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JP2010093153A - Transformer - Google Patents

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JP2010093153A
JP2010093153A JP2008263531A JP2008263531A JP2010093153A JP 2010093153 A JP2010093153 A JP 2010093153A JP 2008263531 A JP2008263531 A JP 2008263531A JP 2008263531 A JP2008263531 A JP 2008263531A JP 2010093153 A JP2010093153 A JP 2010093153A
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terminal
secondary side
bus bar
primary
secondary winding
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JP5110735B2 (en
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Yuji Hayashi
裕二 林
Hiroki Furumura
浩己 古村
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Denso Corp
Soken Inc
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Denso Corp
Nippon Soken Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a transformer which has a small radiation amount of electromagnetic noise. <P>SOLUTION: The transformer has a core 4 made of a magnetic body. Further, the transformer has a primary coil 10 having a primary winding portion 11 wound around the core 4 a plurality of times, and primary-side terminals 12 led out of both ends of the primary winding portion 11. Further, the transformer has, on one side in the axial direction of the primary coil 10, a secondary coil 20 having a secondary winding portion 21 disposed concentrically with the primary coil 10, wound around the core 4, and formed in a flat plate shape of one turn, and secondary-side terminals 22 led out of both ends of the primary winding portion 21. The whole primary winding portion 11 is configured to overlap the secondary winding portion 21 in the axial direction. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、電磁波ノイズの放射量が少ないトランスに関する。   The present invention relates to a transformer that emits less electromagnetic noise.

従来から、DC−DCコンバータに用いられ、電圧を昇圧または降圧するトランスが知られている。例えば図11、図12に示すごとく、巻き数が複数の一次コイル94と、バスバーと称される銅板製の二次コイル95と、磁性体からなるコア91,92,93を備えるトランス90が知られている。   2. Description of the Related Art Conventionally, a transformer that is used in a DC-DC converter and boosts or lowers a voltage is known. For example, as shown in FIGS. 11 and 12, a transformer 90 including a primary coil 94 having a plurality of windings, a copper coil secondary coil 95 called a bus bar, and cores 91, 92, 93 made of a magnetic material is known. It has been.

特開平10−289826号公報JP-A-10-289826 特開2003−272929号公報JP 2003-272929 A

しかしながら、このトランス90は図12に示すごとく、一次コイル94と二次コイル95とが重ならない領域96が存在し、この領域96から電磁波ノイズが特に多く放射されるという問題があった。電磁波ノイズが多いと、トランス90の周辺に設けられた制御回路基板やフィルタ回路、または他機器が誤動作する等の不具合が生じる。そのため、電磁波ノイズの放射量が少ないトランスが望まれている。   However, as shown in FIG. 12, the transformer 90 has a region 96 where the primary coil 94 and the secondary coil 95 do not overlap with each other. When there is a lot of electromagnetic noise, problems such as malfunction of a control circuit board, a filter circuit, or other equipment provided around the transformer 90 occur. Therefore, a transformer that emits less electromagnetic noise is desired.

本発明は、かかる従来の問題点に鑑みてなされたもので、電磁波ノイズの放射量が少ないトランスを提供しようとするものである。   The present invention has been made in view of such conventional problems, and an object of the present invention is to provide a transformer with a small amount of electromagnetic noise emission.

第一の発明は、磁性体からなるコアと、
該コアに複数回巻き回された一次巻線部と、該一次巻線部の両端から引き出された一次側端子とを有する一次コイルと、
該一次コイルの軸線方向における一方側に、該一次コイルと同心的に配置され、上記コアに巻き回され、1ターンの平板状に形成された二次巻線部と、該二次巻線部の両端から引き出された二次側端子とを有する二次コイルと、
を備え、上記一次巻線部の全ての部分が、上記二次巻線部と軸線方向へ重なるように構成されていることを特徴とするトランスにある(請求項1)。
The first invention comprises a core made of a magnetic material,
A primary coil having a primary winding wound around the core a plurality of times, and primary terminals drawn from both ends of the primary winding;
A secondary winding portion disposed concentrically with the primary coil on one side in the axial direction of the primary coil, wound around the core and formed into a flat plate shape of one turn, and the secondary winding portion A secondary coil having a secondary side terminal drawn from both ends of
The transformer is characterized in that all parts of the primary winding part are configured to overlap with the secondary winding part in the axial direction (Claim 1).

次に、第一の発明の作用効果につき説明する。
第一の発明では、一次巻線部の全ての部分が、二次巻線部と軸線方向へ重なるように構成されているため、電磁波ノイズの放射量を低減できる。
すなわち、従来のトランス90は、図11、図12に示すごとく、一次コイル94と二次コイル95とが重ならない領域96が存在しており、この領域96から電磁波ノイズが多く放射されていたが、本発明ではこのような領域96が存在せず、一次巻線部の全ての部分を二次巻線で覆うため、電磁波ノイズの放射量が少なくなる。
Next, the function and effect of the first invention will be described.
In the first invention, since all parts of the primary winding portion are configured to overlap the secondary winding portion in the axial direction, the radiation amount of electromagnetic noise can be reduced.
That is, as shown in FIGS. 11 and 12, the conventional transformer 90 has a region 96 where the primary coil 94 and the secondary coil 95 do not overlap, and a large amount of electromagnetic noise is radiated from this region 96. In the present invention, such a region 96 does not exist, and all portions of the primary winding portion are covered with the secondary winding, so that the radiation amount of electromagnetic noise is reduced.

より詳しくは、図12に示すごとく、一次コイル94に流れる電流をip、ターン数をn、二次コイル95の端子97から98に流れる電流をis、トランス90の一次側励磁電流をimとすると、is≒n(−im+ip)と近似できる。また、一次コイル94と二次コイル95とが重なっている部分からの磁界放射はn×im(=is−n×ip)に比例し、重なっていない部分96からの磁界放射はn×ipに比例する。通常はip>imが成り立つため、重なっていない部分96をなくすことで、電磁波放射を大幅に低減できる。   More specifically, as shown in FIG. 12, if the current flowing through the primary coil 94 is ip, the number of turns is n, the current flowing from the terminal 97 of the secondary coil 95 to 98 is is, and the primary excitation current of the transformer 90 is im. , Is≈n (−im + ip). The magnetic field radiation from the portion where the primary coil 94 and the secondary coil 95 overlap is proportional to n × im (= is−n × ip), and the magnetic field radiation from the non-overlapping portion 96 is n × ip. Proportional. Usually, since ip> im is satisfied, electromagnetic wave radiation can be significantly reduced by eliminating the non-overlapping portion 96.

