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JP2014163370A - Engine starting device - Google Patents

Engine starting device Download PDF

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Publication number
JP2014163370A
JP2014163370A JP2013038127A JP2013038127A JP2014163370A JP 2014163370 A JP2014163370 A JP 2014163370A JP 2013038127 A JP2013038127 A JP 2013038127A JP 2013038127 A JP2013038127 A JP 2013038127A JP 2014163370 A JP2014163370 A JP 2014163370A
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Japan
Prior art keywords
coil
contact switch
solenoid
contact
iron core
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2013038127A
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Japanese (ja)
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JP6043655B2 (en
Inventor
Shigehiko Komata
繁彦 小俣
Shigenori Nakazato
成紀 中里
Shingo Kitajima
慎悟 北島
Goji Yamada
剛司 山田
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Hitachi Astemo Ltd
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Hitachi Automotive Systems Ltd
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Application filed by Hitachi Automotive Systems Ltd filed Critical Hitachi Automotive Systems Ltd
Priority to JP2013038127A priority Critical patent/JP6043655B2/en
Priority to PCT/JP2013/083408 priority patent/WO2014132522A1/en
Priority to CN201380074027.9A priority patent/CN105026748B/en
Publication of JP2014163370A publication Critical patent/JP2014163370A/en
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Publication of JP6043655B2 publication Critical patent/JP6043655B2/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N15/00Other power-operated starting apparatus; Component parts, details, or accessories, not provided for in, or of interest apart from groups F02N5/00 - F02N13/00
    • F02N15/02Gearing between starting-engines and started engines; Engagement or disengagement thereof
    • F02N15/04Gearing between starting-engines and started engines; Engagement or disengagement thereof the gearing including disengaging toothed gears
    • F02N15/06Gearing between starting-engines and started engines; Engagement or disengagement thereof the gearing including disengaging toothed gears the toothed gears being moved by axial displacement
    • F02N15/067Gearing between starting-engines and started engines; Engagement or disengagement thereof the gearing including disengaging toothed gears the toothed gears being moved by axial displacement the starter comprising an electro-magnetically actuated lever
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/08Circuits or control means specially adapted for starting of engines
    • F02N11/0851Circuits or control means specially adapted for starting of engines characterised by means for controlling the engagement or disengagement between engine and starter, e.g. meshing of pinion and engine gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02NSTARTING OF COMBUSTION ENGINES; STARTING AIDS FOR SUCH ENGINES, NOT OTHERWISE PROVIDED FOR
    • F02N11/00Starting of engines by means of electric motors
    • F02N11/08Circuits or control means specially adapted for starting of engines
    • F02N11/087Details of the switching means in starting circuits, e.g. relays or electronic switches

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Electromagnets (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an engine starting device equipped with easily-assembled simple mag switch, which does not require a solenoid coil protection member newly mounted.SOLUTION: An engine starting device includes an electric motor, an output shaft rotated by rotation of the electric motor, a pinion moving body fitted onto a helical spline formed on the output shaft and axially movable, a solenoid coil generating magnetic force when energized, an electromagnetic solenoid for moving the pinion moving body toward a ring gear by means of attractive force of the solenoid coil, a contact switch coil generating magnetic force when energized, and a contact switch opening and closing energization contacts of the electric motor by means of attractive force of the contact switch coil. The electromagnetic solenoid and the contact switch are formed integrally in series in the axial direction, and an inner diameter of the contact switch coil is larger than an inner diameter of the solenoid coil.

Description

本発明は、エンジン始動装置に関する。   The present invention relates to an engine starting device.

環境対策及びエネルギ資源の節約のために、自動車を運転中にエンジンの一時停止が許容される所定条件が成立したときに、エンジンに供給する燃料を遮断することによりアイドリングを自動的にストップさせる事が考えられており、既に一部の自動車において実施されている。   In order to save environmental resources and save energy resources, idling can be automatically stopped by shutting off the fuel supplied to the engine when a predetermined condition is established that allows the engine to be temporarily stopped while the vehicle is operating. Is already being implemented in some automobiles.

このアイドルストップに対応した自動車において、アイドルストップ後の再始動の度にエンジン始動装置を作動させることが必要となり、このエンジン始動装置の作動回数が飛躍的に増加しており、エンジン始動装置の耐久性の向上が求められている。このエンジン始動装置の耐久性の主要因の一つである、ピニオンとリングギヤ噛み込み耐久性の向上の必要性が高まってきている。   In an automobile corresponding to this idle stop, it is necessary to operate the engine start device every time the engine is restarted after the idle stop, and the number of operations of the engine start device has been dramatically increased. There is a need for improvement in performance. There is an increasing need to improve the pinion and ring gear biting durability, which is one of the main factors of the durability of the engine starter.

この用件を満たす一つの技術として、特許文献1に記載の様に、ピニオンをリングギヤへ移送するための電磁ソレノイドと、電動機の接点を開閉する接点スイッチとが設けられており、ピニオンをリングギヤへ移送する手段を動作させた後に、電動機の接点を開閉する技術がある。   As one technique that satisfies this requirement, as disclosed in Patent Document 1, an electromagnetic solenoid for transferring the pinion to the ring gear and a contact switch for opening and closing the contact of the motor are provided, and the pinion is connected to the ring gear. There is a technique for opening and closing a contact of an electric motor after operating a transfer means.

特許第4640530号公報Japanese Patent No. 4640530

特許文献1記載の従来技術は、メイン接点を開閉する電磁スイッチと、ピニオンギヤをエンジンのリングギヤ側へ押し出すソレノイドが、軸方向に直列に一体的に構成され、電磁スイッチコイル外径をソレノイドの励磁コイル外径よりも小さくし、励磁コイルの引き出し線がスイッチコイルの外周に配置されている。一般的にこのような構成の場合、スイッチケースと励磁コイル間の電気的短絡などから保護する必要が生じるため、従来技術では、樹脂製の励磁コイルの巻枠から軸方向に引き出し線保持部材を突出かつ延設させて、引き出し線を保持・保護している。   In the prior art described in Patent Document 1, an electromagnetic switch that opens and closes a main contact and a solenoid that pushes a pinion gear toward the ring gear side of the engine are integrally configured in series in the axial direction, and the outer diameter of the electromagnetic switch coil is an excitation coil of the solenoid. It is smaller than the outer diameter, and the lead wire of the exciting coil is arranged on the outer periphery of the switch coil. In general, in such a configuration, since it is necessary to protect from an electrical short circuit between the switch case and the exciting coil, in the prior art, the lead wire holding member is axially disposed from the winding frame of the resin exciting coil. Projecting and extending to hold and protect the lead wire.

