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JP2010131926A - Molding die and method of immobilizing molding die - Google Patents

Molding die and method of immobilizing molding die Download PDF

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JP2010131926A
JP2010131926A JP2008311936A JP2008311936A JP2010131926A JP 2010131926 A JP2010131926 A JP 2010131926A JP 2008311936 A JP2008311936 A JP 2008311936A JP 2008311936 A JP2008311936 A JP 2008311936A JP 2010131926 A JP2010131926 A JP 2010131926A
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mold
members
recess
hole
dedicated
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Hideki Yonezawa
英樹 米澤
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Mazda Motor Corp
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Mazda Motor Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of retaining an exclusive member in a general-purpose member using a comparatively smaller force, when a cavity side part and a movable half of mold are divided into the exclusive member and the general-purpose member. <P>SOLUTION: The cavity side part 10 and the movable half of mold 20 are divided into exclusive members 11 and 21 with cavity forming surfaces 11a and 21a, and general-purpose members 12 and 22 having no cavity forming surface. Next, the exclusive members 11 and 21 are detachably fitted into a recessed part formed in the general-purpose members 12 and 22 in a direction A where the cavity side part 10 and the movable half 20 of mold come into contact with or separate from each other. In addition, a hole is opened in transverse walls 11b and 21b of the exclusive members 11 and 21, and a bar member plunging into the hole opened in the exclusive members 11 and 21, is arranged in the sidewall of the recessed part in the way that the bar member can freely shift to a state in which the bar member finds its way into the recessed part from the side wall or a state in which the bar member retracts into the side wall. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、成型用金型およびその固定方法に関し、金型交換を伴う段替えの改良の技術分野に属する。   The present invention relates to a molding die and a fixing method thereof, and belongs to the technical field of improvement of changeover accompanying die replacement.

近年、生産ラインにおける多品種少量生産の一般化に伴い、例えば自動車エンジンのシリンダブロック等の鋳造工場では、金型交換を伴う段替えの頻度が増す傾向にある。また、サイクルタイムの短縮、複雑な製品形状の実現、薄肉部の高い寸法精度の実現等を達成するため、例えばハイプレッシャダイカスト鋳造においては、アルミニウム合金の高温の溶湯が高速かつ高圧でキャビティに充填される。それゆえ、金型の損耗が激しくなって金型寿命が短くなることが原因で金型交換を伴う段替えの頻度が増す場合もある。   In recent years, with the generalization of high-mix low-volume production in a production line, for example, in a casting factory such as a cylinder block of an automobile engine, there is a tendency that the frequency of changeover accompanied with die change increases. In order to reduce cycle time, achieve complex product shapes, and achieve high dimensional accuracy for thin-walled parts, for example, in high pressure die casting, high temperature molten aluminum alloy is filled into the cavity at high speed and pressure. Is done. Therefore, there is a case where the frequency of changeover accompanied with mold replacement increases due to the severe wear of the mold and shortening of the mold life.

そこで、従来、固定型および可動型を、キャビティ形成面を有する専用部材と、キャビティ形成面を有しない汎用部材とに分割し、段替え時には専用部材のみを交換することにより、段替え作業の容易化や金型コストの削減等を図ることが知られている。   Therefore, conventionally, the fixed mold and the movable mold are divided into a dedicated member having a cavity forming surface and a general-purpose member not having a cavity forming surface. It is known to reduce the cost and mold cost.

具体的には、固定型および可動型の対抗面側(合わせ面側)に開口する凹部が汎用部材に設けられ、この凹部に対して専用部材が固定型および可動型の対接離反方向に着脱自在に嵌合される。その場合、特許文献1には、凹部の底面から専用部材の背面に向けて固定型および可動型の対接離反方向に延びるT字型クランプを汎用部材に備え、このT字型クランプの軸方向の移動と軸周りの回動とによってT字型クランプのT字ヘッドに専用部材を係合して凹部内に引き込み、専用部材を汎用部材に着脱自在に保持することが開示されている。   Specifically, the general-purpose member is provided with a recess that opens to the opposing surface side (matching surface side) of the fixed type and the movable type, and the dedicated member is attached to and detached from the recess in the direction of contact and separation between the fixed type and the movable type. Fits freely. In that case, in Patent Document 1, a general-purpose member is provided with a T-shaped clamp extending in a contact and separation direction of a fixed type and a movable type from the bottom surface of the recess toward the back surface of the dedicated member, and the axial direction of the T-shaped clamp is It is disclosed that the exclusive member is engaged with the T-shaped head of the T-shaped clamp and retracted into the recess by moving and rotating about the axis, and the exclusive member is detachably held by the general-purpose member.

特許第3794323号明細書(段落0012、0049)Japanese Patent No. 3794323 (paragraphs 0012 and 0049)

しかし、前記従来技術では、T字型クランプが専用部材を凹部内に引き込む方向と、固定型および可動型の対接離反方向とが一致しているので、型開き時に固定型と可動型との間に生じる離反力がT字型クランプの移動方向に直接作用し、その結果、前記離反力に対抗して専用部材を汎用部材に安定に保持するためには比較的大きなクランプ力が必要となり、該クランプ力を発生させるためのアクチュエータ、例えば油圧シリンダ等の大型化を招いてしまう。   However, in the above prior art, the direction in which the T-shaped clamp pulls the dedicated member into the recess coincides with the contact and separation directions of the fixed mold and the movable mold. The separation force generated between them acts directly in the movement direction of the T-shaped clamp, and as a result, a relatively large clamping force is required to stably hold the dedicated member on the general-purpose member against the separation force. The actuator for generating the clamping force, such as a hydraulic cylinder, is increased in size.

そこで、本発明は、固定型および可動型を専用部材と汎用部材とに分割した場合に、比較的小さな力で型開き時の離反力に十分対抗できるように専用部材を汎用部材に着脱自在に保持することを課題とする。   Therefore, the present invention allows the dedicated member to be attached to and detached from the general-purpose member so that it can sufficiently counter the separation force when the mold is opened with a relatively small force when the fixed mold and the movable mold are divided into the dedicated member and the general-purpose member. It is an issue to hold.

前記課題を解決するため、本発明では次のような手段を用いる。なお、以下の本発明の開示において、後述する発明の実施の形態で用いられる符号を参考までに付記する。   In order to solve the above problems, the present invention uses the following means. In the following disclosure of the present invention, reference numerals used in the embodiments of the invention described later are added for reference.

まず、本願の請求項1に記載の発明は、固定型10および可動型20が、キャビティ形成面11a,21aを有する専用部材11,21と、キャビティ形成面を有しない汎用部材12,22とでなり、前記専用部材11,21が、前記汎用部材12,22に設けられた凹部13,23に対して固定型10および可動型20の対接離反方向Aに着脱自在に嵌合される成型用金型であって、前記専用部材11,21が前記凹部13,23に嵌合されたときに該凹部13,23の側壁13a,23aと対接する前記専用部材11,21の横壁11b、21bに穴部14,24が設けられ、前記凹部13,23の側壁13a,23aに、該側壁13a,23aから前記凹部13,23内に進出した状態と前記側壁13a,23a内に後退した状態とに移動自在とされ、前記専用部材11,21が前記凹部13,23に嵌合されたときに進出することにより前記穴部14,24に突入する棒部材15,25が設けられ、前記穴部14,24および前記棒部材15,25における前記凹部13,23の底壁13b、23b側の面14a,24a;15a,25aが、前記棒部材15,25が前記穴部14,24に突入したときに相互に対接するテーパ面とされていることを特徴とする。   First, the invention according to claim 1 of the present application is that the fixed mold 10 and the movable mold 20 include dedicated members 11 and 21 having cavity forming surfaces 11a and 21a and general-purpose members 12 and 22 having no cavity forming surfaces. And the dedicated members 11 and 21 are detachably fitted in the contact and separation direction A of the fixed mold 10 and the movable mold 20 with respect to the recesses 13 and 23 provided in the general-purpose members 12 and 22. In the mold, when the dedicated members 11 and 21 are fitted into the recesses 13 and 23, the side walls 11b and 21b of the dedicated members 11 and 21 come into contact with the side walls 13a and 23a of the recesses 13 and 23, respectively. Holes 14 and 24 are provided, and the side walls 13a and 23a of the recesses 13 and 23 are advanced from the side walls 13a and 23a into the recesses 13 and 23 and retreated into the side walls 13a and 23a. Rod members 15 and 25 are provided which enter into the holes 14 and 24 by advancing when the dedicated members 11 and 21 are fitted into the recesses 13 and 23, respectively. , 24 and the bottom walls 13b, 23b of the recesses 13, 23 in the bar members 15, 25; the surfaces 14a, 24a; 15a, 25a, when the bar members 15, 25 enter the holes 14, 24 The taper surfaces are in contact with each other.

