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JP2015053826A - Charge control device, charging apparatus, vehicle and charge control method - Google Patents

Charge control device, charging apparatus, vehicle and charge control method Download PDF

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JP2015053826A
JP2015053826A JP2013186239A JP2013186239A JP2015053826A JP 2015053826 A JP2015053826 A JP 2015053826A JP 2013186239 A JP2013186239 A JP 2013186239A JP 2013186239 A JP2013186239 A JP 2013186239A JP 2015053826 A JP2015053826 A JP 2015053826A
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charging
lead battery
sulfation
voltage
charge
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JP6179762B2 (en
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将弘 河口
Masahiro Kawaguchi
将弘 河口
琢磨 飯田
Takuma Iida
琢磨 飯田
智哉 菊地
Tomoya Kikuchi
智哉 菊地
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Panasonic Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

【課題】必要に応じてリフレッシュ充電することにより、鉛電池の寿命の劣化を抑制することができる充電制御装置、充電装置、車両及び充電制御方法を提供する。
【解決手段】充電制御部104は、充電開始時に段階的に充電電流を増加させて鉛電池150に充電するパルス充電を行い、電圧検出部101は、これによって得られる鉛電池150の電圧値を検出する。サルフェーション検出部102は、充電電流の電流値と電圧値との関係を示すIV特性が線形性を有するか否かによってサルフェーションの有無を検出し、充電制御部104は、サルフェーションの有無に応じて、リフレッシュ充電と通常充電とを切り替える。
【選択図】図1
A charging control device, a charging device, a vehicle, and a charging control method capable of suppressing deterioration of the life of a lead battery by performing refresh charging as needed.
A charging control unit 104 performs pulse charging to charge a lead battery 150 by gradually increasing a charging current at the start of charging, and a voltage detection unit 101 determines a voltage value of the lead battery 150 obtained thereby. To detect. The sulfation detection unit 102 detects the presence or absence of sulfation depending on whether or not the IV characteristic indicating the relationship between the current value and the voltage value of the charging current has linearity, and the charging control unit 104 determines whether or not the sulfation is present. Switch between refresh charge and normal charge.
[Selection] Figure 1

Description

本発明は、鉛電池の充電を制御する充電制御装置、充電装置、車両及び充電制御方法に関する。   The present invention relates to a charge control device, a charging device, a vehicle, and a charge control method for controlling charging of a lead battery.

一般に、鉛電池には、SOC(State Of Charge)の低下及び放置により、難溶解性のサルフェーション(硫酸鉛;PbSO4)が発生する。サルフェーションが発生した場合には、鉛電池の満充電時の電池容量は低下する。   Generally, in a lead battery, poorly soluble sulfation (lead sulfate; PbSO4) is generated due to a decrease in SOC (State Of Charge) and standing. When sulfation occurs, the battery capacity when the lead battery is fully charged decreases.

このため、従来は、例えば7日に1回の頻度で、定期的に鉛電池をリフレッシュ充電することにより、サルフェーションを解消し、鉛電池の満充電時の電池容量の低下を回避している(例えば、特許文献1)。   For this reason, conventionally, for example, by periodically charging the lead battery once every seven days, sulfation is eliminated, and a decrease in battery capacity when the lead battery is fully charged is avoided ( For example, Patent Document 1).

特許第4689768号公報Japanese Patent No. 4687768

しかしながら、従来においては、サルフェーションの発生量に関わらず、定期的にリフレッシュ充電するので、リフレッシュ充電する頻度が必要以上に多くなり電極材料を傷めることにより、鉛電池の寿命の劣化を招くという問題がある。   However, conventionally, since refresh charging is performed regularly regardless of the amount of sulfation, the frequency of refresh charging is more than necessary, and the electrode material is damaged, leading to deterioration of the life of the lead battery. is there.

本発明の目的は、必要に応じてリフレッシュ充電することにより、鉛電池の寿命の劣化を抑制することができる充電制御装置、充電装置、車両及び充電制御方法を提供することである。   An object of the present invention is to provide a charge control device, a charge device, a vehicle, and a charge control method capable of suppressing deterioration of the life of a lead battery by performing refresh charging as necessary.

