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JP2013054949A - Nonaqueous electrolyte battery - Google Patents

Nonaqueous electrolyte battery Download PDF

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JP2013054949A
JP2013054949A JP2011192889A JP2011192889A JP2013054949A JP 2013054949 A JP2013054949 A JP 2013054949A JP 2011192889 A JP2011192889 A JP 2011192889A JP 2011192889 A JP2011192889 A JP 2011192889A JP 2013054949 A JP2013054949 A JP 2013054949A
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layer
active material
outer peripheral
electrode active
negative electrode
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Kaoru Shibata
馨 柴田
Taku Kamimura
卓 上村
Kentaro Yoshida
健太郎 吉田
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Sumitomo Electric Industries Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

PROBLEM TO BE SOLVED: To provide a nonaqueous electrolyte battery inhibiting the growth of dendrites around the outer periphery of a negative electrode active material layer by relieving the current concentration around the outer periphery of the battery to effectively inhibit a short circuit in the battery associated with battery charging and discharging.SOLUTION: A nonaqueous electrolyte battery 100 comprises a positive electrode active material layer 12, a negative electrode active material layer 22, and a solid electrolyte layer (an SE layer 30) intervening between the active material layers 12 and 22. The nonaqueous electrolyte battery 100 further comprises an Si layer 40 between the SE layer 30 and the negative electrode active material layer 22. The Si layer 40 comprises an outer peripheral region 40h including the outer periphery, and a central region 40c located inside the outer peripheral region 40h, and the outer peripheral region 40h is thicker than the central region 40c.

Description

本発明は、正極活物質層、負極活物質層、およびこれら活物質層の間に介在される固体電解質層を備える非水電解質電池に関するものである。特に、本発明は、繰り返しの充放電にも短絡が生じ難い非水電解質電池に関するものである。   The present invention relates to a non-aqueous electrolyte battery including a positive electrode active material layer, a negative electrode active material layer, and a solid electrolyte layer interposed between these active material layers. In particular, the present invention relates to a non-aqueous electrolyte battery that is unlikely to cause a short circuit even during repeated charge and discharge.

充放電を繰り返すことを前提とした電源として、正極体と負極体とこれら電極体の間に配される電解質層とを備える非水電解質電池が利用されている。この電池に備わる電極体はさらに、集電機能を有する集電体と、活物質を含む活物質層とを備える。このような非水電解質電池のなかでも特に、正・負極体間のLiイオンの移動により充放電を行なう非水電解質電池は、小型でありながら高い放電容量を備える。   A nonaqueous electrolyte battery including a positive electrode body, a negative electrode body, and an electrolyte layer disposed between these electrode bodies is used as a power source on the premise that charging and discharging are repeated. The electrode body included in the battery further includes a current collector having a current collecting function and an active material layer containing an active material. Among such non-aqueous electrolyte batteries, in particular, a non-aqueous electrolyte battery that charges and discharges by movement of Li ions between the positive and negative electrode bodies has a high discharge capacity while being small.

Liイオンを用いた非水電解質電池では、電池の充放電に伴って、負極活物質層の表面にデンドライト(針状のLi結晶)が析出し、そのデンドライトが成長して正極活物質層に到達することで、短絡が生じることがある。この問題点を解決するために、例えば特許文献1などに記載のように、電解質層を固体とすることでデンドライトの成長を物理的に抑制することが提案されている。この特許文献1ではさらに、負極活物質層と固体電解質層との間にSiなどの界面層を形成し、その界面層によって正極活物質層から固体電解質層を経て移動してきたLiを負極活物質層に拡散させることが提案されている。そうすることで、負極活物質層と固体電解質層との接合を良好に保ち、電池の充放電に伴う放電容量の低下を抑制している。   In non-aqueous electrolyte batteries using Li ions, as the battery is charged and discharged, dendrites (needle-like Li crystals) are deposited on the surface of the negative electrode active material layer, and the dendrite grows to reach the positive electrode active material layer. Doing so may cause a short circuit. In order to solve this problem, it has been proposed to physically suppress dendrite growth by making the electrolyte layer a solid, as described in Patent Document 1, for example. Further, in Patent Document 1, an interface layer such as Si is formed between the negative electrode active material layer and the solid electrolyte layer, and Li transferred from the positive electrode active material layer through the solid electrolyte layer by the interface layer is used as the negative electrode active material. It has been proposed to diffuse into the layers. By doing so, the joining of a negative electrode active material layer and a solid electrolyte layer is maintained favorable, and the fall of the discharge capacity accompanying charging / discharging of a battery is suppressed.

特開2009−277381号公報JP 2009-277381 A

しかし、特許文献1の非水電解質電池であっても、電池の使用態様によっては短絡を防止できない場合がある。   However, even the nonaqueous electrolyte battery disclosed in Patent Document 1 may not be able to prevent a short circuit depending on how the battery is used.

固体電解質層を備える非水電解質電池では、充放電時に電池の外周縁部側に電流が集中し易い傾向にあり、この電流集中によって負極活物質層の外周縁部側でのデンドライトの析出量が中央部分に比べて多くなる。そのため、充電時に析出したデンドライトを放電によって十分に溶解しないうちに再び充電を行なう、といったことを繰り返すと、デンドライトが負極活物質層の外周縁部から固体電解質層の側面を伝って正極活物質層に到達し、短絡が発生してしまう場合がある。   In a nonaqueous electrolyte battery having a solid electrolyte layer, current tends to concentrate on the outer peripheral edge side of the battery during charging and discharging, and this current concentration causes the amount of dendrite deposited on the outer peripheral edge side of the negative electrode active material layer. More than the central part. Therefore, if the dendrite deposited at the time of charging is recharged before it is sufficiently dissolved by discharging, the dendrite travels from the outer peripheral edge of the negative electrode active material layer to the side surface of the solid electrolyte layer, and the positive electrode active material layer May be short-circuited.

本発明は上記事情に鑑みてなされたものであり、その目的の一つは、電池の外周縁部近傍における電流集中を緩和することで負極活物質層の外周縁部近傍におけるデンドライトの成長を抑制し、電池の充放電に伴う電池の短絡を効果的に抑制できる非水電解質電池を提供することにある。   The present invention has been made in view of the above circumstances, and one of its purposes is to suppress dendrite growth in the vicinity of the outer peripheral edge of the negative electrode active material layer by relaxing current concentration in the vicinity of the outer peripheral edge of the battery. Then, it is providing the nonaqueous electrolyte battery which can suppress effectively the short circuit of the battery accompanying charging / discharging of a battery.

