JP2013049847A - Automotive interior - Google Patents

Abstract

【選択図】なしA polycarbonate resin composition made from a dihydroxy compound such as isosorbide and having excellent transparency, surface hardness, and mechanical strength, and can be exposed to a severe high-temperature and high-humidity environment including ultraviolet rays for a long time. Provided is an automobile interior that has little change in transparency and hue, and has no problem of lowering mechanical strength, and is excellent in long-term durability and stability of optical properties and mechanical strength.
An automobile interior product formed by molding a polycarbonate resin composition containing a polycarbonate resin containing a structural unit derived from a dihydroxy compound having a site represented by the following general formula (1) in a part of the structure. When a molded body (thickness 3 mm) molded from this polycarbonate resin composition was irradiated for 2000 hours using a sunshine carbon arc under the conditions based on JIS B7753, the amount of change in haze before and after irradiation was 30 or less. The amount of change in the YI value is 10 or less.

[Selection figure] None

Description

  The present invention is an automotive interior comprising a polycarbonate resin composition using a polycarbonate copolymer containing a structural unit derived from a dihydroxy compound having a specific bond structure, such as isosorbide known as a plant-derived monomer, and transparent Excellent transparency, surface hardness, and mechanical strength, and there is little change in transparency and hue even when exposed to severe high temperature and high humidity environment including ultraviolet rays, and there is no problem of deterioration of mechanical strength. The present invention relates to an automobile interior product excellent in long-term durability and stability of optical characteristics and mechanical strength.

  Polycarbonate resins are generally composed of bisphenols as monomer components, taking advantage of transparency, heat resistance, mechanical strength, etc., and electrical / electronic parts, automotive parts, medical parts, building materials, films, sheets, bottles It is widely used as so-called engineering plastics in the fields of optical recording media and lenses.

  In addition, an automotive part formed by injection molding a polycarbonate resin composition is also known, and Patent Document 1 proposes an automotive part formed by injection molding a polycarbonate resin containing a structural unit derived from isosorbide. Yes.

  Among automotive parts, automotive interior parts such as covers for various instruments such as gasoline meters and speedometers, and interior lighting lamp covers are highly transparent to improve visibility and prevent damage due to impact, etc. High surface hardness, excellent mechanical strength such as impact resistance and tensile strength, and transparency, hue, and mechanical strength decrease even when exposed to severe high temperature and high humidity environment including ultraviolet rays for a long time It is required that there is no. In other words, automobile interior parts are provided in the interior of a vehicle, but there is a problem of deterioration due to ultraviolet rays that are inserted into the interior of the vehicle through the windshield and side glass of the vehicle, especially in the hot and humid environment outdoors in summer. If an automobile is left unattended, the interior of the vehicle will also be in high-temperature and high-humidity conditions, and it will be a major cause of deterioration along with the effects of ultraviolet light entering the car, so it will be exposed to a severe high-temperature and high-humidity environment that includes ultraviolet light for a long time. However, it is desirable that there is no problem of reduction in optical characteristics and mechanical strength. In particular, car interior parts such as center panels, switch bezels, ornaments, etc. may have a curved surface with a colorant added in consideration of design and design. It is desired that not only the mechanical strength is not lowered, but also the design properties typified by hue and shape are not changed.

  By the way, polycarbonate resin is generally manufactured using the raw material induced | guided | derived from petroleum resources. However, in recent years, there is a concern about the exhaustion of petroleum resources, and provision of materials using raw materials obtained from biomass resources such as plants is required. In addition, since there is a concern that global warming due to the increase and accumulation of carbon dioxide emissions will lead to climate change, etc., materials that are made from plant-derived monomers as raw materials that are carbon neutral in disposal after use Development is required.

  Conventionally, it has been proposed to obtain a polycarbonate resin by transesterification with diphenyl carbonate using isosorbide which is a plant-derived monomer (for example, Patent Document 2). However, the obtained polycarbonate resin is brown and is not satisfactory. Further, as a copolymer polycarbonate resin of isosorbide and another dihydroxy compound, a polycarbonate resin obtained by copolymerizing bisphenol A of an aromatic dihydroxy compound has been proposed (for example, Patent Document 3), and further, isosorbide and an aliphatic dihydroxy compound are proposed. Has been tried to improve the rigidity of homopolycarbonate resin made of isosorbide (for example, Patent Document 4), but these technologies also sufficiently satisfy the required characteristics as automobile interior parts. It wasn't.

  The technique proposed in Patent Document 1 improves the drawbacks of these conventional techniques, and provides an automotive part that is made of a polycarbonate resin using isosorbide, which is a plant-derived monomer, and has excellent mechanical strength and environmental resistance characteristics. Is.

JP 2009-74031 A British Patent No. 1079686 JP-A-56-55425 International Publication No. 04/111106 Pamphlet

  The automotive part of Patent Document 1 is an automotive part made of a polycarbonate resin using isosorbide, a plant-derived monomer, and excellent in mechanical strength and environmental resistance characteristics, but in a severe high temperature and high humidity environment including ultraviolet rays. There is a problem of transparency and hue deterioration when exposed to a long period of time, and a decrease in mechanical strength such as tensile strength. Further improvement in optical properties and long-term durability and stability of mechanical strength is desired. It is.

  The present invention is an automotive interior comprising a polycarbonate resin composition using a polycarbonate copolymer containing a structural unit derived from a dihydroxy compound having a specific bond structure, such as isosorbide known as a plant-derived monomer, and transparent Excellent transparency, surface hardness, and mechanical strength, and there is little change in transparency and hue even when exposed to severe high temperature and high humidity environment including ultraviolet rays, and there is no problem of deterioration of mechanical strength. Another object of the present invention is to provide an automobile interior product excellent in long-term durability and stability of optical characteristics and mechanical strength.

As a result of intensive studies to solve the above problems, the present inventors have found that a specific polycarbonate resin composition can solve the above problems, and have completed the present invention.
That is, the gist of the present invention is as follows.

[1] A polycarbonate resin containing a polycarbonate resin containing at least a structural unit derived from a dihydroxy compound having a site represented by the following general formula (1) in a part of the structure (hereinafter referred to as “dihydroxy compound (1)”) An environment in which a molded body (thickness: 3 mm) molded from the polycarbonate resin composition is a black panel temperature of 63 ° C., relative humidity of 50% and a rain spray time of 12 minutes per hour in accordance with JIS B7753 Below, using a sunshine carbon arc, with a discharge voltage of 50 V and a discharge current of 60 A, the glass filter was irradiated for 2000 hours through the A type, and then the haze measured according to JIS K7105 before the irradiation treatment The amount of change with respect to haze measured in the same manner is 30 or less. The yellow index value measured by a transmission method, automotive interior parts, characterized in that the amount of change to yellow index values were measured in the same manner as before the irradiation treatment by molding the polycarbonate resin composition is 10 or less.

(However, the site represented by the above general formula (1) unless it is part of _-CH 2 -O-H.)

[2] The automotive interior article according to [1], wherein the dihydroxy compound (1) is a compound represented by the following general formula (2).

[3] In the above [1] or [2], the polycarbonate resin further includes a structural unit derived from at least one compound selected from the group consisting of an aliphatic dihydroxy compound and an alicyclic dihydroxy compound. The car interior parts described.

[4] The polycarbonate resin contains 90 mol% or less of structural units derived from the dihydroxy compound (1) with respect to structural units derived from all the dihydroxy compounds constituting the polycarbonate resin [1] ] Car interior goods in any one of [3].

[5] The automobile interior product according to any one of [1] to [4], wherein the polycarbonate resin composition contains a light-resistant stabilizer.

[6] The content of the light-resistant stabilizer in the polycarbonate resin composition is 0.0001 to 1 part by weight with respect to 100 parts by weight of the polycarbonate resin. Car interior goods.

[7] The automobile interior article according to [5] or [6], wherein the light-resistant stabilizer is an amine compound.

[8] The automobile interior product according to any one of [1] to [7], wherein the polycarbonate resin composition contains a release agent.

[9] The content of the release agent in the polycarbonate resin composition is 0.0001 to 1 part by weight with respect to 100 parts by weight of the polycarbonate resin. Car interior goods.

[10] The automobile interior product according to any one of [1] to [9], wherein the polycarbonate resin composition contains an antioxidant.

[11] The antioxidant according to [10], wherein the content of the antioxidant in the polycarbonate resin composition is 0.0001 to 1 part by weight with respect to 100 parts by weight of the polycarbonate resin. Car interior goods.

[12] The automobile interior product according to any one of [1] to [11], which is molded by an injection molding method.

  According to the present invention, there is provided an automotive interior comprising a polycarbonate resin composition using a polycarbonate copolymer containing a structural unit derived from a dihydroxy compound having a specific bond structure, such as isosorbide known as a plant-derived monomer. Excellent transparency, surface hardness, and mechanical strength, and there is little change in transparency and hue even when exposed to severe high temperature and high humidity environment including ultraviolet rays for a long time. Further, an automobile interior product having excellent long-term durability and stability of optical characteristics and mechanical strength is provided.

  DESCRIPTION OF EMBODIMENTS Embodiments of the present invention will be described in detail below. However, the description of the constituent elements described below is an example (representative example) of an embodiment of the present invention. It is not limited to the contents.

[Polycarbonate resin composition]
First, the polycarbonate resin composition (hereinafter sometimes referred to as “the polycarbonate resin composition of the present invention”), which is a constituent material of the automobile interior product of the present invention, will be described.

  The polycarbonate resin composition of the present invention comprises a polycarbonate resin (hereinafter referred to as “this”) having at least a structural unit derived from a dihydroxy compound (dihydroxy compound (1)) having a site represented by the following general formula (1) in a part of the structure. A polycarbonate resin composition comprising a polycarbonate resin composition (thickness: 3 mm) formed from the polycarbonate resin composition and having a black panel temperature of 63 ° C. in accordance with JIS B7753, In an environment where the relative humidity is 50%, the rainfall spraying time per hour is 12 minutes, a sunshine carbon arc is used, the discharge voltage is 50 V, the discharge current is 60 A, and the glass filter is irradiated for 2000 hours through the A type. The haze measured according to JIS K7105 is the same as before the irradiation treatment. The amount of change with respect to haze measured in this way is 30 or less, and after the irradiation treatment, the amount of change of the yellow index value measured by the C light source transmission method with respect to the yellow index value measured in the same manner before the irradiation treatment is When it is 10 or less, it not only has excellent light resistance, but also has excellent moldability, transparency, hue, heat resistance, thermal stability, surface hardness and mechanical strength.

(However, the site represented by the above general formula (1) unless it is part of _-CH 2 -O-H.)

