JP2016003250A - Low-fouling paint composition - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a low-fouling paint that can achieve both an excellent low-fouling property and good paint film appearance.SOLUTION: There is provided a low-fouling paint composition used for forming low-fouling paint film on the surface of a base material and comprising a hydrophilizing agent (A) comprising one or both of alkyl silicate compound and a partial hydrolysis-condensate thereof, and a defoaming agent (B) comprising fluorine compound, and in which, the mass ratio of the defoaming agent (B) to the hydrophilizing agent (A) is 0.009 to 20%.

Description

  The present invention relates to a low contamination coating composition.

  Conventionally, a low-contamination paint is applied to the surfaces of buildings such as roofs and outer walls for the purpose of suppressing dirt generated by dust and rainwater in the atmosphere adhering thereto. The low-contamination paint composition usually contains an alkyl silicate compound as a hydrophilizing agent (low-contaminating agent) and a partially hydrolyzed condensate thereof (hereinafter referred to as “alkyl silicate”) (for example, patents). References 1-3). This alkyl silicate is localized on the coating film surface, and also produces a silanol group by hydrolysis to make the coating film surface hydrophilic, thereby expressing low contamination.

International Publication No. 94/06870 JP 2008-13756 A JP 2012-82270 A

  By the way, since the low-contamination coating film is a top coat, a good coating film appearance is required. Therefore, an antifoaming agent is blended with the low-contamination paint composition for the purpose of improving the appearance of the coating film. However, when a conventional mineral oil-based or silicone-based antifoaming agent is added to the above-mentioned low-contamination paint composition, there is a problem that the low-contamination property of the coating film is lowered. Therefore, it is desired to develop a low-contamination paint that can achieve both excellent low-contamination properties and a good coating film appearance.

  The present invention has been made in view of the above, and an object of the present invention is to provide a low-contamination paint capable of achieving both excellent low-contamination property and good coating film appearance.

  In order to achieve the above object, the present invention provides a low-fouling coating composition used for forming a low-fouling coating film on the surface of a substrate, comprising both an alkylsilicate compound and a partially hydrolyzed condensate thereof, or The hydrophilizing agent (A) which consists of one, and the defoamer (B) which consists of a fluorine compound, The mass ratio of the said defoamer (B) with respect to the said hydrophilizing agent (A) is 0.009-20. % Low-fouling paint composition characterized by being%.

  The antifoaming agent (B) is preferably at least one selected from the group consisting of a perfluoroether compound, a perfluoroalkyl group-containing silicone compound, and a fluorine-modified polysiloxane.

  The low-contamination paint composition further includes a matting agent (C), and the matting agent (C) has hydrophobic silica particles (C1) having an average particle diameter of 1 to 20 μm and an average particle diameter of 5 It is preferable that resin particle (C2) / hydrophobic silica particle (C1) = 0.1-1.0 is contained by mass ratio with resin particle (C2) of ˜25 μm.

  ADVANTAGE OF THE INVENTION According to this invention, the low-contamination coating material which can make the outstanding low-contamination property and the favorable coating-film external appearance compatible can be provided.

  The low-contamination coating composition according to this embodiment is used for forming a low-contamination coating film on the surface of a substrate. Preferably, the low-contamination paint composition according to the present embodiment is a low-contamination paint composition used for forming a low-contamination coating film on the surface of a substrate. Hereinafter, the low-contamination paint composition according to the present embodiment will be described in detail.

<Base material>
First, a high-design siding board is preferably used as the substrate. The low-contamination paint composition according to the present embodiment is applied to, for example, repainting a high-design siding board used on the outer wall of a building, whereby an excellent low-contamination property and a good coating film appearance can be obtained. . Among the high-design siding boards, a ceramic base material subjected to a hydrophilic treatment is preferably used. The ceramic base material subjected to the hydrophilization treatment is a hard-to-adhere base material. However, according to the low-contamination paint composition according to the present embodiment, it is preferable to contain a silane coupling agent (E) described later. This is because adhesion is obtained.

  Specifically, a conventionally known low-contamination paint composition is applied to the surface of a ceramic substrate such as a ceramic siding described in JIS A 5422 or a fiber reinforced cement board described in JIS A 5430. Those subjected to hydrophilic treatment are preferably used. Conventionally known low-contamination paint compositions include, for example, photocatalytic coating materials (low pollution performance is exhibited by superhydrophilicity and organic matter decomposability by photocatalysts), low-contamination acrylic silicone paint compositions, and low-contamination fluorine. And hydrophilic coating materials mainly composed of a water-based dispersion of silica-based resin coating composition and silica fine particles.