(1)本発明の非水電解質電池は、正極活物質層、負極活物質層、及びこれら両活物質層の間に介在される固体電解質層を備える。この本発明非水電解質電池は、固体電解質層と負極活物質層との間にSi層を備え、当該Si層は、その外周縁部を含む環状の外周領域と、その外周領域の内部に位置する中央領域とで構成される。そして、当該外周領域の厚さが、中央領域に比べて厚いことを特徴とする。 (1) The nonaqueous electrolyte battery of the present invention includes a positive electrode active material layer, a negative electrode active material layer, and a solid electrolyte layer interposed between the two active material layers. This non-aqueous electrolyte battery of the present invention includes a Si layer between a solid electrolyte layer and a negative electrode active material layer, and the Si layer is located in an annular outer peripheral region including an outer peripheral edge portion thereof and in the outer peripheral region. And a central area. And the thickness of the said outer peripheral area | region is thick compared with a center area | region.

固体電解質層と負極活物質層との間に設けたSi層を、厚みに差のある外周領域と中央領域とに分け、かつ外周領域を中央領域よりも厚くすることで、Si層の外周縁部近傍におけるLiイオン伝導性を低下させ、非水電解質電池の外周縁部近傍における電流集中を緩和できる。特に、外周領域と中央領域の厚さを調整することで、電池面内の電流密度を均一的にすることもできる。その結果、負極活物質層の外周縁部近傍におけるデンドライトの成長を抑制でき、電池の短絡を効果的に防止できる。   The Si layer provided between the solid electrolyte layer and the negative electrode active material layer is divided into an outer peripheral region having a difference in thickness and a central region, and the outer peripheral region is made thicker than the central region, whereby the outer peripheral edge of the Si layer Li ion conductivity in the vicinity of the portion can be reduced, and current concentration in the vicinity of the outer peripheral edge of the nonaqueous electrolyte battery can be reduced. In particular, the current density in the battery surface can be made uniform by adjusting the thicknesses of the outer peripheral region and the central region. As a result, dendrite growth in the vicinity of the outer peripheral edge of the negative electrode active material layer can be suppressed, and a short circuit of the battery can be effectively prevented.

(2)本発明非水電解質電池の一形態として、外周領域はその全域にわたってほぼ均一な厚さを有し、中央領域はその全域にわたってほぼ均一な厚さを有していることが好ましい。 (2) As one form of the nonaqueous electrolyte battery of the present invention, it is preferable that the outer peripheral region has a substantially uniform thickness over the entire region, and the central region has a substantially uniform thickness over the entire region.

ほぼ均一な厚さの領域を形成することは、厚さが漸次変化する領域を形成するよりも容易である。つまり、厚さのほぼ均一な外周領域と内周領域を備える非水電解質電池は、その作製が容易な電池であると言える。   Forming a region with a substantially uniform thickness is easier than forming a region with a gradual change in thickness. That is, it can be said that a non-aqueous electrolyte battery having an outer peripheral area and an inner peripheral area having a substantially uniform thickness is an easily manufactured battery.

(3)Si層を、厚みに差のある外周領域と中央領域とに分ける構成において、外周領域は、中央領域よりも40〜100nm厚いことが好ましい。 (3) In the configuration in which the Si layer is divided into an outer peripheral region and a central region having a difference in thickness, the outer peripheral region is preferably 40 to 100 nm thicker than the central region.

厚みの差が40〜100nmあれば、電池面内における電流密度を均一的にすることができる。その結果、より層間剥離が生じ難い非水電解質電池、即ち、サイクル特性に優れた非水電解質電池とすることができる。   If the difference in thickness is 40 to 100 nm, the current density in the battery surface can be made uniform. As a result, a nonaqueous electrolyte battery in which delamination is less likely to occur, that is, a nonaqueous electrolyte battery excellent in cycle characteristics can be obtained.

(4)Si層を、厚みに差のある外周領域と中央領域とに分ける構成とする場合、Si層を平面視したときの外周領域の幅は、外周領域の全周に亘ってほぼ等しいことが好ましい。 (4) When the Si layer is divided into an outer peripheral region and a central region having a difference in thickness, the width of the outer peripheral region when the Si layer is viewed in plan is substantially equal over the entire circumference of the outer peripheral region. Is preferred.

Si層の外周縁部からの幅が全周に亘ってほぼ等しい帯状の外周領域とすることで、負極活物質層の外周縁部近傍における電流の集中を効果的に緩和できる。   By forming a band-shaped outer peripheral region in which the width from the outer peripheral edge of the Si layer is substantially equal over the entire periphery, current concentration in the vicinity of the outer peripheral edge of the negative electrode active material layer can be effectively reduced.

(5)本発明非水電解質電池の一形態として、前記Si層を平面視したときの前記外周領域の面積割合は、50%以下であることが好ましい。 (5) As one form of this invention nonaqueous electrolyte battery, it is preferable that the area ratio of the said outer periphery area | region when planarly viewing the said Si layer is 50% or less.

Si層に占める外周領域の面積割合を50%以下とすることで、非水電解質電池の放電容量を低下させることなく、負極活物質層の外周縁部におけるデンドライトの成長を効果的に抑制できる。   By setting the area ratio of the outer peripheral region in the Si layer to 50% or less, it is possible to effectively suppress dendrite growth at the outer peripheral edge of the negative electrode active material layer without reducing the discharge capacity of the nonaqueous electrolyte battery.

本発明非水電解質電池の構成によれば、充放電を繰り返しても電池の短絡が生じ難い電池とすることができる。   According to the configuration of the non-aqueous electrolyte battery of the present invention, it is possible to obtain a battery in which short-circuiting of the battery hardly occurs even when charging and discharging are repeated.

(A)は実施形態に係る本発明非水電解質電池の概略断面図、(B)は非水電解質電池に備わるSi層と固体電解質層の形成状態をデフォルメして示した概略断面図である。(A) is a schematic sectional drawing of the nonaqueous electrolyte battery of this invention which concerns on embodiment, (B) is the schematic sectional drawing which deformed and showed the formation state of Si layer and solid electrolyte layer with which a nonaqueous electrolyte battery is equipped. 実施形態に係る本発明非水電解質電池における各電極体の接合前の状態を示す説明図である。It is explanatory drawing which shows the state before joining of each electrode body in this invention nonaqueous electrolyte battery which concerns on embodiment.

以下、図に基づいて、本発明の実施の形態を説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

<非水電解質電池の全体構成>
図1(A)に示す非水電解質電池100は、正極集電体11、正極活物質層12、固体電解質層(SE層)30、Si層40、負極活物質層22、及び負極集電体21とを備える。この非水電解質電池100の最も特徴とするところは、電池100に備わるSi層40の厚さが、外周縁部で最も厚くなっていることである(図1(B)を参照)。以下、各部の詳細について順次説明すると共に、製造方法の一例も示す。
<Overall configuration of nonaqueous electrolyte battery>
A nonaqueous electrolyte battery 100 shown in FIG. 1A includes a positive electrode current collector 11, a positive electrode active material layer 12, a solid electrolyte layer (SE layer) 30, a Si layer 40, a negative electrode active material layer 22, and a negative electrode current collector. 21. The most characteristic feature of this nonaqueous electrolyte battery 100 is that the thickness of the Si layer 40 provided in the battery 100 is the largest at the outer peripheral edge (see FIG. 1B). Hereinafter, the details of each part will be sequentially described, and an example of the manufacturing method will also be shown.

