JP2014040054A - Decorative sheet having anti-allergenic performance and aldehyde adsorption performance, and decorative plate - Google Patents
Decorative sheet having anti-allergenic performance and aldehyde adsorption performance, and decorative plate Download PDFInfo
- Publication number
- JP2014040054A JP2014040054A JP2012183697A JP2012183697A JP2014040054A JP 2014040054 A JP2014040054 A JP 2014040054A JP 2012183697 A JP2012183697 A JP 2012183697A JP 2012183697 A JP2012183697 A JP 2012183697A JP 2014040054 A JP2014040054 A JP 2014040054A
- Authority
- JP
- Japan
- Prior art keywords
- layer
- aldehyde
- decorative sheet
- resin
- allergen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000001179 sorption measurement Methods 0.000 title claims abstract description 71
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 title claims abstract 13
- 239000010410 layer Substances 0.000 claims abstract description 163
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- 239000003795 chemical substances by application Substances 0.000 claims abstract description 49
- 239000002346 layers by function Substances 0.000 claims abstract description 46
- 239000003463 adsorbent Substances 0.000 claims abstract description 44
- 239000011342 resin composition Substances 0.000 claims abstract description 43
- 239000013566 allergen Substances 0.000 claims description 93
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims description 29
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- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 3
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
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- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
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- GWVMLCQWXVFZCN-UHFFFAOYSA-N isoindoline Chemical compound C1=CC=C2CNCC2=C1 GWVMLCQWXVFZCN-UHFFFAOYSA-N 0.000 description 1
- JJWLVOIRVHMVIS-UHFFFAOYSA-N isopropylamine Chemical compound CC(C)N JJWLVOIRVHMVIS-UHFFFAOYSA-N 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- GFEZEVUIYRGWNU-UHFFFAOYSA-N methyl 5-methyl-1h-pyrazole-3-carboxylate Chemical compound COC(=O)C=1C=C(C)NN=1 GFEZEVUIYRGWNU-UHFFFAOYSA-N 0.000 description 1
- XGEGHDBEHXKFPX-NJFSPNSNSA-N methylurea Chemical compound [14CH3]NC(N)=O XGEGHDBEHXKFPX-NJFSPNSNSA-N 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 229910052680 mordenite Inorganic materials 0.000 description 1
- DTSDBGVDESRKKD-UHFFFAOYSA-N n'-(2-aminoethyl)propane-1,3-diamine Chemical compound NCCCNCCN DTSDBGVDESRKKD-UHFFFAOYSA-N 0.000 description 1
- GKRZNOGGALENQJ-UHFFFAOYSA-N n-carbamoylacetamide Chemical compound CC(=O)NC(N)=O GKRZNOGGALENQJ-UHFFFAOYSA-N 0.000 description 1
- VMFUMDXVTKTZQY-UHFFFAOYSA-N naphthalene-1-carbohydrazide Chemical compound C1=CC=C2C(C(=O)NN)=CC=CC2=C1 VMFUMDXVTKTZQY-UHFFFAOYSA-N 0.000 description 1
- OBJNZHVOCNPSCS-UHFFFAOYSA-N naphtho[2,3-f]quinazoline Chemical compound C1=NC=C2C3=CC4=CC=CC=C4C=C3C=CC2=N1 OBJNZHVOCNPSCS-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 229910001000 nickel titanium Inorganic materials 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- ZWLFGLCGZUVIEA-UHFFFAOYSA-N nonanedihydrazide Chemical compound NNC(=O)CCCCCCCC(=O)NN ZWLFGLCGZUVIEA-UHFFFAOYSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- XYJRXVWERLGGKC-UHFFFAOYSA-D pentacalcium;hydroxide;triphosphate Chemical compound [OH-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O XYJRXVWERLGGKC-UHFFFAOYSA-D 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000767 polyaniline Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 125000003367 polycyclic group Chemical group 0.000 description 1
- 229920005906 polyester polyol Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000306 polymethylpentene Polymers 0.000 description 1
- 239000011116 polymethylpentene Substances 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- JEXVQSWXXUJEMA-UHFFFAOYSA-N pyrazol-3-one Chemical class O=C1C=CN=N1 JEXVQSWXXUJEMA-UHFFFAOYSA-N 0.000 description 1
- FYNROBRQIVCIQF-UHFFFAOYSA-N pyrrolo[3,2-b]pyrrole-5,6-dione Chemical compound C1=CN=C2C(=O)C(=O)N=C21 FYNROBRQIVCIQF-UHFFFAOYSA-N 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 229940043230 sarcosine Drugs 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 229910052624 sepiolite Inorganic materials 0.000 description 1
- 235000019355 sepiolite Nutrition 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- XETSAYZRDCRPJY-UHFFFAOYSA-M sodium;4-aminobenzoate Chemical compound [Na+].NC1=CC=C(C([O-])=O)C=C1 XETSAYZRDCRPJY-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- JDVPQXZIJDEHAN-UHFFFAOYSA-N succinamic acid Chemical compound NC(=O)CCC(O)=O JDVPQXZIJDEHAN-UHFFFAOYSA-N 0.000 description 1
- 229960002317 succinimide Drugs 0.000 description 1
- 208000024891 symptom Diseases 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920001864 tannin Polymers 0.000 description 1
- 235000018553 tannin Nutrition 0.000 description 1
- 239000001648 tannin Substances 0.000 description 1
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 1
- 238000009823 thermal lamination Methods 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- 230000036962 time dependent Effects 0.000 description 1
- QUBMWJKTLKIJNN-UHFFFAOYSA-B tin(4+);tetraphosphate Chemical compound [Sn+4].[Sn+4].[Sn+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QUBMWJKTLKIJNN-UHFFFAOYSA-B 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- JUWGUJSXVOBPHP-UHFFFAOYSA-B titanium(4+);tetraphosphate Chemical compound [Ti+4].[Ti+4].[Ti+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O JUWGUJSXVOBPHP-UHFFFAOYSA-B 0.000 description 1
- FGMPLJWBKKVCDB-UHFFFAOYSA-N trans-L-hydroxy-proline Natural products ON1CCCC1C(O)=O FGMPLJWBKKVCDB-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009816 wet lamination Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 235000014692 zinc oxide Nutrition 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
- 150000003754 zirconium Chemical class 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
Description
本発明は、抗アレルゲン性能及びアルデヒド吸着性能を有効に発揮する化粧シート、及び当該化粧シートを使用した化粧板に関する。 The present invention relates to a decorative sheet that effectively exhibits antiallergen performance and aldehyde adsorption performance, and a decorative board using the decorative sheet.
近年、アレルギー疾患に罹患する人が増加傾向にあり、アレルギー疾患の発症防止のために、アレルギー疾患に原因となるダニや花粉等のアレルゲンを室内空間から除去又は不活化することが求められている。 In recent years, the number of people suffering from allergic diseases is increasing, and in order to prevent the development of allergic diseases, it is required to remove or inactivate allergens such as mites and pollen that cause allergic diseases from indoor spaces. .
また、ホルムアルデヒドは、発ガン性を示すことが知られており、更には生体内でIgE抗体の産生を促進させ、アレルギー症状を悪化させることも報告されている(非特許文献1参照)。近年、国内で流通している内装用建材の多くは、ホルムアルデヒドの放散が抑制されているものの、室内に持ち込まれる製品、特に輸入家具には、依然としてホルムアルデヒドを放散するものがある。そのため、ホルムアルデヒドを室内空間から速やかに低減させることも求められている。 Formaldehyde is known to show carcinogenicity, and further, it has been reported that it promotes the production of IgE antibody in vivo and worsens allergic symptoms (see Non-Patent Document 1). In recent years, although many of the building materials for interior use distributed in the country have reduced formaldehyde emission, some products brought into the room, especially imported furniture, still emit formaldehyde. For this reason, it is also required to quickly reduce formaldehyde from the indoor space.
そこで、建築物の床材、壁材等の内外装用建材の分野でも、抗アレルゲン性能やアルデヒド吸着性能を有効に発揮し、快適で健康的な室内空間を形成できる建材の開発が望まれている。 Therefore, in the field of building materials for interior and exterior such as flooring and wall materials of buildings, development of building materials that can effectively exhibit antiallergen performance and aldehyde adsorption performance and can form comfortable and healthy indoor spaces is desired. .
従来、抗アレルゲン性能が付与された建材としては、ジルコニウム塩からなる抗アレルゲン剤を、木材の素材、合板等の木質素材等の表面に塗工した建築材料が知られている(例えば、特許文献1参照)。このような建築材料では、抗アレルゲン剤を単に塗工処理したものであることから、剥離しやすく、耐久性が乏しいものであった。そこで、この問題を解消するため、フェノール性水酸基を有する非水溶性高分子の抗アレルゲン剤を光重合性オリゴマー等と混合した光硬化性樹脂組成物を木質系基材に塗布し、光硬化させた床材が開発されている(例えば、特許文献2参照)。また、ホルムアルデヒド吸着性能が付与された建材として、基材層上に植物性タンニンを含有する保護層を積層させた化粧シートが報告されている(特許文献3参照)。更に、抗菌・抗ウイルス性、抗アレルゲン性、消臭性のうちの少なくとも一種以上の機能を有する機能材を含有する樹脂塗膜で建材を被覆することにより、抗菌・抗ウイルス性、抗アレルゲン性、及び消臭性の中の1種以上の機能性を備え得ることが報告されている(特許文献4参照)。 Conventionally, as a building material to which antiallergen performance is imparted, a building material obtained by coating an antiallergen agent made of zirconium salt on the surface of a wood material such as a wood material or plywood is known (for example, a patent document). 1). In such a building material, since the anti-allergen agent was simply applied, it was easy to peel off and poor in durability. Therefore, in order to solve this problem, a photocurable resin composition in which a water-insoluble high molecular weight antiallergen agent having a phenolic hydroxyl group is mixed with a photopolymerizable oligomer, etc. is applied to a wooden base material and photocured. Floor materials have been developed (see, for example, Patent Document 2). Moreover, as a building material to which formaldehyde adsorption performance is imparted, a decorative sheet in which a protective layer containing vegetable tannin is laminated on a base material layer has been reported (see Patent Document 3). Furthermore, antibacterial / antiviral, antiallergenic and antiallergenic properties can be achieved by coating the building material with a resin coating containing a functional material having at least one of antibacterial / antiviral, antiallergenic and deodorant functions. In addition, it has been reported that one or more functionalities among deodorant properties can be provided (see Patent Document 4).
しかしながら、抗アレルゲン性能とアルデヒド吸着性能を同時に有効に発揮できる化粧シートについて具体的検討はなされていない。 However, no specific examination has been made on a decorative sheet that can effectively exhibit both antiallergen performance and aldehyde adsorption performance simultaneously.
床材、壁材等の内装用建材に使用される化粧シートに、抗アレルゲン性能とアルデヒド吸着性能を兼ね備えさせるべく検討を行ったところ、化粧シートの表面層に抗アレルゲン剤とアルデヒド吸着剤を共に配合して共存させると、抗アレルゲン剤による抗アレルゲン性能が低減することが確認され(後記する比較例3参照)、抗アレルゲン性能とアルデヒド吸着性能の双方を同時に有効に発揮できないことが分かった。 When we examined the combination of anti-allergen performance and aldehyde adsorption performance on decorative sheets used for interior building materials such as flooring and wall materials, both anti-allergen and aldehyde adsorbents were applied to the surface layer of the decorative sheet. When mixed and coexisted, it was confirmed that the anti-allergen performance by the anti-allergen agent was reduced (see Comparative Example 3 described later), and it was found that both the anti-allergen performance and the aldehyde adsorption performance could not be effectively exhibited simultaneously.
そこで、本発明は、抗アレルゲン性能とアルデヒド吸着性能の双方を同時に有効に発揮できる化粧シート、及び当該化粧シートを用いた化粧板を提供することを目的とする。 Then, an object of this invention is to provide the decorative sheet which can exhibit both anti-allergen performance and aldehyde adsorption | suction performance effectively simultaneously, and the decorative board using the said decorative sheet.
本発明者は、前記課題を解決すべく鋭意検討を行ったところ、基材シート上に、アルデヒド吸着剤及び硬化性樹脂を含む樹脂組成物により形成されたアルデヒド吸着層と、抗アレルゲン剤及び硬化性樹脂を含む樹脂組成物により形成された抗アレルゲン機能層を順に積層させた化粧シートは、抗アレルゲン性能とアルデヒド吸着性能の双方を同時に有効に発揮することが可能になることを見出した。本発明は、かかる知見に基づいて更に検討を重ねることにより完成したものである。 The present inventor has intensively studied to solve the above-mentioned problems, and as a result, an aldehyde adsorption layer formed of a resin composition containing an aldehyde adsorbent and a curable resin, an antiallergen agent, and a cure on a base sheet. It has been found that a decorative sheet in which anti-allergen functional layers formed of a resin composition containing a functional resin are sequentially laminated can effectively exhibit both anti-allergen performance and aldehyde adsorption performance simultaneously. The present invention has been completed by further studies based on such knowledge.