以上のごとく、第1の発明によれば、電磁波ノイズの放射量が少ないトランスを提供することができる。   As described above, according to the first invention, it is possible to provide a transformer that emits less electromagnetic noise.

また、第2の発明は、磁性体からなるコアと、
該コアに複数回巻き回された一次巻線部と、該一次巻線部の両端から引き出された一次側端子とを有する一次コイルと、
該一次コイルの軸線方向における一方側に、該一次コイルと同心的に配置され、上記コアに巻き回され、1ターンの平板状に形成された二次巻線部と、該二次巻線部の両端から引き出された二次側端子とを有する二次コイルと、
を備え、上記二次巻線部の上記両端は所定の間隙を挟んで周方向に隣接し、該間隙の周方向における長さは、上記二次巻線部の内周の10%以下であり、上記一次巻線部の全ての部分が、上記間隙に対応する領域を除いて上記二次巻線部と軸線方向へ重なるように構成されていることを特徴とするトランスにある(請求項4)。
The second invention is a core made of a magnetic material,
A primary coil having a primary winding wound around the core a plurality of times, and a primary side terminal drawn from both ends of the primary winding;
A secondary winding portion disposed concentrically with the primary coil on one side in the axial direction of the primary coil, wound around the core and formed into a flat plate shape of one turn, and the secondary winding portion A secondary coil having a secondary terminal drawn from both ends of
The both ends of the secondary winding part are adjacent in the circumferential direction with a predetermined gap therebetween, and the length of the gap in the circumferential direction is 10% or less of the inner circumference of the secondary winding part. The transformer is characterized in that all parts of the primary winding portion are configured to overlap the secondary winding portion in the axial direction except for a region corresponding to the gap. ).

次に、第2の発明の作用効果につき説明する。第2の発明によると、二次巻線部の両端の間に間隙が形成されているものの、この間隙は狭いため、放射量は少なくてすみ、実質上問題とならない量の電磁波ノイズしか放射されない。   Next, the function and effect of the second invention will be described. According to the second invention, although a gap is formed between both ends of the secondary winding portion, since this gap is narrow, the amount of radiation can be reduced, and only an amount of electromagnetic noise that does not cause a problem is radiated. .

上述した本発明における好ましい実施の形態につき説明する。
第1の発明(請求項1)において、上記二次側端子は、上記二次巻線部の一端から引き出された二次側第一端子と、上記二次巻線部の他端から引き出された二次側第二端子とからなり、上記二次側第一端子と上記二次側第二端子とは、上記二次巻線部の軸線方向に互いに重なるように構成されていることが好ましい(請求項2)。
A preferred embodiment of the present invention described above will be described.
In the first invention (invention 1), the secondary terminal is drawn from the secondary side first terminal drawn from one end of the secondary winding part and the other end of the secondary winding part. Preferably, the secondary side first terminal and the secondary side second terminal are configured to overlap each other in the axial direction of the secondary winding portion. (Claim 2).

この場合には、二次側第一端子と二次側第二端子とが軸線方向に重ねられているため、これらの端子間に隙間ができない構成となっている。これにより、一次巻線部の全ての部分が確実に二次巻線部と重なるようになり、電磁波ノイズの放射量を少なくすることができる。   In this case, since the secondary side first terminal and the secondary side second terminal are overlapped in the axial direction, there is no gap between these terminals. Thereby, all the portions of the primary winding portion can be surely overlapped with the secondary winding portion, and the radiation amount of electromagnetic noise can be reduced.

また、上記二次コイルは、金属板からなる第一バスバーと第二バスバーとを重ね合わせて構成され、上記第一バスバーは、上記二次巻線部の一方の半周部分と、上記二次側第一端子と、上記第二バスバーと接続するための第一接続部とを備え、上記第二バスバーは、上記二次巻線部の他方の半周部分と、上記二次側第二端子と、上記第一バスバーと接続するための第二接続部とを備え、上記第一接続部と上記第二接続部とは軸線方向に重なりつつ導電性を保って固定され、上記二次側第一端子と上記二次側第二端子とは、短絡が防止された状態で軸線方向へ互いに重なり合うように配置されていることが好ましい(請求項3)。
この場合には、二次側第一端子と二次側第二端子とが、短絡を防止された状態で軸線方向に重なる構造を有する二次コイルを、2枚のバスバーを用いることで簡単に製造することができる。
The secondary coil is configured by superimposing a first bus bar and a second bus bar made of a metal plate, and the first bus bar includes one half-circumferential portion of the secondary winding portion and the secondary side. A first terminal and a first connection part for connecting to the second bus bar, the second bus bar, the other half-circumferential part of the secondary winding part, the secondary side second terminal, A second connecting portion for connecting to the first bus bar, wherein the first connecting portion and the second connecting portion are fixed while maintaining conductivity while overlapping in the axial direction, and the secondary side first terminal It is preferable that the secondary side second terminal and the secondary side second terminal are arranged so as to overlap each other in the axial direction in a state in which a short circuit is prevented.
In this case, a secondary coil having a structure in which the secondary side first terminal and the secondary side second terminal overlap in the axial direction in a state in which a short circuit is prevented can be easily obtained by using two bus bars. Can be manufactured.

また、第2の発明(請求項4)において、上記二次側端子は、上記二次巻線部の一端から引き出された二次側第一端子と、上記二次巻線部の他端から引き出された二次側第二端子とからなり、上記二次側第一端子と上記二次側第二端子とは、上記二次巻線部の両端から軸線方向へ立設し、周方向へ上記間隙を挟むように互いに隣接していることが好ましい(請求項5)。
この場合には、二次側第一端子と二次側第二端子との間に、例えば絶縁紙等の薄い絶縁体を挟む構造にすることができる。これにより、これらの端子の短絡を防止しつつ、端子間の間隙を狭くすることができる。
In the second invention (invention 4), the secondary terminal is connected to the secondary first terminal drawn from one end of the secondary winding part and the other end of the secondary winding part. The secondary side first terminal and the secondary side second terminal are erected in the axial direction from both ends of the secondary winding portion, and in the circumferential direction. Preferably, they are adjacent to each other so as to sandwich the gap.
In this case, a thin insulator such as insulating paper can be sandwiched between the secondary side first terminal and the secondary side second terminal. Thereby, the gap between the terminals can be narrowed while preventing a short circuit between these terminals.

