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JP2014211640A - Acoustic isolation panel member - Google Patents

Acoustic isolation panel member Download PDF

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Publication number
JP2014211640A
JP2014211640A JP2014113557A JP2014113557A JP2014211640A JP 2014211640 A JP2014211640 A JP 2014211640A JP 2014113557 A JP2014113557 A JP 2014113557A JP 2014113557 A JP2014113557 A JP 2014113557A JP 2014211640 A JP2014211640 A JP 2014211640A
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Japan
Prior art keywords
sound
sound absorbing
fiber
panel
sheet
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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JP2014113557A
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Japanese (ja)
Inventor
小川 正則
Masanori Ogawa
正則 小川
藤井 慎
Shin Fujii
慎 藤井
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Nagoya Oil Chemical Co Ltd
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Nagoya Oil Chemical Co Ltd
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Priority to JP2014113557A priority Critical patent/JP2014211640A/en
Publication of JP2014211640A publication Critical patent/JP2014211640A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/08Insulating elements, e.g. for sound insulation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/20Floors or bottom sub-units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D29/00Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/04Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01FADDITIONAL WORK, SUCH AS EQUIPPING ROADS OR THE CONSTRUCTION OF PLATFORMS, HELICOPTER LANDING STAGES, SIGNS, SNOW FENCES, OR THE LIKE
    • E01F8/00Arrangements for absorbing or reflecting air-transmitted noise from road or railway traffic
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • E04B1/86Sound-absorbing elements slab-shaped
    • GPHYSICS
    • G10MUSICAL INSTRUMENTS; ACOUSTICS
    • G10KSOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
    • G10K11/00Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
    • G10K11/16Methods or devices for protecting against, or for damping, noise or other acoustic waves in general

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Electromagnetism (AREA)
  • Multimedia (AREA)
  • Devices Affording Protection Of Roads Or Walls For Sound Insulation (AREA)
  • Building Environments (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Body Structure For Vehicles (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an acoustic isolation panel which exhibits excellent sound absorbing performance by a buffer at a sound absorption material, can exhibit the sound absorption performance to a wide-band frequency since a degree of freedom of design is high, and can be attached to a variety of points.SOLUTION: An acoustic isolation panel 1 comprises: an open-type thermoplastic resin-made panel material 2 in which a plurality of opened hollow chambers 13 are defined and formed; and a sound absorption material 3 which is formed by laminating a fiber sheet on a single face or both faces of a paper material sheet containing a porous pulp fiber at 90 mass% or higher in a range of 350 to 650 ml at Canadian standard freeness (CSF) whose beating degree is stipulated in the 4. Canadian standard freeness of JIS P 8121-1995, and whose ventilation resistance is set within a range of 0.2 to 10.0 kPa s/m. The sound absorption material 3 is applied and laminated on releasing ports 13A of the hollow chambers 13 of the panel material 2.

Description

本発明は、例えば自動車であればアンダーカバー、エンジンカバー、内装パネル等、また冷蔵庫、洗濯機、空調機器などのような騒音の発生源となり得る装置であれば外板パネル等、住宅であれば防音壁や防音床のような建材等、道路であれば路面下に埋設される防音材やあるいは道路側縁に立設される防音壁等に使用される吸遮音パネル部材に関するものである。   The present invention is, for example, an undercover, an engine cover, an interior panel, etc. for automobiles, an outer panel, etc., for devices that can be a source of noise such as refrigerators, washing machines, air conditioners, etc. The present invention relates to a sound-absorbing and sound-insulating panel member used for a sound-proofing material such as a sound-proofing wall or a sound-proofing floor, such as a sound-proofing material buried under a road surface or a sound-proofing wall standing on the side edge of a road.

従来、上記のような吸遮音パネル部材として、例えば特許文献1に示される吸音フロアが挙げられる。該吸音フロアにおいては、盲孔が形成された発泡プラスチックの開孔を吸音シートで被覆して、ヘルムホルツ・レゾネーターを形成している。
ここで、該盲孔は、発泡成形型内に多数の針状突起を設けることにより、発泡プラスチックの発泡成形時に成形される。該吸音シートは、布、不織布、レジンフェルト、熱可塑フェルト、ニードルフェルト、ポリウレタン等の各種樹脂フォーム等である。
Conventionally, as the sound absorbing and insulating panel member as described above, for example, a sound absorbing floor shown in Patent Document 1 is cited. In the sound absorbing floor, the opening of the foamed plastic in which blind holes are formed is covered with a sound absorbing sheet to form a Helmholtz resonator.
Here, the blind hole is formed during foam molding of the foamed plastic by providing a large number of needle-like protrusions in the foam mold. The sound absorbing sheet includes various resin foams such as cloth, nonwoven fabric, resin felt, thermoplastic felt, needle felt, and polyurethane.

特開2004−338504号公報JP 2004-338504 A

ところが上記従来の吸音フロアの場合、発泡プラスチックに吸音シートを積層してヘルムホルツ・レゾネーターを形成しているが、該ヘルムホルツ・レゾネーターは特定の周波数の音については優れた吸音性能を発揮するものの、該特定の周波数の音以外については吸音性能をほとんど発揮できない。例えば特許文献1の吸音フロアであれば1600Hzでの吸音率は高い(図4のグラフ参照)が、このピーク以外、特に2000Hz以上では吸音率が急激に低下している(なお自動車のエンジン等の騒音源から発生する騒音の周波数は1000〜5000Hzである)。そして吸音フロアに用いられる発泡プラスチック単体では吸音性能をほとんど期待できないことから、該ヘルムホルツ・レゾネーターが吸音性能を発揮できない騒音は、吸音されずにそのまま車室内に漏れ出てしまうという問題があった。
加えて上記従来の吸音フロアの場合、発泡ビーズで形成された発泡プラスチックは欠けたり、割れたりしやすいうえ、盲孔を設けたことで強度低下しやすくなっているため、厚みのあるもの(特許文献1の各実施例で30mm)となっており、さらに吸音シートも厚みのあるもの(特許文献1の実施例1で20mm)であるため、例えば天井裏スペースやドア内部等といったフロア以外の箇所、特に狭小スペースへの取り付けが難しいという問題があった。
本発明は、このような従来技術に存在する問題点に着目してなされたものである。その目的とするところは、広い帯域の周波数に対して吸音性能を発揮できるとともに、種々の箇所へ取付可能な吸遮音パネル部材を提供することにある。
However, in the case of the above conventional sound absorbing floor, a sound absorbing sheet is laminated on foamed plastic to form a Helmholtz resonator, but the Helmholtz resonator exhibits excellent sound absorbing performance for sound of a specific frequency, Except for sound of a specific frequency, sound absorption performance can hardly be exhibited. For example, in the sound absorption floor of Patent Document 1, the sound absorption rate at 1600 Hz is high (see the graph of FIG. 4), but the sound absorption rate is drastically reduced except for this peak, particularly at 2000 Hz or more (note that the engine of a car, etc. The frequency of the noise generated from the noise source is 1000 to 5000 Hz). Further, since the foamed plastic used for the sound absorbing floor is hardly expected to have sound absorbing performance, there is a problem that noise that cannot be exhibited by the Helmholtz resonator leaks into the vehicle without being absorbed.
In addition, in the case of the above conventional sound-absorbing floor, the foamed plastic formed with foamed beads is easily chipped or broken, and it is easy to decrease the strength by providing blind holes, so that it is thick (patent In each example of Document 1, it is 30 mm), and the sound absorbing sheet is also thick (20 mm in Example 1 of Patent Document 1). In particular, there was a problem that it was difficult to install in a narrow space.
The present invention has been made paying attention to such problems existing in the prior art. An object of the invention is to provide a sound absorbing and insulating panel member that can exhibit sound absorbing performance with respect to a wide band of frequencies and can be attached to various locations.

