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JP2012020634A - Load platform lifting device - Google Patents

Load platform lifting device Download PDF

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JP2012020634A
JP2012020634A JP2010159401A JP2010159401A JP2012020634A JP 2012020634 A JP2012020634 A JP 2012020634A JP 2010159401 A JP2010159401 A JP 2010159401A JP 2010159401 A JP2010159401 A JP 2010159401A JP 2012020634 A JP2012020634 A JP 2012020634A
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unit
load receiving
raising
time
lowering
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Takeshi Furukawa
威 古川
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Shinmaywa Industries Ltd
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Shinmaywa Industries Ltd
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Abstract

【課題】様々な使用形態の中でも良好な状態で作動させることが可能な荷受台昇降装置を提供する。
【解決手段】車両の荷台に設けられて地面と荷台との間で昇降作動される荷受台と、前記荷受台の昇降作動が所定の状態であることを報知する報知部7と、車両バッテリ30と報知部7とが接続されて前記荷受台の昇降作動を制御する制御部10とを備え、制御部10は、車両バッテリ30の電圧を検知する電圧検知部12と、電圧検知部12の出力信号を受けて報知部7のオン又はオフを判定する判定部13とを有する構成とする。
【選択図】図2
Provided is a load receiving table lifting device which can be operated in a good state among various usage forms.
A load receiving platform provided on a loading platform of a vehicle and moving up and down between the ground and the loading platform, an informing unit for notifying that the lifting operation of the loading platform is in a predetermined state, and a vehicle battery 30. And a notification unit 7 connected to each other, and a control unit 10 that controls the lifting operation of the cargo cradle. The control unit 10 detects a voltage of the vehicle battery 30 and an output of the voltage detection unit 12. It is configured to include a determination unit 13 that receives the signal and determines whether the notification unit 7 is on or off.
[Selection] Figure 2

Description

本発明は、地面と荷台との間における荷物の積み降ろし作業を支援する荷受台昇降装置のメンテナンスに関する。   The present invention relates to maintenance of a load receiving platform lifting device that supports loading and unloading work between a ground and a loading platform.

荷受台昇降装置は、油圧シリンダの伸縮力を利用して荷受台を昇降させる構成を有しており、油圧シリンダには油圧ポンプによって作動油が供給され、油圧ポンプはモータによって駆動される。   The load receiving table elevating device has a configuration for moving the load receiving table up and down by using the expansion and contraction force of the hydraulic cylinder. The hydraulic cylinder is supplied with hydraulic oil by a hydraulic pump, and the hydraulic pump is driven by a motor.

例えば、車両後方に左右一対の支柱が立設され、当該支柱内に昇降可能なスライダが配されてそのスライダに荷受台が連結支持された構成の荷受台昇降装置では、スライダの昇降に伴って荷受台も支柱に沿って昇降する。油圧シリンダは一対の支柱間に架設されたクロスメンバに配されている。油圧シリンダの伸縮力は、一端が油圧シリンダに接続されて他端がスライダに止着されたワイヤを介してスライダの昇降駆動力として伝達される。   For example, in a load receiving platform lifting apparatus having a structure in which a pair of left and right support columns are erected on the rear side of a vehicle, a slider capable of moving up and down is arranged in the support column, and a load receiving platform is connected to and supported by the slider, as the slider moves up and down The load receiving platform also moves up and down along the support column. The hydraulic cylinder is arranged on a cross member erected between a pair of support columns. The expansion / contraction force of the hydraulic cylinder is transmitted as a lifting / lowering driving force of the slider via a wire having one end connected to the hydraulic cylinder and the other end fixed to the slider.

こうした油圧シリンダの伸縮力を荷受台の昇降に用いるワイヤ等は動力伝達部であり、油圧シリンダに作動油を供給するモータや油圧ポンプ等は荷受台の昇降作動の駆動部である。駆動部や動力伝達部の経年変化は荷受台の昇降性能を大きく左右するため、定期的なメンテナンスは必要不可欠である。   A wire or the like that uses the expansion / contraction force of the hydraulic cylinder for raising and lowering the load receiving table is a power transmission unit, and a motor and a hydraulic pump that supply hydraulic oil to the hydraulic cylinder are driving units for raising and lowering the load receiving table. Periodic maintenance is indispensable because the aging of the drive unit and power transmission unit greatly affects the lifting performance of the load receiving platform.

ただし、こうした駆動部や動力伝達部等は、外部からの衝撃を回避する構成で保護されていることが多い。例えば、モータ等の駆動部は、支柱近傍の樹脂ケース内に配され、ワイヤ等の動力伝達部は支柱内やクロスメンバ内に配されている。そのため、駆動部や動力伝達部の経年変化を視認することは難しい。また、駆動部や動力伝達部は狭小なスペースに配されているため、他部品と近接した状態で配されており、交換や点検の作業が煩雑となる。   However, such drive units and power transmission units are often protected with a configuration that avoids external impacts. For example, a drive unit such as a motor is disposed in a resin case near the support column, and a power transmission unit such as a wire is disposed in the support column or the cross member. For this reason, it is difficult to visually recognize the secular change of the drive unit and the power transmission unit. In addition, since the drive unit and the power transmission unit are arranged in a narrow space, they are arranged in close proximity to other components, and the work of replacement and inspection becomes complicated.

そこで、交換や点検の時期については、所定期間の経過時と予め設定されている。また、特許文献1のように支柱内の交換作業等を簡易にする構成も採用されている。こうした設定や提案により、メンテナンスが定期的に行われるようにするとともに、部品の交換作業等に関するコストの低減などが図られている。   Therefore, the time for replacement and inspection is set in advance at the elapse of a predetermined period. Moreover, the structure which simplifies the exchange operation | work etc. in a support | pillar like patent document 1 is also employ | adopted. With these settings and proposals, maintenance is performed periodically, and costs related to parts replacement work and the like are reduced.

特開2004−352170号公報JP 2004-352170 A

しかしながら、定期的なメンテナンス管理が行われていても、荷受台昇降装置の使用形態は作業者ごとに異なるため、使用形態に合った適切なメンテナンス管理という点では改善の余地がある。   However, even if regular maintenance management is performed, there is room for improvement in terms of appropriate maintenance management suitable for the usage pattern because the usage pattern of the load receiving platform lifting apparatus varies from worker to worker.

荷受台昇降装置は、車両が停止している時に、車両バッテリの電力供給を受けて駆動される。荷受台昇降装置の駆動が同じ場所で過度に行われた状態、例えば荷受台の昇降作動が多く行われた状態や、非常に重い荷物の積みおろしに利用された状態になると、車両バッテリの電圧値が大きく低下してしまう。一般に、車両走行中の車両バッテリの電圧値変動を検知する車両もあるが、車両が停止状態における電圧値は管理されていない。そのため、車両バッテリの電圧値が所定値を下回ると、車両発進時に車両バッテリが機能せず、安定した車両の発進を阻害する恐れがある。   The load receiving platform lifting device is driven by the power supply of the vehicle battery when the vehicle is stopped. When the loading platform lifting device is excessively driven at the same location, for example, when the loading platform has been lifted and lowered or used for loading or unloading very heavy loads, the voltage of the vehicle battery The value is greatly reduced. In general, there is a vehicle that detects a voltage value fluctuation of a vehicle battery while the vehicle is running, but the voltage value when the vehicle is stopped is not managed. For this reason, when the voltage value of the vehicle battery is lower than the predetermined value, the vehicle battery does not function when starting the vehicle, and there is a possibility that the start of the stable vehicle is hindered.

本発明は、上記課題を鑑みてなされたものであって、車両が停止中において、車両バッテリの電圧値の大きな低下を防止することが可能な荷受台昇降装置の提供を目的とする。   The present invention has been made in view of the above-described problems, and an object of the present invention is to provide a cargo receiving platform lifting / lowering device capable of preventing a large drop in the voltage value of a vehicle battery while the vehicle is stopped.

