JP2011148906A - Method for producing n-vinyl cyclic lactam polymer - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing an alkali soluble resin, that can be used suitably for a photosensitive resin composition usable suitably to produce a color filter, a liquid crystal panel, etc. because of having photosensitivity, alkaline developability, adhesion, and plate-making property of the same, and can easily control molecular weight using an aprotonic solvent. <P>SOLUTION: The method is to produce an N-vinyl cyclic lactam polymer by performing polymerization of monomer components containing a (meth)acrylic monomer and an N-vinyl cyclic lactam compound, and comprises a process of performing polymerization of the monomer components in coexistence of a chain transfer agent and a hydroxy group-containing compound in the aprotonic solvent. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

The present invention relates to a method for producing an N-vinyl cyclic lactam polymer, an alkali-soluble resin obtained thereby, and use thereof. More specifically, as a so-called photosensitive resist, in addition to electronic information materials, it is used in various fields such as coating agents, adhesives, pressure-sensitive adhesives, sealants, paints, inks, lenses, molding materials, and in particular electronic information materials. The present invention relates to a method for producing an N-vinyl cyclic lactam polymer that can be suitably used for producing a color filter used in a color liquid crystal display panel, a color image pickup tube element and the like in the field. Furthermore, it is related with the alkali-soluble resin containing the N-vinyl cyclic lactam polymer obtained by that, the photosensitive resin composition, the photosensitive colored resin composition, those hardened | cured materials, and an optical member.

The photosensitive resin changes its shape when light is applied to the coated film. For example, the photosensitive resin has characteristics such that a portion irradiated with light is cured and other portions are soluble. Utilizing such characteristics, it is used to manufacture optical members for displays and circuit boards of other electronic devices, and the importance of the usefulness increases with the development of so-called IT technology. Industrial material. One important member for which such a photosensitive resin is used is a color filter. The color filter is an indispensable member for a color liquid crystal display device and a color image pickup tube element, and has a fine colored resin layer for separating colors. Various types of photosensitive resin compositions for forming color filters have been proposed, but the current mainstream is to use an acrylic photosensitive resin composition as an alkali development type resist. Usually, an alkali-soluble resin is included as an essential component as a component that affects the plate-making characteristics in processing.

Alkali-soluble resins are materials that are used in various industrial fields, but can be suitably used as alkali-developing resists in the field of electronic information materials. In this field, for example, in the case of a color filter application, the photosensitivity is good, the development speed with respect to alkali is fast, the basic performance that contributes to the plate-making property when producing the color filter, such as the pattern shape and the adhesion performance, and the solvent resistance. It is required to have excellent basic performance that contributes to the reliability and spectral characteristics of the color filter, such as performance, heat resistance, and transparency. That is, the alkali-soluble resin greatly affects the plate-making performance when producing a color filter and the performance of the color filter itself, and development research for satisfying and improving these characteristics is being actively conducted. is there.

As a conventional alkali-soluble photosensitive resin, (meth) acrylic acid ester (a) having a specific structure, (meth) acrylic acid (b), and (meth) acrylic acid ester (c) other than (a) An active energy ray-curable resin comprising a modified copolymer (B) obtained by adding an epoxy group-containing unsaturated compound (d) to a part of the acid groups of the obtained copolymer (A) is disclosed. (For example, refer to Patent Document 1). In this active energy ray curable resin, excellent pattern formability for accurately forming a high-definition pattern is required. In order to satisfy the pattern formability and prevent the resist pattern from collapsing, It is intended to increase the mechanical strength of the pattern itself.

JP2009-203320A (page 1-2)

By the way, in the production method of the alkali-soluble resin, in the polymerization step of the monomer component, a method of polymerization in an aqueous solvent (a solvent mainly composed of water) or polymerization in an aprotic solvent (non-aqueous solvent) is used. However, the use of an aprotic solvent broadens the choice of monomer components and is advantageous in adapting to various applications and improving performance. In addition, the use of an aprotic solvent allows selection of many monomers and is advantageous in terms of productivity. In the case of an alkali development resist, an aprotic solvent is used in the color filter manufacturing process. Usually used.
According to the study of the present inventor, in the preparation of an alkali developing resist for a color filter or the like, in addition to the (meth) acrylic monomer that is essential for expressing properties such as plate making properties, an alkali developing type In the case of using a chain transfer agent to control the molecular weight in copolymerization in a non-aqueous solvent using N-vinyl cyclic lactam compound such as vinylpyrrolidone as a monomer component in order to improve the characteristics as a resist, A problem has been found that sufficient molecular weight cannot be controlled. As a result of insufficient molecular weight control, a copolymer with uneven molecular weight is formed, which leads to a decrease in the performance of the photosensitive resin composition containing this copolymer. On the other hand, if molecular weight control can be easily performed without increasing the amount of chain transfer agent used, an alkali-soluble resin that is excellent in plate making performance and color filter performance and can be suitably adapted to various applications is provided. It becomes possible to do.

The present invention has been made in view of the above circumstances, and has photosensitivity, alkali developability, adhesion, and platemaking properties, and thus can be suitably used in the production of color filters, liquid crystal panels, and the like. An object of the present invention is to provide a production method capable of easily controlling the molecular weight using an aprotic solvent in a method for producing an alkali-soluble resin suitably used for a resin composition.

The present inventor conducted various studies on methods for producing an alkali-soluble resin by copolymerizing a monomer component containing a (meth) acrylic monomer and an N-vinyl cyclic lactam compound. Attention was paid to the fact that the solvent used in the polymerization system greatly affects the molecular weight and molecular weight distribution of the copolymer when controlling the molecular weight using an agent. In a polymerization system using an aprotic solvent, by allowing a hydroxyl group-containing compound to coexist in the solvent, it becomes possible to sufficiently control the molecular weight, and a polymer with a small molecular weight distribution and a narrow molecular weight distribution can be obtained. The inventors have found out that they can be manufactured and have come up with the idea that the above problems can be solved brilliantly. Usually, there is no problem in the polymerization in an aqueous solvent, but in the polymerization in an aprotic solvent, the N-vinyl cyclic lactam compound deactivates the chain transfer agent and the function of controlling the molecular weight decreases. Inferred. In this case, when a hydroxyl group-containing compound is allowed to coexist as a solvent having properties close to those of the aqueous solvent, it is considered that the deactivation of the chain transfer agent is suppressed as in the aqueous solvent. In the polymerization system for copolymerizing the N-vinyl cyclic lactam compound, when an aprotic solvent is used, the chain transfer agent is deactivated and the molecular weight cannot be sufficiently controlled, and an effective means for suppressing it. In the past, it was not known that a hydroxyl group-containing compound should coexist. In particular, it has not been predicted from the prior art that if a hydroxyl group-containing compound coexists as a solvent having properties close to those of an aqueous solvent, the molecular weight can be sufficiently controlled in an aprotic solvent. That is. Moreover, the fact that the alkali-soluble resin having excellent performance can be easily produced is that the production of the present invention is considered in view of the fact that the alkali developing resist is a useful chemical product used in various technical fields. It can be said that the above-described effects in the method are remarkably excellent.
Furthermore, the present inventors have found that a form in which the molecular weight range of the hydroxyl group-containing compound is set and a form including a step of obtaining a side chain double bond-containing polymer are suitable, and the present invention has been achieved. When producing an alkali-soluble resin as a side chain double bond-containing polymer, coupled with performing molecular weight control using a hydroxyl group-containing compound, plate-making characteristics due to the side chain double bond contributing to the curing of the alkali-soluble resin The performance improvement as a color filter or the like can be further enhanced.

That is, the present invention is a method for producing an N-vinyl cyclic lactam polymer by polymerizing a monomer component containing a (meth) acrylic monomer and an N-vinyl cyclic lactam compound, And a method for producing an N-vinyl cyclic lactam polymer comprising a step of polymerizing a monomer component in an aprotic solvent in the presence of a chain transfer agent and a hydroxyl group-containing compound.
The present invention is described in detail below.

The method for producing an N-vinyl cyclic lactam polymer of the present invention comprises producing a N-vinyl cyclic lactam polymer by polymerizing a monomer component containing a (meth) acrylic monomer and an N-vinyl cyclic lactam compound. However, it may contain one (meth) acrylic monomer and one N-vinyl cyclic lactam compound, or may contain two or more. Moreover, as long as the monomer component contains a (meth) acrylic monomer and an N-vinyl cyclic lactam compound, it may contain other components.
However, the total ratio of the (meth) acrylic monomer and the N-vinyl cyclic lactam compound is preferably 50 to 100% by mass with respect to 100% by mass of the monomer component. More preferably, it is 60-100 mass%, More preferably, it is 70-100 mass%.

The production method includes a step of polymerizing the monomer component in an aprotic solvent in the presence of a chain transfer agent and a hydroxyl group-containing compound. As described above, when the N-vinyl cyclic lactam compound is contained in the monomer component, the production method using an aprotic solvent cannot control the molecular weight of the resulting polymer. Uneven polymers will be synthesized. Since the N-vinyl cyclic lactam compound does not react with the chain transfer agent in the aqueous solvent, it is possible to control the molecular weight of the polymer obtained by the chain transfer agent. It can be said that this is a problem peculiar to the polymerization reaction in the system solvent. However, with water-based solvents, the choice of monomers to be copolymerized with (meth) acrylic monomers included in the monomer component is very limited, so various applications with excellent performance In producing an alkali-soluble photosensitive resin that can be applied to the above, there is a great merit of using an aprotic solvent in which the choice of the monomer to be copolymerized with the (meth) acrylic monomer is not limited. Here, there is a technical significance of using an aprotic solvent.
In addition, as long as the manufacturing method of the N-vinyl cyclic lactam polymer of this invention includes the process of superposing | polymerizing a monomer component in coexistence of a chain transfer agent and a hydroxyl-containing compound in an aprotic solvent, other processes are included. May be included.

In the polymerization step, as long as the chain transfer agent and the hydroxyl group-containing compound are present in the aprotic solvent during the polymerization reaction of the monomer components, both the chain transfer agent and the hydroxyl group-containing compound are charged into the reaction system. It is not limited, and may be added to the reaction system before the reaction, or may be continuously or intermittently added after the start of the reaction.