上記の目的を達成するために、請求項1に記載の吸遮音パネル部材の発明は、複数の開放された中空室が区画形成された開放型の熱可塑性樹脂製のパネル材と、叩解度がJIS P 8121−1995の4.カナディアン・スタンダード・フリーネスに規定されるカナダ標準型ろ水度で350〜650ml(CSF)の範囲の多孔質パルプ繊維を90質量%以上含む紙材シートの片面又は両面に繊維シートを積層してなり、通気抵抗が0.2〜10.0kPa・s/mの範囲に設定されている吸音材と、を備えており、該パネル材の該中空室の開放口には、該吸音材が被覆積層されていることを要旨とする。   In order to achieve the above object, the invention of the sound absorbing and insulating panel member according to claim 1 is characterized in that an open type thermoplastic resin panel material in which a plurality of open hollow chambers are defined, and a beating degree. JIS P 8121-19954. It is made by laminating a fiber sheet on one or both sides of a paper sheet containing 90% by mass or more of a porous pulp fiber with a Canadian standard freeness prescribed in Canadian Standard Freeness in the range of 350 to 650 ml (CSF). A sound-absorbing material having a ventilation resistance set in the range of 0.2 to 10.0 kPa · s / m, and the sound-absorbing material is coated and laminated at the opening of the hollow chamber of the panel material. It is a summary.

〔作用〕
上記発明の吸遮音パネル部材によれば、パネル材には、複数の開放された中空室が区画形成されている。
すなわち、騒音源から発生した音は、吸音材を通り抜けるときに紙材シートの多孔質パルプ繊維を振動させることで緩衝されて減衰される。該多孔質パルプ繊維は、繊維表面で開口する多数の細孔を有しているため、繊維自体が通気性及び空気保持性を備えており、更に繊維表面に多数のケバ(毛羽)を有している。このような通気性、空気保持性を有する多孔質パルプ繊維を90質量%以上含む繊維からなる紙材シートは、繊維相互間に形成される空間によっても通気性、空気保持性が付されるので、極めて高い吸音性能を発揮する。
また吸音材を通り抜けた音はパネル材の中空室の開放口を介して中空室へ入り込むが、該中空室の内面で反射されることで再び中空室の開放口へ送り返され、該開放口から該中空室へ入り込む音と互いに相殺し合うか、あるいは該開放口から該吸音材へ再び入り込み、該紙材シートによって減衰される。
従って本発明の吸遮音パネル部材は、紙材シートを含む吸音材による減衰、中空室から吸音材へ送り返されることによる再減衰、さらに音同士の相殺を利用した吸音を行うことで、広い帯域の周波数に対して吸音性能を発揮できる。
[Action]
According to the sound absorbing and insulating panel member of the above invention, the panel material is formed with a plurality of open hollow chambers.
That is, the sound generated from the noise source is buffered and attenuated by vibrating the porous pulp fiber of the paper sheet when passing through the sound absorbing material. Since the porous pulp fiber has a large number of pores that open on the fiber surface, the fiber itself has air permeability and air retention, and also has a large number of fluff on the fiber surface. ing. Such a paper sheet made of fibers containing 90% by mass or more of porous pulp fibers having air permeability and air retainability is given air permeability and air retainability also by the space formed between the fibers. Exhibits extremely high sound absorption performance.
The sound that has passed through the sound absorbing material enters the hollow chamber through the opening of the hollow chamber of the panel material, but is sent back to the opening of the hollow chamber by being reflected by the inner surface of the hollow chamber. The sound entering the hollow chamber cancels each other out, or enters the sound absorbing material again from the opening and is attenuated by the paper sheet.
Therefore, the sound absorbing and insulating panel member of the present invention has a wide band by performing attenuation by sound absorbing material including a paper sheet, re-attenuation by being sent back from the hollow chamber to the sound absorbing material, and sound absorption utilizing cancellation of sounds. Sound absorption performance can be demonstrated with respect to frequency.

さらに、上記のような繊維表面に開口する多数の細孔を有する多孔質パルプ繊維は、緩衝による吸音性能(以下、緩衝吸音性能)を発揮するのに好適な叩解度の350〜650ml(CSF)となるようにパルプ繊維を叩解して得られる。叩解とはパルプ繊維を機械的に叩いたり磨砕したりすることをいうが、叩解されたパルプ繊維は摩擦作用によって繊維表面が毛羽立ち、ささくれが発生し、更に繊維表面の微細な空気溝(孔)が拡大して多孔質になる。また吸音材は、紙材シートの片面又は両面に繊維シートを積層して構成されるが、該繊維シートは紙材シートの補強を主目的として設けられたものであって、従来品のように吸音性能の発揮を主目的として設けられたものではないため、該繊維シートを厚くする必要が無く、さらに吸音材は、緩衝吸音性能を発揮するのに好適な通気抵抗である0.2〜10.0kPa・s/mの範囲に設定されているから、吸音材を薄くすることが出来る。
従って、吸音材が厚みを薄くしても極めて高い緩衝吸音性能を示すとともに、パネル材に殊更厚みをもたせる必要がないことから、吸遮音パネル部材を薄く形成することが可能であり、種々の箇所へ取付可能なものとすることが出来る。
Further, the porous pulp fiber having a large number of pores opened on the fiber surface as described above has a beating degree of 350 to 650 ml (CSF) suitable for exhibiting sound absorption performance by buffering (hereinafter referred to as buffer sound absorption performance). It is obtained by beating the pulp fiber so that Beating means that the pulp fibers are mechanically beaten or ground, but the beaten pulp fibers are fluffed due to friction and fluffing occurs, and fine air grooves (pores) are formed on the fiber surface. ) Expands to become porous. The sound absorbing material is formed by laminating a fiber sheet on one or both sides of a paper material sheet. The fiber sheet is provided mainly for the purpose of reinforcing the paper material sheet. Since the main purpose is not to exhibit sound absorbing performance, there is no need to increase the thickness of the fiber sheet, and the sound absorbing material is a ventilation resistance suitable for exhibiting buffer sound absorbing performance. Since it is set in the range of 0.0 kPa · s / m, the sound absorbing material can be made thin.
Therefore, even if the sound absorbing material is thin, it exhibits extremely high shock absorbing performance, and it is not necessary to give the panel material a particularly thick thickness. It can be attached to.

〔効果〕
本発明の吸遮音パネル部材にあっては、吸音材での緩衝による優れた吸音性能を示し、さらに設計の自由度が高いことから、広い帯域の周波数に対して吸音性能を発揮できるとともに、種々の箇所へ取り付けることが出来る。
〔effect〕
The sound-absorbing and insulating panel member of the present invention exhibits excellent sound-absorbing performance due to buffering with the sound-absorbing material, and since it has a high degree of design freedom, it can exhibit sound-absorbing performance for a wide band of frequencies, It can be attached to the place.

