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JP2011038223A - Nonwoven fabric with relief pattern - Google Patents

Nonwoven fabric with relief pattern Download PDF

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Publication number
JP2011038223A
JP2011038223A JP2009188443A JP2009188443A JP2011038223A JP 2011038223 A JP2011038223 A JP 2011038223A JP 2009188443 A JP2009188443 A JP 2009188443A JP 2009188443 A JP2009188443 A JP 2009188443A JP 2011038223 A JP2011038223 A JP 2011038223A
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nonwoven fabric
region
regions
fiber
spunlace nonwoven
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Inventor
Naoki Ishii
直樹 石井
Nobuo Shinya
信夫 新屋
Toru Ochiai
徹 落合
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Kuraray Kuraflex Co Ltd
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Kuraray Kuraflex Co Ltd
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Priority to JP2009188443A priority Critical patent/JP2011038223A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a spunlace nonwoven fabric having excellent wiping property and aesthetic property by providing clear relief patterns having a definite region as a unit while keeping excellent feeling. <P>SOLUTION: There is provided a nonwoven fabric using as a support a woven fabric including a combination of plural regions having different average heights in definite regions, provided by performing hydroentanglement of a fiber material and provided with relief patterns including a combination of plural regions having different average densities in a definite region. The nonwoven fabric can be used as various kinds of wipers, and is usable for wiping of dirt of glass, electric products, furniture, gas stoves and the like, and for a wiper for human and, especially, preferably usable as a wet wiper. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、一定範囲の領域を一つの単位とする凹凸模様のある不織布に関する。より詳細には、特にワイパー用として、凹凸模様に起因する美観性を有し、かつ、好適な触感及び拭き取り性に優れた不織布である。また、その製法に関する。   The present invention relates to a nonwoven fabric having a concavo-convex pattern having a certain range of region as one unit. More specifically, it is a non-woven fabric that has an aesthetic appearance due to the uneven pattern and is excellent in tactile sensation and wiping property, particularly for wipers. Moreover, it is related with the manufacturing method.

不織布として、構成繊維同士が交絡によって形態保持しているスパンレース不織布がある。スパンレース不織布は、直接、肌に触れる用途、例えば、対人向けのウェットティッシュや使い捨てのおしぼり等に用いられたり、また、対物ワイパーとして、家具、自動車、床面等の清掃に使用されている。   As the nonwoven fabric, there is a spunlace nonwoven fabric in which the constituent fibers are held in shape by entanglement. The spunlace nonwoven fabric is used for direct skin contact, for example, for wet tissue for personal use, disposable towels, etc., and as an objective wiper for cleaning furniture, automobiles, floors and the like.

このようなスパンレース不織布に拭き取り性の改良や美観性を持たす為に、表面に模様を付与する事が要望される。模様を付与する方法としては、プリントによる樹脂転写や熱エンボスによる方法が挙げられるが、これらの方法は、スパンレース不織布の風合いを悪化させ、触感を損なったり、拭き取り性が低下するデメリットがある。   In order to provide such a spunlace nonwoven fabric with improved wiping properties and aesthetics, it is desired to provide a pattern on the surface. Examples of methods for imparting a pattern include resin transfer by printing and methods by heat embossing, but these methods have a demerit that deteriorates the texture of the spunlace nonwoven fabric, impairs the touch, and lowers the wiping property.

スパンレース不織布の風合いを維持し、かつ、模様が付与されてなるものとしては、高圧水流絡合処理の際に、開孔を有する支持体ネット上に繊維シートを載置して高圧水流を作用させることにより、開孔及び凹凸模様が付与されたスパンレース不織布が知られている。(特許文献1)   In order to maintain the texture of the spunlace nonwoven fabric and the pattern is applied, the fiber sheet is placed on the support net having an opening to apply the high-pressure water flow during the high-pressure water entanglement treatment. By doing so, a spunlace nonwoven fabric provided with openings and uneven patterns is known. (Patent Document 1)

上記模様は、支持体ネットの経糸と緯糸のナックルにより構成される突起により、該繊維シートを構成している繊維が移動させられる事により、発生する。(特許文献2)   The pattern is generated when the fibers constituting the fiber sheet are moved by the projection formed by the warp and weft knuckle of the support net. (Patent Document 2)

しかしながら、前記の開孔及び凹凸模様のパターンは、支持体ネットの経糸と緯糸のナックルの配置に起因するものであるので、該ナックルの高さや該配置が実質的に均一なため、該不織布全体に均一な模様となってしまい、不織布全体での凹凸性が発現されにくく、優れた拭き取り特性や、美観性を持った不織布を得ることは、困難であった。   However, since the pattern of the opening and the concavo-convex pattern is caused by the arrangement of the warp and the weft knuckle of the support net, the height and the arrangement of the knuckle are substantially uniform. Therefore, it was difficult to obtain a nonwoven fabric having excellent wiping properties and aesthetics.

特許第2817057号公報Japanese Patent No. 2817057 特開2003−230520号公報JP 2003-230520 A

そこで、本発明は、優れた風合いを保持したまま、一定範囲の領域を一つの単位とする明確な凹凸模様を付与せしめ、優れた拭き取り性を有し、美観性を有するスパンレース不織布を提供することを課題とする。   Accordingly, the present invention provides a spunlace nonwoven fabric having a clear concavo-convex pattern having a certain range of area as one unit while maintaining an excellent texture, having excellent wiping properties and aesthetics. This is the issue.