The hydroxyl group-containing compound may be a compound having one or more hydroxyl groups in the molecule, and preferably has a molecular weight of 30 to 140. When the molecular weight of the hydroxyl group-containing compound is in such a range, the monomer component is polymerized, and after the polymer is obtained, when the polymer is purified by volatilizing the hydroxyl group-containing compound by distillation or the like, The compound is sufficiently volatilized and the degree of purification of the polymer can be increased. As a molecular weight of a hydroxyl-containing compound, it is more preferable that it is 40-135, and it is still more preferable that it is 50-130.
When a (meth) acrylic monomer having a hydroxyl group is used, the (meth) acrylic monomer is a monomer raw material that undergoes a copolymerization reaction. Accordingly, the amount of the (meth) acrylic monomer having a hydroxyl group is sufficiently prevented in order to sufficiently prevent the deactivation of the chain transfer agent throughout the polymerization reaction. In addition, it is preferable to carry out the polymerization reaction in the presence of a hydroxyl group-containing compound that does not copolymerize. That is, the hydroxyl group-containing compound in the present invention preferably has no polymerizable unsaturated bond, and preferably does not contain a hydroxyl group-containing (meth) acrylic monomer.

Examples of the hydroxyl group-containing compound include propanol, isopropanol, butanol, isobutanol, t-butanol, pentanol, hexanol, heptanol, octanol, ethylene glycol, propylene glycol, diethylene glycol, glycerin, trimethylolpropane, ethylene glycol monomethyl ether, Examples include ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monobutyl ether, and 3-methoxybutanol. Among these, propanol, isopropanol, butanol, isobutanol, t-butanol, pentanol, hexanol, heptanol, octanol, propylene glycol monomethyl ether are more preferable, and propanol, isopropanol, butanol, isobutanol, t-butanol, hexanol, octanol are more preferable. More preferred is propylene glycol monomethyl ether.
These may be used alone or in combination of two or more.

The amount of the hydroxyl group-containing compound used is preferably 10 to 1000% by mass with respect to 100% by mass of the monomer component. Within such a range, it is possible to sufficiently inhibit the N-vinyl cyclic lactam compound and the chain transfer agent in the reaction solution from reacting and deactivating the chain transfer agent. More preferably, it is 20-500 mass%, More preferably, it is 50-200 mass%.

As the chain transfer agent, a compound usually used for the purpose of suppressing an increase in molecular weight distribution or gelation of the obtained polymer can also be used in the present invention.
Examples of the chain transfer agent include mercaptocarboxylic acids such as mercaptoacetic acid and 3-mercaptopropionic acid; methyl mercaptoacetate, methyl 3-mercaptopropionate, 2-ethylhexyl 3-mercaptopropionate, and n-mercaptopropionic acid n- Octyl, methoxybutyl 3-mercaptopropionate, stearyl 3-mercaptopropionate, trimethylolpropane tris (3-mercaptopropionate), pentaerythritol tetrakis (3-mercaptopropionate), dipentaerythritol hexakis (3- Mercaptocarboxylic esters such as mercaptopropionate); alkyl mercapts such as ethyl mercaptan, t-butyl mercaptan, n-dodecyl mercaptan, 1,2-dimercaptoethane Mercapto alcohols such as 2-mercaptoethanol and 4-mercapto-1-butanol; Aromatic mercaptans such as benzenethiol, m-toluenethiol, p-toluenethiol and 2-naphthalenethiol; Tris [(3- Mercaptopropionyloxy) -ethyl] isocyanurate and other mercaptoisocyanurates; 2-hydroxyethyl disulfide and diethyl sulfides such as tetraethyl thiuram disulfide; dithiocarbamates such as benzyldiethyldithiocarbamate; α-methylstyrene dimer and the like Body dimers; alkyl halides such as carbon tetrabromide. These may be used alone or in combination of two or more.
Among these, mercaptocarboxylic acids, mercaptocarboxylic acid esters, alkyl mercaptans, mercapto alcohols, aromatic mercaptans, mercaptoisocyanurates are available in terms of availability, ability to prevent crosslinking, and low degree of polymerization rate reduction. Compounds having a mercapto group such as alkyls are preferred, and alkyl mercaptans, mercaptocarboxylic acids, and mercaptocarboxylic esters are more preferred. Particularly preferably, mercaptoacetic acid, 3-mercaptopropionic acid, methyl mercaptoacetate, methyl 3-mercaptopropionate,
n-dodecyl mercaptan.

The amount of the chain transfer agent used is not particularly limited as long as it is appropriately set according to the type and amount of the monomer to be used, polymerization conditions such as polymerization temperature and polymerization concentration, and the molecular weight of the target polymer. In order to obtain a polymer having a weight average molecular weight of several thousand to several tens of thousands, 0.1 to 20% by mass is preferable and 0.5 to 15% by mass is more preferable with respect to 100% by mass of the monomer component. .

Examples of the N-vinyl cyclic lactam compound include N-vinyl pyrrolidone and N-vinyl caprolactam. Among these, N-vinylpyrrolidone is preferable from the viewpoint of availability and handling. That is, it is also one of the preferred embodiments of the present invention that the N-vinyl cyclic lactam compound contains N-vinylpyrrolidone.
Moreover, 1-40 mass% is preferable with respect to 100 mass% of said monomer components, and, as for the usage-amount of the said N-vinyl cyclic lactam compound, 2-30 mass% is more preferable. More preferably, it is 5-20 mass%.

Examples of the (meth) acrylic monomer include (meth) acrylic acid, (meth) acrylic acid ester having a linear or branched hydrocarbon group, and (meth) acrylic acid ester having an alicyclic hydrocarbon group. , (Meth) acrylic acid ester having an aromatic hydrocarbon group, (meth) acrylic acid ester having a hydroxyl group-containing ester structure, (meth) acrylic acid ester having an ether group-containing ester structure, α-hydroxymethyl acrylic acid esters It is preferable to use at least one (meth) acrylic monomer selected from the group consisting of N, N-dimethylaminoethyl (meth) acrylate.

Examples of the (meth) acrylic acid ester having a linear or branched hydrocarbon group include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, and (meth) acrylic. I-propyl acid, n-butyl (meth) acrylate, s-butyl (meth) acrylate, t-butyl (meth) acrylate, n-amyl (meth) acrylate, n-hexyl (meth) acrylate, Suitable are octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isodecyl (meth) acrylate, lauryl (meth) acrylate, tridecyl (meth) acrylate, stearyl (meth) acrylate, and the like.
Examples of the (meth) acrylic acid ester having an alicyclic hydrocarbon group include cyclohexyl (meth) acrylate, cyclohexylmethyl (meth) acrylate, isobornyl (meth) acrylate, adamantyl (meth) acrylate, ( Suitable are, for example, tricyclodecanyl methacrylate.

Suitable examples of the (meth) acrylic acid ester having an aromatic hydrocarbon group include benzyl (meth) acrylate and phenyl (meth) acrylate.
Examples of the (meth) acrylic acid ester having a hydroxyl group-containing ester structure include, for example, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, (meth ) 2-hydroxybutyl acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and the like are suitable.
Examples of the (meth) acrylic acid ester having an ether group-containing ester structure include, for example, 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, phenoxyethyl (meth) acrylate, (meth) Preferred are tetrahydrofurfuryl acrylate, glycidyl (meth) acrylate, β-methylglycidyl (meth) acrylate, β-ethylglycidyl (meth) acrylate, (3,4-epoxycyclohexyl) methyl (meth) acrylate, etc. It is.
Preferred examples of the α-hydroxymethyl acrylate esters include methyl α-hydroxymethyl acrylate and ethyl α-hydroxymethyl acrylate.

Among the above-mentioned (meth) acrylic monomers, (meth) acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, from the viewpoint of heat resistance, storage stability, and availability, N-butyl (meth) acrylate, cyclohexyl (meth) acrylate, benzyl (meth) acrylate, phenoxyethyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, and the like are preferable, and particularly, the reactivity is high. In addition, (meth) acrylic acid, methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, (meth More preferred are cyclohexyl acrylate and benzyl (meth) acrylate. More preferred are (meth) acrylic acid, methyl (meth) acrylate, and cyclohexyl (meth) acrylate benzyl (meth) acrylate. Most preferred are methacrylic acid and cyclohexyl methacrylate.
In addition, as mentioned above, it is also one of the preferred embodiments of the present invention that the (meth) acrylic monomer contains (meth) acrylic acid.

It is preferable that content of the said (meth) acrylic-type monomer is 99-60 mass% with respect to 100 mass% of said monomer components. In such a range, the alkali solubility of the alkali-soluble resin containing the N-vinyl cyclic lactam polymer obtained by polymerization can be made more suitable. More preferably, it is 98-70 mass%, More preferably, it is 95-80 mass%.

In particular, when an N-vinyl cyclic lactam polymer obtained by the production method of the present invention is used to obtain an alkali-soluble resin, the alkali-solubility of the alkali-soluble resin is made more appropriate, or more excellent in colorant dispersibility. It is preferable to use (meth) acrylic acid and other (meth) acrylic monomers other than (meth) acrylic acid as the (meth) acrylic monomer. . As other (meth) acrylic monomers other than the (meth) acrylic acid, the same (meth) acrylic monomers as those obtained by removing (meth) acrylic acid can be used. . Among these combinations, a combination of (meth) acrylic acid and cyclohexyl (meth) acrylate is more preferable, and a combination of methacrylic acid and cyclohexyl methacrylate is particularly preferable.

When the (meth) acrylic monomer is used in combination with (meth) acrylic acid and other (meth) acrylic monomers other than (meth) acrylic acid, In the component, the content ratio of (meth) acrylic acid, other (meth) acrylic monomers other than (meth) acrylic acid, and N-vinyl cyclic lactam compound is 5/94/1 to 50/10 / 40 is preferred. More preferably, it is 10/88/2 to 40/30/30, and further preferably 15/80/5 to 30/50/20.

Furthermore, the said monomer component may contain the other unsaturated group containing monomer as needed. Examples of the other unsaturated group-containing monomers include acrylamides such as N, N-dimethylacrylamide and N-methylolacrylamide; unsaturated acid anhydrides such as maleic anhydride and itaconic anhydride; styrene, α- Aromatic vinyls such as methylstyrene, vinyltoluene and methoxystyrene; N-substituted maleimides such as methylmaleimide, ethylmaleimide, isopropylmaleimide, cyclohexylmaleimide, phenylmaleimide, benzylmaleimide, naphthylmaleimide; polystyrene, poly (meth) acrylate, Macromonomers having an acryloyl group at one end of a polymer molecular chain such as polyethylene oxide, polypropylene oxide, polysiloxane, polycaprolactone, polycaprolactam; 1,3-butadiene, isoprene, Conjugated dienes such as loprene; vinyl esters such as vinyl acetate, vinyl propionate, vinyl butyrate, vinyl benzoate; methyl vinyl ether, ethyl vinyl ether, propyl vinyl ether, butyl vinyl ether, 2-ethylhexyl vinyl ether, n-nonyl vinyl ether, lauryl vinyl ether , Vinyl ethers such as cyclohexyl vinyl ether, methoxyethyl vinyl ether, ethoxyethyl vinyl ether, methoxyethoxyethyl vinyl ether, methoxypolyethylene glycol vinyl ether, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether; N-vinylpyrrolidone, N-vinylcaprolactam, N- Vinylimidazole, N-vinylmorpholine, N-vinylacetamide, etc. N-vinyl compounds: unsaturated isocyanates such as isocyanatoethyl acrylate and allyl isocyanate. These may use 1 type and may use 2 or more types.
Among these, aromatic vinyls such as styrene and vinyltoluene; N-substituted maleimides such as cyclohexylmaleimide, phenylmaleimide, and benzylmaleimide; an acryloyl group at one end of a polymer molecular chain such as polystyrene, polymethylacrylate, and polycaprolactone. Are preferred, and styrene, vinyltoluene, benzylmaleimide, and cyclohexylmaleimide are more preferred. More preferred are styrene and benzylmaleimide.

