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JP2011062787A - Head exchange type cutting tool - Google Patents

Head exchange type cutting tool Download PDF

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Publication number
JP2011062787A
JP2011062787A JP2009216984A JP2009216984A JP2011062787A JP 2011062787 A JP2011062787 A JP 2011062787A JP 2009216984 A JP2009216984 A JP 2009216984A JP 2009216984 A JP2009216984 A JP 2009216984A JP 2011062787 A JP2011062787 A JP 2011062787A
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mounting hole
head
end side
center line
cutting head
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JP5326963B2 (en
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Takayuki Azegami
貴行 畔上
Yoshihiko Kimura
良彦 木村
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Mitsubishi Materials Corp
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Mitsubishi Materials Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To easily detach and exchange a cutting head even when the cutting head is strongly screwed to a holder or strongly fastened to an attaching hole. <P>SOLUTION: In the cutting head 1 having a cutting edge 3 provided in an end part, a rear end part of the cutting head 1 is inserted into an opening part of one end of the attaching hole 11 passing through the holder 10. A screw part 6 formed in the rear end part is screwed to an intermediate member 14 accommodated in the other end than the opening part of the one end of the attaching hole 11 so as to be detachable. An outer peripheral surface of the rear end part of the cutting head 1 and an inner peripheral surface of the opening part of one end of the attaching hole 11 are formed in a conical surface shape on a central axis O of the attaching hole the diameters of which are gradually reduced as they go to the other end of the attaching hole 11 so as to come close to each other. The intermediate member 14 freely moves forward and backward in the direction of the central axis O of the attaching hole 11 and restricts a rotation on the central axis O of the attaching hole 11 to screw an attaching bolt 15 having a head part 15B inserted from the other end of the attaching hole 11 to the intermediate member 14. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、取付孔が形成されたホルダに切刃を備えた切削ヘッドが着脱可能に装着されたヘッド交換式切削工具に関するものである。   The present invention relates to a head exchangeable cutting tool in which a cutting head provided with a cutting blade is detachably attached to a holder in which a mounting hole is formed.

このようなヘッド交換式切削工具としては、例えば特許文献1−3などに、取付孔が形成されたホルダに、先端部に切刃を備えた切削ヘッドがその後端部を上記取付孔の一端側開口部に挿入させて装着されたものが提案されている。ここで、これら特許文献1−3に記載のヘッド交換式切削工具においては、切削ヘッドの後端部外周面と取付孔の一端側開口部の内周面とが、取付孔の他端側(ホルダの後端側)に向かうに従い漸次縮径する互いに密着可能な取付孔の中心線を中心とした円錐面状とされている。   As such a head replaceable cutting tool, for example, in Patent Documents 1-3 and the like, a cutting head provided with a cutting edge at a tip of a holder in which a mounting hole is formed has a rear end thereof at one end side of the mounting hole. The one that is inserted into the opening and mounted has been proposed. Here, in the head replaceable cutting tool described in these Patent Documents 1-3, the outer peripheral surface of the rear end portion of the cutting head and the inner peripheral surface of the one end side opening portion of the mounting hole are the other end side of the mounting hole ( A conical surface is formed around the center line of the attachment holes that can be brought into close contact with each other and gradually reduce in diameter toward the rear end side of the holder.

このうち、特許文献1記載の切削工具では、円錐面状とされた切削ヘッド後端部外周面のさらに後端側には雄ネジ部が形成されるとともに、取付穴内周面のさらに他端側には雌ネジ部が形成されており、また特許文献2に記載の切削工具では、切削ヘッド後端部に雌ネジ部が、取付孔には他端側から雄ネジ部が形成されたボルトが挿入されていて、いずれもこれら雌雄ネジ部を螺着して切削ヘッドをねじ込むことにより、円錐面状とされた上記内外周面が密着してテーパ嵌合により切削ヘッドがホルダ先端部に取り付けられる。   Among these, in the cutting tool described in Patent Document 1, a male screw portion is formed on the further rear end side of the conical surface of the cutting head rear end portion, and the other end side of the mounting hole inner peripheral surface. Is formed with a female screw portion, and in the cutting tool described in Patent Document 2, a bolt having a female screw portion formed at the rear end of the cutting head and a male screw portion formed at the other end of the mounting hole is provided. In both cases, the male and female screw portions are screwed together and the cutting head is screwed in, so that the inner and outer peripheral surfaces of the conical surface are brought into close contact with each other, and the cutting head is attached to the tip of the holder by taper fitting. .

一方、特許文献3に記載の切削工具では、取付孔の円錐面状とされた内周面の他端側に引込部材が収容されて切削ヘッドの後端のフック部と連結され、これら切削ヘッドと引込部材を回転させることにより、引込部材後端部に形成された雄ネジ部が取付孔に形成された雌ネジ部にねじ込まれて、円錐面状とされた切削ヘッドの後端部外周面と取付孔の内周面が密着し、やはりテーパ嵌合により切削ヘッドがホルダ先端部に固定されるようになされている。   On the other hand, in the cutting tool described in Patent Document 3, a retracting member is accommodated on the other end side of the inner peripheral surface of the mounting hole in the shape of a conical surface, and connected to the hook portion at the rear end of the cutting head. By rotating the retracting member, the outer peripheral surface of the rear end portion of the cutting head having a conical surface is formed by screwing the male screw portion formed at the rear end portion of the retracting member into the female screw portion formed in the mounting hole. And the inner peripheral surface of the mounting hole are in close contact with each other, and the cutting head is fixed to the holder tip by taper fitting.

特開平7−164234号公報Japanese Patent Laid-Open No. 7-164234 米国特許第6394711号明細書US Pat. No. 6,394,711 特開2004−98272号公報JP 2004-98272 A

このようなヘッド交換式切削工具では、これが取付孔の中心線回りに回転させられることによって上記切刃により切削を行う、エンドミル等の転削工具であっても、通常は切削時に切削ヘッドに作用する切削力によって雌雄ネジ部が締まる方向に工具が回転して切削を行うようになされているため、これら雌雄ネジ部が緩むことはない。ところが、例えば刃先の欠損等によって予想以上の切削力が切削ヘッドに作用すると、雌雄ネジ部が逆にきつく締まりすぎてしまい、欠損等が生じた切削ヘッドを交換するためにネジを緩めることが困難となるおそれがある。   In such a head replaceable cutting tool, even if it is a turning tool such as an end mill that performs cutting with the above-mentioned cutting blade by being rotated around the center line of the mounting hole, it usually acts on the cutting head during cutting. Since the tool rotates in the direction in which the male and female screw parts are tightened by the cutting force to be cut, these male and female screw parts do not loosen. However, for example, if a cutting force more than expected acts on the cutting head due to, for example, a chipping of the cutting edge, the male and female screw parts are too tight, and it is difficult to loosen the screw in order to replace the cutting head in which the chipping has occurred There is a risk of becoming.

また、このようなヘッド交換式切削工具では、切刃により被削材を切削する切削ヘッドは超硬合金のような硬質材料によって形成するとともに、ホルダは比較的安価でネジ部などを成形しやすい合金鋼等の鋼材によって形成するのが一般的であるが、このような切削ヘッドとホルダの材質の組み合わせの場合、ホルダの方が熱膨張率が高くなるため、切削中に切削熱によって工具が高温になると、ホルダが切削ヘッドよりも大きく膨張してテーパ嵌合の圧力が低下し、その結果、切削ヘッドがねじ込まれる方向に回転して雌雄ネジ部がさらに締め込まれることになる。そして、切削が終了して工具の温度が下がると、ホルダが切削ヘッドよりも大きく収縮するため、テーパ嵌合の圧力が高くなって切削ヘッドが取付孔に強固に締め付けられてしまい、やはり切削ヘッドを取り外すことが困難となってしまう。   In such a head-exchangeable cutting tool, the cutting head for cutting the work material with the cutting blade is formed of a hard material such as cemented carbide, and the holder is relatively inexpensive and easy to form a screw portion or the like. Generally, it is made of steel material such as alloy steel. However, in the case of such a combination of cutting head and holder material, the holder has a higher coefficient of thermal expansion. When the temperature rises, the holder expands more than the cutting head, and the taper fitting pressure decreases. As a result, the cutting head rotates in the screwing direction and the male and female screw portions are further tightened. And when cutting is finished and the temperature of the tool is lowered, the holder contracts more than the cutting head, so that the taper fitting pressure is increased and the cutting head is firmly tightened in the mounting hole. It will be difficult to remove.

