクト、塵埃センサユニット12及びダクト42が、吸引口1131からダストケース4内までの道程を囲むことになる。この点、後述するように、ダストケース4の容積を向上させる観点等から、この道程のうち、吸口部ダクトの長さ(例えば主方向長さ)や枠121の長さ(例えば主方向長さ)よりも、ダクト42の長さ(例えば主方向長さ)の方が長いことが好ましい。   The suction port 113 of the present embodiment does not have a portion extending in the main direction from the suction port 1131, but extends in the main direction, for example, like a duct 42 of the dust case 4 described later, and the suction port 113. You may have a suction part duct integral with. In this case, the suction port duct, the dust sensor unit 12 and the duct 42 surround the path from the suction port 1131 to the inside of the dust case 4. In this regard, as will be described later, from the viewpoint of improving the volume of the dust case 4, the length of the suction duct (for example, the length in the main direction) and the length of the frame 121 (for example, the length in the main direction) are included in this path. ), The length of the duct 42 (for example, the length in the main direction) is preferably longer.

[塵埃センサユニット12]
塵埃センサユニット12は、吸口部113とダストケース4との間に配置される。
塵埃センサユニット12は、枠121、枠121に設けられて互いに対向する発光部122及び受光部123、枠121のダストケース4側に取付けられた密着部材124、及び基板127を有する。塵埃センサユニット12は、吸口部113及びダストケース4とは別部材として形成されており、枠121を吸口部113に接触させ、この状態で取り付けることにより、発光部122、受光部123、コネクタ126及び密着部材124を同時に取付け可能である。このため、本実施形態の塵埃センサユニット12は、組立性に優れている。
[Dust sensor unit 12]
The dust sensor unit 12 is disposed between the suction port 113 and the dust case 4.
The dust sensor unit 12 includes a frame 121, a light emitting unit 122 and a light receiving unit 123 that are provided on the frame 121 and face each other, a contact member 124 attached to the dust case 4 side of the frame 121, and a substrate 127. The dust sensor unit 12 is formed as a separate member from the suction port 113 and the dust case 4. By attaching the frame 121 to the suction port 113 and mounting in this state, the light emitting unit 122, the light receiving unit 123, and the connector 126. The contact member 124 can be attached at the same time. For this reason, the dust sensor unit 12 of this embodiment is excellent in assemblability.

[減速機構3]
図5は減速機構3の分解斜視図、図6(a)は減速機構3の斜視図、図6(b)は減速機構3の側面図、図12は回転ブラシ14の中心軸に沿い、前後方向に垂直な断面で切断した回転ブラシ14及び減速機構3の断面図である。
減速機構3は、回転軸であるシャフト31として、回転ブラシモータ1133に接続するモータシャフト311、二段目のプーリに接続する中継シャフト312、回転ブラシ14の軸部141に接続するクラッチ313、一段目及び二段目のプーリの間に位置するテンションシャフト314を有する。
[Deceleration mechanism 3]
5 is an exploded perspective view of the speed reduction mechanism 3, FIG. 6A is a perspective view of the speed reduction mechanism 3, FIG. 6B is a side view of the speed reduction mechanism 3, and FIG. It is sectional drawing of the rotating brush 14 and the speed reduction mechanism 3 cut | disconnected by the cross section perpendicular | vertical to a direction.
The speed reduction mechanism 3 includes a shaft 31 that is a rotating shaft, a motor shaft 311 that is connected to the rotating brush motor 1133, a relay shaft 312 that is connected to the second-stage pulley, a clutch 313 that is connected to the shaft portion 141 of the rotating brush 14, It has a tension shaft 314 located between the first and second pulleys.

