JP2016191180A - Wood pulp for glass plate slip sheet and slip sheet for glass plate - Google Patents
Wood pulp for glass plate slip sheet and slip sheet for glass plate Download PDFInfo
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- JP2016191180A JP2016191180A JP2015073025A JP2015073025A JP2016191180A JP 2016191180 A JP2016191180 A JP 2016191180A JP 2015073025 A JP2015073025 A JP 2015073025A JP 2015073025 A JP2015073025 A JP 2015073025A JP 2016191180 A JP2016191180 A JP 2016191180A
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- 239000011521 glass Substances 0.000 title claims abstract description 194
- 229920001131 Pulp (paper) Polymers 0.000 title claims abstract description 55
- 239000000126 substance Substances 0.000 claims abstract description 81
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 70
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 69
- 239000007787 solid Substances 0.000 claims abstract description 61
- 238000000034 method Methods 0.000 claims abstract description 39
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- 238000004519 manufacturing process Methods 0.000 claims description 20
- 239000004973 liquid crystal related substance Substances 0.000 claims description 11
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 9
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 7
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 7
- 239000002245 particle Substances 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 5
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- WKBPZYKAUNRMKP-UHFFFAOYSA-N 1-[2-(2,4-dichlorophenyl)pentyl]1,2,4-triazole Chemical compound C=1C=C(Cl)C=C(Cl)C=1C(CCC)CN1C=NC=N1 WKBPZYKAUNRMKP-UHFFFAOYSA-N 0.000 description 1
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
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- 229910021532 Calcite Inorganic materials 0.000 description 1
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
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- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
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- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
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- 229910001410 inorganic ion Inorganic materials 0.000 description 1
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- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 1
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Packaging Frangible Articles (AREA)
- Laminated Bodies (AREA)
- Paper (AREA)
Abstract
【課題】高い清浄度や傷品位が要求されるフラットパネル・ディスプレイ用の基板材料として用いられるガラス板について、合紙として通常の使い方で用いても、ガラス板表面に発生する傷又は割れを防ぐことができる合紙、並びに、当該合紙用の木材パルプを提供する。【解決手段】JIS P 8222に準拠した方法で調製された手すき紙の表面に存在するアルミニウム系固体無機物質の割合が25個/m2以下であるガラス板合紙用木材パルプ、並びに、木材パルプを原料とするガラス板用合紙であって、表面に存在するアルミニウム系固体無機物質の割合が20個/m2以下であるガラス板用合紙。【選択図】なしA glass plate used as a substrate material for a flat panel display that requires high cleanliness and scratch quality is prevented from being scratched or cracked on the surface of the glass plate even when used in a normal manner as a slip sheet. A slip paper that can be used, and wood pulp for the slip paper are provided. SOLUTION: A wood pulp for glass board plywood having a ratio of aluminum solid inorganic substances present on the surface of handsheets prepared by a method according to JIS P 8222 of 25 pieces / m2 or less, and wood pulp Glass sheet interleaving paper as a raw material, wherein the ratio of aluminum solid inorganic substances present on the surface is 20 pieces / m 2 or less. [Selection figure] None
Description
本発明は、ガラス板の運搬や保管をする過程において、ガラス板を包装する紙、及び、ガラス板の間に挟み込む紙(合紙)、並びに、これらの紙の製造に使用される木材パルプに関するものである。特に、本発明は、液晶パネルディスプレイ、プラズマディスプレイ、有機エレクトロルミネッセンス(有機EL)ディスプレイ等のフラットパネル・ディスプレイ用のガラス合紙として好適に用いることができる紙に関する。 The present invention relates to a paper for packaging a glass plate in a process of transporting and storing the glass plate, a paper sandwiched between the glass plates (interleaf paper), and a wood pulp used for manufacturing these papers. is there. In particular, the present invention relates to paper that can be suitably used as glass interleaving paper for flat panel displays such as liquid crystal panel displays, plasma displays, and organic electroluminescence (organic EL) displays.
一般に、ガラス板を複数枚積層して保管する過程、トラック等で運搬する流通過程等において、ガラス板同士が衝撃を受けて接触してガラス板の表面に割れ、傷等が発生するおそれがある。 In general, in the process of stacking and storing a plurality of glass plates, the distribution process of transporting by a truck, etc., there is a risk that the glass plates will be impacted and contacted to cause cracks and scratches on the surface of the glass plates. .
特にフラットパネル・ディスプレイ用のガラス板は、一般の建築用窓ガラス板、車両用窓ガラス等に比べて、高精細ディスプレイ用に使用されることから、ガラス表面は割れ、傷等が無くクリーンな表面を保持していること、また、高速応答性や視野角拡大のために平坦度に優れていること、が求められる。例えば、ガラス板の表面の割れ、傷等が微小なものであっても、当該箇所では素子が形成されない、配線が切断される、等の問題がある。そのため、ガラス表面の割れ、傷等を防止する目的でガラス板の間に合紙(ガラス合紙)を挟み込む方法がある。 In particular, glass plates for flat panels and displays are used for high-definition displays compared to general architectural window glass plates and vehicle window glasses, so the glass surface is clean and free from cracks and scratches. It is required to hold the surface and to have excellent flatness for high-speed response and widening of the viewing angle. For example, even if the surface of the glass plate has minute cracks, scratches, etc., there are problems such as no element being formed at that location and wiring being cut. Therefore, there is a method in which a slip sheet (glass slip sheet) is sandwiched between glass plates for the purpose of preventing breakage, scratches and the like of the glass surface.
このような用途で使用されるガラス合紙として、ガラス板の割れ又は表面の傷つきを防止できる合紙、また、ガラス表面を汚染しない合紙がいくつか提案されている。例えば、特許文献1には、合紙の表面にフッ素コーティング皮膜を形成する手法が開示されている。また、特許文献2にはポリエチレン系樹脂製発泡シートとポリエチレン系樹脂製フィルムが貼合された合紙が、特許文献3にはさらしケミカルパルプ50質量%以上を含有するパルプからなる紙であって、特定のアルキレンオキサイド付加物や水可溶性ポリエーテル変性シリコーンを含有するガラス用合紙が、特許文献4には、紙中の樹脂分の量を規定し、ガラス表面の汚染対策に考慮した原料を使用したガラス合紙がそれぞれ開示されている。 As a glass interleaving paper used in such applications, several interleaving papers that can prevent a glass plate from cracking or scratching the surface, and that do not contaminate the glass surface have been proposed. For example, Patent Document 1 discloses a technique for forming a fluorine coating film on the surface of a slip sheet. Further, in Patent Document 2, a slip sheet in which a polyethylene-based resin foam sheet and a polyethylene-based resin film are bonded is disclosed in Patent Document 3, which is a paper made of pulp containing 50 mass% or more of exposed chemical pulp. In addition, a paper for glass containing a specific alkylene oxide adduct or water-soluble polyether-modified silicone is disclosed in Patent Document 4, which defines the amount of resin in the paper and includes raw materials that are taken into consideration for contamination countermeasures on the glass surface. Each used glass slip is disclosed.
しかし、ガラス板の割れ、傷等を防止する目的で合紙を使用しても、これらを完全に防ぐことができるわけではなく、場合によっては、何らかの原因によるガラス板表面の割れ、傷等、更には、ガラス板表面の汚染のため、ガラス板の欠陥率が上昇することがあるのが実状である。 However, even if using slip sheets for the purpose of preventing cracks, scratches, etc. of the glass plate, these cannot be completely prevented, and in some cases, cracks, scratches, etc. on the glass plate surface for some reason, Furthermore, the fact is that the defect rate of the glass plate may increase due to contamination of the glass plate surface.
特にフラットパネル・ディスプレイ用に使用されるガラス板は、その表面に微少な割れ及び傷、又は、汚染が存在すると断線や短絡が生じる可能性が高まるため、従来のガラス合紙よりもガラス板に与える割れ及び傷、及び、汚染が少ない合紙が求められている。また、ガラス板表面が画像表示面となるため、綺麗さや美麗さも求められ、この点からも割れ、傷、汚染等が少ないことが必要となる。そして、これら割れ、傷、汚染等によって不良率が上がると採算性の観点からも問題となるため、フラットパネル・ディスプレイ用に使用されるガラス板表面の割れ、傷、汚染等をいかに防止するか、いかに高い歩留まりを実現するか、が大きな課題となっている。 In particular, glass plates used for flat panel displays are more prone to breakage and short-circuiting if there are minute cracks and scratches on the surface, or contamination. There is a need for an interleaving paper that gives less cracks and scratches and contamination. Further, since the surface of the glass plate serves as an image display surface, cleanliness and beauty are also required, and from this point, it is necessary that there are few cracks, scratches, contamination, and the like. And if the defect rate rises due to these cracks, scratches, contamination, etc., it becomes a problem from the viewpoint of profitability, so how to prevent cracks, scratches, contamination, etc. on the surface of glass plates used for flat panel displays How to achieve high yield is a big issue.
