JP2014150266A - Bonding device and bonding system - Google Patents

Abstract

PROBLEM TO BE SOLVED: To suppress deformation of bonded substrates in a vertical direction while appropriately holding the substrates when bonding the substrates with each other.SOLUTION: A bonding device comprises an upper chuck 230 which vacuums an upper wafer Wto suck and hold the wafer and a lower chuck 231 which vacuums a lower wafer Wto suck and hold the wafer. The upper chuck 230 comprises: a body part 240 which vacuums the upper wafer W; a plurality of pins 241 which come into contact with a rear surface of the upper wafer W; and an outer wall part 242 annularly provided outside the plurality of pins 241 and supporting an outer peripheral part of the rear surface of the upper wafer W. The lower chuck 231 comprises: a body part 270 which vacuums the lower wafer W; a plurality of pins 271 which come into contact with a rear surface of the lower wafer W; and an outer wall part 272 annularly provided outside the plurality of pins 271 and supporting an outer peripheral part of the rear surface of the lower wafer W.

Description

  The present invention relates to a bonding apparatus for bonding substrates together and a bonding system including the bonding apparatus.

  In recent years, semiconductor devices have been highly integrated. When a plurality of highly integrated semiconductor devices are arranged in a horizontal plane and these semiconductor devices are connected by wiring to produce a product, the wiring length increases, thereby increasing the wiring resistance and wiring delay. There is concern about becoming.

  Thus, it has been proposed to use a three-dimensional integration technique in which semiconductor devices are stacked three-dimensionally. In this three-dimensional integration technique, two semiconductor wafers (hereinafter referred to as “wafers”) are bonded using, for example, a bonding system. For example, the bonding system includes a surface hydrophilizing device that hydrophilizes the surfaces to which the wafers are bonded, and a bonding device that bonds the wafers whose surfaces are hydrophilized by the surface hydrophilizing device. In such a bonding system, pure water is supplied to the surface of the wafer in the surface hydrophilizing apparatus to make the surface of the wafer hydrophilic, and then, in the bonding apparatus, two wafers are arranged vertically opposite to each other (hereinafter, the upper wafer is referred to as the upper wafer). The upper wafer is referred to as the “lower wafer”, and the lower wafer is referred to as the “lower wafer”.) The upper wafer attracted and held by the upper chuck and the lower wafer attracted and held by the lower chuck are combined with van der Waals force and hydrogen bonding ( They are joined by intermolecular force (Patent Document 1).

JP 2012-175043 A

  The lower chuck described in Patent Document 1 has a flat plate shape, for example, and sucks and holds the lower wafer over the entire upper surface thereof. However, for example, there may be irregularities on the upper surface of the lower chuck, or particles or the like on the upper surface of the lower chuck, so that the upper surface of the lower chuck is not flat (the flatness is large). In such a case, the flatness of the lower chuck is transferred to the lower wafer, and when the lower wafer and the upper wafer are bonded, distortion in the vertical direction occurs in the bonded superposed wafer.

  On the other hand, in order to make the upper surface of the lower chuck flat, for example, the upper surface may be lapped, mirrored, or the like. However, if the flatness of the upper surface of the lower chuck is reduced and the surface properties are too small, the lower wafer is difficult to peel from the lower chuck when the vacuuming of the lower wafer is released.

  This invention is made | formed in view of this point, and when joining board | substrates, it aims at suppressing the distortion of the perpendicular direction of the joined board | substrate, hold | maintaining a board | substrate appropriately.

  In order to achieve the above object, the present invention is a bonding apparatus for bonding substrates that bond the surface of the first substrate and the surface of the second substrate after reversing the front and back surfaces of the first substrate. A first holding member that vacuum-holds and holds the first substrate on the lower surface, and a first holding member that is provided below the first holding member and vacuum-holds and holds the second substrate on the upper surface. The second holding member is formed larger than at least the second substrate in plan view, and is provided on the main body portion, and a main body portion that evacuates the second substrate. And a plurality of pins that contact the back surface of the second substrate, and an outer wall portion that is provided on the main body portion and is provided outside the plurality of pins in an annular shape and supports the outer peripheral portion of the back surface of the second substrate. It is characterized by that.

  According to the present invention, when the second substrate is held by the second holding member, the outer peripheral portion of the back surface of the second substrate is supported by the outer wall portion, and the inner surface of the back surface of the second substrate is in contact with the plurality of pins. Supported in state. And the area | region formed surrounded by the 2nd board | substrate, the main-body part, and the outer wall part is evacuated, and a 2nd board | substrate is hold | maintained at a 2nd holding member. In such a case, the flatness of the upper surface of the second holding member can be reduced by aligning the heights of the plurality of pins. For example, even when particles exist in the bonding apparatus, it is possible to suppress the presence of particles on the upper surface of the second holding member by adjusting the interval between adjacent pins. As described above, the upper surface of the second holding member is flattened (the flatness of the upper surface is reduced), and the vertical distortion of the second substrate held by the second holding member can be suppressed. Therefore, when the first substrate and the second substrate are bonded, distortion in the vertical direction of the bonded substrates can be suppressed.

  In addition, since the back surface of the second substrate is supported by a plurality of pins, the second substrate peels off from the second holding member when the second substrate is released from being evacuated. It becomes easy. That is, according to the present invention, the vertical distortion of the second substrate held by the second holding member is suppressed, the peelability of the second substrate from the second holding member is improved, and the second substrate The second substrate is appropriately held by the holding member.

  According to another aspect of the present invention, there is provided a joining apparatus that joins a surface of a first substrate and a surface of a second substrate after reversing the front and back surfaces of the first substrate, wherein the first substrate is attached to the lower surface. A first holding member that is evacuated and sucked and held; and a second holding member that is provided below the first holding member and vacuum-holds and holds the second substrate on the upper surface. The second holding member is formed to be larger than at least the second substrate in plan view, and is provided on the main body portion for evacuating the second substrate, and contacts the back surface of the second substrate. A plurality of pins, and an outer wall portion that is annularly provided outside the plurality of pins on the main body portion and supports a rear surface outer peripheral portion of the second substrate, and the first holding member is The first substrate is formed larger than at least the first substrate in plan view. Another body portion to be emptied, a plurality of other pins provided on the other body portion and contacting the back surface of the first substrate, and a plurality of other pins on the other body portion. And a second outer wall provided on the outer side to support the outer periphery of the back surface of the first substrate.

  The first holding member is provided inside the other outer wall portion on the other body portion, supports the back surface of the first substrate, and divides the inside of the other outer wall portion into a plurality of regions. Another partition may be provided, and the other main body may be configured to be able to evacuate the first substrate for each region.

  The other outer wall portion and the other partition wall portion may be provided concentrically, and the other partition wall portion may divide the inside of the other outer wall portion into two regions.

  The first holding member may be provided inside the other outer wall portion on the other main body portion, and may have another protrusion having a height lower than that of the other outer wall portion.

  The second holding member is provided inside the outer wall part on the main body part, and has a partition part that supports the back surface of the second substrate and partitions the inside of the outer wall part into a plurality of regions, The main body may be configured to be able to evacuate the second substrate for each region.

  The outer wall part and the partition wall part may be provided concentrically, and the partition wall part may partition the inside of the outer wall part into two regions.

  The second holding member may be provided inside the outer wall portion on the main body portion, and may have a protrusion having a height lower than that of the outer wall portion.

  A guide member for horizontal movement of the first substrate, the second substrate, or the superposed substrate in which the first substrate and the second substrate are joined is provided on the outer peripheral portion of the second holding member. May be.

  Another aspect of the present invention is a bonding system including the bonding apparatus, wherein a processing station including the bonding apparatus, a first substrate, a second substrate, or a first substrate and a second substrate are provided. A plurality of bonded superposed substrates, and a loading / unloading station for loading / unloading the first substrate, the second substrate, or the superposed substrate to / from the processing station. Surface modifying device for modifying the surface to which the substrate or the second substrate is bonded, and surface hydrophilization for hydrophilizing the surface of the first substrate or the second substrate modified by the surface modifying device An apparatus, and a transfer region for transferring the first substrate, the second substrate, or the superposed substrate to the surface modification device, the surface hydrophilization device, and the bonding device, and the bonding device In the surface hydrophilizing device, the surface is hydrophilic. It is characterized by bonding a first substrate and a second substrate that is.

  ADVANTAGE OF THE INVENTION According to this invention, when joining board | substrates, the distortion | strain of the perpendicular direction of the joined board | substrate can be suppressed, hold | maintaining a board | substrate appropriately.

