JP2015132385A - Toothed belt and use of the same in oil - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a toothed belt having a long service life and therefore excellent mechanical characteristics, adhesive characteristics, meshing precision, and acoustic emission characteristics.SOLUTION: There is disclosed a belt (1), comprising: a main body (2) made of a first elastomeric material, in which a plurality of longitudinal filiform resistant inserts (3) are embedded; and a working surface (4) coated with a coating fabric (5), and advantageously comprising a toothing (4). The first elastomeric material includes fibres (6) which extend in a direction substantially perpendicular to the resistant inserts and substantially parallel to a surface defined by the axes of the resistant inserts.

Description

  The present invention relates to a toothed drive belt, and more particularly to the use of a toothed belt in oil.

  Toothed belts generally comprise an elastomeric body embedded with a plurality of longitudinal thread-like durable inserts (also referred to as “codes”), and a plurality of teeth coated with a coating fabric. including.

  Each of the belt components contributes to increased performance with respect to mechanical durability, reduces the risk of belt failure, and increases specific transmission forces.

  The belt covering fabric increases wear resistance, thereby protecting the working surface of the belt from abrasion caused by rubbing the sides and top of the belt teeth and the sides and bottom of the pulley race that interacts with the belt. To do. Furthermore, the covering fabric reduces the coefficient of friction of the working surface of the belt, reduces the deformability of the teeth, and in particular strengthens the root of the teeth, thereby avoiding tooth damage.

  The cord in particular contributes to guaranteeing the mechanical properties required of the belt and contributes substantially to the elastic modulus of the belt itself, in particular maintaining the performance of the belt over time Guarantee to do. The cord is generally formed by twisting a high modulus fiber a plurality of times.

Also, the cord is typically processed with a material suitable to enhance the compatibility of the fibers with the body compound surrounding the cord itself.
Finally, the body mixture can combine the various elements described above and ensures that the various elements forming the belt itself contribute synergistically to the final performance of the belt itself.

  The body mixture includes one or more elastomeric materials that can be reinforced with fibers to increase the hardness of the body mixture.

  However, in modern engines, the belt is in oil (ie in a system where the belt is inside the block and the belt is in direct contact with the oil droplets or is always partially immersed in the oil). ) Used.

  In this case, the drive belt material used in “dry conditions” and designed to have oil resistance only for a short time and at low temperature avoids oil absorption and expansion of the body mixture itself. Can not. This can reduce mechanical characteristics and thereby cause tooth damage, which can shorten the average life of the belt.

  Particularly for body mixtures that must be resistant in oil even at high temperatures, it is important to avoid or at least reduce oil absorption and maintain good wear resistance.

In a system in which a belt is used in direct contact with oil or partially immersed in oil, fuel is often mixed into engine oil. In particular, the contamination by the fuel mixed in the oil in a high ratio is harmful because it dilutes the oil itself and attacks the material forming the belt. For example, in some applications, fuel may be mixed with oil and the oil may contain as much as 30% fuel. The fuel ratio varies depending on the operating state of the engine, and becomes higher when the engine is at a high load and a low temperature.
As is known, fuels also contain a number of additives that can damage compounds commonly used in the manufacture of toothed belts.

European Patent Application No. 1157813 International Publication No. 2004/057099 Pamphlet

  The first object of the present invention is to obtain a toothed belt having a long life, thereby having excellent mechanical properties, adhesive properties, meshing accuracy, and acoustic emission properties.

  It is a further object of the present invention to have toothing that can simultaneously have wear resistance due to high resistance to abrasion and low noise levels, both at high speeds and low speeds and in the full range of belt operating temperatures. Is to get a belt.

  A further object of the present invention is to obtain a toothed belt that can withstand direct contact with oil or partial immersion in oil at high temperatures.

  A further object of the present invention is when the belt is used in direct contact with the fuel blended oil, i.e. when there is normally fuel blended oil splashes, or the belt is partially immersed in the fuel blended oil. To avoid or reduce belt expansion in some cases.

