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JP2011093110A - Inkjet recorder - Google Patents

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JP2011093110A
JP2011093110A JP2009246438A JP2009246438A JP2011093110A JP 2011093110 A JP2011093110 A JP 2011093110A JP 2009246438 A JP2009246438 A JP 2009246438A JP 2009246438 A JP2009246438 A JP 2009246438A JP 2011093110 A JP2011093110 A JP 2011093110A
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correction
correction amount
recording
conveyance
amount calculation
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Masahiro Koshikawa
昌浩 越川
Yoshinori Nakajima
芳紀 中島
Hideaki Matsumura
英明 松村
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Canon Inc
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Canon Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an inkjet recorder which can reduce eccentricity unevenness even when the eccentricity correction of a transfer roller is not carried out properly, and which can prevent the generation of black streaks and white streaks caused at joining of recording heads without affecting a transfer amount. <P>SOLUTION: A first correction amount calculating means is provided which calculates a correction value according to a transfer error factor brought about from at least either of a recording medium and a transfer means. A second correction amount calculating means is provided which calculates a correction value to change the transfer amount for every sub-scan with no relation to the transfer error factor of the recording medium and the transfer means. A transfer correcting means is provided which corrects the transfer amount using at least either of the first correction amount calculating means and the second correction amount calculating means. The correction value for every sub-scan calculated by the second correction amount calculating means is in such a relationship that an accumulative correction amount when the recording medium is transferred by the same number of times as the number of recording passes for forming an image in the same recording region is offset. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、画像情報に基づいて記録ヘッドから記録媒体へインクを吐出して記録を行うインクジェット記録装置に関し、詳しくはインクジェット記録装置における記録媒体の搬送補正手段に関する。   The present invention relates to an ink jet recording apparatus that performs recording by ejecting ink from a recording head to a recording medium based on image information, and more particularly to a recording medium conveyance correction unit in the ink jet recording apparatus.

プリンタ、ファクシミリ、複写機等の画像形成装置は、画像情報に基づいて記録ヘッドにより記録媒体に画像を記録するように構成されている。記録媒体は、給紙部から給送された後、搬送手段により記録部を通して搬送され間に記録される。記録された記録媒体はさらに搬送されて装置本体から排出される。画像形成装置は記録ヘッドの記録方式により分類することができ、その一つに、記録ヘッドの吐出口から記録媒体へインクを吐出して画像を記録するインクジェット記録装置がある。   Image forming apparatuses such as printers, facsimiles, and copiers are configured to record an image on a recording medium by a recording head based on image information. After the recording medium is fed from the paper feeding unit, the recording medium is conveyed by the conveying unit through the recording unit and recorded in between. The recorded recording medium is further conveyed and discharged from the apparatus main body. Image forming apparatuses can be classified according to the recording method of the recording head, and one of them is an ink jet recording apparatus that records an image by ejecting ink from a discharge port of the recording head to a recording medium.

画像形成装置では、記録媒体を搬送する際、搬送ローラと記録媒体との間の摩擦力や搬送経路から記録媒体が受ける摩擦等が原因で、実際の搬送量が目標とする搬送量と異なる場合が生じることがある。このような搬送量の誤差に起因する記録画像の画質低下を防ぐために、例えば特許文献1には、記録ヘッドの走査ごとに搬送量を補正するとが提案されている。一方、搬送量は搬送ローラの回転量を検出するエンコーダにより制御されている。そのため、搬送ローラが偏芯していると、ローラの角度(位相)によって搬送量が異なり、搬送量に誤差が生じてしまう。例えば特許文献2には、搬送ローラの角度に応じて搬送量を補正することでローラの偏芯に起因する搬送誤差を補正することが提案されている。以上のような2つの補正を行うことで、記録ヘッドの各走査での搬送量が目標値となるように調整しながら記録することにより、画質低下を防いでいる。   In the image forming apparatus, when the recording medium is transported, the actual transport amount differs from the target transport amount due to the frictional force between the transport roller and the recording medium or the friction that the recording medium receives from the transport path. May occur. In order to prevent the deterioration of the image quality of the recorded image due to such an error in the conveyance amount, for example, Patent Document 1 proposes to correct the conveyance amount for each scan of the recording head. On the other hand, the carry amount is controlled by an encoder that detects the rotation amount of the carry roller. Therefore, if the conveyance roller is eccentric, the conveyance amount varies depending on the angle (phase) of the roller, and an error occurs in the conveyance amount. For example, Patent Document 2 proposes correcting a conveyance error caused by eccentricity of a roller by correcting a conveyance amount according to the angle of the conveyance roller. By performing the two corrections as described above, recording is performed while adjusting the conveyance amount in each scan of the recording head to a target value, thereby preventing image quality deterioration.

特開平06−238969号公報Japanese Patent Laid-Open No. 06-238969 特開平08−101618号公報Japanese Patent Laid-Open No. 08-101618

しかしながら、搬送ローラの偏芯量の補正においては、ローラ軸方向で偏芯の位相がずれている場合、軸方向の全ての領域で適正な補正を同時に行うことは困難である。特にインクジェット記録装置では、近年、記録液滴の微細化や一層の高画質化が求められるようになり、記録精度の向上が求められている。そのため、搬送量にわずかな誤差が生じた場合でも記録画像の画質に悪影響が及ぶ場合がある。具体的には、搬送ローラの円周長ピッチで画像に濃淡ムラ(ローラ偏心ムラ)が生じる場合がある。   However, in the correction of the eccentric amount of the transport roller, if the eccentric phase is shifted in the roller axial direction, it is difficult to perform appropriate correction simultaneously in all areas in the axial direction. In particular, ink jet recording apparatuses have recently been required to have finer recording droplets and higher image quality, and to improve recording accuracy. Therefore, even when a slight error occurs in the transport amount, the image quality of the recorded image may be adversely affected. Specifically, there is a case where unevenness in density (roller eccentricity unevenness) occurs in the image at the circumferential length pitch of the conveying roller.

本発明はこのような技術的課題に鑑みてなされたものである。本発明の目的は、搬送ローラの偏芯補正が適正に行われなかった場合でも偏芯ムラを軽減させることができ、搬送量に影響を与えることなく記録ヘッドのつなぎによる黒スジ・白スジの発生を防ぐことができるインクジェット記録装置を提供することである。   The present invention has been made in view of such technical problems. The object of the present invention is to reduce the uneven eccentricity even when the eccentricity correction of the conveying roller is not properly performed, and it is possible to reduce black and white lines by connecting the recording head without affecting the conveying amount. It is an object of the present invention to provide an ink jet recording apparatus that can prevent the occurrence.

