JP2016174535A - Coating material, food using the same, and production method of the same - Google Patents
Coating material, food using the same, and production method of the same Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 122
- 235000013305 food Nutrition 0.000 title claims description 60
- 238000004519 manufacturing process Methods 0.000 title claims description 20
- 239000011248 coating agent Substances 0.000 title abstract description 5
- 238000000576 coating method Methods 0.000 title abstract description 5
- 229920002472 Starch Polymers 0.000 claims abstract description 136
- 235000019698 starch Nutrition 0.000 claims abstract description 136
- 239000008107 starch Substances 0.000 claims abstract description 133
- 239000003002 pH adjusting agent Substances 0.000 claims abstract description 38
- 238000002156 mixing Methods 0.000 claims abstract description 35
- 239000002994 raw material Substances 0.000 claims abstract description 32
- 239000000203 mixture Substances 0.000 claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 28
- 229920000881 Modified starch Polymers 0.000 claims abstract description 15
- 239000004368 Modified starch Substances 0.000 claims abstract description 9
- 239000003925 fat Substances 0.000 claims description 108
- 239000003921 oil Substances 0.000 claims description 91
- 238000000034 method Methods 0.000 claims description 54
- 229920002261 Corn starch Polymers 0.000 claims description 20
- 239000008120 corn starch Substances 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000007864 aqueous solution Substances 0.000 claims description 17
- 238000010411 cooking Methods 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 10
- 230000008961 swelling Effects 0.000 claims description 10
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 8
- 238000007710 freezing Methods 0.000 claims description 8
- 230000008014 freezing Effects 0.000 claims description 8
- 229910052740 iodine Inorganic materials 0.000 claims description 8
- 239000011630 iodine Substances 0.000 claims description 8
- 235000000346 sugar Nutrition 0.000 claims description 6
- 239000000230 xanthan gum Substances 0.000 claims description 6
- 229920001285 xanthan gum Polymers 0.000 claims description 6
- 235000010493 xanthan gum Nutrition 0.000 claims description 6
- 229940082509 xanthan gum Drugs 0.000 claims description 6
- 239000006228 supernatant Substances 0.000 claims description 5
- 239000006185 dispersion Substances 0.000 claims description 4
- 239000002244 precipitate Substances 0.000 claims description 4
- 150000008064 anhydrides Chemical class 0.000 claims description 3
- 239000012153 distilled water Substances 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- OQUKIQWCVTZJAF-UHFFFAOYSA-N phenol;sulfuric acid Chemical compound OS(O)(=O)=O.OC1=CC=CC=C1 OQUKIQWCVTZJAF-UHFFFAOYSA-N 0.000 claims description 3
- 229920001592 potato starch Polymers 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 150000008163 sugars Chemical class 0.000 claims 1
- 239000002023 wood Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 5
- 235000019426 modified starch Nutrition 0.000 abstract description 3
- 239000004615 ingredient Substances 0.000 abstract description 2
- 235000019197 fats Nutrition 0.000 description 92
- 235000019198 oils Nutrition 0.000 description 75
- 235000013312 flour Nutrition 0.000 description 23
- 239000000843 powder Substances 0.000 description 18
- 229940099112 cornstarch Drugs 0.000 description 17
- 238000010410 dusting Methods 0.000 description 17
- 235000015277 pork Nutrition 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- 238000011156 evaluation Methods 0.000 description 12
- 238000002360 preparation method Methods 0.000 description 12
- 239000001509 sodium citrate Substances 0.000 description 11
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 description 11
- 229940038773 trisodium citrate Drugs 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 9
- 241000238366 Cephalopoda Species 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 235000013372 meat Nutrition 0.000 description 7
- 235000002639 sodium chloride Nutrition 0.000 description 7
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 6
- 235000019485 Safflower oil Nutrition 0.000 description 5
- 235000012813 breadcrumbs Nutrition 0.000 description 5
- BNIILDVGGAEEIG-UHFFFAOYSA-L disodium hydrogen phosphate Chemical compound [Na+].[Na+].OP([O-])([O-])=O BNIILDVGGAEEIG-UHFFFAOYSA-L 0.000 description 5
- 239000008157 edible vegetable oil Substances 0.000 description 5
- 239000003813 safflower oil Substances 0.000 description 5
- 235000005713 safflower oil Nutrition 0.000 description 5
- 150000003839 salts Chemical group 0.000 description 5
- 235000010469 Glycine max Nutrition 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 239000000796 flavoring agent Substances 0.000 description 4
- 235000019634 flavors Nutrition 0.000 description 4
- -1 glycerin fatty acid esters Chemical class 0.000 description 4
- 235000014593 oils and fats Nutrition 0.000 description 4
- 239000002002 slurry Substances 0.000 description 4
- 241000238557 Decapoda Species 0.000 description 3
- 241000287828 Gallus gallus Species 0.000 description 3
- 244000068988 Glycine max Species 0.000 description 3
- 240000003183 Manihot esculenta Species 0.000 description 3
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 244000061456 Solanum tuberosum Species 0.000 description 3
- 235000002595 Solanum tuberosum Nutrition 0.000 description 3
- 235000013330 chicken meat Nutrition 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000000944 linseed oil Substances 0.000 description 3
- 235000021388 linseed oil Nutrition 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 235000014102 seafood Nutrition 0.000 description 3
- 239000008159 sesame oil Substances 0.000 description 3
- 235000011803 sesame oil Nutrition 0.000 description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 241000894007 species Species 0.000 description 3
- CYDQOEWLBCCFJZ-UHFFFAOYSA-N 4-(4-fluorophenyl)oxane-4-carboxylic acid Chemical compound C=1C=C(F)C=CC=1C1(C(=O)O)CCOCC1 CYDQOEWLBCCFJZ-UHFFFAOYSA-N 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 2
- 102000002322 Egg Proteins Human genes 0.000 description 2
- 108010000912 Egg Proteins Proteins 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- 241000237502 Ostreidae Species 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 241000237503 Pectinidae Species 0.000 description 2
- 235000019484 Rapeseed oil Nutrition 0.000 description 2
- 241001504592 Trachurus trachurus Species 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 235000015278 beef Nutrition 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 235000005687 corn oil Nutrition 0.000 description 2
- 239000002285 corn oil Substances 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 235000019688 fish Nutrition 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 235000013611 frozen food Nutrition 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 244000144972 livestock Species 0.000 description 2
- 235000020636 oyster Nutrition 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 235000020991 processed meat Nutrition 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000002407 reforming Methods 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- 235000020637 scallop Nutrition 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 235000015170 shellfish Nutrition 0.000 description 2
- 239000001540 sodium lactate Substances 0.000 description 2
- 235000011088 sodium lactate Nutrition 0.000 description 2
- 229940005581 sodium lactate Drugs 0.000 description 2
- ZDQYSKICYIVCPN-UHFFFAOYSA-L sodium succinate (anhydrous) Chemical compound [Na+].[Na+].[O-]C(=O)CCC([O-])=O ZDQYSKICYIVCPN-UHFFFAOYSA-L 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 235000012424 soybean oil Nutrition 0.000 description 2
- 239000003549 soybean oil Substances 0.000 description 2
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 description 1
- QCVGEOXPDFCNHA-UHFFFAOYSA-N 5,5-dimethyl-2,4-dioxo-1,3-oxazolidine-3-carboxamide Chemical compound CC1(C)OC(=O)N(C(N)=O)C1=O QCVGEOXPDFCNHA-UHFFFAOYSA-N 0.000 description 1
- 229920000856 Amylose Polymers 0.000 description 1
- 239000004278 EU approved seasoning Substances 0.000 description 1
- 206010016807 Fluid retention Diseases 0.000 description 1
- 108010068370 Glutens Proteins 0.000 description 1
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 102000014171 Milk Proteins Human genes 0.000 description 1
- 108010011756 Milk Proteins Proteins 0.000 description 1
- YBHQCJILTOVLHD-YVMONPNESA-N Mirin Chemical compound S1C(N)=NC(=O)\C1=C\C1=CC=C(O)C=C1 YBHQCJILTOVLHD-YVMONPNESA-N 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 235000019483 Peanut oil Nutrition 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 1
- 108010073771 Soybean Proteins Proteins 0.000 description 1
- 235000019486 Sunflower oil Nutrition 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 244000098338 Triticum aestivum Species 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
- OGBUMNBNEWYMNJ-UHFFFAOYSA-N batilol Chemical class CCCCCCCCCCCCCCCCCCOCC(O)CO OGBUMNBNEWYMNJ-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 235000019519 canola oil Nutrition 0.000 description 1
- 239000000828 canola oil Substances 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 235000013339 cereals Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 235000012343 cottonseed oil Nutrition 0.000 description 1
- 239000002385 cottonseed oil Substances 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- ZPWVASYFFYYZEW-UHFFFAOYSA-L dipotassium hydrogen phosphate Chemical compound [K+].[K+].OP([O-])([O-])=O ZPWVASYFFYYZEW-UHFFFAOYSA-L 0.000 description 1
- 235000014103 egg white Nutrition 0.000 description 1
- 210000000969 egg white Anatomy 0.000 description 1
- 210000002969 egg yolk Anatomy 0.000 description 1
- 235000013345 egg yolk Nutrition 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- 235000012055 fruits and vegetables Nutrition 0.000 description 1
- 235000021312 gluten Nutrition 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 125000005456 glyceride group Chemical group 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 159000000011 group IA salts Chemical class 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 235000013622 meat product Nutrition 0.000 description 1
- VRVKOZSIJXBAJG-TYYBGVCCSA-M monosodium fumarate Chemical compound [Na+].OC(=O)\C=C\C([O-])=O VRVKOZSIJXBAJG-TYYBGVCCSA-M 0.000 description 1
- 229910000403 monosodium phosphate Inorganic materials 0.000 description 1
- 235000019799 monosodium phosphate Nutrition 0.000 description 1
- 235000008390 olive oil Nutrition 0.000 description 1
- 239000004006 olive oil Substances 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 239000000312 peanut oil Substances 0.000 description 1
- 150000003904 phospholipids Chemical class 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 235000020995 raw meat Nutrition 0.000 description 1
- 235000021067 refined food Nutrition 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- HELHAJAZNSDZJO-OLXYHTOASA-L sodium L-tartrate Chemical compound [Na+].[Na+].[O-]C(=O)[C@H](O)[C@@H](O)C([O-])=O HELHAJAZNSDZJO-OLXYHTOASA-L 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- 229960004249 sodium acetate Drugs 0.000 description 1
- AJPJDKMHJJGVTQ-UHFFFAOYSA-M sodium dihydrogen phosphate Chemical compound [Na+].OP(O)([O-])=O AJPJDKMHJJGVTQ-UHFFFAOYSA-M 0.000 description 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 1
- 239000000176 sodium gluconate Substances 0.000 description 1
- 235000012207 sodium gluconate Nutrition 0.000 description 1
- 229940005574 sodium gluconate Drugs 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- 229940074404 sodium succinate Drugs 0.000 description 1
- 239000001433 sodium tartrate Substances 0.000 description 1
- 229960002167 sodium tartrate Drugs 0.000 description 1
- 235000011004 sodium tartrates Nutrition 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 229940001941 soy protein Drugs 0.000 description 1
- 235000013555 soy sauce Nutrition 0.000 description 1
- 235000013599 spices Nutrition 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000002600 sunflower oil Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 235000019263 trisodium citrate Nutrition 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 235000019871 vegetable fat Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000004034 viscosity adjusting agent Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/03—Coating with a layer; Stuffing, laminating, binding, or compressing of original meat pieces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/157—Farinaceous granules for dressing meat, fish or the like
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/10—Coating with edible coatings, e.g. with oils or fats
- A23P20/12—Apparatus or processes for applying powders or particles to foodstuffs, e.g. for breading; Such apparatus combined with means for pre-moistening or battering
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Zoology (AREA)
- Grain Derivatives (AREA)
- General Preparation And Processing Of Foods (AREA)
- Jellies, Jams, And Syrups (AREA)
Abstract
Description
本発明は、衣材、これを用いた食品およびその製造方法に関する。 The present invention relates to a clothing material, a food using the same, and a method for producing the same.