  A further object of the present invention is to obtain a body mixture that reduces expansion in the fuel blend oil at high temperatures.

  A further object of the invention is a drive system comprising a toothed belt and means for keeping the toothed belt in direct contact with the fuel mixture oil or partially immersed in the fuel mixture oil. Thus, it is to obtain a drive system in which the expansion of the toothed belt is small after 200 hours of operation in the fuel mixed oil.

  Finally, a further object of the present invention is to obtain a method for producing a simple toothed belt that can facilitate the orientation of the fibers within the belt.

According to the invention, this object is achieved by a toothed belt according to claim 1.
According to the invention, a drive system according to claim 17 is also provided for the manufacture of a toothed belt. According to the invention there is also provided use according to claim 19.
According to the invention, a method according to claim 20 is also provided for the manufacture of a toothed belt.
In order that the invention may be better understood, it will now be further described with reference to the accompanying drawings.

It is a fragmentary perspective view of the toothed belt by this invention. It is a figure of the 1st timing control system using the 1st toothed belt by this invention. It is a figure of the 2nd timing control system using the 2nd toothed belt by this invention. It is a figure of the 3rd timing control system using the 3rd toothed belt by this invention. It is a figure which shows the outline of the process step of the method of manufacturing the toothed belt by this invention. It is a figure which shows the change of the width | variety of a well-known belt and the belt by this invention. It is the drive system used for the test for measuring the toothed belt of this invention, and a well-known toothed belt.

  Hereinafter, the expression “the electrometric material consists essentially of” means that the elastomeric material does not alter the physical and chemical characteristics of the mixture, ie deviates from the scope of the present invention. It is meant that a small proportion of other polymers or copolymers can be included without being added to the elastomeric material.

  In the following, the expression “additive for electrometric material” shall mean any material added to the elastomeric material in order to change the physical and chemical characteristics of the elastomeric material.

  The term “in oil” is used when the belt is partially immersed in an oil bath or in direct contact with the oil, and the belt used (eg instead of a chain or gear system). ) Usually means in the engine block.

  The term “in dry conditions” means that the belt is outside the engine block and only happens to be in contact with the engine oil and not in normal contact with the fuel mixture oil. Means no.

  The term “in fuel-mixed oil” means that a toothed belt is used in a mixed oil that contains more than 30% fuel. means.

  FIG. 1 shows the entire toothed belt 1. The belt 1 includes a main body 2 made of an elastomeric material, in which a plurality of longitudinal thread-like inserts 3 are embedded. The main body 2 has a tooth portion 4 coated with a covering cloth 5.

  Preferably, the body 2 is made of a mixture formed by one or more elastomers (also called body mixture).

  The mixture forming the body of the toothed belt of the present invention comprises reinforcing fibers 6 extending substantially perpendicular to the durable insert and substantially parallel to the plane defined by the axis of the durable insert. This is also shown in FIG.

The fiber 6 is preferably added in an amount of 1 phr or more and 40 phr or less, more preferably 10 phr or more and 30 phr or less (for example, 20 phr).
The reinforcing fiber 6 preferably has a length of 0.1 mm or more and 10 mm or less.

  The fiber 6 is preferably glass fiber, carbon fiber, polyamide fiber, aramid fiber, polyester fiber, polyvinyl acetate fiber, PTFE (polytetrafluoroethylene), polyketone, PBO (polyparaphenylene benzobisoxazole), PEEK (polyethylene). Selected from the group consisting of ether ether ketone), PPS (polyphenylene sulfide), polyimide, cotton, and mixtures of these fibers.

The fiber 6 preferably has a length of 0.1 mm or more and 10 mm or less. More preferably, the fiber has a length of 0.5 mm or more and 2 mm or less.
Preferably, the fibers 6 have an average diameter of 0.1 μm or more and 50 μm or less, more preferably 1 μm or more and 20 μm or less, and even more preferably 5 μm or more and 15 mm or less (for example, 12 μm).