本発明に係る荷受台昇降装置は、以下の構成を有するものとする。   The load receiving table lifting apparatus according to the present invention has the following configuration.

車両の荷台に設けられて地面と荷台との間で昇降作動される荷受台と、前記荷受台の昇降作動が所定の状態であることを報知する報知部と、車両バッテリと前記報知部とが接続されて前記荷受台の昇降作動を制御する制御部とを備え、前記制御部は、前記車両バッテリの電圧を検知する電圧検知部と、当該電圧検知部の出力信号を受けて前記報知部のオン又はオフを判定する判定部とを有する荷受台昇降装置とする。   A load receiving base provided on the loading platform of the vehicle and operated to be lifted and lowered between the ground and the loading platform, a notification unit for notifying that the lifting operation of the load receiving table is in a predetermined state, a vehicle battery, and the notification unit A control unit connected to control the lifting operation of the load receiving platform, the control unit detecting a voltage of the vehicle battery, and an output signal of the voltage detection unit, It is set as the load receiving table raising / lowering apparatus which has the determination part which determines ON or OFF.

ここで、「荷受台の昇降作動が所定の状態」とは、荷受台昇降装置の駆動用電源としても用いられる車両バッテリの電圧値が、車両が安定した状態で発進することができるだけの電圧値を車両バッテリが有していない状態を指す。この状態を検知して報知することで荷受台昇降装置の作動の要否を作業者が判断することができる。つまり、安定した車両発進を阻害するような車両バッテリの電圧値の大きな低下を防止することができる。   Here, “the lifting operation of the cargo cradle is in a predetermined state” means that the voltage value of the vehicle battery, which is also used as a power source for driving the cargo cradle lifting device, is such that the vehicle can start in a stable state. Is a state where the vehicle battery does not have. By detecting and notifying this state, the operator can determine whether the operation of the load receiving platform lifting device is necessary. In other words, it is possible to prevent a large decrease in the voltage value of the vehicle battery that hinders stable vehicle start.

荷受台昇降装置は、上記構成に加えて、前記荷受台を昇降駆動する駆動部と、前記荷受台の昇降指令を行う操作部とが前記制御部に接続されており、当該制御部は、前記操作部の操作信号を検知する操作検知部をさらに有し、前記判定部は、前記電圧検知部と前記操作検知部との少なくともいずれかの出力信号を受けて前記報知部のオン又はオフを判定する判定部とを有する構成にすることができる。   In addition to the above-described configuration, the load receiving table lifting device includes a drive unit that drives the load receiving table to be moved up and down, and an operation unit that performs a lifting command of the load receiving table, which are connected to the control unit. It further has an operation detection unit that detects an operation signal of the operation unit, and the determination unit receives an output signal of at least one of the voltage detection unit and the operation detection unit and determines whether the notification unit is on or off. It is possible to adopt a configuration having a determination unit to perform.

こうした構成とした場合には、「荷受台の昇降作動が所定の状態」とは、「車両バッテリの電圧値が大きく低下している状態」や「操作部から予め設定した回数や時間を越える操作信号が出力されている状態」を指している。これらの状態を検知すれば、過度に荷受台の昇降作動が行われて適切な状態ではないとして報知部をオンにすることが可能となる。   In such a configuration, “the lifting and lowering operation of the load receiving platform is in a predetermined state” means “a state where the voltage value of the vehicle battery is greatly reduced” or “an operation exceeding a preset number of times or time from the operation unit”. It indicates a state where a signal is being output. If these states are detected, it is possible to turn on the notification unit because the lifting operation of the load receiving platform is excessively performed and the state is not appropriate.

以上のような構成とすることで、作業者は荷受台の昇降作動を停止したり使用回数を制限したり、または適切なタイミングで部品交換等を行うことができ、良好な状態で荷受台昇降装置を作動させることができる。
前記操作検知部は、前記荷受台の上昇作動又は下降作動の少なくともいずれかの作動回数を計測する計測部を有する構成としても良い。
前記操作検知部は、前記荷受台の上昇作動又は下降作動の少なくともいずれかの作動時間を計測する計測部を有する構成としても良い。
With the above configuration, the worker can stop the lifting operation of the load receiving table, limit the number of times of use, or perform parts replacement at an appropriate timing. The device can be activated.
The operation detection unit may include a measurement unit that measures the number of operations of at least one of an ascending operation and a descending operation of the load receiving platform.
The operation detection unit may include a measurement unit that measures an operation time of at least one of an ascending operation and a descending operation of the load receiving platform.

操作検知部で上記のように荷受台の実施の作動回数又は作動時間を計測することで、様々な使用形態の荷受台昇降装置に対応することができる。実施の作動回数又は作動時間に応じて適宜部品の交換や点検作業が実施することができる。   By measuring the number of operation times or the operation time for carrying out the load receiving platform as described above, the operation detecting unit can correspond to the load receiving platform lifting device of various usage forms. Depending on the number of operation times or operation time, replacement of parts and inspection work can be performed as appropriate.

さらに、前記駆動部と前記制御部との間の接続又は遮断の切り替えを行う切り替え部を有し、当該切り替えは、前記電圧検知部または前記操作検知部の少なくともいずれかの検知信号によって制御される構成とすることもできる。   Furthermore, it has a switching part which switches connection or interruption | blocking between the said drive part and the said control part, and the said switching is controlled by the detection signal of at least one of the said voltage detection part or the said operation detection part. It can also be configured.

切り替え部を有することで、「荷受台の昇降作動が所定の状態」になったときに、荷受台の昇降作動を停止させることができるので、当該所定の状態から車両バッテリ、駆動部、又は動力伝達部にさらに負荷がかかることを防止することができる。   By having the switching unit, when the “lifting / lowering operation of the cargo cradle is in a predetermined state”, the lifting / lowering operation of the cargo cradle can be stopped, so from the predetermined state, the vehicle battery, the drive unit, or the power It can prevent that a load is further applied to a transmission part.

また、前記判定部は、前記駆動部の駆動を検知する駆動検知部をさらに有する構成としても良い。駆動検知部を設けることで、駆動部の経年変化に即時かつ的確に対応することが可能となる。   The determination unit may further include a drive detection unit that detects the drive of the drive unit. By providing the drive detection unit, it is possible to immediately and accurately cope with the secular change of the drive unit.

本発明の構成とすることで、作業者は荷受台の昇降作動を停止したり使用回数を制限したり、または適切なタイミングで部品交換等を行うことができ、良好な状態で荷受台昇降装置を作動させることができる。   By adopting the configuration of the present invention, the operator can stop the lifting operation of the loading platform, limit the number of times of use, or perform parts replacement at an appropriate timing, and the loading platform lifting device in a good state. Can be activated.

(a)は第1の実施形態に係る荷受台昇降装置の要部斜視図であり、(b)は荷受台の昇降状態を示す側面図である。(A) is a principal part perspective view of the load receiving stand raising / lowering apparatus which concerns on 1st Embodiment, (b) is a side view which shows the raising / lowering state of a load receiving stand. 第1の実施形態に係る荷受台昇降装置のシーケンス回路図である。It is a sequence circuit diagram of the load receiving table raising / lowering apparatus which concerns on 1st Embodiment. 第1の実施形態に係る判定部におけるフローチャートである。It is a flowchart in the determination part which concerns on 1st Embodiment. 第2の実施形態に係る荷受台昇降装置のシーケンス回路図である。It is a sequence circuit diagram of the load receiving table raising / lowering apparatus which concerns on 2nd Embodiment.

