JP2010271469A - Method for producing polyester resin, polyester resin for toner, and toner - Google Patents
Method for producing polyester resin, polyester resin for toner, and toner Download PDFInfo
- Publication number
- JP2010271469A JP2010271469A JP2009122035A JP2009122035A JP2010271469A JP 2010271469 A JP2010271469 A JP 2010271469A JP 2009122035 A JP2009122035 A JP 2009122035A JP 2009122035 A JP2009122035 A JP 2009122035A JP 2010271469 A JP2010271469 A JP 2010271469A
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- JP
- Japan
- Prior art keywords
- toner
- polyester resin
- acid
- temperature
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920001225 polyester resin Polymers 0.000 title claims abstract description 36
- 239000004645 polyester resin Substances 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- 239000002253 acid Substances 0.000 claims abstract description 26
- -1 aromatic diol Chemical class 0.000 claims abstract description 26
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims abstract description 14
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 150000005846 sugar alcohols Polymers 0.000 claims abstract description 10
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 16
- 238000006068 polycondensation reaction Methods 0.000 claims description 5
- 230000009477 glass transition Effects 0.000 claims description 3
- 238000003860 storage Methods 0.000 abstract description 12
- 230000007613 environmental effect Effects 0.000 abstract description 6
- 230000002378 acidificating effect Effects 0.000 abstract description 2
- 150000001735 carboxylic acids Chemical class 0.000 abstract description 2
- 150000007513 acids Chemical class 0.000 abstract 1
- 229920005989 resin Polymers 0.000 description 21
- 239000011347 resin Substances 0.000 description 21
- 239000003795 chemical substances by application Substances 0.000 description 20
- 241000196324 Embryophyta Species 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 13
- 239000000126 substance Substances 0.000 description 13
- 229940035437 1,3-propanediol Drugs 0.000 description 12
- 230000005291 magnetic effect Effects 0.000 description 11
- 239000001993 wax Substances 0.000 description 11
- 238000011156 evaluation Methods 0.000 description 9
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 6
- 239000000654 additive Substances 0.000 description 6
- 239000011230 binding agent Substances 0.000 description 6
- 239000000975 dye Substances 0.000 description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 239000004033 plastic Substances 0.000 description 5
- 229920003023 plastic Polymers 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 5
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 229920001451 polypropylene glycol Polymers 0.000 description 4
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 4
- WVDDGKGOMKODPV-UHFFFAOYSA-N Benzyl alcohol Chemical compound OCC1=CC=CC=C1 WVDDGKGOMKODPV-UHFFFAOYSA-N 0.000 description 3
- 239000002028 Biomass Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- NRCMAYZCPIVABH-UHFFFAOYSA-N Quinacridone Chemical compound N1C2=CC=CC=C2C(=O)C2=C1C=C1C(=O)C3=CC=CC=C3NC1=C2 NRCMAYZCPIVABH-UHFFFAOYSA-N 0.000 description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 3
- 150000008065 acid anhydrides Chemical class 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 239000004203 carnauba wax Substances 0.000 description 3
- 235000013869 carnauba wax Nutrition 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 3
- 239000000696 magnetic material Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- NYGZLYXAPMMJTE-UHFFFAOYSA-M metanil yellow Chemical group [Na+].[O-]S(=O)(=O)C1=CC=CC(N=NC=2C=CC(NC=3C=CC=CC=3)=CC=2)=C1 NYGZLYXAPMMJTE-UHFFFAOYSA-M 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000003208 petroleum Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 229910000859 α-Fe Inorganic materials 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- ARXKVVRQIIOZGF-UHFFFAOYSA-N 1,2,4-butanetriol Chemical compound OCCC(O)CO ARXKVVRQIIOZGF-UHFFFAOYSA-N 0.000 description 2
- OSNILPMOSNGHLC-UHFFFAOYSA-N 1-[4-methoxy-3-(piperidin-1-ylmethyl)phenyl]ethanone Chemical compound COC1=CC=C(C(C)=O)C=C1CN1CCCCC1 OSNILPMOSNGHLC-UHFFFAOYSA-N 0.000 description 2
- 125000004203 4-hydroxyphenyl group Chemical group [H]OC1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 239000000987 azo dye Substances 0.000 description 2
- 235000013871 bee wax Nutrition 0.000 description 2
- 239000012166 beeswax Substances 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 238000006482 condensation reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 239000010954 inorganic particle Substances 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 239000001294 propane Substances 0.000 description 2
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical compound CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000001022 rhodamine dye Substances 0.000 description 2
- 235000009566 rice Nutrition 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 229920002050 silicone resin Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- 229920005792 styrene-acrylic resin Polymers 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- 229940084778 1,4-sorbitan Drugs 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- LIBOYZGDGVDKKH-UHFFFAOYSA-N 2-(8-methylnonyl)butanedioic acid Chemical compound CC(C)CCCCCCCC(C(O)=O)CC(O)=O LIBOYZGDGVDKKH-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- MFYSUUPKMDJYPF-UHFFFAOYSA-N 2-[(4-methyl-2-nitrophenyl)diazenyl]-3-oxo-n-phenylbutanamide Chemical compound C=1C=CC=CC=1NC(=O)C(C(=O)C)N=NC1=CC=C(C)C=C1[N+]([O-])=O MFYSUUPKMDJYPF-UHFFFAOYSA-N 0.000 description 1
- QDCPNGVVOWVKJG-VAWYXSNFSA-N 2-[(e)-dodec-1-enyl]butanedioic acid Chemical compound CCCCCCCCCC\C=C\C(C(O)=O)CC(O)=O QDCPNGVVOWVKJG-VAWYXSNFSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- PTJWCLYPVFJWMP-UHFFFAOYSA-N 2-[[3-hydroxy-2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)COCC(CO)(CO)CO PTJWCLYPVFJWMP-UHFFFAOYSA-N 0.000 description 1
- XYHGSPUTABMVOC-UHFFFAOYSA-N 2-methylbutane-1,2,4-triol Chemical compound OCC(O)(C)CCO XYHGSPUTABMVOC-UHFFFAOYSA-N 0.000 description 1
- OOJRTGIXWIUBGG-UHFFFAOYSA-N 2-methylpropane-1,2,3-triol Chemical compound OCC(O)(C)CO OOJRTGIXWIUBGG-UHFFFAOYSA-N 0.000 description 1
- IICCLYANAQEHCI-UHFFFAOYSA-N 4,5,6,7-tetrachloro-3',6'-dihydroxy-2',4',5',7'-tetraiodospiro[2-benzofuran-3,9'-xanthene]-1-one Chemical compound O1C(=O)C(C(=C(Cl)C(Cl)=C2Cl)Cl)=C2C21C1=CC(I)=C(O)C(I)=C1OC1=C(I)C(O)=C(I)C=C21 IICCLYANAQEHCI-UHFFFAOYSA-N 0.000 description 1
- XURABDHWIADCPO-UHFFFAOYSA-N 4-prop-2-enylhepta-1,6-diene Chemical compound C=CCC(CC=C)CC=C XURABDHWIADCPO-UHFFFAOYSA-N 0.000 description 1
- 229910002012 Aerosil® Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000298 Cellophane Polymers 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229920002261 Corn starch Polymers 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- LQLQDKBJAIILIQ-UHFFFAOYSA-N Dibutyl terephthalate Chemical compound CCCCOC(=O)C1=CC=C(C(=O)OCCCC)C=C1 LQLQDKBJAIILIQ-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
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- 125000001931 aliphatic group Chemical group 0.000 description 1
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- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 1
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- ONIHPYYWNBVMID-UHFFFAOYSA-N diethyl benzene-1,4-dicarboxylate Chemical compound CCOC(=O)C1=CC=C(C(=O)OCC)C=C1 ONIHPYYWNBVMID-UHFFFAOYSA-N 0.000 description 1
- VNGOYPQMJFJDLV-UHFFFAOYSA-N dimethyl benzene-1,3-dicarboxylate Chemical compound COC(=O)C1=CC=CC(C(=O)OC)=C1 VNGOYPQMJFJDLV-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Developing Agents For Electrophotography (AREA)
Abstract
Description
本発明はポリエステル樹脂、特に電子写真法、静電記録法や静電印刷法等において、静電荷像または磁気潜像の現像に好適に用いられるトナー用ポリエステル樹脂の製造方法、トナー用ポリエステル樹脂、およびトナーに関する。 The present invention relates to a polyester resin, in particular, a method for producing a polyester resin for toner that is suitably used for developing an electrostatic charge image or a magnetic latent image in electrophotography, electrostatic recording method, electrostatic printing method, etc., polyester resin for toner, And toner.