そこで本発明は、高い傷品位が要求されるフラットパネル・ディスプレイ用の基板材料として用いられるガラス板について、ガラス表面の割れ、傷、汚染等を格段に防止することを課題とする。 Therefore, an object of the present invention is to significantly prevent the glass surface from being cracked, scratched, or contaminated with respect to a glass plate used as a substrate material for a flat panel display that requires high scratch quality.
例えばTFT液晶ディスプレイの製造工程の一つであるアレイ工程のカラーフィルター基板作製時に、ガラス板表面に割れ、傷、汚染等がある場合、断線等の問題が生じるおそれがある。カラーフィルター基板は、ガラス板に半導体膜、ITO膜(透明導電膜)、絶縁膜、アルミ金属膜等の薄膜をスパッタリングや真空蒸着法等で形成して作製されるが、ガラス板表面に割れ、傷、汚染等が存在すると薄膜から形成した回路パターンに断線が生じたり、絶縁膜の欠陥による短絡が生じる可能性が高まるからである。また、カラーフィルター基板の作製において、ガラス板にフォトリソグラフィによるパターンを形成するが、この工程でレジスト塗布時のガラス板面に割れ、傷、汚染等が存在すると、露光や現像後のレジスト膜にピンホールや部分的な欠陥が生じ、その結果断線や短絡が生じるおそれがある。このようなガラス板の割れ、傷、汚染等の原因は特定が困難であったが、ガラス合紙表面に存在するアルミニウム系固体無機物質とガラス板表面に発生する割れ、傷、汚染等に相関があることが本発明者らの検証によって初めて判明した。特に、このアルミニウム系固体無機物質が微小なものであってもガラス板表面を傷つけ、ガラス板や合紙が動いたりする際に引っ掻き傷となって微細な傷が長く傷跡として残ることが見出された。 For example, when a color filter substrate in an array process, which is one of the TFT liquid crystal display manufacturing processes, is cracked, scratched, or contaminated on the glass plate surface, problems such as disconnection may occur. The color filter substrate is produced by forming a thin film such as a semiconductor film, an ITO film (transparent conductive film), an insulating film, an aluminum metal film, or the like on a glass plate by sputtering or vacuum evaporation, etc. This is because the presence of scratches, contamination, etc. increases the possibility that the circuit pattern formed from the thin film will be disconnected or that a short circuit will occur due to a defect in the insulating film. In the production of the color filter substrate, a photolithography pattern is formed on the glass plate. If there are cracks, scratches, contamination, etc. on the glass plate surface during resist application in this step, the resist film after exposure and development will be exposed. Pinholes and partial defects may occur, resulting in wire breaks and short circuits. The cause of such cracks, scratches, and contamination of the glass plate was difficult to identify, but correlated with the aluminum solid inorganic material present on the surface of the glass interleaving paper and the cracks, scratches, contamination, etc. generated on the surface of the glass plate. It has been found for the first time by the present inventors' verification. In particular, even if this aluminum-based solid inorganic substance is very small, the surface of the glass plate is damaged, and when the glass plate or interleaf paper moves, it is found that the fine scratch remains long as a scar. It was done.
そして、本発明者らは、ガラス板用合紙の表面に現れる問題となりうるアルミニウム系固体無機物質を低減することによって、又は、ガラス板用合紙の製造に使用される木材パルプに含まれるアルミニウム系固体無機物質の量を低減することで最終的にガラス板用合紙の表面に現れる問題となりうるアルミニウム系固体無機物質を低減することによって、上記課題を解決できることを見出し、本発明を完成した。 And the present inventors reduced the aluminum-based solid inorganic substance that could be a problem appearing on the surface of the glass sheet interleaf, or the aluminum contained in the wood pulp used for the production of the glass sheet interleaf. The present invention was completed by finding that the above-mentioned problems can be solved by reducing the amount of the aluminum-based solid inorganic substance, which can be a problem that finally appears on the surface of the glass sheet interleaf. .
本発明の第一の態様は、ガラス板合紙用木材パルプであって、
前記木材パルプを用いてJIS P 8222に準拠した方法で調製された手すき紙の表面に存在するアルミニウム系固体無機物質の割合が25個/m2以下であるガラス板合紙用木材パルプに関する。
The first aspect of the present invention is a wood pulp for glass board interleaving paper,
The present invention relates to a wood pulp for glass plate interleaving paper in which the ratio of aluminum solid inorganic substances present on the surface of handsheets prepared by a method according to JIS P 8222 using the wood pulp is 25 pieces / m 2 or less.
前記アルミニウム系固体無機物質の平均粒径は20〜300μmであることが好ましい。 The average particle size of the aluminum-based solid inorganic material is preferably 20 to 300 μm.
前記アルミニウム系固体無機物質は水酸化アルミニウム、酸化アルミニウム及びケイ酸アルミニウムからなる群から選択される1種以上のアルミニウム系化合物を含みうる。 The aluminum-based solid inorganic material may include one or more aluminum-based compounds selected from the group consisting of aluminum hydroxide, aluminum oxide, and aluminum silicate.
前記ガラス板はディスプレイ用であることが好ましく、特にディスプレイがTFT液晶ディスプレイ又は有機ELディスプレイであることが好ましい。 The glass plate is preferably used for a display, and in particular, the display is preferably a TFT liquid crystal display or an organic EL display.
本発明の第二の態様は、木材パルプを原料とするガラス板用合紙であって、
表面に存在するアルミニウム系固体無機物質の割合が20個/m2以下のガラス板用合紙に関する。
The second aspect of the present invention is a glass sheet interleaf made of wood pulp,
The present invention relates to a slip sheet for glass plate in which the ratio of the aluminum-based solid inorganic substance existing on the surface is 20 / m 2 or less.
前記アルミニウム系固体無機物質の平均粒径は20〜300μmであることが好ましい。 The average particle size of the aluminum-based solid inorganic material is preferably 20 to 300 μm.
前記アルミニウム系固体無機物質は水酸化アルミニウム、酸化アルミニウム及びケイ酸アルミニウムからなる群から選択される1種以上のアルミニウム系化合物を含みうる。 The aluminum-based solid inorganic material may include one or more aluminum-based compounds selected from the group consisting of aluminum hydroxide, aluminum oxide, and aluminum silicate.
前記ガラス板はディスプレイ用であることが好ましく、特にディスプレイがTFT液晶ディスプレイ又は有機ELディスプレイであることが好ましい。 The glass plate is preferably used for a display, and in particular, the display is preferably a TFT liquid crystal display or an organic EL display.
また、本発明は、本発明の第一の態様の前記木材パルプからなるガラス板合紙、及び/又は、本発明の第二の態様の前記ガラス板用合紙及びガラス板との積層物にも関する。 Further, the present invention provides a laminate of the glass plate interleaf made of the wood pulp of the first aspect of the present invention and / or the glass sheet interleaf and the glass plate of the second aspect of the present invention. Also related.
更に、本発明は、ガラス板合紙、特に本発明の第二の態様のガラス板合紙、の製造のための本発明の第一の態様の前記木材パルプの使用、並びに、本発明の第二の態様のガラス板合紙を複数のガラス板の間に挿入する工程を含む、ガラス板の保護方法にも関する。 Furthermore, the present invention relates to the use of the wood pulp of the first aspect of the present invention for the production of a glass sheet interleaving paper, particularly the glass sheet interleaving paper of the second aspect of the present invention, and the first aspect of the present invention. The present invention also relates to a method for protecting a glass plate, including a step of inserting the glass plate interleaf of the second aspect between a plurality of glass plates.
本発明の木材パルプからなるガラス板合紙並びに本発明のガラス板用合紙は、ガラス板に長時間接触してもガラス板の表面に問題となる割れ、傷を付けることがなく、また、ガラス板表面を汚染することがない。 The glass sheet interleaf made of wood pulp of the present invention and the glass sheet interleaf of the present invention do not cause cracks or scratches on the surface of the glass plate even if they contact the glass plate for a long time, The glass plate surface is not contaminated.
