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JP2012051495A - Railroad vehicle structure - Google Patents

Railroad vehicle structure Download PDF

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JP2012051495A
JP2012051495A JP2010196679A JP2010196679A JP2012051495A JP 2012051495 A JP2012051495 A JP 2012051495A JP 2010196679 A JP2010196679 A JP 2010196679A JP 2010196679 A JP2010196679 A JP 2010196679A JP 2012051495 A JP2012051495 A JP 2012051495A
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railway vehicle
vehicle structure
longitudinal direction
roof
entrance
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JP5466114B2 (en
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Hideyuki Nakamura
英之 中村
Takeshi Kawasaki
健 川崎
Yosuke Morita
庸介 森田
Toshihiko Mochida
敏彦 用田
Mitsuo Iwasaki
充雄 岩崎
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Hitachi Ltd
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Hitachi Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

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Abstract

PROBLEM TO BE SOLVED: To provide a railroad vehicle structure which can prevent generation of strain caused by welding as well as sufficiently suppressing deformation near a coach entrance.SOLUTION: Bolts 60 combine an eaves reinforcement 53 extending to the longitudinal direction of the railroad vehicle structure with the vehicle interior side of eaves 21 at the upper part of the coach entrance, combine a side reinforcement 51 and a roof structure 52 extending to the height/width directions of the railroad vehicle structure with the vehicle interior side of a side structure 20 beside the coach entrance and a roof structure 40, and combine a side beam reinforcement 54 extending to the longitudinal direction of the railroad vehicle with a lower part of a side beam 11 at the lower part of the coach entrance. The side reinforcement 51 and the roof reinforcement 52 are combined with the eaves reinforcement 53 by the bolts 60. The structure makes places near the coach entrance firm, which can sufficiently suppress the deformation near the coach entrance. Welding of thick members is not generated, which can prevent the generation of strain caused by welding.

Description

本発明は、車体の上壁を構成する屋根構体と側壁を構成する側構体と下壁を構成する台枠と長手方向の端壁を構成する妻構体から成り、屋根構体、側構体、台枠の少なくとも一つが対向する2枚の面板を複数のリブで接続した中空押出形材によって構成され、側構体に設けられた出入口の少なくとも一つが台枠に連結されて車体を支える台車より中央寄りに配置された鉄道車両構体に関する。   The present invention comprises a roof structure that constitutes an upper wall of a vehicle body, a side structure that constitutes a side wall, a frame that constitutes a lower wall, and a wife structure that constitutes an end wall in the longitudinal direction, the roof structure, the side structure, and the frame At least one of the two face plates facing each other is connected by a plurality of ribs, and at least one of the entrances and exits provided in the side structure is connected to the frame and closer to the center than the carriage supporting the vehicle body The present invention relates to a railway vehicle structure.

鉄道車両構体は、一般に、車体の上壁を構成する屋根構体と側壁を構成する側構体と下壁を構成する台枠と長手方向の端壁を構成する妻構体から成る。近年では、軽量化や製作性の向上を目的として、屋根構体、側構体、台枠等を、対向する2枚の面板と該面板同士を接続する複数のリブから成るアルミニウム合金製の中空押出形材によって構成し、鉄道車両構体に組み立てる手法が広まりつつある。   A railway vehicle structure generally includes a roof structure that constitutes the upper wall of the vehicle body, a side structure that constitutes the side wall, a base frame that constitutes the lower wall, and a wife structure that constitutes the end wall in the longitudinal direction. In recent years, for the purpose of weight reduction and improvement of manufacturability, a roof structure, a side structure, a base frame, etc., are made of an aluminum alloy hollow extruded shape composed of two facing face plates and a plurality of ribs connecting the face plates. The method of constructing and assembling a railway vehicle structure using materials is becoming widespread.

ここで、側構体には、一般に、乗客が乗降するための出入口が設けられている。近郊車両の出入口は、短時間での乗降を可能にするため、鉄道車両1両あたり2箇所以上設けられており、出入口横幅の寸法も大きい。また、鉄道車両の編成全体に渡って極力均等になるように、各車両の長手方向に見て、その端部近傍に配置される台車よりも中央寄りに配置されることが多い。   Here, the side structure is generally provided with an entrance for passengers to get on and off. There are two or more entrances and exits for suburban vehicles, and the width of the entrance and exit is large in order to enable getting on and off in a short time. Further, in order to make the entire train vehicle as uniform as possible, it is often arranged closer to the center than the carriage arranged in the vicinity of the end portion of each vehicle when viewed in the longitudinal direction.

このような構成においては、鉄道車両構体は、図7に示すような変形を生じる。主に床下に設置される主変圧器や主変換器等の大型艤装品及び乗客の質量により、車体は、台車200,200を支持点として、特に両支持点間の領域で下方向に大きく変形する。とりわけ、大きな開口となる出入口近傍では、変形が集中して生じる。   In such a configuration, the railcar structure is deformed as shown in FIG. Due to the mass of passenger equipment, mainly large transformers and main transformers installed under the floor, and the mass of passengers, the car body is greatly deformed downward with the carriages 200 and 200 as support points, particularly in the region between the two support points. To do. In particular, deformation is concentrated in the vicinity of an entrance / exit that is a large opening.

このような下方向の変形が過大に生じると、走行中の振動が大きくなり、鉄道車両の乗心地が悪化する。このため、強固な出入口フレーム(図7中に90で示す。)を溶接し、変形が集中して生じる出入口近傍の変形を抑制する方法が採用される(一例として特許文献1参照)。しかし、板厚の厚い出入口フレームを溶接する際に発生する多大な熱によって、鉄道車両構体が大きくひずむといった問題があった。また、出入口以外の部位に補強部材を溶接し、鉄道車両構体全体の変形を抑制する方法も提案されている(一例として特許文献2参照)。しかし、変形の大部分を出入口近傍で生じる近郊車両においては、十分に変形を抑制できないことがあった。   If such downward deformation occurs excessively, vibration during traveling increases, and the riding comfort of the railway vehicle deteriorates. For this reason, a method is adopted in which a strong entrance / exit frame (indicated by 90 in FIG. 7) is welded to suppress deformation near the entrance / exit that is caused by concentrated deformation (see Patent Document 1 as an example). However, there has been a problem that the structure of the railway vehicle is greatly distorted due to the great heat generated when welding the thick doorway frame. In addition, a method has also been proposed in which a reinforcing member is welded to a portion other than the doorway to suppress deformation of the entire railway vehicle structure (see Patent Document 2 as an example). However, in suburban vehicles where most of the deformation occurs near the doorway, the deformation may not be sufficiently suppressed.