この引き出し線保持部材を含んだ樹脂製の励磁コイル巻枠を採用する場合、本来の巻枠に引き出し線保持部材がプラスされるため、コイルの巻き作業の弊害となったり、突出して延設された引き出し線保持部分が、生産工程や巻枠の輸送工程中などに損傷を受けたりする可能性がある。   When the resin excitation coil winding frame including the lead wire holding member is adopted, the lead wire holding member is added to the original winding frame, which may be a negative effect of the coil winding work or projectingly extending. The lead wire holding portion may be damaged during the production process or the reel transport process.

そこで、本発明は、新たにソレノイドコイルの保護部材を設ける必要がなく、組み立て易くシンプルなマグスイッチを備えたエンジン始動装置を提供することを目的とする。   SUMMARY OF THE INVENTION Accordingly, it is an object of the present invention to provide an engine starter having a simple magnet switch that is easy to assemble and does not require a new solenoid coil protection member.

上記課題を解決するために、例えば特許請求の範囲に記載の構成を採用する。本願は上記課題を解決する手段を複数含んでいるが、その一例を挙げるならば、電動機と、前記電動機の回転により回転する出力軸と、前記出力軸上に形成されたヘリカルスプラインに勘合し、軸方向に移動可能なピニオン移動体と、通電により磁力を発生するソレノイドコイルと、前記ソレノイドコイルの吸引力によりピニオン移動体をリングギヤへ移送するための電磁ソレノイドと、通電により磁力を発生する接点スイッチコイルと、前記接点スイッチコイルの吸引力により前記電動機の通電接点を開閉する接点スイッチと、を備え、前記電磁ソレノイドと前記接点スイッチを軸方向直列に一体的に構成し、前記接点スイッチコイルの内径を前記ソレノイドコイルの内径よりも大きくなるように構成したことを特徴とする。   In order to solve the above problems, for example, the configuration described in the claims is adopted. The present application includes a plurality of means for solving the above-described problems. To give an example of this, the motor, an output shaft that rotates by the rotation of the motor, and a helical spline formed on the output shaft, An axially movable pinion moving body, a solenoid coil that generates magnetic force when energized, an electromagnetic solenoid that transfers the pinion moving body to the ring gear by the attraction force of the solenoid coil, and a contact switch that generates magnetic force when energized A coil, and a contact switch that opens and closes the current-carrying contact of the electric motor by the attractive force of the contact switch coil, and the electromagnetic solenoid and the contact switch are integrally formed in an axial series, and the inner diameter of the contact switch coil Is configured to be larger than the inner diameter of the solenoid coil.

本発明によれば、新たにソレノイドコイルの保護部材を設ける必要がなく、組み立て易くシンプルなマグスイッチを備えたエンジン始動装置を提供することができる。   According to the present invention, it is not necessary to newly provide a solenoid coil protection member, and an engine starter including a simple mag switch that is easy to assemble can be provided.

上記した以外の課題、構成及び効果は、以下の実施形態の説明により明らかにされる。   Problems, configurations, and effects other than those described above will be clarified by the following description of embodiments.

本発明のエンジン始動装置の全体図。1 is an overall view of an engine starter according to the present invention. マグスイッチの断面図。Sectional drawing of a mug switch. ソレノイドコイルの引き出し線を示すマグスイッチの断面図。Sectional drawing of the mag switch which shows the lead wire of a solenoid coil. ソレノイドコイルの巻枠の図。The figure of the winding frame of a solenoid coil. 第3固定鉄心の図。The figure of a 3rd fixed iron core. ソレノイドコイル巻枠にソレノイドコイルを回巻した斜視図。The perspective view which wound the solenoid coil around the solenoid coil winding frame. ソレノイドコイル巻枠にソレノイドコリルを回巻きした図。The figure which wound the solenoid collyl around the solenoid coil winding frame. 接点スイッチ体の図。The figure of a contact switch body. 第1固定鉄心の斜視図。The perspective view of a 1st fixed iron core. 接点コイル巻枠の斜視図。The perspective view of a contact coil winding frame. 第2固定鉄心の図。The figure of a 2nd fixed iron core. 接点コイル巻枠の図。The figure of a contact coil winding frame. 電磁ソレノイドと接点スイッチとをコイルケースに挿入し、接点スイッチコイルの口出し線を引き出した断面図。Sectional drawing which inserted the electromagnetic solenoid and the contact switch in the coil case, and pulled out the lead wire of the contact switch coil. 電磁ソレノイドと接点スイッチとをコイルケースに挿入し、ソレノイドコイルの口出し線を引き出した断面図。Sectional drawing which inserted the electromagnetic solenoid and the contact switch in the coil case, and pulled out the lead wire of the solenoid coil. 接点ケースの図。A diagram of the contact case. 本実施例の回路図。The circuit diagram of a present Example.

以下、図面を用いて本発明の実施例を説明する。
図1は、本発明によるエンジン始動装置の一例を示す全体図である。エンジン始動装置1は、回転力を発生する電動機2と、この電動機2の回転力を出力する出力軸3と、この出力軸3に形成されたヘリカルスプラインに勘合し、出力軸3上を軸方向に移動可能で、かつ一方向クラッチ(図示せず)を有したピニオン移動体4と、電動機2への通電接点を開閉する接点スイッチ5と、リンクバー6を介してピニオン移動体4をエンジンのリングギヤ7へ移送するための電磁ソレノイド8と、接点スイッチ5と電磁ソレノイド8を収納するコイルケース9などにより構成される。接点スイッチ5と電磁ソレノイド8は、コイルケース9内で軸方向に直列に並び、コイルケース9により一体的に保持されている。接点スイッチ5は、配線11を介してバッテリ11aに電気接続され、リードセン13を介して電動機2に電気接続されている。
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is an overall view showing an example of an engine starting device according to the present invention. The engine starter 1 is engaged with an electric motor 2 that generates a rotational force, an output shaft 3 that outputs the rotational force of the electric motor 2, and a helical spline formed on the output shaft 3. The pinion moving body 4 having a one-way clutch (not shown), a contact switch 5 for opening and closing the energizing contact to the electric motor 2, and the pinion moving body 4 via the link bar 6 are connected to the engine. An electromagnetic solenoid 8 for transferring to the ring gear 7 and a coil case 9 for housing the contact switch 5 and the electromagnetic solenoid 8 are included. The contact switch 5 and the electromagnetic solenoid 8 are arranged in series in the axial direction in the coil case 9 and are integrally held by the coil case 9. The contact switch 5 is electrically connected to the battery 11 a via the wiring 11 and electrically connected to the electric motor 2 via the reed sensor 13.

以下の説明では、コイルケース9によって一体化された接点スイッチ5と電磁ソレノイド8とを合わせて、マグスイッチ10と称する。また、マグスイッチ10の軸方向に対して、接点スイッチ5側を軸方向I、電磁ソレノイド8側を軸方向IIと称する。   In the following description, the contact switch 5 integrated with the coil case 9 and the electromagnetic solenoid 8 are collectively referred to as a mag switch 10. Further, with respect to the axial direction of the mag switch 10, the contact switch 5 side is referred to as an axial direction I, and the electromagnetic solenoid 8 side is referred to as an axial direction II.