即ち、本発明は、下記に掲げる態様の化粧シート及び化粧板を提供する。
項1. 基材シート上に、アルデヒド吸着剤及び硬化性樹脂を含む樹脂組成物により形成されたアルデヒド吸着層と、抗アレルゲン剤及び硬化性樹脂を含む樹脂組成物により形成された抗アレルゲン機能層が、順に積層されていることを特徴とする、化粧シート。
項2. アルデヒド吸着層及び抗アレルゲン機能層の形成に使用される硬化性樹脂が、電子線硬化性樹脂である、項1に記載の化粧シート。
項3. アルデヒド吸着層の形成に使用される樹脂組成物において、当該樹脂組成物に含まれる硬化性樹脂の総量100質量部に対して、2〜4官能のウレタン(メタ)アクリレートオリゴマーが50質量部以上の割合で含まれる、項1又は2に記載の化粧シート。
項4. 前記抗アレルゲン剤が、フェノール性水酸基を有する化合物である、項1〜3のいずれかに記載の化粧シート。
項5. 前記抗アレルゲン剤が、フェノール性水酸基を有する化合物が無機固体酸に担持されたものである、項1〜4のいずれかに記載の化粧シート。
項6. 前記アルデヒド吸着剤が、化学的吸着によりアルデヒドを吸着できるアルデヒド吸着剤である、項1〜5のいずれかに記載の化粧シート。
項7. 項1〜6のいずれかに記載の化粧シートを被着体に貼付してなる化粧板。
項8. 下記第1工程及び第2工程を含む、化粧シートの製造方法:
基材シート1上に、アルデヒド吸着剤及び硬化性樹脂を含む樹脂組成物を塗工して、硬化させる第1工程、及び
抗アレルゲン剤及び硬化性樹脂を含む樹脂組成物を塗工して、硬化させる第2工程。
That is, this invention provides the decorative sheet and the decorative board of the aspect hung up below.
Item 1. On the base sheet, an aldehyde adsorption layer formed of a resin composition containing an aldehyde adsorbent and a curable resin, and an anti-allergen functional layer formed of a resin composition containing an anti-allergen agent and a curable resin, in this order, A decorative sheet characterized by being laminated.
Item 2. Item 2. The decorative sheet according to Item 1, wherein the curable resin used for forming the aldehyde adsorbing layer and the anti-allergen functional layer is an electron beam curable resin.
Item 3. In the resin composition used for the formation of the aldehyde adsorption layer, 2 to 4 functional urethane (meth) acrylate oligomer is 50 parts by mass or more with respect to 100 parts by mass of the total amount of the curable resin contained in the resin composition. Item 3. The decorative sheet according to Item 1 or 2, which is contained in a proportion.
Item 4. Item 4. The decorative sheet according to any one of Items 1 to 3, wherein the anti-allergen agent is a compound having a phenolic hydroxyl group.
Item 5. Item 5. The decorative sheet according to any one of Items 1 to 4, wherein the anti-allergen agent is a compound in which a compound having a phenolic hydroxyl group is supported on an inorganic solid acid.
Item 6. Item 6. The decorative sheet according to any one of Items 1 to 5, wherein the aldehyde adsorbent is an aldehyde adsorbent capable of adsorbing aldehyde by chemical adsorption.
Item 7. Item 7. A decorative board obtained by attaching the decorative sheet according to any one of items 1 to 6 to an adherend.
Item 8. The manufacturing method of a decorative sheet including the following first step and second step:
On the base sheet 1, a resin composition containing an aldehyde adsorbent and a curable resin is applied and cured, and a resin composition containing an antiallergen agent and a curable resin is applied, Second step for curing.
本発明の本発明の化粧シート及び化粧板によれば、抗アレルゲン性能とアルデヒド吸着性能の双方を有効に発揮できるので、快適で健康的な室内空間を形成することが可能になる。また、本発明の化粧シート及び化粧板は、実用上求められる耐汚染性も備え得るため、建材、特に内装用建材として必要とされる実用性能も備えることができる。 According to the decorative sheet and decorative plate of the present invention, since both antiallergen performance and aldehyde adsorption performance can be effectively exhibited, a comfortable and healthy indoor space can be formed. Moreover, since the decorative sheet and decorative plate of the present invention can also have practically required contamination resistance, they can also have practical performance required as building materials, particularly interior building materials.
1.化粧シート
本発明の化粧シートは、基材シート1上に、アルデヒド吸着剤及び硬化性樹脂を含む樹脂組成物により形成されたアルデヒド吸着層2と、抗アレルゲン剤及び硬化性樹脂を含む樹脂組成物により形成された抗アレルゲン機能層3を順に積層されていることを特徴とするものである。以下、本発明の化粧シートについて詳述する。
1. Decorative sheet The decorative sheet of the present invention comprises an aldehyde adsorbing layer 2 formed on a base sheet 1 by a resin composition containing an aldehyde adsorbent and a curable resin, and a resin composition comprising an antiallergen agent and a curable resin. The anti-allergen functional layer 3 formed by the above is laminated in order. Hereinafter, the decorative sheet of the present invention will be described in detail.
(1)積層構造
本発明の化粧シートは、基材シート1上に、アルデヒド吸着層2と抗アレルゲン機能層3が順に積層された積層構造を有する。本発明の化粧シートは、基材シート1と抗アレルゲン機能層3との間にアルデヒド吸着層2が形成されており、抗アレルゲン機能層3が最表面を形成していることを限度として、基材シート1とアルデヒド吸着層2との間、及び/又はアルデヒド吸着層2と抗アレルゲン機能層3との間には、1又は2以上の他の層が設けられていてもよい。例えば、基材シート1とアルデヒド吸着層2との間、及び/又はアルデヒド吸着層2と抗アレルゲン機能層3との間には、これらの密着性を向上させるために、必要に応じてプライマー層4が設けられていてもよい。また、例えば、基材シート1とアルデヒド吸着層2との間、又はアルデヒド吸着層2と抗アレルゲン機能層3との間には、化粧シートの意匠性を向上させる目的で、必要に応じて印刷層5が設けられていてもよい。また、基材シート1として2以上の樹脂シートからなる複層構成のシートを使用する場合、基材シート中の樹脂シートの間に、必要に応じて印刷層5を設けてもよい。
(1) Laminated structure The decorative sheet of the present invention has a laminated structure in which an aldehyde adsorbing layer 2 and an antiallergen functional layer 3 are sequentially laminated on a base sheet 1. The decorative sheet of the present invention is based on the fact that the aldehyde adsorbing layer 2 is formed between the base sheet 1 and the anti-allergen functional layer 3, and the anti-allergen functional layer 3 forms the outermost surface. One or two or more other layers may be provided between the material sheet 1 and the aldehyde adsorption layer 2 and / or between the aldehyde adsorption layer 2 and the anti-allergen functional layer 3. For example, between the base material sheet 1 and the aldehyde adsorbing layer 2 and / or between the aldehyde adsorbing layer 2 and the anti-allergen functional layer 3, in order to improve the adhesion, a primer layer as necessary 4 may be provided. Also, for example, printing between the base sheet 1 and the aldehyde adsorbing layer 2 or between the aldehyde adsorbing layer 2 and the anti-allergen functional layer 3 is performed as necessary for the purpose of improving the design of the decorative sheet. A layer 5 may be provided. Moreover, when using the sheet | seat of the multilayer structure which consists of two or more resin sheets as the base material sheet 1, you may provide the printing layer 5 between the resin sheets in a base material sheet as needed.
また、本発明の化粧シートには、基材シート1の裏面(アルデヒド吸着層を積層する面に対して反対側の面)に、必要に応じて、樹脂層からなるバッカー層6を積層させてもよい。 Moreover, the backer layer 6 which consists of a resin layer is laminated | stacked on the back surface (surface on the opposite side with respect to the surface which laminates | stacks an aldehyde adsorption layer) as needed in the decorative sheet of this invention. Also good.
図1〜3に、本発明の化粧シートの態様の一例について、その断面構造の模式図を示す。図1に示す化粧シートは、基材シート1上に、アルデヒド吸着層2、及び抗アレルゲン機能層3が順に積層された積層構造を有している。図2に示す化粧シートは、基材シート1上に、印刷層5、プライマー層4、アルデヒド吸着層2、及び抗アレルゲン機能層3が順に積層された積層構造を有している。図3に示す化粧シートは、基材シート1が、樹脂シート11a、印刷層5、接着剤層12、及び樹脂シート11bが順に積層された複層構成のシートであって、当該基材シート1上に、プライマー層4、アルデヒド吸着層2、プライマー層4、及び抗アレルゲン機能層3が順に積層された積層構造を有している。 1-3, the schematic diagram of the cross-sectional structure is shown about an example of the aspect of the decorative sheet of the present invention. The decorative sheet shown in FIG. 1 has a laminated structure in which an aldehyde adsorbing layer 2 and an antiallergen functional layer 3 are sequentially laminated on a base sheet 1. The decorative sheet shown in FIG. 2 has a laminated structure in which a printed layer 5, a primer layer 4, an aldehyde adsorbing layer 2, and an antiallergen functional layer 3 are laminated on a base sheet 1 in this order. In the decorative sheet shown in FIG. 3, the base sheet 1 is a multi-layered sheet in which the resin sheet 11 a, the printing layer 5, the adhesive layer 12, and the resin sheet 11 b are sequentially laminated. It has a laminated structure in which a primer layer 4, an aldehyde adsorption layer 2, a primer layer 4, and an anti-allergen functional layer 3 are laminated in order.
(2)各層の組成及び形成方法
以下、本発明の化粧シートを構成する各層の組成及び形成方法について説明する。
(2) Composition and forming method of each layer Hereinafter, the composition and forming method of each layer constituting the decorative sheet of the present invention will be described.
[基材シート1]
本発明で用いられる基材シート1の素材については、特に制限されず、樹脂製、繊維質製の別を問わないが、本発明の化粧シートを床用化粧シートとして用いる場合には樹脂基材であることが好ましく、壁紙用化粧シートとして用いる場合には繊維質基材であることが好ましい。
[Base Material Sheet 1]
The material of the base sheet 1 used in the present invention is not particularly limited and may be made of resin or fiber. However, when the decorative sheet of the present invention is used as a floor decorative sheet, the resin base material is used. When used as a decorative sheet for wallpaper, a fibrous base material is preferable.
基材シート1として樹脂基材を使用する場合、化粧シートに適用可能な樹脂シートであれば特に制限されないが、好ましくは熱可塑性樹脂により構成される樹脂シートが挙げられる。基材シート1を構成する熱可塑性樹脂としては、例えば、ポリエステル系樹脂、ポリプロピレン系樹脂、ポリエチレン系樹脂等のポリオレフィン系樹脂;(メタ)アクリル樹脂、ポリウレタン樹脂、ポリエステル樹脂、ポリアミド樹脂等が挙げられる。これらの中でも、本発明の化粧シートを床材として用いる場合には、コスト及びシート柔軟性の点で、好ましくはポリオレフィン系樹脂が挙げられ、また耐傷つき性等の特性が求められる場合には、好ましくはポリエステル系樹脂が挙げられる。また、基材シート1として用いられる樹脂シートは、着色されたものでもよく、無着色のものでもよい。 When using a resin base material as the base material sheet 1, it is not particularly limited as long as it is a resin sheet applicable to a decorative sheet, but a resin sheet preferably made of a thermoplastic resin is mentioned. Examples of the thermoplastic resin constituting the base sheet 1 include polyolefin resins such as polyester resins, polypropylene resins, and polyethylene resins; (meth) acrylic resins, polyurethane resins, polyester resins, polyamide resins, and the like. . Among these, when using the decorative sheet of the present invention as a flooring material, in terms of cost and sheet flexibility, preferably a polyolefin-based resin, and when characteristics such as scratch resistance are required, A polyester resin is preferable. Moreover, the resin sheet used as the base material sheet 1 may be colored or non-colored.
また、基材シート層1として樹脂基材を使用する場合、当該基材シート1は、1つの樹脂シートからなる単層構成のシートであってもよく、また2つ以上の樹脂シートが積層された複層構成のシートであってもよい。基材シートとして、複層構成の樹脂シートを用いる場合、2つ以上の樹脂シートは、同一樹脂成分からなるものであってもよく、また異なる樹脂成分からなるものであってもよい。 Moreover, when using a resin base material as the base material sheet layer 1, the said base material sheet 1 may be a sheet | seat of the single layer structure which consists of one resin sheet, and two or more resin sheets are laminated | stacked. It may also be a multi-layered sheet. When a resin sheet having a multilayer structure is used as the base sheet, the two or more resin sheets may be composed of the same resin component or may be composed of different resin components.
例えば、基材シート1として複層構成の樹脂シートを用いる場合、1層目の樹脂シートの表面に、必要に応じてコロナ放電処理、プラズマ処理等を施して易接着層を形成し、更に必要に応じて接着剤層を設けた後に、2層目の樹脂シートを押出ラミネーション、ドライラミネーション、ウエットラミネーション、サーマルラミネーション等のラミネート法により接着・圧着する工程を、層数に応じて繰り返すことにより得られる。 For example, when a multi-layered resin sheet is used as the base sheet 1, an easy-adhesion layer is formed on the surface of the first resin sheet by performing corona discharge treatment, plasma treatment, etc. as necessary, and further required After the adhesive layer is provided according to the process, the second resin sheet is bonded and pressed by a lamination method such as extrusion lamination, dry lamination, wet lamination, thermal lamination, etc. It is done.
複層構成の樹脂シートを用いる場合に必要に応じて設けられる接着剤層は、例えば、ウレタン系、アクリル系、アクリル/ポリウレタン系、ポリエステル系、ポリアミド系、ポリスチレン系、セルロース系等の接着剤を使用することにより形成される。これらの接着剤は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 The adhesive layer provided as necessary when using a resin sheet having a multilayer structure is made of, for example, an adhesive such as urethane, acrylic, acrylic / polyurethane, polyester, polyamide, polystyrene, or cellulose. It is formed by using. These adhesives may be used individually by 1 type, and may be used in combination of 2 or more type.