  Specific examples of the ceramic base material in which the coating surface of the ceramic base material has been subjected to a hydrophilic treatment include “MOEN EXCELLARD 18”, “MOEN EXCELLARD 16” and “MOEN EXCELLARD M” manufactured by Nichiha, and “ Neolock / Hikari Cera 16 "," Neolock / Hydro Sera 16 "," Ceradir / Hydrophilic Power Coat "and" Exage 15 Power Coat "," AT-WALL15 Yamagata Split Skin Tile 16SX "and" AT-WALL15 New Almatore SX ”,“ Toray Stage ”and“ Trelead ”manufactured by Toray ACE, and the like.

<Low contamination coating composition>
The low-contamination paint composition according to this embodiment contains a hydrophilizing agent (A) and an antifoaming agent (B). Moreover, the low-contamination paint composition according to the present embodiment further contains a matting agent (C) as necessary, and preferably a resin (D), a crosslinking agent (E), and a silane coupling agent. And (F).

  The low-contamination paint composition according to this embodiment is preferably a two-component paint composition comprising a combination of a main agent and a curing agent. For example, the main agent includes an antifoaming agent (B) and a resin (D), and the curing agent includes a hydrophilizing agent (A), a crosslinking agent (E), and a silane coupling agent (F ) And. However, it is not limited to this, For example, you may mix | blend a hydrophilizing agent (A) in a main ingredient. Moreover, it is preferable that a matting agent (C) is mix | blended in a main ingredient.

[Hydrophilic agent (A)]
The hydrophilizing agent (A) comprises an alkyl silicate compound and / or a partially hydrolyzed condensate thereof (hereinafter referred to as “alkyl silicate”). The hydrophilizing agent (A) is oriented and localized on the surface of the coating film and functions as a low-contamination agent by making the coating film surface hydrophilic, thereby improving the low-staining property of the coating film. Here, “low contamination” means a property that dirt is difficult to adhere on the surface of the coating film.

The alkyl silicate compound has a hydrolyzable silicon group and is represented by the following general formula (1).
[Chemical 1]

Si (OR) ₄ (1) (1)

In said formula (1), R shows a C1-C4 alkyl group and may be same or different.

  Examples of the alkyl silicate compound represented by the above formula (1) include tetramethyl silicate, tetraethyl silicate, tetra-n-propyl silicate, tetra-i-propyl silicate, tetra-n-butyl silicate, tetra-i-butyl silicate, tetra -T-butyl silicate, methyl ethyl silicate, methyl propyl silicate, methyl butyl silicate, ethyl propyl silicate, propyl butyl silicate etc. are mentioned. Among these, one type may be used alone, or two or more types may be used in combination.

  Examples of the partially hydrolyzed condensate of the alkyl silicate compound include those obtained by partially hydrolyzing and condensing each of the above alkyl silicate compounds. The degree of condensation is preferably from 1 to 20, and more preferably from 3 to 15.

  A commercial item can be used as said alkylsilicate. For example, as the above alkyl silicate, Colcoat “Ethyl silicate 48” (tetraethoxysilane partial condensate), Mitsubishi Chemical “MKC silicate MS51” (tetramethoxysilane partial hydrolysis condensate), Colcoat “EMS485” ( Ethyl methyl silicate partial hydrolysis condensate) can be used.

  The hydrophilizing agent (A) comprising an alkyl silicate preferably has a mass ratio of 1.0 to 20.0% with respect to the total mass of the resin (D) and the crosslinking agent (E). If the mass ratio of the hydrophilizing agent (A) comprising an alkyl silicate is within this range, excellent low contamination can be obtained. A more preferable mass ratio of the hydrophilizing agent (A) comprising an alkyl silicate is 5 to 15%.

[Antifoamer (B)]
An antifoamer (B) consists of a fluorine compound.
The antifoaming agent (B) made of a fluorine compound is preferably at least one selected from the group consisting of a perfluoroether compound, a perfluoroalkyl group-containing silicone compound, and a fluorine-modified polysiloxane.

Here, as a defoaming agent generally used conventionally, a mineral oil type, an organic type (non-silicone type), and a silicone type are mentioned. Mineral oils are the cheapest and have been widely used since ancient times, and vinyl ethers, acrylics, butadienes, etc. are generally used as organic (non-silicone). There are various types of silicones such as oils, compounds, solutions, powders, emulsions, and self-emulsifications.
These antifoaming agents have hydrophobicity and develop antifoaming properties by being oriented and localized on the coating film surface. Among them, silicone-based antifoaming agents have the strongest orientation on the coating film surface due to their low surface tension and are easily localized on the coating film surface, so they can be added in small amounts compared to mineral oils and organics. It has the best antifoaming properties.