すなわち、本発明の木材パルプからなるガラス板合紙又は本発明の合紙をガラス板に用いると、合紙がガラス板表面に接触してもガラス板表面の割れ、傷、汚染等の発生を防止できるため、特にフラットパネル・ディスプレイ用のガラス板の生産歩留まりを向上させることができる。そして、本発明のガラス合紙はガラス板の割れ、傷、汚染等の発生を極力抑えることができる。これにより、例えばTFT液晶の製造工程においてカラーフィルム等の回路断線を防止することが可能となる。 That is, when the glass plate interleaf made of the wood pulp of the present invention or the interleaf paper of the present invention is used for the glass plate, even if the interleaf is in contact with the glass plate surface, the glass plate surface is cracked, scratched, or contaminated. In particular, the production yield of glass plates for flat panel displays can be improved. And the glass interleaving paper of this invention can suppress generation | occurrence | production of the crack of a glass plate, a damage | wound, contamination, etc. as much as possible. Thereby, for example, it becomes possible to prevent circuit disconnection of a color film or the like in the manufacturing process of the TFT liquid crystal.
ガラス板へ合紙が使用される際に、合紙表面のアルミニウム系固体無機物質がガラス板に接触して当該ガラス板の割れ、傷、汚染等の原因となる傾向があり、特に、表面に存在するアルミニウム系固体無機物質の数が25個/m2を超える紙を調製しうる木材パルプからなる合紙、或いは、表面に存在するアルミニウム系固体無機物質の数が20個/m2を超える合紙をガラス板に使用すると、ガラス板表面に発生する微少な割れ、傷、汚染等が著しく増加し、その結果、パネル形成時の問題を引き起こすことが今回明らかとなった。 When interleaving paper is used on a glass plate, the aluminum-based solid inorganic substance on the surface of the interleaving paper tends to come into contact with the glass plate and cause cracks, scratches, contamination, etc., especially on the surface. Interleaving paper made of wood pulp capable of preparing a paper having a number of aluminum-based solid inorganic substances exceeding 25 / m 2 , or a number of aluminum-based solid inorganic substances existing on the surface exceeding 20 / m 2 It has now been clarified that the use of interleaving paper for a glass plate significantly increases the fine cracks, scratches, contamination, etc. that occur on the surface of the glass plate, resulting in problems during panel formation.
したがって、本発明のガラス板合紙用木材パルプは、
前記木材パルプを用いてJIS P 8222に準拠した方法で調製された手すき紙の表面に存在するアルミニウム系固体無機物質の割合が25個/m2以下である。20個/m2以下が好ましく、15個/m2以下がより好ましく、10個/m2以下が更により好ましい。
Therefore, the wood pulp for glass board interleaving paper of the present invention is
The ratio of the aluminum type solid inorganic substance which exists in the surface of the handsheet prepared by the method based on JISP8222 using the said wood pulp is 25 piece / m < 2 > or less. 20 / m 2 or less is preferable, 15 / m 2 or less is more preferable, and 10 / m 2 or less is even more preferable.
前記手すき紙の厚みは、0.01〜2mmであることが好ましく、0.05〜1mmであることがより好ましく、0.05〜0.2mmであることが更により好ましい。 The thickness of the handsheet is preferably 0.01 to 2 mm, more preferably 0.05 to 1 mm, and still more preferably 0.05 to 0.2 mm.
前記手すき紙の坪量は、20〜80g/m2であることが好ましく、25〜70g/m2であることがより好ましく、30〜60g/m2であることが更により好ましい。 The basis weight of the handsheets is preferably 20 to 80 g / m 2, more preferably from 25~70g / m 2, and still more preferably from a 30 to 60 g / m 2.
アルミニウム系固体無機物質は、アルミニウム元素を含んでおり固体の状態にある。ここで「固体」とは常圧(1気圧)下、且つ、常温(25℃)の状態で固体の状態にあることを意味している。したがって、前記アルミニウム系固体無機物質の融点は25℃を超えており、50℃以上が好ましく、80℃以上がより好ましく、100℃以上が更により好ましい。 The aluminum-based solid inorganic substance contains an aluminum element and is in a solid state. Here, “solid” means a solid state under normal pressure (1 atm) and at normal temperature (25 ° C.). Therefore, the melting point of the aluminum-based solid inorganic substance exceeds 25 ° C., preferably 50 ° C. or higher, more preferably 80 ° C. or higher, and even more preferably 100 ° C. or higher.
アルミニウム系固体無機物質のモース硬度は4以上であることが好ましい。モース硬度とは、硬さの指標を10段階で表したものであり、それぞれに対応する標準物質と測定する物質とを擦り、傷がつくかどうかで標準物質に対する硬さの大小を相対的に評価した値である。標準物質は、柔らかいもの(モース硬度1)から硬いもの(モース硬度10)の順に、1:滑石、2:石膏、3:方解石、4:蛍石、5:燐灰石、6:長石、7:石英、8:トパーズ、9:コランダム、10:ダイヤモンドである。モース硬度の測定方法は、表面の平滑なモース硬度既知の板2枚を用意し、測定したいアルミニウム系固体無機物質を2枚の板の間に挟み、両方の板をこすり合わせて板表面の傷の発生有無を調べる。 The Mohs hardness of the aluminum-based solid inorganic substance is preferably 4 or more. Mohs hardness is an index of hardness expressed in 10 levels. Rubbing the standard material and the material to be measured against each other, the hardness of the standard material is relatively determined by whether or not it is scratched. It is the evaluated value. The standard materials were soft (Mohs hardness 1) to hard (Mohs hardness 10) in the order of 1: talc, 2: gypsum, 3: calcite, 4: fluorite, 5: apatite, 6: feldspar, 7: quartz 8: Topaz, 9: Corundum, 10: Diamond. The Mohs hardness is measured by preparing two plates with a smooth surface and a known Mohs hardness, sandwiching the aluminum-based solid inorganic material to be measured between the two plates, and rubbing both plates to generate scratches on the plate surface. Check for presence.
前記アルミニウム系固体無機物質の種類は限定されるものではないが、水酸化アルミニウム、酸化アルミニウム及びケイ酸アルミニウムからなる群から選択される1種以上のアルミニウム系化合物を含むことが好ましい。 The kind of the aluminum-based solid inorganic substance is not limited, but preferably contains one or more aluminum-based compounds selected from the group consisting of aluminum hydroxide, aluminum oxide, and aluminum silicate.
本発明では、アルミニウム系固体無機物質の体積は0.03mm3未満に制御することが好ましく、0.01mm3未満がより好ましく、0.001mm3が更により好ましく、0.0001mm3が更により好ましいい。アルミニウム系固体無機物質は汚れとは異なり、立体物として合紙の表面や内部に存在して問題を引き起こす。特に、アルミニウム系固体無機物質の大きさが0.03mm3以上になると、当該ガラス合紙を使用した際にアルミニウム系固体無機物質がガラス板表面と接触して傷又は割れを残す可能性が高くなる傾向にある。例えば、ガラス合紙とガラス板を積層した際に、ガラス板の重量によって合紙表面に存在するアルミニウム系固体無機物質が押圧される場合があるが、アルミニウム系固体無機物質の大きさが小さければ押圧されても合紙の紙中にアルミニウム系固体無機物質が埋没するのでガラス板表面に傷をつける可能性が下がる。なお、アルミニウム系固体無機物質は上記したように立体物であるので、特にその投影面積が小さくても高さのある場合には、ガラスやガラス合紙が動く際に発生するひっかき傷として目視できるような傷を残すおそれがある。逆に、その高さが低くても投影面積が大きい場合は、ガラス板の表面に傷をつけるおそれがあるのでやはり好ましくない。 In the present invention, the volume of the aluminum-based solid inorganic substance is preferably controlled to less than 0.03 mm 3, more preferably less than 0.01 mm 3, even more preferably 0.001 mm 3, 0.0001 mm 3 even more favorable Better. Unlike soils, aluminum-based solid inorganic substances are present as three-dimensional objects on the surface and inside of slip sheets, causing problems. In particular, when the size of the aluminum-based solid inorganic substance is 0.03 mm 3 or more, there is a high possibility that the aluminum-based solid inorganic substance contacts the glass plate surface and leaves scratches or cracks when the glass interleaving paper is used. Tend to be. For example, when laminating a glass interleaving paper and a glass plate, an aluminum solid inorganic substance present on the surface of the interleaving paper may be pressed by the weight of the glass plate, but if the size of the aluminum solid inorganic substance is small Even if pressed, since the aluminum-based solid inorganic substance is buried in the interleaf paper, the possibility of scratching the glass plate surface is reduced. In addition, since the aluminum-based solid inorganic substance is a three-dimensional object as described above, particularly when the projected area is small and there is a height, the aluminum-based solid inorganic substance can be visually observed as scratches generated when the glass or the glass interleaving paper moves. There is a risk of leaving such scratches. On the other hand, if the projected area is large even if the height is low, the surface of the glass plate may be damaged, which is not preferable.