  Although details of the irradiation treatment using the sunshine carbon arc in the present invention will be described later, light having a wavelength of 300 nm or more and 1100 nm or less is mainly used at a black panel temperature of 63 ° C. using a specific filter or the like with a specific apparatus. This means that the sample is irradiated for 2000 hours with a discharge voltage of 50 V and a discharge current of 60 A using a sunshine carbon arc in an environment where the relative humidity is 50% and the rain spray time per hour is 12 minutes. Hereinafter, this irradiation process may be referred to as “specific irradiation process I”.

The polycarbonate resin composition of the present invention is an initial haze measured on a molded body (thickness 3 mm) molded from this polycarbonate resin composition, after molding, in accordance with JIS K7105 before performing the specific irradiation treatment I. (Hereinafter referred to as “initial haze” and may be described as “H ₀ (%)”.) And after performing the specific irradiation treatment I on this molded body, similarly, in accordance with JIS K7105 The amount of change in haze before and after specific irradiation treatment I (H ₁ ), which is the difference in measured haze (hereinafter referred to as “haze after specific irradiation treatment I” and may be described as “H ₁ (%)”). -H ₀ (%)) is 30 or less, preferably 25 or less, more preferably 20 or less, and still more preferably 10 or less. When the amount of change in this haze is large, when automobile interior parts made of this polycarbonate resin composition are used for a long period of time in a severe high temperature and high humidity environment containing ultraviolet rays, the long-term durability and stability of optical properties are poor. There is.

  The haze after the specific irradiation treatment I is usually 15% or less, preferably 12% or less, more preferably 10% or less, and most preferably 7% or less. If this haze exceeds 15%, the polycarbonate resin composition may become cloudy.

In addition, the polycarbonate resin composition of the present invention is an initial measurement of a molded body (thickness 3 mm) molded from this polycarbonate resin composition after molding and before the specific irradiation treatment I by the C light source transmission method. The yellow index value (hereinafter referred to as “initial yellow index value” or “initial YI value”, sometimes referred to as “YI ₀ ”) and the specific irradiation treatment I were performed on this molded body. Later, the yellow index value measured by the C light source transmission method (hereinafter referred to as “yellow index value after specific irradiation process I” or “YI value after specific irradiation process I” may be referred to as “YI ₁ ”). . there variation of YI value of a particular radiation treatment I before and after a _{difference) (| YI 1 -YI 0 |} ) is 10 or less, preferably 8 or less, more preferably 5 or less, further preferred Ku is 3 or less. When the amount of change in the YI value is large, when an automobile interior made of this polycarbonate resin composition is used for a long time in a severe high-temperature and high-humidity environment containing ultraviolet rays, the long-term durability and stability of the optical properties are poor. There is a case.

  The initial YI value is preferably 10 or less, more preferably 7 or less, and most preferably 5 or less. When the initial YI value exceeds 10, the light resistance tends to deteriorate.

In the polycarbonate resin composition of the present invention, a molded body (JIS K7113 compliant, 4 mm thick No. 1 test piece) molded from this polycarbonate resin composition was also used in accordance with JIS B7753 at a black panel temperature of 63 ° C. and a relative humidity of 50%. Using a sunshine carbon arc with a discharge voltage of 50 V and a discharge current of 60 A under an environment where the rain spray time per hour is 12 minutes, the glass filter is irradiated for 1000 hours through the A type (using this sunshine carbon arc) The details of the irradiation treatment will be described later. Hereinafter, this irradiation treatment may be referred to as “specific irradiation treatment II.”), And then the specific irradiation treatment II of the tensile strength measured according to JIS K7113. One hundred percent of the tensile strength measured in the same manner (hereinafter sometimes referred to as “initial tensile strength”). The fraction (that is, (tensile strength after specific irradiation treatment II / initial tensile strength) × 100. Hereinafter, this ratio may be referred to as “tensile strength retention”) is preferably 80% or more, and more It is preferably 90% or more, and particularly preferably 100%, and there is almost no decrease in mechanical strength such as tensile strength when used for a long time in a severe high temperature and high humidity environment including ultraviolet rays.
The initial tensile strength is preferably 40 MPa or more, particularly 50 MPa or more, in order to ensure sufficient mechanical strength as an automobile interior product.

Further, the polycarbonate resin composition of the present invention has a 50% fracture energy of 17 J or more by a falling weight impact test in accordance with JIS K 7211 of a molded body (thickness 1 mm) molded from this polycarbonate resin composition, and is brittle. It is preferable that the destruction rate is 20% or less.
The 50% fracture energy is preferably 18 J or more, and more preferably 20 J or more. If the 50% fracture energy is less than 17 J, sufficient surface impact resistance strength cannot be obtained, it is not possible to withstand relatively weak surface impact, and cracking may occur. The brittle fracture rate is preferably 15% or less, and more preferably 10% or less. If the brittle fracture rate exceeds 20%, there is a possibility that some of the automobile interior parts as products will have brittle fracture resistance even if they have sufficient impact resistance. is there.

  In the polycarbonate resin composition of the present invention, the pencil hardness measured according to JIS K5600-5-4 of a molded article molded from the polycarbonate resin composition is preferably HB or more, and F or more. Is more preferable, and it is still more preferable that it is H or more. If the pencil hardness is excessively low, the surface of the automobile interior product of the present invention made of this polycarbonate resin composition is likely to be damaged, and the appearance may be deteriorated due to the generation of the scratch.

  The polycarbonate resin composition as described above produces the effects of the present invention. For such a polycarbonate resin composition, for example, the type and amount of the catalyst during the production of the polycarbonate resin are appropriately selected; the temperature during the polymerization And an appropriate amount of time; a compound having ultraviolet absorbing ability, such as residual phenol and residual diphenyl carbonate, in the polycarbonate resin composition is reduced; a use amount of a substance having an absorbing ability in the ultraviolet region is reduced as a raw material monomer; The amount of a substance having an absorptivity in the ultraviolet region contained as impurities in the resin is reduced; a light-resistant stabilizer is added to the polycarbonate resin composition; among the structural units constituting the polycarbonate resin, the following general formula ( 1) Reduce the content of the dihydroxy compound having the site represented by 1); It is possible.

(However, the site represented by the above general formula (1) unless it is part of _-CH 2 -O-H.)

  Hereinafter, the method for producing the polycarbonate resin composition of the present invention will be described in detail.

{Polycarbonate resin}
<Raw material>
(Dihydroxy compound)
The polycarbonate resin of the present invention includes at least a structural unit derived from the dihydroxy compound (1) having a site represented by the following general formula (1) in a part of the structure.

  That is, the dihydroxy compound (1) refers to one containing at least two hydroxyl groups and at least a site represented by the following general formula (1).

(However, the site represented by the above general formula (1) unless it is part of _-CH 2 -O-H.)

  The ratio of the structural unit derived from the dihydroxy compound (1) to the structural unit derived from all the dihydroxy compounds constituting the polycarbonate resin of the present invention is preferably 90 mol% or less, more preferably 85 mol% or less, particularly preferably 80 mol. % Or less. On the other hand, it is preferably at least 20 mol%, more preferably at least 30 mol%, particularly preferably at least 40 mol%.

  If the proportion of the structural unit derived from the dihydroxy compound (1) is too large, cracking may occur when the molded product obtained by molding the polycarbonate resin composition of the present invention is subjected to irradiation treatment using a sunshine carbon arc. In addition, transparency may deteriorate and haze may increase. However, it is also possible to prevent this cracking by incorporating a light-resistant stabilizer described later, particularly a predetermined amount of a hindered amine-based light-resistant stabilizer into the polycarbonate resin composition. The details of the cause of the cracking are not clear, but if the proportion of the structural unit derived from the dihydroxy compound (1) is too large, the surface of the resulting molded product is deteriorated by ultraviolet irradiation and hydrolyzed, and the polycarbonate resin This is thought to be due to a decrease in molecular weight. However, as described above, it is possible to prevent cracking of the molded product by including the light-resistant stabilizer in the polycarbonate resin composition. Although the details of this cause are not clear, it is considered that the light-resistant stabilizer suppresses ultraviolet irradiation deterioration and hydrolysis on the surface of the molded product, and the molecular weight of the polycarbonate resin is difficult to decrease.

  On the other hand, if the proportion of the structural unit derived from the dihydroxy compound (1) in the polycarbonate resin is too small, the heat resistance of the obtained molded product may be lowered.

  The dihydroxy compound (1) is not particularly limited as long as it has a site represented by the general formula (1) in a part of its structure. Specifically, diethylene glycol, triethylene glycol, Oxyalkylene glycols such as tetraethylene glycol, 9,9-bis (4- (2-hydroxyethoxy) phenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-methylphenyl) fluorene, 9 , 9-bis (4- (2-hydroxyethoxy) -3-isopropylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-isobutylphenyl) fluorene, 9,9-bis (4 -(2-hydroxyethoxy) -3-tert-butylphenyl) fluorene, 9,9-bis (4- (2- Loxyethoxy) -3-cyclohexylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-phenylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3, 5-dimethylphenyl) fluorene, 9,9-bis (4- (2-hydroxyethoxy) -3-tert-butyl-6-methylphenyl) fluorene, 9,9-bis (4- (3-hydroxy-2, A compound having an aromatic group in the side chain and an ether group bonded to the aromatic group in the main chain, such as phenyl-substituted fluorene such as 2-dimethylpropoxy) phenyl) fluorene, represented by the following general formula (2) Anhydrosugar alcohols typified by dihydroxy compounds, compounds having a cyclic ether structure such as spiroglycol represented by the following general formula (3) (cyclic Among them, diethylene glycol and triethylene glycol are preferable from the viewpoint of easy availability, handling, reactivity during polymerization, and hue of the obtained polycarbonate resin, and from the viewpoint of heat resistance, the following general Anhydrosugar alcohol typified by the dihydroxy compound represented by the formula (2) and a compound having a cyclic ether structure represented by the following general formula (3) are preferred.

  These may be used alone or in combination of two or more depending on the required performance of the polycarbonate resin to be obtained.

  Examples of the dihydroxy compound represented by the general formula (2) include isosorbide, isomannide and isoidet which are in a stereoisomeric relationship, and these may be used alone or in combination of two or more. It may be used.

  Of these dihydroxy compounds, it is preferable to use a dihydroxy compound having no aromatic ring structure from the viewpoint of the light resistance of the polycarbonate resin, and among them, it is abundant as a plant-derived resource and is produced from various easily available starches. Isosorbide obtained by dehydrating and condensing sorbitol is most preferable from the viewpoints of availability and production, light resistance, optical properties, moldability, heat resistance, and carbon neutral.