  However, when each of the antifoaming agents described above is localized on the surface of the coating film, there is a problem that hydrophilic expression by the hydrophilizing agent (A) is inhibited and sufficient low contamination cannot be obtained. On the other hand, the antifoaming agent (B) made of the fluorine compound of the present embodiment has a particularly strong antifoaming effect, exhibits the defoaming effect with the smallest addition amount, and the hydrophilizing agent (A). It has the advantage that it is difficult to inhibit the expression of low contamination due to. That is, according to the low-contamination paint composition of this embodiment containing the defoaming agent (B) made of a fluorine compound, sufficient low-contamination properties are exhibited, and excellent antifoaming properties are obtained, which is good. A good coating appearance.

  A commercial item can be used as said fluorine compound. For example, as the fluorine compound, “FA-630” manufactured by Shin-Etsu Silicone (fluorosilicone, active ingredient 100%), “FA-600” manufactured by Shin-Etsu Silicone (fluorosilicone, active ingredient 30%), manufactured by Shin-Etsu Silicone “KS-7709” (fluorosilicone, 8% active ingredient), BYK-065 “BYK-065” (fluorinated polysiloxane, 0.7% active ingredient), BYK-066 “BYK-066N” (Fluoropolysiloxane, active ingredient 0.7%), Kyoeisha Chemical Co., Ltd. “Floren AO-82” (fluorine-modified silicone, active ingredient 1.8%), Kyoeisha Chemical Co., Ltd. “Floren AO-108” (fluorine-modified Silicone, active ingredient 40%) and the like can be used.

  The defoamer (B) made of a fluorine compound preferably has a mass ratio of 0.001 to 0.5% with respect to the total mass of the resin (D) and the crosslinking agent (E). If the mass ratio of the defoamer (B) made of a fluorine compound is within this range, excellent defoaming properties can be obtained. A more preferable mass ratio of the antifoaming agent (B) made of the fluorine compound is 0.002 to 0.2%.

  Moreover, it is preferable that the mass ratio with respect to a hydrophilizing agent (A) is 0.009 to 20% of the antifoamer (B) which consists of a fluorine compound. When the mass ratio of the defoamer (B) made of a fluorine compound is within this range, excellent defoaming properties can be obtained while maintaining excellent low contamination. A more preferable mass ratio of the defoamer (B) made of a fluorine compound to the hydrophilizing agent (A) is 0.05 to 10%.

[Delustering agent (C)]
As described above, the low-contamination paint composition according to this embodiment may contain a matting agent (C) as necessary. Thereby, various stains, for example, a 7 minute gloss, a 5 minute gloss, a 3 minute gloss, and a low-contamination coating film such as matting can be obtained.
The matting agent (C) is preferably composed of hydrophobic silica particles (C1) having an average particle diameter of 1 to 20 μm and resin particles (C2) having an average particle diameter of 5 to 25 μm.

Hydrophobic silica particles (C1) are less expensive than resin particles (C2), but have a characteristic that the weather resistance decreases when a large amount of hydrophobic silica particles (C1) is blended. Moreover, the average particle diameter of the hydrophobic silica particles (C1) is smaller than that of the resin particles (C2) and is in the range of 1 to 20 μm. This hydrophobic silica particle (C1) expresses the function of delustering the coating film surface by forming minute irregularities on the coating film surface.
The average particle diameter of the hydrophobic silica particles (C1) is measured using, for example, a Coulter Multisizer manufactured by Beckman Coulter.

The resin particles (C2) are more expensive than the hydrophobic silica particles (C1), but have a characteristic that the influence on the weather resistance is small. Moreover, the average particle diameter of the resin particles (C2) is larger than that of the hydrophobic silica particles (C1) and is in the range of 5 to 25 μm. The resin particles (C2) are composed of substantially spherical resin beads, and exhibit a function of delustering the coating film by causing birefringence of incident light due to a difference in refractive index in the coating film.
As with the hydrophobic silica particles (C1), the average particle size of the resin particles (C2) is measured using a laser diffraction particle size distribution analyzer “SALD-2100” manufactured by Shimadzu Corporation.