前記アルミニウム系固体無機物質は、球体積相当径の平均粒径が20〜250μmであることが好ましく、20〜200μmであることがより好ましく、20〜150μmであることが更により好ましく、20〜100μmであることが更により好ましく、20〜50μmであることが特に好ましい。球体積相当径とは、アルミニウム系固体無機物質の粒子を同体積の球に換算した場合の当該球の直径であり、レーザー回折法等によって測定することができる。 The aluminum-based solid inorganic substance preferably has an average particle diameter corresponding to a sphere volume diameter of 20 to 250 μm, more preferably 20 to 200 μm, still more preferably 20 to 150 μm, and still more preferably 20 to 100 μm. It is further more preferable that it is 20-50 micrometers. The equivalent sphere volume diameter is the diameter of the sphere when the particles of the aluminum-based solid inorganic substance are converted into spheres having the same volume, and can be measured by a laser diffraction method or the like.
本発明において使用可能な木材パルプは、針葉樹晒クラフトパルプ(NBKP)、広葉樹晒クラフトパルプ(LBKP)、針葉樹晒サルファイトパルプ(NBSP)、広葉樹晒サルファイトパルプ(LBSP)、サーモメカニカルパルプ(TMP)等の木材パルプを単独あるいは混合したものである。針葉樹晒クラフトパルプ(NBKP)及び針葉樹晒サルファイトパルプ(NBSP)が好ましい。この木材パルプを主体とし、必要に応じてこれに麻、竹、藁、ケナフ、楮、三椏や木綿等の非木材パルプ、カチオン化パルプ、マーセル化パルプ等の変性パルプ、レーヨン、ビニロン、ナイロン、アクリル、ポリエステル等の合成繊維や化学繊維、またはミクロフィブリル化パルプを単独で、あるいは混合して併用することができる。ただし、パルプ中に樹脂分が多く含まれると、当該樹脂分がガラス板表面を汚す等の悪影響を及ぼす可能性があるので、できるだけ樹脂分の少ない化学パルプ、例えば針葉樹晒クラフトパルプを単独で使用することが好ましい。また、砕木パルプのような高収率パルプは、樹脂分が多く含まれるので好ましくない。なお、合成繊維や化学繊維を混合させると削刀性が向上し、合紙を平判にする際の作業性が向上するが、廃棄物処理の面においてリサイクル性が悪くなるので注意が必要である。 Wood pulp usable in the present invention includes softwood bleached kraft pulp (NBKP), hardwood bleached kraft pulp (LBKP), softwood bleached sulfite pulp (NBSP), hardwood bleached sulfite pulp (LBSP), and thermomechanical pulp (TMP). These are wood pulps such as single or mixed. Softwood bleached kraft pulp (NBKP) and softwood bleached sulfite pulp (NBSP) are preferred. This wood pulp is the main component, non-wood pulp such as hemp, bamboo, cocoon, kenaf, cocoon, cocoon, cotton etc., modified pulp such as cationized pulp, mercerized pulp, rayon, vinylon, nylon, etc. Synthetic fibers such as acrylic and polyester, chemical fibers, or microfibrillated pulp can be used alone or in combination. However, if the pulp contains a large amount of resin, the resin may contaminate the glass plate surface. Therefore, chemical pulp with as little resin as possible, for example, softwood bleached kraft pulp, is used alone. It is preferable to do. Also, high yield pulp such as groundwood pulp is not preferred because it contains a large amount of resin. In addition, mixing synthetic fibers and chemical fibers improves cutting performance and improves workability when making interleaf paper flat, but care must be taken because recyclability deteriorates in terms of waste disposal. is there.
また、本発明の性能を損なわない範囲で、上記した木材パルプを主体とした製紙用繊維に対して、必要に応じて接着剤、防黴剤、各種の製紙用填料、湿潤紙力増強剤、乾燥紙力増強剤、サイズ剤、着色剤、定着剤、歩留まり向上剤、スライムコントロール剤等を添加し、次いで公知・既存の長網抄紙機、円網抄紙機、短網抄紙機、長網と円網のコンビネーション抄紙機等で抄造して得ることができる。また、これら薬品添加の際には虫やごみ等が混入しないように細心の注意を要する。 In addition, in the range not impairing the performance of the present invention, for the papermaking fiber mainly composed of the above-described wood pulp, if necessary, an adhesive, an antifungal agent, various papermaking fillers, a wet paper strength enhancer, Add dry paper strength enhancer, sizing agent, colorant, fixing agent, yield improver, slime control agent, etc., then known and existing long net paper machine, circular net paper machine, short net paper machine, long net It can be obtained by paper making with a circular net combination paper machine. In addition, when adding these chemicals, extreme caution is required so that insects and dust do not enter.
本発明の木材パルプを製造する際に、木材パルプの叩解を進めると紙層間強度が増す効果が期待できる。しかしながら、叩解を進めることによって木材パルプ中の微細繊維が増加すると、合紙として使用中に紙粉が発生する恐れがあるので、必要以上に叩解度を進めることは好ましくない。よって本発明において好ましい叩解度は300〜650mlc.s.f.である。 When the wood pulp of the present invention is produced, if the beating of the wood pulp is advanced, an effect of increasing the paper interlayer strength can be expected. However, if the fine fibers in the wood pulp increase as the beating progresses, paper dust may be generated during use as a slip sheet, so it is not preferable to advance the beating degree more than necessary. Therefore, a preferable beating degree in the present invention is 300 to 650 mlc. s. f. It is.
本発明の木材パルプを用いてJIS P 8222に準拠した方法で調製された手すき紙の表面に存在するアルミニウム系固体無機物質の割合を25個/m2以下とするためには、原料となるパルプ、製紙用薬品、填料等の製紙用原材料の吟味と管理、及び、抄造時における原料の調製工程から仕上げ工程まで全般を含む一連の工程管理が重要となるが、特に、原料となる木材パルプがアルミニウム系固体無機物質等の異物を多く含まないことが重要である。異物の少ない木材パルプを原料として使用することによって、本発明の木材パルプ及びガラス合紙を製造することができる。 In order to make the ratio of the aluminum-based solid inorganic substance present on the surface of the handsheet prepared by the method according to JIS P 8222 using the wood pulp of the present invention to 25 pieces / m 2 or less, pulp as a raw material It is important to examine and manage papermaking raw materials such as papermaking chemicals and fillers, and a series of process management including the raw material preparation process to the finishing process at the time of papermaking. It is important not to contain many foreign substances such as aluminum-based solid inorganic substances. By using wood pulp with few foreign substances as a raw material, the wood pulp and glass interleaving paper of the present invention can be produced.
一般に、木材パルプ中には種々の異物が含有されている。例えば、木材パルプの原料となる木材由来の異物、パルプ製造時の蒸解薬品に由来する異物や未晒洗浄工程で用いられる薬品に由来する異物、古紙原料由来の金属異物、あるいは各工程で使用される水由来の異物などが原因として挙げられる。そのため、本発明では、ガラス合紙の原料となるパルプの洗浄および精選が重要となり、異物を高レベルで除去する必要がある。 Generally, various foreign substances are contained in wood pulp. For example, foreign materials derived from wood, which is the raw material for wood pulp, foreign materials derived from cooking chemicals during pulp production, foreign materials derived from chemicals used in unbleached cleaning processes, metallic foreign materials derived from waste paper materials, or used in each process This may be caused by water-derived foreign matter. Therefore, in the present invention, it is important to clean and carefully select the pulp that is the raw material of the glass interleaving paper, and it is necessary to remove foreign matter at a high level.