また、上記二次コイルは、金属板からなる第一バスバーと第二バスバーとを重ね合わせて構成され、上記第一バスバーは、上記二次巻線部の一方の半周部分と、上記二次側第一端子と、上記第二バスバーと接続するための第一接続部とを備え、上記第二バスバーは、上記二次巻線部の他方の半周部分と、上記二次側第二端子と、上記第一バスバーと接続するための第二接続部とを備え、上記二次側第一端子と上記第一接続部とは、上記第一バスバーの上記半周部分から軸線方向へ立設する形に形成され、上記二次側第二端子と上記第二接続部とは、上記第二バスバーの上記半周部分から軸線方向へ立設する形に形成され、上記第一接続部と上記第二接続部とは互いの主表面が接触し導電性を保って固定され、上記二次側第一端子と上記二次側第二端子とは、短絡が防止された状態で周方向へ上記間隙を挟んで互いに隣接するように配置されていることが好ましい(請求項6)。
この場合には、二次側第一端子と二次側第二端子とが狭い間隙を介して周方向に隣接する構造の二次コイルを、2枚のバスバーを用いることで簡単に製造することができる。
The secondary coil is configured by superimposing a first bus bar and a second bus bar made of a metal plate, and the first bus bar includes one half-circumferential portion of the secondary winding portion and the secondary side. A first terminal and a first connection part for connecting to the second bus bar, the second bus bar, the other half-circumferential part of the secondary winding part, the secondary side second terminal, A second connecting portion for connecting to the first bus bar, wherein the secondary side first terminal and the first connecting portion are erected in an axial direction from the half-circumferential portion of the first bus bar. The secondary side second terminal and the second connection portion are formed so as to stand in the axial direction from the half-circumferential portion of the second bus bar, and the first connection portion and the second connection portion. The main surfaces of each other are in contact with each other and fixed while maintaining conductivity, and the secondary side first terminal and the secondary side Two-terminal and is preferably disposed adjacent to each other across the gap in the circumferential direction in a state in which a short circuit is prevented (claim 6).
In this case, a secondary coil having a structure in which the secondary side first terminal and the secondary side second terminal are adjacent in the circumferential direction through a narrow gap can be easily manufactured by using two bus bars. Can do.

また、上記二次側第一端子と上記二次側第二端子とは、上記二次巻線部の両端から互いに交差するように引き出されていることが好ましい(請求項7)。
この場合には、端子が交差して引き出されているため、この交差している部分からの電磁波ノイズの放射量が少なくなる。
The secondary side first terminal and the secondary side second terminal are preferably drawn out from both ends of the secondary winding portion so as to intersect each other.
In this case, since the terminals intersect and are drawn, the radiation amount of electromagnetic wave noise from the intersecting portion is reduced.

(実施例1)
本発明の実施例にかかるトランスにつき、図1〜図6を用いて説明する。
図1、図2に示すごとく、本発明のトランス1は、磁性体からなるコア4を備える。そして、コア4に複数回巻き回された一次巻線部11と、一次巻線部11の両端から引き出された一次側端子12とを有する一次コイル10を備える。また、コア4に巻き回され、1ターンの平板状に形成された二次巻線部21と、二次巻線部21の両端から引き出された二次側端子22とを有する二次コイル20が、一次コイル10の軸線方向における一方側に、一次コイル10と同心的に配置されている。そして、一次巻線部11の全ての部分が、二次巻線部21と軸線方向へ重なるように構成されている。
Example 1
A transformer according to an embodiment of the present invention will be described with reference to FIGS.
As shown in FIGS. 1 and 2, the transformer 1 of the present invention includes a core 4 made of a magnetic material. And the primary coil 10 which has the primary winding part 11 wound by the core 4 multiple times and the primary side terminal 12 pulled out from the both ends of the primary winding part 11 is provided. Further, a secondary coil 20 that is wound around the core 4 and has a secondary winding portion 21 that is formed in a flat plate shape of one turn and a secondary terminal 22 that is drawn from both ends of the secondary winding portion 21. Is arranged concentrically with the primary coil 10 on one side in the axial direction of the primary coil 10. And all the parts of the primary winding part 11 are comprised so that it may overlap with the secondary winding part 21 in an axial direction.

また、二次側端子22は、二次巻線部21の一端から引き出された二次側第一端子22aと、二次巻線部21の他端から引き出された二次側第二端子22bとからなり、二次側第一端子22aと二次側第二端子22bとは、二次巻線部21の軸線方向に互いに重なるように構成されている。   The secondary side terminal 22 includes a secondary side first terminal 22 a drawn from one end of the secondary winding part 21 and a secondary side second terminal 22 b drawn from the other end of the secondary winding part 21. The secondary side first terminal 22 a and the secondary side second terminal 22 b are configured to overlap each other in the axial direction of the secondary winding portion 21.

より詳しくは、二次コイル20はバスバーと称される銅板から構成されている。また、コア4は図1に示すごとく、軸線方向他方側に配置される第一コア4a、第二コア4bと、軸線方向一方側に配置される第三コア4cとから構成される。
第1コア4aは板状の本体部40と、該本体部40から第3コア4cに向けて突出する壁部42及び柱部41を備える。また、第2コア4bも同様の構造をしており、板状の本体部43と、該本体部43から第3コア4cに向けて突出する壁部45及び柱部44を備える。第3コア46は、板状の本体部46と、該本体部46の両端から第1コア4a、第2コア4bへ向けて突出する壁部47,48と、本体部46の中央位置にて第1コア4a、第2コア4bへ向けて突出する柱部49とを備える。
More specifically, the secondary coil 20 is made of a copper plate called a bus bar. Moreover, the core 4 is comprised from the 1st core 4a arrange | positioned at the other side of an axial direction, the 2nd core 4b, and the 3rd core 4c arrange | positioned at an axial direction one side as shown in FIG.
The first core 4 a includes a plate-like main body 40, and a wall 42 and a column 41 that protrude from the main body 40 toward the third core 4 c. The second core 4b has the same structure, and includes a plate-like main body 43, and a wall 45 and a pillar 44 projecting from the main body 43 toward the third core 4c. The third core 46 includes a plate-like main body 46, wall portions 47 and 48 projecting from both ends of the main body 46 toward the first core 4 a and the second core 4 b, and a central position of the main body 46. A first core 4a and a column part 49 projecting toward the second core 4b are provided.