本発明者は、上記課題につき鋭意検討したところ、スパンレース不織布に一定範囲の領域における平均密度値に差のある複数個の領域を組合せることにより、上記課題を達成し得ることを見出し、本発明に到達した。すなわち、本発明は、一定範囲の領域における平均的厚さに差のある複数個の領域の組合せからなる織物を支持体として、繊維材料を水流絡合処理する事によって得られる、一定範囲の領域における平均密度値に差のある複数個の領域の組合せからなる凹凸模様が付与されてなる不織布である。   The present inventor has diligently studied the above problems, and found that the above problems can be achieved by combining the spunlace nonwoven fabric with a plurality of regions having a difference in average density values in a certain range. The invention has been reached. That is, the present invention provides a range of regions obtained by hydroentangling a fiber material using a woven fabric comprising a combination of a plurality of regions having a difference in average thickness in a range of regions as a support. It is a nonwoven fabric to which the uneven | corrugated pattern which consists of a combination of the some area | region which has a difference in the average density value in is provided.

また、本発明は、該複数個の領域における最小密度である領域の平均密度値が、最大密度である領域の平均密度値の80%以下である拭き取り性に優れた凹凸模様が付与されてなる不織布である。   Further, the present invention is provided with a concavo-convex pattern excellent in wiping property in which the average density value of the minimum density area in the plurality of areas is 80% or less of the average density value of the maximum density area. It is a nonwoven fabric.

更に、該複数個の領域が規則的に配置されていることにより、規則的凹凸模様が付与されてなる不織布である。   Further, the nonwoven fabric is provided with a regular concavo-convex pattern by regularly arranging the plurality of regions.

また、該領域の個数が2個である凹凸模様が付与されてなる不織布である。   Further, the nonwoven fabric is provided with an uneven pattern having two regions.

さらに、本発明は、該繊維材料として、親水性繊維、ポリエステル繊維、及び熱接着性繊維から構成されることを特徴とする不織布である。   Furthermore, this invention is a nonwoven fabric characterized by being comprised from a hydrophilic fiber, a polyester fiber, and a heat bondable fiber as this fiber material.

さらに、該領域の1個あたりの面積が 25〜2500mmである凹凸模様が付与されてなる不織布であり、該領域の境界線が実質的に四角形である不織布である。 Furthermore, it is a nonwoven fabric to which the uneven | corrugated pattern whose area per one of this area | region is 25-2500 mm < 2 > is provided, and the boundary line of this area | region is a nonwoven fabric substantially square.

本発明により、優れた風合いを保持しつつ、優れた拭き取り特性を有し、明確なる凹凸模様が付与されている美観性を有する不織布が提供される。
本発明の不織布は、種々のワイパーに用いることができ、ガラス、電気製品、家具、床面、ガスコンロ等の汚れの拭取りに使用する対物ワイパーやウェットティッシュや使い捨てのおしぼり等の対人ワイパーに使用できる。特にウェットワイパーとして好ましく使用できる。
According to the present invention, there is provided a non-woven fabric having excellent wiping characteristics while retaining an excellent texture and having an aesthetic appearance imparted with a clear concavo-convex pattern.
The non-woven fabric of the present invention can be used for various wipers, and used for interpersonal wipers such as objective wipers, wet tissues and disposable towels used for wiping dirt such as glass, electrical appliances, furniture, floors, gas stoves, etc. it can. In particular, it can be preferably used as a wet wiper.

本発明の不織布の平面像を示す。The plane image of the nonwoven fabric of this invention is shown. 比較例の不織布の平面写真を示す。The plane photograph of the nonwoven fabric of a comparative example is shown. 本発明の不織布の平面写真および断面図を示す。The plane photograph and sectional drawing of the nonwoven fabric of this invention are shown.

以下、本発明について詳細に説明するが、本発明の請求範囲を制限するものではない。   Hereinafter, the present invention will be described in detail, but the scope of the present invention is not limited.

(繊維材料)
本発明のスパンレース不織布には、親水性繊維、ポリエステル繊維、及び熱融着繊維を均一に混綿した繊維ウェブを用いる事が好ましい。
(Fiber material)
For the spunlace nonwoven fabric of the present invention, it is preferable to use a fiber web in which hydrophilic fibers, polyester fibers, and heat-sealing fibers are uniformly mixed.

本発明に用いられる親水性繊維は、吸水性、親水性に優れ、肌触りが良好である事より、セルロース繊維が好ましい。また、上記凹凸模様を鮮明に付与させる為に、該セルロース繊維を40重量%以上含む事が好ましく、特に、50重量%以上含む事が、より好ましい。40重量%未満になると該スバンレース不織布の凹凸模様が不鮮明になる。   The hydrophilic fibers used in the present invention are preferably cellulose fibers because they are excellent in water absorption and hydrophilicity and have a good touch. Moreover, in order to give the said uneven | corrugated pattern clearly, it is preferable to contain 40 weight% or more of this cellulose fiber, and it is more preferable to contain 50 weight% or more especially. When it is less than 40% by weight, the uneven pattern of the sub lace nonwoven fabric becomes unclear.

セルロース繊維としては、公知の木綿繊維、ビスコースレーヨン、銅アンモニアレーヨン、また、溶剤紡糸セルロース繊維が挙げられる。上記した1種のセルロース繊維を用いても、複数種のセルロース繊維を混綿して用いてもよい。   Examples of cellulose fibers include known cotton fibers, viscose rayon, copper ammonia rayon, and solvent-spun cellulose fibers. One kind of cellulose fiber described above may be used, or a plurality of kinds of cellulose fibers may be mixed and used.

本発明においては、柔軟な風合いや表面肌触りを発現させる意味でバルキーな疎水性繊維を混綿する事が好ましい。その繊維としては、疎水性繊維であれば特に限定はないが、高圧水流処理した際に繊維交絡性の良い繊維であれば好ましく、その中でも一般的によく使用されているポリエステル繊維が、より好ましく用いられる。ポリエステル繊維としては、特に限定はないが、汎用的に用いられるポリエチレンテレフタレート繊維あるいはポリブチレンテレフタレート繊維を挙げる事ができる。   In the present invention, it is preferable to blend a bulky hydrophobic fiber in the sense of expressing a soft texture and surface feel. The fiber is not particularly limited as long as it is a hydrophobic fiber, but is preferably a fiber that has good fiber entanglement when subjected to high-pressure water flow treatment, and among them, a polyester fiber that is commonly used is more preferable. Used. Although there is no limitation in particular as a polyester fiber, The polyethylene terephthalate fiber or polybutylene terephthalate fiber used for general purposes can be mentioned.