本発明は、インクを吐出する記録ヘッドを記録媒体の同一記録領域に対して複数回走査させることにより前記同一記録領域の画像を形成するインクジェット記録装置において、記録媒体を副走査方向に搬送する搬送手段と、記録媒体を搬送するときに記録媒体および前記搬送手段の少なくとも一方から生じる搬送誤差要因に応じて補正値を算出する第1補正量算出手段と、記録媒体を搬送するときに記録媒体および前記搬送手段の搬送誤差要因と関連せずに副走査ごとの搬送量に変化を持たせるように補正値を算出する第2補正量算出手段と、記録媒体を搬送するときに前記第1補正量算出手段および第2補正量算出手段の少なくとも一方を用いて搬送量の補正を行う搬送補正手段と、を備え、前記第2補正量算出手段で算出される副走査ごとの補正値は、前記同一記録領域に画像を形成するための記録パス数と同じ回数記録媒体を搬送したときの累積補正量が相殺される関係にあることを特徴とする。   The present invention relates to a transport for transporting a recording medium in a sub-scanning direction in an ink jet recording apparatus that forms an image of the same recording area by causing a recording head for ejecting ink to scan the same recording area of the recording medium a plurality of times. Means, a first correction amount calculating means for calculating a correction value according to a transport error factor generated from at least one of the recording medium and the transport means when transporting the recording medium, a recording medium when transporting the recording medium, and A second correction amount calculating means for calculating a correction value so as to give a change to the transport amount for each sub-scan without relating to a transport error factor of the transport means; and the first correction amount when transporting a recording medium. And a conveyance correction unit that corrects the conveyance amount using at least one of the calculation unit and the second correction amount calculation unit, and each of the sub-scans calculated by the second correction amount calculation unit. The correction value, characterized in that a relationship of cumulative correction amount when transporting the same number of recording medium and the recording number of passes for forming an image on the same recording area is canceled.

本発明によれば、搬送ローラの偏芯補正が適正に行われなかった場合でも偏芯ムラを軽減させることができ、搬送量に影響を与えることなく記録ヘッドのつなぎによる黒スジ・白スジの発生を防ぐことができるインクジェット記録装置が提供される。   According to the present invention, even when the eccentricity correction of the conveying roller is not properly performed, the eccentricity unevenness can be reduced, and black lines and white lines caused by connecting the recording heads are not affected without affecting the conveying amount. An ink jet recording apparatus capable of preventing the occurrence is provided.

一実施形態に係るインクジェット記録装置の縦断面図1 is a longitudinal sectional view of an ink jet recording apparatus according to an embodiment. 図2(a)は偏芯した搬送ローラの一例を示す断面図、図2(b)は搬送ローラの搬送開始点と累積搬送誤差の推移の一例を示すグラフFIG. 2A is a cross-sectional view illustrating an example of an eccentric transport roller, and FIG. 2B is a graph illustrating an example of the transition of the transport start point of the transport roller and the cumulative transport error. 搬送手段の搬送ローラの部分の構成を示す断面図Sectional drawing which shows the structure of the part of the conveyance roller of a conveyance means 第2補正量算出手段の説明図Explanatory drawing of a 2nd correction amount calculation means 同一記録領域を複数記録パスで記録するときの記録ヘッドの記録エリアの移動推移を示す説明図Explanatory drawing showing the movement transition of the recording area of the recording head when recording the same recording area with multiple recording passes

以下、図面を参照して本発明の実施形態を具体的に説明する。なお、各図面を通して同一符号は同一または対応部分を示すものである。図1は一実施形態に係るインクジェット記録装置1の縦断面図である。給紙部から給送されたシート状の記録媒体は搬送手段により記録部を通して搬送される。本実施形態では、一定寸法のカット紙Pを給送する給紙部21とロール状に巻回されたロール紙Rを給送する給紙部22が設けられている。給送された記録媒体は、搬送手段を構成する搬送ローラ2およびピンチローラ3からなる搬送ローラ対23により、まずプラテン24上の記録開始位置へ搬送される。プラテン24と対向する位置には搬送方向(複数走査方向)と交差する主走査方向に往復移動可能なキャリッジ4が配され、キャリッジ4には記録ヘッド13が搭載されている。   Embodiments of the present invention will be specifically described below with reference to the drawings. Note that the same reference numerals denote the same or corresponding parts throughout the drawings. FIG. 1 is a longitudinal sectional view of an ink jet recording apparatus 1 according to an embodiment. The sheet-like recording medium fed from the sheet feeding unit is conveyed through the recording unit by the conveying unit. In the present embodiment, a paper feed unit 21 that feeds the cut paper P having a certain size and a paper feed unit 22 that feeds the roll paper R wound in a roll shape are provided. The fed recording medium is first conveyed to a recording start position on the platen 24 by a conveying roller pair 23 including a conveying roller 2 and a pinch roller 3 constituting a conveying unit. A carriage 4 capable of reciprocating in the main scanning direction intersecting the transport direction (a plurality of scanning directions) is disposed at a position facing the platen 24, and a recording head 13 is mounted on the carriage 4.

記録媒体が記録開始位置まで搬送されると、不図示のモータにより、記録ヘッド13を搭載したキャリッジで主走査しながら、画像情報に基づいて記録ヘッドの吐出口(ノズル)から記録媒体へインクを吐出して画像を記録する。記録ヘッドによる1記録パス(1回の主走査)分の記録と、記録媒体の副走査(ピッチ搬送)とを交互に繰り返すことにより記録媒体上に画像を形成していく。記録された記録媒体は、排紙ローラ25および拍車26からなる排紙ローラ対27を通して排出される。なお、ロール紙Rの場合は、記録画像の後端近傍を切断して排出される。なお、記録媒体としては、シート状であれば、紙、プラスチックシート、印画紙、布など、画像記録が可能な種々の材質のものを使用することができる。   When the recording medium is transported to the recording start position, ink is ejected from the ejection port (nozzle) of the recording head to the recording medium based on image information while main scanning is performed by a carriage (not shown) by a carriage (not shown). Discharge to record an image. An image is formed on the recording medium by alternately repeating recording for one recording pass (one main scanning) by the recording head and sub-scanning (pitch conveyance) of the recording medium. The recorded recording medium is discharged through a discharge roller pair 27 including a discharge roller 25 and a spur 26. In the case of roll paper R, the vicinity of the rear end of the recorded image is cut and discharged. As the recording medium, various materials capable of image recording such as paper, plastic sheet, photographic paper, and cloth can be used as long as they are in sheet form.

インクジェット記録装置1には、CPU、メモリおよびI/O回路等を有するコントローラからなる制御手段50が設けられている。この制御手段50は、内部メモリに予め格納された制御プログラムに従い、駆動モータや各種装置の動作を制御する。これにより、記録媒体の給送および搬送の動作を制御するとともに、画像情報(記録信号や記録データ等)に基づいて記録ヘッド13を制御することにより、記録媒体に画像を形成していく。また、制御手段50は、後述する第1補正量算出手段および第2補正量算出手段の補正値出力を制御するとともに、これらの補正量算出手段からの出力に基づいて搬送量の補正を行う搬送補正手段を制御する。さらに装置全体の動作やそのタイミングを制御している。   The inkjet recording apparatus 1 is provided with a control unit 50 including a controller having a CPU, a memory, an I / O circuit, and the like. The control means 50 controls the operation of the drive motor and various devices according to a control program stored in advance in the internal memory. As a result, the feeding and conveying operations of the recording medium are controlled, and an image is formed on the recording medium by controlling the recording head 13 based on image information (recording signal, recording data, etc.). The control unit 50 controls the correction value output of the first correction amount calculation unit and the second correction amount calculation unit, which will be described later, and corrects the conveyance amount based on the output from the correction amount calculation unit. Control the correction means. Furthermore, it controls the operation of the entire device and its timing.