揚げ物等の食品の衣材としては、グルテンの少ない小麦粉が主体として用いられてきたが、油ちょう後の種物と衣との結着性が充分でないためこれらが剥がれ易く、見た目の悪化や、商品価値の低下につながることがあった。 As garments for foods such as fried foods, flour with less gluten has been used as the main ingredient, but since the binding properties between the seeds and the clothes after the oil drip are not sufficient, these are easy to peel off, This could lead to a decline in product value.
これらの点を解決するために、油脂加工澱粉を衣材として用いることが提案されている。油脂加工澱粉は、澱粉と油脂もしくは油脂類縁物質を混合した後、乾燥もしくは加熱して得られる澱粉である。
特許文献1(特開昭61−285956号公報)には、揚げ物用の衣材に、40重量%濃度のスラリー粘度が200cp以上である油脂加工澱粉を用いる技術が記載されている。
In order to solve these points, it has been proposed to use oil-modified starch as a clothing material. The fat and oil processed starch is a starch obtained by mixing starch and fat or fat or fat-related substances and then drying or heating.
Patent Document 1 (Japanese Patent Application Laid-Open No. Sho 61-285156) describes a technique of using a fat and oil processed starch having a slurry viscosity of 40% by weight of 200 cp or more as a fried food material.
特許文献2(特開昭62−143663号公報)には、油脂加工澱粉にα化澱粉又は/及びα化穀粉を添加することが記載されている。また、これにより種に対する衣の付着割合の大きい揚げ物が得られるとされている。 Patent Document 2 (Japanese Patent Application Laid-Open No. 62-143663) describes that pregelatinized starch and / or pregelatinized flour is added to oil- and fat-processed starch. In addition, it is said that a deep-fried food with a large proportion of the clothes attached to the seed is obtained.
特許文献3(特開昭62−195259号公報)には、揚げ物用衣材に油脂加工澱粉のα化品を用いることが記載されている。 Patent Document 3 (Japanese Patent Application Laid-Open No. Sho 62-195259) describes the use of an alpha-modified product of oil- and fat-processed starch as a fried food material.
特許文献4(特開昭62−14756号公報)には、粳種澱粉と糯種澱粉との混合物又は糯種澱粉に食用油脂を添加する技術が記載されている。 Patent Document 4 (Japanese Patent Application Laid-Open No. 62-14756) describes a technique of adding edible fats and oils to a mixture of potato seed starch and potato seed starch or potato seed starch.
さらには、副素材として油脂を用いず、生大豆粉やアルカリ性塩類を用いることも提案されている。すなわち、特許文献5(特開平4−51854号公報)には、水分が18〜24%となるように加水しpHが6.0〜7.5に調整された生大豆粉と澱粉の混合物を120〜140℃で2時間以上加熱したのち調湿し水分含有量を12〜18%とする方法が記載されている。 Furthermore, it has also been proposed to use raw soybean powder or alkaline salts without using fats and oils as an auxiliary material. That is, in Patent Document 5 (Japanese Patent Laid-Open No. 4-51854), a mixture of raw soybean flour and starch adjusted to a pH of 6.0 to 7.5 by adding water so that the water content becomes 18 to 24%. A method is described in which the moisture content is adjusted to 12 to 18% after heating at 120 to 140 ° C. for 2 hours or more.
一方、油脂加工澱粉に関する他の技術として、特許文献6(国際公開第2012/164801号)に記載の技術がある。 On the other hand, there is a technique described in Patent Document 6 (International Publication No. 2012/164801) as another technique related to fat and oil processed starch.
しかし、特許文献1〜5に記載の材料を衣材として用いた場合でも、バッターの粘度安定性が悪い、種物の種類によっては衣が種物から剥離する、さらに、生大豆粉を用いる場合には大豆風味が残るという点で依然として改善の余地があった。 However, even when the materials described in Patent Documents 1 to 5 are used as clothing materials, the viscosity stability of the batter is poor, depending on the type of seeds, the clothes may be peeled off from the seeds, and when raw soybean flour is used Still had room for improvement in that the soy flavor remained.
本発明は、衣と種物との結着性を向上させてこれらの剥がれを抑制する技術を提供する。 The present invention provides a technique for improving the binding property between a garment and a seed and suppressing such peeling.
本発明によれば、
油脂加工澱粉を含む衣材であって、
前記油脂加工澱粉が、
100質量部の原料澱粉に対する配合量が0.005質量部以上3質量部以下である油脂類であって、食用油脂および食用油脂類縁物質からなる群から選択される一種以上の前記油脂類と、
100質量部の前記原料澱粉に対する配合量が0.005質量部以上3質量部以下であるpH調整剤と、
が配合された混合物を加熱して得られ、前記混合物における前記pH調整剤の質量に対する前記油脂類の質量比が0.08以上25以下である、衣材が提供される。
According to the present invention,
A clothing material containing oil-modified starch,
The fat processed starch is
One or more fats and oils having a blending amount of 0.005 parts by mass to 3 parts by mass with respect to 100 parts by mass of the raw material starch, selected from the group consisting of edible fats and edible fats and oils,
A pH adjuster whose blending amount with respect to 100 parts by mass of the raw material starch is 0.005 parts by mass or more and 3 parts by mass or less;
Is provided by heating a mixture in which the mass ratio of the fats and oils to the mass of the pH adjuster in the mixture is 0.08 or more and 25 or less.
また、本発明によれば、前記本発明における衣材を用いて得られる食品が提供される。
また、本発明によれば、前記本発明における衣材を種物の外側に付着させる工程と、前記衣材を付着させた前記種物を加熱調理する工程と、を含む、食品の製造方法が提供される。
さらにまた、本発明によれば、前記の衣材を種物の外側に付着させる工程と、前記衣材を付着させた前記種物を冷凍する工程と、を含む、食品の製造方法が提供される。
Moreover, according to this invention, the foodstuff obtained using the clothing material in the said this invention is provided.
Moreover, according to this invention, the manufacturing method of the foodstuff which includes the process of attaching the clothing material in the said invention to the outer side of a seed | species, and the process of heat-cooking the said seed | species to which the said clothing material was attached is carried out. Provided.
Furthermore, according to the present invention, there is provided a method for producing a food, comprising a step of attaching the clothing material to the outside of the seed and a step of freezing the seed to which the clothing material is attached. The
なお、これらの各構成の任意の組み合わせや、本発明の表現を方法、装置などの間で変換したものもまた本発明の態様として有効である。
たとえば、本発明によれば、100質量部の原料澱粉に対する配合量が0.005質量部以上3質量部以下であるpH調整剤と、100質量部の前記原料澱粉に対する配合量が0.005質量部以上3質量部以下である油脂類であって、食用油脂および食用油脂類縁物質からなる群から選択される一種以上の前記油脂類と、を、前記pH調整剤の質量に対する前記油脂類の質量比が、0.08以上25以下になるように配合して混合物を準備する工程と、
前記混合物を加熱して油脂加工澱粉を得る工程と、
前記油脂加工澱粉を使用して衣材を得る工程と、
を含む衣材の製造方法が提供される。
It should be noted that any combination of these components, or a conversion of the expression of the present invention between a method, an apparatus, and the like is also effective as an aspect of the present invention.
For example, according to this invention, the compounding quantity with respect to 100 mass parts raw material starch is 0.005 mass part or more and 3 mass parts or less, and the compounding quantity with respect to 100 mass parts said raw material starch is 0.005 mass. One or more fats and oils selected from the group consisting of edible oils and fats and edible fats and oils, wherein the fats and fats are not less than 3 parts by weight and not more than 3 parts by weight. A step of preparing a mixture by blending such that the ratio is 0.08 or more and 25 or less;
Heating the mixture to obtain an oil processed starch;
A step of obtaining a clothing material using the fat and oil processed starch;
A method of manufacturing a garment containing the above is provided.
また、前記本発明における衣材は、前記衣材を種物の外側に付着させる工程を含む、衣の形成方法に用いることもできる。前記衣の形成方法は、前記衣材を付着させた前記種物を加熱調理または冷凍する工程をさらに含んでいてもよい。 Moreover, the clothing material in the said this invention can also be used for the formation method of clothing including the process of making the said clothing material adhere to the outer side of a seed. The method for forming the garment may further include a step of cooking or freezing the seed to which the garment is attached.
以上説明したように本発明によれば、衣と種物との結着性を向上させてこれらの剥がれを抑制することができる。 As described above, according to the present invention, it is possible to improve the binding property between the garment and the seeds and to prevent these peeling.
以下に、本実施形態における衣材について詳細に説明する。
本実施形態における衣材は、たとえば食品中の種物(具材)を被覆する衣の材料、すなわち食品用被覆材として用いられ、さらに具体的には種物の表面に付着させる材料として用いられる。衣材の具体例として、スラリー状等の液状のもの;および打ち粉等の粉状のものが挙げられる。
Below, the clothing material in this embodiment is demonstrated in detail.
The clothing material in the present embodiment is used as, for example, a clothing material that coats seeds (ingredients) in food, that is, a food coating material, and more specifically, used as a material that adheres to the surface of the seeds. . Specific examples of the clothing material include a liquid material such as slurry; and a powder material such as dusting powder.
また、本実施形態において、衣材は特定の構成を有する油脂加工澱粉を含む。ここで、油脂加工澱粉とは、原料澱粉に食用油脂および食用油脂類縁物質から選択される一種以上の油脂類を添加した後、混合、加熱する操作を備えた工程を経て生産される澱粉質素材を指す。
以下、本実施形態における衣材に用いられる油脂加工澱粉についてさらに具体的に説明する。
Moreover, in this embodiment, clothing material contains the fats and oils processed starch which has a specific structure. Here, the fat-and-oil processed starch is a starchy material produced through a process having an operation of mixing and heating after adding one or more types of fats and oils selected from edible fats and edible fats and oils to the raw material starch. Point to.