更には、本発明においては、得られるスパンレース不織布の強度確保の為、或いは、上記凹凸模様維持の耐久性を付与するために熱接着性繊維を混綿する事が好ましい。熱接着成分単独からなる単相形態の繊維であっても、熱接着成分と、熱接着成分よりも高い融点を有する骨格成分とからなる複合形態の繊維であってもよい。複合形態としては、芯鞘型複合形態や、サイドバイサイド型複合形態等が挙げられる。不織布生産時の熱接着加工を施した際の、形態保持性や柔軟性、機械的強度、嵩高性等を考慮すると、芯鞘型複合形態の繊維が好ましい。また、熱接着成分は、得られる不織布の柔軟性を良好とするために、ポリオレフィン系重合体からなることが好ましい。ポリオレフィン系重合体としては、ポリプロピレン、ポリエチレン、エチレンとプロピレンとの共重合体、またはこれらのブレンド体等が挙げられる。複合形態の繊維の場合、骨格成分と熱接着成分との組合せ(骨格成分/熱接着成分)としては、ポリエステル系重合体/ポリオレフィン系重合体、ポリアミド系重合体/ポリオレフィン系重合体、ポリプロピレン/ポリエチレン、ポリプロピレン/エチレンとプロピレンとの共重合体が挙げられる。   Furthermore, in the present invention, it is preferable to blend the heat-adhesive fibers in order to ensure the strength of the obtained spunlace nonwoven fabric or to impart durability for maintaining the uneven pattern. Even a single-phase fiber composed of a single thermal adhesive component may be a composite fiber composed of a thermal adhesive component and a skeletal component having a melting point higher than that of the thermal adhesive component. Examples of the composite form include a core-sheath composite form and a side-by-side composite form. In view of form retention, flexibility, mechanical strength, bulkiness, and the like when heat bonding is performed during production of the nonwoven fabric, core-sheath type composite fibers are preferable. Moreover, it is preferable that a thermoadhesive component consists of a polyolefin-type polymer in order to make the softness | flexibility of the nonwoven fabric obtained favorable. Examples of the polyolefin-based polymer include polypropylene, polyethylene, a copolymer of ethylene and propylene, or a blend thereof. In the case of composite form fibers, the combination of the skeleton component and the thermal adhesive component (skeleton component / thermal adhesive component) includes polyester polymer / polyolefin polymer, polyamide polymer / polyolefin polymer, polypropylene / polyethylene. And a copolymer of polypropylene / ethylene and propylene.

本発明のスパンレース不織布を構成する繊維の単糸繊度は、0.5〜6デシテックスであることが好ましい。なかでも本発明での不織布生産性、不織布強度、不織布遮蔽性発現、或いは、該凹凸模様を鮮明にする為、1〜3デシテックスが好ましい。   The single yarn fineness of the fibers constituting the spunlace nonwoven fabric of the present invention is preferably 0.5 to 6 dtex. Among these, 1 to 3 dtex is preferable in order to make the nonwoven fabric productivity, the nonwoven fabric strength, the nonwoven fabric shielding property, or the uneven pattern clear in the present invention.

(不織布の製造)
次に本発明のスパンレース不織布の製造方法について説明する。
繊維ウェブは、カード法やエアレイ法などにより形成される。該繊維ウェブは、パラレルウェブ、クロスウェブ、ランダムウェブ、あるいはエアレイなどいずれであっても良く、特に限定されるものではない。
(Manufacture of non-woven fabric)
Next, the manufacturing method of the spunlace nonwoven fabric of this invention is demonstrated.
The fiber web is formed by a card method, an air array method, or the like. The fiber web may be any of a parallel web, a cross web, a random web, and an air lay, and is not particularly limited.

該凹凸模様を不織布に付与する方法としては、一定範囲の領域における平均的高さに差のある複数個の領域の組合せからなる織物を支持体として、該繊維ウェブの水流絡合処理を行う。当該水流絡合処理において、ウェブ構成繊維同士は三次元的に交絡させられるものの、該構成繊維は大きく移動しない為、不織布目付分布は、繊維ウェブを作成した時とほぼ同じ状態となる。即ち、該繊維ウェブの目付を、ほぼ均一に作成していれば、当該水流絡合処理後も、ほぼ均一な目付分布のスパンレース不織布が得られる。   As a method for imparting the concavo-convex pattern to the nonwoven fabric, the fiber web is hydroentangled with a woven fabric composed of a combination of a plurality of regions having a difference in average height in a certain range of regions as a support. In the hydroentanglement process, the web constituent fibers are entangled three-dimensionally, but the constituent fibers do not move greatly, so the nonwoven fabric basis weight distribution is almost the same as when the fiber web is created. That is, if the basis weight of the fiber web is made substantially uniform, a spunlace nonwoven fabric having a substantially uniform basis weight distribution can be obtained even after the hydroentanglement process.

しかしながら、水流絡合処理時に使用する支持体にある、平均的高さが異なる複数個の領域によって、不織布の各領域での平均厚み並びに密度に差を生じる事となり、不織布上に高密度領域(或いは低厚み領域)と低密度領域(或いは高厚み領域)が形成される。
この密度(厚み)差により、不織布上に明確な領域が外観的に認識される事となる。また、領域ごとに嵩高さが異なるため、さまざまな種類のゴミの拭き取り性に効果を発揮することとなる。即ち、当該不織布の凹凸模様において、凸部については、拭き取り対象物に接触して、汚れ等を拭き取る効果があり、凹部については、該汚れ等を捕獲する特徴を有している。
However, due to the plurality of regions having different average heights in the support used during the hydroentanglement treatment, a difference in the average thickness and density in each region of the nonwoven fabric results in a high density region ( Alternatively, a low thickness region) and a low density region (or high thickness region) are formed.
Due to this density (thickness) difference, a clear region on the nonwoven fabric is recognized in appearance. Moreover, since the bulk varies from region to region, it is effective for wiping off various types of dust. That is, in the concavo-convex pattern of the nonwoven fabric, the convex portion has an effect of wiping off dirt and the like by contacting the object to be wiped, and the concave portion has a feature of capturing the dirt and the like.