  The polycarbonate resin of the present invention may contain a structural unit derived from a dihydroxy compound other than the dihydroxy compound (1) (hereinafter sometimes referred to as “other dihydroxy compound”). , Ethylene glycol, 1,3-propanediol, 1,2-propanediol, 1,4-butanediol, 1,3-butanediol, 1,2-butanediol, 1,5-heptanediol, 1,6- Aliphatic dihydroxy compounds such as hexanediol, 1,2-cyclohexanedimethanol, 1,3-cyclohexanedimethanol, 1,4-cyclohexanedimethanol, tricyclodecane dimethanol, pentacyclopentadecanedimethanol, 2,6- Decalin dimethanol, 1,5-decalin dime Alicyclic dihydroxy compounds such as diol, 2,3-decalin dimethanol, 2,3-norbornane dimethanol, 2,5-norbornane dimethanol, 1,3-adamantane dimethanol, 2,2-bis (4-hydroxy Phenyl) propane [= bisphenol A], 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, 2,2-bis (4-hydroxy-3,5-diethylphenyl) propane, 2,2 -Bis (4-hydroxy- (3,5-diphenyl) phenyl) propane, 2,2-bis (4-hydroxy-3,5-dibromophenyl) propane, 2,2-bis (4-hydroxyphenyl) pentane, 2,4′-dihydroxy-diphenylmethane, bis (4-hydroxyphenyl) methane, bis (4-hydroxy-5-ni Rophenyl) methane, 1,1-bis (4-hydroxyphenyl) ethane, 3,3-bis (4-hydroxyphenyl) pentane, 1,1-bis (4-hydroxyphenyl) cyclohexane, bis (4-hydroxyphenyl) Sulfone, 2,4′-dihydroxydiphenylsulfone, bis (4-hydroxyphenyl) sulfide, 4,4′-dihydroxydiphenyl ether, 4,4′-dihydroxy-3,3′-dichlorodiphenyl ether, 9,9-bis (4 Aromatic bisphenols such as-(2-hydroxyethoxy-2-methyl) phenyl) fluorene, 9,9-bis (4-hydroxyphenyl) fluorene, 9,9-bis (4-hydroxy-2-methylphenyl) fluorene Is mentioned. These may be used individually by 1 type and may be used in combination of 2 or more type.

  Among these, from the viewpoint of the light resistance of the polycarbonate resin, a dihydroxy compound having no aromatic ring structure in the molecular structure, that is, an aliphatic dihydroxy compound and / or an alicyclic dihydroxy compound is preferable. 1,3-propanediol, 1,4-butanediol, and 1,6-hexanediol are preferable, and as the alicyclic dihydroxy compound, 1,4-cyclohexanedimethanol and tricyclodecanedimethanol are particularly preferable.

  By using these other dihydroxy compounds, it is possible to obtain the effects of improving the flexibility and moldability of the polycarbonate resin, but the content ratio of structural units derived from other dihydroxy compounds is too large. And the lowering of the mechanical properties and the heat resistance, the ratio of the structural unit derived from the dihydroxy compound (1) to the structural unit derived from all dihydroxy compounds in the polycarbonate resin is the lower limit described above. It is preferable to use so that it may become more than a value.

  The dihydroxy compound (1) used for the synthesis of the polycarbonate resin contains stabilizers such as a reducing agent, an antioxidant, an oxygen scavenger, a light stabilizer, an antacid, a pH stabilizer, and a heat stabilizer. In particular, since the dihydroxy compound of the present invention is easily altered under acidic conditions, it is preferable to include a basic stabilizer.

  Basic stabilizers include group 1 or group 2 metal hydroxides, carbonates, phosphates, phosphates, hypophosphites in the long-period periodic table (Nomenclature of Inorganic Chemistry IUPAC Recommendations 2005). , Borate, fatty acid salt, tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, trimethylethylammonium hydroxide, trimethylbenzylammonium hydroxide, trimethylphenylammonium hydroxide, triethyl Methylammonium hydroxide, triethylbenzylammonium hydroxide, triethylphenylammonium hydroxide, tributylbenzylammonium hydroxide, tributylphenylan Basic ammonium compounds such as nium hydroxide, tetraphenylammonium hydroxide, benzyltriphenylammonium hydroxide, methyltriphenylammonium hydroxide, butyltriphenylammonium hydroxide, 4-aminopyridine, 2-aminopyridine, N, N -Dimethyl-4-aminopyridine, 4-diethylaminopyridine, 2-hydroxypyridine, 2-methoxypyridine, 4-methoxypyridine, 2-dimethylaminoimidazole, 2-methoxyimidazole, imidazole, 2-mercaptoimidazole, 2-methylimidazole And amine compounds such as aminoquinoline. Of these, sodium or potassium phosphates and phosphites are preferable, and disodium hydrogen phosphate and disodium hydrogen phosphite are particularly preferable because of their effects and ease of distillation removal described later.

  Although there is no restriction | limiting in particular in content in the dihydroxy compound (1) of these basic stabilizers, if too little, there exists a possibility that the effect which prevents the modification of dihydroxy compound (1) may not be acquired, and if too much, a dihydroxy compound Since the modification of (1) may be caused, it is usually 0.0001% by weight to 1% by weight, preferably 0.001% by weight to 0.1% by weight, based on the dihydroxy compound (1).

  When the dihydroxy compound (1) containing these basic stabilizers is used as a raw material for the production of polycarbonate resin, the basic stabilizer itself becomes a polymerization catalyst, which makes it difficult to control the polymerization rate and quality. It is preferable to remove the basic stabilizer by ion exchange resin, distillation or the like before using it as a raw material for producing polycarbonate resin in order to cause deterioration of hue and consequently deteriorate light resistance of the molded product.

  When the dihydroxy compound (1) has a cyclic ether structure such as isosorbide, it is likely to be gradually oxidized by oxygen. Therefore, during storage and production, in order to prevent decomposition by oxygen, water should not be mixed, It is important to use an oxygen agent or the like or handle it under a nitrogen atmosphere. When isosorbide is oxidized, decomposition products such as formic acid may be generated. For example, when isosorbide containing these decomposition products is used as a raw material for the production of polycarbonate resin, there is a possibility that coloring of the obtained polycarbonate resin and further polycarbonate resin composition may be caused, and physical properties may be significantly deteriorated. In some cases, the polymerization reaction is affected and a high molecular weight polymer cannot be obtained.

  In order to obtain the dihydroxy compound (1) which does not contain the above oxidative decomposition product, and in order to remove the above basic stabilizer, it is preferable to carry out distillation purification. The distillation in this case may be simple distillation or continuous distillation, and is not particularly limited. As distillation conditions, it is preferable to carry out distillation under reduced pressure in an inert gas atmosphere such as argon or nitrogen. In order to suppress thermal denaturation, it is 250 ° C. or lower, preferably 200 ° C. or lower, particularly 180 °. It is preferable to carry out under the conditions of ℃ or less.

  By such distillation purification, the content of decomposition products such as formic acid in the dihydroxy compound (1) is adjusted to 20 ppm by weight or less, preferably 10 ppm by weight or less, particularly preferably 5 ppm by weight or less. When the dihydroxy compound containing 1) is used as a polycarbonate resin production raw material, a polycarbonate resin excellent in hue and thermal stability can be produced without impairing polymerization reactivity. The content of decomposition products such as formic acid is measured by ion chromatography.

(Carbonated diester)
The polycarbonate resin of the present invention can be obtained by polycondensation by a transesterification reaction using a dihydroxy compound containing the above-mentioned dihydroxy compound (1) and a carbonic acid diester as raw materials.

  Examples of the carbonic acid diester used for the reaction include those represented by the following general formula (4). These carbonic acid diesters may be used alone or in combination of two or more.

(In General Formula (4), A ¹ and A ² are each a substituted or unsubstituted aliphatic group having 1 to 18 carbon atoms or a substituted or unsubstituted aromatic group, and A ¹ and A ² May be the same or different.)

  Examples of the carbonic acid diester represented by the general formula (4) (hereinafter sometimes referred to as “carbonic acid diester (4)”) include substituted diphenyl carbonates such as diphenyl carbonate and ditolyl carbonate, dimethyl carbonate, and diethyl carbonate. And di-t-butyl carbonate and the like are exemplified, but diphenyl carbonate and substituted diphenyl carbonate are preferred, and diphenyl carbonate is particularly preferred.

  In addition, the carbonic acid diester may contain impurities such as chloride ions, and these impurities may inhibit the polymerization reaction or worsen the hue of the resulting polycarbonate resin. It is preferable to use one purified by distillation or the like.

<Transesterification reaction catalyst>
The polycarbonate resin of the present invention is produced by subjecting a dihydroxy compound containing the dihydroxy compound (1) and a carbonic acid diester (4) to an ester exchange reaction as described above. More specifically, it can be obtained by transesterification and removing by-product monohydroxy compounds and the like out of the system. In this case, polycondensation is usually carried out by transesterification in the presence of a transesterification catalyst.

  The transesterification reaction catalyst (hereinafter sometimes simply referred to as “catalyst” or “polymerization catalyst”) that can be used in the production of the polycarbonate resin of the present invention is the light transmittance at a wavelength of 350 nm of the obtained polycarbonate resin composition. The yellow index (YI) value can be affected.

  As the catalyst used, any of the light resistance, transparency, hue, heat resistance, thermal stability, moldability, and mechanical strength of the manufactured polycarbonate resin composition can satisfy the light resistance. Although not limited, metal compounds, basic boron compounds, basic phosphorus compounds, basic compounds of Group 1 or Group 2 (hereinafter simply referred to as “Group 1” or “Group 2”) in the long-period periodic table 1 type, or 2 or more types of basic compounds, such as an ammonium compound and an amine compound, are mentioned. Preferably, Group 1 metal compounds and / or Group 2 metal compounds are used.

  It is possible to use a basic compound such as a basic boron compound, a basic phosphorus compound, a basic ammonium compound, and an amine compound in combination with the Group 1 metal compound and / or the Group 2 metal compound. It is particularly preferred to use only Group 1 metal compounds and / or Group 2 metal compounds.

  In addition, the group 1 metal compound and / or the group 2 metal compound are usually used in the form of a hydroxide or a salt such as a carbonate, a carboxylate, or a phenol salt. From the viewpoint of easiness, a hydroxide, carbonate, and acetate are preferable, and acetate is preferable from the viewpoint of hue and polymerization activity.

  Examples of the Group 1 metal compound include sodium hydroxide, potassium hydroxide, lithium hydroxide, cesium hydroxide, sodium hydrogen carbonate, potassium hydrogen carbonate, lithium hydrogen carbonate, cesium hydrogen carbonate, sodium carbonate, potassium carbonate, lithium carbonate, Cesium carbonate, sodium acetate, potassium acetate, lithium acetate, cesium acetate, sodium stearate, potassium stearate, lithium stearate, cesium stearate, sodium borohydride, potassium borohydride, lithium borohydride, cesium borohydride , Sodium borohydride, potassium borohydride, lithium phenide boron, cesium phenide boron, sodium benzoate, potassium benzoate, lithium benzoate, cesium benzoate, 2 sodium hydrogen phosphate 2 potassium potassium phosphate, 2 lithium hydrogen phosphate, 2 cesium hydrogen phosphate, 2 sodium phenyl phosphate, 2 potassium phenyl phosphate, 2 lithium phenyl phosphate, 2 cesium phenyl phosphate, sodium, potassium, lithium, Examples include cesium alcoholate, phenolate, disodium salt of bisphenol A, 2 potassium salt, 2 lithium salt, 2 cesium salt, etc. Among them, lithium compounds are preferable.

