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JP2010221706A - Insulating resin film, and lamination sheet and wiring board using the same - Google Patents

Insulating resin film, and lamination sheet and wiring board using the same Download PDF

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JP2010221706A
JP2010221706A JP2010043026A JP2010043026A JP2010221706A JP 2010221706 A JP2010221706 A JP 2010221706A JP 2010043026 A JP2010043026 A JP 2010043026A JP 2010043026 A JP2010043026 A JP 2010043026A JP 2010221706 A JP2010221706 A JP 2010221706A
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insulating resin
resin film
resin
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JP5712488B2 (en
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Koji Morita
高示 森田
Akira Murai
曜 村井
Shin Takanezawa
伸 高根沢
Yasuo Inoue
康雄 井上
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Resonac Corp
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Hitachi Chemical Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an insulating resin film having a highly flame-retardant property, and to provide a lamination sheet and a wiring board using the insulating resin film. <P>SOLUTION: The insulating resin film has an insulating resin layer made of a resin composition on the surface of a base, wherein the resin composition contains a resin having a polycyclic structure and calcium silicate. The lamination sheet and the wiring board using the insulating resin film are also provided. Preferably, the resin composition further contains aluminum hydroxide, and the polycyclic structure is any of biphenyl structure, naphthalene structure, anthracene structure and dihydro-anthracene structure. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、電子機器に用いられる絶縁性樹脂フィルム及びそれを用いた積層板、配線板に関する。   The present invention relates to an insulating resin film used for electronic equipment, a laminated board using the same, and a wiring board.

通常の積層板は、エポキシ樹脂を主剤とした樹脂組成物とガラス織布とを硬化・一体成形したものが一般的である。また、絶縁層を逐次積み上げて銅めっきによって回路を形成していくビルドアップ方式の配線板製造プロセスに用いられるビルドアップ材も、エポキシ樹脂を主剤とした樹脂組成物が用いられている。エポキシ樹脂は絶縁性や耐熱性、コストなどのバランスが優れるが、燃焼し易いという欠点を有する。このため、積層板の難燃化は必須であり、従来ブロム系難燃剤が用いられていた(特許文献1、2参照)。しかし、環境意識の高まりから燃焼時に環境に好ましくない物質を発生する可能性がある材料は電子部品も含めて規制する動きが活発になっている。このため、水酸化アルミニウムや水酸化マグネシウム等の水酸化物(特許文献3参照)、リン酸エステル等のリン化合物(特許文献4参照)、メラミン等の窒素化合物が難燃剤(特許文献5参照)として使用されている。しかしながら、水酸化物は多量に配合しないと難燃機能が発現しない、リン化合物は腐食性を有する、窒素化合物は難燃効果が低いなどの問題も知られている。また、ケイ酸塩、炭酸塩、金属酸化物等も難燃効果を発現することが知られている(特許文献6参照)。   A typical laminate is generally obtained by curing and integrally molding a resin composition mainly composed of an epoxy resin and a glass woven fabric. In addition, as a build-up material used in a build-up type wiring board manufacturing process in which insulating layers are sequentially stacked and a circuit is formed by copper plating, a resin composition mainly composed of an epoxy resin is used. Epoxy resins have an excellent balance of insulation, heat resistance, cost, etc., but have the disadvantage of being easy to burn. For this reason, the flame retarding of a laminated board is indispensable, and the bromine type flame retardant was conventionally used (refer patent document 1, 2). However, due to increasing environmental awareness, there is an active movement to regulate materials including electronic components that may generate undesirable substances for the environment during combustion. For this reason, hydroxides such as aluminum hydroxide and magnesium hydroxide (see Patent Document 3), phosphorus compounds such as phosphate esters (see Patent Document 4), and nitrogen compounds such as melamine are flame retardants (see Patent Document 5). It is used as However, there are also known problems that the flame retardant function does not appear unless a large amount of hydroxide is blended, the phosphorus compound is corrosive, and the nitrogen compound has a low flame retardant effect. Silicates, carbonates, metal oxides and the like are also known to exhibit a flame retardant effect (see Patent Document 6).

特公昭61−1456号公報Japanese Patent Publication No. 61-1456 特許第3290296号公報Japanese Patent No. 3290296 特開2002−212394号公報JP 2002-212394 A 特許第3611435号公報Japanese Patent No. 3611435 特公昭61−58306号公報Japanese Patent Publication No. 61-58306 特許第3465417号公報Japanese Patent No. 3465417

水酸化アルミニウム等の水酸化物は難燃効果を発現するが、十分な難燃性を発現するには多量の配合を必要とする。しかし、多量の配合による界面増加に伴う絶縁性の低下や多量の水酸化物の分解に伴う耐熱性の低下など多くの課題がある。このため、水酸化物の配合量を低減できる手法が求められていた。
本発明の目的は、上記課題を解決し、難燃性の高い絶縁性樹脂フィルム及びそれを用いた積層板、配線板を提供することである。
A hydroxide such as aluminum hydroxide exhibits a flame retardant effect, but a large amount of blending is required to exhibit sufficient flame retardancy. However, there are many problems such as a decrease in insulation due to an increase in interface due to a large amount of blending and a decrease in heat resistance due to decomposition of a large amount of hydroxide. For this reason, the technique which can reduce the compounding quantity of a hydroxide was calculated | required.
The object of the present invention is to solve the above-mentioned problems and provide an insulating resin film having high flame retardancy, a laminate using the same, and a wiring board.