本発明における一定範囲の領域の形態は、四角形、格子状、スクエア状、多角形等が挙げられる。特に四角形は、その美観及び該当する支持体の製作容易性により好まれる。また、該不織布の領域の面積は、不織布の凹凸模様が目視で確認しやすくする為に、25〜2500mm2が好ましく、50〜400mm2がより好ましい。 Examples of the form of the region within a certain range in the present invention include a quadrangular shape, a lattice shape, a square shape, and a polygonal shape. In particular, a quadrangle is preferred due to its aesthetics and the ease of manufacturing the corresponding support. In addition, the area of the nonwoven fabric region is preferably 25 to 2500 mm 2 and more preferably 50 to 400 mm 2 in order to make it easy to visually confirm the uneven pattern of the nonwoven fabric.

また、不織布に形成される高密度領域と低密度領域は、山谷状に点在するものでもかまわないが、不織布全体の美観的及び拭き取り性の観点より、当該複数個の領域の組合せが規則的に配置されていることが望ましい。この場合、支持体上の当該複数個の領域の組合せが規則的に配置されていることが要求される。
特に、拭き取り性や外観上の美観、更に不織布の強度特性を考慮すると、高密度領域と低密度領域とは不織布の長さ方向、巾方向ともに交互に構成されることが望ましい。
In addition, the high-density region and the low-density region formed in the nonwoven fabric may be scattered in a mountain-and-valley shape, but the combination of the plurality of regions is regular from the viewpoint of the aesthetics and wiping property of the entire nonwoven fabric. It is desirable to be arranged in. In this case, it is required that the combination of the plurality of regions on the support is regularly arranged.
In particular, considering the wiping property, the appearance aesthetics, and the strength characteristics of the nonwoven fabric, it is desirable that the high density region and the low density region are alternately configured in both the length direction and the width direction of the nonwoven fabric.

不織布上の当該複数個の領域のうち、最小密度である領域の平均密度値が、最大密度である領域の平均密度値の20%以上80%以下であることが好ましく、その最大値の30%以上70%以下であることがさらに好ましい。80%以下であれば、明確なる凹凸模様が発現される。また、密度差に起因する不織布凹凸差に物理的に汚れが引っかかると同時に付着しやすくなり、拭き取り性に効果を発揮する。さらに、汚れによっては、凹部分に汚れが保持され、再汚染を防ぐことが出来る。当該複数個の領域における最小密度である領域の平均密度値が、最大密度である領域の平均密度値の80%を超える値であると、不織布表面が実質フラットになるため、意匠性が劣るようになるとともに、汚れに対して引っかかりにくく、十分な拭き取り性能を発揮しにくい場合があるし、一度拭き取った汚れが脱離等して再汚染する場合がある。また、最大密度である領域の平均密度値の20%未満であると、不織布全体の強度特性が低下する等の問題が発生する。なお、本発明にいう平均密度値は、後述する方法により求めることができる。   Of the plurality of regions on the nonwoven fabric, the average density value of the region having the minimum density is preferably 20% or more and 80% or less of the average density value of the region having the maximum density, and 30% of the maximum value. More preferably, it is 70% or less. If it is 80% or less, a clear uneven | corrugated pattern will be expressed. Moreover, it becomes easy to adhere at the same time as dirt is physically caught on the unevenness difference of the nonwoven fabric due to the density difference, and exhibits an effect on wiping property. Furthermore, depending on the dirt, the dirt is retained in the concave portion, and recontamination can be prevented. If the average density value of the area that is the minimum density in the plurality of areas is a value that exceeds 80% of the average density value of the area that is the maximum density, the surface of the nonwoven fabric becomes substantially flat, so that the design is likely to be inferior. At the same time, it may be difficult to get caught by dirt, and it may be difficult to exhibit sufficient wiping performance, or dirt that has been wiped off may be detached and recontaminated. Further, if it is less than 20% of the average density value of the region having the maximum density, problems such as deterioration of strength characteristics of the entire nonwoven fabric occur. In addition, the average density value said to this invention can be calculated | required by the method mentioned later.

また、各領域の平均厚さについては、不織布上の該複数領域のうち、最小密度である領域の平均厚さが、最大密度である領域の平均厚さの110%以上190%以下であることが好ましく、更には120%以上180%以下であることが更に好ましい。厚み割合が110%未満であると、凹凸差が少なく、凹凸模様が不鮮明となり、種々のゴミへの多様な拭き取り特性が発揮できなくなる等の問題が発生する。逆に190%を超える場合、拭き取りの際の不織布と拭き取り対象面との抵抗が大きくなり、拭き取り効率に問題が発生することとなる。   Moreover, about the average thickness of each area | region, the average thickness of the area | region which is the minimum density among these several area | regions on a nonwoven fabric is 110% or more and 190% or less of the average thickness of the area | region which is the maximum density. Is more preferable, and it is further more preferable that they are 120% or more and 180% or less. If the thickness ratio is less than 110%, the unevenness difference is small, the uneven pattern becomes unclear, and various wiping characteristics for various kinds of dust cannot be exhibited. Conversely, when it exceeds 190%, the resistance between the nonwoven fabric and the surface to be wiped during wiping increases, and a problem occurs in wiping efficiency.

