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JP2010209439A - Method for removing dross in hot-dip galvanizing bath - Google Patents

Method for removing dross in hot-dip galvanizing bath Download PDF

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Publication number
JP2010209439A
JP2010209439A JP2009058969A JP2009058969A JP2010209439A JP 2010209439 A JP2010209439 A JP 2010209439A JP 2009058969 A JP2009058969 A JP 2009058969A JP 2009058969 A JP2009058969 A JP 2009058969A JP 2010209439 A JP2010209439 A JP 2010209439A
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Prior art keywords
dip galvanizing
dross
hot dip
galvanizing bath
porous material
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Inventor
Motoki Takada
基樹 高田
Toshiaki Amagasa
敏明 天笠
Hiromi Kunimori
博巳 国守
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JFE Steel Corp
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JFE Steel Corp
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Abstract

【課題】目詰まりを問題とすることがなく、かつ設備の大型化を必要とせずに溶融亜鉛メッキ浴のドロスを除去できる方法を提供する。
【解決手段】鋼板を浸漬して亜鉛メッキを行う溶融亜鉛メッキ浴から溶融亜鉛を抽出し、前記抽出した溶融亜鉛に、前記抽出した溶融亜鉛より低温の状態にある多孔質物質を投入することを特徴とする溶融亜鉛メッキ浴のドロス除去方法。
【選択図】図1
The present invention provides a method capable of removing dross from a hot dip galvanizing bath without causing clogging as a problem and without requiring an increase in size of equipment.
SOLUTION: Extracting molten zinc from a hot dip galvanizing bath in which a steel plate is immersed and galvanizing is performed, and a porous material having a temperature lower than that of the extracted molten zinc is added to the extracted molten zinc. The dross removal method of the hot dip galvanizing bath characterized by the above-mentioned.
[Selection] Figure 1

Description

本発明は、溶融亜鉛メッキ鋼板を製造する際に、溶融亜鉛メッキ浴中に浮遊して鋼板に付着し、その表面性状を悪化させるドロスと呼ばれる金属間化合物を除去する方法に関する。   The present invention relates to a method for removing an intermetallic compound called dross that floats in a hot dip galvanizing bath and adheres to a steel plate when the hot dip galvanized steel plate is produced, thereby deteriorating the surface properties.

溶融亜鉛メッキ鋼板は、鋼板を溶融亜鉛メッキ浴に浸漬させて製造される。この溶融亜鉛メッキ浴には、鋼板と亜鉛の付着性を向上させるためにアルミニウムを添加したり、鋼板から鉄が溶出するため、亜鉛とアルミニウムが結びついたトップドロスと呼ばれる金属間化合物や亜鉛と鉄が結びついたボトムドロスと呼ばれる金属間化合物が浮遊している。これらのドロスは、鋼板の表面に付着し、その表面性状を悪化させるため、溶融亜鉛メッキ浴から極力除去する必要がある。   The hot dip galvanized steel sheet is manufactured by immersing the steel sheet in a hot dip galvanizing bath. In this hot dip galvanizing bath, aluminum is added to improve the adhesion between the steel plate and zinc, and iron is eluted from the steel plate, so an intermetallic compound called top dross in which zinc and aluminum are combined, or zinc and iron. An intermetallic compound called bottom dross is attached to the surface. Since these dross adhere to the surface of the steel sheet and deteriorate the surface properties thereof, it is necessary to remove them as much as possible from the hot dip galvanizing bath.