次に、本願の請求項2に記載の発明は、請求項1に記載の成型用金型において、前記穴部14,24のテーパ面14a,24aは、前記専用部材11,21の本体11e,21eと別部材11f,21fで構成されていることを特徴とする。   Next, the invention according to claim 2 of the present application is the molding die according to claim 1, wherein the tapered surfaces 14a and 24a of the holes 14 and 24 are formed on the main bodies 11e and 11e of the dedicated members 11 and 21, respectively. 21e and separate members 11f and 21f.

次に、本願の請求項3に記載の発明は、請求項1に記載の成型用金型において、前記棒部材15,25が前記穴部14,24に突入したときに、前記穴部14,24のテーパ面14a,24aと反対側の面14b,24bと、前記棒部材15,25のテーパ面15a,25aと反対側の面15b,25bとの間に、空隙Sが形成されるように構成されていることを特徴とする。   Next, in the invention according to claim 3 of the present application, in the molding die according to claim 1, when the rod members 15 and 25 enter the holes 14 and 24, the holes 14 and A gap S is formed between the surfaces 14b, 24b opposite to the taper surfaces 14a, 24a of 24 and the surfaces 15b, 25b opposite to the taper surfaces 15a, 25a of the rod members 15, 25. It is configured.

次に、本願の請求項4に記載の発明は、固定型10および可動型20が、キャビティ形成面11a,21aを有する専用部材11,21と、キャビティ形成面を有しない汎用部材12,22とでなり、前記専用部材11,21が、前記汎用部材12,22に設けられた凹部13,23に対して固定型10および可動型20の対接離反方向Aに着脱自在に嵌合される成型用金型の固定方法であって、前記専用部材11,21が前記凹部13,23に嵌合されたときに該凹部13,23の側壁13a,23aと対接する前記専用部材11,21の横壁11b、21bに穴部14,24が設けられ、前記凹部13,23の側壁13a,23aに、該側壁13a,23aから前記凹部13,23内に進出した状態と前記側壁13a,23a内に後退した状態とに移動自在とされ、前記専用部材11,21が前記凹部13,23に嵌合されたときに進出することにより前記穴部14,24に突入する棒部材15,25が設けられ、前記穴部14,24および前記棒部材15,25における前記凹部13,23の底壁13b、23b側の面14a,24a;15a,25aが、前記棒部材15,25が前記穴部14,24に突入したときに相互に対接するテーパ面とされている成型用金型を用い、前記棒部材15,25を前記側壁13a,23a内に後退させ、前記専用部材11,21を前記凹部13,23に嵌合させ、前記専用部材11,21を前記凹部13,23の底壁13b,23bに当接する前の所定の位置まで移動させ、前記棒部材15,25を前記凹部13,23内に進出させて前記穴部14,24に突入させ、前記棒部材15,25および前記穴部14,24のテーパ面14a,24a;15a,25aの相互対接を介して前記専用部材11,21を前記凹部13,23の底壁13b,23b側に移動させて該底壁13b,23bに当接させることを特徴とする。   Next, in the invention described in claim 4 of the present application, the fixed mold 10 and the movable mold 20 include dedicated members 11 and 21 having cavity forming surfaces 11a and 21a, and general-purpose members 12 and 22 having no cavity forming surfaces. Molding in which the dedicated members 11 and 21 are detachably fitted in the contact / separation direction A of the fixed mold 10 and the movable mold 20 with respect to the recesses 13 and 23 provided in the general-purpose members 12 and 22. A method for fixing a metal mold, wherein when the dedicated members 11 and 21 are fitted in the recesses 13 and 23, the side walls of the dedicated members 11 and 21 that come into contact with the side walls 13a and 23a of the recesses 13 and 23, respectively. Holes 14 and 24 are provided in 11b and 21b, and the side walls 13a and 23a of the recesses 13 and 23 are advanced from the side walls 13a and 23a into the recesses 13 and 23 and retracted into the side walls 13a and 23a. Shi The rod members 15 and 25 are provided to enter the holes 14 and 24 by advancing when the dedicated members 11 and 21 are fitted into the recesses 13 and 23, respectively. Surfaces 14a, 24a; 15a, 25a on the bottom walls 13b, 23b side of the recesses 13, 23 in the hole portions 14, 24 and the rod members 15, 25 are connected to the hole portions 14, 24 in the rod members 15, 25. Using the molding dies that have tapered surfaces that come into contact with each other when they enter, the rod members 15 and 25 are retracted into the side walls 13a and 23a, and the dedicated members 11 and 21 are moved into the recesses 13 and 23, respectively. The dedicated members 11 and 21 are moved to a predetermined position before contacting the bottom walls 13b and 23b of the recesses 13 and 23, and the rod members 15 and 25 are advanced into the recesses 13 and 23. Let me before The dedicated members 11 and 21 are inserted into the recesses 13 and 24 through the mutual contact of the rod members 15 and 25 and the tapered surfaces 14a and 24a of the holes 14 and 24; 15a and 25a. 23 is moved to the bottom walls 13b, 23b side and is brought into contact with the bottom walls 13b, 23b.

まず、本願の請求項1に記載の発明によれば、固定型10および可動型20が、キャビティ形成面11a,21aを有する専用部材11,21と、キャビティ形成面を有しない汎用部材12,22とに分割されている場合に、汎用部材12,22に設けられた凹部13,23の側壁13a,23aに、該側壁13a,23aから凹部13,23内に進出した状態と該側壁13a,23a内に後退した状態とに移動自在の棒部材15,25が設けられ、この棒部材15,25が、専用部材11,21の横壁11b,21bに設けられた穴部14,24に突入することにより、専用部材11,21が凹部13,23から抜けなくなって、専用部材11,21が汎用部材12,22に着脱自在に保持されることとなる。   First, according to the first aspect of the present invention, the fixed mold 10 and the movable mold 20 include the dedicated members 11 and 21 having the cavity forming surfaces 11a and 21a, and the general-purpose members 12 and 22 having no cavity forming surface. And the side walls 13a and 23a of the recesses 13 and 23 provided in the general-purpose members 12 and 22, the state where the side walls 13a and 23a have advanced into the recesses 13 and 23 and the side walls 13a and 23a. The bar members 15 and 25 that are movable in the retracted state are provided, and the bar members 15 and 25 enter the holes 14 and 24 provided in the lateral walls 11b and 21b of the dedicated members 11 and 21, respectively. As a result, the dedicated members 11 and 21 cannot be removed from the recesses 13 and 23, and the dedicated members 11 and 21 are detachably held by the general-purpose members 12 and 22.

その場合に、穴部14,24における凹部13,23の底壁13b,23b側の面14a,24aと、棒部材15,25における凹部13,23の底壁13b,23b側の面15a,25aとがテーパ面とされ、棒部材15,25が穴部14,24に突入したときには、これらのテーパ面14a,24a;15a,25aが相互に対接するので、棒部材15,25が進出するにつれて、前記テーパ面14a,24a;15a,25aを介して専用部材11,21が凹部13,23の底壁13b,23b側に移動し、専用部材11,21が汎用部材12,22に強固に保持されることとなる。   In that case, surfaces 14a and 24a on the bottom walls 13b and 23b side of the recesses 13 and 23 in the holes 14 and 24, and surfaces 15a and 25a on the bottom walls 13b and 23b side of the recesses 13 and 23 in the rod members 15 and 25, respectively. Are tapered surfaces, and when the bar members 15 and 25 enter the holes 14 and 24, the taper surfaces 14a and 24a; 15a and 25a are in contact with each other, so that the bar members 15 and 25 advance. The dedicated members 11, 21 are moved to the bottom walls 13b, 23b of the recesses 13, 23 via the tapered surfaces 14a, 24a; 15a, 25a, and the dedicated members 11, 21 are firmly held by the general-purpose members 12, 22. Will be.

そして、棒部材15,25の進出方向と、固定型10および可動型20の対接離反方向Aとが一致していないので、型開き時に固定型10と可動型20との間に生じる離反力が棒部材15,25の移動方向に直接作用することがなく、ただ、前記テーパ面14a,24a;15a,25aを介して離反力の一部が棒部材15,25の後退側に作用するのみである。したがって、比較的小さな力で棒部材15,25を進出側に押圧しておくだけで、型開き時の離反力に十分対抗できて、専用部材11,21を汎用部材12,22に安定に保持することが可能となる。   And since the advancing direction of the rod members 15 and 25 and the contact / separation direction A of the fixed mold 10 and the movable mold 20 do not coincide with each other, the separation force generated between the fixed mold 10 and the movable mold 20 when the mold is opened. Does not act directly on the moving direction of the bar members 15, 25, but only a part of the separating force acts on the retreating side of the bar members 15, 25 via the tapered surfaces 14a, 24a; 15a, 25a. It is. Therefore, by simply pressing the bar members 15 and 25 toward the advancing side with a relatively small force, they can sufficiently resist the separation force when the mold is opened, and the dedicated members 11 and 21 are stably held by the general-purpose members 12 and 22. It becomes possible to do.