特開2008−168732号公報JP 2008-168732 A 特開2006−290027号公報JP 2006-290027 A

変形の大部分が出入口近傍で生じる近郊車両に供される鉄道車両構体において、製造過程における溶接によるひずみの発生を防止でき且つ出入口近傍での変形を十分に抑制することに関して、解決すべき課題があった。
本発明の課題は、溶接によるひずみの発生を防止でき且つ出入口近傍での変形を十分に抑制できる鉄道車両構体を提供することである。
There is a problem to be solved with respect to the prevention of distortion caused by welding in the manufacturing process and sufficient suppression of deformation in the vicinity of the entrance / exit in a railway vehicle structure used for a suburban vehicle in which most of the deformation occurs in the vicinity of the entrance / exit. there were.
An object of the present invention is to provide a railway vehicle structure that can prevent distortion due to welding and can sufficiently suppress deformation in the vicinity of an entrance / exit.

上記課題を解決し、上記目的を達成するため、本発明による鉄道車両構体は、屋根構体と側構体と台枠を有する鉄道車両構体であって、前記屋根構体、前記側構体、前記台枠の少なくとも一つが対向する2枚の面板をリブで接続した中空押出形材から構成されており、前記側構体には乗客が乗降するための出入口が設けられており、前記出入口の少なくとも一つが前記台枠に連結されて車体を支持する台車より前記鉄道車両構体の長手方向の中央寄りに配置されている鉄道車両構体において、前記出入口の前記鉄道車両構体の長手方向の前後に相当する位置の前記屋根構体の車内側の前記面板に前記鉄道車両構体の幅方向に延伸する梁状又は板状の補強部材をボルト又はリベット等の機械的締結手法により結合すること、若しくは、前記出入口の前記鉄道車両構体の長手方向の前後に相当する位置の前記側構体の車内側の前記面板に前記鉄道車両構体の高さ方向に延伸する梁状又は板状の補強部材をボルト又はリベット等の機械的締結手法により結合すること、若しくは、前記出入口の前記鉄道車両構体の長手方向の前後に渡って前記台枠の前記鉄道車両構体の幅方向の端部に位置する側梁の下部に前記鉄道車両構体の長手方向に延伸する梁状又は板状の補強部材をボルト又はリベット等の機械的締結手法により結合すること、若しくは、前記出入口の前記鉄道車両構体の長手方向の前後に渡って、前記側構体の前記鉄道車両構体の高さ方向の上端部又は前記屋根構体の前記鉄道車両構体の幅方向の端部に位置する軒の車内側の前記面板に、前記鉄道車両構体の長手方向に延伸する梁状又は板状の補強部材をボルト又はリベット等の機械的締結手法により結合すること、から成っている。   In order to solve the above-mentioned problems and achieve the above object, a railway vehicle structure according to the present invention is a railway vehicle structure having a roof structure, a side structure, and a frame, and includes the roof structure, the side structure, and the frame. At least one of the face plates is formed of a hollow extruded member connected by ribs, and the side structure is provided with an entrance for passengers to get on and off, and at least one of the entrances is the platform. In the railroad vehicle structure arranged closer to the longitudinal center of the railroad vehicle structure than the carriage connected to the frame and supporting the car body, the roof at a position corresponding to the longitudinal direction of the railcar structural body at the doorway A beam-like or plate-like reinforcing member extending in the width direction of the railway vehicle structure is joined to the face plate inside the structure by a mechanical fastening method such as a bolt or a rivet, or the access A beam-like or plate-like reinforcing member extending in the height direction of the railway vehicle structure is attached to the face plate inside the side structure at a position corresponding to the longitudinal direction of the railway vehicle structure, such as a bolt or a rivet. The railway is connected to the lower part of the side beam located at the end in the width direction of the railroad vehicle structure of the underframe in the longitudinal direction of the railcar structure at the entrance and exit of the railroad vehicle structure. A beam-like or plate-like reinforcing member extending in the longitudinal direction of the vehicle structure is coupled by a mechanical fastening method such as a bolt or a rivet, or the longitudinal direction of the railway vehicle structure at the doorway is Extending in the longitudinal direction of the railroad vehicle structure to the face plate inside the eaves located at the upper end of the railcar structure in the height direction of the side structure or the widthwise end of the railcar structure of the roof structure Do That the Jo or plate-like reinforcing member together by mechanical fastening techniques such as bolts or rivets, are comprised.

本鉄道車両構体によれば、鉄道車両構体の出入口近傍に上述した補強部材をボルト又はリベット等の機械的締結手法により屋根構体、側構体、台枠等に対して結合しており、板厚の厚い部材を溶接によって結合していないので、溶接によるひずみの発生を未然に防止できるだけでなく、出入口近傍が強固な構造となって出入口近傍での変形を十分に抑制できる。さらには、締結が容易なボルト又はリベットで補強部材が結合されているので、施工の効率を向上することができる。   According to this railway vehicle structure, the reinforcing member described above is coupled to the roof structure, side structure, underframe, etc. by a mechanical fastening method such as a bolt or rivet in the vicinity of the entrance / exit of the railway vehicle structure. Since the thick members are not joined by welding, it is possible not only to prevent the occurrence of distortion due to welding, but also to have a strong structure in the vicinity of the entrance / exit and sufficiently suppress deformation in the vicinity of the entrance / exit. Furthermore, since the reinforcing member is coupled with a bolt or a rivet that is easy to fasten, construction efficiency can be improved.