本発明に係る実施形態に関して、図面を用いて説明する。
(第1の実施形態)
Embodiments according to the present invention will be described with reference to the drawings.
(First embodiment)

図1(a)は、荷受台昇降装置100の要部斜視図である。荷受台昇降装置100は、車両の後端に立設された左右一対の支柱1と、支柱1内部で昇降自在なスライダ2と、スライダ2の下端部に支持された荷受台3と、支柱1の間に架設されたクロスメンバ8内に配された油圧シリンダ5と、荷受台3の昇降を操作する操作部6と、荷受台3の昇降作動の状態に関する報知を行う報知部7とを備えている。   FIG. 1A is a perspective view of a main part of the cargo receiving table lifting device 100. The load receiving platform lifting device 100 includes a pair of left and right columns 1 erected at the rear end of the vehicle, a slider 2 that can be moved up and down inside the column 1, a load receiving table 3 supported by the lower end of the slider 2, and a column 1. A hydraulic cylinder 5 disposed in a cross member 8 installed between the control unit 6, an operation unit 6 for operating the lifting and lowering of the load receiving table 3, and a notification unit 7 for performing notification regarding the state of the lifting operation of the load receiving table 3. ing.

支柱1は後壁に切欠き部1aが設けられており、この切欠き部1aからスライダ2の下端部2aが後方に突出している。荷受台3はこの下端部2aに対して上下方向に回動可能に枢支されている。   The support column 1 is provided with a notch 1a on the rear wall, and the lower end 2a of the slider 2 protrudes rearward from the notch 1a. The load receiving stand 3 is pivotally supported so as to be rotatable in the vertical direction with respect to the lower end 2a.

ワイヤ4は、一端部が左右のスライダ2の上端部に止着され、スライダ2から上方に導かれ、支柱1の上部に設けられたシーブ21で下方に折り返される。折り返されたワイヤ4の他端部は下方に導かれ、支柱1の下部からシーブ(不図示)を介して油圧シリンダ5に導かれて適宜止着されている。   One end of the wire 4 is fixed to the upper ends of the left and right sliders 2, guided upward from the slider 2, and folded downward by a sheave 21 provided on the upper portion of the column 1. The other end portion of the folded wire 4 is guided downward, and is guided from the lower portion of the support column 1 to the hydraulic cylinder 5 via a sheave (not shown) and is appropriately fixed.

油圧シリンダ5は、伸縮作動を行うことでワイヤ4を支柱1に繰り出し、又は支柱1から引き込んでスライダ2を昇降作動させる。このように油圧シリンダ5の伸縮力がスライダ2の昇降の動力として用いられ、ワイヤ4等の動力伝達部を解してスライダ2に伝達される。スライダ2の昇降に伴って荷受台3も支柱1に沿って昇降作動される。 The hydraulic cylinder 5 extends and retracts to move the wire 4 to the column 1 or pull it from the column 1 to move the slider 2 up and down. In this way, the expansion / contraction force of the hydraulic cylinder 5 is used as power for raising and lowering the slider 2, and is transmitted to the slider 2 through a power transmission unit such as the wire 4. As the slider 2 moves up and down, the load receiving table 3 is also moved up and down along the support column 1.

荷受台3の昇降作動は、作業者が操作部6に設けられた操作ボタンを押すことで行われる。操作部6は、車両後方で左側方部に配された樹脂ケース9に設けられている。当該樹脂ケース9は、図示は省略するが内方に荷受台3の昇降を駆動する駆動部が配されてなる構成を有し、駆動部とは電動モータ、油圧ポンプ、制御弁等で構成されている。当該駆動部を介して、操作部6からの操作指令に対応して油圧シリンダ5への作動油の供給が行われる。   The lifting operation of the load receiving platform 3 is performed by the operator pressing an operation button provided on the operation unit 6. The operation unit 6 is provided in a resin case 9 disposed on the left side portion behind the vehicle. Although not shown, the resin case 9 has a configuration in which a drive unit that drives the lifting and lowering of the load receiving table 3 is arranged inside, and the drive unit is configured by an electric motor, a hydraulic pump, a control valve, and the like. ing. The hydraulic oil is supplied to the hydraulic cylinder 5 in response to an operation command from the operation unit 6 via the drive unit.

報知部7は、支柱1の側壁に設けられており、発光部としてLEDが用いられている。荷受台3の上昇回数が所定回数に達した場合、操作部6を介して上昇指令が所定の連続時間を越えて出力されている場合、又は車両バッテリが荷受台3の上昇作動時に所定の電圧値以下となっている場合に報知部7が駆動されて作業者に報知するよう設定されている。   The alerting | reporting part 7 is provided in the side wall of the support | pillar 1, and LED is used as a light emission part. When the number of times the ascent of the cargo cradle 3 reaches a predetermined number, when the ascending command is output over a predetermined continuous time via the operation unit 6, or when the vehicle battery is in the ascending operation of the cradle 3 When the value is less than or equal to the value, the notification unit 7 is driven to notify the worker.

荷受台昇降装置100は、図1(b)の側方図で示すように作動される。荷受台3は、車両走行時には、一点鎖線部のように車両後方で起立した状態3aで格納される。荷受台昇降装置100の使用時には、荷受台3を手動で水平状態3bに回動させ(矢印A1)、水平な状態を維持したまま接地状態3cになるまで下降させる(矢印A2)。なお、水平状態3bのとき、荷受台3は荷台の床面Fと同じ高さとなる。   The load receiving table lifting device 100 is operated as shown in the side view of FIG. The cargo cradle 3 is stored in a state 3a that stands up at the rear of the vehicle like a one-dot chain line when the vehicle travels. When using the load receiving table lifting device 100, the load receiving table 3 is manually rotated to the horizontal state 3b (arrow A1) and lowered to the grounding state 3c while maintaining the horizontal state (arrow A2). In the horizontal state 3b, the load receiving platform 3 has the same height as the floor F of the load platform.

荷受台3の昇降動作は、操作部6に設けられた2種類のボタン61、62を操作することで行われる。上昇指令を出力する上昇ボタン61が押され続けている(オン状態)と荷受台3は上昇し、当該ボタン61が押されなくなる(オフ状態)と上昇動作は停止する。また、下降指令を出力する下降ボタン62が押され続けている(オン状態)と荷受台3は下降し、当該ボタン62が押されなくなる(オフ状態)と下降動作は停止する。   The raising / lowering operation of the cargo receiving platform 3 is performed by operating two types of buttons 61 and 62 provided on the operation unit 6. When the ascending button 61 that outputs the ascending command is continuously pressed (on state), the cargo receiving platform 3 is raised, and when the button 61 is not pressed (off state), the ascending operation is stopped. Further, when the lowering button 62 that outputs the lowering command is continuously pressed (on state), the cargo receiving table 3 is lowered, and when the button 62 is not pressed (off state), the lowering operation is stopped.

こうして荷受台3を昇降作動させる際に、報知部7による報知が行われていると、作業者は荷受台3を昇降させる作動状態が良好ではないことを認識することができる。特に、報知部7と操作部6とが車両の同じ側方側(車両の左側)に設けられているので、昇降操作時に認識しやすい。   Thus, when raising and lowering the cargo receiving platform 3 and the notification by the notification unit 7 is performed, the operator can recognize that the operating state for raising and lowering the cargo receiving platform 3 is not good. In particular, since the notification unit 7 and the operation unit 6 are provided on the same side of the vehicle (the left side of the vehicle), it is easy to recognize during the lifting operation.

荷受台昇降装置100は図2で示すシーケンス回路を有している。本回路は、駆動部20、操作部6、及び荷受台3の昇降作動の制御を行う制御部10が、車両バッテリ30の電力供給を受けることができる構成となっている。制御部10によって、荷受台3の昇降作動の良否状態が判断される。なお、制御部10では、車両バッテリ30からの電力供給は、運転室内に設けられたメインスイッチ40のオン又はオフの切り替えによって行われる。なお、駆動部20は、油圧シリンダ5に作動油の供給を行う部品のユニット部を指すが、図2ではそのユニット部を構成するモータMをその代表として例示している。   The load receiving table lifting device 100 has a sequence circuit shown in FIG. This circuit has a configuration in which the drive unit 20, the operation unit 6, and the control unit 10 that controls the lifting operation of the load receiving platform 3 can receive power from the vehicle battery 30. The control unit 10 determines whether the lifting / lowering operation of the cargo receiving platform 3 is acceptable. In the control unit 10, power is supplied from the vehicle battery 30 by turning on or off the main switch 40 provided in the cab. In addition, although the drive part 20 points out the unit part of the components which supplies hydraulic oil to the hydraulic cylinder 5, in FIG. 2, the motor M which comprises the unit part is illustrated as the representative.