本発明は、このような背景の下になされたもので、切削ヘッドのネジ部がホルダ側のネジ部に強くねじ込まれたり、切削ヘッドが取付孔に強固に締め付けられたりしても、この切削ヘッドを容易に取り外して交換することが可能なヘッド交換式切削工具を提供することを目的としている。   The present invention has been made under such a background. Even if the threaded portion of the cutting head is strongly screwed into the threaded portion on the holder side or the cutting head is firmly tightened in the mounting hole, this cutting is performed. An object of the present invention is to provide a head exchangeable cutting tool in which the head can be easily removed and replaced.

上記課題を解決して、このような目的を達成するために、本発明は、ホルダを貫通するように形成された取付孔に、先端部に切刃を備えた切削ヘッドが、その後端部を上記取付孔の一端側開口部に挿入させるとともに、この後端部に形成されたネジ部を、上記取付孔の上記一端側開口部よりも他端側に収容された中間部材に螺着させて着脱可能に取り付けられたヘッド交換式切削工具であって、上記切削ヘッドの後端部外周面と上記取付孔の一端側開口部の内周面とは、該取付孔の他端側に向かうに従い漸次縮径する互いに密着可能な取付孔中心線を中心とした円錐面状とされるとともに、上記中間部材は、上記取付孔中心線方向に進退自在、かつ該取付孔中心線回りの回転が拘束されており、この中間部材には、頭部を有して上記取付孔の他端側から挿入された取付ボルトが螺着させられていることを特徴とする。   In order to solve the above problems and achieve such an object, according to the present invention, a cutting head provided with a cutting edge at a tip end in an attachment hole formed so as to penetrate a holder has a rear end portion thereof. The screw hole formed at the rear end of the mounting hole is inserted into the opening at one end of the mounting hole, and is screwed to the intermediate member housed at the other end of the mounting hole at the other end. A head exchangeable cutting tool attached in a detachable manner, wherein the outer peripheral surface of the rear end portion of the cutting head and the inner peripheral surface of the one end side opening portion of the mounting hole are directed toward the other end side of the mounting hole. The conical surface is centered on the mounting hole center lines that can gradually come into close contact with each other, and the intermediate member is movable back and forth in the direction of the mounting hole center line, and the rotation around the mounting hole center line is restricted. The intermediate member has a head and has a mounting hole. Wherein the inserted mounting bolt from the end side is brought screwed.

このように構成されたヘッド交換式切削工具では、上記中間部材が取付孔の中心線方向には進退自在、かつこの中心線回りの回転は拘束されて取付孔に収容されており、この中間部材に、頭部を有して取付孔の他端側から挿入された取付ボルトを螺着させることにより、中間部材は取付ボルトに締め付けられてホルダの取付孔内に固定される。そこで、取付孔の一端側開口部に切削ヘッドの後端部を挿入して、この後端部に形成されたネジ部を中間部材に螺着させてねじ込むことにより、互いに密着可能な円錐面状とされた切削ヘッドの後端部外周面と取付孔の一端側開口部の内周面とがテーパ嵌合し、切削ヘッドがホルダに固定されて切削工具が構成される。   In the head replaceable cutting tool configured as described above, the intermediate member can be moved back and forth in the direction of the center line of the mounting hole, and the rotation around the center line is restrained and accommodated in the mounting hole. Further, by screwing a mounting bolt having a head and inserted from the other end side of the mounting hole, the intermediate member is fastened to the mounting bolt and fixed in the mounting hole of the holder. Therefore, by inserting the rear end portion of the cutting head into the opening on one end side of the mounting hole and screwing the screw portion formed at the rear end portion into the intermediate member and screwing it in, conical surface shapes that can be brought into close contact with each other The outer peripheral surface of the rear end portion of the cutting head and the inner peripheral surface of the one end side opening of the mounting hole are taper-fitted, and the cutting head is fixed to the holder to constitute the cutting tool.

そして、こうして構成されたヘッド交換式切削工具によって切削を行ったときに、切削ヘッドのネジ部が中間部材に強くねじ込まれたり、あるいは切削ヘッドとホルダとの熱膨張率の差によって切削ヘッド後端部が取付孔に締め付けられたりして、切削ヘッドの取り外しが困難となったときには、上記取付ボルトを中間部材との螺着が緩む方向に回転させることにより、中間部材を切削ヘッドごと取付孔の一端側に押し出して移動させ、テーパ嵌合を解いて切削ヘッドを取り外すことが可能となる。   When cutting is performed with the head exchangeable cutting tool thus configured, the threaded portion of the cutting head is strongly screwed into the intermediate member, or the cutting head rear end is caused by the difference in thermal expansion coefficient between the cutting head and the holder. When it becomes difficult to remove the cutting head because the part is tightened in the mounting hole, the intermediate bolt is rotated together with the cutting head by rotating the mounting bolt in a direction in which the screwing with the intermediate member is loosened. It is possible to remove the cutting head by releasing the taper fitting by pushing and moving to one end side.

また、このテーパ嵌合が強すぎて取付ボルトを回転させただけでは解けないときには、取付ボルトを緩める方向に回転させると逆にその頭部が取付孔の他端側から突出することになるので、この頭部をハンマ等で叩いたりすることによって取付ボルトおよび中間部材を介して切削ヘッドに取付孔一端側に向けた衝撃を与えることにより、テーパ嵌合を解除して切削ヘッドを突出させ、取り外しすることもできる。そして、このときには、取付ボルトの頭部が取付孔の他端側開口部周縁のホルダの端面に当接することにより、切削ヘッドの突出が制限されるので、切削ヘッドが勢いよく飛び出して周囲に当たったりするのを防止することもできる。   Also, if this taper fit is too strong and cannot be solved by simply rotating the mounting bolt, if the mounting bolt is rotated in the loosening direction, its head will protrude from the other end of the mounting hole. By hitting this head with a hammer or the like, by applying an impact toward the one end side of the mounting hole to the cutting head via the mounting bolt and the intermediate member, the taper fitting is released to project the cutting head, It can also be removed. At this time, the head of the mounting bolt comes into contact with the end face of the holder at the periphery of the opening on the other end side of the mounting hole, so that the projection of the cutting head is restricted. Therefore, the cutting head pops out and hits the surrounding area. Can also be prevented.

ここで、上記取付ボルトの頭部における上記取付孔の一端側を向く端面と上記取付孔の他端側開口部の内周面とを、該取付孔の一端側に向かうに従い漸次縮径する互いに密着可能な上記取付孔中心線を中心とした円錐面状とすることにより、中間部材を取付ボルトによって取り付けるときにはこれらの円錐面が密着して、切削ヘッドおよび取付孔と同様のテーパ嵌合によって中間部材および取付ボルトが固定されるので、取付安定性を向上させることができる。ただし、切削ヘッドを取り外す際に、より小さな力で取付ボルトを緩めて中間部材および切削ヘッドを移動させるには、これら取付ボルトの頭部端面と取付孔の他端側開口部の内周面が上記取付孔中心線に対してなす傾斜角は、上記切削ヘッドの後端部外周面と上記取付孔の一端側開口部の内周面が上記取付孔中心線に対してなす傾斜角よりも大きくされていることが望ましい。   Here, an end surface facing the one end side of the mounting hole in the head of the mounting bolt and an inner peripheral surface of the opening on the other end side of the mounting hole are gradually reduced in diameter toward the one end side of the mounting hole. By adopting a conical surface centered on the center line of the mounting hole that can be in close contact, when the intermediate member is mounted with a mounting bolt, these conical surfaces are in close contact with each other, and a taper fit similar to that of the cutting head and the mounting hole is used. Since the member and the mounting bolt are fixed, the mounting stability can be improved. However, when removing the cutting head, to loosen the mounting bolt with a smaller force and move the intermediate member and the cutting head, the head end surface of these mounting bolts and the inner peripheral surface of the other end side opening of the mounting hole are The inclination angle formed with respect to the mounting hole center line is larger than the inclination angle formed between the outer peripheral surface of the rear end portion of the cutting head and the inner peripheral surface of the opening on one end side of the mounting hole with respect to the mounting hole center line. It is desirable that