≪正極集電体≫
正極集電体11は、導電材料のみから構成されていても良いし、絶縁基板上に導電材料の膜を形成したもので構成されていても良い。後者の場合、導電材料の膜が集電体として機能する。導電材料としては、AlやNi、これらの合金、ステンレスから選択される1種が好適に利用できる。
≪Positive electrode current collector≫
The positive electrode current collector 11 may be composed of only a conductive material, or may be composed of a conductive material film formed on an insulating substrate. In the latter case, the conductive material film functions as a current collector. As the conductive material, one selected from Al, Ni, alloys thereof, and stainless steel can be suitably used.

≪正極活物質層≫
正極活物質層12は、電池反応の主体となる正極活物質粒子を含む層である。正極活物質としては、層状岩塩型の結晶構造を有する物質、例えば、Liαβ(1−X)(αはCo,Ni,Mnから選択される1種、βはFe,Al,Ti,Cr,Zn,Mo,Bi,Co,Ni,Mnから選択される1種、α≠β、Xは0.5以上)で表わされる物質を挙げることができる。その具体例としては、LiCoOやLiNiO,LiMnO,LiNi0.5Mn0.5,LiCo0.5Fe0.5,LiCo0.5Al0.5,LiNi1/3Mn1/3Co1/3、LiNi0.8Co0.15Al0.05等を挙げることができる。その他、正極活物質として、スピネル型の結晶構造を有する物質(例えば、LiMnなど)や、オリビン型の結晶構造を有する物質(例えば、LiFePO(0<X<1))を用いることもできる。
≪Positive electrode active material layer≫
The positive electrode active material layer 12 is a layer containing positive electrode active material particles that are the main component of the battery reaction. As the positive electrode active material, a material having a layered rock salt type crystal structure, for example, Liα X β (1-X) O 2 (α is one selected from Co, Ni, Mn, β is Fe, Al, Ti , Cr, Zn, Mo, Bi, Co, Ni, and Mn, α ≠ β, and X is 0.5 or more). Specific examples thereof include LiCoO 2 , LiNiO 2 , LiMnO 2 , LiNi 0.5 Mn 0.5 O 2 , LiCo 0.5 Fe 0.5 O 2 , LiCo 0.5 Al 0.5 O 2 , LiNi 1. / 3 Mn 1/3 Co 1/3 O 2 , LiNi 0.8 Co 0.15 Al 0.05 O 2 and the like. In addition, as a positive electrode active material, a substance having a spinel crystal structure (for example, LiMn 2 O 4 or the like) or a substance having an olivine crystal structure (for example, Li X FePO 4 (0 <X <1)) is used. It can also be used.

上記正極活物質層12は、この層12のLiイオン伝導性を改善する電解質粒子を含有していても良い。上記電解質粒子としては、例えば、LiS−Pなどの硫化物を好適に利用することができる。硫化物は、さらにPなどの酸化物を含有していても良い。その他、正極活物質層12は、導電助剤や結着剤を含んでいても良い。 The positive electrode active material layer 12 may contain electrolyte particles that improve the Li ion conductivity of the layer 12. As the electrolyte particles, for example, it can be suitably used sulfides such as Li 2 S-P 2 S 5 . The sulfide may further contain an oxide such as P 2 O 5 . In addition, the positive electrode active material layer 12 may contain a conductive additive or a binder.

≪SE層≫
SE層30は、高Liイオン伝導性で、かつ低電子伝導性の固体電解質を含む層である。固体電解質としては、例えば、LiPONなどの酸化物や、LiS−P(必要に応じてPなどの酸化物を含有していても良い)を挙げることができる。特に、高Liイオン伝導性で、かつ低電子伝導性の硫化物からなる固体電解質を用いることが好ましい。SE層30を構成する固体電解質は、非晶質(アモルファス)でも良いし、結晶質でも良いが、SE層30に求められる高Liイオン伝導性、低電子伝導性の要件を満たすには、結晶質の固体電解質であることが好ましい。
≪SE layer≫
The SE layer 30 is a layer containing a solid electrolyte having high Li ion conductivity and low electron conductivity. Examples of the solid electrolyte include oxides such as LiPON and Li 2 S—P 2 S 5 (which may contain an oxide such as P 2 O 5 as necessary). In particular, it is preferable to use a solid electrolyte made of sulfide having high Li ion conductivity and low electron conductivity. The solid electrolyte constituting the SE layer 30 may be amorphous or crystalline. However, in order to satisfy the requirements for high Li ion conductivity and low electron conductivity required for the SE layer 30, a crystal may be used. A solid electrolyte is preferable.

SE層30の厚さは、5〜10μmとすることが好ましい。この厚さのSE層30であれば、非水電解質電池100が厚くなることを回避しつつ、正極活物質層12と負極活物質層22との間を確実に絶縁することができる。   The thickness of the SE layer 30 is preferably 5 to 10 μm. With the SE layer 30 having this thickness, the positive electrode active material layer 12 and the negative electrode active material layer 22 can be reliably insulated while avoiding an increase in the thickness of the nonaqueous electrolyte battery 100.

≪Si層≫
Si層40は、電池の充電時に正極活物質層12からSE層30を経て移動してきたLiを負極活物質層22に拡散するためのものである。このSi層40により負極活物質層22にデンドライトが析出し難くなる。
≪Si layer≫
The Si layer 40 is for diffusing Li, which has moved from the positive electrode active material layer 12 through the SE layer 30 during battery charging, to the negative electrode active material layer 22. This Si layer 40 makes it difficult for the dendrite to precipitate on the negative electrode active material layer 22.

このSi層40の外周縁部の厚みは、それ以外の部分に比べて最も厚くする。Si層40を厚くすると、その分だけ電池100の厚み方向にLiイオンの伝導性が低下する。その結果、電池100の外周縁部近傍における電流の集中を緩和することができ、負極活物質層22の外周縁部近傍におけるデンドライトの成長を抑制できる。   The thickness of the outer peripheral edge portion of the Si layer 40 is set to be the thickest as compared with other portions. When the Si layer 40 is thickened, the Li ion conductivity decreases in the thickness direction of the battery 100 by that amount. As a result, current concentration in the vicinity of the outer peripheral edge of the battery 100 can be reduced, and dendrite growth in the vicinity of the outer peripheral edge of the negative electrode active material layer 22 can be suppressed.

Si層40は、その外周縁部で厚みが最大となっていれば良く、例えば、Si層40の中心部分に向かって漸次厚みが薄くなるようにしたすり鉢状とすることができる。その他、図1(B)に示すように、Si層40を、厚さが異なる外周領域40hと中央領域40cとに分けても良い。以下、外周領域40hと中央領域40cとに分けた構成を中心に説明する。なお、図1(B)は、Si層40とSE層30の形成状態をデフォルメしたものであって、実際にはSE層30の方がSi層40の約1000倍以上厚い。   The Si layer 40 only needs to have the maximum thickness at the outer peripheral edge thereof, and can be formed into a mortar shape in which the thickness gradually decreases toward the central portion of the Si layer 40, for example. In addition, as shown in FIG. 1B, the Si layer 40 may be divided into an outer peripheral region 40h and a central region 40c having different thicknesses. Hereinafter, the configuration divided into the outer peripheral region 40h and the central region 40c will be mainly described. FIG. 1B shows a deformed state of the Si layer 40 and the SE layer 30, and the SE layer 30 is actually about 1000 times thicker than the Si layer 40.

