JP2015186820A - Press shearing processing apparatus for semi-hollow material - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a semi-hollow material press-shearing processing apparatus high in size accuracy of dimension and excellent in productivity, and a semi-hollow member processed by using the apparatus.SOLUTION: A semi-hollow material press-shearing processing apparatus comprises: a die positioned on the outer circumference of a workpiece formed of a semi-hollow sectional shape; a punch positioned on the inner side of the workpiece through the side opening part of said workpiece; and a cam for supporting the side wall of the workpiece from the outer side, characterized in that the opening side wall of the workpiece is punched out from the inner side to the outer side by said punch while supporting the side wall of the workpiece by said cam.

Description

  The present invention relates to a press shearing apparatus for punching a part of a workpiece, and more particularly to a press shearing apparatus for a semi-hollow material having a semi-hollow cross-sectional shape.

There is known a press shearing device in which a die is attached to a lower die holder of a press device, a punch is attached to an upper ram via a punch holder or the like, and a part of a workpiece is punched by vertical movement of the ram.
However, although such an apparatus has few problems in punching a plate material, there are the following technical problems to apply to a semi-hollow material having a partly opened side surface.
For example, FIG. 4 shows an example of a conventional press shearing process for the semi-hollow material 1.
As shown in FIG. 4A, when the die 111 is arranged inside the work 1 and the punch 112 is lowered from the upper outer side to the lower inner side, the work 1 is set on the die 111 as shown in FIG. As shown in (b), predetermined clearances d ₁ and d ₂ are inevitably required between the die 111 and the inner surface of the work 1.
With such clearances d ₁ and d _2, there is a problem that sagging and burrs a are likely to occur when the punch 112 punches the workpiece 1.
Further, it is impossible to take a punching margin of the workpiece 1 is large enough the thickness t ₁ of the die 111, die 111 shear portion tends missing the portion becomes pin angle, die life is shorter.
Furthermore, the punched material 2 fell into the work 1 and was difficult to discharge.
Patent Document 1 discloses a long hole machining method in which a fixed mold is disposed on the outer side of a pipe along the outer peripheral surface thereof, and a rod-shaped swing mold having a cutting blade is swung inward and outward of the pipe. .
However, the press shearing method disclosed in the publication is not applicable to the punching of a semi-hollow material even if it is suitable for long hole processing of a pipe.

Japanese Patent Laid-Open No. 48-259591

    SUMMARY OF THE INVENTION An object of the present invention is to provide a semi-hollow press shearing apparatus with high machining dimensional accuracy and excellent productivity, and a semi-hollow member machined using the apparatus.

A press shearing apparatus according to the present invention is a semi-hollow press shearing apparatus, which is located inside a work through a die located on an outer peripheral surface of the work having a semi-hollow cross-sectional shape and a side opening of the work. And a punch for supporting the side wall of the workpiece from the outside, and punching the opening side surface of the workpiece from the inside to the outside with the punch while supporting the side wall of the workpiece by the cam. .
Here, the semi-hollow material refers to a workpiece material having a substantially hollow cross-sectional shape having an opening 1d having a width smaller than the inner left-right width on the side surface 1c on the upper side of the workpiece 1 as shown in FIG.

The processing apparatus according to the present invention has a cam slider that slides the cam from the outside to the inside, and the cam slider advances the cam in synchronization with the timing of shearing the workpiece with the punch. Preferably, the cam comprises a pair of cams that respectively support the side walls on both sides of the workpiece from the outside, and preferably has a biasing means for biasing the cam from the inside to the outside.
A semi-hollow member punched using such a press shearing device is excellent in processing accuracy.

When a die is placed outside the workpiece with a semi-hollow cross section and punched out from the inside to the outside of the workpiece, the workpiece is punched from the inside even if there is a clearance between the outer periphery of the workpiece and the inside of the die. Since it acts to be pressed against the inner surface of the die, the occurrence of return burr is suppressed.
In this case, the present invention has a cam for supporting the side wall of the workpiece from the outside, so the opening width of the upper side surface of the workpiece is constant, and the punching width dimension accuracy is high.
Further, since the die can be disposed outside the workpiece, the thickness of the die cutting portion can be sufficiently increased, and the life of the die is improved.
Since the punched material is discharged to the outside of the workpiece by the movement (rise) of the punch, the material processing is easy.