本発明者らは上記の課題を解決するために鋭意研究した結果、多環式構造を有し樹脂単独でフィルム形成能を有する樹脂とケイ酸カルシウムを併用することが、他のカルシウム化合物に比較して特に高い難燃性を発現することがわかった。ここで言うフィルム形成能とは、溶剤乾燥後、均一な厚みを有した樹脂塗膜が得られることを言う。
本発明は、以下に関する。
(1) 樹脂組成物からなる絶縁樹脂層を基材表面に備える絶縁性樹脂フィルムにおいて、前記樹脂組成物が、多環式構造を有する樹脂及びケイ酸カルシウムを含有することを特徴とする絶縁性樹脂フィルム。
(2) 樹脂組成物が、更に水酸化アルミニウムを含有することを特徴とする前記の絶縁性樹脂フィルム。
(3) 多環式構造を有する樹脂が、ビフェニル構造、ナフタレン構造、アントラセン構造、ジヒドロアントラセン構造のいずれかを有することを特徴とする前記の絶縁性樹脂フィルム。
(4) 多環式構造を有する樹脂が、エポキシ樹脂であることを特徴とする前記の絶縁性樹脂フィルム。
(5) エポキシ樹脂が、結晶性エポキシ樹脂を1つ以上含むことを特徴とする前記の絶縁性樹脂フィルム。
(6) エポキシ樹脂が、下記の一般式(1)のビフェニルノボラック型エポキシ樹脂、一般式(2)のアントラセン型エポキシ樹脂、一般式(3)のジヒドロアントラセン型エポキシ樹脂のいずれか1つ以上含むことを特徴とする前記の絶縁性樹脂フィルム。
As a result of diligent research to solve the above problems, the present inventors have found that using a resin having a polycyclic structure and having a film-forming ability alone with calcium silicate is compared with other calcium compounds. As a result, it was found that particularly high flame retardancy was exhibited. The film forming ability mentioned here means that a resin coating film having a uniform thickness is obtained after solvent drying.
The present invention relates to the following.
(1) Insulating resin film having an insulating resin layer made of a resin composition on a substrate surface, wherein the resin composition contains a resin having a polycyclic structure and calcium silicate. Resin film.
(2) The insulating resin film described above, wherein the resin composition further contains aluminum hydroxide.
(3) The insulating resin film described above, wherein the resin having a polycyclic structure has any one of a biphenyl structure, a naphthalene structure, an anthracene structure, and a dihydroanthracene structure.
(4) The insulating resin film described above, wherein the resin having a polycyclic structure is an epoxy resin.
(5) The insulating resin film described above, wherein the epoxy resin contains one or more crystalline epoxy resins.
(6) The epoxy resin includes one or more of a biphenyl novolac type epoxy resin of the following general formula (1), an anthracene type epoxy resin of the general formula (2), and a dihydroanthracene type epoxy resin of the general formula (3). The insulating resin film as described above.

Figure 2010221706
(但し、一般式(1)中、R1〜R4は同一、又は互いに異なるCm2m+1基を、mは0又は1以上の整数を表す。nは1以上の整数を表す。)
Figure 2010221706
(In the general formula (1), R 1 to R 4 are the same or different C m H 2m + 1 groups, m represents 0 or an integer of 1 or more, and n represents an integer of 1 or more. )

Figure 2010221706
(但し、一般式(2)中、R1〜R4は同一、又は互いに異なるCm2m+1基を、mは0又は1以上の整数を表す。)
Figure 2010221706
(However, in General Formula (2), R 1 to R 4 are the same or different C m H 2m + 1 groups, and m represents 0 or an integer of 1 or more.)

Figure 2010221706
(但し、一般式(3)中、R1は同一、又は互いに異なるCm'2m'+1基を表し、m’は0又は1以上の整数で、nは0〜4の整数を表す。R2は同一、又は互いに異なるCm'2m'+1基を表し、m’は0又は1以上の整数で、mは0〜4の整数を示す。)
Figure 2010221706
(In the general formula (3), R 1 represents the same or different C m ′ H 2m ′ + 1 groups, m ′ represents 0 or an integer of 1 or more, and n represents an integer of 0 to 4. R 2 represents the same or different C m ′ H 2m ′ + 1 groups, m ′ is 0 or an integer of 1 or more, and m is an integer of 0 to 4.

(7) 基材が、PET(ポリエチレンテレフタレート)または金属箔であることを特徴とする前記の絶縁性樹脂フィルム。
(8) 基板の片側、あるいは両側に前記の絶縁性樹脂フィルムを配して積層成形してなる積層板。
(9) 前記の積層板に回路加工して成る配線板。
(7) The insulating resin film described above, wherein the base material is PET (polyethylene terephthalate) or metal foil.
(8) A laminated board obtained by laminating the insulating resin film on one side or both sides of the substrate.
(9) A wiring board obtained by processing a circuit on the laminated board.

本発明によれば、多環式構造を有し樹脂単独でフィルム形成能を有する樹脂にケイ酸カルシウムを配合することで、難燃性の高い樹脂組成物及び絶縁性樹脂フィルムを得ることができる。   ADVANTAGE OF THE INVENTION According to this invention, a highly flame-retardant resin composition and insulating resin film can be obtained by mix | blending calcium silicate with resin which has a polycyclic structure and has film-forming ability only by resin. .

本発明は、多環式構造を有し樹脂単独でフィルム形成能を有する樹脂中にケイ酸カルシウムを均一分散することで難燃性を大きく向上させた樹脂組成物からなる絶縁樹脂層を基材表面に備える絶縁性樹脂フィルムに関する。すなわち、本発明の絶縁性樹脂フィルムは、樹脂組成物からなる絶縁樹脂層を基材表面に備える絶縁性樹脂フィルムにおいて、前記樹脂組成物が、多環式構造を有する樹脂及びケイ酸カルシウムを含有することを特徴としている。   The present invention provides a base material for an insulating resin layer comprising a resin composition having a flame retardant greatly improved by uniformly dispersing calcium silicate in a resin having a polycyclic structure and having a film-forming ability alone. The present invention relates to an insulating resin film provided on the surface. That is, the insulating resin film of the present invention is an insulating resin film provided with an insulating resin layer made of a resin composition on a substrate surface, wherein the resin composition contains a resin having a polycyclic structure and calcium silicate. It is characterized by doing.