  Examples of the Group 2 metal compound include calcium hydroxide, barium hydroxide, magnesium hydroxide, strontium hydroxide, calcium hydrogen carbonate, barium hydrogen carbonate, magnesium hydrogen carbonate, strontium hydrogen carbonate, calcium carbonate, barium carbonate, magnesium carbonate, Examples include strontium carbonate, calcium acetate, barium acetate, magnesium acetate, strontium acetate, calcium stearate, barium stearate, magnesium stearate, strontium stearate, etc. From the viewpoint of the hue of the polycarbonate resin composition obtained, a magnesium compound and / or a calcium compound is more preferable, and a calcium compound is most preferable. .

  Examples of basic boron compounds include tetramethylboron, tetraethylboron, tetrapropylboron, tetrabutylboron, trimethylethylboron, trimethylbenzylboron, trimethylphenylboron, triethylmethylboron, triethylbenzylboron, triethylphenylboron, tributylbenzyl. Examples include sodium, potassium, lithium, calcium, barium, magnesium, or strontium salts such as boron, tributylphenylboron, tetraphenylboron, benzyltriphenylboron, methyltriphenylboron, butyltriphenylboron, etc. It is done.

  Examples of the basic phosphorus compound include triethylphosphine, tri-n-propylphosphine, triisopropylphosphine, tri-n-butylphosphine, triphenylphosphine, tributylphosphine, and quaternary phosphonium salts.

  Examples of the basic ammonium compound include tetramethylammonium hydroxide, tetraethylammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide, trimethylethylammonium hydroxide, trimethylbenzylammonium hydroxide, trimethylphenylammonium hydroxide, Triethylmethylammonium hydroxide, triethylbenzylammonium hydroxide, triethylphenylammonium hydroxide, tributylbenzylammonium hydroxide, tributylphenylammonium hydroxide, tetraphenylammonium hydroxide, benzyltriphenylammonium hydroxide, methyltriphenylammonium hydroxide Sid, butyl triphenyl ammonium hydroxide, and the like.

  Examples of the amine compound include 4-aminopyridine, 2-aminopyridine, N, N-dimethyl-4-aminopyridine, 4-diethylaminopyridine, 2-hydroxypyridine, 2-methoxypyridine, 4-methoxypyridine, 2 -Dimethylaminoimidazole, 2-methoxyimidazole, imidazole, 2-mercaptoimidazole, 2-methylimidazole, aminoquinoline and the like.

  The amount of the polymerization catalyst used is usually 0.1 μmol to 300 μmol, preferably 0.5 μmol to 100 μmol per 1 mol of all dihydroxy compounds used in the polymerization, and at least one selected from the group consisting of lithium and group 2 among them. When using a compound containing any of these metals, particularly when using a magnesium compound and / or a calcium compound, the metal amount is usually 0.1 μmol or more, preferably 0.5 μmol or more, particularly preferably, per 1 mol of the total dihydroxy compound. Is 0.7 μmol or more. Further, the upper limit is usually 20 μmol, preferably 10 μmol, more preferably 3 μmol, particularly preferably 1.5 μmol, and most preferably 1.0 μmol.

  If the amount of the catalyst is too small, the polymerization rate is slowed down. As a result, when trying to obtain a polycarbonate resin having a desired molecular weight, the polymerization temperature has to be increased, and the hue and light resistance of the obtained polycarbonate resin are deteriorated. Or the unreacted raw material volatilizes during the polymerization, and the molar ratio of the dihydroxy compound containing the dihydroxy compound (1) of the present invention to the carbonic acid diester (4) may collapse, and the desired molecular weight may not be reached. On the other hand, when there is too much usage-amount of a polymerization catalyst, the hue of the polycarbonate resin obtained will be deteriorated and the light resistance of a polycarbonate resin may deteriorate.

  Furthermore, when the polycarbonate resin of the present invention is produced using a substituted diphenyl carbonate such as diphenyl carbonate or ditolyl carbonate as the carbonic acid diester (4), phenol and substituted phenol are by-produced and remain in the polycarbonate resin. In addition, it is unavoidable that it is contained in the polycarbonate resin composition, but the remaining phenol and substituted phenol also have an aromatic ring, which absorbs ultraviolet rays and may cause deterioration in light resistance. May cause odor during molding.

  The polycarbonate resin contains an aromatic monohydroxy compound having an aromatic ring such as by-product phenol of 1000 ppm by weight or more after a normal batch reaction, but from the viewpoint of light resistance and odor reduction, it is devolatilized. Using a horizontal reactor with excellent performance and an extruder with a vacuum vent, these are devolatilized and removed, and the content of the aromatic monohydroxy compound in the polycarbonate resin is 700 ppm by weight or less, preferably 500 ppm by weight or less. In particular, the content is preferably 300 ppm by weight or less. However, it is difficult to industrially completely remove the aromatic monohydroxy compound in the polycarbonate resin, and the lower limit of the content of the aromatic monohydroxy compound in the polycarbonate resin is usually 1 ppm by weight.

  These aromatic monohydroxy compounds may naturally have a substituent depending on the raw material used, and may have, for example, an alkyl group having 5 or less carbon atoms.

  Further, Group 1 metals, especially lithium, sodium, potassium, and cesium, especially sodium, potassium, and cesium, may adversely affect the hue when contained in a large amount in the polycarbonate resin, but the metal is a catalyst used. The total amount of these metals in the polycarbonate resin is usually not more than 1 ppm by weight, preferably not more than 0.8 ppm by weight, more preferably because it may be mixed not only from the raw materials but also from raw materials and reactors. Of 0.7 ppm by weight or less.

  The amount of metal in the polycarbonate resin can be measured using a method such as atomic emission, atomic absorption, or inductively coupled plasma (ICP) after recovering the metal in the polycarbonate resin by a method such as wet ashing.

<Manufacturing method>
The polycarbonate resin of the present invention is obtained by polycondensation of a dihydroxy compound containing the dihydroxy compound (1) and a carbonic acid diester (4) by an ester exchange reaction. The raw material dihydroxy compound and the carbonic acid diester are transesterified. It is preferable to mix uniformly before.

  The mixing temperature is usually 80 ° C. or higher, preferably 90 ° C. or higher, and the upper limit is usually 250 ° C. or lower, preferably 200 ° C. or lower, more preferably 150 ° C. or lower. Among these, 100 ° C. or higher and 120 ° C. or lower is preferable. If the mixing temperature is too low, the dissolution rate may be slow or the solubility may be insufficient, often resulting in problems such as solidification. If the mixing temperature is too high, the dihydroxy compound may be thermally deteriorated, resulting in a deterioration of the hue of the polycarbonate resin thus obtained, which may adversely affect light resistance.

  The operation of mixing the dihydroxy compound containing the dihydroxy compound (1), which is the raw material of the polycarbonate resin of the present invention, and the carbonic acid diester (4) is performed at an oxygen concentration of 10 vol% or less, more preferably 0.0001 vol% to 10 vol%. It is preferable to carry out in an atmosphere of 0001 vol% to 5 vol%, particularly 0.0001 vol% to 1 vol% from the viewpoint of preventing hue deterioration.

  In order to obtain the polycarbonate resin of the present invention, the carbonic acid diester (4) is preferably used in a molar ratio of 0.90 to 1.20 with respect to the dihydroxy compound including the dihydroxy compound (1) used in the reaction. More preferably, the molar ratio is 0.95 to 1.10.

  When this molar ratio is decreased, the terminal hydroxyl group of the produced polycarbonate resin is increased, the thermal stability of the obtained polycarbonate resin is deteriorated, coloring occurs during molding, the rate of transesterification reaction is decreased, May not be obtained. Moreover, when this molar ratio becomes large, the rate of transesterification may decrease, or it may be difficult to produce a polycarbonate resin having a desired molecular weight. The decrease in the transesterification reaction rate may increase the heat history during the polymerization reaction, and may deteriorate the hue and light resistance of the resulting polycarbonate resin.

  Furthermore, when the molar ratio of the carbonic acid diester (4) is increased with respect to the dihydroxy compound containing the dihydroxy compound (1), the amount of carbonic acid diester in the resulting polycarbonate resin is increased, and as a result, the polycarbonate resin composition of the present invention. The carbonic acid diester content in the product also increases. The residual carbonic acid diester in the polycarbonate resin composition may absorb ultraviolet rays and deteriorate the light resistance of the polycarbonate resin composition. The concentration of the carbonic acid diester in the polycarbonate resin composition of the present invention is preferably 60 ppm by weight or less, more preferably 40 ppm by weight or less, and particularly preferably 30 ppm by weight or less. Actually, the polycarbonate resin composition may contain unreacted carbonic acid diester, and the lower limit of the concentration is usually 1 ppm by weight.

  In the present invention, the method of polycondensing the dihydroxy compound containing the dihydroxy compound (1) and the carbonic acid diester (4) is usually carried out in multiple stages using a plurality of reactors in the presence of the above-mentioned catalyst. The type of reaction may be any of batch type, continuous type, or a combination of batch type and continuous type.

  In the initial stage of polymerization, it is preferable to obtain a prepolymer at a relatively low temperature and low vacuum, and in the latter stage of polymerization, it is preferable to increase the molecular weight to a predetermined value at a relatively high temperature and high vacuum, but the jacket temperature at each molecular weight stage. Appropriate selection of the internal temperature and pressure in the reaction system is important from the viewpoints of hue and light resistance. For example, if either the temperature or the pressure is changed too quickly before the polymerization reaction reaches a predetermined value, the unreacted monomer is distilled, and the dihydroxy compound containing the dihydroxy compound (1) and the carbonic acid diester (4) It is possible that the molar ratio of these is deviated, leading to a decrease in the polymerization rate, or a polycarbonate resin having a predetermined molecular weight or terminal group cannot be obtained, and as a result, the object of the present invention cannot be achieved.

  Furthermore, it is effective to use a reflux condenser for the polymerization reactor in order to suppress the amount of the monomer to be distilled off, and the effect is particularly great in a reactor at the initial stage of polymerization where there are many unreacted monomer components. The temperature of the refrigerant introduced into the reflux cooler can be appropriately selected according to the monomer used. Usually, the temperature of the refrigerant introduced into the reflux cooler is 45 ° C. to 180 ° C. at the inlet of the reflux cooler. Preferably, it is 80 degreeC-150 degreeC, Most preferably, it is 100 degreeC-130 degreeC. If the temperature of the refrigerant introduced into the reflux condenser is too high, the reflux amount is reduced and the effect is reduced. If it is too low, the distillation efficiency of the monohydroxy compound to be originally distilled tends to be reduced. As the refrigerant, hot water, steam, heat medium oil or the like is used, and steam or heat medium oil is preferable.