実施形態の吸遮音パネル部材の断面図。Sectional drawing of the sound-absorption sound insulation panel member of embodiment. 実施形態のパネル材のベース体を示す斜視図。The perspective view which shows the base body of the panel material of embodiment. 通気抵抗の測定方法を説明する概略図。Schematic explaining the measuring method of ventilation resistance. 第1変更例の吸遮音パネル部材の断面図。Sectional drawing of the sound-absorption sound-insulation panel member of the 1st modification. 第2変更例の吸遮音パネル部材の断面図。Sectional drawing of the sound-absorption sound-insulation panel member of the 2nd modification. その他の変更例でパネル材のベース体を示す斜視図。The perspective view which shows the base body of a panel material in the other modification. その他の変更例で開放型のパネル材を示す斜視図。The perspective view which shows an open type panel material in the other modification. 実施例、比較例の各周波数に対する吸音率を示したグラフ。The graph which showed the sound absorption rate with respect to each frequency of an Example and a comparative example.

本発明の吸遮音パネル部材の実施形態を以下に詳細に説明する。
図1に示すように、吸遮音パネル部材1は、パネル材2と、該パネル材2に積層された吸音材3と、から構成されている。
該吸遮音パネル部材1は、騒音源を被覆する被覆パネル、あるいは騒音源を囲い込む外板パネルとして使用されるものである。そして、騒音源側に吸音材3側が向くようにして配置される。
該吸遮音パネル部材1の使用対象には、乗り物、家電製品あるいは電化製品、土木分野あるいは建築分野に関わる物品等が挙げられる。
該乗り物としては、主に乗用車、バス等の車両、船舶、飛行機が挙げられ、特に車両の場合、該吸遮音パネル部材1は、車両底面のアンダーカバー、エンジン室のエンジンカバーやモーターカバーやインバーターカバー等といった各種カバー部材、ルーフ材、ドア材、あるいはフロアパネルやコンソールパネルやセンターコンソールやダッシュボード等といった各種パネル部材、フェンダーライナーなどとされて使用される。
該家電製品あるいは電化製品であれば、該吸遮音パネル部材1は、エアコンや冷蔵庫や洗濯機やパーソナルコンピュータの外装パネルなどとされて使用される。
該土木分野あるいは建築分野に関わる物品であれば、該吸遮音パネル部材1は、道路やトンネルや線路等の防音壁などとされ、また家屋や集合住宅や鉄筋ビルディング等の防音壁などとされて使用される。
そして、吸遮音パネル部材1が吸音する対象となる騒音としては、エンジンノイズやロードノイズやコンプレッサーノイズやモーターノイズやファンノイズ等、あるいは人の話し声などが挙げられる。
Embodiments of the sound absorbing and insulating panel member of the present invention will be described in detail below.
As shown in FIG. 1, the sound absorbing and insulating panel member 1 is composed of a panel material 2 and a sound absorbing material 3 laminated on the panel material 2.
The sound absorbing and insulating panel member 1 is used as a cover panel that covers a noise source or an outer panel that surrounds the noise source. And it arrange | positions so that the sound-absorbing material 3 side may face the noise source side.
Examples of the use object of the sound absorbing and insulating panel member 1 include vehicles, home appliances or electrical appliances, articles related to the civil engineering field or the building field.
The vehicle mainly includes a vehicle such as a passenger car, a bus, a ship, and an airplane. In particular, in the case of a vehicle, the sound absorbing and insulating panel member 1 includes an under cover on the bottom of the vehicle, an engine cover, a motor cover, and an inverter in the engine compartment. Various cover members such as covers, roof materials, door materials, various panel members such as floor panels, console panels, center consoles, dashboards, etc., fender liners, etc. are used.
If it is this household appliance or electrical appliance, this sound absorption and insulation panel member 1 is used as an exterior panel of an air conditioner, a refrigerator, a washing machine or a personal computer.
If it is an article related to the civil engineering field or the building field, the sound absorbing and insulating panel member 1 is used as a soundproof wall such as a road, a tunnel or a railroad track, or as a soundproof wall such as a house, an apartment house or a reinforcing bar building. used.
The noise that is absorbed by the sound absorbing and insulating panel member 1 includes engine noise, road noise, compressor noise, motor noise, fan noise, and human speech.

〔パネル材〕
図1及び図2に示すように、この実施形態のパネル材2は、平板状をなす基板部11の片面に凸条からなる複数の壁部12を形成してなるものである。該パネル材2には、一対の壁部12の側面と、これら一対の壁部12の間に存在する基板部11の内面と、によって囲まれることにより、複数の中空室13が区画形成されている。そして該中空室13の上面は、開放されて、開放口13Aとされている。
なお図2中ではパネル材2の内部を分かりやすくするためパネル材2の端部(図中で手前側の端部)を開放しているが、実際のパネル材2で該端部は、例えばシート材で覆ったり、シート材を接合したりすることで閉塞されている。
[Panel material]
As shown in FIG.1 and FIG.2, the panel material 2 of this embodiment forms the some wall part 12 which consists of a protruding item | line on the single side | surface of the board | substrate part 11 which makes flat form. The panel member 2 is surrounded by the side surfaces of the pair of wall portions 12 and the inner surface of the substrate portion 11 existing between the pair of wall portions 12, thereby defining a plurality of hollow chambers 13. Yes. And the upper surface of this hollow chamber 13 is open | released, and it is set as the open port 13A.
In FIG. 2, the end of the panel material 2 (the end on the near side in the figure) is opened to make the inside of the panel material 2 easier to understand. It is blocked by covering with a sheet material or joining a sheet material.

本明細書中で「開放型のパネル材」とは、中空室13を区画する各面のうちの1つの面全体が外部に向かって開放されており、該開放された1つの面全体を開放口13Aとした構成のパネル材を示すものとし、その具体例として図2に示す一対の壁部12の上端間を開放口13Aとした構成のパネル材2、あるいは図7に示す構成のパネル材2が挙げられる。   In this specification, “open panel material” means that one of the surfaces defining the hollow chamber 13 is open to the outside, and the entire open surface is open. The panel material having the opening 13A is shown. As a specific example, the panel material 2 having the opening 13A between the upper ends of the pair of wall portions 12 shown in FIG. 2, or the panel material having the structure shown in FIG. 2 is mentioned.

該パネル材2が吸音対象とする騒音の周波数は、吸音材3が吸音対象とする騒音の周波数との兼ね合いに基づいて設定される。つまりこの実施形態の吸遮音パネル部材1は、パネル材2と吸音材3とが互いの不得手とする吸音対象を補い合うことによって吸音性能の向上が図られている。   The frequency of the noise targeted by the panel material 2 is set based on the balance with the frequency of the noise targeted by the sound absorbing material 3. That is, in the sound absorbing and insulating panel member 1 of this embodiment, the sound absorbing performance is improved by complementing the sound absorbing object that the panel material 2 and the sound absorbing material 3 are not good at each other.