[外周領域と中央領域]
図1(B)のSi層40では、負極活物質層22側(図面上側、図1(A)参照)が平面で、SE層30側に段差が形成されている。このようになっているのは、後述する非水電解質電池の製造方法において、負極活物質層22に対してSi層40を積層しているためである。従って、SE層30側に対してSi層40を積層する場合、Si層40のうち、SE層30に対向する面が平坦で、負極活物質層22に対向する面に段差が形成されるようにしても良い。
[Outer peripheral area and central area]
In the Si layer 40 of FIG. 1B, the negative electrode active material layer 22 side (upper side of the drawing, see FIG. 1A) is a flat surface, and a step is formed on the SE layer 30 side. This is because the Si layer 40 is laminated on the negative electrode active material layer 22 in the method for manufacturing a nonaqueous electrolyte battery described later. Therefore, when the Si layer 40 is stacked on the SE layer 30 side, the surface facing the SE layer 30 of the Si layer 40 is flat, and a step is formed on the surface facing the negative electrode active material layer 22. Anyway.

Si層40の外周領域40hは、Si層40の外周縁部を含む環状の領域である。その厚さは90〜200nmの範囲とすることが好ましい。外周領域40hを90nm以上とすることで、電池100の充電時に正極活物質層12から移動してきたLiを効果的に負極活物質層22に分散させることができる。また、外周領域40hの厚さを200nm以下とすることで、外周領域40hにおけるLiイオン伝導性が低下し過ぎることを回避できる。   The outer peripheral region 40 h of the Si layer 40 is an annular region including the outer peripheral edge portion of the Si layer 40. The thickness is preferably in the range of 90 to 200 nm. By setting the outer peripheral region 40 h to 90 nm or more, Li that has moved from the positive electrode active material layer 12 when the battery 100 is charged can be effectively dispersed in the negative electrode active material layer 22. Moreover, it can avoid that Li ion conductivity in the outer periphery area | region 40h falls too much by making the thickness of the outer periphery area | region 40h 200 nm or less.

中央領域40cは、外周領域40hの内方に位置する領域であり、外周領域40hと中央領域40cとの境界部分には段差が形成される。中央領域40cの厚さは50〜100nmの範囲とすることが好ましい。中央領域40cの厚さを上記範囲とすることで、電池100の充電時に正極活物質層12から移動してきたLiを効果的に負極活物質層22に分散できるし、中央領域40cにおけるLiイオン伝導性が低下し過ぎることも回避できる。   The central region 40c is a region located inward of the outer peripheral region 40h, and a step is formed at a boundary portion between the outer peripheral region 40h and the central region 40c. The thickness of the central region 40c is preferably in the range of 50 to 100 nm. By setting the thickness of the central region 40c within the above range, Li that has moved from the positive electrode active material layer 12 when the battery 100 is charged can be effectively dispersed in the negative electrode active material layer 22, and Li ion conduction in the central region 40c. It can also be avoided that the performance is too low.

上記外周領域40hの厚さと中央領域40cの厚みとの差(両領域40h,40c間の段差)は、40〜100nmの範囲とすることが好ましい。段差が大きすぎると、今度は中央領域40cに対応する部分でのデンドライトの析出量が、外周領域40hに対応する部分でのデンドライトの析出量よりも多くなり、前者の部分で層間剥離の恐れがある。   The difference between the thickness of the outer peripheral region 40h and the thickness of the central region 40c (step between the regions 40h and 40c) is preferably in the range of 40 to 100 nm. If the level difference is too large, the amount of dendrite deposited in the portion corresponding to the central region 40c will be larger than the amount of dendrite deposited in the portion corresponding to the outer peripheral region 40h, and delamination may occur in the former portion. is there.

厚さの異なる外周領域40hと中央領域40cとに分けることで、電池100の面内における電流密度を平均化することができ、負極活物質層22の面内におけるデンドライトの析出量も均一化することができる。その結果、局所的にデンドライトの析出量が多くなることを回避でき、層間剥離が生じ難くなる。   By dividing into the outer peripheral region 40h and the central region 40c having different thicknesses, the current density in the surface of the battery 100 can be averaged, and the amount of dendrite deposited in the surface of the negative electrode active material layer 22 is also made uniform. be able to. As a result, it is possible to avoid locally increasing the amount of dendrite, and delamination hardly occurs.

外周領域40hの幅、即ち、Si層40の外周縁部から中央領域40cとの境界部までの長さは、当該外周領域40hの全周に亘ってほぼ均一であることが好ましい。局所的に幅が狭いところがあると、その部分に電流が集中する恐れがあるからである。   The width of the outer peripheral area 40h, that is, the length from the outer peripheral edge of the Si layer 40 to the boundary with the central area 40c is preferably substantially uniform over the entire circumference of the outer peripheral area 40h. This is because if there is a portion where the width is locally narrow, the current may concentrate on that portion.

Si層40を平面視したときの外周領域40hの面積割合は、50%以下とすることが好ましい。外周領域40hの面積割合を50%以下とすることで、電池100全体のLiイオン伝導性を確保することができる。ここで、外周領域40hの面積割合が小さくなるほど、電池100全体のLiイオン伝導性が向上するので、電池100の放電容量も向上する。但し、電流集中を効果的に緩和し、もって電池100のサイクル特性を改善するという観点からすれば、外周領域40hの面積割合は、20%以上とすることが好ましい。   The area ratio of the outer peripheral region 40h when the Si layer 40 is viewed in plan is preferably 50% or less. By setting the area ratio of the outer peripheral region 40h to 50% or less, the Li ion conductivity of the entire battery 100 can be ensured. Here, since the Li ion conductivity of the battery 100 as a whole improves as the area ratio of the outer peripheral region 40h decreases, the discharge capacity of the battery 100 also improves. However, from the viewpoint of effectively reducing current concentration and improving the cycle characteristics of the battery 100, the area ratio of the outer peripheral region 40h is preferably 20% or more.

≪負極活物質層≫
負極活物質層22は、電池反応の主体となる負極活物質粒子を含む層である。負極活物質としては、C、Si、Ge、Sn、Al、Li合金、又はLiTi12などのLiを含む酸化物を利用することができる。
≪Negative electrode active material layer≫
The negative electrode active material layer 22 is a layer containing negative electrode active material particles that are the main component of the battery reaction. As the negative electrode active material, C, Si, Ge, Sn, Al, a Li alloy, or an oxide containing Li such as Li 4 Ti 5 O 12 can be used.