Here, for example, if the gloss of the coating film is to be erased with only the hydrophobic silica particles (C1), it is necessary to add a large amount of the matting agent (C). Then, the hydrophobic group of the hydrophobic silica particles (C1) interacts with the alkyl group of the alkyl silicate of the hydrophilizing agent (A), and the localization of the alkyl silicate on the coating film surface (floating of the alkyl silicate on the surface) and As a result of inhibiting the hydrophilization by hydrolysis, an excellent low contamination property cannot be obtained.
In contrast, as in the present embodiment, the matting agent (C) is used in combination with hydrophobic silica-based particles (C1) and resin particles (C2), so that the matting necessary to obtain the desired luster is obtained. The compounding amount of the agent (C) can be suppressed to a small amount. Moreover, since the resin particle (C2) has a relatively large average particle size, the surface area of the matting agent (C) can be reduced, so that the interaction with the hydrophilizing agent (A) can be suppressed. Therefore, according to the low-contamination paint composition of this embodiment in which the hydrophobic silica-based particles (C1) and the resin particles (C2) are blended as the matting agent (C), sufficient low-contamination properties can be obtained, A desired matte coating is obtained.

  The hydrophobic silica particles (C1) may be silica particles that are hydrophobicized by substituting hydroxyl groups on the surface of the hydrophilic silica particles with methylsilane or the like, and commercially available products can be used. For example, as hydrophobic silica particles (C1), “GASIL HP240” (synthetic amorphous silica, average particle size 6 μm) manufactured by INEOS SILICAS, “GASIL HP395” (average particle size 14 μm) manufactured by INEOS SILICAS, manufactured by Tosoh Silica “Nip seal SS-50B” (amorphous silicon dioxide, average particle diameter 1.8 μm) or the like can be used.

  Commercially available products can be used as the resin particles (C2). For example, as the resin particles (C2), “Epaster MA1002” (polymethyl methacrylate cross-linked product, average particle diameter of 2 to 3 μm) manufactured by Nippon Shokubai Co., Ltd., “Technopolymer” manufactured by Sekisui Plastics Co., Ltd., both manufactured by Negami Kogyo Co., Ltd. “Art Pearl GR-300 transparent” (average particle size 22 μm), “Art Pearl GR-400 transparent” (average particle size 15 μm), “Art Pearl GR-800 transparent” (average particle size) which are acrylic resin crosslinked polymer fine particles 6 μm) or the like can be used.

  The mass ratio of the hydrophobic silica particles (C1) and the resin particles (C2) is preferably resin particles (C2) / hydrophobic silica particles (C1) = 0.1 to 1.0. If the mass ratio of the hydrophobic silica particles (C1) and the resin particles (C2) is within this range, the above-described effects can be obtained with certainty. A more preferable mass ratio of the hydrophobic silica particles (C1) and the resin particles (C2) is 0.2 to 0.7.

[Resin (D)]
As described above, the low-contamination paint composition according to this embodiment preferably contains the resin (D). The resin (D) is preferably made of at least one resin selected from the group consisting of acrylic resin, silicone resin, fluororesin, polyester resin, alkyd resin, epoxy resin, polyurethane resin and polyether resin. The resin (D) may be any of a solvent-free form, a solution form containing a solvent, a water-dispersed emulsion form, and a non-aqueous dispersion form.

  It is preferable that 10-70 mass% of resin (D) is contained in the low-contamination coating composition which concerns on this embodiment in conversion of solid content. A more preferable content of the resin (D) is 30 to 50% by mass.

As an acrylic resin, the copolymer of an acrylic monomer and another ethylenically unsaturated monomer other than the copolymer of an acrylic monomer is mentioned.
Acrylic monomers include (meth) acrylic acid, methyl (meth) acrylic acid, ethyl, propyl, n-butyl, i-butyl, t-butyl, 2-ethylhexyl, lauryl, phenyl, benzyl, 2-hydroxyethyl Esterified products such as 2-hydroxypropyl, caprolactone ring-opening adducts of 2-hydroxyethyl (meth) acrylate, (meth) acrylamide, N-methylolacrylamide and the like.
Examples of other ethylenically unsaturated monomers copolymerizable with these acrylic monomers include styrene, α-methylstyrene (or dimer), itaconic acid, maleic acid, vinyl acetate and the like.
A commercial item can be used as said acrylic resin. For example, “ACRIDIC A-875-55” (solid content: 55% by mass) manufactured by DIC can be used as the acrylic resin.

  A commercially available product can be used as the aqueous acrylic emulsion resin. For example, “Saibinol CA-200” (solid content 49% by mass) manufactured by Seiden Chemical Co., Ltd. can be used as the aqueous acrylic emulsion resin.