次に、本願の請求項2に記載の発明によれば、穴部14,24のテーパ面14a,24aが専用部材11,21の本体11e,21eと別部材11f,21fで構成されているから、テーパ面14a,24a;15a,25a同士の摩擦により摩耗した穴部14,24のテーパ面14a,24aを補修するときに、専用部材11,21の全体を交換する必要がなくなって、作業の容易化やコストの削減等が図られる。   Next, according to the invention described in claim 2 of the present application, the tapered surfaces 14a, 24a of the hole portions 14, 24 are constituted by the main bodies 11e, 21e of the dedicated members 11, 21 and separate members 11f, 21f. When repairing the tapered surfaces 14a, 24a of the hole portions 14, 24 worn by friction between the tapered surfaces 14a, 24a; 15a, 25a, there is no need to replace the entire dedicated members 11, 21; Simplification and cost reduction can be achieved.

次に、本願の請求項3に記載の発明によれば、穴部14,24のテーパ面14a,24aと反対側の面14b,24bと、棒部材15,25のテーパ面15a,25aと反対側の面15b,25bとの間に空隙Sが形成されるから、棒部材15,25の穴部14,24への突入時の摩擦が小さくなって、比較的小さな力で棒部材15,25を穴部14,24に突入させることができると共に、棒部材15,25の穴部14,24への突入時の摩耗が減って、棒部材15,25や穴部14,24の補修頻度が低減することとなる。   Next, according to the third aspect of the present invention, the surfaces 14b and 24b opposite to the tapered surfaces 14a and 24a of the holes 14 and 24 and the tapered surfaces 15a and 25a of the rod members 15 and 25 are opposite to each other. Since the gap S is formed between the side surfaces 15b and 25b, the friction when the rod members 15 and 25 enter the hole portions 14 and 24 is reduced, and the rod members 15 and 25 are relatively small in force. Can be inserted into the holes 14 and 24, and the wear when the rod members 15 and 25 enter the holes 14 and 24 is reduced, so that the repair frequency of the rod members 15 and 25 and the holes 14 and 24 can be increased. Will be reduced.

また、前記テーパ面14a,24a;15a,25aを介して専用部材11,21を凹部13,23の底壁13b,23b側に移動させている途中で、前記穴部14,24および棒部材15,25の反対側の面14b,24b;15b,25b同士が対接してしまい、専用部材11,21がまだ凹部13,23の底壁13b,23bに当接していないのに棒部材15,25の進出が阻止されるという不具合が回避される。   In addition, the holes 14 and 24 and the rod member 15 are moved while the dedicated members 11 and 21 are moved to the bottom walls 13b and 23b of the recesses 13 and 23 via the tapered surfaces 14a and 24a; , 25 on opposite sides 14b, 24b; 15b, 25b are in contact with each other, and the dedicated members 11, 21 are not yet in contact with the bottom walls 13b, 23b of the recesses 13, 23, but the rod members 15, 25 The problem that the advancement of is prevented is avoided.

次に、本願の請求項4に記載の発明によれば、専用部材11,21を凹部13,23の底壁13b,23bに当接する前の所定の位置まで移動させた段階で、棒部材15,25を穴部14,24に突入させることによって、前記テーパ面14a,24a;15a,25aの相互対接を介して専用部材11,21を凹部13,23の底壁13b,23b側に移動させて該底壁13b,23bに当接させるので、専用部材11,21が勢いよく凹部13,23の底壁13b,23bに突き当たることがなく、段替え時における専用部材11,21や汎用部材12,22の変形や損傷等が回避されることとなる。特に、専用部材11,21の重量、ひいては固定型10および可動型20の重量が比較的大きい場合に有利な効果が得られることとなる。   Next, according to the invention described in claim 4 of the present application, when the dedicated members 11 and 21 are moved to a predetermined position before contacting the bottom walls 13b and 23b of the recesses 13 and 23, the rod member 15 is moved. , 25 are inserted into the holes 14, 24, and the dedicated members 11, 21 are moved to the bottom walls 13b, 23b side of the recesses 13, 23 through mutual contact of the tapered surfaces 14a, 24a; 15a, 25a. Since the dedicated members 11 and 21 do not strike the bottom walls 13b and 23b of the recesses 13 and 23 vigorously, the dedicated members 11 and 21 and the general-purpose members at the time of the changeover are brought into contact with the bottom walls 13b and 23b. Thus, the deformation and damage of 12 and 22 are avoided. In particular, an advantageous effect can be obtained when the weights of the dedicated members 11 and 21 and the weights of the fixed mold 10 and the movable mold 20 are relatively large.

図1は、本発明の最良の実施の形態に係るダイカストマシン1の主な構成要素の配置を側面から概略図示する断面図であって、(a)は型開き状態を示すもの、(b)は型締め状態を示すものである。   FIG. 1 is a cross-sectional view schematically showing the arrangement of main components of a die casting machine 1 according to the best mode of the present invention from the side, wherein (a) shows a mold open state, (b) Indicates a clamping state.

このダイカストマシン1は、自動車エンジンのシリンダブロックを鋳造するハイプレッシャダイカストマシンであって、サイクルタイムの短縮、複雑な製品形状の実現、薄肉部の高い寸法精度の実現等を達成するため、アルミニウム合金の高温の溶湯が高速かつ高圧でキャビティCに充填される。それゆえ、金型の損耗が激しくなって金型寿命が短くなることが原因で金型交換を伴う段替えの頻度が増す傾向にある。   This die casting machine 1 is a high pressure die casting machine for casting a cylinder block of an automobile engine, and is made of an aluminum alloy in order to shorten the cycle time, realize a complicated product shape, realize a high dimensional accuracy of a thin part, etc. The high-temperature molten metal is filled into the cavity C at high speed and high pressure. Therefore, there is a tendency that the frequency of changeover accompanied with mold replacement tends to increase due to severe wear of the mold and shortening of the mold life.

そこで、このダイカストマシン1においては、固定型10が、キャビティ形成面11aを有する専用部材としての中子11と、キャビティ形成面を有しない汎用部材としてのホルダ12とに分割されている。同様に、可動型20も、キャビティ形成面21aを有する専用部材としての中子21と、キャビティ形成面を有しない汎用部材としてのホルダ22とに分割されている。そして、段替え時には中子11,21のみを交換することにより、段替え作業の容易化や金型コストの削減等が図られている。   Therefore, in this die casting machine 1, the fixed mold 10 is divided into a core 11 as a dedicated member having a cavity forming surface 11a and a holder 12 as a general-purpose member having no cavity forming surface. Similarly, the movable die 20 is also divided into a core 21 as a dedicated member having a cavity forming surface 21a and a holder 22 as a general-purpose member having no cavity forming surface. Further, by changing only the cores 11 and 21 at the time of changing the settings, the changing work is facilitated, the die cost is reduced, and the like.

ここで、一般に金型または成型用金型というときは、中子11,21とホルダ12,22とを含む固定型10および可動型20を総合していう。   Here, generally, when it is referred to as a mold or a mold for molding, the fixed mold 10 and the movable mold 20 including the cores 11 and 21 and the holders 12 and 22 are collectively referred to.

すなわち、本実施形態において、ダイカストマシン1は機台2を有し、この機台2の上に、四角壁状の固定プラテン3と同じく四角壁状の固定ブロック4とが相互に所定の間隔をあけて対向して立設されている。そして、この固定プラテン3と固定ブロック4との間に4本のタイバー5…5(図1には2本のみ図示)が水平に架設されている。各タイバー5は、四角壁状の固定プラテン3および固定ブロック4の各角部近傍に相互に離間して配置されている(図5参照)。   That is, in this embodiment, the die casting machine 1 has a machine base 2 on which a square wall-like fixed platen 3 and a square wall-like fixed block 4 are spaced apart from each other at a predetermined interval. It is standing and facing up. Between the fixed platen 3 and the fixed block 4, four tie bars 5 ... 5 (only two are shown in FIG. 1) are installed horizontally. Each tie bar 5 is arranged in the vicinity of each corner of the square wall-shaped fixed platen 3 and fixed block 4 and spaced from each other (see FIG. 5).

