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JP2013201986A - Method of manufacturing hollow bread - Google Patents

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Publication number
JP2013201986A
JP2013201986A JP2012075269A JP2012075269A JP2013201986A JP 2013201986 A JP2013201986 A JP 2013201986A JP 2012075269 A JP2012075269 A JP 2012075269A JP 2012075269 A JP2012075269 A JP 2012075269A JP 2013201986 A JP2013201986 A JP 2013201986A
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Prior art keywords
bread
water
filling
hollow
oil
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Japanese (ja)
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Ryuta Sotoo
竜太 外尾
Koichi Tagami
孝一 田上
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Fuji Oil Co Ltd
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Fuji Oil Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method of manufacturing breads, good in food texture since the moisture and oil content of a filling material are hard to shift to crumb, in breads of such a type that a hollow is formed inside in advance and it is filled with a filling later.SOLUTION: With a method, by wrapping the dough of bread with a water-in-oil type emulsion obtained by mixing chocolates and aqueous ingredients and then heating, it is possible to form a hollow, where its moisture and oil content are hard to shift to crumb even if it is filled with a filling. Further, breads, each good in food texture of a film section that forms the hollow and excellent in compatibility with a soft filling, can be manufactured.

Description

本発明は、内部に空洞を有し、フィリングを後充填するパンの製造方法に関する。 The present invention relates to a method for producing a bread having a cavity inside and filling a filling afterwards.

パン類において、内部にクリーム類、ジャム、餡等のフィリング材を包み込んだ製品は、定番で人気の高いジャンルの一つである。ここで、フィリングをパン生地に予め包んで同時焼成するのではなく、パン生地の焼成時に内部に空洞を形成させ、後からフィリングを充填することで、よりフレッシュな風味や食感が楽しめる嗜好性の高い製品を提供することができる。 In breads, products that contain creams, jams, candy and other filling materials inside are one of the most popular and popular genres. Here, rather than wrapping the filling in bread dough in advance and co-baking it, the bread dough is formed at the time of baking, and by filling the filling later, it is highly palatable to enjoy a fresh flavor and texture Products can be provided.

パンの内部に空洞を形成させる方法としては、例えば特許文献1では、澱粉、糖類、タマリンド種子からなるペーストと油脂を混合・含気させてなることを特徴とする空洞パン用フィリング、特許文献2では食用油脂・多糖類・乳化剤・水からなる空洞形成剤、特許文献3では、食用油脂・蛋白質・多糖類、リン酸塩・水からなる空洞形成剤が提案されているが、これらは澱粉やガム質、多糖類に起因し、べたつきやネチャつきのある食感となってしまう。特許文献4では起泡させたクリームを内包、焼成する空洞パンの製造法が報告されているが、フィリングの水分や油分のパン内相(クラム)への移行防止効果については十分ではない。 As a method for forming a cavity in a bread, for example, in Patent Document 1, a filling for a hollow bread characterized by mixing and aeration of a fat and a paste composed of starch, saccharides and tamarind seeds, and Patent Document 2 Has proposed a cavity forming agent composed of edible fats / polysaccharides / emulsifiers / water, and Patent Document 3 proposes a cavity forming agent composed of edible fats / fats / proteins / polysaccharides, phosphates / water. Due to gum and polysaccharides, the texture becomes sticky or sticky. Patent Document 4 reports a method for producing a hollow bread that encloses and bakes a foamed cream, but the effect of preventing the filling moisture and oil from shifting to the bread inner phase (crumb) is not sufficient.

いっぽう、特許文献5では水中油型含水チョコレートを包餡焼成するベーカリー製品が開示されているが、これは含水チョコレートそのものをフィリングとして楽しむことを目的としているため、焼成後も内部でチョコレートが塊状に焼き残る。 On the other hand, Patent Document 5 discloses a bakery product that wraps and fires an oil-in-water type water-containing chocolate, but this is intended to enjoy the water-containing chocolate itself as a filling. Unburnt.

特開2001−314149号公報JP 2001-314149 A 特許2753867号公報Japanese Patent No. 2753867 特許2813991号公報Japanese Patent No. 28139991 特開2004−329015号公報JP 2004-329015 A 特開2002−119216号公報JP 2002-119216 A

本発明は、予め内部に空洞を形成しフィリングを後充填するタイプのパン類において、フィリング材の水分及び油分がクラムへ移行し難く、かつ、空洞を形成する皮膜部分の食感も良好な製造方法を提供することを目的とする。 The present invention is a type of bread in which a cavity is formed in advance and the filling is post-filled, so that the moisture and oil content of the filling material are not easily transferred to the crumb, and the texture of the coating part forming the cavity is also good. It aims to provide a method.