  The reinforcing fibers 6 are preferably aromatic polyamides, more preferably paraamides, such as Technora (copyright) fibers. These fibers can also be bonded to the mixture, which can be done, for example, by a resorcinol formaldehyde latex (RFL) treatment or by epoxy resin, isocyanate or adhesive. For example, the latex used can include vinylpyridine-styrene butadiene copolymer (VP-SBR).

Aramid fibers (e.g., Teijn 1 mm long Technora fibers have been found to be particularly effective.
By using the fibers 6, it is possible to further increase the mechanical characteristics of the mixture forming the body and thereby the mechanical characteristics of the toothed belt, thus reducing belt expansion and expansion. .

The toothed belt 1 of the present invention is made using known manufacturing methods, but this method is modified so that the fibers 6 are arranged transverse to the direction of the durable insert.
According to the present invention, the manufacturing process of a toothed belt includes the step of passing a mixture filled with fibers through a calendar, thereby forming a material strip in which the fibers are arranged in the direction of calendering. A mixture with fibers oriented in the direction of calendering is then collected on the roller.

  Then, as shown in FIG. 5, a strip of mixture 100 is unwound by roller 101 and cut along a first direction and into a substantially square portion 102. The square portion 102 is then joined in a second direction, ie, the vertical direction, to form a continuous strip 103, and the strip 103 is wound around the second roller 104.

  Accordingly, the second roller 104 has fibers in a direction perpendicular to the rewind direction. The elastomer material unwound from the strip formed in the previous step is then placed in a cylindrical vulcanizer according to a known manufacturing method for toothed belts. However, the fibers are placed in the toothed belt according to the present invention (ie, in a direction generally perpendicular to the durable insert and substantially parallel to the plane defined by the axis of the durable insert). Will be.

Preferably, the body mixture comprises one or more copolymers formed from nitrile group-containing monomers and dienes.
The nitrile group-containing monomer is preferably contained in an amount of 34% by weight or more and 60% by weight or less based on the total amount of the final copolymer.

  In the following, all ratios relating to acrylonitrile units are assumed to be weight percent. More preferably, the nitrile group-containing monomer is contained in an amount of 34% by weight or more and 53% by weight or less. Even more preferably, the nitrile group-containing monomer is not less than 49% by weight and not more than 51% by weight, for example, 50% by weight.

  More preferably, the copolymer / copolymers used are nitrile rubber, preferably acrylonitrile butadiene rubber known as NBR. Even more preferably, these copolymers are hydrogenated acrylonitrile butadiene known as HNBR, or may be XHNBR (ie, carboxylated and hydrogenated acrylonitrile butadiene).

  Preferably, the HNBR used has a high degree of hydrogenation, for example so-called fully saturated HNBR (ie HNBR with a maximum double bond residual rate of 0.9%) can be used. However, HNBR with a lower degree of unsaturation (for example, HNBR with a saturation level of 4% or 5.5%, so-called partially saturated HNBR) may be used instead.

  Some examples of HNBR copolymers that can be used not only as a body mixture for toothed belts but also as various treating agents for various components of toothed belts are tervans manufactured by Lanxess It is a copolymer included in the (THERBAN) product group. These products include, for example, THERBAN 3407 with a nitrile group content of 34% and a maximum degree of hydrogenation of 0.9%, and a THEBAN 3406 with a nitrile group content of 34% and a maximum degree of unsaturation of 0.9%. THERBAN 3607 with a nitrile group content of 36% and a maximum degree of unsaturation of 0.9%, a THERBAN 3446 with a nitrile group content of 34% and a maximum degree of unsaturation of 4%, and a nitrile group content of 34% THEBAN 3447 with a maximum degree of unsaturation of 5.5%, THERBAN 3627 with a nitrile group content of 36% and a maximum degree of unsaturation of 2%, a nitrile group content of 36% and a maximum degree of unsaturation of 2 % THERBAN 3629 and THERBAN 3907 with a nitrile group content of 39% and a maximum degree of unsaturation of 0.9%.

