JP2011125880A - Stripe emboss steel sheet having excellent slidability - Google Patents
Stripe emboss steel sheet having excellent slidability Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 51
- 239000010959 steel Substances 0.000 title claims abstract description 51
- 238000004049 embossing Methods 0.000 claims abstract description 11
- 239000002184 metal Substances 0.000 abstract description 10
- 229910052751 metal Inorganic materials 0.000 abstract description 10
- 230000000052 comparative effect Effects 0.000 description 12
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000003247 decreasing effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
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Abstract
Description
本発明は、棚板や生産ラインなどに載せた品物を、棚板と品物間の摩擦抵抗を低くして滑り易くした鋼板に関する。 The present invention relates to a steel plate that makes an article placed on a shelf board, a production line or the like easy to slip by reducing the frictional resistance between the shelf board and the article.
例えば、棚板等に載置している物品を棚板上で移動させる際、当該物品を棚板上で滑らせて移動させる場合がある。このような場合、移動させ安くするためには、棚板上で当該品物が滑り易くすることが必要となる。すなわち、棚板と物品間の摩擦抵抗を小さくする必要がある。このためには、鋼板表面の摩擦抵抗を小さくすることが必要となる。
そして、鋼板表面を滑り易く、すなわち、鋼板表面の摩擦抵抗を小さくするための技術が種々提案されている。
For example, when an article placed on a shelf board or the like is moved on the shelf board, the article may be slid and moved on the shelf board. In such a case, in order to move and make it cheap, it is necessary to make the said item easy to slip on a shelf board. That is, it is necessary to reduce the frictional resistance between the shelf board and the article. For this purpose, it is necessary to reduce the frictional resistance of the steel sheet surface.
Various techniques for making the steel sheet surface slip easily, that is, reducing the frictional resistance of the steel sheet surface have been proposed.
例えば特許文献1には、鋼板表面にロール圧延またはプレス処理によるエンボス加工を施すことにより非連続的な凸部からなる凹凸を形成した鋼板が提案されている。また、特許文献2には、鋼板表面に凹凸模様の滑り性の良い塗膜を形成させる方法が提案されている。さらに、特許文献3には、鋼板にエンボス加工を施し、その上に滑り性の良い塗装を施す方法が提案されている。
本出願人も、対象がコインではあるが、特許文献4で、表面に、非連続かつ一定の規則性を有して配列された、頂部断面形状が円弧状の複数の凸部が形成されているコインシューター用鋼板を提案している。
For example,
Although the subject of the present application is also a coin, in Patent Document 4, a plurality of convex portions having an arcuate cross-sectional shape at the top are arranged on the surface and arranged in a discontinuous and constant regularity. It proposes a steel plate for coin shooter.
しかしながら、前記特許文献1で提案された非粘着性に優れた鋼板は、非連続的な凸部を有した鋼板であるため、品物との接触面が瞬間的に点接触となり、長時間の使用の際、凸部が磨耗し、滑り難くなるおそれがある。また、特許文献2で提案された滑り性に優れた板は、平板表面に塗膜を形成しているため、金属などの硬い品物を長時間滑らす際、塗膜の磨耗により滑り難くなるおそれがある。さらに、特許文献3で提案された滑り性に優れた金属板は、平板表面にある複数の凸部の表面に塗膜を形成させているため、品物と瞬間的に点接触しながら滑ることから、長時間の使用の際、塗膜と凸部の磨耗が進み滑り難くなるおそれがある。
However, since the steel sheet excellent in non-adhesiveness proposed in
さらに、特許文献4で提案したコインシューター用鋼板も、特許文献1で提案されたものと同様に、非連続的な凸部を形成した鋼板であるため、凸部が磨耗し、滑り難くなるおそれがある。
本発明は、このような問題点を解消するために案出されたものであり、金属等の硬い品物を長時間滑らせても、滑り易さが低下し難い鋼板を低コストで提供することを目的とする。
Furthermore, since the steel plate for coin shooter proposed in Patent Document 4 is a steel plate in which discontinuous convex portions are formed in the same manner as that proposed in
The present invention has been devised to solve such problems, and to provide a steel sheet that is less likely to be slippery at low cost even when a hard article such as metal is slid for a long time. With the goal.
本発明の滑り性に優れたストライプエンボス鋼板は、その目的を達成するため、エンボス加工により、鋼板表面に断面形状が同一である複数の凸条が平行に形成されていることを特徴とする。
複数の凸条が、滑らせる品物と少なくとも1箇所で接触する間隔で形成されていることが好ましい。また、複数の凸条が、滑らせる品物の接触面の幅以下の間隔で形成されていることが好ましい。
複数の凸条間のピッチをP、凸条の幅をa、滑らせる品物の幅をWとしたとき、三者が下記(1)式を満たすような関係で形成されていることが好ましい。
P>a、P−a<W ・・・(1)
In order to achieve the object, the strip embossed steel sheet having excellent slipperiness according to the present invention is characterized in that a plurality of ridges having the same cross-sectional shape are formed in parallel on the steel sheet surface by embossing.