マグスイッチ10を除くその他の構成部品である電動機2、出力軸3、ピニオン移動体4、リンクバー6、リングギヤ7などは、電動機の通電接点の開閉とピニオン移動体のリングギヤへの移送とを一つのソレノイドで行う従来のエンジン始動装置のものと同じ構成や動作である為、詳細な説明は省略する。   The electric motor 2, the output shaft 3, the pinion moving body 4, the link bar 6, the ring gear 7 and the like, which are other components other than the mag switch 10, are configured to perform opening / closing of the energizing contact of the electric motor and transfer of the pinion moving body to the ring gear. Since it is the same structure and operation | movement as the thing of the conventional engine starting apparatus performed with one solenoid, detailed description is abbreviate | omitted.

図2は、本実施例のマグスイッチ10の断面図である。接点スイッチ5は、配線11を介してバッテリ11aに電気接続される固定接点12や、リードセン13を介して電動機2に電気接続される固定接点14などで構成される接点ケース体15と、軸方向に移動可能な可動接点16と、軸方向に移動可能な第1可動鉄心17と、接点スイッチ5の磁気回路の一部を形成する第1固定鉄心18と第2固定鉄心19と、通電により磁力を発生する接点スイッチコイル20と、この接点スイッチコイル20を巻回する樹脂製の第1巻枠21と、磁気回路の一部を形成するコイルケース9などにより構成される。   FIG. 2 is a cross-sectional view of the mag switch 10 of this embodiment. The contact switch 5 includes a contact case body 15 including a fixed contact 12 electrically connected to the battery 11a via the wiring 11, a fixed contact 14 electrically connected to the electric motor 2 via the lead sensor 13, and the axial direction. The first movable iron core 17 movable in the axial direction, the first movable iron core 17 movable in the axial direction, the first fixed iron core 18 and the second fixed iron core 19 forming a part of the magnetic circuit of the contact switch 5, and the magnetic force generated by energization. The contact switch coil 20 for generating the contact switch, the resin-made first winding frame 21 around which the contact switch coil 20 is wound, the coil case 9 forming a part of the magnetic circuit, and the like.

なお可動接点16を支持・軸方向に移動・電気的に絶縁するためのブッシュ22、ブッシュ23、可動接点シャフト24、ブッシュ25、接点押しバネ26、固定接点12や固定接点14を樹脂製の接点ケース15aに固定するためのトメワ27、トメワ28や、接点を開路とする際の接点戻しバネ29などは、従来の公知のマグスイッチと同じ構成と機能のため、その説明を省略する。   In addition, the bush 22, bush 23, movable contact shaft 24, bush 25, contact push spring 26, fixed contact 12 and fixed contact 14 for supporting, moving in the axial direction and electrically insulating the movable contact 16 are made of resin. Since the tome 27, the tome 28 for fixing to the case 15a, the contact return spring 29 when the contact is opened, and the like are the same in configuration and function as those of conventional known mag switches, the description thereof is omitted.

電磁ソレノイド8は、通電により磁力を発生するソレノイドコイル30と、このソレノイドコイル30を巻回する樹脂製の第2巻枠31と、円盤状で磁気回路の一部を構成する第3固定鉄心32と、ソレノイドコイル30への通電で発生する磁力により、第3固定鉄心32側へと吸引される第2可動鉄心33と、磁気回路の一部を形成するコイルケース9などにより構成される。   The electromagnetic solenoid 8 includes a solenoid coil 30 that generates a magnetic force when energized, a resin-made second winding frame 31 around which the solenoid coil 30 is wound, and a third fixed iron core 32 that forms a part of a magnetic circuit in a disk shape. And the second movable iron core 33 attracted to the third fixed iron core 32 side by the magnetic force generated by energizing the solenoid coil 30, and the coil case 9 forming a part of the magnetic circuit.

コイルケース9は、接点スイッチ5と電磁ソレノイド8の磁気回路の機能を有しており、軸方向I側開口部を一例として加締ることにより、マグスイッチ10を一体に構成しており、軸方向II側は第2可動鉄心33を収納するための開口部36を有した有底状の円筒形状であり、底部は円筒部よりも厚肉として磁気回路の一部を形成し、一般的にプレスなどにより形成される。   The coil case 9 has a function of a magnetic circuit of the contact switch 5 and the electromagnetic solenoid 8, and a mag switch 10 is integrally formed by tightening the axial direction I side opening as an example. The direction II side is a bottomed cylindrical shape having an opening 36 for accommodating the second movable iron core 33, and the bottom is thicker than the cylindrical part to form a part of the magnetic circuit. It is formed by pressing or the like.

以下、マグスイッチ10の一体的構成手法の一例を説明する。   Hereinafter, an example of an integral configuration method of the mag switch 10 will be described.

まず、電磁ソレノイド8について、図3、図4、図5、図6を用いて説明する。   First, the electromagnetic solenoid 8 will be described with reference to FIGS. 3, 4, 5, and 6.

図3に示すように、コイルケース9の底に、軸方向のガタを吸収する弾性体35を介して、ソレノイドコイル30を巻回した第2巻枠31を設置する。第2巻枠31の軸方向II側端面には、凸状の突起37を設け、コイルケース9の底部に、突起37に対向した位置に設置した貫通穴38に勘合させて、コイルケース9に対して第2巻枠31を回転方向の周り止めとしている。   As shown in FIG. 3, a second winding frame 31 around which the solenoid coil 30 is wound is installed on the bottom of the coil case 9 via an elastic body 35 that absorbs axial backlash. A convex protrusion 37 is provided on the end surface on the axial direction II side of the second winding frame 31, and is fitted into a through hole 38 provided at a position facing the protrusion 37 at the bottom of the coil case 9. On the other hand, the second winding frame 31 is stopped around the rotation direction.

図4に示すように、第2巻枠31の軸方向I側端面には、U字状凸部41とU字状凸部42を設置し、ソレノイドコイル30の巻始口出し39とソレノイドコイル30の巻終わり口出し40を、それぞれU字状凸部41とU字状凸部42に通し、軸方向II側に引き出す。なおU字状凸部40とU字状凸部42は、各々中空の円筒形状でも良い。   As shown in FIG. 4, a U-shaped convex portion 41 and a U-shaped convex portion 42 are installed on the end surface on the axial direction I side of the second winding frame 31, and the winding start opening 39 of the solenoid coil 30 and the solenoid coil 30. Are passed through a U-shaped convex portion 41 and a U-shaped convex portion 42, respectively, and are drawn out in the axial direction II side. The U-shaped convex portion 40 and the U-shaped convex portion 42 may each have a hollow cylindrical shape.