Hereinafter, the fat and oil processed starch used for the clothing material in the present embodiment will be described more specifically.
本実施形態において、油脂加工澱粉は、100質量部の原料澱粉に対する配合量が0.005質量部以上3質量部以下であるpH調整剤と、100質量部の原料澱粉に対する配合量が0.005質量部以上3質量部以下である油脂類であって、食用油脂および食用油脂類縁物質からなる群から選択される一種以上の油脂類と、が配合された混合物を加熱して得られるものである。そして、上記混合物におけるpH調整剤の質量に対する油脂類の質量比が0.08以上25以下である。
衣材がかかる特定の油脂加工澱粉を含む構成とすることにより、食品中の衣と種物との結着性を高め、衣と種物との間の剥離を効果的に抑制することができる。このため、たとえば食品の外観の劣化およびこれに伴う食品の商品価値の低下を抑制することも可能となる。
In this embodiment, the fat and oil-modified starch has a blending amount of 0.005 parts by mass or more and 3 parts by mass or less with respect to 100 parts by mass of the raw material starch, and a blending quantity with respect to 100 parts by mass of the raw material starch is 0.005. Fats and oils having a mass ratio of 3 parts by mass or less and obtained by heating a mixture of one or more fats and oils selected from the group consisting of edible fats and edible fats and related substances. . And the mass ratio of fats and oils with respect to the mass of the pH adjuster in the said mixture is 0.08 or more and 25 or less.
By making the clothing material contain a specific oil- and fat-processed starch, the binding property between the clothing and the seeds in the food can be enhanced, and the separation between the clothing and the seeds can be effectively suppressed. . For this reason, it is also possible to suppress, for example, the deterioration of the appearance of the food and the accompanying decrease in the commercial value of the food.
たとえばバッター等の液状の衣材の場合、本実施形態の構成とすることにより衣材の粘度安定性を向上させることができる。このため、揚げ物等の食品の製造時に、連続的に種物をバッター等液状の衣材にくぐらせる工程において、種物への衣材の付着量を一定に保つことができる。それにより衣と種物との剥がれをさらに安定的に抑制するとともに、食品の製造安定性を向上させることができる。
また、打ち粉等の粉状の衣材においては、たとえば種物表面への付着の均一性が高く、また付着後の種物への結着性が持続するため、種物からの剥がれを効果的に抑制することができる。
For example, in the case of a liquid clothing material such as a batter, the viscosity stability of the clothing material can be improved by adopting the configuration of the present embodiment. For this reason, at the time of manufacturing foodstuffs, such as deep-fried food, in the process of passing seeds through liquid clothing materials, such as a batter, the amount of clothing materials adhering to seeds can be kept constant. Thereby, it is possible to more stably suppress the peeling between the clothes and the seeds and to improve the production stability of the food.
In addition, in powdered clothing materials such as dusting powder, for example, the uniformity of adhesion to the seed surface is high, and the binding property to the seed material after adhesion is maintained, so that peeling from the seed material is effective. Can be suppressed.
本実施形態において、油脂加工澱粉は、たとえば、以下の工程を含む製造方法により得られる。
(第一工程)原料澱粉に油脂類およびpH調整剤を配合して混合物を調製する工程、ならびに
(第二工程)第一工程で得られた混合物を加熱処理する工程。
In the present embodiment, the oil and fat processed starch is obtained, for example, by a production method including the following steps.
(1st process) The process of mix | blending fats and oils and a pH adjuster with raw material starch, and preparing a mixture, (2nd process) The process of heat-processing the mixture obtained at the 1st process.
原料澱粉として、架橋澱粉、アセチル化澱粉、馬鈴薯澱粉、コーンスターチまたはワキシーコーンスターチからなる群から選択される一種以上が挙げられる。また、好ましくは原料澱粉として膨潤度が4以上24以下のものが用いられる。具体的にはコーンスターチ、ハイアミロースコーンスターチ、馬鈴薯澱粉および化工澱粉、たとえばアセチル化、エーテル化、架橋化を単独もしくは組み合わせたものなどが挙げられる。より好ましくは膨潤度が4以上21以下のものを用いる。さらに好ましくは膨潤度が8以上20以下の澱粉であり、具体的にはリン酸架橋タピオカ澱粉、コーンスターチなどが挙げられる。
ここで、膨潤度は、以下の方法で求められる。すなわち、原料澱粉1gを100mLの水に分散させ、80℃恒温槽内で30分加熱した後に30℃に冷却し、遠心分離(3000rpm、10分間)する。得られた沈澱物を一部とり、質量を測定後、乾熱(105℃、4時間)し、乾熱後の質量を測定する。膨潤度は上記沈殿物の乾熱前質量を乾熱後質量で除して求められる。
Examples of the raw material starch include one or more selected from the group consisting of cross-linked starch, acetylated starch, potato starch, corn starch or waxy corn starch. Preferably, the starch having a swelling degree of 4 to 24 is used as the raw material starch. Specific examples include corn starch, high amylose corn starch, potato starch, and modified starch, such as acetylated, etherified, and cross-linked singly or in combination. More preferably, the swelling degree is 4 or more and 21 or less. More preferably, the starch has a degree of swelling of 8 or more and 20 or less, and specific examples include phosphoric acid crosslinked tapioca starch and corn starch.
Here, the degree of swelling is determined by the following method. That is, 1 g of raw material starch is dispersed in 100 mL of water, heated in a constant temperature bath at 80 ° C. for 30 minutes, cooled to 30 ° C., and centrifuged (3000 rpm, 10 minutes). A portion of the resulting precipitate is taken, and after measuring the mass, dry heat (105 ° C., 4 hours) is measured, and the mass after dry heat is measured. The degree of swelling is obtained by dividing the mass of the precipitate before dry heat by the mass after dry heat.
油脂類として、食用油脂および食用油脂類縁物質からなる群から選択される一種以上が用いられる。
食用油脂の具体例としては、大豆油、ハイリノールサフラワー油等のサフラワー油、コーン油、ナタネ油、エゴマ油、アマニ油、ヒマワリ油、落花生油、綿実油、オリーブ油、コメ油、パーム油などが挙げられる。作業性の観点からは、食用油脂として液油が好ましく用いられ、大豆油、ナタネ油、コーン油、ハイリノールサフラワー油、アマニ油、えごま油等がさらに好ましい。
また、食用油脂として、ヨウ素価が100以上の油脂を用いることがより好ましく、さらに135以上の油脂を用いることが好ましい。このようなヨウ素価の高い油脂は加熱による酸化を受けやすく、原料澱粉の改質効果が高く、衣材に配合されたときの種物に対する結着性向上効果がより一層期待できる。ヨウ素価が135以上の油脂として、具体的には、ハイリノールサフラワー油、アマニ油、えごま油などが挙げられる。特に上限はないが、たとえば、食用油脂のヨウ素価は250以下である。
As the fats and oils, one or more selected from the group consisting of edible fats and edible fats and related substances are used.
Specific examples of edible oils and fats include safflower oil such as soybean oil and hyrinol safflower oil, corn oil, rapeseed oil, sesame oil, linseed oil, sunflower oil, peanut oil, cottonseed oil, olive oil, rice oil, palm oil, etc. Is mentioned. From the viewpoint of workability, liquid oil is preferably used as the edible oil and fat, and soybean oil, rapeseed oil, corn oil, hylinol safflower oil, linseed oil, sesame oil and the like are more preferable.
Moreover, as an edible oil and fat, it is more preferable to use an oil and fat having an iodine value of 100 or more, and it is more preferable to use an oil or fat having a iodine value of 135 or more. Such fats and oils having a high iodine value are susceptible to oxidation by heating, have a high effect of reforming raw material starch, and can be expected to further improve the binding property to seeds when blended in clothing materials. Specific examples of fats and oils having an iodine value of 135 or more include highlinol safflower oil, linseed oil, and sesame oil. Although there is no particular upper limit, for example, the iodine value of edible fats and oils is 250 or less.
食用油脂類縁物質の具体例としては、グリセリン脂肪酸エステルのような乳化剤;リン脂質;モノグリセリド、ジグリセリド等のグリセリドなどが挙げられる。 Specific examples of edible oils and fats include emulsifiers such as glycerin fatty acid esters; phospholipids; glycerides such as monoglycerides and diglycerides.
混合物中の油脂類の配合量は、原料澱粉の改質効果をより確実に得る観点から、100質量部の原料澱粉に対してたとえば0.005質量部以上とし、0.01質量部以上が好ましく、0.02質量部以上がより好ましく、0.05質量部以上がさらに好ましい。また、混合物中の油脂類の配合量は、衣材に配合される際に種物への結着性をより一層安定的に得る観点から、たとえば3質量部以下とし、2質量部以下が好ましく、1.8質量部以下がより好ましく、1.5質量部以下がさらに好ましい。 The blending amount of fats and oils in the mixture is, for example, 0.005 parts by mass or more, preferably 0.01 parts by mass or more with respect to 100 parts by mass of the raw material starch, from the viewpoint of more reliably obtaining the effect of reforming the raw material starch. 0.02 parts by mass or more is more preferable, and 0.05 parts by mass or more is more preferable. Further, the blending amount of the fats and oils in the mixture is, for example, 3 parts by mass or less, preferably 2 parts by mass or less from the viewpoint of more stably obtaining the binding property to the seeds when blended in the clothing material. 1.8 parts by mass or less is more preferable, and 1.5 parts by mass or less is more preferable.
また、油脂加工澱粉の製造に用いる原料澱粉と食用油脂の組み合わせの具体例としては、たとえば架橋澱粉とヨウ素価が100以上の油脂との組み合わせが挙げられる。これにより、風味に優れた油脂加工澱粉がより一層安定的に得られる。 Moreover, as a specific example of the combination of the raw material starch and edible fats and oils used for manufacture of the fat and oil processed starch, the combination of the cross-linked starch and the fats and oils whose iodine value is 100 or more is mentioned, for example. Thereby, the fat processed starch excellent in flavor is obtained more stably.
pH調整剤とは、食品に利用可能なpH調整剤であればよく、原料澱粉および油脂類の種類に応じて選択することができるが、水への溶解性や、最終製品への味などの影響から、
水酸化ナトリウム、水酸化カリウム、水酸化カルシウム、水酸化マグネシウム等の水酸化物;
炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム等の炭酸塩;
リン酸水素2ナトリウム、リン酸2水素ナトリウム等のリン酸塩類;および
クエン酸3ナトリウム、酢酸ナトリウム、乳酸ナトリウム、コハク酸2ナトリウム、グルコン酸ナトリウム、酒石酸ナトリウム、フマル酸1ナトリウム等の上記以外の有機酸塩等が好ましく、これらの一種以上を配合するのが好ましい。
より好ましくは、リン酸塩類および有機酸塩から選ばれる一種以上を用いる。ピロリン酸ナトリウム、トリポリリン酸ナトリウム、リン酸水素2ナトリウム、リン酸水素2カリウム、クエン酸3ナトリウム、コハク酸ナトリウム、乳酸ナトリウムを用いるのがさらに好ましい。また、水への溶解性、最終製品へ与える風味、潮解性の有無の観点から、クエン酸3ナトリウムを用いるのが最も好ましい。
The pH adjuster may be any pH adjuster that can be used in foods, and can be selected according to the types of raw starch and fats and oils. However, the solubility in water, the taste in the final product, etc. From the influence
Hydroxides such as sodium hydroxide, potassium hydroxide, calcium hydroxide, magnesium hydroxide;
Carbonates such as sodium carbonate, sodium bicarbonate, potassium carbonate;
Phosphates such as disodium hydrogen phosphate and sodium dihydrogen phosphate; and other than the above, such as trisodium citrate, sodium acetate, sodium lactate, disodium succinate, sodium gluconate, sodium tartrate, monosodium fumarate, etc. Organic acid salts and the like are preferable, and one or more of these are preferably blended.