また、基材シート1として繊維質基材を使用する場合であれば、通常、壁紙用紙として用いられているものであればよい。また、繊維質基材には、必要に応じて難燃剤、無機質剤、乾燥紙力増強剤、湿潤紙力増強剤、着色剤、サイズ剤、定着剤等が含まれていてもよい。繊維質基材として、具体的には、壁紙用一般紙(パルプ主体のシートをサイズ剤でサイズ処理したもの)、難燃紙(パルプ主体のシートをスルファミン酸グアニジン、リン酸グアジニン等の難燃剤で処理したもの);水酸化アルミニウム、水酸化マグネシウム等の無機添加剤を含む無機質紙;上質紙;薄用紙;繊維混抄紙(合成繊維をパルプと混抄したもの)等が挙げられる。繊維質基材の坪量については、特に制限されないが、例えば50〜300g/m2程度、好ましくは50〜120g/m2程度が挙げられる。 Moreover, if a fibrous base material is used as the base material sheet 1, any material that is usually used as wallpaper paper may be used. The fibrous base material may contain a flame retardant, an inorganic agent, a dry paper strength enhancer, a wet paper strength enhancer, a colorant, a sizing agent, a fixing agent, and the like as necessary. Specific examples of fiber base materials include general paper for wallpaper (pulp-based sheets sized with a sizing agent), flame-retardant paper (pulp-based sheets such as guanidine sulfamate and guanidine phosphate) Inorganic paper containing inorganic additives such as aluminum hydroxide and magnesium hydroxide; fine paper; thin paper; fiber mixed paper (mixed synthetic fiber with pulp) and the like. The basis weight of the fibrous base material is not particularly limited, for example, 50 to 300 g / m 2 approximately, and preferably about 50 to 120 / m 2.
基材シート1は、アルデヒド吸着層2が積層される面には、密着性を高めるために、必要に応じて、コロナ放電処理やプラズマ処理等の易接着性処理がなされていてもよい。 The base sheet 1 may be subjected to an easy adhesion treatment such as a corona discharge treatment or a plasma treatment on the surface on which the aldehyde adsorption layer 2 is laminated, as necessary, in order to enhance the adhesion.
基材シート1の厚みは、本発明の化粧シートの用途等に応じて適宜設定できるが、一般には20〜300μmが好ましい。なお、基材シート1として複層構成の樹脂シートを使用する場合、各層を構成する樹脂シートの厚みの合計が上記範囲内にあればよく、各樹脂シートの厚みは同じでも異なっていてもよい。 Although the thickness of the base material sheet 1 can be suitably set according to the use etc. of the decorative sheet of this invention, generally 20-300 micrometers is preferable. In addition, when using the resin sheet of a multilayer structure as the base material sheet 1, the sum total of the thickness of the resin sheet which comprises each layer should just be in the said range, and the thickness of each resin sheet may be the same or different. .
[アルデヒド吸着層2]
アルデヒド吸着層2は、基材シート1と抗アレルゲン機能層3との間に設けられる層である。アルデヒド吸着層2は、アルデヒド吸着剤及び硬化性樹脂を含む樹脂組成物により形成される。
[Aldehyde adsorption layer 2]
The aldehyde adsorption layer 2 is a layer provided between the base sheet 1 and the anti-allergen functional layer 3. The aldehyde adsorption layer 2 is formed of a resin composition containing an aldehyde adsorbent and a curable resin.
アルデヒド吸着剤は、ホルムアルデヒド、アセトアルデヒド等のアルデヒドを吸着する物質であればよいが、好ましくはホルムアルデヒドを吸着できる物質が挙げられる。アルデヒド吸着剤は、有機化合物、無機化合物の別を問わず、また、そのアルデヒド吸着機構も、化学的吸着、物理的吸着のいずれであってもよい。ここで、「化学的吸着」とは、化学結合によりアルデヒドを吸着することであり、「物理的吸着」とは、ファンデルワールス力によりアルデヒドを吸着することである。以下、本明細書において、化学的吸着によりアルデヒドを吸着できるアルデヒド吸着剤を「アルデヒド化学的吸着剤」と表記し、物理的吸着によりアルデヒドを吸着できるアルデヒド吸着剤を「アルデヒド物理的吸着剤」と表記することもある。 The aldehyde adsorbent may be any substance that adsorbs aldehydes such as formaldehyde and acetaldehyde, and preferably a substance capable of adsorbing formaldehyde. The aldehyde adsorbent may be an organic compound or an inorganic compound, and the aldehyde adsorption mechanism may be either chemical adsorption or physical adsorption. Here, “chemical adsorption” means adsorption of an aldehyde by a chemical bond, and “physical adsorption” means adsorption of an aldehyde by van der Waals force. Hereinafter, in the present specification, an aldehyde adsorbent capable of adsorbing aldehyde by chemical adsorption is referred to as “aldehyde chemical adsorbent”, and an aldehyde adsorbent capable of adsorbing aldehyde by physical adsorption is referred to as “aldehyde physical adsorbent”. Sometimes written.
アルデヒド化学的吸着剤としては、例えば、アミン類、尿素類、アミド類、イミド類、ヒドラジド類、アゾール類、アジン類等の含窒素化合物が挙げられる。 Examples of the aldehyde chemical adsorbent include nitrogen-containing compounds such as amines, ureas, amides, imides, hydrazides, azoles and azines.
前記アミン類としては、ヒドロキシルアミン、エタノールアミン、ジメチルアミン、ジエチルアミン、イソプロピルアミン、プロリン、ヒドロキシプロリン、ジシアノジアミド、エチレンイミン、エチレンジアミン、プロピレンジアミン、ジエチレントリアミン、2−ジエチルアミノエタノール、2−ジメチルアミノエタノール、1,2−ジアミノプロパン、トリエチレンテトラミン、テトラエチレンペンタミン、イミノビスプロピルアミン、テトラメチレンジアミン、炭酸グアニジン、グリシン、アラニン、ザルコシン、グルタミン酸、ヘキサメチレンジアミン、メラミン、モルホリン、2−アミノ−4,5−ジシアノイミダゾール、3−アザヘキサン−1,6−ジアミン、アミノ安息香酸ナトリウム、H2N−(CH2CH2−NH)n−CH2CH2NH2(nは0以上3以下の整数)で表されるアミン化合物、アニリン等が挙げられる。 Examples of the amines include hydroxylamine, ethanolamine, dimethylamine, diethylamine, isopropylamine, proline, hydroxyproline, dicyanodiamide, ethyleneimine, ethylenediamine, propylenediamine, diethylenetriamine, 2-diethylaminoethanol, 2-dimethylaminoethanol, 1 , 2-diaminopropane, triethylenetetramine, tetraethylenepentamine, iminobispropylamine, tetramethylenediamine, guanidine carbonate, glycine, alanine, sarcosine, glutamic acid, hexamethylenediamine, melamine, morpholine, 2-amino-4,5 - dicyano imidazole, 3- azahexane-1,6-diamine, sodium aminobenzoate, H 2 N- (CH 2 CH 2 -NH) n- Examples include amine compounds represented by CH 2 CH 2 NH 2 (n is an integer of 0 or more and 3 or less), aniline, and the like.
前記尿素類としては、尿素、チオ尿素、メチル尿素、エチレン尿素、アセチル尿素、アゾジカルボンアミド等が挙げられる。 Examples of the ureas include urea, thiourea, methylurea, ethyleneurea, acetylurea, azodicarbonamide and the like.
前記アミド類としては、ホルムアミド、アセトアミド、コハク酸アミド、ジシアンジアミド等が挙げられる。 Examples of the amides include formamide, acetamide, succinic acid amide, dicyandiamide and the like.
前記イミド類としては、スクシンイミド、ヒダントイン、イソシアヌル酸等が挙げられる。 Examples of the imides include succinimide, hydantoin, and isocyanuric acid.
ヒドラジド類としては、ラウリル酸ヒドラジド、サリチル酸ヒドラジド、ホルムヒドラジド、アセトヒドラジド、プロピオン酸ヒドラジド、p−ヒドロキシ安息香酸ヒドラジド、ナフトエ酸ヒドラジド、3−ヒドロキシ−2−ナフトエ酸ヒドラジド、シュウ酸ジヒドラジド、マロン酸ジヒドラジド、コハク酸ジヒドラジド、アジピン酸ジヒドラジド、アゼライン酸ジヒドラジド、セバシン酸ジヒドラジド、ドデカン−2酸ジヒドラジド、マレイン酸ジヒドラジド、フマル酸ジヒドラジド、ジグリコール酸ジヒドラジド、酒石酸ジヒドラジド、リンゴ酸ジヒドラジド、イソフタル酸ジヒドラジド、テレフタル酸ジヒドラジド、ダイマー酸ジヒドラジド、2,6−ナフトエ酸ジヒドラジド等が挙げられる。 Examples of hydrazides include lauric acid hydrazide, salicylic acid hydrazide, form hydrazide, acetohydrazide, propionic acid hydrazide, p-hydroxybenzoic acid hydrazide, naphthoic acid hydrazide, 3-hydroxy-2-naphthoic acid hydrazide, oxalic acid dihydrazide, and malonic acid dihydrazide. Succinic acid dihydrazide, adipic acid dihydrazide, azelaic acid dihydrazide, sebacic acid dihydrazide, dodecane-2 acid dihydrazide, maleic acid dihydrazide, fumaric acid dihydrazide, diglycolic acid dihydrazide, tartaric acid dihydrazide, diphthalide diacid dihydrazide, diphthalide diacid dihydrazide , Dimer acid dihydrazide, 2,6-naphthoic acid dihydrazide and the like.
前記アゾール類及びアジン類としては、3−メチル−5−ピラゾロン、1,3−ジメチル−5−ピラゾロン、3−メチル−1−フェニル−5−ピラゾロン、3−フェニル−6−ピラゾロン、3−メチル−1−(3−スルホフェニル)−5−ピラゾロン等のピラゾロン類、ピラゾール、3−メチルピラゾール、1,4−ジメチルピラゾール、3,5−ジメチルピラゾール、3,5−ジメチル−1−フェニルピラゾール、3−アミノピラゾール、5−アミノ−3−メチルピラゾール、3−メチルピラゾール−5−カルボン酸、3−メチルピラゾール−5−カルボン酸メチルエステル、3−メチルピラゾール−5−カルボン酸エチルエステル、1,2,3−トリアゾール、1,2,4−トリアゾール、3−n−ブチル,5−ジメチル−1,2,4−トリアゾール、3,5−ジ−n−ブチル−1,2,4−トリアゾール、3−メルカプト−1,2,4−トリアゾール、3−アミノ−1,2,4−トリアゾール、4−アミノ−1,2,4−トリアゾール、3,5−ジアミノ−1,2,4−トリアゾール、5−アミノ−3−メルカプト−1,2,4−トリアゾール、3−アミノ−5−フェニル−1,2,4−トリアゾール、3,5−ジフェニル−1,2,4−トリアゾール、1,2,4−トリアゾール−3−オン、ウラゾール(3,5−ジオキシ−1,2,4−トリアゾール)、1,2,4−トリアゾール−3−カルボン酸、1−ヒドロキシベンゾトリアゾール、5−ヒドロキシ−7−メチル−1,3,8−トリアザインドリジン、1H−ベンゾトリアゾール、4−メチル−1H−ベンゾトリアゾール、5−メチル−1H−ベンゾトリアゾール、6−メチル−8−ヒドロキシトリアゾロピリダジン、4,5−ジクロロ−3−ピリダジン、マレイン酸ヒドラジド、6−メチル−3−ピリダゾン等が挙げられる。 Examples of the azoles and azines include 3-methyl-5-pyrazolone, 1,3-dimethyl-5-pyrazolone, 3-methyl-1-phenyl-5-pyrazolone, 3-phenyl-6-pyrazolone, and 3-methyl. Pyrazolones such as -1- (3-sulfophenyl) -5-pyrazolone, pyrazole, 3-methylpyrazole, 1,4-dimethylpyrazole, 3,5-dimethylpyrazole, 3,5-dimethyl-1-phenylpyrazole, 3-aminopyrazole, 5-amino-3-methylpyrazole, 3-methylpyrazole-5-carboxylic acid, 3-methylpyrazole-5-carboxylic acid methyl ester, 3-methylpyrazole-5-carboxylic acid ethyl ester, 1, 2,3-triazole, 1,2,4-triazole, 3-n-butyl, 5-dimethyl-1,2,4- Riazole, 3,5-di-n-butyl-1,2,4-triazole, 3-mercapto-1,2,4-triazole, 3-amino-1,2,4-triazole, 4-amino-1, 2,4-triazole, 3,5-diamino-1,2,4-triazole, 5-amino-3-mercapto-1,2,4-triazole, 3-amino-5-phenyl-1,2,4- Triazole, 3,5-diphenyl-1,2,4-triazole, 1,2,4-triazol-3-one, urazole (3,5-dioxy-1,2,4-triazole), 1,2,4 -Triazole-3-carboxylic acid, 1-hydroxybenzotriazole, 5-hydroxy-7-methyl-1,3,8-triazaindolizine, 1H-benzotriazole, 4-methyl-1H-benzotria Lumpur, 5-methyl -1H- benzotriazole, 6-methyl-8-hydroxy-triazolopyridazine, 4,5-dichloro-3-pyridazine, maleic hydrazide, 6-methyl-3-pyridazone and the like.