そして、図1に示すごとく、第1コア4aの壁部42が第3コア4cの壁部47に接触し、柱部41が柱部49に接触している。また、第2コア4bの壁部45が第3コア4cの壁部48に接触し、柱部44が柱部49に接触している。そして、柱部41,44,49を中心に一次コイル10および二次コイル20が巻き回されている。   As shown in FIG. 1, the wall portion 42 of the first core 4 a is in contact with the wall portion 47 of the third core 4 c, and the column portion 41 is in contact with the column portion 49. Further, the wall portion 45 of the second core 4 b is in contact with the wall portion 48 of the third core 4 c, and the column portion 44 is in contact with the column portion 49. The primary coil 10 and the secondary coil 20 are wound around the column portions 41, 44, and 49.

また、図1に示すごとく、第1コア4aの本体部40は、壁部42から柱部41に向かうほど幅が減少する形状に形成されている。第2コア4bの本体部43も同様に、壁部45から柱部44に向かうほど幅が漸次減少する形状に形成されている。   As shown in FIG. 1, the main body portion 40 of the first core 4 a is formed in a shape that decreases in width as it goes from the wall portion 42 toward the column portion 41. Similarly, the main body 43 of the second core 4 b is formed in a shape in which the width gradually decreases from the wall 45 toward the column 44.

次に、トランス1の周辺回路について説明する。図3に示すごとく、トランス1は一次コイル10と二次コイル20とを備え、一次コイル10は第1巻線部W1と第2巻線部W2とからなる。また、二次コイル20は第3巻線部W3と第4巻線部W4とからなる。そして、第1巻線部W1と第3巻線部W3とから第1トランスT1が構成され、第2巻線部W2と第4巻線部W4とから第2トランスT2が構成される。   Next, peripheral circuits of the transformer 1 will be described. As shown in FIG. 3, the transformer 1 includes a primary coil 10 and a secondary coil 20, and the primary coil 10 includes a first winding portion W1 and a second winding portion W2. The secondary coil 20 includes a third winding part W3 and a fourth winding part W4. A first transformer T1 is constituted by the first winding part W1 and the third winding part W3, and a second transformer T2 is constituted by the second winding part W2 and the fourth winding part W4.

図示するごとく、一次コイル10はインバータ5に接続されている。入力端子51,52に直流電圧を印加するとインバータ5によって交流電圧に変換され、一次コイル10に交流電流が流れる。また、電磁誘導により二次コイル20に電流が流れる。二次側第一端子22aと二次側第二端子22bにはダイオード60,61が接続され、これにより交流電圧を整流して直流電圧を取り出している。ダイオード60,61のカソードは正極の出力端子62に各々接続されている。また、二次コイル20の中間端子29は負極になっており、これら正極と負極との間に平滑用のコンデンサCが接続されている。
このように、トランス1内に2個のトランスT1,T2を構成することで、軽量化できるとともに、回路の簡略化、スイッチング損失の低減、製造コストの低減等を達成できる。
As illustrated, the primary coil 10 is connected to the inverter 5. When a DC voltage is applied to the input terminals 51 and 52, it is converted into an AC voltage by the inverter 5, and an AC current flows through the primary coil 10. In addition, a current flows through the secondary coil 20 due to electromagnetic induction. Diodes 60 and 61 are connected to the secondary side first terminal 22a and the secondary side second terminal 22b, thereby rectifying the AC voltage and extracting the DC voltage. The cathodes of the diodes 60 and 61 are connected to the positive output terminal 62, respectively. The intermediate terminal 29 of the secondary coil 20 is a negative electrode, and a smoothing capacitor C is connected between the positive electrode and the negative electrode.
In this manner, by configuring the two transformers T1 and T2 in the transformer 1, it is possible to reduce the weight, and to simplify the circuit, reduce the switching loss, reduce the manufacturing cost, and the like.

本例のトランス1は電気自動車やハイブリッドカー等の車両に用いることができる。入力端子51,52には例えば300V程度の高電圧が印加される。この高電圧をトランス1によって降圧し、出力端子62,63から14V程度の直流電圧を取り出して、カーエアコン、バッテリー、ライト等の車載部品を駆動することができる。   The transformer 1 of this example can be used for vehicles such as electric cars and hybrid cars. For example, a high voltage of about 300 V is applied to the input terminals 51 and 52. This high voltage is stepped down by the transformer 1 and a DC voltage of about 14V is taken out from the output terminals 62 and 63 to drive in-vehicle components such as a car air conditioner, a battery, and a light.

一方、図4、図5に示すごとく、二次コイル20は、金属板からなる第一バスバー23と第二バスバー26とを重ね合わせて構成されている。第一バスバー23は、二次巻線部21の一方の半周部分21aと、二次側第一端子22aと、第二バスバー26と接続するための第一接続部25とを備える。そして、第二バスバー26は、二次巻線部21の他方の半周部分21bと、二次側第二端子22bと、第一バスバー23と接続するための第二接続部28とを備える。そして、第一接続部25と第二接続部28とは軸線方向に重なりつつ導電性を保って固定される。また、二次側第一端子22aと二次側第二端子22bとは、短絡が防止された状態で軸線方向へ互いに重なり合うように配置されている。短絡の防止方法は、例えば二次コイル20の表面に絶縁被膜を施したり、端子22a,22bの間に絶縁紙を挟んだりする方法を採用できる。   On the other hand, as shown in FIGS. 4 and 5, the secondary coil 20 is configured by overlapping a first bus bar 23 and a second bus bar 26 made of a metal plate. The first bus bar 23 includes one half circumferential portion 21 a of the secondary winding portion 21, a secondary side first terminal 22 a, and a first connection portion 25 for connecting to the second bus bar 26. The second bus bar 26 includes the other half-circumferential portion 21 b of the secondary winding part 21, a secondary side second terminal 22 b, and a second connection part 28 for connecting to the first bus bar 23. And the 1st connection part 25 and the 2nd connection part 28 are fixed maintaining electroconductivity, overlapping in an axial direction. The secondary side first terminal 22a and the secondary side second terminal 22b are arranged so as to overlap each other in the axial direction in a state where a short circuit is prevented. As a method for preventing the short circuit, for example, a method of applying an insulating film to the surface of the secondary coil 20 or sandwiching insulating paper between the terminals 22a and 22b can be adopted.