As the polymerization method of the monomer component, a commonly used polymerization method such as bulk polymerization, solution polymerization, emulsion polymerization and the like can be used, and it may be appropriately selected according to the purpose and use. It is advantageous because it is easy to adjust the structure such as molecular weight. As the polymerization mechanism of the monomer component, a polymerization method based on a mechanism such as radical polymerization, anionic polymerization, cationic polymerization, or coordination polymerization can be used. It is preferable because it is advantageous.

As a method for initiating polymerization in the above polymerization reaction, energy necessary for initiating polymerization may be supplied to the monomer component from an active energy source such as heat, electromagnetic waves (infrared rays, ultraviolet rays, X-rays, etc.), electron beams, and the like. When an initiator is used in combination, the energy required for initiating polymerization can be greatly reduced, and reaction control is facilitated, which is preferable.

When the monomer component is polymerized by a solution polymerization method, the solvent used for the polymerization is not particularly limited as long as it is inert to the polymerization reaction, and the polymerization mechanism and the type of monomer used. May be appropriately set according to the polymerization conditions such as the amount, polymerization temperature, polymerization concentration, etc., but when a solvent is used later in the photosensitive resin composition, the solvent containing the solvent is used as the monomer component. Use in solution polymerization is efficient and preferable.

Examples of the solvent include cyclic ethers such as tetrahydrofuran and dioxane; ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol ethyl methyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, propylene glycol dimethyl ether, propylene glycol diethyl Glycol ethers such as ether; ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether acetate, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol Monobutyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monobutyl ether acetate, dipropylene glycol monomethyl ether acetate, dipropylene glycol monoethyl ether acetate, dipropylene glycol monobutyl ether acetate, 3-methoxybutyl acetate Esters of glycol monoethers such as methyl acetate, ethyl acetate, propyl acetate, isopropyl acetate, butyl acetate, methyl propionate, ethyl propionate, butyl propionate, methyl lactate, ethyl lactate, butyl lactate, 3-methoxypropionic acid Methyl, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate Alkyl esters such as ethyl 3-ethoxypropionate, methyl acetoacetate and ethyl acetoacetate; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; aromatic hydrocarbons such as benzene, toluene, xylene and ethylbenzene; hexane Preferable examples include aliphatic hydrocarbons such as cyclohexane and octane; amides such as dimethylformamide, dimethylacetamide, and N-methylpyrrolidone. These may be used alone or in combination of two or more.
Among these solvents, propylene glycol monomethyl ether acetate is used because of the solubility of the polymer obtained, surface smoothness when forming a coating film, little influence on the human body and the environment, and industrial availability. Diethylene glycol dimethyl ether and diethylene glycol ethyl methyl ether are more preferable.
As the usage-amount of the said solvent, it is preferable that it is 20-500 mass% with respect to 100 mass% of said monomer components, More preferably, it is 50-200 mass%.

When the monomer component is polymerized by a radical polymerization mechanism, it is industrially advantageous and preferable to use a polymerization initiator that generates radicals by heat. Such a polymerization initiator is not particularly limited as long as it generates radicals by supplying thermal energy, depending on the polymerization conditions such as polymerization temperature, solvent, type of monomer to be polymerized, etc. And may be selected as appropriate.

Examples of the polymerization initiator include cumene hydroperoxide, diisopropylbenzene hydroperoxide, di-t-butyl peroxide, lauroyl peroxide, benzoyl peroxide, t-butylperoxyisopropyl carbonate, and t-butylperoxy- 2-ethylhexanoate, azobisisobutyronitrile, 1,1′-azobis (cyclohexanecarbonitrile), 2,2′-azobis (2,4-dimethylvaleronitrile), dimethyl 2,2′-azobis ( 2-methylpropionate), hydrogen peroxide, persulfate, etc., which are usually used as polymerization initiators, such as peroxides and azo compounds, may be used alone or in combination of two or more. May be. Moreover, you may use together reducing agents, such as a transition metal salt and amines, with a polymerization initiator.

The amount of the polymerization initiator used is not particularly limited as long as it is appropriately set according to the type and amount of the monomer to be used, polymerization conditions such as polymerization temperature and polymerization concentration, and the molecular weight of the target polymer. In order to obtain a polymer having a weight average molecular weight of several thousand to several tens of thousands, 0.1 to 20% by mass is preferable and 0.5 to 15% by mass is more preferable with respect to 100% by mass of the monomer component. .

The polymerization temperature when the monomer component is polymerized using a polymerization initiator by a radical polymerization mechanism is appropriately set according to the type and amount of the monomer used, the type and amount of the polymerization initiator, and the like. Although 50-200 degreeC is preferable, 70-150 degreeC is more preferable. Further, the polymerization time can be appropriately set similarly, but 0.5 to 10 hours is preferable, and 1 to 6 hours is more preferable.

In the present invention, the N-vinyl cyclic lactam polymer obtained by polymerizing the monomer components is preferably a side chain double bond-containing polymer. More preferably, the side chain double bond-containing polymer is a polymer obtained by polymerizing the monomer component, and a compound having a functional group capable of binding to an acid group and a polymerizable double bond. It is obtained by reacting.
That is, in the method for producing an N-vinyl cyclic lactam polymer of the present invention, a polymer obtained by a polymerization step is reacted with a compound having a functional group capable of binding to an acid group and a polymerizable double bond to form a side chain. It is also one of the preferred embodiments of the present invention to include the step of obtaining a double bond-containing polymer.
The amount of the functional group capable of binding to the acid group and the compound having a polymerizable double bond is such that the double bond equivalent and acid value of the side chain double bond-containing polymer obtained by the above reaction will be described later. Although it can set suitably so that it may become a preferable thing, it is preferable that it is 20-90 mol% with respect to 100 mol% of acid groups of the polymer obtained by superposing | polymerizing the said monomer component, for example. More preferably, it is 30-80 mol%.

As a step of obtaining the side chain double bond-containing polymer, after polymerizing the monomer component containing a (meth) acrylic monomer and an N-vinyl cyclic lactam compound, the obtained polymer, It is preferable to include a two-step process in which a monomer having a functional group X capable of reacting with a carboxylic acid of a polymer and a polymerizable double bond group is reacted.
Examples of the polymerizable double bond group include an acryloyl group, a methacryloyl group, a vinyl group, an allyl group, a methallyl group, and the like. You may have. Among these, an acryloyl group and a methacryloyl group are preferable in terms of reactivity.
Examples of the functional group X include a hydroxy group, an epoxy group, an oxetanyl group, and an isocyanate group. Among these, an epoxy group is preferable from the viewpoint of the speed of the modification treatment reaction, heat resistance, and transparency.
The monomer having the functional group X and the polymerizable double bond group may have only one kind or two or more kinds.

Examples of the monomer having an epoxy group and a polymerizable double bond group include glycidyl (meth) acrylate, β-methylglycidyl (meth) acrylate, β-ethylglycidyl (meth) acrylate, vinylbenzylglycidyl. Examples include ether, allyl glycidyl ether, (meth) acrylic acid (3,4-epoxycyclohexyl) methyl, and vinylcyclohexene oxide. These may be used alone or in combination of two or more.

When using a monomer having an epoxy group as the functional group X, the step of reacting the carboxyl group and the epoxy group of the polymer is 50 to 160 ° C. in order to ensure a good reaction rate and prevent gelation. It is preferable to carry out at a temperature range of 70 to 140 ° C. More preferably, it is performed at 90 to 130 ° C.

In the step of reacting the carboxyl group and the epoxy group, in order to improve the reaction rate, a basic catalyst and an acid catalyst for esterification or transesterification which are usually used as a catalyst can be used, and among these, side reactions are reduced. Therefore, a basic catalyst is preferable.
Examples of the basic catalyst include tertiary amines such as dimethylbenzylamine, triethylamine, tri-n-octylamine, and tetramethylethylenediamine; tetramethylammonium chloride, tetramethylammonium bromide, tetrabutylammonium bromide, and n-dodecyltrimethyl. Quaternary ammonium salts such as ammonium chloride; urea compounds such as tetramethylurea; alkylguanidines such as tetramethylguanidine; amide compounds such as dimethylformamide and dimethylacetamide; tertiary phosphines such as triphenylphosphine and tributylphosphine; tetraphenylphosphonium Examples thereof include quaternary phosphonium salts such as bromide and benzyltriphenylphosphonium bromide. These catalysts may be used alone or in combination of two or more.
Among these, dimethylbenzylamine, triethylamine, tetramethylurea, and triphenylphosphine are preferable in terms of reactivity, handling properties, and halogen-free.

The amount of the catalyst used is 0.01 with respect to the total mass of 100% by mass of the monomer component used in the present invention, the functional group capable of binding to the acid group, and the compound having a polymerizable double bond. It is preferable to use -5.0 mass%. More preferably, it is used so that it may become 0.1-3.0 mass%.

The step of reacting the carboxyl group and the epoxy group is preferably performed in the presence of a molecular oxygen-containing gas by adding a polymerization inhibitor in order to prevent gelation. As the molecular oxygen-containing gas, air or oxygen gas diluted with an inert gas such as nitrogen is usually used and blown into the reaction vessel.
As the polymerization inhibitor, a commonly used polymerization inhibitor for radically polymerizable compounds can be used. For example, hydroquinone, methylhydroquinone, trimethylhydroquinone, t-butylhydroquinone, methoquinone, 6-t-butyl-2, Phenols such as 4-xylenol, 2,6-di-t-butylphenol, 2,6-di-t-butyl-4-methoxyphenol, 2,2'-methylenebis (4-methyl-6-t-butylphenol) Inhibitors, organic acid copper salts and phenothiazines can be mentioned. These polymerization inhibitors may be used alone or in combination of two or more.
Among these, phenol-based inhibitors are preferable from the viewpoint of low coloration and ability to prevent polymerization. Among these, 2,2′-methylenebis (4-methyl-6-tert-butylphenol), methoquinone, 6 -T-Butyl-2,4-xylenol and 2,6-di-t-butylphenol are preferred.