一般にパルプ製造の工程では、木材チップを蒸解して得られたパルプを脱リグニン処理した後、パルプを洗浄し、更に漂白する。そこで、まずは木材チップの段階でチップの異物除去および洗浄しておく。例えばチップウォッシャー等の公知の異物除去システムで金属や砂などの異物を除去しておくことが好ましい。また、パルプ製造工程中において、蒸解後の洗浄の目的はパルプ液に残存する蒸解薬液やリグニン分解物や有色成分の除去であるが、同時に異物を除去することも可能である。例えば真空式フィルタ洗浄機、加圧ドラム式フィルタ洗浄機、プレス型洗浄機及びディフューザー洗浄機等の各種洗浄装置を用いた向流洗浄方式等の公知の方法が採用できる。特に、異物を除去しパルプの清浄度を向上させるために、使用する洗浄水の量を増加させたり、2段以上のすすぎ洗浄段数を有する多段洗浄方式とすることが好ましい。なお、洗浄時に用いる界面活性剤、pH調整剤、ピッチコントロール剤、キレート剤、消泡剤等の薬品として、異物の原因となる物質を使用しないことがより好ましい。例えば、消泡剤として用いられる鉱物油系消泡剤はガラス合紙の鉱物系の異物の原因となりうるので、鉱物油系消泡剤の使用量を抑えたり、他の消泡剤で代用することが好ましい。 In general, in the pulp manufacturing process, pulp obtained by cooking wood chips is delignified, and then the pulp is washed and further bleached. Therefore, first, foreign matters are removed and washed at the stage of wood chips. For example, it is preferable to remove foreign matters such as metal and sand with a known foreign matter removing system such as a tip washer. In the pulp manufacturing process, the purpose of washing after cooking is to remove cooking chemicals, lignin degradation products and colored components remaining in the pulp liquid, but it is also possible to remove foreign substances at the same time. For example, a known method such as a countercurrent cleaning method using various cleaning devices such as a vacuum filter cleaning machine, a pressure drum type filter cleaning machine, a press type cleaning machine, and a diffuser cleaning machine can be employed. In particular, in order to remove foreign substances and improve the cleanness of the pulp, it is preferable to increase the amount of washing water used or to use a multi-stage washing system having two or more rinse washing stages. In addition, it is more preferable not to use the substance which causes a foreign material as chemical | medical agents, such as surfactant used at the time of washing | cleaning, a pH adjuster, a pitch control agent, a chelating agent, and an antifoamer. For example, mineral oil-based antifoaming agents used as antifoaming agents can cause mineral foreign matter in glass interleaving paper, so the amount of mineral oil-based antifoaming agents used can be reduced or replaced with other antifoaming agents. It is preferable.
上記洗浄工程の後に漂白工程があり、ここでも異物を極力除去することが好ましい。例えば、漂白段ごとに洗浄装置を設置することが挙げられる。ここでも公知の洗浄機が使用でき、例えばプレッシャーディフューザー、ディフュージョンウォッシャ、加圧型ドラムウォッシャ、水平長網型ウォッシャ、プレス洗浄機等が使用できる。特にこれらを複数使用することで各種の異物を高度に除去することができる。なお、洗浄水にはアルカリ、酸、キレート剤、界面活性剤、消泡剤等の薬品を添加することもできるが、異物の原因となるものは使用しない方が好ましい。また、各工程間においても異物の混入を防止する策を講じることが好ましい。また、工程の最後に超純水等で洗浄することが好ましい。 There is a bleaching step after the washing step, and it is preferable here to remove foreign matter as much as possible. For example, it is possible to install a cleaning device for each bleaching stage. Also here, a known washing machine can be used. For example, a pressure diffuser, a diffusion washer, a pressure drum washer, a horizontal long washer, a press washing machine, or the like can be used. In particular, by using a plurality of these, various kinds of foreign matters can be highly removed. Although chemicals such as alkalis, acids, chelating agents, surfactants, and antifoaming agents can be added to the washing water, it is preferable not to use chemicals that cause foreign substances. In addition, it is preferable to take measures to prevent contamination by foreign matter between the processes. Moreover, it is preferable to wash | clean with an ultrapure water etc. at the end of a process.
本発明において古紙パルプを原料として使用する場合は、古紙パルプ製造工程において、パルパーやスクリーンやクリーナー等で金属等の異物を高レベルで除去することが好ましい。 In the present invention, when used paper pulp is used as a raw material, it is preferable to remove foreign substances such as metals at a high level with a pulper, a screen, a cleaner or the like in the used paper pulp manufacturing process.
本発明の木材パルプを使用して、抄紙工程を経る通常の方法により、ガラス板合紙、特に本発明のガラス板合紙、を得ることができる。また、通常の木材パルプであっても、例えば、上記の異物除去処理を行い、及び/又は、抄紙工程での後述する異物除去処理を行うことによって、本発明のガラス板合紙を得ることができる。なお、ガラス板合紙の抄造の途中および/または製造後でカレンダー処理、スーパーカレンダー処理、ソフトニップカレンダー処理、エンボス等の加工を行っても構わない。加工処理により、表面性や厚さを調整することができる。 By using the wood pulp of the present invention, a glass plate interleaving paper, particularly the glass plate interleaving paper of the present invention, can be obtained by an ordinary method through a paper making process. Moreover, even if it is normal wood pulp, for example, the above-mentioned foreign substance removal process and / or the foreign substance removal process described later in the paper making process can be performed to obtain the glass plate interleaf of the present invention. it can. Note that calendering, super calendering, soft nip calendering, embossing, and the like may be performed during and / or after production of the glass sheet interleaf. Surface properties and thickness can be adjusted by processing.
本発明のガラス板用合紙は、木材パルプを原料とするガラス板用合紙であって、
表面に存在するアルミニウム系固体無機物質の割合が20個/m2以下である。15個/m2以下が好ましく、10個/m2以下がより好ましく、5個/m2以下が更により好ましい。これにより、本発明のガラス板合紙は、ガラス板に使用しても、ガラス板表面に微少な割れ、傷、汚染等を形成し、その結果、パネル形成時の問題を引き起こすことがない。
The slip sheet for glass plate of the present invention is a slip sheet for glass plate made from wood pulp,
The ratio of the aluminum-based solid inorganic substance present on the surface is 20 pieces / m 2 or less. 15 / m 2 or less is preferable, 10 / m 2 or less is more preferable, and 5 / m 2 or less is even more preferable. Thereby, even if it uses the glass plate interleaf of this invention for a glass plate, it forms a micro crack, a crack, contamination, etc. on the glass plate surface, As a result, the problem at the time of panel formation is not caused.
前記ガラス合紙の厚みは、0.01〜2mmであることが好ましく、0.05〜1mmであることがより好ましく、0.1〜0.5mmであることが更により好ましい。 The glass interleaving paper preferably has a thickness of 0.01 to 2 mm, more preferably 0.05 to 1 mm, and still more preferably 0.1 to 0.5 mm.
本発明のガラス板用合紙の坪量は、20〜80g/m2であることが好ましく、25〜70g/m2であることがより好ましく、30〜60g/m2であることが更により好ましい。 The basis weight of the glass plate for inserting paper of the present invention is preferably 20 to 80 g / m 2, more preferably from 25~70g / m 2, still to be 30 to 60 g / m 2 from preferable.
ガラス合紙に異物が混入する原因としては抄紙工程での混入がある。例えば、製紙用薬品に混入する場合や各種装置の素材が脱落して紙に混入する場合等が挙げられる。このような抄紙工程の異物の除去方法として、クリーナーやスクリーン装置等の除塵装置やその他洗浄装置を用いるとよい。本発明において、これらの除去方法には公知の装置が使用でき、例えば、遠心クリーナー、特重量クリーナー、中濃度クリーナー、軽量クリーナー、ホールスクリーン、スリットスクリーン、ヤンソンスクリーン、フラットスクリーン、その他洗浄機等が使用できる。また、紙料や白水の配管内からも異物が混入する可能性があるので、配管等を常に清浄に保つとよい。 As a cause of contamination of glass interleaving paper, there is contamination in the paper making process. For example, the case where it mixes with the chemicals for papermaking, the case where the raw material of various apparatuses falls and mixes with paper, etc. are mentioned. As a method for removing foreign substances in such a papermaking process, it is preferable to use a dust removing device such as a cleaner or a screen device, or other cleaning devices. In the present invention, known devices can be used for these removal methods, such as centrifugal cleaners, special weight cleaners, medium concentration cleaners, lightweight cleaners, hole screens, slit screens, Jansson screens, flat screens, and other washing machines. Can be used. Moreover, since foreign substances may be mixed in the piping of the stock or white water, it is preferable to keep the piping etc. clean at all times.
また、ガラス合紙の熱水抽出pHを調節してアルミニウム系固体無機物質の析出を低減乃至回避してもよい。 Further, the precipitation of aluminum-based solid inorganic material may be reduced or avoided by adjusting the hot water extraction pH of the glass interleaving paper.