また、タイミングベルト32として、モータシャフト311まわりのプーリ3211と、中継シャフト312まわりのプーリのうち径が大きい方のプーリ3212とに噛み合わせた第1のベルト321、中継シャフト312まわりのプーリのうち径が小さい方のプーリ3221と、クラッチ313まわりのプーリ3222に噛み合わせた第2のベルト322を有する。クラッチ313は、一端側が軸部141の五角形状に嵌合する凹部であり、他端側がプーリ3222を有する部分である。クラッチ313のうち、プーリ3222の軸方向端部は、プーリ3222の径より大径となっている。これにより第2のベルト322が脱落する虞を低減している。
第1のベルト321及び第2のベルト322は、ともに中継シャフト312まわりのプーリ何れかに噛み合わされているが、第1のベルト321はそこから第1の方向(本実施形態では前後方向)に延び、第2のベルト322はそこから第1の方向に直交する第2の方向(本実施形態では上下方向)に延びている。すなわち、第1のベルト321及び第2のベルト322は略L字型に配されている。
ここで、プーリについて、モータシャフト311まわりのプーリを第1の入力側プーリ3211と呼称し、中継シャフト312まわりのプーリのうち径が大きい方のプーリを第1の出力側プーリ3212と呼称し、径が小さい方のプーリを第2の入力側プーリ3221と呼称し、クラッチ313まわりのプーリを第2の出力側プーリ3222と呼称する。また、テンションシャフト314まわりのプーリをテンションプーリ33と呼称する。
減速機構3は、これらプーリ及びタイミングベルトをケーシング34内に収納している。
Further, as the timing belt 32, the first belt 321 meshed with the pulley 3211 around the motor shaft 311 and the pulley 3212 with the larger diameter among the pulleys around the relay shaft 312 and the pulley around the relay shaft 312 A pulley 3221 having a smaller diameter and a second belt 322 engaged with a pulley 3222 around the clutch 313 are provided. One end of the clutch 313 is a recess that fits in the pentagonal shape of the shaft portion 141, and the other end is a portion having a pulley 3222. Of the clutch 313, the axial end of the pulley 3222 is larger in diameter than the pulley 3222. Thereby, the possibility that the second belt 322 falls off is reduced.
Both the first belt 321 and the second belt 322 are meshed with any pulley around the relay shaft 312, and the first belt 321 extends from there in the first direction (front-rear direction in this embodiment). The second belt 322 extends from the second belt 322 in a second direction (vertical direction in the present embodiment) orthogonal to the first direction. That is, the first belt 321 and the second belt 322 are arranged in a substantially L shape.
Here, regarding the pulley, the pulley around the motor shaft 311 is referred to as a first input-side pulley 3211, and the pulley having the larger diameter among the pulleys around the relay shaft 312 is referred to as a first output-side pulley 3212, The pulley having the smaller diameter is referred to as a second input pulley 3221, and the pulley around the clutch 313 is referred to as a second output pulley 3222. A pulley around the tension shaft 314 is referred to as a tension pulley 33.
The speed reduction mechanism 3 stores these pulleys and timing belt in a casing 34.

第1の入力側プーリ3211の径及び歯数は、第1の出力側プーリ3212の径及び歯数より小さい及び少ない。
第1の出力側プーリ3212の径及び歯数は、第2の入力側プーリ3221の径及び歯数より大きい及び多い。
第2の入力側プーリ3221の径及び歯数は、第2の出力側プーリ3222の径及び歯数より小さい及び少ない。
これら4つのプーリのうち、第1の出力側プーリ3212の径及び歯数が最も大きい及び多い。
また、上述の通り、第1の出力側プーリ3212及び第2の入力側プーリ3221は、同一の回転軸である中継シャフト312まわりのプーリである。このため、減速機構3は、第1の入力側プーリ3211、第1の出力側プーリ3212、及び第1のベルト321を有する第1の減速部と、第2の入力側プーリ3221、第2の出力側プーリ3222、及び第2のベルト322を有する第2の減速部とによって減速する構成である。
The diameter and the number of teeth of the first input side pulley 3211 are smaller and smaller than the diameter and the number of teeth of the first output side pulley 3212.
The diameter and the number of teeth of the first output pulley 3212 are larger and larger than the diameter and the number of teeth of the second input pulley 3221.
The diameter and the number of teeth of the second input pulley 3221 are smaller and smaller than the diameter and the number of teeth of the second output pulley 3222.
Of these four pulleys, the first output pulley 3212 has the largest and most diameters and number of teeth.
In addition, as described above, the first output side pulley 3212 and the second input side pulley 3221 are pulleys around the relay shaft 312 that is the same rotation shaft. For this reason, the speed reduction mechanism 3 includes the first input side pulley 3211, the first output side pulley 3212, the first speed reduction unit having the first belt 321, the second input side pulley 3221, The speed is reduced by the output side pulley 3222 and the second speed reduction unit having the second belt 322.

モータシャフト311及び中継シャフト312は略水平方向に離間して配されており、中継シャフト312及びクラッチ313は略鉛直方向に離間して配されている。   The motor shaft 311 and the relay shaft 312 are spaced apart in a substantially horizontal direction, and the relay shaft 312 and the clutch 313 are spaced apart in a substantially vertical direction.