More preferably, at least one selected from phosphates and organic acid salts is used. More preferably, sodium pyrophosphate, sodium tripolyphosphate, disodium hydrogen phosphate, dipotassium hydrogen phosphate, trisodium citrate, sodium succinate and sodium lactate are used. In addition, it is most preferable to use trisodium citrate from the viewpoints of solubility in water, flavor imparted to the final product, and the presence or absence of deliquescence.
ここで、油脂加工澱粉の酸化臭をさらに効果的に抑制する観点からは、pH調整剤として、1質量%水溶液のpH(25℃)が6.5以上であるものを用いることが好ましく、より好ましくは8以上である。 Here, from the viewpoint of more effectively suppressing the oxidized odor of the oil- and fat-processed starch, it is preferable to use a pH adjuster whose pH (25 ° C.) of a 1% by mass aqueous solution is 6.5 or more. Preferably it is 8 or more.
また、衣材が打ち粉またはブレッダーであるとき、1質量%のpH調整剤の水溶液のpH(25℃)は、種物表面への衣材の均一な付着性と加熱調理後の衣と種物の結着性とのバランスを高める観点から、たとえば6.5以上、好ましくは7以上であり、また、たとえば12以下、好ましくは11.7以下である。 In addition, when the clothing material is dusting or a bleeder, the pH (25 ° C.) of the 1% by mass aqueous solution of the pH adjusting agent is the uniform adhesion of the clothing material to the seed surface and the clothing and seeds after cooking. From the viewpoint of increasing the balance with the binding property of the object, it is, for example, 6.5 or more, preferably 7 or more, and for example, 12 or less, preferably 11.7 or less.
また、衣材がバッターであるとき、1質量%のpH調整剤の水溶液のpH(25℃)は、衣材の粘度の経時変化抑制と加熱調理後の衣と種物の結着性とのバランスを高める観点から、たとえば7以上、好ましくは8以上であり、また、たとえば10.5以下、好ましくは10.2以下である。 In addition, when the clothing material is a batter, the pH (25 ° C.) of the 1% by mass aqueous solution of the pH adjusting agent is the suppression of the change in the viscosity of the clothing material over time and the binding property between the clothing after cooking and the seeds. From the viewpoint of improving the balance, it is, for example, 7 or more, preferably 8 or more, and for example, 10.5 or less, preferably 10.2 or less.
混合物中のpH調整剤の添加量の下限は、油脂加工澱粉の酸化臭を効果的に抑制し、さらに衣材の改良効果を充分に得る観点からは、原料澱粉100質量部に対して、たとえば0.005質量部以上であり、好ましくは0.008質量部以上、より好ましくは0.01質量部以上、さらに好ましくは0.015質量部以上である。
また、混合物中のpH調整剤の添加量の上限は、衣材にpH調整剤特有のえぐみが感じられることを抑制する観点からは、原料澱粉100質量部に対して、たとえば3質量部以下、好ましくは1.5質量部以下、より好ましくは1.2質量部以下、さらに好ましくは1質量部以下である。
The lower limit of the addition amount of the pH adjuster in the mixture is to effectively suppress the oxidation odor of the oil- and fat-processed starch, and from the viewpoint of sufficiently obtaining the improvement effect of the clothing material, It is 0.005 parts by mass or more, preferably 0.008 parts by mass or more, more preferably 0.01 parts by mass or more, and further preferably 0.015 parts by mass or more.
Moreover, the upper limit of the addition amount of the pH adjusting agent in the mixture is, for example, 3 parts by mass or less with respect to 100 parts by mass of the raw material starch, from the viewpoint of suppressing the peculiar pegging of the pH adjusting agent to the clothing material. The amount is preferably 1.5 parts by mass or less, more preferably 1.2 parts by mass or less, and still more preferably 1 part by mass or less.
また、混合物中の油脂類とpH調整剤との配合比は、バッター等の衣材の粘度をより安定させる観点からは、pH調整剤に対する油脂類の質量比でたとえば25以下とし、好ましくは20以下、より好ましくは15以下とする。また、油脂加工澱粉の使用量あたりの結着性の良さの観点からは、混合物中の油脂類とpH調整剤との配合比は、pH調整剤に対する油脂類の質量比でたとえば0.08以上とし、好ましくは0.1以上、より好ましくは0.3以上、さらに好ましくは0.5以上とする。 Moreover, the blending ratio of the fats and oils and the pH adjuster in the mixture is, for example, 25 or less, preferably 20 or less in terms of the mass ratio of the fats and oils to the pH adjuster from the viewpoint of further stabilizing the viscosity of the clothing material such as batter. Hereinafter, it is more preferably 15 or less. Further, from the viewpoint of good binding properties per use amount of the fat and oil processed starch, the blending ratio of the fats and oils and the pH adjuster in the mixture is, for example, 0.08 or more in terms of the mass ratio of the fats and oils to the pH adjuster. And preferably 0.1 or more, more preferably 0.3 or more, and still more preferably 0.5 or more.
pH調整剤は、第一工程、すなわち原料澱粉と油脂類を混合するときに、添加される。pH調整剤の添加方法に特に制限はなく、たとえばpH調整剤が塩類であるとき、塩類をそのままの形で添加してもよいが、好ましくは、事前に塩類に対して、1〜10倍量程度の水に塩類すなわちpH調整剤を溶解させた後、得られた塩溶液を添加する。さらに好ましくは、100質量部の原料澱粉に対して0.1質量部以上10質量部以下の水にpH調整剤を溶解した後、得られた溶液を添加する。pH調整剤を事前に水溶液とすることにより、加熱による原料澱粉の損傷をさらに安定的に抑制できるため、得られた油脂加工澱粉について、さらに溶解度の制御性を向上させて、たとえばスラリー状の衣材に用いる際の粘度の安定性を向上させることが可能となる。
なお、第一工程におけるpH調整剤の添加順序に特に制限はなく、原料澱粉と油脂類とを混合した後にpH調整剤を添加してもよいし、原料澱粉にpH調整剤を添加した後、油脂類を加えてもよい。好ましくは、作業性の点から、原料澱粉と油脂類とを混合した後にpH調整剤を添加するのがよい。
The pH adjuster is added in the first step, that is, when raw material starch and fats and oils are mixed. There is no particular limitation on the method of adding the pH adjuster. For example, when the pH adjuster is a salt, the salt may be added as it is, but preferably 1 to 10 times the amount of the salt in advance. After the salt, that is, the pH adjusting agent is dissolved in a certain amount of water, the obtained salt solution is added. More preferably, after the pH adjuster is dissolved in 0.1 to 10 parts by mass of water with respect to 100 parts by mass of the raw material starch, the obtained solution is added. By making the pH adjuster an aqueous solution in advance, damage to the raw material starch due to heating can be further stably suppressed. Therefore, the control of the solubility of the obtained oil-processed starch is further improved, for example, in the form of slurry-like clothes. It becomes possible to improve the stability of the viscosity when used in the material.
In addition, there is no restriction | limiting in particular in the addition order of the pH adjuster in a 1st process, You may add a pH adjuster after mixing raw material starch and fats and oils, and after adding a pH adjuster to raw material starch, Oils and fats may be added. Preferably, from the viewpoint of workability, it is preferable to add a pH adjuster after mixing raw material starch and fats and oils.
次に、第二工程について説明する。
第二工程において、原料澱粉、pH調整剤および油脂類の混合物を加熱することにより、衣材に用いたときに種物への結着性に優れる油脂加工澱粉が得られる。
加熱処理については、たとえば150℃以上の高温で加熱、焙焼すると澱粉粒の損傷により、得られる油脂加工澱粉の粘度が低下し、澱粉本来の保水性が失われる懸念がある。すると、衣材に加えたときに歩留まりの減少などが生じるおそれがある。そのため、加熱熟成は、好ましくは130℃以下、より好ましくは120℃未満の低温でおこない、さらに好ましくは105℃以下の低温で加熱熟成させる。こうすることにより、澱粉粒の損傷を抑え、衣材の品質のばらつきをさらに抑制することができる。なお、加熱温度の下限に制限はないが、熟成日数を適度に短縮して生産性を向上させる観点から、たとえば40℃以上、好ましくは45℃以上、より好ましくは55℃以上とする。
Next, the second step will be described.
In the second step, the mixture of raw material starch, pH adjuster and fats and oils is heated to obtain fats and oils-processed starches that are excellent in binding to seeds when used in clothing materials.
As for the heat treatment, for example, when heated and baked at a high temperature of 150 ° C. or higher, there is a concern that the viscosity of the obtained oil- and fat-processed starch decreases due to damage to the starch granules, and the original water retention of starch is lost. Then, when it adds to clothing material, there exists a possibility that the fall of a yield etc. may arise. Therefore, the heat aging is preferably performed at a low temperature of 130 ° C. or less, more preferably less than 120 ° C., and more preferably at 150 ° C. or less. By carrying out like this, the damage of a starch grain can be suppressed and the dispersion | variation in the quality of clothing material can further be suppressed. In addition, although there is no restriction | limiting in the minimum of heating temperature, it is 40 degreeC or more, for example from a viewpoint of shortening a maturing day moderately and improving productivity, Preferably it is 45 degreeC or more, More preferably, it is 55 degreeC or more.
加熱熟成させる期間は、得られる油脂加工澱粉の状態および加熱温度に応じて適宜設定される。たとえば加熱期間が短すぎると熟成せず、衣材に用いたときに種物への結着性に優れた油脂加工澱粉が得られない場合がある。そのため、加熱期間はたとえば0.5時間以上、好ましくは5時間以上であり、より好ましくは6時間以上である。また、加熱期間の上限は、長期間加熱による澱粉粒の損傷を防ぐ観点から、たとえば25日以下、好ましくは20日以下であり、より好ましくは18日以下である。 The period for heat aging is appropriately set according to the state of the obtained oil-fat processed starch and the heating temperature. For example, if the heating period is too short, it does not mature, and when used as a clothing material, it may not be possible to obtain an oil- and fat-processed starch excellent in binding properties to seeds. Therefore, a heating period is 0.5 hours or more, for example, Preferably it is 5 hours or more, More preferably, it is 6 hours or more. The upper limit of the heating period is, for example, 25 days or less, preferably 20 days or less, more preferably 18 days or less, from the viewpoint of preventing damage to starch granules due to long-term heating.