上記負極活物質層22は、この層22のLiイオン伝導性を改善する電解質粒子を含有していても良い。上記電解質粒子としては、例えば、LiS−Pなどの硫化物(必要に応じて酸化物を含んでいても良い)を好適に利用することができる。その他、負極活物質層22は、導電助剤や結着剤を含んでいても良い。 The negative electrode active material layer 22 may contain electrolyte particles that improve the Li ion conductivity of the layer 22. As the electrolyte particles, for example, sulfides such as Li 2 S—P 2 S 5 (which may contain an oxide as necessary) can be suitably used. In addition, the negative electrode active material layer 22 may contain a conductive additive or a binder.

≪負極集電体≫
負極集電体21は、導電材料のみから構成されていても良いし、絶縁基板上に導電材料の膜を形成したもので構成されていても良い。後者の場合、導電材料の膜が集電体として機能する。導電材料としては、例えば、Cu、Ni、Fe、Cr、及びこれらの合金(例えば、ステンレスなど)から選択される1種が好適に利用できる。
≪Negative electrode current collector≫
The negative electrode current collector 21 may be composed of only a conductive material, or may be composed of a conductive material film formed on an insulating substrate. In the latter case, the conductive material film functions as a current collector. As the conductive material, for example, one selected from Cu, Ni, Fe, Cr, and alloys thereof (for example, stainless steel) can be suitably used.

≪その他の構成≫
SE層30が硫化物の固体電解質を含むと、この硫化物の固体電解質が30に隣接する正極活物質層12に含まれる酸化物の正極活物質と反応して、正極活物質層12とSE層30との界面近傍が高抵抗化し、非水電解質電池100の放電容量を低下させる虞がある。そこで、上記界面近傍の高抵抗化を抑制するために、正極活物質層12とSE層30との間に中間層(図示略)を設けても良い。この中間層に用いる材料としては、非晶質のLiイオン伝導性酸化物、例えばLiNbOやLiTaOなどを利用できる。特にLiNbOは、正極活物質層12とSE層30との界面近傍の高抵抗化を効果的に抑制できる。
≪Other composition≫
When the SE layer 30 includes a sulfide solid electrolyte, the sulfide solid electrolyte reacts with the positive electrode active material of the oxide included in the positive electrode active material layer 12 adjacent to the SE layer 30 to form the positive electrode active material layer 12 and the SE. There is a possibility that the vicinity of the interface with the layer 30 is increased in resistance, and the discharge capacity of the nonaqueous electrolyte battery 100 is reduced. Therefore, an intermediate layer (not shown) may be provided between the positive electrode active material layer 12 and the SE layer 30 in order to suppress the increase in resistance near the interface. As a material used for the intermediate layer, an amorphous Li ion conductive oxide such as LiNbO 3 or LiTaO 3 can be used. In particular, LiNbO 3 can effectively suppress an increase in resistance near the interface between the positive electrode active material layer 12 and the SE layer 30.

<非水電解質電池の効果>
以上説明した非水電解質電池100は、充放電を繰り返しても短絡し難い。それは、Si層40において外周縁部を含む外周領域40hを設けることで、電池100の外周縁部近傍における電流集中を緩和でき、もって当該外周縁部近傍におけるデンドライトの成長を抑制できるからである。また、電池100における外周縁部近傍の電流集中を緩和することで、電池100の充放電に伴うデンドライトの生成に面内分布が生じることを抑制できるので、Si層40を介した負極活物質層22とSE層30との接合状態を良好に保つことができる。その結果、本発明非水電解質電池100は、サイクル特性に優れた電池100となる。
<Effect of non-aqueous electrolyte battery>
The nonaqueous electrolyte battery 100 described above is not easily short-circuited even if charging and discharging are repeated. This is because by providing the outer peripheral region 40 h including the outer peripheral edge in the Si layer 40, current concentration in the vicinity of the outer peripheral edge of the battery 100 can be alleviated, and thus dendrite growth in the vicinity of the outer peripheral edge can be suppressed. Further, by relaxing current concentration in the vicinity of the outer peripheral edge of the battery 100, it is possible to suppress the occurrence of in-plane distribution in the generation of dendrites associated with charging / discharging of the battery 100. The bonding state between 22 and the SE layer 30 can be kept good. As a result, the nonaqueous electrolyte battery 100 of the present invention becomes a battery 100 having excellent cycle characteristics.

<非水電解質電池の製造方法>
この非水電解質電池100は、正極集電体11側から順次各層を積層することで作製しても良いし、負極集電体21側から順次各層を積層することで作製しても良いし、正極活物質層12を備える正極体1と、負極活物質層22を備える負極体2とを別個に作製し、これら電極体1,2を貼り合わせることで作製しても良い。以下、図2の説明図を参照して電極体1,2を別個に作製する場合を説明する。
<Method for producing non-aqueous electrolyte battery>
The non-aqueous electrolyte battery 100 may be manufactured by sequentially stacking each layer from the positive electrode current collector 11 side, or may be manufactured by sequentially stacking each layer from the negative electrode current collector 21 side. The positive electrode body 1 including the positive electrode active material layer 12 and the negative electrode body 2 including the negative electrode active material layer 22 may be separately manufactured, and the electrode bodies 1 and 2 may be bonded together. Hereinafter, the case where the electrode bodies 1 and 2 are produced separately will be described with reference to the explanatory view of FIG.

別個に作製した電極体1,2を貼り合わせて非水電解質電池100を作製する場合、例えば、次の工程(A)〜(C)を備える作製方法を用いることができる。
(A)正極体1を作製する。
(B)負極体2を作製する。
(C)正極体1と負極体2とを重ね合わせ、加圧しながら熱処理を施して、正極体1と負極体2とを接合する。
※工程(A),(B)の順序は入れ替え可能である。
When the non-aqueous electrolyte battery 100 is manufactured by laminating the separately manufactured electrode bodies 1 and 2, for example, a manufacturing method including the following steps (A) to (C) can be used.
(A) The positive electrode body 1 is produced.
(B) The negative electrode body 2 is produced.
(C) The positive electrode body 1 and the negative electrode body 2 are superposed and subjected to heat treatment while being pressurized, so that the positive electrode body 1 and the negative electrode body 2 are joined.
* The order of the steps (A) and (B) can be changed.

≪工程A:正極体の作製≫
例示する正極体1は、正極集電体11の上に、正極活物質層12と正極側固体電解質層(PSE層)13を積層した構成を有する。この正極体1を作製するには、正極集電体11となる基板を用意し、その基板の上に残りの層12,13を順次形成すれば良い。正極集電体11は、正極体1と負極体2とを接合する工程Cの後に、正極活物質層12におけるPSE層13とは反対側の面に形成しても良い。
<< Step A: Production of positive electrode body >>
The illustrated positive electrode body 1 has a configuration in which a positive electrode active material layer 12 and a positive electrode side solid electrolyte layer (PSE layer) 13 are laminated on a positive electrode current collector 11. In order to produce the positive electrode body 1, a substrate to be the positive electrode current collector 11 is prepared, and the remaining layers 12 and 13 may be sequentially formed on the substrate. The positive electrode current collector 11 may be formed on the surface of the positive electrode active material layer 12 opposite to the PSE layer 13 after the step C of bonding the positive electrode body 1 and the negative electrode body 2.