鉛直方向について、モータシャフト311は、中継シャフト312よりも一方側(本実施形態では鉛直下側)に変位した位置に配されている。これにより、回転ブラシモータ1133をより下側に配することができ、自走式電気掃除機1(いわゆるキャニスター型の電気掃除機等に適用する場合は、吸口体)の高さを低減できる。この場合、第1のベルト321の鉛直上側部分がプーリから「浮く」虞が大きくなるため、これを抑制すべく、中継シャフト312より他方側(本実施形態では鉛直上側)にテンションプーリ33を配している。鉛直方向について、第1のベルト321がモータシャフト311及びテンションシャフト314の間、かつ、中継シャフト312及びテンションシャフト314の間を通過するように配することで、第1のベルト321が「浮く」ことを抑制している。テンションプーリ33は、歯を有していても有していなくても良い。   In the vertical direction, the motor shaft 311 is arranged at a position displaced to one side (vertically lower side in the present embodiment) from the relay shaft 312. Thereby, the rotary brush motor 1133 can be arranged on the lower side, and the height of the self-propelled electric vacuum cleaner 1 (a mouthpiece when applied to a so-called canister-type electric vacuum cleaner or the like) can be reduced. In this case, the vertical upper portion of the first belt 321 is more likely to “float” from the pulley. To suppress this, the tension pulley 33 is arranged on the other side (vertically upper side in this embodiment) from the relay shaft 312. doing. By arranging the first belt 321 so as to pass between the motor shaft 311 and the tension shaft 314 and between the relay shaft 312 and the tension shaft 314 in the vertical direction, the first belt 321 “floats”. That is restrained. The tension pulley 33 may or may not have teeth.

ケーシング34は、第2の入力側プーリ3221及び第2の出力側プーリ3222の間に、吸口部113の上面1135に接触する接触部341を有している。回転ブラシモータ1133は、減速機構3に比して重量が大きいことが多い。このため、本実施形態の様な略L字型の減速機構3の端部に回転ブラシモータ1133を接続すると、バランスが崩れやすい。このことから、回転ブラシモータ1133をモータ載置部1132で支持するとともに、中継シャフト312を挟んで、回転ブラシモータ1133が接続するモータシャフト311の反対側に接触部341を設けることで、安定して減速機構3を配することができるようにしている。   The casing 34 has a contact portion 341 that contacts the upper surface 1135 of the suction port 113 between the second input side pulley 3221 and the second output side pulley 3222. The rotary brush motor 1133 is often heavier than the speed reduction mechanism 3. For this reason, when the rotary brush motor 1133 is connected to the end of the substantially L-shaped reduction mechanism 3 as in the present embodiment, the balance is likely to be lost. Accordingly, the rotating brush motor 1133 is supported by the motor mounting portion 1132, and the contact portion 341 is provided on the opposite side of the motor shaft 311 to which the rotating brush motor 1133 is connected with the relay shaft 312 interposed therebetween. Thus, the speed reduction mechanism 3 can be arranged.

[ダストケース4]
図11は図7のB−B断面図である。
ダストケース4は、床面から吸引口1131(吸口部113)を介して吸い込まれた塵埃を蓄積する容器である。ダストケース4は、吸引口1131側に形成されたダクト42、回収した塵埃を主に蓄積する主蓄積室41、蓄積した塵埃をフィルタ46側(上方側)から取出し可能とする蓋45、回動して主蓄積室77下方側(ダクト42側)の開口を開閉可能な逆流抑制弁44、及び折り畳み可能なハンドル43を備える。ダストケース4は、本体11の斜め上から斜め下に向けて取り付けられる。
逆流抑制弁44は、ダクト42の他端としての開口を塞ぐことができる主面、及び、主面を回動させる方向に付勢する付勢部を有している。
[Dust case 4]
11 is a cross-sectional view taken along the line BB in FIG.
The dust case 4 is a container that accumulates dust sucked from the floor via the suction port 1131 (suction port 113). The dust case 4 includes a duct 42 formed on the suction port 1131 side, a main accumulation chamber 41 that mainly accumulates collected dust, a lid 45 that allows the accumulated dust to be taken out from the filter 46 side (upper side), and rotation Then, a backflow suppression valve 44 capable of opening and closing the opening on the lower side (duct 42 side) of the main storage chamber 77 and a foldable handle 43 are provided. The dust case 4 is attached from obliquely upward to obliquely downward of the main body 11.
The backflow suppression valve 44 has a main surface that can close the opening as the other end of the duct 42 and a biasing portion that biases the main surface in a direction in which the main surface is rotated.