電子写真印刷法および静電荷現像法により画像を得る方法においては、感光体上に形成された静電荷像をあらかじめ摩擦により帯電させたトナーによって現像したのち、定着が行われる。定着方式については、現像によって得られたトナー像を加圧および加熱されたローラーを用いて定着するヒートローラー方式と、電気オーブンまたはフラッシュビーム光を用いて定着する非接触定着方式とがある。これらのプロセスを問題なく通過するためには、トナーは、まず安定した帯電量を保持することが必要であり、次に紙への定着性が良好である必要がある。また、装置は加熱体である定着部を有し、装置内での温度が上昇するため、トナーがブロッキングしないことが必要である。また、連続印刷時においても装置の汚れや印刷面へのカブリなどが見られないこと、すなわちトナーの耐久性が必要である。 In the method of obtaining an image by the electrophotographic printing method and the electrostatic charge developing method, the electrostatic charge image formed on the photoreceptor is developed with toner charged in advance by friction and then fixed. As for the fixing method, there are a heat roller method in which a toner image obtained by development is fixed using a pressurized and heated roller, and a non-contact fixing method in which fixing is performed using an electric oven or flash beam light. In order to pass through these processes without any problem, the toner needs to maintain a stable charge amount first, and then needs to have good fixability to paper. In addition, the apparatus has a fixing unit which is a heating body, and the temperature in the apparatus rises, so that it is necessary that the toner does not block. Further, even during continuous printing, it is necessary that the apparatus is not soiled or fogged on the printing surface, that is, the durability of the toner is required.
さらに、ヒートローラー方式においては、省エネ化の観点から定着部の低温化が進み、トナーにはより低い温度で紙に定着する性能、つまり低温定着性が強く求められるようになってきた。加えて、装置のコンパクト化が進み、オイルを塗布しないローラーが用いられるようになってきており、トナーにはヒートローラーとの剥離性、すなわち非オフセット性への要求が高まっている。 Further, in the heat roller system, the temperature of the fixing unit has been lowered from the viewpoint of energy saving, and the toner has been strongly required to have a capability of fixing onto a paper at a lower temperature, that is, a low temperature fixability. In addition, devices are becoming more compact and rollers that do not apply oil have been used, and there is an increasing demand for toner to be peelable from the heat roller, that is, non-offset.
トナー用バインダー樹脂は、上述のようなトナー特性に大きな影響を与えるものであり、ポリスチレン樹脂、スチレンアクリル樹脂、ポリエステル樹脂、エポキシ樹脂、ポリアミド樹脂等が知られているが、最近では、強靭性、低温での定着性等に優れ、性能バランスの良いポリエステル樹脂が特に注目されている。 Binder resin for toner has a great influence on the toner characteristics as described above, and polystyrene resin, styrene acrylic resin, polyester resin, epoxy resin, polyamide resin, etc. are known, but recently, toughness, A polyester resin which is excellent in fixability at a low temperature and has a good performance balance has attracted particular attention.
例えば、特許文献1には、トナー用ポリエステル樹脂において、非オフセット性、低温定着性を改善する手段として、1,3−プロパンジオールを必須成分として用いることが記載されている。 For example, Patent Document 1 describes that 1,3-propanediol is used as an essential component as means for improving non-offset property and low-temperature fixability in a polyester resin for toner.
一方で、近年、地球温暖化抑制等の環境保護の観点から、カーボンニュートラルが特に注目され、従来の石油原料由来のプラスチックから環境負荷の少ない植物原料由来のプラスチックへの転換が積極的に図られている。 On the other hand, in recent years, carbon neutral has attracted particular attention from the viewpoint of environmental protection such as the prevention of global warming, and the transition from conventional plastics derived from petroleum materials to plastics derived from plant materials with less environmental impact has been actively promoted. ing.
例えば日本バイオプラスチック協会では、原材料、製品に含まれるバイオマスプラスチック組成中のバイオマス由来成分の全体量に対する割合が、25重量%以上のプラスチック製品を「バイオマスプラ」として認証し、定められた認証マークの使用を認可している。 For example, the Japan Bioplastics Association has certified plastic products with a ratio of 25% by weight or more of biomass-derived components in the biomass plastic composition contained in raw materials and products as “biomass plastics”. Authorized for use.
トナーについても、トナー中の植物由来成分の使用が望まれており、トナーを構成するバインダー樹脂についても植物原料由来の構成単位を含むものが望まれている。 The use of plant-derived components in the toner is also desired for the toner, and the binder resin constituting the toner is also desired to contain a constituent unit derived from a plant raw material.
植物由来成分を含むポリエステル樹脂として、例えば特許文献2には、植物原料由来のジカルボン酸およびジオールを重縮合するポリエステルの製造方法が記載されている。
しかし、特許文献1には、1,3−プロパンジオールと芳香族ジオール、1,3−プロパンジオールと三価以上のカルボン酸を併用し重縮合する記載はあるが、1,3−プロパンジオール、芳香族ジオールおよび三価以上のカルボン酸を併用した重縮合する記載はなく、芳香族ジオールおよび1,3−プロパンジオールを併用していないため、耐ホットオフセット性、特にオイルフリーの定着ローラーを用いた場合の耐ホットオフセット性が不十分であった。 However, in Patent Document 1, there is a description of 1,3-propanediol and aromatic diol, 1,3-propanediol and trivalent or higher carboxylic acid in combination and polycondensation, but 1,3-propanediol, There is no description of polycondensation using an aromatic diol and a trivalent or higher carboxylic acid in combination, and since no aromatic diol and 1,3-propanediol are used in combination, hot offset resistance, especially an oil-free fixing roller is used. The hot offset resistance was insufficient.
さらに、植物原料由来の原料を使用する記載はなく、環境負荷低減を考慮したものではない。 Furthermore, there is no description of using raw materials derived from plant raw materials, and environmental load reduction is not considered.