また、アルデヒド化学的吸着剤は、前記含窒素化合物を多孔質材料に担持させたものであってもよい。前記含窒素化合物の担持に使用される多孔質材料としては、例えば、二酸化ケイ素、活性炭、セピオライト、雲母等が挙げられる。これらの多孔質材料の中でも、優れたアルデヒド吸着性能を付与するという観点から、好ましくは二酸化ケイ素が挙げられる。 The aldehyde chemical adsorbent may be one in which the nitrogen-containing compound is supported on a porous material. Examples of the porous material used for supporting the nitrogen-containing compound include silicon dioxide, activated carbon, sepiolite, mica and the like. Among these porous materials, silicon dioxide is preferably used from the viewpoint of imparting excellent aldehyde adsorption performance.
また、アルデヒド物理的吸着剤としては、例えば、ゼオライト(モルデナイト型、Y型、ZSM−5型等)、リン酸アルミニウム、ハイドロキシアパタイト等の無機化合物が挙げられる。 Examples of the aldehyde physical adsorbent include inorganic compounds such as zeolite (mordenite type, Y type, ZSM-5 type, etc.), aluminum phosphate, and hydroxyapatite.
これらのアルデヒド吸着剤は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。これらのアルデヒド吸着剤の中でも、アルデヒド吸着性能を一層高めるという観点からは、好ましくはアルデヒド化学的吸着剤、更に好ましくは前記含窒素化合物が多孔質材料に担持されてなるアルデヒド化学的吸着剤が挙げられる。 These aldehyde adsorbents may be used alone or in combination of two or more. Among these aldehyde adsorbents, from the viewpoint of further improving the aldehyde adsorption performance, preferably an aldehyde chemical adsorbent, more preferably an aldehyde chemical adsorbent in which the nitrogen-containing compound is supported on a porous material. It is done.
アルデヒド吸着剤の平均粒径については、特に制限されないが、例えば、0.01〜50μm、好ましくは0.05〜30μmが挙げられる。 The average particle diameter of the aldehyde adsorbent is not particularly limited, but may be, for example, 0.01 to 50 μm, preferably 0.05 to 30 μm.
アルデヒド吸着層2におけるアルデヒド吸着剤の含有量については、使用するアルデヒド吸着剤の種類等に応じて適宜設定されるが、例えば、後記する硬化性樹脂100質量部当たり、アルデヒド吸着剤が0.5〜50質量部程度、好ましくは1〜30質量部程度が挙げられる。 The content of the aldehyde adsorbent in the aldehyde adsorbing layer 2 is appropriately set according to the type of aldehyde adsorbent to be used. For example, the aldehyde adsorbent is 0.5 per 100 parts by mass of the curable resin described later. About 50 mass parts, Preferably about 1-30 mass parts is mentioned.
アルデヒド吸着層2に使用される硬化性樹脂としては、具体的には、電離放射線硬化性樹脂、熱硬化性樹脂(常温硬化性樹脂、2液反応硬化性樹脂を含む)等が挙げられる。これらの中でも、電離放射線硬化性樹脂は、硬化速度が速く作業性も良好であり、しかも柔軟性や硬度等の樹脂の物性の調節も容易であるので好ましい。 Specific examples of the curable resin used for the aldehyde adsorption layer 2 include an ionizing radiation curable resin and a thermosetting resin (including a room temperature curable resin and a two-component reaction curable resin). Among these, an ionizing radiation curable resin is preferable because it has a high curing rate and good workability, and it is easy to adjust the physical properties of the resin such as flexibility and hardness.
電離放射線硬化性樹脂として、具体的には、分子中に重合性不飽和結合又はエポキシ基を有するモノマー、オリゴマー、及び/又はプレポリマーを適宜混合したものが挙げられる。ここで電離放射線とは、電磁波又は荷電粒子線のうち、分子を重合あるいは架橋しうるエネルギー量子を有するものを意味し、通常紫外線(UV)又は電子線(EB)が用いられるが、その他、X線、γ線等の電磁波、α線、イオン線等の荷電粒子線も含まれる。電離放射線硬化性樹脂としては、電子線照射によってラジカル重合(硬化)するものが好ましい。 Specific examples of the ionizing radiation curable resin include those obtained by appropriately mixing monomers, oligomers, and / or prepolymers having a polymerizable unsaturated bond or an epoxy group in the molecule. Here, ionizing radiation means an electromagnetic wave or charged particle beam having an energy quantum capable of polymerizing or cross-linking molecules, and usually ultraviolet (UV) or electron beam (EB) is used. Also included are electromagnetic waves such as rays and γ rays, and charged particle rays such as α rays and ion rays. The ionizing radiation curable resin is preferably one that undergoes radical polymerization (curing) by electron beam irradiation.
前記モノマーとしては、分子中にラジカル重合性不飽和基を持つ(メタ)アクリレートモノマーが好適であり、中でも多官能性(メタ)アクリレートモノマーが好ましい。多官能性(メタ)アクリレートモノマーとしては、分子内に重合性不飽和結合を2個以上有する(メタ)アクリレートモノマーであればよい。なお、本明細書において「(メタ)アクリレート」とは、「アクリレート又はメタクリレート」を意味し、他の類似するものも同様の意である。 As said monomer, the (meth) acrylate monomer which has a radically polymerizable unsaturated group in a molecule | numerator is suitable, and a polyfunctional (meth) acrylate monomer is especially preferable. The polyfunctional (meth) acrylate monomer may be a (meth) acrylate monomer having two or more polymerizable unsaturated bonds in the molecule. In the present specification, “(meth) acrylate” means “acrylate or methacrylate”, and other similar ones have the same meaning.
また、前記オリゴマーとしては、例えば、ウレタン(メタ)アクリレートオリゴマー、エポキシ(メタ)アクリレートオリゴマー、ポリエステル(メタ)アクリレートオリゴマー、ポリエーテル(メタ)アクリレートオリゴマー、ポリブタジエン(メタ)アクリレートオリゴマー、シリコーン(メタ)アクリレートオリゴマー、アミノプラスト樹脂(メタ)アクリレートオリゴマー等が挙げられる。これらの中でも、アルデヒド吸着性能を一層効果的に発揮させるという観点から、好ましくはウレタン(メタ)アクリレートオリゴマーが挙げられる。 Examples of the oligomer include urethane (meth) acrylate oligomer, epoxy (meth) acrylate oligomer, polyester (meth) acrylate oligomer, polyether (meth) acrylate oligomer, polybutadiene (meth) acrylate oligomer, and silicone (meth) acrylate. Examples include oligomers and aminoplast resin (meth) acrylate oligomers. Among these, urethane (meth) acrylate oligomers are preferable from the viewpoint of more effectively exhibiting aldehyde adsorption performance.
ウレタン(メタ)アクリレートオリゴマーは、例えば、ポリエーテルポリオールやポリエステルポリオールとポリイソシアネートの反応によって得られるポリウレタンオリゴマーを、(メタ)アクリル酸でエステル化することにより得ることができ、ラジカル重合性不飽和基を有する化合物である。アルデヒド吸着層に使用されるウレタン(メタ)アクリレートオリゴマーのラジカル重合性不飽和基の数については、特に制限されないが、例えば2〜10個、即ち2〜10官能のものが挙げられる。特に、アルデヒド吸着機能をより効果的に発揮させるという観点から、前記ウレタン(メタ)アクリレートオリゴマーは、好ましくは2〜6官能、更に好ましくは2〜4官能のものが挙げられる。 The urethane (meth) acrylate oligomer can be obtained, for example, by esterifying a polyurethane oligomer obtained by reaction of polyether polyol or polyester polyol and polyisocyanate with (meth) acrylic acid, and is a radically polymerizable unsaturated group. It is a compound which has this. Although it does not restrict | limit especially about the number of radically polymerizable unsaturated groups of the urethane (meth) acrylate oligomer used for an aldehyde adsorption layer, For example, a 2-10 piece, ie, 2-10 functional thing, is mentioned. In particular, from the viewpoint of more effectively exhibiting the aldehyde adsorption function, the urethane (meth) acrylate oligomer is preferably 2 to 6 functional, more preferably 2 to 4 functional.
これらの硬化性樹脂は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。これらの硬化性樹脂の中でも、アルデヒド吸着性能を一層高めるという観点からは、好ましくはウレタン(メタ)アクリレートオリゴマー、更に好ましくは2官能のウレタン(メタ)アクリレートオリゴマーが挙げられる。とりわけ、アルデヒド吸着層に含まれる硬化性樹脂100質量部当たり、2〜4官能のウレタン(メタ)アクリレートオリゴマーが50質量部以上、好ましくは60〜100質量部、更に好ましくは70〜100質量部の割合で含まれている場合には、アルデヒド吸着性能をより一層有効に発揮させることが可能になる。 These curable resins may be used alone or in a combination of two or more. Among these curable resins, from the viewpoint of further enhancing the aldehyde adsorption performance, a urethane (meth) acrylate oligomer is preferable, and a bifunctional urethane (meth) acrylate oligomer is more preferable. In particular, per 100 parts by mass of the curable resin contained in the aldehyde adsorbing layer, the difunctional to tetrafunctional urethane (meth) acrylate oligomer is 50 parts by mass or more, preferably 60 to 100 parts by mass, and more preferably 70 to 100 parts by mass. When it is contained in a proportion, the aldehyde adsorption performance can be more effectively exhibited.
また、アルデヒド吸着層2には、備えさせるべき所望の物性に応じて、耐候性改善剤、耐摩耗性向上剤、重合禁止剤、架橋剤、赤外線吸収剤、帯電防止剤、接着性向上剤、レベリング剤、チクソ性付与剤、カップリング剤、可塑剤、消泡剤、充填剤、溶剤、着色剤、艶調整剤、抗菌剤、防カビ剤、耐汚染性付与剤等の各種添加剤を含んでいてもよい。 The aldehyde adsorbing layer 2 has a weather resistance improver, an abrasion resistance improver, a polymerization inhibitor, a crosslinking agent, an infrared absorber, an antistatic agent, an adhesion improver, depending on the desired physical properties to be provided. Includes various additives such as leveling agents, thixotropic agents, coupling agents, plasticizers, antifoaming agents, fillers, solvents, colorants, gloss modifiers, antibacterial agents, antifungal agents, antifouling agents, etc. You may go out.
アルデヒド吸着層2は、硬化性樹脂、アルデヒド吸着剤、及び必要に応じて各種添加剤を混合した樹脂組成物を、グラビアコート、バーコート、ロールコート、リバースロールコート、コンマコート、フローコーター、吹きつけ法、エアレススプレー法、エアスプレー法、刷毛塗り、コテ塗り、浸漬法、引き上げ法、ノズル法、巻取り法、流し法、盛り付け法、パッチング法等により塗工した後に、当該樹脂組成物を硬化させることにより形成される。当該樹脂組成物を硬化する条件については、使用する硬化性樹脂の種類等に応じて適宜設定されるが、例えば電離放射線硬化性樹脂を使用し、電子線照射により硬化させる場合であれば、加速電圧70〜300kV程度で、照射線量5〜300kGy(0.5〜30Mrad)程度、好ましくは5〜70kGy(0.5〜7Mrad)程度が挙げられる。 The aldehyde adsorbing layer 2 is a gravure coat, bar coat, roll coat, reverse roll coat, comma coat, flow coater, blown resin composition containing a curable resin, an aldehyde adsorbent, and various additives as required. The resin composition is applied after coating by a plating method, an airless spray method, an air spray method, a brush coating, a trowel coating, a dipping method, a lifting method, a nozzle method, a winding method, a sink method, a piling method, a patching method, etc. It is formed by curing. The conditions for curing the resin composition are appropriately set according to the type of curable resin to be used, etc., for example, if ionizing radiation curable resin is used and cured by electron beam irradiation, acceleration The voltage is about 70 to 300 kV and the irradiation dose is about 5 to 300 kGy (0.5 to 30 Mrad), preferably about 5 to 70 kGy (0.5 to 7 Mrad).
アルデヒド吸着層2の厚みについては、特に制限されないが、例えば、1〜50μm、好ましくは5〜30μmが挙げられる。 Although it does not restrict | limit especially about the thickness of the aldehyde adsorption layer 2, For example, 1-50 micrometers, Preferably 5-30 micrometers is mentioned.
[抗アレルゲン機能層3]
抗アレルゲン機能層3は、アルデヒド吸着層2の上に積層されて本発明の化粧シートの最表面層を形成する。当該抗アレルゲン機能層2は、抗アレルゲン剤及び硬化性樹脂を含む樹脂組成物により形成される。
[Anti-allergen functional layer 3]
The anti-allergen functional layer 3 is laminated on the aldehyde adsorption layer 2 to form the outermost surface layer of the decorative sheet of the present invention. The anti-allergen functional layer 2 is formed of a resin composition containing an anti-allergen agent and a curable resin.