It is a top view which shows the outline of a structure of the joining system concerning this Embodiment. It is a side view which shows the outline of the internal structure of the joining system concerning this Embodiment. It is a side view which shows the outline of a structure of an upper wafer and a lower wafer. It is a longitudinal cross-sectional view which shows the outline of a structure of a surface modification apparatus. It is a top view of an ion passage structure. It is a longitudinal cross-sectional view which shows the outline of a structure of a surface hydrophilization apparatus. It is a cross-sectional view which shows the outline of a structure of a surface hydrophilization apparatus. It is a cross-sectional view which shows the outline of a structure of a joining apparatus. It is a longitudinal cross-sectional view which shows the outline of a structure of a joining apparatus. It is a side view which shows the outline of a structure of a position adjustment mechanism. It is a top view which shows the outline of a structure of a reversing mechanism. It is a side view which shows the outline of a structure of the inversion mechanism. It is a side view which shows the outline of a structure of the inversion mechanism. It is a side view which shows the outline of a structure of a holding | maintenance arm and a holding member. It is a longitudinal cross-sectional view which shows the outline of a structure of an upper chuck | zipper and a lower chuck | zipper. It is the top view which looked at the upper chuck from the lower part. It is the top view which looked at the lower chuck from the upper part. It is a perspective view of a lower chuck. It is a longitudinal cross-sectional view which shows the outline of a structure of a guide member. It is a flowchart which shows the main processes of a wafer joining process. It is explanatory drawing which shows a mode that the position of the horizontal direction of an upper wafer and a lower wafer is adjusted. It is explanatory drawing which shows a mode that the position of the vertical direction of an upper wafer and a lower wafer is adjusted. It is explanatory drawing which shows a mode that the center part of an upper wafer and the center part of a lower wafer are contacted, and are pressed. It is explanatory drawing which shows a mode that an upper wafer is sequentially contact | abutted to a lower wafer. It is explanatory drawing which shows a mode that the surface of the upper wafer and the surface of the lower wafer were made to contact | abut. It is explanatory drawing which shows a mode that the upper wafer and the lower wafer were joined. It is a longitudinal cross-sectional view which shows the outline of a structure of the upper chuck | zipper concerning other embodiment. It is the top view which looked at the upper chuck from the lower part in other embodiments. It is a longitudinal cross-sectional view which shows the outline of a structure of the lower chuck | chipper concerning other embodiment. It is the top view which looked at the lower chuck from other directions in other embodiments. It is a longitudinal cross-sectional view which shows the outline of a structure of the upper chuck | zipper concerning other embodiment. It is a longitudinal cross-sectional view which shows the outline of a structure of the lower chuck | chipper concerning other embodiment.

  Embodiments of the present invention will be described below. FIG. 1 is a plan view showing the outline of the configuration of the joining system 1 according to the present embodiment. FIG. 2 is a side view illustrating the outline of the internal configuration of the joining system 1.

In the interface system 1, bonding the wafer W _U, W _L as substrate, for example two as shown in FIG. Hereinafter, the wafer disposed on the upper side is referred to as “upper wafer W _U ” as the first substrate, and the wafer disposed on the lower side is referred to as “lower wafer W _L ” as the second substrate. Further, a bonding surface to which the upper wafer W _U is bonded is referred to as “front surface W _U1 ”, and a surface opposite to the front surface W _U1 is referred to as “back surface W _U2 ”. Similarly, the bonding surface to which the lower wafer W _L is bonded is referred to as “front surface W _L1 ”, and the surface opposite to the front surface W _L1 is referred to as “back surface W _L2 ”. Then, in the bonding system 1, by joining the upper wafer W _U and _the lower wafer W _L, to form the overlapped wafer W _T as a polymerization substrate.

As shown in FIG. 1, the bonding system 1 carries in and out cassettes C _U , C _L , and C _T that can accommodate a plurality of wafers W _U and W _L and a plurality of superposed wafers W _T , respectively, with the outside. The loading / unloading station 2 and the processing station 3 including various processing apparatuses that perform predetermined processing on the wafers W _U , W _L , and the overlapped wafer W _T are integrally connected.

The loading / unloading station 2 is provided with a cassette mounting table 10. The cassette mounting table 10 is provided with a plurality of, for example, four cassette mounting plates 11. The cassette mounting plates 11 are arranged in a line in the horizontal X direction (vertical direction in FIG. 1). These cassette mounting plates 11, cassettes _C U to the outside of the interface system _1, C L, when loading and unloading the _{C T,} a cassette _{C U,} C L, it is possible to place the _{C T} . Thus, carry-out station 2, a wafer over multiple W _U, a plurality of lower wafer W _L, and is configured to be held by a plurality of overlapped wafer W _T. The number of cassette mounting plates 11 is not limited to this embodiment, and can be set arbitrarily. One of the cassettes may be used for collecting abnormal wafers. That is a cassette a wafer abnormality occurs in the bonding of the upper wafer W _U and _the lower wafer W _L, it can be separated from the other normal overlapped wafer W _T by various factors. In the present embodiment, among the plurality of cassettes C _T, using a one cassette C _T for the recovery of the abnormal wafer, and using other cassettes C _T for the accommodation of a normal overlapped wafer W _T.

In the loading / unloading station 2, a wafer transfer unit 20 is provided adjacent to the cassette mounting table 10. The wafer transfer unit 20 is provided with a wafer transfer device 22 that is movable on a transfer path 21 extending in the X direction. The wafer transfer device 22 is also movable in the vertical direction and around the vertical axis (θ direction), and includes cassettes C _U , C _L , C _T on each cassette mounting plate 11 and a third of the processing station 3 described later. The wafers W _U and W _L and the superposed wafer W _T can be transferred between the transition devices 50 and 51 in the processing block G3.

  The processing station 3 is provided with a plurality of, for example, three processing blocks G1, G2, and G3 including various devices. For example, a first processing block G1 is provided on the front side of the processing station 3 (X direction negative direction side in FIG. 1), and on the back side of the processing station 3 (X direction positive direction side in FIG. 1) Two processing blocks G2 are provided. Further, a third processing block G3 is provided on the loading / unloading station 2 side of the processing station 3 (Y direction negative direction side in FIG. 1).

For example, in the first processing block G1, a surface modification device 30 for modifying the surfaces W _U1 and W _L1 of the wafers W _U and W _L is disposed. In the present embodiment, in the surface modification apparatus 30, the bonding of SiO _{2 on} the surfaces W _U1 and W _L1 of the wafers W _U and W _L is cut to form single-bonded SiO, so that the surface modification apparatus 30 can be easily hydrophilized thereafter. Thus, the surfaces W _U1 and W _L1 are modified.

For example, the second processing block G2 includes, for example, a surface hydrophilizing device 40 that hydrophilizes the surfaces W _U1 and W _L1 of the wafers W _U and W _L with pure water and cleans the surfaces W _U1 and W _{L1. U,} bonding device 41 for bonding the W _L are arranged side by side in the horizontal direction of the Y-direction in this order from the carry-out station 2 side.

For example, the third processing block G3, the wafer _W U as shown in FIG. 2, _{W L,} a transition unit 50, 51 of the overlapped wafer _{W T} are provided in two tiers from the bottom in order.

  As shown in FIG. 1, a wafer transfer region 60 is formed in a region surrounded by the first processing block G1 to the third processing block G3. For example, a wafer transfer device 61 is disposed in the wafer transfer region 60.

The wafer transfer device 61 has, for example, a transfer arm that can move around the vertical direction, horizontal direction (Y direction, X direction), and vertical axis. The wafer transfer device 61 moves in the wafer transfer region 60, and adds wafers W _U , W _L , and W to predetermined devices in the surrounding first processing block G1, second processing block G2, and third processing block G3. You can transfer the overlapping wafer _{W T.}

  Next, the configuration of the surface modification device 30 described above will be described. The surface modification device 30 has a processing container 100 as shown in FIG. The upper surface of the processing container 100 is opened, and a radial line slot antenna 120 described later is disposed in the upper surface opening, so that the processing container 100 is configured to be able to seal the inside.

The side surface of the wafer transfer area 60 side of the processing chamber 100, the wafer _W U, the transfer port 101 of the _{W L} is formed, the gate valve 102 is provided to the out port 101.

  An intake port 103 is formed on the bottom surface of the processing container 100. An intake pipe 105 that communicates with an intake device 104 that reduces the atmosphere inside the processing container 100 to a predetermined degree of vacuum is connected to the intake port 103.

In addition, on the bottom surface of the processing container 100, a mounting table 110 on which the wafers W _U and W _L are mounted is provided. Table 110 may be mounted wafer W _U, the W _L, for example, by electrostatic attraction or vacuum attraction. The mounting table 110, an ion current meter 111 for measuring the ion current generated by the ions of the process gas to be irradiated on the wafer W _U, W _L on the mounting table 110 as described later (oxygen ions) is provided.

In the mounting table 110, for example, a temperature adjustment mechanism 112 for circulating a cooling medium is incorporated. The temperature adjustment mechanism 112 is connected to a liquid temperature adjustment unit 113 that adjusts the temperature of the cooling medium. And the temperature of a refrigerant | coolant medium is adjusted by the liquid temperature control part 113, and the temperature of the mounting base 110 can be controlled. As a result, it is possible to maintain the wafer W _U which is mounted on the mounting table _110, the W _L to a predetermined temperature.