また特許文献2には、植物原料由来の構成成分からなるポリエステル樹脂をトナー用途に用いる記載はなく、構成成分として1,3−プロパンジオール、芳香族ジオールおよび三価以上のカルボン酸を併用する記載もなく、トナー用途として用いても保存安定性、耐ホットオフセット性が不十分なものであった。 Further, Patent Document 2 does not describe the use of a polyester resin composed of a plant-derived constituent component for toner use, but a description of using 1,3-propanediol, aromatic diol and trivalent or higher carboxylic acid in combination as constituent components. Even when used as a toner, the storage stability and hot offset resistance were insufficient.
本発明の要旨は、芳香族ジオールおよび植物原料由来の1,3−プロパンジオールを含む多価アルコールと、全酸成分に対して0.5〜20モル%の三価以上のカルボン酸を含む多価カルボン酸を重縮合するポリエステル樹脂の製造方法にある。 The gist of the present invention is that a polyhydric alcohol containing an aromatic diol and a plant raw material-derived 1,3-propanediol, and a polyhydric alcohol containing 0.5 to 20 mol% of a trivalent or higher carboxylic acid with respect to the total acid component. In the method for producing a polyester resin in which polyvalent carboxylic acid is polycondensed.
本発明のトナー用ポリエステル樹脂を用いることによって、環境負荷が低く、かつ定着性、耐ホットオフセット性、保存安定性の良好なトナーを提供することができる。 By using the polyester resin for toner of the present invention, it is possible to provide a toner having a low environmental load and good fixability, hot offset resistance and storage stability.
本発明では、芳香族ジオールおよび植物原料由来の1,3−プロパンジオールを含む多価アルコールと、全酸成分に対して0.5〜20モル%の三価以上のカルボン酸を含む多価カルボン酸を重縮合させる。 In the present invention, a polyhydric alcohol containing an aromatic diol and a plant raw material-derived 1,3-propanediol and a polycarboxylic acid containing 0.5 to 20 mol% of a trivalent or higher carboxylic acid with respect to the total acid component. The acid is polycondensed.
多価アルコールとして芳香族ジオール成分を含むことにより、トナー化した際の保存安定性が向上する。 By including an aromatic diol component as the polyhydric alcohol, the storage stability when the toner is formed is improved.
芳香族ジオール成分としては、ポリオキシプロピレン−(2.3)−2,2−ビス(4−ヒドロキシフェニル)プロパン、ポリオキシエチレン−(2.0)−2,2−ビス(4−ヒドロキシフェニル)プロパン、ポリオキシプロピレン−(2.0)−2,2−ビス(4−ヒドロキシフェニル)プロパン、ポリオキシプロピレン(2.2)−ポリオキシエチレン−(2.0)−2,2−ビス(4−ヒドロキシフェニル)プロパン、ポリオキシプロピレン(6)−2,2−ビス(4−ヒドロキシフェニル)プロパン、ポリオキシプロピレン(2.2)−2,2−ビス(4−ヒドロキシフェニル)プロパン、ポリオキシプロピレン−(2.4)−2,2−ビス(4−ヒドロキシフェニル)プロパン、ポリオキシプロピレン(3.3)−2,2−ビス(4−ヒドロキシフェニル)プロパン等が挙げられ、単独でまたは2種以上を組み合わせて使用することが出来る。 As the aromatic diol component, polyoxypropylene- (2.3) -2,2-bis (4-hydroxyphenyl) propane, polyoxyethylene- (2.0) -2,2-bis (4-hydroxyphenyl) ) Propane, polyoxypropylene- (2.0) -2,2-bis (4-hydroxyphenyl) propane, polyoxypropylene (2.2) -polyoxyethylene- (2.0) -2,2-bis (4-hydroxyphenyl) propane, polyoxypropylene (6) -2,2-bis (4-hydroxyphenyl) propane, polyoxypropylene (2.2) -2,2-bis (4-hydroxyphenyl) propane, Polyoxypropylene- (2.4) -2,2-bis (4-hydroxyphenyl) propane, polyoxypropylene (3.3) -2,2-bis 4-hydroxyphenyl) propane and the like, can be used alone or in combination of two or more.
芳香族ジオールの含有量は、全酸成分100モル部に対して3モル部以上、100モル部以下が好ましい。芳香族ジオールの含有量が全酸成分100モル部に対して3モル部以上の場合に、トナーとしての保存安定性や帯電安定性が良好となる傾向にある。また、芳香族ジオールの含有量が全酸成分100モル部に対して100モル部以下の場合に反応速度を向上したり、トナーの定着性が向上する傾向にある。 The content of the aromatic diol is preferably 3 mol parts or more and 100 mol parts or less with respect to 100 mol parts of the total acid component. When the content of the aromatic diol is 3 mol parts or more with respect to 100 mol parts of the total acid component, the storage stability and charging stability as a toner tend to be good. Further, when the content of the aromatic diol is 100 mol parts or less with respect to 100 mol parts of the total acid components, the reaction rate tends to be improved and the toner fixing property tends to be improved.
さらに本発明では、多価アルコールとして植物原料由来の1,3−プロパンジオールを含むことが必要である。1,3−プロパンジオールを含むことにより耐ホットオフセット性、低温定着性が向上する。 Furthermore, in the present invention, it is necessary to contain 1,3-propanediol derived from plant raw materials as a polyhydric alcohol. By including 1,3-propanediol, hot offset resistance and low-temperature fixability are improved.
植物原料由来の1,3−プロパンジオールは、とうもろこしデンプンなどを原料として得ることができ、例えば、Susterra(登録商標)プロパンジオール(DuPont(株))が挙げられる。 Plant raw material-derived 1,3-propanediol can be obtained using corn starch or the like as a raw material, and examples thereof include Susterra (registered trademark) propanediol (DuPont Co., Ltd.).
また環境負荷低減の観点から、植物原料由来の1,3−プロパンジオールの含有量は全構成成分に対して20質量%以上含まれていることが好ましい。 Moreover, it is preferable that content of 1, 3- propanediol derived from a plant raw material is contained 20 mass% or more with respect to all the structural components from a viewpoint of environmental impact reduction.
さらに本発明において、多価アルコールとして本発明の効果を損なわない範囲で、例えばエチレングリコール、ネオペンチルグリコール、ポリエチレングリコール、1,2−プロパンジオール、1,3−ブタンジオール、1,4−ブタンジオール、ジエチレングリコール、トリエチレングリコール、1,4−シクロヘキサンジメタノールなどの脂肪族ジオール等、ソルビトール、1,2,3,6−ヘキサテトラロール、1,4−ソルビタン、ペンタエリスリトール、ジペンタエリスリトール、トリペンタエリスリトール、1,2,4−ブタントリオール、1,2,5−ペンタントリオール、グリセロール、2−メチル−1,2,3−プロパントリオール、2−メチル−1,2,4−ブタントリオール、トリメチロールプロパン、1,3,5−トリヒドロキシメチルベンゼン等の三価以上のアルコール成分を用いることができる。これらの中では、ペンタエリスリトール、トリメチロールプロパンが好ましい。 Further, in the present invention, as a polyhydric alcohol, for example, ethylene glycol, neopentyl glycol, polyethylene glycol, 1,2-propanediol, 1,3-butanediol, 1,4-butanediol, as long as the effects of the present invention are not impaired. , Diethylene glycol, triethylene glycol, aliphatic diols such as 1,4-cyclohexanedimethanol, etc., sorbitol, 1,2,3,6-hexatetralol, 1,4-sorbitan, pentaerythritol, dipentaerythritol, tripenta Erythritol, 1,2,4-butanetriol, 1,2,5-pentanetriol, glycerol, 2-methyl-1,2,3-propanetriol, 2-methyl-1,2,4-butanetriol, trimethylol Propane, 1,3,5- It can be used trivalent or higher alcohol component, such as Li-hydroxymethyl benzene. Among these, pentaerythritol and trimethylolpropane are preferable.