正極活物質層12は、例えば、加圧成形法により形成することができる。その場合、正極活物質粒子からなる活物質粉末と、電解質粒子からなる電解質粉末とを含む混合粉末を用意する。そして、金型内に配置した正極集電体11上に混合粉末を配置して、加圧成形する。この加圧成形の条件は、適宜選択することができる。例えば、室温〜300℃の雰囲気下、面圧100〜400MPaで加圧成形すると良い。また、加圧成形される正極活物質粒子の平均粒径は、1〜20μmが好ましい。さらに電解質粒子を利用するのであれば、その電解質粒子の平均粒径は、0.5〜2μmが好ましい。   The positive electrode active material layer 12 can be formed by, for example, a pressure molding method. In that case, a mixed powder including an active material powder made of positive electrode active material particles and an electrolyte powder made of electrolyte particles is prepared. And mixed powder is arrange | positioned on the positive electrode collector 11 arrange | positioned in a metal mold | die, and it pressure-molds. The conditions for this pressure molding can be selected as appropriate. For example, it is good to press-mold by the surface pressure of 100-400 MPa in the atmosphere of room temperature-300 degreeC. Moreover, the average particle diameter of the positive electrode active material particles to be pressure-molded is preferably 1 to 20 μm. Furthermore, if electrolyte particles are used, the average particle size of the electrolyte particles is preferably 0.5 to 2 μm.

正極側固体電解質層(PSE層)13は、後の工程Cを経て後述する負極側固体電解質層23と一体化し、図1(A)に示す完成した電池100のSE層30の一部となる。このPSE層13の形成には、気相法を利用することができる。気相法としては、例えば、真空蒸着法、スパッタリング法、イオンプレーティング法、レーザーアブレーション法などを利用できる。   The positive electrode side solid electrolyte layer (PSE layer) 13 is integrated with a later-described negative electrode side solid electrolyte layer 23 through a later step C, and becomes a part of the SE layer 30 of the completed battery 100 shown in FIG. . A gas phase method can be used to form the PSE layer 13. As the vapor phase method, for example, a vacuum deposition method, a sputtering method, an ion plating method, a laser ablation method, or the like can be used.

≪工程B:負極体の作製≫
負極体2は、負極集電体21の上に、負極活物質層22と、Si層40と、負極側固体電解質層(NSE層)23を積層した構成を有する。この負極体2を作製するには、負極集電体21となる基板を用意し、その基板の上に残りの層22,40,23を順次形成すれば良い。なお、負極集電体21は、工程Cの後に、負極活物質層22におけるNSE層23とは反対側の面に形成しても良い。
<< Step B: Production of negative electrode body >>
The negative electrode body 2 has a configuration in which a negative electrode active material layer 22, a Si layer 40, and a negative electrode side solid electrolyte layer (NSE layer) 23 are laminated on a negative electrode current collector 21. In order to produce the negative electrode body 2, a substrate to be the negative electrode current collector 21 is prepared, and the remaining layers 22, 40, and 23 are sequentially formed on the substrate. The negative electrode current collector 21 may be formed on the surface of the negative electrode active material layer 22 opposite to the NSE layer 23 after Step C.

負極活物質層22は、正極活物質層12と同様に、加圧成形法により作製することができる。例えば、負極活物質粒子からなる負極活物質粉末と、上記固体電解質粉末とを混合し、金型内に配置した負極集電体21上でこの混合粉末を加圧成形する。この加圧成形の条件は、適宜選択することができる。例えば、室温〜300℃の雰囲気下、面圧100〜400MPaで加圧成形すると良い。また、加圧成形される負極活物質粒子の平均粒径は、1〜20μmが好ましい。さらに電解質粒子を利用するのであれば、その電解質粒子の平均粒径は、0.5〜2μmが好ましい。   The negative electrode active material layer 22 can be produced by a pressure molding method, similarly to the positive electrode active material layer 12. For example, the negative electrode active material powder composed of the negative electrode active material particles and the solid electrolyte powder are mixed, and the mixed powder is pressure-molded on the negative electrode current collector 21 arranged in a mold. The conditions for this pressure molding can be selected as appropriate. For example, it is good to press-mold by the surface pressure of 100-400 MPa in the atmosphere of room temperature-300 degreeC. Moreover, the average particle diameter of the negative electrode active material particles to be pressure-molded is preferably 1 to 20 μm. Furthermore, if electrolyte particles are used, the average particle size of the electrolyte particles is preferably 0.5 to 2 μm.

負極活物質層22の上に形成するSi層40は、厚さの異なる外周領域40hと中央領域40cに分けられる。両領域40h,40cに厚みの差を形成するには、例えば、負極活物質層22上に、気相法で厚みのほぼ均一なSiを成膜し、次いで中央領域40cとなる部分にマスクを施し、さらに気相法でSiを成膜すると良い。このSi層40はナノオーダーの厚さであるため、実質的に気相法以外の方法で形成することは難しい。   The Si layer 40 formed on the negative electrode active material layer 22 is divided into an outer peripheral region 40h and a central region 40c having different thicknesses. In order to form a difference in thickness between the two regions 40h and 40c, for example, Si having a substantially uniform thickness is formed on the negative electrode active material layer 22 by a vapor phase method, and then a mask is formed in a portion that becomes the central region 40c. Further, it is preferable to form a Si film by a vapor phase method. Since the Si layer 40 has a nano-order thickness, it is difficult to form the Si layer 40 by a method other than the vapor phase method.

負極側固体電解質層(NSE層)23は、上述したPSE層13と同様に、次の工程Cを経てSE層30の一部となる。このNSE層23と上述したPSE層13とは組成や作製方法などを同じとしておくことが好ましい。そうすることで、NSE層23とPSE層13とが次の工程Cを経ることで一層のSE層30となったときに、SE層30の厚み方向にLiイオン伝導性にばらつきが生じ難い。   The negative electrode side solid electrolyte layer (NSE layer) 23 becomes a part of the SE layer 30 through the following step C, similarly to the PSE layer 13 described above. The NSE layer 23 and the PSE layer 13 described above preferably have the same composition and manufacturing method. By doing so, when the NSE layer 23 and the PSE layer 13 become one SE layer 30 through the next step C, variations in Li ion conductivity hardly occur in the thickness direction of the SE layer 30.