Incidentally, below the mounting table 110, the wafer W _U, the lift pins for supporting and elevating the the W _L from below (not shown) is provided. The elevating pins can be protruded from the upper surface of the mounting table 110 through a through hole (not shown) formed in the mounting table 110.

  A radial line slot antenna 120 (RLSA: Radial Line Slot Antenna) that supplies microwaves for plasma generation is provided in the upper surface opening of the processing container 100. The radial line slot antenna 120 includes an antenna body 121 having an open bottom surface. Inside the antenna body 121, for example, a flow path (not shown) for circulating a cooling medium is provided.

  A plurality of slots are formed in the opening on the lower surface of the antenna body 121, and a slot plate 122 that functions as an antenna is provided. As the material of the slot plate 122, a conductive material such as copper, aluminum, nickel or the like is used. A slow phase plate 123 is provided above the slot plate 122 in the antenna body 121. As the material of the retardation plate 123, a low-loss dielectric material such as quartz, alumina, aluminum nitride, or the like is used.

A microwave transmission plate 124 is provided below the antenna main body 121 and the slot plate 122. The microwave transmission plate 124 is disposed so as to close the inside of the processing container 100 via a sealing material (not shown) such as an O-ring. As a material of the microwave transmission plate 124, a dielectric such as quartz or Al ₂ O ₃ is used.

  A coaxial waveguide 126 leading to the microwave oscillation device 125 is connected to the upper portion of the antenna body 121. The microwave oscillating device 125 is installed outside the processing container 100 and can oscillate microwaves of a predetermined frequency, for example, 2.45 GHz, with respect to the radial line slot antenna 120.

  With this configuration, the microwave oscillated from the microwave oscillating device 125 is propagated into the radial line slot antenna 120, compressed by the slow plate 123 and shortened in wavelength, and circularly polarized by the slot plate 122. Thereafter, the light passes through the microwave transmission plate 124 and is emitted toward the processing container 100.

  A gas supply pipe 130 for supplying oxygen gas as a processing gas into the processing container 100 is connected to the side surface of the processing container 100. The gas supply pipe 130 is disposed above an ion passage structure 140 described later, and supplies oxygen gas to the plasma generation region R <b> 1 in the processing container 100. The gas supply pipe 130 communicates with a gas supply source 131 that stores oxygen gas therein. The gas supply pipe 130 is provided with a supply device group 132 including a valve for controlling the flow of oxygen gas, a flow rate adjusting unit, and the like.

An ion passage structure 140 is provided between the mounting table 110 in the processing container 100 and the radial line slot antenna 120. That is, the ion passage structure 140 includes a plasma generation region R1 that converts the oxygen gas supplied from the gas supply pipe 130 into plasma by the microwave radiated from the radial line slot antenna 120, and the plasma generation inside the processing vessel 100. The surfaces W _U1 and W _L1 of the wafers W _U and W _L on the mounting table 110 are provided so as to be divided into processing regions R2 for reforming using oxygen ions generated in the region R1.

  The ion passage structure 140 has a pair of electrodes 141 and 142. Hereinafter, the electrode disposed in the upper part may be referred to as “upper electrode 141”, and the electrode disposed in the lower part may be referred to as “lower electrode 142”. An insulating material 143 that electrically insulates the pair of electrodes 141 and 142 is provided between the pair of electrodes 141 and 142.

Each of the electrodes 141 and 142 has a circular shape larger than the diameters of the wafers W _U and W _L in plan view as shown in FIGS. Each electrode 141, 142 has a plurality of openings 144 through which oxygen ions pass from the plasma generation region R1 to the processing region R2. The plurality of openings 144 are arranged in a grid, for example. Note that the shape and arrangement of the plurality of openings 144 are not limited to this embodiment, and can be arbitrarily set.

Here, the dimension of each opening 144 is preferably set shorter than the wavelength of the microwave radiated from the radial line slot antenna 120, for example. By doing so, the microwave supplied from the radial line slot antenna 120 is reflected by the ion passage structure 140, and the microwave can be prevented from entering the processing region R2. As a result, the wafer _W U on the mounting table 110, _{without W L} is directly exposed to microwave, the wafer _W U microwave, damage to the _{W L} can be prevented.

  A power source 145 that applies a predetermined voltage between the pair of electrodes 141 and 142 is connected to the ion passage structure 140. The predetermined voltage applied by the power source 145 is controlled by the control unit 300 described later, and the maximum voltage is, for example, 1 KeV. The ion passage structure 140 is connected to an ammeter 146 that measures current flowing between the pair of electrodes 141 and 142.

Next, the structure of the surface hydrophilization apparatus 40 mentioned above is demonstrated. As shown in FIG. 6, the surface hydrophilizing device 40 has a processing container 150 capable of sealing the inside. The side surface of the wafer transfer area 60 side of the processing chamber 150, the wafer _W U, the transfer port 151 of the _{W L} is formed as shown in FIG. 7, the opening and closing a shutter 152 is provided to the out port 151.

A spin chuck 160 that holds and rotates the wafers W _U and W _L is provided at the center of the processing container 150 as shown in FIG. The spin chuck 160 has a horizontal upper surface, and the upper surface is, for example, the wafer W _U, suction port for sucking the W _L (not shown) is provided. By suction from the suction port, the wafers W _U and W _L can be sucked and held on the spin chuck 160.

  The spin chuck 160 has a chuck driving unit 161 including, for example, a motor, and can be rotated at a predetermined speed by the chuck driving unit 161. The chuck driving unit 161 is provided with an elevating drive source such as a cylinder, and the spin chuck 160 can be moved up and down.

Around the spin chuck 160, there is provided a cup 162 that receives and collects the liquid scattered or dropped from the wafers W _U and W _L. Connected to the lower surface of the cup 162 are a discharge pipe 163 for discharging the collected liquid and an exhaust pipe 164 for evacuating and exhausting the atmosphere in the cup 162.

  As shown in FIG. 7, a rail 170 extending along the Y direction (left and right direction in FIG. 7) is formed on the X direction negative direction (downward direction in FIG. 7) side of the cup 162. For example, the rail 170 is formed from the outside of the cup 162 on the Y direction negative direction (left direction in FIG. 7) to the outside on the Y direction positive direction (right direction in FIG. 7). For example, a nozzle arm 171 and a scrub arm 172 are attached to the rail 170.

The nozzle arm 171, pure water nozzle 173 is supported for supplying pure water to the wafer _W U, _{W L} as shown in FIGS. The nozzle arm 171 is movable on the rail 170 by a nozzle driving unit 174 shown in FIG. As a result, the pure water nozzle 173 can move from the standby unit 175 installed on the outer side of the cup 162 on the positive side in the Y direction to the upper part of the center of the wafers W _U and W _L in the cup 162. _U, movable on _{W L} wafer _W U, in the radial direction of _{W L.} The nozzle arm 171 can be moved up and down by a nozzle driving unit 174, and the height of the pure water nozzle 173 can be adjusted.

  As shown in FIG. 6, a supply pipe 176 that supplies pure water to the pure water nozzle 173 is connected to the pure water nozzle 173. The supply pipe 176 communicates with a pure water supply source 177 that stores pure water therein. The supply pipe 176 is provided with a supply device group 178 including a valve for controlling the flow of pure water, a flow rate adjusting unit, and the like.

A scrub cleaning tool 180 is supported on the scrub arm 172. At the tip of the scrub cleaner 180, for example, a plurality of thread-like or sponge-like brushes 180a are provided. The scrub arm 172 is movable on the rail 170 by a cleaning tool driving unit 181 shown in FIG. 7, and the scrub cleaning tool 180 is moved from the outside of the cup 162 in the negative Y direction side to the wafer W _U in the cup 162. it can be moved to above the central portion of the W _L. Further, the scrub arm 172 can be moved up and down by the cleaning tool driving unit 181, and the height of the scrub cleaning tool 180 can be adjusted.

  In the above configuration, the pure water nozzle 173 and the scrub cleaning tool 180 are supported by separate arms, but may be supported by the same arm. Further, the pure water nozzle 173 may be omitted and pure water may be supplied from the scrub cleaning tool 180. Further, the cup 162 may be omitted, and a discharge pipe that discharges liquid to the bottom surface of the processing container 150 and an exhaust pipe that exhausts the atmosphere in the processing container 150 may be connected. Further, in the surface hydrophilizing device 40 having the above configuration, an antistatic ionizer (not shown) may be provided.

Next, the structure of the joining apparatus 41 mentioned above is demonstrated. As shown in FIG. 8, the bonding apparatus 41 includes a processing container 190 that can seal the inside. The side surface of the wafer transfer area 60 side of the processing vessel 190, the wafer _W U, _{W L,} the transfer port 191 of the overlapped wafer _{W T} is formed, close shutter 192 is provided to the out port 191.