図5に示すように、第3固定鉄心32は、軸方向の厚さをU字状凸部41とU字状凸部42の高さH1(図4参照)よりも小さい軸方向厚さH2としている。また、第3固定鉄心32の、U字状凸部41とU字状凸部42に対向する位置にU字状溝43を2ケ所設けている。   As shown in FIG. 5, the third fixed iron core 32 has an axial thickness H2 in which the axial thickness is smaller than the height H1 (see FIG. 4) of the U-shaped convex portion 41 and the U-shaped convex portion 42. It is said. Further, two U-shaped grooves 43 are provided at positions of the third fixed iron core 32 facing the U-shaped convex portion 41 and the U-shaped convex portion 42.

図6、図7に示すように、第3固定鉄心32のU字状溝43に、第2巻枠31に設置したU字状凸部41とU字状凸部42とが勘合させる。この勘合により、第3固定鉄心32のコイルケース9に対する回転方向の周り止めを行う。また、巻始口出し39と巻終わり口出し40とが、第3固定鉄心32に対して直接接触することがなくなり、電気的に絶縁できる。なお、第3固定鉄心32に設置の貫通穴58については後述する。   As shown in FIGS. 6 and 7, the U-shaped convex portion 41 and the U-shaped convex portion 42 installed on the second winding frame 31 are fitted into the U-shaped groove 43 of the third fixed iron core 32. By this fitting, the rotation of the third fixed iron core 32 in the rotational direction with respect to the coil case 9 is stopped. Further, the winding start lead 39 and the winding end lead 40 are not in direct contact with the third fixed iron core 32 and can be electrically insulated. The through hole 58 installed in the third fixed iron core 32 will be described later.

本実施例では、図8に示すように、接点スイッチ5の構成部品一部である接点スイッチコイル20、第1巻枠21、第1固定鉄心18、第2固定鉄心19、第1可動鉄心17の4つの構成部品をサブアッシーとして組み立てており、このサブアッシーを接点スイッチコイル体57と称する。   In the present embodiment, as shown in FIG. 8, the contact switch coil 20, the first winding frame 21, the first fixed iron core 18, the second fixed iron core 19, and the first movable iron core 17 that are part of the components of the contact switch 5. These four components are assembled as a sub-assembly, and this sub-assembly is referred to as a contact switch coil body 57.

以下、図2、図8、図9、図10、図11、図12を用いて、接点スイッチコイル体57について説明する。   Hereinafter, the contact switch coil body 57 will be described with reference to FIGS. 2, 8, 9, 10, 11, and 12.

図8に示すように、第1巻枠21の軸方向I側に、軸方向に一部を開口した円筒状凸部34を設け、接点スイッチコイル20の巻始口出し44を引き出し、軸方向に一部を開口した円筒状凸部45を設け、接点スイッチコイル20の巻終わり口出し46を引き出す様に、接点スイッチコイル20を第1巻枠21に巻回し、第1巻枠21の軸方向I側開口部から、第1可動鉄心17を挿入する。なお第1巻枠21の内周部に段差19aを設けて、第1可動鉄心17の軸方向II側の位置決めを行うことにより、新たに部品を追加すること無く、第1可動鉄心17の軸方向位置決めが行える。   As shown in FIG. 8, a cylindrical convex portion 34 that is partially opened in the axial direction is provided on the axial direction I side of the first winding frame 21, and the winding start lead 44 of the contact switch coil 20 is pulled out in the axial direction. A cylindrical projection 45 having a part opened is provided, and the contact switch coil 20 is wound around the first winding frame 21 so that the winding end lead 46 of the contact switch coil 20 is pulled out. The first movable iron core 17 is inserted from the side opening. In addition, by providing the level | step difference 19a in the inner peripheral part of the 1st winding frame 21, and positioning the axial direction II side of the 1st movable iron core 17, the axis | shaft of the 1st movable iron core 17 is not added, without newly adding components. Directional positioning can be performed.

図8、図9に示すように、第1固定鉄心18は、軸方向の厚さを円筒状凸部34と円筒状凸部45の高さH3よりも小さい軸方向厚さH4としている。また、第1固定鉄心18の、円筒状凸部34と円筒状凸部45に対向する位置にU字状溝47を2ケ所設けている。第1固定鉄心18のU字状溝47が、第1巻枠18に設置した円筒状凸部34と円筒状凸部45に勘合させて設置する。この勘合により、第1固定鉄心18は第1巻枠21に対しての回転方向に周り止めされ、また口出し44と口出し46は、第1固定鉄心18に対して、直接接触することがなくなり、電気的に絶縁できる。   As shown in FIGS. 8 and 9, the first fixed iron core 18 has an axial thickness H <b> 4 smaller than the height H <b> 3 of the cylindrical convex portion 34 and the cylindrical convex portion 45. In addition, two U-shaped grooves 47 are provided in the first fixed iron core 18 at positions facing the cylindrical convex portion 34 and the cylindrical convex portion 45. The U-shaped groove 47 of the first fixed iron core 18 is installed by fitting with the cylindrical convex portion 34 and the cylindrical convex portion 45 installed on the first winding frame 18. By this fitting, the first fixed iron core 18 is prevented from rotating in the rotation direction with respect to the first reel 21, and the lead 44 and the lead 46 are not in direct contact with the first fixed iron core 18, Can be electrically isolated.

第1巻枠21の軸方向II側は、図8、図10に示す如く、高さH5の円筒状突起47を2ケ設置し、かつ高さH6の円筒状突起48を2ケ設置する。また、図11に示す如く、円筒状突起47の高さH5や円筒状突起の高さH6よりも軸方向厚さH7を小さく設定した第2固定鉄心19に、円筒状突起47に対向する位置に貫通穴49を2ケ、円筒状突起48に対向する位置に貫通穴50を2ケ設置し、第1巻枠21に設置した円筒状突起47と円筒状突起48に、第2固定鉄心19に設置した貫通穴49と貫通穴50とを勘合させて設置する。   As shown in FIGS. 8 and 10, two cylindrical projections 47 having a height H5 and two cylindrical projections 48 having a height H6 are installed on the side of the first winding frame 21 in the axial direction II. Further, as shown in FIG. 11, a position facing the cylindrical protrusion 47 on the second fixed iron core 19 in which the axial thickness H7 is set smaller than the height H5 of the cylindrical protrusion 47 and the height H6 of the cylindrical protrusion. Two through holes 49 and two through holes 50 are installed at positions opposed to the cylindrical protrusion 48, and the second fixed iron core 19 is connected to the cylindrical protrusion 47 and the cylindrical protrusion 48 installed on the first winding frame 21. The through-hole 49 and the through-hole 50 installed in the above are fitted together.