そして、これらのタイバー5…5に四角壁状の可動プラテン6が固定プラテン3および固定ブロック4と対向して移動自在に立設されている。可動プラテン6の背面に駆動ロッド7が連結され、この駆動ロッド7を介して、可動プラテン6は、適宜のアクチュエータ、例えば油圧シリンダ8によってタイバー5…5に沿って水平方向、すなわち金型の対接離反方向Aに移動される。   Further, a square wall-shaped movable platen 6 is erected on these tie bars 5... 5 so as to be opposed to the fixed platen 3 and the fixed block 4. A drive rod 7 is connected to the back surface of the movable platen 6, and the movable platen 6 is moved in the horizontal direction along the tie bars 5... 5 by an appropriate actuator, for example, a hydraulic cylinder 8. It is moved in the contact / separation direction A.

固定プラテン3および可動プラテン6の相互の対向面にそれぞれ固定型10および可動型20が組み付けられている。より詳しくは、固定型10および可動型20のうちのホルダ12,22が固定プラテン3および可動プラテン6に結合され、前記ホルダ12,22の相互の対向面にそれぞれ中子11,21が着脱自在に保持されている。   The fixed mold 10 and the movable mold 20 are assembled to the mutually facing surfaces of the fixed platen 3 and the movable platen 6, respectively. More specifically, the holders 12 and 22 of the fixed mold 10 and the movable mold 20 are coupled to the fixed platen 3 and the movable platen 6, and the cores 11 and 21 are detachably attached to the opposing surfaces of the holders 12 and 22, respectively. Is held in.

金型の対接時、すなわち型締め時には、図1(b)に示すように、中子11,21の相互の対向面が合わせ面となって対接し合い、両キャビティ形成面11a,21aによってキャビティCが形成される。   When the molds are in contact, that is, when the molds are clamped, the opposing surfaces of the cores 11 and 21 are in contact with each other as shown in FIG. A cavity C is formed.

次に、図2は、前記ダイカストマシン1の段替え時における中子11,21の交換動作、より詳しくはホルダ12,22への取付動作を(a),(b),(c)の順に側面から概略図示する断面図である。   Next, FIG. 2 shows the replacement operation of the cores 11 and 21 when the die casting machine 1 is changed, more specifically, the mounting operation to the holders 12 and 22 in the order of (a), (b) and (c). It is sectional drawing schematically illustrated from a side surface.

固定型10および可動型20のホルダ12,22には、相互の対向面側に開口する凹部13,23が設けられ、この凹部13,23に対して中子11,21が金型の対接離反方向Aに着脱自在に嵌合される。   The holders 12 and 22 of the fixed mold 10 and the movable mold 20 are provided with recesses 13 and 23 that open on the opposite surfaces, and the cores 11 and 21 are in contact with the recesses 13 and 23 in the mold. It is detachably fitted in the separation direction A.

個々の詳細は後述するが、ここで、中子11,21の凹部13,23への嵌合動作を概説する。まず、図2(a)のように、中子11,21が取り外されたホルダ12,22が相互に離反される。離反されたホルダ12,22間に段替え装置30が運び入れられる。段替え装置30は、対接離反方向Aと直行する方向に水平に延びる搬入用コンベア31と、この搬入用コンベア31上に載置され、対接離反方向Aに水平に延びる嵌合用コンベア(図例はローラコンベア)32とを含む。   Although individual details will be described later, the operation of fitting the cores 11 and 21 into the recesses 13 and 23 will be outlined. First, as shown in FIG. 2A, the holders 12 and 22 from which the cores 11 and 21 are removed are separated from each other. The changeover device 30 is carried between the separated holders 12 and 22. The change-over device 30 is a carry-in conveyor 31 that extends horizontally in a direction perpendicular to the contact / separation direction A, and a fitting conveyor that is placed on the carry-in conveyor 31 and extends horizontally in the contact / separation direction A (see FIG. Examples include a roller conveyor 32.

固定型10の中子11および可動型20の中子21がキャビティCを形成するように予め一体に結合され、ユニット化される(結合ユニットU)。この結合ユニットUが前記嵌合用コンベア32上に載置された状態で、これらの結合ユニットUおよび嵌合用コンベア32の全体が搬入用コンベア31によってダイカストマシン1の外部からホルダ12,22間に搬入される。   The core 11 of the fixed mold 10 and the core 21 of the movable mold 20 are joined together in advance so as to form a cavity C, and unitized (joined unit U). In a state where the coupling unit U is placed on the fitting conveyor 32, the whole of the coupling unit U and the fitting conveyor 32 is carried between the holders 12 and 22 from the outside of the die casting machine 1 by the loading conveyor 31. Is done.

図2(b)のように、段替え装置30に属するプッシャ33が結合ユニットUを固定型10のホルダ12に向けて押圧し、結合ユニットUにおける固定型10の中子11を固定型10のホルダ12の凹部13に嵌合させていく。   As shown in FIG. 2B, the pusher 33 belonging to the changeover device 30 presses the coupling unit U toward the holder 12 of the fixed mold 10, and the core 11 of the fixed mold 10 in the coupling unit U is fixed to the fixed mold 10. It fits into the recess 13 of the holder 12.

図2(c)のように、固定型10の中子11の背壁が凹部13の底壁に当接すると、固定型10側において、中子11の凹部13への嵌合が完了し、段替え装置30がダイカストマシン1の外部へ運び出される。   As shown in FIG. 2C, when the back wall of the core 11 of the fixed mold 10 abuts against the bottom wall of the recess 13, the fitting of the core 11 to the recess 13 is completed on the fixed mold 10 side. The change-over device 30 is carried out of the die casting machine 1.

次に、可動型20のホルダ22を型締め側に移動させ、結合ユニットUにおける可動型20の中子21を可動型20のホルダ22の凹部23に嵌合させていく。そして、可動型20の中子21の背壁が凹部23の底壁に当接すると、可動型20側において、中子21の凹部23への嵌合が完了する。このときの状況は、前記図1(b)に類似するので、図示は省略する。   Next, the holder 22 of the movable mold 20 is moved to the mold clamping side, and the core 21 of the movable mold 20 in the coupling unit U is fitted into the recess 23 of the holder 22 of the movable mold 20. When the back wall of the core 21 of the movable mold 20 comes into contact with the bottom wall of the recess 23, the fitting of the core 21 into the recess 23 is completed on the movable mold 20 side. The situation at this time is similar to that shown in FIG.

そして、結合ユニットUの結合を解除すると、固定型10および可動型20のそれぞれにおいて、中子11,21がホルダ12,22に保持された状態となる。このときの状況は、前記図1(a)に類似するので、図示は省略する。   Then, when the coupling of the coupling unit U is released, the cores 11 and 21 are held by the holders 12 and 22 in each of the fixed mold 10 and the movable mold 20. The situation at this time is similar to that shown in FIG.

このように、固定型10および可動型20で別々に中子11,21をホルダ12,22に保持させるのではなく、予め中子11,21を結合ユニットUに一体化し、この結合ユニットUを両ホルダ12,22に嵌合させたのちユニットUの結合を解除するので、固定型10および可動型20の型締め時にはキャビティCが精度よく形成されることとなる。   In this way, the cores 11 and 21 are not separately held by the holders 12 and 22 in the fixed mold 10 and the movable mold 20, but the cores 11 and 21 are integrated with the coupling unit U in advance. Since the unit U is released after the holders 12 and 22 are fitted together, the cavity C is formed with high accuracy when the fixed mold 10 and the movable mold 20 are clamped.

次に、図3は、前記結合ユニットUが固定型10のホルダ12に向けて移動される段階を示す側面図、図4は、前記結合ユニットUが固定型10のホルダ12の凹部13に所定位置まで嵌合された段階を示す側面図、図5は、図4の矢印v方向から見た概略図、図6は、固定型10側の中子11の凹部13への嵌合が完了した段階を示す側面図、図7は、前記結合ユニットUが可動型20のホルダ22の凹部23に所定位置まで嵌合された段階を示す側面図、図8は、可動型20側の中子21の凹部23への嵌合が完了した段階を示す側面図である。   Next, FIG. 3 is a side view showing a stage in which the coupling unit U is moved toward the holder 12 of the fixed mold 10, and FIG. FIG. 5 is a schematic view seen from the direction of the arrow v in FIG. 4, and FIG. 6 is a diagram illustrating a state in which the core 11 on the fixed mold 10 side has been fitted into the recess 13. FIG. 7 is a side view showing the stage, FIG. 7 is a side view showing the stage where the coupling unit U is fitted to the recess 23 of the holder 22 of the movable mold 20 to a predetermined position, and FIG. It is a side view which shows the step which the fitting to the recessed part 23 of was completed.