付勢部は、主面が開口を塞ぐ方向に逆流抑制弁44を付勢する部材であり、種々公知のものを用いることができるが、例えばばねを用いることができる。このため、外力が働かない状態では、逆流抑制弁44はダクト42の他端を塞いでいる。   The urging unit is a member that urges the backflow suppression valve 44 in a direction in which the main surface closes the opening, and various known members can be used. For example, a spring can be used. For this reason, the backflow suppression valve 44 closes the other end of the duct 42 when no external force is applied.

ダストケース4の本体11への装着に伴うダストケース4の下方への移動で、逆流抑制弁44は自走式電気掃除機1の一部に接触及び摺動し、主面が開口を開放する方向に力を受ける。これにより、逆流抑制弁44は付勢部の付勢力に抗して、ダクト42の他端を開放する。   By the downward movement of the dust case 4 accompanying the attachment of the dust case 4 to the main body 11, the backflow suppression valve 44 contacts and slides on a part of the self-propelled electric vacuum cleaner 1, and the main surface opens the opening. Receive force in the direction. Thereby, the backflow suppression valve 44 opens the other end of the duct 42 against the urging force of the urging portion.

ダストケース4が本体11に装着されている状態では、逆流抑制弁44は、回転ブラシ14の上側に格納されている。ダストケース4を本体11から取り外すと、付勢部の付勢力により逆流抑制弁44は回動し、ダクト42側他端の開口を塞ぐ。これにより、ダクト42内に塵埃が蓄積されていても、ダストケース4から塵埃がこぼれ落ちることを抑制できる。   In the state where the dust case 4 is attached to the main body 11, the backflow suppression valve 44 is stored on the upper side of the rotating brush 14. When the dust case 4 is removed from the main body 11, the backflow suppression valve 44 is rotated by the urging force of the urging portion to close the opening at the other end on the duct 42 side. Thereby, even if dust is accumulated in the duct 42, it is possible to prevent the dust from spilling out from the dust case 4.

[センサ類]
図13は、自走式電気掃除機の制御装置2、及び制御装置2に接続される機器を示す概略構成図である。バンパセンサ(障害物検知手段)は、バンパ18の後退(つまり、障害物との接触)を検知するセンサである。
[Sensors]
FIG. 13 is a schematic configuration diagram showing the control device 2 of the self-propelled electric vacuum cleaner and devices connected to the control device 2. The bumper sensor (obstacle detection means) is a sensor that detects the backward movement of the bumper 18 (that is, contact with the obstacle).

図2等に例示する測距センサ210(障害物検知手段)は、障害物までの距離を検出する赤外線センサである。本実施形態では、正面3箇所と側面2箇所の計5か所に測距センサを設けた。   A distance measuring sensor 210 (obstacle detection means) illustrated in FIG. 2 and the like is an infrared sensor that detects a distance to an obstacle. In the present embodiment, distance measuring sensors are provided at a total of five locations, three at the front and two at the side.

測距センサ210は、赤外線を発光させる発光部(図示せず)と、赤外線が障害物で反射して戻ってくる反射光を受光する受光部(図示せず)とを有している。この受光部によって検出される反射光に基づいて、障害物までの距離が算出される。なお、バンパ18のうち少なくとも測距センサの近傍は、赤外線を透過させる樹脂又はガラスで形成されている。   The distance measuring sensor 210 includes a light emitting unit (not shown) that emits infrared light, and a light receiving unit (not shown) that receives reflected light that is reflected by the infrared light reflected by an obstacle. The distance to the obstacle is calculated based on the reflected light detected by the light receiving unit. In addition, at least the vicinity of the distance measuring sensor in the bumper 18 is formed of resin or glass that transmits infrared rays.

図3等に例示する床面用測距センサ211(床面検知手段)は、床面までの距離を計測する赤外線センサであり、下ケース112の下面の前後左右4か所に設置されている。より具体的には、補助輪17の前側、回転ブラシ14及び掻取りブラシ13の後側、各駆動輪116の前側かつ左右方向外側に位置している。   The floor distance measuring sensor 211 (floor surface detection means) illustrated in FIG. 3 and the like is an infrared sensor that measures the distance to the floor surface, and is installed at four positions on the front, rear, left and right of the lower surface of the lower case 112. . More specifically, it is located on the front side of the auxiliary wheel 17, on the rear side of the rotating brush 14 and the scraping brush 13, on the front side of each drive wheel 116 and on the outer side in the left-right direction.