制御部10は、車両バッテリ30と、駆動部20と、操作部6と、報知部7とが接続されるとともに、内部に操作部6の上昇指令を受けて駆動部20等の制御を行うCPU(中央処理部)10aと、操作部6の上昇指令を検知する操作検知部11と、車両バッテリから供給される電源電圧を検知する電圧検知部12と、操作検知部11又は電圧検知部12の少なくとも一方の検知に基づいて報知部7のオン又はオフの切り替え制御を行う判定部13とを有する。   The control unit 10 is connected to the vehicle battery 30, the drive unit 20, the operation unit 6, and the notification unit 7, and receives a rising command from the operation unit 6 to control the drive unit 20 and the like. (Central processing unit) 10a, an operation detection unit 11 that detects a rising command of the operation unit 6, a voltage detection unit 12 that detects a power supply voltage supplied from the vehicle battery, and the operation detection unit 11 or the voltage detection unit 12 And a determination unit 13 that performs on / off switching control of the notification unit 7 based on at least one of the detections.

操作検知部11は、荷受台3の上昇指令が出力されている時間を計測する時間計側部11aと、荷受台3の上昇回数を計測する回数計測部11bとで構成されている。本実施形態では操作検知部11は両計測部11a、11bを備える構成としているが、いずれか一方のみを有する構成としても構わない。   The operation detection unit 11 includes a time counter side unit 11a that measures the time during which the ascending command for the cargo receiving table 3 is output, and a frequency measuring unit 11b that measures the number of times the cargo receiving table 3 is raised. In the present embodiment, the operation detection unit 11 includes both the measurement units 11a and 11b. However, the operation detection unit 11 may include only one of the measurement units 11a and 11b.

時間計測部11aは、上昇ボタン61が押されると判定部13に信号出力し、上昇ボタン61が連続して押され続けている状態では、その押され続けている間は連続して判定部13に信号出力する。判定部13では、時間計測部11aから所定時間TS(例えば15秒)以上の連続した出力信号を受けると、報知部7をオン状態として報知させる信号を報知部7に出力する。所定時間TSに関しては、連続して上昇ボタン61が押され続けることでモータMの連続駆動が生じ、モータの焼損を招かないようにするために前もって報知部7を駆動させる時間として設定される。これにより、作業者に注意喚起を促すことができる。報知部7によって報知されることで、作業者はモータMの過度な駆動を認識して上昇ボタン61が連続して押された状態を解除することができる。本実施形態では、上昇ボタン61が押されていない場合には荷受台3の上昇作動が停止される設定としているが、一旦上昇ボタン61を押せば改めて上昇ボタン61を押すまでは、荷受台3の上昇作動が継続して行われる設定の場合、作業者が改めて上昇ボタン61を押すことを忘れてしまうことがある。そのような場合には、上記の所定時間TSになることで報知部7による報知が行われることは特に有益である。   The time measuring unit 11a outputs a signal to the determination unit 13 when the ascending button 61 is pressed, and in a state where the ascending button 61 is continuously pressed, the determination unit 13 continues while the button is continuously pressed. Signal output. When the determination unit 13 receives a continuous output signal of a predetermined time TS (for example, 15 seconds) or more from the time measurement unit 11a, the determination unit 13 outputs a signal that informs the notification unit 7 in the on state to the notification unit 7. The predetermined time TS is set as a time for driving the notification unit 7 in advance so that the motor M is continuously driven by continuously pressing the ascending button 61 and the motor is not burned. Thereby, a worker can be alerted. By being notified by the notification unit 7, the operator can recognize the excessive driving of the motor M and cancel the state in which the ascending button 61 is continuously pressed. In the present embodiment, when the ascending button 61 is not pressed, the ascending operation of the load receiving platform 3 is set to be stopped. However, once the ascending button 61 is pressed, the cargo receiving platform 3 is not operated until the ascending button 61 is pressed again. In the case where the ascending operation is continuously performed, the operator may forget to press the ascending button 61 again. In such a case, it is particularly useful that the notification by the notification unit 7 is performed when the predetermined time TS is reached.

回数計測部11bは、荷受台3の昇降回数を計測して、回数が増えるごとに判定部13に信号出力する。荷受台3の昇降回数が所定回数E(例えば8,000回)に達すると、判定部13は、報知部7をオン状態として報知する信号を報知部7に出力する。当該所定回数Eは、張架されたワイヤ4の撓みや、モータブラシの磨耗が生じやすくなる回数を予め調査して設定される。こうした所定回数を設定して作業者が認識することができるようにすると、駆動部20や動力伝達部(ワイヤやシーブ等)の実稼動に対応させてメンテナンスを実施するタイミングを適切に把握することができる。   The number measuring unit 11b measures the number of times the cargo receiving platform 3 is moved up and down and outputs a signal to the determining unit 13 every time the number of times increases. When the number of times of raising and lowering the cargo receiving platform 3 reaches a predetermined number E (for example, 8,000 times), the determination unit 13 outputs a signal for informing the notification unit 7 that the notification unit 7 is turned on. The predetermined number E is set by examining in advance the number of times that the stretched wire 4 is easily bent and the motor brush is easily worn. By setting the predetermined number of times so that the operator can recognize it, it is necessary to appropriately grasp the timing of performing maintenance in accordance with the actual operation of the drive unit 20 and the power transmission unit (wire, sheave, etc.). Can do.

また、制御部10と駆動部20との間にはコンタクタCTが配されている。このコンタクタCTは、操作部6の上昇ボタン61がオン状態への切り替えと同期して閉状態となり、CPU10aを介した操作部6からの上昇指令を駆動部20に出力する。   A contactor CT is disposed between the control unit 10 and the drive unit 20. The contactor CT is in a closed state in synchronization with switching of the ascending button 61 of the operation unit 6 to the ON state, and outputs an ascending command from the operation unit 6 via the CPU 10a to the drive unit 20.

制御部10には、さらにCPU10とコンタクタCTとの間の接続が「接続状態」又は「遮断状態」に切り替える切り替え部50が配されている。切り替え部50は時間計測部11aにも接続されており、時間計測部11aからの出力信号を受けて上記の切り替えを行うように設定されている。例えば、時間計測部11aが所定時間TL(例えば20秒)以上の間、上昇ボタン61が押し続けられた状態となると、切り替え部50は「接続状態」から「遮断状態」となるように設定されている。このように「遮断状態」に切り替えられると、強制的に操作部6からの上昇指令が遮断されてモータMの駆動が停止する。当該所定時間TLは、報知部7が報知されるための閾値となる時間TSより長い時間に設定することで、不意にモータMの駆動が停止して作業者の昇降作業に影響を及ぼすことを防止できるが、この所定時間TLの長さは上記時間TSと同値に設定しても構わない。なお、本実施形態では、時間計測部11aのみの出力信号に対応して切り替え部50による切り替えが行われる設定としているが、回数計測部11bの出力信号のみに対応する設定でも、両計測部11a、11bの出力信号に対応する設定でも構わない。   The control unit 10 is further provided with a switching unit 50 that switches the connection between the CPU 10 and the contactor CT to the “connected state” or the “cut-off state”. The switching unit 50 is also connected to the time measuring unit 11a, and is set to perform the above switching in response to an output signal from the time measuring unit 11a. For example, when the time measuring unit 11a is in a state in which the ascending button 61 is continuously pressed for a predetermined time TL (for example, 20 seconds) or longer, the switching unit 50 is set to change from the “connected state” to the “blocked state”. ing. Thus, when switched to the “blocking state”, the ascending command from the operation unit 6 is forcibly blocked and the driving of the motor M is stopped. The predetermined time TL is set to a time longer than the time TS serving as a threshold for the notification unit 7 to be notified, thereby unexpectedly stopping the driving of the motor M and affecting the lifting operation of the operator. Although this can be prevented, the length of the predetermined time TL may be set to the same value as the time TS. In the present embodiment, the switching unit 50 performs switching corresponding to the output signal of only the time measuring unit 11a. However, both the measuring units 11a also perform the setting corresponding to only the output signal of the number measuring unit 11b. , 11b may be set corresponding to the output signal.