以上の手順により、油脂加工澱粉が得られる。
こうして得られた油脂加工澱粉は、適度な溶解度を有し、製造安定性および製造歩留まりに優れたものである。そして、衣材として使用した際に種物との結着性が優れるため、当該衣材を使用した食品は、見た目が良く商品価値が高いものとなる。さらに、衣材に保護された種物からの必要以上の水分蒸発が抑制されるので、食品のおいしさや製造時の歩留まりを高めることができる。また、第二工程における加熱を高温でおこなう必要がなく、加熱による油脂の酸化臭を抑制することができるため、優れた風味の食品を得ることができる。
By the above procedure, the oil- and fat-processed starch is obtained.
The fat and oil processed starch thus obtained has an appropriate solubility and is excellent in production stability and production yield. And since it has excellent binding properties with seeds when used as a clothing material, foods using the clothing material have a good appearance and a high commercial value. Furthermore, since the moisture evaporation more than necessary from the seeds protected by the clothing material is suppressed, the deliciousness of the food and the production yield can be increased. Moreover, since it is not necessary to perform the heating in a 2nd process at high temperature and the oxidation odor of the fats and oils by heating can be suppressed, the food of the outstanding flavor can be obtained.
また、以上の製造工程において、pH調整剤量を調整することにより、油脂加工澱粉の溶解度を調整することができる。
ここで、本明細書において、油脂加工澱粉の溶解度は、具体的には以下の方法で測定される。
まず、無水物換算で0.1gの試料(油脂加工澱粉)および蒸留水10mLを遠心分離用チューブ(たとえばコニカルチューブ15mL、ベクトン・ディッキンソンアンドカンパニー社製、型番352096)に入れ、分散させて密栓し、90℃の恒温浴槽内で30分間加熱する。その後20℃まで冷却して得られた糊化液を遠心分離(3000rpm、10分間)し、上澄みに含まれる全糖量をフェノール硫酸法(たとえば、澱粉・関連糖質実験法、中村道徳・貝沼圭二編、P.44〜45、1998年、初版2刷 に記載の方法)で測定する。
すなわち、
溶解度(質量%)=上澄み中の全糖量(g)/0.1(g)×100
である。
Moreover, in the above manufacturing process, the solubility of fat-and-oil processed starch can be adjusted by adjusting the amount of pH adjusters.
Here, in this specification, the solubility of fat and oil processed starch is specifically measured by the following method.
First, 0.1 g of a sample (oil-and-fat processed starch) and 10 mL of distilled water in terms of anhydride are placed in a centrifuge tube (for example, 15 mL of conical tube, manufactured by Becton Dickinson & Company, Model No. 352096), and dispersed and sealed. Heat in a constant temperature bath at 90 ° C. for 30 minutes. Thereafter, the gelatinized solution obtained by cooling to 20 ° C. is centrifuged (3000 rpm, 10 minutes), and the total amount of sugar contained in the supernatant is determined by the phenol-sulfuric acid method (for example, starch / related carbohydrate experiment method, Nakamura Michinori / Kainuma) Measured in the second edition, p. 44-45, 1998, first edition, second printing).
That is,
Solubility (mass%) = total sugar amount (g) /0.1 (g) × 100 in the supernatant
It is.
油脂加工澱粉の溶解度は、衣の食感の点から、たとえば9.5質量%以上であり、好ましくは10質量%以上である。
また、油脂加工澱粉の溶解度は、衣材中の油脂加工澱粉の分散性を向上させる観点からで、たとえば45質量%以下であり、好ましくは40質量%以下である。
The solubility of the fat and oil processed starch is, for example, 9.5% by mass or more, and preferably 10% by mass or more from the viewpoint of the texture of the clothes.
Further, the solubility of the oil- and fat-processed starch is, for example, 45% by mass or less, preferably 40% by mass or less from the viewpoint of improving the dispersibility of the oil-and-fat processed starch in the clothing material.
本実施形態において、油脂加工澱粉の粘度は、90gの油脂加工澱粉、9.6gのコーンスターチ(たとえば、コーンスターチY、J−オイルミルズ社製)、および、0.4gのキサンタンガム(たとえば、エコーガムF、DSP五協フード&ケミカル社製)の混合物に氷冷水を200g加えた分散液の、B型粘度計(東京計器社製、型式:BM)(ローター回転数30rpm、30秒間回転後)により測定される粘度をいう。かかる油脂加工澱粉の粘度は、たとえば400cP以上6000cP以下である。
また、バッターとして使用する場合には、油脂加工澱粉あたりの結着性の良さの観点からは、かかる油脂加工澱粉の粘度がたとえば500cP以上であり、好ましくは950cP以上であり、より好ましくは1000cP以上である。また、取扱いの良さの観点からは、たとえば4500cP以下であり、好ましくは、4000cP以下である。
In this embodiment, the viscosity of the oil processed starch is 90 g of oil processed starch, 9.6 g of corn starch (eg, Cornstarch Y, manufactured by J-Oil Mills), and 0.4 g of xanthan gum (eg, Echo Gum F, Measured by a B-type viscometer (Tokyo Keiki Co., Ltd., model: BM) (rotor rotation speed 30 rpm, after rotation for 30 seconds) of a dispersion obtained by adding 200 g of ice-cold water to a mixture of DSP Gokyo Food & Chemical Co., Ltd. Refers to the viscosity. The fat-and-oil processed starch has a viscosity of, for example, 400 cP or more and 6000 cP or less.
In addition, when used as a batter, from the viewpoint of good binding properties per fat processed starch, the viscosity of the fat processed starch is, for example, 500 cP or higher, preferably 950 cP or higher, more preferably 1000 cP or higher. It is. Further, from the viewpoint of good handling, it is, for example, 4500 cP or less, and preferably 4000 cP or less.
次に、本実施形態における油脂加工澱粉を用いた衣材および食品について説明する。
本実施形態における衣材は、食品中の種物を被覆する衣の材料として用いられ、さらに具体的には種物の外側に、好ましくは表面に付着させる材料として用いられる。本実施形態において、衣材の形態に制限はなく、スラリー状等の液状のもの;打ち粉等の粉状のもの、等とすることができる。
Next, the clothing material and foodstuff using the fat processed starch in this embodiment are demonstrated.
The clothing material in the present embodiment is used as a material for clothing that coats seeds in foods, and more specifically, as a material that adheres to the outside of the seeds, preferably to the surface. In this embodiment, there is no restriction | limiting in the form of clothing material, It can be set as liquid things, such as a slurry form;
粉状のものとして、たとえば打ち粉、ブレッダーが挙げられる。
打ち粉とは、バッターと併用する衣材である。たとえば、バッターを付着させる前の種物に打ち粉を使用する。衣と種物が剥がれやすい種物に対して、たとえば加熱処理した畜肉や水産製品などに対して、打ち粉を使用することで、より効果的に衣と種物との剥がれを抑制することができる。
ブレッダーとしては、唐揚げ粉等を挙げることができる。ブレッダーは、打ち粉とは異なり、必ずしもバッターとの併用を必要としない衣材である。
Examples of the powdery material include dusting powder and a bleeder.
Dust is clothing used in combination with batters. For example, dusting is used for the seed before sticking the batter. For seeds where clothes and seeds are easily peeled off, for example, heat-treated livestock meat or fishery products can be used to more effectively prevent peeling between clothes and seeds. it can.
Examples of the breader include fried powder. A bleeder is a clothing material which does not necessarily require the combined use with a batter, unlike dusting.
バッター等の液状の衣材の場合、本実施形態の構成とすることにより衣材液の粘度安定性を向上させることができるため、種物へのバッター付着量の経時変化を抑制することができる。これにより、衣と種物との剥がれをさらに安定的に抑制するとともに、製造安定性を向上させることができる。また、たとえば打ち粉を用いずに種物上にバッターを直接付着させる場合にも、種物から剥がれにくい衣とすることができる。この場合には、たとえば、本実施形態で使用する特定の油脂加工澱粉を固形分に対し50質量%以上含むことが好ましく、さらに70質量%以上含むことが好ましい。また、油脂加工澱粉の固形分に対する含有量に特に上限はなく、たとえば、100質量%以下である。
また、打ち粉等の粉状の衣材においては、たとえば種物表面への付着の均一性が高く、また付着後の種物への結着性が持続するため、種物からの剥がれを効果的に抑制することができる。この場合には、本実施形態で使用する特定の油脂加工澱粉を50質量%以上含むことが好ましく、さらに80質量%以上含むことが好ましい。打ち粉中の油脂加工澱粉の含有量に特に上限はなく、たとえば、100質量%以下である。
In the case of a liquid clothing material such as a batter, since the viscosity stability of the clothing material liquid can be improved by adopting the configuration of this embodiment, it is possible to suppress a change in the amount of batter attached to the seed over time. . As a result, it is possible to more stably suppress the peeling between the clothes and the seeds and improve the production stability. Further, for example, when a batter is directly attached on the seed without using the dust, it is possible to make the garment difficult to peel off from the seed. In this case, for example, the specific fat-and-oil processed starch used in the present embodiment is preferably contained in an amount of 50% by mass or more, more preferably 70% by mass or more based on the solid content. Moreover, there is no upper limit in particular with respect to solid content of fat processed starch, For example, it is 100 mass% or less.
In addition, in powdered clothing materials such as dusting powder, for example, the uniformity of adhesion to the seed surface is high, and the binding property to the seed material after adhesion is maintained, so that peeling from the seed material is effective. Can be suppressed. In this case, it is preferable to contain 50 mass% or more of the specific fat and oil processed starch used in this embodiment, and it is more preferable to contain 80 mass% or more. There is no upper limit in particular in content of the fat processed starch in a dusting powder, for example, it is 100 mass% or less.
本実施形態における衣材には、本実施形態における油脂加工澱粉以外の成分を含んでもよい。他の成分として、たとえばコーンスターチ等、本実施形態における油脂加工澱粉以外澱粉類;キサンタンガム等の上記以外の多糖類やその他の粘度調整剤;小麦粉、米粉、コーンフラワー等の穀粉;大豆蛋白、乳蛋白、卵白、卵黄等の蛋白質;みりん、しょうゆ、食塩、香辛料等の調味料;動植物油脂、粉末油脂等の油脂類;レシチン、グリセリン脂肪酸エステル等の乳化剤;およびベーキングパウダー等の膨張剤が挙げられる。 The clothing material in the present embodiment may include components other than the oil- and fat-processed starch in the present embodiment. As other components, for example, corn starch, starches other than the oil- and fat-processed starch in the present embodiment; polysaccharides other than the above, such as xanthan gum, and other viscosity modifiers; flour such as wheat flour, rice flour, corn flour; soy protein, milk protein Proteins such as egg white and egg yolk; seasonings such as mirin, soy sauce, salt and spices; fats and oils such as animal and vegetable oils and fats; powders and fats;
本実施形態における食品は、本実施形態における衣材を含むもの、または衣材を用いて得られるものであり、さらに具体的には、種物に本実施形態における衣材を付着させて得られるものである。 The food in the present embodiment includes the clothing material in the present embodiment, or is obtained using the clothing material, and more specifically, is obtained by attaching the clothing material in the present embodiment to a seed. Is.
