JP2014237813A - Coating agent for cyclic polyolefin material, and laminate body - Google Patents
Coating agent for cyclic polyolefin material, and laminate body Download PDFInfo
- Publication number
- JP2014237813A JP2014237813A JP2014095963A JP2014095963A JP2014237813A JP 2014237813 A JP2014237813 A JP 2014237813A JP 2014095963 A JP2014095963 A JP 2014095963A JP 2014095963 A JP2014095963 A JP 2014095963A JP 2014237813 A JP2014237813 A JP 2014237813A
- Authority
- JP
- Japan
- Prior art keywords
- cyclic polyolefin
- resin
- coating agent
- acid
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011248 coating agent Substances 0.000 title claims abstract description 97
- 239000000463 material Substances 0.000 title claims abstract description 80
- 229920000098 polyolefin Polymers 0.000 title claims abstract description 62
- 125000004122 cyclic group Chemical group 0.000 title claims abstract description 57
- 238000000576 coating method Methods 0.000 claims abstract description 53
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 38
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000012736 aqueous medium Substances 0.000 claims abstract description 10
- 150000007514 bases Chemical class 0.000 claims abstract description 8
- 229920005749 polyurethane resin Polymers 0.000 claims description 25
- 239000002245 particle Substances 0.000 claims description 17
- 239000003431 cross linking reagent Substances 0.000 claims description 15
- 239000007787 solid Substances 0.000 claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 16
- 239000000126 substance Substances 0.000 abstract description 15
- 238000003475 lamination Methods 0.000 abstract 1
- -1 polyethylene Polymers 0.000 description 39
- 229920005989 resin Polymers 0.000 description 21
- 239000011347 resin Substances 0.000 description 21
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 15
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 13
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 10
- 230000001070 adhesive effect Effects 0.000 description 10
- 239000006185 dispersion Substances 0.000 description 10
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 238000001035 drying Methods 0.000 description 9
- 229920005862 polyol Polymers 0.000 description 9
- 239000004721 Polyphenylene oxide Substances 0.000 description 8
- 229920000570 polyether Polymers 0.000 description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 238000007334 copolymerization reaction Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 239000003960 organic solvent Substances 0.000 description 6
- 238000009832 plasma treatment Methods 0.000 description 6
- 150000003077 polyols Chemical class 0.000 description 6
- 229920001155 polypropylene Polymers 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 5
- 230000006872 improvement Effects 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000005058 Isophorone diisocyanate Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000003851 corona treatment Methods 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 229920005992 thermoplastic resin Polymers 0.000 description 4
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- QPRQEDXDYOZYLA-UHFFFAOYSA-N 2-methylbutan-1-ol Chemical compound CCC(C)CO QPRQEDXDYOZYLA-UHFFFAOYSA-N 0.000 description 3
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical compound CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000001336 alkenes Chemical class 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 229920000139 polyethylene terephthalate Polymers 0.000 description 3
- 239000005020 polyethylene terephthalate Substances 0.000 description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 229920002799 BoPET Polymers 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- IBVAQQYNSHJXBV-UHFFFAOYSA-N adipic acid dihydrazide Chemical compound NNC(=O)CCCCC(=O)NN IBVAQQYNSHJXBV-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 238000012661 block copolymerization Methods 0.000 description 2
- IAQRGUVFOMOMEM-UHFFFAOYSA-N but-2-ene Chemical compound CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 239000012295 chemical reaction liquid Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- FKRCODPIKNYEAC-UHFFFAOYSA-N ethyl propionate Chemical compound CCOC(=O)CC FKRCODPIKNYEAC-UHFFFAOYSA-N 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 229920000578 graft copolymer Polymers 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- 230000001965 increasing effect Effects 0.000 description 2
- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical compound CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 2
- 239000011976 maleic acid Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 229940065472 octyl acrylate Drugs 0.000 description 2
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000005022 packaging material Substances 0.000 description 2
- AQIXEPGDORPWBJ-UHFFFAOYSA-N pentan-3-ol Chemical compound CCC(O)CC AQIXEPGDORPWBJ-UHFFFAOYSA-N 0.000 description 2
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- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 229920001223 polyethylene glycol Polymers 0.000 description 2
- 239000005056 polyisocyanate Substances 0.000 description 2
- 229920001228 polyisocyanate Polymers 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 238000011085 pressure filtration Methods 0.000 description 2
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- 238000004062 sedimentation Methods 0.000 description 2
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- 239000000758 substrate Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- 230000002087 whitening effect Effects 0.000 description 2
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- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
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- DTCCVIYSGXONHU-CJHDCQNGSA-N (z)-2-(2-phenylethenyl)but-2-enedioic acid Chemical compound OC(=O)\C=C(C(O)=O)\C=CC1=CC=CC=C1 DTCCVIYSGXONHU-CJHDCQNGSA-N 0.000 description 1
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- XXMBEHIWODXDTR-UHFFFAOYSA-N 1,2-diaminoethanol Chemical compound NCC(N)O XXMBEHIWODXDTR-UHFFFAOYSA-N 0.000 description 1
- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 1
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- ZMKVBUOZONDYBW-UHFFFAOYSA-N 1,6-dioxecane-2,5-dione Chemical compound O=C1CCC(=O)OCCCCO1 ZMKVBUOZONDYBW-UHFFFAOYSA-N 0.000 description 1
- RWNUSVWFHDHRCJ-UHFFFAOYSA-N 1-butoxypropan-2-ol Chemical compound CCCCOCC(C)O RWNUSVWFHDHRCJ-UHFFFAOYSA-N 0.000 description 1
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- 238000005160 1H NMR spectroscopy Methods 0.000 description 1
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- RWLALWYNXFYRGW-UHFFFAOYSA-N 2-Ethyl-1,3-hexanediol Chemical compound CCCC(O)C(CC)CO RWLALWYNXFYRGW-UHFFFAOYSA-N 0.000 description 1
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- 125000003504 2-oxazolinyl group Chemical group O1C(=NCC1)* 0.000 description 1
- JYVLIDXNZAXMDK-UHFFFAOYSA-N 2-pentanol Substances CCCC(C)O JYVLIDXNZAXMDK-UHFFFAOYSA-N 0.000 description 1
- LPIQIQPLUVLISR-UHFFFAOYSA-N 2-prop-1-en-2-yl-4,5-dihydro-1,3-oxazole Chemical compound CC(=C)C1=NCCO1 LPIQIQPLUVLISR-UHFFFAOYSA-N 0.000 description 1
- YEYKMVJDLWJFOA-UHFFFAOYSA-N 2-propoxyethanol Chemical compound CCCOCCO YEYKMVJDLWJFOA-UHFFFAOYSA-N 0.000 description 1
- PYSGFFTXMUWEOT-UHFFFAOYSA-N 3-(dimethylamino)propan-1-ol Chemical compound CN(C)CCCO PYSGFFTXMUWEOT-UHFFFAOYSA-N 0.000 description 1
- SOYBEXQHNURCGE-UHFFFAOYSA-N 3-ethoxypropan-1-amine Chemical compound CCOCCCN SOYBEXQHNURCGE-UHFFFAOYSA-N 0.000 description 1
- XYUINKARGUCCQJ-UHFFFAOYSA-N 3-imino-n-propylpropan-1-amine Chemical compound CCCNCCC=N XYUINKARGUCCQJ-UHFFFAOYSA-N 0.000 description 1
- JSGVZVOGOQILFM-UHFFFAOYSA-N 3-methoxy-1-butanol Chemical compound COC(C)CCO JSGVZVOGOQILFM-UHFFFAOYSA-N 0.000 description 1
- MFKRHJVUCZRDTF-UHFFFAOYSA-N 3-methoxy-3-methylbutan-1-ol Chemical compound COC(C)(C)CCO MFKRHJVUCZRDTF-UHFFFAOYSA-N 0.000 description 1
- FAXDZWQIWUSWJH-UHFFFAOYSA-N 3-methoxypropan-1-amine Chemical compound COCCCN FAXDZWQIWUSWJH-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
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- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
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- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 125000003010 ionic group Chemical group 0.000 description 1
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Landscapes
- Polyurethanes Or Polyureas (AREA)
- Paints Or Removers (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
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- Compositions Of Macromolecular Compounds (AREA)
Abstract
【課題】環状ポリオレフィン材料の表面を特殊処理しなくても同材料との接着性が良好であり、しかも耐薬品性も良好である塗膜を形成できる水系塗工剤、及びそれを用いた積層体を提供すること。【解決手段】(メタ)アクリル酸エステル成分を含有する酸変性ポリオレフィン樹脂、塩基性化合物及び水性媒体を含有する環状ポリオレフィン材料用塗工剤、並びに環状ポリオレフィン材料の少なくとも片面に、上記環状ポリオレフィン材料用塗工剤から水性媒体を除去して得られる塗膜を設けた積層体。【選択図】なしA water-based coating agent capable of forming a coating film having good adhesion to the surface of a cyclic polyolefin material without special treatment and good chemical resistance, and lamination using the same To provide a body. An acid-modified polyolefin resin containing a (meth) acrylic acid ester component, a coating agent for a cyclic polyolefin material containing a basic compound and an aqueous medium, and the cyclic polyolefin material for at least one side of the cyclic polyolefin material. A laminate provided with a coating film obtained by removing an aqueous medium from a coating agent. [Selection figure] None
Description
本発明は環状ポリオレフィン材料に好適に使用できる水系塗工剤と、同材料表面に同塗工剤を塗布し作製した積層体とに関するものである。 The present invention relates to an aqueous coating agent that can be suitably used for a cyclic polyolefin material, and a laminate produced by applying the coating agent to the surface of the material.