また、二次コイル20は、図6に示すようにしてもよい。この例では、一枚のバスバーを使って二次コイル20を構成しており、図6(B)の断面図に示すごとく、二次側第一端子22aを段形状にし、二次側第二端子22bと軸線方向へ重なるように構成している。これらの端子22a,22bの間に絶縁紙7を挟むことにより、端子間の短絡を防止している。   Further, the secondary coil 20 may be as shown in FIG. In this example, the secondary coil 20 is configured by using a single bus bar. As shown in the cross-sectional view of FIG. 6B, the secondary side first terminal 22a is formed in a step shape, and the secondary side second terminal is formed. The terminal 22b is configured to overlap in the axial direction. By sandwiching the insulating paper 7 between these terminals 22a and 22b, a short circuit between the terminals is prevented.

次に、本例のトランス1の作用効果について説明する。
本例のトランス1は、図1、図2に示すごとく、一次巻線部11の全ての部分を、二次巻線部21が覆っている。そのため、電磁波ノイズの放射量を低減できる。
すなわち、従来のトランス90は、図11、図12に示すごとく、一次コイル94と二次コイル95とが重ならない領域96が存在しており、この領域96から電磁波ノイズが多く放射されていた。しかし本発明では図1、図2に示すごとく、このような領域96が存在せず、一次巻線部11の全ての部分を二次巻線部21で覆っている。これにより、電磁波ノイズの放射量を低減できる。
Next, the effect of the transformer 1 of this example will be described.
In the transformer 1 of this example, as shown in FIGS. 1 and 2, the secondary winding portion 21 covers all portions of the primary winding portion 11. Therefore, the radiation amount of electromagnetic noise can be reduced.
That is, as shown in FIGS. 11 and 12, the conventional transformer 90 has a region 96 where the primary coil 94 and the secondary coil 95 do not overlap, and a large amount of electromagnetic noise is radiated from this region 96. However, in the present invention, as shown in FIGS. 1 and 2, such a region 96 does not exist, and all portions of the primary winding portion 11 are covered with the secondary winding portion 21. Thereby, the radiation amount of electromagnetic wave noise can be reduced.

より詳しくは、一次コイル10に流れる電流をip、ターン数をn、二次側第一端子22aから二次側第二端子22bへ流れる電流をis、トランス1の一次側励磁電流をimとすると、is≒n(−im+ip)と近似できる。また、一次コイル10と二次コイル20とが重なっている部分からの磁界放射はn×im(=is−n×ip)に比例する。また、一次コイルと二次コイルとが重なっていない部分(図12参照)96からの磁界放射はn×ipに比例する。通常はip>imが成り立つため、本例のごとく、一次巻線部11と二次巻線部21とが重なっていない部分を無くすことで、電磁波放射を大幅に低減できる。   More specifically, if the current flowing through the primary coil 10 is ip, the number of turns is n, the current flowing from the secondary side first terminal 22a to the secondary side second terminal 22b is is, and the primary side excitation current of the transformer 1 is im. , Is≈n (−im + ip). In addition, the magnetic field radiation from the portion where the primary coil 10 and the secondary coil 20 overlap is proportional to n × im (= is−n × ip). Further, the magnetic field radiation from the portion (see FIG. 12) 96 where the primary coil and the secondary coil do not overlap is proportional to n × ip. Usually, since ip> im is satisfied, the electromagnetic wave radiation can be greatly reduced by eliminating the portion where the primary winding portion 11 and the secondary winding portion 21 do not overlap as in this example.

また、図1、図2に示すごとく、二次側端子22は二次側第一端子22aと二次側第二端子22bとからなり、これら二次側第一端子22aと二次側第二端子22bとは、二次巻線部21の軸線方向に互いに重なるように構成されている。
この場合には、二次側第一端子22aと二次側第二端子22bとの間に、周方向における隙間ができない構成になっている。これにより、一次巻線部11の全ての部分が確実に二次巻線部21と重なるようになり、電磁波ノイズの放射量を少なくすることができる。
As shown in FIGS. 1 and 2, the secondary side terminal 22 includes a secondary side first terminal 22a and a secondary side second terminal 22b, and the secondary side first terminal 22a and the secondary side second terminal 22b. The terminal 22b is configured to overlap each other in the axial direction of the secondary winding portion 21.
In this case, there is no gap in the circumferential direction between the secondary side first terminal 22a and the secondary side second terminal 22b. Thereby, all the parts of the primary winding part 11 will overlap with the secondary winding part 21 reliably, and the radiation amount of electromagnetic wave noise can be reduced.

また、図4、図5に示すごとく、二次コイル20は、2枚のバスバー23,24から構成されている。
この場合には、二次側第一端子22aと二次側第二端子22bとが軸線方向に重なる構造を有する二次コイル20を、2枚のバスバー23,24を用いることで簡単に製造することができる。
As shown in FIGS. 4 and 5, the secondary coil 20 includes two bus bars 23 and 24.
In this case, the secondary coil 20 having a structure in which the secondary side first terminal 22a and the secondary side second terminal 22b are overlapped in the axial direction is easily manufactured by using the two bus bars 23 and 24. be able to.

以上のごとく、本例によれば、電磁波ノイズの放射量が少ないトランス1を提供することができる。   As described above, according to this example, it is possible to provide the transformer 1 that emits less electromagnetic noise.

(実施例2)
本例は、二次コイル20の形状を変えた例である。図7に示すごとく、本例のトランス1は、磁性体からなるコア4を備える。また、コア4に複数回巻き回された一次巻線部11と、一次巻線部11の両端から引き出された一次側端子12とを有する一次コイル10を備える。さらに、コア4に巻き回され、1ターンの平板状に形成された二次巻線部21と、二次巻線部21の両端から引き出された二次側端子22とを有する二次コイル20が、一次コイル10の軸線方向における一方側に、一次コイル10と同心的に配置されている。二次巻線部21の両端は所定の間隙3を挟んで周方向に隣接し、間隙3の周方向における長さは、二次巻線部21の内周の10%以下である。また、一次巻線部11の全ての部分が、間隙3に対応する領域を除いて二次巻線部21と軸線方向へ重なるように構成されている。
(Example 2)
In this example, the shape of the secondary coil 20 is changed. As shown in FIG. 7, the transformer 1 of this example includes a core 4 made of a magnetic material. Moreover, the primary coil 10 which has the primary winding part 11 wound by the core 4 several times and the primary side terminal 12 pulled out from the both ends of the primary winding part 11 is provided. Furthermore, the secondary coil 20 is wound around the core 4 and has a secondary winding portion 21 formed in a flat plate shape of one turn and a secondary terminal 22 drawn out from both ends of the secondary winding portion 21. Is arranged concentrically with the primary coil 10 on one side in the axial direction of the primary coil 10. Both ends of the secondary winding part 21 are adjacent in the circumferential direction with a predetermined gap 3 therebetween, and the length of the gap 3 in the circumferential direction is 10% or less of the inner circumference of the secondary winding part 21. Further, all the portions of the primary winding portion 11 are configured to overlap the secondary winding portion 21 in the axial direction except for the region corresponding to the gap 3.