床面用測距センサによって階段等の大きな段差を検知することで、自走式電気掃除機1の(階段などからの)落下を防止できる。例えば、床面用測距センサによって前方に30mm程度の段差が検知された場合、制御装置2は走行モータを制御して本体11を後退させ、進行方向を転換させる。   By detecting a large step such as a staircase or the like using the floor surface ranging sensor, the self-propelled vacuum cleaner 1 can be prevented from falling (from the staircase or the like). For example, when a level difference of about 30 mm is detected forward by the distance measuring sensor for the floor surface, the control device 2 controls the travel motor to move the main body 11 backward to change the traveling direction.

なお、補助輪17前側(下ケース112の前端側)の床面用測距センサ211が床面からの距離が遠い旨を検出し、かつ、回転ブラシ14後側(下ケース112の後端側)の床面要素距センサ211が床面からの距離が近い旨を検出した場合、制御装置2は、本体11をそのまま前進させ続けてもよい。このような検出の組合せの場合、自走式電気掃除機1は、段差を登っていることが多いと考えられるためである。同様に、補助輪17前側の床面用測距センサ211が床面からの距離が近い旨を検出し、かつ、回転ブラシ14後側の床面要素距センサ211が床面からの距離が遠い旨を検出した場合、制御装置2は、本体11をそのまま前進させ続けてもよい。ここでいう「近い」とは、例えば、平坦な床面上を自走式電気掃除機Cが走行している場合に床面用測距センサ211が検出する距離以下であり、「遠い」とは、例えば、平坦な床面上を自走式電気掃除機Cが走行している場合に床面用測距センサ211が検出する距離超である。その他、適当な閾値を1つ又は2つ設定し、これと比較した結果であってもよい。   The floor surface ranging sensor 211 on the front side of the auxiliary wheel 17 (the front end side of the lower case 112) detects that the distance from the floor surface is far, and the rear side of the rotating brush 14 (the rear end side of the lower case 112). ), The control device 2 may continue to move the main body 11 as it is. This is because, in the case of such a combination of detections, the self-propelled vacuum cleaner 1 is considered to often climb a step. Similarly, the floor surface distance measuring sensor 211 on the front side of the auxiliary wheel 17 detects that the distance from the floor surface is short, and the floor surface element distance sensor 211 on the rear side of the rotating brush 14 is far from the floor surface. When detecting that, the control device 2 may continue to advance the main body 11 as it is. “Near” here is, for example, equal to or less than the distance detected by the floor surface ranging sensor 211 when the self-propelled vacuum cleaner C is traveling on a flat floor surface, For example, when the self-propelled electric vacuum cleaner C is traveling on a flat floor surface, the distance is detected by the floor surface distance measuring sensor 211 that exceeds the distance. In addition, one or two appropriate threshold values may be set and compared with this.

図13に示す走行モータパルス出力を利用して、走行モータ1161の回転速度、回転角度を検出する。なお、走行モータパルス出力より検出される回転速度、回転角度と、減速機構の歯車比と、駆動輪116の径とに基づいて、制御装置2は本体11の移動速度、移動距離を算出する。   The rotational speed and rotational angle of the traveling motor 1161 are detected using the traveling motor pulse output shown in FIG. The control device 2 calculates the moving speed and moving distance of the main body 11 based on the rotation speed and rotation angle detected from the travel motor pulse output, the gear ratio of the speed reduction mechanism, and the diameter of the drive wheel 116.

走行モータ電流計測器は、走行モータ1161の電機子巻線に流れる電流を計測する計測器である。同様に、電動送風機用電流計測器は電動送風機16の電流値を計測し、回転ブラシモータ用電流計測器は回転ブラシモータ1133の電流値を計測する。2つのサイドブラシモータ用電流計測器はサイドブラシモータ152の電流値を計測する。それぞれの電流計測器は、計測した電流値を制御装置2に出力する。電流値の検知結果を利用して、例えば回転ブラシに異物が絡まり回転が停止した異常を検知でき、操作ボタンによりユーザに報知できる。   The traveling motor current measuring instrument is a measuring instrument that measures the current flowing through the armature winding of the traveling motor 1161. Similarly, the electric blower current measuring device measures the current value of the electric blower 16, and the rotating brush motor current measuring device measures the current value of the rotating brush motor 1133. The two side brush motor current measuring devices measure the current value of the side brush motor 152. Each current measuring instrument outputs the measured current value to the control device 2. Using the detection result of the current value, for example, it is possible to detect an abnormality in which a foreign object is entangled with the rotating brush and the rotation stops, and the user can be notified by an operation button.