ポリエチレンやポリプロピレンに代表されるポリオレフィン材料は、力学特性や電気特性等の物性のバランスが良好であり、さらに安価であることから、電気、電子、自動車、包装等の各種分野で幅広く、しかも大量に使用されている。しかしながら、ポリオレフィンはその表面自由エネルギーが低いため、濡れ性、接着性に難点がある。中でも環状ポリオレフィン材料は接着が難しい材料として知られている。このため、環状ポリオレフィン材料に特化した接着剤やコーティング剤の開発がなされ、同材料の表面をコロナ処理やプラズマ処理すること等も併せて行われている。例えば、特許文献1には、環状ポリオレフィン材料の表面や接着させる材料の表面をプラズマ処理することが記載されている。しかし、プラズマ処理を行うためには特殊な装置を導入する必要があり、未処理の環状ポリオレフィン材料に接着性よく接着させるための方法は提案されていない。 Polyolefin materials represented by polyethylene and polypropylene have a good balance of physical properties such as mechanical properties and electrical properties, and are inexpensive, so they are widely used in various fields such as electricity, electronics, automobiles and packaging, and in large quantities. It is used. However, since polyolefin has low surface free energy, there are difficulties in wettability and adhesiveness. Among these, cyclic polyolefin materials are known as materials that are difficult to bond. Therefore, adhesives and coating agents specialized for cyclic polyolefin materials have been developed, and the surface of the material is also subjected to corona treatment and plasma treatment. For example, Patent Document 1 describes performing plasma treatment on the surface of a cyclic polyolefin material or the surface of a material to be bonded. However, in order to perform plasma treatment, it is necessary to introduce a special apparatus, and a method for adhering to an untreated cyclic polyolefin material with good adhesiveness has not been proposed.
また、ポリオレフィン材料は水をはじきやすいことから、従来の接着剤は溶剤系のものが主であったが、近年、環境保護や職場環境改善の観点から揮発性有機溶剤、特にトルエン等の芳香族系有機溶剤の使用が制限される傾向にあり、水系接着剤の要望が高まっている。しかし、従来の水系接着剤は溶剤系のものと比べポリオレフィン材料に対する接着性が劣るため、実用面に限りがあった。また、特許文献2には、水系接着剤が開示されており、環状ポリオレフィン材料にも適用できることが記載されている。しかし、塗膜の接着性や耐薬品性に関しては改良の余地があった。 Also, since polyolefin materials are easy to repel water, conventional adhesives were mainly solvent-based, but in recent years, volatile organic solvents, especially aromatics such as toluene, are used from the viewpoint of environmental protection and workplace environment improvement. There is a tendency for the use of organic solvents to be restricted, and there is an increasing demand for aqueous adhesives. However, conventional water-based adhesives are limited in practical use because they have poor adhesion to polyolefin materials compared to solvent-based adhesives. Further, Patent Document 2 discloses a water-based adhesive and describes that it can be applied to a cyclic polyolefin material. However, there was room for improvement in terms of adhesion and chemical resistance of the coating film.
本発明は、上記のような問題に対して、環状ポリオレフィン材料の表面を特殊処理しなくても同材料との接着性が良好であり、しかも耐薬品性も良好である塗膜を形成できる水系塗工剤、及びそれを用いた積層体を提供しようとするものである。 The present invention is an aqueous system that can form a coating film having good adhesion to the material and good chemical resistance without special treatment of the surface of the cyclic polyolefin material. It is intended to provide a coating agent and a laminate using the same.
本発明者らは、上記課題を解決するために鋭意検討した結果、特定組成のポリオレフィン樹脂を用いた環境にも配慮した水系塗工剤を用いることにより、特殊処理なしに環状ポリオレフィン材料との接着性が良好で、耐薬品性にも優れる塗膜が形成できることを見出し、本発明に到達した。 As a result of intensive studies to solve the above-mentioned problems, the present inventors have used a water-based coating agent that is environmentally friendly and uses a polyolefin resin having a specific composition, so that it can be bonded to a cyclic polyolefin material without special treatment. The present inventors have found that a coating film having good properties and excellent chemical resistance can be formed, and the present invention has been achieved.
すなわち、本発明は以下のとおりである。 That is, the present invention is as follows.
(1)(メタ)アクリル酸エステル成分を含有する酸変性ポリオレフィン樹脂、塩基性化合物及び水性媒体を含有することを特徴とする環状ポリオレフィン材料用塗工剤。
(2)さらにポリウレタン樹脂を含有し、酸変性ポリオレフィン樹脂とポリウレタン樹脂との固形分質量比が100/0.5〜100/100であることを特徴とする(1)記載の環状ポリオレフィン材料用塗工剤。
(3)さらに架橋剤を含有し、酸変性ポリオレフィン樹脂と架橋剤との固形分質量比が100/1〜100/50であることを特徴とする(1)または(2)記載の環状ポリオレフィン材料用塗工剤。
(4)ポリオレフィン樹脂及びポリウレタン樹脂の数平均粒子径が共に5〜300nmであることを特徴とする(2)記載の環状ポリオレフィン材料用塗工剤。
(5)環状ポリオレフィン材料の少なくとも片面に、(1)〜(4)いずれかに記載の環状ポリオレフィン材料用塗工剤から水性媒体を除去して得られる塗膜を設けたことを特徴とする積層体。
(6)さらに塗膜を介して環状ポリオレフィン材料又は他材料を貼り合わせたことを特徴とする(5)記載の積層体。
(1) A coating agent for a cyclic polyolefin material comprising an acid-modified polyolefin resin containing a (meth) acrylic acid ester component, a basic compound, and an aqueous medium.
(2) The coating for cyclic polyolefin material according to (1), further comprising a polyurethane resin, wherein a solid content mass ratio of the acid-modified polyolefin resin and the polyurethane resin is 100 / 0.5 to 100/100 Agent.
(3) The cyclic polyolefin material according to (1) or (2), further comprising a crosslinking agent, wherein the mass ratio of the solid content of the acid-modified polyolefin resin and the crosslinking agent is 100/1 to 100/50 Coating agent.
(4) The coating agent for cyclic polyolefin materials according to (2), wherein the number average particle diameters of the polyolefin resin and the polyurethane resin are both 5 to 300 nm.
(5) Laminate characterized in that a coating obtained by removing an aqueous medium from the coating agent for cyclic polyolefin material according to any one of (1) to (4) is provided on at least one surface of the cyclic polyolefin material. body.
(6) The laminate according to (5), wherein a cyclic polyolefin material or another material is further bonded through a coating film.
本発明によれば、環状ポリオレフィン材料の表面を特殊処理しなくても同材料との接着性が良好であり、しかも耐薬品性も良好な塗膜を得るのに適した塗工剤が提供できる。このため、本発明の塗工剤は、包装材料、自動車材料、電材関係、光学材料、日用雑貨関係など様々な用途への適用が可能である。 According to the present invention, it is possible to provide a coating agent suitable for obtaining a coating film having good adhesion to the cyclic polyolefin material without special treatment and having good chemical resistance. . Therefore, the coating agent of the present invention can be applied to various uses such as packaging materials, automobile materials, electrical materials, optical materials, and daily goods.
以下本発明を詳細に説明する。 The present invention will be described in detail below.
本発明の環状ポリオレフィン材料用塗工剤は、(メタ)アクリル酸エステル成分を含有する酸変性ポリオレフィン樹脂、塩基性化合物及び水性媒体を含有する。 The coating agent for cyclic polyolefin materials of the present invention contains an acid-modified polyolefin resin containing a (meth) acrylic acid ester component, a basic compound, and an aqueous medium.
酸変性ポリオレフィン樹脂の主成分であるオレフィン成分は特に限定されないが、エチレン、プロピレン、イソブチレン、2−ブテン、1−ブテン、1−ペンテン、1−ヘキセン等の炭素数2〜6のアルケンが好ましく、これらの混合物を用いてもよい。この中で、エチレン、プロピレン、イソブチレン、1−ブテン等の炭素数2〜4のアルケンがより好ましく、エチレン、プロピレンがさらに好ましく、エチレンが最も好ましい。 The olefin component that is the main component of the acid-modified polyolefin resin is not particularly limited, but an alkene having 2 to 6 carbon atoms such as ethylene, propylene, isobutylene, 2-butene, 1-butene, 1-pentene, 1-hexene is preferable, Mixtures of these may be used. Among these, alkene having 2 to 4 carbon atoms such as ethylene, propylene, isobutylene and 1-butene is more preferable, ethylene and propylene are further preferable, and ethylene is most preferable.