ここで、搬送ローラ2の偏芯ムラについて説明する。図2(a)は偏芯した搬送ローラの一例を示す断面図であり、図2(b)は図2(a)の搬送ローラの記録開始角度と累積搬送誤差の推移を示すグラフである。図2(a)に示すローラは、偏芯が大きい搬送ローラの断面であり、半径OBはローラの中で最も大きい半径、半径ODは最も小さい半径である。ここでは、簡明化するため、ローラ円周を2inch(50.8 mm )とし、半径OAおよび半径OCは理想半径とし、弧DABと弧BCDの長さは等しいとする。図2(b)では、横軸は搬送ローラ2の記録開始時の角度位置(搬送開始点)を示し、縦軸は搬送ローラが180度回転して記録パスと同じ回数の搬送を繰り返して記録ヘッドの長さ分の記録を完了したときの累積搬送誤差の推移を示す。つまり、搬送ローラの搬送開始点による累積搬送誤差量の変化を示す。   Here, the eccentric unevenness of the transport roller 2 will be described. FIG. 2A is a cross-sectional view illustrating an example of an eccentric transport roller, and FIG. 2B is a graph illustrating the transition of the recording start angle and the cumulative transport error of the transport roller in FIG. The roller shown in FIG. 2A is a cross section of a conveying roller having a large eccentricity, and the radius OB is the largest radius and the radius OD is the smallest radius among the rollers. Here, for simplification, it is assumed that the roller circumference is 2 inches (50.8 mm), the radius OA and the radius OC are ideal radii, and the lengths of the arc DAB and the arc BCD are equal. In FIG. 2B, the horizontal axis indicates the angular position (conveyance start point) at the start of recording of the conveyance roller 2, and the vertical axis indicates the recording by repeating the conveyance for the same number of times as the recording path by rotating the conveyance roller 180 degrees. The transition of the cumulative conveyance error when recording for the length of the head is completed is shown. That is, the change in the accumulated conveyance error amount due to the conveyance start point of the conveyance roller is shown.

本実施形態では、記録ヘッド13の吐出口列の搬送方向長さ(記録ヘッドの長さ)を1inch(25.4mm)、記録ヘッドの長さ分の領域(同一記録領域とも称する)を記録するのに必要な記録パス数(主走査回数)を8とする。図2(b)は、1/8 inch (1記録パス分)の搬送を8回繰り返した後に、累積搬送量が理想搬送量(1inch)とどれだけ離れているかを示している。累積搬送誤差が+の場合は搬送量が多いことを、−の場合は搬送量が少ないことを示す。また、搬送ローラ2は、A地点からB→C→Dの方向へ回転することで記録媒体を1記録パス分ずつ搬送している。   In the present embodiment, the length in the conveyance direction (recording head length) of the ejection port array of the recording head 13 is 1 inch (25.4 mm), and an area corresponding to the length of the recording head (also referred to as the same recording area) is recorded. It is assumed that the number of recording passes (number of main scans) required for this is eight. FIG. 2B shows how far the accumulated conveyance amount is from the ideal conveyance amount (1 inch) after the conveyance of 1/8 inch (for one recording pass) is repeated eight times. A cumulative transport error of + indicates that the transport amount is large, and a negative value indicates that the transport amount is small. Further, the conveyance roller 2 conveys the recording medium by one recording pass by rotating from the point A in the direction of B → C → D.

記録ヘッドの長さ分の記録を完了させるためには1inchの搬送が必要であるため、搬送ローラ2を180度回転させる必要がある。例えば、A地点から搬送を開始した場合は、B地点を経由してC地点まで回転させる必要がある。A地点からC地点はローラ径が大きい部分であるため、送り過ぎる方向に累積搬送誤差が発生する。一方、C地点から搬送を開始した場合は、ローラ径が小さい部分で搬送するため、送りが足りない方向に累積搬送誤差が発生する。従って、同一記録領域の記録を完成するときの、搬送開始点の角度に対する累積搬送誤差の誤差推移をプロットすると図2(b)のように表される。BおよびD地点から搬送を始めた場合は、ローラ径の大きい部分と小さい部分の両方を用いて搬送を行うことになるため、1/8inchごとの搬送量には誤差を生じるが、累積搬送量では相殺されている。   In order to complete recording for the length of the recording head, it is necessary to convey 1 inch, and therefore it is necessary to rotate the conveying roller 2 180 degrees. For example, when transport is started from point A, it is necessary to rotate to point C via point B. From point A to point C is a portion where the roller diameter is large, an accumulated conveyance error occurs in the direction of excessive feeding. On the other hand, when the conveyance is started from the point C, since the conveyance is performed at a portion where the roller diameter is small, an accumulated conveyance error occurs in a direction where the feeding is insufficient. Therefore, when the error transition of the accumulated conveyance error with respect to the angle of the conveyance start point when the recording in the same recording area is completed is plotted as shown in FIG. When transport is started from the points B and D, the transport is performed using both the large and small portions of the roller diameter, so an error occurs in the transport amount every 1/8 inch, but the cumulative transport amount Is offset.

このように、搬送ローラが偏芯している場合、累積搬送誤差量はローラ円周長(中心角360度)をピッチとした周期で推移し、累積搬送量は、記録パスごとの送り過ぎと送り不足が相殺されることで、記録ヘッド長さ分の一定量となる。一方、その場合の振幅Hは搬送ローラの偏芯量で決まり、振幅Hが大きいと、ローラ円周長における搬送量が大きい部分と小さい部分との濃淡差が目立ち、同一記録領域において搬送ローラ偏芯ムラとして認識される。   In this way, when the transport roller is eccentric, the cumulative transport error amount changes in a cycle with the roller circumferential length (center angle 360 degrees) as a pitch, and the cumulative transport amount is too much for each recording pass. By offsetting the shortage of feed, a certain amount corresponding to the length of the recording head is obtained. On the other hand, the amplitude H in that case is determined by the amount of eccentricity of the conveying roller. If the amplitude H is large, the density difference between the large and small portions of the roller circumferential length is conspicuous, and the conveying roller deviates in the same recording area. Recognized as uneven core.

図3は搬送手段の搬送ローラ2の部分の構成を示す断面図である。搬送ローラ2の一端部にはプーリ9が固定されており、搬送ローラ2はモータ8によりベルト7およびプーリ9を介して回転駆動される。また、搬送ローラ2の一端部にはロータリエンコーダ5が固定されており、ロータリエンコーダ5の回転をエンコーダセンサ11で検知することで搬送ローラ2の回転量(搬送長)および角度位置を検出することができる。搬送ローラ2による搬送動作はエンコーダセンサ11の検出結果に基づいて制御可能である。   FIG. 3 is a cross-sectional view showing a configuration of a portion of the conveyance roller 2 of the conveyance means. A pulley 9 is fixed to one end of the conveying roller 2, and the conveying roller 2 is rotationally driven by a motor 8 via a belt 7 and a pulley 9. In addition, a rotary encoder 5 is fixed to one end of the transport roller 2, and the rotation amount (transport length) and angular position of the transport roller 2 are detected by detecting the rotation of the rotary encoder 5 with the encoder sensor 11. Can do. The conveyance operation by the conveyance roller 2 can be controlled based on the detection result of the encoder sensor 11.

本実施形態では、ロータリエンコーダ5には周方向に1/360inch間隔でスリットもしくはコード10が形成されており、エンコーダセンサ11でこれを検知する。その検知結果に基づいて制御部50の演算部で処理を行うことにより、1/9600inch(9600dpi )単位で搬送長を制御することができる。また、ロータリエンコーダ5には搬送ローラ2の回転方向の基準位置を確認するためのホームポジションマーク12が設けられており、ホームポジションセンサ6でマーク12を検知することで搬送ローラ2の角度位置を確認することができる。   In the present embodiment, slits or cords 10 are formed in the rotary encoder 5 at intervals of 1/360 inch in the circumferential direction, and this is detected by the encoder sensor 11. Based on the detection result, processing is performed by the calculation unit of the control unit 50, whereby the transport length can be controlled in units of 1/9600 inch (9600 dpi). The rotary encoder 5 is provided with a home position mark 12 for confirming the reference position in the rotation direction of the transport roller 2, and the angular position of the transport roller 2 is detected by detecting the mark 12 with the home position sensor 6. Can be confirmed.