It is preferable that the plurality of ridges are formed at intervals that come into contact with an article to be slid at at least one place. Moreover, it is preferable that the plurality of ridges are formed at intervals equal to or smaller than the width of the contact surface of the item to be slid.
When the pitch between the plurality of ridges is P, the width of the ridges is a, and the width of the item to be slid is W, it is preferable that the three members satisfy the following expression (1).
P> a, P−a <W (1)
本発明の滑り性に優れたストライプエンボス鋼板では、表面に形成させた断面形状が同一である平行な複数の凸条により、金属板表面においた品物との接触面積が少なくなり、滑りやすくなる。上記(1)式から、滑らせる品物が少なくとも1箇所の凸条に接触し、1箇所の凸条に接触する場合、凸条と凹部に接触した状態となり、滑らせる品物と鋼板表面の接触面積が平板と比べ少なく、さらに連続的に接触するため滑りやすくなる。また、滑る間は凸条と品物が連続的に接触するため、点接触にならずに凸条の磨耗が抑制される。このことから、金属等の硬い品物においても、長時間の使用が可能となる。 In the strip embossed steel sheet having excellent slipperiness according to the present invention, a plurality of parallel ridges having the same cross-sectional shape formed on the surface reduces the contact area with the article placed on the surface of the metal plate and makes it easy to slip. From the above formula (1), when the article to be slid contacts at least one ridge and contacts one ridge, the contact area between the article to be slid and the steel sheet surface is brought into contact with the ridge and the recess. Is smaller than a flat plate, and more easily slips due to continuous contact. In addition, since the ridges and the article are in continuous contact while sliding, wear of the ridges is suppressed without causing point contact. For this reason, even a hard article such as a metal can be used for a long time.
本発明者等は、金属等の硬い品物が滑りやすい鋼板表面性状について鋭意検討を重ねた。その過程で、表面に規則的な凹凸模様を形成することが有効であることを見出した。
しかしながら、単に規則的な凹凸模様を形成するだけでは必ずしも有効ではなく、凹凸模様の形状、大きさ、配置形態等が硬い品物の滑りやすさに影響することを見出した。
そして、凹凸模様として、エンボス加工により、断面形状が同一である複数の凸条を平行に形成したストライプ模様が有効であることを見出した。
以下にその詳細を説明する。
The inventors of the present invention have made extensive studies on the surface properties of a steel sheet on which hard articles such as metals are slippery. In the process, it was found that it is effective to form a regular uneven pattern on the surface.
However, it has been found that simply forming a regular concavo-convex pattern is not always effective, and the shape, size, arrangement, etc. of the concavo-convex pattern affect the slipperiness of hard items.
And as a concavo-convex pattern, it discovered that the stripe pattern which formed in parallel several protrusions with the same cross-sectional shape by embossing was effective.
Details will be described below.
本発明の滑り性に優れた鋼板では、図1に示すように、エンボス加工によって表面に断面形状が同一である複数の凸条を平行に形成させている。表面に形成させた複数の平行凸条により、鋼板表面に沿っておいた品物との接触面積が少なくなり、滑りやすくなっている。また、滑る間は平行な複数の凸条と品物が連続的に接触するため、点接触にならずに複数の凸条の磨耗が抑制され、長時間の使用が可能となる。 In the steel sheet excellent in slipperiness of the present invention, as shown in FIG. 1, a plurality of ridges having the same cross-sectional shape are formed in parallel on the surface by embossing. Due to the plurality of parallel protrusions formed on the surface, the contact area with the article along the surface of the steel sheet is reduced, making it easy to slip. In addition, since the plurality of parallel ridges and the product are continuously in contact with each other while sliding, wear of the plurality of ridges is suppressed without causing point contact, and long-time use is possible.
図2に示すように品物が滑る際、その滑りを円滑に進行させるには、平行な複数の凸条が品物と少なくとも1箇所接触するように形成するか、または品物との接触面の幅以下の間隔で形成することが好ましい。詳細は、後記の実施例の記載に譲るが、複数の凸条間のピッチをP、凸条の幅をa、滑らせる品物の幅をWとしたとき、三者が下記(1)式を満たすような関係で形成されていることが好ましい。
P>a、P−a<W ・・・(1)
As shown in FIG. 2, when an article slides, in order to smoothly advance the slip, a plurality of parallel protrusions are formed so as to contact at least one place with the article, or less than the width of the contact surface with the article. It is preferable to form at intervals. Details will be given in the description of the examples below, but when the pitch between the plurality of ridges is P, the width of the ridges is a, and the width of the item to be slid is W, the three of the following formula (1) It is preferable that the relationship is satisfied.