第1巻枠21の軸方向II側には、図3、図12に示す如く、さらに高さH8の円筒上突起51と円筒状突起52を、第2巻枠31の軸方向I側に設置のU字状凸部41とU字状凸部42とに対向する位置に設置する。更に、第1巻枠21の軸方向I側には、円筒状突起51と同軸上に円筒状凸部43と同じ高さH3である円筒状突起53を、円筒状突起52と同軸上に円筒状凸部43と同じ高さH3である円筒状突起54を設置し、円筒状突起51と円筒状突起53を結ぶように第1巻枠21を貫通する口出し線保護穴55を設置し、この口出し線保護穴55に、ソレノイドコイル30の巻始口出し39を設置する。また円筒状突起52と円筒状突起54を結ぶように第1巻枠21を貫通する口出し線保護穴56を設置し、この口出し線保護穴56に、電磁ソレノイドコイル30の巻終わり口出し40を設置する。   On the axial direction II side of the first winding frame 21, as shown in FIGS. 3 and 12, a cylindrical upper projection 51 and a cylindrical projection 52 having a height H8 are further provided on the axial direction I side of the second winding frame 31. It installs in the position which opposes the U-shaped convex part 41 and the U-shaped convex part 42. Further, on the axial direction I side of the first winding frame 21, a cylindrical protrusion 53 having the same height H3 as the cylindrical protrusion 43 is formed coaxially with the cylindrical protrusion 51, and is cylindrically coaxial with the cylindrical protrusion 52. A cylindrical projection 54 having the same height H3 as the convex portion 43 is installed, and a lead wire protection hole 55 that penetrates the first winding frame 21 is installed so as to connect the cylindrical projection 51 and the cylindrical projection 53. The winding start lead 39 of the solenoid coil 30 is installed in the lead wire protection hole 55. Further, a lead wire protection hole 56 that penetrates the first winding frame 21 is installed so as to connect the cylindrical projection 52 and the cylindrical projection 54, and the winding end lead 40 of the electromagnetic solenoid coil 30 is installed in the lead wire protection hole 56. To do.

図14に示すように、この口出し線保護穴55と口出し線保護穴56は、第1巻枠21に回巻された接点スイッチコイル20の内径よりも更に半径方向内側に設置する事により、樹脂製の第1巻枠21を貫通するトンネル状に形成され、電磁ソレノイドコイル30の巻始口出し39と巻終わり口出し40を、口出し線保護穴55と口出し線保護穴56に設置するため、電磁ソレノイドコイル30の巻始口出し39と巻終わり口出し40は、新たに口出し線を保護・保持する部材を突出して設ける必要はなく、例えばコイルケース9や第1固定鉄心18や第2固定鉄心19に対し、電気的に絶縁して設置が可能なため、第2巻枠37にソレノイドコイルを回巻きする際の作業性の悪化もなく、また突出して延設された引き出し線保持部分が、生産工程や巻枠の輸送工程中などに損傷を受ける等の問題も発生しない。   As shown in FIG. 14, the lead wire protective hole 55 and the lead wire protective hole 56 are disposed further radially inward than the inner diameter of the contact switch coil 20 wound around the first winding frame 21. In order to install the winding start lead 39 and the winding end lead 40 of the electromagnetic solenoid coil 30 in the lead wire protection hole 55 and the lead wire protection hole 56, which are formed in a tunnel shape penetrating the first winding frame 21 made of the electromagnetic solenoid, The winding start lead 39 and the winding end lead 40 of the coil 30 do not need to be provided with a new member that protects and holds the lead wire. For example, for the coil case 9, the first fixed iron core 18, and the second fixed iron core 19. Since it can be electrically insulated and installed, the workability when the solenoid coil is wound around the second winding frame 37 is not deteriorated, and the protruding wire holding portion extending in a protruding manner is Does not occur problems such as damaged, such as during transportation step of the process and the winding frame.

次に接点スイッチコイル体57の、コイルケース9への設置について、図8、図13を用いて説明する。   Next, installation of the contact switch coil body 57 in the coil case 9 will be described with reference to FIGS.

接点スイッチコイル体57の状態において、第1巻枠21に設置した高さH5の円筒状突起47は、軸方向厚さH7の第2固定鉄心19の軸方向II側端面よりも、高さH5から軸方向厚さH7を引いた高さH51だけ突出しており、コイルケース9に設置した第3固定鉄心32の軸方向I側端面に、円筒状突起47の端面が接触することにより、接点スイッチコイル体57をマグスイッチ10における軸方向位置が固定できる。なお高さH51は、マグスイッチ10における、第2固定鉄心19と第3固定鉄心32の軸方向隙間となり、この軸方向隙間の寸法は接点スイッチ5の構成部品である第2固定鉄心19を流れる磁束と、電磁ソレノイド8の構成部品である第3固定鉄心32を流れる磁束とが、干渉したり、互いの固定鉄心の吸引力に悪影響を与えたりしない寸法とする。   In the state of the contact switch coil body 57, the cylindrical protrusion 47 having a height H5 installed on the first winding frame 21 has a height H5 higher than the end surface on the axial direction II side of the second fixed iron core 19 having an axial thickness H7. Is projected by a height H51 obtained by subtracting the axial thickness H7 from the end face of the cylindrical protrusion 47, and the end face of the cylindrical protrusion 47 is brought into contact with the end face on the axial direction I side of the third fixed iron core 32 installed in the coil case 9. The axial position of the coil body 57 in the mag switch 10 can be fixed. The height H51 is an axial gap between the second fixed iron core 19 and the third fixed iron core 32 in the mag switch 10, and the dimension of the axial gap flows through the second fixed iron core 19 that is a component of the contact switch 5. The dimension is such that the magnetic flux and the magnetic flux flowing through the third fixed iron core 32 that is a component of the electromagnetic solenoid 8 do not interfere with each other and do not adversely affect the attractive force of the fixed iron cores.

接点スイッチコイル体57の状態において、第1巻枠21の軸方向II側に設置した高さH6の円筒状突起48は、軸方向厚さH7の第2固定鉄心19の軸方向II側端面よりも、高さH6から軸方向厚さH7を引いた高さH61だけ突出しており、図5に示す第3固定鉄心32に円筒状突起48に対向する位置に設置した貫通穴58に勘合させる。この勘合により接点スイッチコイル体57は、第3固定鉄心32と第2巻枠31を介し、コイルケース9に対して回転方向に周り止めが施される。   In the state of the contact switch coil body 57, the cylindrical protrusion 48 having a height H6 installed on the axial direction II side of the first winding frame 21 is from the end surface on the axial direction II side of the second fixed iron core 19 having the axial thickness H7. Also, it protrudes by a height H61 obtained by subtracting the axial thickness H7 from the height H6, and is fitted into a through hole 58 provided at a position facing the cylindrical protrusion 48 on the third fixed iron core 32 shown in FIG. With this fitting, the contact switch coil body 57 is prevented from rotating in the rotational direction with respect to the coil case 9 via the third fixed iron core 32 and the second winding frame 31.