規則的に配置されている領域は複数個を組合せているが、単純な凹凸模様を希望する場合には、当該複数個が2個であることが好ましい。すなわち、本願発明の不織布は、高密度領域Aと低密度領域Bとからなることが望ましい。   A plurality of regularly arranged regions are combined, but when a simple uneven pattern is desired, it is preferable that the number is two. That is, it is desirable that the nonwoven fabric of the present invention comprises a high density region A and a low density region B.

高密度領域をA、低密度領域をBとすると、高密度領域と低密度領域とは不織布の長さ方向、巾方向ともにABABAB・・・と交互に連続した構成とする不織布が、拭き取り性や外観上の美観、更に不織布の強度特性を加味すると望ましい。   When the high-density area is A and the low-density area is B, the non-woven fabric in which the high-density area and the low-density area are alternately continuous with ABABAB in both the length direction and the width direction of the non-woven cloth, It is desirable to take into account the aesthetic appearance and the strength characteristics of the nonwoven fabric.

本発明に使用される水流絡合処理の支持体は、一定範囲の領域における平均的高さに差のある複数個の領域の組合せからなる織物であるが、各領域での経糸と緯糸の織り方を異なるようにする事により、支持体の各領域に該当する不織布表面の模様は、異なった物となる。
支持体の織り方には、平織り、綾織、朱子織り等があるが、支持体において、隣り合った領域が、異なった織り方であると、その領域に該当する不織布の表面模様が異なる。この場合、該不織布において、前述「支持体上にある一定範囲の領域における平均的高さの差に起因する凹凸差」と「支持体の各領域の織り方に起因する模様」が相まって、不織布全体での凹凸模様は更に明確となり、美観的に好ましい。
The hydroentangled support used in the present invention is a woven fabric composed of a combination of a plurality of regions having a difference in average height in a certain range of regions, but wefts of wefts and wefts in each region. By making the directions different, the pattern on the surface of the nonwoven fabric corresponding to each region of the support becomes different.
There are plain weave, twill weave, satin weave, and the like as the weaving method of the support. When the adjacent regions are different weaves, the surface pattern of the nonwoven fabric corresponding to the region is different. In this case, in the nonwoven fabric, the above-mentioned “difference difference due to difference in average height in a certain range of region on the support” and “pattern resulting from the weaving method of each region of the support” are combined. The overall uneven pattern becomes clearer and is aesthetically preferable.

なお、本願発明の凹凸模様は、主として不織布の片側の面のみに発生し、もう片側の面の領域間の凹凸差は該不織布の領域の中で最も低密度な領域の厚みの1/5〜1/20程度とフラットであり、例えばワイパー等で拭き取り面を特定したい場合にも、有用である。   The concavo-convex pattern of the present invention mainly occurs only on one side of the nonwoven fabric, and the concavo-convex difference between the regions on the other side is 1/5 of the thickness of the lowest density region in the nonwoven fabric region. For example, when it is desired to specify the wiping surface with a wiper or the like, it is useful.

また、不織布全体での凹凸模様は、不織布両面にて目視確認は出来るものの、主として凹凸模様が発生している面の方が明確な凹凸模様を有している。   Moreover, although the uneven | corrugated pattern in the whole nonwoven fabric can be visually confirmed on both surfaces of a nonwoven fabric, the surface where the uneven | corrugated pattern has mainly generated has a clear uneven | corrugated pattern.

本発明のスパンレース不織布全体の平均目付は、20〜100g/m2であることが好ましく、特に、30〜70g/m2がより好ましい。不織布全体の目付が20g/m2未満になると繊維量が少ない為、凹凸模様が不鮮明になる。また、100g/m2より大きい場合には、高圧水流処理において、充分な三次元交絡を形成する事が難しくなる。 The average basis weight of the total spunlaced nonwoven fabric of the present invention is preferably 20 to 100 g / m 2, in particular, 30~70g / m 2 is more preferable. When the basis weight of the whole nonwoven fabric is less than 20 g / m 2, the amount of fibers is small, and the uneven pattern becomes unclear. On the other hand, when it is larger than 100 g / m 2, it becomes difficult to form sufficient three-dimensional entanglement in high-pressure water flow treatment.

本発明の不織布は、種々のワイパーに用いることができ、ガラス、電気製品、家具、床面、ガスコンロ等の汚れの拭取りに使用する対物ワイパーやウェットティッシュや使い捨てのおしぼり等の対人ワイパーに使用できる。特にウェット状態で使用するウェットワイパーとして好適に使用することが出来る。   The non-woven fabric of the present invention can be used for various wipers, and used for interpersonal wipers such as objective wipers, wet tissues and disposable towels used for wiping dirt such as glass, electrical appliances, furniture, floor surfaces, gas stoves, etc. it can. In particular, it can be suitably used as a wet wiper used in a wet state.

本発明の不織布の両表面は、セルロース繊維により構成されているため、肌触りが良く、ウェットワイパーに含浸させた液体の液保持性が良好である。また、表面に付与された凹凸模様は、美観だけでなく、皮膚表面の拭き取り性にも寄与する。また、該不織布に含まれるポリエステル繊維は、不織布の嵩高性を保持する役割も担う為、ウェット状態であってもへたりが生じにくく、取り扱い性が良好である。更に該不織布に含まれる熱融着繊維は、前述ウェット状態でのへたり防止、不織布全体の強度、或いは、不織布凹凸模様の形態維持の役割を担っている。   Since both surfaces of the nonwoven fabric of the present invention are composed of cellulose fibers, the touch is good and the liquid retaining property of the liquid impregnated in the wet wiper is good. Moreover, the uneven | corrugated pattern provided on the surface contributes not only to aesthetics but also to the wiping property of the skin surface. Moreover, since the polyester fiber contained in this nonwoven fabric also plays the role which hold | maintains the bulkiness of a nonwoven fabric, even if it is a wet state, it is hard to produce sagging and its handleability is favorable. Furthermore, the heat-fusible fiber contained in the nonwoven fabric plays a role of preventing sag in the wet state, maintaining the strength of the nonwoven fabric as a whole, or maintaining the shape of the uneven pattern of the nonwoven fabric.