本発明の一態様に係る充電制御装置は、鉛電池の充電を制御する充電制御装置であって、前記鉛電池に充電を行う充電部と、前記鉛電池の電圧値を検出する電圧検出部と、前記充電部からの充電電流値と、前記電圧検出部によって検出された電圧値との電流電圧特性に基づいて、前記鉛電池のサルフェーションを検出するサルフェーション検出部と、前記サルフェーションの有無に応じて、前記鉛電池をリフレッシュ充電するか否かを切り替える制御部と、を具備する構成を採る。   A charge control device according to an aspect of the present invention is a charge control device that controls charging of a lead battery, and includes a charging unit that charges the lead battery, and a voltage detection unit that detects a voltage value of the lead battery. A sulfation detection unit for detecting sulfation of the lead battery based on a current-voltage characteristic of a charging current value from the charging unit and a voltage value detected by the voltage detection unit, and depending on the presence or absence of the sulfation The control part which switches whether the said lead battery is refresh-charged is taken.

本発明の一態様に係る充電装置は、鉛電池を充電する充電装置であって、前記鉛電池に充電を行う充電部と、前記鉛電池の電圧値を検出する電圧検出部と、前記充電部からの充電電流値と、前記電圧検出部によって検出された電圧値との電流電圧特性に基づいて、前記鉛電池のサルフェーションを検出するサルフェーション検出部と、前記サルフェーションの有無に応じて、前記鉛電池をリフレッシュ充電するか否かを切り替える制御部と、を具備する構成を採る。   The charging device which concerns on 1 aspect of this invention is a charging device which charges a lead battery, Comprising: The charging part which charges the said lead battery, The voltage detection part which detects the voltage value of the said lead battery, The said charging part A sulfation detection unit for detecting sulfation of the lead battery based on a current-voltage characteristic of a charging current value from the voltage value detected by the voltage detection unit, and depending on the presence or absence of the sulfation, the lead battery And a controller that switches whether or not to perform refresh charging.

本発明の一態様に係る充電制御方法は、鉛電池を充電する充電制御装置における充電制御方法であって、前記鉛電池に充電を行うステップと、前記鉛電池の電圧値を検出するステップと、充電電流値と、検出された電圧値との電流電圧特性に基づいて、前記鉛電池のサルフェーションを検出するステップと、前記サルフェーションの有無に応じて、前記鉛電池をリフレッシュ充電するか否かを切り替えるステップと、を具備するようにした。   A charge control method according to an aspect of the present invention is a charge control method in a charge control device for charging a lead battery, the step of charging the lead battery, the step of detecting a voltage value of the lead battery, Based on the current-voltage characteristics of the charging current value and the detected voltage value, the step of detecting the sulfation of the lead battery and switching whether or not to refresh charge the lead battery according to the presence or absence of the sulfation Steps.

本発明によれば、必要に応じてリフレッシュ充電することにより、鉛電池の寿命の劣化を抑制することができる。   According to the present invention, it is possible to suppress deterioration of the life of the lead battery by performing refresh charging as necessary.

本発明の一実施の形態に係る充電装置の構成を示すブロック図The block diagram which shows the structure of the charging device which concerns on one embodiment of this invention. 本発明の実施の形態における充電切替方法を示すフロー図The flowchart which shows the charge switching method in embodiment of this invention 本発明の実施の形態におけるパルス充電時のIV特性を示す図The figure which shows IV characteristic at the time of pulse charge in embodiment of this invention 充電制御部の配置位置のバリエーションを示す図The figure which shows the variation of the arrangement position of a charge control part

以下、本発明の実施の形態について、図面を参照して詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

(一実施の形態)
<充電制御装置の構成>
本発明の一実施の形態に係る充電制御装置100の構成について、図1を用いて説明する。
(One embodiment)
<Configuration of charge control device>
A configuration of charge control device 100 according to an embodiment of the present invention will be described with reference to FIG.

充電制御装置100は、電圧検出部101と、サルフェーション検出部102と、記憶部103と、充電制御部104とから主に構成されている。充電制御装置100は、鉛電池150の充電を制御する。   The charge control device 100 mainly includes a voltage detection unit 101, a sulfation detection unit 102, a storage unit 103, and a charge control unit 104. The charging control device 100 controls charging of the lead battery 150.

