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JP2010043447A - Natural stone connecting member - Google Patents

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JP2010043447A
JP2010043447A JP2008207538A JP2008207538A JP2010043447A JP 2010043447 A JP2010043447 A JP 2010043447A JP 2008207538 A JP2008207538 A JP 2008207538A JP 2008207538 A JP2008207538 A JP 2008207538A JP 2010043447 A JP2010043447 A JP 2010043447A
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core
fiber
sheath
natural stone
fiber assembly
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JP5121626B2 (en
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Takuya Uenoyama
卓也 上野山
Tadayuki Sakobe
唯行 迫部
Reiichi Hazama
令一 波左間
Hironori Murotani
浩紀 室谷
Yoshifumi Moriguchi
芳文 森口
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Unitika Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a natural stone connection member firmly adhered to a natural stone, preventing the strength from being lowered due to rusting even when a plurality of natural stones connected to each other are laid down in water, and maintaining the firm connection to the natural stone over a long period. <P>SOLUTION: This member is used to connect a plurality of natural stones to each other. The member is formed of a fiber assembly containing fibers which has a sheath-core structure in which a sheath part lower in melting point than a core part is formed around the core part. The sheath part of the fiber assembly is heat-sealed. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は自然石連結部材に関し、例えば河床の洗堀を防止する根固工、河岸を保護する護岸工、海岸を保護する防波工、豪雨時の大量土砂の流出を防止する砂防堰堤工等の土木構造物として使用する複数の自然石同士を連結するための自然石連結部材に関するものである。   The present invention relates to a natural stone connecting member, for example, a root construction to prevent scouring of a riverbed, a bank protection to protect the riverbank, a wavebreak to protect the coast, a sabo dam to prevent a large amount of sediment from flowing out during heavy rain, etc. The present invention relates to a natural stone connecting member for connecting a plurality of natural stones used as civil engineering structures.

台風、大雨、豪雨等による河川の増水や氾濫、海面上昇に伴う高波から河川、海岸を保護するために、河川や海岸にブロックや石材を敷設する様々な根固工法や護岸工法が広く知られている。ところが、根固工法や護岸工法によりブロックや石材を敷設する場合、河川や海岸に少量を敷設しただけでは安定した重量・敷設面積を有さないため、河川の増水や氾濫、海面上昇に伴う高波による激しい水流・水圧により押し流されてしまう恐れがある。そのため河川や海岸付近にブロックや石材を敷設する際には押し流されることのないようある程度安定した重量・面積となるように多数のブロックや石材を一塊の集合体にして敷設することが多い。   In order to protect rivers and coasts from high waves caused by typhoons, heavy rains, heavy rains, etc., rivers and coasts, various rooting and revetment methods are widely known. ing. However, when laying blocks or stones using the Negishi method or the revetment method, only a small amount on the river or coast does not have a stable weight / laying area. There is a risk of being swept away by intense water flow and water pressure. For this reason, when laying blocks and stones near rivers and coasts, many blocks and stones are often laid in a lump so that they have a somewhat stable weight and area so that they will not be washed away.

一塊の集合体にして敷設された多数のブロックや石材は、河川や海岸において河川の増水や氾濫、海面上昇に伴う高波の際にも押し流されることなく安定して敷設状態を維持しているため、河川、海岸を十分に保護する効果を有するとともに、ある程度の敷設面積も有していることから一度で広範囲にわたり敷設が可能となり敷設作業工程の簡略化にも繋がり効率的となる。   A large number of blocks and stones laid in a lump aggregate are stably laid without being swept away even in the case of high waves due to river flooding or flooding or sea level rise on rivers and coasts. It has the effect of sufficiently protecting rivers and coasts, and also has a certain laying area, so that it can be laid over a wide area at a time, which leads to simplification of the laying work process and becomes efficient.

また、一塊の集合体にして敷設する際には、敷設場所や護岸・防砂・防波等の利用目的に応じて重量・形状を自由に設計・調整する事ができる理由から、コンクリート製のブロックが多く使用されている。特に河川では積みブロックや張りブロック、海岸では波消ブロック等、コンクリート製の護岸構造物が各所で敷設されているところを見受けられることが多い。上記したコンクリート製のブロックを一塊の集合体として河川、海岸に敷設する方法の一つとしては、ブロックに取り付けられた連結部材によってブロック同士を連結させて土木構造物とする連結工法が挙げられる。この際、土木構造物に用いられる複数のコンクリート製のブロック同士を連結させる連結部材としては金属製品を用いることが多く、様々な手法により複数のブロック同士を金属製品により連結させている(例えば、特許文献1参照)。   In addition, when laying in a lump assembly, concrete blocks are used because the weight and shape can be freely designed and adjusted according to the laying location and purpose of use such as revetment, sand protection, and wave protection. Is often used. In particular, it is often found that concrete revetment structures such as loading blocks and tension blocks in rivers and wave-dissipating blocks on coasts are laid in various places. One method of laying the above-mentioned concrete blocks as a mass of aggregates on rivers and coasts is a connection method in which the blocks are connected to each other by a connecting member attached to the blocks to form a civil engineering structure. At this time, a metal product is often used as a connecting member that connects a plurality of concrete blocks used in civil engineering structures, and a plurality of blocks are connected by a metal product by various methods (for example, (See Patent Document 1).

ところが、連結部材により連結された複数のブロック同士は主に水中に敷設されるため、連結部材が金属製品である場合は錆びが生じる。錆が生じた金属材料は、金属表面から内部に腐食が進行するため、金属が本来有する強度を有さなくなる。その結果、複数のブロック同士を連結する部材としての強度が低下し、連結部材としての効力を十分に発揮することができなくなる。   However, since the plurality of blocks connected by the connecting member are mainly laid in water, rust occurs when the connecting member is a metal product. Corrosion proceeds from the metal surface to the inside of the metal material in which rust has occurred, and thus the metal has no inherent strength. As a result, the strength as a member for connecting a plurality of blocks decreases, and the effectiveness as a connecting member cannot be fully exhibited.

また近年、地球温暖化に影響を及ぼす温室効果ガスである二酸化炭素の発生を抑制することが非常に重要となっている。土木構造物として用いられ、重量・形状を自由に設計・調整する事ができるブロックの原料であるコンクリートは岩石材料をセメントで固めることによって得られる。ところが、セメント成分である生石灰が生成される工程で主原料の石灰岩から二酸化炭素が放出される。すなわち、これまで土木構造物として多く使用されているブロックの原料であるコンクリートは、製造される際に二酸化炭素を排出することからコンクリート製ブロックの使用は地球温暖化の要因となる。   In recent years, it has become very important to suppress the generation of carbon dioxide, which is a greenhouse gas that affects global warming. Concrete, which is used as a civil engineering structure and is a raw material for blocks whose weight and shape can be freely designed and adjusted, can be obtained by cementing rock material with cement. However, carbon dioxide is released from the main raw material limestone in the process of producing quick lime as a cement component. That is, since concrete, which is a raw material for blocks that have been widely used as civil engineering structures, emits carbon dioxide when manufactured, the use of concrete blocks becomes a cause of global warming.