≪工程C:正極体と負極体との接合≫
次に、PSE層13とNSE層23とが互いに対向するように正極体1と負極体2とを積層して積層体を作製する。その際、PSE層13とNSE層23とを圧接させつつ熱処理を施して、PSE層13とNSE層23とを一体化させる。
<< Step C: Joining of Positive Electrode and Negative Electrode >>
Next, the positive electrode body 1 and the negative electrode body 2 are laminated so that the PSE layer 13 and the NSE layer 23 face each other to produce a laminated body. At that time, heat treatment is performed while the PSE layer 13 and the NSE layer 23 are in pressure contact with each other, so that the PSE layer 13 and the NSE layer 23 are integrated.

工程Cにおける熱処理条件は、PSE層13とNSE層23の組成などの影響を受けて変化するが、概ね150〜300℃×1〜60分で行なうことが好ましい。より好ましい熱処理条件は、180〜250℃×30〜60分である。   The heat treatment conditions in Step C vary depending on the effects of the composition of the PSE layer 13 and the NSE layer 23, but are preferably about 150 to 300 ° C. for 1 to 60 minutes. More preferable heat treatment conditions are 180 to 250 ° C. × 30 to 60 minutes.

また、工程Cでは熱処理時にPSE層13とNSE層23とを近づける方向に加圧する。加圧の圧力は、非常に小さくともPSE層13とNSE層23との一体化を促進する効果はあるものの、高くする方が当該一体化を促進し易い。但し、加圧の圧力を高くすると、正極体1と負極体2に備わる各層に割れなどの不具合が生じる虞がある。特に、粉末成形体である正極活物質層12や負極活物質層22には割れが生じ易い。PSE層13とNSE層23との一体化はあくまで熱処理により生じるものであるので、加圧の圧力は10〜20MPaで十分である。   In step C, the PSE layer 13 and the NSE layer 23 are pressurized in the direction of approaching during the heat treatment. Although the pressure of the pressurization is very small, there is an effect of promoting the integration of the PSE layer 13 and the NSE layer 23. However, the higher the pressure, the easier the integration. However, when the pressure of the pressurization is increased, there is a risk that defects such as cracking may occur in each layer provided in the positive electrode body 1 and the negative electrode body 2. In particular, the positive electrode active material layer 12 and the negative electrode active material layer 22 that are powder compacts are easily cracked. Since the integration of the PSE layer 13 and the NSE layer 23 is only caused by heat treatment, a pressure of 10 to 20 MPa is sufficient.

工程Cを行なうことにより、図1(A)に示すように、一層のSE層30を備える非水電解質電池100が形成される。この一層のSE層30は、上述したようにPSE層13とNSE層23とを一体化させることで形成されたものでありながら、PSE層13とNSE層23との界面がほとんど残らない。そのため、このSE層30は、当該界面に起因するLiイオン伝導性の低下がなく、高Liイオン伝導性で、かつ低電子伝導性のSE層30となる。   By performing step C, as shown in FIG. 1A, a nonaqueous electrolyte battery 100 including one SE layer 30 is formed. Although this one-layer SE layer 30 is formed by integrating the PSE layer 13 and the NSE layer 23 as described above, the interface between the PSE layer 13 and the NSE layer 23 hardly remains. Therefore, the SE layer 30 does not have a decrease in Li ion conductivity due to the interface, and becomes an SE layer 30 having high Li ion conductivity and low electron conductivity.

以上、例示した工程A〜Cを備える非水電解質電池の製造方法によれば、図1を参照して説明した本発明非水電解質電池100を作製することができる。   As mentioned above, according to the manufacturing method of a nonaqueous electrolyte battery provided with the illustrated steps A to C, the nonaqueous electrolyte battery 100 of the present invention described with reference to FIG. 1 can be manufactured.

<試験例>
以下の構成を備える正極体1、負極体2を用いて非水電解質電池100を作製した。そして、得られた電池に対して、後述する条件にて充放電サイクル試験を行った。
<Test example>
A nonaqueous electrolyte battery 100 was fabricated using a positive electrode body 1 and a negative electrode body 2 having the following configuration. And the charging / discharging cycle test was done with respect to the obtained battery on the conditions mentioned later.

正極体1として、次の1種類を作製した。
≪正極体A≫
・正極集電体11…直径15mm、厚さ500μmAl箔
・正極活物質層12…直径15mm、厚さ100μmのLiCoO粉末とLiS−P粉末との加圧成形体(LiCoO:LiS−P=70質量%:30質量%)
・PSE層13…直径10mm、厚さ10μmのアモルファスLiS−P膜(真空蒸着法)
As the positive electrode body 1, the following one type was produced.
≪Positive electrode body A≫
Positive electrode current collector 11: diameter 15 mm, thickness 500 μm Al foil Positive electrode active material layer 12: pressure formed body of LiCoO 2 powder and Li 2 S—P 2 S 5 powder 15 mm in diameter and thickness 100 μm (LiCoO 2 : Li 2 S—P 2 S 5 = 70% by mass: 30% by mass)
PSE layer 13: Amorphous Li 2 S—P 2 S 5 film having a diameter of 10 mm and a thickness of 10 μm (vacuum deposition method)

一方、負極体2として、Si層40の構成が異なる4種類の負極体2を作製した。各負極体2の相違点は、Si層40を構成する中央領域40cと外周領域40hの厚さが異なることである。
≪負極体2≫
・負極集電体21…直径16mm、厚さ100μmのステンレス箔
・負極活物質層22…直径10mm、厚さ200μmのLi膜(真空蒸着法)
・Si層40…直径8mmの中央領域40c、内径8mm−外径10mmの環状の外周領域(スパッタリング法);各領域40c,40hの厚さは試料によって異なる(表1に示す)
・NSE層23…直径10mm、厚さ10μmのアモルファスLiS−P膜(真空蒸着法)
On the other hand, four types of negative electrode bodies 2 with different configurations of the Si layer 40 were produced as the negative electrode body 2. The difference between each negative electrode body 2 is that the thickness of the central region 40c and the outer peripheral region 40h constituting the Si layer 40 is different.
Negative electrode body 2≫
・ Negative electrode current collector 21... Stainless steel foil having a diameter of 16 mm and a thickness of 100 .mu.m. Negative electrode active material layer 22... Li film having a diameter of 10 mm and a thickness of 200 .mu.m
Si layer 40: a central region 40c having a diameter of 8 mm, an annular outer peripheral region having an inner diameter of 8 mm and an outer diameter of 10 mm (sputtering method);
NSE layer 23: amorphous Li 2 S—P 2 S 5 film (vacuum deposition method) having a diameter of 10 mm and a thickness of 10 μm

次に、露点温度−50℃の大気中で、用意した正極体1と負極体2とを互いのPSE層13、NSE層23同士が接触するように重ね合わせ、加圧加熱処理を施すことにより、非水電解質電池(試料α〜δ)を作製した。   Next, in the atmosphere having a dew point temperature of −50 ° C., the prepared positive electrode body 1 and negative electrode body 2 are overlapped so that the PSE layer 13 and the NSE layer 23 are in contact with each other, and subjected to pressure heat treatment. A nonaqueous electrolyte battery (samples α to δ) was produced.