The silicone resin is obtained by radical copolymerization of a silicon-containing acrylic monomer, an acrylic monomer copolymerizable with the silicon-containing acrylic monomer, other monomers copolymerizable with the acrylic monomer, and the like. And a polysiloxane resin having a siloxane bond as a main skeleton.
A commercial item can be used as said silicone resin. For example, “Kanekazemlac YC-4805” (solid content: 50% by mass) manufactured by Kaneka Corporation can be used as the silicone resin.

Examples of the fluororesin include a vinylidene fluoride resin, a trifluorinated ethylene chloride resin, a tetrafluoroethylene resin, or a resin made of a mixture thereof. Examples of the fluororesin include resins composed of various fluorocopolymers obtained by copolymerizing a monomer mixture composed of a fluoroolefin and a hydroxy group-containing polymerizable compound and other copolymerizable vinyl compounds. .
A commercial item can be used as said fluororesin. For example, “Zeffle GK-580” (solid content 51 mass%) manufactured by Daikin Industries, Ltd. can be used as the fluororesin.

As alkyd resins, the above polybasic acids and polyhydric alcohols are further reacted with modifying agents such as fats and oils and fatty acids (soybean oil, linseed oil, coconut oil, stearic acid, etc.) and natural resins (rosin, agaku, etc.). The alkyd resin obtained by making it contain is mentioned.
A commercial item can be used as said alkyd resin. For example, “Beckosol EL-4501-50” (solid content: 50% by mass) manufactured by DIC can be used as the alkyd resin.

Examples of the polyether resin include polymers or copolymers having an ether bond. For example, at least two per molecule such as polyoxyethylene polyether, polyoxypropylene polyether, polyoxybutylene polyether, polyether derived from an aromatic polyhydroxy compound such as bisphenol A or bisphenol F, etc. A polyether resin having a hydroxyl group. In addition, for example, the polyether resin and a reactive derivative such as polycarboxylic acids such as succinic acid, adipic acid, sebacic acid, phthalic acid, isophthalic acid, terephthalic acid, trimellitic acid, or acid anhydrides thereof. Examples thereof include a carboxyl group-containing polyether resin obtained by reaction.
A commercial item can be used as said polyether resin. For example, “Denacol EX-614B” (solid content: 100% by mass) manufactured by Nagase ChemteX Corporation can be used as the polyether resin.

[Crosslinking agent (E)]
As described above, the low-contamination paint composition according to this embodiment may contain a crosslinking agent (E). The crosslinking agent (E) is preferably made of an isocyanate compound.
As isocyanate compounds, 2,4-tolylene diisocyanate (2,4-TDI), 2,6-tolylene diisocyanate (2,6-TDI) and mixtures thereof (TDI), diphenylmethane-4,4′-diisocyanate (4,4'-MDI), diphenylmethane-2,4'-diisocyanate (2,4'-MDI) and mixtures thereof (MDI), naphthalene-1,5-diisocyanate (NDI), 3,3'-dimethyl -4,4'-biphenylene diisocyanate (TODI), xylylene diisocyanate (XDI), dicyclohexylmethane diisocyanate (hydrogenated HDI), isophorone diisocyanate (IPDI), hexamethylene diisocyanate (HDI), hydrogenated xylylene diisocyanate ( HXDI) That.
A commercial item can be used as said isocyanate compound. For example, “Duranate TSA-100” (weak solvent soluble HDI, solid content 100 mass%, NCO = 20.6%) manufactured by Asahi Kasei Chemicals Corporation can be used as the isocyanate compound.

  It is preferable that 1-10 mass% of crosslinking agents (E) are contained in the low-contamination coating composition which concerns on this embodiment. The more preferable content of the crosslinking agent (E) is 3 to 8% by mass.

[Silane coupling agent (F)]
As described above, the low-contamination coating composition according to this embodiment may contain a silane coupling agent (F). Thereby, the low-contamination coating film which has the outstanding adhesiveness is obtained also with respect to the ceramics base material by which the hydrophilic treatment of hard adhesion was carried out.
The silane coupling agent (F) is preferably composed of an alkoxysilane having an epoxy group or an amino group.

  Examples of the alkoxysilane having an epoxy group include γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, γ-glycidoxypropylmethyldimethoxysilane, and β- (3,4-epoxycyclohexyl) ethyl. Examples include trimethoxysilane and β- (3,4-epoxycyclohexyl) ethyltriethoxysilane.