二次コイル20は、一枚のバスバーから形成されている。すなわち、図8に示すごとく、二次コイル20は銅板を打ち抜いて形成され、二次巻線部21と、二次巻線部21の両端から引き出された二次側第一端子22a、二次側第二端子22bと、中間端子29とを備えている。二次側第一端子22aと二次側第二端子22bとの間には間隙3が形成されている。
その他、実施例1と同様の構成を有する。
The secondary coil 20 is formed from a single bus bar. That is, as shown in FIG. 8, the secondary coil 20 is formed by punching a copper plate, and includes a secondary winding part 21, a secondary side first terminal 22 a drawn from both ends of the secondary winding part 21, a secondary A second side terminal 22b and an intermediate terminal 29 are provided. A gap 3 is formed between the secondary side first terminal 22a and the secondary side second terminal 22b.
In addition, the configuration is the same as that of the first embodiment.

実施例2の作用効果につき説明する。
図7、図8に示すごとく、二次側第一端子22aと二次側第二端子22bとの間には間隙3が形成され、この間隙3の周方向における長さは、二次巻線部21の内周の10%以下にされている。
この場合には、二次巻線部21の両端の間に間隙が形成されているものの、間隙3が狭いため、放射量は少なくてすみ、実質上問題とならない量の電磁波ノイズしか放射されない。
その他、実施例1と同様の作用効果を有する。
The effect of Example 2 is demonstrated.
As shown in FIGS. 7 and 8, a gap 3 is formed between the secondary side first terminal 22a and the secondary side second terminal 22b, and the length of the gap 3 in the circumferential direction is determined by the secondary winding. It is 10% or less of the inner periphery of the portion 21.
In this case, although a gap is formed between both ends of the secondary winding part 21, the gap 3 is narrow, so that the amount of radiation can be reduced, and only an amount of electromagnetic wave noise that does not cause a problem is radiated.
In addition, the same effects as those of the first embodiment are obtained.

(実施例3)
本例は、二次コイル20の形状を変えた例である。図9に示すごとく、本例では、二次側端子22は、二次巻線部21の一端から引き出された二次側第一端子22aと、二次巻線部21の他端から引き出された二次側第二端子22bとからなり、二次側第一端子22aと二次側第二端子22bとは、二次巻線部21の両端から軸線方向へ立設し、周方向へ間隙3を挟むように互いに隣接している。
(Example 3)
In this example, the shape of the secondary coil 20 is changed. As shown in FIG. 9, in this example, the secondary side terminal 22 is drawn from the secondary side first terminal 22 a drawn from one end of the secondary winding part 21 and the other end of the secondary winding part 21. Secondary side second terminal 22b, and secondary side first terminal 22a and secondary side second terminal 22b are erected in the axial direction from both ends of secondary winding portion 21, and are spaced apart in the circumferential direction. 3 are adjacent to each other so as to sandwich 3.

より詳しくは、図9の例では、二次コイル20は、金属板からなる第一バスバー23と第二バスバー26とを重ね合わせて構成されている。そして第一バスバー23は、二次巻線部21の一方の半周部分21aと、二次側第一端子22aと、第二バスバー26と接続するための第一接続部25とを備える。また、第二バスバー26は、二次巻線部21の他方の半周部分21bと、二次側第二端子22bと、第一バスバー23と接続するための第二接続部28とを備える。二次側第一端子22aと第一接続部25とは、第一バスバー23の半周部分21aから軸線方向へ立設する形に形成され、二次側第二端子22bと第二接続部28とは、第二バスバー26の半周部分21bから軸線方向へ立設する形に形成されている。そして、第一接続部25と第二接続部28とは互いの主表面が接触し導電性を保って固定され、二次側第一端子22aと二次側第二端子22bとは、短絡が防止された状態で周方向へ間隙3を挟んで互いに隣接するように配置されている。短絡の防止方法としては、二次側第一端子22aと二次側第二端子22bとの間に絶縁紙を挟む方法を採用できる。
その他、実施例1と同様の構成を有する。
More specifically, in the example of FIG. 9, the secondary coil 20 is configured by overlapping a first bus bar 23 and a second bus bar 26 made of a metal plate. The first bus bar 23 includes one half-circular portion 21 a of the secondary winding portion 21, a secondary side first terminal 22 a, and a first connection portion 25 for connecting to the second bus bar 26. The second bus bar 26 includes the other half-circumferential portion 21 b of the secondary winding part 21, a secondary side second terminal 22 b, and a second connection part 28 for connecting to the first bus bar 23. The secondary side first terminal 22a and the first connection portion 25 are formed so as to stand in the axial direction from the half circumferential portion 21a of the first bus bar 23, and the secondary side second terminal 22b and the second connection portion 28 Is formed so as to stand upright from the half-circumferential portion 21b of the second bus bar 26 in the axial direction. The first connection portion 25 and the second connection portion 28 are fixed with their main surfaces in contact with each other and kept conductive, and the secondary side first terminal 22a and the secondary side second terminal 22b are short-circuited. In a prevented state, they are arranged adjacent to each other across the gap 3 in the circumferential direction. As a method for preventing the short circuit, a method of sandwiching an insulating paper between the secondary side first terminal 22a and the secondary side second terminal 22b can be employed.
In addition, the configuration is the same as that of the first embodiment.