抗アレルゲン機能層2に使用される抗アレルゲン剤としては、ダニや花粉等種々のアレルゲンに対して分解又は不活化可能である限り、特に制限されないが、例えば、水酸基を含有する化合物(即ち、水酸基含有化合物)、好ましくはフェノール性水酸基を有する化合物が挙げられる。抗アレルゲン剤として使用可能なフェノール性水酸基を有する化合物としては、具体的には、分子内に複数のフェノール性水酸基、即ちベンゼン環やナフタレン環等の芳香環に結合した水酸基を有する化合物が挙げられる。フェノール性水酸基を有する化合物の中でも、優れた抗アレルゲン性を有すると共に、工業的に容易にかつ安価に入手できるという観点から、好ましくは、ポリパラビニルフェノール;ポリ(3,4,5−ヒドロキシ安息香酸ビニル);エピカテキン、ガロタンニン、エピガロカテキン、エピカテキンガレート、エピガロカテキンガレート、カテキン等の低分子量ポリフェノール;タンニン酸等の高分子量のポリフェノール等が挙げられる。これらの中でも、より優れた抗アレルゲン性能を発揮させるという観点から、更に好ましくはタンニン酸が挙げられる。これらの抗アレルゲン剤は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 The anti-allergen agent used in the anti-allergen functional layer 2 is not particularly limited as long as it can be decomposed or inactivated against various allergens such as mites and pollen. For example, a compound containing a hydroxyl group (that is, a hydroxyl group) Containing compound), preferably a compound having a phenolic hydroxyl group. Specific examples of the compound having a phenolic hydroxyl group that can be used as an antiallergen include compounds having a plurality of phenolic hydroxyl groups in the molecule, that is, a hydroxyl group bonded to an aromatic ring such as a benzene ring or a naphthalene ring. . Among the compounds having a phenolic hydroxyl group, polyparavinylphenol; poly (3,4,5-hydroxybenzoic acid) is preferable from the viewpoint of having excellent antiallergenicity and being easily and inexpensively available industrially. Vinyl acrylate); low molecular weight polyphenols such as epicatechin, gallotannin, epigallocatechin, epicatechin gallate, epigallocatechin gallate, catechin; and high molecular weight polyphenols such as tannic acid. Among these, tannic acid is more preferable from the viewpoint of exhibiting superior antiallergen performance. These anti-allergen agents may be used alone or in combination of two or more.
また、前記アレルゲン剤としては、市販品として入手も可能であり、例えば、ポリパラビニルフェノールについては「マルカリンカーM(商品名)」(丸善石油化学株式会社)等が市販品として挙げられる。 Moreover, as said allergen agent, it can also obtain as a commercial item, For example, "Marcalinker M (brand name)" (Maruzen Petrochemical Co., Ltd.) etc. are mentioned as a commercial item about polyparavinylphenol.
更に、抗アレルゲン剤の好適な例として、前記フェノール性水酸基を有する化合物が無機固体酸に担持されたものが挙げられる。このような抗アレルゲン剤において、無機固体酸に担持させる前記フェノール性水酸基を有する化合物は、上記したものの中から、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 Furthermore, as a suitable example of the anti-allergen agent, a compound in which the compound having a phenolic hydroxyl group is supported on an inorganic solid acid can be mentioned. In such an anti-allergen agent, the compound having a phenolic hydroxyl group supported on an inorganic solid acid may be used singly or in combination of two or more of the above-mentioned compounds. Good.
前記無機固体酸は、無機物質であって、その表面に水素イオンを放出し、酸性を発現する酸点あるいは活性点を有する化合物である。無機固体酸としては、例えば、H置換Y型ゼオライト、H置換ZSM−5型ゼオライト等のゼオライト類;リン酸ジルコニウム、リン酸アルミニウム、リン酸スズ、リン酸セリウム、リン酸チタニウム等のリン酸塩;アンチモン酸;シリカアルミナ、シリカチタニア、シリカジルコニア、チタニアアルミナ、チタニアジルコニア等の複合酸化物等が挙げられる。これらの無機固体酸の中でも、より優れた抗アレルゲン性能を発揮させるという観点から、好ましくはゼオライト類、複合酸化物、更に好ましくはリン酸ジルコニウム、特に好ましくは層状構造の結晶型を有する層状リン酸ジルコニウムが挙げられる。 The inorganic solid acid is an inorganic substance, and is a compound having an acid site or an active site that releases hydrogen ions on its surface and develops acidity. Examples of the inorganic solid acid include zeolites such as H-substituted Y zeolite and H-substituted ZSM-5 zeolite; phosphates such as zirconium phosphate, aluminum phosphate, tin phosphate, cerium phosphate, and titanium phosphate Antimonic acid; and composite oxides such as silica alumina, silica titania, silica zirconia, titania alumina, titania zirconia, and the like. Among these inorganic solid acids, from the viewpoint of exerting superior antiallergen performance, preferably zeolites, composite oxides, more preferably zirconium phosphate, particularly preferably layered phosphoric acid having a crystal form of a layered structure. Zirconium is mentioned.
無機固体酸の形状は、粉末状、塊状、板状及び繊維状等が挙げられるが、取り扱いの点から粉末状であることが好ましい。粉末状の場合、その平均粒径については、特に制限されないが、例えば、0.01〜50μm、好ましくは0.02〜20μmが挙げられる。このような平均粒子径の粉末状無機固体酸によれば、取り扱いが容易であり、より優れた抗アレルゲン性能を得ることができる。 Examples of the shape of the inorganic solid acid include powder, lump, plate, and fiber, but it is preferably powder from the viewpoint of handling. In the case of powder, the average particle diameter is not particularly limited, but for example, 0.01 to 50 μm, preferably 0.02 to 20 μm. According to the powdery inorganic solid acid having such an average particle diameter, it is easy to handle, and more excellent antiallergen performance can be obtained.
フェノール性水酸基を有する化合物を無機固体酸に担持させた抗アレルゲン剤を使用する場合、フェノール性水酸基を有する化合物と無機固体酸との質量比率としては、例えば10:90〜95:5、好ましくは20:80〜80:20、更に好ましくは20:80〜40:60が挙げられる。このような質量比率を充足することにより、フェノール性水酸基を有する化合物と無機固体酸との相乗効果により、とりわけ優れた抗アレルゲン性能が発揮され得る。 When using an anti-allergen agent in which a compound having a phenolic hydroxyl group is supported on an inorganic solid acid, the mass ratio of the compound having a phenolic hydroxyl group and the inorganic solid acid is, for example, 10:90 to 95: 5, preferably 20: 80-80: 20, More preferably, 20: 80-40: 60 is mentioned. By satisfying such a mass ratio, particularly excellent antiallergen performance can be exhibited by the synergistic effect of the compound having a phenolic hydroxyl group and the inorganic solid acid.
フェノール性水酸基を有する化合物を無機固体酸に担持させた抗アレルゲン剤は、市販品として入手も可能であり、例えば、ポリフェノール化合物とジルコニウム化合物とを組み合わせた「アレリムーブ(商品名)」(東亞合成株式会社製)等が市販品として挙げられる。 An anti-allergen agent in which a compound having a phenolic hydroxyl group is supported on an inorganic solid acid is also available as a commercial product. For example, “Alleluve (trade name)” (Toagosei Co., Ltd.) combining a polyphenol compound and a zirconium compound. (Made by company) etc. are mentioned as a commercial item.
抗アレルゲン機能層3における抗アレルゲン剤の含有量については、使用する抗アレルゲン剤の種類等に応じて適宜設定されるが、例えば、後記する硬化性樹脂100質量部当たり、抗アレルゲン剤が1〜30質量部程度、好ましくは5〜15質量部程度が挙げられる。 The content of the anti-allergen agent in the anti-allergen functional layer 3 is appropriately set according to the type of the anti-allergen agent to be used and the like. For example, the anti-allergen agent is 1 to 100 parts by mass of the curable resin described later. About 30 mass parts, Preferably about 5-15 mass parts is mentioned.
抗アレルゲン機能層3に使用される硬化性樹脂の種類については、前記アルデヒド吸着層で使用されるものと同様のものが例示されるが、抗アレルゲン性能をより一層効果的に発揮させるという観点から、好ましくはウレタン(メタ)アクリレートオリゴマー、更に好ましくは2〜10官能のウレタン(メタ)アクリレートオリゴマー、特に好ましくは2〜6官能のウレタン(メタ)アクリレートオリゴマーが挙げられる。 About the kind of curable resin used for the anti-allergen functional layer 3, the thing similar to what is used with the said aldehyde adsorption layer is illustrated, but from a viewpoint of exhibiting an anti-allergen performance much more effectively. , Preferably urethane (meth) acrylate oligomers, more preferably 2 to 10 functional urethane (meth) acrylate oligomers, and particularly preferably 2 to 6 functional urethane (meth) acrylate oligomers.
抗アレルゲン機能層3において、硬化性樹脂は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 In the anti-allergen functional layer 3, the curable resin may be used alone or in combination of two or more.
また、抗アレルゲン機能層3には、備えさせるべき所望の物性に応じて、耐候性改善剤、耐摩耗性向上剤、重合禁止剤、架橋剤、赤外線吸収剤、帯電防止剤、接着性向上剤、レベリング剤、チクソ性付与剤、カップリング剤、可塑剤、消泡剤、充填剤、溶剤、着色剤、艶調整剤、抗菌剤、防カビ剤、耐汚染性付与剤等の各種添加剤を含んでいてもよい。 The anti-allergen functional layer 3 has a weather resistance improver, an abrasion resistance improver, a polymerization inhibitor, a crosslinking agent, an infrared absorber, an antistatic agent, and an adhesion improver depending on the desired physical properties to be provided. Various additives such as leveling agents, thixotropic agents, coupling agents, plasticizers, antifoaming agents, fillers, solvents, colorants, gloss control agents, antibacterial agents, antifungal agents, antifouling agents, etc. May be included.
抗アレルゲン機能層3は、硬化性樹脂、抗アレルゲン剤、及び必要に応じて各種添加剤を混合した樹脂組成物を塗工して硬化させることにより形成される。抗アレルゲン機能層3の形成の際に用いられる塗工方法、硬化方法等については、前記アルデヒド吸着層2の形成の場合と同様である。 The anti-allergen functional layer 3 is formed by applying and curing a resin composition in which a curable resin, an anti-allergen agent, and various additives as necessary are mixed. The coating method, curing method, and the like used in forming the anti-allergen functional layer 3 are the same as in the case of forming the aldehyde adsorption layer 2.
抗アレルゲン機能層の厚みについては、特に制限されないが、例えば、5〜50μm、好ましくは7〜30μmが挙げられる。 Although it does not restrict | limit especially about the thickness of an antiallergen functional layer, For example, 5-50 micrometers, Preferably 7-30 micrometers is mentioned.
[プライマー層4]
プライマー層4は、基材シート1と抗アレルゲン機能層2との間、及び/又はアルデヒド吸着層2と抗アレルゲン機能層3との間に、これらの密着性を向上させるために、必要に応じて設けられる層である。
[Primer layer 4]
In order to improve the adhesion between the base material sheet 1 and the anti-allergen functional layer 2 and / or between the aldehyde adsorption layer 2 and the anti-allergen functional layer 3, the primer layer 4 is used as necessary. It is a layer provided.
プライマー層4を形成するプライマー剤としては、特に制限されないが、例えば、ウレタン樹脂、(メタ)アクリル樹脂、(メタ)アクリル−ウレタン共重合体樹脂、アクリルポリオールを主成分とするウレタン系樹脂、塩化ビニル−酢酸ビニル共重合体、ポリエステル樹脂、ブチラール樹脂、塩素化ポリプロピレン、塩素化ポリエチレン等が挙げられる。また、前記プライマー層4には、必要に応じて、前記樹脂以外に、溶剤、安定剤、可塑剤、硬化剤等が含まれていてもよい。 The primer agent for forming the primer layer 4 is not particularly limited. For example, urethane resin, (meth) acrylic resin, (meth) acrylic-urethane copolymer resin, urethane-based resin mainly composed of acrylic polyol, and chloride. Vinyl-vinyl acetate copolymer, polyester resin, butyral resin, chlorinated polypropylene, chlorinated polyethylene and the like can be mentioned. In addition to the resin, the primer layer 4 may contain a solvent, a stabilizer, a plasticizer, a curing agent, and the like as necessary.
プライマー層4の形成は、前記プライマー剤をそのままで又は溶媒に溶解若しくは分散させた状態のものを用い、公知の印刷方法、塗布方法等によって塗布し、乾燥、硬化することによって行うことができる。 The primer layer 4 can be formed by applying the primer agent as it is or in a state where it is dissolved or dispersed in a solvent, applying it by a known printing method, application method or the like, drying and curing it.
また、プライマー層4を形成する際に、基材シート1及び/又はアルデヒド吸着層2に対して、コロナ放電処理、プラズマ処理、クロム酸化処理、火炎処理、熱風処理、オゾン・紫外線処理等の易接着処理を施し、これらとプライマー層との接着性を高めることもできる。 Further, when forming the primer layer 4, the substrate sheet 1 and / or the aldehyde adsorption layer 2 can be easily subjected to corona discharge treatment, plasma treatment, chromium oxidation treatment, flame treatment, hot air treatment, ozone / ultraviolet treatment, etc. Adhesion treatment can be applied to enhance the adhesion between these and the primer layer.
また、プライマー層4上にアルデヒド吸着層2及び/又は抗アレルゲン機能3層を積層する際に、これらの層とプライマー層4との接着性を確保するために、プライマー層4の表面に前記易接着処理によりアルデヒド吸着層2及び/又は抗アレルゲン機能層3との間の接着性をさらに高めることもでき、また、プライマー層4を半硬化の状態にとどめ、その後、アルデヒド吸着層2及び/又は抗アレルゲン機能層4を形成する樹脂組成物を塗布した後、電離放射線を照射して硬化することにより、アルデヒド吸着層2及び/又は抗アレルゲン機能層3とプライマー層4とを一体化して、両者の間の接着性を高めることもできる。 Further, when laminating the aldehyde adsorption layer 2 and / or the antiallergen function 3 layer on the primer layer 4, in order to ensure the adhesion between these layers and the primer layer 4, the surface of the primer layer 4 may be easily treated. The adhesion between the aldehyde adsorbing layer 2 and / or the anti-allergen functional layer 3 can be further enhanced by the adhesion treatment, and the primer layer 4 is kept in a semi-cured state, and then the aldehyde adsorbing layer 2 and / or After applying the resin composition for forming the anti-allergen functional layer 4, the aldehyde adsorbing layer 2 and / or the anti-allergen functional layer 3 and the primer layer 4 are integrated by curing with irradiation with ionizing radiation. It is also possible to increase the adhesion between the two.