このように操作検知部11による操作状況に応じて、報知部7を駆動させたり、モータMなどの駆動部の駆動を規制したりすることで、駆動部の経年変化による性能劣化に早期に対応できる。   In this way, according to the operation status by the operation detection unit 11, the notification unit 7 is driven, or the drive of the drive unit such as the motor M is regulated, thereby quickly dealing with performance deterioration due to aging of the drive unit. it can.

電圧検知部12は、電圧計を用いて車両バッテリ30の電圧値を検知し、判定部13に信号出力する。判定部13では、その電圧値が所定値以下となった場合に報知部7を報知する信号を報知部7に出力する。荷受台昇降装置100は、車両停止中に作動されるため、車両が停止している間に電圧値が低下する。そこで、その電圧値を検知することで、荷受台昇降装置100の過度な使用によって電圧値の大きな低下が生じた場合には、報知部7を介して作業者に報知し、車両が発進できなくなる事態を回避することができる。つまり、判定部13が報知部7に出力するために閾値となる電圧値は、車両の安定発進を確保した値となる。   The voltage detection unit 12 detects the voltage value of the vehicle battery 30 using a voltmeter and outputs a signal to the determination unit 13. In the determination part 13, when the voltage value becomes below a predetermined value, the signal which alert | reports the alerting | reporting part 7 is output to the alerting | reporting part 7. FIG. Since the load receiving platform lifting / lowering device 100 is operated while the vehicle is stopped, the voltage value decreases while the vehicle is stopped. Therefore, by detecting the voltage value, when a large drop in the voltage value occurs due to excessive use of the load receiving platform lifting device 100, the operator is notified via the notification unit 7, and the vehicle cannot start. The situation can be avoided. That is, the voltage value serving as the threshold for the determination unit 13 to output to the notification unit 7 is a value that ensures a stable start of the vehicle.

なお、時間計測部11aと電圧検知部12とは、それぞれ車両バッテリ30との間にギボシ端子110、120を用いた接続部が設けられている。当該ギボシ端子110、120の抜き差しによって車両バッテリ30との接続のオン又はオフ状態を切り替えることができ、一旦ギボシ端子110、120を抜くと蓄積された計測データおよび検知データがリセットされる設定となっている。つまり、時間計測部11aや電圧検知部12によって報知部7が駆動された後に改めて計測又は検知を行う際には、ギボシ端子110、120を抜くことで新たな計測又は検知が可能となる。
上記構成を有する制御部10を用いた荷受台昇降装置100は、図3のフローチャートの手順に沿って作動される。
The time measurement unit 11 a and the voltage detection unit 12 are each provided with a connection unit using the galvanic terminals 110 and 120 between the vehicle battery 30. The on / off state of the connection with the vehicle battery 30 can be switched by connecting / disconnecting the terminal 110, 120. Once the terminal 110, 120 is disconnected, the accumulated measurement data and detection data are reset. ing. That is, when measurement or detection is performed again after the notification unit 7 is driven by the time measurement unit 11 a or the voltage detection unit 12, new measurement or detection can be performed by disconnecting the giboshi terminals 110 and 120.
The cargo receiving platform lifting apparatus 100 using the control unit 10 having the above-described configuration is operated according to the procedure of the flowchart of FIG.

先ず、作業者が荷受台昇降装置100を作動させる準備を行う(S1)。具体的には、車両停止後に、メインスイッチ40をオン状態とし、荷受台3を水平状態3bにし、下降ボタン62を押し続けて荷受台3を接地状態3cとする(図1(b)参照)。接地状態3cの荷受台3に荷物を積み込んだ後、上昇ボタン61を押す。   First, the operator prepares to operate the cargo receiving table lifting device 100 (S1). Specifically, after the vehicle stops, the main switch 40 is turned on, the load receiving platform 3 is brought into the horizontal state 3b, and the lowering button 62 is continuously pressed to bring the load receiving platform 3 into the grounding state 3c (see FIG. 1B). . After loading the load on the receiving platform 3 in the grounded state 3c, the ascending button 61 is pushed.

このとき、電圧検知部12は車両バッテリ30の電圧値を検知している(S2)。検知した電圧値が所定値以上であれば報知部7は駆動されずに、上昇指令を受けてモータMが駆動され、油圧ポンプによって作動油が油圧シリンダ5に供給されて荷受台3が上昇する(S3)。一方、電圧値が所定値以下ならばメインスイッチ40がオン状態となった時点で報知部7による報知が行われる(S9)。   At this time, the voltage detection part 12 has detected the voltage value of the vehicle battery 30 (S2). If the detected voltage value is equal to or greater than a predetermined value, the notification unit 7 is not driven, the motor M is driven in response to the ascent command, and hydraulic oil is supplied to the hydraulic cylinder 5 by the hydraulic pump, and the load receiving platform 3 is raised. (S3). On the other hand, if the voltage value is equal to or lower than the predetermined value, the notification by the notification unit 7 is performed when the main switch 40 is turned on (S9).

上昇ボタン61を押し続けている間、荷受台3は上昇されるが、図1(b)で示したような最上端位置(水平状態3b)まで上昇したにも関わらず、継続して上昇ボタン61が押されているような状態、つまり接地状態3cから水平状態3bまで上昇するのに要する時間T(例えば5〜10秒)に達すると昇降回数をN(=0、1、2、3、・・・)回からN+1回とする(S4)。一方、上昇ボタン61が連続して時間T以上押し続けてられていない状態、例えば上昇ボタン61が押されていない状態(オフ状態)となった時点でモータMの駆動が停止され(S5)、改めて上昇ボタン61が押されればモータMが駆動されて上昇作動が行われる。なお、上述のとおり、モータMが停止される前(時間TS経過時点)には報知部7による報知が行われる(S9)。   While the lift button 61 is kept pressed, the load receiving platform 3 is lifted, but the lift button is continuously lifted up to the uppermost position (horizontal state 3b) as shown in FIG. When the state 61 is pressed, that is, when the time T (for example, 5 to 10 seconds) required to ascend from the ground state 3c to the horizontal state 3b is reached, the number of times of raising and lowering is N (= 0, 1, 2, 3, ...) to N + 1 times (S4). On the other hand, the driving of the motor M is stopped when the ascending button 61 is not continuously pressed for more than the time T, for example, when the ascending button 61 is not pressed (off state) (S5). When the ascending button 61 is pressed again, the motor M is driven and the ascending operation is performed. As described above, before the motor M is stopped (time TS has elapsed), notification by the notification unit 7 is performed (S9).

そして、上昇ボタン61が時間Tを超えて時間TLに達するとモータMの焼損を生じる恐れがあり、モータMの駆動を強制的に停止するように設定されている(S5)。ここで、モータMが強制的に停止されるための閾値となる時間TLは、例えば継続上昇時間Tの2倍となるような時間であり、上昇ボタン61を押し続けていれば十分に接地状態3cから水平状態3bまで移動している時間である。   When the ascending button 61 exceeds the time T and reaches the time TL, the motor M may be burned out, and the driving of the motor M is set to be forcibly stopped (S5). Here, the time TL serving as a threshold for forcibly stopping the motor M is, for example, a time that is twice the continuous ascending time T, and is sufficiently grounded if the ascending button 61 is kept pressed. This is the time for moving from 3c to the horizontal state 3b.