また、このように取付ボルトの頭部端面と取付孔の他端側開口部の内周面が上記取付孔中心線に対してなす傾斜角が、上記切削ヘッドの後端部外周面と上記取付孔の一端側開口部の内周面が上記取付孔中心線に対してなす傾斜角よりも大きくされている場合に、上記切削ヘッドの後端部外周面と上記取付孔の一端側開口部の内周面が上記取付孔中心線に対してなす傾斜角は2°〜30°の範囲とされるとともに、上記取付ボルトの頭部における上記取付孔の一端側を向く端面と上記取付孔の他端側開口部の内周面が上記取付孔中心線に対してなす傾斜角は20°〜90°未満の範囲とされているのが望ましく、この取付ボルトの頭部外周面と取付孔の他端側開口部の内周面がなす傾斜角が20°未満であると、これら頭部外周面と取付孔内周面とのテーパ嵌合が強くなりすぎて、切削ヘッドを取り外す際に取付ボルトを回転させること自体が困難となるおそれが生じる。さらに、切削ヘッドの後端部外周面と取付孔の一端側開口部の内周面がなす傾斜角が2°未満であると、テーパ嵌合が強くなりすぎて切削ヘッドを取り外すのが一層困難となるおそれが生じる一方、逆にこの傾斜角が30°を上回ると、テーパ嵌合が不十分となって切削ヘッドを強固に取り付けることができなくなるおそれが生じる。   In addition, the inclination angle between the head end surface of the mounting bolt and the inner peripheral surface of the opening on the other end side of the mounting hole with respect to the mounting hole center line is such that the cutting head rear end outer peripheral surface and the mounting head When the inner peripheral surface of the opening on one end side of the hole is larger than the inclination angle formed with respect to the center line of the mounting hole, the outer peripheral surface of the rear end portion of the cutting head and the opening on the one end side of the mounting hole The inclination angle formed by the inner peripheral surface with respect to the center line of the mounting hole is in the range of 2 ° to 30 °, the end surface of the mounting bolt head facing the one end side of the mounting hole, and the mounting hole. The inclination angle formed by the inner peripheral surface of the end opening with respect to the mounting hole center line is preferably in the range of 20 ° to less than 90 °. When the inclination angle formed by the inner peripheral surface of the end opening is less than 20 °, the outer peripheral surface of the head, the inner peripheral surface of the mounting hole, The taper fitting becomes too strong, and it may be difficult to rotate the mounting bolt itself when removing the cutting head. Further, if the inclination angle formed by the outer peripheral surface of the rear end portion of the cutting head and the inner peripheral surface of the opening on the one end side of the mounting hole is less than 2 °, the taper fitting becomes too strong and it is more difficult to remove the cutting head. On the other hand, if the inclination angle exceeds 30 °, the taper fitting becomes insufficient and the cutting head cannot be firmly attached.

一方、上記取付ボルトの頭部における上記取付孔の一端側を向く端面と、この端面に対向する上記取付孔の他端側開口部周縁における上記ホルダの端面とは、上述のような円錐面状に形成されることなく、上記取付孔中心線に垂直な平面、すなわち上記傾斜角が90°とされて、互いに密着可能とされていてもよい。この場合には、取付ボルトの頭部と取付孔の他端側開口部とがテーパ嵌合することがないので、一層小さな力で取付ボルトを回転させることができる。   On the other hand, the end surface facing the one end side of the mounting hole at the head of the mounting bolt and the end surface of the holder at the other end opening peripheral edge of the mounting hole facing the end surface are conical as described above. In other words, the flat surface perpendicular to the center line of the mounting hole, that is, the inclination angle may be set to 90 ° so that they can be in close contact with each other. In this case, since the head of the mounting bolt and the opening at the other end of the mounting hole are not tapered, the mounting bolt can be rotated with a smaller force.

以上説明したように、本発明によれば、切削ヘッドに予想以上の切削力が作用してそのネジ部がホルダ側のネジ部に強くねじ込まれたり、あるいは熱膨張率の際によって切削終了後に切削ヘッドが取付孔に強固に締め付けられたりしても、取付ボルトを回転させ、あるいは取付ボルトおよび中間部材を介して切削ヘッドに衝撃を与えることにより、切削ヘッドを容易に取り外すことが可能となり、この切削ヘッドの交換に要する労力や時間の削減を図ることができる。   As described above, according to the present invention, an unexpected cutting force acts on the cutting head and the screw portion is strongly screwed into the screw portion on the holder side, or the cutting is performed after the end of cutting depending on the coefficient of thermal expansion. Even if the head is firmly tightened in the mounting hole, the cutting head can be easily removed by rotating the mounting bolt or by applying an impact to the cutting head via the mounting bolt and the intermediate member. The labor and time required for exchanging the cutting head can be reduced.

本発明の一実施形態を示す側面図である。It is a side view which shows one Embodiment of this invention. 図1に示す実施形態の側断面図である。It is a sectional side view of the embodiment shown in FIG. (a)は図1におけるZZ断面図、(b)は図1に示す実施形態における中間部材の斜視図である。(A) is ZZ sectional drawing in FIG. 1, (b) is a perspective view of the intermediate member in embodiment shown in FIG. 図1に示す実施形態の変形例を示す図であって、(a)は図1におけるZZ断面図に相当する図、(b)はこの変形例における中間部材の斜視図である。It is a figure which shows the modification of embodiment shown in FIG. 1, Comprising: (a) is a figure equivalent to ZZ sectional drawing in FIG. 1, (b) is a perspective view of the intermediate member in this modification. 図1に示す実施形態の他の変形例を示す図であって、(a)は図1におけるZZ断面図に相当する図、(b)はこの他の変形例における中間部材の斜視図である。2A and 2B are diagrams showing another modification of the embodiment shown in FIG. 1, in which FIG. 1A corresponds to the ZZ cross-sectional view in FIG. 1, and FIG. 2B is a perspective view of an intermediate member in the other modification. .

図1ないし図3は、本発明の一実施形態を示すものである。本実施形態において、切削ヘッド1は、軸線Cを中心とした軸状をなし、その先端部(図1および図2において左側部分)は外径の大きな切刃部2とされて切刃3が形成されるとともに、この切刃部2の後端側(図1および図2において右側)の外周面には、スパナ等の作業用工具が係合させられる軸線Cに平行な平面状の切欠面4が、周方向に等間隔をあけて少なくとも一対形成されている。なお、本実施形態における切刃3は、軸線C回りの回転軌跡が半球状をなすボールエンドミル状の切刃とされているが、スクエアエンドミル状の切刃やラジアスエンドミル状の切刃とされていてもよい。   1 to 3 show an embodiment of the present invention. In the present embodiment, the cutting head 1 has an axial shape centered on the axis C, and the tip portion (the left side portion in FIGS. 1 and 2) is a cutting edge portion 2 having a large outer diameter. A flat cut-out surface parallel to an axis C with which a work tool such as a spanner is engaged is formed on the outer peripheral surface of the rear end side (right side in FIGS. 1 and 2) of the cutting blade portion 2 that is formed. At least a pair of 4 is formed at equal intervals in the circumferential direction. The cutting edge 3 in the present embodiment is a ball end mill-like cutting edge whose hemispherical rotation trajectory around the axis C, but is a square end mill-like cutting edge or a radius end mill-like cutting edge. May be.

一方、切削ヘッド1の後端部には、後端側に向けて順に、切刃部2後端から軸線Cに垂直な段差面を介して径方向に一段縮径した位置から後端側に向かうに従い外周面が漸次縮径するように形成された軸線Cを中心とする円錐台状のテーパ部5と、このテーパ部5の後端の外径よりもさらに一段小さな径を有するやはり軸線Cを中心としたネジ部6とが設けられている。ここで、テーパ部5の外周面が軸線Cに対してなす傾斜角αは、2°〜30°の範囲とされるのが望ましく、より望ましくは2°〜20°の範囲であって、本実施形態では4°程度とされている。   On the other hand, in the rear end portion of the cutting head 1, in order from the rear end side to the rear end side, a position that is reduced in diameter by one step in the radial direction from the rear end of the cutting blade portion 2 through a step surface perpendicular to the axis C is provided. A truncated cone-shaped tapered portion 5 centering on an axis C formed so that the outer peripheral surface is gradually reduced in diameter as it goes, and an axis C having a smaller diameter than the outer diameter of the rear end of the tapered portion 5. And a threaded portion 6 centering on. Here, the inclination angle α formed by the outer peripheral surface of the taper portion 5 with respect to the axis C is preferably in the range of 2 ° to 30 °, more preferably in the range of 2 ° to 20 °. In the embodiment, the angle is about 4 °.