プライマー層4の厚みとしては、特に制限されないが、例えば、0.1〜5μm、好ましくは0.5〜3μmが挙げられる。 Although it does not restrict | limit especially as thickness of the primer layer 4, For example, 0.1-5 micrometers, Preferably 0.5-3 micrometers is mentioned.
[印刷層5]
印刷層5は、化粧シートの意匠性を向上させる目的で、必要に応じて設けられる層である。印刷層5は、基材シート1とアルデヒド吸着層2との間、及び/又はアルデヒド吸着層2と抗アレルゲン機能層3との間に設けることができる。また、基材シート1として2以上の樹脂シートからなる複層構成のシートを使用する場合、印刷層5は、基材シート1中の樹脂シートの間に設けてもよい。
[Print layer 5]
The printed layer 5 is a layer provided as necessary for the purpose of improving the design of the decorative sheet. The printing layer 5 can be provided between the base sheet 1 and the aldehyde adsorption layer 2 and / or between the aldehyde adsorption layer 2 and the anti-allergen functional layer 3. Moreover, when using the sheet | seat of the multilayer structure which consists of two or more resin sheets as the base material sheet 1, you may provide the printing layer 5 between the resin sheets in the base material sheet 1. FIG.
印刷層5は、隠蔽層及び/又は絵柄層により構成され、インキと印刷機を使用して印刷することにより形成される。隠蔽層は、全面にわたって被覆する一様均一な着色を施した層であり、意匠性を向上させる効果の他、基材シート1又は化粧シートを貼り合わせる基板を隠蔽する効果も有する。絵柄層は、インキで種々の模様を表出させた層である。絵柄層の模様としては、木目模様、大理石模様(例えばトラバーチン大理石模様)等の岩石の表面を模した石目模様、布目や布状の模様を模した布地模様、タイル貼模様、煉瓦積模様等があり、これらを複合した寄木、パッチワーク等の模様もある。意匠性の向上の観点からは、絵柄層と隠蔽層とを設けることが好ましい。印刷層5の形成方法としては、例えば、グラビア印刷、フレキソ印刷、シルクスクリーン印刷等の輪転印刷、枚葉印刷等が挙げられる。 The printing layer 5 is constituted by a concealing layer and / or a picture layer, and is formed by printing using ink and a printing machine. The concealing layer is a layer that is uniformly and uniformly coated over the entire surface, and has the effect of concealing the substrate on which the base sheet 1 or the decorative sheet is bonded, in addition to the effect of improving the design. The pattern layer is a layer in which various patterns are exposed with ink. As the pattern of the pattern layer, a grain pattern simulating the surface of a rock such as a grain pattern, marble pattern (for example, travertine marble pattern), a fabric pattern simulating a texture or cloth pattern, a tiled pattern, a brickwork pattern, etc. There are also patterns such as parquet and patchwork that combine these. From the viewpoint of improving design properties, it is preferable to provide a pattern layer and a concealing layer. Examples of the method for forming the print layer 5 include gravure printing, flexographic printing, and rotary printing such as silk screen printing, sheet-fed printing, and the like.
また、印刷層5の形成に用いるインキとしては、バインダー樹脂に顔料を添加したものを使用することができる。インキに使用される顔料としては、特に制限されず、無機顔料及び有機顔料のいずれであってもよい。無機顔料としては、例えば、酸化チタン、亜鉛華、カーボンブラック、黒色酸化鉄、黄色酸化鉄、黄鉛、モリブデートオレンジ、カドミウムイエロー、ニッケルチタンイエロー、クロムチタンイエロー、酸化鉄(弁柄)、カドミウムレッド、群青、紺青、コバルトブルー、酸化クロム、コバルトグリーン、アルミニウム粉、ブロンズ粉、雲母チタン、硫化亜鉛等が挙げられる。有機顔料としては、例えば、アニリンブラック、ペリレンブラック、アゾ系(アゾレーキ、不溶性アゾ、縮合アゾ)、多環式(イソインドリノン、イソインドリン、キノフタロン、ペリノン、フラバントロン、アントラピリミジン、アントラキノン、キナクリドン、ペリレン、ジケトピロロピロール、ジブロムアンザントロン、ジオキサジン、チオインジゴ、フタロシアニン、インダントロン、ハロゲン化フタロシアニン)等が挙げられる。これらの顔料は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。また、インキに使用されるバインダー樹脂としては、特に制限されず、例えば、ポリウレタン系樹脂、酢酸ビニル系樹脂、塩化ビニル−酢酸ビニル系共重合体樹脂、塩化ビニル−酢酸ビニル−アクリル系共重合体樹脂、塩素化ポリエチレン系樹脂、塩素化ポリプロピレン系樹脂、アクリル系樹脂、ポリエステル系樹脂、ポリアミド系樹脂、ブチラール系樹脂、ポリスチレン系樹脂、ニトロセルロース系樹脂、酢酸セルロース系樹脂等が挙げられる。これらのバインダー樹脂は、1種単独で使用してもよく、また2種以上を組み合わせて使用してもよい。 Moreover, as ink used for formation of the printing layer 5, what added the pigment to binder resin can be used. The pigment used in the ink is not particularly limited and may be either an inorganic pigment or an organic pigment. Inorganic pigments include, for example, titanium oxide, zinc white, carbon black, black iron oxide, yellow iron oxide, yellow lead, molybdate orange, cadmium yellow, nickel titanium yellow, chrome titanium yellow, iron oxide (valve), and cadmium. Examples thereof include red, ultramarine blue, bitumen, cobalt blue, chromium oxide, cobalt green, aluminum powder, bronze powder, titanium mica, and zinc sulfide. Examples of organic pigments include aniline black, perylene black, azo (azo lake, insoluble azo, condensed azo), polycyclic (isoindolinone, isoindoline, quinophthalone, perinone, flavantron, anthrapyrimidine, anthraquinone, quinacridone, Perylene, diketopyrrolopyrrole, dibromoanthanthrone, dioxazine, thioindigo, phthalocyanine, indanthrone, halogenated phthalocyanine) and the like. These pigments may be used alone or in combination of two or more. The binder resin used in the ink is not particularly limited. For example, polyurethane resin, vinyl acetate resin, vinyl chloride-vinyl acetate copolymer resin, vinyl chloride-vinyl acetate-acrylic copolymer. Examples include resins, chlorinated polyethylene resins, chlorinated polypropylene resins, acrylic resins, polyester resins, polyamide resins, butyral resins, polystyrene resins, nitrocellulose resins, and cellulose acetate resins. These binder resins may be used individually by 1 type, and may be used in combination of 2 or more type.
印刷層5の厚みは、特に制限されないが、例えば0.1〜10μm程度が挙げられる。 Although the thickness in particular of the printing layer 5 is not restrict | limited, For example, about 0.1-10 micrometers is mentioned.
[バッカー層6]
バッカー層6は、基材シート1の裏面(アルデヒド吸着層2を積層する面に対して反対側の面)に、必要に応じて設けられる樹脂層である。このようなバッカー層6を設けることにより、化粧シートを被着材(特に木質合板)と貼着して化粧板とする場合に、被着体表面に不可避的に存在する凹凸の影響を緩和することができる。特に床用化粧シートとして用いる場合には、バッカー層は化粧シートにクッション性を付与する層にもなる。
[Backer layer 6]
The backer layer 6 is a resin layer provided as necessary on the back surface of the base sheet 1 (the surface opposite to the surface on which the aldehyde adsorption layer 2 is laminated). By providing such a backer layer 6, the effect of unevenness inevitably existing on the surface of the adherend is alleviated when the decorative sheet is attached to an adherend (especially woody plywood) to make a decorative plate. be able to. In particular, when used as a decorative sheet for floors, the backer layer also serves as a layer that imparts cushioning properties to the decorative sheet.
バッカー層6を形成する樹脂としては、特に制限されないが、熱可塑性樹脂が好ましく、例えば、ポリプロピレン、エチレン−ビニルアルコール共重合体、ポリメチレン、ポリメチルペンテン、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリカーボネート、ポリアリレート、ポリエチレンナフタレート−イソフタレート共重合体、ポリイミド、ポリスチレン、ポリアミド、ABS等が挙げられる。 The resin for forming the backer layer 6 is not particularly limited, but a thermoplastic resin is preferable. For example, polypropylene, ethylene-vinyl alcohol copolymer, polymethylene, polymethylpentene, polyethylene terephthalate, polybutylene terephthalate, polycarbonate, polyarylate , Polyethylene naphthalate-isophthalate copolymer, polyimide, polystyrene, polyamide, ABS and the like.
バッカー層6は、例えば、上記樹脂成分を、カレンダー法、インフレーション法、Tダイ押し出し法等によって形成してもよく、また予め成型した樹脂フィルムを用いてもよい。 For the backer layer 6, for example, the resin component may be formed by a calendar method, an inflation method, a T-die extrusion method or the like, or a pre-molded resin film may be used.
バッカー層6を溶融樹脂の押出し成形によって形成する際は、例えば、Tダイを用いた押出し成形が好適に利用できる。また、バッカー層が多層である場合には、例えば、マルチマニホールドタイプやフィードブロックタイプのTダイを用いることにより、多層同時押出しを行えばよい。バッカー層6を多層とする場合は、例えば、基材シート1の裏面と最も近い層を易接着樹脂層とすることが好ましい。この様な改良は、例えば、易接着樹脂層とする層に公知の熱可塑性エラストマーを配合することによって達成できる。熱可塑性エラストマーの種類は、特に限定されず、バッカー層を構成する樹脂と相溶性が高く、基材シートとの密着性改善に寄与し得るものの中から広く選択できる。 When the backer layer 6 is formed by extrusion molding of a molten resin, for example, extrusion molding using a T die can be suitably used. Further, when the backer layer is a multilayer, for example, a multi-manifold type or feed block type T-die may be used to perform multilayer simultaneous extrusion. When making the backer layer 6 into a multilayer, it is preferable that the layer nearest to the back surface of the base material sheet 1 is an easily adhesive resin layer, for example. Such an improvement can be achieved by, for example, blending a known thermoplastic elastomer into a layer that forms an easily adhesive resin layer. The type of the thermoplastic elastomer is not particularly limited, and can be widely selected from those that are highly compatible with the resin constituting the backer layer and can contribute to improvement in adhesion to the base sheet.
また、押し出し成形によって形成したバッカー層6が熱融着による接着では基材シート裏面と密着し難い場合には、必要に応じて、バッカー層6と基材シート1との密着性を高めるためにこれらの間に接着剤層を設けてもよい。 In addition, when the backer layer 6 formed by extrusion molding is difficult to adhere to the back surface of the base material sheet by adhesion by thermal fusion, in order to enhance the adhesion between the backer layer 6 and the base material sheet 1 as necessary. An adhesive layer may be provided between them.
バッカー層6の厚みについては、特に制限されないが、例えば100μm以上、好ましくは150〜600μm程度、更に好ましくは250〜400μm程度が挙げられる。バッカー層6の引張り弾性率についても、特に制限されないが、例えば、1000MPa以上、好ましくは1500〜2500MPa以上が挙げられる。 Although there is no restriction | limiting in particular about the thickness of the backer layer 6, For example, 100 micrometers or more, Preferably it is about 150-600 micrometers, More preferably, about 250-400 micrometers is mentioned. The tensile modulus of elasticity of the backer layer 6 is not particularly limited, but is, for example, 1000 MPa or more, preferably 1500 to 2500 MPa or more.
[セパレータ]
本発明の化粧シートは、基材シート1側の表面(バッカー層6を設ける場合にはその表面)に、粘着剤を介してセパレータを設けることもできる。このような構成にすることにより、セパレータを剥がして露出した面を被着体に貼着することができる。
[Separator]
In the decorative sheet of the present invention, a separator can be provided on the surface of the base sheet 1 (the surface when the backer layer 6 is provided) via an adhesive. By setting it as such a structure, the surface exposed by peeling a separator can be affixed on a to-be-adhered body.
[エンボス模様]
本発明の化粧シートは、意匠性の付与を目的として、抗アレルゲン機能層3の表面に、エンボス加工によるエンボス模様を施すこともできる。エンボス模様を形成するためのエンボス加工法については、特に制限されないが、例えば、抗アレルゲン機能層面からエンボス板で加熱加圧する方法が挙げられる。エンボス模様の形状については、特に制限されず、本発明の化粧シートが適用される建材の特性に応じて設定される。
[Embossed pattern]
The decorative sheet of the present invention can also be embossed by embossing on the surface of the anti-allergen functional layer 3 for the purpose of imparting design properties. The embossing method for forming the embossed pattern is not particularly limited, and examples thereof include a method of heating and pressurizing with an embossed plate from the anti-allergen functional layer surface. The shape of the embossed pattern is not particularly limited, and is set according to the characteristics of the building material to which the decorative sheet of the present invention is applied.