Explains the movement of the punch during press working, (a) and (b) show the state where the work is set on the die, (c) shows the state during press shearing, (d) shows the state immediately after press shearing, and (e) shows the processing The workpiece taken out later is shown. (A) shows the relation between the workpiece and the die during press shearing, (b) shows the movement of discharging the broken material, and (c) shows the movement of the cam. An example in which the opening of the workpiece is punched in the longitudinal direction and gradually changing width is shown. The example of the conventional press shearing process is shown. (A) shows the punched state, and (b) shows the dimensional relationship between the die and the workpiece.

Although the structural example of the press shearing apparatus which concerns on this invention is demonstrated based on drawing below, this invention is not limited to this.
1 is a cross-sectional view, and FIG. 2 is a perspective view schematically.
The die 11 is fixed to a die holder of a press machine (not shown), and the punch 12 is mounted on a ram of the press machine (not shown) via a support portion 12a.
A pair of left and right cam sliders 13 that move up and down along the side of the die 11 are attached to the ram or provided integrally with the support 12a.
The punch 12 has a substantially T-shaped cross section having a cutting blade 12 b that matches the punching shape of the workpiece 1.
Here, the workpiece shape and the punching shape are selected according to the product.
On the inner side of the cam slider 13, there is a cam 14 disposed through the side wall of the die 11.
The cam slider 13 moves up and down in synchronism with the punch 12, and the rear end of the cam 14 is housed in a recess 13a provided inside the cam slider at the descending end. The tip of the cam 14 (the inside of the die) is biased by a spring or the like.
The lower side of the concave portion of the cam slider is a tapered inclined portion 13b.

The shape of the work 1 is a semi-hollow cross-sectional shape in which a pair of side walls 1b are erected from both sides in the width direction of the bottom portion 1a and an opening 1d is formed along the upper side surface 1c.
The shape of the workpiece 1 is not limited to this as long as it is a semi-hollow cross-sectional shape.
As shown in FIG. 3A, the workpiece 1 is inserted in the punched state of FIG.
In this case, the clearances d ₁ and d ₂ are provided between the inside of the die 11 and the outer peripheral surface of the work 1 so that the work 1 can be put inside the die 11 and the work 1 can be easily taken out from the inside.
Next, when the punch 12 is raised as shown in FIG. 1 (c), the upper side (upper side) 1c of the workpiece 1 becomes the cutting blade 12b of the punch 12 as shown in FIG. pressed against the cut portion 11a of the die 11 Te, is sheared while becoming a state close to the clearance d ₀ is nearly zero.
At this time, the cam slider 13 rises in synchronization with the punch 12, and the rear end portion of the cam 14 is pressed along the tapered inclined portion 13 b on the lower side of the concave portion of the cam slider 13 in the protruding direction toward the inside of the die. The front end supports the side wall 1b of the workpiece 1 so as to correct a predetermined amount from the outside.
An enlarged view of this state is shown in FIG.
Because even if there are variations in the clearance d ₂ when the workpiece is set 1 by projecting straightening cam is corrected to a constant clearance d _3, the width dimension of the opening 1e of the workpiece 1 after punching is stabilized.
The broken material 2 is discharged to the outside by the punch 12 as shown in FIGS. 1 (d) and 2 (b).
Although not shown, a discharge pin biased upward may be provided on the inner side 12c of the cutting blade 12b of the punch 12.
The semi-hollow material that is an object of the present invention can be developed into automobile parts, machine parts, and the like, and bumper reinforcement is an example of automobile parts.

1 Work 11 Die 12 Punch 13 Cam slider

Claims (4)

A semi-hollow press shearing device,
A die located on the outer peripheral surface of the workpiece having a semi-hollow cross-sectional shape;
A punch located inside the workpiece through the side opening of the workpiece;
A cam that supports the side wall of the workpiece from the outside,
A press shearing apparatus, wherein the side surface of the opening of the workpiece is punched from the inside toward the outside by the punch while the side wall of the workpiece is supported by the cam.   2. The press according to claim 1, further comprising a cam slider that slides the cam from the outside toward the inside, wherein the cam slider advances the cam in synchronization with a timing at which the workpiece is sheared by a punch. Shearing device.   3. The press shearing process according to claim 2, wherein the cam includes a pair of cams that respectively support the side walls on both sides of the workpiece from the outside, and has a biasing means that biases the cam from the inside to the outside. apparatus.   A semi-hollow member, which is stamped using the press shearing device according to any one of claims 1 to 3.

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