また、ネジ部6は雄ネジ部であって、軸線O方向にテーパ部5よりも短い長さで後端側に延びるようにされている。ここで、このネジ部6は、例えば切削ヘッド1全体を超硬合金等やサーメット、セラミックス、高速度工具鋼等の硬質材料によって形成しておいて、その後端部に放電加工等を施すことにより、切刃部2やテーパ部5と一体に形成されたものであってもよいが、例えば切削ヘッド1の切刃部2およびテーパ部5は超硬合金等の上記硬質材料によって切削ヘッド本体として一体に形成しておき、これに、ネジ部6が形成される鋼材等の切削ヘッド本体よりも軟質な金属材料からなる連結部材を連結することにより、切削ヘッド1に設けられたものとされていてもよい。   The screw portion 6 is a male screw portion, and extends to the rear end side in a direction shorter than the taper portion 5 in the axis O direction. Here, the threaded portion 6 is formed, for example, by forming the entire cutting head 1 from a hard material such as cemented carbide, cermet, ceramics, high-speed tool steel, or the like, and subjecting the rear end portion to electric discharge machining or the like. The cutting blade portion 2 and the taper portion 5 may be integrally formed. For example, the cutting blade portion 2 and the taper portion 5 of the cutting head 1 are formed as a cutting head body by the hard material such as cemented carbide. It is formed in one piece, and is provided in the cutting head 1 by connecting a connecting member made of a metal material softer than the cutting head main body such as a steel material on which the screw portion 6 is formed. May be.

さらに、このような連結部材を切削ヘッド本体に連結するには、ろう付け等により接合することも可能であるが、例えば切削ヘッド本体に、そのテーパ部5の後端面から先端側に向けて軸線Cに沿った連結孔を形成するとともに、ネジ部6の先端側にはこの連結孔に挿入される先端軸部を形成して、ネジ部6の後端からこの先端軸部に亙ってその中心線に沿うように孔部を形成し、さらに連結孔の内周面には、上記中心線方向において上記孔部が形成された範囲に凹部を形成して、上記連結部材を、上記先端軸部の外周部が上記連結孔の内周面に密着するとともに、この外周部の一部が突出して上記凹部に嵌入されることにより、上記切削ヘッド本体と連結するようにしてもよい。この場合において、上記凹部には、上記中心線方向の先端側を向く壁部と、該中心線回りの周方向を向く壁部とのうち、少なくとも一つが形成されているのが望ましく、例えば上記連結孔に、上記中心線方向に延びる平面状の壁面を形成して、この壁面が上記凹部における上記中心線回りの周方向を向く壁部とされていてもよい。   Further, in order to connect such a connecting member to the cutting head main body, it is possible to join it by brazing or the like. For example, the cutting head main body has an axis line from the rear end surface of the tapered portion 5 toward the front end side. A connecting hole is formed along C, and a tip end shaft portion to be inserted into the connecting hole is formed on the tip end side of the screw portion 6, and is extended from the rear end of the screw portion 6 to the tip end shaft portion. A hole is formed along the center line, and a recess is formed in an inner peripheral surface of the connection hole in a range where the hole is formed in the center line direction, and the connection member is connected to the tip shaft. The outer peripheral part of the part may be in close contact with the inner peripheral surface of the connecting hole, and a part of the outer peripheral part may protrude and be fitted into the concave part to be connected to the cutting head body. In this case, it is desirable that at least one of the wall portion facing the front end side in the center line direction and the wall portion facing the circumferential direction around the center line be formed in the recess. A planar wall surface extending in the center line direction may be formed in the connecting hole, and the wall surface may be a wall portion facing the circumferential direction around the center line in the recess.

また、連結部材に、ネジ部6から上記先端軸部に亙って該先端軸部の中心線に沿うように孔部を形成するとともに、上記連結孔の内周面には、上記中心線方向において上記孔部が形成された範囲に例えば最大高さ粗さRzが5μm以上200μm以下の凹凸面を形成し、上記連結部材を、上記先端軸部の外周部が上記連結孔の内周面に密着するとともに、この外周部の一部が上記凹凸面に沿うように塑性変形させられることにより、上記切削ヘッド本体と連結されていてもよい。なお、これらのように連結部材の先端軸部の外周部を連結孔の内周部に密着させるとともに、この外周部の一部を上記凹部に嵌入したり、外周部の一部を上記凹凸面に沿うように塑性変形させるには、先端軸部を連結孔に挿入しておいて連結部材の孔部に、その内径よりも外径の大きなパンチ(棒状部材)を圧入して連結部材を拡径させるように塑性変形させればよい。   In addition, a hole is formed in the connecting member so as to extend from the threaded portion 6 to the tip shaft portion along the center line of the tip shaft portion. In the range in which the hole is formed, for example, an uneven surface having a maximum height roughness Rz of 5 μm or more and 200 μm or less is formed, and the outer peripheral portion of the tip shaft portion is formed on the inner peripheral surface of the connecting hole. While closely contacting, a part of the outer peripheral portion may be plastically deformed so as to follow the uneven surface, thereby being connected to the cutting head body. In addition, the outer peripheral portion of the distal end shaft portion of the connecting member is closely attached to the inner peripheral portion of the connecting hole as described above, and a part of the outer peripheral portion is fitted into the concave portion, or a part of the outer peripheral portion is set to the uneven surface. In order to cause plastic deformation to follow, the tip shaft portion is inserted into the connecting hole, and a punch (rod-shaped member) having an outer diameter larger than the inner diameter is press-fitted into the hole portion of the connecting member to expand the connecting member. What is necessary is just to carry out plastic deformation so that it may make a diameter.

このように構成された切削ヘッド1が取り付けられるホルダ10は、本実施形態では切削ヘッド1の切刃部2よりは軟質な合金鋼等の鋼材により形成されて概略円筒状をなしており、その内周部が、切削ヘッド1の上記後端部が挿入される取付孔11とされている。すなわち、この取付孔11は、その一端側(図1および図2において左側)開口部の内周面が、この取付孔11の中心線(ホルダ10がなす円筒の中心線)である取付孔中心線Oを中心として、他端側(図1および図2において右側)に向かうに従いその内径が漸次縮径する凹円錐面状のテーパ孔部12とされ、このテーパ孔部12の内周面が取付孔中心線Oに対してなす傾斜角は上記傾斜角αと等しくされている。なお、ホルダ10は切削ヘッド1と同等の硬度を有する超硬合金等の硬質材料によって形成されていてもよい。   The holder 10 to which the cutting head 1 configured as described above is attached is formed of a steel material such as alloy steel that is softer than the cutting edge portion 2 of the cutting head 1 in the present embodiment, and has a substantially cylindrical shape. The inner peripheral portion is a mounting hole 11 into which the rear end portion of the cutting head 1 is inserted. That is, the mounting hole 11 has an inner peripheral surface of the opening on one end side (left side in FIGS. 1 and 2) that is the center line of the mounting hole 11 (the center line of the cylinder formed by the holder 10). A concave conical surface tapered hole 12 whose inner diameter gradually decreases as it goes to the other end side (right side in FIGS. 1 and 2) centering on the line O, and the inner peripheral surface of the tapered hole 12 is The inclination angle formed with respect to the mounting hole center line O is made equal to the inclination angle α. The holder 10 may be formed of a hard material such as a cemented carbide having a hardness equivalent to that of the cutting head 1.

また、取付孔11において、このテーパ孔部12の他端側には収容孔部13が形成されていて、この収容孔部13には中間部材14が収容されている。この収容孔部13は、その一端側が、切削ヘッド1の上記ネジ部6の外径よりも一回り大きな一定の内径を有する取付孔中心線Oを中心とした断面円形に形成されるとともに、他端側は本実施形態では図3(a)に示すように断面長円状に形成されている。ここで、この収容孔部13の他端側の断面がなす長円は、長軸側の両端部が、該収容孔部13の一端側がなす円よりも小さな半径でこの円に内接する半円状をなすとともに、これらの半円の両端が、取付孔中心線Oから等距離にあって互いに平行な一対の直線により結ばれた形状をなしており、従って収容孔部13の内周においてこの直線の部分には、取付孔中心線Oに平行かつ互いにも平行な対向する一対の平坦面13Aが、該取付孔中心線Oから等距離に位置するように配設されることになる。   In addition, in the mounting hole 11, an accommodation hole portion 13 is formed on the other end side of the tapered hole portion 12, and an intermediate member 14 is accommodated in the accommodation hole portion 13. The accommodation hole portion 13 is formed so that one end side thereof has a circular cross section around a mounting hole center line O having a constant inner diameter that is slightly larger than the outer diameter of the screw portion 6 of the cutting head 1. In this embodiment, the end side is formed in an oval cross section as shown in FIG. Here, the ellipse formed by the cross section on the other end side of the accommodation hole portion 13 is a semicircle in which both ends on the major axis side are inscribed in this circle with a smaller radius than the circle formed by one end side of the accommodation hole portion 13. And both ends of these semicircles are connected to each other by a pair of straight lines that are equidistant from the mounting hole center line O and are parallel to each other. A pair of opposed flat surfaces 13A that are parallel to the mounting hole center line O and parallel to each other are disposed in the straight line portion so as to be located at an equal distance from the mounting hole center line O.