食品中の衣材の種類は一種類であっても二種以上であってもよい。たとえば衣材として、打ち粉、ブレッダーおよびバッターからなる群から選択される一種以上を含む食品とすることができる。
一種または二種以上の衣材の例として、打ち粉;打ち粉およびバッターの組み合わせ;打ち粉、バッターおよびパン粉の組み合わせ;打ち粉、バッターおよびブレッダーの組み合わせ;バッター;バッターおよびパン粉の組み合わせ;バッターおよびブレッダーの組み合わせ;ならびにブレッダーが挙げられる。
複数の衣材を併用するとき、本実施形態における特定の油脂加工澱粉を含む衣材を複数組み合わせて用いてもよいし、特定の油脂加工澱粉を含む衣材と他の衣材とを組み合わせて用いてもよい。
たとえば衣材として打ち粉およびバッターを含む食品において、打ち粉およびバッターのいずれか一方を上記特定の油脂加工澱粉を含む衣材とすることができる。種物との結着性をより一層安定的に向上させる観点からは、打ち粉およびバッターの両方を特定の油脂加工澱粉を含む本実施形態の衣材とすることが好ましい。
There may be one kind of clothing material in food, or two or more kinds. For example, it can be set as the foodstuff which contains 1 or more types selected from the group which consists of a flour, a breader, and a batter as a clothing material.
Examples of one or more garments include: flour; a combination of flour and batter; a combination of flour, batter and breadcrumb; a combination of flour, batter and breadder; batter; a combination of batter and breadcrumb; batter and Combinations of blenders; as well as blenders.
When a plurality of clothing materials are used in combination, a plurality of clothing materials containing the specific fat and oil processed starch in the present embodiment may be used in combination, or a clothing material containing the specific fat and oil processed starch and another clothing material may be combined. It may be used.
For example, in a food containing powdered powder and batter as a clothing material, either the powdered powder or the batter can be a clothing material containing the above-mentioned specific fat and oil processed starch. From the viewpoint of more stably improving the binding property with the seeds, it is preferable to use both the dusting powder and the batter as the dressing material of the present embodiment including the specific fat and oil processed starch.
また、本実施形態における食品として、たとえば調理食品、加工食品が挙げられ、加熱調理前後のいずれのものであってもよい。
また、本実施形態において、食品は、たとえば、本実施形態における衣材を種物の外側に付着させる工程と、衣材を付着させた種物を冷凍する工程または加熱調理する工程と、を含む製造方法により得られる。また、衣材を種物の外側に付着させる工程の前に種物が加熱処理されていてもよい。
In addition, examples of the food in the present embodiment include cooked food and processed food, which may be any before and after cooking.
In the present embodiment, the food product includes, for example, a step of attaching the clothing material in the present embodiment to the outside of the seed, and a step of freezing or cooking the seed to which the clothing material is attached. Obtained by the manufacturing method. In addition, the seed may be heat-treated before the step of attaching the clothing material to the outside of the seed.
食品を加熱調理する際の調理方法に制限はなく、たとえば本実施形態の衣材を油ちょうにより得られるフライ食品に用いることもできるし、いわゆるノンフライ食品に用いることもできる。ノンフライ食品の具体的として、オーブンでの焼成やスチーム加熱して得られる食品が挙げられる。 There is no restriction | limiting in the cooking method at the time of cooking food, For example, the clothing material of this embodiment can also be used for the fried food obtained by an oil cake, and can also be used for what is called a non-fried food. Specific examples of non-fried foods include foods obtained by baking in an oven or steam heating.
また、加熱調理前後の食品の加工方法、保存方法や喫食までの処理方法に制限はない。たとえば冷凍食品、チルド食品等とすることができ、冷凍保存またはチルド保存は加熱調理工程前後のいずれにおこなわれてもよい。また、加熱調理工程後、冷凍保存、チルド保存等の保存工程を経て、喫食時にマイクロ波加熱等により再加熱される食品であってもよい。特に、冷凍保存する食品においては、高い結着性が要求されるが、本実施形態によれば、そのような冷凍食品においても、充分な結着性を得ることができる。従って、かかる観点からは、本実施形態の衣材を使用した食品には、冷凍されるものが好ましい。 Moreover, there is no restriction | limiting in the processing method until the food processing method before and behind cooking, a preservation method, and eating. For example, it can be frozen food, chilled food, etc., and frozen storage or chilled storage may be performed before or after the cooking process. In addition, the food may be reheated by microwave heating or the like at the time of eating through a storage process such as frozen storage or chilled storage after the cooking process. In particular, foods to be stored frozen are required to have high binding properties, but according to this embodiment, sufficient binding properties can be obtained even in such frozen foods. Therefore, from this point of view, it is preferable that the food using the clothing material of the present embodiment is frozen.
本実施形態の衣材を用いた食品として、たとえば、パン粉衣を有するフライ類;
唐揚げ、竜田揚げ等の唐揚げ類;
天ぷら、かき揚げ等の天ぷら類;および
フリッター類が挙げられる。
このうち、パン粉衣を有するフライ類として、さらに具体的には、豚カツ、メンチカツ等の畜肉製品;海老フライ、イカフライ等の魚介製品;およびコロッケ類が挙げられる。
As food using the clothing material of the present embodiment, for example, frying having bread crumbs;
Deep-fried foods such as deep-fried chicken and Tatsuta
Tempura, tempura such as kakiage, and fritters.
Among these, as fried foods having bread crumbs, more specifically, livestock meat products such as pork cutlet and minced cutlet; seafood products such as fried shrimp and fried squid; and croquettes.
また、衣材を付着させる種物の具体例として、豚肉、鶏肉、牛肉等の肉類、および畜肉加工品;
海老、イカ、牡蠣、帆立貝等の貝類、アジ等の魚類、その他の魚介類、および水産練り製品等の水産加工品;ならびに
野菜類等の青果物が挙げられる。
結着性の効果が際立つものとして、加熱調理時に衣材が結着しにくい種物を使った食品が好ましい。そのような種物の具体例として、豚肉、鶏肉、牛肉等の肉類、畜肉加工品、海老、イカ、牡蠣、帆立貝等の貝類、アジ等の魚類、その他の魚介類、および水産練り製品等の水産加工品の加熱調理品などが挙げられる。
特に、加熱処理(たとえば、スチーム処理)した肉類(特に豚肉)を種物としたときの結着性の効果が高い。
実際の食品の製造では、衛生上の観点から肉類をスチーム処理することがおこなわれており、スチーム処理した肉と衣の結着性は生肉と比べて著しく劣るにもかかわらず、本実施形態の衣材は、スチーム処理した肉であっても、充分な結着性を得ることができる。
In addition, as specific examples of the seeds to which the clothing material is attached, meat such as pork, chicken and beef, and processed meat products;
Shellfish such as shrimp, squid, oysters, scallops, fish such as horse mackerel, other seafood, processed fishery products such as marine products, and fruits and vegetables such as vegetables.
Foods using seeds that do not easily bind to clothing during cooking are preferred as the effect of binding properties. Specific examples of such species include meat such as pork, chicken and beef, processed meat products, shellfish such as shrimp, squid, oysters and scallops, fish such as horse mackerel, other seafood, and marine products such as marine products. Examples include cooked food products.
In particular, the binding effect is high when meat (especially pork) subjected to heat treatment (for example, steam treatment) is used as a seed.
In actual food production, meat is steamed from a sanitary point of view, and the binding property of steam-treated meat and clothing is significantly inferior to that of raw meat. Even if the clothing material is steam-processed meat, sufficient binding properties can be obtained.
以下の例において、特に断りのない場合、原料の配合における「部」とは「質量部」である。
はじめに、以下の例で用いられる衣材の調製方法、食品試料の作製方法、および評価方法を示す。
In the following examples, unless otherwise specified, “parts” in the blending of raw materials is “parts by mass”.
First, a method for preparing a clothing material, a method for preparing a food sample, and an evaluation method used in the following examples will be described.
(衣材の調製および食品試料の作製)
とんかつ(打ち粉なし)の作製
各例で得られた油脂加工澱粉の試料90g、コーンスターチ(コーンスターチY、J−オイルミルズ社製)9.6g、キサンタンガム(エコーガムF、DSP五協フード&ケミカル社製)0.4gをよく混合した後、氷冷水を加えて粘度が2000cP程度(B型粘度計、ローター回転数30rpm、30秒回転させた後の値)となるように調整し、これをバッターとした。冷凍豚肉(約80g)にバッターを付け、更にパン粉を付け、その後一晩凍結保存した後、キャノーラ油で170℃、5分間揚げてとんかつを得た。
(Preparation of clothing and preparation of food samples)
Preparation of tonkatsu (no dusting) 90g sample of oil processed fat starch obtained in each example, corn starch (Corn Starch Y, J-Oil Mills) 9.6g, xanthan gum (Echo Gum F, DSP Gokyo Food & Chemical Co., Ltd.) ) After thoroughly mixing 0.4 g, add ice-cold water and adjust the viscosity to about 2000 cP (B-type viscometer, rotor rotation speed 30 rpm, value after rotating for 30 seconds). did. Frozen pork (about 80 g) was battered, further crumbed, and then frozen and stored overnight, then fried with canola oil at 170 ° C. for 5 minutes to obtain tonkatsu.
とんかつ(打ち粉あり)の作製
とんかつ(打ち粉なし)の作製手順のうち、冷凍豚肉の代わりに、打ち粉した冷凍豚肉を用いた以外は、とんかつ(打ち粉なし)の作製手順に従い、とんかつを作製した。
Preparation of tonkatsu (with flour) In the procedure for tonkatsu (without flour), except for using frozen pork instead of frozen pork, follow the procedure for tonkatsu (without flour). Produced.
イカフライの作製
とんかつ(打ち粉あり)の作製手順のうち、冷凍豚肉の代わりに、解凍したイカ(冷蔵品)を用いた以外は、とんかつ(打ち粉あり)の作製手順に従い、イカフライを作製した。
Preparation of fried squid fried squid fried in accordance with the preparation procedure of fried pork cutlet (with flour) except that thawed squid (refrigerated product) was used instead of frozen pork.
加熱処理済み豚肉を用いたとんかつの作製
とんかつ(打ち粉あり)の作製手順のうち、冷凍豚肉の代わりに、スチーム処理した豚肉(冷蔵品)を用いた以外は、とんかつ(打ち粉あり)の作製手順に従い、加熱処理済み豚肉を用いたとんかつを作製した。
Preparation of tonkatsu using heat-treated pork Preparation of tonkatsu (with flour) except for using steam-treated pork (refrigerated) instead of frozen pork in the procedure for tonkatsu (with flour) According to the procedure, tonkatsu was prepared using heat-treated pork.