そのため、土木構造物においてコンクリートを原料としたブロックを用いる代わりに自然石を用いることによって、セメント生成時に生じる二酸化炭素の排出を低減することができ、地球温暖化の防止につなげることができる提案がされている(例えば、特許文献2参照)。しかしながら、土木構造物において自然石を用いる場合でも、自然石同士を連結する連結部材としてやはり金属製品を使用するため、水中使用では連結部材を構成する金属製品に錆びが生じ、連結部材としての効力を十分に発揮することができなくなることに変わりはなく、錆びによる連結部材の強度低下は避けられないものであった。
特開2001−295248号公報 特開平10−331133号公報
Therefore, there is a proposal that can reduce carbon dioxide emissions generated during cement generation and prevent global warming by using natural stones instead of concrete blocks in civil engineering structures. (For example, refer to Patent Document 2). However, even when natural stones are used in civil engineering structures, metal products are still used as connecting members that connect natural stones. However, the strength of the connecting member is inevitably lowered due to rust.
JP 2001-295248 A JP-A-10-331133

本発明の課題は、自然石と連結部材とが強固に接着し、且つ連結した複数の自然石同士を水中に敷設した場合でも錆びによる連結部材の強度が低下せず、しかも自然石との強固な連結を長期間可能とする自然石連結部材を提供することにある。   The problem of the present invention is that the natural stone and the connecting member are firmly bonded, and even when a plurality of connected natural stones are laid in water, the strength of the connecting member due to rust does not decrease, and the natural stone is strong. An object of the present invention is to provide a natural stone connecting member that enables long-term connection.

本発明者らは、このような課題を解決するために鋭意検討した結果、自然石同士を連結する部材として、芯鞘構造を有する繊維を含む繊維集合体を用いることによって、繊維集合体外周に形成される熱融着層により繊維集合体内部へ接着剤が浸透しなくなることから自然石と繊維集合体とが強固に接着され、且つ連結した複数の自然石同士を水中に敷設した場合でも強度の低下がなく、しかも自然石との強固な連結を長期間可能とする連結部材を提供できることを見出し本発明に到達した。   As a result of intensive studies to solve such problems, the present inventors have used a fiber assembly including fibers having a core-sheath structure as a member for connecting natural stones to each other, on the outer periphery of the fiber assembly. Since the adhesive does not penetrate into the fiber assembly due to the heat-sealing layer formed, the natural stone and the fiber assembly are firmly bonded, and even when multiple connected natural stones are laid in water It has been found that it is possible to provide a connecting member that is capable of providing a strong connection with natural stone for a long period of time.

すなわち本発明は
(1)複数の自然石同士を連結させる部材であって、芯部の周囲に芯部に比べて融点が低い鞘部が設けられた芯鞘構造を有する繊維を含む繊維集合体にて構成され、この繊維集合体の前記鞘部に熱融着が施されたものであることを特徴とする自然石連結部材、
(2)芯鞘構造を有する繊維の芯部と鞘部とがいずれもポリエステル系重合体であることを特徴とする(1)記載の自然石連結部材、
(3)互いに連結される自然石のそれぞれに凹部が形成され、(1)または(2)のいずれか1つに記載の自然石連結部材が部分的に各自然石の凹部に挿入されて当該凹部内で接着剤により固定されていることを特徴とする自然石の連結構造、
を要旨とするものである。
That is, the present invention is (1) a fiber assembly including a fiber having a core-sheath structure in which a plurality of natural stones are connected to each other, and a sheath having a melting point lower than that of the core is provided around the core. A natural stone connecting member, wherein the sheath part of the fiber assembly is heat-sealed,
(2) The natural stone connecting member according to (1), wherein both the core and the sheath of the fiber having a core / sheath structure are polyester polymers,
(3) A concave portion is formed in each of the natural stones connected to each other, and the natural stone connecting member according to any one of (1) or (2) is partially inserted into the concave portion of each natural stone. Natural stone connection structure characterized by being fixed by an adhesive in the recess,
Is a summary.

本発明によれば、河川、海岸、河岸等において豪雨・増水時の洪水や悪天候時の高波からの保護を行う土木構造物を構成する自然石同士の連結部材として芯鞘構造を有する繊維を含む繊維集合体を用いることによって、繊維集合体の外周に熱融着層が設けられるため繊維集合体内部へ接着剤が浸透せず接着剤のロスを低減できることから自然石と繊維集合体とが強固に接着し、且つ水中に敷設した場合でも連結部材としての強度が低下せず、しかも自然石との強固な連結を長期間可能とする連結部材を提供できることが可能となる。   According to the present invention, a fiber having a core-sheath structure is included as a connecting member between natural stones constituting a civil engineering structure that protects against floods during heavy rains / intensifications and high waves during bad weather in rivers, coasts, riverbanks, etc. By using the fiber assembly, a heat-sealing layer is provided on the outer periphery of the fiber assembly, so that the adhesive does not penetrate into the fiber assembly and the loss of the adhesive can be reduced, so that natural stone and the fiber assembly are strong. It is possible to provide a connecting member that does not decrease the strength as a connecting member even when it is bonded to water and is laid in water, and that enables a strong connection with natural stone for a long period of time.

以下、本発明について詳細に説明する。但し、本発明はこの内容に限定されない。
本発明の自然石連結部材は、土木構造物の構成物である複数の自然石同士を連結する部材が、芯部の周囲に芯部に比べて融点が低い鞘部が設けられた芯鞘構造を有する繊維を含む繊維集合体にて構成され、この繊維集合体の前記鞘部に熱融着が施されたものであることを特徴とする。
Hereinafter, the present invention will be described in detail. However, the present invention is not limited to this content.
The natural stone connecting member of the present invention is a core-sheath structure in which a member for connecting a plurality of natural stones, which are constituents of a civil engineering structure, is provided with a sheath having a lower melting point than the core around the core. It is comprised by the fiber assembly containing the fiber which has this, The heat-sealing was given to the said sheath part of this fiber assembly, It is characterized by the above-mentioned.

本発明では、従来使用していたコンクリート製ブロックではなく自然石を土木構造物の構成物として用いる。自然石の凹部に挿入された繊維集合体は、自然石の凹部内で接着剤により自然石と固定される。ところが、従来は土木構造物の構成物としてコンクリート製ブロックを使用していたためコンクリート製ブロックに設けられた凹部に接着剤が投入された際、コンクリート製ブロックの凹部表面に点在する無数の微細な空隙内に接着剤が浸透するため、本来必要な接着剤量が減少する。その結果、連結する土木構造物の構成物としてコンクリート製ブロックを使用した場合、繊維集合体とコンクリートブロックとの接着性が悪くなる。一方、土木構造物の構成物として本発明の自然石を使用した場合、自然石表面には無数の微細な空隙が無いため接着剤量の減少がなく、本来必要な接着剤量で連結部材と自然石とを十分に接着できる。更に、ブロック原料のコンクリート生成過程で生じる二酸化炭素が発生しなくなるため、大気中への二酸化炭素の排出を低減することが可能となり、地球温暖化の防止につながる。   In the present invention, natural stone is used as a structure of a civil engineering structure instead of a conventionally used concrete block. The fiber assembly inserted in the concave portion of the natural stone is fixed to the natural stone by an adhesive in the concave portion of the natural stone. However, in the past, since a concrete block was used as a component of a civil engineering structure, when an adhesive was poured into the concave portion provided in the concrete block, countless fine dots scattered on the concave surface of the concrete block. Since the adhesive penetrates into the gap, the amount of the adhesive that is originally required is reduced. As a result, when a concrete block is used as a component of the civil engineering structure to be connected, the adhesion between the fiber assembly and the concrete block is deteriorated. On the other hand, when the natural stone of the present invention is used as a structure of a civil engineering structure, there is no decrease in the amount of adhesive because there are innumerable fine voids on the surface of the natural stone, and the connecting member can be used with the originally required amount of adhesive. Adhesive with natural stones. Furthermore, since carbon dioxide generated in the block raw material concrete generation process is not generated, it becomes possible to reduce the discharge of carbon dioxide into the atmosphere, leading to prevention of global warming.