このような収容孔部13に収容される上記中間部材14は、図3(b)に示すように、収容孔部13の一端側の断面円形部分に収容される一端部(図3(b)において左奥側の部分)14Aが、この断面円形の部分の嵌合する外径を有する円筒状とされるとともに、収容孔部13の断面長円形状の部分に収容される他端部(図3(b)において右手前側の部分)14Bには、こうして一端部14Aを収容孔部13の一端側に嵌合させた状態で、収容孔部13他端部側の上記一対の平坦面13Aにそれぞれ摺接可能な一対の平坦面14Cが形成されている。なお、この他端部14Bにおいて一対の平坦面14Cの間の部分は、本実施形態では一端部14Aの外周面がなす円筒面と略等しい半径の円弧面により結ばれており、これにより、この他端部14Bも断面略長円状をなすことになるが、収容孔部13の他端側がなす長円とはその長軸側において間隙があけられる。   As shown in FIG. 3B, the intermediate member 14 accommodated in the accommodation hole portion 13 is one end portion (FIG. 3B) accommodated in a circular cross-section portion on one end side of the accommodation hole portion 13. 14A is a cylindrical shape having an outer diameter into which the circular section is fitted, and the other end (see FIG. 3 (b) on the right front side) 14B, the one end portion 14A is thus fitted to one end side of the accommodation hole portion 13, and the pair of flat surfaces 13A on the other end side of the accommodation hole portion 13 are thus formed. A pair of flat surfaces 14 </ b> C that can be brought into sliding contact with each other are formed. In this embodiment, the portion between the pair of flat surfaces 14C in the other end portion 14B is connected by an arc surface having a radius substantially equal to the cylindrical surface formed by the outer peripheral surface of the one end portion 14A. The other end portion 14B also has a substantially oval cross section, but a gap is formed on the long axis side of the oval formed by the other end side of the accommodation hole portion 13.

従って、こうして一端部14Aが収容孔部13の一端側に嵌合されるとともに、他端部14Bが収容孔部13の他端部側に、互いの一対の平坦面13A、14Cを摺接させて収容された中間部材14は、取付孔中心線O方向には進退自在とされるとともに、取付孔中心線O回りの回転は、これら一対の平坦面13A、14Cが当接することによって拘束されることになる。そして、上記一端部14Aには、切削ヘッド1の上記ネジ部6が螺着させられるネジ部(雌ネジ部)14Dが取付孔中心線Oを中心とするように形成されるとともに、他端部14Bには、このネジ部14Dよりも小径なネジ部(雌ネジ部)14Eがやはり取付孔中心線Oを中心とするように形成されていて、本実施形態ではこれらのネジ部14D、14Eは互いに連通させられている。なお、この中間部材14の他端部14Bの端面(後端面)は、取付孔中心線Oに垂直となるように形成されている。   Accordingly, the one end portion 14A is thus fitted to one end side of the receiving hole portion 13, and the other end portion 14B is brought into sliding contact with the other flat portion 13A, 14C on the other end portion side of the receiving hole portion 13. The intermediate member 14 accommodated in this manner is movable forward and backward in the direction of the mounting hole center line O, and the rotation around the mounting hole center line O is restricted by the contact of the pair of flat surfaces 13A and 14C. It will be. A screw portion (female screw portion) 14D to which the screw portion 6 of the cutting head 1 is screwed is formed on the one end portion 14A so as to be centered on the mounting hole center line O, and the other end portion. 14B is formed with a screw portion (female screw portion) 14E having a diameter smaller than that of the screw portion 14D so as to be centered on the mounting hole center line O. In this embodiment, these screw portions 14D and 14E are They are in communication with each other. The end surface (rear end surface) of the other end portion 14B of the intermediate member 14 is formed to be perpendicular to the mounting hole center line O.

一方、ホルダ10の他端面(後端面)から上記収容孔部13に向けての取付孔11は、この他端面に開口する他端側開口部11Aの内周面が、一端側に向かうに従い漸次縮径する取付孔中心線Oを中心とした凹円錐面状とされるとともに、この他端側開口部11Aと収容孔部13との間は、上記ネジ部14Eの内径より大きく、かつ中間部材14の他端部14Bの一対の平坦面14C間の間隔よりは小さな一定の内径とされた、やはり取付孔中心線Oを中心とする断面円形の小径部11Bとされている。従って、収容孔部13の他端側においてこの小径部11Bが開口した部分の周りには、取付孔中心線O方向の一端側を向く段差面が形成されることになり、この段差面は取付孔中心線Oに垂直となるようにされている。   On the other hand, the attachment hole 11 from the other end surface (rear end surface) of the holder 10 toward the accommodation hole portion 13 is gradually increased as the inner peripheral surface of the other end side opening portion 11A opening to the other end surface is directed to one end side. The conical surface has a concave conical surface centered on the center line O of the mounting hole to be reduced in diameter, and the gap between the opening 11A on the other end side and the accommodation hole 13 is larger than the inner diameter of the screw portion 14E and is an intermediate member. 14 is a small diameter portion 11B having a circular cross section centered on the mounting hole center line O and having a constant inner diameter smaller than the distance between the pair of flat surfaces 14C of the other end portion 14B. Therefore, a stepped surface facing one end side in the mounting hole center line O direction is formed around the portion where the small diameter portion 11B is opened on the other end side of the accommodation hole portion 13, and this stepped surface is attached to the mounting hole portion 13B. It is set to be perpendicular to the hole center line O.

さらに、この取付孔11の他端側からは取付ボルト15が挿通されて、上述のように収容孔部13に収容された中間部材14の他端部14Bのネジ部14Eに螺着させられる。すなわち、この取付ボルト15は、上記小径部11Bの内径より僅かに小さな外径で雌ネジ部とされた上記ネジ部14Eに螺着するネジ部(雄ネジ部)15Aが一端側に形成されるとともに、他端側には頭部15Bが形成されたものであって、この頭部15Bは、その取付孔11の一端側を向く端面15Cが、取付孔11の他端側開口部11Aがなす上記凹円錐面と取付孔中心線Oに対して等しい傾斜角βで一端側に向かうに従い漸次縮径する円錐面状とされた皿頭状とされて、この他端側開口部11Aに密着可能とされている。   Further, the mounting bolt 15 is inserted from the other end side of the mounting hole 11 and screwed to the screw portion 14E of the other end portion 14B of the intermediate member 14 accommodated in the accommodation hole portion 13 as described above. That is, the mounting bolt 15 has a threaded portion (male threaded portion) 15A that is screwed into the threaded portion 14E having an outer diameter slightly smaller than the inner diameter of the small-diameter portion 11B. In addition, a head portion 15B is formed on the other end side, and this head portion 15B has an end surface 15C facing the one end side of the mounting hole 11 formed by the other end side opening portion 11A of the mounting hole 11. The concave conical surface and the mounting hole center line O have an equal inclination angle β and a conical surface that gradually decreases in diameter toward one end, and can be brought into close contact with the other end opening 11A. It is said that.

ここで、これら円錐面状とされた取付孔11の他端側開口部11Aと取付ボルト15の頭部15Bにおける一端側を向く端面15Cとが取付孔中心線Oに対してなす傾斜角βは、切削ヘッド1の後端部外周面のテーパ部5と取付孔11の一端側開口部の内周面におけるテーパ孔部12とが取付孔中心線Oに対してなす傾斜角αよりも大きくされており、具体的にはα<βを満たす範囲で20°〜90°未満の範囲とされるのが望ましく、本実施形態では30°とされている。また、取付ボルト15の頭部15Bの他端側を向く端面には、六角レンチ等の作業用工具に嵌合する嵌合孔部15Dが形成されている。   Here, the inclination angle β formed by the other end side opening portion 11A of the mounting hole 11 having the conical surface shape and the end surface 15C facing the one end side of the head 15B of the mounting bolt 15 with respect to the mounting hole center line O is The taper portion 5 on the outer peripheral surface of the rear end portion of the cutting head 1 and the taper hole portion 12 on the inner peripheral surface of the opening on one end side of the mounting hole 11 are made larger than the inclination angle α formed with respect to the mounting hole center line O. Specifically, it is desirable that the range satisfying α <β is within a range of 20 ° to less than 90 °. In the present embodiment, the range is 30 °. A fitting hole 15D that fits into a work tool such as a hexagon wrench is formed on the end face of the mounting bolt 15 facing the other end of the head 15B.