一方、モータMの停止に至る時間TLになる前に上昇ボタン61が押されない状態(オフ状態)となっても、メインスイッチ40がオン状態のままならば、繰り返して荷受台3の昇降作動が行われる。そこで、下降ボタン62が押されて荷受台3が接地状態3cになった(S6)後に、上昇ボタン61が押されて同様に荷受台3の昇降作動手順が繰り返される(S7)。こうした昇降作動が繰り返されて、累計の昇降回数が例えば8,000回などの予め設定した回数Eに達する(S8)と、駆動部20や動力伝達部のメンテナンスを促す報知部7の駆動が設定されている(S9)。   On the other hand, even if the ascending button 61 is not pressed before the time TL to stop the motor M (OFF state), if the main switch 40 remains in the ON state, the lifting operation of the load receiving platform 3 is repeated. Done. Therefore, after the lowering button 62 is pressed and the load receiving table 3 is brought into the grounded state 3c (S6), the raising button 61 is pressed and the lifting / lowering operation procedure of the load receiving table 3 is similarly repeated (S7). When such a raising / lowering operation is repeated and the total number of times of raising / lowering reaches a preset number E, for example, 8,000 times (S8), driving of the notification unit 7 that prompts maintenance of the drive unit 20 and the power transmission unit is set. (S9).

荷受台3の昇降回数の計測に用いている上昇継続時間Tに関しては、荷受台3に荷物が積み込まれていない状態で上昇ボタンを押し続け、地面から水平状態3bの位置(図1(b)参照)に達するのに要する時間(継続上昇時間)とする。荷受台3に荷物が載せられていない状態のとき、荷物が載せられている状態と比較して最も大きな上昇速度を得ることができるため、接地位置からの上昇時間が最も短くなる。そのため、荷物が積み込まれている荷受台3を水平状態3bの近傍位置まで上昇させるには、少なくとも継続上昇時間Tだけは上昇ボタン61が押されている(荷受台3が上昇している)ことが必要となる。また、荷受台3の昇降回数を計測するには、上述のような上昇計測時間Tによる時間換算だけでなく、荷受台3が水平状態3bとなった際に機能するリミットスイッチ等を配することで直接的な回数の計測を行う構成としても良い。なお、判定部13は記憶部(不図示)を有しており、記憶部で計測した昇降回数が記憶される。   With regard to the ascending duration T used for measuring the number of times the ascending / descending table 3 is moved up / down, the ascending button is continuously pushed in a state where no load is loaded on the receiving table 3 and the position of the horizontal state 3b from the ground (FIG. 1B). (Refer to)) is the time required to reach (continuous rise time). When no load is placed on the load receiving platform 3, the highest rising speed can be obtained as compared with the state where the load is placed, so that the rising time from the ground contact position is the shortest. Therefore, in order to raise the load receiving table 3 on which the load is loaded to the position near the horizontal state 3b, the ascending button 61 is pressed at least for the continuous rising time T (the load receiving table 3 is raised). Is required. In addition, in order to measure the number of times the cargo receiving table 3 is moved up and down, not only the time conversion based on the rising measurement time T as described above but also a limit switch that functions when the cargo receiving table 3 is in the horizontal state 3b is arranged. It is good also as a structure which measures the frequency | count of direct. Note that the determination unit 13 has a storage unit (not shown), and stores the number of times of ascending and descending measured by the storage unit.

以上のように、時間計測部11a、回数計測部11b及び電圧検知部12による検知が行われる構成とすることで、荷受台3の昇降作動の状態が良い状態か否かを判断して作業者に報知することができる。そのため、作業者は、荷受台昇降装置100の実稼動による経年変化を把握することができ、適切なタイミングで効率的なメンテナンス管理を行うことができる。つまり、使用頻度が高い場合、ワイヤ等の経年変化をその使用頻度に基づいて判断することができ、荷受台昇降装置1の大きな機能低下を招くこともない。また、使用頻度が低い場合には、予め想定していた時期ではワイヤ等の劣化が生じていないことを判断することができ、作業工数の多い交換作業を回避するとともにワイヤ等の費用対効果を高めることもできる。また、油圧シリンダの駆動は、既知の油圧回路装置によって行われ、モータ駆動される油圧ポンプが作動油を給排する。荷受台3の昇降回数が多くなるとモータの劣化も表出し、特に、ブラシ部分の劣化は顕著となり通電効率が大きく低下する。本実施形態の計測管理によって、作業工数が特に多くなるブラシ等の交換作業も適正なタイミングで実施することが可能となる。
(第2の実施形態)
本実施形態の荷受台昇降装置200は、第1の実施形態と異なるシーケンス回路を有しており、異なる部分を中心に図4を用いて説明する。
制御部200は、操作部6の操作信号を検知する操作検知部として回数計測部11bのみを有し、駆動部20の駆動状態を検知する駆動検知部201と有する。
As described above, the detection by the time measurement unit 11a, the number measurement unit 11b, and the voltage detection unit 12 is performed, so that it is determined whether or not the lifting / lowering operation of the load receiving platform 3 is in a good state. Can be notified. Therefore, the worker can grasp the secular change due to the actual operation of the cargo receiving platform lifting / lowering apparatus 100, and can perform efficient maintenance management at an appropriate timing. That is, when the usage frequency is high, the secular change of the wire or the like can be determined based on the usage frequency, and the function receiving elevator 1 is not greatly degraded. In addition, when the frequency of use is low, it can be determined that there is no deterioration of the wire etc. at the time assumed in advance, so that replacement work with a large number of work steps can be avoided and cost effectiveness of the wire etc. can be reduced. It can also be increased. The hydraulic cylinder is driven by a known hydraulic circuit device, and a hydraulic pump driven by a motor supplies and discharges hydraulic oil. As the number of times of raising and lowering the load receiving table 3 is increased, the deterioration of the motor also appears. In particular, the deterioration of the brush portion becomes remarkable and the energization efficiency is greatly reduced. According to the measurement management of the present embodiment, it is possible to perform replacement work such as a brush that requires a particularly large number of work steps at an appropriate timing.
(Second Embodiment)
The load receiving platform elevating device 200 of this embodiment has a sequence circuit different from that of the first embodiment and will be described with reference to FIG.
The control unit 200 includes only the number counting unit 11 b as an operation detection unit that detects an operation signal of the operation unit 6, and includes a drive detection unit 201 that detects a drive state of the drive unit 20.

駆動検知部201は駆動部20のモータMの温度を検知して、判定部13に信号出力する。判定部13では、予め設定されたモータMの温度より高いか否かを比較し、検知温度がその設定温度より高くなったときには報知部7が駆動される。判定部13では、単に温度の高低を判断するのではなく、単位時間における温度の上昇比率で判断するように設定しても良い。駆動検知部201を有することで、制御部200では荷受台3の昇降作動において、駆動部20が所定の状態であるか否かを判定することができる。駆動検知部201はギボシ端子210を介して駆動部20に接続されており、ギボシ端子210を抜くと駆動検知部201での蓄積データがリセットされる。なお、駆動検知部201に関しては、作動油の温度を検知するものや、ワイヤ4の張架力を検知するものなど他の駆動力や出動力伝達力を検知するものでも構わない。
(その他の事項)
The drive detection unit 201 detects the temperature of the motor M of the drive unit 20 and outputs a signal to the determination unit 13. In the determination part 13, it is compared whether it is higher than the preset temperature of the motor M, and when the detected temperature becomes higher than the set temperature, the notification part 7 is driven. The determination unit 13 may be set not to simply determine whether the temperature is high or low, but to make a determination based on the rate of temperature increase per unit time. By having the drive detection unit 201, the control unit 200 can determine whether or not the drive unit 20 is in a predetermined state in the lifting operation of the load receiving platform 3. The drive detection unit 201 is connected to the drive unit 20 via the burrow terminal 210, and when the burrow terminal 210 is removed, the accumulated data in the drive detection unit 201 is reset. In addition, regarding the drive detection part 201, what detects the temperature of hydraulic fluid, what detects the tension | tensile_strength force of the wire 4, and what detects other drive force and output power transmission force may be used.
(Other matters)

荷受台3の昇降指令の出力に関しては、車両後方に配された樹脂ケース上に操作部6を設けた構成としているが、これに限定することなく、作業者が把持できる形態で有線式や無線式の操作部でも構わない。   Regarding the output of the lifting command of the load receiving platform 3, the operation unit 6 is provided on the resin case disposed on the rear side of the vehicle. However, the present invention is not limited to this, and is wired or wireless in a form that can be gripped by the operator. An expression operation unit may be used.