  In order to maintain the polymerization rate appropriately and suppress the distillation of the monomer, while keeping the hue, thermal stability, light resistance, etc. of the final polycarbonate resin composition, The selection of the quantity is important.

  The polycarbonate resin of the present invention is preferably produced by polymerizing in a multistage using a plurality of reactors using a catalyst, but the reason for carrying out the polymerization in a plurality of reactors is that at the initial stage of the polymerization reaction, Since there are many monomers contained in the reaction solution, it is important to suppress the volatilization of the monomers while maintaining the necessary polymerization rate. In the late stage of the polymerization reaction, in order to shift the equilibrium to the polymerization side, This is because it is important to sufficiently distill off the produced monohydroxy compound. Thus, in order to set different polymerization reaction conditions, it is preferable from the viewpoint of production efficiency to use a plurality of polymerization reactors arranged in series.

As described above, the number of reactors used in the method of the present invention may be at least two or more. However, from the viewpoint of production efficiency and the like, three or more, preferably 3 to 5, particularly preferably 4 are used. One.
In the present invention, if there are two or more reactors, a plurality of reaction stages with different conditions may be provided in the reactor, or the temperature and pressure may be continuously changed.

  In the present invention, the polymerization catalyst can be added to the raw material preparation tank and the raw material storage tank, or can be added directly to the polymerization tank. From the viewpoint of supply stability and polymerization control, the polymerization catalyst is supplied to the polymerization tank. A catalyst supply line is installed in the middle of the raw material line before being supplied, and preferably supplied as an aqueous solution.

  If the temperature of the polymerization reaction is too low, the productivity is lowered and the thermal history of the product is increased. If it is too high, not only the monomer is volatilized but also decomposition and coloring of the polycarbonate resin may be promoted.

  Specifically, the reaction in the first stage is performed at 140 to 270 ° C., preferably 180 to 240 ° C., more preferably 200 to 230 ° C. as the maximum internal temperature of the polymerization reactor. The monohydroxy compound generated is removed from the reaction system at a pressure of 1 kPa, preferably 70 kPa to 5 kPa, more preferably 30 kPa to 10 kPa (absolute pressure) for 0.1 hours to 10 hours, preferably 0.5 hours to 3 hours. Carried out while distilling.

  In the second and subsequent stages, the pressure in the reaction system is gradually reduced from the pressure in the first stage, and the monohydroxy compound that is subsequently generated is removed from the reaction system. 200 Pa or less, maximum internal temperature of 210 ° C. to 270 ° C., preferably 220 ° C. to 250 ° C., usually 0.1 hour to 10 hours, preferably 1 hour to 6 hours, particularly preferably 0.5 hour. Perform for ~ 3 hours.

  In particular, in order to suppress the coloring and thermal deterioration of the polycarbonate resin and obtain a polycarbonate resin having a good hue and light resistance, the maximum internal temperature in all reaction stages is less than 250 ° C., particularly 225 ° C. to 245 ° C. preferable. In order to suppress the decrease in the polymerization rate in the latter half of the polymerization reaction and minimize degradation due to thermal history, it is necessary to use a horizontal reactor with excellent plug flow and interface renewability at the final stage of polymerization. preferable.

  In order to obtain a polycarbonate resin having a predetermined molecular weight, if the polymerization temperature is set high and the polymerization time is too long, the ultraviolet transmittance decreases, and the YI value of the obtained polycarbonate resin tends to increase.

  The monohydroxy compound produced as a by-product is preferably reused as a raw material for diphenyl carbonate, bisphenol A, etc. after purification as necessary from the viewpoint of effective utilization of resources.

  The polycarbonate resin of the present invention is usually cooled and solidified after polycondensation as described above, and pelletized with a rotary cutter or the like.

  The method of pelletization is not limited, but it is extracted from the final polymerization reactor in a molten state, cooled and solidified in the form of a strand and pelletized, or uniaxial or biaxial extrusion in the molten state from the final polymerization reactor. The resin is supplied to the machine, melt-extruded, cooled and solidified into pellets, or extracted from the final polymerization reactor in a molten state, cooled and solidified in the form of strands, once pelletized, and then uniaxially again Or after supplying resin to a twin-screw extruder, melt-extruding, cooling and solidifying and pelletizing, etc. are mentioned.

  At that time, in the extruder, the residual monomer under reduced pressure devolatilization, and generally known heat stabilizer, neutralizer, light stabilizer, mold release agent, colorant, antistatic agent, lubricant, lubricant, A plasticizer, a compatibilizer, a flame retardant, etc. can be added and kneaded.

  The melt kneading temperature in the extruder depends on the glass transition temperature and molecular weight of the polycarbonate resin, but is usually 150 ° C to 300 ° C, preferably 200 ° C to 270 ° C, more preferably 230 ° C to 260 ° C. When the melt-kneading temperature is lower than 150 ° C., the melt viscosity of the polycarbonate resin is high, the load on the extruder is increased, and the productivity is lowered. When the temperature is higher than 300 ° C., the polycarbonate resin is severely deteriorated by heat, resulting in a decrease in mechanical strength due to a decrease in molecular weight, coloring, and gas generation.

  When producing the polycarbonate resin of the present invention, it is desirable to install a filter in order to prevent foreign matter from entering. The filter installation position is preferably on the downstream side of the extruder, and the foreign matter removal size (opening) of the filter is preferably 100 μm or less as the filtration accuracy for 99% removal. In particular, when a minute foreign matter is not desired to be mixed, it is preferably 40 μm or less, more preferably 10 μm or less.

  Extrusion of the polycarbonate resin of the present invention is preferably carried out in a clean room having a higher degree of cleanliness than class 6, more preferably class 6 as defined in JIS B 9920 (2002), in order to prevent foreign matter from being mixed after extrusion. It is desirable.

  Moreover, when cooling the extruded polycarbonate resin into chips, it is preferable to use a cooling method such as air cooling or water cooling. As the air used for air cooling, it is desirable to use air from which foreign substances in the air have been removed in advance with a hepa filter or the like to prevent reattachment of foreign substances in the air. When water cooling is used, it is desirable to use water from which metal in water has been removed with an ion exchange resin or the like, and foreign matter in water has been removed with a filter. The opening of the filter to be used is preferably 10 μm to 0.45 μm as 99% removal filtration accuracy.

The molecular weight of the polycarbonate resin of the present invention thus obtained can be expressed by a reduced viscosity, and the reduced viscosity is usually 0.30 dL / g or more, preferably 0.35 dL / g or more, The upper limit is usually 1.20 dL / g or less, more preferably 1.00 dL / g or less, and still more preferably 0.80 dL / g or less.
If the reduced viscosity of the polycarbonate resin is too low, the mechanical strength of the molded product may be small. If it is too large, the fluidity at the time of molding tends to decrease, and the productivity and moldability tend to decrease.

  The reduced viscosity of the polycarbonate resin was measured using a Ubbelohde viscosity tube at a temperature of 20.0 ° C. ± 0.1 ° C., using methylene chloride as a solvent and preparing a polycarbonate solution concentration of 0.6 g / dL precisely. To do.

  Further, the lower limit of the terminal group concentration (terminal phenyl group concentration) represented by the following general formula (5) in the polycarbonate resin of the present invention is preferably 20 μeq / g, more preferably 40 μeq / g, and particularly preferably 50 μeq / g. The upper limit is preferably 160 μeq / g, more preferably 140 μeq / g, and particularly preferably 100 μeq / g.

  If the concentration of the terminal group represented by the general formula (5) in the polycarbonate resin is too high, the hue after exposure to ultraviolet rays may be deteriorated even if the hue immediately after polymerization or at the time of molding is good. If it is too low, the thermal stability may be reduced.

  In order to control the concentration of the terminal group represented by the general formula (5), the molar ratio of the dihydroxy compound containing the dihydroxy compound (1) as a raw material to the carbonic acid diester (4) is controlled. And a method for controlling the type and amount of the catalyst, the polymerization pressure and the polymerization temperature.

Further, when the number of moles of hydrogen atoms bonded to the aromatic ring in the polycarbonate resin of the present invention is “A” and the number of moles of hydrogen atoms bonded to other than the aromatic ring is “B”, the hydrogen atoms bonded to the aromatic ring The ratio of the number of moles to the number of moles of all hydrogen atoms is represented by A / (A + B). However, as described above, there is a possibility that the aromatic ring having the ability to absorb ultraviolet rays affects the light resistance. Therefore, A / (A + B) is preferably 0.05 or less, more preferably 0.04 or less, particularly preferably 0.02 or less, and preferably 0.01 or less. A / (A + B) can be quantified by ¹ H-NMR.

{Light-resistant stabilizer}
The polycarbonate resin composition of the present invention preferably contains a light-resistant stabilizer.
A light-resistant stabilizer is one that has the effect of preventing deterioration of the resin due to light such as ultraviolet rays and improving the stability to light. As a light-resistant stabilizer, it absorbs light such as ultraviolet rays, and its energy May be converted and released as energy that does not contribute to decomposition of the polymer such as thermal energy. More specifically, examples include an ultraviolet absorber that absorbs ultraviolet rays and a light-resistant stabilizer having a radical scavenging action.

  Among these, the light-resistant stabilizer used in the present invention is preferably a basic compound, and more preferably an amine compound. Normally, polycarbonate resins are known to be unstable even at room temperature with respect to basic components such as alkali, and are also known to undergo hydrolysis by amine compounds. On the contrary, by mixing a basic compound and further by mixing an amine compound, the stability to light such as ultraviolet rays is remarkably improved, and degradation such as hydrolysis is extremely reduced. Among these, those having a structure in which nitrogen is part of a cyclic structure are preferable, and a hindered amine light-resistant stabilizer having a piperidine structure is more preferable. The piperidine structure defined here may be any structure as long as it is a saturated 6-membered cyclic amine structure, and includes a structure in which a part of the piperidine structure is substituted with a substituent. Examples of the substituent that the piperidine structure may have include an alkyl group having 4 or less carbon atoms, and a methyl group is particularly preferable. Further, as the amine compound, a compound having a plurality of piperidine structures is preferable. When the compound has a plurality of piperidine structures, a compound in which these piperidine structures are linked by an ester structure is preferable. In particular, a compound represented by the following formula (6) is preferable.

As a commercial product of the light-resistant stabilizer which consists of a compound represented by the said Formula (6), there is "ADEKA STAB LA-77" by ADEKA.
In addition, as commercially available light-resistant stabilizers, hindered amine-based light-resistant stabilizers represented by the following formula (8), “TINUVIN 765” manufactured by BASF Japan which is a hindered amine-based light-resistant stabilizer represented by the following formula (7): A certain BASF Japan company "Kimasorb 944FDL", the hindered amine light-resistant stabilizer represented by the following formula (9), and a BASF Japan company "Kimasorb 2020FDL" can also be used.