また、回転ブラシモータ1133の電流値と走行モータ1161の電流値から、本体11が走行している床面の状態を検知し、例えば絨毯上だと認識すると電動送風機16の入力を増加させ吸引力を大きくし、フローリング上では、電動送風機16の入力を小さく設定して充電池19の消費電力を抑える制御を行う。   Further, when the state of the floor surface on which the main body 11 is traveling is detected from the current value of the rotary brush motor 1133 and the current value of the traveling motor 1161, for example, if it is recognized as being on a carpet, the input of the electric blower 16 is increased and the suction force is increased. Is increased, and on the flooring, the input of the electric blower 16 is set to be small, and control for suppressing the power consumption of the rechargeable battery 19 is performed.

塵埃センサユニット12により塵埃を検出すると、電動送風機16の入力を一定時間増加させる。検出した塵埃量に応じて電動送風機16の入力増加時間を決定する(例えば延ばす)ことは行わない。これにより、電動送風機16の消費電力を抑える。また、塵埃を検出しても本体11の反転や往復動作は行わない。これにより、移動速度の低下を避けることができる。   When dust is detected by the dust sensor unit 12, the input of the electric blower 16 is increased for a certain time. The input increase time of the electric blower 16 is not determined (for example, extended) according to the detected dust amount. Thereby, the power consumption of the electric blower 16 is suppressed. Further, even if dust is detected, the main body 11 is not reversed or reciprocated. Thereby, the fall of a moving speed can be avoided.

[駆動装置]
図13に示す走行モータ駆動装置(左)(右)は、左右側の走行モータ1161を駆動するインバータ、または、PWM制御によるパルス波形発生装置であり、制御装置2からの指令に応じて動作する。電動送風機駆動装置、回転ブラシ用モータ駆動装置、サイドブラシ用モータ駆動装置(左)(右)についても同様である。これら各駆動装置は、本体11内の制御装置2(図2参照)に設置されている。
[Driver]
The travel motor drive device (left) (right) shown in FIG. 13 is an inverter that drives the left and right travel motors 1161 or a pulse waveform generator by PWM control, and operates according to a command from the control device 2. . The same applies to the electric blower driving device, the rotating brush motor driving device, and the side brush motor driving device (left) (right). Each of these driving devices is installed in the control device 2 (see FIG. 2) in the main body 11.

[制御装置2]
制御装置2は、例えばマイコン(Microcomputer:図示省略)であり、ROM(Read Only Memory)に記憶されたプログラムを読み出してRAM(Random Access Memory)に展開し、CPU(Central Processing Unit)が各種処理を実行するようになっている。制御装置2は、スイッチシート22(図1参照)、及び、前記した各センサ類から入力される信号に応じて演算処理を実行し、前記した各駆動装置に指令信号を出力する。
[Control device 2]
The control device 2 is, for example, a microcomputer (not shown), reads a program stored in a ROM (Read Only Memory) and develops it in a RAM (Random Access Memory), and a CPU (Central Processing Unit) performs various processes. It is supposed to run. The control device 2 executes arithmetic processing in accordance with the signals input from the switch seat 22 (see FIG. 1) and each of the sensors described above, and outputs a command signal to each of the drive devices described above.

以上、本発明に係る自走式電気掃除機について実施形態を示して詳細に説明した。なお、本発明の内容は実施形態に限定されず、その趣旨を逸脱しない範囲内において適宜改変・変更等することができることはいうまでもない。また、本実施形態においては、自走式電気掃除機を例に取り説明したが、キャニスター式、スティック式及び、ハンディ式の電気掃除機へ適用しても同様な効果がある。   The self-propelled vacuum cleaner according to the present invention has been described in detail with reference to the embodiment. Needless to say, the content of the present invention is not limited to the embodiment, and can be appropriately modified and changed without departing from the spirit of the present invention. In the present embodiment, the self-propelled vacuum cleaner has been described as an example, but the same effect can be obtained when applied to canister-type, stick-type and handy-type vacuum cleaners.