上記パネル材2の重さは、該パネル材2が中空状であるため単位面積あたりの質量で示すと、望ましくは500〜3000g/mの範囲である。単位面積あたりの質量が500g/mに満たない場合、騒音で該パネル材が振動しやすくなって該パネル材が騒音源となったり、該パネル材の強度が低下して破損しやすくなったりする。単位面積あたりの質量が3000g/mを越える場合、吸遮音パネル部材1の軽量化が難しくなる。
上記パネル材2の厚さは、種々の使用対象に取付可能であり、所定の強度を満たすという観点から、望ましくは2.0〜15.0mmの範囲である。厚さが2.0mmに満たない場合、所定の強度を満たさなくなるおそれがあり、厚さが15.0mmを越える場合、使用対象によっては取り付けることが出来なくなって該使用対象が限られてしまうことになるおそれがある。
The weight of the panel material 2 is desirably in the range of 500 to 3000 g / m 2 when expressed in terms of mass per unit area because the panel material 2 is hollow. When the mass per unit area is less than 500 g / m 2 , the panel material is likely to vibrate due to noise, and the panel material becomes a noise source, or the strength of the panel material is reduced and easily damaged. To do. When the mass per unit area exceeds 3000 g / m 2 , it is difficult to reduce the weight of the sound absorbing and insulating panel member 1.
The thickness of the panel material 2 is preferably in the range of 2.0 to 15.0 mm from the viewpoint of being able to be attached to various objects of use and satisfying a predetermined strength. If the thickness is less than 2.0 mm, the predetermined strength may not be satisfied. If the thickness exceeds 15.0 mm, it may not be possible to attach depending on the use object, and the use object is limited. There is a risk of becoming.

上記パネル材2は、熱可塑性樹脂を材料に用いて射出成形、押出成形、真空成形、あるいは圧空成形などの方法で形成されたものである。
該熱可塑性樹脂としては、射出成形で使用可能な材料であれば何れを用いてもよい。具体例としては、ポリエチレン(PE)、ポリプロピレン(PP)等のポリオレフィン、ポリエチレンテレフタレート(PET)等のポリエステル、ポリアミド(PA)、ポリアセタール(POM)、ポリカーボネート(PC)等のエンジニアリングプラスチック、ポリテトラフルオロエチレン(PTFE)等のフッ素樹脂、ポリスチレン(PS)、アクリロニトリル−ブタジエン−スチレン共重合体(ABS)、ポリメチルメタクリレート(PMMA)、ポリ塩化ビニル(PVC)、あるいはトウモロコシやサトウキビ等の澱粉から得られるポリ乳酸を原料とした生分解性樹脂などが挙げられる。
上記熱可塑性樹脂はそれぞれ単独で使用してもよく、また2種以上を組合せて使用してもよい。さらに該熱可塑性樹脂には無機充填材を添加して機械的強度や耐熱性を向上せしめてもよく、更に繊維状充填材を添加して形状保持性や寸法安定性や圧縮および引張強度等を向上せしめてもよい。
The panel material 2 is formed by a method such as injection molding, extrusion molding, vacuum molding, or pressure molding using a thermoplastic resin as a material.
As the thermoplastic resin, any material that can be used in injection molding may be used. Specific examples include polyolefins such as polyethylene (PE) and polypropylene (PP), polyesters such as polyethylene terephthalate (PET), engineering plastics such as polyamide (PA), polyacetal (POM), and polycarbonate (PC), polytetrafluoroethylene. (PTFE) and other fluororesins, polystyrene (PS), acrylonitrile-butadiene-styrene copolymer (ABS), polymethyl methacrylate (PMMA), polyvinyl chloride (PVC), or poly from starches such as corn and sugarcane Examples include biodegradable resins made from lactic acid.
The thermoplastic resins may be used alone or in combination of two or more. Furthermore, an inorganic filler may be added to the thermoplastic resin to improve mechanical strength and heat resistance, and a fibrous filler may be added to improve shape retention, dimensional stability, compression and tensile strength, etc. It may be improved.

〔吸音材〕
本実施形態の吸音材3は、紙材シートの両面に繊維シートを積層して構成され、詳しくは紙材シートからなる第1吸音層21と、該第1吸音層21の一面に積層された繊維シートからなる第2吸音層22と、該第1吸音層21の他面に積層された繊維シートからなる表皮層23と、によって構成されている(図1参照)。また第1吸音層21と第2吸音層22の間、及び第1吸音層21と表皮層23の間は、騒音が各層間を阻害されることなく通り抜けられるように、通気性接着剤層(図示略)を介して接着されている。
そして該吸音材3は騒音に対して、該吸音材3を該騒音が通り抜ける際に各層に含まれる繊維、特に紙材シートの多孔質パルプ繊維を振動させることで、緩衝吸音性能を発揮することができる。
該吸音材3の厚さは、種々の使用対象に取付可能であり、所定の強度を満たすという観点から、望ましくは0.2〜20.0mmの範囲である。厚さが0.2mmに満たない場合、吸音材3が破れやすくなって所定の強度を満たさなくなるおそれがあり、厚さが20.0mmを越える場合、使用対象によっては取り付けることが出来なくなって該使用対象が限られてしまうことになるおそれがある。
なお上記通気性接着剤層は、例えばホットメルト接着剤粉末の撒布、くもの巣状ホットメルト接着剤層の介在、溶液状あるいは水性エマルジョンのスプレー塗装やシルク印刷やオフセット印刷等による点状塗布あるいは線状塗布する方法などで形成される。
[Sound absorbing material]
The sound absorbing material 3 of the present embodiment is configured by laminating fiber sheets on both sides of a paper material sheet. Specifically, the sound absorbing material 3 is laminated on one surface of the first sound absorbing layer 21 and the first sound absorbing layer 21 made of a paper material sheet. It is comprised by the 2nd sound absorption layer 22 consisting of a fiber sheet, and the skin layer 23 consisting of the fiber sheet laminated | stacked on the other surface of this 1st sound absorption layer 21 (refer FIG. 1). In addition, a breathable adhesive layer (between the first sound absorbing layer 21 and the second sound absorbing layer 22 and between the first sound absorbing layer 21 and the skin layer 23 so that noise can pass through each layer without being hindered. (Not shown).
The sound absorbing material 3 exhibits a buffer sound absorbing performance by vibrating fibers contained in each layer, particularly porous pulp fibers of a paper material sheet, when the noise passes through the sound absorbing material 3 with respect to noise. Can do.
The thickness of the sound absorbing material 3 is preferably in the range of 0.2 to 20.0 mm from the viewpoint of being able to be attached to various objects of use and satisfying a predetermined strength. If the thickness is less than 0.2 mm, the sound absorbing material 3 may be easily broken and may not satisfy the predetermined strength. If the thickness exceeds 20.0 mm, it may not be attached depending on the object of use. There is a possibility that the target of use will be limited.
The air-permeable adhesive layer is, for example, a hot melt adhesive powder spread, a spider web-like hot melt adhesive layer interposed, a solution or aqueous emulsion spray coating, a point application by silk printing or offset printing, or the like. It is formed by a linear coating method or the like.

[紙材シート]
上記第1吸音層21の紙材シートは、上記吸音材3が緩衝吸音性能を発揮するための主要部材となるものであり、多孔質パルプ繊維のみ、あるいは多孔質パルプ繊維と通常繊維(非多孔質パルプ繊維)とを混合した混合繊維からなる。紙材シートに混合繊維を使用する場合、吸遮音パネル部材1を軽量でかつ優れた緩衝吸音性能を示すものにするという観点から、混合繊維中における多孔質パルプ繊維の混合比率は90質量%以上であり、望ましくは95質量%以上である。
そして該紙材シートは、多孔質パルプ繊維あるいは混合繊維に抄造法、ニードルパンチング法等の方法を適用することで得られる。
[Paper sheet]
The paper sheet of the first sound absorbing layer 21 is a main member for the sound absorbing material 3 to exhibit a buffer sound absorbing performance, and is composed of only porous pulp fibers or porous pulp fibers and normal fibers (non-porous). Made of mixed fiber). When using mixed fibers for the paper sheet, the mixing ratio of the porous pulp fibers in the mixed fibers is 90% by mass or more from the viewpoint of making the sound absorbing and insulating panel member 1 lightweight and exhibiting excellent buffer sound absorbing performance. It is desirably 95% by mass or more.
And this paper material sheet is obtained by applying methods, such as a papermaking method and a needle punching method, to porous pulp fiber or mixed fiber.