これらは植物由来物質、石油由来物質のいずれでも良く、単独でまたは2種以上を組み合わせて使用することができる。 These may be plant-derived substances or petroleum-derived substances, and may be used alone or in combination of two or more.
さらに本発明では、多価カルボン酸として全酸成分に対して0.5〜20モル%の三価以上のカルボン酸を含むことが必要である。 Furthermore, in this invention, it is necessary to contain 0.5-20 mol% carboxylic acid more than trivalence with respect to all the acid components as polyhydric carboxylic acid.
三価以上のカルボン酸が0.5モル%未満の場合、トナーの耐ホットオフセット性が不十分となり、20モル%をこえるとトナーの保存安定性が不十分となる。 When the trivalent or higher carboxylic acid is less than 0.5 mol%, the hot offset resistance of the toner is insufficient, and when it exceeds 20 mol%, the storage stability of the toner is insufficient.
三価以上のカルボン酸成分としては、特に制限されないが、トリメリット酸、ピロメリット酸、1,2,4−シクロヘキサントリカルボン酸、2,5,7−ナフタレントリカルボン酸、1,2,4−ナフタレントリカルボン酸、1,2,5−ヘキサントリカルボン酸、1,2,7,8−オクタンテトラカルボン酸またはこれらのエステルもしくは酸無水物等が挙げられる。これらの中では、トリメリット酸またはその無水物が好ましい。 The trivalent or higher carboxylic acid component is not particularly limited, but trimellitic acid, pyromellitic acid, 1,2,4-cyclohexanetricarboxylic acid, 2,5,7-naphthalenetricarboxylic acid, 1,2,4-naphthalene. Examples thereof include tricarboxylic acid, 1,2,5-hexanetricarboxylic acid, 1,2,7,8-octanetetracarboxylic acid, and esters or acid anhydrides thereof. In these, trimellitic acid or its anhydride is preferable.
さらに多価カルボン酸として、例えば、テレフタル酸、イソフタル酸、テレフタル酸ジメチル、イソフタル酸ジメチル、テレフタル酸ジエチル、イソフタル酸ジエチル、テレフタル酸ジブチル、イソフタル酸ジブチル等の二価のカルボン酸、またはこれらのエステルもしくは酸無水物等の芳香族ジカルボン酸成分、フタル酸、セバシン酸、イソデシルコハク酸、ドデセニルコハク酸、マレイン酸、フマル酸、アジピン酸、コハク酸、またはこれらのエステルもしくは酸無水物等の脂肪族ジカルボン酸成分等が挙げられ、単独でまたは2種以上を組み合わせて使用することができる。また、これらは植物由来物質、石油由来物質のいずれでも良い。 Further, as the polyvalent carboxylic acid, for example, divalent carboxylic acids such as terephthalic acid, isophthalic acid, dimethyl terephthalate, dimethyl isophthalate, diethyl terephthalate, diethyl isophthalate, dibutyl terephthalate, dibutyl isophthalate, or esters thereof Or an aromatic dicarboxylic acid component such as an acid anhydride, aliphatic such as phthalic acid, sebacic acid, isodecyl succinic acid, dodecenyl succinic acid, maleic acid, fumaric acid, adipic acid, succinic acid, or esters or acid anhydrides thereof A dicarboxylic acid component etc. are mentioned, It can use individually or in combination of 2 or more types. These may be plant-derived substances or petroleum-derived substances.
また二価カルボン酸成分として、全酸成分に対して80〜99.5モル%の芳香族ジカルボン酸成分を含むことが好ましい。芳香族ジカルボン酸成分の含有量が80モル%以上である場合に、トナーの保存安定性が良好となったり、樹脂強度が向上したりする傾向にあり、99.5モル%以下の場合にトナーとしての耐ホットオフセット性が良好となる傾向にある。芳香族ジカルボン酸の含有量の下限値は85モル%以上がより好ましく、上限値は99モル%以下がより好ましい。 Moreover, as a bivalent carboxylic acid component, it is preferable that 80-99.5 mol% of aromatic dicarboxylic acid components are included with respect to all the acid components. When the content of the aromatic dicarboxylic acid component is 80 mol% or more, the storage stability of the toner tends to be good or the resin strength tends to improve. When the content is 99.5 mol% or less, the toner As a result, the hot offset resistance tends to be good. The lower limit of the content of the aromatic dicarboxylic acid is more preferably 85 mol% or more, and the upper limit is more preferably 99 mol% or less.
本発明では上記の多価アルコールと、多価カルボン酸の重縮合を行う。 In the present invention, polycondensation of the polyhydric alcohol and polycarboxylic acid is performed.
重縮合の方法は、特に制限されないが、例えば、上記の多価アルコールと多価カルボン酸を反応容器内に投入して、エステル化反応又はエステル交換反応、及び縮重合反応を経て重合する方法が挙げられる
ポリエステル樹脂の重合に際しては、例えば、チタンテトラアルコキシド、酸化チタン、ジブチルスズオキシド、酢酸スズ、酢酸亜鉛、2硫化スズ、3酸化アンチモン、2酸化ゲルマニウム、酢酸マグネシウム等の重合触媒を用いることができる。
The method of polycondensation is not particularly limited. For example, there is a method in which the polyhydric alcohol and the polycarboxylic acid are introduced into a reaction vessel and polymerized through an esterification reaction or a transesterification reaction, and a condensation polymerization reaction. In the polymerization of the polyester resin mentioned, for example, a polymerization catalyst such as titanium tetraalkoxide, titanium oxide, dibutyltin oxide, tin acetate, zinc acetate, tin disulfide, antimony trioxide, germanium oxide, magnesium acetate can be used. .
重合温度は、特に制限されないが、180℃〜280℃の範囲とするのが好ましい。重合温度が180℃以上の場合に、生産性が良好となる傾向にあり、280℃以下の場合に、樹脂の分解や、臭気の要因となる揮発分の副生成を抑制できる傾向にある。重合温度の下限値は200℃以上がより好ましく、220℃以上が特に好ましい。重合温度の上限値は270℃以下がより好ましい。 The polymerization temperature is not particularly limited, but is preferably in the range of 180 ° C to 280 ° C. When the polymerization temperature is 180 ° C. or higher, the productivity tends to be good, and when it is 280 ° C. or lower, the decomposition of the resin and the by-product of volatile components that cause odor tend to be suppressed. The lower limit of the polymerization temperature is more preferably 200 ° C. or higher, and particularly preferably 220 ° C. or higher. The upper limit of the polymerization temperature is more preferably 270 ° C. or less.