本発明のガラス合紙は、JIS P−8133に準拠して測定した熱水抽出pHが3.5〜6.0であることが好ましい。この範囲に設計されたガラス板用合紙からは、アルミニウム系固体無機物質が著しく減少する一方で、熱水抽出pHが6.0を超えるとアルミニウム系固体無機物質が増加し、その結果、パネル形成時の問題を引き起こす傾向が強まる。これは、アルミニウムが水溶液のpHによってその安定状態が変わることが影響していると推測される。アルミニウムは酸性領域ではAl3+で存在するが、中性領域では水酸化アルミニウムとなって固形物として析出しやすい。この点を考慮して鋭意検討した結果、ガラス板用合紙の熱水抽出pHを上記の範囲に設計することで本発明のガラス板用合紙中のアルミニウム系無機固形物の存在を抑制することができる。なお、熱水抽出pHが3.5を下回るガラス板用合紙を設計した場合、抄紙条件が極端な酸性領域となるので合紙の地合が悪くなる等の問題が生じる。 The glass interleaving paper of the present invention preferably has a hot water extraction pH of 3.5 to 6.0 measured according to JIS P-8133. From the slip sheet for glass plate designed in this range, the aluminum-based solid inorganic substance is remarkably reduced. On the other hand, when the hot water extraction pH exceeds 6.0, the aluminum-based solid inorganic substance is increased. Increased tendency to cause problems during formation. This is presumed to be due to the fact that the stable state of aluminum changes depending on the pH of the aqueous solution. Aluminum exists as Al 3+ in the acidic region, but tends to precipitate as a solid in the neutral region as aluminum hydroxide. As a result of diligent examination in consideration of this point, the presence of aluminum-based inorganic solids in the glass sheet slip sheet of the present invention is suppressed by designing the hot water extraction pH of the glass sheet slip sheet within the above range. be able to. In addition, when the glass sheet interleaf for which the hot water extraction pH is less than 3.5 is designed, the papermaking conditions are in an extremely acidic region, which causes problems such as poor formation of the interleaf.
ガラス板用合紙の熱水抽出pHを3.5〜6.0とする手法に特に制限はなく、各種の酸性物質又はアルカリ性物質を使用することができる、例えば、ガラス板用合紙の製造工程における抄紙時において汎用される硫酸アルミニウムの内添量を調整するとよい。特に、通常の抄紙環境下であって他の酸性物質やアルカリ性物質を添加しない場合、硫酸アルミニウムをセルロース繊維の乾燥100重量部に対して0.5〜3.5重量部程度添加するとよい。もちろん、硫酸アルミニウムの配合量は、硫酸アルミニウムの配合前の白水のpHの程度によって適宜調整すればよい。硫酸アルミニウムの量は、乾燥した状態のセルロース繊維の100重量部に対して0.7〜3.5重量部が好ましく、1.0〜3.5重量部がより好ましく、1.2〜3.5重量部が更により好ましく、1.5〜3.5重量部が更により好ましく、2.0〜3.5重量部が特に好ましい。硫酸アルミニウム配合後の白水のpHは3.5〜5.8が好ましく、3.5〜5.3がより好ましく、3.5〜4.8が更により好ましく、3.5〜4.6が特に好ましい。 There is no restriction | limiting in particular in the method which makes hot water extraction pH of the glass sheet interleaf paper 3.5-6.0, Various acidic substances or an alkaline substance can be used, for example, manufacture of the interleaf paper for glass sheets It is advisable to adjust the amount of aluminum sulfate that is commonly used during papermaking in the process. In particular, in a normal papermaking environment, when other acidic substances or alkaline substances are not added, it is preferable to add about 0.5 to 3.5 parts by weight of aluminum sulfate with respect to 100 parts by weight of dry cellulose fibers. Of course, the blending amount of aluminum sulfate may be appropriately adjusted according to the pH level of white water before blending aluminum sulfate. The amount of aluminum sulfate is preferably 0.7 to 3.5 parts by weight, more preferably 1.0 to 3.5 parts by weight, based on 100 parts by weight of the dried cellulose fiber, and 1.2 to 3. 5 parts by weight is even more preferred, 1.5 to 3.5 parts by weight is even more preferred, and 2.0 to 3.5 parts by weight is particularly preferred. The pH of the white water after blending with aluminum sulfate is preferably 3.5 to 5.8, more preferably 3.5 to 5.3, even more preferably 3.5 to 4.8, and more preferably 3.5 to 4.6. Particularly preferred.
上記範囲の熱水抽出pHとなるようにガラス板用合紙を抄紙した場合、白水中のアルミニウムは酸性領域でアルミニウムイオンとして存在するので、析出せず合紙中の固形異物にはなり難い。一方で、白水が中性領域であると水酸化アルミニウムや酸化アルミニウムとなって析出しやすい。そして、この水酸化アルミニウムが析出する過程で水中のケイ酸イオン等の無機イオンと更に融合してより体積の大きなケイ酸アルミニウム等を形成する。これらが合紙中の固形異物の原因となる。したがって、アルミニウム系固体無機物質としては、水酸化アルミニウム、酸化アルミニウム、ケイ酸アルミニウムが挙げられる。このように、アルミニウムは水中のpHによって安定な状態が変わるので、例えば硫酸アルミニウムを添加することでアルミニウム自体の量は増すが、合紙中の固形異物であるアルミニウム系無機物はむしろ減少する。 When a paper sheet for glass plate is made so as to have a hot water extraction pH in the above range, aluminum in white water is present as aluminum ions in the acidic region, and thus does not precipitate and hardly forms a solid foreign matter in the paper. On the other hand, when white water is in a neutral region, it tends to precipitate as aluminum hydroxide or aluminum oxide. In the process of precipitation of aluminum hydroxide, it further fuses with inorganic ions such as silicate ions in water to form aluminum silicate having a larger volume. These cause solid foreign matters in the slip sheet. Accordingly, examples of the aluminum-based solid inorganic substance include aluminum hydroxide, aluminum oxide, and aluminum silicate. Thus, since the stable state of aluminum changes depending on the pH in water, for example, by adding aluminum sulfate, the amount of aluminum itself increases, but the aluminum-based inorganic substance that is a solid foreign matter in the interleaf is rather reduced.
本発明においては、ガラス板用合紙の熱水抽出pHを3.5〜5.5の範囲にすることが好ましく、3.5〜5.0の範囲がより好ましく、3.5〜4.9の範囲が更により好ましい。熱水抽出pHが5.0を超える場合(特に熱水抽出pHが5.5を超える場合)、携帯端末等に使用される非常に高精細なディスプレイを必要とする場面において、ガラスに転移した微量のアルミニウム系無機物が要因で発生するカラーフィルムの断線箇所が、高精彩であるが故に目立ち、品質不良と判断されてしまうおそれが高いからである。 In this invention, it is preferable to make the hot water extraction pH of the interleaving paper for glass plates into the range of 3.5-5.5, The range of 3.5-5.0 is more preferable, 3.5-4. A range of 9 is even more preferred. When the hot water extraction pH exceeds 5.0 (especially when the hot water extraction pH exceeds 5.5), it has been transferred to glass in a scene that requires a very high-definition display used for portable terminals and the like. This is because the disconnection portion of the color film, which is caused by a small amount of aluminum-based inorganic matter, is highly conspicuous and is highly likely to be judged as a poor quality.
本発明の木材パルプから得られた合紙、特に本発明のガラス板合紙、はガラス板の間に挿入されて使用される。例えば、前記ガラス板合紙は複数のガラス板の間に、典型的には、1枚ずつ挿入され、全体として、積層体とされ、当該積層体が保管、運搬の対象となる。また、本発明の木材パルプからなる合紙、特に本発明のガラス板合紙、を用いてガラス板単体又は前記積層体を包装してもよい。このように、本発明ガラス板合紙を複数のガラス板の間に挿入してガラス板を保護することができる。 The interleaving paper obtained from the wood pulp of the present invention, particularly the glass plate interleaving paper of the present invention, is used by being inserted between the glass plates. For example, the glass sheet interleaving paper is typically inserted one by one between a plurality of glass sheets to form a laminated body as a whole, and the laminated body is a target for storage and transportation. Moreover, you may package a glass plate single-piece | unit or the said laminated body using the slip paper which consists of the wood pulp of this invention, especially the glass plate slip paper of this invention. In this way, the glass plate interleaf of the present invention can be inserted between a plurality of glass plates to protect the glass plate.