上記紙材シートの単位面積あたりの質量(目付量)は、所要の通気性を保持しつつも所要の強度を満たすという観点から、望ましくは10〜50g/mである。該目付量が10g/mに満たない場合、該紙材シートの強度が低下して成形時に該紙材シートの破れが生じ易くなる。目付量が50g/mを越える場合、通気性が低下することで緩衝吸音性能が悪くなるとともに、成形性が低下して皺が生じ易くなる。 The mass per unit area (weight per unit area) of the paper sheet is preferably 10 to 50 g / m 2 from the viewpoint of satisfying the required strength while maintaining the required air permeability. When the basis weight is less than 10 g / m 2 , the strength of the paper material sheet is lowered, and the paper material sheet is easily torn during molding. When the weight per unit area exceeds 50 g / m 2 , the air permeability decreases and the buffer sound absorption performance deteriorates, and the moldability decreases and wrinkles easily occur.

上記紙材シートの具体例としては、表面に皺や凹凸が無いフラット紙、表面に縮緬状の皺が形成されたクレープ加工紙、表面に多数の凹凸が形成されたエンボス加工紙、表面に皺と凹凸の両方が形成されたクレープエンボス加工紙が挙げられる。これらの中でも、緩衝吸音性能に優れ、かつ延伸性に富むため成形性が良好であるという観点から、クレープ加工紙、クレープエンボス加工紙が望ましい。   Specific examples of the paper sheet include flat paper having no wrinkles or irregularities on the surface, creped paper having crimped wrinkles formed on the surface, embossed paper having many irregularities formed on the surface, wrinkles on the surface. And crepe embossed paper on which both of the protrusions and recesses are formed. Among these, creped paper and crepe-embossed paper are desirable from the viewpoint of excellent buffer sound-absorbing performance and excellent formability due to excellent stretchability.

(多孔質パルプ繊維)
上記多孔質パルプ繊維は、非木材系植物繊維および/または木材系植物繊維からなり、針葉樹や広葉樹のチップを原料とし、叩解度がJIS P 8121−1995の4.カナディアン・スタンダード・フリーネスに規定されるカナダ標準型ろ水度で350〜650ml(CSF)の範囲のものである。
上記叩解はコニカルリファイナー、ディスクリファイナー等によって行われる。パルプ繊維の叩解度が650ml(CSF)を超えている場合には、パルプ繊維のケバや同心円状の緩みが不充分となり、パルプ繊維表面に開口する多数の細孔による多孔質化が不充分となり空隙率が低下して吸音材3の緩衝吸音性能に悪影響が及ぼされる。一方350ml(CSF)を下回るとパルプ繊維がフィブリル化し細分化されてしまい、微細繊維が増加するので、かかるパルプ繊維からなる紙材シートの密度が高くなり、吸音材3の吸音特性に悪影響が及ぼされる。
(Porous pulp fiber)
The porous pulp fiber is made of non-wood plant fiber and / or wood plant fiber, and is made of softwood or hardwood chips, and the beating degree is JIS P 8121-1995. Canadian standard freeness specified by Canadian Standard Freeness and having a range of 350 to 650 ml (CSF).
The beating is performed by a conical refiner, a disc refiner, or the like. When the beating degree of the pulp fiber exceeds 650 ml (CSF), the pulp fiber is not sufficiently crushed or concentrically loosened, and the porous structure due to the large number of pores opening on the surface of the pulp fiber becomes insufficient. The porosity is reduced, and the sound absorbing performance of the sound absorbing material 3 is adversely affected. On the other hand, if it is less than 350 ml (CSF), the pulp fibers are fibrillated and fragmented, and the number of fine fibers increases. Therefore, the density of the paper sheet made of such pulp fibers increases, and the sound absorbing properties of the sound absorbing material 3 are adversely affected. It is.

(通常繊維)
上記通常繊維(非多孔質パルプ繊維)としては、例えばポリエステル繊維、ポリエチレン繊維、ポリプロピレン繊維、ポリアミド繊維、アクリル繊維、ウレタン繊維、ポリ塩化ビニル繊維、ポリ塩化ビニリデン繊維、アセテート繊維等の有機合成繊維、とうもろこしやサトウキビ等の植物から抽出された澱粉からなる生分解繊維(ポリ乳酸繊維)、パルプ、木綿、ヤシ繊維、麻繊維、竹繊維、ケナフ繊維等の天然繊維、ガラス繊維、炭素繊維、セラミック繊維、石綿繊維等の無機繊維、あるいはこれらの繊維を使用した繊維製品のスクラップを解繊して得られた再生繊維の1種または2種以上の繊維が使用される。望ましい繊維としては、PETボトル等のポリエステル製品廃棄物から再生した再生ポリエステル繊維がある。
(Normal fiber)
Examples of the normal fibers (nonporous pulp fibers) include, for example, polyester fibers, polyethylene fibers, polypropylene fibers, polyamide fibers, acrylic fibers, urethane fibers, polyvinyl chloride fibers, polyvinylidene chloride fibers, and organic synthetic fibers such as acetate fibers, Biodegradable fiber (polylactic acid fiber) made of starch extracted from plants such as corn and sugarcane, natural fiber such as pulp, cotton, palm fiber, hemp fiber, bamboo fiber, kenaf fiber, glass fiber, carbon fiber, ceramic fiber Inorganic fibers such as asbestos fibers, or one type or two or more types of recycled fibers obtained by defibrating scraps of fiber products using these fibers are used. Desirable fibers include recycled polyester fibers regenerated from polyester product waste such as PET bottles.