酸変性ポリオレフィン樹脂は、不飽和カルボン酸成分により酸変性されたものである。不飽和カルボン酸成分としては、アクリル酸、メタクリル酸、マレイン酸、無水マレイン酸、イタコン酸、無水イタコン酸、フマル酸、クロトン酸等のほか、不飽和ジカルボン酸のハーフエステル、ハーフアミド等が挙げられる。中でもアクリル酸、メタクリル酸、マレイン酸、無水マレイン酸が好ましく、特にアクリル酸、無水マレイン酸が好ましい。不飽和カルボン酸成分は、酸変性ポリオレフィン樹脂中に共重合されていればよく、その形態は限定されず、共重合の状態としては、例えば、ランダム共重合、ブロック共重合、グラフト共重合(グラフト変性)などが挙げられる。 The acid-modified polyolefin resin is acid-modified with an unsaturated carboxylic acid component. Examples of unsaturated carboxylic acid components include acrylic acid, methacrylic acid, maleic acid, maleic anhydride, itaconic acid, itaconic anhydride, fumaric acid, crotonic acid, and the like, as well as unsaturated dicarboxylic acid half esters and half amides. It is done. Of these, acrylic acid, methacrylic acid, maleic acid, and maleic anhydride are preferable, and acrylic acid and maleic anhydride are particularly preferable. The unsaturated carboxylic acid component only needs to be copolymerized in the acid-modified polyolefin resin, and the form thereof is not limited. Examples of the copolymerization state include random copolymerization, block copolymerization, and graft copolymerization (grafting). Modification).
不飽和カルボン酸成分の含有量は、環状ポリオレフィン材料や他材料との接着性のバランスから、0.01〜10質量%が好ましく、0.1〜5質量%がより好ましく、0.5〜4質量%がさらに好ましく、1〜4質量%が特に好ましい。含有量が0.01質量未満の場合は、他材料のうち特にアルミニウム箔等の金属材料との接着性が十分な塗膜が得られないことがある。一方、10質量%を超える場合は、塗膜としたとき環状ポリオレフィン材料との接着性が低下することがある。 The content of the unsaturated carboxylic acid component is preferably 0.01 to 10% by mass, more preferably 0.1 to 5% by mass, and 0.5 to 4% from the balance of adhesiveness with the cyclic polyolefin material and other materials. % By mass is more preferable, and 1 to 4% by mass is particularly preferable. When the content is less than 0.01 mass, a coating film having sufficient adhesion to a metal material such as an aluminum foil among other materials may not be obtained. On the other hand, when it exceeds 10 mass%, when it is set as a coating film, adhesiveness with cyclic polyolefin material may fall.
本発明における酸変性ポリオレフィン樹脂は、(メタ)アクリル酸エステル成分を含有している必要がある。この成分を含有していないと、塗膜としたとき環状ポリオレフィン材料との十分な接着性が得られない。(メタ)アクリル酸エステル成分としては、(メタ)アクリル酸と炭素数1〜30のアルコールとのエステル化物が挙げられ、中でも入手のし易さの点から、(メタ)アクリル酸と炭素数1〜20のアルコールとのエステル化物が好ましい。(メタ)アクリル酸エステル成分の具体例としては、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸プロピル、(メタ)アクリル酸ブチル、(メタ)アクリル酸ヘキシル、(メタ)アクリル酸オクチル、(メタ)アクリル酸デシル、(メタ)アクリル酸ラウリル、(メタ)アクリル酸オクチル、(メタ)アクリル酸ドデシル、(メタ)アクリル酸ステアリル等が挙げられる。これらの混合物を用いてもよい。この中で、入手の容易さと接着性の点から、(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、アクリル酸ヘキシル、アクリル酸オクチルがより好ましく、アクリル酸エチル、アクリル酸ブチルがより好ましく、アクリル酸エチルが特に好ましい。(なお、「(メタ)アクリル酸〜」とは、「アクリル酸〜又はメタクリル酸〜」を意味する。) The acid-modified polyolefin resin in the present invention needs to contain a (meth) acrylic acid ester component. If this component is not contained, sufficient adhesion to the cyclic polyolefin material cannot be obtained when a coating film is formed. Examples of the (meth) acrylic acid ester component include an esterified product of (meth) acrylic acid and an alcohol having 1 to 30 carbon atoms, and (meth) acrylic acid and carbon number 1 from the viewpoint of easy availability. Esterified products with ˜20 alcohols are preferred. Specific examples of the (meth) acrylic acid ester component include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, hexyl (meth) acrylate, (meth ) Octyl acrylate, decyl (meth) acrylate, lauryl (meth) acrylate, octyl (meth) acrylate, dodecyl (meth) acrylate, stearyl (meth) acrylate, and the like. Mixtures of these may be used. Among these, from the viewpoint of easy availability and adhesiveness, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, hexyl acrylate, octyl acrylate are more preferable, ethyl acrylate, More preferred is butyl acrylate, and particularly preferred is ethyl acrylate. ("(Meth) acrylic acid-" means "acrylic acid- or methacrylic acid-".)
酸変性ポリオレフィン樹脂における(メタ)アクリル酸エステル成分の含有量は、塗膜とした際、環状ポリオレフィンとの接着性や耐薬品性の向上の点から、0.1〜35質量%であることが好ましく、1〜30質量%であることがより好ましく、5〜25質量%であることがさらに好ましく、8〜25質量%であることが特に好ましい。(メタ)アクリル酸エステル成分の含有量が0.1質量%未満の場合は、塗膜としたとき環状ポリオレフィンとの接着性が低下する傾向にあり、35質量%を超える場合は、塗膜の耐薬品性が低下してしまう。また、(メタ)アクリル酸エステル成分は、酸変性ポリオレフィン樹脂中に共重合されていればよく、その形態は限定されず、共重合の状態としては、例えば、ランダム共重合、ブロック共重合、グラフト共重合(グラフト変性)等が挙げられる。 The content of the (meth) acrylic acid ester component in the acid-modified polyolefin resin is 0.1 to 35% by mass from the viewpoint of improving the adhesion to the cyclic polyolefin and the chemical resistance when the coating film is formed. Preferably, it is 1-30 mass%, More preferably, it is 5-25 mass%, It is especially preferable that it is 8-25 mass%. When the content of the (meth) acrylic acid ester component is less than 0.1% by mass, the adhesiveness with the cyclic polyolefin tends to be reduced when the coating is used, and when it exceeds 35% by mass, Chemical resistance is reduced. Further, the (meth) acrylic acid ester component may be copolymerized in the acid-modified polyolefin resin, and the form thereof is not limited. Examples of the copolymerization state include random copolymerization, block copolymerization, and grafting. Examples include copolymerization (graft modification).
酸変性ポリオレフィン樹脂の具体例としては、エチレン−(メタ)アクリル酸エステル−無水マレイン酸共重合体が最も好ましい。共重合体の形態はランダム共重合体、ブロック共重合体、グラフト共重合体等のいずれでもよいが、入手が容易という点でランダム共重合体、グラフト共重合体が好ましい。 As a specific example of the acid-modified polyolefin resin, an ethylene- (meth) acrylic acid ester-maleic anhydride copolymer is most preferable. The form of the copolymer may be any of a random copolymer, a block copolymer, a graft copolymer, etc., but a random copolymer and a graft copolymer are preferred from the viewpoint of easy availability.
乾燥後の塗膜の量(層量)は、特に限定されない。例えば、0.01〜50g/m2の範囲とすることが好ましく、0.1〜20g/m2であることがより好ましく、1〜15g/m2であることがさらに好ましく、1〜10g/m2であることが特に好ましい。0.01g/m2未満では十分な接着性が得られず、50g/m2を超える場合は経済的に不利である。 The amount (layer amount) of the coating film after drying is not particularly limited. For example, preferably in the range of 0.01 to 50 g / m 2, more preferably from 0.1 to 20 g / m 2, more preferably from 1 to 15 g / m 2, 1 to 10 g / and particularly preferably m 2. If it is less than 0.01 g / m 2 , sufficient adhesion cannot be obtained, and if it exceeds 50 g / m 2 , it is economically disadvantageous.
酸変性ポリオレフィン樹脂の分子量については特に限定されるものでないが、高いほど塗膜の耐薬品性は良好となる傾向にある。したがって、分子量の目安となる190℃、2160g荷重におけるメルトフローレートは、1000g/10分以下が好ましく、500g/10分以下がより好ましく、0.001〜200g/10分がさらに好ましく、0.01〜100g/10分が特に好ましい。メルトフローレートが1000g/10分を超える場合は、塗膜の耐薬品性が低下する傾向にあり、0.001g/10分未満の場合は、樹脂を高分子量化する際の製造面に制約を受ける。 The molecular weight of the acid-modified polyolefin resin is not particularly limited, but the higher the chemical resistance, the better the chemical resistance of the coating film. Accordingly, the melt flow rate at 190 ° C. and 2160 g load, which is a measure of molecular weight, is preferably 1000 g / 10 min or less, more preferably 500 g / 10 min or less, still more preferably 0.001 to 200 g / 10 min, ˜100 g / 10 min is particularly preferred. When the melt flow rate exceeds 1000 g / 10 minutes, the chemical resistance of the coating film tends to decrease. When it is less than 0.001 g / 10 minutes, there are restrictions on the production surface when the resin is made high molecular weight. receive.
なお、後述するように本発明の塗工剤は、酸変性ポリオレフィン樹脂の水性分散体であることが好ましく、この場合、水性分散体を調製するための方法としては、例えば、国際公開02/055598号パンフレットに記載されたものが挙げられる。 As will be described later, the coating agent of the present invention is preferably an aqueous dispersion of an acid-modified polyolefin resin. In this case, as a method for preparing the aqueous dispersion, for example, WO 02/055598 Listed in the issue pamphlet.