本発明で用いる多環式構造を有する樹脂は、多環式構造を有し樹脂単独でフィルム形成能を有していれば特に限定するものではないが、多層配線板用途では絶縁性や吸湿性の面で優れているエポキシ樹脂が好適に用いられる。また、用いるエポキシ樹脂は、結晶性エポキシ樹脂を1つ以上含むことが好ましい。さらに、用いるエポキシ樹脂は、分子内に2個以上のエポキシ基を持ち、多環式構造を有していればどのようなものでもよく、例えば、ナフタレン型エポキシ樹脂、ナフタレンノボラック型エポキシ樹脂、アントラセン型エポキシ樹脂、ジヒドロアントラセン型エポキシ樹脂、ビフェニル型エポキシ樹脂、ビフェニルノボラック型エポキシ樹脂などがあり、特にナフタレン型エポキシ樹脂、アントラセン型エポキシ樹脂、ジヒドロアントラセン型エポキシ樹脂、ビフェニルノボラック型エポキシ樹脂などの縮合多環式構造を有するエポキシ樹脂が好ましい。これらの樹脂の分子量はどのようなものでもよく、何種類かを併用することもできる。また、用いるエポキシ樹脂の一部を反応させてプレポリマー化したエポキシ樹脂を用いることが好ましい。   The resin having a polycyclic structure used in the present invention is not particularly limited as long as it has a polycyclic structure and the resin alone has a film-forming ability. Epoxy resins that are superior in terms of the above are preferably used. Moreover, it is preferable that the epoxy resin to be used contains one or more crystalline epoxy resins. Further, the epoxy resin to be used may be any one as long as it has two or more epoxy groups in the molecule and has a polycyclic structure. For example, naphthalene type epoxy resin, naphthalene novolak type epoxy resin, anthracene Type epoxy resin, dihydroanthracene type epoxy resin, biphenyl type epoxy resin, biphenyl novolac type epoxy resin, etc., especially condensation polythene such as naphthalene type epoxy resin, anthracene type epoxy resin, dihydroanthracene type epoxy resin, biphenyl novolac type epoxy resin, etc. Epoxy resins having a cyclic structure are preferred. These resins may have any molecular weight, and several types may be used in combination. Moreover, it is preferable to use the epoxy resin which prepolymerized by making a part of epoxy resin to be used react.

また、用いるエポキシ樹脂は、下記の一般式(1)のビフェニルノボラック型エポキシ樹脂、一般式(2)のアントラセン型エポキシ樹脂、一般式(3)のジヒドロアントラセン型エポキシ樹脂のいずれか1つ以上を含むことが好ましい。   Moreover, the epoxy resin to be used is at least one of the following biphenyl novolac type epoxy resin of the general formula (1), the anthracene type epoxy resin of the general formula (2), and the dihydroanthracene type epoxy resin of the general formula (3). It is preferable to include.

Figure 2010221706
(但し、一般式(1)中、R1〜R4は同一、又は互いに異なるCm2m+1基を、mは0又は1以上の整数を表す。nは1以上の整数を表す。)
Figure 2010221706
(In the general formula (1), R 1 to R 4 are the same or different C m H 2m + 1 groups, m represents 0 or an integer of 1 or more, and n represents an integer of 1 or more. )

なお、前記一般式(1)中のCm2m+1基としては、例えば、メチル、エチル、プロピル,iso−プロピル、ブチルなどのアルキル基などが挙げられる。通常、nは1〜10の整数である。なお、Cm2m+1基としては、水素、あるいは、m=1〜20の直鎖状または分岐状のアルキル基が好ましい。 Examples of the C m H 2m + 1 group in the general formula (1) include alkyl groups such as methyl, ethyl, propyl, iso-propyl, and butyl. Usually, n is an integer of 1-10. The C m H 2m + 1 group is preferably hydrogen or a linear or branched alkyl group having m = 1 to 20.

Figure 2010221706
(但し、一般式(2)中、R1〜R4は同一、又は互いに異なるCm2m+1基を、mは0又は1以上の整数を表す。)
Figure 2010221706
(However, in General Formula (2), R 1 to R 4 are the same or different C m H 2m + 1 groups, and m represents 0 or an integer of 1 or more.)

なお、前記一般式(2)中のCm2m+1基としては、例えば、メチル、エチル、プロピル,iso−プロピル、ブチルなどのアルキル基などが挙げられる。なお、Cm2m+1基としては、水素、あるいは、m=1〜20の直鎖状または分岐状のアルキル基が好ましい。 Examples of the C m H 2m + 1 group in the general formula (2) include alkyl groups such as methyl, ethyl, propyl, iso-propyl, and butyl. The C m H 2m + 1 group is preferably hydrogen or a linear or branched alkyl group having m = 1 to 20.

Figure 2010221706
(但し、一般式(3)中、R1は同一、又は互いに異なるCm'2m'+1基を表し、m’は0又は1以上の整数で、nは0〜4の整数を表す。R2は同一、又は互いに異なるCm'2m'+1基を表し、m’は0又は1以上の整数で、mは0〜4の整数を示す。)
Figure 2010221706
(In the general formula (3), R 1 represents the same or different C m ′ H 2m ′ + 1 groups, m ′ represents 0 or an integer of 1 or more, and n represents an integer of 0 to 4. R 2 represents the same or different C m ′ H 2m ′ + 1 groups, m ′ is 0 or an integer of 1 or more, and m is an integer of 0 to 4.

なお、前記一般式(3)中のCm'2m'+1基としては、例えば、メチル、エチル、プロピル,iso−プロピル、ブチルなどのアルキル基などが挙げられる。なお、Cm'2m'+1基としては、水素、あるいは、m’=1〜20の直鎖状または分岐状のアルキル基が好ましい。 Examples of the C m ′ H 2m ′ + 1 group in the general formula (3) include alkyl groups such as methyl, ethyl, propyl, iso-propyl, and butyl. The C m ′ H 2m ′ + 1 group is preferably hydrogen or a linear or branched alkyl group having m ′ = 1 to 20.

また、市販品として、ビフェニル構造を有するエポキシ樹脂としては、NC−3000−H(日本化薬株式会社、商品名)などが、ジヒドロアントラセン構造を有するエポキシ樹脂としては、YX−8800(ジャパンエポキシレジン製、商品名)などが、ナフタレン構造を有するエポキシ樹脂としては、ESN−175(東都化成株式会社製、商品名)などが挙げられる。   Moreover, as an epoxy resin which has a biphenyl structure as a commercial item, NC-3000-H (Nippon Kayaku Co., Ltd., brand name) etc. are as an epoxy resin which has a dihydroanthracene structure, YX-8800 (Japan epoxy resin). As an epoxy resin having a naphthalene structure, ESN-175 (manufactured by Toto Kasei Co., Ltd., trade name) and the like can be given.