溶融亜鉛メッキ浴のドロスを除去するために、これまで種々の装置やその再生方法が提案されている。例えば、特許文献1には、多数の粒子を粒子間に間隙が生じるように充填したドロス除去用充填層が、特許文献2には、メッキ浴底面に沈殿塊状物を沈殿させ、メッキ浴浴面に浮遊塊状物を浮遊させたドロス除去装置が提案されている。また、特許文献3には、ドロスを除去するための多孔質性炭素繊維強化炭素材料の板材を積層したろ過材料に酸洗洗浄および電解を施すろ過材料の再生方法が開示されている。   In order to remove dross from the hot dip galvanizing bath, various apparatuses and methods for regenerating them have been proposed. For example, Patent Document 1 discloses a dross removing packed layer in which a large number of particles are packed so that gaps are formed between the particles, and Patent Document 2 precipitates a precipitate lump on the bottom surface of the plating bath. A dross removal device has been proposed in which floating masses are suspended. Patent Document 3 discloses a method for regenerating a filtration material in which pickling and electrolysis are performed on a filtration material in which plates of porous carbon fiber reinforced carbon material for removing dross are laminated.

特開平5-255828号公報Japanese Patent Laid-Open No. 5-255828 特開平8-311628号公報JP-A-8-311628 特開平7-150324号公報Japanese Patent Laid-Open No. 7-15324

しかしながら、特許文献1〜3に記載されているドロス除去装置は、固定した粒子充填層や板材の積層を必要とするため、目詰まりが起こりやすく、また設備の大型化を招く。   However, since the dross removing apparatuses described in Patent Documents 1 to 3 require the lamination of a fixed particle packed layer and a plate material, clogging is likely to occur, and the equipment is increased in size.

本発明は、目詰まりを問題とすることがなく、かつ設備の大型化を必要とせずに溶融亜鉛メッキ浴のドロスを除去できる方法を提供することを目的とする。   An object of the present invention is to provide a method capable of removing dross from a hot dip galvanizing bath without causing clogging as a problem and without requiring an increase in size of equipment.

この目的は、鋼板を浸漬して亜鉛メッキを行う溶融亜鉛メッキ浴から溶融亜鉛を抽出し、前記抽出した溶融亜鉛に、前記抽出した溶融亜鉛より低温の状態にある多孔質物質を投入することを特徴とする溶融亜鉛メッキ浴のドロス除去方法により達成される。   The purpose of this is to extract molten zinc from a hot dip galvanizing bath in which a steel sheet is immersed and galvanized, and to introduce into the extracted molten zinc a porous material that is at a lower temperature than the extracted molten zinc. This is achieved by the dross removal method of the hot dip galvanizing bath.

本発明の溶融亜鉛メッキ浴のドロス除去方法では、多孔質物質として、溶融亜鉛より比重の小さい多孔質物質を投入することが好ましい。また、多孔質物質には、多孔性セラミックスを用いることができる。   In the dross removal method of the hot dip galvanizing bath of the present invention, it is preferable to introduce a porous material having a specific gravity smaller than that of the hot zinc as the porous material. Moreover, porous ceramics can be used for the porous material.

投入後の多孔質物質を回収し、加熱すると多孔質物質の再生が可能になる。   The recovered porous material can be recovered and heated to regenerate the porous material.

本発明の溶融亜鉛メッキ浴のドロス除去方法により、目詰まりを問題とすることがなく、かつ設備の大型化を必要とせずにドロスの除去が可能になった。   The dross removal method of the hot dip galvanizing bath of the present invention makes it possible to remove dross without causing clogging and without requiring an increase in the size of equipment.

本発明の溶融亜鉛メッキ浴のドロス除去方法を実施するための溶融亜鉛メッキ設備の一例を模式的に示す図である。It is a figure which shows typically an example of the hot dip galvanization equipment for enforcing the dross removal method of the hot dip galvanizing bath of this invention.