また、本発明では、自然石同士を連結する連結部材として従来使用していた金属製品ではなく繊維集合体を用いる。これにより、自然石を水中に敷設した場合でも連結部材に錆びが生じなくなるため、錆による連結部材の強度が低下せず、しかも長期間使用可能となる自然石連結部材を提供することが可能となる。   Moreover, in this invention, a fiber assembly is used instead of the metal product conventionally used as a connection member which connects natural stones. As a result, even when natural stone is laid in water, the connecting member does not rust, so the strength of the connecting member due to rust does not decrease, and it is possible to provide a natural stone connecting member that can be used for a long time. Become.

本発明における繊維集合体は、自然石の凹部に挿入された後、凹部内の接着剤によって自然石と固定される。この凹部に挿入する繊維集合体は、芯部の周囲に芯部に比べて融点が低い鞘部が設けられた芯鞘構造を有する繊維を含むことが必要である。芯鞘構造を有する繊維は、鞘部の繊維の融点以上かつ芯部の繊維の融点未満の温度で熱処理することによって、芯部よりも融点の低い鞘部が溶融し、繊維同士間で熱融着を起こし熱融着層を形成する。その際、繊維集合体内部の各繊維は熱融着により固定化されると共に、繊維集合体の外周が熱融着層で覆われるため、熱融着層で覆われていない繊維集合体と異なり繊維集合体内部に接着剤が浸透しなくなることから、自然石と繊維集合体との接着が確実に行われる。即ち、繊維集合体中の隣接する繊維同士は熱融着により固定されるため、個々の繊維を引張っても繊維抜けが生じない繊維集合体が得られると共に、繊維集合体内部への接着剤の浸透がなく、自然石との接着に優れた繊維集合体が得られる。   The fiber aggregate in the present invention is fixed to the natural stone by the adhesive in the concave portion after being inserted into the concave portion of the natural stone. The fiber assembly to be inserted into the recess needs to include a fiber having a core-sheath structure in which a sheath having a lower melting point than that of the core is provided around the core. Fibers having a core-sheath structure are heat-treated at a temperature equal to or higher than the melting point of the fibers of the sheath part and lower than the melting point of the fibers of the core part, so that the sheath part having a lower melting point than the core part melts. Adhesion is caused to form a heat fusion layer. At that time, each fiber in the fiber assembly is fixed by heat fusion, and the outer periphery of the fiber assembly is covered with the heat fusion layer, so that the fiber assembly is not covered with the heat fusion layer. Since the adhesive does not penetrate into the fiber assembly, the natural stone and the fiber assembly are securely bonded. That is, since adjacent fibers in the fiber assembly are fixed by heat-sealing, a fiber assembly that does not lose fiber even when individual fibers are pulled can be obtained, and the adhesive to the inside of the fiber assembly can be obtained. A fiber assembly having no penetration and excellent adhesion to natural stone is obtained.

繊維集合体に含まれる芯鞘構造繊維の量は20質量%以上が好ましく、40質量%以上が更に好ましい。すなわち、芯鞘構造繊維の含有量が20質量%以上であれば、繊維集合体の外周が熱融着層で覆われるため繊維集合体内部へ接着剤が浸透しなくなり自然石との接着力を保持できるが、20質量%以下となると繊維集合体の外周に熱融着層が形成されにくくなるため、繊維集合体と自然石との接着に必要な接着剤の大部分が繊維集合体の束を構成する繊維同士の間に浸透してしまい本来接着に必要な接着剤量が不足することとなり好ましくない。   The amount of the core-sheath structure fiber contained in the fiber assembly is preferably 20% by mass or more, and more preferably 40% by mass or more. That is, when the content of the core-sheath structure fiber is 20% by mass or more, the outer periphery of the fiber assembly is covered with the heat-sealing layer, so that the adhesive does not penetrate into the fiber assembly and has an adhesive force with natural stone. However, when the amount is 20% by mass or less, it becomes difficult to form a heat-sealing layer on the outer periphery of the fiber assembly. Therefore, most of the adhesive necessary for bonding the fiber assembly to natural stone is a bundle of fiber assemblies. It is not preferable because it penetrates between the fibers constituting the material and the amount of adhesive which is originally necessary for adhesion is insufficient.

ここで、繊維集合体が芯鞘構造繊維を含まない場合は、自然石の凹部に挿入された繊維集合体と自然石との接着力が低下しないよう所要の接着効果を得るため、繊維集合体の外周を接着剤が浸透しにくい樹脂等で被覆して固める後加工を施す必要が生じる。繊維集合体の外周を樹脂等で被覆して固めてしまうことで、繊維集合体内部に接着剤が浸透しなくなるため、自然石との接着に十分な接着剤量を維持したまま繊維集合体と自然石との接着効果が得られるからである。   Here, when the fiber assembly does not include the core-sheath structure fiber, in order to obtain a required adhesion effect so that the adhesive force between the fiber assembly inserted into the natural stone recess and the natural stone does not decrease, the fiber assembly It is necessary to perform post-processing after the outer periphery of the resin is coated and hardened with a resin or the like that is difficult for the adhesive to penetrate. By covering and solidifying the outer periphery of the fiber assembly with a resin or the like, the adhesive does not penetrate into the fiber assembly, so that the fiber assembly is maintained while maintaining a sufficient amount of adhesive for bonding with natural stone. This is because an adhesive effect with natural stone can be obtained.

一方、本発明の繊維集合体は、芯鞘構造繊維を含んでいるため、熱融着効果により繊維集合体の外周に熱融着層が形成され、接着剤が浸透しなくなるため、ことさら樹脂層を設ける必要がないという利点がある。よって、繊維集合体の外周に別の樹脂層を設けるために必要なコストを抑えることができるため効果的である。   On the other hand, since the fiber assembly of the present invention includes the core-sheath structure fiber, a heat-seal layer is formed on the outer periphery of the fiber assembly due to the heat-seal effect, and the adhesive does not permeate. There is an advantage that it is not necessary to provide. Therefore, the cost necessary for providing another resin layer on the outer periphery of the fiber assembly can be suppressed, which is effective.

芯鞘構造を有する繊維を含む繊維集合体は、芯鞘構造繊維と他の繊維とで構成されてもよいし、芯鞘構造繊維を100%含んだ繊維で構成されてもよい。すなわち、芯鞘構造繊維と他の繊維とで繊維集合体としてもよいし、または芯鞘構造繊維のみにより繊維集合体としてもよい。このとき、繊維集合体に含まれる他の繊維は任意であるが、繊維集合体の熱処理時に少なくとも芯鞘構造を有する繊維の鞘部の融点では溶融しない繊維であることが必要である。繊維集合体の熱処理時に他の繊維が溶融してしまうと、繊維形態を保持しなくなるからである。   The fiber assembly including the fiber having the core-sheath structure may be composed of a core-sheath structure fiber and another fiber, or may be composed of a fiber containing 100% of the core-sheath structure fiber. That is, the core-sheath structure fiber and other fibers may be used as a fiber assembly, or the core-sheath structure fiber alone may be used as a fiber assembly. At this time, other fibers contained in the fiber assembly are optional, but it is necessary that the fiber assembly does not melt at the melting point of the sheath portion of the fiber having the core-sheath structure at the time of heat treatment of the fiber assembly. This is because, when other fibers are melted during the heat treatment of the fiber assembly, the fiber form is not retained.