本発明においては、必要に応じて、本発明の効果を損なわない範囲で上記の成分とともに離型剤成分を添加してポリエステル樹脂を重合することもできる。離型剤成分を添加して重合することにより、トナーの定着性、ワックス分散性が向上する傾向にある。離型剤成分としては、後述するトナー配合物として使用できるワックスと同様のものが適宜使用でき、例えばカルナバワックス、ライスワックス、蜜蝋、合成エステル系ワックス、パラフィンワックス、各種ポリオレフィンワックスまたはその変性品、脂肪酸アミド、シリコーン系ワックス等を挙げることができる。 In the present invention, if necessary, a polyester resin can be polymerized by adding a release agent component together with the above components within a range not impairing the effects of the present invention. By adding a release agent component and polymerizing, the toner fixing property and wax dispersibility tend to be improved. As the release agent component, the same waxes that can be used as a toner formulation described later can be used as appropriate, for example, carnauba wax, rice wax, beeswax, synthetic ester wax, paraffin wax, various polyolefin waxes or modified products thereof, Examples thereof include fatty acid amides and silicone waxes.
本発明の製造法により得られるポリエステル樹脂は、Tgが48℃〜75℃であることが好ましい。Tgが48℃以上である場合に、トナーの保存安定性が良好となる傾向にあり、また、75℃以下である場合にトナーの定着性が良好となる傾向にある。Tgの下限値は50℃以上がより好ましく、上限値は72℃以下がより好ましい。 The polyester resin obtained by the production method of the present invention preferably has a Tg of 48 ° C to 75 ° C. When Tg is 48 ° C. or higher, toner storage stability tends to be good, and when it is 75 ° C. or lower, toner fixability tends to be good. The lower limit value of Tg is more preferably 50 ° C. or higher, and the upper limit value is more preferably 72 ° C. or lower.
該ポリエステル樹脂の軟化温度は、110〜160℃であることが好ましい。軟化温度が110℃以上の場合に、トナーの耐ホットオフセット性が良好となる傾向にあり、160℃以下の場合にトナーの定着性が良好となる傾向にある。 The softening temperature of the polyester resin is preferably 110 to 160 ° C. When the softening temperature is 110 ° C. or higher, the hot offset resistance of the toner tends to be good, and when it is 160 ° C. or lower, the toner fixability tends to be good.
さらに、該ポリエステル樹脂の酸価は、2〜25mgKOH/gであることが好ましい。酸価が2mgKOH/g以上の場合に、樹脂の反応性が向上する傾向にあり、酸価が25mgKOH/g以下の場合にトナーの画像濃度が安定する傾向にある。ポリエステル樹脂の酸価の上限値は、20mgKOH/g以下がより好ましく、15mgKOH/g以下が特に好ましい。 Furthermore, the acid value of the polyester resin is preferably 2 to 25 mgKOH / g. When the acid value is 2 mgKOH / g or more, the reactivity of the resin tends to be improved, and when the acid value is 25 mgKOH / g or less, the toner image density tends to be stable. The upper limit of the acid value of the polyester resin is more preferably 20 mgKOH / g or less, and particularly preferably 15 mgKOH / g or less.
次に、該ポリエステル樹脂を用いたトナーについて説明する。
本発明のトナーは、着色剤、荷電制御剤、離型剤、流動改質剤等の添加剤、磁性体等を配合して得られる。
Next, a toner using the polyester resin will be described.
The toner of the present invention is obtained by blending a colorant, a charge control agent, a release agent, an additive such as a flow modifier, a magnetic material, and the like.
着色剤としては、特に制限されないが、カーボンブラック、ニグロシン、アニリンブルー、フタロシアニンブルー、フタロシアニングリーン、ハンザイエロー、ローダミン系染顔料、クロムイエロー、キナクリドン、ベンジジンイエロー、ローズベンガル、トリアリルメタン系染料、モノアゾ系、ジスアゾ系、縮合アゾ系染料もしくは顔料などを挙げることができる。これらの染料や顔料はそれぞれ単独でまたは2種以上を混合して使用することができる。フルカラートナーの場合には、イエローとしてベンジジンイエロー、モノアゾ系染顔料、縮合アゾ系染顔料など、マゼンタとしてキナクリドン、ローダミン系染顔料、モノアゾ系染顔料など、シアンとしてフタロシアニンブルーなどが挙げられる。着色剤の含有量は、特に制限されないが、トナーの色調や画像濃度、熱特性の点から、トナー中2〜10質量%であることが好ましい。 The colorant is not particularly limited, but carbon black, nigrosine, aniline blue, phthalocyanine blue, phthalocyanine green, hansa yellow, rhodamine dye, chrome yellow, quinacridone, benzidine yellow, rose bengal, triallylmethane dye, monoazo And disazo dyes, condensed azo dyes or pigments. These dyes and pigments can be used alone or in admixture of two or more. In the case of a full-color toner, benzidine yellow, monoazo dyes and condensed azo dyes are used as yellow, quinacridone, rhodamine dyes, and monoazo dyes are used as magenta, and phthalocyanine blue is used as cyan. The content of the colorant is not particularly limited, but is preferably 2 to 10% by mass in the toner from the viewpoint of toner color tone, image density, and thermal characteristics.
荷電制御剤としては、特に制限されないが、正帯電制御剤として4級アンモニウム塩や、塩基性もしくは電子供与性の有機物質等が挙げられ、負帯電制御剤として金属キレート類、含金属染料、酸性もしくは電子求引性の有機物質等が挙げられる。カラートナーの場合、帯電制御剤が無色ないし淡色で、トナーへの色調障害がないことが重要であり、例としてはサリチル酸またはアルキルサリチル酸のクロム、亜鉛、アルミニウム等との金属塩、金属錯体、アミド化合物、フェノール化合物、ナフトール化合物等が挙げられる。さらに、スチレン系、アクリル酸系、メタクリル酸系、スルホン酸基を有するビニル重合体を荷電制御剤として用いてもよい。 The charge control agent is not particularly limited, and examples of the positive charge control agent include quaternary ammonium salts and basic or electron-donating organic substances. Negative charge control agents include metal chelates, metal-containing dyes, and acidic substances. Or an electron withdrawing organic substance etc. are mentioned. In the case of color toners, it is important that the charge control agent is colorless to light color and does not impair the color tone of the toner. For example, metal salts, metal complexes, amides of salicylic acid or alkylsalicylic acid with chromium, zinc, aluminum, etc. A compound, a phenol compound, a naphthol compound, etc. are mentioned. Furthermore, a vinyl polymer having a styrene, acrylic acid, methacrylic acid or sulfonic acid group may be used as the charge control agent.
荷電制御剤の含有量は、特に制限されないが、トナー中0.5〜5質量%であるのが好ましい。荷電制御剤の含有量が0.5質量%以上の場合にトナーの帯電量が充分なレベルとなる傾向にあり、5質量%以下の場合に荷電制御剤の凝集による帯電量の低下が抑制される傾向にある。 The content of the charge control agent is not particularly limited, but is preferably 0.5 to 5% by mass in the toner. When the content of the charge control agent is 0.5% by mass or more, the charge amount of the toner tends to be a sufficient level, and when the content is 5% by mass or less, a decrease in the charge amount due to aggregation of the charge control agent is suppressed. It tends to be.
離型剤としては、特に制限されず、トナーの離型性、保存性、定着性、発色性等を考慮して、カルナバワックス、ライスワックス、蜜蝋、ポリプロピレン系ワックス、ポリエチレン系ワックス、合成エステル系ワックス、パラフィンワックス、脂肪酸アミド、シリコーン系ワックス等を適宜選択して使用できる。これらは単独であるいは二種以上を併用して使用することができる。 The release agent is not particularly limited, and carnauba wax, rice wax, beeswax, polypropylene wax, polyethylene wax, synthetic ester type in consideration of toner releasability, storage stability, fixability, color developability, etc. Wax, paraffin wax, fatty acid amide, silicone wax and the like can be appropriately selected and used. These can be used alone or in combination of two or more.