[繊維シート]
上記繊維シートは、本来の目的は上記紙材シートの補強であるが、本実施形態では上記紙材シートの補強のみならず緩衝吸音性能の向上を図る目的で、第2吸音層22と表皮層23という厚さの異なる2つの繊維シートを上記紙材シートの両面に積層している。従って、上記紙材シートの補強のみを目的とするのであれば、第2吸音層22又は表皮層23の何れか一方を省略してもよい。
該繊維シートには、繊維材料からなる不織布、繊維編織物等といった通気性を有するものが使用されている。
該繊維材料としては、上記紙材シートの通常繊維で挙げたものが使用可能であり、それらに加えて例えばセラミック繊維、石綿繊維、ステンレス繊維等やアラミド繊維等のような融点が250℃以上のものを使用すれば、耐熱性を付与することも出来る。
該繊維シートの単位面積あたりの質量(目付量)は、15〜1000g/mの範囲が望ましい。また該繊維シートの密度は、5〜300kg/mの範囲が望ましい。単位面積あたりの質量が15g/mあるいは密度が5kg/mに満たない場合、上記紙材シートを好適に補強できなくなるおそれがある。単位面積あたりの質量が1000g/mあるいは密度が300kg/mを超える場合、該繊維シートを騒音が十分に通り抜けることが出来なくなって上記紙材シートが緩衝吸音性能を十分に発揮できなくなるおそれがある。
[Fiber sheet]
The original purpose of the fiber sheet is to reinforce the paper material sheet. In the present embodiment, the second sound absorbing layer 22 and the skin layer are not only used to reinforce the paper material sheet but also to improve the buffer sound absorbing performance. Two fiber sheets having different thicknesses of 23 are laminated on both sides of the paper sheet. Accordingly, if the purpose is only to reinforce the paper sheet, either the second sound absorbing layer 22 or the skin layer 23 may be omitted.
As the fiber sheet, a breathable material such as a nonwoven fabric made of a fiber material or a fiber knitted fabric is used.
As the fiber material, those mentioned for the normal fiber of the paper sheet can be used, and in addition, for example, a melting point such as ceramic fiber, asbestos fiber, stainless steel fiber or aramid fiber is 250 ° C. or more. If a thing is used, heat resistance can also be provided.
The mass per unit area (weight per unit area) of the fiber sheet is preferably in the range of 15 to 1000 g / m 2 . The density of the fiber sheet is preferably in the range of 5 to 300 kg / m 3 . When the mass per unit area is less than 15 g / m 2 or the density is less than 5 kg / m 3 , the paper material sheet may not be properly reinforced. When the mass per unit area is 1000 g / m 2 or the density exceeds 300 kg / m 3 , there is a risk that noise cannot sufficiently pass through the fiber sheet and the paper material sheet cannot sufficiently exhibit the buffer sound absorbing performance. There is.

〔合成樹脂の塗布または含浸〕
上記紙材シート、上記繊維シートのうち少なくとも何れか1つは、剛性や成形性の付与、あるいは通気抵抗の調整等を目的として、合成樹脂等を塗布および/または含浸させてもよく、また繊維シートの製造時等に合成樹脂等を混合させてもよい。合成樹脂としては、既存の熱可塑性樹脂及び/又は既存の熱硬化性樹脂が挙げられる。
[Apply or impregnate synthetic resin]
At least one of the paper material sheet and the fiber sheet may be coated and / or impregnated with a synthetic resin or the like for the purpose of imparting rigidity or formability or adjusting the air flow resistance. You may mix a synthetic resin etc. at the time of manufacture of a sheet | seat. Examples of the synthetic resin include an existing thermoplastic resin and / or an existing thermosetting resin.

[通気抵抗]
通気抵抗R(Pa・s/m)とは、通気性材料の通気の程度を表す尺度である。この通気抵抗Rの測定は定常流差圧測定方式により行われる。図3に示すように、シリンダー状の通気路W内に試験片Tを配置し、一定の通気量V(図中矢印の向き)の状態で図中矢印の始点側の通気路W内の圧力P1と、図中矢印の終点P2の圧力差を測定し、次式より通気抵抗Rを求めることが出来る。
R=ΔP/V
ここで、ΔP(=P1−P2):圧力差(Pa)、V:単位面積当りの通気量(m/m・s)である。なお通気抵抗R(Pa・s/m)は通気度C(m/Pa・s)とC=1/Rの関係にある。
通気抵抗は、例えば、通気性試験機(製品名:KES−F8−AP1、カトーテック株式会社製、定常流差圧測定方式)によって測定することが出来る。
[Ventilation resistance]
The airflow resistance R (Pa · s / m) is a scale representing the degree of airflow of the air-permeable material. The measurement of the ventilation resistance R is performed by a steady flow differential pressure measurement method. As shown in FIG. 3, the test piece T is arranged in the cylindrical air passage W, and the pressure in the air passage W on the start point side of the arrow in the figure in a state of a constant air flow V (the direction of the arrow in the figure). By measuring the pressure difference between P1 and the end point P2 of the arrow in the figure, the ventilation resistance R can be obtained from the following equation.
R = ΔP / V
Here, ΔP (= P1−P2): Pressure difference (Pa), V: Air flow rate per unit area (m 3 / m 2 · s). The ventilation resistance R (Pa · s / m) is in a relationship of air permeability C (m / Pa · s) and C = 1 / R.
The ventilation resistance can be measured by, for example, an air permeability tester (product name: KES-F8-AP1, manufactured by Kato Tech Co., Ltd., steady flow differential pressure measurement method).

吸音材3の通気抵抗は、0.2〜10.0kPa・s/mに設定する。通気抵抗が0.2kPa・s/mに満たない場合、該吸音材3が騒音に対して十分な緩衝吸音性能を発揮することができない。通気抵抗が10.0kPa・s/mを超える場合、該吸音材3の内部へ騒音が入り込めずに反射などすることで却って騒音が増してしまう。
上記紙材シートの通気抵抗は、上記繊維シートを積層して吸音材3としたときの通気抵抗が0.2〜10.0kPa・s/mの範囲となるように適宜設定すればよく、望ましくは0.07〜8.00kPa・s/mの範囲である。紙材シートの通気抵抗が0.07kPa・s/mに満たない場合、吸音材3の通気抵抗が0.2kPa・s/mに満たなくなるおそれがあり、8.00kPa・s/mを超える場合、吸音材3の通気抵抗が10.0kPa・s/mを超えてしまうおそれがある。
なお該通気抵抗の調整は、繊維相互の絡みや目付量や密度で調整することができ、それら以外にも合成樹脂の塗布量または含浸量で調整することができる。
The ventilation resistance of the sound absorbing material 3 is set to 0.2 to 10.0 kPa · s / m. When the ventilation resistance is less than 0.2 kPa · s / m, the sound absorbing material 3 cannot exhibit sufficient buffer sound absorbing performance against noise. When the airflow resistance exceeds 10.0 kPa · s / m, the noise is increased by reflecting the noise absorbing material 3 without entering the sound absorbing material 3.
The airflow resistance of the paper sheet may be appropriately set so that the airflow resistance when the fiber sheet is laminated to obtain the sound absorbing material 3 is in the range of 0.2 to 10.0 kPa · s / m. Is in the range of 0.07 to 8.00 kPa · s / m. When the ventilation resistance of the paper sheet is less than 0.07 kPa · s / m, the ventilation resistance of the sound-absorbing material 3 may not be less than 0.2 kPa · s / m, and exceeds 8.00 kPa · s / m. There is a possibility that the ventilation resistance of the sound absorbing material 3 may exceed 10.0 kPa · s / m.
In addition, adjustment of this ventilation resistance can be adjusted with the entanglement of fibers, a fabric weight, and a density, and it can adjust with the application quantity or impregnation quantity of a synthetic resin besides these.

〔吸遮音パネル部材〕
吸遮音パネル部材1は、上記吸音材3で上記パネル材2の中空室13の開放口13Aを覆うように、該吸音材3を、該第2吸音層22及び該第1吸音層21が該パネル材2側になるように積層して得られる。該吸遮音パネル部材1は、吸音材3が騒音源に向き合うように設置し、固定されて使用される。そして騒音源で生じた騒音は、吸音材3を通り抜ける際に緩衝吸音性能によって減衰されたうえでパネル材2に達し、さらに該パネル材2が共鳴吸音性能を発揮することにより、吸音される。
なおパネル材2と、吸音材3とは、接着剤等を用いて接合してもよく、あるいは吸遮音パネル部材1を取付対象に固定するために用いるピンやネジや釘などを用いて接合してもよい。
[Sound-absorbing sound insulation panel members]
The sound absorbing and insulating panel member 1 is composed of the second sound absorbing layer 22 and the first sound absorbing layer 21 so that the sound absorbing material 3 covers the opening 13A of the hollow chamber 13 of the panel material 2. It is obtained by laminating so as to be on the panel material 2 side. The sound absorbing and insulating panel member 1 is installed and fixed so that the sound absorbing material 3 faces the noise source. The noise generated by the noise source is attenuated by the buffer sound absorbing performance when passing through the sound absorbing material 3, reaches the panel material 2, and is further absorbed by the panel material 2 exhibiting the resonance sound absorbing performance.
The panel material 2 and the sound absorbing material 3 may be bonded using an adhesive or the like, or may be bonded using pins, screws, nails, or the like used to fix the sound absorbing and insulating panel member 1 to an attachment target. May be.