1 自走式電気掃除機
11 本体
111 上ケース
112 下ケース
1121 サイドブラシ取付部
1122 補助輪取付部
1126 排気口
1127 バンパーフレーム
1128 取付爪係止部
113 吸口部
1131 吸引口
1132 モータ載置部
1133 回転ブラシモータ
1134 上面
1135 補助輪
114 駆動機構収容部
1141 アーム(サスペンション)
1142 駆動輪減速機構
115 電池収容部
116 駆動輪
1161 走行モータ
117 前方蓋
118 気密部材
12 塵埃センサユニット
121 枠
122 発光部
1221 発光素子
123 受光部
1232 受光素子
124 密着部材
125 配線
126 コネクタ
127 基板
13 掻取りブラシ
14 回転ブラシ
15 サイドブラシ
151 サイドブラシホルダ
152 サイドブラシモータ
16 電動送風機
161 立体格子
162 凹部
163 弾性体
164 吸引口
165 後面(吸引側面)
17 補助輪
18 バンパ
19 充電池
2 制御装置
21 制御基板
210 センサ類(測距センサ)
211 センサ類(床面用測距センサ)
3 減速機構
31 シャフト
311 モータシャフト
312 中継シャフト
313 クラッチ
314 テンションシャフト
32 タイミングベルト
321 第1のベルト
322 第2のベルト
3211 第1の入力側プーリ
3212 第1の出力側プーリ
3221 第2の入力側プーリ
3222 第2の出力側プーリ
33 テンションプーリ
34 ケーシング
4 ダストケース
41 主蓄積室
42 ダクト
421 直立部
43 ハンドル
44 逆流抑制弁
45 蓋
46 フィルタ
DESCRIPTION OF SYMBOLS 1 Self-propelled vacuum cleaner 11 Main body 111 Upper case 112 Lower case 1121 Side brush mounting part 1122 Auxiliary wheel mounting part 1126 Exhaust port 1127 Bumper frame 1128 Mounting nail latching part 113 Suction part 1131 Suction port 1132 Motor mounting part 1133 Rotation Brush motor 1134 Upper surface 1135 Auxiliary wheel 114 Drive mechanism accommodating portion 1141 Arm (suspension)
1142 Driving wheel deceleration mechanism 115 Battery housing part 116 Driving wheel 1161 Traveling motor 117 Front lid 118 Airtight member 12 Dust sensor unit 121 Frame 122 Light emitting part 1221 Light emitting element 123 Light receiving part 1232 Light receiving element 124 Adhering member 125 Wire 126 Connector 127 Substrate 13 Scratch Take-up brush 14 Rotating brush 15 Side brush 151 Side brush holder 152 Side brush motor 16 Electric blower 161 Three-dimensional lattice 162 Recess 163 Elastic body 164 Suction port 165 Rear surface (suction side surface)
17 Auxiliary wheel 18 Bumper 19 Rechargeable battery 2 Control device 21 Control board 210 Sensors (ranging sensor)
211 Sensors (ranging sensors for floors)
DESCRIPTION OF SYMBOLS 3 Deceleration mechanism 31 Shaft 311 Motor shaft 312 Relay shaft 313 Clutch 314 Tension shaft 32 Timing belt 321 1st belt 322 2nd belt 3211 1st input side pulley 3212 1st output side pulley 3221 2nd input side pulley 3222 Second output pulley 33 Tension pulley 34 Casing 4 Dust case 41 Main storage chamber 42 Duct 421 Upright portion 43 Handle 44 Backflow suppression valve 45 Lid 46 Filter

Claims (7)