なおスイッチコイル体57の軸方向位置は円筒状突起47にて固定されているため、円筒状突起48の高さH6は、第2固定鉄心19の軸方向厚さH7と第2固定鉄心19と第3固定鉄心32との軸方向隙間であるH51の合計であるH7+H51よりも大きく(H6>H7+H51)、かつ円筒状突起48の先端が第2巻枠31の端面と隙間を設ける様に、H6<H7+H51+H2となる様に設定する。   Since the axial position of the switch coil body 57 is fixed by the cylindrical protrusion 47, the height H 6 of the cylindrical protrusion 48 is equal to the axial thickness H 7 of the second fixed iron core 19 and the second fixed iron core 19. H6 is larger than H7 + H51 (H6> H7 + H51), which is the sum of H51, which is the axial clearance with the third fixed iron core 32, and the tip of the cylindrical protrusion 48 provides a clearance from the end surface of the second winding frame 31. <H7 + H51 + H2 is set.

なお図8に示す様に、仮に第2固定鉄心の半径方向内側曲げ部19aを設けずに、第2固定鉄心19が単純な円盤状で形成すると、第1可動鉄心17が吸引されて第1固定鉄心18側に移動しても、第1可動鉄心17と第2固定鉄心とが軸方向にラップし続ける様にするためには、第1固定鉄心17の板厚を厚くするなどの対策が必要となり、マグスイッチ10の全長が長くなってしまうが、第2固定鉄心の半径方向内側曲げ部19aを設けることにより、第1可動鉄心17が吸引されて第1固定鉄心18側に移動しても、第1可動鉄心17と第2固定鉄心とが軸方向にラップし続ける為、接点スイッチ5での磁気回路を構成し続けることが出来るため、小型のマグスイッチ10を供給することができる。   As shown in FIG. 8, if the second fixed iron core 19 is formed in a simple disk shape without providing the radially inner bent portion 19a of the second fixed iron core, the first movable iron core 17 is sucked and the first In order to keep the first movable iron core 17 and the second fixed iron core wrapping in the axial direction even when moving to the fixed iron core 18 side, measures such as increasing the plate thickness of the first fixed iron core 17 are taken. Although the length of the mag switch 10 becomes longer, the first movable iron core 17 is attracted and moved to the first fixed iron core 18 side by providing the radially inner bent portion 19a of the second fixed iron core. In addition, since the first movable iron core 17 and the second fixed iron core continue to wrap in the axial direction, a magnetic circuit can be continuously formed by the contact switch 5, so that a small-sized mag switch 10 can be supplied.

次に接点ケース体15のコイルケース9への設置について、図2、図15を用いて説明する。   Next, installation of the contact case body 15 on the coil case 9 will be described with reference to FIGS.

接点ケース15aの軸方向II側端面に、第1巻枠18の軸方向I側に設置した円筒状凸部34に対向する位置に凹状の穴59を、円筒状凸部45に対向する位置に凹状の穴60を、円筒状突起53に対向する位置に凹状の穴61を、円筒状突起54に対向する位置に凹状の穴62を設置し、凹状の穴59と凹状の穴60を繋ぐ様に凹状の溝67を設け、凹状の穴61と凹状の穴62を繋ぐ様に凹状の溝68を設け、各々凸部や突起と凹状の穴同士を勘合させ、接点スイッチコイル体57と第3固定鉄心32と第2巻枠31を介して、接点ケース体15はコイルケース9に対し、回転方向において周り止めが施される。   A concave hole 59 is formed on the end surface of the contact case 15a on the axial direction II side so as to face the cylindrical convex portion 34 provided on the axial direction I side of the first winding frame 18, and a position facing the cylindrical convex portion 45. A concave hole 60 is provided at a position facing the cylindrical projection 53, a concave hole 61 is installed at a position facing the cylindrical projection 54, and the concave hole 59 and the concave hole 60 are connected. Are provided with a concave groove 67, a concave groove 68 is provided so as to connect the concave hole 61 and the concave hole 62, and the convex portion or the protrusion and the concave hole are fitted to each other, and the contact switch coil body 57 and the third The contact case body 15 is prevented from rotating in the rotational direction with respect to the coil case 9 via the fixed iron core 32 and the second winding frame 31.

接点ケース体15は、第1固定鉄心18と接点ケース体との間に設置する弾性体63を介して、軸方向の位置決めがなされ、コイルケース9の軸方向I側の開口部を、接点ケース15aの外周部に加締などで固定される。この加締の際に、弾性体35と弾性体63を撓ますことにより、内部構成部品のガタを押さえることができ、第1固定鉄心18の軸方向II側の端面が、コイルケース9の軸方向I側に設置した段差部9aに接触するため、コイルケース9と第1固定鉄心18とが、電気的、機械的、磁気的に接合される。   The contact case body 15 is positioned in the axial direction via an elastic body 63 installed between the first fixed iron core 18 and the contact case body, and the opening on the axial direction I side of the coil case 9 is connected to the contact case. The outer periphery of 15a is fixed by caulking or the like. At the time of this caulking, the elastic body 35 and the elastic body 63 are bent so that the backlash of the internal components can be suppressed, and the end surface on the axial direction II side of the first fixed iron core 18 is the axis of the coil case 9. The coil case 9 and the first fixed iron core 18 are electrically, mechanically, and magnetically joined to contact the stepped portion 9a installed on the direction I side.

なお凹状の穴59には更に小径の貫通穴59aが、凹上の穴62には更に小径の貫通穴62aが設けられており、巻始口出し44と巻始口出し39とが、これら貫通穴59aと貫通穴62aを通して、接点ケース15aの軸方向I側に引き出され、各々の外部接続端子64と外部接続端子65に電気的に接続されている。巻終わり口出し40は、円筒状凸部45の端部に設けた切欠き45aを介して、第1固定鉄心18に溶接などで電気的に接合されコイルケース9を介してアース接続され、巻終わり口出し46は、円筒状凸部53の端部に設けた切欠き53aを介して、第1固定鉄心18に溶接などで電気的に接合されコイルケース9を介してアース接続される。   The concave hole 59 is further provided with a small-diameter through hole 59a, and the concave hole 62 is further provided with a small-diameter through hole 62a. The winding start outlet 44 and the winding start outlet 39 are provided in the through hole 59a. And through the through hole 62a, it is drawn out to the axial direction I side of the contact case 15a, and is electrically connected to each external connection terminal 64 and external connection terminal 65. The winding end lead 40 is electrically joined to the first fixed iron core 18 by welding or the like via a notch 45a provided at the end of the cylindrical convex portion 45, and is connected to the ground via the coil case 9. The lead 46 is electrically joined to the first fixed iron core 18 by welding or the like via a notch 53 a provided at the end of the cylindrical convex portion 53 and is grounded via the coil case 9.