[高密度繊維シート]
パネル材2のベース体2Aで基板部11の一面(壁部12が形成されている方の面)上に、遮音性能の向上を目的として、高密度繊維シートからなる制震材を積層してもよい。また該制震材は、凹部13を避けるように積層されてもよく、あるいは凹部13の内部にも充填されるように積層されてもよい。
該制震材は、騒音源からの音波等によるパネル材2の共振動を抑えることで、該パネル材2の共振動による騒音の発生を抑制する。
[High-density fiber sheet]
For the purpose of improving the sound insulation performance, a damping material made of a high-density fiber sheet is laminated on one surface of the base plate portion 11 (the surface on which the wall portion 12 is formed) on the base body 2A of the panel material 2. Also good. The damping material may be laminated so as to avoid the concave portion 13 or may be laminated so as to be filled in the concave portion 13.
The damping material suppresses the generation of noise due to the co-vibration of the panel material 2 by suppressing the co-vibration of the panel material 2 due to sound waves from a noise source.

〔実施形態の変更例〕
本発明は上記した実施形態によって限定されるものではなく、例えば以下に示すように変更してもよい。
〔第1変更例〕
図4に示すように、パネル材2には上記実施形態の開放型のパネル材2を使用し、吸音材3には多孔質基材からなる第2吸音層22を省略して構成したものを使用してもよい。
[Modification of Embodiment]
The present invention is not limited to the above-described embodiment, and may be modified as shown below, for example.
[First modification]
As shown in FIG. 4, the panel material 2 uses the open panel material 2 of the above embodiment, and the sound absorbing material 3 is configured by omitting the second sound absorbing layer 22 made of a porous base material. May be used.

〔第2変更例〕
図5に示すように、パネル材2には上記実施形態の開放型のパネル材2を使用し、吸音材3には紙材シートからなる吸音層21の両面に繊維シートからなる表皮層23を積層したものを使用してもよい。
[Second modification]
As shown in FIG. 5, the panel member 2 uses the open-type panel member 2 of the above-described embodiment, and the sound absorbing member 3 has a skin layer 23 made of a fiber sheet on both sides of a sound absorbing layer 21 made of a paper material sheet. You may use what was laminated | stacked.

〔その他の変更例〕
図6に示すように、パネル材2のベース体2Aとして、壁部12を円筒状としたものを使用し、該ベース体2Aと上記の蓋板2Bとで開放型のパネル材を構成してもよい。
図7に示すように、壁部12を中空の逆円錐台状としたうえで該壁部12の上端開口を開放口13Aとして、ベース体2Aのみで開放型のパネル材を構成してもよい。なお逆円錐状とした壁部12については、該壁部12の内側に形成されることになる中空室13に音が入ってきたとき、該中空室13の内面で反射された音が開放口13Aに集束する(モンロー効果)ため、吸音性能の向上を図ることが出来る。
[Other changes]
As shown in FIG. 6, as the base body 2A of the panel material 2, a wall body 12 having a cylindrical shape is used, and the base body 2A and the cover plate 2B constitute an open panel material. Also good.
As shown in FIG. 7, the wall portion 12 may be formed into a hollow inverted truncated cone shape, and the upper end opening of the wall portion 12 may be used as the opening 13 </ b> A, so that an open panel material may be configured only by the base body 2 </ b> A. . In addition, about the wall part 12 made into reverse cone shape, when a sound enters into the hollow chamber 13 which will be formed inside this wall part 12, the sound reflected by the inner surface of this hollow chamber 13 is an open port. Since the light is focused on 13A (Monroe effect), the sound absorption performance can be improved.

以下に本発明を更に具体的に説明するための実施例を記載するが、本発明は該実施例にのみ限定されるものではない。   Examples for describing the present invention more specifically will be described below, but the present invention is not limited to these examples.

〔実施例1〕
A:パネル材
ポリプロピレンが90質量%、低密度ポリエチレンが10質量%の混合物からなる熱可塑性樹脂を用い、図6に示すパネル材2、つまり開放型のパネル材を得た。
該パネル材2は、壁部12の厚さ:5mm、開放口13Aの開口径:3mmであった。
B:吸音材
針葉樹パルプが50質量%、広葉樹パルプが50質量%からなるパルプ繊維を400ml(CSF)で叩解し、目付量:30g/m、通気抵抗:0.913kPa・s/mの紙材シートを得た。
ポリエステル繊維を用い、スパンボンド法により、目付量:150g/m、厚さ:10mmのフェルトからなる繊維シートと、目付量:30g/mの極薄の繊維シートと、を得た。
上記紙材シートの一面にフェルトからなる繊維シートを接着して第2吸音層22とし、他面に極薄の繊維シートを接着して表皮層23とすることで吸音材3を得た。該接着は、ポリアミド系ホットメルト接着剤(粒度:300〜500μm)を用い、片面当たり5g/mの塗布量で塗布して加熱することにより行った。
該吸音材3は、全体の目付量:220g/m、厚さ:10mm、通気抵抗:1.250kPa・s/mであった。
C:吸遮音パネル部材
上記Aで得られたパネル材2の片面(開放口13Aが設けられた面であって図4の上面)に上記Bで得られた吸音材3を、第2吸音層22がパネル材2側となり、かつ該吸音材3で開放口13Aを覆うように積層し、接着して実施例2の試料を得た。該接着は、オレフィン系ホットメルト接着剤(融点:130℃)を、5cm間隔で点状に塗布して行った。
[Example 1]
A: Panel material Panel material 2 shown in FIG. 6, that is, an open panel material, was obtained using a thermoplastic resin composed of a mixture of 90% by mass of polypropylene and 10% by mass of low-density polyethylene.
The panel material 2 had a wall 12 thickness of 5 mm and an opening diameter of the opening 13 </ b> A of 3 mm.
B: Sound absorbing material Pulp fiber composed of 50% by weight of softwood pulp and 50% by weight of hardwood pulp is beaten with 400 ml (CSF), paper weight: 30 g / m 2 , air flow resistance: 0.913 kPa · s / m paper A material sheet was obtained.
A polyester sheet was used to obtain a fiber sheet made of felt having a basis weight of 150 g / m 2 and a thickness of 10 mm and an ultrathin fiber sheet having a basis weight of 30 g / m 2 by a spunbond method.
A sound absorbing material 3 was obtained by adhering a fiber sheet made of felt to one surface of the paper material sheet to form the second sound absorbing layer 22 and adhering an ultrathin fiber sheet to the other surface to form the skin layer 23. The adhesion was performed by applying and heating a polyamide hot melt adhesive (particle size: 300 to 500 μm) at an application amount of 5 g / m 2 per side.
The sound absorbing material 3 had an overall basis weight of 220 g / m 2 , a thickness of 10 mm, and a ventilation resistance of 1.250 kPa · s / m.
C: Sound-absorbing and insulating panel member The sound-absorbing material 3 obtained in B is applied to one side of the panel material 2 obtained in A (the surface provided with the opening 13A and the upper surface in FIG. 4). A sample of Example 2 was obtained by laminating 22 so as to cover the open port 13A with the sound absorbing material 3 and 22 on the panel material 2 side. The adhesion was performed by applying an olefin-based hot melt adhesive (melting point: 130 ° C.) in the form of dots at intervals of 5 cm.