(評価方法)
油脂加工澱粉の粘度、溶解度、粘度安定性、ならびに衣の結着性および油脂加工澱粉量あたりの結着性について、以下の方法で評価した。
(Evaluation method)
The following methods were used to evaluate the viscosity, solubility, viscosity stability, binding property of the garment, and binding property per amount of the processed fat starch.
(粘度)
90gの試料、9.6gのコーンスターチ(コーンスターチY、J−オイルミルズ社製)、キサンタンガム0.4g(エコーガムF、DSP五協フード&ケミカル社製)の混合物に氷冷水を200g加えた分散液を、B型粘度計(東京計器社製、型式:BM)にて、ローター回転数30rpmにて30秒間回転させた後の値を測定し、測定値を粘度とした。
(viscosity)
A dispersion obtained by adding 200 g of ice-cold water to a mixture of 90 g of a sample, 9.6 g of corn starch (Corn Starch Y, manufactured by J-Oil Mills) and xanthan gum 0.4 g (Echo Gum F, manufactured by DSP Gokyo Food & Chemical) The value after rotating for 30 seconds at a rotor speed of 30 rpm was measured with a B-type viscometer (manufactured by Tokyo Keiki Co., Ltd., model: BM), and the measured value was taken as the viscosity.
(溶解度)
無水物換算で0.1gの試料(油脂加工澱粉)を遠心分離用チューブ(コニカルチューブ15mL、ベクトン・ディッキンソンアンドカンパニー社製、型番352096)に入れ、蒸留水10mLに分散させて密栓し、90℃の恒温浴槽内で30分間加熱した。その後20℃まで冷却し、糊化液を得た。得られた糊化液を遠心分離(3000rpm、10分間)し、上澄みに含まれる全糖量をフェノール硫酸法で測定した。得られた全糖量に基づき、下記式にて溶解度を算出した。
溶解度(質量%)=上澄み中の全糖量(g)/0.1(g)×100
(solubility)
A 0.1 g sample (oil-and-fat processed starch) in terms of anhydride is placed in a centrifuge tube (conical tube 15 mL, manufactured by Becton Dickinson & Company, Model No. 352096), dispersed in 10 mL of distilled water and sealed, 90 ° C. For 30 minutes. Then, it cooled to 20 degreeC and obtained the gelatinization liquid. The obtained gelatinized solution was centrifuged (3000 rpm, 10 minutes), and the total amount of sugar contained in the supernatant was measured by the phenol-sulfuric acid method. Based on the total amount of sugar obtained, the solubility was calculated by the following formula.
Solubility (mass%) = total sugar amount (g) /0.1 (g) × 100 in the supernatant
(粘度安定性)
各例で得られた油脂加工澱粉の試料90g、コーンスターチ9.6g、キサンタンガム0.4gをよく混合した後、氷冷水200gを加えてよく混合して澱粉スラリーを得た。直ちにB型粘度計(同上)にて、ローター回転数30rpm、30秒間回転させ初期粘度の測定をした。氷浴上にて90分間静置した後に同様に粘度(90分間静置後粘度)を測定した。
90分間静置後粘度/初期粘度 ×100(%)
を算出し、粘度維持率とした。
(Viscosity stability)
After thoroughly mixing 90 g of the oil- and fat-processed starch sample obtained in each example, 9.6 g of corn starch, and 0.4 g of xanthan gum, 200 g of ice-cold water was added and mixed well to obtain a starch slurry. Immediately after that, the initial viscosity was measured with a B-type viscometer (same as above) by rotating the rotor at 30 rpm for 30 seconds. After standing for 90 minutes on an ice bath, the viscosity (viscosity after standing for 90 minutes) was measured in the same manner.
Viscosity after standing for 90 minutes / Initial viscosity x 100 (%)
Was calculated as the viscosity maintenance rate.
(結着性)
以下の手順で衣と種物との結着性を評価した。
すなわち、各種揚げ物を油ちょう後から1分後に両端を切り落として、5等分(幅約1cm)にカットし、その4つの切断面について、衣と種物の間に剥離がないものを1点、一部に剥離があるものを0.5点、全部が剥離しているものを0点とした。揚げ物3枚、計12切断面の評価結果の合計点で結着性(12点満点)を評価した。
(Binding property)
The binding property between clothes and seeds was evaluated by the following procedure.
That is, cut off both ends of various deep-fried foods 1 minute after oiling and cut them into 5 equal parts (width: about 1 cm). One of the four cut surfaces with no separation between the clothing and the seeds In addition, 0.5 point was given to some peeling, and 0 point was given to all peeling. The binding property (maximum of 12 points) was evaluated by the total score of the evaluation results of 3 fried foods and a total of 12 cut surfaces.
(油脂加工澱粉量あたりの結着性)
結着性評価の点数をバッターに配合した油脂加工澱粉量(質量%)で除して、その数値で評価した。数値が高いほど、少ない油脂加工澱粉でも結着性の効果が得られることがわかる。
(Binding per fat and oil processed starch)
The score of the binding property was divided by the amount of oil- and fat-processed starch (mass%) blended in the batter, and evaluated by that value. It can be seen that the higher the value, the better the binding effect can be obtained with less fat and oil processed starch.
(実施例1)
リン酸架橋タピオカ澱粉(アクトボディーTP−2(膨潤度18.8)、J−オイルミルズ社製)100部にハイリノールサフラワー油(ヨウ素価150)0.1部、10質量%炭酸ナトリウム水溶液 1部(炭酸ナトリウムとして0.1部)を混合機(スーパーミキサー、カワタ社製)で2000rpm、3分間均一に混合し、混合物(水分含量13.7質量%)を得た。この混合物を棚段式乾燥機にて、70℃14日間加熱し、油脂加工澱粉を得た。表1に油脂加工澱粉の調製条件および評価結果を示す。
得られた油脂加工澱粉を用いて前述する方法で衣材および食品の作製、評価をおこなった。評価結果を表1にあわせて示す。
Example 1
Phosphoric acid crosslinked tapioca starch (Actobody TP-2 (swelling degree 18.8), manufactured by J-Oil Mills) 100 parts Hyrinol safflower oil (iodine value 150) 0.1 part, 10% by weight sodium carbonate aqueous solution 1 part (0.1 part as sodium carbonate) was uniformly mixed at 2000 rpm for 3 minutes with a mixer (Super mixer, manufactured by Kawata) to obtain a mixture (water content 13.7% by mass). This mixture was heated at 70 ° C. for 14 days with a shelf dryer to obtain an oil and fat processed starch. Table 1 shows the preparation conditions and evaluation results of the fat and oil processed starch.
Using the obtained oil- and fat-processed starch, production and evaluation of clothing materials and foods were performed by the method described above. The evaluation results are shown in Table 1.
(実施例2〜9、比較例1)
表1に示す配合及び条件にて、実施例1に記載の方法に準じて各例の油脂加工澱粉、衣材および食品を作製し、評価した。ただし、実施例2〜4については5質量%のpH調整剤の水溶液を調製し、pH調整剤が表1に記載の配合となるように水溶液を添加した。
(Examples 2 to 9, Comparative Example 1)
According to the formulation and conditions shown in Table 1, the fat and oil processed starch, clothing material and food of each example were prepared and evaluated according to the method described in Example 1. However, about Examples 2-4, the aqueous solution of 5 mass% pH adjuster was prepared, and aqueous solution was added so that a pH adjuster might become a mixing | blending of Table 1.
(実施例10〜20)
表2に記載の配合および条件とした他は実施例1に準じ、各例の油脂加工澱粉、衣材および食品を作製し、前述した方法で評価した。ただし、実施例14〜20については30質量%クエン酸3ナトリウム水溶液を調製し、クエン酸3ナトリウムが表2に記載の配合となるように水溶液を添加した。その結果、いずれの例においても比較例1よりも結着性が向上し、特に油脂類およびpH調整剤を原料澱粉100質量部に対し0.2質量部以上2質量部以下配合したときに油脂加工澱粉量あたりの結着性評価がさらに良好であった。
(Examples 10 to 20)
Except for the blending conditions and conditions shown in Table 2, according to Example 1, oil-modified starches, clothing materials and foods of each example were prepared and evaluated by the methods described above. However, about Examples 14-20, 30 mass% trisodium citrate aqueous solution was prepared, and aqueous solution was added so that trisodium citrate might become a mixing | blending of Table 2. As a result, in any of the examples, the binding property is improved as compared with Comparative Example 1, and particularly when the fats and oils and the pH adjuster are blended in an amount of 0.2 parts by mass or more and 2 parts by mass or less with respect to 100 parts by mass of the raw material starch. The binding property evaluation per processed starch amount was even better.
(実施例21〜23)
表3に記載の配合および条件とした他は実施例1に準じ、各例の油脂加工澱粉、衣材および食品を作製し、前述した方法で評価した。ただし、実施例23については30質量%クエン酸3ナトリウム水溶液を調製し、クエン酸3ナトリウムが表3に記載の配合となるように水溶液を添加した。
(Examples 21 to 23)
Except for the blending conditions and conditions shown in Table 3, according to Example 1, oil-modified starches, clothing materials and foods of each example were prepared and evaluated by the methods described above. However, for Example 23, a 30 mass% trisodium citrate aqueous solution was prepared, and the aqueous solution was added so that the trisodium citrate had the composition shown in Table 3.
(実施例24〜29、比較例2)
表4に記載の配合および条件とした他は実施例1に準じ、各例の油脂加工澱粉、衣材および食品を作製し、前述した方法で評価した。ただし、実施例28、29、比較例2については30質量%クエン酸3ナトリウム水溶液を調製し、クエン酸3ナトリウムが表4に記載の配合となるように水溶液を添加した。また、一部の例については、とんかつを一晩冷凍保存後、電子レンジで温めた(揚げ物3枚に対して500W2分間、以下同じ。)のち、同様に結着性評価をおこなった。
各実施例の衣材は、油ちょう直後だけでなく、冷凍保存後電子レンジでの加熱後においても結着性を維持できることがわかった。つまり、pH調整剤質量に対する油脂類の質量比が0.11以上19以下とした例において結着性の効果が確認できた。特にpH調整剤質量に対する油脂類の質量比が0.5以上19以下において、油脂加工澱粉量あたりの結着性評価がさらに良好であった。また、油脂加工澱粉の溶解度(質量%)が35.5以上で結着性の維持の効果がより一層高かった。
(Examples 24-29, Comparative Example 2)
Except for the blending conditions and conditions shown in Table 4, according to Example 1, oil-modified starches, clothing materials and foods of each example were prepared and evaluated by the methods described above. However, for Examples 28 and 29 and Comparative Example 2, a 30 mass% trisodium citrate aqueous solution was prepared, and the aqueous solution was added so that the trisodium citrate had the formulation shown in Table 4. For some examples, the tonkatsu was frozen and stored overnight and then heated in a microwave oven (500 W for 2 minutes for the three deep-fried foods, the same shall apply hereinafter), and the binding property was evaluated in the same manner.