  Further, HNBR (trade name ZETPOL) manufactured by Nippon Zeon can be used as an alternative. In particular, ZETPOL 2000 with a nitrile group content of 36% and maximum degree of unsaturation of 0.9%, ZETPOL 2000L with a nitrile group content of 36% and maximum degree of unsaturation of 0.9%, nitrile group content ZETPOL 2010 with 36% and maximum degree of unsaturation of 4%, ZETPOL 2010L with nitrile group content of 36% and maximum degree of unsaturation of 4%, nitrile group content of 36% and maximum degree of unsaturation 4% ZETPOL 2010H, ZETPOL 2020 with a nitrile group content of 36% and a maximum degree of unsaturation of 5.5%, ZETPOL 2020L with a nitrile group content of 36% and a maximum degree of unsaturation of 5.5% is there.

  Even more preferably, a polymer formed by a mixture of one or more copolymers obtained from diene monomers and nitrile group-containing monomers is used. One or more of such copolymers are preferably added to the acid or salt of the unsaturated carboxylic acid.

  The unsaturated carboxylic acid is more preferably methacrylic acid or acrylic acid, and the salt is a zinc salt of methacrylic acid or acrylic acid. Even more preferably, a zinc salt of methacrylic acid is used. Even more preferably, the zinc salt of methacrylic acid is added in an amount of 10% or more and 60% or more.

  For example, the following elastomers are preferably used. These are the trade names ZSC 1295, ZSC 2095, ZSC 2195, ZSC 2295, ZSC 2295L, ZSC 2295R, and ZSC 2395 sold by Zeon. More advantageously, ZSC 2095 is used.

  In particular, some or all of the previously described HNBR (ie, ZETPOL and / or THERBAN) may be replaced with ZSC containing unsaturated carboxylic acid and zinc oxide, and / or THERBAN containing a salt of unsaturated carboxylic acid It is possible to change to ART.

  The mixture in the first elastomeric material may be other conventional additives such as reinforcing agents, fillers, pigments, stearic acid, accelerators, vulcanizing agents, antioxidants, activators, initiators, plasticizers, waxes. In addition, an early vulcanization inhibitor, a deterioration inhibitor, a process oil, and the like may be included.

  Preferably, carbon black can be used as a filler, and preferably carbon black can be added in an amount of 0 phr to 80 phr (more preferably about 40 phr). Preferably, a reinforced white filler (eg talc, calcium carbonate, silica and silicate is added, preferably in an amount of 0 phr to 80 phr (preferably about 40 phr). Silanes can also be used advantageously. The amount is 0 phr or more and 5 phr or less.

Preferably, zinc oxide and magnesium oxide are added, and the amount is preferably not less than 0 phr and not more than 15 phr.
Preferably, an ester plasticizer (eg trimellitate or ether ester) is added and the amount is preferably 0 phr or more and 20 phr or less.

  Preferably, a vulcanization aid (eg, triallyl cyanurate), organic or inorganic methacrylate (eg, metal salt) is added, and the amount is preferably in the range of 0 phr to 20 phr. Alternatively, an organic peroxide (eg, isopropylbenzene peroxide) is preferably added in an amount of 0 phr to 15 phr.

  The covering fabric 5 of the teeth 4 or, optionally, the covering fabric used for the back surface 7 can include one or more layers, and various weaving techniques (for example weaving known as 2 × 2 twill weaving). Technology). Alternatively, the covering fabric 5 can be obtained by a weaving method that makes it possible to obtain at least one rough surface in order to increase the mechanical adhesion.

  The tooth covering fabric 5 preferably contains an aliphatic polyamide or an aromatic polyamide, and more preferably contains an aromatic polyamide (aramid).