水平方向に回転軸を有する回転ブラシを収納する吸口部と、
前記回転ブラシに減速機構を介して駆動力を伝達する回転ブラシモータと、を有する電気掃除機であって、
前記回転ブラシモータは、前記回転ブラシの回転軸の斜め上方に配されており、
前記回転ブラシモータの下端部は、前記吸口部の上面の上端よりも下方に位置することを特徴とする電気掃除機。
A mouthpiece portion for storing a rotating brush having a rotating shaft in the horizontal direction;
A rotary brush motor that transmits a driving force to the rotary brush via a speed reduction mechanism, and a vacuum cleaner comprising:
The rotating brush motor is disposed obliquely above the rotating shaft of the rotating brush,
The vacuum cleaner, wherein a lower end portion of the rotary brush motor is positioned below an upper end of an upper surface of the suction port portion.
前記吸口部は、ダストケースの開口に連通する吸引口を有し、
前記回転ブラシモータは、前記回転ブラシの軸方向について、前記吸引口の端部よりも外側かつ前記回転ブラシの寸法内に位置することを特徴とする請求項1に記載の電気掃除機。
The suction port has a suction port communicating with the opening of the dust case,
2. The vacuum cleaner according to claim 1, wherein the rotary brush motor is positioned outside an end portion of the suction port and within a dimension of the rotary brush in an axial direction of the rotary brush.
前記減速機構は、
前記回転ブラシモータの回転軸に接続するモータシャフトと、
該モータシャフトまわりに設けた第1の入力側プーリと、
中継シャフトと、
該中継シャフトまわりに設けた第1の出力側プーリと、
前記第1の入力プーリ及び前記第1の出力側プーリに噛み合わせた第1のベルトと、を有する第1の減速部と、
前記中継シャフトまわりに設けた第2の入力側プーリと、
前記回転ブラシの軸部に接続するクラッチと、
該クラッチまわりに設けた第2の出力側プーリと、
前記第2の入力側プーリ及び前記第2の出力側プーリに噛み合わせた第2のベルトと、を有する第2の減速部と、を備えることを特徴とする請求項1又は2に記載の電気掃除機。
The deceleration mechanism is
A motor shaft connected to the rotating shaft of the rotating brush motor;
A first input pulley provided around the motor shaft;
A relay shaft;
A first output pulley provided around the relay shaft;
A first speed reducer having a first belt meshed with the first input pulley and the first output pulley;
A second input side pulley provided around the relay shaft;
A clutch connected to the shaft of the rotating brush;
A second output pulley provided around the clutch;
3. The electricity according to claim 1, further comprising: a second speed reduction unit including a second belt meshed with the second input pulley and the second output pulley. Vacuum cleaner.
前記回転ブラシモータの下端部の位置は、前記吸口部の上面の上端部よりも下方であって前記回転ブラシの径方向外側かつ軸方向内側に位置することを特徴とする請求項1乃至3何れか一項に記載の電気掃除機。   The position of the lower end part of the rotary brush motor is located below the upper end part of the upper surface of the suction port part and is located radially outside and axially inside of the rotary brush. A vacuum cleaner according to claim 1. 前記クラッチより上方に、前記中継シャフト及び前記モータシャフトが位置し、
前記第1の出力側プーリの径は、前記第2の入力側プーリの径より大きいことを特徴とする請求項3又は4に記載の電気掃除機。
The relay shaft and the motor shaft are located above the clutch,
The vacuum cleaner according to claim 3 or 4, wherein a diameter of the first output side pulley is larger than a diameter of the second input side pulley.
前記吸口部に設けた補助輪を有し、
前記減速機構は、前記補助輪及び前記回転ブラシモータの間に設けられていることを特徴とする請求項1乃至5何れか一項に記載の電気掃除機。
Having an auxiliary wheel provided in the mouthpiece,
The vacuum cleaner according to any one of claims 1 to 5, wherein the speed reduction mechanism is provided between the auxiliary wheel and the rotary brush motor.
水平方向に回転軸を有する回転ブラシを収納可能な空間と、
減速機構を収納可能な空間と、
吸引口と、
モータ載置部と、
補助輪と、を有する吸口部であって、
前記減速機構を収納可能な空間は、前記回転ブラシを収納可能な空間及び前記補助輪の間に設けられており、
前記モータ載置部は、前記吸引口に対して、前記減速機構を収納可能な空間側に設けられており、
前記吸引口及び前記モータ載置部は、前記回転ブラシを収納可能な空間の径方向外側に位置していることを特徴とする吸口部。
A space capable of storing a rotating brush having a rotating shaft in the horizontal direction;
A space in which the speed reduction mechanism can be stored;
A suction port;
A motor mounting section;
A mouthpiece having an auxiliary wheel,
The space in which the speed reduction mechanism can be stored is provided between the space in which the rotating brush can be stored and the auxiliary wheel,
The motor mounting portion is provided on the space side where the speed reduction mechanism can be accommodated with respect to the suction port,
The suction port is characterized in that the suction port and the motor mounting portion are located radially outside a space in which the rotating brush can be stored.
JP2016224640A 2016-11-18 2016-11-18 Vacuum cleaner Active JP7071798B2 (en)

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