次に、実施例に基づき本発明を具体的に説明するが、本発明はこれらの実施例のみに限定されるもので
はない。なお、以下の実施例、比較例における各種物性値の測定は以下の方法により実施した。
Next, the present invention will be specifically described based on examples, but the present invention is not limited to these examples.
There is no. In addition, the measurement of the various physical-property values in the following examples and comparative examples was implemented with the following method.

(1)目付(g/m2
JIS L1913「一般短繊維不織布試験方法」に準じて測定した。
(1) Weight per unit (g / m 2 )
Measured according to JIS L1913 “Testing method for general short fiber nonwoven fabric”.

(2)厚さ(mm)、密度(g/cc)
不織布断面のSEM写真において、不織布の薄い部分(谷部分)、厚い部分(山部分)の平均的厚みを測定して、平均値とした。目付を厚さで除した値を密度(g/cc)とした。
(2) Thickness (mm), density (g / cc)
In the SEM photograph of the nonwoven fabric cross section, the average thickness of the thin portion (valley portion) and the thick portion (peak portion) of the nonwoven fabric was measured to obtain an average value. The value obtained by dividing the basis weight by the thickness was defined as the density (g / cc).

(3)破断強力(N/5cm)、破断伸度(%)
JIS L1913「一般短繊維不織布試験方法」に準じて測定した。JIS L 1096に準じ、幅5cm、長さ15cmの試験片をつかみ間隔10cmで把持し、定速伸長型引張試験機を用いて引張速度20cm/分で伸長し、切断時の荷重値を破断強力および伸長率を破断伸度とした。
また、ウェット状態の測定においては、上記の試験片を蒸留水に30分間浸漬した後、ろ紙で挟んで水分を調節して、乾燥時の1.8〜2.2倍の重量になるように調整した後に、同様に測定した。
(3) Tensile strength at break (N / 5cm), elongation at break (%)
Measured according to JIS L1913 “Testing method for general short fiber nonwoven fabric”. In accordance with JIS L 1096, a test piece having a width of 5 cm and a length of 15 cm is gripped at a spacing of 10 cm, and stretched at a tensile speed of 20 cm / min using a constant-speed extension type tensile tester. The elongation was taken as the breaking elongation.
Moreover, in the measurement of a wet state, after immersing said test piece in distilled water for 30 minutes, the moisture is adjusted by sandwiching with a filter paper so that the weight becomes 1.8 to 2.2 times that at the time of drying. After adjustment, the same measurement was performed.

(4)ワイパー拭き取り評価試験
テーブル上にガラス板を置き、ガラス板上中央に汚れ試料として『デルモンテトマトケチャップ(500g)』(キッコーマン株式会社製)を0.50g付着させ、スパーテルで概ねφ10mmの円の範囲に拡げた。80℃に設定した乾燥機(トラストオーブンTOYO KCV-5ST)で10分間乾燥させ、汚れ試料とした。
不織布作成時機械方向をMD方向、MD方向と直交する方向をCD方向とした場合、不織布シートをMD方向に20cm、CD方向に20cmのサイズに切り出し、2回目に水流交絡処理を行った際に支持体のネットに接していた面を表に出した状態で、角を合わせて4つ折りにした物を用意した(DRYサンプル)。
また、同様に4つ折りにした不織布シートに、霧吹きで水道水を噴霧し、不織布重量の約2倍の水分を含ませた物を用意した(WETサンプル)。
ガラス板を正面に座し、右手で前記調整した不織布シートを持ち、ガラス面上の汚れ試料を右から左に手を動かして拭き取った。更に4つ折り状態での上下面を持ち変えて、汚れで汚染されていない部位を用いて、ガラス面上の汚れ試料があった位置をもう一度こするように拭き取った。拭き取った後で、ガラスに残った汚れを下記に示す基準で拭き取り性を判定した。
(4) Wiper wiping evaluation test Place a glass plate on the table, attach 0.50g of “Del Monte Tomato Ketchup (500 g)” (Kikkoman Co., Ltd.) as a dirty sample in the center of the glass plate, and use a spatula to give a circle of approximately φ10 mm. The range was expanded. The sample was dried for 10 minutes with a dryer (trust oven TOYO KCV-5ST) set at 80 ° C. to obtain a soil sample.
When the machine direction is MD direction and the direction orthogonal to the MD direction is CD direction when creating the nonwoven fabric, the nonwoven fabric sheet is cut to a size of 20cm in the MD direction and 20cm in the CD direction, and the hydroentanglement process is performed for the second time. With the surface of the support that was in contact with the net facing out, a product was prepared by folding the corners into four (DRY sample).
Similarly, tap water was sprayed on a non-woven sheet that was folded in four with a spray to prepare a product containing about twice the weight of the non-woven fabric (WET sample).
The glass plate was seated on the front, the adjusted nonwoven fabric sheet was held with the right hand, and the soiled sample on the glass surface was wiped by moving the hand from right to left. Further, the upper and lower surfaces were changed in a four-fold state, and using the part not contaminated with dirt, the position where the dirt sample was on the glass surface was wiped off again. After wiping off, the dirt remaining on the glass was determined for wiping by the following criteria.

判定
○:ガラスに汚れが残らない。
△:ガラスに汚れの輪郭が残る。
×:ガラスに汚れの輪郭と汚れの拡がりが残る。
Judgment ○: No dirt remains on the glass.
Δ: Dirt outlines remain on the glass.
X: The outline of dirt and the spread of dirt remain on the glass.