The inside of the processing container 190 is divided into a transport region T1 and a processing region T2 by an inner wall 193. The loading / unloading port 191 described above is formed on the side surface of the processing container 190 in the transfer region T1. In addition, on the inner wall 193, a loading / unloading port 194 for the wafers W _U and W _L and the overlapped wafer W _T is formed.

A transition 200 for temporarily placing the wafers W _U and W _L and the superposed wafer W _T is provided on the positive side in the X direction of the transfer region T1. The transition 200 is formed in, for example, two stages, and any two of the wafers W _U , W _L , and the superposed wafer W _T can be placed at the same time.

A wafer transfer mechanism 201 is provided in the transfer area T1. As shown in FIGS. 8 and 9, the wafer transfer mechanism 201 has a transfer arm that can move around the vertical direction, the horizontal direction (Y direction, X direction), and the vertical axis, for example. Then, the wafer transfer mechanism 201 can transport wafers _W U, _{W L,} the overlapped wafer _{W T} between the inside transfer region T1, or a transfer region T1 and the processing region T2.

A position adjustment mechanism 210 that adjusts the horizontal direction of the wafers W _U and W _L is provided on the X direction negative direction side of the transfer region T1. Position adjusting mechanism 210 includes a base 211, as shown in FIG. 10, the wafer _W U, _{W L} and a holding portion 212 for holding and rotating suction, detection for detecting a position of the notch portion of the wafer _W U, _{W L} Part 213. Then, the position adjusting mechanism 210, the wafer _W U sucked and held by the holding portion 212, the detection unit 213 while rotating the _{W L} by detecting the position of the notch portion of the wafer _W U, _{W L,} the notch Are adjusted to adjust the horizontal orientation of the wafers W _U and W _L.

Further, in the transfer region T1 is inverting mechanism 220 for inverting the front and rear surfaces of the upper wafer W _U is provided. Inverting mechanism 220 has a holding arm 221 which holds the upper wafer _{W U,} as shown in FIGS. 11 to 13. The holding arm 221 extends in the horizontal direction (Y direction in FIGS. 11 and 12). Also the holding arm 221 is provided on the holding member 222 for holding the upper wafer W _U, for example four positions. As shown in FIG. 14, the holding member 222 is configured to be movable in the horizontal direction with respect to the holding arm 221. Also on the side surface of the holding member 222, the cutout 223 for holding the outer peripheral portion of the upper wafer W _U is formed. Then, these holding members 222 can be held by sandwiching the upper wafer W _U.

As shown in FIGS. 11 to 13, the holding arm 221 is supported by a first driving unit 224 including, for example, a motor. By this first drive unit 224, the holding arm 221 is rotatable around a horizontal axis. The holding arm 221 is rotatable about the first drive unit 224 and is movable in the horizontal direction (Y direction in FIGS. 11 and 12). Below the first drive unit 224, for example, a second drive unit 225 including a motor or the like is provided. The second driving unit 225 allows the first driving unit 224 to move in the vertical direction along the support pillar 226 extending in the vertical direction. This way the first driving unit 224 the second driving unit 225, _the upper wafer W _U held by the holding member 222 is movable in the vertical direction and the horizontal direction together with the pivotable about a horizontal axis. Further, the upper wafer W _U held by the holding member 222 can move around the first drive unit 224 and move from the position adjusting mechanism 210 to an upper chuck 230 described later.

The processing region T2, a chuck 230 on as a first holding member for sucking and holding the upper wafer W _U at the lower surface as shown in FIGS. 8 and 9, the suction holding and mounting the lower wafer W _L with the upper surface A lower chuck 231 is provided as a second holding member. The lower chuck 231 is provided below the upper chuck 230 and is configured to be disposed so as to face the upper chuck 230. That is, the lower wafer W _L held on the wafer W _U and the lower chuck 231 on which is held by the upper chuck 230 is adapted to be placed opposite.

  The upper chuck 230 is held by the upper chuck holding portion 232 as shown in FIG. An upper chuck driving unit 234 is provided above the upper chuck holding unit 232 via a support column 233. The upper chuck 230 is movable in the horizontal direction by the upper chuck driving unit 234.

The lower chuck 231 is held by the lower chuck holding part 235. The lower chuck holding portion 235 evacuates and holds the lower chuck 231 by suction, thereby suppressing the vertical distortion of the lower chuck 231 and reducing the flatness of the upper surface of the lower chuck 231. A lower chuck driving unit 237 is provided below the lower chuck holding unit 235 via a shaft 236. The lower chuck drive unit 237 allows the lower chuck 231 to move up and down in the vertical direction and move in the horizontal direction. Further, the lower chuck 231 is rotatable about the vertical axis by the lower chuck driving unit 237. Below the lower chuck holding portion 235, the lift pins for lifting and supporting the lower wafer W _L from below (not shown) is provided. The elevating pins can be inserted from a through-hole 277 (described later) formed in the lower chuck 231 (lower chuck holding portion 235) and protrude from the upper surface of the lower chuck 231.

The upper chuck 230 employs a pin chuck method as shown in FIGS. 15 and 16. Upper chuck 230 includes a body portion 240 having at least upper wafer W _U smaller diameter in a plan view. A plurality of pins 241 that are in contact with the back surface W _U2 of the upper wafer W _U are provided on the lower surface of the main body 240. The pin 241 has a diameter of, for example, 0.1 mm to 1 mm, and a height of, for example, several tens of μm to several hundreds of μm. The plurality of pins 241 are arranged uniformly at intervals of 2 mm, for example. In addition, an outer wall portion 242 that supports the outer peripheral portion of the back surface W _U2 of the upper wafer W _U is provided on the lower surface of the main body portion 240. The outer wall portion 242 is provided in an annular shape outside the plurality of pins 241. The outer wall portion 242 has a wall thickness of, for example, 0.2 mm to 2 mm.

On the lower surface of the main body portion 240, inner region 243 of the outer wall portion 242 (hereinafter, there. Is referred suction region 243), the suction port 244 for evacuating the upper wafer _{W U} is formed. For example, the suction ports 244 are formed at two locations on the outer periphery of the suction region 243. A suction pipe 245 provided inside the main body 240 is connected to the suction port 244. Further, a vacuum pump 246 is connected to the suction pipe 245 through a joint.

Then, the suction region 243 formed surrounded by the upper wafer W _U , the main body 240 and the outer wall portion 242 is evacuated from the suction port 244, and the suction region 243 is decompressed. At this time, since the atmosphere outside the suction area 243 is atmospheric pressure, the upper wafer W _U is pushed toward the suction area 243 by the atmospheric pressure by the amount of the reduced pressure, and the upper wafer W _U is attracted and held by the upper chuck 230. The

In such a case, since the height of the plurality of pins 241 is uniform, the flatness of the lower surface of the upper chuck 230 can be reduced. Thus in the flat lower surface of the upper chuck 230 (by reducing the lower surface flatness), it is possible to suppress the distortion of the vertical direction of the wafer W _U after being held by the upper chuck 230. Since the back surface W _U2 of the upper wafer W _U is supported by a plurality of pins 241, when releasing the vacuum of the upper wafer W _U by the upper chuck 230, the on wafer W _U is easily peeled off from the upper chuck 230 .

A through-hole 247 that penetrates the main body 240 in the thickness direction is formed at the center of the main body 240. The central portion of the body portion 240 corresponds to the central portion of the upper wafer W _U which is sucked and held on the chuck 230. A push pin 261 of a push member 260 described later is inserted into the through hole 247.

  The above-described upper chuck holding portion 232 that holds the upper chuck 230 is provided on the support member 250 provided with a pushing member 260 described later, and the support member 250, and a predetermined gap is provided between the upper chuck 230 and the support member 250. A position adjusting mechanism 251 that adjusts the position of the upper chuck 230 so as to form a gap, for example, a gap of 1 mm, is provided. By this position adjusting mechanism 251, the inclination of the upper chuck 230 is suppressed, and the parallelism of the upper chuck 230 is maintained.

The upper surface of the support member 250, the pressing member 260 for pressing the central portion of the upper wafer W _U is provided. The pushing member 260 has a cylinder structure, and includes a pushing pin 261 and an outer cylinder 262 that serves as a guide when the pushing pin 261 moves up and down. The push pin 261 can be moved up and down in the vertical direction through the through hole 247 by, for example, a drive unit (not shown) incorporating a motor. Then, the pressing member 260, the wafer W _U to be described _later, at the time of bonding of W _L, it can be pressed by contacting the center portion of the center and lower wafer W _L of the upper wafer W _U.

The upper chuck 230, the upper imaging member 263 for imaging the surface _{W L1} of the lower wafer _{W L} is provided. For the upper imaging member 263, for example, a wide-angle CCD camera is used. Note that the upper imaging member 263 may be provided on the upper chuck 230.