本発明者らは、上記問題点を解決するために鋭意検討の結果、チョコレート類と水性成分を混合して得られる油中水型乳化物をパン生地に包み加熱することで、フィリングを充填してもその水分及び油分がクラムに移行し難い空洞が形成可能であり、かつ、空洞を形成する皮膜部分の食感も良好で、ソフトなフィリングとの相性にも優れることを見出し、本発明を完成するに至った。 As a result of intensive studies to solve the above problems, the present inventors filled a filling by wrapping and heating a water-in-oil emulsion obtained by mixing chocolate and an aqueous component in bread dough. Found that it is possible to form cavities where the moisture and oil are difficult to transfer to crumbs, the texture of the coating that forms the cavities is good, and the compatibility with soft filling is excellent. It came to do.

すなわち、本発明は(1)チョコレート類と水性成分を混合して得られる油中水型乳化物をパン生地に内包し加熱することを特徴とする空洞パンの製造方法、(2)油中水型乳化物の水分量が25重量%以下である(1)の製造方法、(3)(1)ないし(2)の空洞パンにフィリング材を充填して得られるパン類、である。 That is, the present invention includes (1) a method for producing a hollow bread characterized in that a water-in-oil emulsion obtained by mixing chocolates and an aqueous component is encapsulated in bread dough and heated, (2) a water-in-oil type (1) The production method of (1) wherein the water content of the emulsion is 25% by weight or less, and (3) breads obtained by filling the hollow breads of (1) to (2) with a filling material.

本発明によれば、フィリング材の水分及び油分がクラムへ移行し難く、空洞を形成する皮膜部分の食感も良好な菓子パン類を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the water | moisture content and oil of a filling material cannot transfer to a crumb, and can provide the confectionery bread | pans with favorable food texture of the film | membrane part which forms a cavity.

<チョコレート類>
本発明におけるチョコレート類とは、チョコレート類の表示に関する公正競争規約によって規定されるチョコレート、準チョコレート、ココアパウダー、チョコレート利用食品等の他、カカオバター以外の食用油脂を使用した各種油脂加工食品類も含む。また、本発明においては、カカオマス中の食物繊維成分が加熱中における過度の飛散を抑制し、適度な空洞の形成に寄与するため、カカオマスないしはココア成分が含まれるチョコレート類を使用することが好ましい。
<Chocolate>
Chocolates in the present invention are chocolate, quasi-chocolate, cocoa powder, chocolate-utilized food, etc. prescribed by the fair competition rules concerning the display of chocolates, as well as various types of processed oils and fats using edible fats and oils other than cacao butter Including. Moreover, in this invention, since the dietary fiber component in cacao mass suppresses excessive scattering during a heating and contributes to formation of a moderate cavity, it is preferable to use chocolate containing cacao mass or a cocoa component.

<水性成分>
本発明において水性成分とは、水、ないしは水分を含有する食品のことをいうが、より具体的には、水分を20重量%以上含有し、かつ、チョコレート類との混合時の温度において流動性を有するものを指し、水、生クリーム、ホイップ用クリーム、コンパウンドクリーム、植物性ホイップクリーム、コーヒー用クリーム、加糖ホイップクリーム、牛乳、濃縮乳、洋酒、液糖などが例示できる。
<Aqueous component>
In the present invention, the aqueous component refers to water or a food containing water, and more specifically, it contains 20% by weight or more of water and is fluid at the temperature at the time of mixing with chocolates. Examples include water, fresh cream, whipped cream, compound cream, vegetable whipped cream, coffee cream, sweetened whipped cream, milk, concentrated milk, liquor, liquid sugar and the like.