  The covering fabric used preferably has a composite structure consisting of weave and warp. The weaving is made of woven yarn, and each woven yarn is formed by an elastic yarn as a core and at least one pair of composite yarns wound around the elastic yarn. Each of the composite yarns includes a high heat resistance and high mechanical resistance yarn and at least one cover yarn wound around the high heat resistance and high mechanical resistance yarn. Each of the composite yarns preferably includes a high heat resistance and high mechanical resistance yarn and a pair of cover yarns wound around the high heat resistance-high mechanical resistance yarn. The elastic yarn is preferably polyurethane. The yarn having high heat resistance and high mechanical resistance is preferably made of para-type aromatic polyamide.

  The covering cloth 5 is generally processed with a first treatment agent and a second treatment agent. Preferably, the coated fabric 5 is generally treated with a first treating agent comprising RFL (resorcinol-formaldehyde latex).

Preferably, the coated fabric 5 is exposed to a second treating agent comprising a fluorinated plastomer (eg, PTFE) and an elastomer (eg, a material similar to that used for the body mixture).
Preferably, one or more copolymers formed by nitrile group-containing monomers and dienes are used.

  The nitrile group-containing monomer is preferably in a proportion of 34% or more and 60% or less with respect to the total amount of the final copolymer. More preferably, the nitrile group-containing monomer is 34% by weight or more and 53% by weight or less based on the final copolymer. Even more preferably, the nitrile group-containing monomer is contained in an amount of 49% by weight or more and 51% by weight or less based on the final copolymer.

  More preferably, the copolymer / copolymers used is a nitrile rubber, preferably an acrylonitrile butadiene rubber known as NBR. Even more preferably, these copolymers are hydrogenated acrylonitrile butadiene rubbers known as HNBR, or XHNBR, ie carboxylated and hydrogenated acrylonitrile butadiene rubbers.

  By appropriate selection of the amount of material from which the cover layer is made, the second treating agent can form a cover layer that is different and distinct from the coated fabric itself. Hereinafter, this cover layer is also referred to as a durable layer 8. This durable layer 8 is a durable layer of the type disclosed in Patent Document 1 (EP1157813). The durable layer 8 forms the working surface of the belt, which further increases wear resistance and avoids oil absorption.

  Preferably, the amount of fluorinated plastomer (phr) present in the durable layer is greater than the total amount of fluorinated elastomer and second elastomeric material. The thickness of the durable layer 8 is preferably 0.03 mm or more and 0.2 mm or less.

The durable layer 8 can be disposed on the coated fabric 5 in various ways. Preferably, it arrange | positions by the calendering process. Between the covering fabric 5 and the durable layer 8, an adhesive material can be arranged to increase the adhesion of the durable layer 8 onto the covering fabric 5. The durable layer 8 preferably has a weight of 50 g / m ² or more and 120 g / m ² or less in order to guarantee the required durability.

  The back surface of the toothed belt is also preferably coated with the covering cloth 5. This covering fabric is preferably made of aliphatic polyamide or aromatic polyamide, more preferably polyamide 6/6 having high heat resistance and high toughness.

  The back cover cloth 8 is preferably the same as the tooth cover cloth described above. The back cover fabric 8 is also preferably coated with a durable layer. More preferably, the durable layer covering the back cover cloth is the same as the durable layer covering the tooth cover cloth 5.

  A durable insert 3 (also referred to as a durable insert) can be advantageously used. The insert is made from a material selected from the group consisting of glass fiber, aramid fiber, carbon fiber, PBO fiber. It is also possible to use so-called “hybrid” type cords, ie cords comprising filaments made from various materials advantageously selected from the materials mentioned above.

  The cord is preferably made from high modulus glass fiber (eg, 22.5 3 × 18 structure). The fibers forming the cord are preferably treated with HNBR latex vulcanized with a water-soluble peroxide using the process disclosed in US Pat.

  Thus, the treatment agent preferably comprises a treatment liquid, which preferably comprises an aqueous adhesive (and therefore greater than 50% water). This aqueous adhesive comprises an elastomeric material latex and a vulcanization aid.