It was found that the clothing materials of each example can maintain the binding property not only immediately after oiling but also after heating in the microwave after freezing storage. That is, the binding effect was confirmed in an example in which the mass ratio of fats and oils to the pH adjuster mass was 0.11 or more and 19 or less. In particular, when the mass ratio of the fats and oils to the mass of the pH adjuster was 0.5 or more and 19 or less, the evaluation of binding property per fat-processed starch amount was even better. Moreover, the solubility (mass%) of the fat and oil processed starch was 35.5 or more, and the effect of maintaining the binding property was even higher.
(実施例30〜32)
表5に記載の配合および条件とした他は実施例1に準じ、各例の油脂加工澱粉、衣材および食品を作製し、前述した方法で評価した。なお、コーンスターチとしては、コーンスターチY(膨潤度13)(J−オイルミルズ社製)を使用した。また、リン酸架橋タピオカ澱粉(膨潤度10)としては、アクトボディーTP−4(J−オイルミルズ社製)を使用した。また実施例30では、実施例6と同じ油脂加工澱粉を用いた。
表5より、油脂加工澱粉の原料として、架橋澱粉、コーンスターチいずれを使用しても充分な結着性が得られた。
(Examples 30 to 32)
Except for the blending conditions and conditions shown in Table 5, according to Example 1, oil-modified starches, clothing materials and foods of each example were prepared and evaluated by the methods described above. As corn starch, corn starch Y (swelling degree 13) (manufactured by J-Oil Mills) was used. In addition, Actbody TP-4 (manufactured by J-Oil Mills) was used as phosphate-crosslinked tapioca starch (swelling degree 10). Moreover, in Example 30, the same fat and oil processed starch as Example 6 was used.
From Table 5, sufficient binding property was obtained even if any of the cross-linked starch and corn starch was used as the raw material for the oil- and fat-processed starch.
(実施例33〜37)
表6に記載の配合および条件とした他は実施例1に準じ、各例の油脂加工澱粉を調製した。各例の油脂加工澱粉を打ち粉として用いた。実施例34では、実施例1と同じ油脂加工澱粉を打ち粉として用いた。また、各例とも、比較例1の油脂加工澱粉を用いたバッターを使用した。その他は実施例1に準じ、衣材および食品を作製し、前述した方法で評価した。また、とんかつを一晩冷凍保存後、電子レンジで温めたのち、同様に結着性評価をおこなった。
表6より、油脂加工澱粉の調製において、いずれの加熱条件でも充分な結着性を得られた。特に100℃以下で効果が高かった。また、冷凍保存後の電子レンジでの加温後の結着性の低下を抑制する観点から加熱条件は70℃以上が良いことがわかった。
(Examples 33 to 37)
According to Example 1 except that the blending conditions and conditions shown in Table 6 were used, oil- and fat-processed starches of each example were prepared. The fat and oil processed starch of each example was used as a flour. In Example 34, the same fat and oil processed starch as in Example 1 was used as the flour. Moreover, the batter using the oil-fat processed starch of the comparative example 1 was used in each case. Others were prepared according to Example 1 and were evaluated by the method described above. In addition, the tonkatsu was stored overnight frozen and then warmed in a microwave oven, and then the binding property was evaluated in the same manner.
From Table 6, in the preparation of fat and oil processed starch, sufficient binding property was obtained under any heating condition. The effect was particularly high at 100 ° C. or lower. Moreover, it turned out that 70 degreeC or more is good for heating conditions from a viewpoint of suppressing the fall of the binding property after the heating in the microwave oven after freezing preservation.
(実施例38〜43、比較例3)
表7に記載の配合および条件とした他は実施例1に準じ、各例の油脂加工澱粉を作製し、前述した方法で得られた油脂加工澱粉の各特性を評価した。ただし、実施例40〜42については30質量%クエン酸3ナトリウム水溶液を調製し、クエン酸3ナトリウムが表7に記載の配合となるように水溶液を添加した。また、粘度維持率の評価値を、バッター液の粘度安定性の指標とした。
表7より、各実施例の油脂加工澱粉は90分間静置後の粘度維持率が高く、バッター液の粘度安定性が高いことがわかった。
(Examples 38 to 43, Comparative Example 3)
Except for the blending conditions and conditions shown in Table 7, according to Example 1, oil-modified starches of each example were prepared, and each characteristic of the oil-modified starch obtained by the above-described method was evaluated. However, about Examples 40-42, 30 mass% trisodium citrate aqueous solution was prepared, and aqueous solution was added so that trisodium citrate might become a mixing | blending of Table 7. Moreover, the evaluation value of the viscosity maintenance rate was used as an index of the viscosity stability of the batter liquid.
From Table 7, it turned out that the fat-and-oil processed starch of each Example has a high viscosity maintenance factor after standing for 90 minutes, and the viscosity stability of a batter liquid is high.
(比較例4、実施例44〜46)
表8に記載の各例で得られた油脂加工澱粉を用いて、前述した方法で衣材(打ち粉、バッター)を作製し、種物に打ち粉した条件で食品を作製し評価した。
打ち粉、バッターのいずれかに実施例の衣材を使用することで、結着性が向上した。さらに、打ち粉、バッターのいずれも実施例の衣材を用いることで、結着しにくい水産製品の種物であるイカであっても充分な結着性を得ることができた。一方、比較例4では、バッターおよび打ち粉のいずれも比較例1の油脂加工澱粉を用いた衣材であり、種物としてイカを使用した場合、全く結着していなかった。
(Comparative Example 4, Examples 44 to 46)
Using the fat and oil processed starch obtained in each example shown in Table 8, a clothing material (dusting powder, batter) was prepared by the method described above, and a food product was prepared and evaluated under the condition of powdering into seeds.
By using the dressing material of the example for either the dusting powder or the batter, the binding property was improved. Further, by using the dressing materials of the examples for both the dusting powder and the batter, sufficient binding properties could be obtained even for squid, which is a seed of a marine product that is difficult to bind. On the other hand, in Comparative Example 4, both the batter and the dusting powder were clothing materials using the oil-and-fat processed starch of Comparative Example 1, and were not bound at all when squid was used as a seed.
さらに、表8の評価で用いたものと同様に作製した食品を一晩冷凍保存後、電子レンジで温めたのち、同様に結着性評価をおこなった結果を表9に示す。
表9より、実施例44〜46の衣材の組み合わせでは、冷凍保存後、さらに電子レンジでの加熱をおこなった場合においても結着性が得られ、特に、打ち粉、バッターいずれも実施例の衣材を用いた実施例46の場合、油ちょう直後だけでなく、冷凍保存後電子レンジでの加熱後においても結着性をさらに効果的に維持できることがわかった。
Further, Table 9 shows the results of the evaluation of the binding property in the same manner after the food prepared in the same manner as that used in the evaluation of Table 8 was frozen and stored overnight and then heated in a microwave oven.
From Table 9, in the combination of the clothing materials of Examples 44 to 46, the binding property is obtained even after heating in a microwave oven after freezing storage. In the case of Example 46 using a clothing material, it was found that the binding property can be more effectively maintained not only immediately after oiling but also after heating in a microwave after freezing storage.
(実施例47)
実施例1で得られた油脂加工澱粉とコーンスターチとを1:1で混合した打ち粉を使用した。また、バッターに比較例1の油脂加工澱粉を使用して、「とんかつ(打ち粉あり)の作製」に準じてとんかつを作製し、評価をおこなった。表10に結果を示す。表10には、実施例44すなわち実施例1の油脂加工澱粉からなる打ち粉を用いた例についての評価結果をあわせて示す。
表10より、打ち粉中に実施例における油脂加工澱粉が50質量%以上含まれていれば、充分に結着性が得られることがわかり、その配合量が多いほど、結着性は良好であった。
(Example 47)
The dusting powder obtained by mixing the oil- and fat-processed starch obtained in Example 1 and corn starch in a ratio of 1: 1 was used. Moreover, using the oil-fat processed starch of Comparative Example 1 as a batter, a tonkatsu was prepared and evaluated according to “Preparation of tonkatsu (with flour)”. Table 10 shows the results. In Table 10, the evaluation result about the example using the flour which consists of the fat and oil processing starch of Example 44, ie, Example 1, is also shown.
From Table 10, it can be seen that if the fat and oil-modified starch in the examples is contained in the dusting powder in an amount of 50% by mass or more, the binding property is sufficiently obtained, and the higher the blending amount, the better the binding property. there were.
(実施例48、49)
実施例6に記載の油脂加工澱粉を用いて、前述した方法で衣材を作製した。「とんかつ(打ち粉なし)の作製」に準じてとんかつを作製した。ただし、パン粉をつけたのち、(1)すぐに油ちょうしたもの(実施例48)、(2)一晩冷凍した後、油ちょうしたもの(実施例6)、(3)油ちょう後、一晩冷凍保存した後、電子レンジで温めたもの(実施例49)、を作製し、実施例1と同様に結着性評価をおこない、表11に結果を示した。いずれの食品の製造条件であっても十分な結着性が得られることがわかった。
(Examples 48 and 49)
Using the oil- and fat-processed starch described in Example 6, a clothing material was produced by the method described above. A tonkatsu was prepared according to “Preparation of tonkatsu (no dusting)”. However, after applying bread crumbs, (1) immediately oiled (Example 48), (2) frozen overnight and then oiled (Example 6), (3) after oil A product (Example 49) warmed in a microwave oven after being stored frozen in the evening was prepared, and the binding property was evaluated in the same manner as in Example 1. Table 11 shows the results. It was found that sufficient binding properties can be obtained under any food production conditions.
Claims (13)
前記油脂加工澱粉が、
100質量部の原料澱粉に対する配合量が0.005質量部以上3質量部以下である油脂類であって、食用油脂および食用油脂類縁物質からなる群から選択される一種以上の前記油脂類と、
100質量部の前記原料澱粉に対する配合量が0.005質量部以上3質量部以下であるpH調整剤と、
が配合された混合物を加熱して得られ、前記混合物における前記pH調整剤の質量に対する前記油脂類の質量比が0.08以上25以下である、衣材。 A clothing material containing oil-modified starch,
The fat processed starch is
One or more fats and oils having a blending amount of 0.005 parts by mass to 3 parts by mass with respect to 100 parts by mass of the raw material starch, selected from the group consisting of edible fats and edible fats and oils,
A pH adjuster whose blending amount with respect to 100 parts by mass of the raw material starch is 0.005 parts by mass or more and 3 parts by mass or less;
The clothing material which is obtained by heating the mixture with which the said fats and oils are mass ratios with respect to the mass of the said pH adjuster in the said mixture is 0.08 or more and 25 or less.
前記衣材を付着させた前記種物を加熱調理する工程と
を含む、食品の製造方法。 Attaching the clothing material according to any one of claims 1 to 9 to the outside of the seed;
A step of cooking the seed to which the clothing material is adhered.
前記衣材を付着させた前記種物を冷凍する工程と、
を含む、食品の製造方法。 Attaching the clothing material according to any one of claims 1 to 9 to the outside of the seed;
Freezing the seeds to which the clothing material is attached;
A method for producing a food, comprising:
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