外部接続端子64と外部接続端子65は、図16に示すように、コントロールユニット66に接続されており、コントロールボックス66からの指示により、外部接続端子64や外部接続端子65に通電される。なおコントロールボックス66は、公知のECUでも、エンジン始動装置1を駆動する専用のコントロールボックスでも良く、またコントロールボックス内には、外部接続端子64や外部接続端子65へ通電するためのリレーや半導体スイッチ素子を内蔵してもよいし、コントロールボックスからリレーや半導体スイッチ素子を駆動する信号を出力してもよい。   As shown in FIG. 16, the external connection terminal 64 and the external connection terminal 65 are connected to the control unit 66, and the external connection terminal 64 and the external connection terminal 65 are energized by an instruction from the control box 66. The control box 66 may be a known ECU or a dedicated control box for driving the engine starter 1, and a relay or a semiconductor switch for energizing the external connection terminal 64 and the external connection terminal 65 in the control box. An element may be incorporated, or a signal for driving a relay or a semiconductor switch element may be output from a control box.

次に、マグスイッチ10の動作について説明する。   Next, the operation of the mag switch 10 will be described.

コントロールボックス66からの指示に基づき、外部接続端子65に電圧が引加されると、外部接続端子65に接続された巻始口出し39を介して、電磁ソレノイド8のソレノイドコイル30に通電され、第2可動鉄心33が第3固定鉄心32に吸引され、その結果リンクバー6を介して、ピニオン移動体4がリングギヤ7側へ移動し、ピニオン移動体4がリングギヤ7に噛み込むか、またはピニオン移動体4とリングギヤ7の端面同士が当接した状態となり、次にコントロールボックス66からの指示に基づき、外部接続端子64に電圧が引加されると、外部接続端子64に接続された巻始口出し44を介して、接点スイッチ5の接点スイッチコイル20に通電され、第1可動鉄心17が第1固定鉄心18に吸引され、可動接点16が固定接点12と固定接点14に接触し、バッテリ11aから電動機2に電力が供給されることにより電動機2が回転し、出力軸3を介してピニオン移動体4が回転し、ピニオン移動体4とリングギヤ7が噛み合っている場合は、その回転力がリンギギヤ7へと回転力を伝えエンジンをクランキングし、ピニオン移動体4とリングギヤ7の端面同士が当接していた状態の場合、ピニオン移動体4が回転することによりリンギグヤ7と噛み合い、リングギヤ7へと回転力を伝えエンジンがクランキングする。   When a voltage is applied to the external connection terminal 65 based on an instruction from the control box 66, the solenoid coil 30 of the electromagnetic solenoid 8 is energized through the winding start outlet 39 connected to the external connection terminal 65, 2 The movable iron core 33 is attracted to the third fixed iron core 32. As a result, the pinion moving body 4 moves to the ring gear 7 side via the link bar 6, and the pinion moving body 4 is engaged with the ring gear 7 or moved to the pinion. When the body 4 and the end face of the ring gear 7 are in contact with each other, and then a voltage is applied to the external connection terminal 64 based on an instruction from the control box 66, the winding start outlet connected to the external connection terminal 64 is extracted. The contact switch coil 20 of the contact switch 5 is energized through 44, the first movable iron core 17 is attracted to the first fixed iron core 18, and the movable contact 16 is fixed. When the electric power is supplied from the battery 11 a to the electric motor 2 by contacting the point 12 and the fixed contact 14, the electric motor 2 is rotated, the pinion moving body 4 is rotated through the output shaft 3, and the pinion moving body 4 and the ring gear 7 are rotated. Is engaged, the rotational force is transmitted to the ring gear 7 and the engine is cranked. When the end surfaces of the pinion moving body 4 and the ring gear 7 are in contact with each other, the pinion moving body 4 rotates. As a result, the ring gear 7 meshes with the ring gear 7 and transmits the rotational force to the ring gear 7 to crank the engine.

なお接点スイッチコイル20やソレノイドコイル30は、外部接続端子からアースへと電流が流れる単数巻きとしているが、外部接続端子からアースへの回路と、外部接続端子から電動機2への通電端子である固定接点14への回路との複巻とし、電動機2への接点が閉路となった時点で、接点スイッチコイル20やソレノイドコイル30への通電を減らしても良い。   The contact switch coil 20 and the solenoid coil 30 have a single winding through which a current flows from the external connection terminal to the ground, but are fixed as a circuit from the external connection terminal to the ground and an energization terminal from the external connection terminal to the motor 2. It is possible to reduce the energization to the contact switch coil 20 and the solenoid coil 30 when the contact to the motor 2 is closed by making a double winding with the circuit to the contact 14.

また上記実施例1にて、コイルケース9に電磁ソレノイド8を組み付けて、次に接点スイッチコイル体57を組み付けて、最後に接点ケース体15を組み付けて、マグスイッチ10を組み立てた説明を行ったが、各々の勘合部(凸部や突起と、穴や溝の嵌め合い)を圧入寸法とすることで、事前に電磁ソレノイド8と接点スイッチコイル体57と接点ケース体を一体に組み立てた後にコイルケース9に組み立ても良く、組み立て作業の改善が図れる。   In the first embodiment, the electromagnetic solenoid 8 is assembled to the coil case 9, then the contact switch coil body 57 is assembled, and finally the contact case body 15 is assembled to assemble the mag switch 10. However, each of the fitting parts (fittings of protrusions and protrusions, and fittings of holes and grooves) is made into a press-fit dimension, so that the electromagnetic solenoid 8, the contact switch coil body 57, and the contact case body are assembled together in advance before the coil. The case 9 can be easily assembled, and the assembly work can be improved.

なお、本発明は上記した実施例に限定されるものではなく、様々な変形例が含まれる。例えば、上記した実施例は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施例の構成の一部を他の実施例の構成に置き換えることが可能であり、また、ある実施例の構成に他の実施例の構成を加えることも可能である。また、各実施例の構成の一部について、他の構成の追加・削除・置換をすることが可能である。   In addition, this invention is not limited to an above-described Example, Various modifications are included. For example, the above-described embodiments have been described in detail for easy understanding of the present invention, and are not necessarily limited to those having all the configurations described. Further, a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. Further, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.