実施例3の作用効果につき説明する。
図9に示すごとく、二次側第一端子22aと二次側第二端子22bとは、二次巻線部21の両端から軸線方向へ立設し、周方向へ間隙3を挟むように互いに隣接している。
この場合には、二次側第一端子22aと二次側第二端子22bとの間に、例えば絶縁紙等の薄い絶縁体を挟む構造にすることができる。これにより、これらの端子22a,22bの短絡を防止しつつ、端子22a,22b間の間隙3を狭くすることができる。
The effect of Example 3 is demonstrated.
As shown in FIG. 9, the secondary side first terminal 22 a and the secondary side second terminal 22 b are erected in the axial direction from both ends of the secondary winding portion 21, and sandwich the gap 3 in the circumferential direction. Adjacent.
In this case, a thin insulator such as insulating paper can be sandwiched between the secondary side first terminal 22a and the secondary side second terminal 22b. Thereby, the gap 3 between the terminals 22a and 22b can be narrowed while preventing a short circuit between the terminals 22a and 22b.

また、図9に示す例では、二次コイル20が2枚のバスバー23,26から構成されている。
この場合には、二次側第一端子22aと二次側第二端子22bとが狭い間隙3を介して周方向に隣接する構造の二次コイル20を、2枚のバスバー23,26を用いることで簡単に製造することができる。
その他、実施例1と同様の作用効果を有する。
Further, in the example shown in FIG. 9, the secondary coil 20 is composed of two bus bars 23 and 26.
In this case, the secondary coil 20 having a structure in which the secondary side first terminal 22a and the secondary side second terminal 22b are adjacent in the circumferential direction through the narrow gap 3 is used with the two bus bars 23 and 26. It can be easily manufactured.
In addition, the same effects as those of the first embodiment are obtained.

(実施例4)
本例は、二次コイル20の形状を変えた例である。本例では図10に示すごとく、二次側第一端子22aと二次側第二端子22bとは、二次巻線部21の両端から互いに交差するように引き出されている。
その他、実施例1と同様の構成を有する。
Example 4
In this example, the shape of the secondary coil 20 is changed. In this example, as shown in FIG. 10, the secondary side first terminal 22 a and the secondary side second terminal 22 b are drawn from both ends of the secondary winding portion 21 so as to intersect each other.
In addition, the configuration is the same as that of the first embodiment.

この場合には、端子22a,22bが交差して引き出されているため、この交差している部分からの電磁波ノイズの放射量が少なくなる。
その他、実施例1と同様の作用効果を有する。
In this case, since the terminals 22a and 22b are crossed and drawn out, the radiation amount of electromagnetic wave noise from the crossing portion is reduced.
In addition, the same effects as those of the first embodiment are obtained.

実施例1における、トランスの分解斜視図。FIG. 3 is an exploded perspective view of a transformer in the first embodiment. 実施例1における、トランスの一部透視平面図。FIG. 3 is a partial perspective plan view of the transformer in the first embodiment. 実施例1における、トランスの回路図。FIG. 3 is a circuit diagram of a transformer in the first embodiment. 実施例1における、二次コイルを構成するバスバーの平面図。The top view of the bus bar which comprises the secondary coil in Example 1. FIG. 図4のバスバーを重ねた図。The figure which accumulated the bus-bar of FIG. 実施例1における、一枚のバスバーから構成される二次コイルの(A)平面図(B)図6(A)のA−A断面図。The (A) top view of the secondary coil comprised from one bus bar in Example 1 (B) AA sectional drawing of FIG. 6 (A). 実施例2における、トランスの分解斜視図。FIG. 6 is an exploded perspective view of a transformer in the second embodiment. 実施例2における、二次コイルの平面図。The top view of the secondary coil in Example 2. FIG. 実施例3における、2枚のバスバーから構成される二次コイルの(A)平面図(B)斜視図。(A) Top view (B) Perspective view of the secondary coil comprised from two bus bars in Example 3. FIG. 実施例4における、二次コイルの(A)平面図(B)斜視図。The (A) top view (B) perspective view of the secondary coil in Example 4. FIG. 従来例における、トランスの分解斜視図。The disassembled perspective view of the trans | transformer in a prior art example. 従来例における、トランスの一部透視平面図。The partial perspective top view of the trans | transformer in a prior art example.

符号の説明Explanation of symbols

1 トランス
10 一次コイル
11 一次巻線部
12 一次側端子
20 二次コイル
21 二次巻線部
22 二次側端子
22a 二次側第一端子
22b 二次側第二端子
23 第一バスバー
26 第二バスバー
3 間隙
4 コア
DESCRIPTION OF SYMBOLS 1 Transformer 10 Primary coil 11 Primary winding part 12 Primary side terminal 20 Secondary coil 21 Secondary winding part 22 Secondary side terminal 22a Secondary side first terminal 22b Secondary side second terminal 23 First bus bar 26 Second Busbar 3 Gap 4 Core

Claims (7)