図1は、鉄道車両構体の斜視図である。FIG. 1 is a perspective view of a railway vehicle structure. 図2は、図1の鉄道車両構体のA−A断面図(縦半分)である。2 is an AA cross-sectional view (vertical half) of the railway vehicle structure of FIG. 図3は、図2の側構体と屋根構体のB−B断面図である。FIG. 3 is a BB cross-sectional view of the side structure and the roof structure of FIG. 図4は、鉄道車両構体の側梁(図2のC部)の拡大図である。FIG. 4 is an enlarged view of a side beam (C portion in FIG. 2) of the railway vehicle structure. 図5は、図1の鉄道車両構体のA−A断面図(縦半分)である。FIG. 5 is a cross-sectional view (half vertical) of the railway vehicle structure of FIG. 図6は、図5の側構体と屋根構体のD−D断面図である。6 is a DD cross-sectional view of the side structure and the roof structure of FIG. 図7は、鉄道車両構体の変形を示す模式図である。FIG. 7 is a schematic diagram showing a deformation of the railway vehicle structure.

以下、図面を参照して本発明による鉄道車両構体の一例を説明する。
図1は、鉄道車両構体の一例を模式的に示す斜視図である。図1に示すように、鉄道車両構体の高さ方向を100とし、それに直交する幅方向と長手方向をそれぞれ110,120とする。鉄道車両構体1は、台枠10の幅方向110の両端部に立設された側構体20,20(一方のみ図示)と、台枠10の長手方向120の両端部に立設された妻構体30,30(一方のみ図示)と、側構体20,20と妻構体30,30との高さ方向100の上端部に載置された屋根構体40から構成されるとともに、長手方向120の両端部を台枠10に連結される台車200,200によって支持される。台車200より長手方向120の中央寄りの側構体20には、乗客が乗降するための出入口50が設けられる。
Hereinafter, an example of a railway vehicle structure according to the present invention will be described with reference to the drawings.
FIG. 1 is a perspective view schematically showing an example of a railway vehicle structure. As shown in FIG. 1, the height direction of the railway vehicle structure is set to 100, and the width direction and the longitudinal direction orthogonal thereto are set to 110 and 120, respectively. The railway vehicle structure 1 includes side structures 20 and 20 (only one is shown) erected at both ends in the width direction 110 of the underframe 10 and a wife structure erected at both ends in the longitudinal direction 120 of the underframe 10. 30 and 30 (only one is shown), and the roof structure 40 mounted on the upper ends of the side structures 20, 20 and the wife structures 30, 30 in the height direction 100, and both end portions in the longitudinal direction 120 Are supported by carriages 200 and 200 coupled to the underframe 10. The side structure 20 closer to the center in the longitudinal direction 120 than the carriage 200 is provided with an entrance 50 for passengers to get on and off.

側構体20において、各出入口50の側方には、高さ方向100に延伸する側補強51,51が設けられる。屋根構体40において、側補強51,51と長手方向120の位置が一致する位置には、幅方向110に延伸する屋根補強52,52が設けられる。側構体20の高さ方向100の上端部に位置する軒21において、各出入口50の上方には、側補強51,51及び屋根補強52,52の間に渡って、長手方向120に延伸する軒補強53が設けられる。台枠10の幅方向110の端部に位置する側梁11において、出入口50の下方には、側補強51,51の間に渡って、長手方向120に延伸する側梁補強54が設けられる。側補強51,51、屋根補強52,52、軒補強53、及び側梁補強54は、それぞれ梁状又は板状の補強部材として設けられている。   In the side structure 20, side reinforcements 51 and 51 extending in the height direction 100 are provided on the sides of the respective entrances and exits 50. In the roof structure 40, roof reinforcements 52, 52 extending in the width direction 110 are provided at positions where the side reinforcements 51, 51 coincide with the positions in the longitudinal direction 120. In the eaves 21 located at the upper end of the side structure 20 in the height direction 100, the eaves extending in the longitudinal direction 120 between the side reinforcements 51, 51 and the roof reinforcements 52, 52 above the respective entrances 50. A reinforcement 53 is provided. In the side beam 11 positioned at the end of the frame 10 in the width direction 110, a side beam reinforcement 54 extending in the longitudinal direction 120 is provided between the side reinforcements 51, 51 below the doorway 50. The side reinforcements 51 and 51, the roof reinforcements 52 and 52, the eaves reinforcement 53, and the side beam reinforcement 54 are each provided as a beam-like or plate-like reinforcement member.

図2は、図1に示される鉄道車両構体1の出入口50の側方における長手方向120の垂直断面の縦半分である。側構体20、屋根構体40及び台枠10は、それぞれ、対向する2枚の面板を複数のリブで接続した中空押出形材をその押出方向を長手方向120に沿わせて複数本横に並べ、中空押出形材の幅方向(押出方向に交差する方向)の端部同士を突き合せた後、摩擦撹拌接合又は溶融溶接することによって、所定の幅と長さを備えた平板状に組み立てられる。平板状に組み立てられた側構体20、屋根構体40及び台枠10には、出入口50を含め、所定の位置に開口が備えられる。側構体20の高さ方向100の上端部と屋根構体40の幅方向110の端部及び側構体20の高さ方向100の下端部と台枠10の幅方向110の端部は、摩擦撹拌接合又は溶融溶接することによって結合され、最終的に6面体の鉄道車両構体1が製作される。構体同士の結合については、摩擦撹拌接合又は溶融溶接に代えて、ボルト又はリベット等の機械的締結手法により結合されることもある。   FIG. 2 is a vertical half of a vertical cross section in the longitudinal direction 120 on the side of the entrance / exit 50 of the railway vehicle structure 1 shown in FIG. The side structure 20, the roof structure 40, and the underframe 10 are arranged side by side in a plurality of hollow extruded shapes in which two facing face plates are connected by a plurality of ribs with the extrusion direction along the longitudinal direction 120. After the end portions in the width direction (direction intersecting the extrusion direction) of the hollow extruded shape members are butted together, they are assembled into a flat plate having a predetermined width and length by friction stir welding or fusion welding. The side structure 20, the roof structure 40, and the underframe 10 assembled in a flat plate shape are provided with openings at predetermined positions including the entrance 50. The upper end portion in the height direction 100 of the side structure 20, the end portion in the width direction 110 of the roof structure 40, and the lower end portion in the height direction 100 of the side structure 20 and the end portion in the width direction 110 of the frame 10 are friction stir welded. Alternatively, they are joined by fusion welding, and the hexahedral railcar structure 1 is finally manufactured. About the coupling | bonding of structures, it replaces with friction stir welding or fusion welding, and may couple | bond by mechanical fastening methods, such as a volt | bolt or a rivet.