電圧検出部101は、鉛電池150の電圧を検出し、検出結果をサルフェーション検出部102に出力する。   The voltage detection unit 101 detects the voltage of the lead battery 150 and outputs the detection result to the sulfation detection unit 102.

サルフェーション検出部102は、電圧検出部101から出力された検出結果及び後述する充電制御部104から出力される充電部105への電流指示値に基づいて、サルフェーションの有無を検出し、検出結果を記憶部103に出力する。なお、サルフェーション検出部102の詳細について後述する。   The sulfation detection unit 102 detects the presence or absence of sulfation based on the detection result output from the voltage detection unit 101 and the current instruction value to the charging unit 105 output from the charge control unit 104 described later, and stores the detection result. Output to the unit 103. Details of the sulfation detection unit 102 will be described later.

記憶部103は、サルフェーション検出部102から入力されたサルフェーション有無の検出結果を記憶する。   The storage unit 103 stores the detection result of the presence or absence of sulfation input from the sulfation detection unit 102.

充電制御部104は、サルフェーション有無の検出結果を記憶部103より読み出して、読み出した検出結果に基づいて、充電部105に対して通常充電する場合とリフレッシュ充電する場合との切り替え制御を行う。なお、充電の切り替え方法については後述する。また、充電制御部104は、充電開始時に充電部105に対し、パルス充電を指示する。なお、ここでのパルス充電とは、一定の時間幅のパルス電流を送出する度に電流を増加させる充電のことをいう。このとき、パルスを送出させる度に電流値を増加させるように電流指示値も充電部105に指示し、この電流指示値をサルフェーション検出部102に出力する。   The charging control unit 104 reads out the detection result of the presence or absence of sulfation from the storage unit 103, and performs switching control between the normal charging and the refresh charging for the charging unit 105 based on the read detection result. Note that a charge switching method will be described later. Further, the charging control unit 104 instructs the charging unit 105 to perform pulse charging at the start of charging. Here, the pulse charge refers to a charge that increases the current every time a pulse current having a certain time width is sent. At this time, the current instruction value is also instructed to the charging unit 105 so as to increase the current value every time a pulse is transmitted, and this current instruction value is output to the sulfation detection unit 102.

<充電装置の構成>
本発明の一実施の形態における充電装置140の構成について、図1を用いて説明する。
<Configuration of charging device>
The structure of the charging device 140 in one embodiment of the present invention will be described with reference to FIG.

充電装置140は、充電制御装置100と、充電部105と、充電コネクタ106とから主に構成されている。なお、充電制御装置100の構成については、上記で説明しているので省略する。   The charging device 140 mainly includes the charging control device 100, the charging unit 105, and the charging connector 106. Note that the configuration of the charging control apparatus 100 has been described above, and will be omitted.

充電部105は、充電制御部104の制御に従って、図示しない電源より充電コネクタ106を介して供給される電力を鉛電池150に蓄積させることにより、鉛電池150を通常充電またはリフレッシュ充電する。充電部105は、リフレッシュ充電する際には、通常充電する際に比べて、充電電流または充電電圧を大きくし、サルフェーションを解消する。   The charging unit 105 performs normal charging or refresh charging of the lead battery 150 by accumulating electric power supplied from a power source (not shown) via the charging connector 106 in the lead battery 150 according to the control of the charging control unit 104. When performing the refresh charge, the charging unit 105 increases the charging current or the charging voltage as compared with the normal charging to eliminate the sulfation.

充電コネクタ106は、図示しない電源に接続される。   The charging connector 106 is connected to a power source (not shown).

なお、電圧検出部101、サルフェーション検出部102及び充電制御部104と充電部105とは、1つの筐体に収納されて充電装置140を構成してもよいし、別体の筐体に各々収納されて充電装置140を構成してもよい。   Note that the voltage detection unit 101, the sulfation detection unit 102, the charging control unit 104, and the charging unit 105 may be housed in one housing to form the charging device 140, or may be housed in separate housings. Thus, the charging device 140 may be configured.