As shown in FIGS. 15 and 17, the lower chuck 231 employs a pin chuck system as with the upper chuck 230. Lower chuck 231 includes a body portion 270 having at least lower wafer W _L is greater than the diameter in a plan view. The upper surface of the main body portion 270, a plurality of pins 271 in contact with the back surface _{W L2} of the lower wafer _{W L} is provided. The pin 271 has a diameter of, for example, 0.1 mm to 1 mm, and a height of, for example, several tens of μm to several hundreds of μm. The plurality of pins 271 are uniformly arranged at an interval of 1 mm, for example. Also on the upper surface of the main body portion 270, and an outer wall portion 272 for supporting the outer peripheral portion of the back surface W _L2 of the lower wafer W _L is provided. The outer wall portion 272 is annularly provided outside the plurality of pins 271. The outer wall portion 272 has a wall thickness of, for example, 0.2 mm to 2 mm.

The upper surface of the main body portion 270, inner region 273 of the outer wall portion 272 (hereinafter,. That if there is that the suction region 273), the suction port 274 for evacuating the lower wafer _{W L} are formed. A suction tube 275 provided inside the main body 240 is connected to the suction port 274. For example, two suction pipes 275 are provided. Further, a vacuum pump 276 is connected to the suction pipe 275.

The lower wafer _{W L,} evacuated suction region 273 formed by being surrounded by the body portion 270 and outer wall 272 from the suction port 274, to vacuum suction area 273. At this time, since the outside atmosphere suction area 273 is at atmospheric pressure, the lower wafer W _L is pushed by the side suction region 273 by the amount corresponding atmospheric pressure is reduced, the lower wafer W _L is sucked and held on the lower chuck 231 The

In this case, since the height of the plurality of pins 271 is uniform, the flatness of the upper surface of the lower chuck 231 can be reduced. Further, for example, even when particles are present in the processing container 190, since the interval between the adjacent pins 271 is appropriate, the presence of particles on the upper surface of the lower chuck 231 can be suppressed. Thus in the flat upper surface of the lower chuck 231 (by reducing the flatness of the upper surface), it is possible to suppress distortion in the vertical direction of the lower wafer W _L held by the lower chuck 231. Since the rear surface W _L2 of the lower wafer W _L is supported by a plurality of pins 271, when releasing the vacuum of the lower wafer W _L by the lower chuck 231, being easily separated the lower wafer W _L from the lower chuck 231 .

  Near the center of the main body 270, through holes 277 that penetrate the main body 270 in the thickness direction are formed, for example, at three locations. The elevating pins provided below the lower chuck holding portion 235 are inserted into the through holes 277.

The outer peripheral portion of the main body portion 270, the wafer _W U as shown in FIGS. 17 and 18, _{W L,} or jump out from the overlapped wafer _{W T} is lower chuck 231, the guide member 280 is provided to prevent slipping Yes. The guide member 280 is provided at a plurality of positions, for example, at four positions at equal intervals on the outer peripheral portion of the main body 270.

As shown in FIG. 19, the guide member 280 has a structure in which guide pins 282 and springs 283 are provided in this order from above in a casing 281. The guide pin 282 is positioned at a height such that the tip of the guide pin 282 protrudes upward from the upper surface of the lower chuck 231 in a normal state. On the other hand, the guide pin 282 is movable by a spring 283 so that its tip moves in the vertical direction to the same height as the upper surface of the lower chuck 231, that is, retracts into the casing 281. And in joining _the upper wafer W _U and _the lower wafer W _L, even when in contact with the guide pins 282, for example, shift the upper wafer W _U, the guide pin 282 is retracted to the casing 281, the upper wafer W _U Can be prevented from being damaged.

As shown in FIG. 15, the lower chuck 231 is provided with a lower imaging member 284 that images the surface W _U1 of the upper wafer W _U. For the lower imaging member 284, for example, a wide-angle CCD camera is used. The lower imaging member 284 may be provided on the lower chuck 231.

The above joining system 1 is provided with a control unit 300 as shown in FIG. The control unit 300 is a computer, for example, and has a program storage unit (not shown). The program storage unit stores a program for controlling processing of the wafers W _U and W _L and the overlapped wafer W _{T in} the bonding system 1. The program storage unit also stores a program for controlling operations of driving systems such as the above-described various processing apparatuses and transfer apparatuses to realize later-described wafer bonding processing in the bonding system 1. The program is recorded on a computer-readable storage medium H such as a computer-readable hard disk (HD), a flexible disk (FD), a compact disk (CD), a magnetic optical desk (MO), or a memory card. May have been installed in the control unit 300 from the storage medium H.

Next, a method for bonding the wafers W _U and W _L performed using the bonding system 1 configured as described above will be described. FIG. 20 is a flowchart showing an example of main steps of the wafer bonding process.

First, the cassette C _U, the cassette C _L accommodating the lower wafer W _L of the _plurality, and the empty cassette C _T is a predetermined cassette mounting plate 11 of the carry-out station 2 accommodating the wafers W _U on the plurality Placed on. Thereafter, _the upper wafer W _U in the cassette C _U is taken out by the wafer transfer device 22 is conveyed to the transition unit 50 of the third processing block G3 in the processing station 3.

Then the upper wafer W _U is transferred to the surface modification apparatus 30 of the first processing block G1 by the wafer transfer apparatus 61. Wafer after being carried into the surface modifying apparatus 30 W _U is placed is delivered to the upper surface of the table 110 mounting the wafer transfer apparatus 61. Thereafter, the wafer transfer device 61 leaves the surface modification device 30 and the gate valve 102 is closed. Incidentally, _the upper wafer _{W U} mounted on the mounting table 110 is maintained by a temperature control mechanism 112 a predetermined temperature, for example 25 ° C. to 30 ° C..

Thereafter, the intake device 104 is operated, and the atmosphere inside the processing container 100 is reduced to a predetermined degree of vacuum, for example, 67 Pa to 333 Pa (0.5 Torr to 2.5 Torr) via the intake port 103. Then, processing on the wafer W _U as described below, the atmosphere in the processing chamber 100 is maintained at the predetermined degree of vacuum.

  Thereafter, oxygen gas is supplied from the gas supply pipe 130 toward the plasma generation region R1 in the processing container 100. Further, for example, a microwave of 2.45 GHz is radiated from the radial line slot antenna 120 toward the plasma generation region R1. By this microwave radiation, the oxygen gas is excited and turned into plasma in the plasma generation region R1, for example, oxygen gas is ionized. At this time, the microwave traveling downward is reflected by the ion passage structure 140 and remains in the plasma generation region R1. As a result, high-density plasma is generated in the plasma generation region R1.

  Subsequently, in the ion passage structure 140, a predetermined voltage is applied to the pair of electrodes 141 and 142 by the power source 145. Then, only oxygen ions generated in the plasma generation region R1 by the pair of electrodes 141 and 142 pass through the opening 144 of the ion passage structure 140 and flow into the processing region R2.

At this time, the energy applied to the oxygen ions passing through the pair of electrodes 141 and 142 is controlled by controlling the voltage applied between the pair of electrodes 141 and 142 by the control unit 300. The energy imparted to the oxygen ions is sufficient to break the double bond of SiO _{2 on} the surface W _U1 of the upper wafer W _U to form single bond SiO, and the surface W _U1 is damaged. Not set to energy.

  At this time, the current value of the current flowing between the pair of electrodes 141 and 142 is measured by the ammeter 146. Based on the measured current value, the amount of oxygen ions passing through the ion passage structure 140 is grasped. Then, in the control unit 300, the supply amount of oxygen gas from the gas supply pipe 130 and the pair of electrodes 141 and 142 are set so that the passage amount becomes a predetermined value based on the grasped passage amount of oxygen ions. Various parameters such as the voltage between them are controlled.

Then, oxygen ions are introduced into the processing region R2 is injected is irradiated onto the surface W _U1 of the upper wafer W _U on the mounting table 110. Then, the irradiated oxygen ions, a double bond of SiO ₂ is cut in the surface W _U1 a single bond SiO. Also, because this is the modification of the surface W _U1 it has been used oxygen ions, oxygen ions themselves which are applied to the surface W _U1 of the upper wafer W _U contributes to the binding of SiO. In this way, the surface W _U1 of the upper wafer W _U is modified (step S1 in FIG. 20).

At this time, the ion ammeter 111 measures the current value of the ion current generated by the oxygen ions irradiated on the surface W _U1 of the upper wafer W _U. Based on the measured current value, the irradiation amount of oxygen ions irradiated on the surface W _U1 of the upper wafer W _U is grasped. Then, in the control unit 300, based on the grasped irradiation amount of oxygen ions, the supply amount of oxygen gas from the gas supply pipe 130 and the pair of electrodes 141 and 142 so that the irradiation amount becomes a predetermined value. Various parameters such as the voltage between them are controlled.

Then the upper wafer W _U is transferred to a surface hydrophilizing apparatus 40 of the second processing block G2 by the wafer transfer apparatus 61. Surface hydrophilizing device wafer after being carried into the 40 W _U is the passed suction holding the wafer transfer apparatus 61 to the spin chuck 160.