As the amount of the polymerization inhibitor used, the monomer component used in the present invention, an acid group, from the viewpoint of ensuring sufficient polymerization prevention effect and the curability when it is later used as a photosensitive resin composition It is preferable to use 0.001-1.0 mass% with respect to 100 mass% of total mass with the compound which has the functional group which can couple | bond, and a polymerizable double bond. More preferably, it is used so that it may become 0.005-0.5 mass%.

When a monomer having an epoxy group is used as the functional group X, the method for obtaining the side chain double bond-containing polymer was obtained, for example, after polymerizing the monomer components used in the present invention. In the present invention, when the polymer and the monomer having an epoxy group and a polymerizable double bond group are reacted, the amount of the carboxyl group of the polymer is excessive from the amount of the monomer. A compound having a polybasic acid anhydride group after reacting the obtained polymer with the monomer having the epoxy group and polymerizable double bond group after polymerizing the monomer component used And the like.

Specific examples of the compound having a polybasic acid anhydride group include succinic anhydride, dodecenyl succinic acid, pentadecenyl succinic acid, octadecenyl succinic acid, tetrahydrophthalic anhydride, and methyltetrahydrophthalic anhydride. Acid, hexahydrophthalic anhydride, methylhexahydrophthalic anhydride, endomethylenetetrahydrophthalic anhydride, methylendomethylenetetrahydrophthalic anhydride, maleic anhydride, itaconic anhydride, phthalic anhydride, glutaric anhydride, phthalic anhydride, anhydrous Trimellitic acid, pyromellitic anhydride and the like can be mentioned, and one or more of these can be used.

The side chain double bond-containing polymer preferably has a double bond equivalent of 300 to 10,000. More preferably, it is 350-5000, More preferably, it is 400-2000. By making such a range, sufficient storage stability of the polymer in the photosensitive resin composition of the present invention, and good plate making characteristics in the sensitivity and pattern shape of the photosensitive resin composition of the present invention Can be expected at a higher level.
The double bond equivalent is the weight of the solid content of the polymer solution per 1 mol of the double bond of the polymer. The weight of the solid content of the polymer solution here is the sum of the weight of the constituent components of the monomer component and the weight of the polymerization inhibitor. It can be determined by dividing the weight of the solid content of the polymer solution by the amount of double bonds in the polymer. The amount of the double bond of the polymer can be determined from the amount of the compound having a functional group capable of binding to the charged acid group and a polymerizable double bond.

The N-vinyl cyclic lactam polymer obtained by the production method of the present invention preferably has an acid value of 20 to 500 mgKOH / g. When the acid value of the polymer is within such a range, the photosensitive resin composition of the present invention exhibits sufficient alkali solubility, and particularly when used in an alkali development resist, it can exhibit good plate-making properties. it can. The acid value of the polymer is preferably 40 to 400 mgKOH / g, more preferably 60 to 300 mgKOH / g, and still more preferably 80 to 200 mgKOH / g.
The acid value of the polymer is determined by measuring the acid value of the polymer solution with an automatic titration apparatus (trade name: COM-555, manufactured by Hiranuma Sangyo Co., Ltd.) using a 0.1 N aqueous KOH solution as a titrant. It can be obtained by calculating the solid content acid value from the acid value of the solution and the solid content of the solution. Here, the solid content of the polymer solution can be determined as follows. About 1 g of the polymer solution is weighed in an aluminum cup, dissolved by adding about 3 g of acetone, and then naturally dried at room temperature. Then, using a hot air dryer (trade name: PHH-101, manufactured by Espec Corp.), after drying at 160 ° C. for 3 hours under vacuum, the product is allowed to cool in a desiccator and the weight is measured. From the weight loss, the solid content of the polymer solution is calculated.
When the polymer has a high molecular weight, a higher acid value gives better plate making properties, and when it has a low molecular weight, good plate making properties tend to be obtained even with a low acid value. is there.

The weight average molecular weight of the N-vinyl cyclic lactam polymer may be appropriately set according to the purpose and use, but in order to obtain good plate-making properties, it is 2000 to 250,000, preferably 3000 to 100000, more preferably. 4000-50000.
The weight average molecular weight and number average molecular weight of the above polymer are, for example, GPC (gel) by HLC-8120GPC (manufactured by Tosoh Corporation) and column TSKgel SuperHZM-M (manufactured by Tosoh Corporation) using polystyrene as a standard substance and eluent as tetrahydrofuran. It can be determined by the permeation chromatography method.

The molecular weight distribution of the N-vinyl cyclic lactam polymer is preferably 1.1 to 4.0. When the molecular weight distribution is in such a range, it can be said that the molecular weight of the N-vinyl cyclic lactam polymer is sufficiently controlled, and the photosensitive resin composition containing the N-vinyl cyclic lactam polymer is good. It can contribute to exhibiting performance such as excellent photosensitivity, alkali developability, adhesion, and plate making. The molecular weight distribution is more preferably 1.3 to 3.5, still more preferably 1.5 to 3.0. Most preferably, it is 1.7-2.2.
In addition, the molecular weight distribution of the said polymer represents the value which remove | divided the weight average molecular weight of the polymer which can be measured as mentioned above by the number average molecular weight.

The present invention is also an alkali-soluble resin containing an N-vinyl cyclic lactam polymer obtained by the above production method.
The alkali-soluble resin may contain other alkali-soluble resin components as long as it contains the N-vinyl cyclic lactam polymer, but the N-vinyl cyclic lactam heavy weight is 100% by mass with respect to the alkali-soluble resin solid content. It is preferable that 50% by mass or more of the coalesce is included. More preferably, it is 70 mass% or more.

The present invention is also a photosensitive resin composition containing the alkali-soluble resin, a radical polymerizable compound, and a photopolymerization initiator.
In the said photosensitive resin composition, it is preferable that 20-80 mass% of alkali-soluble resin of this invention is contained with respect to 100 mass% of total solid content of this photosensitive resin composition. With such a content, the effect of the present invention can be more remarkably exhibited. More preferably, it is 30-70 mass%, More preferably, it is 35-65 mass%.
The “total solid content” means all components other than the solvent.

The radical polymerizable compound is a low molecular compound having a radical polymerizable unsaturated group that is polymerized by irradiation with active energy rays such as electromagnetic waves (infrared rays, ultraviolet rays, X-rays, etc.), electron beams, and the like. It becomes possible to make the resin composition more excellent in curability. The radical polymerizable compound can be classified into a monofunctional radical polymerizable compound having only one radical polymerizable unsaturated group in the same molecule and a polyfunctional radical polymerizable compound having two or more.
As such a radically polymerizable compound, those usually used can be used, and are not particularly limited, and one or more kinds may be appropriately selected according to the purpose and application.

Examples of the monofunctional radically polymerizable compound include, for example, methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, i-propyl (meth) acrylate, and (meth) acrylic. N-butyl acid, s-butyl (meth) acrylate, t-butyl (meth) acrylate, n-amyl (meth) acrylate, s-amyl (meth) acrylate, t-amyl (meth) acrylate, N-hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, isodecyl (meth) acrylate, tridecyl (meth) acrylate, cyclohexyl (meth) acrylate, cyclohexylmethyl (meth) acrylate, (meth) Octyl acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, benzyl (meth) acrylate, Phenyl (meth) acrylate, isobornyl (meth) acrylate, adamantyl (meth) acrylate, tricyclodecanyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, (Meth) acrylic acid 3-hydroxypropyl, (meth) acrylic acid 2-hydroxybutyl, (meth) acrylic acid 3-hydroxybutyl, (meth) acrylic acid 4-hydroxybutyl, (meth) acrylic acid 2-methoxyethyl, (Meth) acrylic acid 2-ethoxyethyl, (meth) acrylic acid phenoxyethyl, (meth) acrylic acid tetrahydrofurfuryl, (meth) acrylic acid glycidyl, (meth) acrylic acid β-methylglycidyl, (meth) acrylic acid β -Ethyl glycidyl, (meth) acrylic acid (3,4- (Meth) acrylic acid esters such as xoxycyclohexyl) methyl, N, N-dimethylaminoethyl (meth) acrylate, methyl α-hydroxymethyl acrylate, ethyl α-hydroxymethyl acrylate; N, N-dimethyl (meta ) (Meth) acrylamides such as acrylamide and N-methylol (meth) acrylamide; Unsaturated monocarboxylic acids such as (meth) acrylic acid, crotonic acid, cinnamic acid, vinylbenzoic acid; maleic acid, fumaric acid, itaconic acid Unsaturated polyvalent carboxylic acids such as citraconic acid and mesaconic acid; chain extension between unsaturated group and carboxyl group such as mono (2-acryloyloxyethyl) succinate and mono (2-methacryloyloxyethyl) succinate Unsaturated monocarboxylic acids, such as maleic anhydride, itaconic anhydride, etc. Anhydrides; aromatic vinyls such as styrene, α-methylstyrene, vinyltoluene, methoxystyrene; N-substituted maleimides such as methylmaleimide, ethylmaleimide, isopropylmaleimide, cyclohexylmaleimide, phenylmaleimide, benzylmaleimide, naphthylmaleimide; Conjugated dienes such as 1,3-butadiene, isoprene and chloroprene; vinyl esters such as vinyl acetate, vinyl propionate, vinyl butyrate and vinyl benzoate; methyl vinyl ether, ethyl vinyl ether, propyl vinyl ether, butyl vinyl ether, 2-ethylhexyl vinyl ether N-nonyl vinyl ether, lauryl vinyl ether, cyclohexyl vinyl ether, methoxyethyl vinyl ether, ethoxyethyl vinyl ether, Vinyl ethers such as methoxyethoxyethyl vinyl ether, methoxypolyethylene glycol vinyl ether, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether; N-vinylpyrrolidone, N-vinylcaprolactam, N-vinylimidazole, N-vinylmorpholine, N-vinyl N-vinyl compounds such as acetamide; unsaturated isocyanates such as isocyanatoethyl (meth) acrylate and allyl isocyanate; and the like.