次に、搬送手段による記録媒体の搬送方法について説明する。本実施形態では、搬送ローラ2の周長が2inch、記録ヘッド13の搬送方向長さ(同一記録領域の長さ)が1inchであり、8回の主走査(8記録パス)を行うことで同一記録領域の画像記録が完了する。すなわち、搬送ローラを22.5度回転させて記録媒体を1/8inch搬送させ、1/8inchずつの記録を8回繰り返すことで記録ヘッド長さ分の画像が形成される。本実施形態では、搬送ローラの偏芯状態や記録媒体の条件差などによらず、所要どおりの量(理想量)の搬送を目指す第1補正量算出手段と、各走査(記録パス)での搬送量に変化も持たせるための第2補正量算出手段と備えている。そして、これらの補正量算出手段の少なくとも一方を用いて同一記録領域の各搬送量を制御するように構成されている。   Next, a method for transporting the recording medium by the transport unit will be described. In this embodiment, the circumferential length of the transport roller 2 is 2 inches, the length of the recording head 13 in the transport direction (the length of the same recording area) is 1 inch, and the same by performing eight main scans (8 recording passes). Image recording in the recording area is completed. That is, the recording roller is rotated by 22.5 degrees, the recording medium is conveyed 1/8 inch, and the recording of 1/8 inch is repeated 8 times to form an image for the length of the recording head. In the present embodiment, the first correction amount calculation means aiming at conveying the required amount (ideal amount) regardless of the eccentricity state of the conveying roller or the condition difference of the recording medium, and the scanning (recording pass) Second correction amount calculation means for changing the transport amount is also provided. And it is comprised so that each conveyance amount of the same recording area may be controlled using at least one of these correction amount calculation means.

すなわち、本実施形態に係るインクジェット記録装置は、インクを吐出する複数(8つ)の吐出部を有する記録ヘッドを記録媒体の同一記録領域に対して主走査方向へ複数回(8回)走査させることにより同一記録領域の画像を形成するものである。そして、記録媒体を副走査方向に搬送する搬送ローラ2を有する搬送手段を備えている。また、上記第1補正量算出手段と、上記第2補正量算出手段と、記録媒体を搬送するときに上記第1補正量算出手段および上記第2補正量算出手段の少なくとも一方を用いて搬送量の補正を行う搬送補正手段と、を備えている。   That is, the ink jet recording apparatus according to the present embodiment scans a recording head having a plurality of (eight) ejection units that eject ink a plurality of times (eight times) in the main scanning direction with respect to the same recording area of the recording medium. Thus, an image of the same recording area is formed. Then, a transport unit having a transport roller 2 for transporting the recording medium in the sub-scanning direction is provided. Further, when the recording medium is transported, at least one of the first correction amount calculation unit, the second correction amount calculation unit, and the second correction amount calculation unit is used. And a conveyance correction unit for correcting the above.

そこで、上記第1補正量算出手段は、記録媒体を搬送するときに記録媒体および搬送手段の少なくとも一方から生じる搬送誤差要因に応じて補正値を算出する。一方、上記第2補正量算出手段は、記録媒体を搬送するときに記録媒体および搬送手段の搬送誤差要因と関連せずに副走査ごとの搬送量に変化を持たせるように補正値を算出する。そして、上記第2補正量算出手段で算出される副走査ごとの補正値は、同一記録領域に画像を形成するための記録パス数と同じ回数記録媒体を搬送したときの累積補正量が相殺される関係にあるように制御される。   Therefore, the first correction amount calculation unit calculates a correction value according to a transport error factor generated from at least one of the recording medium and the transport unit when transporting the recording medium. On the other hand, the second correction amount calculating means calculates the correction value so that the transport amount for each sub-scan is changed without being related to the transport error factor of the recording medium and the transport means when transporting the recording medium. . Then, the correction value for each sub-scan calculated by the second correction amount calculator cancels the cumulative correction amount when the recording medium is conveyed the same number of times as the number of recording passes for forming an image in the same recording area. It is controlled to be in a relationship.

ここで、上記第1補正量算出手段について具体的に説明する。まず、第1補正量算出手段においては、ローラの偏芯状態や記録媒体の条件の差によらず、各搬送で所要どうりの量の搬送を行うことを目指して搬送量の補正値を求める。本実施形態では、1/8inchの搬送を8回繰り返すことで画像を完成させるので、各記録パスごとの搬送量が1/8inchになるような補正値を出力する。例えば、図2(a)において、搬送ローラ径が大きいB地点に近い角度で搬送を行うときは、搬送量を少なくなるような補正値を出力する。搬送ローラ2のどの角度で搬送を行うかは、図3で示すホームポジションセンサ6によって検出する。この場合、制御部50には搬送ローラの角度座標ごとに最適な補正値が予め格納されており、その情報を用いて補正を行う。補正値は、1/9600inch(9600dpi )単位で出力される。   Here, the first correction amount calculating means will be specifically described. First, in the first correction amount calculation means, a correction value for the conveyance amount is obtained with the aim of performing a necessary amount of conveyance in each conveyance irrespective of the difference in the eccentric state of the roller and the condition of the recording medium. . In this embodiment, since the image is completed by repeating the 1/8 inch conveyance eight times, a correction value is output so that the conveyance amount for each recording pass becomes 1/8 inch. For example, in FIG. 2A, when carrying at an angle close to point B where the carrying roller diameter is large, a correction value that reduces the carry amount is output. It is detected by a home position sensor 6 shown in FIG. In this case, an optimal correction value is stored in advance for each angle coordinate of the transport roller in the control unit 50, and correction is performed using the information. The correction value is output in units of 1/9600 inch (9600 dpi).

また、搬送ローラ2の偏芯以外が原因となる理想搬送長との搬送ズレが想定される場合は、それに対しても最適な補正値が制御部50に格納されており、それぞれの条件に応じて補正を行うことができる。第1補正量算出手段が補正値を出力する環境としては、搬送経路の状態、記録媒体の種類、記録媒体の主走査方向の幅、給紙部の種類(カット紙・ロール紙)、記録装置本体の個体差などが挙げられる。例えば、搬送ローラと記録媒体との摩擦が小さく、滑りやすい記録媒体を搬送する場合は、搬送量を通常よりも多くするように補正する。補正値は1/9600inch(9600dpi )単位で出力される。これにより、搬送のローラの偏芯状態および記録媒体の条件の差によらず、各搬送で所要どおりの理想量を搬送させることを目指した補正を行う。   In addition, when a deviation in conveyance with the ideal conveyance length caused by other than the eccentricity of the conveyance roller 2 is assumed, an optimum correction value is stored in the control unit 50 for the deviation as well, depending on each condition. Can be corrected. The environment in which the first correction amount calculation means outputs the correction value includes the state of the conveyance path, the type of the recording medium, the width of the recording medium in the main scanning direction, the type of the paper feeding unit (cut paper / roll paper), and the recording device The individual difference of a main part etc. are mentioned. For example, when a recording medium that is slippery and has a small friction between the conveyance roller and the recording medium is conveyed, the conveyance amount is corrected to be larger than usual. The correction value is output in units of 1/9600 inch (9600 dpi). As a result, regardless of the difference between the eccentric state of the transport roller and the condition of the recording medium, correction is performed aiming to transport the ideal amount as required in each transport.