図1に、本発明の溶融亜鉛メッキ浴のドロス除去方法を実施するための溶融亜鉛メッキ設備の一例を模式的に示す。通常の溶融亜鉛メッキ設備では、鋼板3を溶融亜鉛メッキポット1内の溶融亜鉛メッキ浴2に浸漬させて亜鉛メッキ処理が行われる。このとき、鋼板3は、溶融亜鉛メッキ浴2中に備えられたシンクロール4で支持されるとともに、その移動方向を変えられ、連続的に亜鉛メッキ処理が行えるようになっている。   FIG. 1 schematically shows an example of a hot dip galvanizing facility for carrying out the dross removing method of the hot dip galvanizing bath of the present invention. In a normal hot dip galvanizing facility, the steel plate 3 is immersed in a hot dip galvanizing bath 2 in a hot dip galvanizing pot 1 to perform galvanizing treatment. At this time, the steel plate 3 is supported by the sink roll 4 provided in the hot dip galvanizing bath 2, and its moving direction is changed so that the galvanizing process can be continuously performed.

本発明では、溶融亜鉛メッキポット1の近傍に溶融亜鉛分離ポット8を設け、溶融亜鉛抽出用パイプ5によってポット1とポット8を連結し、溶融亜鉛抽出用パイプ5に設けたポンプ6によりドロスの浮遊した溶融亜鉛メッキ浴2から溶融亜鉛を抽出し、ポット8内に移し、ポット8内に収容された溶融亜鉛9に多孔質物質投入装置7から多孔質物質10を投入して、ドロスを多孔質物質10に吸着させてドロスの除去が行われる。このとき、投入する多孔質物質10の温度は、収容された溶融亜鉛9より低温である必要がある。これは、溶融亜鉛9より低温の状態にある多孔質物質10を投入することにより、多孔質物質10の表面に溶融亜鉛9より凝固点の低いドロスを優先的に析出・吸着させることができるためである。また、多孔質物質10を用いた理由は、従来のように篩いの役目でドロス除去するのでなく、表面積を増やしてドロスが優先的に析出するサイトを増加させるためである。なお、従来の固定した充填層や積層されたろ過材料では、その温度が常に溶融亜鉛の温度に近いため、本発明のようなドロスの析出・吸着現象はほとんど起こっていないと推察される。   In the present invention, a hot-dip zinc separation pot 8 is provided in the vicinity of the hot-dip galvanizing pot 1, the hot pot zinc extraction pipe 5 connects the pot 1 and the pot 8, and the pump 6 provided in the hot zinc extraction pipe 5 is used to reduce dross. Extract the molten zinc from the floated hot dip galvanizing bath 2, transfer it to the pot 8, put the porous material 10 into the molten zinc 9 accommodated in the pot 8 from the porous material charging device 7, and make the dross porous. The dross is removed by adsorbing to the material 10. At this time, the temperature of the porous material 10 to be charged needs to be lower than that of the contained molten zinc 9. This is because dross having a freezing point lower than that of molten zinc 9 can be preferentially deposited and adsorbed on the surface of the porous material 10 by introducing the porous material 10 at a lower temperature than the molten zinc 9. is there. The reason why the porous material 10 is used is not to remove dross by the function of sieving as in the prior art, but to increase the site where dross is preferentially precipitated by increasing the surface area. In addition, in the conventional fixed packed bed and laminated filter materials, the temperature is always close to the temperature of molten zinc, so that it is presumed that dross precipitation and adsorption phenomena as in the present invention hardly occur.

このように、本発明のドロス除去方法では、多孔質物質を投入するだけでよく、固定した充填層や積層されたろ過材料を用いていないため、目詰まりを問題とすることなく、設備が大型化することもない。   Thus, in the dross removal method of the present invention, it is only necessary to introduce a porous substance, and since no fixed packed bed or laminated filtration material is used, the facility is large without causing clogging problems. It does not become.

なお、ドロスの除去された溶融亜鉛9は、ポンプ12によりポット8に連結された溶融亜鉛戻し用パイプ11を移動し、ポット8に戻され、再利用される。   The molten zinc 9 from which dross has been removed moves through the molten zinc returning pipe 11 connected to the pot 8 by the pump 12 and is returned to the pot 8 for reuse.