(3)用途
本発明の化粧シートの適用対象となる被着体については、特に制限されず、内装材又は外装材のいずれであってもよい。好ましくは床材、壁材等の内装材、更に好ましくは内装用床材が挙げられる。また、本発明の化粧シートの適用対象となる被着体の素材についても特に制限されず、例えば、木質基板;プラスチック板、石膏ボード等の非木質基板等が挙げられ、好ましくは木質基板が挙げられる。
(3) Applications The adherend to which the decorative sheet of the present invention is applied is not particularly limited, and may be either an interior material or an exterior material. Preferred are interior materials such as floor materials and wall materials, and more preferred are interior floor materials. Further, the material of the adherend to which the decorative sheet of the present invention is applied is not particularly limited, and examples thereof include a wood substrate; a non-wood substrate such as a plastic plate and a plaster board, and preferably a wood substrate. It is done.
(4)化粧シートの製造方法
本発明の化粧シートは、基材シート1上に、アルデヒド吸着層2と抗アレルゲン機能層3を積層させることによって製造される。例えば、本発明の化粧シートは、下記第1工程及び第2工程を経ることにより製造することができる。
第1工程:基材シート1上に、アルデヒド吸着剤及び硬化性樹脂を含む樹脂組成物を塗工して、硬化させる。
第2工程:抗アレルゲン剤及び硬化性樹脂を含む樹脂組成物を塗工し、硬化させる。
(4) Manufacturing method of decorative sheet The decorative sheet of the present invention is manufactured by laminating the aldehyde adsorbing layer 2 and the antiallergen functional layer 3 on the base sheet 1. For example, the decorative sheet of the present invention can be manufactured through the following first step and second step.
First step: A resin composition containing an aldehyde adsorbent and a curable resin is applied onto the substrate sheet 1 and cured.
Second step: A resin composition containing an anti-allergen agent and a curable resin is applied and cured.
より具体的には、本発明の積層シートは、基材シート1上に、必要に応じて、基材シート1とアルデヒド吸着層2との間に形成させる層(プライマー層4、印刷層5等)を積層した後に、アルデヒド吸着層2を積層させ、更に、必要に応じてアルデヒド吸着層2と抗アレルゲン機能層3との間に形成させる層を積層した後に、抗アレルゲン機能層4を積層させることにより行われる。各層を形成して積層させる方法については、前記の通りである。 More specifically, the laminated sheet of the present invention is a layer (primer layer 4, printing layer 5 or the like) formed on the base sheet 1 between the base sheet 1 and the aldehyde adsorbing layer 2 as necessary. ), The aldehyde adsorption layer 2 is laminated, and if necessary, a layer formed between the aldehyde adsorption layer 2 and the anti-allergen functional layer 3 is laminated, and then the anti-allergen functional layer 4 is laminated. Is done. The method of forming and stacking each layer is as described above.
2.化粧板
本発明の化粧板は、上記化粧シートが被着体に貼付されてなるものである。
2. Decorative plate The decorative plate of the present invention is obtained by attaching the decorative sheet to an adherend.
上被着体は、木質基板であってもよく、また非木質基板であってもよい。木質基板としては、例えば、杉、檜、欅、松、ラワン、チーク、メラピー等の各種素材の突板、木材単板、木材合板、パーティクルボード、中密度繊維板(MDF)等の木質系の板が挙げられる。また、非木質基板としては、例えば、プラスチック板、石膏ボード等が挙げられる。本発明の化粧板において、基板は、1枚の基板からなるものであっても、また2枚以上の基板が積層されてなるものであってもよい。 The upper adherend may be a wooden substrate or a non-wood substrate. Examples of wood substrates include veneer boards made of various materials such as cedar, firewood, firewood, pine, lawan, teak, and melapy, wood-based boards such as wood veneer, wood plywood, particle board, and medium density fiberboard (MDF). Is mentioned. Moreover, as a non-woody board | substrate, a plastic board, a gypsum board etc. are mentioned, for example. In the decorative board of the present invention, the substrate may be a single substrate or may be a laminate of two or more substrates.
前記被着体として、好ましくは木質基板、更に好ましくは床用の木質基板が挙げられる。 The adherend is preferably a wooden substrate, and more preferably a floor wooden substrate.
また、化粧シートと被着体とを貼り付けるために用いる接着剤としては、尿素系、酢酸ビニル樹脂系、ユリア樹脂系、メラミン樹脂系、フェノール樹脂系、イソシアネート系等の接着剤を用いることができ、単独であるいは任意混合した混合型接着剤として用いられる。接着剤には、必要に応じて、タルク、炭酸カルシウム、クレー、チタン白等の無機質粉末、小麦粉、木粉、プラスチック粉、着色剤、防虫剤、防カビ剤等を添加混合して用いることができる。 In addition, as an adhesive used for attaching the decorative sheet and the adherend, it is possible to use urea, vinyl acetate resin, urea resin, melamine resin, phenol resin, isocyanate, or the like. It can be used alone or as a mixed adhesive mixed arbitrarily. For the adhesive, if necessary, inorganic powders such as talc, calcium carbonate, clay, titanium white, wheat flour, wood flour, plastic powder, coloring agents, insect repellents, fungicides and the like may be added and mixed. it can.
接着剤の塗布は、スプレー、スプレッダー、バーコーター等の塗布装置を用いて行うことができる。一般に、接着剤は固形分を35〜80質量%とし、塗布量50〜300g/m2の範囲で基板表面に塗布される。 The adhesive can be applied using an application device such as a spray, a spreader, or a bar coater. In general, the adhesive is applied to the substrate surface with a solid content of 35 to 80% by mass and an application amount of 50 to 300 g / m 2 .
化粧シートの被着体への貼着は、通常、化粧シートの裏面に接着剤層を形成し、被着体を貼着するか、被着体の上に接着剤を塗布し、化粧シートを貼着する等の方法によって行われる。化粧シートの貼着には、コールドプレス、ホットプレス、ロールプレス、ラミネーター、ラッピング、縁貼り機、真空プレス等の貼着装置を用いることができる。 Adhesion of a decorative sheet to an adherend is usually performed by forming an adhesive layer on the back of the decorative sheet and adhering the adherend or applying an adhesive on the adherend. It is performed by a method such as sticking. A sticking device such as a cold press, a hot press, a roll press, a laminator, a wrapping, an edge sticking machine, or a vacuum press can be used for sticking the decorative sheet.
このようにして得られた本発明の化粧板は、任意に切断して、表面や木口部にルーター、カッター等の切削加工機を用いて溝加工、面取加工等の任意加飾を施すことができる。本発明の化粧板は、例えば、床材、壁材等の種々の用途、好ましくは床材に使用される。 The decorative board of the present invention thus obtained is arbitrarily cut and subjected to optional decoration such as grooving and chamfering on the surface and the mouth using a cutting machine such as a router or a cutter. Can do. The decorative board of the present invention is used for various applications such as flooring and wall material, preferably for flooring.
以下に実施例及び比較例を示して本発明を詳細に説明する。但し、本発明は実施例に限定されるものではない。 Hereinafter, the present invention will be described in detail with reference to Examples and Comparative Examples. However, the present invention is not limited to the examples.
実施例1
基材シート状上に、プライマー形成用樹脂組成物を1.5g/m2となるように塗工してプライマー層を形成した。基材シートとしては、ポリオレフィン系樹脂シート(60μ透明ポリプロピレンに対し、80μの厚みで着色ポリエチレンを押し出しして形成)を用い、プライマー層形成用樹脂組成物としては、DICグラフィックス株式会社製プライマー「EBRプライマー」100質量部に対し、ヘキサメチレンジイソシアネートを5質量部添加したものを用いた。
Example 1
On the base sheet, the primer forming resin composition was applied at 1.5 g / m 2 to form a primer layer. As the base material sheet, a polyolefin resin sheet (formed by extruding colored polyethylene with a thickness of 80μ with respect to 60μ transparent polypropylene) was used. As a resin composition for forming a primer layer, a primer “manufactured by DIC Graphics Corporation” What added 5 mass parts of hexamethylene diisocyanate with respect to 100 mass parts of "EBR primer" was used.
上記で形成したプライマー層上に、2官能ウレタンオリゴマー100質量部、及びアルデヒド吸着剤(東亞合成株式会社製ケスモン)10質量部を含むアルデヒド吸着層形成用樹脂組成物を15g/m2となるよう塗工した後に、加速電圧165kV、照射量10kGy(1Mrad)の電子線を照射し、樹脂を半硬化させ中間樹脂層を形成した。 On the primer layer formed above, the resin composition for forming an aldehyde adsorption layer containing 100 parts by mass of the bifunctional urethane oligomer and 10 parts by mass of an aldehyde adsorbent (Kesmon manufactured by Toagosei Co., Ltd.) is 15 g / m 2. After coating, an electron beam having an acceleration voltage of 165 kV and an irradiation amount of 10 kGy (1 Mrad) was irradiated to semi-cure the resin to form an intermediate resin layer.
次いで、中間樹脂層の上に、6官能ウレタンオリゴマー100質量部、抗アレルゲン剤(東亞合成株式会社製アレリムーブ)10質量部、及び艶消し剤(粒径5μの不定形シリカ)16質量部を含む抗アレルゲン機能層形成用樹脂組成物を15g/m2となるよう塗工した後に、加速電圧165kV、照射量50kGy(5Mrad)の電子線を照射し樹脂を硬化させ表面樹脂層を形成した。 Next, on the intermediate resin layer, 100 parts by mass of a hexafunctional urethane oligomer, 10 parts by mass of an antiallergen agent (Allemov manufactured by Toagosei Co., Ltd.), and 16 parts by mass of a matting agent (amorphous silica having a particle size of 5 μm) are included. After coating the resin composition for forming an antiallergen functional layer at 15 g / m 2 , an electron beam with an acceleration voltage of 165 kV and an irradiation amount of 50 kGy (5 Mrad) was applied to cure the resin to form a surface resin layer.
斯して、厚み140μmの基材シート、厚み1.5μmのプライマー層、厚み15μmのアルデヒド吸着層、及び厚み15μmの抗アレルゲン機能層が順に積層された化粧シートを製造した。 Thus, a decorative sheet was manufactured in which a base sheet having a thickness of 140 μm, a primer layer having a thickness of 1.5 μm, an aldehyde adsorbing layer having a thickness of 15 μm, and an anti-allergen functional layer having a thickness of 15 μm were sequentially laminated.
比較例1
中間樹脂層を形成しないこと、並びに表面樹脂層の形成において抗アレルゲン機能層形成用樹脂組成物の代わりに、6官能ウレタンオリゴマー100質量部、及び艶消し剤(粒径5μの不定形シリカ)16質量部を含む樹脂組成物を使用したこと以外は、上記実施例1と同条件で、厚み140μmの基材シート、厚み1.5μmのプライマー層、厚み15μmの表面樹脂層(抗アレルゲン剤不含)が順に積層された化粧シートを製造した。
Comparative Example 1
In the formation of the intermediate resin layer and in the formation of the surface resin layer, instead of the resin composition for forming the anti-allergen functional layer, 100 parts by mass of a hexafunctional urethane oligomer and a matting agent (amorphous silica having a particle size of 5 μ) 16 A substrate sheet having a thickness of 140 μm, a primer layer having a thickness of 1.5 μm, a surface resin layer having a thickness of 15 μm (containing no anti-allergen agent) under the same conditions as in Example 1 except that a resin composition containing parts by mass was used. ) Were laminated in order.
比較例2
中間樹脂層の形成において2官能ウレタンオリゴマーを使用したこと、並びに表面樹脂層の形成において6官能ウレタンオリゴマー100質量部、及び艶消し剤(粒径5μの不定形シリカ)16質量部を含む樹脂組成物を使用したこと以外は、上記実施例1と同条件で、厚み140μmの基材シート、厚み1.5μmのプライマー層、厚み15μmの樹脂層(アルデヒド吸着剤不含)、厚み15μmの表面樹脂層(抗アレルゲン剤不含)が順に積層された化粧シートを製造した。
Comparative Example 2
Resin composition comprising the use of a bifunctional urethane oligomer in the formation of the intermediate resin layer, and 100 parts by mass of the hexafunctional urethane oligomer in the formation of the surface resin layer and 16 parts by mass of a matting agent (amorphous silica having a particle size of 5μ) Except for using the product, a base sheet having a thickness of 140 μm, a primer layer having a thickness of 1.5 μm, a resin layer having a thickness of 15 μm (containing no aldehyde adsorbent), and a surface resin having a thickness of 15 μm, under the same conditions as in Example 1. A decorative sheet in which layers (containing no antiallergen) were sequentially laminated was produced.
比較例3
中間樹脂層を形成しないこと、並びに表面樹脂層の形成において6官能ウレタンオリゴマー100質量部、アルデヒド吸着剤(東亞合成株式会社製ケスモン)10質量部、抗アレルゲン剤(東亞合成株式会社製アレリムーブ)10質量部、及び艶消し剤(粒径5μの不定形シリカ)16質量部を含む樹脂組成物を使用したこと以外は、上記実施例1と同条件で、厚み140μmの基材シート、厚み1.5μmのプライマー層、厚み15μmの表面樹脂層(アルデヒド吸着剤及び抗アレルゲン剤含有)が順に積層された化粧シートを製造した。
Comparative Example 3
In the formation of the intermediate resin layer and in the formation of the surface resin layer, 100 parts by mass of a hexafunctional urethane oligomer, 10 parts by mass of an aldehyde adsorbent (Kesmon manufactured by Toagosei Co., Ltd.), and an anti-allergen agent (Alleimove manufactured by Toagosei) A base material sheet having a thickness of 140 μm and a thickness of 1 μm under the same conditions as in Example 1 except that a resin composition containing 16 parts by mass of a mass part and a matting agent (amorphous silica having a particle size of 5 μm) was used. A decorative sheet was produced in which a 5 μm primer layer and a 15 μm thick surface resin layer (containing an aldehyde adsorbent and an antiallergen agent) were sequentially laminated.