本発明で用いるケイ酸カルシウムはどのような形状でもよいが、樹脂の流動性に対する影響を低減するために、球状であることが好ましい。また、無孔質であることが溶剤を使う上で好ましい。平均粒径はどのような粒径を用いても良いが、樹脂中への分散性を高めるために難燃効果を得るために50μm以下が好ましく、20μm以下がさらに好ましく、10μm以下が特に好ましい。また、粘度の点から、平均粒径は0.01μm以上が好ましく、0.1μm以上がさらに好ましく、1μm以上が特に好ましい。平均粒径は、動的光散乱法を用いて測定することができる。例えば、適当な有機溶剤に粒子を超音波などにより均一に分散させ、濃厚系粒径アナライザー〔FPAR−1000;大塚電子(株)製〕を用いて、粒子の粒度分布を質量基準で作成し、そのメディアン径を平均粒径とすることで測定される。   The calcium silicate used in the present invention may have any shape, but is preferably spherical in order to reduce the influence on the fluidity of the resin. Moreover, it is preferable when using a solvent that it is nonporous. The average particle size may be any particle size, but is preferably 50 μm or less, more preferably 20 μm or less, and particularly preferably 10 μm or less in order to obtain a flame retardant effect in order to enhance dispersibility in the resin. From the viewpoint of viscosity, the average particle size is preferably 0.01 μm or more, more preferably 0.1 μm or more, and particularly preferably 1 μm or more. The average particle size can be measured using a dynamic light scattering method. For example, particles are uniformly dispersed in an appropriate organic solvent by ultrasonic waves, etc., and a particle size distribution of the particles is created on a mass basis using a concentrated particle size analyzer [FPAR-1000; manufactured by Otsuka Electronics Co., Ltd.] It is measured by taking the median diameter as the average particle diameter.

樹脂組成物において、多環式構造を有する樹脂とケイ酸カルシウムの配合比率は、多環式構造を有する樹脂100質量部に対し、ケイ酸カルシウムが4から50質量部が好ましく、6から40質量部の範囲がより好ましく、7から30質量部が特に好ましい。多環式構造を有する樹脂100質量部に対して4質量部未満では難燃効果が乏しく、50質量部を超えた場合では多環式樹脂の取扱い性が低下するおそれがある。ケイ酸カルシウムを均一に分散させるため、らいかい機、ホモジナイザー、ビーズミル、ナノマイザー等の分散装置、粉砕装置を用いることが有効である。   In the resin composition, the blending ratio of the resin having a polycyclic structure and calcium silicate is preferably 4 to 50 parts by mass, and 6 to 40 parts by mass with respect to 100 parts by mass of the resin having a polycyclic structure. The range of parts is more preferable, and 7 to 30 parts by mass is particularly preferable. When the amount is less than 4 parts by mass with respect to 100 parts by mass of the resin having a polycyclic structure, the flame-retardant effect is poor, and when it exceeds 50 parts by mass, the handleability of the polycyclic resin may be reduced. In order to uniformly disperse calcium silicate, it is effective to use a dispersing device such as a raking machine, a homogenizer, a bead mill, or a nanomizer, or a crushing device.

樹脂組成物において、多環式構造を有する樹脂とケイ酸カルシウムを溶解、混合するため、溶剤を加えることが好ましい。溶剤は、多環式構造を有する樹脂とケイ酸カルシウムを溶解、分散できればどのようなものでもよいが、特にアセトン、メチルエチルケトン、メチルブチルケトン、トルエン、キシレン、酢酸エチル、N、N−ジメチルホルムアミド、N、N−ジメチルアセトアミド、エタノール、エチレングリコールモノメチルエーテル、プロピレングリコールモノメチルエーテルアセテート等が溶解性に優れ、好ましい。これらの溶剤の配合量は、多環式構造を有する樹脂を溶解し、ケイ酸カルシウムと分散ができればどのような量でもよいが、多環式構造を有する樹脂とケイ酸カルシウムの総量100質量部に対して、30〜300質量部の範囲が好ましく、50〜200質量部の範囲がさらに好ましい。また、上記の溶剤は、組み合わせて用いても構わない。   In the resin composition, it is preferable to add a solvent in order to dissolve and mix the resin having a polycyclic structure and calcium silicate. The solvent may be any solvent as long as it can dissolve and disperse the resin having a polycyclic structure and calcium silicate, and in particular, acetone, methyl ethyl ketone, methyl butyl ketone, toluene, xylene, ethyl acetate, N, N-dimethylformamide, N, N-dimethylacetamide, ethanol, ethylene glycol monomethyl ether, propylene glycol monomethyl ether acetate and the like are preferable because of excellent solubility. The amount of these solvents may be any amount as long as the resin having a polycyclic structure can be dissolved and dispersed with calcium silicate, but the total amount of the resin having a polycyclic structure and calcium silicate is 100 parts by mass. On the other hand, the range of 30-300 mass parts is preferable, and the range of 50-200 mass parts is more preferable. Moreover, you may use said solvent in combination.

樹脂組成物において、さらに無機充填剤を配合しても構わないし、添加剤を添加してもかまわない。無機充填剤としては、シリカ、アルミナ、水酸化アルミニウム、炭酸カルシウム、クレイ、タルク、窒化珪素、窒化ホウ素、酸化チタン、チタン酸バリウム、チタン酸鉛、チタン酸ストロンチウム等を使用することができ、特に水酸化アルミニウムが好ましい。無機充填剤の配合量としては、多環式構造を有する樹脂とケイ酸カルシウムの総量100質量部に対して、300質量部以下とすることが、好ましく、200質量部以下にすることが樹脂組成物(多層配線板用材料)が均一でかつ良好な取扱性を得るためにより好ましい。また、0.5質量部以上とすることが好ましく、1質量部以上とすることがより好ましい。無機充填剤を均一に分散させるため、らいかい機、ホモジナイザー、ビーズミル、ナノマイザー等を用いることが有効である。   In the resin composition, an inorganic filler may be further added, or an additive may be added. As the inorganic filler, silica, alumina, aluminum hydroxide, calcium carbonate, clay, talc, silicon nitride, boron nitride, titanium oxide, barium titanate, lead titanate, strontium titanate, etc. can be used. Aluminum hydroxide is preferred. The blending amount of the inorganic filler is preferably 300 parts by mass or less, preferably 200 parts by mass or less with respect to 100 parts by mass of the total amount of the resin having a polycyclic structure and calcium silicate. The product (material for multilayer wiring board) is more preferable in order to obtain uniform and good handleability. Moreover, it is preferable to set it as 0.5 mass part or more, and it is more preferable to set it as 1 mass part or more. In order to disperse the inorganic filler uniformly, it is effective to use a raking machine, a homogenizer, a bead mill, a nanomizer or the like.