中子11,21が凹部13,23に嵌合されたとき、中子11,21の横壁11b、21bと、凹部13,23の側壁13a,23aとが対向するが、前記中子11,21の横壁11b、21bに、対接離反方向Aと直交する方向に上下に延びる穴部14,24が設けられている。   When the cores 11 and 21 are fitted in the recesses 13 and 23, the lateral walls 11b and 21b of the cores 11 and 21 and the side walls 13a and 23a of the recesses 13 and 23 face each other. The horizontal walls 11b and 21b are provided with holes 14 and 24 extending vertically in a direction perpendicular to the contact / separation direction A.

また、前記凹部13,23の側壁13a,23aに、対接離反方向Aと直交する方向に上下に延びる貫通孔13c,23cが設けられている。そして、この貫通孔13c,23cに、同じく対接離反方向Aと直交する方向に上下に延びる棒部材15,25が嵌合され、この棒部材15,25は、図外のアクチュエータ、例えば油圧シリンダによって貫通孔13c,23cに沿って上下方向、すなわち対接離反方向Aと直交する方向Bに移動される。   Further, through holes 13c and 23c extending vertically in the direction orthogonal to the contact / separation direction A are provided in the side walls 13a and 23a of the recesses 13 and 23, respectively. The through holes 13c and 23c are fitted with rod members 15 and 25 that extend in the vertical direction in the same direction perpendicular to the contact / separation direction A. The rod members 15 and 25 are not shown in the drawings, for example, hydraulic cylinders. Is moved in the vertical direction along the through holes 13c and 23c, that is, in the direction B perpendicular to the contact / separation direction A.

その結果、棒部材15,25は、側壁13a,23aから凹部13,23内に進出した状態(図6、7、8参照)と、側壁13a,23a内に後退した状態(図3、4、5参照)とに移動自在とされている。そして、中子11,21が凹部13,23に嵌合されたときに進出することにより、棒部材15,25は前記穴部14,24に突入することとなる。   As a result, the rod members 15 and 25 are advanced from the side walls 13a and 23a into the recesses 13 and 23 (see FIGS. 6, 7 and 8), and are retracted into the side walls 13a and 23a (FIGS. 5)). Then, when the cores 11 and 21 are engaged with the recesses 13 and 23, the rod members 15 and 25 enter the holes 14 and 24, respectively.

結合ユニットUは、結合機構40で一体化されている。すなわち、結合機構40は、ボルト42により固定型10側の中子11の左右の横壁11b,11bに組みつけられたプレート41と、このプレート41を間に挟んで可動型20側の中子21の側面に挿入される結合ピン43とを含む。   The coupling unit U is integrated by a coupling mechanism 40. That is, the coupling mechanism 40 includes a plate 41 assembled to the left and right lateral walls 11b, 11b of the core 11 on the fixed mold 10 side by bolts 42, and the core 21 on the movable mold 20 side with the plate 41 interposed therebetween. And a connecting pin 43 to be inserted into the side surface.

固定型10側には、結合ユニットUが凹部13に嵌合され始めるときの位置決め機構が備えられている。すなわち、結合ユニットUにおける固定型10側の中子11の上側および左右の横壁11b…11bに、複数のローラフォロワ52…52が嵌合方向に1列に配置されている。ローラフォロワ52…52は横壁11b…11bに形成された凹所52aに設けられている。これに対応して、固定型10側の凹部13の上側および左右の側壁13a…13aに、一対のガイドレール51,51が嵌合方向に延びて配置されている。そして、図5に明らかなように、前記ガイドレール51,51間にローラフォロワ52…52が入り込むことにより、結合ユニットUが凹部13に嵌合されるときにおける、結合ユニットUの凹部13に対する位置が決まるようになっている。   On the fixed mold 10 side, a positioning mechanism is provided when the coupling unit U starts to be fitted into the recess 13. That is, a plurality of roller followers 52... 52 are arranged in a row in the fitting direction on the upper side of the core 11 on the fixed mold 10 side and the left and right lateral walls 11 b. The roller followers 52... 52 are provided in recesses 52 a formed in the lateral walls 11 b. Correspondingly, a pair of guide rails 51, 51 are arranged extending in the fitting direction on the upper side of the recess 13 on the fixed mold 10 side and on the left and right side walls 13a. As apparent from FIG. 5, the roller followers 52... 52 enter between the guide rails 51, 51, so that the position of the coupling unit U with respect to the recess 13 when the coupling unit U is fitted into the recess 13. Is now decided.

また、固定型10側において、凹部13の上下左右の開口縁部に、傾斜面を有するプレート部材99…99が設けられている。そして、これに対応して、中子11の上下左右の横壁11b…11bに、同じく傾斜面を有するプレート部材98…98が設けられている。そして、図5に明らかなように、これらの両プレート部材98…98,99…99同士が当接することにより、結合ユニットUが凹部13の中央部に案内されることになる。   Further, on the fixed mold 10 side, plate members 99... 99 having inclined surfaces are provided at the opening edge portions of the concave portion 13 in the vertical and horizontal directions. Correspondingly, plate members 98... 98 having inclined surfaces are provided on the upper and lower horizontal walls 11 b. Then, as apparent from FIG. 5, these two plate members 98... 98, 99... 99 come into contact with each other, so that the coupling unit U is guided to the central portion of the recess 13.

また、図4に明らかなように、これらの両プレート部材98…98,99…99同士が当接することにより、結合ユニットUが固定型10のホルダ12の凹部13に所定位置まで嵌合された段階で、段替え装置30のプッシャ33による嵌合動作が停止する。この所定位置においては、固定型10の中子11の背壁11cが凹部13の底壁13bにまだ当接していない。また、このとき、凹部13の側壁13a内に後退している棒部材15が中子11の穴部14を臨んでいる。   Further, as apparent from FIG. 4, these plate members 98... 98, 99... 99 are brought into contact with each other, so that the coupling unit U is fitted into the concave portion 13 of the holder 12 of the fixed mold 10 to a predetermined position. At the stage, the fitting operation by the pusher 33 of the changeover device 30 is stopped. In this predetermined position, the back wall 11 c of the core 11 of the fixed mold 10 has not yet come into contact with the bottom wall 13 b of the recess 13. Further, at this time, the rod member 15 that is retracted into the side wall 13 a of the recess 13 faces the hole 14 of the core 11.

ここで、穴部14,24における凹部13,23の底壁13b、23b側の面14a,24aがテーパ面とされている。また、棒部材15,25における凹部13,23の底壁13b、23b側の面15a,25aもテーパ面とされている。   Here, the surfaces 14a, 24a on the bottom walls 13b, 23b side of the recesses 13, 23 in the holes 14, 24 are tapered surfaces. Further, the surfaces 15a and 25a on the bottom walls 13b and 23b side of the recesses 13 and 23 in the bar members 15 and 25 are also tapered surfaces.

そして、この状態で、棒部材15,25が上下方向Bに移動され、図6に明らかなように、凹部13内に進出して、前記中子11の穴部14に突入する。これにより、前記穴部14,24と棒部材15,25とのテーパ面14a,24a;15a,25a同士が相互に対接し合う。その結果、結合ユニットUは比較的緩やかな速度で凹部13の底壁13b側に移動し、最終的に、固定型10側の中子11の背壁11cが凹部13の底壁13bに当接し、さらに該底壁13bに押し付けられて中子11が強固に凹部13に引き込まれ、中子11がホルダ12に安定に保持されることとなる。これにより、固定型10側の嵌合が完了することとなる   In this state, the bar members 15 and 25 are moved in the vertical direction B, and as shown in FIG. 6, advance into the recess 13 and enter the hole 14 of the core 11. Thereby, the taper surfaces 14a and 24a; 15a and 25a of the said hole parts 14 and 24 and the rod members 15 and 25 mutually contact | abut. As a result, the coupling unit U moves to the bottom wall 13b side of the recess 13 at a relatively slow speed, and finally the back wall 11c of the core 11 on the fixed mold 10 side abuts against the bottom wall 13b of the recess 13. Further, the core 11 is firmly pulled into the recess 13 by being pressed against the bottom wall 13 b, and the core 11 is stably held by the holder 12. Thereby, the fitting by the side of fixed mold 10 will be completed.