離型剤の融点は特に制限されず、上記トナー性能を考慮して適宜選択して使用できる。離型剤の含有量は特に制限されないが、上記のトナー性能を左右することから、トナー中0.3〜15質量%であることが好ましい。離型剤の含有量の下限値は、より好ましくは1質量%以上がより好ましく、2質量%以上が特に好ましい。また、離型剤の含有量の上限値は、13質量%以下がより好ましく、12質量%以下が特に好ましい。 The melting point of the release agent is not particularly limited, and can be appropriately selected and used in consideration of the toner performance. The content of the release agent is not particularly limited, but is preferably 0.3 to 15% by mass in the toner because it affects the toner performance. The lower limit of the content of the release agent is more preferably 1% by mass or more, and particularly preferably 2% by mass or more. Further, the upper limit value of the content of the release agent is more preferably 13% by mass or less, and particularly preferably 12% by mass or less.
流動改質剤などの添加剤としては、特に制限されないが、微粉末のシリカ、アルミナ、チタニア等の流動性向上剤、マグネタイト、フェライト、酸化セリウム、チタン酸ストロンチウム、導電性チタニア等の無機微粉末、スチレン樹脂、アクリル樹脂などの抵抗調節剤、滑剤などが挙げられ、これらは内添剤または外添剤として使用される。 Additives such as flow modifiers are not particularly limited, but fine powder silica, alumina, titania and other fluidity improvers, magnetite, ferrite, cerium oxide, strontium titanate, conductive titania and other inorganic fine powders , Resistance adjusting agents such as styrene resin and acrylic resin, lubricants and the like, and these are used as an internal additive or an external additive.
これらの添加剤の含有量は、特に制限されないが、トナー中0.05〜10質量%であるのが好ましい。これらの添加剤の含有量が0.05質量%以上の場合にトナーの性能改質効果が充分に得られる傾向にあり、10質量%以下の場合にトナーの画像安定性が良好となる傾向にある。 The content of these additives is not particularly limited, but is preferably 0.05 to 10% by mass in the toner. When the content of these additives is 0.05% by mass or more, a toner performance-modifying effect tends to be sufficiently obtained, and when it is 10% by mass or less, the image stability of the toner tends to be good. is there.
さらにバインダー樹脂として、本発明のポリエステル樹脂以外のバインダー樹脂を用いててもよく、例えば、本発明のポリエステル樹脂以外のポリエステル樹脂、スチレン系樹脂、スチレン−アクリル系樹脂、環状オレフィン樹脂、メタクリル酸系樹脂、エポキシ樹脂などを挙げることができ、本発明の効果を損なわない範囲で、単独でまたは2種以上を混合して使用することができる。 Further, as the binder resin, a binder resin other than the polyester resin of the present invention may be used. For example, a polyester resin other than the polyester resin of the present invention, a styrene-based resin, a styrene-acrylic resin, a cyclic olefin resin, a methacrylic acid-based resin. A resin, an epoxy resin, etc. can be mentioned, In the range which does not impair the effect of this invention, it can use individually or in mixture of 2 or more types.
本発明のトナーは、磁性1成分現像剤、非磁性1成分現像剤、2成分現像剤の何れの現像剤としても使用できる。 The toner of the present invention can be used as any one of a magnetic one-component developer, a non-magnetic one-component developer, and a two-component developer.
磁性1成分現像剤として用いる場合には磁性体を含有し、磁性体としては、例えば、フェライト、マグネタイト等をはじめとする、鉄、コバルト、ニッケル等を含む強磁性の合金の他、化合物や強磁性元素を含まないが、適当に熱処理することによって強磁性を表すようになる合金、例えば、マンガン−銅−アルミニウム、マンガン−銅−スズ等のマンガンと銅とを含む所謂ホイスラー合金、二酸化クロム等が挙げられる。 When used as a magnetic one-component developer, it contains a magnetic substance. Examples of the magnetic substance include ferromagnetic alloys including iron, cobalt, nickel, etc., including ferrite, magnetite, etc. Alloys that do not contain magnetic elements but exhibit ferromagnetism by appropriate heat treatment, such as so-called Heusler alloys containing manganese and copper, such as manganese-copper-aluminum, manganese-copper-tin, and chromium dioxide Is mentioned.
磁性体の含有量は、特に制限されないが、トナーの粉砕性に大きく影響を与えるため、トナー中3〜70質量%であることが好ましい。磁性体の含有量が3質量%以上の場合にトナーの帯電量が充分なレベルとなる傾向にあり、70質量%以下の場合にトナーの定着性や粉砕性が良好となる傾向にある。磁性体の含有量の下限値は、3質量%以上がより好ましく、3質量%以上が特に好ましい。また、磁性体の含有量の上限値は、60質量%以下がより好ましく、50質量%以下が特に好ましい。 The content of the magnetic substance is not particularly limited, but is preferably 3 to 70% by mass in the toner because it greatly affects the pulverizability of the toner. When the content of the magnetic material is 3% by mass or more, the charge amount of the toner tends to be at a sufficient level, and when it is 70% by mass or less, the fixability and grindability of the toner tend to be good. The lower limit of the content of the magnetic substance is more preferably 3% by mass or more, and particularly preferably 3% by mass or more. Further, the upper limit of the content of the magnetic material is more preferably 60% by mass or less, and particularly preferably 50% by mass or less.
また、2成分現像剤として用いる場合、キャリアと併用して用いられる。キャリアとしては、鉄粉、マグネタイト粉、フェライト粉などの磁性物質、それらの表面に樹脂コーティングを施したもの、磁性キャリア等の公知のものを使用することができる。樹脂コーティングキャリアのための被覆樹脂としては、一般に知られているスチレン系樹脂、アクリル系樹脂、スチレンアクリル共重合系樹脂、シリコーン系樹脂、変性シリコーン系樹脂、フッ素系樹脂、それらの樹脂の混合物などを使用することができる。 When used as a two-component developer, it is used in combination with a carrier. As the carrier, a known material such as a magnetic substance such as iron powder, magnetite powder, or ferrite powder, a resin coating on the surface thereof, or a magnetic carrier can be used. As coating resins for resin coating carriers, generally known styrene resins, acrylic resins, styrene acrylic copolymer resins, silicone resins, modified silicone resins, fluorine resins, mixtures of these resins, etc. Can be used.
本発明のトナーの製造方法については、特に制限されないが、前述のバインダー樹脂および配合物を混合した後、2軸押出機などで溶融混練し、粗粉砕、微粉砕、分級を行い、必要に応じて無機粒子の外添処理等を行って製造する方法(粉砕法)、前述のバインダー樹脂および配合物を溶剤に溶解・分散させ、水系媒体中にて造粒したのち溶剤を除去し、洗浄、乾燥してトナー粒子を得て、必要に応じて無機粒子の外添処理等を行って製造する方法(ケミカル法)等が挙げられる。 The method for producing the toner of the present invention is not particularly limited, but after mixing the binder resin and the compound described above, the mixture is melt-kneaded with a twin screw extruder or the like, coarsely pulverized, finely pulverized, and classified. A method of manufacturing by externally adding inorganic particles (grinding method), dissolving and dispersing the binder resin and compound described above in a solvent, granulating in an aqueous medium, removing the solvent, washing, Examples thereof include a method (chemical method) in which toner particles are obtained by drying and externally added with inorganic particles as necessary.