次に、上記第2補正量算出手段について具体的に説明する。第2補正量算出手段は、各走査での搬送量に変化を持たせるために、前述の第1補正量算出手段の補正に加えてさらなる補正を行うものである。図4は第2補正量算出手段による補正例を従来例と対比して示す説明図である。図4(a)は従来例を用いて記録を行った記録物および記録物における吐出口配置を示し、図4(b)は本実施形態により記録を行った記録物および記録物における吐出口配置を示す。   Next, the second correction amount calculating means will be specifically described. The second correction amount calculation means performs further correction in addition to the correction of the first correction amount calculation means described above in order to give a change to the carry amount in each scan. FIG. 4 is an explanatory view showing a correction example by the second correction amount calculating means in comparison with the conventional example. FIG. 4A shows the recorded matter recorded using the conventional example and the discharge port arrangement in the recorded matter. FIG. 4B shows the recorded matter recorded in the present embodiment and the discharge port arrangement in the recorded matter. Indicates.

図4(a)中の(ア)は、従来例で第1補正量算出手段を適用することにより適正な補正が行われた状態を示す。図4(b)の(カ)は、本実施形態で第1補正量算出手段を適用することにより適正な補正が行われた状態を示す。ここで、幅W1は、1/8inchの搬送を8回繰り返した理想搬送量であり、これは同一記録領域における搬送長さである1inchである。〇は吐出部を示し、〇内の数字は同一記録領域の何回目の記録パスで記録されたものかを示す。従来例の(ア)では、1回目の搬送から8回目の搬送まで常に等間隔で搬送を行っている。そのため、1回目の記録領域と2回目の記録領域との間の隙間(記録されていない空間)をA1、2回目の記録領域から3回目の記録領域までの隙間をA2、・・・とすると、適正な補正が行われた場合はA1〜A7は全て0である。   FIG. 4A shows a state in which appropriate correction has been performed by applying the first correction amount calculation means in the conventional example. FIG. 4B shows a state in which appropriate correction has been performed by applying the first correction amount calculation means in the present embodiment. Here, the width W1 is an ideal conveyance amount obtained by repeating the 1/8 inch conveyance eight times, and this is 1 inch which is the conveyance length in the same recording area. O indicates the ejection part, and the numbers in O indicate the number of recording passes recorded in the same recording area. In the conventional example (A), the conveyance is always performed at regular intervals from the first conveyance to the eighth conveyance. Therefore, if the gap (non-recorded space) between the first recording area and the second recording area is A1, the gap from the first recording area to the third recording area is A2,. When proper correction is performed, A1 to A7 are all zero.

図4(b)の(カ)は本実施形態で第2補正量算出手段を適用して記録した状態を示す。(カ)では、前述の第2補正量算出手段を適用することで、1回目から8回目までの各搬送量に変化をつける制御を行う。この第2補正量算出手段で求めた補正値の位相は、図2(b)に示すように、同一記録領域の記録を完成させるための搬送量(搬送長さ)である1inchを周期(ピッチ)とする正弦波(図2(b))となっている。この正弦波の最大振幅は10μmである。そして、1回目の搬送に対する補正量をΔ1とし、2回目の搬送に対する補正量をΔ2とし、・・・8回目の搬送に対する補正量をΔ8とすると、Δ1〜Δ8の和(合計値)は+−が相殺されて0になる。そのため、本実施形態の第2補正量算出手段を適用して算出した合計の搬送量もW1(1inch)であり、この搬送量は従来例の(ア)の場合のW1と同じである。   FIG. 4B shows a state recorded by applying the second correction amount calculating means in the present embodiment. In (f), by applying the above-described second correction amount calculation means, control is performed to change each transport amount from the first time to the eighth time. As shown in FIG. 2 (b), the phase of the correction value obtained by the second correction amount calculating means is a period (pitch) of 1 inch, which is a conveyance amount (conveyance length) for completing recording in the same recording area. ) Is a sine wave (FIG. 2B). The maximum amplitude of this sine wave is 10 μm. If the correction amount for the first transport is Δ1, the correction amount for the second transport is Δ2, and the correction amount for the eighth transport is Δ8, the sum (total value) of Δ1 to Δ8 is + -Is offset to zero. For this reason, the total transport amount calculated by applying the second correction amount calculating means of this embodiment is also W1 (1 inch), and this transport amount is the same as W1 in the case of (a) of the conventional example.

本実施形態の(カ)の場合、各搬送時において、理想搬送量である1/8inchよりも多く搬送する場合は各記録パス(各主走査)間に隙間が生じる。本実施形態では、1回目の記録パスと2回目の記録パスとの隙間B1を始め、2回目の記録パスと3回目の記録パスとの隙間B2、6回目の記録パスと7回目の記録パスとの隙間B6、7回目の記録パスと8回目の記録パスとの隙間B7などが発生している。一方、1/8inchよりも少なく搬送された記録パスの間では、B3〜B5に示すように記録パスが重なっているため、隙間は発生しない。すなわち、隙間B1〜B7の合計(和)は0では無い。この場合、記録パス間の隙間B1〜B7の和が大きくなるほど、記録されていない隙間の白地が目立つようになり、記録物が薄く見える。一方、隙間B1〜B7の和が小さければ、記録されていない隙間の白地が目立ちにくくなり、記録物が濃く見える。従って、従来例(a)の(ア)と本実施形態(b)の(カ)を比較すると、従来例の(ア)の方が濃く見える。   In the case of (F) in the present embodiment, a gap is generated between each recording pass (each main scan) when transporting more than 1/8 inch which is the ideal transport amount at each transport. In the present embodiment, a gap B1 between the first recording pass and the second recording pass, a gap B2 between the second recording pass and the third recording pass, a sixth recording pass, and a seventh recording pass. And a gap B7 between the seventh recording pass and the eighth recording pass are generated. On the other hand, there is no gap between the recording passes conveyed by less than 1/8 inch because the recording passes overlap as shown in B3 to B5. That is, the sum (sum) of the gaps B1 to B7 is not zero. In this case, as the sum of the gaps B1 to B7 between the recording passes increases, the white background of the gaps that are not recorded becomes more conspicuous, and the recorded matter appears thinner. On the other hand, if the sum of the gaps B1 to B7 is small, the white background of the gaps that are not recorded becomes inconspicuous and the recorded matter looks dark. Therefore, when comparing (a) of the conventional example (a) and (f) of the present embodiment (b), the (a) of the conventional example looks darker.