Examples of the polyfunctional radically polymerizable compound include ethylene glycol di (meth) acrylate, diethylene glycol di (meth) acrylate, polyethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, butylene glycol di (meth). ) Acrylate, hexanediol di (meth) acrylate, cyclohexanedimethanol di (meth) acrylate, bisphenol A alkylene oxide di (meth) acrylate, bisphenol F alkylene oxide di (meth) acrylate, trimethylolpropane tri (meth) acrylate, ditri Methylolpropane tetra (meth) acrylate, glycerin tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipen Erythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, ethylene oxide-added trimethylolpropane tri (meth) acrylate, ethylene oxide-added ditrimethylolpropane tetra (meth) acrylate, ethylene oxide-added pentaerythritol tetra (meth) acrylate, ethylene oxide addition Dipentaerythritol hexa (meth) acrylate, propylene oxide-added trimethylolpropane tri (meth) acrylate, propylene oxide-added ditrimethylolpropane tetra (meth) acrylate, propylene oxide-added pentaerythritol tetra (meth) acrylate, propylene oxide-added dipentaerythritol Hexa (meth) acrylate, ε-Capro Lactone-added trimethylolpropane tri (meth) acrylate, ε-caprolactone-added ditrimethylolpropane tetra (meth) acrylate, ε-caprolactone-added pentaerythritol tetra (meth) acrylate, ε-caprolactone-added dipentaerythritol hexa (meth) acrylate, etc. Polyfunctional (meth) acrylates; ethylene glycol divinyl ether, diethylene glycol divinyl ether, polyethylene glycol divinyl ether, propylene glycol divinyl ether, butylene glycol divinyl ether, hexanediol divinyl ether, bisphenol A alkylene oxide divinyl ether, bisphenol F alkylene oxide divinyl ether , Trimethylolpropane trivinyl ether Ter, ditrimethylolpropane tetravinyl ether, glycerin trivinyl ether, pentaerythritol tetravinyl ether, dipentaerythritol pentavinyl ether, dipentaerythritol hexavinyl ether, ethylene oxide-added trimethylolpropane trivinyl ether, ethylene oxide-added ditrimethylolpropane tetravinyl ether, ethylene oxide-added pentaerythritol tetra Polyfunctional vinyl ethers such as vinyl ether and ethylene oxide-added dipentaerythritol hexavinyl ether; 2-vinyloxyethyl (meth) acrylate, 3-vinyloxypropyl (meth) acrylate, 1-methyl-2-vinyloxyethyl (meth) acrylate, ( (Meth) acrylic acid 2-vinyloxypropy 4-vinyloxybutyl (meth) acrylate, 4-vinyloxycyclohexyl (meth) acrylate, 5-vinyloxypentyl (meth) acrylate, 6-vinyloxyhexyl (meth) acrylate, 4- (meth) acrylic acid 4- Vinyloxymethylcyclohexylmethyl, p-vinyloxymethylphenylmethyl (meth) acrylate, 2- (vinyloxyethoxy) ethyl (meth) acrylate, 2- (vinyloxyethoxyethoxyethoxy) ethyl (meth) acrylate, etc. Vinyl ether group-containing (meth) acrylic acid esters; ethylene glycol diallyl ether, diethylene glycol diallyl ether, polyethylene glycol diallyl ether, propylene glycol diallyl ether, butylene glycol diallyl ether, hexanediol di Allyl ether, bisphenol A alkylene oxide diallyl ether, bisphenol F alkylene oxide diallyl ether, trimethylolpropane triallyl ether, ditrimethylolpropane tetraallyl ether, glyceryl triallyl ether, pentaerythritol tetraallyl ether, dipentaerythritol pentaallyl ether, di Polyfunctional allyl ethers such as pentaerythritol hexaallyl ether, ethylene oxide-added trimethylolpropane triallyl ether, ethylene oxide-added ditrimethylolpropane tetraallyl ether, ethylene oxide-added pentaerythritol tetraallyl ether, ethylene oxide-added dipentaerythritol hexaallyl ether; Acrylic acid Allyl group-containing (meth) acrylic acid esters such as ril; tri (acryloyloxyethyl) isocyanurate, tri (methacryloyloxyethyl) isocyanurate, alkylene oxide-added tri (acryloyloxyethyl) isocyanurate, alkylene oxide-added tri (methacryloyl) Polyfunctional (meth) acryloyl group-containing isocyanurates such as oxyethyl) isocyanurate; polyfunctional allyl group-containing isocyanurates such as triallyl isocyanurate; polyfunctional isocyanates such as tolylene diisocyanate, isophorone diisocyanate and xylylene diisocyanate; Obtained by reaction with hydroxyl group-containing (meth) acrylic esters such as 2-hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate Multifunctional urethane (meth) acrylate; polyfunctional aromatic vinyl compounds such as divinylbenzene; and the like.

Among the above radical polymerizable compounds, a polyfunctional radical polymerizable compound is preferable from the viewpoint of curability. Furthermore, among the above-mentioned polyfunctional radical polymerizable compounds, polyfunctional (meth) acrylates, polyfunctional urethane (meth) acrylates, (meth) acryloyl group-containing isocyanurates from the viewpoint of reactivity, economy, availability, etc. More preferred are polyfunctional monomers having a (meth) acryloyl group. More preferred are polyfunctional (meth) acrylates and polyfunctional urethane (meth) acrylates.
Examples of the polyfunctional monomer having the (meth) acryloyl group are KAYARAD R-526, NPGDA, PEG400DA, MANDA, R-167, HX-220, HX-620, R-551, R-. 712, R-604, R-684, GPO-303, TMPTA, THE-330, TPA-320, TPA-330, PET-30, T-1420 (T), DPHA, DPHA-2C, D-310, D -330, DPCA-20, DPCA-30, DPCA-60, DPCA-120, DN-0075 (manufactured by Nippon Kayaku Co., Ltd.); Aronix M-203S, M-208, M-211B, M-215, M -220, M-225, M-270, M-240, M-309, M-310, M-321, M-350, M-360, M- 370, M-313, M-315, M-325, M-327, M-306, M-305, M-451, M-450, M-408, M-403, M-400, M-402, M-404, M-406, M-405, M-510, M-520 (above, manufactured by Toagosei Co., Ltd.); Light acrylate 3EG-A, 4EG-A, 9EG-A, DCP-A, BP-4EA, BP-4PA, HPP-A, PTMGA-250, G201PTMP-A, TMP-6EO-3A, TMP-3EO-A (manufactured by Kyoeisha Chemical Co., Ltd.), light esters EG, 2EG, 3EG, 4EG, 9EG, G101P, G201P, BP-2EM, BP-6EM, TMP (above, manufactured by Kyoeisha Chemical Co., Ltd.), Biscoat 295, 300, 360, GPT, 3PA, 400 (above, Osaka Organic Chemical Industry Co., Ltd.) ), And the like.

The molecular weight of the radical polymerizable compound may be appropriately set according to the purpose and application, but 2000 or less is preferable in terms of handling.
Further, the amount of the radical polymerizable compound used may be appropriately set according to the type, purpose, and use of the radical polymerizable compound and binder resin to be used. It is preferable to use 3-90 mass% with respect to 100 mass% of total solid content of the photosensitive resin composition. More preferably, it is 5-80 mass%, More preferably, it is 10-70 mass%.

The photopolymerization initiator generates a polymerization initiating radical by irradiation with active energy rays such as electromagnetic waves and electron beams, and one or more commonly used ones can be used. Moreover, you may add 1 type, or 2 or more types of the photosensitizer normally used, photoradical polymerization accelerator, etc. as needed.

Examples of the photopolymerization initiator include 2,2-diethoxyacetophenone, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexyl phenyl ketone, and 2-hydroxy-2-methyl-1-phenylpropane-1. -One, 1- [4- (2-hydroxyethoxy) phenyl] -2-hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-1- {4- [4- (2-hydroxy- 2-methylpropionyl) benzyl] phenyl} -2-methylpropan-1-one, 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino -1- (4-morpholinophenyl) -butanone-1,2- (dimethylamino) -2-[(4-methylphenyl) methyl Alkylphenone compounds such as -1- [4- (4-morpholinyl) phenyl] -1-butanone; benzophenone compounds such as benzophenone, 4,4′-bis (dimethylamino) benzophenone and 2-carboxybenzophenone; benzoin methyl Benzoin compounds such as ether, benzoin ethyl ether, benzoin isopropyl ether, benzoin isobutyl ether; thioxanthone, 2-ethylthioxanthone, 2-isopropylthioxanthone, 2-chlorothioxanthone, 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, etc. 2- (4-methoxyphenyl) -4,6-bis (trichloromethyl) -s-triazine, 2- (4-methoxynaphthyl) -4,6-bis (trichloro) Til) -s-triazine, 2- (4-ethoxynaphthyl) -4,6-bis (trichloromethyl) -s-triazine, 2- (4-ethoxycarboquinylnaphthyl) -4,6-bis (trichloromethyl) Halomethylated triazine compounds such as -s-triazine; 2-trichloromethyl-5- (2'-benzofuryl) -1,3,4-oxadiazole, 2-trichloromethyl-5- [β- (2'- Benzomethyl) vinyl] -1,3,4-oxadiazole, 4-oxadiazole, 2-trichloromethyl-5-furyl-1,3,4-oxadiazole and the like halomethylated oxadiazole compounds; 2 , 2′-bis (2-chlorophenyl) -4,4 ′, 5,5′-tetraphenyl-1,2′-biimidazole, 2,2′-bis (2,4-dichlorophenyl)- , 4 ′, 5,5′-tetraphenyl-1,2′-biimidazole, 2,2′-bis (2,4,6-trichlorophenyl) -4,4 ′, 5,5′-tetraphenyl- Biimidazole compounds such as 1,2'-biimidazole; 1,2-octanedione, 1- [4- (phenylthio)-, 2- (O-benzoyloxime)], ethanone, 1- [9-ethyl- Oxime ester compounds such as 6- (2-methylbenzoyl) -9H-carbazol-3-yl]-, 1- (O-acetyloxime); bis (η5-2,4-cyclopentadien-1-yl)- Titanocene compounds such as bis (2,6-difluoro-3- (1H-pyrrol-1-yl) -phenyl) titanium; benzoate compounds such as p-dimethylaminobenzoic acid and p-diethylaminobenzoic acid; Acridine compounds such as 9-phenylacridine;

Sensitivity and curability can be improved by using a photosensitizer and a photoradical polymerization accelerator together with the photopolymerization initiator. Examples of such photosensitizers and photoradical polymerization accelerators include dye compounds such as xanthene dyes, coumarin dyes, 3-ketocoumarin compounds, and pyromethene dyes; ethyl 4-dimethylaminobenzoate, 4-dimethylamino Examples include dialkylaminobenzene compounds such as 2-ethylhexyl benzoate; mercaptan hydrogen donors such as 2-mercaptobenzothiazole, 2-mercaptobenzoxazole, and 2-mercaptobenzimidazole.

The total amount of the photopolymerization initiator added may be appropriately set depending on the purpose and application, and is not particularly limited. However, from the viewpoint of balance between curability, adverse effects of decomposed products, and economic efficiency, It is preferable that it is 0.1-30 mass% with respect to 100 mass% of total solid content of a resin composition, More preferably, it is 0.5-25 mass%, More preferably, it is 1-20 mass%. .
The total amount of the photosensitizer and the radical photopolymerization accelerator may be appropriately set according to the purpose and application, and is not particularly limited, but from the viewpoint of balance between curability, adverse effects of decomposition products, and economic efficiency. The content is preferably 0.001 to 20% by mass, more preferably 0.01 to 15% by mass, and still more preferably 0 to 100% by mass of the total solid content of the photosensitive resin composition of the present invention. .05 to 10% by mass.