本発明の塗工剤は、必要に応じて、(メタ)アクリル酸エステル成分を含有する酸変性ポリオレフィン樹脂以外の樹脂を含有していてもよい。その他の樹脂としては、例えば、ポリ酢酸ビニル、エチレン−酢酸ビニル共重合体、ポリ塩化ビニル、ポリ塩化ビリニデン、エチレン−(メタ)アクリル酸共重合体、スチレン−マレイン酸樹脂、スチレン−ブタジエン樹脂、ブタジエン樹脂、アクリロニトリル−ブタジエン樹脂、ポリ(メタ)アクリロニトリル樹脂、(メタ)アクリルアミド樹脂、塩素化ポリエチレン樹脂、塩素化ポリプロピレン樹脂、ポリエステル樹脂、変性ナイロン樹脂、ポリウレタン樹脂、フェノール樹脂、シリコーン樹脂、エポキシ樹脂等が挙げられる。 The coating agent of the present invention may contain a resin other than the acid-modified polyolefin resin containing a (meth) acrylic acid ester component as necessary. Examples of other resins include polyvinyl acetate, ethylene-vinyl acetate copolymer, polyvinyl chloride, polyvinylidene chloride, ethylene- (meth) acrylic acid copolymer, styrene-maleic acid resin, styrene-butadiene resin, Butadiene resin, acrylonitrile-butadiene resin, poly (meth) acrylonitrile resin, (meth) acrylamide resin, chlorinated polyethylene resin, chlorinated polypropylene resin, polyester resin, modified nylon resin, polyurethane resin, phenol resin, silicone resin, epoxy resin, etc. Is mentioned.
中でも、環状ポリオレフィン材料への接着性向上の観点からポリウレタン樹脂を含有していることが好ましい。ポリウレタン樹脂とは、主鎖中にウレタン結合を含有する高分子であり、例えばポリオール化合物とポリイソシアネート化合物との反応で得られるものである。接着性向上の点から、ポリエーテル型ポリウレタン樹脂を用いることが好ましい。ポリオール化合物とは、ポリエーテルポリオールを含むものである。ポリエーテルポリオールとしては、ポリエチレングリコール等のポリオキシエチレンポリオール、ポリプロピレングリコール等のポリオキシプロピレンポリオール、ポリテトラメチレンエーテルグリコール等のポリオキシエチレン/プロピレンポリオール等が挙げられ、中でもポリエチレングリコール、ポリテトラメチレングリコール等のポリエーテルジオールが入手し易いため好ましく、接着性が向上することからポリテトラメチレングリコールがより好ましい。ポリエーテルジオールの分子量は特に限定されないが、1000〜10000の範囲のものが好ましく、1000〜5000が特に好ましい。 Especially, it is preferable to contain a polyurethane resin from a viewpoint of the adhesive improvement to cyclic polyolefin material. The polyurethane resin is a polymer containing a urethane bond in the main chain, and is obtained, for example, by a reaction between a polyol compound and a polyisocyanate compound. From the viewpoint of improving adhesiveness, it is preferable to use a polyether type polyurethane resin. The polyol compound includes a polyether polyol. Examples of the polyether polyol include polyoxyethylene polyols such as polyethylene glycol, polyoxypropylene polyols such as polypropylene glycol, and polyoxyethylene / propylene polyols such as polytetramethylene ether glycol, among which polyethylene glycol and polytetramethylene glycol. Polyethermethylene glycol is more preferable because it is easy to obtain, and adhesion is improved. Although the molecular weight of polyether diol is not specifically limited, The thing of the range of 1000-10000 is preferable and 1000-5000 are especially preferable.
ポリエーテルポリオール以外のポリオールとして、本発明の効果を損なわない範囲で、1,3−ブタンジオール、1,4−ブタンジオール、1,2−プロパンジオール、1,3−プロパンジオール、1,6−ヘキサンジオール、ネオペンチルグリコール、1,4−シクロヘキサンジメタノール、メチル−1,5−ペンタンジオール、1,8−オクタンジオール、2−エチル−1,3−ヘキサンジオール等を用いてもよい。 As polyols other than polyether polyols, 1,3-butanediol, 1,4-butanediol, 1,2-propanediol, 1,3-propanediol, 1,6- Hexanediol, neopentyl glycol, 1,4-cyclohexanedimethanol, methyl-1,5-pentanediol, 1,8-octanediol, 2-ethyl-1,3-hexanediol and the like may be used.
一方、ポリウレタン樹脂を構成するポリイソシアネート化合物としては、芳香族、脂肪族もしくは脂環族のジイソシアネート類の1種又は2種以上の混合物を用いることができる。ジイソシアネート類の具体例としては、トリレンジジイソシアネート、4,4´−ジフェニルメタンジイソシアネート、1,3−フェニレンジイソシアネート、ヘキサメチレンジイソシアネート、キシリレンジイソシアネート、1,5−ナフタレンジイソシアネート、イソホロンジイソシアネート、ジメチルジイソシアネート、リジンジイソシアネート、水添4,4´−ジフェニルメタンジイソシアネート、水添トリレンジジイソシアネート、ダイマー酸のカルボキシル基をイソシアネート基に転化したダイマージイソシアネート、及びこれらのアダクト体、ビウレット体、イソシアヌレート体などが挙げられ、中でも接着性向上の点からイソホロンジイソシアネートが好ましい。 On the other hand, as the polyisocyanate compound constituting the polyurethane resin, one kind or a mixture of two or more kinds of aromatic, aliphatic or alicyclic diisocyanates can be used. Specific examples of diisocyanates include tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 1,3-phenylene diisocyanate, hexamethylene diisocyanate, xylylene diisocyanate, 1,5-naphthalene diisocyanate, isophorone diisocyanate, dimethyl diisocyanate, lysine diisocyanate. , Hydrogenated 4,4′-diphenylmethane diisocyanate, hydrogenated tolylene diisocyanate, dimerized isocyanate in which the carboxyl group of dimer acid is converted to an isocyanate group, and adducts, biurets, isocyanurates, etc. Isophorone diisocyanate is preferable from the viewpoint of improving the properties.
本発明の塗工剤において、酸変性ポリオレフィン樹脂とポリウレタン樹脂との固形分質量比としては、塗膜としたときの環状ポリオレフィン材料との接着性と、耐薬品性とのバランスから、100/0.5〜100/100が好ましく、100/1〜100/80がより好ましく、100/1〜100/50がさらに好ましく、100/1〜100/40が特に好ましい。ポリウレタン樹脂の含有量が0.5質量部未満の場合は、接着性が向上し難く、一方、100質量部を超えると、塗膜の耐薬品性が低下する傾向にある。 In the coating agent of the present invention, the mass ratio of the solid content of the acid-modified polyolefin resin and the polyurethane resin is 100/0 from the balance between the adhesion to the cyclic polyolefin material and the chemical resistance when formed into a coating film. 5 to 100/100 is preferable, 100/1 to 100/80 is more preferable, 100/1 to 100/50 is further preferable, and 100/1 to 100/40 is particularly preferable. When the content of the polyurethane resin is less than 0.5 parts by mass, the adhesiveness is hardly improved. On the other hand, when the content exceeds 100 parts by mass, the chemical resistance of the coating film tends to decrease.
酸変性ポリオレフィン樹脂及びポリウレタン樹脂は、塗工剤中で均一に分散又は溶解していることが好ましく、特に均一に分散していることが好ましい。塗工剤中でこれらの樹脂が分散している、すなわち水性分散体に調製した場合、樹脂粒子の数平均粒子径は、塗膜の透明性が向上するという観点から、共に500nm(ナノメートル)以下が好ましく、5〜300nmがより好ましく、5〜200nmがさらに好ましく、5〜100nmが最も好ましい。 The acid-modified polyolefin resin and the polyurethane resin are preferably uniformly dispersed or dissolved in the coating agent, and particularly preferably uniformly dispersed. When these resins are dispersed in the coating agent, that is, when prepared into an aqueous dispersion, the number average particle diameter of the resin particles is 500 nm (nanometers) from the viewpoint of improving the transparency of the coating film. The following is preferable, 5-300 nm is more preferable, 5-200 nm is more preferable, and 5-100 nm is the most preferable.
本発明の塗工剤には、接着性を高めることを目的として、酸変性ポリオレフィン樹脂及び/又はウレタン樹脂を架橋するための架橋剤を添加してもよい。特に、塗工剤にウレタン樹脂を配合した際には、架橋剤を併用することにより、飛躍的に接着性を高めることができる。架橋剤としては、イソシアネート化合物、メラミン化合物、尿素化合物、エポキシ化合物、カルボジイミド化合物、オキサゾリン基含有化合物、ヒドラジド化合物、ジルコニウム塩化合物、シランカップリング剤等が挙げられる。架橋剤の含有量は、酸変性ポリオレフィン樹脂と架橋剤との固形分質量比が100/1〜100/50となる範囲が好ましく、100/3〜100/30が特に好ましく、100/5〜100/20が最も好ましい。酸変性ポリオレフィン樹脂100質量部に対して50質量部を超える場合は、接着性が低下する傾向となる。 A cross-linking agent for cross-linking the acid-modified polyolefin resin and / or the urethane resin may be added to the coating agent of the present invention for the purpose of enhancing adhesiveness. In particular, when a urethane resin is blended in the coating agent, the adhesiveness can be dramatically improved by using a crosslinking agent in combination. Examples of the crosslinking agent include isocyanate compounds, melamine compounds, urea compounds, epoxy compounds, carbodiimide compounds, oxazoline group-containing compounds, hydrazide compounds, zirconium salt compounds, silane coupling agents, and the like. The content of the crosslinking agent is preferably such that the solid content mass ratio between the acid-modified polyolefin resin and the crosslinking agent is 100/1 to 100/50, particularly preferably 100/3 to 100/30, and more preferably 100/5 to 100. / 20 is most preferred. When it exceeds 50 parts by mass with respect to 100 parts by mass of the acid-modified polyolefin resin, the adhesiveness tends to decrease.