P> a, P−a <W (1)
複数の凸条先端形状は、図3に示すように平坦、円弧、鋭角のいずれ形状においても長時間の使用に適している。これは、凸条の先端形状よりも凸条形成による接触面積の減少の方が滑り性の影響に関わるからと推測される。
また、品物が金属板の平坦部(凹部)に接していなければ、凸部高さによる滑り性の影響は受けない。
The plurality of ridge tip shapes are suitable for long-term use in any of flat, arc, and acute angles as shown in FIG. This is presumed that the reduction of the contact area due to the formation of the ridges is related to the influence of the slipperiness rather than the tip shape of the ridges.
Further, if the product is not in contact with the flat portion (concave portion) of the metal plate, it is not affected by the slipperiness due to the height of the convex portion.
平行な複数の凸条からなるストライプ模様の成形方法としては、ロール圧延またはプレス処理などが挙げられる。複数の凸条が平行に設けられればよいので、エンボスロールやプレス金型を用意するに当たっては切削加工が適用できるため、エンボスロールやプレス金型が低コストで得られる。また、エンボス成形によりエンボスロールや金型が損耗しても、切削加工で補修も容易に行えるためコストが抑えられる。 Examples of a method for forming a stripe pattern composed of a plurality of parallel ridges include roll rolling or pressing. Since it is only necessary to provide a plurality of ridges in parallel, cutting can be applied to prepare an embossing roll and a press die, so that an embossing roll and a press die can be obtained at low cost. Moreover, even if the embossing roll and the die are worn out by embossing, the cost can be reduced because repair can be easily performed by cutting.
形成する複数の凸条の断面形状や平行間隔と物品の滑り性の関係を知るために、まず、図1に示すように、配置間隔Pを種々変更し、断面形状が頂部円弧半径1mm、高さ60μmの円弧形状(図3(b)参照)である平行な複数の凸条を設けたエンボス鋼板を用いて品物の滑り性能を検討した。品物の滑り性に関しては、図4に示すような傾斜試験で調査した。この滑り性の指標としては、傾斜試験で品物が滑り始める角度θを用いており、その角度が小さいほど滑り性が良好であることを示している。 In order to know the relationship between the cross-sectional shape and the parallel interval of the plurality of ridges to be formed and the slipperiness of the article, first, as shown in FIG. The sliding performance of the article was examined using an embossed steel plate provided with a plurality of parallel ridges having a circular arc shape of 60 μm (see FIG. 3B). The slipping property of the product was investigated by an inclination test as shown in FIG. As an index of slipperiness, an angle θ at which an article starts to slip in an inclination test is used, and the smaller the angle, the better the slipperiness.
傾斜滑り試験で滑らせる物品として、外径:20mm,板厚:2mmの鋼製のコインを用いた。滑り始めた角度θ(°)は、ハイトゲーシ゛を用いて測定した。図5に示すように使用したストライプエンボス鋼板は、コインを滑らせる方向と同じ向きにして置いた。
表1に、傾斜滑り試験に供したストライプエンボス鋼板の寸法、塗装有無、コインが滑り始めた時の角度を示す。なお、比較材として、平板の金属板、円形エンボス鋼板と塗装鋼板を用いた。図6に用いた円形エンボス鋼板の表面形状を示す。また、塗装鋼板としては表面が低摩擦であるフッ素塗装鋼板を用いた。
A steel coin having an outer diameter of 20 mm and a plate thickness of 2 mm was used as an article to be slid by the inclined sliding test. The angle θ (°) at which sliding started was measured using a height gauge. The stripe embossed steel plate used as shown in FIG. 5 was placed in the same direction as the direction in which the coin was slid.
Table 1 shows the dimensions of the stripe embossed steel plates subjected to the slope sliding test, the presence or absence of painting, and the angle when the coin starts to slide. In addition, as a comparative material, a flat metal plate, a circular embossed steel plate, and a coated steel plate were used. FIG. 6 shows the surface shape of the circular embossed steel sheet used. Moreover, as the coated steel sheet, a fluorine-coated steel sheet having a low friction surface was used.
表1にその結果を示す。
表1の結果から、比較例1である表面がフラットな金属板よりも本発明例であるストライプエンボス鋼板の方が、滑り性が良いことがわかる。平行な凸条のピッチに関しては、品物との接触面の幅以下にすることにより滑り性が良くなっている。すなわち、複数の凸条間のピッチをP、凸条の幅をa、滑らせる品物の幅をWとしたとき、三者の関係を下記(1)式を満たすようにすることが好ましいことがわかる。
P>a、P−a<W ・・・(1)
比較例5はストライプエンボス鋼板であるが、式(1)を満足していないため、途中でコイン全体が凹部に落ち込み滑り性は向上していない。
本発明例3,4の塗装ストライプエンボス鋼板はさらに滑り性が向上している。また、比較例2の塗装鋼板、比較例3の円形エンボス鋼板、比較例4の塗装ありの円形エンボス鋼板においても、比較例1の単なる平鋼板よりも滑り性が良くなっている。
Table 1 shows the results.