1 エンジン始動装置
2 電動機
3 出力軸
4 ピニオン移動体
5 接点スイッチ
6 リンクバー
7 リングギヤ
8 電磁ソレノイド
9 コイルケース
10 マグスイッチ
11 配線
11a バッテリ
12 固定接点
13 リードセン
14 固定接点
15 接点ケース体
16 可動接点
17 第1可動鉄心
18 第1固定鉄心
19 第2固定鉄心
19a 第2固定鉄心の半径方向内側曲げ部
20 接点スイッチコイル
21 第1巻枠
22 ブッシュ
23 ブッシュ
24 可動接点シャフト
25 ブッシュ
26 接点押しバネ
27 トメワ
28 トメワ
29 接点戻しバネ
30 ソレノイドコイル
31 第2巻枠
32 第3固定鉄心
33 第2可動鉄心
34 円筒状凸部
35 弾性体
36 開口部
37 凸状の突起
38 貫通穴
39 巻始口出し
40 巻終わり口出し
41 U字状凸部
42 U字状凸部
43 U字状溝
44 巻始口出し
45 円筒状凸部
46 巻終わり口出し
47 U字状溝
48 円筒状突起
49 貫通穴
50 貫通穴
51 円筒状突起
52 円筒状突起
53 円筒状突起
54 円筒状突起
55 口出し線保護穴
56 口出し線保護穴
57 接点スイッチコイル体
58 貫通穴
59 凹状の穴
60 凹状の穴
61 凹状の穴
62 凹状の穴
63 弾性体
64 外部接続端子
65 外部接続端子
66 コントロールボックス
67 凹状の溝
68 凹状の溝
DESCRIPTION OF SYMBOLS 1 Engine starter 2 Electric motor 3 Output shaft 4 Pinion moving body 5 Contact switch 6 Link bar 7 Ring gear 8 Electromagnetic solenoid 9 Coil case 10 Mag switch 11 Wiring 11a Battery 12 Fixed contact 13 Reed sensor 14 Fixed contact 15 Contact case body 16 Movable contact 17 First movable iron core 18 First fixed iron core 19 Second fixed iron core 19a Radially inner bent portion of second fixed iron core 20 Contact switch coil 21 First winding frame 22 Bush 23 Bush 24 Movable contact shaft 25 Bush 26 Contact push spring 27 Tomewa 28 Tomewa 29 Contact Return Spring 30 Solenoid Coil 31 Second Winding Frame 32 Third Fixed Iron Core 33 Second Movable Iron Core 34 Cylindrical Convex 35 Elastic Body 36 Opening 37 Convex Protrusion 38 Through-hole 39 Unwinding Start 40 Winding End Mouth 41 U U-shaped convex part 42 U-shaped convex part 43 U-shaped groove 44 Winding start outlet 45 Cylindrical convex part 46 Winding end outlet 47 U-shaped groove 48 Cylindrical protrusion 49 Through hole 50 Through hole 51 Cylindrical protrusion 52 Cylindrical shape Protrusion 53 Cylindrical protrusion 54 Cylindrical protrusion 55 Lead wire protection hole 56 Lead wire protection hole 57 Contact switch coil body 58 Through hole 59 Concave hole 60 Concave hole 61 Concave hole 62 Concave hole 63 Elastic body 64 External connection terminal 65 External connection terminal 66 Control box 67 Concave groove 68 Concave groove

Claims (6)

電動機と、
前記電動機の回転により回転する出力軸と、
前記出力軸上に形成されたヘリカルスプラインに勘合し、軸方向に移動可能なピニオン移動体と、
通電により磁力を発生するソレノイドコイルと、
前記ソレノイドコイルの吸引力によりピニオン移動体をリングギヤへ移送するための電磁ソレノイドと、
通電により磁力を発生する接点スイッチコイルと、
前記接点スイッチコイルの吸引力により前記電動機の通電接点を開閉する接点スイッチと、を備え、
前記電磁ソレノイドと前記接点スイッチを軸方向直列に一体的に構成し、
前記接点スイッチコイルの内径を前記ソレノイドコイルの内径よりも大きくなるように構成したエンジン始動装置。
An electric motor,
An output shaft rotated by rotation of the electric motor;
A pinion moving body that fits into a helical spline formed on the output shaft and is movable in the axial direction;
A solenoid coil that generates magnetic force when energized;
An electromagnetic solenoid for transferring the pinion moving body to the ring gear by the suction force of the solenoid coil;
A contact switch coil that generates magnetic force when energized,
A contact switch that opens and closes a current-carrying contact of the electric motor by the attractive force of the contact switch coil,
The electromagnetic solenoid and the contact switch are integrally formed in an axial series,
An engine starting device configured such that an inner diameter of the contact switch coil is larger than an inner diameter of the solenoid coil.
請求項1に記載のエンジン始動装置において、
前記ソレノイドコイルの口出し線が、前記接点スイッチコイルの半径方向内側を通過するエンジン始動装置。
The engine starter according to claim 1,
An engine starter in which a lead wire of the solenoid coil passes through a radially inner side of the contact switch coil.
請求項2に記載のエンジン始動装置において、
前記ソレノイドコイルの口出し線の保護部を、接点スイッチコイルの巻枠にトンネル状に一体で設けたエンジン始動装置。
The engine starting device according to claim 2,
An engine starting device in which a lead wire protection portion of the solenoid coil is integrally provided in a tunnel shape on a contact switch coil winding frame.
請求項3に記載のエンジン始動装置において、
前記保護部が、
前記スイッチコイルの巻枠の、前記電磁ソレノイド側に設けられた第1の突起と、
前記第1の突起の先端部から、前記接点スイッチコイルの巻枠の軸方向反対側へ貫通する貫通穴とを有し、
前記ソレノイドコイルの口出し線が、前記貫通穴を通過するエンジン始動装置。
The engine starter according to claim 3,
The protective part is
A first protrusion provided on the electromagnetic solenoid side of the winding frame of the switch coil;
A through hole penetrating from the tip of the first protrusion to the axially opposite side of the winding frame of the contact switch coil;
An engine starter in which a lead wire of the solenoid coil passes through the through hole.
請求項4に記載のエンジン始動装置において、
前記保護部が、更に前記接点スイッチコイルの巻枠の、反電磁ソレノイド側に第2の突起を備え、
前記貫通穴が、前記第1の突起の先端部から前記第2の突起の先端部まで貫通しているエンジン始動装置。
The engine starting device according to claim 4,
The protective part further comprises a second protrusion on the anti-electromagnetic solenoid side of the winding frame of the contact switch coil,
An engine starter in which the through hole penetrates from the tip of the first projection to the tip of the second projection.
請求項5に記載のエンジン始動装置において、
前記保護部が前記接点スイッチコイルの巻枠に2箇所設けられ、
一方の前記保護部の貫通穴を前記ソレノイドコイルの巻始口出し線が通過し、
他方の前記保護部の貫通穴を前記ソレノイドコイルの巻終わり口出し線が通過するエンジン始動装置。
The engine starting device according to claim 5,
The protective part is provided in two places on the winding frame of the contact switch coil,
The winding opening lead wire of the solenoid coil passes through the through hole of one of the protection parts,
An engine starter in which a winding end lead wire of the solenoid coil passes through the through hole of the other protection portion.
JP2013038127A 2013-02-28 2013-02-28 Engine starter Expired - Fee Related JP6043655B2 (en)

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CN201380074027.9A CN105026748B (en) 2013-02-28 2013-12-13 Engine starting device

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