その他、無機化合物、濡れ剤、レベリング剤のような添加剤を含有していてもよい。 In addition, additives such as inorganic compounds, wetting agents, and leveling agents may be contained.
本発明の塗工剤はさらに塩基性化合物、水性媒体を含有している。 The coating agent of the present invention further contains a basic compound and an aqueous medium.
ここで、水性媒体とは、水を主成分とする液体からなる媒体であり、後述する水溶性の有機溶剤を含有していてもよい。 Here, the aqueous medium is a medium composed of a liquid containing water as a main component, and may contain a water-soluble organic solvent described later.
塩基性化合物はポリオレフィン樹脂、ポリウレタン樹脂に存在するカルボキシル基等のイオン性基を中和するためのものである。特に水性分散体に調製する際、中和によって生成したカルボキシルアニオン間の電気反発力によって樹脂粒子間の凝集が防がれ、水性分散体に安定性が付与される。水性化の際に用いる塩基性化合物はカルボキシル基を中和できるものであれば良い。 The basic compound is for neutralizing ionic groups such as carboxyl groups present in the polyolefin resin and polyurethane resin. In particular, when preparing into an aqueous dispersion, aggregation between resin particles is prevented by the electric repulsion between carboxyl anions generated by neutralization, and stability is imparted to the aqueous dispersion. The basic compound used in making the aqueous solution may be any compound that can neutralize the carboxyl group.
塩基性化合物としては、塗膜形成時に揮発するアンモニア又は有機アミン化合物が塗膜の耐水性の面から好ましく、中でも沸点が30〜250℃、さらには50〜200℃の有機アミン化合物が好ましい。沸点が30℃未満の場合は、後述する樹脂の水性化時に揮発する割合が多くなり、水性化が完全に進行しない場合がある。一方、沸点が250℃を超えると塗膜から乾燥によって有機アミン化合物を飛散させることが困難となり、塗膜の耐水性が悪化する場合がある。 As the basic compound, ammonia or an organic amine compound that volatilizes at the time of forming the coating film is preferable from the viewpoint of water resistance of the coating film, and an organic amine compound having a boiling point of 30 to 250 ° C, more preferably 50 to 200 ° C is particularly preferable. When the boiling point is less than 30 ° C., the rate of volatilization when the resin described later becomes aqueous may increase, and the aqueous formation may not proceed completely. On the other hand, when the boiling point exceeds 250 ° C., it is difficult to disperse the organic amine compound from the coating film by drying, and the water resistance of the coating film may deteriorate.
有機アミン化合物の具体例としては、トリエチルアミン、N,N−ジメチルエタノールアミン、アミノエタノールアミン、N−メチル−N,N−ジエタノールアミン、イソプロピルアミン、イミノビスプロピルアミン、エチルアミン、ジエチルアミン、3−エトキシプロピルアミン、3−ジエチルアミノプロピルアミン、sec−ブチルアミン、プロピルアミン、メチルアミノプロピルアミン、3−メトキシプロピルアミン、モノエタノールアミン、モルホリン、N−メチルモルホリン、N−エチルモルホリン等を挙げることができる。 Specific examples of the organic amine compound include triethylamine, N, N-dimethylethanolamine, aminoethanolamine, N-methyl-N, N-diethanolamine, isopropylamine, iminobispropylamine, ethylamine, diethylamine, and 3-ethoxypropylamine. , 3-diethylaminopropylamine, sec-butylamine, propylamine, methylaminopropylamine, 3-methoxypropylamine, monoethanolamine, morpholine, N-methylmorpholine, N-ethylmorpholine and the like.
また、本発明において使用される有機溶剤としては、環状ポリオレフィン材料への濡れ性や樹脂の分散安定性点から、ポーリング(Pauling)の電気陰性度が3.0以上の原子(具体的には酸素、窒素、フッ素、塩素)を分子内に1個以上有しているものを用いることが好ましい。さらにその中でも、20℃における水に対する溶解性が5g/L以上のものが好ましく用いられ、さらに好ましくは10g/L以上である。 In addition, the organic solvent used in the present invention is an atom having a Pauling electronegativity of 3.0 or more (specifically, oxygen) from the viewpoint of wettability to cyclic polyolefin material and dispersion stability of the resin. , Nitrogen, fluorine, chlorine) are preferably used in the molecule. Among them, those having a solubility in water at 20 ° C. of 5 g / L or more are preferably used, and more preferably 10 g / L or more.
本発明において使用できる有機溶剤の具体例としては、メタノール、エタノール、n−プロパノール、イソプロパノール、n−ブタノール、イソブタノール、sec−ブタノール、tert−ブタノール、n−アミルアルコール、イソアミルアルコール、sec−アミルアルコール、tert−アミルアルコール、1−エチル−1−プロパノール、2−メチル−1−ブタノール、n−ヘキサノール、シクロヘキサノール等のアルコール類、メチルエチルケトン、メチルイソブチルケトン、エチルブチルケトン、シクロヘキサノン、イソホロン等のケトン類、テトラヒドロフラン、ジオキサン等のエーテル類、酢酸エチル、酢酸−n−プロピル、酢酸イソプロピル、酢酸−n−ブチル、酢酸イソブチル、酢酸−sec−ブチル、酢酸−3−メトキシブチル、プロピオン酸メチル、プロピオン酸エチル、炭酸ジエチル、炭酸ジメチル等のエステル類、エチレングリコール、エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールモノプロピルエーテル、エチレングリコールモノブチルエーテル、エチレングリコールエチルエーテルアセテート、ジエチレングリコール、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノブチルエーテル、ジエチレングリコールエチルエーテルアセテート、プロピレングリコール、プロピレングリコールモノメチルエーテル、プロピレングリコールモノブチルエーテル、プロピレングリコールメチルエーテルアセテート等のグリコール誘導体、さらには、3−メトキシ−3−メチルブタノール、3−メトキシブタノール、アセトニトリル、ジメチルホルムアミド、ジメチルアセトアミド、ジアセトンアルコール、アセト酢酸エチル等が挙げられ、中でも沸点が30〜250℃のものが好ましく、50〜200℃のものが特に好ましい。これらの有機溶剤は2種以上を混合して使用してもよい。 Specific examples of organic solvents that can be used in the present invention include methanol, ethanol, n-propanol, isopropanol, n-butanol, isobutanol, sec-butanol, tert-butanol, n-amyl alcohol, isoamyl alcohol, sec-amyl alcohol. , Tert-amyl alcohol, 1-ethyl-1-propanol, 2-methyl-1-butanol, n-hexanol, cyclohexanol and other alcohols, methyl ethyl ketone, methyl isobutyl ketone, ethyl butyl ketone, cyclohexanone, isophorone and other ketones , Ethers such as tetrahydrofuran and dioxane, ethyl acetate, acetic acid-n-propyl, isopropyl acetate, acetic acid-n-butyl, isobutyl acetate, acetic acid-sec-butyl, acetic acid-3-meth Cibutyl, methyl propionate, ethyl propionate, diethyl carbonate, dimethyl carbonate, etc., ethylene glycol, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether, ethylene glycol ethyl ether acetate , Glycol derivatives such as diethylene glycol, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, diethylene glycol ethyl ether acetate, propylene glycol, propylene glycol monomethyl ether, propylene glycol monobutyl ether, propylene glycol methyl ether acetate Further, 3-methoxy-3-methylbutanol, 3-methoxybutanol, acetonitrile, dimethylformamide, dimethylacetamide, diacetone alcohol, ethyl acetoacetate and the like are preferable. Among them, those having a boiling point of 30 to 250 ° C. are preferable. The thing of -200 degreeC is especially preferable. These organic solvents may be used in combination of two or more.
本発明の塗工剤は、耐水性及び接着性の向上、汚染性の低減の点から、界面活性剤の量が全樹脂100質量部に対して5質量部以下であることが好ましく、3質量部以下がより好ましく、1質量部以下がさらに好ましく、0.5質量部以下が特に好ましく、0.1質量部以下が最も好ましい。 In the coating agent of the present invention, the amount of the surfactant is preferably 5 parts by mass or less with respect to 100 parts by mass of the total resin, from the viewpoints of improvement in water resistance and adhesion, and reduction in contamination. Part or less, more preferably 1 part by weight or less, particularly preferably 0.5 part by weight or less, and most preferably 0.1 part by weight or less.
次に、本発明の積層体について述べる。本発明の積層体は、上記の塗工剤から水性媒体を除去して得られる塗膜を、環状ポリオレフィン材料の少なくとも片面に設けたものである。本発明の塗工剤により得られる塗膜は、環状ポリオレフィン材料との接着性が良好である。 Next, the laminate of the present invention will be described. In the laminate of the present invention, a coating film obtained by removing the aqueous medium from the coating agent is provided on at least one surface of the cyclic polyolefin material. The coating film obtained by the coating agent of the present invention has good adhesion to the cyclic polyolefin material.