このとき、結合ユニットUは、前記凹部13側の内コーナ傾斜面13dと、前記中子11側の外コーナ傾斜面11dとの対接により、図6に明らかなように、前記プレート部材98…98,99…99同士の当接が強固となる。そして、その状態で、固定型10側の中子11の背壁11cが凹部13の底壁13bに強固に押し付けられる。その場合に、図5に明らかなように、中子11のローラフォロワ52…52は凹部13の側壁13aと当接せず、凹部13のガイドレール51,51は中子の横壁11bと当接せず、それぞれ空隙が残るようになっており、これにより、中子11の背壁11cが凹部13の底壁13bに確実に押圧されることが担保されている。   At this time, as shown in FIG. 6, the coupling unit U has the plate member 98 as a result of the contact between the inner corner inclined surface 13d on the recess 13 side and the outer corner inclined surface 11d on the core 11 side. 98, 99... 99 are firmly in contact with each other. In this state, the back wall 11 c of the core 11 on the fixed mold 10 side is firmly pressed against the bottom wall 13 b of the recess 13. In this case, as is apparent from FIG. 5, the roller followers 52 ... 52 of the core 11 do not contact the side wall 13a of the recess 13, and the guide rails 51, 51 of the recess 13 contact the side wall 11b of the core. In this case, it is ensured that the back wall 11 c of the core 11 is reliably pressed against the bottom wall 13 b of the recess 13.

同様にして、可動型20側の嵌合も完了した段階で、図8に明らかなように、結合機構40の結合ピン43が抜かれ、結合ユニットUの結合が解除されることとなる。   Similarly, when the fitting on the movable mold 20 side is completed, the coupling pin 43 of the coupling mechanism 40 is removed and the coupling of the coupling unit U is released as is apparent in FIG.

なお、本実施形態においては、可動型20側の嵌合時においても、図7に示すように、結合ユニットUが可動型20のホルダ22の凹部23に所定位置まで嵌合された段階で、可動型20のホルダ22の型締め側への移動(図1に示す油圧シリンダ8による)を停止している。そして、次に、可動型20のホルダ22の前記移動のための駆動力伝達経路を切り、この状態で、棒部材25の穴部24への突入により、可動型20のホルダ22を結合ユニットU側に比較的緩やかな速度で移動させて、可動型20側の中子21の背壁21cと凹部23の底壁23bとを当接させるようにしている。これは、可動型20のホルダ22の凹部23の底壁23bが誤って勢いよく結合ユニットUに突き当たること(図1に示す油圧シリンダ8による移動の場合)を防ぐためである。   In the present embodiment, even when the movable mold 20 is fitted, as shown in FIG. 7, when the coupling unit U is fitted to the concave portion 23 of the holder 22 of the movable mold 20 to a predetermined position, Movement of the movable mold 20 to the mold clamping side of the holder 22 (by the hydraulic cylinder 8 shown in FIG. 1) is stopped. Then, the driving force transmission path for the movement of the holder 22 of the movable mold 20 is cut, and in this state, the holder 22 of the movable mold 20 is connected to the coupling unit U by entering the hole 24 of the rod member 25. The back wall 21c of the core 21 on the movable mold 20 side and the bottom wall 23b of the recess 23 are brought into contact with each other at a relatively gentle speed. This is to prevent the bottom wall 23b of the recess 23 of the holder 22 of the movable mold 20 from accidentally striking the coupling unit U (in the case of movement by the hydraulic cylinder 8 shown in FIG. 1).

ただし、可動型20のホルダ22の型締め側への移動(図1に示す油圧シリンダ8による)が比較的緩やかな速度で実行できる場合等は、これに代えて、可動型20のホルダ22の凹部23の底壁23bが結合ユニットUに当接するまで可動型20のホルダ22を型締め側に移動させ(図1に示す油圧シリンダ8による)、そののちに、棒部材25を穴部24に突入させてもよい。   However, when the movement of the holder 22 of the movable mold 20 to the mold clamping side (by the hydraulic cylinder 8 shown in FIG. 1) can be executed at a relatively slow speed, etc., instead of this, The holder 22 of the movable mold 20 is moved to the mold clamping side until the bottom wall 23b of the recess 23 comes into contact with the coupling unit U (by the hydraulic cylinder 8 shown in FIG. 1), and then the rod member 25 is inserted into the hole 24. You may rush.

このように、本実施形態においては、固定型10および可動型20が、キャビティ形成面11a,21aを有する中子11,21と、キャビティ形成面を有しないホルダ12,22とに分割されており、前記中子11,21が、前記ホルダ12,22に設けられた凹部13,23に対して固定型10および可動型20の対接離反方向Aに着脱自在に嵌合されている。   Thus, in this embodiment, the fixed mold 10 and the movable mold 20 are divided into the cores 11 and 21 having the cavity forming surfaces 11a and 21a and the holders 12 and 22 having no cavity forming surfaces. The cores 11 and 21 are detachably fitted in the contact and separation direction A of the fixed mold 10 and the movable mold 20 with respect to the recesses 13 and 23 provided in the holders 12 and 22.

そして、凹部13,23に嵌合されたときに該凹部13,23の側壁13a,23aと対接する中子11,21の横壁11b、21bに穴部14,24が設けられている。一方、凹部13,23の側壁13a,23aには、該側壁13a,23aから凹部13,23内に進出した状態と側壁13a,23a内に後退した状態とに移動自在とされ、中子11,21が凹部13,23に嵌合されたときに進出することにより前記穴部14,24に突入する棒部材15,25が設けられている。   Holes 14 and 24 are provided in the lateral walls 11b and 21b of the cores 11 and 21 that come into contact with the side walls 13a and 23a of the recesses 13 and 23 when fitted into the recesses 13 and 23, respectively. On the other hand, the side walls 13a and 23a of the recesses 13 and 23 are movable between a state where the side walls 13a and 23a are advanced into the recesses 13 and 23 and a state where the side walls 13a and 23a are retracted into the side walls 13a and 23a. Bar members 15 and 25 are provided to enter the holes 14 and 24 by advancing when 21 is fitted in the recesses 13 and 23.

そして、前記穴部14,24および前記棒部材15,25における前記凹部13,23の底壁13b、23b側の面14a,24a;15a,25aが、前記棒部材15,25が前記穴部14,24に突入したときに相互に対接するテーパ面とされている。   And the surface 14a, 24a; 15a, 25a by the side of the bottom walls 13b and 23b of the said recessed parts 13 and 23 in the said hole parts 14 and 24 and the said bar members 15 and 25, and the said bar members 15 and 25 are said hole parts 14 , 24 are tapered surfaces that contact each other.

その場合に、前記穴部14,24のテーパ面14a,24aは、前記専用部材11,21の本体11e,21eと別部材11f,21fで構成されている。   In that case, the tapered surfaces 14a, 24a of the holes 14, 24 are constituted by the main bodies 11e, 21e of the dedicated members 11, 21 and separate members 11f, 21f.

また、前記棒部材15,25が前記穴部14,24に突入したときに、前記穴部14,24のテーパ面14a,24aと反対側の面14b,24bと、前記棒部材15,25のテーパ面15a,25aと反対側の面15b,25bとの間に、空隙Sが形成される。   Further, when the rod members 15 and 25 enter the holes 14 and 24, the surfaces 14b and 24b opposite to the tapered surfaces 14a and 24a of the holes 14 and 24, and the rod members 15 and 25 A gap S is formed between the tapered surfaces 15a and 25a and the opposite surfaces 15b and 25b.

そして、中子11,21をホルダ12,22に取り付ける手順としては、前記棒部材15,25を前記側壁13a,23a内に後退させ、前記中子11,21を前記凹部13,23に嵌合させ、前記中子11,21を前記凹部13,23の底壁13b,23bに当接する前の所定の位置まで移動させ、前記棒部材15,25を前記凹部13,23内に進出させて前記穴部14,24に突入させ、前記棒部材15,25および前記穴部14,24のテーパ面14a,24a;15a,25aの相互対接を介して前記中子11,21を前記凹部13,23の底壁13b,23b側に移動させて該底壁13b,23bに当接させることとなる。   As a procedure for attaching the cores 11 and 21 to the holders 12 and 22, the rod members 15 and 25 are retracted into the side walls 13 a and 23 a, and the cores 11 and 21 are fitted into the recesses 13 and 23. The cores 11 and 21 are moved to a predetermined position before contacting the bottom walls 13b and 23b of the recesses 13 and 23, and the rod members 15 and 25 are advanced into the recesses 13 and 23, respectively. The cores 11, 21 are inserted into the holes 14, 24, and the cores 11, 21 are connected to the recesses 13, 25 through the mutual contact of the taper surfaces 14 a, 24 a; 23 is moved to the bottom walls 13b, 23b side and brought into contact with the bottom walls 13b, 23b.