多孔質物質として、溶融亜鉛と比重の異なる多孔質物質を用いれば、ドロスの除去された溶融亜鉛9とドロスの吸着した多孔質物質10を容易に分離でき、溶融亜鉛9や多孔質物質10の再利用が可能になる。特に、溶融亜鉛より比重の小さい多孔質物質を投入すれば、図1に示すように、多孔質物質10は溶融亜鉛9の表面に浮遊するので、容易に取り出すことができる。   If a porous material having a specific gravity different from that of molten zinc is used as the porous material, the molten zinc 9 from which dross has been removed and the porous material 10 to which dross has been adsorbed can be easily separated. Reusable. In particular, if a porous material having a specific gravity lower than that of molten zinc is introduced, the porous material 10 floats on the surface of the molten zinc 9 as shown in FIG.

多孔質物質としては、20mm程度の大きさの球状の多孔性セラミックスを用いることが好ましいが、その他、同様な大きさのコークス塊や耐火レンガを用いることもできる。   As the porous material, it is preferable to use a spherical porous ceramic having a size of about 20 mm, but a coke lump or a refractory brick having a similar size can also be used.

投入後のドロスが吸着した多孔質物質を回収し、溶融亜鉛の温度以上に加熱すれば、吸着したドロスが取り除かれので、多孔質物質は再生され、再利用できる。なお、再生の観点から、多孔質物質は溶融亜鉛に対して難溶性のもの、例えば、上記のようなコークス塊や耐火レンガが好ましい。また、加熱すると、ドロスに付着している亜鉛も一緒に取り除かれるが、ドロスと亜鉛の融点の差を利用して亜鉛のみを分離、精製して再利用することもできる。   If the porous material adsorbed by the dross after charging is recovered and heated to a temperature equal to or higher than the temperature of the molten zinc, the adsorbed dross is removed, so that the porous material can be regenerated and reused. From the viewpoint of regeneration, the porous material is preferably a material that is hardly soluble in molten zinc, for example, a coke lump or a refractory brick as described above. When heated, the zinc adhering to the dross is also removed together, but only the zinc can be separated and purified using the difference in melting point between the dross and zinc and reused.

1 溶融亜鉛メッキポット
2 溶融亜鉛メッキ浴
3 鋼板
4 シンクロール
5 溶融亜鉛抽出用パイプ
6 ポンプ
7 多孔質物質投入装置
8 溶融亜鉛分離ポット
9 溶融亜鉛
10 多孔質物質
11 溶融亜鉛戻し用パイプ
12 ポンプ
1 Hot-dip galvanized pot
2 Hot-dip galvanizing bath
3 Steel plate
4 Sync roll
5 Pipe for hot zinc extraction
6 Pump
7 Porous material input device
8 Molten zinc separation pot
9 Molten zinc
10 Porous material
11 Pipe for returning molten zinc
12 Pump

Claims (4)

鋼板を浸漬して亜鉛メッキを行う溶融亜鉛メッキ浴から溶融亜鉛を抽出し、前記抽出した溶融亜鉛に、前記抽出した溶融亜鉛より低温の状態にある多孔質物質を投入することを特徴とする溶融亜鉛メッキ浴のドロス除去方法。 Molten zinc is extracted from a hot dip galvanizing bath in which a steel sheet is immersed and galvanized, and a molten porous material is introduced into the extracted molten zinc at a temperature lower than that of the extracted molten zinc. How to remove dross from galvanized baths. 多孔質物質として、溶融亜鉛より比重の小さい多孔質物質を投入することを特徴とする請求項1に記載の溶融亜鉛メッキ浴のドロス除去方法。 2. The dross removal method for a hot dip galvanizing bath according to claim 1, wherein a porous material having a specific gravity smaller than that of molten zinc is introduced as the porous material. 多孔質物質が多孔性セラミックスであることを特徴とする請求項1または2に記載の溶融亜鉛メッキ浴のドロス除去方法。 3. The dross removal method for a hot dip galvanizing bath according to claim 1, wherein the porous material is porous ceramics. 投入後の多孔質物質を回収し、溶融亜鉛の温度以上に加熱することを特徴とする請求項1〜3のいずれかに記載の溶融亜鉛メッキ浴のドロス除去方法。 4. The dross removal method for a hot dip galvanizing bath according to claim 1, wherein the porous material after charging is recovered and heated to a temperature equal to or higher than that of the hot dip galvanizing.
JP2009058969A 2009-03-12 2009-03-12 Method for removing dross in hot-dip galvanizing bath Pending JP2010209439A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011001236A1 (en) * 2011-03-11 2012-09-13 Seho Systemtechnik Gmbh Tinning work-pieces, comprises contacting workpiece with molten tin or a molten tin alloy, placing molten tin or tin alloy in melt pool, maintaining cleaning tank, cooling molten tin or tin alloy in cleaning tank and removing contaminants
CN103388141A (en) * 2013-07-18 2013-11-13 上海宝锋工程技术有限公司 Phosphatization liquid slag synchronous-removal system
CN113088854A (en) * 2021-03-29 2021-07-09 浙江航峰铁塔有限公司 Zinc pot purification method in hot galvanizing production