軒21には、先述した軒補強53が、側構体20及び屋根構体40の車内側の面板に設けられたレール70にボルト60により結合される。レール70は、側構体20及び屋根構体40を構成する中空押出形材と一体で成形されるが、側構体20及び屋根構体40に別部材として摩擦撹拌接合、溶融溶接又は機械的締結手法により結合されることもある。軒補強53は、長手方向の垂直断面がローマ字のWの形状であり、その両端部の外面とレール70の外面が一致するように設計される。レール70にボルト60を挿入した状態で、軒補強53に設けられた穴にボルト60を挿入し、スパナ等の締め付け工具を用いて、車内側からナットを締めつけることにより、側構体20及び屋根構体40と軒補強53を結合する。   The eaves reinforcement 53 described above is coupled to the eaves 21 by bolts 60 to rails 70 provided on the face plates inside the side structure 20 and the roof structure 40. The rail 70 is formed integrally with the hollow extruded shape member that constitutes the side structure 20 and the roof structure 40, but is joined to the side structure 20 and the roof structure 40 as a separate member by friction stir welding, fusion welding, or mechanical fastening techniques. Sometimes it is done. The eaves reinforcement 53 has a W-shaped vertical cross section in the longitudinal direction, and is designed so that the outer surfaces of both end portions thereof coincide with the outer surface of the rail 70. With the bolts 60 inserted into the rails 70, the bolts 60 are inserted into the holes provided in the eaves reinforcement 53, and the nuts are tightened from the inside of the vehicle using a tightening tool such as a spanner, whereby the side structure 20 and the roof structure. 40 and eaves reinforcement 53 are combined.

図3は、図2の側構体と屋根構体のB−B断面図である。側構体20には、先述した側補強51が、側構体20の車内側の面板に設けられたレール70にボルト60により結合される。側補強51は、その長手方向の垂直断面がハット型であり、その両端部の外面とレール70の外面が一致するように設計される。側補強51には、軽量化や配線・配管の容易化を目的として、軽量化穴55が設けられる。レール70にボルト60を挿入した状態で、側補強51に設けられた穴にボルト60を挿入し、スパナ等の締め付け工具を用いて、車内側からナットを締めつけることにより、側構体20と側補強51を結合する。また、軒補強53に設けられた穴にボルト60を挿入した状態で、側補強51に設けられた穴にボルト60を挿入し、スパナ等の締め付け工具を用いて、車内側からナットを締めつけることにより、軒補強53と側補強51を結合する。   FIG. 3 is a BB cross-sectional view of the side structure and the roof structure of FIG. The side structure 51 is coupled to the side structure 20 by bolts 60 on rails 70 provided on the face plate on the vehicle interior side of the side structure 20. The side reinforcement 51 has a hat-shaped vertical cross section in the longitudinal direction, and is designed so that the outer surfaces of both end portions thereof coincide with the outer surface of the rail 70. The side reinforcement 51 is provided with a weight reduction hole 55 for the purpose of reducing the weight and facilitating wiring and piping. With the bolt 60 inserted into the rail 70, the bolt 60 is inserted into the hole provided in the side reinforcement 51, and the nut is tightened from the inside of the vehicle using a tightening tool such as a wrench, whereby the side structure 20 and the side reinforcement are 51 is combined. Further, with the bolt 60 inserted into the hole provided in the eave reinforcement 53, the bolt 60 is inserted into the hole provided in the side reinforcement 51, and the nut is tightened from the inside of the vehicle using a tightening tool such as a spanner. Thus, the eaves reinforcement 53 and the side reinforcement 51 are combined.

屋根構体40には、先述した屋根補強52が、屋根構体40の車内側の面板に設けられたレール70にボルト60により結合される。屋根補強52は、長手方向の垂直断面がハット型の形状であり、その両端部の外面とレール70の外面が一致するように設計される。屋根補強52には、軽量化や配線・配管の容易化を目的として、軽量化穴55が設けられる。レール70にボルト60を挿入した状態で、屋根補強52に設けられた穴にボルト60を挿入し、スパナ等の締め付け工具を用いて、車内側からナットを締めつけることにより、屋根構体40と屋根補強52を結合する。また、軒補強53に設けられた穴にボルト60を挿入した状態で、屋根補強52に設けられた穴にボルト60を挿入し、スパナ等の締め付け工具を用いて、車内側からナットを締めつけることにより、軒補強53と屋根補強52を結合する。   The roof reinforcement 52 described above is coupled to the rail 70 provided on the face plate inside the roof structure 40 by a bolt 60. The roof reinforcement 52 has a hat-shaped vertical cross section in the longitudinal direction, and is designed so that the outer surfaces of both ends thereof coincide with the outer surfaces of the rails 70. The roof reinforcement 52 is provided with a lightening hole 55 for the purpose of reducing the weight and facilitating the wiring and piping. With the bolts 60 inserted into the rails 70, the bolts 60 are inserted into the holes provided in the roof reinforcement 52, and the nuts are tightened from the inside of the vehicle using a tightening tool such as a spanner, so that the roof structure 40 and the roof reinforcement are provided. 52 are combined. Further, with the bolt 60 inserted into the hole provided in the eave reinforcement 53, the bolt 60 is inserted into the hole provided in the roof reinforcement 52, and the nut is tightened from the inside of the vehicle using a tightening tool such as a spanner. Thus, the eaves reinforcement 53 and the roof reinforcement 52 are combined.