このように、固定型10および可動型20が、キャビティ形成面11a,21aを有する中子11,21と、キャビティ形成面を有しないホルダ12,22とに分割されている場合に、ホルダ12,22に設けられた凹部13,23の側壁13a,23aに、該側壁13a,23aから凹部13,23内に進出した状態と該側壁13a,23a内に後退した状態とに移動自在の棒部材15,25が設けられ、この棒部材15,25が、中子11,21の横壁11b,21bに設けられた穴部14,24に突入することにより、中子11,21が凹部13,23から抜けなくなって、中子11,21がホルダ12,22に着脱自在に保持されることとなる。   In this way, when the fixed mold 10 and the movable mold 20 are divided into the cores 11 and 21 having the cavity forming surfaces 11a and 21a and the holders 12 and 22 having no cavity forming surfaces, The bar member 15 is movable to the side walls 13a, 23a of the recesses 13, 23 provided in the position 22 so as to be advanced into the recesses 13, 23 from the side walls 13a, 23a and retracted into the side walls 13a, 23a. , 25 are provided, and the rod members 15, 25 enter the holes 14, 24 provided in the lateral walls 11b, 21b of the cores 11, 21, so that the cores 11, 21 are removed from the recesses 13, 23. As a result, the cores 11 and 21 are detachably held by the holders 12 and 22.

その場合に、穴部14,24における凹部13,23の底壁13b,23b側の面14a,24aと、棒部材15,25における凹部13,23の底壁13b,23b側の面15a,25aとがテーパ面とされ、棒部材15,25が穴部14,24に突入したときには、これらのテーパ面14a,24a;15a,25aが相互に対接するので、棒部材15,25が進出するにつれて、前記テーパ面14a,24a;15a,25aを介して中子11,21が凹部13,23の底壁13b,23b側に移動し、中子11,21がホルダ12,22に強固に保持されることとなる。   In that case, surfaces 14a and 24a on the bottom walls 13b and 23b side of the recesses 13 and 23 in the holes 14 and 24, and surfaces 15a and 25a on the bottom walls 13b and 23b side of the recesses 13 and 23 in the rod members 15 and 25, respectively. Are tapered surfaces, and when the bar members 15 and 25 enter the holes 14 and 24, the taper surfaces 14a and 24a; 15a and 25a are in contact with each other, so that the bar members 15 and 25 advance. The cores 11 and 21 are moved toward the bottom walls 13b and 23b of the recesses 13 and 23 through the tapered surfaces 14a and 24a; 15a and 25a, and the cores 11 and 21 are firmly held by the holders 12 and 22. The Rukoto.

そして、棒部材15,25の移動方向Bと、固定型10および可動型20の対接離反方向Aとが一致していないので、型開き時に固定型10と可動型20との間に生じる離反力が棒部材15,25の移動方向Bに直接作用することがなく、ただ、前記テーパ面14a,24a;15a,25aを介して離反力の一部が棒部材15,25の後退側に作用するのみである。したがって、比較的小さな力で棒部材15,25を進出側に押圧しておくだけで、型開き時の離反力に十分対抗できて、中子11,21をホルダ12,22に安定に保持することが可能となる。   Since the moving direction B of the bar members 15 and 25 and the contact / separation direction A of the fixed mold 10 and the movable mold 20 do not coincide with each other, the separation generated between the fixed mold 10 and the movable mold 20 when the mold is opened. The force does not directly act in the moving direction B of the bar members 15 and 25, but only a part of the separation force acts on the retreating side of the bar members 15 and 25 through the tapered surfaces 14a and 24a; 15a and 25a. Just do it. Therefore, by simply pressing the bar members 15 and 25 toward the advancing side with a relatively small force, the separation force at the time of mold opening can be sufficiently counteracted, and the cores 11 and 21 can be stably held by the holders 12 and 22. It becomes possible.

その場合に、穴部14,24のテーパ面14a,24aが中子11,21の本体11e,21eと別部材11f,21fで構成されているから、テーパ面14a,24a;15a,25a同士の摩擦により摩耗した穴部14,24のテーパ面14a,24aを補修するときに、中子11,21の全体を交換する必要がなくなって、作業の容易化やコストの削減等が図られる。   In that case, since the taper surfaces 14a and 24a of the holes 14 and 24 are constituted by the main bodies 11e and 21e of the cores 11 and 21 and the separate members 11f and 21f, the taper surfaces 14a and 24a; When repairing the tapered surfaces 14a and 24a of the hole portions 14 and 24 worn by friction, it becomes unnecessary to replace the entire cores 11 and 21, thereby facilitating work and reducing costs.

また、穴部14,24のテーパ面14a,24aと反対側の面14b,24bと、棒部材15,25のテーパ面15a,25aと反対側の面15b,25bとの間に空隙Sが形成されるから、棒部材15,25の穴部14,24への突入時の摩擦が小さくなって、比較的小さな力で棒部材15,25を穴部14,24に突入させることができると共に、棒部材15,25の穴部14,24への突入時の摩耗が減って、棒部材15,25や穴部14,24の補修頻度が低減することとなる。   Further, a gap S is formed between the surfaces 14b, 24b opposite to the tapered surfaces 14a, 24a of the holes 14, 24 and the surfaces 15b, 25b opposite to the tapered surfaces 15a, 25a of the rod members 15, 25. Therefore, the friction when the rod members 15 and 25 enter the holes 14 and 24 is reduced, and the rod members 15 and 25 can be inserted into the holes 14 and 24 with a relatively small force. Wear at the time of entry of the rod members 15 and 25 into the holes 14 and 24 is reduced, and the repair frequency of the rod members 15 and 25 and the holes 14 and 24 is reduced.

また、前記テーパ面14a,24a;15a,25aを介して中子11,21を凹部13,23の底壁13b,23b側に移動させている途中で、前記穴部14,24および棒部材15,25の反対側の面14b,24b;15b,25b同士が対接してしまい、中子11,21がまだ凹部13,23の底壁13b,23bに当接していないのに棒部材15,25の進出が阻止されるという不具合が回避される。   Further, while the cores 11 and 21 are being moved toward the bottom walls 13b and 23b of the recesses 13 and 23 via the tapered surfaces 14a and 24a; 15a and 25a, the holes 14 and 24 and the rod member 15 are moved. , 25 on opposite sides 14b, 24b; 15b, 25b are in contact with each other, and the core members 11, 21 are not yet in contact with the bottom walls 13b, 23b of the recesses 13, 23, but the rod members 15, 25 The problem that the advancement of is prevented is avoided.

そして、中子11,21を凹部13,23の底壁13b,23bに当接する前の所定の位置まで移動させた段階で、棒部材15,25を穴部14,24に突入させることによって、前記テーパ面14a,24a;15a,25aの相互対接を介して中子11,21を凹部13,23の底壁13b,23b側に移動させて該底壁13b,23bに当接させるので、中子11,21が勢いよく凹部13,23の底壁13b,23bに突き当たることがなく、段替え時における中子11,21やホルダ12,22の変形や損傷等が回避されることとなる。特に、中子11,21の重量、ひいては固定型10および可動型20の重量が比較的大きい場合に有利な効果が得られることとなる。   Then, at the stage where the cores 11 and 21 are moved to a predetermined position before contacting the bottom walls 13b and 23b of the recesses 13 and 23, the rod members 15 and 25 are inserted into the holes 14 and 24, Since the cores 11 and 21 are moved toward the bottom walls 13b and 23b of the recesses 13 and 23 through the mutual contact of the tapered surfaces 14a and 24a; 15a and 25a, they are brought into contact with the bottom walls 13b and 23b. The cores 11 and 21 do not strike the bottom walls 13b and 23b of the recesses 13 and 23 vigorously, so that deformation or damage of the cores 11 and 21 and the holders 12 and 22 at the time of changeover can be avoided. . In particular, an advantageous effect can be obtained when the weights of the cores 11 and 21 and the weights of the fixed mold 10 and the movable mold 20 are relatively large.

なお、棒部材15,25の移動方向Bは上下に限らず、水平方向でもよい。結合ユニットUの結合機構40は、別の構成でもよい。   In addition, the moving direction B of the rod members 15 and 25 is not limited to the vertical direction, and may be a horizontal direction. The coupling mechanism 40 of the coupling unit U may have another configuration.

以上、具体例を挙げて詳しく説明したように、本発明は、固定型および可動型を専用部材と汎用部材とに分割した場合に、比較的小さな力で型開き時の離反力に十分対抗できるように専用部材を汎用部材に着脱自在に保持することが可能な技術であるから、金型交換を伴う段替えの改良の技術分野において広範な産業上の利用可能性が期待される。   As described above in detail with specific examples, the present invention can sufficiently counter the separation force when the mold is opened with a relatively small force when the fixed mold and the movable mold are divided into the dedicated member and the general-purpose member. As described above, since the dedicated member can be detachably held on the general-purpose member, a wide range of industrial applicability is expected in the technical field of improvement of changeover accompanied with mold replacement.