本発明における繊維集合体は、繊維集合体自体が芯部と鞘部とからなる芯鞘構造で構成されることが好ましい。たとえば、芯鞘構造を有する繊維集合体としては、複数のヤーンやストランドを撚り合わせることによって繊維集合体の芯部を構成するとともに、この芯部の周囲に別の複数のヤーンやストランドを配置して繊維集合体の鞘部を構成することで、ロープや組紐などの形態とすることが挙げられる。その際、繊維集合体の芯部は、芯鞘構造の繊維のみで構成することが可能であるとともに、芯鞘構造繊維以外の他の繊維で構成することもできるし、あるいは芯鞘構造繊維と他の繊維との混合体にて構成することもできる。また、繊維集合体の鞘部は、芯鞘構造繊維のみで構成するか、あるいは芯鞘構造繊維と他の繊維との混合体にて構成することが必要である。つまり、少なくとも芯鞘構造繊維を含んでいることが必要である。繊維集合体の鞘部に芯鞘構造繊維を含まなければ、繊維集合体の外周に熱融着効果による熱融着層が形成されなくなり、繊維集合体内部に接着剤が浸透し、自然石との接着力が悪くなるからである。   It is preferable that the fiber assembly in the present invention has a core-sheath structure including a core part and a sheath part. For example, as a fiber assembly having a core-sheath structure, a core portion of a fiber assembly is formed by twisting a plurality of yarns or strands, and another plurality of yarns or strands are arranged around the core portion. By configuring the sheath of the fiber assembly, it is possible to form a rope or braid. At that time, the core portion of the fiber assembly can be composed of only the fibers of the core-sheath structure, and can be composed of fibers other than the core-sheath structure fiber, or It can also be composed of a mixture with other fibers. Moreover, the sheath part of a fiber assembly needs to be comprised only with a core sheath structure fiber, or to be comprised with the mixture of a core sheath structure fiber and another fiber. That is, it is necessary to include at least the core-sheath structure fiber. If the sheath portion of the fiber assembly does not contain core-sheath structure fibers, the heat fusion layer due to the heat fusion effect is not formed on the outer periphery of the fiber assembly, the adhesive penetrates into the fiber assembly, and natural stones and This is because the adhesive strength of the is deteriorated.

本発明における繊維集合体を構成する繊維及び芯部と鞘部とからなる芯鞘構造繊維は、ポリアミド、脂肪族ポリエステル、芳香族ポリエステル、ビニロン、ポリプロピレン、アラミド等の重合体を用いたいずれの繊維でもよく、繊維断面としては丸断面であっても偏平もしくは異形断面であってもよい。   The fiber constituting the fiber assembly in the present invention and the core-sheath structure fiber comprising the core part and the sheath part are any fiber using a polymer such as polyamide, aliphatic polyester, aromatic polyester, vinylon, polypropylene, aramid, etc. Alternatively, the fiber cross section may be a round cross section, a flat or irregular cross section.

本発明における芯鞘構造を有する繊維は、芯部と鞘部とがいずれもポリエステル系重合体であることがより好ましい。すなわち、芯鞘構造繊維の芯部がポリエステル系重合体からなり且つ鞘部が芯部のポリエステル系重合体より融点の低いポリエステル系共重合体からなることが好ましい。このような繊維としては、たとえば芯部に高粘度ポリエステルが配され鞘部に共重合ポリエステルが配された芯鞘構造を有する、ユニチカファイバー社製の「メルセット」などを用いることが好適である。   As for the fiber which has a core sheath structure in this invention, it is more preferable that both a core part and a sheath part are polyester polymers. That is, it is preferable that the core part of the core-sheath structure fiber is made of a polyester polymer and the sheath part is made of a polyester copolymer having a melting point lower than that of the polyester polymer of the core part. As such a fiber, for example, “Melset” manufactured by Unitika Fiber Co., Ltd. having a core-sheath structure in which high-viscosity polyester is arranged in the core and copolymer polyester is arranged in the sheath is suitable. .

また、本発明における繊維集合体としては、芯鞘構造繊維と他の繊維とを混合させる場合には、芯鞘構造繊維と他の繊維とが同等のポリマーで構成されていることが望ましい。芯鞘構造繊維と他の繊維とが異なるポリマーで構成された場合、芯鞘構造繊維と他の繊維との相溶性が低くなって、熱融着の際に融着成分となる芯鞘構造繊維の鞘部が他の繊維と互いに固着し難くなったり、引張った時に繊維の抜けが生じたりする。   Moreover, as a fiber assembly in this invention, when a core-sheath structure fiber and another fiber are mixed, it is desirable that the core-sheath structure fiber and the other fiber are composed of an equivalent polymer. When the core-sheath structure fiber and other fibers are composed of different polymers, the compatibility between the core-sheath structure fiber and the other fibers is low, and the core-sheath structure fiber becomes a fusion component during heat fusion. It becomes difficult for the sheath portion of the fiber to adhere to other fibers, or the fibers may come off when pulled.

本発明における繊維集合体に利用できる芯鞘構造繊維や他の繊維としては、着色剤、抗菌剤、耐候剤等が添加された機能繊維や、先染め糸を用いたものなどであっても差し支えない。   The core-sheath structure fiber and other fibers that can be used in the fiber assembly in the present invention may be functional fibers to which a colorant, an antibacterial agent, a weathering agent, or the like is added, or those using pre-dyed yarn. Absent.

本発明の自然石連結部材を用いた連結構造は、自然石に設けられた凹部に連結部材となる外周に熱融着層が形成された繊維集合体を部分的に挿入して接着剤で固着し、この固着された繊維集合体を用いて自然石同士を連結しているものであればよく、その形状としては、一本の索状の繊維集合体によって自然石同士を連結したものを例示することができる。あるいは、繊維集合体における自然石に接続された一端部とは反対側の他端部がフック状やループ状であり、その他端部を用いて相互の繊維集合体を連結することができればよく、特に限定するものではない。   The connecting structure using the natural stone connecting member of the present invention is a structure in which a fiber assembly in which a heat-sealing layer is formed on the outer periphery serving as a connecting member is partially inserted into a concave portion provided in the natural stone and fixed with an adhesive. However, it is sufficient that the natural stones are connected to each other by using the fixed fiber aggregate, and the shape is exemplified by connecting the natural stones by a single cord-like fiber aggregate. can do. Alternatively, the other end of the fiber assembly opposite to the one end connected to the natural stone is in the form of a hook or a loop, and it is only necessary to be able to link the fiber assemblies using the other end, There is no particular limitation.

このような連結構造の具体例を図1から図4に示す。
図1のように、索状の繊維集合体2を熱処理して熱融着層5が形成された連結部材の一端を一方の自然石1の凹部3に挿入し、この連結部材の他端を他方の自然石1の凹部3に挿入し、挿入した箇所を接着剤4でそれぞれ固定して連結する構造が挙げられる。
Specific examples of such a connection structure are shown in FIGS.
As shown in FIG. 1, one end of a connecting member on which the heat-bonded layer 5 is formed by heat-treating the cord-like fiber assembly 2 is inserted into the concave portion 3 of one natural stone 1, and the other end of the connecting member is inserted. The structure which inserts in the recessed part 3 of the other natural stone 1, and fixes and connects each inserted part with the adhesive agent 4 is mentioned.