負荷160は、鉛電池150に蓄積された電力により動作する。   The load 160 is operated by electric power stored in the lead battery 150.

上記の構成を有する充電装置140は、鉛電池150及び負荷160と共に、例えば、HEV(Hybrid Electric Vehicle)、PEV(Plug-in Electric Vehicle)またはEV(Electric Vehicle)といった電力で走行する図示しない車両に搭載することができる。   The charging device 140 having the above configuration is, for example, a vehicle (not shown) that travels with electric power such as a HEV (Hybrid Electric Vehicle), a PEV (Plug-in Electric Vehicle), or an EV (Electric Vehicle) together with the lead battery 150 and the load 160. Can be installed.

<充電切替方法>
本発明の実施の形態における充電切替方法について、図2を用いて説明する。
<Charging switching method>
A charge switching method according to the embodiment of the present invention will be described with reference to FIG.

まず、充電制御部104は、充電コネクタ106が図示しない電源に接続されることなどをトリガーとして充電を開始する(ステップST301)。   First, the charging control unit 104 starts charging with the charging connector 106 connected to a power source (not shown) as a trigger (step ST301).

充電制御部104は、パルス充電を充電部105に指示し、充電部105は、パルス充電を行う(ステップST302)。   Charging control section 104 instructs charging section 105 to perform pulse charging, and charging section 105 performs pulse charging (step ST302).

電圧検出部101は、パルス充電におけるパルス毎の鉛電池150の電圧値を検出し(ステップST303)、サルフェーション検出部102は、電圧検出部101が検出した電圧値及び充電制御部104からのパルス充電の電流指示値に基づいて、IV特性を算出する(ステップST304)。   The voltage detection unit 101 detects the voltage value of the lead battery 150 for each pulse in pulse charging (step ST303), and the sulfation detection unit 102 detects the voltage value detected by the voltage detection unit 101 and the pulse charging from the charging control unit 104. IV characteristics are calculated based on the current instruction value (step ST304).

サルフェーション検出部102は、IV特性の線形性に基づいて、サルフェーションの有無を判定する(ステップST305)。   The sulfation detection unit 102 determines the presence or absence of sulfation based on the linearity of the IV characteristic (step ST305).

サルフェーションが発生していると判定された場合(ステップST305:YES)には、充電制御部104の制御によりリフレッシュ充電を行い(ステップST306)、処理を終了する。   If it is determined that sulfation has occurred (step ST305: YES), refresh charging is performed under the control of the charging control unit 104 (step ST306), and the process ends.

一方、サルフェーションが発生していないと判定された場合(ステップST305:NO)には、充電制御部104の制御により通常充電を行い(ステップST307)、処理を終了する。   On the other hand, when it is determined that sulfation has not occurred (step ST305: NO), normal charging is performed under the control of the charging control unit 104 (step ST307), and the process is terminated.

このように、充電制御部104は、パルス充電時のIV特性の線形性に基づいて、サルフェーションの有無を判定し、サルフェーションの有無に応じて、リフレッシュ充電か普通充電かを切り替える。   As described above, the charging control unit 104 determines the presence / absence of sulfation based on the linearity of the IV characteristic during pulse charging, and switches between refresh charging and normal charging according to the presence / absence of sulfation.

<パルス充電時のIV特性>
本発明の実施の形態におけるパルス充電時のIV特性について、図3を用いて説明する。図3(a)は、サルフェーションが少ない場合のIV特性を示し、図3(b)は、サルフェーションが多い場合のIV特性を示している。ただし、図3において、横軸を電流I、縦軸を電圧Vとする。ここでは、例えば、充電制御部104の電流指示値を0A、1.5A、3A、6Aとしたときの電圧検出部101の電圧値をプロットしたものとする。
<IV characteristics during pulse charging>
The IV characteristics at the time of pulse charging in the embodiment of the present invention will be described with reference to FIG. FIG. 3 (a) shows the IV characteristic when the sulfation is low, and FIG. 3 (b) shows the IV characteristic when the sulfation is high. In FIG. 3, the horizontal axis is current I and the vertical axis is voltage V. Here, for example, it is assumed that the voltage value of the voltage detection unit 101 is plotted when the current instruction value of the charging control unit 104 is set to 0A, 1.5A, 3A, and 6A.