環状ポリオレフィン材料としては、例えば、特開平10−120768号公報、特開平11−43566号公報、特開2004−51949号公報、特開2004−156048号公報等に記載されたものが挙げられる。環状ポリオレフィン材料の市販品としては、「ARTON」(JSR社製)、「ZEONOR」、「ZEONEX」(以上、日本ゼオン社製)、「OPTOREZ」(日立化成工業社製)、「APEL」(三井化学社製)などが挙げられる。 Examples of the cyclic polyolefin material include those described in JP-A No. 10-120768, JP-A No. 11-43566, JP-A No. 2004-51949, JP-A No. 2004-156048, and the like. Commercial products of cyclic polyolefin materials include “ARTON” (manufactured by JSR), “ZEONOR”, “ZEONEX” (manufactured by Nippon Zeon), “OPTOREZ” (manufactured by Hitachi Chemical Co., Ltd.), “APEL” (Mitsui Chemical Co., Ltd.).
同材料の形状としては特に限定されず、フィルム、成形品、織布などが挙げられる。本発明では、環状ポリオレフィン材料の表面にコロナ処理やプラズマ処理等の特殊処理が施されていなくても、本発明の塗工剤により得られる塗膜を同材料表面に接着性よく接着させることができるが、接着性をさらに向上させるために予め同材料表面をコロナ処理、プラズマ処理、オゾン処理、薬品処理、溶剤処理等しておいてもよい。 The shape of the material is not particularly limited, and examples thereof include films, molded articles, and woven fabrics. In the present invention, even if the surface of the cyclic polyolefin material is not subjected to special treatment such as corona treatment or plasma treatment, the coating obtained by the coating agent of the present invention can be adhered to the surface of the material with good adhesiveness. However, in order to further improve the adhesion, the surface of the same material may be previously subjected to corona treatment, plasma treatment, ozone treatment, chemical treatment, solvent treatment and the like.
本発明の積層体を得るには、例えば、上記環状ポリオレフィン材料の少なくとも片面に上記塗工剤を塗布し、乾燥すればよい。 In order to obtain the laminate of the present invention, for example, the coating agent may be applied to at least one surface of the cyclic polyolefin material and dried.
塗布方法としては、公知の方法、例えばグラビアロールコーティング、リバースロールコーティング、ワイヤーバーコーティング、リップコーティング、エアナイフコーティング、カーテンフローコーティング、スプレーコーティング、浸漬コーティング、はけ塗り法等が採用できる。環状ポリオレフィン材料表面への塗布は、一般に塗膜の厚みが均一となるように行うのが好ましく、均一に塗布した後は、必要に応じて室温付近でセッティングし、その後、乾燥処理又は乾燥のための加熱処理に供することにより、均一な塗膜を形成することができる。 As a coating method, a known method such as gravure roll coating, reverse roll coating, wire bar coating, lip coating, air knife coating, curtain flow coating, spray coating, dip coating, brush coating, or the like can be employed. Application to the surface of the cyclic polyolefin material is generally preferably performed so that the thickness of the coating film is uniform, and after uniform application, set it near room temperature as necessary, and then for drying treatment or drying. A uniform coating film can be formed by subjecting to the heat treatment.
本発明の積層体では、塗膜の上にさらに他の材料を貼り合わせてもよい。貼り合わせるその他の材料としては、紙、合成紙、熱可塑性樹脂フィルム、成形品、プラスチック製品、鋼板、アルミ箔、木材、織布、編布、不織布、石膏ボード、木質ボード等を使用することができる。中でも、熱可塑性樹脂フィルムを用いることが好ましい。 In the laminate of the present invention, another material may be further bonded onto the coating film. As other materials to be bonded, paper, synthetic paper, thermoplastic resin film, molded product, plastic product, steel plate, aluminum foil, wood, woven fabric, knitted fabric, non-woven fabric, gypsum board, wood board, etc. may be used. it can. Among these, it is preferable to use a thermoplastic resin film.
熱可塑性樹脂フィルムとしては、ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート、ポリトリメチレンテレフタレート、ポリトリメチレンナフタレート、ポリブチレンテレフタレート、ポリブチレンナフタレート等のポリエステル系樹脂、ポリグリコール酸やポリ乳酸等のポリヒドロキシカルボン酸、ポリ(エチレンサクシネート)、ポリ(ブチレンサクシネート)等の脂肪族ポリエステル系樹脂に代表される生分解性樹脂、ナイロン6、ナイロン66、ナイロン46等のポリアミド樹脂、環状ポリオレフィン(前記)、ポリプロピレン(PP)、ポリエチレン、エチレン−ビニルアセテート共重合体等のポリオレフィン樹脂、ポリイミド樹脂、ポリアリレート樹脂又はそれらの混合物等の熱可塑性樹脂よりなるフィルムやこれらの積層体が挙げられる。中でも、ポリエステル、ポリアミド、環状ポリオレフィン、ポリエチレン、エチレン−ビニルアセテート共重合体、PPからなるフィルムが好適であり、環状ポリオレフィンが最適である。これらのフィルムは、未延伸フィルムでも延伸フィルムでもよく、その製法も限定されるものではない。また、フィルムの厚みも特に限定されるものではないが、通常は5〜1000μmの範囲であればよい。 Examples of the thermoplastic resin film include polyethylene terephthalate (PET), polyethylene naphthalate, polytrimethylene terephthalate, polytrimethylene naphthalate, polybutylene terephthalate, polybutylene naphthalate, and other polyester resins, polyglycolic acid, polylactic acid, and the like. Biodegradable resins typified by aliphatic polyester resins such as polyhydroxycarboxylic acid, poly (ethylene succinate), poly (butylene succinate), polyamide resins such as nylon 6, nylon 66, nylon 46, cyclic polyolefin ( Films made of thermoplastic resins such as polyolefin resins such as the above), polypropylene (PP), polyethylene, ethylene-vinyl acetate copolymer, polyimide resins, polyarylate resins or mixtures thereof. These laminates thereof. Among these, films made of polyester, polyamide, cyclic polyolefin, polyethylene, ethylene-vinyl acetate copolymer, and PP are suitable, and cyclic polyolefin is most suitable. These films may be unstretched films or stretched films, and their production methods are not limited. Also, the thickness of the film is not particularly limited, but it may be usually in the range of 5 to 1000 μm.
また、フィルムの表面に、前処理としてコロナ処理、プラズマ処理、オゾン処理、薬品処理、溶剤処理等を施しておいてもよい。 The film surface may be subjected to corona treatment, plasma treatment, ozone treatment, chemical treatment, solvent treatment, etc. as pretreatment.
本発明の塗工剤を乾燥するときの温度、及び塗膜を介して環状ポリオレフィン材料や他の材料を貼り合わせるときの温度は特に制限されないが、貼り合わせる材料の種類や生産効率等を考慮し適宜設定すればよい。 The temperature at which the coating agent of the present invention is dried and the temperature at which the cyclic polyolefin material or other material is bonded through the coating film are not particularly limited, but considering the type of the material to be bonded, production efficiency, etc. What is necessary is just to set suitably.
本発明の積層体は、包装材料、自動車材料、電材関係、光学材料、日用雑貨関係など様々な用途への適用が可能である。 The laminate of the present invention can be applied to various uses such as packaging materials, automobile materials, electrical materials, optical materials, and daily goods.
以下に実施例によって本発明を具体的に説明するが、本発明はこれらによって限定されるものではない。 EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited thereto.