また、図2のように先端にフック6が形成された連結部材を用意して接着剤4により自然石1と接着する。フック6は、連結時の所要強度を有するように、芯鞘構造繊維の鞘部を熱融着したものや、樹脂で固めたものとする。これにより得たフック付き連結部を有した自然石同士を図3のようにフック同士を互いに引っ掛けることで、自然石が連結された状態とする。   Further, as shown in FIG. 2, a connecting member having a hook 6 formed at the tip is prepared and bonded to the natural stone 1 with the adhesive 4. It is assumed that the hook 6 is obtained by heat-sealing the sheath portion of the core-sheath structure fiber or having been hardened with a resin so as to have a required strength at the time of connection. The natural stones having the hooked connecting portions obtained in this manner are hooked together as shown in FIG. 3 so that the natural stones are connected.

また、図4のように連結部をループ状7の構成とした連結部材同士を用いて複数の自然石を連結した状態としてもよい。
また、連結部材となる繊維集合体は、連結後の自然石の総重量を上回る強力を有している必要があり、連結後の自然石の総重量に対する繊維集合体の強力である安全率(すなわち、安全率=繊維集合体の強力/連結後の自然石の総重量)が1.1〜1.5であることが好ましい。安全率が1.1未満であると、連結部材の強力が連結後の自然石の総重量に負けてしまい、敷設時の吊り上げ作業等において、繊維集合体が切断するなどして危険である。反対に安全率が1.5以上であると、連結部材が必要以上の強力を有していることで、連結部材に余分なコストを費やすことに繋がる。
Moreover, it is good also as a state which connected the some natural stone using the connection members which made the connection part the structure of the loop shape 7 like FIG.
Moreover, the fiber assembly used as a connection member needs to have the strength exceeding the total weight of the natural stone after connection, and the safety factor of the fiber assembly with respect to the total weight of the natural stone after connection ( That is, it is preferable that the safety factor = the strength of the fiber assembly / the total weight of the natural stone after connection) is 1.1 to 1.5. If the safety factor is less than 1.1, the strength of the connecting member is lost to the total weight of the natural stone after the connection, which is dangerous because the fiber assembly is cut in the lifting work at the time of laying. On the other hand, if the safety factor is 1.5 or more, the connecting member has an unnecessarily strong force, leading to an extra cost for the connecting member.

連結部材で連結された複数の自然石の総重量は2t〜5tであることが一般的である。したがって、連結部材となる繊維集合体の強力もこの総重量に耐え得るものであることが必要であると想定され、これに前述した安全率との兼ね合いにより、繊維集合体の強力を決定する必要がある。本発明の繊維集合体は芯鞘構造繊維を含んでいるため、熱融着効果により繊維集合体の外周に熱融着層が形成され、且つ各繊維同士が熱融着されることから連結部材として使用するに十分な引張強力を有した繊維集合体が得られる。   The total weight of the plurality of natural stones connected by the connecting member is generally 2t to 5t. Therefore, it is assumed that the strength of the fiber assembly serving as the connecting member needs to be able to withstand this total weight, and it is necessary to determine the strength of the fiber assembly based on the balance with the safety factor described above. There is. Since the fiber assembly of the present invention includes core-sheath structure fibers, a heat-sealing layer is formed on the outer periphery of the fiber assembly due to the heat-seal effect, and each fiber is heat-sealed, so that the connecting member As a result, a fiber assembly having sufficient tensile strength to be used as a fiber is obtained.

また河川、海岸、港湾、湖岸等は、土木構造物を使用する環境として厳しい状況下であるため、様々な劣化要因があり、特に気候による劣化が最も懸念されるところである。即ち、河川、海岸、港湾、湖岸等に敷設される土木構造体は、一般的に敷設後約30年の耐久性が要求されるところ、本発明の連結部材は金属製品ではないため水中に敷設した場合でも錆が生じないため、連結部材として適した強度を有し、且つ連結部材としての強度を長期間保持することが可能となる。   In addition, rivers, coasts, harbors, lake shores, etc. are under severe conditions as environments where civil engineering structures are used. Therefore, there are various degradation factors, and in particular, degradation due to the climate is the greatest concern. That is, civil engineering structures laid on rivers, coasts, harbors, lake shores, etc. are generally required to have a durability of about 30 years after laying. However, since the connecting member of the present invention is not a metal product, it is laid in water. In this case, since rust does not occur, it has a strength suitable as a connecting member and can maintain the strength as a connecting member for a long period of time.

更に、本発明の連結部材を構成する繊維集合体は、上述のように芯鞘構造を有する繊維を含んでいて繊維集合体の外周が熱融着層で覆われているため、太陽光や紫外線が繊維内部へ入り込むのを妨げることから耐候性が良くなる。これに対し、連結部材が芯鞘構造繊維を含まない繊維で構成されている場合は、繊維集合体の表面が何ら被覆されないため太陽光や紫外線が繊維集合体の内部に入り込み、そのため繊維が太陽光や紫外線により劣化しやすくなる。   Furthermore, the fiber assembly constituting the connecting member of the present invention includes fibers having a core-sheath structure as described above, and the outer periphery of the fiber assembly is covered with a heat-sealing layer. The weather resistance is improved because it prevents the fiber from entering the fiber. On the other hand, when the connecting member is composed of fibers that do not contain core-sheath structure fibers, the surface of the fiber assembly is not covered at all, so sunlight and ultraviolet rays enter the inside of the fiber assembly. Deteriorated easily by light and ultraviolet rays.

本発明の自然石連結部材の耐久性としては、敷設後30年においても前述した安全率1.1〜1.5の強力を有していることが好ましい。長期間の強度保持は耐候劣化を考慮した繊維集合体の強力により判断する必要があり、耐候後の繊維集合体の強力劣化は40%未満が好ましく、特に好ましくは20%未満である。耐候後の繊維集合体の強力劣化が40%以上となると、安全率1.1〜1.5の強力を有するために繊維集合体を構成する必要となる繊維の量が増えることで、コストが高くなり好ましくない。   As the durability of the natural stone connecting member of the present invention, it is preferable to have the strength of the safety factor 1.1 to 1.5 described above even after 30 years of laying. Long-term strength retention needs to be determined by the strength of the fiber assembly in consideration of weather resistance degradation, and the strength degradation of the fiber assembly after weather resistance is preferably less than 40%, particularly preferably less than 20%. When the strength deterioration of the fiber assembly after weathering is 40% or more, the amount of fibers that are required to form the fiber assembly to increase the safety factor 1.1 to 1.5 is increased, thereby reducing the cost. It becomes high and is not preferable.

繊維集合体の総繊度及び直径は、繊維集合体を構成する繊維単体の強力から計算して想定される総強力が、前記した安全率の範囲内となるように設計されていれば特に限定するものではなく、連結後の自然石の総重量によって適宜変化することができる。   The total fineness and diameter of the fiber assembly are particularly limited as long as the total strength calculated from the strength of the single fibers constituting the fiber assembly is designed to be within the range of the safety factor described above. It is not a thing and can change suitably with the total weight of the natural stone after connection.