Subsequently, the pure water nozzle 173 of the standby unit 175 is moved to above the center of the upper wafer W _U by the nozzle arm 171, and the scrub cleaning tool 180 is moved onto the upper wafer W _U by the scrub arm 172. Thereafter, while rotating the upper wafer _{W U} by the spin chuck 160, for supplying pure water onto the upper wafer _{W U} from the pure water nozzle 173. Then, a hydroxyl group (silanol group) adheres to the surface W _U1 of the upper wafer W _U that has been modified by the surface modifying apparatus 30, and the surface W _U1 is hydrophilized. Further, the surface W _U1 of the upper wafer W _U is cleaned by pure water from the pure water nozzle 173 and the scrub cleaning tool 180 (step S2 in FIG. 20).

Then the upper wafer W _U is transferred to the bonding apparatus 41 of the second processing block G2 by the wafer transfer apparatus 61. Upper wafer _{W U} which is carried into the joining device 41 is conveyed to the position adjusting mechanism 210 by the wafer transfer mechanism 201 via the transition 200. Then the position adjusting mechanism 210, the horizontal orientation of the upper wafer _{W U} is adjusted (step S3 in FIG. 20).

Thereafter, the upper wafer _{W U} is transferred from the position adjusting mechanism 210 to the holding arm 221 of the inverting mechanism 220. Subsequently, in transfer region T1, by reversing the holding arm 221, the front and back surfaces of the upper wafer W _U is inverted (step S4 in FIG. 20). That is, the surface W _U1 of the upper wafer W _U is directed downward.

Thereafter, the holding arm 221 of the reversing mechanism 220 rotates around the first driving unit 224 and moves below the upper chuck 230. The upper wafer _{W U} is transferred to the upper chuck 230 from the reversing mechanism 220. Upper wafer _{W U,} the back surface _{W U2} above the chuck 230 is held by suction (step S5 in FIG. 20). Specifically, operating the vacuum pump 246, and vacuum suction area 243 from the suction port 244, the upper wafer _{W U} is attracted and held on the chuck 230. At this time, since the lower surface of the upper chuck 230 is flat, it is possible to suppress the distortion of the vertical direction of the wafer W _U after being held by the upper chuck 230. Upper wafer W _U stands on the chuck 230 to the lower wafer W _L to be described later is transferred to the bonding apparatus 41.

During the processing of steps S1~S5 described above on the wafer W _U is being performed, the processing of the lower wafer W _L Following the on wafer W _U is performed. First, the lower wafer W _L in the cassette C _L is taken out by the wafer transfer device 22 is conveyed to the transition unit 50 in the processing station 3.

Lower wafer _{W L} then is conveyed to the surface modification apparatus 30 by the wafer transfer apparatus 61, the surface _{W L1} of the lower wafer _{W L} is reformed (Step S6 in FIG. 20). Note that modification of the surface _{W L1} of the lower wafer _{W L} in step S6 is the same as step S1 of the aforementioned.

Thereafter, the lower wafer _{W L} is transferred to the surface hydrophilizing apparatus 40 by the wafer transfer apparatus 61, the surface _{W L1} of the lower wafer _{W L} is the surface _{W L1} are cleaned with the hydrophilic (Figure 20 step S7 ). Incidentally, hydrophilic and cleaning of the surface W _L1 of the lower wafer W _L in step S7, to omit the detailed description is the same as step S2 of the above-described.

Thereafter, the lower wafer _{W L} is transported to the bonding apparatus 41 by the wafer transfer apparatus 61. Lower wafer _{W L} which is transported to the bonding unit 41 is conveyed to the position adjusting mechanism 210 by the wafer transfer mechanism 201 via the transition 200. Then the position adjusting mechanism 210, the horizontal orientation of the lower wafer _{W L} are adjusted (step S8 in FIG. 20).

Thereafter, the lower wafer _{W L} is transferred to the lower chuck 231 by the wafer transfer mechanism 201, it is attracted and held by the lower chuck 231 (step S9 in FIG. 20). Specifically, the vacuum pump is activated 276, and vacuum suction area 273 from the suction port 274, the lower wafer _{W L} is sucked and held by the lower chuck 231. At this time, since the upper surface of the lower chuck 231 is flat, it is possible to suppress distortion in the vertical direction of the lower wafer W _L held by the lower chuck 231.

Next, the adjusted horizontal position of the wafer W _U and the lower wafer held by the lower chuck 231 W _L after being held by the upper chuck 230. As shown in FIG. 21, a plurality of predetermined reference points A, for example, four or more reference points A are formed on the surface W _L1 of the lower wafer W _L , and similarly, predetermined on the surface W _U1 of the upper wafer W _U. A plurality of, for example, four or more reference points B are formed. As these reference points A and B, for example, predetermined patterns formed on the wafers W _L and W _U are used, respectively. Then, by moving the upper imaging member 263 in the horizontal direction, the surface _{W L1} of the lower wafer _{W L} is imaged. Further, the lower imaging member 284 is moved in the horizontal direction, and the surface W _U1 of the upper wafer W _U is imaged. Thereafter, the position of the reference point A of the lower wafer W _L to an upper imaging member 263 is displayed in the image captured, and the position of the reference point B of the wafer W _U on the lower imaging member 284 is displayed in the image captured Consistently, the horizontal position of the lower wafer W _L by the lower chuck 231 (including the horizontal direction) is adjusted. That is, the lower chuck driving unit 237 to move the lower chuck 231 in the horizontal direction is adjusted horizontal position of the lower wafer W _L. Horizontal position of the upper wafer _{W U} and the lower wafer _{W L} is adjusted in this way (step S10 in FIG. 20). Instead of moving the upper imaging member 263 and the lower imaging member 284, the lower chuck 231 may be moved.

The horizontal direction of the wafers W _U and W _L is adjusted by the position adjusting mechanism 210 in steps S3 and S8, but fine adjustment is performed in step S10. In the step S10 of the present embodiment, the predetermined patterns formed on the wafers W _L and W _U are used as the reference points A and B. However, other reference points can be used. For example, the outer peripheral portion and the notch portion of the wafers W _L and W _U can be used as the reference points.

Thereafter, the lower chuck drive unit 237 raises the lower chuck 231 as shown in FIG. 22, to place the lower wafer W _L to a predetermined position. At this time, the distance between the surface _{W U1} of the surface _{W L1} and the upper wafer _{W U} of the lower wafer _{W L} to place the lower wafer _{W L} to a predetermined distance, for example 80Myuemu～200myuemu. Vertical position of the upper wafer _{W U} and the lower wafer _{W L} is adjusted in this way (step S11 in FIG. 20).

Thereafter, by lowering the pushing pin 261 of the pressing member 260 as shown in FIG. 23, while pressing the center portion of the upper wafer W _U lowering the on wafer W _U. In this case, the pushing pin 261, the load such as the pressing pin 261 in the absence of the upper wafer _{W U} is 70μm moves, for example, 200g is applied. Then, the pressing member 260 is pressed by abutting the central portion of the central portion and the lower wafer _{W L} of the upper wafer _{W U} (step S12 in FIG. 20). At this time, since between the upper chuck 230 and the support member 250 a predetermined gap is formed by the gap, the pressing member 260 absorbs the impact of the reaction force at the time when pressed on the wafer W _U be able to. Since the suction port 244 of the upper chuck 230 is formed on the outer peripheral portion of the suction area 243, even when pressing the central portion of the upper wafer W _U by pressing member 260, the upper wafer W _U by the upper chuck 230 The outer periphery can be held.

Then, the bonding is started between the central portion of the central portion and the lower wafer W _L of _the upper wafer W _U which pressed (thick line portion in FIG. 23). That is, since the surface W _U1 of the upper wafer W _U and the surface W _L1 of the lower wafer W _L are modified in steps S1 and S6, respectively, first, the van der Waals force (intermolecular) between the surfaces W _U1 and W _L1. Force) is generated, and the surfaces W _U1 and W _L1 are joined to each other. Furthermore, since the surface W _U1 of the upper wafer W _U and the surface W _L1 of the lower wafer W _L are hydrophilized in steps S2 and S7, respectively, hydrophilic groups between the surfaces W _U1 and W _L1 are hydrogen bonded (intermolecular). Force), the surfaces W _U1 and W _L1 are firmly bonded to each other.