<油中水型乳化物>
本発明においては、前述のチョコレート類と水性成分とを混合し、油中水型乳化物を得る。なお、乳化物中の水分量は25重量%以下、好ましくは5重量%以上20重量%以下となるように配合することが望ましい。これより多いと、乳化物が焼成中に内部で飛び散りやすく、均一な皮膜の形成が難しい。また、これより少ない水分量では、乳化物がパンの内部で塊状に焼き残りやすくなる。油中水型乳化物の製造方法としては、チョコレート類と乳化剤を加温溶解し、ミキサー、ホモミキサー、ディスパー、ニーダー、プロペラ撹拌等の手段により、加温した水性成分を添加混合する方法が例示できる。乳化剤についてはHLB値が6以下のショ糖脂肪酸エステルの使用が例示できる。乳化剤は混合時に添加しても、予めチョコレート類に配合しておいても良い。また、得られた乳化物の乳化系は電気伝導法(通電の有無)により確認することができる。
<Water-in-oil emulsion>
In the present invention, the aforementioned chocolate and an aqueous component are mixed to obtain a water-in-oil emulsion. The water content in the emulsion is preferably 25% by weight or less, preferably 5% by weight or more and 20% by weight or less. When the amount is larger than this, the emulsion is likely to be scattered inside during firing, and it is difficult to form a uniform film. Moreover, when the amount of water is less than this, the emulsion tends to remain unbaked in a lump in the bread. Examples of the method for producing a water-in-oil emulsion include heating and dissolving chocolates and an emulsifier, and adding and mixing the heated aqueous component by means of mixer, homomixer, disper, kneader, propeller stirring, etc. it can. For the emulsifier, use of a sucrose fatty acid ester having an HLB value of 6 or less can be exemplified. The emulsifier may be added at the time of mixing or may be blended in advance with chocolates. Moreover, the emulsification system of the obtained emulsion can be confirmed by the electric conduction method (presence / absence of energization).

<その他の成分>
本発明に使用する油中水型乳化物に配合するその他の成分としては、ショ糖、オリゴ糖、果糖、麦芽糖、ブドウ糖、果糖、乳糖などの糖類、糖アルコール、甘味料、乳成分、無脂乳固形分、乳化剤、香料、着色剤、保存料等を適宜選択することができる。ただし、油中水型乳化物がパンの内部に塊状に焼き残らず、適度な空洞と皮膜が得られるよう、加工澱粉や、卵白や分離大豆蛋白等の熱凝固性蛋白に例示される、耐熱保形性付与効果のある成分をいずれも実質的に含まないことが望ましい。なおここで実質的にとは、保形性を付与する機能剤として有効に作用しない量のことであり、具体的にはいずれも1重量%以下、より好ましくは0.5重量%以下であることが望ましい。
<Other ingredients>
Other ingredients to be blended in the water-in-oil emulsion used in the present invention include sugars such as sucrose, oligosaccharides, fructose, maltose, glucose, fructose and lactose, sugar alcohols, sweeteners, milk ingredients, and non-fat Milk solids, emulsifiers, fragrances, colorants, preservatives and the like can be appropriately selected. However, the water-in-oil emulsion does not remain baked in the interior of the bread, and heat-resistant coagulation proteins such as processed starch, egg white, and isolated soy protein are heat-resistant so that an appropriate cavity and film can be obtained. It is desirable that substantially none of the components having the effect of imparting shape retention are contained. The term “substantially” means an amount that does not effectively act as a functional agent imparting shape retention, and specifically, it is 1% by weight or less, more preferably 0.5% by weight or less. desirable.

<空洞パン>
本発明においては小麦粉、ライ麦粉、米粉等の穀粉および水を主成分とするパン生地を用いるが、具体的には食パン生地、菓子パン生地、ドーナッツ生地等のイースト発酵生地の地、クロワッサン生地、デニッシュペストリー生地等が例示できる。空洞パンとは、このパン生地を任意の形状に成型し加熱後、内部に空洞が形成されたパン類のことであり、より具体的には、十分量のフィリング材を充填可能な容積の空洞を有するパン類のことをいう。
<Cavity bread>
In the present invention, flour, rye flour, rice flour and other flour and water-based bread dough are used. Specifically, bread dough, confectionery bread dough, yeast fermented dough, etc., croissant dough, Danish pastry An example is a dough. The hollow bread is breads in which the bread dough is formed into an arbitrary shape and heated, and then a hollow is formed inside. More specifically, a hollow having a volume capable of being filled with a sufficient amount of filling material is formed. It refers to the bread that you have.

<空洞の形成方法>
本発明においては、上記の油中水型乳化物を、パン生地の内部に手作業、包餡機等の手段により内包させた後に加熱することにより、空洞パンを得ることが出来る。加熱とは、オーブンによる焼成をはじめ、スチーム加熱、マイクロ波によるレンジ加熱、油浴によるフライ加熱等の手段を含む。また、油中水型乳化物の内包量については、パン生地の種類とのバランスを考慮し、所望の容積の空洞が得られるように適宜調整する。
<Cavity formation method>
In the present invention, a hollow bread can be obtained by heating the water-in-oil type emulsion described above by enclosing it inside the bread dough by means of manual work, a wrapping machine or the like. The heating includes means such as baking in an oven, steam heating, microwave range heating, fly heating in an oil bath, and the like. In addition, the amount of the water-in-oil emulsion to be included is appropriately adjusted so as to obtain a cavity having a desired volume in consideration of the balance with the type of bread dough.