磁性体からなるコアと、
該コアに複数回巻き回された一次巻線部と、該一次巻線部の両端から引き出された一次側端子とを有する一次コイルと、
該一次コイルの軸線方向における一方側に、該一次コイルと同心的に配置され、上記コアに巻き回され、1ターンの平板状に形成された二次巻線部と、該二次巻線部の両端から引き出された二次側端子とを有する二次コイルと、
を備え、上記一次巻線部の全ての部分が、上記二次巻線部と軸線方向へ重なるように構成されていることを特徴とするトランス。
A core made of magnetic material,
A primary coil having a primary winding wound around the core a plurality of times, and primary terminals drawn from both ends of the primary winding;
A secondary winding portion disposed concentrically with the primary coil on one side in the axial direction of the primary coil, wound around the core and formed into a flat plate shape of one turn, and the secondary winding portion A secondary coil having a secondary side terminal drawn from both ends of
The transformer is characterized in that all parts of the primary winding part are configured to overlap the secondary winding part in the axial direction.
請求項1において、上記二次側端子は、上記二次巻線部の一端から引き出された二次側第一端子と、上記二次巻線部の他端から引き出された二次側第二端子とからなり、上記二次側第一端子と上記二次側第二端子とは、上記二次巻線部の軸線方向に互いに重なるように構成されていることを特徴とするトランス。   2. The secondary side terminal according to claim 1, wherein the secondary side terminal includes a secondary side first terminal drawn from one end of the secondary winding portion and a secondary side second lead drawn from the other end of the secondary winding portion. A transformer comprising: a terminal, wherein the secondary side first terminal and the secondary side second terminal are configured to overlap each other in an axial direction of the secondary winding portion. 請求項2において、上記二次コイルは、金属板からなる第一バスバーと第二バスバーとを重ね合わせて構成され、上記第一バスバーは、上記二次巻線部の一方の半周部分と、上記二次側第一端子と、上記第二バスバーと接続するための第一接続部とを備え、上記第二バスバーは、上記二次巻線部の他方の半周部分と、上記二次側第二端子と、上記第一バスバーと接続するための第二接続部とを備え、上記第一接続部と上記第二接続部とは軸線方向に重なりつつ導電性を保って固定され、上記二次側第一端子と上記二次側第二端子とは、短絡が防止された状態で軸線方向へ互いに重なり合うように配置されていることを特徴とするトランス。   The secondary coil according to claim 2, wherein the secondary bus bar is configured by overlapping a first bus bar and a second bus bar made of a metal plate, and the first bus bar includes one half-circular portion of the secondary winding portion, A secondary side first terminal and a first connection part for connecting to the second bus bar, wherein the second bus bar comprises the other half-circumferential part of the secondary winding part and the secondary side second A terminal and a second connection part for connecting to the first bus bar, wherein the first connection part and the second connection part are fixed while maintaining conductivity while overlapping in the axial direction, and the secondary side The transformer, wherein the first terminal and the secondary side second terminal are arranged so as to overlap each other in the axial direction in a state where a short circuit is prevented. 磁性体からなるコアと、
該コアに複数回巻き回された一次巻線部と、該一次巻線部の両端から引き出された一次側端子とを有する一次コイルと、
該一次コイルの軸線方向における一方側に、該一次コイルと同心的に配置され、上記コアに巻き回され、1ターンの平板状に形成された二次巻線部と、該二次巻線部の両端から引き出された二次側端子とを有する二次コイルと、
を備え、上記二次巻線部の上記両端は所定の間隙を挟んで周方向に隣接し、該間隙の周方向における長さは、上記二次巻線部の内周の10%以下であり、上記一次巻線部の全ての部分が、上記間隙に対応する領域を除いて上記二次巻線部と軸線方向へ重なるように構成されていることを特徴とするトランス。
A core made of magnetic material,
A primary coil having a primary winding wound around the core a plurality of times, and primary terminals drawn from both ends of the primary winding;
A secondary winding portion disposed concentrically with the primary coil on one side in the axial direction of the primary coil, wound around the core and formed into a flat plate shape of one turn, and the secondary winding portion A secondary coil having a secondary side terminal drawn from both ends of
The both ends of the secondary winding part are adjacent to each other in the circumferential direction with a predetermined gap therebetween, and the length of the gap in the circumferential direction is 10% or less of the inner circumference of the secondary winding part. A transformer characterized in that all parts of the primary winding portion are configured to overlap the secondary winding portion in the axial direction except for a region corresponding to the gap.
請求項4において、上記二次側端子は、上記二次巻線部の一端から引き出された二次側第一端子と、上記二次巻線部の他端から引き出された二次側第二端子とからなり、上記二次側第一端子と上記二次側第二端子とは、上記二次巻線部の両端から軸線方向へ立設し、周方向へ上記間隙を挟むように互いに隣接していることを特徴とするトランス。   5. The secondary side terminal according to claim 4, wherein the secondary side terminal includes a secondary side first terminal drawn from one end of the secondary winding part and a secondary side second lead drawn from the other end of the secondary winding part. And the secondary side first terminal and the secondary side second terminal are erected in the axial direction from both ends of the secondary winding portion, and are adjacent to each other so as to sandwich the gap in the circumferential direction. Transformer characterized by 請求項4〜請求項5において、上記二次コイルは、金属板からなる第一バスバーと第二バスバーとを重ね合わせて構成され、上記第一バスバーは、上記二次巻線部の一方の半周部分と、上記二次側第一端子と、上記第二バスバーと接続するための第一接続部とを備え、上記第二バスバーは、上記二次巻線部の他方の半周部分と、上記二次側第二端子と、上記第一バスバーと接続するための第二接続部とを備え、上記二次側第一端子と上記第一接続部とは、上記第一バスバーの上記半周部分から軸線方向へ立設する形に形成され、上記二次側第二端子と上記第二接続部とは、上記第二バスバーの上記半周部分から軸線方向へ立設する形に形成され、上記第一接続部と上記第二接続部とは互いの主表面が接触し導電性を保って固定され、上記二次側第一端子と上記二次側第二端子とは、短絡が防止された状態で周方向へ上記間隙を挟んで互いに隣接するように配置されていることを特徴とするトランス。   The secondary coil according to claim 4, wherein the secondary coil is configured by superimposing a first bus bar and a second bus bar made of a metal plate, and the first bus bar is one half circumference of the secondary winding portion. Part, the secondary side first terminal, and a first connection part for connecting to the second bus bar, wherein the second bus bar comprises the other half-circumferential part of the secondary winding part and the second bus bar. A secondary side second terminal and a second connection part for connecting to the first bus bar, wherein the secondary side first terminal and the first connection part are axial from the half-circumferential portion of the first bus bar. The secondary side second terminal and the second connection portion are formed to stand in the axial direction from the half-circumferential portion of the second bus bar, and the first connection And the second connecting portion are fixed with the main surfaces in contact with each other to maintain conductivity. The first terminal and the secondary side second terminal, the transformer, characterized in that it is arranged so as to be adjacent to each other across the gap in the circumferential direction in a state in which a short circuit is prevented. 請求項6において、上記二次側第一端子と上記二次側第二端子とは、上記二次巻線部の両端から互いに交差するように引き出されていることを特徴とするトランス。   7. The transformer according to claim 6, wherein the secondary side first terminal and the secondary side second terminal are drawn out from both ends of the secondary winding portion so as to intersect each other.
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JP2012064626A (en) * 2010-09-14 2012-03-29 Denso Corp Transformer
JP2012169331A (en) * 2011-02-10 2012-09-06 Denso Corp Transformer
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JP2014179516A (en) * 2013-03-15 2014-09-25 Denso Corp Transformer
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EP4435806A3 (en) * 2023-03-24 2024-12-18 Cyntec Co., Ltd. Magnetic component

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JP2012064626A (en) * 2010-09-14 2012-03-29 Denso Corp Transformer
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EP4435806A3 (en) * 2023-03-24 2024-12-18 Cyntec Co., Ltd. Magnetic component

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