(1)酸変性ポリオレフィン樹脂の構成
1H−NMR分析(バリアン社製、300MHz)より求めた。オルトジクロロベンゼン(d4)を溶媒とし、120℃で測定した。
(2)酸変性ポリオレフィン樹脂のメルトフローレート(MFR)
JIS 6730記載(190℃、2160g荷重)の方法で測定した。
(3)ポリオレフィン樹脂及びポリウレタン樹脂の平均粒子径
日機装社製、マイクロトラック粒度分布計UPA150(MODEL No.9340)を用い、数平均粒子径を求めた。
(4)塗膜の量(層量)
あらかじめ面積と質量を計測した基材に塗工剤を所定量塗布し、100℃で2分間乾燥した。得られた積層体の質量を測定し、塗工前の基材の質量を差し引くことで塗布量を求めた。塗布量と塗工面積から単位面積当りの層量(g/m2)を計算した。
(5)ヘーズ(曇価)
JIS K7105に準じて、日本電色工業社製のNDH2000「濁度、曇り度計」を用いて「ヘーズ(%)」を測定した。ヘーズが1.0%のPETフィルムに、乾燥後の塗膜の厚みが2μmになるように、マイヤーバーを用いて塗工剤を塗布した後、100℃で15秒間乾燥し、コートフィルムを作製した。このようにして作製したコートフィルム全体のヘーズを測定した。
(6)塗膜の密着性評価
環状ポリオレフィン材料(ZEONOR、日本ゼオン社製)の成形プレート上に、乾燥後の塗膜の厚みが2μmになるように、メイヤーバーを用いて塗工剤を塗布し、100℃で1分間乾燥した。24時間、室温で放置後、JIS K5400 8.5.2の方法で密着性試験を行った。塗膜層をカットして1mm×1mm×100個の碁盤目部分を作製し、これを粘着テープにより引き剥がし、100個の碁盤目中で剥離せず残っている個数により評価した。「n/100」は、100個の碁盤目中のn個が剥離せず残っていることを示し、「100/100」は全く剥離していない、最も密着性の良いことを示す。
(7)接着強度
各種基材上に、乾燥後の塗膜の厚みが3μmになるように、メイヤーバーを用いて塗工剤を塗布し、100℃で1分間乾燥した。そして、得られた積層体の塗膜面同士が接するようにして、ヒートプレス機(シール圧0.3MPaで10秒間)にて120℃でプレスした。プレス後の積層体を15mm幅で切り出し、1日放置した後、引張試験機(インテスコ株式会社製インテスコ精密万能材料試験機2020型)を用い、引張速度200mm/分、引張角度180度で塗膜の剥離強度を測定することで、ヒートシール性(ヒートシール強度)を評価した。
なお、基材として以下の材料を使用した。
・環状ポリオレフィン(COP)材料フィルム(ZEONORフィルム、厚さ100μm、日本ゼオン社製)
・PETフィルム(厚さ50μm、ユニチカ社製)
・ナイロン(Ny)フィルム(厚さ15μm、ユニチカ社製)
・未延伸ポロプロピレン(CPP)フィルム(厚さ50μm、東セロ社製)
・アルミニウム(Al)箔(厚さ25μm、三菱アルミニウム社製)
・未延伸ポリエチレン(PE)フィルム(厚さ40μm、タマポリ社製)
(8)耐薬品性試験
前記環状ポリオレフィン材料フィルム(ZEONORフィルム、日本ゼオン社製)上に、乾燥後の塗膜の厚みが2μmになるように、メイヤーバーを用いて塗工剤を塗布し、100℃で1分間乾燥した。その後、積層体を24時間、室温で放置後、5質量%塩酸、5質量%水酸化ナトリウム水溶液又はエタノール中に25℃、1日浸漬し、水洗いした。そして、塗布面の状態を目視で評価した。
○:変化なし。
△:わずかに白化が見られる。
×:白化又は溶解が見られる。
(1) Configuration of acid-modified polyolefin resin
It calculated | required from < 1 > H-NMR analysis (The product made by Varian, 300MHz). Orthodichlorobenzene (d 4 ) was used as a solvent, and measurement was performed at 120 ° C.
(2) Melt flow rate (MFR) of acid-modified polyolefin resin
It measured by the method of JIS6730 description (190 degreeC, 2160g load).
(3) Average particle diameter of polyolefin resin and polyurethane resin The number average particle diameter was calculated | required using the Nikkiso Co., Ltd. make and micro track particle size distribution analyzer UPA150 (MODEL No. 9340).
(4) Amount of coating film (layer amount)
A predetermined amount of a coating agent was applied to a substrate whose area and mass were measured in advance, and dried at 100 ° C. for 2 minutes. The mass of the obtained laminate was measured, and the coating amount was determined by subtracting the mass of the base material before coating. The layer amount (g / m 2 ) per unit area was calculated from the coating amount and the coating area.
(5) Haze (cloudiness value)
According to JIS K7105, “Haze (%)” was measured using NDH2000 “turbidity, haze meter” manufactured by Nippon Denshoku Industries Co., Ltd. A coating film was prepared by applying a coating agent to a PET film having a haze of 1.0% using a Meyer bar so that the thickness of the coating film after drying was 2 μm, and then drying at 100 ° C. for 15 seconds. did. Thus, the haze of the whole coat film produced was measured.
(6) Evaluation of adhesion of coating film A coating agent is applied on a molded plate of a cyclic polyolefin material (ZEONOR, manufactured by Nippon Zeon Co., Ltd.) using a Mayer bar so that the thickness of the coating film after drying becomes 2 μm And dried at 100 ° C. for 1 minute. After standing at room temperature for 24 hours, an adhesion test was performed by the method of JIS K5400 8.5.2. The coating layer was cut to produce 1 mm × 1 mm × 100 grid sections, which were peeled off with an adhesive tape, and evaluated by the number remaining without peeling in the 100 grids. “N / 100” indicates that n of the 100 grids remain without being peeled off, and “100/100” indicates that they are not peeled off at all and have the best adhesion.
(7) Adhesive strength On various substrates, the coating agent was applied using a Mayer bar so that the thickness of the coating film after drying was 3 μm, and dried at 100 ° C. for 1 minute. And it pressed at 120 degreeC with the heat press machine (sealing pressure 0.3MPa for 10 second) so that the coating-film surfaces of the obtained laminated body might contact | connect. The laminate after pressing was cut out with a width of 15 mm and left to stand for one day, and then a coating film was used at a tensile speed of 200 mm / min and a tensile angle of 180 degrees using a tensile testing machine (Intesco Precision Universal Material Testing Machine 2020). The heat sealability (heat seal strength) was evaluated by measuring the peel strength.
In addition, the following materials were used as a base material.
・ Cyclic polyolefin (COP) material film (ZEONOR film, thickness 100μm, manufactured by Nippon Zeon)
・ PET film (thickness 50μm, manufactured by Unitika)
・ Nylon (Ny) film (thickness 15 μm, manufactured by Unitika)
・ Unstretched polypropylene (CPP) film (thickness 50 μm, manufactured by Tosero)
・ Aluminum (Al) foil (thickness 25μm, manufactured by Mitsubishi Aluminum)
・ Unstretched polyethylene (PE) film (thickness 40 μm, manufactured by Tamapoly)
(8) Chemical resistance test On the cyclic polyolefin material film (ZEONOR film, manufactured by Nippon Zeon Co., Ltd.), a coating agent was applied using a Mayer bar so that the thickness of the coating film after drying was 2 μm. Dry at 100 ° C. for 1 minute. Thereafter, the laminate was allowed to stand at room temperature for 24 hours, then immersed in 5% by mass hydrochloric acid, 5% by mass sodium hydroxide aqueous solution or ethanol at 25 ° C. for 1 day, and washed with water. And the state of the application surface was evaluated visually.
○: No change.
Δ: Slight whitening is observed.
X: Whitening or dissolution is observed.
(市販のポリエーテル型ポリウレタン樹脂水性分散体U−1)
U−1として、楠本化成社製、NeoRezR−600(固形分濃度33質量%、水分67質量%)を用意した。数平均粒子径は50nmであった。
(Commercially available polyether type polyurethane resin aqueous dispersion U-1)
As U-1, NeoRezR-600 (solid content concentration 33 mass%, moisture 67 mass%) manufactured by Enomoto Kasei Co., Ltd. was prepared. The number average particle diameter was 50 nm.
(ポリウレタン樹脂水性分散体U−2)
U−2を以下の方法で作製した。攪拌機、温度計、窒素シール管、冷却器のついた反応器に、平均分子量1970のポリテトラメチレングリコールを345質量部、イソホロンジイソシアネートを77.8質量部、ジブチルチンジラウレートを0.03質量部仕込み、80℃で2時間反応させた。次いでこの反応液を50℃まで冷却した後、ジメチルプロパノールアミンを9.7質量部、トリエチルアミンを10.85質量部、アセトンを177質量部添加し3時間反応させた。さらにこの反応液にアセトンを175質量部加えて30℃まで冷却し、イソホロンジイソシアネートが13.4質量部、モノエタノ−ルアミンが1.07質量部、イソプロパノール(IPA)が87.9質量部、水が1039質量部からなる混合液を加えて高速攪拌し、この液よりアセトンとIPAを留去して、ポリエーテル型ポリウレタン樹脂水性分散体U−2を得た。なお、数平均粒子径は350nmであった。
(Polyurethane resin aqueous dispersion U-2)
U-2 was produced by the following method. A reactor equipped with a stirrer, thermometer, nitrogen seal tube, and condenser is charged with 345 parts by mass of polytetramethylene glycol having an average molecular weight of 1970, 77.8 parts by mass of isophorone diisocyanate, and 0.03 parts by mass of dibutyltin dilaurate. And reacted at 80 ° C. for 2 hours. Subsequently, after cooling this reaction liquid to 50 degreeC, 9.7 mass parts of dimethylpropanolamine, 10.85 mass parts of triethylamine, and 177 mass parts of acetone were added, and it was made to react. Further, 175 parts by mass of acetone was added to the reaction liquid and cooled to 30 ° C., 13.4 parts by mass of isophorone diisocyanate, 1.07 parts by mass of monoethanolamine, 87.9 parts by mass of isopropanol (IPA), A mixed liquid consisting of 1039 parts by mass was added and stirred at a high speed, and acetone and IPA were distilled off from this liquid to obtain an aqueous polyether type polyurethane resin dispersion U-2. The number average particle size was 350 nm.
(ポリカーボネート型ポリウレタン樹脂水性分散体U−3)
U−3として、三井武田ケミカル社製、タケラックW−6010(固形分濃度30質量%、水分70質量%)を用意した。数平均粒子径は60nmであった。
(Polycarbonate-type polyurethane resin aqueous dispersion U-3)
As U-3, Takelac W-6010 manufactured by Mitsui Takeda Chemical Co., Ltd. (solid content concentration 30% by mass, moisture 70% by mass) was prepared. The number average particle diameter was 60 nm.