以下に本発明の実施例を示すが、本発明の実施の態様がこれに限定されるものではない。また、本実施例で示される樹脂やトナーの評価方法は以下の通りである。 Although the Example of this invention is shown below, the embodiment of this invention is not limited to this. The evaluation methods for the resin and toner shown in this example are as follows.
(1)ポリエステル樹脂の評価方法
(ガラス転移温度(Tg))
島津製作所(株)製示差走差熱量計DSC−60を用い、昇温速度5℃/分で測定した時のチャートの低温側のベースラインとガラス転移温度近傍にある吸熱カーブの接線との交点の温度を求めた。
(1) Evaluation method of polyester resin (Glass transition temperature (Tg))
Intersection of the base line on the low temperature side of the chart and the tangent line of the endothermic curve near the glass transition temperature when measured with a differential scanning calorimeter DSC-60 manufactured by Shimadzu Corporation at a heating rate of 5 ° C / min The temperature of was determined.
(軟化温度)
島津製作所(株)製フローテスターCFT−500を用い、1mmφ×10mmのノズルにより、荷重294N(30Kgf)、昇温速度3℃/分の等速昇温下で測定した時、サンプル1.0g中の1/2が流出した温度を求めた。
(Softening temperature)
When using a flow tester CFT-500 manufactured by Shimadzu Corporation and measuring with a 1 mmφ × 10 mm nozzle under a constant temperature increase with a load of 294 N (30 Kgf) and a temperature increase rate of 3 ° C./min, The temperature at which 1/2 of the effluent flowed was determined.
(酸価)
サンプル約0.2gを枝付き三角フラスコ内に精秤し(A(g))、ベンジルアルコール10mlを加え、窒素雰囲気下として230℃のヒーターにて15分加熱し樹脂を溶解した。室温まで放冷後、ベンジルアルコール10ml、クロロホルム20ml、フェノールフタレイン溶液数滴を加え、0.02規定のKOH溶液にて滴定した(滴定量=B(ml)、KOH溶液の力価=p)。ブランク測定を同様に行い(滴定量=C(ml))、以下の式に従って算出した。
酸価(mgKOH/g)=(B−C)×0.02×56.11×p÷A
(2)トナーの評価方法
(保存安定性)
トナーを約5g秤量してサンプル瓶に投入し、これを45℃に保温された乾燥機に約24時間放置し、トナーの凝集程度を評価して耐ブロッキング性の指標とした。評価基準を以下の通りとした。
◎(非常に良好):サンプル瓶を逆さにするだけで分散する。
○(良好):サンプル瓶を逆さにし、2〜3回叩くと分散する。
△(使用可能):サンプル瓶を逆さにし、4〜5回叩くと分散する。
×(劣る):サンプル瓶を逆さにし、5回叩いた際に分散しない。
(Acid value)
About 0.2 g of the sample was precisely weighed in a branch Erlenmeyer flask (A (g)), 10 ml of benzyl alcohol was added, and the mixture was heated in a nitrogen atmosphere for 15 minutes with a heater at 230 ° C. to dissolve the resin. After cooling to room temperature, 10 ml of benzyl alcohol, 20 ml of chloroform and a few drops of a phenolphthalein solution were added and titrated with a 0.02N KOH solution (titrate = B (ml), titer of KOH solution = p). . A blank measurement was performed in the same manner (titer amount = C (ml)), and calculation was performed according to the following formula.
Acid value (mgKOH / g) = (BC) × 0.02 × 56.11 × p ÷ A
(2) Toner evaluation method (Storage stability)
About 5 g of the toner was weighed and put into a sample bottle, which was left in a drier kept at 45 ° C. for about 24 hours, and the degree of toner aggregation was evaluated as an index of blocking resistance. The evaluation criteria were as follows.
◎ (Very good): Disperse just by inverting the sample bottle.
○ (Good): Disperse when the sample bottle is turned upside down and hit 2-3 times.
△ (available): Disperse when the sample bottle is inverted and tapped 4-5 times.
X (Inferior): The sample bottle is inverted and does not disperse when tapped 5 times.
(定着性)
シリコーンオイルが塗布されていない定着ローラーを有し、ローラー速度を100mm/sに設定したローラー温度変更可能であるプリンターを用いて、テストパターンとして0.5mg/cm2のトナー濃度にて縦4.5cm×横15cmのベタ画像を作成し、定着ローラーの温度を160℃に設定して定着させた。このテストパターン画像に対し、3箇所を評価点として設定して、マクベス社製画像濃度計にて画像濃度を測定して記録した。濃度測定部分を縦に谷折りとして、保護紙を乗せた上から折り曲げ部に1kgの重りを5回滑らせ、続いて同じ折り目で山折りとして、保護紙を乗せた上から折り曲げ部に1kgの重りを5回滑らせた。
(Fixability)
3. Using a printer having a fixing roller not coated with silicone oil and capable of changing the roller temperature with the roller speed set to 100 mm / s, the test pattern has a vertical toner density of 0.5 mg / cm 2 . A solid image of 5 cm × 15 cm wide was prepared, and the fixing roller was set at a temperature of 160 ° C. and fixed. With respect to this test pattern image, three locations were set as evaluation points, and the image density was measured and recorded with a Macbeth image densitometer. The density measurement part is vertically valley-folded, a 1 kg weight is slid 5 times on the folded part from the top of the protective paper, and then the mountain is folded at the same fold, and the protective paper is placed on the folded part from the top. The weight was slid 5 times.
試験紙を伸ばし、折り曲げ部にセロハンテープ(日東電工CSシステム社 No.29)を貼りつけて5回なぞったのちゆっくりと剥がし、マクベス社製画像濃度計にて画像濃度を測定した。3箇所で同試験を行い、試験前後の画像濃度より各々の定着率を以下の式で算出し、3箇所の平均定着率をもとに以下の基準により評価した。
定着率=試験後の画像濃度/試験前の画像濃度 ×100 (%)
◎(非常に良好):85%以上の定着率
○(良好) :80%以上85%未満の定着率
△(使用可能):75%以上80%未満の定着率
×(劣る) :75%未満の定着率または160℃でオフセット現象が発生し測定不可
(耐ホットオフセット性)
シリコーンオイルが塗布されていない定着ローラーを有し、ローラー速度30mm/sに設定したローラー温度変更可能であるプリンターを用いて、テストパターンとして0.5mg/cm2のトナー濃度にて縦4.5cm×横15cmのベタ画像をローラー温度5℃毎に印刷した際、定着時にホットオフセット現象により定着ローラーにトナーが移行するときの最低温度をホットオフセット発生温度と定め、以下の基準を用いて耐ホットオフセット性を判断した。
◎(非常に良好) :ホットオフセット発生温度が200℃以上
○(良好) :ホットオフセット発生温度が180℃以上200℃未満
△(使用可能):ホットオフセット発生温度が170℃以上180℃未満
×(劣る) :ホットオフセット発生温度が170℃未満
(実施例1)
表1に示す酸成分、アルコール成分、および全酸成分に対して1500ppmの三酸化アンチモンを蒸留塔備え付けの反応容器に投入した。なお、表1に記載した仕込み組成は、全酸成分100モル部に対する各成分のモル部である。
The test paper was stretched, a cellophane tape (Nitto Denko CS System No. 29) was applied to the bent portion, traced 5 times, and then slowly peeled off. The image density was measured with a Macbeth image densitometer. The same test was conducted at three locations, and the respective fixing rates were calculated from the image density before and after the test by the following formula, and evaluated according to the following criteria based on the average fixing rates at the three locations.