次に、作製した試料α〜δの電池に対して10サイクルの充放電サイクル試験を行った。試験条件は、電流密度0.05mA/cm、カットオフ電圧3.0V−4.1Vとした。試料α〜δのSi層40の構成と、充放電10サイクル後の容量維持率(10サイクル時の放電容量/最大放電容量)・放電容量(mAh/cm)を表1に示す。 Next, 10 cycles of charge / discharge cycle tests were performed on the fabricated batteries of samples α to δ. The test conditions were a current density of 0.05 mA / cm 2 and a cut-off voltage of 3.0 V to 4.1 V. Table 1 shows the configuration of the Si layer 40 of the samples α to δ, and the capacity retention rate after 10 cycles of charge / discharge (discharge capacity at 10 cycles / maximum discharge capacity) / discharge capacity (mAh / cm 2 ).

Figure 2013054949
Figure 2013054949

表1に示すように、Si層40が厚さの異なる中央領域40cと外周領域40hとからなる試料β〜δの容量維持率(58〜86%)は、Si層40の厚みが均一な試料αの容量維持率(55%)よりも大きかった。これは、Si層を厚さの異なる外周領域40hと中央領域40cとに分けた試料β〜δでは、電池面内の電流密度を均一的にでき、負極活物質層22の面内におけるデンドライトの析出量の差も小さくできたからであると推察される。デンドライトの析出量に面内分布があると、デンドライトの析出量が多い箇所で層間剥離が生じ易い。   As shown in Table 1, the capacity retention rate (58 to 86%) of the samples β to δ in which the Si layer 40 is composed of the central region 40c and the outer peripheral region 40h having different thicknesses is a sample in which the thickness of the Si layer 40 is uniform. It was larger than the capacity retention rate of α (55%). In the samples β to δ in which the Si layer is divided into the outer peripheral region 40h and the central region 40c having different thicknesses, the current density in the battery surface can be made uniform, and the dendrite in the surface of the negative electrode active material layer 22 can be obtained. This is probably because the difference in the amount of precipitation was also reduced. When there is an in-plane distribution of the amount of dendrites deposited, delamination is likely to occur at locations where the amount of dendrites deposited is large.

また、試料β〜δを比較すると、外周領域40hの厚みを中央領域40cの厚みよりも40〜100nmの範囲で厚くした試料γの容量維持率(86%)は、他の試料β,δの容量維持率に比べて高かった。即ち、外周領域40hの厚みを中央領域40cの厚みよりも厚くするだけでなく、所定範囲で厚くすることで、非水電解質電池100の容量維持率を大幅に向上させることができることがわかった。これは、外周領域40hと中央領域40cの相対的な厚みを調整することで、電池面内の電流密度をより均一的にできたからであると推察される。   Further, when comparing the samples β to δ, the capacity retention rate (86%) of the sample γ in which the thickness of the outer peripheral region 40h is made larger in the range of 40 to 100 nm than the thickness of the central region 40c is that of the other samples β and δ. It was higher than the capacity maintenance rate. That is, it was found that the capacity retention rate of the nonaqueous electrolyte battery 100 can be significantly improved by making the thickness of the outer peripheral region 40h not only thicker than the thickness of the central region 40c but also within a predetermined range. This is presumably because the current density in the battery surface was made more uniform by adjusting the relative thicknesses of the outer peripheral region 40h and the central region 40c.

なお、本発明は上述の実施形態に限定されるわけではなく、本発明の要旨を逸脱しない範囲で適宜変更して実施することが可能である。   In addition, this invention is not necessarily limited to the above-mentioned embodiment, In the range which does not deviate from the summary of this invention, it can change suitably and can implement.

本発明の非水電解質電池は、充放電を繰り返すことを前提とした電気機器の電源、例えば各種電子機器の電源に好適に利用できる他、ハイブリッド自動車、電気自動車の電源としての利用も期待できる。   The non-aqueous electrolyte battery of the present invention can be suitably used as a power source for electric devices based on repeated charge and discharge, for example, a power source for various electronic devices, and can also be expected to be used as a power source for hybrid vehicles and electric vehicles.

100 非水電解質電池
1 正極体
11 正極集電体
12 正極活物質層
13 正極側固体電解質層(PSE層)
2 負極体
21 負極集電体
22 負極活物質層
23 負極側固体電解質層(NSE層)
30 固体電解質層(SE層)
40 Si層 40h 外周領域 40c 中央領域
DESCRIPTION OF SYMBOLS 100 Nonaqueous electrolyte battery 1 Positive electrode body 11 Positive electrode collector 12 Positive electrode active material layer 13 Positive electrode side solid electrolyte layer (PSE layer)
2 negative electrode body 21 negative electrode current collector 22 negative electrode active material layer 23 negative electrode side solid electrolyte layer (NSE layer)
30 Solid electrolyte layer (SE layer)
40 Si layer 40h Outer peripheral region 40c Central region

Claims (5)

正極活物質層、負極活物質層、及びこれら両活物質層の間に介在される固体電解質層を備える非水電解質電池であって、
前記固体電解質層と負極活物質層との間にSi層を備え、
前記Si層は、その外周縁部を含む環状の外周領域と、その外周領域の内部に位置する中央領域とで構成され、
前記外周領域の厚さが、前記中央領域に比べて厚いことを特徴とする非水電解質電池。
A non-aqueous electrolyte battery comprising a positive electrode active material layer, a negative electrode active material layer, and a solid electrolyte layer interposed between both active material layers,
A Si layer is provided between the solid electrolyte layer and the negative electrode active material layer,
The Si layer is composed of an annular outer peripheral region including an outer peripheral edge portion thereof, and a central region located inside the outer peripheral region,
The non-aqueous electrolyte battery characterized in that the outer peripheral region is thicker than the central region.
前記外周領域はその全域にわたってほぼ均一な厚さを有し、
前記中央領域はその全域にわたってほぼ均一な厚さを有していることを特徴とする請求項1に記載の非水電解質電池。
The outer peripheral area has a substantially uniform thickness over the entire area,
The non-aqueous electrolyte battery according to claim 1, wherein the central region has a substantially uniform thickness over the entire region.
前記外周領域は、前記中央領域よりも40〜100nm厚いことを特徴とする請求項2に記載の非水電解質電池。   The non-aqueous electrolyte battery according to claim 2, wherein the outer peripheral region is 40 to 100 nm thicker than the central region. 前記Si層を平面視したときの前記外周領域の幅は、外周領域の全周に亘ってほぼ等しいことを特徴とする請求項2または3に記載の非水電解質電池。   4. The nonaqueous electrolyte battery according to claim 2, wherein the width of the outer peripheral region when the Si layer is viewed in plan is substantially equal over the entire periphery of the outer peripheral region. 5. 前記Si層を平面視したときの前記外周領域の面積割合は、50%以下であることを特徴とする請求項2〜4のいずれか一項に記載の非水電解質電池。   The nonaqueous electrolyte battery according to claim 2, wherein an area ratio of the outer peripheral region when the Si layer is viewed in plan is 50% or less.
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