〔比較例1〕
以下に記載した以外は、実施例1と同様にして試料を得た。
B:吸音材
ポリエステル繊維を用い、スパンボンド法により、目付量:1800g/m、厚さ:10mm、通気抵抗:0.907kPa・s/mのフェルトからなる繊維シートを吸音材とし、パネル材2の片面に接着して比較例4の試料を得た。
[Comparative Example 1]
A sample was obtained in the same manner as in Example 1 except as described below.
B: Sound-absorbing material Polyester fiber is used as a sound-absorbing material by using a fiber sheet made of felt having a basis weight of 1800 g / m 2 , a thickness of 10 mm, and a ventilation resistance of 0.907 kPa · s / m by a spunbond method. The sample of Comparative Example 4 was obtained by bonding to one side of No. 2.

〔試験結果〕
実施例1、比較例1の各試料についてそれぞれの吸音率を測定した。その結果を表1、図8のグラフに示す。
なお、吸音率の測定は、JIS A 1409の残響室法吸音率の測定方法に準じて行った。
〔Test results〕
The sound absorption coefficient of each sample of Example 1 and Comparative Example 1 was measured. The results are shown in Table 1 and the graph of FIG.
In addition, the measurement of the sound absorption rate was performed according to the measurement method of the reverberation chamber method sound absorption rate of JIS A 1409.


表1及び図8に示されるように、実施例1は、1000Hz以上の周波数の音に対して、総じて高い吸音率を示し、また特定の周波数で吸音率が大きく低下することもなく、吸音性能に優れたものであることが確認された。
比較例1は、実施例1と厚さは同じであるが紙材シートを含まない吸音材を使用したが、実施例1に比べて総じて吸音率が非常に低いことが確認された。
比較例2は、実施例1と通気抵抗は同程度であるが紙材シートを含まない吸音材を使用したが、実施例1に比べて総じて吸音率が低いことが確認された。
比較例3は、パネル材のみからなるものであり、ヘルムホルツ・レゾネーターに特有の吸音性能、つまりは特定の周波数の音(ここでは1600Hz)に対しては優れた吸音率を示すものの、該特定の周波数の音以外では全くといっていいほど吸音性能を発揮できないことが確認された。
実施例2は、開放型のパネル材としたものであるが、パネル材を閉塞型のものとしてヘルムホルツ・レゾネーターを構成した実施例1に比べれば1600Hz前後の吸音率は劣るものの、2000Hz以上の音に対する吸音率は実施例1よりも高く、吸音性能に優れたものであることが確認された。
比較例4は、実施例2と厚さが同じであり、通気抵抗が同程度の紙材シートを含まない吸音材を使用したが、実施例2に比べて総じて吸音率が低いことが確認された。
As shown in Table 1 and FIG. 8, Example 1 generally shows a high sound absorption rate for sound having a frequency of 1000 Hz or higher, and does not significantly reduce the sound absorption rate at a specific frequency. It was confirmed to be excellent.
In Comparative Example 1, a sound absorbing material having the same thickness as Example 1 but not including a paper sheet was used. However, it was confirmed that the sound absorbing rate was generally very low as compared with Example 1.
In Comparative Example 2, a sound absorbing material having the same airflow resistance as Example 1 but not including a paper material sheet was used, but it was confirmed that the sound absorbing rate was generally lower than that of Example 1.
Comparative Example 3 is composed only of a panel material, and exhibits a sound absorption performance specific to the Helmholtz resonator, that is, an excellent sound absorption rate for a sound of a specific frequency (here, 1600 Hz). It was confirmed that the sound absorbing performance could not be exhibited at all except for the sound of the frequency.
Example 2 is an open-type panel material, but the sound absorption rate of about 1600 Hz is inferior to that of Example 1 in which a Helmholtz resonator is configured by using a panel material as a closed type, but a sound of 2000 Hz or higher is used. It was confirmed that the sound absorption rate with respect to was higher than that of Example 1 and was excellent in sound absorption performance.
In Comparative Example 4, a sound absorbing material having the same thickness as that of Example 2 and not including a paper sheet having the same ventilation resistance was used, but it was confirmed that the sound absorbing rate was generally lower than that of Example 2. It was.

本発明の吸遮音パネル部材は、軽量でかつ緩衝吸音性に優れるから、自動車等のパネル材に極めて有用であるから、産業上利用可能である。   The sound-absorbing and insulating panel member of the present invention is light and excellent in sound-absorbing sound-absorbing properties, and thus is extremely useful for panel materials for automobiles and the like, and can be used industrially.

1 吸遮音パネル部材
2 パネル材
2A ベース体
2B 蓋板
11 基板部
12 壁部
13 中空室
14 通気孔
3 吸音材
21 第1吸音層
22 第2吸音層
23 表皮層
DESCRIPTION OF SYMBOLS 1 Sound absorption and insulation panel member 2 Panel material 2A Base body 2B Cover plate 11 Substrate part 12 Wall part 13 Hollow chamber 14 Air hole 3 Sound absorption material 21 1st sound absorption layer 22 2nd sound absorption layer 23 Skin layer

Claims (1)

複数の開放された中空室が区画形成された開放型の熱可塑性樹脂製のパネル材と、
叩解度がJIS P 8121−1995の4.カナディアン・スタンダード・フリーネスに規定されるカナダ標準型ろ水度で350〜650ml(CSF)の範囲の多孔質パルプ繊維を90質量%以上含む紙材シートの片面又は両面に繊維シートを積層してなり、通気抵抗が0.2〜10.0kPa・s/mの範囲に設定されている吸音材と、
を備えており、
該パネル材の該中空室の開放口には、該吸音材が被覆積層されている
ことを特徴とする吸遮音パネル部材。
A panel material made of an open thermoplastic resin in which a plurality of open hollow chambers are partitioned;
The beating degree is JIS P 8121-1995. It is made by laminating a fiber sheet on one or both sides of a paper sheet containing 90% by mass or more of a porous pulp fiber with a Canadian standard freeness prescribed in Canadian Standard Freeness in the range of 350 to 650 ml (CSF). A sound-absorbing material having a ventilation resistance set in a range of 0.2 to 10.0 kPa · s / m;
With
The sound absorbing and insulating panel member, wherein the sound absorbing material is coated and laminated at the opening of the hollow chamber of the panel material.
JP2014113557A 2014-05-30 2014-05-30 Acoustic isolation panel member Pending JP2014211640A (en)

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JP7394673B2 (en) 2020-03-19 2023-12-08 河西工業株式会社 Automotive sound insulation panel
JP7593203B2 (en) 2021-03-31 2024-12-03 マツダ株式会社 Vibration damping structure
CN113882783A (en) * 2021-11-10 2022-01-04 中山市厚厚木业有限公司 Sound insulation anti-deformation wood board
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