  One of these light stabilizers may be used alone, or two or more thereof may be used in combination.

  By including such a light-resistant stabilizer in the polycarbonate resin composition, the difference in haze before and after the specific irradiation treatment I using the sunshine carbon arc (the amount of change in haze) can be reduced, and white turbidity is prevented. In addition, it is possible to increase the surface hardness retention after the specific irradiation treatment II, and to obtain an automobile interior product as a polycarbonate resin molded product excellent in transparency and mechanical strength.

  The content of the light stabilizer in the polycarbonate resin composition of the present invention is preferably 0.0001 parts by weight to 1 part by weight, more preferably 0.001 parts by weight to 0.8 parts by weight with respect to 100 parts by weight of the polycarbonate resin. Parts by weight, particularly preferably 0.01 parts by weight to 0.5 parts by weight, and most preferably 0.05 parts by weight to 0.15 parts by weight. When the content of the light stabilizer is too much, there is a tendency to color, whereas when it is too little, there is a tendency that a sufficient improvement effect for the weather resistance test cannot be obtained.

{Release agent}
The polycarbonate resin composition of the present invention preferably further contains a release agent in order to further improve the releasability from the mold during melt molding.

  Release agents include higher fatty acids, higher fatty acid esters of mono- or polyhydric alcohols, natural animal waxes such as beeswax, natural plant waxes such as carnauba wax, natural petroleum waxes such as paraffin wax, and montan wax. Natural coal wax, olefin wax, silicone oil, organopolysiloxane and the like can be mentioned, and higher fatty acid and higher fatty acid ester of monohydric or polyhydric alcohol are particularly preferable.

  The higher fatty acid ester is preferably a partial ester or a total ester of a substituted or unsubstituted monovalent or polyhydric alcohol having 1 to 20 carbon atoms and a substituted or unsubstituted saturated fatty acid having 10 to 30 carbon atoms. . Such partial esters or total esters of monohydric or polyhydric alcohols and saturated fatty acids include stearic acid monoglyceride, stearic acid diglyceride, stearic acid triglyceride, stearic acid monosorbite, stearyl stearate, behenic acid monoglyceride, behenyl behenate, Pentaerythritol monostearate, pentaerythritol tetrastearate, pentaerythritol tetrapelargonate, propylene glycol monostearate, stearyl stearate, palmityl palmitate, butyl stearate, methyl laurate, isopropyl palmitate, biphenyl biphenate Sorbitan monostearate, 2-ethylhexyl stearate and the like. Of these, stearic acid monoglyceride, stearic acid triglyceride, pentaerythritol tetrastearate, and behenyl behenate are preferably used.

  As the higher fatty acid, a substituted or unsubstituted saturated fatty acid having 10 to 30 carbon atoms is preferable. Examples of such saturated fatty acids include myristic acid, lauric acid, palmitic acid, stearic acid, behenic acid and the like.

  One of these release agents may be used alone, or two or more thereof may be mixed and used.

  The content of the mold release agent is preferably 0.0001 parts by weight or more, more preferably 0.01 parts by weight or more, particularly preferably 0.1 parts by weight or more, on the other hand, preferably 100 parts by weight of the polycarbonate resin. 1 part by weight or less, more preferably 0.7 part by weight or less, particularly preferably 0.5 part by weight or less.

  There are no particular restrictions on the timing and method of adding the release agent to be blended with the polycarbonate resin. For example, when the polycarbonate resin is produced by the transesterification method, when the polymerization reaction is completed; the polycarbonate resin melted during mixing of the polycarbonate resin and other compounding agents regardless of the polymerization method. When blending and kneading with a solid state polycarbonate resin such as pellets or powder using an extruder or the like. As an addition method, a method of directly mixing or kneading the release agent with a polycarbonate resin; a method of adding as a high-concentration master batch prepared using a small amount of a polycarbonate resin or other resin and the release agent; Can be adopted.

{Antioxidant}
The polycarbonate resin composition of the present invention may contain an antioxidant.

  Antioxidants include phosphite antioxidants, phenolic antioxidants, sulfur antioxidants, and one or more of these can be used, but phosphite antioxidants are preferred. It is a combination of an agent and a phenolic antioxidant.

(Phosphite antioxidant)
Phosphite antioxidants include triphenyl phosphite, tris (nonylphenyl) phosphite, tris (2,4-di-tert-butylphenyl) phosphite, tridecyl phosphite, trioctyl phosphite, trioctadecyl Phosphite, didecyl monophenyl phosphite, dioctyl monophenyl phosphite, diisopropyl monophenyl phosphite, monobutyl diphenyl phosphite, monodecyl diphenyl phosphite, monooctyl diphenyl phosphite, bis (2,6-di-tert- Butyl-4-methylphenyl) pentaerythritol diphosphite, 2,2-methylenebis (4,6-di-tert-butylphenyl) octyl phosphite, bis (nonylphenyl) pentaerythritol Diphosphite, bis (2,4-di -tert- butylphenyl) pentaerythritol diphosphite, distearyl pentaerythritol diphosphite, and the like.

  Among these, trisnonylphenyl phosphite, trimethyl phosphate, tris (2,4-di-tert-butylphenyl) phosphite, bis (2,4-di-tert-butylphenyl) pentaerythritol diphosphite, bis ( 2,6-di-tert-butyl-4-methylphenyl) pentaerythritol diphosphite is preferably used. These compounds can be used alone or in combination of two or more.

The content of the phosphite antioxidant is preferably 0.0001 parts by weight or more, more preferably 0.0002 parts by weight or more, particularly preferably 0.0003 parts by weight or more, with respect to 100 parts by weight of the polycarbonate resin. The amount is preferably 1 part by weight or less, more preferably 0.1 part by weight or less, and particularly preferably 0.01 part by weight or less.
If the content of the phosphite antioxidant is excessively small, the coloring suppression effect at the time of molding may be insufficient. Further, if the content of the phosphite antioxidant is excessively large, the surface appearance of the product may be impaired due to an increase in the amount of deposits on the mold during injection molding.

(Phenolic antioxidant)
Examples of the phenol-based antioxidant include pentaerythritol tetrakis (3-mercaptopropionate), pentaerythritol tetrakis (3-laurylthiopropionate), glycerol-3-stearylthiopropionate, triethylene glycol-bis [ 3- (3-tert-butyl-5-methyl-4-hydroxyphenyl) propionate], 1,6-hexanediol-bis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] , Pentaerythritol-tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 1 , 3,5-trimethyl-2 4,6-tris (3,5-di-tert-bull-4-hydroxybenzyl) benzene, N, N-hexamethylenebis (3,5-di-tert-butyl-4-hydroxy-hydrocinnamide), 3,5-di-tert-butyl-4-hydroxy-benzylphosphonate-diethyl ester, tris (3,5-di-tert-butyl-4-hydroxybenzyl) isocyanurate, 4,4′-biphenylenediphosphinic acid tetrakis ( 2,4-di-tert-butylphenyl), 3,9-bis {1,1-dimethyl-2- [β- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy] ethyl} And compounds such as -2,4,8,10-tetraoxaspiro (5,5) undecane.

  Among these compounds, an aromatic monohydroxy compound substituted with one or more alkyl groups having 5 or more carbon atoms is preferable. Specifically, octadecyl-3- (3,5-di-tert-butyl-4- Hydroxyphenyl) propionate, pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate], 1,6-hexanediol-bis [3- (3,5-di-tert- Butyl-4-hydroxyphenyl) propionate], 1,3,5-trimethyl-2,4,6-tris (3,5-di-tert-butyl-4-hydroxybenzyl) benzene and the like, and pentaerythritol tetrakis [ 3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate] is more preferred.

Here, the content of the phenolic antioxidant is preferably 0.0001 parts by weight or more, more preferably 0.0002 parts by weight or more, and particularly preferably 0.0003 parts by weight or more with respect to 100 parts by weight of the polycarbonate resin. On the other hand, it is preferably 1 part by weight or less, more preferably 0.1 part by weight or less, and particularly preferably 0.01 part by weight or less.
When there is too little content of a phenolic antioxidant, the coloring suppression effect at the time of shaping | molding may become inadequate. Moreover, when there is too much content of a phenolic antioxidant, there exists a possibility that the surface external appearance of a product may be impaired because the deposits to a metal mold | die at the time of injection molding increase.

(Sulfur-based antioxidant)
Examples of the sulfur-based antioxidant include dilauryl-3,3′-thiodipropionate, ditridecyl-3,3′-thiodipropionate, dimyristyl-3,3′-thiodipropionate, diester Stearyl-3,3′-thiodipropionate, laurylstearyl-3,3′-thiodipropionate, pentaerythritol tetrakis (3-laurylthiopropionate), bis [2-methyl-4- (3 -Laurylthiopropionyloxy) -5-tert-butylphenyl] sulfide, octadecyl disulfide, mercaptobenzimidazole, 2-mercapto-6-methylbenzimidazole, 1,1′-thiobis (2-naphthol) and the like. . Among the above, pentaerythritol tetrakis (3-lauryl thiopropionate) is preferable.

Here, the content of the sulfur-based antioxidant is preferably 0.0001 parts by weight or more, more preferably 0.0002 parts by weight or more, and particularly preferably 0.0003 parts by weight or more with respect to 100 parts by weight of the polycarbonate resin. On the other hand, it is preferably 1 part by weight or less, more preferably 0.1 part by weight or less, and particularly preferably 0.01 part by weight or less.
If the content of the sulfur-based antioxidant is excessively small, the coloring suppression effect at the time of molding may be insufficient. Moreover, when there is too much content of a sulfur type antioxidant, there exists a possibility that the surface appearance of a product may be impaired by the deposits to a metal mold | die at the time of injection molding increasing.

Even if the polycarbonate resin composition of the present invention contains a phosphite-based antioxidant and a phenol-based antioxidant alone, the effect of suppressing coloration is poor. May be effective.
When a phosphite antioxidant and a phenolic antioxidant are used in combination, the total of these is preferably 0.0001 parts by weight or more, more preferably 0.0002 parts by weight or more, particularly preferably 100 parts by weight of the polycarbonate resin. Is preferably 0.0003 parts by weight or more, on the other hand, preferably 1 part by weight or less, more preferably 0.5 parts by weight or less, and particularly preferably 0.3 parts by weight or less.

  There are no particular limitations on the timing and method of adding the antioxidant to be blended with the polycarbonate resin. For example, when the polycarbonate resin is produced by the transesterification method, when the polymerization reaction is completed; the polycarbonate resin melted during mixing of the polycarbonate resin and other compounding agents regardless of the polymerization method. When blending and kneading with a solid state polycarbonate resin such as pellets or powder using an extruder or the like. As an addition method, a method in which the antioxidant is directly mixed or kneaded with a polycarbonate resin; a method in which a small concentration of a polycarbonate resin or other resin, etc. and the antioxidant is added as a high concentration master batch is used. Can be adopted.