添加剤としては、各種シランカップリング剤、硬化促進剤、消泡剤等を使用できる。この配合量としては多環式構造を有する樹脂とケイ酸カルシウムの総量100質量部に対して、5質量部以下が好ましく、3質量部以下にすることが樹脂組成物の特性を維持する上でより好ましい。また、0.1質量部以上とすることが好ましく、1質量部以上とすることがより好ましい。   As the additive, various silane coupling agents, curing accelerators, antifoaming agents and the like can be used. This blending amount is preferably 5 parts by mass or less, preferably 3 parts by mass or less for maintaining the characteristics of the resin composition with respect to 100 parts by mass of the total amount of the resin having a polycyclic structure and calcium silicate. More preferred. Moreover, it is preferable to set it as 0.1 mass part or more, and it is more preferable to set it as 1 mass part or more.

本発明の絶縁性樹脂フィルムは、通常、上述の樹脂組成物を基材表面に塗布乾燥させて得られる。例えば、樹脂組成物のワニスを、基材表面に、バーコータの一種であるコンマ型コータなどを使用し、塗布後、通常、40〜200℃、1〜60分程度で乾燥し、厚み10〜100μmの絶縁樹脂層を有する絶縁性樹脂フィルムを得ることができる。基材は、樹脂組成物を塗布、乾燥できるものであればよく、銅やアルミニウム等の金属箔、ポリエステルやポリイミド等の樹脂製のフィルム、あるいはこれらの樹脂製のフィルムの表面に離型剤を塗布したものなどを用いることができるが、PET(ポリエチレンテレフタレート)、銅箔、アルミ箔等が好ましい。樹脂製のフィルムや金属箔の厚みは、通常3〜200μmである。また、金属箔としては、単層箔だけでは無く、二層以上の複合箔でもよい。また、基材に銅箔を用いた場合は、銅箔をそのまま回路導体として使用することができる利点があり、また基材に離型剤処理が施されていると基材から絶縁性樹脂フィルムを引き剥がす際や基材(支持基材)付絶縁性樹脂フィルムを基板に積層した後、基材(支持基材)だけを剥離する際の作業性を向上させる上で好ましい。   The insulating resin film of the present invention is usually obtained by applying and drying the above-described resin composition on the substrate surface. For example, the varnish of the resin composition is applied to the substrate surface using a comma type coater which is a kind of bar coater, and after application, it is usually dried at 40 to 200 ° C. for about 1 to 60 minutes, and the thickness is 10 to 100 μm. An insulating resin film having an insulating resin layer can be obtained. The base material only needs to be able to apply and dry the resin composition. A metal foil such as copper or aluminum, a resin film such as polyester or polyimide, or a release agent on the surface of these resin films. Although what apply | coated etc. can be used, PET (polyethylene terephthalate), copper foil, aluminum foil, etc. are preferable. The thickness of the resin film or metal foil is usually 3 to 200 μm. In addition, the metal foil is not limited to a single layer foil, and may be a composite foil having two or more layers. Moreover, when copper foil is used for the base material, there is an advantage that the copper foil can be used as a circuit conductor as it is, and when the base material is treated with a release agent, an insulating resin film is formed from the base material. It is preferable to improve the workability when peeling only the base material (support base material) after peeling the substrate or laminating the insulating resin film with the base material (support base material) on the substrate.

また、本発明の積層板は、基板の片側、あるいは両側に前記の絶縁性樹脂フィルムを配して積層成形して得られる。積層成形条件は特に限定されず、また、積層成形の際、金属箔上に塗布した絶縁性樹脂フィルムを配し、金属張積層板としても良い。あるいは、積層成形の際、基材を剥離した絶縁性樹脂フィルム上に、金属箔を配し、金属張積層板としても良い。基板としては、樹脂板、内層回路板、銅張積層板などが挙げられる。積層板製造時の加熱温度は130〜250℃、より好ましくは160〜200℃で、圧力は0.5〜10MPa、より好ましくは1〜4MPaであり、絶縁性樹脂フィルムの特性や、プレス機の能力、目的の積層板の厚み等により適宜決定する。   The laminate of the present invention can be obtained by laminating and forming the insulating resin film on one side or both sides of the substrate. Lamination molding conditions are not particularly limited, and an insulating resin film coated on a metal foil may be disposed at the time of lamination molding to form a metal-clad laminate. Alternatively, a metal foil may be provided on the insulating resin film from which the base material has been peeled during lamination molding to form a metal-clad laminate. Examples of the substrate include a resin plate, an inner layer circuit board, and a copper clad laminate. The heating temperature at the time of producing the laminated plate is 130 to 250 ° C., more preferably 160 to 200 ° C., and the pressure is 0.5 to 10 MPa, more preferably 1 to 4 MPa. It is determined appropriately depending on the capacity, the thickness of the target laminate, and the like.

また本発明の配線板は上述の積層板に一般的な回路加工を施して得られる。一般的な回路加工として、エッチング法、アディテッブ法、セミアディテッブ法などで、回路形成が可能である。   The wiring board of the present invention can be obtained by subjecting the above laminated board to general circuit processing. As general circuit processing, a circuit can be formed by an etching method, an additive method, a semi-additive method, or the like.