図4は、鉄道車両構体の側梁(図2のC部)の拡大図である。側梁11には、先述した側梁補強54が、側梁11の車内外の面板にボルト60により結合される。側梁補強54は、対向する2枚の面板を複数のリブで接続した中空押出形材であり、幅方向110の外側及び内側の面板の内面がそれぞれ側梁11の幅方向110の外側及び内側の面板の外面に一致するように設計される。側梁11の幅方向110の内側の面板に設けられたボルト挿入穴61から側梁11の幅方向110の外側の面板に設けられた穴にボルト60を挿入した状態で、側梁補強54の幅方向110の外側の面板に設けられた穴にボルト60を挿入し、スパナ等の締め付け工具を用いて、幅方向110の外側からナットを締めつける。また、側梁補強54の幅方向110の外側の面板に設けられたボルト挿入穴61から側梁補強54の幅方向110の内側の面板に設けられた穴にボルト60を挿入した状態で、側梁11の幅方向110の内側の面板に設けられた穴にボルト60を挿入し、スパナ等の締め付け工具を用いて、幅方向110の内側からナットを締めつけることにより、側梁11と側梁補強54を結合する。   FIG. 4 is an enlarged view of a side beam (C portion in FIG. 2) of the railway vehicle structure. The side beam reinforcement 54 described above is coupled to the side beam 11 by a bolt 60 to a face plate inside and outside the vehicle of the side beam 11. The side beam reinforcement 54 is a hollow extruded member in which two face plates facing each other are connected by a plurality of ribs, and the inner surfaces of the outer side plate and the inner side plate in the width direction 110 are the outer side and the inner side in the width direction 110 of the side beam 11, respectively. Designed to match the outer surface of the faceplate. In the state where the bolt 60 is inserted from the bolt insertion hole 61 provided in the face plate on the inner side in the width direction 110 of the side beam 11 into the hole provided in the face plate on the outer side in the width direction 110 of the side beam 11, Bolts 60 are inserted into holes provided in the outer face plate in the width direction 110, and a nut is tightened from the outside in the width direction 110 using a tightening tool such as a spanner. Further, in the state where the bolt 60 is inserted from the bolt insertion hole 61 provided on the outer face plate in the width direction 110 of the side beam reinforcement 54 into the hole provided in the inner face plate in the width direction 110 of the side beam reinforcement 54, The bolts 60 are inserted into holes provided in the face plate on the inner side in the width direction 110 of the beam 11 and the nuts are tightened from the inner side in the width direction 110 with a tightening tool such as a spanner, thereby reinforcing the side beams 11 and the side beams. 54 is connected.

上記の構成においては、出入口近傍が強固な構造となるので、出入口近傍での変形を十分に抑制できる。また、本構成においては、板厚の厚い部材の溶接が発生しないので、溶接によるひずみの発生を防止できる。さらには、取り付け取り外しの容易なボルトで補強が結合されているので、鉄道車両の乗心地が良好でないことが判明した後の補強の取り付けやメンテナンス時の補強の取り外しが可能となる。   In the above configuration, since the vicinity of the entrance / exit has a strong structure, deformation near the entrance / exit can be sufficiently suppressed. Moreover, in this structure, since welding of a member with a large plate thickness does not occur, generation of distortion due to welding can be prevented. Furthermore, since the reinforcement is coupled with bolts that can be easily attached and detached, it is possible to attach the reinforcement after it is determined that the riding comfort of the railway vehicle is not good and to remove the reinforcement at the time of maintenance.

図5及び図6は、この発明による別の実施形態を示す図である。
図5は、図1に示される鉄道車両構体1の出入口50の側方における長手方向120の垂直断面の縦半分である。側構体20、屋根構体40、台枠10の構成及び鉄道車両構体1の製作手順は、図2に示した実施例と同様である。
5 and 6 are diagrams showing another embodiment according to the present invention.
FIG. 5 is a vertical half of a vertical cross section in the longitudinal direction 120 on the side of the entrance 50 of the railcar structure 1 shown in FIG. The structure of the side structure 20, the roof structure 40, the underframe 10 and the manufacturing procedure of the railway vehicle structure 1 are the same as those in the embodiment shown in FIG.

軒21には、先述した軒補強53が、側構体20及び屋根構体40の車内側の面板にリベット80により結合される。軒補強53は、長手方向の垂直断面がローマ字のWの形状であり、その両端部の外面と側構体20及び屋根構体40の車内側の面板の外面が一致するように設計される。側構体20、屋根構体40の車内側の面板および軒補強53に設けられた穴にリベット80を挿入し、締結ツールを用いて、車内側からリベット80をかしめることにより、側構体20及び屋根構体40と軒補強53を結合する。   The eaves reinforcement 53 described above is coupled to the eaves 21 by the rivets 80 on the face plates inside the side structures 20 and the roof structure 40. The eaves reinforcement 53 has a W-shaped vertical cross section in the longitudinal direction, and is designed such that the outer surfaces of both end portions thereof coincide with the outer surfaces of the face plates on the inner side of the side structure 20 and the roof structure 40. The rivets 80 are inserted into the holes provided in the face plates and the eaves reinforcement 53 of the side structure 20 and the roof structure 40, and the rivets 80 are caulked from the inside of the car by using a fastening tool. The structure 40 and the eaves reinforcement 53 are combined.

図6は、図5の側構体と屋根構体のD−D断面図である。側構体20には、先述した側補強51が、側構体20の車内側の面板にリベット80により結合される。側補強51は、長手方向の垂直断面がハット型の形状であり、その両端部の外面と側構体20の車内側の面板の外面が一致するように設計される。側補強51には、軽量化や配線・配管の容易化を目的として、軽量化穴55が設けられる。側構体20の車内側の面板及び側補強51に設けられた穴にリベット80を挿入し、締結ツールを用いて、車内側からリベット80をかしめることにより、側構体20と側補強51を結合する。また、軒補強53と側補強51に設けられた穴にリベット80を挿入し、締結ツールを用いて、車内側からリベット80をかしめることにより、軒補強53と側補強51を結合する。   6 is a DD cross-sectional view of the side structure and the roof structure of FIG. The side reinforcement 51 is coupled to the side structure 20 by the rivets 80 on the face plate on the vehicle interior side of the side structure 20. The side reinforcement 51 has a hat-shaped vertical cross section in the longitudinal direction, and is designed so that the outer surfaces of both end portions thereof coincide with the outer surfaces of the face plates on the vehicle interior side of the side structure 20. The side reinforcement 51 is provided with a weight reduction hole 55 for the purpose of reducing the weight and facilitating wiring and piping. The side structure 20 and the side reinforcement 51 are coupled by inserting a rivet 80 into a face plate on the vehicle inner side of the side structure 20 and a hole provided in the side reinforcement 51 and caulking the rivet 80 from the vehicle inner side using a fastening tool. To do. Further, the eave reinforcement 53 and the side reinforcement 51 are joined by inserting the rivet 80 into the holes provided in the eave reinforcement 53 and the side reinforcement 51 and caulking the rivet 80 from the inside of the vehicle using a fastening tool.