From the results in Table 1, it can be seen that the striped embossed steel sheet of the present invention example has better slipperiness than the metal plate of Comparative Example 1 having a flat surface. With respect to the pitch of the parallel ridges, the slipperiness is improved by setting the pitch to be equal to or less than the width of the contact surface with the product. That is, when the pitch between the plurality of ridges is P, the width of the ridges is a, and the width of the item to be slid is W, it is preferable to satisfy the following equation (1). Recognize.
P> a, P−a <W (1)
Although the comparative example 5 is a stripe embossed steel plate, since it does not satisfy Formula (1), the whole coin falls into a recessed part on the way, and slip property is not improved.
In the coated stripe embossed steel plates of Invention Examples 3 and 4, the slipperiness is further improved. In addition, the coated steel sheet of Comparative Example 2, the circular embossed steel sheet of Comparative Example 3, and the circular embossed steel sheet of Comparative Example 4 with coating are more slippery than the simple flat steel sheet of Comparative Example 1.
続いて、長時間使用での滑り性の調査として、コインを流し続け、コインを流した時間とその時の滑り角度θ(°)で評価を行った。途中で比較材や本発明材の表面が磨耗し滑り性が低下した場合、比較材や本発明材の滑り角度(傾斜角度)を変更した。
図7にその結果を示す。比較例1は、ほとんど滑り角度の変化があまり見られなかった。比較例2では、塗装の磨耗の影響により、途中で板の傾斜角度の変更が必要であり、滑り角度が大きくなり滑り性が低下した。比較例3においては、円形凸部とコインが瞬間的に点接触になるため、凸部が磨耗し滑り性が低下した。途中で板の傾斜角度の変更が必要であった。
Subsequently, as an investigation of slipperiness during long-time use, coins were continuously flowed, and evaluation was performed based on the time when coins were flown and the sliding angle θ (°) at that time. When the surface of the comparative material or the material of the present invention was worn during the course and the slipperiness decreased, the sliding angle (inclination angle) of the comparative material or the material of the present invention was changed.
FIG. 7 shows the result. In Comparative Example 1, almost no change in the sliding angle was observed. In Comparative Example 2, due to the influence of paint wear, it was necessary to change the inclination angle of the plate in the middle, and the slip angle increased and the slipperiness decreased. In Comparative Example 3, since the circular convex portion and the coin instantaneously made point contact, the convex portion was worn and the slipperiness decreased. It was necessary to change the inclination angle of the plate along the way.
一方、本発明例2のストライプエンボス鋼板においては、平行な凸条とコインが連続的に接触するため、磨耗が抑制され滑り角度の変化がほとんど見られなかった。また、本発明例4のように、塗装したストライプエンボス鋼板においては、塗装が磨耗して滑り角度が少し大きくなるが、平行な凸条とコインとの接触面積が小さいため、滑り性の低下を抑制していることがわかった。 On the other hand, in the stripe embossed steel sheet of Example 2 of the present invention, parallel protrusions and coins were in continuous contact with each other, so that wear was suppressed and almost no change in the sliding angle was observed. Moreover, in the coated stripe embossed steel sheet as in Invention Example 4, although the coating is worn and the sliding angle is slightly increased, the contact area between the parallel ridges and the coin is small, so that the sliding property is reduced. It turns out that it is suppressing.
Claims (4)
P>a、P−a<W ・・・(1) The pitch between the plurality of ridges is P, the width of the ridges is a, and the width of the item to be slid is W, and the three are formed so as to satisfy the following expression (1). 4. A strip embossed steel sheet excellent in slipperiness according to any one of 3 above.
P> a, P−a <W (1)
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JP2016141869A (en) * | 2015-02-04 | 2016-08-08 | 日新製鋼株式会社 | Black plated steel sheet excellent in slipperiness |
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JPS54100792U (en) * | 1977-12-27 | 1979-07-16 | ||
JPH11505448A (en) * | 1995-04-27 | 1999-05-21 | エル アンド ピー プロパティ マネジメント カンパニー | Co-extruded plastic slip surface |
JP2002066657A (en) * | 2000-08-28 | 2002-03-05 | Takasago Tekko Kk | Steel sheet excellent in non-adhesiveness and method for producing the same |
JP2006075900A (en) * | 2004-08-12 | 2006-03-23 | Nippon Steel Corp | Mold roll and method for forming uneven plate |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2016141869A (en) * | 2015-02-04 | 2016-08-08 | 日新製鋼株式会社 | Black plated steel sheet excellent in slipperiness |
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