図4(a)中の(イ)は従来例において第1補正量算出手段を適用しても適正な搬送が行われなかった状態を示す。具体的には、偏芯補正が適正に行われず、搬送量が多くなっている状態、例えば図2(a)においてA地点からC地点に搬送を行ったときに偏芯補正量が充分ではなく送り過ぎている状態を示す。この状態は、特に3〜5回目に搬送した際の誤差が大きい場合を例示している。そして、この図4(a)の従来例では、理想搬送量の1inchと比較すると、同一記録領域において送りすぎた量はW2−W1である。すなわち、1回目の記録パスと2回目の記録パスの間に隙間A´1が生じており、他の各記録パス間にも同様に隙間A´2〜A´7が生じており、これらの隙間A´1〜A´7の和はW2−W1と一致する。   (A) in FIG. 4A shows a state in which proper conveyance is not performed even when the first correction amount calculating means is applied in the conventional example. Specifically, when the eccentricity correction is not properly performed and the conveyance amount is increased, for example, when the conveyance is performed from the point A to the point C in FIG. 2A, the eccentricity correction amount is not sufficient. Indicates the state of overfeed. This state exemplifies a case where the error is particularly large when the sheet is conveyed for the third to fifth times. In the conventional example of FIG. 4A, the amount of overfeed in the same recording area is W2-W1 as compared with the ideal transport amount of 1 inch. That is, a gap A′1 is generated between the first recording pass and the second recording pass, and gaps A′2 to A′7 are similarly generated between the other recording passes. The sum of the gaps A′1 to A′7 coincides with W2−W1.

図4(b)の(キ)、すなわち本実施形態において第2補正量算出手段を適用して毎回の搬送量に変化をつける補正を行う場合も、1回目の記録パスと2回目の記録パスの間に隙間B´1が生じており、他の記録パスの間にも隙間が生じている。しかし、本実施形態では、毎回の目標搬送量に変化をつける補正を行っているので、B´3やB´5の隙間は従来例のA´3やA´5と比べて小さく、B´4では隙間が発生していない。ここで、従来例における(イ)の隙間A´1〜A´7の和から(ア)の隙間A1〜A7の和を引いたものをΔAとし、本実施形態における(キ)の隙間B´1〜B´7の和から(カ)の隙間B1〜B7の和を引いたものをΔBとする。そして、これらを比較すると、ΔA>ΔBであり、従来例の隙間ΔAの方が大きい。従って、従来例による(ア)と(イ)の記録物の濃さの差と、本実施形態による(カ)と(キ)の記録物の濃さの差を比較すると、従来例の方が濃淡差が大きいことになる。   In FIG. 4B, (i), that is, in the case where the second correction amount calculation means is applied in the present embodiment to perform correction that changes the transport amount each time, the first recording pass and the second recording pass are also performed. A gap B′1 is generated between the two recording passes, and a gap is also generated between the other recording passes. However, in this embodiment, since the correction for changing the target transport amount every time is performed, the gap between B′3 and B′5 is smaller than that of A′3 and A′5 of the conventional example, and B ′ In 4, no gap was generated. Here, ΔA is obtained by subtracting the sum of the gaps A1 to A7 of (A) from the sum of the gaps A′1 to A′7 of (A) in the conventional example, and (G) gap B ′ in this embodiment. A value obtained by subtracting the sum of the gaps B1 to B7 from the sum of 1 to B′7 is ΔB. When these are compared, ΔA> ΔB, and the gap ΔA of the conventional example is larger. Therefore, when comparing the difference in density between the recorded materials (A) and (B) in the conventional example and the difference in density between the recorded materials (F) and (G) in the present embodiment, the conventional example is more The difference in shade will be large.

このように、従来例と比べると、本実施形態による第2補正量算出手段により各搬送量に変化を加えた方が、第1補正量算出手段で適正な補正が行われなかった場合でも、記録物の濃淡差を小さくすることで濃度差を見えにくくすることができる。従って、本実施形態によれば、従来例に比べ、搬送ローラの偏芯ムラによる濃度差を低減する上で一層有効かつ有利な搬送量補正方法が得られる。   As described above, compared to the conventional example, when the second correction amount calculating unit according to the present embodiment changes each transport amount, even when the first correction amount calculating unit does not perform appropriate correction, By reducing the density difference of the recorded matter, the density difference can be made invisible. Therefore, according to the present embodiment, a transport amount correction method that is more effective and advantageous in reducing the density difference due to uneven eccentricity of the transport roller as compared with the conventional example can be obtained.

図5は複数(8回)の記録パスで同一記録領域の画像を形成するときの記録ヘッド13の記録エリアの移動推移を示す説明図である。本実施形態では、第2補正量算出手段で求める補正量ピッチ(補正量を周期変動させる距離)は、記録ヘッド13の長さに対応する同一記録領域の画像を完成させるために必要な記録パス数に、1回当たりの搬送量を積算した長さに設定されている。その理由を、以下に図5を用いて説明する。記録ヘッド13の長さ(例えばインク吐出列の搬送方向の長さ)は1inchである。この1inch長さの同一記録領域を記録するための記録パス数(記録ヘッド13による主走査の回数)は8である。図5中の〇数字は、斜線で示す記録エリアが8パス記録中の何パス目を記録したかを示す。   FIG. 5 is an explanatory diagram showing the movement transition of the recording area of the recording head 13 when an image of the same recording area is formed by a plurality of (eight times) recording passes. In the present embodiment, the correction amount pitch (distance for periodically changing the correction amount) obtained by the second correction amount calculation means is a recording path required to complete an image in the same recording area corresponding to the length of the recording head 13. The number is set to a length obtained by integrating the transport amount per time. The reason will be described below with reference to FIG. The length of the recording head 13 (for example, the length in the transport direction of the ink ejection row) is 1 inch. The number of recording passes (the number of main scans by the recording head 13) for recording the same recording area of 1 inch length is 8. The circled numbers in FIG. 5 indicate the number of passes recorded in the eight-pass recording in the recording area indicated by diagonal lines.

図示のように、1パス目の記録では搬送方向最下流の吐出部(一定記録範囲の1/8の吐出部)を使用する。次いで、記録媒体を約1/8inchのピッチだけ搬送した後、2パス目の記録を行う。以下同様にして3パス目〜8パスを記録していくに従い、記録ヘッド13の使用エリア(使用吐出部)は次第に搬送上流側へ移動していく。そして、最上流の吐出部を使用して8パス目を記録することで、同一記録領域の画像形成(記録)を完了する。   As shown in the figure, in the first pass printing, the discharge section at the most downstream in the transport direction (1/8 discharge section of the fixed recording range) is used. Next, after the recording medium is conveyed by a pitch of about 1/8 inch, the second pass recording is performed. Similarly, as the third to eighth passes are recorded in the same manner, the use area (use discharge unit) of the recording head 13 gradually moves to the upstream side of conveyance. Then, the eighth pass is recorded using the most upstream discharge section, thereby completing image formation (recording) in the same recording area.

第2補正量算出手段で算出する補正量は、8記録パス分の搬送を行うことで相殺される。このため、最上流側の吐出部は、8パス目の記録で図示の斜線記録エリアの最上流部分(図示右側端の〇8中に示す斜線エリア)と一致する。仮に、第2補正量算出手段で算出した補正値が8パス目の搬送終了後に多く送る方向に残った場合は、記録ヘッド13(その最上流吐出部)が図示の斜線記録エリアから下流側へ抜け出すことになる。その場合は、記録媒体上に8パス目の記録が行われない部分が存在することになり、白スジの原因となる。逆に、第2補正量算出手段で算出した補正値が8パス目の搬送終了後に少なく送る方向に残った場合は、記録ヘッド13の最上流吐出部が図示の斜線記録エリアよりも上流側に残ってしまうことになる。その場合は、斜線記録エリアに9パス目の記録(次の記録範囲の1パス目の記録)が行われることになり、記録ヘッド間の黒スジの原因となる。   The correction amount calculated by the second correction amount calculation means is canceled by carrying eight recording passes. For this reason, the most upstream side discharge portion coincides with the most upstream portion (the hatched area shown in the circle at the right end of the figure) of the hatched recording area shown in the eighth pass printing. If the correction value calculated by the second correction amount calculation means remains in the feeding direction after the completion of the eighth pass, the recording head 13 (its uppermost discharge portion) moves downstream from the hatched recording area shown in the drawing. It will come out. In that case, there is a portion on the recording medium where the eighth pass recording is not performed, which causes white streaks. On the other hand, when the correction value calculated by the second correction amount calculating means remains less in the feeding direction after the end of the 8th pass, the most upstream discharge portion of the recording head 13 is located upstream of the illustrated hatched recording area. It will remain. In that case, the ninth pass recording (the first pass recording in the next recording range) is performed in the hatched recording area, which causes black streaks between the recording heads.