  The belt of the present invention is particularly suitable for use in systems that are in direct contact with oil or partially immersed in oil. In particular, if the belt is used in place of a conventional gear or chain system inside the block, the belt is exposed to continuous contact with oil droplets throughout its life, or even partially immersed in the oil bath Optimum results were obtained with the system.

  In this case, the first treatment agent and / or the second treatment agent is advantageously applied also to the back surface 7 (if the back cover cloth 5 is present). In this case, the treatment agent 8 enables oil permeation to be avoided even on the back surface 7 side of the toothed belt 1, and the toothed belt 1 is used in a control system in which the back surface 7 of the belt contacts the shoe or the tensioner. This is particularly advantageous when used. In fact, in these systems, the oil is sandwiched between the contact surface of the shoe or tensioner that contacts the belt and the back surface of the belt itself, so that oil permeation into the mixture forming the body is prevented. Promoted.

  The toothed belt 1 preferably has all outer surfaces (especially the side 10 where the body mixture is more exposed to oil attack) and an expansion resistant rubber (e.g. ENDURLAST (Lord) ) Registered trademark))).

  The belt 1 of the present invention is used, for example, in a timing control system for an automobile of the type shown in FIG. The entire timing control system is indicated by reference numeral 11 in FIG. 2, and includes a driving pulley 12 firmly fixed to a driving shaft (not shown), first and second driven (driven) pulleys (13a, 13b) and a tensioner 14 for toothed belt tensioning.

  According to a second alternative embodiment shown in FIG. 3, reference numeral 20 denotes a toothed belt of the present invention. This toothed belt has teeth on both sides, and reference numeral 20 denotes a durable covering cloth that covers both teeth.

  The toothed belt 20 can be used, for example, in a timing control system for an automobile of the type shown in FIG. The entire timing control system is indicated by reference numeral 21 in FIG. 3 and comprises a drive pulley 22, first, second and third driven (driven) pulleys firmly fixed to a drive shaft (not shown). (23a, 23b, 24).

  According to a third alternative embodiment of the invention shown in FIG. 4, the toothed belt 30 of the invention is advantageously used in a timing control system (generally indicated at 31 in FIG. 4). . The timing control system 31 includes a drive pulley 32 firmly fixed to a drive shaft (not shown), first and second driven (driven) pulleys (33a, 33b), a shoe tensioner 34, and a shoe 35. Yes.

  In particular, it has been found that the toothed belt of the present invention is particularly effective when used in a drive system commonly known as a “balance shaft”.

  When used, the toothed belt 1, the toothed belt 20 and the toothed belt 30 are in direct contact with oil in the respective control system 11, control system 21 and control system 31.

  2 and 4 show a control system for the handling of the balance countershaft, the toothed belt according to the invention can also be used for the so-called cam to cam system or for the handling of oil pumps. It is clear that it can be used. In these cases, when used, the belt will be partially immersed in the oil bath.

  Furthermore, the belts of the invention can also be used in main drives for cam handling and for diesel engine injection pump handling.

  The arrangement of the fibers in the toothed belt according to the invention makes it possible to obtain an effective barrier against oil and therefore the toothed belt can pass the endurance test carried out for use in motor vehicles. And therefore all of the problems of toothed belts when used in contact with oil (in particular, reduced mechanical properties, reduced adhesion, reduced effective engagement and wear resistance) It was confirmed by experiment that the reduction of the

  It has also been confirmed that the use of the toothed belt of the present invention can reduce the expansion and expansion of the belt when the toothed belt is used in continuous contact with the fuel mixture oil in the engine block.

From the analysis of the properties of the toothed belt made according to the invention, the advantages obtained with this toothed belt are clear.
In particular, if the fibers of the body mixture extend in a direction substantially perpendicular to the durable insert and substantially parallel to the plane defined by the axis of the durable insert, the wear resistance of the belt is further increased. Increased, toothed belts surprisingly simulate the belt's 250,000 km continuation of operation, even when used in systems where the belt is in direct contact with oil at elevated temperatures or partially immersed It turns out that it can withstand the test. At the same time, during operation, the belt noise level was low at both high and low speeds and throughout the operating temperature range.