  As alkoxysilanes having amino groups, γ-aminopropyltrimethoxysilane, γ-aminopropyltriethoxysilane, γ-aminopropyltriisopropoxysilane, γ-aminopropylmethyldimethoxysilane, γ-aminopropylmethyldiethoxysilane , Γ- (2-aminoethyl) aminopropyltrimethoxysilane, γ- (2-aminoethyl) aminopropylmethyldimethoxysilane, γ- (2-aminoethyl) aminopropyltriethoxysilane, γ- (2-aminoethyl) ) Aminopropylmethyldiethoxysilane, γ- (2-aminoethyl) aminopropyltriisopropoxysilane, γ-ureidopropyltrimethoxysilane, N-phenyl-γ-aminopropyltrimethoxysilane, N-benzyl-γ-amino Propyl Trimethoxysilane, N- vinylbenzyl -γ- aminopropyltriethoxysilane, and the like.

  Among those listed above, dialkoxysilane or trialkoxysilane is preferably used as the silane coupling agent (F) from the viewpoint of improving adhesion to the substrate.

  A commercial item can be used as a silane coupling agent (F). For example, as a silane coupling agent (F), “KBM-403” (3-glycidoxypropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., “KBE-403” (3-glycidoxypropyltrimethyl) manufactured by Shin-Etsu Chemical Co., Ltd. Ethoxysilane), “KBE-903” (3-aminopropyltriethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., “KBM-903” (3-aminopropyltrimethoxysilane) manufactured by Shin-Etsu Chemical Co., Ltd., and the like can be used.

  It is preferable that 0.1-5 mass% of silane coupling agents (F) are contained in the low-contamination coating composition which concerns on this embodiment. When the content of the silane coupling agent (F) is within this range, excellent adhesion to the substrate can be obtained. A more preferable content of the silane coupling agent (F) is 0.3 to 2% by mass.

  The low-contamination paint composition according to this embodiment may contain other components such as additives as necessary. Examples of other components include solvents, colored pigments such as titanium dioxide, extender pigments such as talc and calcium carbonate, viscosity modifiers, surface modifiers, fungicides, algae inhibitors, light stabilizers, ultraviolet absorbers, and the like. Is mentioned.

The low-contamination paint composition according to this embodiment may be a clear paint composition that does not contain a color pigment or an extender pigment, or a so-called enamel paint composition that contains a color pigment or an extender pigment.
When the low-contamination coating composition according to the present embodiment contains a crosslinking agent (E), it may be a two-component mixed coating composition of a main agent containing a resin (D) and a curing agent containing a crosslinking agent (E). Further, it may be a one-pack type coating composition comprising only the main agent containing the resin (D). In the case of a one-component coating composition, a hydrophilic agent (A) and a silane coupling agent (F) are also included in the main agent.

<Preparation method of low-contamination paint composition>
As a method for preparing the low-contamination paint composition according to this embodiment, a special method is not required, and a method usually used by those skilled in the art can be used. For example, a main agent containing a resin (D) and an antifoaming agent (B), a curing agent containing a crosslinking agent (B), a hydrophilizing agent (C), and a silane coupling agent (F) are each dispersed in a disper or the like. You may prepare by disperse | distributing with a machine and you may prepare by adding coloring pigments, such as titanium dioxide, to resin (D) and an antifoamer (B), and disperse | distributing with SG mill etc.

<Formation method of coating film>
Hereinafter, a method for forming a coating film using the low-contamination paint composition according to the present embodiment will be described.
By using the low-contamination paint composition according to the present embodiment, it is possible to achieve both excellent low-contamination property and good coating film appearance on a high-design siding board.

The low-contamination paint composition according to the present embodiment is used to form a coating film that covers the surface of a highly-designed siding board.
As the base material in this embodiment, the ceramic industry siding described in JIS A 5422 described above, the fiber reinforced cement board described in JIS A 5430, and the surface of these ceramic industry base materials are conventionally known stain-resistant paints. The thing etc. which apply | coated the composition and hydrophilized are mentioned.

  In the low contamination coating composition of the present embodiment having the above configuration, the coating method is not particularly limited. For example, generally used coating methods such as immersion, brush, roller, roll coater, air spray, airless spray, curtain flow coater, roller curtain coater, die coater and the like can be mentioned. The coating method is appropriately selected according to the type and use of the substrate.

The low-contamination paint composition is applied under conditions such that the dry film thickness is preferably 5 to 100 μm, more preferably 10 to 40 μm. You may apply several times as needed.
The coating film obtained by applying the low-contamination paint composition is dried at room temperature (outside temperature), preferably at 10 to 30 ° C., if necessary. The drying time of the coating film obtained by applying the low-contamination coating composition is preferably 6 hours to 1 month, more preferably 1 day to 1 week.

  It should be noted that the present invention is not limited to the above-described embodiment, and modifications, improvements, etc. within a scope that can achieve the object of the present invention are included in the present invention.