以下に、本発明を実施例に基づいて詳細に説明するが、本発明はこれに限定されるものではない。
実施例1
温度計、冷却管、攪拌装置を備えた4つ口セパラブルフラスコに、ジヒドロアントラセン型エポキシ樹脂(YX−8800、ジャパンエポキシレジン株式会社製商品名)100g、エポキシ樹脂の硬化剤としてベンゾグアナミン(関東化学株式会社製)7.4gとクレゾールノボラック樹脂(KA−1165、大日本インキ化学工業株式会社製商品名)25.4g、溶剤としてプロピレングリコールモノメチルエーテルアセテート(関東化学株式会社製)127gを投入し、140℃で5時間反応させた。その後、ビフェニルノボラック型エポキシ樹脂(NC−3000−H、日本化薬株式会社商品名)65.8g、クレゾールノボラック樹脂(KA−1165、大日本インキ化学工業株式会社製商品名)59.1g、プロピレングリコールモノメチルエーテルアセテート(関東化学株式会社製)125gを加え、100℃で30分間加熱溶解した。その後、シリカ(SO−G1、株式会社アドマテックス製商品名)170.4g、水酸化アルミニウム(HP−350、昭和電工株式会社製商品名)208.3g、乳鉢で粉砕したケイ酸カルシウム(関東化学株式会社製、平均粒径10μm)18.9g、プロピレングリコールモノメチルエーテルアセテート(関東化学株式会社製)100g、硬化促進剤2PZ−CN(四国化成工業株式会社商品名):0.5gを投入し、1時間撹拌して目的の樹脂組成物ワニスを得た。
Hereinafter, the present invention will be described in detail based on examples, but the present invention is not limited thereto.
Example 1
In a four-neck separable flask equipped with a thermometer, a condenser tube, and a stirrer, dihydroanthracene type epoxy resin (YX-8800, product name of Japan Epoxy Resin Co., Ltd.) 100 g, benzoguanamine (Kanto Chemical) 7.4g) and cresol novolak resin (KA-1165, trade name of Dainippon Ink & Chemicals, Inc.) 25.4g, propylene glycol monomethyl ether acetate (manufactured by Kanto Chemical Co., Ltd.) 127g as a solvent, The reaction was performed at 140 ° C. for 5 hours. Thereafter, biphenyl novolac type epoxy resin (NC-3000-H, Nippon Kayaku Co., Ltd., trade name) 65.8 g, cresol novolak resin (KA-1165, trade name, manufactured by Dainippon Ink & Chemicals, Inc.) 59.1 g, propylene 125 g of glycol monomethyl ether acetate (manufactured by Kanto Chemical Co., Inc.) was added and dissolved by heating at 100 ° C. for 30 minutes. Thereafter, 170.4 g of silica (SO-G1, trade name manufactured by Admatechs Co., Ltd.), 208.3 g of aluminum hydroxide (HP-350, trade name of Showa Denko KK), calcium silicate ground in a mortar (Kanto Chemical) Co., Ltd., average particle size 10 μm) 18.9 g, propylene glycol monomethyl ether acetate (manufactured by Kanto Chemical Co., Ltd.) 100 g, curing accelerator 2PZ-CN (trade name of Shikoku Kasei Kogyo Co., Ltd.): 0.5 g Stir for 1 hour to obtain the desired resin composition varnish.

作製した樹脂組成物ワニスを絶縁樹脂層厚みが0.05mmになるように厚み18μm商品名F2−WS銅はく(Rz:2.0μm、Ra:0.3μm)の上に塗布し、160℃で5分間加熱して半硬化(Bステージ状態)の絶縁性樹脂フィルムを得た。銅箔を除去した板厚0.21mmtのMCL−E−679FG(日立化成工業株式会社製商品名)の両側に作製した絶縁性樹脂フィルムを配置し、185℃、90分、1.0MPaのプレス条件で絶縁性樹脂フィルム付積層板を作製した。この絶縁性樹脂フィルム付積層板を過硫酸アンモニウム150g/lの水溶液に40℃−20分間浸漬して銅はくをエッチング除去した。その後、13mm×130mmにサンプルを切り出し、UL−94垂直法に準拠して難燃性(平均燃焼時間(n=5))を評価した。   The prepared resin composition varnish was applied onto a product name F2-WS copper foil (Rz: 2.0 μm, Ra: 0.3 μm) having a thickness of 18 μm so that the insulating resin layer thickness was 0.05 mm, and 160 ° C. Was heated for 5 minutes to obtain a semi-cured (B stage state) insulating resin film. An insulating resin film prepared on both sides of MCL-E-679FG (trade name, manufactured by Hitachi Chemical Co., Ltd.) having a thickness of 0.21 mm from which the copper foil has been removed is placed, and a press at 185 ° C., 90 minutes, 1.0 MPa. A laminate with an insulating resin film was produced under the conditions. This laminated plate with an insulating resin film was immersed in an aqueous solution of 150 g / l ammonium persulfate at 40 ° C. for 20 minutes to remove the copper foil by etching. Then, the sample was cut out to 13 mm x 130 mm, and flame retardance (average burning time (n = 5)) was evaluated based on the UL-94 vertical method.

実施例2
シリカ(SO−G1、株式会社アドマテックス製商品名)を151.5g、乳鉢で粉砕したケイ酸カルシウム(関東化学株式会社製、平均粒径10μm)を37.9gに変えた以外は全て実施例1と同様にして行った。
Example 2
Except for changing silica (SO-G1, trade name manufactured by Admatechs Co., Ltd.) to 151.5 g, calcium silicate crushed in a mortar (manufactured by Kanto Chemical Co., Inc., average particle size 10 μm) to 37.9 g, all Examples 1 was performed.

実施例3
シリカ(SO−G1、株式会社アドマテックス製商品名)を113.6g、乳鉢で粉砕したケイ酸カルシウム(関東化学株式会社製、平均粒径10μm)を75.8gに変えた以外は全て実施例1と同様にして行った。
Example 3
Except that 113.6 g of silica (SO-G1, trade name manufactured by Admatechs Co., Ltd.) and calcium silicate crushed in a mortar (manufactured by Kanto Chemical Co., Ltd., average particle size 10 μm) were changed to 75.8 g, all Examples 1 was performed.