繊維集合体を構成する繊維単体の繊度は、特に限定するものではないが、280dtex〜3000dtexが好ましい。繊維単体の繊度が280dtex以下であると、繊維単体の強力が弱いため、繊維集合体を形成する際に非常に多くの繊維を用いることとなり、作業上において非常に手間のかかることになる。また繊維単体の繊度が3000dtex以上であると原糸の製造が困難になる。   The fineness of the single fiber constituting the fiber assembly is not particularly limited, but is preferably 280 dtex to 3000 dtex. If the fineness of the single fiber is 280 dtex or less, the strength of the single fiber is weak, so that a large number of fibers are used when forming the fiber assembly, which is very laborious in work. Further, when the fineness of the single fiber is 3000 dtex or more, it becomes difficult to produce the raw yarn.

自然石と連結部材を固着させるために使用される接着剤は、特に限定するものではない。接着剤の種類としては、無機系接着剤、有機系接着剤、天然系接着剤または合成系接着剤が挙げられる。しかし、連結部材を自然石に強固に固着させることを考慮すれば、合成系接着剤が好ましい。具体的には、α-オレフィン系接着剤やウレタン樹脂溶剤系接着剤及びエーテル系セルロ−ス等に代表される溶液系、アクリル樹脂系接着剤やエポキシ樹脂系接着剤及びシリコーン系接着剤等に代表される反応系、アクリル樹脂エマルジョン接着剤やウレタン樹脂エマルジョン接着剤及びエポキシ樹脂エマルジョン接着剤等に代表される水分散系が挙げられる。石材等において強力な接着効果を得るには反応系が好ましく、中でもアクリル樹脂系接着剤が特に好ましい。   The adhesive used for fixing the natural stone and the connecting member is not particularly limited. Examples of the adhesive include inorganic adhesives, organic adhesives, natural adhesives, and synthetic adhesives. However, in consideration of firmly fixing the connecting member to natural stone, a synthetic adhesive is preferable. Specifically, solution-types typified by α-olefin-based adhesives, urethane resin solvent-based adhesives and ether-based cellulose, acrylic resin-based adhesives, epoxy resin-based adhesives, silicone-based adhesives, etc. Examples thereof include a reaction system represented by an aqueous dispersion system represented by an acrylic resin emulsion adhesive, a urethane resin emulsion adhesive, and an epoxy resin emulsion adhesive. A reaction system is preferable for obtaining a strong adhesive effect on a stone or the like, and an acrylic resin adhesive is particularly preferable.

次に、実施例、比較例により本発明を具体的に説明する。なお、実施例、比較例中の各値の測定及び評価は以下のように行った。また、実施例、比較例の試料には、連結後の総質量が3tとなる自然石同士を連結するための連結部材を使用した。
(1)引張強力
島津製作所社製オートグラフAG−I型を用い、試料長25cmの試験片について引張速度30cm/分で引張強力の測定を行い、試験片の破断時の引張張力を測定値とした。
(2)耐候性(耐候後強力及び外観観測)
西山製作所社製サンシャインウェザーメータを用いた促進試験を実施し、7500時間照射後の引張強力及び外観観測を行った。外観観測は目視にて行い、試験前後における変化の有無を評価した。
(3)接着状況
接着剤(アクリル樹脂系接着剤)を自然石の凹部に投入後、凹部に試料を挿入し1時間放置した後の自然石と凹部に挿入された試料との接着状況を観測し、下記の基準で評価した。
○:完全に接着している。
△:試料の一部が接着している。
×:接着していない。
(実施例1)
Next, the present invention will be specifically described with reference to Examples and Comparative Examples. In addition, the measurement and evaluation of each value in an Example and a comparative example were performed as follows. Moreover, the connection member for connecting the natural stones whose total mass after a connection is 3t was used for the sample of an Example and a comparative example.
(1) Tensile strength Using an autograph AG-I type manufactured by Shimadzu Corporation, the tensile strength of a test piece having a sample length of 25 cm was measured at a tensile speed of 30 cm / min. did.
(2) Weather resistance (post-weather strength and appearance observation)
An acceleration test was conducted using a sunshine weather meter manufactured by Nishiyama Seisakusho, and the tensile strength and appearance after 7500 hours of irradiation were observed. Appearance observation was performed visually to evaluate the presence or absence of changes before and after the test.
(3) Adhesion situation After putting adhesive (acrylic resin adhesive) into the concave part of natural stone, observe the adhesive state between the natural stone and the sample inserted into the concave part after inserting the sample into the concave part and leaving it for 1 hour. And evaluated according to the following criteria.
○: Adhered completely.
Δ: Part of the sample is adhered.
X: Not bonded.
Example 1

芯部にポリエステル系共重合体(融点260℃)、鞘部に芯部に比べて融点の低いポリエステル系共重合体(融点160℃)が配された1100dtexの芯鞘構造繊維を6本(Z−250T/m、下撚り)×3本(S−120T/m、上撚り)で合撚して芯ヤーンを形成した。次に、得られた芯ヤーン5本を撚数S−60T/Mで合撚してロープ芯部を得た。
一方、芯ヤーンと同条件で合撚することによって鞘ヤーンを形成した。
得られた鞘ヤーン11本で前記ロープ芯部の周囲をS−60T/Mにより覆い、ロープ鞘部を構成した。これらのロープ芯部とロープ鞘部とによって1本のストランドを得た。このストランドを撚数Z−25T/Mで3本合撚することによって、ロープ総繊度が950400dtex、ロープ径が14mmのロープを得た。
得られたロープを、芯鞘構造繊維の鞘部を構成するポリエステル系共重合体の融点以上、芯部を構成するポリエステル系共重合体の融点未満の温度域である200℃×10分で熱処理することによって、ロープを構成するストランドの鞘部である鞘ヤーンが熱融着して、少なくともロープの外周に熱融着層が形成された繊維集合体を形成して、実施例1の自然石連結部材を得た。
(実施例2)
Six 1100 dtex core-sheath fibers having a polyester copolymer (melting point 260 ° C.) in the core and a polyester copolymer (melting point 160 ° C.) having a lower melting point than the core in the sheath (Z A core yarn was formed by twisting with -250 T / m, lower twist) × 3 pieces (S-120 T / m, upper twist). Next, the obtained five core yarns were twisted with a twist number of S-60 T / M to obtain a rope core.
On the other hand, a sheath yarn was formed by twisting under the same conditions as the core yarn.
The rope core portion was covered with S-60 T / M by eleven sheath yarns obtained to cover the periphery of the rope core portion. One strand was obtained by these rope core part and rope sheath part. Three strands of this strand were twisted at a twist number of Z-25 T / M to obtain a rope with a total rope fineness of 950400 dtex and a rope diameter of 14 mm.
The obtained rope is heat-treated at 200 ° C. for 10 minutes, which is a temperature range above the melting point of the polyester copolymer constituting the sheath portion of the core-sheath fiber and less than the melting point of the polyester copolymer constituting the core portion. As a result, the sheath yarn which is the sheath portion of the strand constituting the rope is heat-sealed to form a fiber assembly in which a heat-sealing layer is formed at least on the outer periphery of the rope. A connecting member was obtained.
(Example 2)