図3(a)から分かるように、サルフェーションが少ない場合には、各プロットを結ぶIV特性は線形性が高く、ほぼ直線となる。これに対して、図3(b)から分かるように、サルフェーションが多い場合には、IV特性は線形性が低く、直線から乖離するプロットが現れる。   As can be seen from FIG. 3A, when the sulfation is small, the IV characteristic connecting the plots has a high linearity and is almost a straight line. On the other hand, as can be seen from FIG. 3B, when the sulfation is large, the IV characteristic has low linearity and a plot deviating from the straight line appears.

線形性の判定方法としては、例えば、各プロットから最小二乗法などによって直線を求め、求めた直線とプロットとの乖離度が所定の範囲内であれば、線形性は高く、所定の範囲外であれば、線形性は低いと判定できる。なお、線形性の判定方法は、これに限るものではなく、既存の他の手法を用いてもよい。   As a method for determining linearity, for example, a straight line is obtained from each plot by the least square method or the like, and if the degree of divergence between the obtained straight line and the plot is within a predetermined range, the linearity is high and outside the predetermined range. If there is, it can be determined that the linearity is low. Note that the linearity determination method is not limited to this, and other existing methods may be used.

このように、サルフェーションの多寡に応じてIV特性の線形性が異なるので、サルフェーション検出部102は、IV特性に基づいてサルフェーションの有無を検出することができる。   Thus, since the linearity of the IV characteristic differs depending on the number of sulfations, the sulfation detection unit 102 can detect the presence or absence of sulfation based on the IV characteristics.

<実施の形態の効果>
このように、本実施の形態によれば、段階的に充電電流を増加させて鉛電池150に充電するパルス充電を行い、これによって得られる鉛電池150の電圧値とそのときの電流値との関係を示すIV特性が線形性を有するか否かによってサルフェーションの有無を検出する。これにより、サルフェーションが発生しているときにリフレッシュ充電を行い、サルフェーションが発生していないときには通常充電を行うため、鉛電池の寿命の劣化を抑制することができる。
<Effect of Embodiment>
Thus, according to the present embodiment, the charge current is increased stepwise to charge the lead battery 150, and the voltage value of the lead battery 150 obtained thereby and the current value at that time are The presence or absence of sulfation is detected based on whether or not the IV characteristic indicating the relationship has linearity. As a result, refresh charging is performed when sulfation is occurring, and normal charging is performed when sulfation is not occurring, so that deterioration of the life of the lead battery can be suppressed.

なお、本実施の形態では、パルス充電を、一定の時間幅のパルスを送出する度に電流値を増加させる充電として定義したが、一定の時間幅のパルスを送出する度に電流値を減少させる充電としてもよい。   In this embodiment, pulse charging is defined as charging that increases the current value every time a pulse having a certain time width is sent, but the current value is decreased every time a pulse having a certain time width is sent. It is good also as charge.

また、本実施の形態では、充電制御装置100内に充電制御部104が含まれる場合について説明したが、本発明はこれに限らない。例えば、充電制御部104は充電部105内に含まれていてもよいし、図4(a)に示すように、鉛電池150に設けられるECU(electronic control unit)内に含まれていてもよいし、さらには、図4(b)に示すように、車両外部のAC/DCコンバータを制御するECU内に含まれてもよい。このように、充電制御部104はその機能が実現されれば、どこに設けられてもよい。   Moreover, although this Embodiment demonstrated the case where the charge control part 104 was included in the charge control apparatus 100, this invention is not restricted to this. For example, the charging control unit 104 may be included in the charging unit 105 or may be included in an electronic control unit (ECU) provided in the lead battery 150 as illustrated in FIG. Furthermore, as shown in FIG. 4B, the ECU may be included in an ECU that controls an AC / DC converter outside the vehicle. As described above, the charging control unit 104 may be provided anywhere as long as the function is realized.

また、本実施の形態では、線形性の判定に用いた直線とプロットとの乖離度に応じて、リフレッシュ充電の回数、時間を制御してもよい。   In the present embodiment, the number and time of refresh charging may be controlled according to the degree of divergence between the straight line used for determining the linearity and the plot.