Also, the belt of the present invention has very little expansion, particularly when used in fuel mixed oil.
While several embodiments have been disclosed as examples of the present invention, those skilled in the art will recognize from the scope of the present invention the types of fibers in the toothed belt, the materials forming the fibers, and the body mixture and other components. It is clear that changes can be made without departing. Here, the toothed belt according to the present invention will be further described with reference to examples. These examples do not limit the invention.

〔Example〕
The standard belt has already been tested. All belts contain a body mix made from HNBR with 50% nitrile units. The body mixture is reinforced with 20 phr reinforcing fiber (Technora fiber 1 mm long from Teijn).

  The covering fabric covering the teeth has a 2 × 2 twill structure and a structure composed of weave and warp. The weaving is made of woven yarn, and each woven yarn is formed by an elastic yarn as a core and a pair of composite yarns wound around the elastic yarn. Each of the composite yarns includes a high heat resistance and high mechanical resistance yarn and at least one cover yarn wound around the high heat resistance and high mechanical resistance yarn. Each of the composite yarns preferably includes a high heat resistance and high mechanical resistance yarn and a pair of cover yarns wound around the high heat resistance and high mechanical resistance yarn. The elastic yarn is made from polyurethane. High heat and mechanical resistance yarns are made from para-type aromatic polyamides. The coated fabric is treated with an HNBR diffusion compound having 50% nitrile units and PTFE according to the composition disclosed in US Pat.

  The cord is made from k-glass.

  The only difference in the test between the standard belt and the belt of the present invention is the fiber orientation of the body mixture. Obviously, using different materials for the body mix or for the manufacture of the other components of the belt will yield quantitatively different results with respect to the final belt expansion. Surprisingly, however, placing the fibers as described in claim 1 compared to the expansion of the belt when the fibers are arranged according to known techniques (i.e. in the longitudinal direction around which the belt is wound around the pulley), The resulting belt enlargement will in any case follow the result of reduced absorption of the fuel blend oil.

  The expansion verification test was conducted at a countershaft drive of an Audi FSI engine of 2.0 liters (2.0 L AUDI FSI) at 3000 rpm (rotation per minute), 100% load, and a test run period of about 48 hours. Then, pull out the belt and measure the belt expansion. Thereby, the amount of the fuel mixed oil absorbed by the belt is measured.

The drive system used is indicated by reference numeral 200 in FIG. The drive system 200 includes a drive pulley 201, a countershaft pulley 202, a transmission pulley 203, and a toothed belt 204. The drive system is disposed within the block 205 and further includes a shoe tensioner 206 and a spacer element 207.
Table 1 shows the number of teeth of the pulley forming the transmission system.

The belt is known as 084 ROL100 and is a belt with 84 teeth and a step of 8 mm and a width of 10 mm.
In each test period, the oil temperature is 80 ° C for the first 36 hours and 120 ° C for the following 12 hours. The amount of fuel was variable but in each case exceeded 30% at some stages of the test.

  The toothed belt according to the present invention has expanded due to the reduced absorption of the fuel blend oil, but the mechanical properties remain optimal and remain good even after heat aging in air. It's amazing. This can be seen in the graph of FIG. 6 which compares the values obtained in several tests of the inventive toothed belt and the known toothed belt.

  Regardless of the test used, the drive system, or the various components forming the belt, a final reduction in expansion was obtained.

  However, the optimal result for a drive system that operates with the belt in direct contact with the oil or partially immersed in the oil is that the toothed belt further comprises a HNBR body mixture with 50% acrylonitrile units. Obtained as seen in FIG.

  Furthermore, in the case of this belt, the optimum results were also obtained by treating the coated fabric with RFL and then with a second treating agent as disclosed in Patent Document 1 (Patent Document 1). HNBR having 50% acrylonitrile units is also used as elastomer material).