親水性繊維として、繊度1.7dtex、繊維長40mmのビスコースレーヨン繊維『コロナ』(ダイワボウレーヨン株式会社製)を、ポリエステル繊維として、繊度1.6dtex、繊維長51mmのポリエチレンテレフタレート繊維『T471』(東レ株式会社製) を、また、熱接着性繊維として、繊度1.7dtex繊維長51mmのポリプロピレン/ポリエチレン芯鞘繊維『NBF(H)』(ダイワボウポリテック株式会社製)を用意した。
それぞれレーヨン繊維を50重量%、ポリエステル繊維を25重量%、熱接着性繊維を25重量%混綿し、セミランダムカードで目付約35g/m2の繊維ウェブを作製した。
As a hydrophilic fiber, a viscose rayon fiber “Corona” (manufactured by Daiwabo Rayon Co., Ltd.) having a fineness of 1.7 dtex and a fiber length of 40 mm is used. As a polyester fiber, a polyethylene terephthalate fiber “T471” having a fineness of 1.6 dtex and a fiber length of 51 mm ( Toray Industries, Inc.) and polypropylene / polyethylene core-sheath fiber “NBF (H)” (manufactured by Daiwabo Polytech Co., Ltd.) having a fineness of 1.7 dtex fiber length of 51 mm were prepared as thermal adhesive fibers.
50% by weight of rayon fiber, 25% by weight of polyester fiber, and 25% by weight of heat-adhesive fiber were mixed, and a fiber web having a basis weight of about 35 g / m 2 was prepared with a semi-random card.

上記で作成したウェブに水流交絡処理を施した。水流絡合処理は、孔径0.10mmのオリフィスが、0.6mm間隔で設けられたノズルを用いて、76メッシュの平織りポリエステルネットを支持体にし、ウェブの一方の面に水圧3.0MPaの柱状水流を10m/minの速度で1回噴射した。その後、ウェブを支持体から剥離し、表裏逆転した後、日本フィルコン株式会社製『FONhb-34T』を支持体として、先程水流を当てたのとは逆の面に水圧3.0MPaの柱状水流を10m/minの速度で2回噴射して実施した。   The web created above was hydroentangled. The hydroentanglement treatment uses a 76 mesh plain weave polyester net as a support using a nozzle with pores of 0.10 mm provided at intervals of 0.6 mm, and a columnar shape with a water pressure of 3.0 MPa on one side of the web. The water stream was jetted once at a speed of 10 m / min. Then, after peeling the web from the support and turning it upside down, using “FONhb-34T” manufactured by Nippon Filcon Co., Ltd. as the support, a columnar water flow with a water pressure of 3.0 MPa was applied to the opposite side of the previous water flow. The injection was carried out twice at a speed of 10 m / min.

上記水流交絡処理により繊維交絡されたウエブ(不織布)を、水蒸気により加熱したシリンダー型乾燥機を用いて、140℃で乾燥させながら同一温度で、不織布中の熱融着繊維の鞘成分を溶融させることにより構成繊維の熱接着加工を行った。得られた不織布は、図1に示すように、両表面に格子状の凹凸模様が明瞭に付与されていた。また、当該不織布の諸性能は表1のとおりであった。   The sheath component of the heat-fusible fiber in the nonwoven fabric is melted at the same temperature while drying the web (nonwoven fabric) entangled by the hydroentanglement treatment at 140 ° C. using a cylinder dryer heated with water vapor. As a result, heat bonding processing of the constituent fibers was performed. As shown in FIG. 1, the obtained non-woven fabric was clearly provided with a lattice-like uneven pattern on both surfaces. The various performances of the nonwoven fabric are shown in Table 1.

親水性繊維として、繊度1.7dtex、繊維長40mmのビスコースレーヨン繊維『コロナ』(ダイワボウレーヨン株式会社製)を、ポリエステル繊維として、繊度1.6dtex、繊維長51mmのポリエチレンテレフタレート繊維『T471』(東レ株式会社製) を、また、熱接着性繊維として、繊度1.7dtex 繊維長51mmのポリプロピレン/ポリエチレン芯鞘繊維『NBF(H)』(ダイワボウポリテック株式会社製)を用意した。
それぞれレーヨン繊維を65重量%、ポリエステル繊維を30重量%、熱接着性繊維を5重量%混綿し、セミランダムカードで目付約60g/m2の繊維ウェブを作製した。上記で作成したウェブに実施例1と同様に水流交絡処理を施し、その後、同様に熱接着加工を行った。得られた不織布は、図1に示すように、両表面に格子状の凹凸模様が明瞭に付与されていた。また、当該不織布の諸性能は表1のとおりであった。
As a hydrophilic fiber, a viscose rayon fiber “Corona” (manufactured by Daiwabo Rayon Co., Ltd.) having a fineness of 1.7 dtex and a fiber length of 40 mm is used. As a polyester fiber, a polyethylene terephthalate fiber “T471” having a fineness of 1.6 dtex and a fiber length of 51 mm ( Toray Industries, Inc.) and polypropylene / polyethylene core-sheath fiber “NBF (H)” (manufactured by Daiwabo Polytech Co., Ltd.) having a fineness of 1.7 dtex and a fiber length of 51 mm were prepared as thermal adhesive fibers.
Each was mixed with 65% by weight of rayon fiber, 30% by weight of polyester fiber, and 5% by weight of heat-adhesive fiber, and a fiber web having a basis weight of about 60 g / m 2 was produced with a semi-random card. The web created above was subjected to hydroentanglement treatment in the same manner as in Example 1, and then subjected to thermal bonding in the same manner. As shown in FIG. 1, the obtained non-woven fabric was clearly provided with a lattice-like uneven pattern on both surfaces. The various performances of the nonwoven fabric are shown in Table 1.