試験例1
実施例1及び比較例1−3の化粧シートの性能を評価するために、抗アレルゲン性能、ホルムアルデヒド吸着性能、及び耐汚染性を評価した。
Test example 1
In order to evaluate the performance of the decorative sheet of Example 1 and Comparative Example 1-3, antiallergen performance, formaldehyde adsorption performance, and stain resistance were evaluated.
(1)抗アレルゲン性能
各実施例及び比較例の化粧シートについて、ダニアレルゲン(「ダニ抗原Derf1,精製(商品名)」,和光純薬工業株式会社製)を含む水溶液(ダニアレルゲンの初期濃度:100ng/ml)を化粧シート上に400μl滴下しガラス板で覆い、24時間放置した後、該化粧シート上のダニアレルゲンを回収し、ELISA法を用いてダニアレルゲンの不活性化率を測定し、下記の判定基準で抗アレルゲン性能を評価した。
<抗アレルゲン性能の判定基準>
A:ダニアレルゲンの初期濃度からの不活性化率が90%以上のもの
B:ダニアレルゲンの初期濃度からの不活性化率が70%以上90%未満のもの
C:ダニアレルゲンの初期濃度からの不活性化率が50%以上70%未満のもの
D:ダニアレルゲンの初期濃度からの不活性化率が30%以上50%未満のもの
E:ダニアレルゲンの初期濃度からの不活性化率が10%以上30%未満のもの
F:ダニアレルゲンの初期濃度からの不活性化率が10%未満のもの
(1) Antiallergen performance About the decorative sheet of each Example and a comparative example, the aqueous solution (The initial concentration of mite allergen: Mite antigen Derf1, refinement | purification (brand name), Wako Pure Chemical Industries Ltd. make): 100 ng / ml) is dropped onto a decorative sheet, covered with a glass plate, and allowed to stand for 24 hours. The mite allergen on the decorative sheet is collected, and the inactivation rate of the mite allergen is measured using an ELISA method. Anti-allergen performance was evaluated according to the following criteria.
<Criteria for anti-allergen performance>
A: The inactivation rate from the initial concentration of mite allergen is 90% or more B: The inactivation rate from the initial concentration of mite allergen is 70% or more and less than 90% C: From the initial concentration of mite allergen Inactivation rate from 50% to less than 70% D: Deactivation rate from initial concentration of mite allergen is from 30% to less than 50% E: Inactivation rate from initial concentration of mite allergen is 10 %: Less than 30% F: Inactivation rate from initial concentration of mite allergen is less than 10%
(2)ホルムアルデヒド吸着性能
各実施例及び比較例の化粧シートについて、10cm角に切断した試験片を、内容量5Lのテドラーバック内に挿入しておき、28質量%ホルムアルデヒド水溶液と合成空気〔(窒素:酸素)容積比4:1、相対湿度50%〕を用いてホルムアルデヒド濃度が40ppmとなるように調整したガスをテドラーバック内に1リットル送り込んだ。その後、テドラーバック内の空気中のホルムアルデヒド濃度の経時変化をガスクロマトグラフィーにより測定し、6時間後のホルムアルデヒド除去率を以下の式により算出し、以下に示す判定基準に従って、ホルムアルデヒド吸着性能を評価した。
(2) Formaldehyde adsorption performance About the decorative sheet of each Example and a comparative example, the test piece cut | disconnected to 10 square cm is inserted in the Tedlar back | bag of internal volume 5L, 28 mass% formaldehyde aqueous solution and synthetic air [(nitrogen: (Oxygen) volume ratio 4: 1, relative humidity 50%], and 1 liter of gas adjusted to a formaldehyde concentration of 40 ppm was fed into the Tedlar bag. Then, the time-dependent change of the formaldehyde concentration in the air in the Tedlar bag was measured by gas chromatography, the formaldehyde removal rate after 6 hours was calculated by the following formula, and the formaldehyde adsorption performance was evaluated according to the following criteria.
<ホルムアルデヒド吸着性能の判定基準>
A:ホルムアルデヒド除去率が90%以上のもの
B:ホルムアルデヒド除去率が50%以上90%未満のもの
C:ホルムアルデヒド除去率が30%以上50%未満のもの
D:ホルムアルデヒド除去率が10%以上30%未満のもの
E:ホルムアルデヒド除去率が10%未満のもの
<Criteria for formaldehyde adsorption performance>
A: Formaldehyde removal rate of 90% or more B: Formaldehyde removal rate of 50% or more and less than 90% C: Formaldehyde removal rate of 30% or more and less than 50% D: Formaldehyde removal rate of 10% or more and 30% Less than E: Formaldehyde removal rate is less than 10%
(3)耐汚染性
JIS−K−6902に準拠し、各実施例及び比較例の化粧シート表面に事務用インキ、ブルーブラックを滴下した後、24時間後に水拭きした際の表面変化について、以下の基準にて評価した。
<耐汚染性の判定基準>
A:表面の変化が生じないもの
B:表面が若干汚染されているものの、外観を損なう程度ではないもの
C:表面が若干汚染され、外観を多少損なう程度であるもの
D:表面が著しく汚染されているもの
(3) Contamination resistance According to JIS-K-6902, after dripping office ink and blue black on the decorative sheet surface of each example and comparative example, surface changes when wiped with water 24 hours later are as follows. Evaluation based on the criteria.
<Criteria for contamination resistance>
A: The surface does not change B: The surface is slightly contaminated, but does not impair the appearance C: The surface is slightly contaminated, the appearance is slightly impaired D: The surface is significantly contaminated What
(4)結果
得られた結果を表1に示す。表1から明らかなように、表面樹脂層に抗アレルゲン剤及び中間樹脂層にアルデヒド吸着剤を含まない化粧シート(比較例1及び2)では、抗アレルゲン性能及びホルムアルデヒド吸着性能を発揮できていなかった。また、表面樹脂層に、抗アレルゲン剤とアルデヒド吸着剤の双方を含有させた化粧シート(比較例3)では、低い抗アレルゲン性能しか示されなかった。これに対して、中間樹脂層にアルデヒド吸着剤を配合し、且つ表面樹脂層に抗アレルゲン剤配合した化粧シート(実施例1)では、非常に優れた抗アレルゲン性能及びホルムアルデヒド吸着性能を発揮できていた。
(4) Results Table 1 shows the results obtained. As is clear from Table 1, the decorative sheet (Comparative Examples 1 and 2) containing no anti-allergen agent in the surface resin layer and no aldehyde adsorbent in the intermediate resin layer did not exhibit anti-allergen performance and formaldehyde adsorption performance. . Further, the decorative sheet (Comparative Example 3) containing both the anti-allergen agent and the aldehyde adsorbent in the surface resin layer showed only low anti-allergen performance. In contrast, the decorative sheet (Example 1) in which an aldehyde adsorbent is blended in the intermediate resin layer and an anti-allergen agent is blended in the surface resin layer has been able to exhibit very excellent anti-allergen performance and formaldehyde adsorption performance. It was.
実施例2
アルデヒド吸着層形成用樹脂組成物において、2官能ウレタンオリゴマー100質量部に対するアルデヒド吸着剤の比率を5質量部に変えたこと以外は上記実施例1と同条件で、化粧シートを製造した。
Example 2
In the resin composition for forming an aldehyde adsorption layer, a decorative sheet was produced under the same conditions as in Example 1 except that the ratio of the aldehyde adsorbent to 100 parts by mass of the bifunctional urethane oligomer was changed to 5 parts by mass.
実施例3
抗アレルゲン機能層形成用樹脂組成物において、6官能ウレタンオリゴマー100質量部に対する抗アレルゲン剤の比率を5質量部に変えたこと以外は、上記実施例1と同条件で、化粧シートを製造した。
Example 3
In the resin composition for forming an anti-allergen functional layer, a decorative sheet was produced under the same conditions as in Example 1 except that the ratio of the anti-allergen agent to 100 parts by mass of the hexafunctional urethane oligomer was changed to 5 parts by mass.
実施例4
アルデヒド吸着層形成用樹脂組成物において、2官能ウレタンオリゴマー100質量部に対するアルデヒド吸着剤の比率を15質量部に変えたこと、並びに抗アレルゲン機能層形成用樹脂組成物において、6官能ウレタンオリゴマー100質量部に対する抗アレルゲン剤の比率を5質量部に変えたこと以外は、上記実施例1と同条件で、化粧シートを製造した。
Example 4
In the resin composition for forming an aldehyde adsorption layer, the ratio of the aldehyde adsorbent to 100 parts by mass of the bifunctional urethane oligomer was changed to 15 parts by mass, and in the resin composition for forming the anti-allergen functional layer, 100 parts by mass of the hexafunctional urethane oligomer. A decorative sheet was produced under the same conditions as in Example 1 except that the ratio of the anti-allergen agent to 5 parts by mass was changed to 5 parts by mass.
実施例5
アルデヒド吸着層形成用樹脂組成物において、2官能ウレタンオリゴマー100質量部に対するアルデヒド吸着剤の比率を5質量部に変えたこと、並びに抗アレルゲン機能層形成用樹脂組成物において、6官能ウレタンオリゴマー100質量部に対する抗アレルゲン剤の比率を15質量部に変えたこと以外は、上記実施例1と同条件で、化粧シートを製造
した。
Example 5
In the resin composition for forming an aldehyde adsorption layer, the ratio of the aldehyde adsorbent to 100 parts by mass of the bifunctional urethane oligomer was changed to 5 parts by mass, and in the resin composition for forming the anti-allergen functional layer, 100 parts by mass of the hexafunctional urethane oligomer. A decorative sheet was produced under the same conditions as in Example 1 except that the ratio of the anti-allergen agent to 15 parts was changed to 15 parts by mass.
実施例6
中間樹脂層の形成を、2官能ウレタンオリゴマー50質量部、6官能ウレタンオリゴマー50質量部、及びアルデヒド吸着剤(東亞合成株式会社製ケスモン)10質量部を含むアルデヒド吸着層形成用樹脂組成物を用いて行ったこと以外は、上記実施例1と同条件で、化粧シートを製造した。
Example 6
The intermediate resin layer is formed using a resin composition for forming an aldehyde adsorption layer containing 50 parts by mass of a bifunctional urethane oligomer, 50 parts by mass of a hexafunctional urethane oligomer, and 10 parts by mass of an aldehyde adsorbent (Kesmon manufactured by Toagosei Co., Ltd.). A decorative sheet was produced under the same conditions as in Example 1 except that this was done.
試験例2
実施例2−6の化粧シートの性能を評価するために、上記試験例1と同様の方法で、抗アレルゲン性能、ホルムアルデヒド吸着性能、及び耐汚染性を評価した。
Test example 2
In order to evaluate the performance of the decorative sheet of Example 2-6, anti-allergen performance, formaldehyde adsorption performance, and stain resistance were evaluated in the same manner as in Test Example 1 above.
得られた結果を表2に示す。この結果からも、中間樹脂層にアルデヒド吸着剤を配合し、且つ表面樹脂層に抗アレルゲン剤を配合した化粧シート(実施例2−6)は、抗アレルゲン性能とホルムアルデヒド吸着性能の双方の機能を有効に発揮できていた。 The obtained results are shown in Table 2. Also from this result, the decorative sheet (Example 2-6) in which an aldehyde adsorbent is blended in the intermediate resin layer and an anti-allergen agent is blended in the surface resin layer has both functions of anti-allergen performance and formaldehyde adsorption performance. It was able to demonstrate effectively.
1 基材シート
11a、11b 樹脂シート
12 接着剤層
2 アルデヒド吸着層
3 抗アレルゲン機能層
4 プライマー層
5 印刷層
DESCRIPTION OF SYMBOLS 1 Base sheet 11a, 11b Resin sheet 12 Adhesive layer 2 Aldehyde adsorption layer 3 Antiallergen functional layer 4 Primer layer 5 Print layer
Claims (8)
基材シート1上に、アルデヒド吸着剤及び硬化性樹脂を含む樹脂組成物を塗工して、硬化させる第1工程、及び
抗アレルゲン剤及び硬化性樹脂を含む樹脂組成物を塗工して、硬化させる第2工程。 The manufacturing method of a decorative sheet including the following first step and second step:
On the base sheet 1, a resin composition containing an aldehyde adsorbent and a curable resin is applied and cured, and a resin composition containing an antiallergen agent and a curable resin is applied, Second step for curing.
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JP2011245698A (en) * | 2010-05-25 | 2011-12-08 | Panasonic Electric Works Co Ltd | Decorative sheet and woody plate using the same |
JP2012036363A (en) * | 2010-07-13 | 2012-02-23 | Sekisui Chem Co Ltd | Coating material and decorative sheet |
JP2012117222A (en) * | 2010-11-29 | 2012-06-21 | Suminoe Textile Co Ltd | Antifouling deodorant wallpaper |
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JP2011245698A (en) * | 2010-05-25 | 2011-12-08 | Panasonic Electric Works Co Ltd | Decorative sheet and woody plate using the same |
JP2012036363A (en) * | 2010-07-13 | 2012-02-23 | Sekisui Chem Co Ltd | Coating material and decorative sheet |
JP2012117222A (en) * | 2010-11-29 | 2012-06-21 | Suminoe Textile Co Ltd | Antifouling deodorant wallpaper |
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