屋根構体40には、先述した屋根補強52が、屋根構体40の車内側の面板にリベット80により結合される。屋根補強52は、長手方向の垂直断面がハット型の形状であり、その両端部の外面と屋根構体40の車内側の面板の外面が一致するように設計される。屋根補強52には、軽量化や配線・配管の容易化を目的として、軽量化穴55が設けられる。屋根構体40の車内側の面板及び屋根補強52に設けられた穴にリベット80を挿入し、締結ツールを用いて、車内側からリベット80をかしめることにより、屋根構体40と屋根補強52を結合する。また、軒補強53と屋根補強52に設けられた穴にリベット80を挿入し、締結ツールを用いて、車内側からリベット80をかしめることにより、軒補強53と屋根補強52を結合する。   In the roof structure 40, the roof reinforcement 52 described above is coupled to the face plate inside the vehicle of the roof structure 40 by rivets 80. The roof reinforcement 52 has a hat-shaped vertical cross section in the longitudinal direction, and is designed so that the outer surfaces of both end portions thereof coincide with the outer surfaces of the face plates on the inside of the roof structure 40. The roof reinforcement 52 is provided with a lightening hole 55 for the purpose of reducing the weight and facilitating the wiring and piping. The roof structure 40 and the roof reinforcement 52 are coupled by inserting a rivet 80 into a face plate on the vehicle interior side of the roof structure 40 and a hole provided in the roof reinforcement 52 and caulking the rivet 80 from the vehicle inside using a fastening tool. To do. Further, the eave reinforcement 53 and the roof reinforcement 52 are joined by inserting the rivet 80 into the holes provided in the eave reinforcement 53 and the roof reinforcement 52 and caulking the rivet 80 from the inside of the vehicle using a fastening tool.

側梁11には、先述した側梁補強54が、側梁11の車内外の面板にリベット80により結合される。側梁補強54は、対向する2枚の面板を複数のリブで接続した中空押出形材であり、幅方向110の外側及び内側の面板の内面がそれぞれ側梁11の幅方向110の外側及び内側の面板の外面に一致するように設計される。側梁11の幅方向110の外側の面板及び側梁補強54の幅方向110の外側の面板に設けられた穴にリベット80を挿入し、締結ツールを用いて、幅方向110の外側からリベット80をかしめ、側梁補強54の幅方向110の内側の面板及び側梁11の幅方向110の内側の面板に設けられた穴にリベット80を挿入し、締結ツールを用いて、幅方向110の内側からリベット80をかしめることにより、側梁11と側梁補強54を結合する。   The side beam reinforcement 54 described above is coupled to the side beam 11 by a rivet 80 to a face plate inside and outside the vehicle of the side beam 11. The side beam reinforcement 54 is a hollow extruded member in which two face plates facing each other are connected by a plurality of ribs, and the inner surfaces of the outer side plate and the inner side plate in the width direction 110 are the outer side and the inner side in the width direction 110 of the side beam 11, respectively. Designed to match the outer surface of the faceplate. A rivet 80 is inserted into a hole provided in a face plate on the outer side in the width direction 110 of the side beam 11 and a face plate on the outer side in the width direction 110 of the side beam reinforcement 54, and the rivet 80 is inserted from the outside in the width direction 110 using a fastening tool. The rivets 80 are inserted into holes provided in the inner face plate in the width direction 110 of the side beam reinforcement 54 and the inner face plate in the width direction 110 of the side beam 11, and the inner side in the width direction 110 is inserted using a fastening tool. The side beam 11 and the side beam reinforcement 54 are joined by caulking the rivet 80 from the side.

上記の構成においては、出入口近傍が強固な構造となるので、出入口近傍での変形を十分に抑制できる。また、本構成においては、板厚の厚い部材の溶接が発生しないので、溶接によるひずみの発生を防止できる。さらには、締結が容易なリベットで補強が結合されているので、施工の効率を向上することができる。   In the above configuration, since the vicinity of the entrance / exit has a strong structure, deformation near the entrance / exit can be sufficiently suppressed. Moreover, in this structure, since welding of a member with a large plate thickness does not occur, generation of distortion due to welding can be prevented. Furthermore, since the reinforcement is coupled with a rivet that is easy to fasten, construction efficiency can be improved.

本発明の技術的範囲は、特許請求の範囲の各請求項の記載又は課題を解決するための手段の項の記載に基づいて定められるが、当業者がそれから容易に置き換えられる範囲にも及ぶものである。   The technical scope of the present invention is determined based on the description of each claim of the claims or the description of the means for solving the problems, but also extends to a range easily replaceable by those skilled in the art. It is.

1…鉄道車両構体
10…台枠 11…側梁
20…側構体 21…軒
30…妻構体 40…屋根構体
50…出入口 51…側補強
52…屋根補強 53…軒補強
54…側梁補強 55…軽量化穴
60…ボルト 61…ボルト挿入穴
70…レール 80…リベット
90…出入口フレーム 100…高さ方向
110…幅方向 120…長手方向
200…台車
DESCRIPTION OF SYMBOLS 1 ... Railroad vehicle structure 10 ... Underframe 11 ... Side beam 20 ... Side structure 21 ... Eave 30 ... Wife structure 40 ... Roof structure 50 ... Entrance / exit 51 ... Side reinforcement 52 ... Roof reinforcement 53 ... Eave reinforcement 54 ... Side beam reinforcement 55 ... Lightening hole 60 ... Bolt 61 ... Bolt insertion hole 70 ... Rail 80 ... Rivet 90 ... Entrance / exit frame 100 ... Height direction 110 ... Width direction 120 ... Longitudinal direction 200 ... Bogie

Claims (10)