<空洞の皮膜>
本発明においては、形成された空洞とパン生地の境界面に付着した乳化物を「皮膜」と称する。本発明の油中水型乳化物を用いることで、この皮膜が空洞内部全体に均一な厚みで形成されるため、フィリングからの水分や油分のクラムへの移行を効果的に抑制することができる。
<Cavity film>
In the present invention, the emulsion adhering to the boundary surface between the formed cavity and the bread dough is referred to as “film”. By using the water-in-oil emulsion of the present invention, this film is formed with a uniform thickness throughout the cavity, so that it is possible to effectively suppress the transfer of moisture and oil from the filling to the crumb. .

<パン類>
上記製造方法により得られた空洞パンに、側面に穴を開けて注入、あるいはスライスして挟み込む等の手段により、カスタードクリーム、チーズクリーム、ホイップクリーム、ジャム、餡等のフィリング類を充填することで、パン類、特に甘味を有する菓子パン類を得ることができる。
<Bread>
By filling the hollow bread obtained by the above manufacturing method with fillings such as custard cream, cheese cream, whipped cream, jam, rice cake, etc. by means such as making a hole in the side and injecting it, or slicing and sandwiching Breads, especially sweet breads having sweetness can be obtained.

以下に本発明の実施例を示し、本発明をより詳細に説明する。なお、例中、%及び部は重量基準を意味する。 Examples of the present invention will be described below to explain the present invention in more detail. In the examples,% and part mean weight basis.

<乳化物の調製> <Preparation of emulsion>

(実施例1)
砂糖43部、カカオマス43部、植物性油脂12.5部、HLB値2のショ糖脂肪酸エステル1部、レシチン0.5部にて、常法によりロール掛け、コンチングを行い、ベースとなるチョコレートを調製した。このチョコレート80部を50℃に加温溶解した後30℃まで冷却した。ここに、30℃に加温した市販生クリーム(水分50%)20部を加え均一に混合し、冷却固化させた。別途、固化前に乳化物を測定したところ通電性を示さなかったため、油中水型乳化物であることを確認した。
Example 1
A base chocolate was prepared by rolling and conching with 43 parts of sugar, 43 parts of cacao mass, 12.5 parts of vegetable oil and fat, 1 part of sucrose fatty acid ester having an HLB value of 2 and 0.5 part of lecithin. 80 parts of this chocolate was dissolved by heating at 50 ° C. and then cooled to 30 ° C. To this, 20 parts of a commercial fresh cream (water 50%) heated to 30 ° C. was added, mixed uniformly, and cooled and solidified. Separately, when the emulsion was measured before solidification, it did not show electrical conductivity, so that it was confirmed to be a water-in-oil emulsion.

(実施例2)
実施例1の配合をチョコレート70部、生クリーム30部とし、同様の手順にて油中水型乳化物を調製した。
(Example 2)
The blend of Example 1 was 70 parts of chocolate and 30 parts of fresh cream, and a water-in-oil emulsion was prepared in the same procedure.

(実施例3)
実施例1の配合をチョコレート60部、生クリーム40部とし、同様の手順にて油中水型乳化物を調製した。
(Example 3)
The mixture of Example 1 was 60 parts of chocolate and 40 parts of fresh cream, and a water-in-oil emulsion was prepared in the same procedure.

(比較例1)
砂糖43部、カカオマス43部、植物性油脂12.5部、HLB値7のショ糖脂肪酸エステル1部、レシチン0.5部にて、常法によりロール掛け、コンチングを行い、ベースとなるチョコレートを調製した。このチョコレート70部を50℃に加温溶解し、加温した生クリーム(水分50%)30部を均一に混合し、冷却固化させた。別途、通電により水中油型乳化物であることを確認した。
(Comparative Example 1)
A base chocolate was prepared by rolling and conching with 43 parts of sugar, 43 parts of cacao mass, 12.5 parts of vegetable oil and fat, 1 part of sucrose fatty acid ester having an HLB value of 7 and 0.5 part of lecithin. 70 parts of this chocolate was heated and dissolved at 50 ° C., and 30 parts of warm cream (moisture 50%) were mixed uniformly and allowed to cool and solidify. Separately, it was confirmed by energization that it was an oil-in-water emulsion.