荷受台3の昇降回数の計測に関しても、継続上昇時間Tによって回数を計測する手法の他、下降回数を計測する手法、若しくは上昇と下降の両方の回数を対象とした計測手法を適用しても構わない。   Regarding the measurement of the number of times of raising and lowering the receiving platform 3, in addition to the method of measuring the number of times by the continuous ascending time T, a method of measuring the number of times of descent or a method of measuring the number of times of ascent and descent may be applied. I do not care.

報知部7のLEDは、計測回数が判定部13に入力された所定回数に達すると発光するが、その発光タイミングに加えて、予め設定した別途異なるタイミングに対応して短時間の発光を行う設定を付加しても構わない。例えば、t+1、t+2、・・・と昇降回数が増えるごとに発光させる構成や、予め設定した時間(例えば、100秒)に達するごとに発光する構成とすれば、報知部7による報知が行われる回数(例えば20,000回)までLEDが発光しなくても、報知部7の機能が故障せずに作動していることを確認できる。   The LED of the notification unit 7 emits light when the number of times of measurement reaches the predetermined number of times input to the determination unit 13. In addition to the light emission timing, the LED 7 emits light in a short time corresponding to a different timing set in advance. May be added. For example, if the configuration is such that light is emitted whenever the number of times of raising / lowering increases, such as t + 1, t + 2,..., Or the light is emitted every time a preset time (for example, 100 seconds) is reached, notification by the notification unit 7 is performed. Even if the LED does not emit light up to the number of times (for example, 20,000 times), it can be confirmed that the function of the notification unit 7 is operating without failure.

報知部7の設置位置に関しては、作業者が確認しやすい位置であれば他の位置でも構わない。例えば、操作部として作業者が把持できる程度の大きさの有線式装置を用いる場合、当該装置に報知部7を設けても構わない。   As for the installation position of the notification unit 7, any other position may be used as long as it is easy for the operator to confirm. For example, when a wired device that is large enough to be held by an operator is used as the operation unit, the notification unit 7 may be provided in the device.

報知部7の数に関しては、荷受台3の作動時間又は上昇回数や車両バッテリの電圧値に関する情報の全てが、1つのLEDで表示される構成としたが、複数個のLEDを配して各情報に基づいて対応するLEDが個別に表示される構成としても構わない。   Regarding the number of the notification units 7, all the information on the operation time or the number of times of rising of the cargo receiving platform 3 and the voltage value of the vehicle battery is displayed by one LED. The corresponding LEDs may be individually displayed based on the information.

また、報知の形式に関しても、LED等による発光形式に限らず、他の発光部材を用いても構わない。さらには、ブザー等の音で報知する形式としても構わない。
本発明に関しては、上昇回数を表示する表示装置を設けることで更に適正な荷受台の上昇回数の計測管理を行うこともできる。
Further, the notification format is not limited to the light emission format using LEDs or the like, and other light emitting members may be used. Furthermore, it does not matter as a format informing with sounds such as a buzzer.
Regarding the present invention, by providing a display device for displaying the number of ascents, it is possible to more appropriately measure and manage the number of ascents of the cargo cradle.

また、継続上昇時間Tの設定に関しては、気温・気候等の外部環境の変化に基づいて、作動油の粘性等を考慮した上で適宜設定しても構わない。また、荷受台昇降装置100の作業環境もさまざまであるから若干のばらつきを考慮し、継続上昇時間Tと「略一致する時間」であれば昇降回数を1回増やすように設定することもできる。   Further, regarding the setting of the continuous rise time T, it may be appropriately set in consideration of the viscosity of the hydraulic oil based on changes in the external environment such as temperature and climate. In addition, since the working environment of the load receiving platform lifting / lowering apparatus 100 is various, it is possible to set the number of times of lifting / lowering to be increased once by considering a slight variation and the time when the continuous rising time T is “approximately the same time”.

例えば、荷受台3の上昇中に不意に上昇ボタン61を離してしまい、直ぐに上昇ボタン61を押しなおして荷受台3を上昇させる場合、荷受台3が水平状態3bとなるまでの合計を「略一致する時間」としても良い。つまり、荷受台3が地面から水平状態3cの高さまで上昇するのに要した時間(「上昇ボタン61を押した時間」と「上昇ボタン61を離した時間」の合計)を継続上昇時間Tとしても良い。また、「上昇ボタン61を離した時間」を除いて「上昇ボタン61を押した時間」のみを継続上昇時間Tとしても良い。また、荷受台3が水平状態3bの高さ近くまで上昇した際、作業者が断続的に上昇ボタン61を押すことで、徐々に荷受台3を上昇させて微妙な高さ位置の調整を行う場合でも、水平状態3cの高さまで上昇するのに要した時間を継続上昇時間Tとしても良いし、上昇ボタン61の押し時間のみの合計を継続上昇時間Tとしても構わない。   For example, when the lift button 61 is unexpectedly released while the load receiving platform 3 is being lifted and the lift receiving button 61 is pressed again immediately to raise the load receiving platform 3, the total amount until the load receiving table 3 is in the horizontal state 3 b is expressed as “omitted. It is good also as "time to coincide." That is, the time required for the load receiving platform 3 to rise from the ground to the level of the horizontal state 3c (the sum of “time when the lift button 61 is pressed” and “time when the lift button 61 is released”) is set as the continuous increase time T. Also good. Further, only the “time when the ascending button 61 is pressed” except the “time when the ascending button 61 is released” may be used as the continuous ascending time T. Further, when the load receiving platform 3 rises to near the height of the horizontal state 3b, the operator intermittently lifts the load receiving platform 3 by pressing the lift button 61 intermittently, and performs a fine adjustment of the height position. Even in this case, the time required to rise to the height of the horizontal state 3c may be set as the continuous rising time T, or the total of the pressing time of the rising button 61 may be set as the continuous rising time T.

その他、車両が傾斜地で停車する場合、又は地面よりも高い位置に荷物を積みおろす場合などでは、予め設定した上昇継続時間Tよりも短い時間を継続上昇時間Tとしても構わない。
上述した実施形態では、荷受台の「上昇」を計測指標としたが、これに限定されること無く、「下降」を計測指標としても良い。
In addition, when the vehicle stops on an inclined ground, or when a load is loaded at a position higher than the ground, a time shorter than the preset rising duration T may be set as the continuous rising time T.
In the above-described embodiment, “rising” of the receiving platform is used as the measurement index. However, the present invention is not limited to this, and “down” may be used as the measurement index.