  Thus, the particular combination of material forming the body mixture and the covering fabric extends in a direction substantially perpendicular to the durable insert and substantially parallel to the plane defined by the axis of the durable insert. In combination with the fact that the belt has a body mixture containing the fibers to be made, it is possible to obtain a belt with a longer average life than known belts.

DESCRIPTION OF SYMBOLS 1, 20, 30, 204 Toothed belt 2 Main body 3 Yarn-like durable insert 4 Tooth part 5 Covering cloth 6 Reinforcing fiber 11, 21, 31 Timing control system 200 Drive system

Claims (20)

A drive belt (1),
A body (2) made of a first elastomeric material;
Teeth (4) coated with a covering fabric (5);
A plurality of longitudinal durability inserts (3) embedded in the body of the drive belt (1);
Wherein the first elastomeric material extends in a direction substantially perpendicular to the durable insert and substantially parallel to a plane defined by the axis of the durable insert A belt (1) characterized by comprising:   The belt according to claim 1, wherein the fibers (6) are present in the first elastomeric material in an amount of 1 phr to 40 phr.   The belt according to claim 2, characterized in that the fibers (6) are present in the first elastomeric material in an amount of 10 phr to 30 phr.   The fiber (6) is selected from the group consisting of glass fiber, carbon fiber, polyamide fiber, aramid fiber, polyester fiber, polyvinyl acetate fiber, PTFE, polyketone, PBO, PEEK, PPS, polyimide, cotton, and mixtures thereof. The belt according to any one of claims 1 to 3, wherein the belt is provided.   The belt according to any one of claims 1 to 4, wherein the fiber (6) has a length of 0.1 mm or more and 10 mm or less.   The belt according to any one of claims 1 to 5, wherein the fiber (6) has a length of 0.5 mm or more and 2 mm or less.   The belt according to any one of claims 1 to 6, wherein the fibers (6) are bonded.   The drive belt of claim 1, wherein the first elastomeric material is obtained from a diene monomer and a nitrile group-containing monomer.   The drive belt according to claim 8, wherein the ratio of nitrile groups is 34 wt% or more and 53 wt% or less.   The drive belt according to claim 8, wherein the ratio of nitrile groups is 49 wt% or more and 51 wt% or less.   11. A drive belt according to any one of the preceding claims, wherein the first elastomeric material is selected from the group consisting of NBR, HNBR, XHNBR, or a mixture thereof.   The toothed belt according to claim 8, wherein the first elastomer material comprises a polymer to which an unsaturated carboxylic acid and / or a salt of an unsaturated carboxylic acid is added.   The belt according to claim 10, wherein the unsaturated carboxylic acid is methacrylic acid or acrylic acid, and the salt is a zinc salt of methacrylic acid or acrylic acid.   The belt according to any one of claims 1 to 13, wherein the fibers are exposed to a first treatment agent and a second treatment agent.   The belt according to claim 11, wherein at least one of the first treatment agent and the second treatment agent contains a fluorinated plastomer.   The second treating agent comprises a second elastomeric material comprising a mixture of one or more copolymers obtained from a diene monomer and a nitrile group-containing monomer, wherein the ratio of the nitrile group-containing monomer is based on the total amount of the final copolymer The belt according to claim 15, which is 49% by weight or more and 53% by weight or less. At least one drive pulley;
A driven pulley,
Toothed belt (1) according to any one of claims 1 to 16,
Means adapted to keep the belt in continuous contact with the oil;
Timing control system for automobiles equipped with With an engine block,
The timing control system according to claim 17, wherein the toothed belt is disposed in the engine block.   Use of a toothed belt according to any one of claims 1 to 17, wherein the toothed belt is in direct contact with oil or partly immersed in oil. use. Cutting the strip 100 of elastomeric material into portions 102 along a first direction;
Following the step, joining the portion 102 in a second direction perpendicular to the first direction to form a continuous strip 103;
The method of manufacturing a belt according to any one of claims 1 to 16, comprising:

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