Fixing rate = image density after test / image density before test × 100 (%)
◎ (very good): fixing rate of 85% or more ○ (good): fixing rate of 80% or more and less than 85% Δ (available): fixing rate of 75% or more and less than 80% × (poor): less than 75% Fixation rate or offset phenomenon occurs at 160 ° C and cannot be measured (Hot offset resistance)
Using a printer that has a fixing roller not coated with silicone oil and that can change the roller temperature set at a roller speed of 30 mm / s, the test pattern has a toner concentration of 0.5 mg / cm 2 and a length of 4.5 cm. × When printing a solid image of 15 cm wide at a roller temperature of 5 ° C, the minimum temperature when the toner moves to the fixing roller due to the hot offset phenomenon at the time of fixing is defined as the hot offset generation temperature. The offset property was judged.
◎ (Very good): Hot offset generation temperature is 200 ° C or higher ○ (Good): Hot offset generation temperature is 180 ° C or higher and lower than 200 ° C △ (available): Hot offset generation temperature is 170 ° C or higher and lower than 180 ° C x ( Inferior): Hot offset occurrence temperature is less than 170 ° C. (Example 1)
1500 ppm of antimony trioxide with respect to the acid component, alcohol component, and all acid components shown in Table 1 was charged into a reaction vessel equipped with a distillation column. In addition, the preparation composition described in Table 1 is a mole part of each component with respect to 100 mole parts of the total acid component.
次いで、反応容器中の攪拌翼の回転数を120rpmに保ち、昇温を開始し、反応系内の温度が265℃になるように加熱し、この温度を保持した。エステル化反応が終了し反応系からの水の留出がなくなた後、反応系内の温度を下げて235℃に保ち、反応容器内を約40分かけて減圧し、真空度を133Paとし、反応系からジオール成分を留出させながら縮合反応を行った。 Subsequently, the rotation speed of the stirring blade in the reaction vessel was kept at 120 rpm, temperature increase was started, and the temperature in the reaction system was heated to 265 ° C., and this temperature was maintained. After the esterification reaction is completed and water is no longer distilled from the reaction system, the temperature in the reaction system is lowered and maintained at 235 ° C., the pressure in the reaction vessel is reduced over about 40 minutes, and the degree of vacuum is set to 133 Pa. The condensation reaction was conducted while distilling the diol component from the reaction system.
反応とともに反応系の粘度が上昇し、粘度上昇とともに真空度を上昇させ、攪拌翼のトルクが所望の軟化温度を示す値となるまで縮合反応を実施した。そして、所定のトルクを示した時点で撹拌を停止し、反応系を常圧に戻し、窒素により加圧して反応物を取り出し、ポリエステル樹脂を得た。得られたポリエステル樹脂の特性値を表1に示す。 The viscosity of the reaction system increased with the reaction, the degree of vacuum was increased with the increase of the viscosity, and the condensation reaction was carried out until the torque of the stirring blade reached a value indicating a desired softening temperature. And stirring was stopped when the predetermined torque was shown, the reaction system was returned to normal pressure, and the reaction product was taken out by pressurizing with nitrogen to obtain a polyester resin. The characteristic values of the obtained polyester resin are shown in Table 1.
次いで、上記で得られたポリエステル樹脂を用いて、トナー化を行った。トナーの配合には、ポリエステル樹脂を93質量部、キナクリドン顔料(クラリアント社製HOSTAPARM PINK E、C.I.番号:Pigment Red 122)を3質量部、カルナバワックス1号(東洋アドレ社製)3質量部、負帯電性の荷電制御剤(日本カーリット社製LR−147)1質量部を使用し、ヘンシェルミキサーで5分間混合した。 Next, the polyester resin obtained above was used to form a toner. For blending the toner, 93 parts by mass of polyester resin, 3 parts by mass of quinacridone pigment (HOSTAPARM PIN E, CI No .: Pigment Red 122 manufactured by Clariant), 3 parts by mass of Carnauba Wax No. 1 (manufactured by Toyo Adre) Part, 1 part by mass of a negatively chargeable charge control agent (LR-147 manufactured by Nippon Carlit) was mixed for 5 minutes with a Henschel mixer.
次いで、得られた混合物を2軸混練機で溶融混練した。溶融混練は内温を樹脂の軟化温度に設定して行った。混練後、冷却してトナー魂を得、ジェットミル微粉砕機で10μm以下に微粉砕し、分級機にて3μm以下の微粒子をカットして粒径を整えた。得られた微粉末100質量部に対して、0.25質量部のシリカ(日本アエロジル社製R−972)を加え、ヘンシェルミキサーで混合して付着させトナーを得た。 Next, the obtained mixture was melt-kneaded with a biaxial kneader. The melt kneading was performed by setting the internal temperature to the softening temperature of the resin. After kneading, the toner soul was obtained by cooling, finely pulverized to 10 μm or less with a jet mill fine pulverizer, and fine particles of 3 μm or less were cut with a classifier to adjust the particle size. To 100 parts by mass of the obtained fine powder, 0.25 part by mass of silica (R-972 manufactured by Nippon Aerosil Co., Ltd.) was added and mixed by a Henschel mixer to obtain a toner.
得られたトナーについて前述の評価方法を用いてトナー評価を行った。評価結果を表1に示す。
実施例2〜5、比較例1〜3
酸成分、アルコール成分を表1に示すとおりに変更する以外は、実施例1と同様の方法でポリエステル樹脂を得た。得られたポリエステル樹脂の特性値を表1に示す。
The obtained toner was evaluated for toner using the aforementioned evaluation method. The evaluation results are shown in Table 1.
Examples 2-5, Comparative Examples 1-3
A polyester resin was obtained in the same manner as in Example 1 except that the acid component and the alcohol component were changed as shown in Table 1. The characteristic values of the obtained polyester resin are shown in Table 1.
次いで、得られたポリエステル樹脂を用いて実施例1と同様の方法でトナーを得た。得られたトナーについて前述の評価方法を用いてトナー評価を行った。評価結果を表1に示す。 Next, a toner was obtained in the same manner as in Example 1 using the obtained polyester resin. The obtained toner was evaluated for toner using the aforementioned evaluation method. The evaluation results are shown in Table 1.
1,3−プロパンジオール:Susterra(登録商標)プロパンジオール(DuPont(株))
比較例1は、芳香族ジオールを含有していないため、トナーの保存安定性が不良であった。
Since Comparative Example 1 did not contain an aromatic diol, the storage stability of the toner was poor.
比較例2は、三価以上のカルボン酸を含有していないため、トナーの耐ホットオフセット性が不良であった。 Since Comparative Example 2 did not contain a trivalent or higher carboxylic acid, the hot offset resistance of the toner was poor.
比較例3は、三価以上のカルボン酸が全酸成分に対して20モル%を超えているためトナーの保存安定性が不良であった。 In Comparative Example 3, the storage stability of the toner was poor because the amount of trivalent or higher carboxylic acid exceeded 20 mol% with respect to the total acid component.
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US20110311173A1 (en) * | 2009-02-27 | 2011-12-22 | Ntn Corporation | Rolling bearing |
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