また、車両停止直後に荷受台昇降装置100を利用する場合、車両が停止してからある程度の時間経過後と比較して、車両バッテリの電圧が高くなっているため、モータ駆動力が大きくなり、設定した継続上昇時間Tよりも短時間で荷受台3を水平状態3bの高さに上昇させることができる。その一方で、外部環境の変化で作動油の粘性等が変動し、設定した継続上昇時間Tよりも若干長い時間を要する場合もある。そのため、上昇継続時間Tの設定はある程度の時間の変動を考慮した設定でも構わない。   In addition, when using the cargo receiving platform lifting apparatus 100 immediately after the vehicle stops, the voltage of the vehicle battery is higher than after a certain amount of time has elapsed since the vehicle stopped, so the motor driving force increases, The load receiving platform 3 can be raised to the height of the horizontal state 3b in a shorter time than the set continuous increase time T. On the other hand, the viscosity of the hydraulic oil or the like may change due to a change in the external environment, and may take a slightly longer time than the set continuous increase time T. Therefore, the rise duration time T may be set in consideration of a certain amount of time fluctuation.

なお、上昇及び下降の指令は、上昇ボタン61又は下降ボタン62が押し続けられていることを条件としているが、一旦ボタンが押されるとその指令状態が維持され、再度ボタンを押すことで指令が解除されるようにしても良い。また、操作部6には2種類のボタンのみを設けているが、1つのボタンや3つ以上のボタンで操作する構成としても良い。   The up and down commands are based on the condition that the ascending button 61 or the descending button 62 is kept pressed, but once the button is pressed, the command state is maintained, and the command is issued by pressing the button again. You may make it cancel. The operation unit 6 is provided with only two types of buttons, but may be configured to operate with one button or three or more buttons.

1 支柱
2 スライダ
3 荷受台
4 ワイヤ
5 油圧シリンダ
6 操作部
7 報知部
10 制御部
11 操作検知部
11a 時間計測部
11b 回数計測部
12 電圧検知部
13 判定部
20 駆動部
30 車両バッテリ
40 メインスイッチ
50 切り替え部
61 上昇ボタン
62 下降ボタン
DESCRIPTION OF SYMBOLS 1 Support | pillar 2 Slider 3 Load receiving stand 4 Wire 5 Hydraulic cylinder 6 Operation part 7 Notification part 10 Control part 11 Operation detection part 11a Time measurement part 11b Count measurement part 12 Voltage detection part 13 Determination part 20 Drive part 30 Vehicle battery 40 Main switch 50 Switching unit 61 Up button 62 Down button

Claims (6)

車両の荷台に設けられて地面と荷台との間で昇降作動される荷受台と、
前記荷受台の昇降作動が所定の状態であることを報知する報知部と、
車両バッテリと前記報知部とが接続されて前記荷受台の昇降作動を制御する制御部と、
を備え、
前記制御部は、前記車両バッテリの電圧を検知する電圧検知部と、当該電圧検知部の出力信号を受けて前記報知部のオン又はオフを判定する判定部とを有する
ことを特徴とする荷受台昇降装置。
A loading platform that is provided on the loading platform of the vehicle and is moved up and down between the ground and the loading platform;
An informing unit for informing that the raising and lowering operation of the load receiving platform is in a predetermined state;
A control unit connected to a vehicle battery and the notification unit to control the lifting operation of the load receiving table;
With
The control unit includes a voltage detection unit that detects a voltage of the vehicle battery, and a determination unit that receives an output signal of the voltage detection unit and determines whether the notification unit is on or off. lift device.
前記荷受台を昇降駆動する駆動部と、
前記荷受台の昇降指令を行う操作部と、
が前記制御部に接続されており、
当該制御部は、前記操作部の操作信号を検知する操作検知部をさらに有し、
前記判定部は、前記電圧検知部と前記操作検知部との少なくともいずれかの出力信号を受けて前記報知部のオン又はオフを判定する判定部とを有する
ことを特徴とする請求項1に記載の荷受台昇降装置。
A drive unit for raising and lowering the load receiving table;
An operation unit for instructing to raise and lower the load receiving table;
Is connected to the control unit,
The control unit further includes an operation detection unit that detects an operation signal of the operation unit,
The said determination part has a determination part which receives the output signal of at least any one of the said voltage detection part and the said operation detection part, and determines the ON or OFF of the said alerting | reporting part. Loading platform lifting device.
前記操作検知部は、前記荷受台の上昇作動又は下降作動の少なくともいずれかの作動回数を計測する計測部を有する
ことを特徴とする請求項2に記載の荷受台昇降装置。
The said operation detection part has a measurement part which measures the frequency | count of operation | movement of at least any one of the raising operation | movement of the said cargo receiving stand, or a descent | fall action. The cargo receiving stand raising / lowering apparatus of Claim 2.
前記操作検知部は、前記荷受台の上昇作動又は下降作動の少なくともいずれかの作動時間を計測する計測部を有する
ことを特徴とする請求項2に記載の荷受台昇降装置。
The said operation detection part has a measurement part which measures the operation time of at least any one of the raising operation | movement of the said cargo receiving stand, or a descent | fall action. The cargo receiving stand raising / lowering apparatus of Claim 2 characterized by the above-mentioned.
前記駆動部と前記制御部との間の接続又は遮断の切り替えを行う切り替え部を有し、
当該切り替えは、前記電圧検知部または前記操作検知部の少なくともいずれかの検知信号によって制御される
ことを特徴とする請求項3または4に記載の荷受台昇降装置。
A switching unit that switches connection or disconnection between the drive unit and the control unit;
The said receiving switch raising / lowering apparatus of Claim 3 or 4 controlled by the detection signal of at least any one of the said voltage detection part or the said operation detection part.
前記判定部は、前記駆動部の駆動を検知する駆動検知部をさらに有する
ことを特徴とする請求項1から5のいずれかに記載の荷受台昇降装置。
The said receiving part further has a drive detection part which detects the drive of the said drive part. The cargo receiving stand raising / lowering apparatus in any one of Claim 1 to 5 characterized by the above-mentioned.
JP2010159401A 2010-07-14 2010-07-14 Load platform lifting device Pending JP2012020634A (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
JP2017088129A (en) * 2015-11-17 2017-05-25 新明和工業株式会社 Cargo receiving table lifting device
JP2023115110A (en) * 2018-04-27 2023-08-18 新明和工業株式会社 Loading table lifting device and work vehicle

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JPH09208011A (en) * 1996-02-06 1997-08-12 Daifuku Co Ltd Elevator
JP2004175473A (en) * 2002-11-25 2004-06-24 Shimadzu Corp Elevator
JP2005111112A (en) * 2003-10-10 2005-04-28 Mikuni Corp Care lift
JP2010058707A (en) * 2008-09-04 2010-03-18 Shinmaywa Industries Ltd Power supply control unit of vehicle cargo handling device
JP2011020597A (en) * 2009-07-17 2011-02-03 Shinmaywa Industries Ltd Load-receiving platform lifting device
JP2011207291A (en) * 2010-03-29 2011-10-20 Shinmaywa Industries Ltd Load-receiving platform lifting device

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Publication number Priority date Publication date Assignee Title
JPH09208011A (en) * 1996-02-06 1997-08-12 Daifuku Co Ltd Elevator
JP2004175473A (en) * 2002-11-25 2004-06-24 Shimadzu Corp Elevator
JP2005111112A (en) * 2003-10-10 2005-04-28 Mikuni Corp Care lift
JP2010058707A (en) * 2008-09-04 2010-03-18 Shinmaywa Industries Ltd Power supply control unit of vehicle cargo handling device
JP2011020597A (en) * 2009-07-17 2011-02-03 Shinmaywa Industries Ltd Load-receiving platform lifting device
JP2011207291A (en) * 2010-03-29 2011-10-20 Shinmaywa Industries Ltd Load-receiving platform lifting device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017088129A (en) * 2015-11-17 2017-05-25 新明和工業株式会社 Cargo receiving table lifting device
JP2023115110A (en) * 2018-04-27 2023-08-18 新明和工業株式会社 Loading table lifting device and work vehicle
JP7465393B2 (en) 2018-04-27 2024-04-10 新明和工業株式会社 Loading platform lifting device and work vehicle

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