屋根構体と側構体と台枠を有する鉄道車両構体であって、前記屋根構体、前記側構体、前記台枠の少なくとも一つが対向する2枚の面板をリブで接続した中空押出形材から構成されており、
前記側構体には乗客が乗降するための出入口が設けられており、
前記出入口の少なくとも一つが前記台枠に連結されて車体を支持する台車より前記鉄道車両構体の長手方向の中央寄りに配置されている鉄道車両構体において、
前記出入口の前記鉄道車両構体の長手方向の前後に相当する位置の前記屋根構体の車内側の前記面板に、前記鉄道車両構体の幅方向に延伸する梁状又は板状の補強部材が結合されており、
前記結合はボルト又はリベット等の機械的締結手法により行われていること、
を特徴とする鉄道車両構体。
A railcar structure having a roof structure, a side structure, and a frame, comprising a hollow extruded profile in which at least one of the roof structure, the side structure, and the frame is connected by a rib. And
The side structure is provided with an entrance for passengers to get on and off,
In the railway vehicle structure, wherein at least one of the entrances is connected to the underframe and is arranged closer to the center in the longitudinal direction of the railway vehicle structure than the carriage that supports the vehicle body,
A beam-like or plate-like reinforcing member extending in the width direction of the railway vehicle structure is coupled to the face plate on the vehicle interior side of the roof structure at a position corresponding to the longitudinal direction of the railway vehicle structure at the entrance / exit. And
The coupling is performed by a mechanical fastening method such as a bolt or a rivet;
A railway vehicle structure characterized by
屋根構体と側構体と台枠を有する鉄道車両構体であって、前記屋根構体、前記側構体、前記台枠の少なくとも一つが対向する2枚の面板をリブで接続した中空押出形材から構成されており、
前記側構体には乗客が乗降するための出入口が設けられており、
前記出入口の少なくとも一つが前記台枠に連結されて車体を支持する台車より前記鉄道車両構体の長手方向の中央寄りに配置されている鉄道車両構体において、
前記出入口の前記鉄道車両構体の長手方向の前後に相当する位置の前記側構体の車内側の前記面板に、前記鉄道車両構体の高さ方向に延伸する梁状又は板状の補強部材が結合されており、
前記結合はボルト又はリベット等の機械的締結手法により行われていること、
を特徴とする鉄道車両構体。
A railcar structure having a roof structure, a side structure, and a frame, comprising a hollow extruded profile in which at least one of the roof structure, the side structure, and the frame is connected by a rib. And
The side structure is provided with an entrance for passengers to get on and off,
In the railway vehicle structure, wherein at least one of the entrances is connected to the underframe and is arranged closer to the center in the longitudinal direction of the railway vehicle structure than the carriage that supports the vehicle body,
A beam-like or plate-like reinforcing member extending in the height direction of the railway vehicle structure is coupled to the face plate on the vehicle interior side of the side structure at a position corresponding to the longitudinal direction of the railway vehicle structure at the doorway. And
The coupling is performed by a mechanical fastening method such as a bolt or a rivet;
A railway vehicle structure characterized by
屋根構体と側構体と台枠を有する鉄道車両構体であって、前記屋根構体、前記側構体、前記台枠の少なくとも一つが対向する2枚の面板をリブで接続した中空押出形材から構成されており、
前記側構体には乗客が乗降するための出入口が設けられており、
前記出入口の少なくとも一つが前記台枠に連結されて車体を支持する台車より前記鉄道車両構体の長手方向の中央寄りに配置されている鉄道車両構体において、
前記出入口の前記鉄道車両構体の長手方向の前後に渡って、前記台枠の前記鉄道車両構体の幅方向の端部に位置する側梁の下部に、前記鉄道車両構体の長手方向に延伸する梁状又は板状の補強部材が結合されており、
前記結合はボルト又はリベット等の機械的締結手法により行われていること、
を特徴とする鉄道車両構体。
A railcar structure having a roof structure, a side structure, and a frame, comprising a hollow extruded profile in which at least one of the roof structure, the side structure, and the frame is connected by a rib. And
The side structure is provided with an entrance for passengers to get on and off,
In the railway vehicle structure, wherein at least one of the entrances is connected to the underframe and is arranged closer to the center in the longitudinal direction of the railway vehicle structure than the carriage that supports the vehicle body,
A beam extending in the longitudinal direction of the railway vehicle structure at the lower part of the side beam located at the widthwise end of the railcar structure of the underframe in the longitudinal direction of the railroad vehicle structure at the entrance / exit A plate-like or plate-like reinforcing member is combined,
The coupling is performed by a mechanical fastening method such as a bolt or a rivet;
A railway vehicle structure characterized by
屋根構体と側構体と台枠を有する鉄道車両構体であって、前記屋根構体、前記側構体、前記台枠の少なくとも一つが対向する2枚の面板をリブで接続した中空押出形材から構成されており、
前記側構体には乗客が乗降するための出入口が設けられており、
前記出入口の少なくとも一つが前記台枠に連結されて車体を支持する台車より前記鉄道車両構体の長手方向の中央寄りに配置されている鉄道車両構体において、
前記出入口の前記鉄道車両構体の長手方向の前後に渡って、前記側構体の前記鉄道車両構体の高さ方向の上端部又は前記屋根構体の前記鉄道車両構体の幅方向の端部に位置する軒の車内側の前記面板に、前記鉄道車両構体の長手方向に延伸する梁状又は板状の補強部材が結合されており、
前記結合はボルト又はリベット等の機械的締結手法により行われていること、
を特徴とする鉄道車両構体。
A railcar structure having a roof structure, a side structure, and a frame, comprising a hollow extruded profile in which at least one of the roof structure, the side structure, and the frame is connected by a rib. And
The side structure is provided with an entrance for passengers to get on and off,
In the railway vehicle structure, wherein at least one of the entrances is connected to the underframe and is arranged closer to the center in the longitudinal direction of the railway vehicle structure than the carriage that supports the vehicle body,
The eaves located at the upper end portion of the side structure in the height direction of the railcar structure or the end portion in the width direction of the railroad structure of the roof structure across the longitudinal direction of the railcar structure of the entrance / exit A beam-like or plate-like reinforcing member extending in the longitudinal direction of the railway vehicle structure is coupled to the face plate inside the vehicle,
The coupling is performed by a mechanical fastening method such as a bolt or a rivet;
A railway vehicle structure characterized by
請求項4に記載された鉄道車両構体において、
前記出入口の前記鉄道車両構体の長手方向の前後に相当する位置の前記屋根構体の車内側の前記面板に、前記鉄道車両構体の幅方向に延伸する梁状又は板状の補強部材が結合されていて、当該結合はボルト又はリベット等の機械的締結手法により行われており、