このようなヘッド交換式切削工具において切削ヘッド1をホルダ10に取り付けて切削加工を行うには、まず上述のように中間部材14を取付孔11の収容孔部13に取付孔中心線O方向に進退自在かつ回転を拘束して収容し、次いでホルダ10の他端側から取付ボルト15を取付孔11に挿入して、そのネジ部15Aを中間部材14のネジ部14Eに螺着する。これにより、中間部材14は、収容孔部13の他端側(孔底側)に引き込まれ、その他端部14Bの上記端面が収容孔部13の上記段差面に当接するとともに、取付ボルト15の頭部15Bにおける上記端面15Cが取付孔11の他端側開口部11Aに密着したところで、ホルダ10に固定される。   In order to perform cutting by attaching the cutting head 1 to the holder 10 in such a head exchangeable cutting tool, first, the intermediate member 14 is inserted into the accommodation hole 13 of the attachment hole 11 in the direction of the attachment hole center line O as described above. The mounting bolt 15 is inserted into the mounting hole 11 from the other end side of the holder 10, and the screw portion 15A is screwed to the screw portion 14E of the intermediate member 14. Thereby, the intermediate member 14 is drawn into the other end side (hole bottom side) of the accommodation hole portion 13, the end surface of the other end portion 14 </ b> B abuts on the stepped surface of the accommodation hole portion 13, and the mounting bolt 15 When the end surface 15C of the head portion 15B is in close contact with the opening 11A on the other end side of the attachment hole 11, it is fixed to the holder 10.

そこで、次に切削ヘッド1の後端部をホルダ10の一端側から取付孔11に挿入し、切欠面4に作業用工具を係合させてネジ部6を中間部材14の一端部14Aのネジ部14Dに螺着してねじ込んでゆくことにより、この後端部のテーパ部5が取付孔11のテーパ孔部12と密着してテーパ嵌合させられ、切削ヘッド1の軸線Cがホルダ10の取付孔中心線Oと同軸となるようにして、切削ヘッド1がホルダ10の一端に固定される。こうして切削ヘッド1が取り付けられたヘッド交換式切削工具は、ホルダ10がシャンク部として工作機械に保持され、本実施形態のように切刃部2がエンドミル状に形成されている場合には、その軸線Oと同軸とされた取付孔中心線O回りに回転されつつ、該取付孔中心線Oに交差する方向に送り出されて切刃3により被削材の切削加工を行う。   Therefore, next, the rear end portion of the cutting head 1 is inserted into the mounting hole 11 from one end side of the holder 10, the working tool is engaged with the notch surface 4, and the screw portion 6 is screwed into the one end portion 14 </ b> A of the intermediate member 14. By screwing and screwing into the portion 14D, the taper portion 5 at the rear end portion is brought into close contact with the taper hole portion 12 of the attachment hole 11 and is taper-fitted. The cutting head 1 is fixed to one end of the holder 10 so as to be coaxial with the mounting hole center line O. In the head exchange type cutting tool to which the cutting head 1 is attached in this way, when the holder 10 is held by the machine tool as a shank portion and the cutting edge portion 2 is formed in an end mill shape as in this embodiment, While being rotated around the mounting hole center line O that is coaxial with the axis O, the workpiece is fed in a direction intersecting the mounting hole center line O and the workpiece 3 is cut by the cutting blade 3.

そして、上記切削ヘッド1を交換する際に、切削加工中に切削ヘッド1に予想以上の切削力や過大な負荷が作用して切削ヘッド1のネジ部6が中間部材のネジ部14Dに強くねじ込まれたり、あるいは上述のような異なる材料で形成された切削ヘッド1とホルダ10との熱膨張率の差により、切削加工時の切削熱によってホルダ10が大きく膨張してテーパ孔部12が拡径することでやはり切削ヘッド1のネジ部6が中間部材のネジ部14Dに強くねじ込まれ、さらに切削終了後に冷却されることでホルダ10が大きく収縮して切削ヘッド1のテーパ部5が取付孔11のテーパ孔部12にきつく締め付けられたりして、切削ヘッド1の取り外しが困難となった場合でも、上記構成のヘッド交換式切削工具では取付ボルト15によって中間部材14ごと切削ヘッド1をホルダ10の一端側に押し出して容易に取り外すことができる。   Then, when the cutting head 1 is replaced, a cutting force or an excessive load more than expected acts on the cutting head 1 during the cutting process, so that the screw portion 6 of the cutting head 1 is strongly screwed into the screw portion 14D of the intermediate member. Due to the difference in thermal expansion coefficient between the cutting head 1 and the holder 10 formed of different materials as described above, the holder 10 is greatly expanded by the cutting heat during the cutting process, and the tapered hole portion 12 is expanded in diameter. As a result, the threaded portion 6 of the cutting head 1 is also screwed into the threaded portion 14D of the intermediate member and further cooled after completion of the cutting, so that the holder 10 is greatly contracted and the tapered portion 5 of the cutting head 1 is attached to the mounting hole 11. Even if it becomes difficult to remove the cutting head 1 due to being tightly tightened in the taper hole portion 12 of the head, the head replacement type cutting tool having the above-described configuration is provided with an intermediate member by the mounting bolt 15. 4 each cutting head 1 can be easily detached extruded into one end of the holder 10.

すなわち、この取付ボルト15の頭部15Bの上記端面15Cが取付孔11の他端側開口部11Aに密着した状態のまま、ネジ部15Aがネジ部14Eに対して緩む方向に取付ボルト15を回転させると、中間部材14は回転が拘束されているために取付孔11の一端側開口部に向けて押し出されて移動させられることになり、これによって切削ヘッド1も一体に一端側に押し出されるように移動させられてテーパ嵌合が解かれるので、この状態でネジ部6を中間部材14のネジ部14Dから緩めることで容易に切削ヘッド1を取り外すことができる。   That is, while the end face 15C of the head 15B of the mounting bolt 15 is in close contact with the opening 11A on the other end side of the mounting hole 11, the mounting bolt 15 is rotated in a direction in which the screw portion 15A is loosened with respect to the screw portion 14E. Then, since the rotation of the intermediate member 14 is restricted, the intermediate member 14 is pushed and moved toward the opening on the one end side of the mounting hole 11, so that the cutting head 1 is also pushed to the one end side integrally. Since the taper fit is released, the cutting head 1 can be easily removed by loosening the screw portion 6 from the screw portion 14D of the intermediate member 14 in this state.

また、切削ヘッド1のテーパ部5が取付孔11のテーパ孔部12にきつく締め付けられ過ぎていると、上記頭部15Bの端面15Cを取付孔11の他端側開口部11Aに密着させた状態のまま取付ボルト15をネジ部14Eに対して緩む方向に回転させるのは困難となって、逆にこの頭部15Bがホルダ10の他端側に突出させられることになるが、このときにはこうして突出した取付ボルト15の頭部15Bをプラスチックハンマ等で一端側に打撃することにより、中間部材14を介して切削ヘッド1に衝撃を与えてテーパ嵌合を解除することもできる。そして、この場合には、衝撃を受けた切削ヘッド1はホルダ10の一端側に突出することになるが、その突出量は取付ボルト15の頭部15Bが取付孔11の他端側開口部11Aに当たったところで制限されるので、切刃3を備えた切削ヘッド1が飛び出しすぎて周囲の物や作業者に当たったりするのは防ぐことができる。   Further, when the taper portion 5 of the cutting head 1 is too tightly tightened to the taper hole portion 12 of the mounting hole 11, the end surface 15C of the head portion 15B is in close contact with the other end side opening portion 11A of the mounting hole 11. However, it is difficult to rotate the mounting bolt 15 in the loosening direction with respect to the screw portion 14E, and the head 15B is protruded to the other end side of the holder 10, but at this time, the protrusion 15 is thus protruded. By hitting the head 15B of the mounting bolt 15 to one end side with a plastic hammer or the like, it is possible to release the taper fitting by giving an impact to the cutting head 1 via the intermediate member 14. In this case, the impacted cutting head 1 protrudes to one end side of the holder 10, and the protruding amount is such that the head 15 </ b> B of the mounting bolt 15 is the other end side opening 11 </ b> A of the mounting hole 11. Therefore, it is possible to prevent the cutting head 1 provided with the cutting blade 3 from jumping out too much and hitting a surrounding object or an operator.

このように、上記構成のヘッド交換式切削工具によれば、切削ヘッド1がホルダ10に強く固定されていてもこれを容易に取り外すことができるので、切削ヘッド1の交換に要する労力や時間を削減して、切削ヘッド1の交換作業の効率化を図ることができる。さらに、ハンマ等によって切削ヘッド1に衝撃を与えて取り外すときでも、周囲に危険を及ぼすことがなく、安全である。   Thus, according to the head exchange type cutting tool having the above-described configuration, even if the cutting head 1 is firmly fixed to the holder 10, it can be easily removed. Therefore, labor and time required for replacing the cutting head 1 can be reduced. Thus, the efficiency of exchanging the cutting head 1 can be improved. Furthermore, even when the cutting head 1 is impacted and removed by a hammer or the like, it is safe without causing any danger to the surroundings.