比較例1
温度計、冷却管、攪拌装置を備えた4つ口セパラブルフラスコに、ジヒドロアントラセン型エポキシ樹脂(YX−8800、ジャパンエポキシレジン株式会社製商品名)100g、エポキシ樹脂の硬化剤としてベンゾグアナミン(関東化学株式会社製)7.4gとクレゾールノボラック樹脂(KA−1165、大日本インキ化学工業株式会社製商品名)25.4g、溶剤としてプロピレングリコールモノメチルエーテルアセテート(関東化学株式会社製)127gを投入し、140℃で5時間反応させた。その後、ビフェニルノボラック型エポキシ樹脂(NC−3000‐H、日本化薬株式会社商品名)65.8g、クレゾールノボラック樹脂(KA−1165、大日本インキ化学工業株式会社製商品名)59.1g、プロピレングリコールモノメチルエーテルアセテート(関東化学株式会社製)1
25gを加え、100℃で30分間加熱溶解した。その後、シリカ(SO−G1、株式会社アドマテックス製商品名)151.5g、水酸化アルミニウム(HP−350、昭和電工株式会社製商品名)255.7g、プロピレングリコールモノメチルエーテルアセテート(関東化学株式会社製)100g、硬化促進剤2PZ−CN(四国化成工業株式会社商品名):0.5gを投入し、1時間撹拌して樹脂組成物ワニスを得た。
Comparative Example 1
In a four-neck separable flask equipped with a thermometer, a condenser tube, and a stirrer, dihydroanthracene type epoxy resin (YX-8800, trade name of Japan Epoxy Resin Co., Ltd.) 100 g, benzoguanamine (Kanto Chemical) as a curing agent for epoxy resin 7.4g) and cresol novolak resin (KA-1165, trade name of Dainippon Ink & Chemicals, Inc.) 25.4g, propylene glycol monomethyl ether acetate (manufactured by Kanto Chemical Co., Ltd.) 127g as a solvent, The reaction was carried out at 140 ° C. for 5 hours. Thereafter, biphenyl novolac type epoxy resin (NC-3000-H, Nippon Kayaku Co., Ltd., trade name) 65.8 g, cresol novolak resin (KA-1165, trade name, manufactured by Dainippon Ink & Chemicals, Inc.) 59.1 g, propylene Glycol monomethyl ether acetate (manufactured by Kanto Chemical Co., Inc.) 1
25 g was added and dissolved by heating at 100 ° C. for 30 minutes. Thereafter, 151.5 g of silica (SO-G1, trade name manufactured by Admatechs), 255.7 g of aluminum hydroxide (HP-350, trade name of Showa Denko KK), propylene glycol monomethyl ether acetate (Kanto Chemical Co., Ltd.) 100 g, curing accelerator 2PZ-CN (trade name of Shikoku Kasei Kogyo Co., Ltd.): 0.5 g was added and stirred for 1 hour to obtain a resin composition varnish.

作製した樹脂組成物ワニスを絶縁樹脂層厚みが0.05mmになるように厚み18μm商品名F2−WS銅はく(Rz:2.0μm、Ra:0.3μm)の上に塗布し、160℃で5分間加熱して半硬化(Bステージ状態)の絶縁性樹脂フィルムを得た。銅箔を除去した板厚0.21mmtのMCL−E−679FG(日立化成工業株式会社製商品名)の両側に作製した絶縁性樹脂フィルムを配置し、185℃、90分、1.0MPaのプレス条件で絶縁性樹脂フィルム付積層板を作製した。この絶縁性樹脂フィルム付積層板を過硫酸アンモニウム150g/lの水溶液に40℃−20分間浸漬して銅はくをエッチング除去した。その後、13mm×130mmにサンプルを切り出し、UL−94垂直法に準拠して難燃性を評価した。   The prepared resin composition varnish was applied onto a product name F2-WS copper foil (Rz: 2.0 μm, Ra: 0.3 μm) having a thickness of 18 μm so that the insulating resin layer thickness was 0.05 mm, and 160 ° C. Was heated for 5 minutes to obtain a semi-cured (B stage state) insulating resin film. An insulating resin film prepared on both sides of MCL-E-679FG (trade name, manufactured by Hitachi Chemical Co., Ltd.) having a thickness of 0.21 mm from which the copper foil has been removed is placed, and a press at 185 ° C., 90 minutes, 1.0 MPa. A laminate with an insulating resin film was produced under the conditions. This laminated plate with an insulating resin film was immersed in an aqueous solution of 150 g / l ammonium persulfate at 40 ° C. for 20 minutes to remove the copper foil by etching. Then, the sample was cut out to 13 mm x 130 mm, and the flame retardance was evaluated based on the UL-94 vertical method.

比較例2
水酸化アルミニウム(HP−350、昭和電工株式会社製商品名)を208.3gに変え、更にホウ酸カルシウム(UBパウダー、キンセイニマテック株式会社製商品名)43.1gを添加した以外は全て比較例1と同様にして行った。
Comparative Example 2
All except that aluminum hydroxide (HP-350, trade name manufactured by Showa Denko KK) was changed to 208.3 g and calcium borate (UB powder, trade name manufactured by Kinsei Nimatec Co., Ltd.) 43.1 g was added. Performed as in Example 1.

比較例3
水酸化アルミニウム(HP−350、昭和電工株式会社製商品名)を208.3gに変え、更に乳鉢で粉砕した炭酸カルシウム(関東化学株式会社製)51.1gを添加した以外は全て比較例1と同様にして行った。
Comparative Example 3
Comparative Example 1 except that aluminum hydroxide (HP-350, trade name manufactured by Showa Denko KK) was changed to 208.3 g, and 51.1 g of calcium carbonate (manufactured by Kanto Chemical Co., Ltd.) pulverized in a mortar was further added. The same was done.

実施例で作製したサンプルの燃焼性試験結果を表1に示した。一方、比較例で作製したサンプルの燃焼性試験結果を表2に示した。   Table 1 shows the flammability test results of the samples produced in the examples. On the other hand, Table 2 shows the flammability test results of the samples produced in the comparative examples.

Figure 2010221706
Figure 2010221706

Figure 2010221706
(表2中の空欄は、配合無しを表す。)
Figure 2010221706
(The blank in Table 2 indicates no blending.)