比較例1
実施例1と同様に作成したウェブに、2回目の水流絡合処理を実施する際、支持体を25メッシュの平織りポリエステルネットに変更したこと以外は実施例1と同様な方法で水流交絡処理を施し、その後同様に熱接着加工を行った。得られた不織布は、図2に示すように、両表面に小さい孔からなる模様が付与されていたが、孔模様の配置が均一である為、意匠性に乏しいものとなった。また、該不織布の諸性能は表1のとおりであった。
Comparative Example 1
When carrying out the second hydroentanglement process on the web prepared in the same manner as in Example 1, the hydroentanglement process was performed in the same manner as in Example 1 except that the support was changed to a 25 mesh plain weave polyester net. After that, heat bonding was performed in the same manner. As shown in FIG. 2, the obtained non-woven fabric was provided with a pattern consisting of small holes on both surfaces. However, since the arrangement of the hole pattern was uniform, the design was poor. Various performances of the nonwoven fabric were as shown in Table 1.

比較例2
実施例2と同様に作成したウェブに、2回目の水流絡合処理を実施する際、支持体を25メッシュの平織りポリエステルネットに変更したこと以外は実施例1と同様な方法で水流交絡処理を施し、その後同様に熱接着加工を行った。得られた不織布は、比較例1と同様に両表面に小さい孔からなる模様が付与されていたが、孔模様の配置が均一である為、意匠性に乏しいものとなった。また、該不織布の諸性能は表1のとおりであった。
Comparative Example 2
When carrying out the second hydroentanglement process on the web prepared in the same manner as in Example 2, the hydroentanglement process was performed in the same manner as in Example 1 except that the support was changed to a 25 mesh plain weave polyester net. After that, heat bonding was performed in the same manner. The resulting non-woven fabric was given a pattern consisting of small holes on both surfaces in the same manner as in Comparative Example 1. However, since the arrangement of the hole pattern was uniform, the design was poor. Various performances of the nonwoven fabric were as shown in Table 1.

Claims (9)

ワイパー用不織布であって、平均密度値が異なる複数の領域が該不織布表面に構成され、該組織が平面上で組み合わさることによって、凹凸模様が付与されてなるスパンレース不織布。   A spunlace nonwoven fabric which is a nonwoven fabric for wipers, wherein a plurality of regions having different average density values are formed on the surface of the nonwoven fabric, and the texture is combined on a plane to give an uneven pattern. 該複数個の領域において、平均密度が最小である領域の平均密度値が、平均密度が最大である領域の平均密度値の20%以上80%以下である請求項1に記載のスパンレース不織布。   2. The spunlace nonwoven fabric according to claim 1, wherein, in the plurality of regions, the average density value of the region having the minimum average density is 20% or more and 80% or less of the average density value of the region having the maximum average density. 該複数個の領域が、規則的に配置されていることにより、規則的凹凸模様が付与されてなることを特徴とする請求項1または2に記載のスパンレース不織布。   The spunlace nonwoven fabric according to claim 1 or 2, wherein the plurality of regions are regularly arranged to give a regular uneven pattern. 該複数個の領域が、高密度領域Aと低密度領域Bの2種類の領域から構成される、請求項1〜3のいずれかに記載のスパンレース不織布。   The spunlace nonwoven fabric according to any one of claims 1 to 3, wherein the plurality of regions are composed of two types of regions, a high density region A and a low density region B. セルロース繊維、ポリエステル繊維、及び熱接着性繊維から構成される請求項1〜4のいずれかに記載のスパンレース不織布。   The spunlace nonwoven fabric according to any one of claims 1 to 4, comprising cellulose fibers, polyester fibers, and heat-adhesive fibers. 該領域の1個あたりの面積が25〜2500mmであることを特徴とする、請求項1〜5のいずれかに記載のスパンレース不織布。 Wherein the area per one region is 25~2500mm 2, spunlace nonwoven fabric according to any one of claims 1 to 5. 該領域の形態が四角形である請求項1〜6のいずれかに記載のスパンレース不織布。   The spunlace nonwoven fabric according to any one of claims 1 to 6, wherein the shape of the region is a quadrangle. 該複数個の領域が、該不織布の長さ方向及び巾方向に連続して配置されていることを特徴とする、請求項1〜7のいずれかに記載のスパンレース不織布。   The spunlace nonwoven fabric according to any one of claims 1 to 7, wherein the plurality of regions are continuously arranged in a length direction and a width direction of the nonwoven fabric. 一定範囲の領域における平均的高さに差のある複数個の領域の組合せからなる織物を支持体として、繊維材料を水流絡合処理する事によって得られる、請求項1〜8のいずれかに記載のスパンレース不織布。   It is obtained by carrying out the hydroentanglement process of a fiber material by using as a support the textile fabric which consists of a combination of the some area | region which has a difference in average height in the area | region of a fixed range. Spunlace nonwoven fabric.
JP2009188443A 2009-08-17 2009-08-17 Nonwoven fabric with relief pattern Pending JP2011038223A (en)

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JP2014234345A (en) * 2013-05-30 2014-12-15 スリーエム イノベイティブ プロパティズ カンパニー Skin care sheet and skin care product
JP2016101259A (en) * 2014-11-27 2016-06-02 日本製紙クレシア株式会社 Nonwoven fabric sheet for interpersonal wiping
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JP2002030557A (en) * 2000-04-25 2002-01-31 Daiwabo Co Ltd Interlaced non-woven fabric and wiping sheet and wet sheet using the same
JP2002249965A (en) * 2001-02-23 2002-09-06 Kuraray Co Ltd Non-woven
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Publication number Priority date Publication date Assignee Title
JP2013163879A (en) * 2012-02-10 2013-08-22 Japan Vilene Co Ltd Nonwoven fabric
JP2014234345A (en) * 2013-05-30 2014-12-15 スリーエム イノベイティブ プロパティズ カンパニー Skin care sheet and skin care product
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JP2016101259A (en) * 2014-11-27 2016-06-02 日本製紙クレシア株式会社 Nonwoven fabric sheet for interpersonal wiping
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JP2021046637A (en) * 2019-09-20 2021-03-25 クラレクラフレックス株式会社 Sterilization kit, sterilization sheet, and non-woven fabric used for these

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