ロープ芯部について、実施例1で使用した芯鞘構造繊維の代わりに、ポリエチレンテレフタレートマルチフィラメント(融点260℃、以下PETと称す)のみを使用した。それ以外は実施例1と同様の方法でロープ芯部を得た。得られたロープ芯部は、PETのみで構成されており芯鞘構造繊維を有していないものであった。
また、実施例1と同じ条件で鞘ヤーンを形成した。
得られた鞘ヤーン11本を用いて、PETのみからなる前記ロープ芯部の周囲をS−60T/Mで覆い、ロープ鞘部を構成した。これらのロープ芯部とロープ鞘部とによって1本のストランドを得た。このストランドを撚数Z−25T/Mで3本合撚することによって、ロープ総繊度が950400dtex、ロープ径が14mmであるロープを得た。
以降は実施例1と同様にして、実施例2の自然石連結部材を得た。
尚、当該試料のロープ芯部に用いたPETとロープ芯部の周囲を覆った鞘ヤーンを構成する芯鞘構造繊維の比率は、芯鞘構造繊維:PET=69:31(質量%比)であった。
(実施例3)
For the rope core, only polyethylene terephthalate multifilament (melting point 260 ° C., hereinafter referred to as PET) was used instead of the core-sheath structure fiber used in Example 1. Otherwise, a rope core was obtained in the same manner as in Example 1. The obtained rope core part was comprised only by PET, and did not have a core sheath structure fiber.
A sheath yarn was formed under the same conditions as in Example 1.
Using 11 obtained sheath yarns, the periphery of the rope core portion made of PET alone was covered with S-60T / M to constitute a rope sheath portion. One strand was obtained by these rope core part and rope sheath part. Three strands of this strand were twisted at a twist number of Z-25 T / M to obtain a rope having a total rope fineness of 950400 dtex and a rope diameter of 14 mm.
Thereafter, the natural stone connecting member of Example 2 was obtained in the same manner as Example 1.
In addition, the ratio of the core-sheath structure fiber which comprises the sheath yarn which covered the circumference | surroundings of PET used for the rope core part of the said sample and a rope core part is core-sheath structure fiber: PET = 69: 31 (mass% ratio). there were.
(Example 3)

実施例1で使用した芯鞘構造繊維の代わりにPETのみを使用して、1100dtexのPETを6本(Z−250T/m、下撚り)×3本(S−120T/m、上撚り)で合撚して芯ヤーンを形成した。次に、得られた芯ヤーン14本を撚数S−60T/Mで合撚してロープ芯部を得た。
一方、実施例1と同じ条件で鞘ヤーンを形成した。
得られた鞘ヤーン2本を用いて、前記PETのみからなるロープ芯部の周囲をS−60T/Mで覆いロープ鞘部とした。これらのロープ芯部とロープ鞘部とによって1本のストランドを得た。このストランドを撚数Z−25T/Mで3本合撚することによって、PETのみからなるロープ芯部の周囲を芯鞘構造繊維からなる鞘ヤーンを用いた鞘部で覆ったストランドで構成される、ロープ総繊度が950400dtex、ロープ径が14mmであるロープを得た。以降は実施例1と同様にして、比較例2の自然石連結部材を得た。
当該連結部材のロープ芯部に用いたPETとロープ芯部の周囲を覆った芯鞘構造繊維の比率は、芯鞘構造繊維:PET=12.5:87.5(質量%比)であった。
(比較例1)
Using only PET instead of the core-sheath structure fiber used in Example 1, PET of 1100 dtex is 6 (Z-250 T / m, lower twist) × 3 (S-120 T / m, upper twist). A core yarn was formed by twisting. Next, 14 core yarns obtained were twisted at a twist number of S-60 T / M to obtain a rope core.
On the other hand, a sheath yarn was formed under the same conditions as in Example 1.
Using the obtained two sheath yarns, the periphery of the rope core portion made of only PET was covered with S-60T / M to form a rope sheath portion. One strand was obtained by these rope core part and rope sheath part. Three strands of this strand are twisted at a twist number of Z-25T / M, thereby forming a strand in which the periphery of a rope core portion made of only PET is covered with a sheath portion using a sheath yarn made of a core-sheath structure fiber. A rope having a total rope fineness of 950400 dtex and a rope diameter of 14 mm was obtained. Thereafter, in the same manner as in Example 1, a natural stone connecting member of Comparative Example 2 was obtained.
The ratio of the core-sheath structure fiber covering the periphery of the rope core part and the PET used for the rope core part of the connecting member was core-sheath structure fiber: PET = 12.5: 87.5 (mass% ratio). .
(Comparative Example 1)

実施例1で使用した芯鞘構造繊維の代わりにPETのみを用いて繊維集合体を形成した。それ以外は実施例1と同様にして、比較例1の試料を得た。即ち、芯ヤーンに形成されたロープ芯部、鞘ヤーンで形成されたロープ鞘部はいずれもPETのみで形成した。
尚、当該試料は、実施例1の芯鞘構造とは異なりPETのみで構成されているため、熱融着を目的とする熱処理は行わなかった。
(比較例2)
A fiber assembly was formed using only PET instead of the core-sheath structure fiber used in Example 1. Other than that was carried out similarly to Example 1, and obtained the sample of the comparative example 1. FIG. That is, the rope core part formed on the core yarn and the rope sheath part formed on the sheath yarn were both made of only PET.
In addition, since the said sample was comprised only by PET unlike the core-sheath structure of Example 1, the heat processing aiming at heat sealing | fusion was not performed.
(Comparative Example 2)

直径が14mmである亜鉛アルミ合金鍍金鉄線を比較例2とした。
実施例1〜3及び比較例1、2で得られたそれぞれの自然石連結部材の試験結果を表1に示す。
A zinc aluminum alloy plated iron wire having a diameter of 14 mm was used as Comparative Example 2.
Table 1 shows the test results of the natural stone connecting members obtained in Examples 1 to 3 and Comparative Examples 1 and 2.

表1に示すように、実施例1、2に用いた試料は、芯鞘構造を有する繊維を含む繊維集合体で構成されていたため、熱融着効果により繊維集合体の外周に鞘成分による熱融着層が設けられた結果、接着剤が繊維集合体内部に浸透することがなかった。即ち、実施例1、2に用いた試料は、繊維集合体中に芯鞘構造を有する繊維を20質量%以上含んでいたため、繊維集合体と自然石とが接着剤によって強固に接着していた。一方、実施例3に用いた試料は、芯鞘構造を有する繊維を含んでいたが、繊維集合体中の含有量が20質量%以上ではなかったため、鞘成分による熱融着効果は満足なものではあるが実施例1,2ほどではなかった。その結果、繊維集合体内部に接着剤がわずかに浸透してしまい、自然石との間で一応の接着性能が発揮されるというものであった。   As shown in Table 1, since the samples used in Examples 1 and 2 were composed of a fiber assembly including fibers having a core-sheath structure, the heat due to the sheath component was formed on the outer periphery of the fiber assembly due to the heat fusion effect. As a result of the provision of the fusion layer, the adhesive did not penetrate into the fiber assembly. That is, since the sample used in Examples 1 and 2 contained 20% by mass or more of fibers having a core-sheath structure in the fiber assembly, the fiber assembly and natural stone were firmly bonded with an adhesive. It was. On the other hand, the sample used in Example 3 contained fibers having a core-sheath structure, but the content in the fiber assembly was not 20% by mass or more, so the heat fusion effect by the sheath component was satisfactory. However, it was not as much as in Examples 1 and 2. As a result, the adhesive slightly penetrated into the fiber assembly, and a temporary adhesion performance with natural stone was exhibited.