表1の実施例1〜3の比較から、ケイ酸カルシウム配合量が増えるに従って、平均燃焼時間が短くなっていくことがわかる。また、表1の実施例2の平均燃焼時間が6.3s(秒)であるのに対し、表2の比較例1〜3の平均燃焼時間が9.4〜10.6s(秒)であり実施例2に比較して大幅に長かった(悪かった)。したがって、多環式化合物(多環式構造を有する樹脂)の難燃性向上にはケイ酸カルシウムの配合が特に有効であることがわかる。
本発明によれば、多環式構造を有し樹脂単独でフィルム形成能を有する樹脂にケイ酸カルシウムを配合することで、樹脂組成物からなる難燃性の高い絶縁性樹脂フィルムを得ることができる。
From the comparison of Examples 1 to 3 in Table 1, it can be seen that the average combustion time decreases as the calcium silicate content increases. Further, the average combustion time of Example 2 in Table 1 is 6.3 s (seconds), whereas the average combustion time of Comparative Examples 1 to 3 in Table 2 is 9.4 to 10.6 s (seconds). Compared to Example 2, it was significantly longer (bad). Therefore, it turns out that the mixing | blending of a calcium silicate is especially effective for the flame retardance improvement of a polycyclic compound (resin which has a polycyclic structure).
According to the present invention, a highly flame-retardant insulating resin film made of a resin composition can be obtained by blending calcium silicate with a resin having a polycyclic structure and having a film-forming ability alone. it can.

Claims (9)

樹脂組成物からなる絶縁樹脂層を基材表面に備える絶縁性樹脂フィルムにおいて、前記樹脂組成物が、多環式構造を有する樹脂及びケイ酸カルシウムを含有することを特徴とする絶縁性樹脂フィルム。   An insulating resin film comprising an insulating resin layer made of a resin composition on a substrate surface, wherein the resin composition contains a resin having a polycyclic structure and calcium silicate. 樹脂組成物が、更に水酸化アルミニウムを含有することを特徴とする請求項1に記載の絶縁性樹脂フィルム。   The insulating resin film according to claim 1, wherein the resin composition further contains aluminum hydroxide. 多環式構造を有する樹脂が、ビフェニル構造、ナフタレン構造、アントラセン構造、ジヒドロアントラセン構造のいずれかを有することを特徴とする請求項1又は2に記載の絶縁性樹脂フィルム。   The insulating resin film according to claim 1 or 2, wherein the resin having a polycyclic structure has any one of a biphenyl structure, a naphthalene structure, an anthracene structure, and a dihydroanthracene structure. 多環式構造を有する樹脂が、エポキシ樹脂であることを特徴とする請求項1〜3いずれかに記載の絶縁性樹脂フィルム。   The insulating resin film according to claim 1, wherein the resin having a polycyclic structure is an epoxy resin. エポキシ樹脂が、結晶性エポキシ樹脂を1つ以上含むことを特徴とする請求項4に記載の絶縁性樹脂フィルム。   The insulating resin film according to claim 4, wherein the epoxy resin contains one or more crystalline epoxy resins. エポキシ樹脂が、下記の一般式(1)のビフェニルノボラック型エポキシ樹脂、一般式(2)のアントラセン型エポキシ樹脂、一般式(3)のジヒドロアントラセン型エポキシ樹脂のいずれか1つ以上含むことを特徴とする請求項4または5に記載の絶縁性樹脂フィルム。
Figure 2010221706
(但し、一般式(1)中、R1〜R4は同一、又は互いに異なるCm2m+1基を、mは0又は1以上の整数を表す。nは1以上の整数を表す。)
Figure 2010221706
(但し、一般式(2)中、R1〜R4は同一、又は互いに異なるCm2m+1基を、mは0又は1以上の整数を表す。)
Figure 2010221706
(但し、一般式(3)中、R1は同一、又は互いに異なるCm'2m'+1基を表し、m’は0又は1以上の整数で、nは0〜4の整数を表す。R2は同一、又は互いに異なるCm'2m'+1基を表し、m’は0又は1以上の整数で、mは0〜4の整数を示す。)
The epoxy resin includes one or more of a biphenyl novolac type epoxy resin of the following general formula (1), an anthracene type epoxy resin of the general formula (2), and a dihydroanthracene type epoxy resin of the general formula (3). The insulating resin film according to claim 4 or 5.
Figure 2010221706
(In the general formula (1), R 1 to R 4 are the same or different C m H 2m + 1 groups, m represents 0 or an integer of 1 or more, and n represents an integer of 1 or more. )
Figure 2010221706
(However, in General Formula (2), R 1 to R 4 are the same or different C m H 2m + 1 groups, and m represents 0 or an integer of 1 or more.)
Figure 2010221706
(In the general formula (3), R 1 represents the same or different C m ′ H 2m ′ + 1 groups, m ′ represents 0 or an integer of 1 or more, and n represents an integer of 0 to 4. R 2 represents the same or different C m ′ H 2m ′ + 1 groups, m ′ is 0 or an integer of 1 or more, and m is an integer of 0 to 4.
基材が、PET(ポリエチレンテレフタレート)または金属箔であることを特徴とする請求項1〜6のいずれかに記載の絶縁性樹脂フィルム。   The insulating resin film according to claim 1, wherein the base material is PET (polyethylene terephthalate) or a metal foil. 基板の片側、あるいは両側に請求項1〜7いずれかに記載の絶縁性樹脂フィルムを配して積層成形してなる積層板。   A laminate formed by laminating the insulating resin film according to any one of claims 1 to 7 on one side or both sides of a substrate. 請求項8に記載の積層板に回路加工して成る配線板。   A wiring board obtained by processing a circuit on the laminated board according to claim 8.
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US9265145B2 (en) 2009-02-24 2016-02-16 Hitachi Chemical Company, Ltd. Varnish, prepreg, film with resin, metal foil-clad laminate, and printed circuit board
US10465089B2 (en) 2009-02-24 2019-11-05 Hitachi Chemical Company, Ltd. Varnish, prepreg, film with resin, metal foil-clad laminate, and printed circuit board
WO2011104905A1 (en) * 2010-02-24 2011-09-01 日立化成工業株式会社 Varnish, prepreg, film with resin, metal foil-clad laminate, and printed circuit board
KR101420768B1 (en) * 2012-10-12 2014-07-17 한국화학연구원 Photocrosslinkable anthracene containing high thermal resistant polybenzoxazole, composition containing the same for forming organic gate insulator and thin-film transistor using the same

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