<空洞パンの調製>
強力粉80部、薄力粉20部、砂糖20部、食塩1部、全卵10部、卵黄5部、生イースト4部、イーストフード0.1部、生クリーム10部、水40部を合わせ混合した後に、食用油脂(商品名:デリソフト、不二製油株式会社製)20部を加えてミキシングし、生地を捏ね上げた。ミキシングを終えた生地は、60分間発酵を行い(温度29℃/湿度70%)、30gに分割した。続いて、分割したパン生地の中央部に、実施例および比較例の乳化物各6gを手成型で包み込み、45分間発酵の後、オーブン(上火240℃/下火180℃)で8分焼成し、空洞パンを得た。得られた空洞パンは横にスライスし、皮膜の形成状態を目視にて評価した。
<Preparation of hollow bread>
80 parts of strong flour, 20 parts of flour, 20 parts of sugar, 1 part of salt, 10 parts of whole egg, 5 parts of egg yolk, 4 parts of raw yeast, 0.1 part of yeast food, 10 parts of fresh cream and 40 parts of water 20 parts of fat (trade name: Delisoft, manufactured by Fuji Oil Co., Ltd.) were added and mixed to knead the dough. The dough after mixing was fermented for 60 minutes (temperature 29 ° C./humidity 70%) and divided into 30 g. Subsequently, 6 g of each of the emulsions of Examples and Comparative Examples was wrapped by hand in the center of the divided dough, and after fermentation for 45 minutes, it was baked for 8 minutes in an oven (top heat 240 ° C / bottom heat 180 ° C). Got hollow bread. The obtained hollow bread was sliced horizontally, and the film formation state was visually evaluated.

<菓子パンの調製>
実施例および比較例の空洞パンの内部に、市販の加糖ホイップ済クリーム(商品名:プレホイップ、トーラク株式会社製)を、側面に空けた穴から絞り袋で15gずつ注入し、ホイップクリーム入り菓子パンを得た。得られたパンは室温(20℃)にて1日保管の後、クラムの食感について評価した。クリーム充填前の皮膜の状態とあわせ、評価結果を表1に示す。
<Preparation of confectionery bread>
Into the hollow bread of the examples and comparative examples, a commercially available sweetened whipped cream (trade name: Prewhipped, manufactured by Torak Co., Ltd.) is poured into each side by 15 g with a squeeze bag from a hole vacated on the side, and a confectionery bread containing whipped cream Got. The resulting bread was stored for 1 day at room temperature (20 ° C.) and then evaluated for the texture of the crumb. The evaluation results are shown in Table 1 together with the state of the film before cream filling.

(表1)

Figure 2013201986
(Table 1)
Figure 2013201986

(評価)
実施例の空洞パンおよび菓子パンは、ホイップクリームからクラムへの水分・油分の移行が抑制されてベタツキがなく、食感が良好に維持されていた。また、皮膜部分の食感も口溶け良好で、菓子パンとして嗜好性に優れた製品が得られた。いっぽう、比較例では皮膜の形成状態が不均一で、ホイップクリーム中の水分や油分がクラムに移行し、ベタツキやネチャツキのある食感となり、好ましくないものであった。
(Evaluation)
In the hollow bread and confectionery bread of the example, the moisture / oil content from the whipped cream to the crumb was suppressed, there was no stickiness, and the texture was well maintained. In addition, the texture of the film part melted well, and a product having excellent palatability as a confectionery bread was obtained. On the other hand, in the comparative example, the formation state of the film was not uniform, and the moisture and oil content in the whipped cream were transferred to the crumb, resulting in a texture with a sticky or sticky texture.

Claims (3)

チョコレート類と水性成分を混合して得られる油中水型乳化物を、パン生地に内包し加熱することを特徴とする、空洞パンの製造方法。 A method for producing a hollow bread, characterized in that a water-in-oil emulsion obtained by mixing chocolate and an aqueous component is encased in a dough and heated. 油中水型乳化物の水分量が25重量%以下である、請求項1の製造方法。 The process according to claim 1, wherein the water content of the water-in-oil emulsion is 25% by weight or less. 請求項1ないし2の空洞パンにフィリング材を充填して得られるパン類。 A bread obtained by filling the hollow bread according to claim 1 with a filling material.
JP2012075269A 2012-03-29 2012-03-29 Method of manufacturing hollow bread Pending JP2013201986A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016021874A (en) * 2014-07-16 2016-02-08 株式会社Adeka Plastic water-in-oil type emulsion
JP2019170168A (en) * 2018-03-27 2019-10-10 日本製粉株式会社 Method for producing baked pocket bread using superheated steam

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016021874A (en) * 2014-07-16 2016-02-08 株式会社Adeka Plastic water-in-oil type emulsion
JP2019170168A (en) * 2018-03-27 2019-10-10 日本製粉株式会社 Method for producing baked pocket bread using superheated steam

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