本発明にかかる充電制御装置、充電装置、車両及び充電制御方法は、鉛電池の充電を制御するのに好適である。   The charging control device, the charging device, the vehicle, and the charging control method according to the present invention are suitable for controlling the charging of the lead battery.

100 充電制御装置
101 電圧検出部
102 サルフェーション検出部
103 記憶部
104 充電制御部
105 充電部
106 充電コネクタ
140 充電装置
150 鉛電池
160 負荷
DESCRIPTION OF SYMBOLS 100 Charge control apparatus 101 Voltage detection part 102 Sulfation detection part 103 Memory | storage part 104 Charge control part 105 Charging part 106 Charging connector 140 Charging apparatus 150 Lead battery 160 Load

Claims (6)

鉛電池の充電を制御する充電制御装置であって、
前記鉛電池に充電を行う充電部と、
前記鉛電池の電圧値を検出する電圧検出部と、
前記充電部からの充電電流値と、前記電圧検出部によって検出された電圧値との電流電圧特性に基づいて、前記鉛電池のサルフェーションを検出するサルフェーション検出部と、
前記サルフェーションの有無に応じて、前記鉛電池をリフレッシュ充電するか否かを切り替える制御部と、
を具備する充電制御装置。
A charge control device for controlling charge of a lead battery,
A charging unit for charging the lead battery;
A voltage detector for detecting a voltage value of the lead battery;
A sulfation detection unit that detects sulfation of the lead battery based on a current-voltage characteristic of a charging current value from the charging unit and a voltage value detected by the voltage detection unit;
A control unit that switches whether to refresh charge the lead battery according to the presence or absence of the sulfation,
A charge control device comprising:
前記充電部は、充電開始時に一定の時間幅のパルス電流を送出する度に充電電流を増加させるパルス充電を行う、
請求項1に記載の充電制御装置。
The charging unit performs pulse charging to increase the charging current each time a pulse current having a certain time width is sent at the start of charging.
The charge control device according to claim 1.
前記サルフェーション検出部は、前記電流電圧特性の線形性の度合いに基づいて、前記サルフェーションを検出する、
請求項1に記載の充電制御装置。
The sulfation detection unit detects the sulfation based on a degree of linearity of the current-voltage characteristics.
The charge control device according to claim 1.
鉛電池を充電する充電装置であって、
前記鉛電池に充電を行う充電部と、
前記鉛電池の電圧値を検出する電圧検出部と、
前記充電部からの充電電流値と、前記電圧検出部によって検出された電圧値との電流電圧特性に基づいて、前記鉛電池のサルフェーションを検出するサルフェーション検出部と、
前記サルフェーションの有無に応じて、前記鉛電池をリフレッシュ充電するか否かを切り替える制御部と、
を具備する充電装置。
A charging device for charging a lead battery,
A charging unit for charging the lead battery;
A voltage detector for detecting a voltage value of the lead battery;
A sulfation detection unit that detects sulfation of the lead battery based on a current-voltage characteristic of a charging current value from the charging unit and a voltage value detected by the voltage detection unit;
A control unit that switches whether to refresh charge the lead battery according to the presence or absence of the sulfation,
A charging device comprising:
前記鉛電池と、
請求項4記載の充電装置と、
を有する車両。
The lead battery;
A charging device according to claim 4;
Vehicle with.
鉛電池を充電する充電制御装置における充電制御方法であって、
前記鉛電池に充電を行うステップと、
前記鉛電池の電圧値を検出するステップと、
充電電流値と、検出された電圧値との電流電圧特性に基づいて、前記鉛電池のサルフェーションを検出するステップと、
前記サルフェーションの有無に応じて、前記鉛電池をリフレッシュ充電するか否かを切り替えるステップと、
を具備する充電制御方法。
A charge control method in a charge control device for charging a lead battery,
Charging the lead battery;
Detecting a voltage value of the lead battery;
Detecting the sulfation of the lead battery based on the current-voltage characteristics of the charging current value and the detected voltage value;
Switching whether or not to refresh charge the lead battery according to the presence or absence of the sulfation;
A charge control method comprising:
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