  EXAMPLES Hereinafter, although this invention is demonstrated in detail based on an Example, this invention is not limited by these Examples. Unless otherwise specified, “part” and “%” are based on mass.

<Examples 1 to 23, Comparative Examples 1 to 8>
According to the composition shown in Tables 1 to 3, low-fouling coating compositions of Examples 1 to 23 and Comparative Examples 1 to 8 were prepared using a disper by the above-described method. For Examples 1 to 13 and Comparative Examples 1 to 8, glossy and low-polluting coating compositions were prepared, and for Examples 14 to 23, gloss was 7 minutes gloss, 5 minutes gloss, 3 minutes gloss, gloss A low-staining coating composition adjusted to dissipate was prepared.

Each component used in Examples and / or Comparative Examples is as follows.
As an acrylic resin, “Acridick A-875-55” (solid content: 55% by mass) manufactured by DIC is used. As a silicone resin, “Kanekazemlac YC-4805” (solid content: 50% by mass) manufactured by Kaneka Corporation. As the alkyd resin, “Beccosol EL-4501-50” (solid content 50% by mass) manufactured by DIC is used, and as the aqueous acrylic emulsion resin, “Cybinol CA-200” (solid content 49 manufactured by Seiden Chemical Co., Ltd.) is used. Mass%) was used.

As the fluorine-based antifoaming agent, Kyoeisha Chemical Co., Ltd. “Floren AO-82” (fluorine-modified silicone, active compound fluorine compound 1.8%) and Kyoeisha Chemical Co., Ltd. “Floren AO-108” (fluorine-modified silicone). And 40% by mass of an active ingredient fluorine compound).
As the silicone-based antifoaming agent, “BYK-063” (active ingredient 2.1% by mass) manufactured by BYK Japan, Inc. is used, and as the mineral oil-based antifoaming agent, “BYK-054” manufactured by BYK Japan Japan Co., Ltd. is used. As an organic (non-silicone) acrylic antifoaming agent, “Dappo SN-354” (active ingredient 38% by mass) manufactured by San Nopco Co., Ltd. was used.
In Tables 1 to 3, the numerical value in parentheses in the description column of the antifoaming agent of each example and comparative example represents the mass ratio of the active ingredient of the antifoaming agent to the active ingredient of the hydrophilizing agent.

  Examples of the hydrophilizing agent include “ethyl silicate 48” (tetraethoxysilane partial hydrolysis condensate) manufactured by Colcoat, “MKC silicate MS51” (tetramethoxysilane partial hydrolysis condensate) manufactured by Mitsubishi Chemical, and “EMS485” manufactured by Colcoat. (Ethyl methyl silicate partial hydrolysis condensate) was used.

As the isocyanate compound, “Duranate TSA-100” (weak solvent-soluble HDI, solid content: 100 mass%, NCO = 20.6%) manufactured by Asahi Kasei Chemicals Corporation was used.
As the silane coupling agent, “KBM-403” (3-glycidoxypropyltrimethoxysilane, solid content: 100 mass%) manufactured by Shin-Etsu Chemical Co., Ltd. was used.

  As hydrophobic silica particles (C1), “GASIL HP395” (average particle size: 14 μm) manufactured by INEOS SILICAS, “GASIL HP240” (average particle size: 6 μm) manufactured by INEOS SILICAS, “Nip Seal SS-50B” manufactured by Tosoh Silica Co., Ltd. (Amorphous silicon dioxide, average particle size 1.8 μm) was used. The average particle diameter of the hydrophobic silica particles (C1) was measured using “Coulter Multisizer” manufactured by Beckman Coulter.

  As resin particles (C2), “Art Pearl GR-300 transparent” manufactured by Negami Kogyo Co., Ltd. (acrylic resin cross-linked polymer fine particles, average particle size 22 μm), “Art Pearl GR-400 transparent” manufactured by Negami Kogyo Co., Ltd. (acrylic resin cross-linked polymer) Fine particles, average particle size 15 μm), “Art Pearl GR-800 Transparent” (acrylic resin crosslinked polymer fine particles, average particle size 6 μm) manufactured by Negami Kogyo Co., Ltd. were used. The average particle size of the resin particles (C2) was measured using a laser diffraction particle size distribution analyzer “SALD-2100” manufactured by Shimadzu Corporation.