本実施形態では、第2補正量算出手段で求める補正量ピッチ(周期変動の距離)を、画像を完成させるために必要な記録パス数に1回あたりの搬送量を掛けた長さ(本実施形態では1inch)としている。すなわち、第2補正量算出手段で算出される補正量は、同一記録領域に画像を形成するために必要な記録パス数と同一回数記録媒体を搬送することにより、同一記録領域における累積補正量が相殺される(一部もしくは全てが相殺される)関係になっている。これによって、記録ヘッド13(そのインク吐出部)のつなぎ目が原因となるスジの発生を軽減または無くすことができる。   In the present embodiment, the correction amount pitch (periodic fluctuation distance) obtained by the second correction amount calculation means is a length obtained by multiplying the number of recording passes necessary to complete an image by the conveyance amount per time (this embodiment). In the form, it is 1 inch). In other words, the correction amount calculated by the second correction amount calculating means is such that the cumulative correction amount in the same recording area is the same as the number of recording passes required to form an image in the same recording area. The relationship is to be offset (some or all are offset). As a result, it is possible to reduce or eliminate the occurrence of streaks caused by the joints of the recording head 13 (its ink ejection portion).

本実施形態では、第2補正量算出手段の補正量ピッチが1回の搬送量に記録パス数8を掛けたものである場合を例示したが、これは記録パス数の約数を掛けたものでも良い。例えば、本実施形態の場合、4を掛けた0.5inchでも良く、2を掛けた0.25inchを補正量ピッチとした補正手段であっても良い。その理由は、補正量ピッチが0.5inchであっても、あるいは0.25inchであっても、1inch搬送することで補正値(累積補正量)を相殺することができるからである。   In the present embodiment, the case where the correction amount pitch of the second correction amount calculating means is obtained by multiplying the conveyance amount of one time by the number of recording passes, but this is obtained by multiplying the divisor of the number of recording passes. But it ’s okay. For example, in the case of the present embodiment, 0.5 inch multiplied by 4 may be used, or a correction means having a correction amount pitch of 0.25 inch multiplied by 2 may be used. The reason is that even if the correction amount pitch is 0.5 inch or 0.25 inch, the correction value (cumulative correction amount) can be canceled by carrying 1 inch.

本実施形態では、第2補正量算出手段による搬送ごとの補正量推移を正弦波で表わしたが、この補正量推移は、例えば矩形波や三角波など、他の波形で表しても良い。さらに、第2補正量算出手段による搬送ごとの補正量のヒストグラムを正規分布として表しても良い。さらに、第2補正量算出手段は、搬送ごとに不規則な補正値を出力するが、記録パス数分、あるいは記録パス数を整数で割った回数分、補正値を累積することで相殺される関係であれば、その他の搬送誤差分布を用いて補正量を出力しても良い。   In the present embodiment, the correction amount transition for each conveyance by the second correction amount calculation means is represented by a sine wave. However, the correction amount transition may be represented by another waveform such as a rectangular wave or a triangular wave. Furthermore, a histogram of the correction amount for each conveyance by the second correction amount calculation means may be expressed as a normal distribution. Further, the second correction amount calculation means outputs an irregular correction value for each conveyance, but is canceled by accumulating the correction values for the number of recording passes or for the number of times the number of recording passes is divided by an integer. If there is a relationship, the correction amount may be output using another transport error distribution.

以上の実施形態では、第1補正量算出手段と第2補正量算出手段の両方から出力される補正値に基づいて搬送誤差を補正する場合を説明した。ただし、本実施形態においては、第2補正量算出手段の補正量算出結果によっては第2補正量算出手段による補正を行わないように制御して良い。例えば、第2補正量算出手段で算出される搬送変動の振幅が搬送ローラの偏芯振幅よりも大きい場合は、第2補正量算出手段で算出される搬送変動の方が画像乱れの原因となることがある。このような状況のもとで第2補正量算出手段を用いる必要性が無いと判断した場合は、これを適用しないことにより一層高精度な記録を行うことが可能となる。第2補正量算出手段による搬送誤差の補正を必要としない場合の具体例として次のような場合を挙げることができる。すなわち、搬送ローラそのものが有する偏芯量が十分に小さい場合、第1補正量算出手段で算出された補正量が小さい場合、記録パス数が少ない場合、搬送ローラ偏芯ムラが見えづらい種類の記録媒体(例えば普通紙等)を搬送する場合、などが挙げられる。   In the above embodiment, the case where the conveyance error is corrected based on the correction values output from both the first correction amount calculation unit and the second correction amount calculation unit has been described. However, in the present embodiment, control may be performed so that the correction by the second correction amount calculation unit is not performed depending on the correction amount calculation result of the second correction amount calculation unit. For example, when the conveyance fluctuation amplitude calculated by the second correction amount calculation unit is larger than the eccentricity amplitude of the conveyance roller, the conveyance variation calculated by the second correction amount calculation unit causes image disturbance. Sometimes. When it is determined that there is no need to use the second correction amount calculation means under such a situation, it is possible to perform recording with higher accuracy by not applying this. The following case can be given as a specific example when it is not necessary to correct the transport error by the second correction amount calculation means. That is, when the eccentric amount of the conveying roller itself is sufficiently small, when the correction amount calculated by the first correction amount calculating means is small, when the number of recording passes is small, the type of recording in which the conveying roller eccentric unevenness is difficult to see. When conveying a medium (for example, plain paper etc.), etc. are mentioned.

以上説明した実施形態によれば、記録パスごとの目標搬送量を一定にしないので、搬送ローラの偏芯補正が適正に行われなかった場合でも偏芯ムラを軽減させることができ、搬送量に影響を与えることなく記録ヘッドのつなぎによる黒スジ・白スジの発生を防ぐことができるインクジェット記録装置が提供される。つまり、各搬送ごとの搬送誤差を搬送ローラの偏芯位相と連動しない誤差とすることで、記録物にはランダムな画像の変化を生じさせて周期的な搬送ローラ偏芯ムラを軽減させることが可能となる。また、同一記録領域の画像を記録するのに必要な記録パス数と同じ回数だけ搬送したときに累積補正量が相殺されるので、搬送量に影響を与えることなく、同一記録領域における搬送誤差を有効に低減することができるとともに、記録ヘッドのつなぎ目に起因する黒スジや白スジの発生を防ぐことができる。また、本実施形態に係る第2補正量算出手段は搬送ローラ偏芯ムラが大きくなりやすい場合にのみ適用することができ、これによって、補正が原因となる画像乱れの発生を軽減することが可能となる。   According to the embodiment described above, since the target conveyance amount for each recording pass is not constant, even when the eccentricity correction of the conveyance roller is not properly performed, uneven eccentricity can be reduced, and the conveyance amount can be reduced. There is provided an ink jet recording apparatus capable of preventing the occurrence of black and white lines due to the connection of recording heads without affecting them. That is, by making the conveyance error for each conveyance an error that is not linked to the eccentric phase of the conveyance roller, it is possible to reduce random irregularities in the conveyance roller by causing random changes in the recorded matter. It becomes possible. In addition, since the cumulative correction amount is canceled when the same number of recording passes as the number of recording passes necessary to record an image in the same recording area is canceled, the transport error in the same recording area is reduced without affecting the transport amount. In addition to being able to reduce effectively, it is possible to prevent the occurrence of black and white stripes due to the joints of the recording head. In addition, the second correction amount calculation unit according to the present embodiment can be applied only when the conveyance roller eccentricity unevenness is likely to be large, thereby reducing the occurrence of image disturbance caused by correction. It becomes.