(架橋剤:K−1)
日本触媒社製エポクロスWS−700(2−イソプロペニル−2−オキサゾリンを重合してなるオキサゾリン化合物の水性溶液、固形分濃度40質量%)を使用した。
(Crosslinking agent: K-1)
Epocros WS-700 manufactured by Nippon Shokubai Co., Ltd. (an aqueous solution of an oxazoline compound obtained by polymerizing 2-isopropenyl-2-oxazoline, solid content concentration 40% by mass) was used.
(架橋剤:K−2)
大塚化学社製ADH(アジピン酸ジヒドラジド)を水に溶解し、固形分濃度を8質量%とした溶液を使用した。
(Crosslinking agent: K-2)
A solution prepared by dissolving ADH (adipic acid dihydrazide) manufactured by Otsuka Chemical Co., Ltd. in water to a solid content concentration of 8% by mass was used.
(実施例1)
ヒーター付きの密閉できる耐圧1リットル容ガラス容器を備えた撹拌機を用いて、60.0gの酸変性ポリオレフィン樹脂(アルケマ社製、ボンダインHX−8210)、60.0gのイソプロパノール、3.0gのトリエチルアミン及び177.0gの蒸留水をガラス容器内に仕込み、撹拌翼の回転速度を300rpmとして撹拌したところ、容器底部には樹脂粒状物の沈澱は認められず、浮遊状態となっていることが確認された。そこでこの状態を保ちつつ、10分後にヒーターの電源を入れ加熱した。そして系内温度を130℃に保ってさらに120分間撹拌した。その後、水浴につけて、回転速度300rpmのまま攪拌しつつ室温(約25℃)まで冷却した後、300メッシュのステンレス製フィルター(線径0.035mm、平織)で加圧濾過(空気圧0.2MPa)し、乳白色の均一な塗工剤E−1を得た。なお、数平均粒子径は70nmであった。
Example 1
Using a stirrer equipped with a heat-resistant 1 liter glass container with a heater, 60.0 g of acid-modified polyolefin resin (Arkema, Bondine HX-8210), 60.0 g of isopropanol, 3.0 g of triethylamine And 177.0 g of distilled water were charged into a glass container and stirred at a rotational speed of the stirring blade of 300 rpm. No sedimentation of resin particles was observed at the bottom of the container, confirming that it was in a floating state. It was. Therefore, while maintaining this state, the heater was turned on and heated after 10 minutes. Then, the system temperature was kept at 130 ° C. and further stirred for 120 minutes. Then, after putting in a water bath and cooling to room temperature (about 25 ° C.) while stirring at a rotational speed of 300 rpm, pressure filtration (air pressure 0.2 MPa) with a 300 mesh stainless steel filter (wire diameter 0.035 mm, plain weave) Thus, a milky white uniform coating agent E-1 was obtained. The number average particle size was 70 nm.
(実施例2)
酸変性ポリオレフィン樹脂としてボンダインHX−8290(アルケマ社製)を用いた以外は、実施例1と同様の操作を行って、塗工剤E−2を得た。なお、数平均粒子径は80nmであった。
(Example 2)
A coating agent E-2 was obtained in the same manner as in Example 1 except that Bondin HX-8290 (manufactured by Arkema) was used as the acid-modified polyolefin resin. The number average particle size was 80 nm.
(比較例1)
ヒーター付きの密閉できる耐圧1リットル容ガラス容器を備えた撹拌機を用いて、60.0gのエチレン−アクリル酸共重合体樹脂(ダウケミカル社製、プリマコール5980I)、16.8gのトリエチルアミン(TEA)、及び223.2gの蒸留水をガラス容器内に仕込み、撹拌翼の回転速度を300rpmとして撹拌したところ、容器底部には樹脂粒状物の沈澱は認められず、浮遊状態となっていることが確認された。そこでこの状態を保ちつつ、10分後にヒーターの電源を入れ加熱した。そして系内温度を140〜145℃に保ってさらに30分間撹拌した。その後、水浴につけて、回転速度300rpmのまま攪拌しつつ室温(約25℃)まで冷却した後、300メッシュのステンレス製フィルター(線径0.035mm、平織)で加圧濾過(空気圧0.2MPa)し、微白濁の塗工剤H−1を得た。この際、フィルター上に樹脂はほとんど残っていなかった。なお、数平均粒子径は30nmであった。
(Comparative Example 1)
Using a stirrer equipped with a hermetic pressure-resistant 1 liter glass container with a heater, 60.0 g of ethylene-acrylic acid copolymer resin (Doma Chemical Co., Primacol 5980I), 16.8 g of triethylamine (TEA) ) And 223.2 g of distilled water were charged into a glass container and stirred at a stirring blade rotation speed of 300 rpm. No sedimentation of resin particles was observed at the bottom of the container, indicating that it was in a floating state. confirmed. Therefore, while maintaining this state, the heater was turned on and heated after 10 minutes. Then, the system temperature was kept at 140 to 145 ° C. and further stirred for 30 minutes. Then, after putting in a water bath and cooling to room temperature (about 25 ° C.) while stirring at a rotational speed of 300 rpm, pressure filtration (air pressure 0.2 MPa) with a 300 mesh stainless steel filter (wire diameter 0.035 mm, plain weave) Thus, a slightly cloudy coating agent H-1 was obtained. At this time, almost no resin remained on the filter. The number average particle size was 30 nm.
塗工剤E−1、E−2、H−1の製造に使用した酸変性ポリオレフィン樹脂の組成を表1に示した。 Table 1 shows the composition of the acid-modified polyolefin resin used for the production of the coating agents E-1, E-2, and H-1.
(実施例3〜21、比較例2〜4)
表2〜4に記載の配合比率となるように、ポリオレフィン樹脂、ポリウレタン樹脂、架橋剤の種類と量を用いて、室温で混合し、各塗工剤を得た。
(Examples 3 to 21, Comparative Examples 2 to 4)
Each coating agent was obtained by mixing at room temperature using the types and amounts of polyolefin resin, polyurethane resin and cross-linking agent so that the blending ratios shown in Tables 2 to 4 were obtained.
実施例1、2のように、(メタ)アクリル酸エステル成分を含有する酸変性ポリオレフィン樹脂を使用した場合は環状ポリオレフィン材料との良好な接着性を示した。一方、(メタ)アクリル酸エステル成分を含有しない樹脂を使用した比較例1は、ポリエチレンやポリエチレンテレフタレートへの接着性はある程度認められたが、環状ポリオレフィン材料との接着性はほとんど有していなかった。
さらに、ポリウレタン樹脂を所定量含有させることで環状ポリオレフィン材料との接着性は向上した(実施例3〜8)。その添加量が100質量部を超えると、接着性向上の効果は低下傾向であったが、適度な接着性を示した(実施例9)。
また、ウレタン樹脂としてポリエーテル型のものを使用すると、ポリカーボネート型のものよりも環状ポリオレフィン材料との接着性向上効果が大きかった(実施例3と5の比較)。また、粒子径が大きいポリウレタン樹脂を使用した場合は、添加量が同じでもヘーズが大きくなり、塗膜の透明性が悪化した(実施例4)。
実施例10〜19のように、酸変性ポリオレフィン樹脂とポリウレタン樹脂を含む塗液にさらに架橋剤が配合されることにより、環状ポリオレフィン材料との接着性は著しく向上した。この効果は、実施例20、19のように、酸変性ポリオレフィン樹脂に架橋剤のみを配合するとむしろ接着力が低下傾向にあることを考慮すると、特異的である。
比較例2〜4のように、(メタ)アクリル酸エステル成分を含有しない酸変性ポリオレフィンに対してポリウレタン樹脂および/または架橋剤を配合した場合でも、環状ポリオレフィン材料に対する接着力はほとんど改善しなかった。
As in Examples 1 and 2, when an acid-modified polyolefin resin containing a (meth) acrylic acid ester component was used, good adhesion to the cyclic polyolefin material was exhibited. On the other hand, Comparative Example 1 using a resin containing no (meth) acrylic acid ester component showed some adhesion to polyethylene and polyethylene terephthalate, but had little adhesion to cyclic polyolefin material. .
Furthermore, the adhesiveness with cyclic polyolefin material improved by containing a predetermined amount of polyurethane resin (Examples 3-8). When the addition amount exceeded 100 parts by mass, the effect of improving the adhesiveness tended to decrease, but showed an appropriate adhesiveness (Example 9).
Moreover, when the polyether type thing was used as a urethane resin, the adhesive improvement effect with cyclic polyolefin material was larger than the polycarbonate type thing (comparison of Example 3 and 5). Moreover, when the polyurethane resin with a large particle diameter was used, even if the addition amount was the same, the haze increased and the transparency of the coating film deteriorated (Example 4).
As in Examples 10 to 19, the adhesion to the cyclic polyolefin material was remarkably improved by further blending a crosslinking agent into the coating liquid containing the acid-modified polyolefin resin and the polyurethane resin. This effect is specific when considering that, as in Examples 20 and 19, only the cross-linking agent is added to the acid-modified polyolefin resin, the adhesive force tends to decrease.
As in Comparative Examples 2 to 4, even when a polyurethane resin and / or a crosslinking agent was blended with an acid-modified polyolefin containing no (meth) acrylic acid ester component, the adhesion to the cyclic polyolefin material was hardly improved. .
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