It is preferable that the photosensitive resin composition of the present invention also contains a solvent. The solvent can dissolve or disperse each component in the photosensitive resin composition used for reducing the viscosity and improving the handleability, forming a coating film by drying, or as a dispersion medium for the coloring material, etc. A low-viscosity organic solvent or water.
As the solvent, those usually used can be used, and may be appropriately selected according to the purpose and application, and are not particularly limited. For example, methanol, ethanol, isopropanol, n-butanol, s-butanol and the like are used. Monoalcohols; glycols such as ethylene glycol and propylene glycol; cyclic ethers such as tetrahydrofuran and dioxane; ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol mono Butyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monobuty Glycol monoethers such as ether and 3-methoxybutanol; ethylene glycol dimethyl ether, ethylene glycol diethyl ether, ethylene glycol ethyl methyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, propylene glycol dimethyl ether, propylene glycol diethyl ether, etc. Glycol ethers; ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, ethylene glycol monobutyl ether acetate, diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobuty Ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monobutyl ether acetate, dipropylene glycol monomethyl ether acetate, dipropylene glycol monoethyl ether acetate, dipropylene glycol monobutyl ether acetate, 3-methoxybutyl acetate, etc. Esters of glycol monoethers; methyl acetate, ethyl acetate, propyl acetate, isopropyl acetate, butyl acetate, methyl propionate, ethyl propionate, butyl propionate, methyl lactate, ethyl lactate, butyl lactate, methyl 3-methoxypropionate , Ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, 3-ethoxy Alkyl esters such as ethyl propionate, methyl acetoacetate and ethyl acetoacetate; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; aromatic hydrocarbons such as benzene, toluene, xylene and ethylbenzene; hexane, cyclohexane, Aliphatic hydrocarbons such as octane; Amides such as dimethylformamide, dimethylacetamide, N-methylpyrrolidone, water and the like. These may be used alone or in combination of two or more.

The amount of the solvent used may be appropriately set according to the purpose and application, and is not particularly limited, but is preferably 10 to 90% by mass with respect to 100% by mass of the photosensitive resin composition of the present invention. More preferably, it is 20-80 mass%.

The photosensitive resin composition according to the present invention includes, in addition to the above-described components, a colorant (coloring material), a filler, a binder resin other than the alkali-soluble resin used in the present invention, and dispersion depending on the purpose and required characteristics of each application. Agent, heat resistance improver, development aid, plasticizer, polymerization inhibitor, UV absorber, antioxidant, matting agent, antifoaming agent, leveling agent, antistatic agent, slip agent, surface modifier, shaking change Components such as an agent, a thixotropic agent, a coupling agent such as silane, aluminum, and titanium, a quinonediazide compound, a polyhydric phenol compound, a cationic polymerizable compound, and an acid generator may be blended.
Especially, what mix | blended the coloring agent can be used suitably for an alkali image development type color resist use. Such a photosensitive resin composition and a photosensitive colored resin composition containing a colorant are also one aspect of the present invention.

As the above colorant, commonly used pigments and dyes can be used. From the viewpoint of durability, the pigment (
Organic pigments and inorganic pigments) are preferred.
Examples of the organic pigment include azo pigments, phthalocyanine pigments, polycyclic pigments (quinacridone, perylene, perinone, isoindolinone, isoindoline, dioxazine, thioindigo, anthraquinone, quinophthalone, metal Complex, diketopyrrolopyrrole, etc.), dye lake pigments and the like.
Examples of inorganic pigments include white and extender pigments (titanium oxide, zinc oxide, zinc sulfide, clay, talc, barium sulfate, calcium carbonate, etc.) and chromatic pigments (yellow lead, cadmium, chrome vermilion, nickel titanium, chrome) Titanium, yellow iron oxide, bengara, zinc chromate, red lead, ultramarine, bitumen, cobalt blue, chrome green, chromium oxide, bismuth vanadate, etc., black pigment (carbon black, bone black, graphite, iron black, titanium black, etc.) ), Luster pigments (pearl pigments, aluminum pigments, bronze pigments, etc.), fluorescent pigments (zinc sulfide, strontium sulfide, strontium aluminate, etc.).
Examples of pigment colors that can be used include yellow, red, purple, blue, green, brown, black, white, and azo dyes.
As the dye, for example, commonly used dyes as described in JP-A No. 2003-270428, JP-A No. 9-171108, JP-A No. 2008-50599 and the like can be used. .
These colorants can be used alone or in combination of two or more.

As the average particle diameter of the colorant, an appropriate one can be appropriately used depending on the purpose and application. However, when transparency such as a colored resist for a color filter is required, it is preferably 0.1 μm. The following small average particle diameter is preferable, and when a concealing property such as paint is required, a large average particle diameter of 0.5 μm or more is preferable.
The colorant may be subjected to surface treatment such as rosin treatment, surfactant treatment, resin dispersant treatment, pigment derivative treatment, oxide film treatment, silica coating, wax coating, etc., depending on the purpose and application. Good.

The amount of the colorant used can be set as appropriate according to the purpose and application. From the viewpoint of the balance between coloring power and dispersion stability, the colorant is the photosensitive colored resin composition of the present invention. It is preferable that 3-70 mass% is contained in the inside with respect to 100 mass% of total solid of this photosensitive coloring resin composition. More preferably, it is 5-60 mass%, More preferably, it is 10-50 mass%.

Below, the other component suitable when using the photosensitive resin composition or photosensitive coloring resin composition of this invention as a resist for color filters is demonstrated.

<Binder resin other than the alkali-soluble resin of the present invention>
A binder resin other than the alkali-soluble resin of the present invention can be used for balance adjustment of various properties of the color filter resist, cost reduction of the resist, and the like. Specific examples of such binder resins include (meth) acrylic acid / (meth) acrylic acid ester copolymers, (meth) acrylic acid / aromatic vinyl copolymers, (meth) acrylic acid / (Meth) acrylic acid ester / aromatic vinyl copolymer, (meth) acrylic acid / (meth) acrylic acid ester copolymer / N-substituted maleimide copolymer, (meth) acrylic acid / aromatic vinyl / N-substituted maleimide (Meth) acrylic acid copolymer such as copolymer, (meth) acrylic acid / (meth) acrylic acid ester / polystyrene macromonomer copolymer; radical polymerizable non-polymerizable in side chain of (meth) acrylic acid copolymer Saturated group introduced; vinyl ester type alkali-soluble resin such as (meth) acrylic acid added to epoxy resin and polybasic acid anhydride reacted And the like.

The amount of the binder resin used may be appropriately set according to the purpose and application as long as the characteristics of the alkali-soluble resin of the present invention are not impaired, but the photosensitive resin composition or photosensitive property of the present invention. The proportion of the alkali-soluble resin of the present invention in the total binder resin contained in the colored resin composition is preferably 5% by mass or more, more preferably 10% by mass or more, and still more preferably 20% by mass or more. is there.

<Dispersant>
The dispersant has an interaction site to the colorant and an interaction site to the dispersion medium (solvent or binder resin), and has a function of stabilizing the dispersion of the colorant in the dispersion medium. Generally, it is classified into a resin type dispersant (polymer dispersant), a surfactant (low molecular dispersant), and a pigment derivative. As such a dispersant, a commonly used dispersant can be used.

Examples of the resin-type dispersant include polycarboxylic acid esters such as polyurethane and polyacrylate, unsaturated polyamides, polycarboxylic acids, polycarboxylic acid amine salts, polycarboxylic acid ammonium salts, polycarboxylic acid alkylamine salts, and polysiloxanes. , Long-chain polyaminoamide phosphate, hydrogen group-containing polycarboxylic acid ester, amide formed by reaction of poly (lower alkyleneimine) with polyester having a free carboxyl group, or a salt thereof, (meth) acrylic acid-styrene Copolymer, (meth) acrylic acid- (meth) acrylic acid ester copolymer, styrene-maleic acid copolymer, polyvinyl alcohol, polyvinylpyrrolidone, polyester, modified polyacrylate, ethylene oxide / polypropylene oxide adduct, etc. All It is.
The resin-type dispersant has a graft structure in which the main chain is an anchor chain having an interaction site with a colorant, and the graft chain is a compatible chain having an interaction property with a dispersion medium. A resin or a resin in which an anchor chain and a compatible chain have a block structure is particularly preferably used.

Examples of the surfactant include polyoxyethylene alkyl ether sulfate, sodium dodecylbenzenesulfonate, sodium alkylnaphthalenesulfonate, sodium alkyldiphenyletherdisulfonate, lauryl sulfate monoethanolamine, lauryl sulfate triethanolamine, ammonium lauryl sulfate, Anionic surfactants such as sodium stearate and sodium lauryl sulfate; nonions such as polyoxyethylene oleyl ether, polyoxyethylene lauryl ether, polyoxyethylene nonylphenyl ether, polyoxyethylene sorbitan monostearate and polyethylene glycol monolaurate Surfactant; Cationic field of alkyl quaternary ammonium salts and their ethylene oxide adducts Alkyl betaines such as alkyl dimethylamino acetic acid betaine, and amphoteric surfactants such as alkyl imidazolines; active agents.

The dye derivative is a compound having a structure in which a functional group is introduced into the dye. Examples of the functional group include a sulfonic acid group, a sulfonamide group and a quaternary salt thereof, a dialkylamino group, a hydroxyl group, a carboxyl group, and an amide group. Examples of the structure of the dye as the base include, for example, azo, anthraquinone, quinophthalone, phthalocyanine, quinacridone, benzimidazolone, isoindoline, dioxazine, indanthrene Perylene, diketopyrrolopyrrole and the like.