また、本実施形態では、取付ボルト15の頭部15Bの一端側を向く端面15Cと取付孔11の他端側開口部11Aの内周面とが、この取付孔11の一端側に向かうに従い漸次縮径する互いに密着可能な取付孔中心線Oを中心とした円錐面状とされており、従ってこの取付ボルト15によって中間部材14を固定する際には、これら端面15Cと他端側開口部11Aの内周面がテーパ嵌合するので、中間部材14および取付ボルト15をより安定してホルダ10に取り付けることができる。   Further, in the present embodiment, the end surface 15C facing the one end side of the head 15B of the mounting bolt 15 and the inner peripheral surface of the other end side opening 11A of the mounting hole 11 gradually move toward the one end side of the mounting hole 11. The diameter is reduced to a conical surface with the mounting hole center line O being close to each other as the center. Therefore, when the intermediate member 14 is fixed by the mounting bolt 15, the end surface 15C and the other end opening 11A are fixed. Therefore, the intermediate member 14 and the mounting bolt 15 can be attached to the holder 10 more stably.

しかも、このように頭部15Bの端面15Cと取付孔11の他端側開口部11Aとが互いに密着可能な円錐面状とされているにも関わらず、本実施形態ではこの円錐面が取付孔中心線Oに対してなす傾斜角βが、切削ヘッド1のテーパ部5と取付孔11の一端側開口部のテーパ孔部12とがなす円錐面の取付孔中心線Oに対してなす傾斜角αよりも大きくされているので、これらテーパ部5とテーパ孔部12とのテーパ嵌合に比べて端面15Cと他端側開口部11Aとのテーパ嵌合が強くなりすぎることがなく、より小さな力で取付ボルト15を中間部材14のネジ部14Eから緩む方向に回転させて切削ヘッド1を取り外すことが可能となる。   In addition, although the end surface 15C of the head 15B and the other end side opening 11A of the mounting hole 11 have a conical surface shape that can be in close contact with each other, in this embodiment, this conical surface is the mounting hole. The inclination angle β formed with respect to the center line O is the inclination angle formed with respect to the attachment hole center line O of the conical surface formed by the taper portion 5 of the cutting head 1 and the taper hole portion 12 of the one end side opening of the attachment hole 11. Since it is larger than α, the taper fitting between the end face 15C and the other end side opening 11A does not become too strong compared to the taper fitting between the taper part 5 and the taper hole part 12, and is smaller. It is possible to remove the cutting head 1 by rotating the mounting bolt 15 with a force in a direction of loosening from the screw portion 14E of the intermediate member 14.

なお、このような場合において、切削ヘッド11後端部のテーパ部5外周面と取付孔11の一端側開口部のテーパ孔部12内周面が取付孔中心線Oに対してなす傾斜角αは、本実施形態のように2°〜30°の範囲とされるのが望ましく、この傾斜角αが2°未満であると、テーパ嵌合が強くなりすぎて切削ヘッド1の取り外しが一層困難となるおそれがあり、逆にこの傾斜角が30°を上回るとテーパ嵌合が不十分となって切削ヘッド1をホルダ10に強固に取り付けることができなくなるおそれが生じる。   In such a case, the inclination angle α formed by the outer peripheral surface of the tapered portion 5 at the rear end portion of the cutting head 11 and the inner peripheral surface of the tapered hole portion 12 at the one end side opening portion of the mounting hole 11 with respect to the mounting hole center line O. Is desirably in the range of 2 ° to 30 ° as in the present embodiment, and when the inclination angle α is less than 2 °, the taper fitting becomes too strong and the cutting head 1 is more difficult to remove. On the contrary, if the inclination angle exceeds 30 °, the taper fitting is insufficient and the cutting head 1 may not be firmly attached to the holder 10.

また、取付ボルト15の頭部15Bの一端側を向く上記端面15Cと取付孔11の他端側開口部11Aの内周面が取付孔中心線Oに対してなす傾斜角βは、α<βとされた上で20°〜90°未満の範囲とされているのが望ましく、この傾斜角βが20°未満であると、これら頭部15Bの端面15Cと取付孔11とのテーパ嵌合が強くなりすぎて、切削ヘッド1を取り外す際に取付ボルト15を回転させることが困難となるおそれが生じる。特に、本実施形態のようにこの傾斜角βを30°としておけば、取付孔11の他端側開口部11Aは全角で60°の凹円錐面状となるので、ホルダ10の外周研磨を行うような場合に、一般的な全角60°の凸円錐状をなすセンタと嵌合するセンタ穴にも兼用することができて好適である。   The inclination angle β formed by the end surface 15C facing the one end of the head 15B of the mounting bolt 15 and the inner peripheral surface of the other end opening 11A of the mounting hole 11 with respect to the mounting hole center line O is α <β. In addition, it is desirable that the angle is within a range of 20 ° to less than 90 °. When the inclination angle β is less than 20 °, the taper fitting between the end face 15C of the head 15B and the mounting hole 11 is performed. When the cutting head 1 is removed, the mounting bolt 15 may be difficult to rotate when the cutting head 1 is removed. In particular, when the inclination angle β is set to 30 ° as in the present embodiment, the opening 11A on the other end side of the mounting hole 11 has a concave conical surface shape with a full angle of 60 °. In such a case, it can be used also as a center hole fitted to a general center having a convex cone shape with a full angle of 60 °.

なお、本実施形態ではこのように、取付ボルト15の頭部15Bにおける取付孔11の一端側を向く端面15Cと取付孔11の他端側開口部11Aとが互いに密着可能な取付孔中心線Oに対する傾斜角βの円錐面状とされているが、この傾斜角βが90°、すなわち端面15Cおよび他端側開口部11Aが傾斜することなく、取付孔中心線Oに垂直な平面状とされていてもよい。このような場合には、これら取付ボルト15の頭部15Bの端面15Cと取付孔11の他端側開口部11Aとがテーパ嵌合することがないので、一層小さな力で切削ヘッド1を取り外すことが可能となる。   In this embodiment, the mounting hole center line O in which the end surface 15C facing the one end side of the mounting hole 11 in the head 15B of the mounting bolt 15 and the other end side opening 11A of the mounting hole 11 can be in close contact with each other. However, the inclination angle β is 90 °, that is, the end surface 15C and the opening 11A on the other end side are not inclined, and the surface is perpendicular to the center line O of the mounting hole. It may be. In such a case, the end face 15C of the head 15B of the mounting bolt 15 and the opening 11A on the other end side of the mounting hole 11 are not taper-fitted, so the cutting head 1 can be removed with a smaller force. Is possible.

また、本実施形態では、中間部材14を取付孔中心線O方向には進退自在、かつ該取付孔中心線O回りの回転は拘束するのに、中間部材14の他端部14Bとこれが収容される収容孔部13の他端側を断面長円状として、一対の平坦面13A、14Cが摺接、密着して他端部14Bが嵌合されるようにしているが、例えば図4に示す変形例のように、中間部材14の他端部14Bを取付孔中心線Oを中心とした断面正方形状に形成するとともに、この他端部14Bが収容される収容孔部13の他端側を該他端部14Bが嵌合可能な断面正方形孔状に形成して、互いに4つの平坦面13A、14Cが摺接することにより、中間部材14の回転を拘束しつつ、取付孔中心線O方向に進退自在としてもよい。   Further, in the present embodiment, the intermediate member 14 can be moved back and forth in the direction of the mounting hole center line O, and the rotation around the mounting hole center line O is restricted, but the other end portion 14B of the intermediate member 14 and this are accommodated. The other end side of the accommodating hole portion 13 is formed in an oval cross section so that the pair of flat surfaces 13A and 14C are in sliding contact with each other so that the other end portion 14B is fitted, for example, as shown in FIG. As in the modification, the other end portion 14B of the intermediate member 14 is formed in a square cross section around the mounting hole center line O, and the other end side of the accommodation hole portion 13 in which the other end portion 14B is accommodated. The other end portion 14B is formed in a square hole shape that can be fitted, and the four flat surfaces 13A and 14C are in sliding contact with each other, thereby restraining the rotation of the intermediate member 14 and in the direction of the mounting hole center line O. It is good also as advance and retreat freely.