本発明の最良の実施の形態に係るダイカストマシンの主な構成要素の配置を側面から概略図示する断面図であって、(a)は型開き状態を示すもの、(b)は型締め状態を示すものである。BRIEF DESCRIPTION OF THE DRAWINGS It is sectional drawing which illustrates schematically arrangement | positioning of the main component of the die-casting machine which concerns on the best embodiment of this invention from a side surface, Comprising: (a) shows a mold open state, (b) shows a mold clamping state. It is shown. 前記ダイカストマシンの段替え時における中子の交換動作、より詳しくはホルダへの取付動作を(a),(b),(c)の順に側面から概略図示する断面図である。FIG. 6 is a cross-sectional view schematically illustrating the core replacement operation when changing the die casting machine, more specifically, the mounting operation to the holder in the order of (a), (b), and (c). 前記ダイカストマシンの段替え時において結合ユニットが固定型のホルダに向けて移動される段階を示す側面図である。It is a side view which shows the step which a coupling unit is moved toward a fixed type holder at the time of the change of the die-casting machine. 前記結合ユニットが固定型のホルダの凹部に所定位置まで嵌合された段階を示す側面図である。It is a side view which shows the step by which the said coupling unit was fitted to the recessed part of the fixed-type holder to the predetermined position. 図4の矢印v方向から見た概略図である。It is the schematic seen from the arrow v direction of FIG. 固定型側の中子の凹部への嵌合が完了した段階を示す側面図である。It is a side view which shows the step which the fitting to the recessed part of the core on the stationary mold side was completed. 前記結合ユニットが可動型のホルダの凹部に所定位置まで嵌合された段階を示す側面図である。It is a side view which shows the step by which the said coupling unit was fitted to the recessed part of the movable holder to the predetermined position. 可動型側の中子の凹部への嵌合が完了した段階を示す側面図である。It is a side view which shows the step which the fitting to the recessed part of the core on the movable type | mold side was completed.

符号の説明Explanation of symbols

1 ダイカストマシン
10 固定型
20 可動型
11,21 専用部材
11a,21a キャビティ形成面
11b,21b 専用部材横壁
12,22 汎用部材
13,23 凹部
13a,23a 凹部側壁
13b、23b 凹部底壁
14,24 穴部
14a,24a 穴部テーパ面
15,25 棒部材
15a,25a 棒部材テーパ面
A 対接離反方向
B 棒部材移動方向
DESCRIPTION OF SYMBOLS 1 Die-casting machine 10 Fixed type | mold 20 Movable type | molds 11 and 21 Dedicated member 11a, 21a Cavity formation surface 11b, 21b Dedicated member lateral wall 12, 22 General-purpose member 13, 23 Recessed part 13a, 23a Recessed side wall 13b, 23b Recessed bottom wall 14,24 Hole Portion 14a, 24a Hole tapered surface 15, 25 Bar member 15a, 25a Bar member taper surface A Contact / separation direction B Bar member moving direction

Claims (4)

固定型および可動型が、キャビティ形成面を有する専用部材と、キャビティ形成面を有しない汎用部材とでなり、前記専用部材が、前記汎用部材に設けられた凹部に対して固定型および可動型の対接離反方向に着脱自在に嵌合される成型用金型であって、
前記専用部材が前記凹部に嵌合されたときに該凹部の側壁と対接する前記専用部材の横壁に穴部が設けられ、
前記凹部の側壁に、該側壁から前記凹部内に進出した状態と前記側壁内に後退した状態とに移動自在とされ、前記専用部材が前記凹部に嵌合されたときに進出することにより前記穴部に突入する棒部材が設けられ、
前記穴部および前記棒部材における前記凹部の底壁側の面が、前記棒部材が前記穴部に突入したときに相互に対接するテーパ面とされていることを特徴とする成型用金型。
The fixed mold and the movable mold include a dedicated member having a cavity forming surface and a general-purpose member having no cavity forming surface, and the dedicated member is a fixed mold and a movable mold with respect to a recess provided in the general-purpose member. A mold for removably fitting in the direction of contact and separation,
When the dedicated member is fitted into the recess, a hole is provided in the side wall of the dedicated member that contacts the side wall of the recess,
The hole can be moved to the side wall of the concave portion from the side wall into a state in which it has advanced into the concave portion and in a state in which it has been retracted into the side wall. A bar member that rushes into the part is provided,
The molding die, wherein the hole and the surface of the bar member on the bottom wall side of the recess are tapered surfaces that come into contact with each other when the bar member enters the hole.
請求項1に記載の成型用金型において、
前記穴部のテーパ面は、前記専用部材の本体と別部材で構成されていることを特徴とする成型用金型。
In the molding die according to claim 1,
The mold for molding, wherein the tapered surface of the hole is formed of a member separate from the main body of the dedicated member.
請求項1に記載の成型用金型において、
前記棒部材が前記穴部に突入したときに、前記穴部のテーパ面と反対側の面と、前記棒部材のテーパ面と反対側の面との間に、空隙が形成されるように構成されていることを特徴とする成型用金型。
In the molding die according to claim 1,
When the rod member enters the hole, a gap is formed between the surface opposite to the tapered surface of the hole and the surface opposite to the tapered surface of the rod member. Mold for molding characterized by being made.
固定型および可動型が、キャビティ形成面を有する専用部材と、キャビティ形成面を有しない汎用部材とでなり、前記専用部材が、前記汎用部材に設けられた凹部に対して固定型および可動型の対接離反方向に着脱自在に嵌合される成型用金型の固定方法であって、
前記専用部材が前記凹部に嵌合されたときに該凹部の側壁と対接する前記専用部材の横壁に穴部が設けられ、
前記凹部の側壁に、該側壁から前記凹部内に進出した状態と前記側壁内に後退した状態とに移動自在とされ、前記専用部材が前記凹部に嵌合されたときに進出することにより前記穴部に突入する棒部材が設けられ、
前記穴部および前記棒部材における前記凹部の底壁側の面が、前記棒部材が前記穴部に突入したときに相互に対接するテーパ面とされている成型用金型を用い、
前記棒部材を前記側壁内に後退させ、
前記専用部材を前記凹部に嵌合させ、
前記専用部材を前記凹部の底壁に当接する前の所定の位置まで移動させ、
前記棒部材を前記凹部内に進出させて前記穴部に突入させ、
前記棒部材および前記穴部のテーパ面の相互対接を介して前記専用部材を前記凹部の底壁側に移動させて該底壁に当接させることを特徴とする成型用金型の固定方法。
The fixed mold and the movable mold include a dedicated member having a cavity forming surface and a general-purpose member having no cavity forming surface, and the dedicated member is a fixed mold and a movable mold with respect to a recess provided in the general-purpose member. A method of fixing a molding die that is detachably fitted in the direction of contact and separation,
When the dedicated member is fitted into the recess, a hole is provided in the side wall of the dedicated member that contacts the side wall of the recess,
The hole can be moved to the side wall of the concave portion from the side wall into a state of being advanced into the concave portion and a state of being retracted into the side wall, and the special member is advanced into the concave portion when the hole is advanced. A bar member that rushes into the part is provided,
Using a molding die in which the hole and the surface on the bottom wall side of the recess in the bar member are tapered surfaces that come into contact with each other when the bar member enters the hole,
Retracting the bar member into the side wall;
Fitting the dedicated member into the recess,
Moving the dedicated member to a predetermined position before contacting the bottom wall of the recess;
The rod member is advanced into the recess to enter the hole,
A method for fixing a molding die, wherein the dedicated member is moved to the bottom wall side of the recess and brought into contact with the bottom wall through mutual contact between the bar member and the tapered surface of the hole portion. .
JP2008311936A 2008-12-08 2008-12-08 Molding die and method of immobilizing molding die Pending JP2010131926A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108907142A (en) * 2018-08-27 2018-11-30 云南铜业压铸科技有限公司 A kind of copper rotor is without core pulling vacuum die-casting mould
DE102021123458A1 (en) 2021-09-10 2023-03-16 VBI Plastics GmbH Injection mold arrangement and its use, method for converting an injection mold, mold insert plate and its use
DE102022125120A1 (en) * 2022-09-29 2024-04-04 HELLA GmbH & Co. KGaA Injection molding tool and method for setting up a clamping unit of an injection molding machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108907142A (en) * 2018-08-27 2018-11-30 云南铜业压铸科技有限公司 A kind of copper rotor is without core pulling vacuum die-casting mould
CN108907142B (en) * 2018-08-27 2020-10-02 云南铜业压铸科技有限公司 Copper rotor does not have vacuum die casting die of loosing core
DE102021123458A1 (en) 2021-09-10 2023-03-16 VBI Plastics GmbH Injection mold arrangement and its use, method for converting an injection mold, mold insert plate and its use
DE102022125120A1 (en) * 2022-09-29 2024-04-04 HELLA GmbH & Co. KGaA Injection molding tool and method for setting up a clamping unit of an injection molding machine

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