{Light diffusing agent}
The polycarbonate resin composition of the present invention may contain a light diffusing agent in an automobile interior product that also requires light transmission, and by containing the light diffusing agent, the light is uniformly diffused and visually recognized. Can increase the sex.

  The light diffusing agent is not particularly limited as long as it is a conventional light diffusing agent that scatters light inside the resin, but in particular, those showing a spherical form are preferably used. Examples of the light diffusing agent exhibiting a spherical shape include silicone-based and acrylic light diffusing agents. In particular, an acrylic light diffusing agent can be suitably used in applications that require light transmission.

  Commercially available products can be used as the light diffusing agent. For example, “Tospearl 120S” manufactured by Momentive Japan is used as the silicone light diffusing agent, and “Gantz Pearl GM” manufactured by Gantz Kasei is used as the acrylic light diffusing agent. -0449S "," Ganz Pearl GM-0205S "," Kemisnow KMR-3TA "manufactured by Soken Chemical Co., Ltd., and the like can be used.

  When the polycarbonate resin composition of the present invention contains such a light diffusing agent, the content thereof is preferably 0.01 to 10 parts by weight, more preferably 0.03 parts by weight to 100 parts by weight of the polycarbonate resin. It is 3 parts by weight, particularly preferably 0.05 part by weight to 5 parts by weight, and most preferably 0.1 part by weight to 1 part by weight. If the content of the light diffusing agent is too small, light scattering inside the polycarbonate resin composition cannot be obtained sufficiently, and the light source transmission preventing property is inferior. The strength and heat resistance may be reduced.

{Other additives}
The polycarbonate resin composition of the present invention may further contain an acidic compound or a derivative thereof in order to suppress coloring when the residence time in the injection molding machine becomes long.

  Examples of acidic compounds or derivatives thereof include hydrochloric acid, nitric acid, boric acid, sulfuric acid, sulfurous acid, phosphoric acid, phosphorous acid, hypophosphorous acid, polyphosphoric acid, adipic acid, ascorbic acid, aspartic acid, azelaic acid, and adenosine phosphorus. Acid, benzoic acid, formic acid, valeric acid, citric acid, glycolic acid, glutamic acid, glutaric acid, cinnamic acid, succinic acid, acetic acid, tartaric acid, oxalic acid, p-toluenesulfinic acid, p-toluenesulfonic acid, naphthalenesulfonic acid Bronsted acids such as nicotinic acid, picric acid, picolinic acid, phthalic acid, terephthalic acid, propionic acid, benzenesulfinic acid, benzenesulfonic acid, malonic acid, maleic acid, and esters thereof. These may be used individually by 1 type and may be used in combination of 2 or more type.

  Among these acidic compounds or derivatives thereof, sulfonic acids or esters thereof are preferable, and p-toluenesulfonic acid, methyl p-toluenesulfonate, and butyl p-toluenesulfonate are particularly preferable.

The compounding amount of the acidic compound or derivative thereof is preferably 0.00001 parts by weight or more, more preferably 0.0001 parts by weight or more, particularly preferably 0.0002 parts by weight or more with respect to 100 parts by weight of the polycarbonate resin. Is 0.1 parts by weight or less, more preferably 0.01 parts by weight or less, and particularly preferably 0.001 parts by weight or less.
If the compounding amount of the acidic compound or its derivative is excessively small, it may not be possible to sufficiently suppress coloring when the residence time in the injection molding machine of the polycarbonate resin composition becomes long during injection molding. . Moreover, when there are too many compounding quantities of an acidic compound or its derivative (s), the hydrolysis resistance of a polycarbonate resin composition may fall remarkably.

  These acidic compounds or derivatives thereof can be added in the production process of the polycarbonate resin composition as a compound that neutralizes the basic transesterification catalyst used in the polycondensation reaction of the polycarbonate resin described above.

  The polycarbonate resin composition of the present invention can contain an antistatic agent as long as the object of the present invention is not impaired.

  The polycarbonate resin composition of the present invention is a resin component other than the polycarbonate resin of the present invention, for example, an aromatic polycarbonate other than the polycarbonate resin of the present invention, an aromatic polyester, an aliphatic polyester, polyamide, polystyrene, polyolefin, acrylic, It may contain one or more of synthetic resins such as amorphous polyolefin, ABS and AS, biodegradable resins such as polylactic acid and polybutylene succinate, rubber, etc., but the polycarbonate resin of the present invention is used. In order to obtain the advantageous effects, the proportion of the polycarbonate resin of the present invention in the total resin component (polymer component) in the polycarbonate resin composition of the present invention is 50% by weight or more, particularly 60% by weight to 100% by weight. It is preferable.

  Furthermore, the polycarbonate resin composition of the present invention is a nucleating agent, a flame retardant, a flame retardant auxiliary, an inorganic filler, an impact modifier, and a hydrolysis inhibitor, which are usually used in the resin composition, as long as the object of the present invention is not impaired. An agent, foaming agent, dye / pigment may be contained.

{Production method}
The polycarbonate resin composition of the present invention can be produced by mixing the above components simultaneously or in any order with a mixer such as a tumbler, V-type blender, nauter mixer, Banbury mixer, kneading roll, extruder or the like. .

  The polycarbonate resin composition of the present invention thus obtained is excellent in light resistance, transparency, hue, heat resistance, thermal stability, moldability, surface hardness and mechanical strength.

[Automobile interior parts]
The automobile interior product of the present invention is formed by molding the above-described polycarbonate resin composition of the present invention.
The molding method of the automobile interior product of the present invention is not particularly limited, but the polycarbonate resin composition of the present invention described above is once pelletized directly or with a melt extruder, and then extrusion molding, injection molding, compression molding. It can be formed into an automobile interior product having a desired shape by a generally known forming method such as a method. In the case of molding by injection molding, it is preferable to mold at a cylinder temperature of 220 ° C. to 290 ° C. and a mold temperature of 30 ° C. to 120 ° C.

The automobile interior product of the present invention, in particular, uses a weather meter, transparency, coloring clarity, design, surface hardness, mechanical strength and long-term durability of these characteristics, such as a gasoline meter, a speedometer, etc. Suitable for automotive interior parts such as covers for various instruments, cover for interior lighting, shift lever, center garnish, center console, audio panel, door switch panel, door trim armrest, switch bezel, ornament, handle stay cover, steering bezel Used for.
The use of the polycarbonate resin composition of the present invention is not limited to automobile interior parts, and it is also possible to mold an automotive exterior part having a desired shape by a conventionally known molding method using the polycarbonate resin composition of the present invention. it can.

EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, this invention is not limited by a following example, unless the summary is exceeded.
In addition, although the following examples are not molded into the shape of an automobile interior product, in order to obtain an automobile interior product of the present invention, an automobile is produced in the same manner as the following molding method using a mold having a predetermined shape. The effect of the present invention as an automobile interior part is obvious to those skilled in the art by the following examples.

  In the following, physical properties and characteristics of molded articles of polycarbonate resin and polycarbonate resin composition were evaluated by the following methods.

(1) Measurement of reduced viscosity A polycarbonate resin sample was dissolved using methylene chloride as a solvent to prepare a polycarbonate solution having a concentration of 0.6 g / dL. Measured at a temperature of 20.0 ° C. ± 0.1 ° C. using an Ubbelohde viscometer manufactured by Moriyu Rika Kogyo Co., Ltd. From the following equation (i), the relative viscosity ηrel is calculated from the solvent passage time t ₀ and the solution passage time t. From the relative viscosity, the specific viscosity ηsp was determined from the following formula (ii).
ηrel = t / t ₀ (i)
ηsp = (η−η ₀ ) / η ₀ = ηrel−1 (ii)
The reduced viscosity ηsp / c was determined by dividing the specific viscosity by the concentration c (g / dL). The higher this value, the higher the molecular weight.

(2) Measurement of 50% fracture energy and calculation of brittle fracture rate After the polycarbonate resin composition pellets are dried at 80 ° C. for 4 hours, the cylinders are placed on an injection molding machine (“J75EII type injection molding machine” manufactured by Nippon Steel). A flat plate test piece of 100 mm × 100 mm and a thickness of 1 mm was molded at a temperature of 230 ° C., a molding cycle of 45 seconds, and a mold temperature of 60 ° C.
Using the obtained 50 test pieces, a falling weight impact test was performed in accordance with JIS K7211, and 50% fracture energy was measured. The weight was formed with an outer diameter of 15 mm and a mass of 2 kg, and the test piece support frame inner diameter was 45 mm. The 50% fracture energy is the impact energy when 50% of the number of test pieces breaks, and is expressed by the product of the weight mass and acceleration of gravity and the height when 50% of the number of test pieces breaks. The larger this value is, the higher the surface impact resistance is, and the more difficult it is to break.
Further, in this 50% fracture energy measurement test, the number of test pieces broken into a plurality of pieces was divided by the number of test pieces subjected to the test (50) to obtain a brittle fracture rate (%).

(3) Measurement of pencil hardness Using a flat test piece molded in the same manner as in (2) above, using a scratch hardness (pencil method) tester manufactured by Cortec Co., Ltd., according to JIS K5600-5-4, Pencil hardness was measured in the range of 6B-6H. 6B indicates that the surface hardness is low, and 6H indicates that the surface hardness is high.

(4) Measurement of total light transmittance and haze The pellets of the polycarbonate resin composition were dried at 90 ° C. for 10 hours in a nitrogen atmosphere. Next, the pellets of the dried polycarbonate resin composition are supplied to an injection molding machine (J75EII type manufactured by Nippon Steel Co., Ltd.), and injection molded pieces (width 60 mm × length) under the conditions of a resin temperature of 220 ° C. and a molding cycle of 23 seconds. 60 mm × thickness 3 mm). The obtained injection-molded piece is based on JIS K7105, using a haze meter (NDH2000 manufactured by Nippon Denshoku Industries Co., Ltd.), and using a D65 light source, total light transmittance and haze (initial total light transmittance and initial haze) Was measured. The greater the total light transmittance and the smaller the haze, the better the transparency.

(5) Measurement of Hue (YI Value) The injection test piece molded in the same manner as in (4) above was transmitted in accordance with JIS K7105 using a spectral color difference meter (SE2000 manufactured by Nippon Denshoku Industries Co., Ltd.) and transmitted through a C light source. The yellow index (YI) value (initial YI value) was measured by the method. The smaller the YI value, the better the quality without yellowness.