また、実施例1〜3は、金属材料を使用していないため、錆による連結部材としての強力の低下が生じなかった。そのため、耐候試験前後の連結部材としての安全率はいずれも1.1以上であり、引張強力は十分保持されていた。   Moreover, since Examples 1-3 did not use a metal material, the strength reduction as a connecting member due to rust did not occur. Therefore, the safety factor as a connecting member before and after the weather resistance test was 1.1 or more, and the tensile strength was sufficiently maintained.

比較例1は、金属材料ではなく繊維集合体で構成されていたため、錆による連結部材としての強力の低下が生じなかった。そのため、耐候試験前後の連結部材としての安全率はいずれも1.1以上であり、引張強力を十分に保持していた。ところが、芯鞘構造を有する繊維を全く含んでいなかったため、熱融着効果により繊維集合体外周に鞘成分による熱融着層が設けられなかったことから繊維集合体内部に接着剤が著しく浸透してしまい、自然石と試料とが全く接着していなかった。   Since the comparative example 1 was comprised with the fiber assembly instead of the metal material, the strong fall as a connection member by rust did not arise. Therefore, the safety factor as the connecting member before and after the weather resistance test was 1.1 or more, and the tensile strength was sufficiently maintained. However, because it did not contain any fibers having a core-sheath structure, a heat-sealing layer of a sheath component was not provided on the outer periphery of the fiber assembly due to the heat-sealing effect, so that the adhesive penetrated significantly inside the fiber assembly. As a result, the natural stone and the sample were not adhered at all.

比較例2に用いた試料は金属材料であるため、金属内部への接着剤の浸透がなかった。そのため自然石と金属材料とのの接着力は十分保持されていた。しかし、耐候試験時に金属材料に錆が発生し、これが原因で金属材料が腐食したことから連結部材としての安全率が1.1以下となり、強力低下が著しい状態となった。   Since the sample used in Comparative Example 2 was a metal material, there was no penetration of the adhesive into the metal. For this reason, the adhesive force between the natural stone and the metal material was sufficiently maintained. However, rust was generated in the metal material during the weather resistance test, and the metal material was corroded due to this, so that the safety factor as a connecting member was 1.1 or less, and the strength was significantly reduced.

以上を踏まえて、実施例1〜3は本発明における効果を十分に満たすものであることが確認できた。   Based on the above, it was confirmed that Examples 1 to 3 sufficiently satisfy the effects of the present invention.

Figure 2010043447
Figure 2010043447

本発明によれば、河川、海岸、河岸等において豪雨・増水時の洪水や悪天候時の高波から沿岸地域を保護する土木構造物として原料であるコンクリート生成時に二酸化炭素が発生するブロックを使用するのではなく自然石を使用し、自然石同士を連結するための連結部材として水中に敷設しても錆びが生じない特定の繊維集合体を使用するため、水中に敷設した場合でも連結部材として必要な引張強度、強力および自然石との接着力を十分に有している自然石連結部材を提供することが出来る。   According to the present invention, a block that generates carbon dioxide when producing concrete as a raw material is used as a civil engineering structure that protects a coastal area from floods during heavy rains / increases in water and high waves during bad weather in rivers, coasts, riverbanks, etc. Rather than using natural stone, and using a specific fiber assembly that does not rust even when laid in water as a connecting member for connecting natural stones, it is necessary as a connecting member even when laid in water It is possible to provide a natural stone connecting member having sufficient tensile strength, strength, and adhesion with natural stone.

本発明における自然石連結部材を用いた連結方法の一例図An example figure of the connection method using the natural stone connection member in this invention 本発明におけるフック型の自然石連結部材の一例図An example figure of a hook type natural stone connecting member in the present invention 本発明におけるフック型の自然石連結部材を用いた連結方法の一例図An example figure of the connection method using the hook-shaped natural stone connection member in this invention 本発明におけるループ型の自然石連結部材を用いた連結方法の一例図An example figure of the connection method using the loop type natural stone connection member in this invention

符号の説明Explanation of symbols

1:自然石
2:自然石連結部材(繊維集合体)
3:凹部
4:接着剤
5:熱融着部分
6:フック状の繊維集合体
7:ループ状の繊維集合体
1: Natural stone
2: Natural stone connecting member (fiber assembly)
3: Recess 4: Adhesive
5: Heat fusion part 6: Hook-like fiber aggregate 7: Loop-shaped fiber aggregate

Claims (3)

複数の自然石同士を連結させる部材であって、芯部の周囲に芯部に比べて融点が低い鞘部が設けられた芯鞘構造を有する繊維を含む繊維集合体にて構成され、この繊維集合体の前記鞘部に熱融着が施されたものであることを特徴とする自然石連結部材。   A member that connects a plurality of natural stones, and is composed of a fiber assembly including a fiber having a core-sheath structure in which a sheath having a lower melting point than that of the core is provided around the core. A natural stone connecting member, wherein the sheath portion of the aggregate is heat-sealed. 芯鞘構造を有する繊維の芯部と鞘部とがいずれもポリエステル系重合体であることを特徴とする請求項1記載の自然石連結部材。   2. The natural stone connecting member according to claim 1, wherein both the core and the sheath of the fiber having a core-sheath structure are a polyester polymer. 互いに連結される自然石のそれぞれに凹部が形成され、請求項1または請求項2のいずれか1項記載の自然石連結部材が部分的に各自然石の凹部に挿入されて当該凹部内で接着剤により固定されていることを特徴とする自然石の連結構造。   A concave portion is formed in each of the natural stones connected to each other, and the natural stone connecting member according to claim 1 is partially inserted into the concave portion of each natural stone and bonded within the concave portion. A natural stone connection structure characterized by being fixed by an agent.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011017143A (en) * 2009-07-07 2011-01-27 Nikken Kogaku Co Ltd Connection construction method for massive stone
JP2012127006A (en) * 2010-12-13 2012-07-05 Unitika Ltd Rope for connection or rope for suspension
JP2013023929A (en) * 2011-07-22 2013-02-04 Unitika Ltd Connecting and fixing member, and method of manufacturing the same

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JPH0653629U (en) * 1992-11-05 1994-07-22 株式会社宮田環境石材 Revetment reinforcement block
JP2000303429A (en) * 1999-04-19 2000-10-31 Takuo Yukimoto Natural stone connection block and natural stone connection structure
JP2003310090A (en) * 2002-04-19 2003-11-05 Ube Nitto Kasei Co Ltd Fiber-reinforced thermoplastic resin net-like material and method for producing the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0653629U (en) * 1992-11-05 1994-07-22 株式会社宮田環境石材 Revetment reinforcement block
JP2000303429A (en) * 1999-04-19 2000-10-31 Takuo Yukimoto Natural stone connection block and natural stone connection structure
JP2003310090A (en) * 2002-04-19 2003-11-05 Ube Nitto Kasei Co Ltd Fiber-reinforced thermoplastic resin net-like material and method for producing the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011017143A (en) * 2009-07-07 2011-01-27 Nikken Kogaku Co Ltd Connection construction method for massive stone
JP2012127006A (en) * 2010-12-13 2012-07-05 Unitika Ltd Rope for connection or rope for suspension
JP2013023929A (en) * 2011-07-22 2013-02-04 Unitika Ltd Connecting and fixing member, and method of manufacturing the same

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