<Evaluation>
[Defoaming]
The defoaming property of the coating film was evaluated. Specifically, while applying a wind to a tin plate (150 × 70 × 0.8 mm) with a fan, each low-contamination clear coating composition prepared in Examples and Comparative Examples was used as a medium hair roller (for example, Wooler B). The coating amount was 100 to 120 g / m ² using medium hair (manufactured by Otsuka Brush). The appearance of bubbles during coating and the bubble marks on the appearance of the coating film after drying were visually confirmed, and the defoaming property was evaluated according to the following four-stage criteria. The evaluation results are shown in Tables 1-3.
4 points: Bubbles appearing during coating are immediately shed and disappear, and there is no bubble mark in the final coating film.
3 points: Bubbles generated during coating disappear before drying, and the final coating film has no bubble marks.
2 points: Bubbles appearing during coating almost disappear before drying, but a few traces of bubbles remain in the final coating film.
1 point: Foam generated during coating does not disappear before drying, leaving a bubble mark on the final coating.

[Hydrophilic]
The hydrophilicity of the coating surface was evaluated by the water contact angle of the coating surface. Specifically, each low-contamination paint composition prepared in Examples and Comparative Examples was applied to a glass plate (70 mm × 150 mm) on a glass plate with a 6 mil applicator. After coating, after drying at room temperature for 3 days, soaked in water at room temperature for 24 hours, pulled up, dried for 1 hour at room temperature as a test plate, and the water contact angle of the coating film surface as the hydrophilicity of the coating film surface. It was measured. The water contact angle is determined by dropping a drop of deionized water (approx. 3 μl) onto the coating surface of each test plate and measuring the contact angle of the water drop with an “automatic contact angle meter EASY DROP FM40” (manufactured by KRUSS) after about 30 seconds. The hydrophilicity was evaluated according to the following four-stage evaluation criteria. The evaluation results are shown in Tables 1-3.
4 points: Water contact angle was less than 50 °.
3 points: The water contact angle was 50 ° or more and less than 60 °.
Two points: The water contact angle was 60 ° or more and less than 70 °.
1 point: The water contact angle was 70 ° or more.

[Low contamination]
The low contamination property of the coating film was evaluated by a rain stripe contamination test (bending exposure test). Specifically, by applying each of the low-contamination paint compositions prepared in Examples and Comparative Examples to an aluminum plate (200 mm × 100 mm × 0.8 mm) bent at a substantially central part by 60 degrees, a rain stripe contamination test A test plate was used. The test plate was subjected to outdoor exposure in a state where the region from the lower end to 10 cm was the vertical surface, the region of 10 cm or more from the lower end was the inclined surface, and the inclined surface was on the upper side. After exposure to the outdoors for about one month, the degree of dirt on the inclined surface and the occurrence of rain stripes on the vertical surface was visually confirmed, and low contamination was evaluated according to the following four-stage evaluation criteria. The evaluation results are shown in Tables 1-3.
4 points: No dirt on the inclined surface and no rain streaks on the vertical surface.
3 points: Dirt on the inclined surface and rain stripes on the vertical surface were hardly seen.
2 points: Dirt on the inclined surface and rain streaks on the vertical surface.
1 point: Dirt on the inclined surface and rain stripes on the vertical surface were noticeable.

  From the results of Examples 1 to 23 and Comparative Examples 1 to 8, the hydrophilizing agent (A) comprising both or one of the alkyl silicate compound and the partial hydrolysis condensate thereof, and the defoaming agent (B) comprising the fluorine compound, In the low-contamination paint composition containing, the mass ratio of the antifoaming agent (B) to the hydrophilizing agent (A) is 0.009 to 20%, so that it is questionable whether it is glossy or gloss-adjusted. Therefore, it was confirmed that both excellent defoaming properties and excellent low contamination could be achieved.

Claims (3)

A low-contamination paint composition used to form a low-contamination coating film on the surface of a substrate,
A hydrophilizing agent (A) comprising either or both of an alkylsilicate compound and a partially hydrolyzed condensate thereof;
An antifoaming agent (B) made of a fluorine compound,
A low-fouling coating composition, wherein a mass ratio of the antifoaming agent (B) to the hydrophilizing agent (A) is 0.009 to 20%.   2. The low contamination according to claim 1, wherein the antifoaming agent (B) is at least one selected from the group consisting of a perfluoroether compound, a perfluoroalkyl group-containing silicone compound, and a fluorine-modified polysiloxane. Coating composition. The low-contamination paint composition further comprises a matting agent (C),
The matting agent (C) is composed of a hydrophobic silica particle (C1) having an average particle diameter of 1 to 20 μm and a resin particle (C2) having an average particle diameter of 5 to 25 μm in a resin ratio (C2). / The hydrophobic silica particle (C1) = 0.1-1.0 is contained, The low-contamination coating composition of Claim 1 or 2 characterized by the above-mentioned.