1 インクジェット記録装置
2 搬送ローラ
3 ピンチローラ
4 キャリッジ
13 記録ヘッド
23 搬送ローラ対
50 制御手段
W1 一定記録範囲に対する理想搬送量
W2 一定記録範囲に対する搬送量
DESCRIPTION OF SYMBOLS 1 Inkjet recording device 2 Conveyance roller 3 Pinch roller 4 Carriage 13 Recording head 23 Conveyance roller pair 50 Control means W1 Ideal conveyance amount with respect to a fixed recording range W2 Conveyance amount with respect to a fixed recording range

Claims (9)

インクを吐出する記録ヘッドを記録媒体の同一記録領域に対して複数回走査させることにより前記同一記録領域の画像を形成するインクジェット記録装置において、
記録媒体を副走査方向に搬送する搬送手段と、
記録媒体を搬送するときに記録媒体および前記搬送手段の少なくとも一方から生じる搬送誤差要因に応じて補正値を算出する第1補正量算出手段と、
記録媒体を搬送するときに記録媒体および前記搬送手段の搬送誤差要因と関連せずに副走査ごとの搬送量に変化を持たせるように補正値を算出する第2補正量算出手段と、
記録媒体を搬送するときに前記第1補正量算出手段および第2補正量算出手段の少なくとも一方を用いて搬送量の補正を行う搬送補正手段と、
を備え、
前記第2補正量算出手段で算出される副走査ごとの補正値は、前記同一記録領域に画像を形成するための記録パス数と同じ回数記録媒体を搬送したときの累積補正量が相殺される関係にあることを特徴とするインクジェット記録装置。
In an inkjet recording apparatus that forms an image of the same recording area by causing a recording head that discharges ink to scan the same recording area of the recording medium a plurality of times.
Conveying means for conveying the recording medium in the sub-scanning direction;
First correction amount calculating means for calculating a correction value according to a transport error factor generated from at least one of the recording medium and the transport means when transporting the recording medium;
Second correction amount calculation means for calculating a correction value so as to give a change to the conveyance amount for each sub-scan without relating to the conveyance error factor of the recording medium and the conveyance means when conveying the recording medium;
A transport correction unit that corrects the transport amount using at least one of the first correction amount calculation unit and the second correction amount calculation unit when transporting the recording medium;
With
The correction value for each sub-scan calculated by the second correction amount calculator cancels the cumulative correction amount when the recording medium is conveyed the same number of times as the number of recording passes for forming an image in the same recording area. An ink jet recording apparatus characterized by having a relationship.
前記第2補正量算出手段による搬送ごとの補正量推移を正弦波で表すことを特徴とする請求項1に記載のインクジェット記録装置。   The inkjet recording apparatus according to claim 1, wherein the correction amount transition for each conveyance by the second correction amount calculation unit is expressed by a sine wave. 前記第2補正量算出手段による搬送ごとの補正量推移を矩形波で表すことを特徴とする請求項1に記載のインクジェット記録装置。   The inkjet recording apparatus according to claim 1, wherein the correction amount transition for each conveyance by the second correction amount calculation unit is represented by a rectangular wave. 前記第2補正量算出手段による搬送ごとの補正量推移を三角波で表すことを特徴とする請求項1に記載のインクジェット記録装置。   The inkjet recording apparatus according to claim 1, wherein the correction amount transition for each conveyance by the second correction amount calculation unit is represented by a triangular wave. 前記第2補正量算出手段による搬送ごとの補正量のヒストグラムを正規分布とすることを特徴とする請求項1に記載のインクジェット記録装置。   The inkjet recording apparatus according to claim 1, wherein a histogram of correction amounts for each conveyance by the second correction amount calculation unit is a normal distribution. 前記第1補正量算出手段および第2補正量算出手段の両方を用いて補正を行う前記搬送補正手段の使用の可否を、前記第1補正量算出手段の補正値に応じて決定することを特徴とする請求項1ないし5のいずれか1項に記載のインクジェット記録装置。   Whether to use the transport correction unit that performs correction using both the first correction amount calculation unit and the second correction amount calculation unit is determined according to a correction value of the first correction amount calculation unit. An ink jet recording apparatus according to any one of claims 1 to 5. 前記第1補正量算出手段および第2補正量算出手段の両方を用いて補正を行う前記搬送補正手段の使用の可否を、前記搬送手段のローラの偏芯量に応じて決定することを特徴とする請求項1ないし5のいずれか1項に記載のインクジェット記録装置。   Whether to use the conveyance correction unit that performs correction using both the first correction amount calculation unit and the second correction amount calculation unit is determined according to an eccentric amount of a roller of the conveyance unit. An ink jet recording apparatus according to any one of claims 1 to 5. 前記第1補正量算出手段および第2補正量算出手段の両方を用いて補正を行う前記搬送補正手段の使用の可否を、前記記録パス数に応じて決定することを特徴とする請求項1ないし5のいずれか1項に記載のインクジェット記録装置。   2. The determination as to whether or not to use the conveyance correction unit that performs correction using both the first correction amount calculation unit and the second correction amount calculation unit is made according to the number of recording passes. The inkjet recording apparatus according to any one of 5. 前記第1補正量算出手段および第2補正量算出手段の両方を用いて補正を行う前記搬送補正手段の使用の可否を、記録媒体の種類に応じて決定することを特徴とする請求項1ないし5のいずれか1項に記載のインクジェット記録装置。   2. The determination as to whether or not the conveyance correction unit that performs correction using both the first correction amount calculation unit and the second correction amount calculation unit can be used according to a type of a recording medium. The inkjet recording apparatus according to any one of 5.
JP2009246438A 2009-10-27 2009-10-27 Inkjet recorder Pending JP2011093110A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2015166950A1 (en) * 2014-04-30 2017-04-20 ローランドディー.ジー.株式会社 Medium conveying apparatus and printing apparatus having the same
JP2022063222A (en) * 2020-10-09 2022-04-21 株式会社リコー Liquid discharge device and image forming method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2015166950A1 (en) * 2014-04-30 2017-04-20 ローランドディー.ジー.株式会社 Medium conveying apparatus and printing apparatus having the same
JP2022063222A (en) * 2020-10-09 2022-04-21 株式会社リコー Liquid discharge device and image forming method
JP7677072B2 (en) 2020-10-09 2025-05-15 株式会社リコー LIQUID EJECTION APPARATUS AND IMAGE FORMING METHOD

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