前記軒の車内側の前記面板に結合された前記補強部材と、前記屋根構体の車内側の前記面板に結合された前記補強部材とがボルト又はリベット等の機械的締結手法により結合されていること、
を特徴とする鉄道車両構体。
In the railway vehicle structure according to claim 4,
A beam-like or plate-like reinforcing member extending in the width direction of the railway vehicle structure is coupled to the face plate on the vehicle interior side of the roof structure at a position corresponding to the longitudinal direction of the railway vehicle structure at the entrance / exit. The coupling is performed by a mechanical fastening method such as a bolt or a rivet.
The reinforcing member coupled to the face plate on the inner side of the eaves and the reinforcing member coupled to the face plate on the inner side of the roof structure are coupled by a mechanical fastening method such as bolts or rivets. ,
A railway vehicle structure characterized by
請求項4に記載された鉄道車両構体において、
前記出入口の前記鉄道車両構体の長手方向の前後に相当する位置の前記側構体の車内側の前記面板に、前記鉄道車両構体の高さ方向に延伸する梁状又は板状の補強部材が結合されていて、当該結合はボルト又はリベット等の機械的締結手法により行われており、
前記軒の車内側の前記面板に結合された前記補強部材と、前記側構体の車内側の前記面板に結合された前記補強部材とがボルト又はリベット等の機械的締結手法により結合されていること、
を特徴とする鉄道車両構体。
In the railway vehicle structure according to claim 4,
A beam-like or plate-like reinforcing member extending in the height direction of the railway vehicle structure is coupled to the face plate on the vehicle interior side of the side structure at a position corresponding to the longitudinal direction of the railway vehicle structure at the doorway. And the coupling is performed by a mechanical fastening method such as a bolt or a rivet,
The reinforcing member coupled to the face plate on the inner side of the eave's vehicle and the reinforcing member coupled to the face plate on the inner side of the side structure are coupled by a mechanical fastening method such as a bolt or a rivet. ,
A railway vehicle structure characterized by
請求項4に記載された鉄道車両構体において、
前記出入口の前記鉄道車両構体の長手方向の前後に相当する位置の前記屋根構体の車内側の前記面板に、前記鉄道車両構体の幅方向に延伸する梁状又は板状の補強部材が結合されていて、当該結合はボルト又はリベット等の機械的締結手法により行われており、
前記出入口の前記鉄道車両構体の長手方向の前後に相当する位置の前記側構体の車内側の前記面板に、前記鉄道車両構体の高さ方向に延伸する梁状又は板状の補強部材が結合されていて、当該結合はボルト又はリベット等の機械的締結手法により行われており、
前記軒の車内側の前記面板に結合された前記補強部材と、前記屋根構体の車内側の前記面板に結合された前記補強部材及び前記側構体の車内側の前記面板に結合された前記補強部材とがボルト又はリベット等の機械的締結手法により結合されていること、
を特徴とする鉄道車両構体。
In the railway vehicle structure according to claim 4,
A beam-like or plate-like reinforcing member extending in the width direction of the railway vehicle structure is coupled to the face plate on the vehicle interior side of the roof structure at a position corresponding to the longitudinal direction of the railway vehicle structure at the entrance / exit. The coupling is performed by a mechanical fastening method such as a bolt or a rivet.
A beam-like or plate-like reinforcing member extending in the height direction of the railway vehicle structure is coupled to the face plate on the vehicle interior side of the side structure at a position corresponding to the longitudinal direction of the railway vehicle structure at the doorway. And the coupling is performed by a mechanical fastening method such as a bolt or a rivet,
The reinforcing member coupled to the face plate on the inside of the eaves, the reinforcing member coupled to the face plate on the inside of the roof structure, and the reinforcing member coupled to the face plate on the inside of the side structure. And are connected by a mechanical fastening method such as bolts or rivets,
A railway vehicle structure characterized by
請求項7に記載された鉄道車両構体において、
前記出入口の前記鉄道車両構体の長手方向の前後に渡って、前記台枠の前記鉄道車両構体の幅方向の端部に位置する側梁の下部に、前記鉄道車両構体の長手方向に延伸する梁状又は板状の補強部材が結合されていて、当該結合はボルト又はリベット等の機械的締結手法により行われていること、
を特徴とする鉄道車両構体。
The railway vehicle structure according to claim 7,
A beam extending in the longitudinal direction of the railway vehicle structure at the lower part of the side beam located at the widthwise end of the railcar structure of the underframe in the longitudinal direction of the railroad vehicle structure at the entrance / exit A plate-like or plate-like reinforcing member is coupled, and the coupling is performed by a mechanical fastening method such as a bolt or a rivet,
A railway vehicle structure characterized by
請求項1、2、5〜8のいずれか一項に記載された鉄道車両構体において、
前記屋根構体の車内側の前記面板に結合された前記補強部材又は前記側構体の車内側の前記面板に結合された前記補強部材に複数の穴が設けられていること、
を特徴とする鉄道車両構体。
In the railway vehicle structure according to any one of claims 1, 2, and 5-8,
A plurality of holes are provided in the reinforcing member coupled to the face plate inside the vehicle of the roof structure or the reinforcing member coupled to the face plate inside the vehicle of the side structure;
A railway vehicle structure characterized by
請求項1、2、4〜9のいずれか一項に記載された鉄道車両構体において、
梁状又は板状の前記補強部材が前記屋根構体又は前記側構体の車内側の面板に設けられたレールにボルト又はリベット等の機械的締結手法により結合されていること、
を特徴とする鉄道車両構体。
In the railway vehicle structure according to any one of claims 1, 2, 4 to 9,
The beam-like or plate-like reinforcing member is coupled to a rail provided on a face plate on the inside of the roof structure or the side structure by a mechanical fastening method such as a bolt or a rivet,
A railway vehicle structure characterized by
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AT521565A1 (en) * 2018-07-26 2020-02-15 Siemens Mobility GmbH Long girder for a rail vehicle body
WO2024235583A1 (en) * 2023-05-12 2024-11-21 Siemens Mobility Austria Gmbh Reinforcing frame

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AT521565A1 (en) * 2018-07-26 2020-02-15 Siemens Mobility GmbH Long girder for a rail vehicle body
AT521565B1 (en) * 2018-07-26 2020-12-15 Siemens Mobility Austria Gmbh Long beam for a rail vehicle body
WO2024235583A1 (en) * 2023-05-12 2024-11-21 Siemens Mobility Austria Gmbh Reinforcing frame

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