さらに、図5に示す他の変形例のように、中間部材14の他端部14Bとこれが収容される収容孔部13の他端側とを、中間部材14の一端部14Aおよびこれが嵌合させられる収容孔部13の一端側と同軸で一段小径とされた互いに嵌合可能な断面円形に形成するとともに、他端部14Bの外周面には取付孔中心線O方向に延びる凹溝14Fを形成しておいて、この凹溝14Fに、ホルダ10の外周面から上記収容孔部13の後端側に向けて取付孔中心線Oに垂直な方向に打ち込んだピン16の先端部を係合させることにより、中間部材14を取付孔中心線O方向には進退自在、かつ該取付孔中心線O回りの回転は拘束するようにしてもよい。   Further, as in another modification shown in FIG. 5, the other end portion 14B of the intermediate member 14 and the other end side of the accommodation hole portion 13 in which the intermediate member 14 is accommodated are fitted into the one end portion 14A of the intermediate member 14 and this. The housing hole 13 is formed in a circular shape that can be fitted to each other and is coaxial with one end of the receiving hole 13 and has a concave groove 14F extending in the direction of the mounting hole center line O on the outer peripheral surface of the other end 14B. Then, the tip end portion of the pin 16 driven in the direction perpendicular to the mounting hole center line O from the outer peripheral surface of the holder 10 toward the rear end side of the accommodation hole portion 13 is engaged with the concave groove 14F. Thus, the intermediate member 14 may be moved back and forth in the direction of the mounting hole center line O, and the rotation around the mounting hole center line O may be restricted.

さらにまた、本実施形態では切削ヘッド1のネジ部6と取付ボルト15のネジ部15Aとが雄ネジ部で、中間部材14のネジ部14D、14Eは雌ネジ部とされているが、これらは、特に切削ヘッド1のネジ部6とこれが螺着させられる中間部材14のネジ部14Dについては、雌雄ネジ部が逆であってもよい。   Furthermore, in this embodiment, the screw part 6 of the cutting head 1 and the screw part 15A of the mounting bolt 15 are male screw parts, and the screw parts 14D and 14E of the intermediate member 14 are female screw parts. In particular, the male and female screw portions may be reversed with respect to the screw portion 6 of the cutting head 1 and the screw portion 14D of the intermediate member 14 to which the cutting head 1 is screwed.

1 切削ヘッド
2 切刃部
5 テーパ部
6 切削ヘッド1のネジ部
10 ホルダ
11 取付孔
11A 取付孔11の他端側開口部
12 取付孔11のテーパ孔部
13 取付孔11の収容孔部
13A 収容孔部13の平坦面
14 中間部材
14C 中間部材14の平坦面
14D、14E 中間部材14のネジ部
15 取付ボルト
15A 取付ボルト15のネジ部
15B 取付ボルト15の頭部
15C 頭部15Bにおける取付孔11の一端側を向く端面
C 切削ヘッド1の軸線
O 取付孔中心線
α テーパ部5の外周面とテーパ孔部12の内周面が取付孔中心線Oに対してなす傾斜角
β 取付ボルト15の頭部15Bの端面15Cと取付孔11の他端側開口部11Aとが取付孔中心線Oに対してなす傾斜角
DESCRIPTION OF SYMBOLS 1 Cutting head 2 Cutting edge part 5 Tapered part 6 Screw part of cutting head 1 10 Holder 11 Attachment hole 11A The other end side opening part of attachment hole 11 12 Tapered hole part of attachment hole 11 13 Accommodation hole part of attachment hole 11 13A accommodation Flat surface of hole 13 14 Intermediate member 14C Flat surface 14D, 14E of intermediate member 14 Screw portion 15 of intermediate member 14 Mounting bolt 15A Screw portion of mounting bolt 15 15B Head of mounting bolt 15 15C Mounting hole 11 in head 15B The end surface of the cutting head 1 is inclined to the mounting hole center line O with respect to the mounting hole center line O. An inclination angle formed by the end surface 15C of the head portion 15B and the opening 11A on the other end side of the attachment hole 11 with respect to the attachment hole center line O.

Claims (4)

ホルダを貫通するように形成された取付孔に、先端部に切刃を備えた切削ヘッドが、その後端部を上記取付孔の一端側開口部に挿入させるとともに、この後端部に形成されたネジ部を、上記取付孔の上記一端側開口部よりも他端側に収容された中間部材に螺着させて着脱可能に取り付けられたヘッド交換式切削工具であって、上記切削ヘッドの後端部外周面と上記取付孔の一端側開口部の内周面とは、該取付孔の他端側に向かうに従い漸次縮径する互いに密着可能な取付孔中心線を中心とした円錐面状とされるとともに、上記中間部材は、上記取付孔中心線方向に進退自在、かつ該取付孔中心線回りの回転が拘束されており、この中間部材には、頭部を有して上記取付孔の他端側から挿入された取付ボルトが螺着させられていることを特徴とするヘッド交換式切削工具。   A cutting head provided with a cutting edge at the front end in the mounting hole formed so as to penetrate the holder has its rear end inserted into the one end side opening of the mounting hole, and is formed at this rear end. A head replaceable cutting tool in which a threaded portion is screwed into an intermediate member housed on the other end side of the one end side opening of the mounting hole and is detachably attached, the rear end of the cutting head The outer peripheral surface of the part and the inner peripheral surface of the opening on one end side of the mounting hole are conical with a mounting hole center line that can be brought into close contact with each other gradually decreasing in diameter toward the other end of the mounting hole. In addition, the intermediate member is movable forward and backward in the direction of the mounting hole center line, and is restricted from rotating around the mounting hole center line. The mounting bolt inserted from the end side is screwed Head exchangeable cutting tool that. 上記取付ボルトの頭部における上記取付孔の一端側を向く端面と上記取付孔の他端側開口部の内周面とは、該取付孔の一端側に向かうに従い漸次縮径する互いに密着可能な上記取付孔中心線を中心とした円錐面状とされ、これら取付ボルトの頭部の上記端面と取付孔の他端側開口部の内周面が上記取付孔中心線に対してなす傾斜角は、上記切削ヘッドの後端部外周面と上記取付孔の一端側開口部の内周面が上記取付孔中心線に対してなす傾斜角よりも大きくされていることを特徴とする請求項1に記載のヘッド交換式切削工具。   The end face of the head of the mounting bolt facing the one end side of the mounting hole and the inner peripheral surface of the opening of the other end of the mounting hole can be in close contact with each other and gradually reduce in diameter toward the one end side of the mounting hole. The conical surface is centered on the mounting hole center line, and the inclination angle formed by the end surface of the head of the mounting bolt and the inner peripheral surface of the other end opening of the mounting hole with respect to the mounting hole center line is The outer peripheral surface of the rear end portion of the cutting head and the inner peripheral surface of the opening on the one end side of the mounting hole are made larger than an inclination angle formed with respect to the center line of the mounting hole. The described head replaceable cutting tool. 上記切削ヘッドの後端部外周面と上記取付孔の一端側開口部の内周面が上記取付孔中心線に対してなす傾斜角が2°〜30°の範囲とされるとともに、上記取付ボルトの頭部における上記取付孔の一端側を向く端面と上記取付孔の他端側開口部の内周面が上記取付孔中心線に対してなす傾斜角は20°〜90°未満の範囲とされていることを特徴とする請求項2に記載のヘッド交換式切削工具。   The inclination angle formed by the outer peripheral surface of the rear end portion of the cutting head and the inner peripheral surface of the opening on one end side of the mounting hole is in the range of 2 ° to 30 ° with respect to the mounting hole center line, and the mounting bolt An inclination angle formed by an end surface of the head facing the one end side of the mounting hole and an inner peripheral surface of the opening of the other end of the mounting hole with respect to the mounting hole center line is in a range of 20 ° to less than 90 °. The head replaceable cutting tool according to claim 2, wherein the head replaceable cutting tool is provided. 上記取付ボルトの頭部における上記取付孔の一端側を向く端面と、この端面に対向する上記取付孔の他端側開口部周縁における上記ホルダの端面とは、上記取付孔中心線に垂直な平面とされて互いに密着可能とされていることを特徴とする請求項1に記載のヘッド交換式切削工具。   An end surface facing one end side of the mounting hole in the head of the mounting bolt, and an end surface of the holder in the peripheral edge of the other end opening of the mounting hole facing the end surface are perpendicular to the center line of the mounting hole. The head exchangeable cutting tool according to claim 1, wherein the head exchangeable cutting tool is capable of being in close contact with each other.
JP2009216984A 2009-09-18 2009-09-18 Replaceable head cutting tool Expired - Fee Related JP5326963B2 (en)

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