Examples of the trade name of the dispersant include the following. However, the dispersant is not limited to these.
For example, EFKA-46, 47, 48, 745, 1101, 1120, 1125, 4008, 4009, 4046, 4047, 4520, 4540, 4550, 6750, 4010, 4015, 4020, 4050, 4055, 4060, 4080, 4300, 4330, 4400, 4401, 4402, 4403, 4406, 4800, 5010, 5044, 5244, 5054, 5055, 5063, 5064, 5065, 5066, 121
0, 2150, KS860, KS873N, 7004, 1813, 1860, 1401, 1200, 550, EDAPLAN 470, 472, 480, 482, K-SPERSE 131, 1525070, 5207 (above, manufactured by EFKA ADDITIVES), Anti-Terra-U, Anti-Terra-U100, Anti-Terra-204, Anti-Terra-205, Anti-Terra-P, Disperbyk-101, 102, 103, 106, 108, 109, 110, 111, 112, 151, 160, 161, 162, 163, 164, 166, 182, P-104, P-104S, P105, 220S, 203, 204, 205, 2000, 2001, 9075, 9076 9077 (above, manufactured by Big Chemie), SOLPERSE 3000, 5000, 9000, 12000, 13240, 13940, 17000, 20000, 22000, 24000, 24000GR, 26000, 28000 (above, manufactured by Nihon Lubrizol), DISPERLON (Disparon) DA -7301, 325, 374, 234, 1220, 2100, 2200, KS260, KS273N, 152MS (above, manufactured by Enomoto Kasei Co., Ltd.), Ajisper PB-711, 821, 822, 880, PN-411, PA-111 (above, Ajinomoto Fine Techno Co., Ltd., KP Series (Shin-Etsu Chemical Co., Ltd.), Polyflow Series (Kyoeisha Chemical Co., Ltd.), Mega Fuck Series (DIC (DIC) Co., Ltd.), Dispaid Aid Series San Nopco Co., Ltd.), and the like.
These dispersants can be used alone or in combination of two or more.

The amount of the dispersant used may be appropriately set according to the purpose and application, but in order to balance dispersion stability, durability (heat resistance, light resistance, weather resistance, etc.) and transparency, It is preferable that it is 0.01-60 mass% with respect to 100 mass% of total solid of the photosensitive resin composition of this invention, More preferably, it is 0.1-50 mass%, More preferably, it is 0.00. It is 5-40 mass%.

<Heat resistance improver>
The photosensitive resin composition or the photosensitive colored resin composition of the present invention is added with an N- (alkoxymethyl) melamine compound, a compound having two or more epoxy groups or an oxetanyl group in order to improve heat resistance and strength. be able to. In particular, when a resist for a photospacer, a transparent resist for a protective film, or a resist for an interlayer insulating film is used, these are preferably used.
<Leveling agent>
A leveling agent can be added to the photosensitive resin composition or the photosensitive colored resin composition of the present invention in order to improve leveling properties. As the leveling agent, a fluorine-based or silicon-based surfactant is preferable.
<Coupling agent>
A coupling agent can be added to the photosensitive resin composition or the photosensitive colored resin composition of the present invention in order to improve adhesion. As the coupling agent, a silane coupling agent is preferable, and examples thereof include an epoxy-based, methacrylic-based, and amino-based silane coupling agent, and among them, an epoxy-based silane coupling agent is preferable.
<Development aid>
In order to improve developability, the photosensitive resin composition or the photosensitive colored resin composition of the present invention is, for example, monocarboxylic acids such as (meth) acrylic acid, acetic acid, propionic acid; maleic acid, fumaric acid, succinic acid. , Polyhydric carboxylic acids such as tetrahydrophthalic acid and trimellitic acid; carboxylic acid anhydrides such as maleic anhydride, succinic anhydride, tetrahydrophthalic anhydride, trimellitic anhydride; be able to.

The photosensitive resin composition or the photosensitive colored resin composition of the present invention can be prepared by mixing and dispersing the constituent components using various mixers and dispersers, and in particular, the photosensitive colored resin of the present invention. Since the composition contains a colorant, the composition is produced through a dispersion treatment step of the colorant. As the colorant dispersion treatment step, for example, first, a predetermined amount of each of a colorant, a dispersant, a binder resin, and a solvent is weighed, and paint conditioner, bead mill, roll mill, ball mill, jet mill, homogenizer, kneader, blender, etc. Using a disperser, the colorant is finely dispersed to form a liquid color material dispersion (mill base). Preferably, after kneading and dispersing with a roll mill, kneader, blender or the like, fine dispersion is performed with a media mill such as a bead mill filled with 0.01 to 1 mm beads. To the obtained mill base, a transparent resist solution containing a radical polymerizable compound, a photopolymerization initiator, a binder resin, a solvent, a leveling agent, etc., which has been separately stirred and mixed, is added and mixed to obtain a uniform dispersion solution. A colored resin composition is obtained. A photosensitive resin composition that does not contain a colorant can also be obtained by the same method as described above, except that no colorant is used. The obtained photosensitive resin composition or photosensitive colored resin composition is preferably filtered through a filter or the like to remove fine dust.

When the photosensitive resin composition or the photosensitive colored resin composition of the present invention is formed as a color filter, a liquid crystal panel or the like, first, the composition is applied onto a substrate. As a substrate to which the composition is applied, in addition to glass plates, polyester, polycarbonate, polyolefin, polysulfone, cyclic olefin ring-opened polymers and thermoplastics such as hydrogenated products, epoxy resins, unsaturated polyester resins, etc. These are thermosetting plastic sheets. Among these, a glass plate or a heat resistant plastic sheet is preferable from the viewpoint of heat resistance. Further, the substrate may be subjected to chemical treatment with a corona discharge treatment, an ozone treatment, a silane coupling agent, or the like, if necessary.
That is, a cured product obtained by curing the photosensitive resin composition or the photosensitive colored resin composition, and an optical member obtained by forming the cured product on a substrate are also one aspect of the present invention. is there.

Examples of the method for applying the photosensitive resin composition or the photosensitive colored resin composition of the present invention to a substrate include spin coating, slit coating, roll coating, and cast coating. A method can also be preferably used.
The coating film after being applied to the substrate is dried using a hot plate, IR oven, convection oven or the like. The drying conditions are appropriately selected according to the boiling point of the solvent component contained, the type of the curing component, the film thickness, the performance of the dryer, etc., but are usually performed at a temperature of 50 to 160 ° C. for 10 seconds to 300 seconds.

The exposure for curing the photosensitive resin composition or the photosensitive colored resin composition includes a step of irradiating the coating film with an actinic ray through a predetermined pattern mask. Examples of active light sources include xenon lamps, halogen lamps, tungsten lamps, high-pressure mercury lamps, ultra-high pressure mercury lamps, metal halide lamps, medium-pressure mercury lamps, low-pressure mercury lamps, carbon arc lamps, fluorescent lamps, argon ion lasers, YAG Laser light sources such as laser, excimer laser, nitrogen laser, helium cadmium laser, and semiconductor laser are used. Examples of the exposure system include a proximity system, a mirror projection system, and a stepper system, but the proximity system is preferably used.
After the exposure, the film is developed with a developer to remove unexposed portions and form a pattern. Any developer can be used as long as it dissolves the photosensitive resin composition or the photosensitive colored resin composition of the present invention. Usually, an organic solvent or an alkaline aqueous solution is used. When an alkaline aqueous solution is used as the developer, it is preferable to wash with water after development. In addition to the alkaline agent, the alkaline aqueous solution may contain a surfactant, an organic solvent, a buffering agent, a dye, a colorant, and the like as necessary. Alkaline agents include inorganic alkali agents such as sodium silicate, potassium silicate, sodium hydroxide, potassium hydroxide, lithium hydroxide, tribasic sodium phosphate, dibasic sodium phosphate, sodium carbonate, potassium carbonate, and sodium bicarbonate. ; Amines such as trimethylamine, diethylamine, isopropylamine, n-butylamine, monoethanolamine, diethanolamine, triethanolamine, tetramethylammonium hydroxide, tetraethylammonium hydroxide, etc., and these may be used alone or in combination of two or more; Also good.

Examples of the surfactant include nonionic surfactants such as polyoxyethylene alkyl ethers, polyoxyethylene alkyl esters, sorbitan acid alkyl esters, monoglyceride alkyl esters; alkylbenzene sulfonates, alkylnaphthalene sulfonic acids, and the like. Anionic surfactants such as salts, alkyl sulfates, alkyl sulfonates, sulfosuccinic acid ester salts; amphoteric surfactants such as alkylbetaines and amino acids, and the like. These may be used alone or in combination of two or more. Also good.
As said organic solvent, alcohols, such as isopropanol, benzyl alcohol, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, propylene glycol, are mentioned, for example, These may be individual or may combine 2 or more types. The development treatment is usually performed at a development temperature of 10 to 50 ° C. by a method such as immersion development, spray development, brush development, or ultrasonic development.
After the development, it is usually heated at a temperature of 150 to 250 ° C. for 5 to 60 minutes using a heating device such as a hot plate, a convection oven, a high-frequency heater, etc., and subjected to a thermosetting treatment.

The present invention has the above-described configuration and is excellent in photosensitivity, alkali developability, adhesion, and platemaking, and therefore can be used suitably in the production of optical members such as color filters and liquid crystal panels. This is a method for producing an N-vinyl cyclic lactam polymer suitably used for a resin composition.

The present invention will be described in more detail with reference to the following examples. However, the present invention is not limited to these examples. Unless otherwise specified, “part” means “part by weight” and “%” means “mass%”.

In the following Examples and Comparative Examples, the molecular weight was measured as follows, and the degree of dispersion was determined as follows.
<Molecular weight measurement>
Weight average molecular weight and number average molecular weight were measured by GPC (gel permeation chromatography) method using polystyrene as a standard substance and tetrahydrofuran as an eluent with HLC-8120GPC (manufactured by Tosoh Corporation) and column TSKgel SuperHZM-M (manufactured by Tosoh Corporation). did.
<Dispersity>
The degree of dispersion was determined by the following formula.
(Dispersity) = (weight average molecular weight) / (number average molecular weight)

<Synthesis of resin solution>
(Example 1-1)
In a separable flask with a cooling tube as a reaction vessel, 188 parts of propylene glycol monomethyl ether acetate (PGMEA) and 188 parts of isopropyl alcohol (IPA) were charged, and the temperature was raised to 90 ° C. in a nitrogen atmosphere. 76 parts of methacrylic acid, 190 parts of cyclohexyl methacrylate, 6 parts of perbutyl O (trade name, t-butylperoxy-2-ethylhexanoate, manufactured by NOF Corporation), 30 parts of vinylpyrrolidone as dropping system 2 and 65 parts of PGMEA In addition, 65 parts of IPA and 9 parts of n-dodecyl mercaptan, 26 parts of PGMEA, and 26 parts of IPA were continuously supplied as dropping system 3 over 3 hours. Then, after maintaining at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C. by removing IPA by atmospheric distillation, and polymerization was continued for 1.5 hours to obtain a resin solution 1.
When the molecular weight of the obtained resin solution 1 was measured, the weight average molecular weight was 8,400 and the dispersity was 2.0.

(Example 1-2)
A reaction was carried out in the same manner as in Example 1-1, except that the dropping system 3 was changed to 16 parts of n-dodecyl mercaptan, 22 parts of PGMEA, and 22 parts of IPA to obtain a resin solution 2.
When the molecular weight of the obtained resin solution 2 was measured, the weight average molecular weight was 5,400 and the dispersity was 1.7.