ガラス板としては特に限定されるものではないが、プラズマディスプレイパネル、液晶ディスプレイパネル(特にTFT液晶ディスプレイパネル)、有機ELディスプレイパネル等のフラットパネル・ディスプレイ用のガラス板であることが好ましい。フラットパネル・ディスプレイ用のガラス板の表面には微細な電極、隔壁等が形成されるが、本発明のガラス合紙を使用することにより、ガラス板の表面の割れ、傷、汚染等が抑制乃至回避されるので、ガラス板の表面に微細な電極、隔壁等が形成されても、割れ、傷、汚染等による不都合を抑制乃至回避することができ、結果的に、ディスプレイの欠陥を抑制乃至回避することができる。 Although it does not specifically limit as a glass plate, It is preferable that it is a glass plate for flat panel displays, such as a plasma display panel, a liquid crystal display panel (especially TFT liquid crystal display panel), and an organic electroluminescent display panel. Fine electrodes, partition walls, etc. are formed on the surface of the glass plate for flat panel displays, but by using the glass interleaving paper of the present invention, cracking, scratches, contamination, etc. on the surface of the glass plate are suppressed or Therefore, even if fine electrodes, partition walls, etc. are formed on the surface of the glass plate, inconveniences due to cracks, scratches, contamination, etc. can be suppressed or avoided, and as a result, display defects are suppressed or avoided. can do.
特に、ディスプレイの大型化に伴い、フラットパネル・ディスプレイ用のガラス板のサイズ及び重量は増大しているが、本発明のガラス合紙はそのような大型乃至大重量のガラス板の表面を良好に保護することができる。特に、本発明のガラス合紙の表面にはアルミニウム系固体無機物質が極めて少ないので、大重量のガラス板によって押圧されてもアルミニウム系固体無機物質がガラス板表面に傷をつけること及びガラス板表面を汚染することが抑制乃至回避される。したがって、本発明のガラス合紙は表面の傷品位や清浄性が特に求められるフラットパネル・ディスプレイ用のガラス板に好適に使用することができる。 In particular, as the size of the display increases, the size and weight of the glass plate for flat panel displays has increased. However, the glass interleaving paper of the present invention improves the surface of such a large or heavy glass plate. Can be protected. In particular, since the surface of the glass interleaving paper of the present invention has very little aluminum-based solid inorganic material, the aluminum-based solid inorganic material can damage the surface of the glass plate even when pressed by a heavy glass plate. Contamination is suppressed or avoided. Therefore, the glass interleaving paper of the present invention can be suitably used for a glass plate for a flat panel display in which surface scratch quality and cleanliness are particularly required.
すなわち、フラットパネル・ディスプレイ基板用ガラス板は、その表面上に配向膜等の所望の膜が形成されるため、傷の防止が大きく要求されると共に、そのガラス表面が画像表示面となるため、綺麗さや美麗さも要求され、更には外国市場に輸出されることがあるため、長期輸送や長期保管に耐え得ることも要求される。これについて、本発明を使用した場合、長期に亘ってガラス合紙とガラス板とが接触していても、ガラス板表面の傷が生じず、ガラス板表面が汚染されず、さらにはガラス板とのブロッキングも生じないため、上記の各要求に的確に応じることができるのである。 That is, since a desired film such as an alignment film is formed on the surface of the glass plate for a flat panel display substrate, the prevention of scratches is greatly required, and the glass surface becomes an image display surface. It is required to be beautiful and beautiful, and since it may be exported to foreign markets, it must also be able to withstand long-term transportation and long-term storage. In this regard, when the present invention is used, even if the glass interleaving paper and the glass plate are in contact with each other for a long time, the glass plate surface is not damaged, the glass plate surface is not contaminated, and further, the glass plate Since no blocking occurs, the above requirements can be met accurately.
本発明のガラス合紙の含有水分は2〜10質量%であることが好ましく、3〜9質量%がより好ましく、4〜8質量%が更により好ましい。含有水分が2質量%未満であるとガラス合紙自体が静電気を帯びやすくなり、ガラス板との間で静電気によるブロッキング現象が発生するため好ましくない。また、含有水分が10質量%を超えると、水分過多によるガラス板とのブロッキング現象や、使用時の水分減少により寸法安定性が悪くなるおそれがある。 The water content of the glass interleaving paper of the present invention is preferably 2 to 10% by mass, more preferably 3 to 9% by mass, and even more preferably 4 to 8% by mass. If the water content is less than 2% by mass, the glass interleaf itself tends to be charged with static electricity, and a blocking phenomenon due to static electricity occurs between the glass plate and the glass sheet. On the other hand, if the water content exceeds 10% by mass, the dimensional stability may be deteriorated due to a blocking phenomenon with a glass plate due to excessive water content or a decrease in water content during use.
本発明のガラス合紙の表面電気抵抗値(JIS K 6911 1995年に準拠)は、当該合紙を温度が23℃、相対湿度が50%の条件で24時間以上調湿したあとに、同条件下で測定したとき、1×108〜1×1013Ωの範囲内であることが好ましく、5×108〜5×1012Ωの範囲内がより好ましく、1×109〜1×1012Ωの範囲内が更により好ましい。表面電気抵抗値が1×108Ω未満では、ガラス板と合紙の密着性が低下するため、ハンドリング性が悪くなるおそれがある。更に、表面電気抵抗値が1×108Ω未満ということは、必要以上に水分や導電性物質(例えば界面活性剤)が添加されたことを意味する。過剰の水分はガラス合紙の寸法安定性に悪影響を及ぼす可能性があり、また、導電性物質の多くは有機性の物質であるため接触するガラス板表面にこれらの物質が移行して汚れ等の問題を引き起こす恐れがある。一方、ガラス合紙の表面電気抵抗値が1×1013Ωを越えるような高抵抗値になると、静電気を帯びやすくなり、接触するガラス板表面に合紙が密着してハンドリング性を著しく阻害するおそれがある。表面電気抵抗値を所望の範囲に調節する方法としては、例えば、乾燥等による水分調整が挙げられる。 The surface electric resistance value (based on JIS K 6911 1995) of the glass interleaving paper of the present invention is the same as that obtained after conditioning the interleaving paper for 24 hours or more at a temperature of 23 ° C. and a relative humidity of 50%. When measured below, it is preferably in the range of 1 × 10 8 to 1 × 10 13 Ω, more preferably in the range of 5 × 10 8 to 5 × 10 12 Ω, and 1 × 10 9 to 1 × 10. Even more preferably within the range of 12 Ω. When the surface electrical resistance value is less than 1 × 10 8 Ω, the adhesion between the glass plate and the interleaf is reduced, and the handling property may be deteriorated. Furthermore, the surface electrical resistance value being less than 1 × 10 8 Ω means that moisture or a conductive substance (for example, a surfactant) was added more than necessary. Excess moisture may adversely affect the dimensional stability of the glass interleaving paper, and many of the conductive substances are organic substances, so these substances migrate to the surface of the glass plate that comes into contact with them, causing dirt, etc. May cause problems. On the other hand, when the surface electrical resistance value of the glass interleaving paper is a high resistance value exceeding 1 × 10 13 Ω, it becomes easy to be charged with static electricity, and the interleaving paper is in close contact with the surface of the glass plate that is in contact with the glass interleaving paper, which significantly impairs handling. There is a fear. Examples of a method for adjusting the surface electrical resistance value to a desired range include moisture adjustment by drying or the like.
以下、本発明を実施例及び比較例を用いてより具体的に説明するが、本発明の範囲は実施例に限定されるものではない。 EXAMPLES Hereinafter, although this invention is demonstrated more concretely using an Example and a comparative example, the scope of the present invention is not limited to an Example.
[ガラス板への転写試験方法(輸送テスト)]
アルミ製で75度の角度がつけられたL 字架台上のガラス載置面に発泡ウレタンを敷き、ガラス板を垂直方向に載置するための載置面と、載置面の後端部から垂直方向に延びる背もたれ面に向けて、サイズ680mm×880mm×0.7mmのガラス板120枚と各ガラス板の間にガラス板合紙を挿入して、背もたれ面に平行となるように立てかけ、架台に固定された帯状のベルトを後端部から背もたれ面へ全周にわたり掛け渡してガラス板を固定した。上記のようにセットされた架台は、外部からの埃や塵等の混入を防ぐため包装資材で全面を被覆した。その後、トラックでの輸送テストを実施した。輸送テスト条件は、輸送距離1000km(輸送途中に40℃×95%RHの環境下に5日間保管)でテストを実施した。
[Transfer test method to glass plate (transport test)]
Aluminum foam is placed on the glass mounting surface on the L-shaped gantry at an angle of 75 degrees, and the mounting surface for mounting the glass plate vertically, and the rear end of the mounting surface Insert 120 sheets of glass plate of size 680mm x 880mm x 0.7mm and each glass plate into the backrest surface extending in the vertical direction, and lean it so that it is parallel to the backrest surface and fix it to the gantry The belt-shaped belt thus formed was stretched over the entire circumference from the rear end portion to the backrest surface, and the glass plate was fixed. The gantry set as described above was entirely covered with a packaging material in order to prevent dust and dirt from entering from the outside. After that, a truck transportation test was conducted. The transportation test was conducted at a transportation distance of 1000 km (stored for 5 days in an environment of 40 ° C. × 95% RH during transportation).