Then, to stop the operation of the vacuum pump 246 while pressing the center portion of the center and lower wafer W _L of the upper wafer W _U by the pressing member 260 as shown in FIG. 24, the upper in the suction region 243 the wafer W Stop evacuation of _U. Then, the upper wafer _{W U} falls onto the lower wafer _{W L.} At this time, since the back surface W _U2 of the upper wafer W _U is supported by a plurality of pins 241, when releasing the vacuum of the upper wafer W _U by the upper chuck 230, the on wafer W _U is peeled from the upper chuck 230 It is easy. And toward the outer periphery from the center of the upper wafer W _U, stop evacuation of the upper wafer W _U, the upper wafer W _U abuts sequentially drop onto the lower wafer W _L, the surface W _U1 mentioned above, bonding by van der Waals forces and hydrogen bonds between W _L1 are sequentially spreads. Thus, the surface _{W U1} and the surface _{W L1} of the lower wafer _{W L} of the upper wafer _{W U} as shown in FIG. 25 abuts on the whole surface, _the upper wafer _{W U} and _the lower wafer _{W L} is bonded (step of FIG. 20 S13 ).

Thereafter, as shown in FIG. 26, the push pin 261 of the push member 260 is raised to the upper chuck 230. Further, to stop the operation of the vacuum pump 276, to stop the evacuation of the lower wafer W _L in the suction area 273, it stops the suction holding of the lower wafer W _L by the lower chuck 231. At this time, since the back surface W _L2 of the lower wafer W _L is supported by a plurality of pins 271, when releasing the vacuum of the lower wafer W _L by the lower chuck 231, peeling the under wafer W _L from the lower chuck 231 It is easy.

The upper wafer W _U and _the lower wafer W _L overlapped wafer bonded W _T is transferred to the transition unit 51 by the wafer transfer apparatus 61, then carry out by the wafer transfer apparatus 22 of the station 2 of a predetermined cassette mounting plate 11 It is conveyed to the cassette _{C T.} Thus, a series of wafers _W U, bonding process of _{W L} is completed.

According to the above embodiment, the bonding apparatus 41, when holding the upper wafer _{W U} by the upper chuck 230, the back surface _{W U2} outer peripheral portion of the upper wafer _{W U} is supported by an outer wall portion 242, the upper wafer _{W U} The inside of the back surface W _U2 is supported in a state where it contacts a plurality of pins 241. And a suction area 243 is evacuated, the upper wafer _{W U} is held by the upper chuck 230. In this case, since the plurality of pins 241 have the same height, the flatness of the lower surface of the upper chuck 230 can be reduced. Thus in the flat lower surface of the upper chuck 230 (by reducing the lower surface flatness), it is possible to suppress the distortion of the vertical direction of the wafer W _U after being held by the upper chuck 230.

Similarly when holding the lower wafer W _L by the lower chuck 231 is also the height of the plurality of pins 271 are aligned, it is possible to reduce the flatness of the upper surface of the lower chuck 231. In addition, for example, even when particles exist in the processing container 190, since the interval between the adjacent pins 271 is appropriately adjusted, it is possible to suppress the presence of particles on the upper surface of the lower chuck 231. Thus in the flat upper surface of the lower chuck 231 (by reducing the flatness of the upper surface), it is possible to suppress distortion in the vertical direction of the lower wafer W _L held by the lower chuck 231.

It is possible to suppress distortion in the vertical direction of the upper wafer W _U and the lower wafer W _L As described above, when joining the on wafer W _U and the lower wafer W _L, vertical bonded overlapped wafer W _T Directional distortion can be suppressed.

Since the upper surface of the lower surface and the lower chuck 231 of the upper chuck 230 can be made flat, when bonding the upper wafer W _U and _the lower wafer W _L, it is possible to close them on the chuck 230 and lower chuck 231. Then, the bonding of the upper wafer W _U and _the lower wafer W _L is diffused into a true circle, it is possible to perform the bonding properly.

Moreover, since the back surface W _U2 of the upper wafer W _U is supported by a plurality of pins 241, when releasing the vacuum of the upper wafer W _U by the upper chuck 230, the upper wafer W _U is easily peeled off from the upper chuck 230 . Since the back surface W _L2 of the lower wafer W _L similarly is supported by a plurality of pins 271, when releasing the vacuum of the lower wafer W _L by the lower chuck 231, it is easily separated lower wafer W _L from the lower chuck 231 .

In this embodiment, the interval between adjacent pins 241 in the upper chuck 230 is wider than the interval between adjacent pins 271 in the lower chuck 231. This is because the upper chuck 230 only needs to flatten the upper wafer W _U and it is not necessary to narrow the interval between the pins 241. However, the interval between the pins 241 and the interval between the pins 271 can be arbitrarily set.

Since the guide member 280 to the outer peripheral portion of the lower chuck 231 is provided, it is possible to prevent the wafer W _U, W _L, or jump out from the overlapped wafer W _T is lower chuck 231, from sliding down. Moreover, since the guide member 280 guide pin 282 has a spring structure movable in the vertical direction, in joining the upper wafer W _U and _the lower wafer W _L, in contact with the guide pins 282, for example, shift the upper wafer W _U even when the can guide pins 282 retracted to the casing 281, to avoid the upper wafer W _U that suffer damage.

In addition to the bonding apparatus 41, the bonding system 1 includes a surface modifying apparatus 30 that modifies the surfaces W _U1 and W _L1 of the wafers W _U and W _L , and the surfaces W _U1 and W _L1 are made hydrophilic and the surfaces are made hydrophilic. Since the surface hydrophilizing device 40 for cleaning W _U1 and W _L1 is also provided, the wafers W _U and W _L can be efficiently bonded in one system. Accordingly, the throughput of the wafer bonding process can be further improved.

In joining device 41 of the above embodiment, upper chuck 230 as shown in FIGS. 27 and 28 may have a partition wall portion 400 for supporting the back surface W _U2 of the upper wafer W _U. The partition wall 400 is provided inside the outer wall 242 (suction region 243) on the main body 240. Further, the partition wall 400 is provided in an annular shape concentrically with the outer wall 242. The suction region 243 is partitioned into a first suction region 243 a inside the partition wall 400 and a second suction region 243 b outside the partition wall 400.

A first suction port 244a and a second suction port 244b are formed in the first suction region 243a and the second suction region 243b, respectively. A first suction pipe 245a and a second suction pipe 245b communicating with different vacuum pumps 246a and 246b are connected to the first suction port 244a and the second suction port 244b, respectively. The upper chuck 230 as is configured to allow vacuuming upper wafer W _U per the first suction area 243a second suction region 243b.

In such a case, in a state where the outer peripheral portion of the upper wafer W _U is warped downward than the center portion for example, if for attracting and holding the on wafer W _U above the chuck 230, first upper wafer W in the first suction area 243a _U is sucked and held by suction. Then aspirated upper wafer _{W U} held suction in the second suction region 243b. The upper wafer _{W U} on upper chuck 230 is properly held.

Also in a state where the center of the upper wafer W _U is warped downward in comparison with the outer periphery example, if for attracting and holding the on wafer W _U above the chuck 230, first, the first suction area 243a and the second suction region by suction on the wafer _{W U} holds adsorption in both 243b. Thereafter, while continuing the suction of the upper wafer _{W U} in the first suction area 243a, and stops the suction of the upper wafer _{W U} in the second suction region 243b. The upper wafer _{W U} on upper chuck 230 is properly held.

Thus suction area 243 are partitioned by the partition wall 400, the suction area 243a, so has become evacuated allow upper wafer _{W U} per 243b, regardless of the shape of the upper wafer _{W U} held on the chuck 230 not, upper chuck 230 can be appropriately sucked and held on the wafer W _U.

Like the partition wall portion 400 of the upper chuck 230, the lower chuck 231 as shown in FIGS. 29 and 30 may have a partition wall portion 410 for supporting the back surface _{W L2} of the lower wafer _{W L.} The partition wall 410 is provided on the inside of the outer wall 272 (suction region 273) on the main body 270. The partition wall 410 is annularly provided concentrically with the outer wall 272. The suction area 273 is partitioned into a first suction area 273 a inside the partition wall 410 and a second suction area 273 b outside the partition wall 410.

A first suction port 274a and a second suction port 274b are formed in the first suction region 273a and the second suction region 273b, respectively. A first suction pipe 275a and a second suction pipe 275b communicating with different vacuum pumps 276a and 276b are connected to the first suction port 274a and the second suction port 274b, respectively. The lower chuck 231 as is evacuated configured to be able to lower wafer W _L for each of the first suction area 273a second suction region 273b.

In this case, for example, in a state where the outer peripheral portion of the lower wafer W _L warps upward than the center, if for attracting and holding the lower wafer W _L with the lower chuck 231, first lower wafer in the first suction area 273a W _L is sucked and held by suction. Then, suction to hold by suction the lower wafer _{W L} in the second suction region 273b. The lower wafer _{W L} is properly held by the lower chuck 231.

Also in a state where the center of the lower wafer W _L, for example, warped upwardly as compared with the outer peripheral portion, if for attracting and holding the lower wafer W _L with the lower chuck 231, first, the first suction area 273a and the second suction region suction holding by suction the lower wafer _{W L} in both 273b. Thereafter, while continuing the suction of the lower wafer _{W L} of the first suction area 273a, and stops the suction of the lower wafer _{W L} in the second suction region 273b. The lower wafer _{W L} is properly held by the lower chuck 231.