(6) Measurement of tensile strength After the pellets of the polycarbonate resin composition were dried at 90 ° C. for 6 hours, the cylinder temperature was 230 ° C. and the molding cycle was 45 seconds with an injection molding machine (“J75EII type injection molding machine” manufactured by Nippon Steel). A No. 1 test piece having a thickness of 4 mm was molded at a mold temperature of 60 ° C. in accordance with JIS K7113. The obtained injection-molded piece was measured for tensile strength at a test speed of 50 mm / min using a tensile test device (Strograph APII manufactured by Toyo Seiki Seisakusho) according to JIS K7113.

(7) Sunshine weather meter irradiation test (specific irradiation treatment I)
In accordance with JIS B7753, a sunshine weather meter S80 manufactured by Suga Test Instruments Co., Ltd. was used to set a discharge voltage of 50 V and a discharge current of 60 A with a sunshine carbon arc (ultra long life carbon 4 pair) light source, and irradiation and surface spray (rainfall) 2,000 with respect to the square surface of the flat plate (width 60 mm × length 60 mm × thickness 3 mm) of the injection-molded piece obtained in (4) above under the conditions of a black panel temperature of 63 ° C. and a relative humidity of 50%. Time irradiation treatment was performed. The surface spray (rainfall) time was 12 minutes / 1 hour. A type glass filter was used. After the irradiation treatment, the total light transmittance, haze, and YI were measured in the same manner as in the above (4) and (5), and the presence or absence of surface cracks was visually examined.
If the change in YI and haze is small even when the irradiation treatment is carried out, there will be little secular discoloration and little decrease in transparency in applications as automobile interior parts.

(8) Sunshine weather meter irradiation test (specific irradiation treatment II)
In accordance with JIS B7753, a sunshine weather meter S80 manufactured by Suga Test Instruments Co., Ltd. was used to set a discharge voltage of 50 V and a discharge current of 60 A with a sunshine carbon arc (ultra long life carbon 4 pair) light source, and irradiation and surface spray (rainfall) Then, under the conditions of a black panel temperature of 63 ° C. and a relative humidity of 50%, the parallel part of the test piece obtained in the above (6) was irradiated for 1000 hours. The surface spray (rainfall) time was 12 minutes / 1 hour. A type glass filter was used. After the irradiation treatment, the tensile strength was measured and the tensile strength retention rate was calculated in the same manner as in (6) above.
As long as the tensile strength retention after irradiation treatment is large, the mechanical strength is less deteriorated over time and excellent in long-term durability in applications as automobile interior parts.

  The abbreviations of the compounds used in the following Examples and Comparative Examples are as follows.

<Dihydroxy compound>
ISB: Isosorbide (Rocket Fleure, trade name POLYSORB)
CHDM: 1,4-cyclohexanedimethanol (Eastman)

<Carbonated diester>
DPC: Diphenyl carbonate (Mitsubishi Chemical Corporation)
<Light resistance stabilizer>
ADK STAB LA-77: Hindered amine light stabilizer (manufactured by ADEKA)
<Antioxidant>
ADK STAB AO-60: Phenolic antioxidant (manufactured by ADEKA)
ADK STAB 2112: Phosphite antioxidant (manufactured by ADEKA)
<Release agent>
S-100A: Stearic acid monoglyceride (Riken Vitamin Co., Ltd.)

[Example 1]
In a polymerization reactor equipped with a stirring blade and a reflux condenser controlled at 100 ° C., ISB and CHDM, DPC and calcium acetate monohydrate having a chloride ion concentration of 10 ppb or less by purification by distillation, in a molar ratio. ISB / CHDM / DPC / calcium acetate monohydrate = 0.70 / 0.30 / 1.00 / 1.3 × 10 ⁻⁶ , and sufficiently purged with nitrogen (oxygen concentration 0.0005 vol% -0.001 vol%). Subsequently, heating was performed with a heating medium, and stirring was started when the internal temperature reached 100 ° C., and the contents were melted and made uniform while controlling the internal temperature to be 100 ° C. After that, temperature increase was started, the internal temperature was adjusted to 210 ° C. in 40 minutes, and when the internal temperature reached 210 ° C., control was performed so as to maintain this temperature, and at the same time, pressure reduction was started and the temperature reached 210 ° C. After 90 minutes, the pressure was changed to 13.3 kPa (absolute pressure, the same applies hereinafter), and the pressure was maintained for another 60 minutes. The phenol vapor produced as a by-product with the polymerization reaction is led to a reflux condenser using a steam controlled at 100 ° C. as the inlet temperature to the reflux condenser, and a monomer component contained in the phenol vapor in a slight amount is introduced into the polymerization reactor. Then, the phenol vapor that did not condense was recovered by guiding it to a condenser using 45 ° C. warm water as a refrigerant.

The contents thus oligomerized are once restored to atmospheric pressure and then transferred to another polymerization reaction apparatus equipped with a stirring blade and a reflux condenser controlled in the same manner as described above. Depressurization was started, and an internal temperature of 220 ° C. and a pressure of 200 Pa were achieved in 60 minutes. Thereafter, the internal temperature was set to 230 ° C. over 20 minutes, the pressure was 133 Pa or less, the pressure was restored when the predetermined stirring power was reached, the contents were extracted in the form of strands, and pelletized with a rotary cutter.
The reduced viscosity of the polycarbonate resin pellets was measured, and the results are shown in Table 1.

The resulting pellets and hindered amine-based ADK STAB LA-77 as a light-resistant stabilizer so as to have the composition shown in Table 1, S-100A as a mold release agent, ADK STAB AO-60 and ADK STAB 2112 as antioxidants Using a twin-screw extruder (LABOTEX30HSS-32) manufactured by Nippon Steel Works, which has two vent ports, it is extruded in a strand shape so that the resin temperature at the outlet is 250 ° C., cooled and solidified with water, and then rotated. Pelletized with a cutter. At this time, the vent port was connected to a vacuum pump, and the pressure at the vent port was controlled to be 500 Pa.
The results of evaluation by the above method using the obtained polycarbonate resin composition are shown in Table 1.

[Example 2]
In Example 1, except that the molar ratio of ISB and CHDM used for the production of polycarbonate resin was changed to the molar ratio shown in Table 1, it was carried out in the same manner as in Example 1, and the evaluation results are shown in Table 1.

[Comparative Example 1]
In Example 1, it carried out similarly to Example 1 except not adding a light-resistant stabilizer, and the evaluation result was shown in Table 1.

[Comparative Example 2]
In Example 2, it carried out similarly to Example 2 except not adding a light-resistant stabilizer, and the evaluation result was shown in Table 1.

[Comparative Example 3]
Table 1 shows the results of evaluation by the above method using bisphenol A type polycarbonate resin (Iupilon S3000R manufactured by Mitsubishi Engineering Plastics) as it is.

[Comparative Example 4]
Table 1 shows the results of evaluation by the above method using bisphenol A-type weather-resistant polycarbonate resin (Iupilon S3000UR manufactured by Mitsubishi Engineering Plastics) as it is.

[Comparative Example 5]
Table 1 shows the results of evaluation by the above method using an acrylic resin (“Acrypet MD” manufactured by Mitsubishi Rayon Co., Ltd.) as it is.

From Table 1, the automobile interior product of the present invention comprising the polycarbonate resin composition of the present invention is excellent in transparency, surface hardness and mechanical strength, and is used for a long time in a severe high temperature and high humidity environment including ultraviolet rays. However, it can be seen that there is little change in transparency and hue, no problem of decrease in tensile strength, and excellent long-term durability and stability of optical properties and mechanical strength.
In contrast, Comparative Examples 1 and 2 that do not contain a light-resistant stabilizer in the polycarbonate resin composition have a large decrease in tensile strength after the specific irradiation treatment II. In particular, in Comparative Example 1, the transparent after the specific irradiation treatment I is transparent. The remarkably deteriorated property and the appearance of the molded product are inferior.
Comparative Examples 3 and 4 which are commercially available polycarbonate resins have low surface hardness, and there is a problem of transparency and hue deterioration after the specific irradiation treatment I.
Comparative Example 5 which is a commercially available acrylic resin has good characteristics after specific irradiation treatments I and II, and has high surface hardness, but is inferior in impact resistance.

  The automobile interior parts of the present invention are particularly suitable for the covers of various instruments such as gasoline meters and speedometers, interior lighting lamps, utilizing the weather resistance, transparency, mechanical strength and long-term durability of these characteristics. It is suitably used for automobile interior parts such as covers.

Claims (12)

A polycarbonate resin composition comprising a polycarbonate resin containing at least a structural unit derived from a dihydroxy compound having a site represented by the following general formula (1) in a part of the structure (hereinafter referred to as “dihydroxy compound (1)”). A molded body (thickness 3 mm) molded from the polycarbonate resin composition was subjected to a black panel temperature of 63 ° C., a relative humidity of 50% according to JIS B7753, and a rain spray time of 12 minutes per hour. Using a sunshine carbon arc, with a discharge voltage of 50 V and a discharge current of 60 A, the glass filter was irradiated for 2000 hours through the A type, and then the haze measured in accordance with JIS K7105 was the same as before the irradiation treatment. The amount of change with respect to the measured haze is 30 or less. The yellow index value measured at, automotive interior parts, characterized in that the amount of change to yellow index values were measured in the same manner as before the irradiation treatment by molding the polycarbonate resin composition is 10 or less.

(However, the site represented by the above general formula (1) unless it is part of _-CH 2 -O-H.) The automobile interior product according to claim 1, wherein the dihydroxy compound (1) is a compound represented by the following general formula (2).

  The automobile interior article according to claim 1 or 2, wherein the polycarbonate resin further includes a structural unit derived from at least one compound selected from the group consisting of an aliphatic dihydroxy compound and an alicyclic dihydroxy compound. .   The said polycarbonate resin contains 90 mol% or less of structural units derived from the dihydroxy compound (1) with respect to the structural units derived from all the dihydroxy compounds which comprise this polycarbonate resin. The automobile interior article according to any one of the above.   The automobile interior product according to any one of claims 1 to 4, wherein the polycarbonate resin composition contains a light-resistant stabilizer.   The automobile interior article according to claim 5, wherein the content of the light stabilizer in the polycarbonate resin composition is 0.0001 to 1 part by weight with respect to 100 parts by weight of the polycarbonate resin. .   The automobile interior article according to claim 5 or 6, wherein the light stabilizer is an amine compound.   The automobile interior product according to any one of claims 1 to 7, wherein the polycarbonate resin composition contains a release agent.   The automobile interior article according to claim 7, wherein the content of the release agent in the polycarbonate resin composition is 0.0001 to 1 part by weight with respect to 100 parts by weight of the polycarbonate resin. .   The automobile interior product according to any one of claims 1 to 9, wherein the polycarbonate resin composition contains an antioxidant.   The automobile interior article according to claim 10, wherein the content of the antioxidant in the polycarbonate resin composition is 0.0001 to 1 part by weight with respect to 100 parts by weight of the polycarbonate resin. .   The automobile interior article according to any one of claims 1 to 11, wherein the automobile interior article is molded by an injection molding method.