[アルミニウム系固体無機物質の測定方法]
ガラス板合紙を30cm×100cmに切断したサンプルを4枚用意し、これを(地面から見て垂直になるように)吊り下げた。合紙の両面をそれぞれ150mLの超純水で上方から洗浄し、洗浄後の水を採取して、これを膜フィルター(孔径10μm)で濾過した。この濾液を電子顕微鏡で観察し、粒径20μm以上の異物をEDS分析に供し、アルミニウム系固体無機物質の個数を測定した。なお、異物が無数に存在する場合は、無機固形物と思われる異物を50個観察して、そのうちアルミニウム系固体無機物質の個数割合を算出した。
[Measurement method of aluminum-based solid inorganic substances]
Four samples were prepared by cutting the glass sheet interleaf paper into 30 cm × 100 cm, and this was suspended (so as to be vertical when viewed from the ground). Both surfaces of the interleaving paper were each washed with 150 mL of ultrapure water from above, and the washed water was collected and filtered through a membrane filter (pore diameter 10 μm). This filtrate was observed with an electron microscope, and foreign matters having a particle size of 20 μm or more were subjected to EDS analysis to measure the number of aluminum-based solid inorganic substances. In addition, when an infinite number of foreign substances existed, 50 foreign substances that were considered to be inorganic solids were observed, and among them, the number ratio of aluminum-based solid inorganic substances was calculated.
[実施例1](木材パルプの製造)
蒸解工程と、洗浄工程と、酸素脱リグニン反応工程と、二酸化塩素及び過酸化水素による多段晒漂白工程とからなる針葉樹晒クラフトパルプの製造装置において、漂白工程後に、超純水による洗浄を4回繰り返した。以上のようにして、針葉樹晒クラフトパルプAを得た。この針葉樹晒クラフトパルプAを原料としてJIS P 8222に準拠した方法で手すき紙を作製した。この手すき紙の表面に存在するアルミニウム系固体無機物質は9.3個/m2であった。
[Example 1] (Production of wood pulp)
Washing with ultrapure water 4 times after bleaching process in a conifer bleached kraft pulp manufacturing equipment consisting of a cooking process, a washing process, an oxygen delignification reaction process, and a multistage bleaching bleaching process with chlorine dioxide and hydrogen peroxide Repeated. As described above, softwood bleached kraft pulp A was obtained. Handsheets were produced by a method based on JIS P 8222 using this softwood bleached kraft pulp A as a raw material. The aluminum-based solid inorganic substance present on the surface of the handsheet was 9.3 / m 2 .
[比較例1](木材パルプの製造)
前記の超純水による洗浄を行わない以外は上記と同様にして針葉樹晒クラフトパルプBを得た。この針葉樹晒クラフトパルプBを原料としてJIS P 8222に準拠した方法で手すき紙を作製した。この手すき紙の表面に存在するアルミニウム系固体無機物質は27.9個/m2であった。
[Comparative Example 1] (Manufacture of wood pulp)
Conifer bleached kraft pulp B was obtained in the same manner as above except that the washing with ultrapure water was not performed. Handsheets were produced by a method based on JIS P 8222 using this softwood bleached kraft pulp B as a raw material. The aluminum-based solid inorganic substance present on the surface of this handsheet was 27.9 / m 2 .
[実施例2](ガラス板合紙の製造)
木材パルプとして実施例1の針葉樹晒クラフトパルプAを100質量部用意し、これを離解して叩解度を520mlc.s.f.に調製したスラリーに紙力増強剤としてポリアクリルアミド(商品名:ポリストロン1250、荒川化学工業社製)を全パルプ質量に対して0.5質量部添加し、0.4質量%濃度のパルプスラリーを調成した。さらにこのパルプスラリーに硫酸を加え、パルプスラリーのpHを5.6に調整した。これを、長網抄紙機を使用して、坪量50g/m2のガラス板合紙を得た。このガラス板合紙の表面に存在するアルミニウム系固体無機物質は3.7個/m2であった。
[Example 2] (Production of glass plate interleaving paper)
As a wood pulp, 100 parts by mass of the kraft pulp A of the conifer of Example 1 was prepared, and this was disaggregated to give a beating degree of 520 mlc. s. f. 0.5 parts by weight of polyacrylamide (trade name: Polystron 1250, manufactured by Arakawa Chemical Industries, Ltd.) as a paper strength enhancer was added to the prepared slurry, and a pulp slurry having a concentration of 0.4% by weight. Was prepared. Furthermore, sulfuric acid was added to this pulp slurry to adjust the pH of the pulp slurry to 5.6. This was used to obtain a glass sheet plywood having a basis weight of 50 g / m 2 using a long paper machine. The number of aluminum-based solid inorganic substances present on the surface of this glass sheet interleaf was 3.7 / m 2 .
[比較例2](ガラス板合紙の製造)
木材パルプとして比較例1の針葉樹晒クラフトパルプBを100質量部用意し、これを離解して叩解度を520mlc.s.f.に調製したスラリーに紙力増強剤としてポリアクリルアミド(商品名:ポリストロン1250、荒川化学工業社製)を全パルプ質量に対して0.5質量部添加し、0.4質量%濃度のパルプスラリーを調成した。このパルプスラリーのpHは6.6であった。これを、長網抄紙機を使用して、坪量50g/m2のガラス板合紙を得た。このガラス板合紙の表面に存在するアルミニウム系固体無機物質は24.1個/m2であった。
[Comparative Example 2] (Production of glass plate interleaving paper)
100 parts by weight of the softwood bleached kraft pulp B of Comparative Example 1 was prepared as a wood pulp, which was disaggregated to give a beating degree of 520 mlc. s. f. 0.5 parts by weight of polyacrylamide (trade name: Polystron 1250, manufactured by Arakawa Chemical Industries, Ltd.) as a paper strength enhancer was added to the prepared slurry, and a pulp slurry having a concentration of 0.4% by weight. Was prepared. The pH of this pulp slurry was 6.6. This was used to obtain a glass sheet plywood having a basis weight of 50 g / m 2 using a long paper machine. The aluminum-based solid inorganic substance present on the surface of the glass plate interleaf paper was 24.1 pieces / m 2 .
実施例2及び比較例2で得たガラス板合紙のガラス板への転写を輸送テストにて確認したところ、実施例2の合紙を使用したガラス板を用いた液晶パネルのアレイ形成の際には、カラーフィルムの断線が認められなかった。一方、比較例2の合紙を使用したガラス板を用いた液晶パネルのアレイ形成の際には、カラーフィルムの断線が認められた。 When the transfer of the glass plate interleaving paper obtained in Example 2 and Comparative Example 2 to the glass plate was confirmed by a transportation test, an array of a liquid crystal panel using the glass plate using the interleaving paper of Example 2 was formed. No disconnection of the color film was observed. On the other hand, when forming an array of a liquid crystal panel using a glass plate using the interleaving paper of Comparative Example 2, disconnection of the color film was observed.
Claims (14)
前記木材パルプを用いてJIS P 8222に準拠した方法で調製された手すき紙の表面に存在するアルミニウム系固体無機物質の割合が25個/m2以下であるガラス板合紙用木材パルプ。 Wood pulp for glass board interleaving paper,
Wood pulp for glass plate interleaving paper, wherein the ratio of aluminum solid inorganic substances present on the surface of handsheets prepared by a method based on JIS P 8222 using the wood pulp is 25 pieces / m 2 or less.
表面に存在するアルミニウム系固体無機物質の割合が20個/m2以下のガラス板用合紙。 It is a slip sheet for glass plate made from wood pulp,
A slip sheet for glass plate having a ratio of aluminum solid inorganic substance existing on the surface of 20 pieces / m 2 or less.
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