(Example 1-3)
A resin solution 3 was obtained in the same manner as in Example 1-1 except that the hydroxyl group-containing compound used was propanol instead of IPA.
When the molecular weight of the obtained resin solution 3 was measured, the weight average molecular weight was 9,000 and the dispersity was 2.1.

(Example 1-4)
A reaction was conducted in the same manner as in Example 1-3, except that the dropping system 3 was changed to 16 parts of n-dodecyl mercaptan, 22 parts of PGMEA, and 22 parts of propanol to obtain a resin solution 4.
When the molecular weight of the obtained resin solution 4 was measured, the weight average molecular weight was 6,000 and the degree of dispersion was 1.8.

(Example 1-5)
In a separable flask equipped with a cooling tube as a reaction vessel, 188 parts of PGMEA and 188 parts of octanol were charged and heated to 90 ° C. in a nitrogen atmosphere. Then, 76 parts of methacrylic acid, 190 parts of cyclohexyl methacrylate as a dropping system 1, 6 parts perbutyl O (trade name, manufactured by NOF Corporation), 30 parts vinylpyrrolidone as dropping system 2, 65 parts PGMEA and 65 parts octanol, and 9 parts n-dodecyl mercaptan, 26 parts PGMEA and 26 parts octanol as dropping system 3 Feed continuously over 3 hours. Then, after maintaining at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C. and polymerization was continued for 1.5 hours to obtain a resin solution 5.
When the molecular weight of the obtained resin solution 5 was measured, the weight average molecular weight was 11,500 and the degree of dispersion was 2.2.

(Example 1-6)
A resin solution 6 was obtained in the same manner as in Example 1-5 except that the dropping system 3 was changed to 16 parts of n-dodecyl mercaptan, 22 parts of PGMEA, and 22 parts of octanol. When the molecular weight of the obtained resin solution 6 was measured, the weight average molecular weight was 8,000 and the dispersity was 2.0.

(Example 1-7)
A resin solution 7 was obtained in the same manner as in Example 1-5 except that the hydroxyl group-containing compound used was not octanol but propylene glycol monomethyl ether (PGME). When the molecular weight of the obtained resin solution 7 was measured, the weight average molecular weight was 10,500 and the degree of dispersion was 2.1.

(Example 1-8)
A resin solution 8 was obtained in the same manner as in Example 1-7 except that the dropping system 3 was changed to 16 parts of n-dodecyl mercaptan, 22 parts of PGMEA, and 22 parts of PGMEA.
When the molecular weight of the obtained resin solution 8 was measured, the weight average molecular weight was 9,000 and the dispersity was 1.9.

(Comparative Example 1-1)
In a separable flask with a cooling tube as a reaction vessel, 377 parts of PGMEA were charged and heated to 90 ° C. in a nitrogen atmosphere. Then, as a dropping system 1, 76 parts of methacrylic acid, 190 parts of cyclohexyl methacrylate, 6 parts of perbutyl O In addition, 30 parts of vinylpyrrolidone and 130 parts of PGMEA were added as the dropping system 2 and 9 parts of n-dodecyl mercaptan and 52 parts of PGMEA were continuously supplied over 3 hours, respectively. Then, after maintaining at 90 ° C. for 30 minutes, the temperature was raised to 115 ° C., and polymerization was continued for 1.5 hours to obtain a resin solution 9.
When the molecular weight of the obtained resin solution 9 was measured, the weight average molecular weight was 15,100 and the degree of dispersion was 2.4.

(Comparative Example 1-2)
A resin solution 10 was obtained in the same manner as in Comparative Example 1-1 except that the dropping system 3 was changed to 16 parts of n-dodecyl mercaptan and 44 parts of PGMEA.
When the molecular weight of the obtained resin solution 10 was measured, the weight average molecular weight was 12,200 and the dispersity was 2.3.
Table 1 shows the results of Examples 1-1 to 1-8 and Comparative Examples 1-1 to 1-2. The abbreviations in Table 1 are as follows.
PGMEA: propylene glycol monomethyl ether acetate IPA: isopropyl alcohol PGME: propylene glycol monomethyl ether The amount of the chain transfer agent is expressed as a mass ratio with respect to 100% by mass of the monomer component.

The following was found from the results of the above Examples and Comparative Examples.
When a (meth) acrylic monomer and an N-vinyl cyclic lactam compound are copolymerized as monomer components in an aprotic solvent, by coexisting a hydroxyl group-containing compound together with a chain transfer agent in the system, It has been found that the degree of dispersion of the resulting polymer can be lowered. From this, it can be said that a polymer having a small molecular weight variation and a narrow molecular weight distribution is obtained, and it can be seen that the molecular weight of the polymer can be controlled.
In the above examples, methacrylic acid and cyclohexyl methacrylate as the (meth) acrylic monomer, N-vinylpyrrolidone as the N-vinyl cyclic lactam compound, PGMEA as the aprotic solvent, and the chain transfer agent n-dodecyl mercaptan uses IPA, propanol, octanol, or PGME as a hydroxyl group-containing compound, but is aprotic with (meth) acrylic monomer and N-vinyl cyclic lactam compound as monomer components. In the case of carrying out a copolymerization reaction in a system solvent, the mechanism in which the N-vinyl cyclic lactam compound deactivates the chain transfer agent and the coexistence of the hydroxyl group-containing compound therein can prevent the chain transfer agent from being deactivated. Since all the possible mechanisms are the same, it is clear from the results of the above-mentioned Examples and Comparative Examples that The present invention in various forms disclosed in writing can be applied, it can be said that it is possible to exert an advantageously effect effect.

(Example 1-9)
872 parts of the resin solution 1 obtained in Example 1-1, 50 parts of glycidyl methacrylate, 1 part of triethylamine as a catalyst, and 2,2′-methylenebis (4-methyl-6-tert-butylphenol) as a polymerization inhibitor (Product name “ANTAGE W400”, manufactured by Kawaguchi Chemical Industry Co., Ltd.) 0.5 part was added, the temperature was raised to 115 ° C. while bubbling nitrogen and oxygen mixed gas (oxygen concentration 7%), and the reaction was continued for 6 hours. Thus, a resin solution 11 was obtained.
When various physical properties of the obtained resin solution 11 were measured, the weight average molecular weight was 10,000, the dispersity was 2.2, and the solid concentration obtained by drying at 160 ° C. under vacuum was 36. The acid value per solid content determined by 2% titration was 95 mgKOH / g.
In addition, the said solid content concentration and acid value were calculated | required as follows.
<Concentration of solid content>
About 0.3 g of the resin solution was weighed into an aluminum cup, dissolved by adding about 2 g of acetone, and then naturally dried at room temperature. Then, using a vacuum dryer (trade name: VOS-301SD, manufactured by Tokyo Rika Kikai Co., Ltd.), it was dried at 160 ° C. for 1.5 hours under vacuum, then allowed to cool in a desiccator, and the weight was measured. From the weight loss, the solid content concentration of the resin solution was calculated.
<Acid value>
1 g of a resin solution is precisely weighed and dissolved in a mixed solvent of 90 g of acetone / 10 g of water, and an automatic titrator (trade name, manufactured by Hiranuma Sangyo Co., Ltd.) is used, using thymol blue as an indicator and 0.1 N aqueous KOH as a titrant : COM-555), the acid value of the resin solution was measured, and the acid value per gram of solid content was determined from the acid value of the solution and the solid content of the solution.

<Preparation of photosensitive coloring composition>
(Example 2)
Resin solution 11 1.4 parts, PGMEA 7.6 parts, DISPARLON DA-7301 (trade name, manufactured by Enomoto Kasei Co., Ltd.) as a dispersant, C.I. I. Pigment Green 36 (trade name “Monastral Green 6Y-CL”, manufactured by Heubach) 0.8 parts, and C.I. I. Pigment Yellow 150 (Yellow
Pigment E4GN-GT (manufactured by Lanxess Co., Ltd.), 0.5 part, and dispersed for 3 hours in a paint shaker, 3.4 parts of resin solution 6, 1.2 parts by weight of dipentaerythritol pentaacrylate, PGMEA 10.4 The parts were mixed and dispersed again with a paint shaker for 1.5 hours. Irgacure 907 (trade name, 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one, manufactured by Ciba Specialty Chemicals) as a photopolymerization initiator in the resulting dispersion. The photosensitive coloring composition 1 was obtained by mixing 2 weight part.

<Evaluation of developability and surface smoothness>
The obtained photosensitive coloring composition 1 was spin-coated on a glass substrate and dried at 100 ° C. for 3 minutes to form a coating film 1 having a thickness of 2.0 μm.
The coating film 1 is exposed to 50 mJ / cm ² of UV light through a line and space photomask having a line width of 15 μm by a UV exposure apparatus (product name “TME-150RNS”, manufactured by Topcon), and spin development. When developing with a 0.05% aqueous potassium hydroxide solution for 20 seconds using a machine (product name “ADE-3000S”, manufactured by Actes Co., Ltd.), the pattern shape is very good and the residue in the unexposed areas It was not recognized and the developability was also good.

Claims (10)

A method for producing an N-vinyl cyclic lactam polymer by polymerizing a monomer component containing a (meth) acrylic monomer and an N-vinyl cyclic lactam compound,
The production method comprises a step of polymerizing a monomer component in the presence of a chain transfer agent and a hydroxyl group-containing compound in an aprotic solvent, and a method for producing an N-vinyl cyclic lactam polymer. The method for producing an N-vinyl cyclic lactam polymer according to claim 1, wherein the hydroxyl group-containing compound has a molecular weight of 30 to 140. The method for producing an N-vinyl cyclic lactam polymer according to claim 1 or 2, wherein the (meth) acrylic monomer contains (meth) acrylic acid. The said N-vinyl cyclic lactam compound contains N-vinyl pyrrolidone, The manufacturing method of the N-vinyl cyclic lactam polymer in any one of Claims 1-3 characterized by the above-mentioned. The production method includes a step of obtaining a polymer containing a side chain double bond by reacting a polymer obtained by a polymerization step with a compound having a functional group capable of binding to an acid group and a polymerizable double bond. The method for producing an N-vinyl cyclic lactam polymer according to any one of claims 1 to 4. An alkali-soluble resin comprising an N-vinyl cyclic lactam polymer obtained by the production method according to claim 1. A photosensitive resin composition comprising the alkali-soluble resin according to claim 6, a radical polymerizable compound, and a photopolymerization initiator. A photosensitive colored resin composition comprising the photosensitive resin composition according to claim 7 and a colorant. A cured product obtained by curing the photosensitive resin composition according to claim 7 or the photosensitive colored resin composition according to claim 8. An optical member, wherein the cured product according to claim 9 is formed on a substrate.