Thus partitioned suction region 273 by the partition wall 410, the suction area 273a, so has become evacuated allow lower wafer _{W L} for each 273b, regardless of the shape of the lower wafer _{W L} held by the lower chuck 231 no, the lower chuck 231 can be appropriately sucked and held the lower wafer W _L.

In addition, arrangement | positioning of the partition parts 400 and 410 is not limited to the said embodiment, It sets arbitrarily. Further, the number of suction regions 243 and 273 defined by the partition walls 400 and 410 is not limited to this embodiment, and may be three or more. However, The inventors have studied intensively, the suction region 243,273 a wafer _W U if divided into two regions, the _{W L} can be appropriately maintained. Further by reducing the area for supporting wafers _W U, the _{W L} by the partition wall portion 400 and 410, the wafer _W U, from the viewpoint of reducing the flatness of _{W L,} the partition wall portion 400, 410 is preferably small.

  In the joining apparatus 41 of the above embodiment, the upper chuck 230 may have a protrusion 420 as shown in FIG. The protruding part 420 is provided inside the outer wall part 242 on the main body part 240 and in an annular shape on the outer peripheral part of the suction region 243. Further, the protrusion 420 is provided at a lower height than the outer wall 242.

In this case, when drawing a vacuum on the wafer _{W U} in the suction area 243, the flow velocity in the first suction area 243a of protruding portion 420 are not provided, in the second suction region 243b of projecting portion 420 is provided It can be made smaller than the flow rate. Then, for example, even when the upper wafer W _U is attracted and held by the upper chuck 230 in a state where the outer peripheral portion of the upper wafer W _U is warped downward as compared with the central portion, the outer peripheral portion of the upper wafer W _U is separated from the central portion. and evacuated with a strong force, it can be appropriately sucked and held on the wafer W _U above the chuck 230.

  Similarly, the lower chuck 231 may have a protrusion 430 as shown in FIG. The protruding portion 430 is provided inside the outer wall portion 272 on the main body portion 270 and in an annular shape on the outer peripheral portion of the suction region 273. Further, the protruding portion 430 is provided at a lower height than the outer wall portion 272.

Even in such a case, the flow velocity in the first suction region 273a where the protrusion 430 is not provided can be made smaller than the flow velocity in the second suction region 273b where the protrusion 430 is provided. Then, for example, in a state where the outer peripheral portion of the lower wafer W _L warps upward than the center, even when the suction holding the lower wafer W _L under the chuck 231, the center portion of the outer peripheral portion of the lower wafer W _L and evacuated with a strong force, it can be appropriately sucked and held the lower wafer W _L under the chuck 231.

By providing the protruding portions 420 and 430 in this manner chuck 230 and 231, by controlling the flow rate in the suction region 243,273, can be appropriately sucked and held wafer _W U, _{W L.}

Note upper chuck 230 in the present embodiment, in order to prevent the said on the chuck 230 during the bonding of the wafers W _U, W _L is vibrated, preferably as much as possible weight. For example, a part of the upper surface of the upper chuck 230 may be cut out to form a groove to reduce the weight.

As described in the above embodiment, it is possible to suppress distortion in the vertical direction of the bonded overlapped wafer W _T. Such suppression of vertical distortion is useful, for example, for a wafer of a CMOS (Complementary Metal Oxide Semiconductor) sensor wafer or a wafer of a BSI model (Back Side Illumination).

  In the above embodiment, the lower chuck 231 is vertically movable and horizontally movable by the lower chuck driving unit 237, but the upper chuck 230 may be configured to be vertically movable. Further, both the upper chuck 230 and the lower chuck 231 may be configured to be vertically movable and movable in the horizontal direction.

In the bonding system 1 of the above embodiment, after bonding the wafers W _U and W _L with the bonding apparatus 41, the bonded wafer W _T may be further heated at a predetermined temperature. By performing the heat treatment according to the overlapped wafer W _T, it is possible to more firmly bond the bonding interface.

  The preferred embodiments of the present invention have been described above with reference to the accompanying drawings, but the present invention is not limited to such examples. It is obvious for those skilled in the art that various modifications or modifications can be conceived within the scope of the idea described in the claims, and these naturally belong to the technical scope of the present invention. It is understood. The present invention is not limited to this example and can take various forms. The present invention can also be applied to a case where the substrate is another substrate such as an FPD (flat panel display) other than a wafer or a mask reticle for a photomask.

DESCRIPTION OF SYMBOLS 1 Joining system 2 Carrying in / out station 3 Processing station 30 Surface modification apparatus 40 Surface hydrophilization apparatus 41 Joining apparatus 60 Wafer conveyance area 230 Upper chuck 231 Lower chuck 240,270 Main body part 241,271 Pin 242,272 Outer wall part 243,273 Suction area 243a, 273a First suction area 243b, 273b Second suction area 280 Guide member 282 Guide pin 283 Spring 300 Control section 400, 410 Partition section 420, 430 Projection section W _U upper wafer W _L lower wafer W _T polymerization Wafer

Claims (10)

A joining apparatus for joining the surface of the first substrate and the surface of the second substrate after reversing the front and back surfaces of the first substrate,
A first holding member that evacuates and holds the first substrate on the lower surface;
A second holding member that is provided below the first holding member and vacuum-holds and holds the second substrate on the upper surface,
The second holding member is
A main body portion that is formed larger than at least the second substrate in plan view and evacuates the second substrate;
A plurality of pins provided on the main body and in contact with the back surface of the second substrate;
A joining apparatus comprising: an outer wall portion which is provided on the main body portion and is provided outside the plurality of pins in an annular shape and supports the outer peripheral portion of the back surface of the second substrate. A joining apparatus for joining the surface of the first substrate and the surface of the second substrate after reversing the front and back surfaces of the first substrate,
A first holding member that evacuates and holds the first substrate on the lower surface;
A second holding member that is provided below the first holding member and vacuum-holds and holds the second substrate on the upper surface,
The second holding member is
A main body portion that is formed larger than at least the second substrate in plan view and evacuates the second substrate;
A plurality of pins provided on the main body and in contact with the back surface of the second substrate;
An outer wall provided on the main body and outside the plurality of pins in an annular shape, and supporting an outer peripheral portion of the back surface of the second substrate;
The first holding member is
Another main body that is formed at least larger than the first substrate in plan view and evacuates the first substrate;
A plurality of other pins that are provided on the other body portion and contact the back surface of the first substrate;
A joining apparatus comprising: another outer wall portion which is provided on the other main body portion and outside the plurality of other pins and which supports the outer peripheral portion of the back surface of the first substrate. . The first holding member is provided inside the other outer wall portion on the other body portion, supports the back surface of the first substrate, and divides the inside of the other outer wall portion into a plurality of regions. Have other bulkheads,
The joining apparatus according to claim 2, wherein the other main body is configured to be able to evacuate the first substrate for each region. The other outer wall portion and the other partition wall portion are provided concentrically,
The joining apparatus according to claim 3, wherein the other partition wall section divides the inside of the other outer wall section into two regions. The first holding member is provided inside the other outer wall portion on the other main body portion, and has another protruding portion having a height lower than that of the other outer wall portion. The joining apparatus in any one of 2-4. The second holding member is provided inside the outer wall part on the main body part, and has a partition part that supports the back surface of the second substrate and partitions the inside of the outer wall part into a plurality of regions,
The bonding apparatus according to claim 1, wherein the main body is configured to be able to evacuate the second substrate for each region. The outer wall portion and the partition wall portion are provided concentrically,
The joining device according to claim 6, wherein the partition wall partitions the inside of the outer wall into two regions. The said 2nd holding member is provided inside the said outer wall part on the said main-body part, and has a protrusion part whose height is lower than the said outer wall part, The Claim 1 characterized by the above-mentioned. Welding equipment. A guide member for the horizontal movement of the first substrate, the second substrate, or the superposed substrate in which the first substrate and the second substrate are joined is provided on the outer peripheral portion of the second holding member. The joining apparatus according to any one of claims 1 to 8, wherein the joining apparatus is provided. A joining system comprising the joining device according to claim 1,
A processing station comprising the joining device;
Each of the first substrate, the second substrate, or a plurality of superposed substrates bonded with the first substrate and the second substrate can be held, and the first substrate, the second substrate, or the superposed over the processing station. A loading / unloading station for loading and unloading substrates,
The processing station is
A surface modification device for modifying a surface to which the first substrate or the second substrate is bonded;
A surface hydrophilizing device for hydrophilizing the surface of the first substrate or the second substrate modified by the surface modifying device;
A transport region for transporting the first substrate, the second substrate, or the polymerization substrate to the surface modification device, the surface hydrophilization device, and the bonding device;
In the bonding apparatus, the first substrate and the second substrate whose surfaces have been hydrophilized by the surface hydrophilizing apparatus are bonded to each other.

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