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JPH028355A (en) * 1988-06-24 1990-01-11 Kobe Steel Ltd Method for removing dross in continuous metal hot dipping
JPH05255828A (en) * 1992-03-13 1993-10-05 Sumitomo Metal Ind Ltd Packed layer for removing dross, removing method and plating device
JPH06226434A (en) * 1993-02-04 1994-08-16 Kubota Corp Inclined pouring ladle
JPH07150324A (en) * 1993-11-29 1995-06-13 Kawasaki Steel Corp Method for reclaiming filtration material for molten zinc bath impurities
JPH08311628A (en) * 1995-05-18 1996-11-26 Kawasaki Steel Corp Dross removal device in molten metal plating bath
JP2002275607A (en) * 2001-03-21 2002-09-25 Kawasaki Steel Corp Method for removing dross from molten metal plating bath and molten metal plating apparatus
JP2005264311A (en) * 2004-03-22 2005-09-29 Kobe Steel Ltd Method for manufacturing hot dip galvanized steel sheet

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH028355A (en) * 1988-06-24 1990-01-11 Kobe Steel Ltd Method for removing dross in continuous metal hot dipping
JPH05255828A (en) * 1992-03-13 1993-10-05 Sumitomo Metal Ind Ltd Packed layer for removing dross, removing method and plating device
JPH06226434A (en) * 1993-02-04 1994-08-16 Kubota Corp Inclined pouring ladle
JPH07150324A (en) * 1993-11-29 1995-06-13 Kawasaki Steel Corp Method for reclaiming filtration material for molten zinc bath impurities
JPH08311628A (en) * 1995-05-18 1996-11-26 Kawasaki Steel Corp Dross removal device in molten metal plating bath
JP2002275607A (en) * 2001-03-21 2002-09-25 Kawasaki Steel Corp Method for removing dross from molten metal plating bath and molten metal plating apparatus
JP2005264311A (en) * 2004-03-22 2005-09-29 Kobe Steel Ltd Method for manufacturing hot dip galvanized steel sheet

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011001236A1 (en) * 2011-03-11 2012-09-13 Seho Systemtechnik Gmbh Tinning work-pieces, comprises contacting workpiece with molten tin or a molten tin alloy, placing molten tin or tin alloy in melt pool, maintaining cleaning tank, cooling molten tin or tin alloy in cleaning tank and removing contaminants
DE102011001236B4 (en) * 2011-03-11 2015-07-02 Seho Systemtechnik Gmbh Method and device for tinning workpieces
CN103388141A (en) * 2013-07-18 2013-11-13 上海宝锋工程技术有限公司 Phosphatization liquid slag synchronous-removal system
CN113088854A (en) * 2021-03-29 2021-07-09 浙江航峰铁塔有限公司 Zinc pot purification method in hot galvanizing production

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