JP2009270693A - Pump tappet - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a pump tappet which hardly causes a lubrication failure with less risk of wear in a roller bearing at high speed rotation. <P>SOLUTION: A pump tappet 21 transmits a rotational motion of a camshaft 12, having a cam 12a formed thereon, to a pump plunger 13 in the form of a reciprocating linear motion, and performs a reciprocating linear motion together with the pump plunger 13. The pump tappet 21 includes a shaft 22, a roller bearing 31 arranged on the outer diameter side of the shaft 22 and rotatably supported on the shaft 22, and a case 23 for housing the shaft 22 and the roller bearing 31. The roller bearing 31 includes an outer ring 32 making contact with the cam 12a, a plurality of rollers 33 arranged between the outer ring 32 and the shaft 22, and a retainer 34 for retaining the plurality of rollers 33. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

  The present invention relates to a pump tappet, and more particularly to a pump tappet including a roller bearing.

  Some engines of automobiles and motorcycles are provided with a high-pressure pump that injects fuel at a high pressure. The high-pressure pump converts the rotational movement of the camshaft provided with the cam into the reciprocating linear movement of the pump plunger, sends the gas by the reciprocating linear movement of the pump plunger, increases the pressure in the high-pressure chamber, and injects it into the fuel chamber And supply fuel. As a constituent member of the high-pressure pump, there is a pump tappet that transmits the rotational motion of the camshaft to the pump plunger as a reciprocating linear motion. There are several types of pump tappets, such as a roller-containing tappet including rollers and a mushroom-shaped tappet, depending on the shape of the contact portion with the cam.

  Here, a technique related to a tappet for a pump including a roller bearing is disclosed in DE 10 2005 047 234 A1 (Patent Document 1). FIG. 20 is a cross-sectional view of the pump tappet shown in Patent Document 1. Referring to FIG. 20, a tappet as a roller push rod 101 shown in Patent Document 1 has a push rod housing 102 and a push rod roller 103 (roller bearing) fixed to this and supported by a needle. . The roller push rod 101 is driven by a three-stage cam 105 of a cam shaft 104 that rotates clockwise. At the same time, the roller push rod 101 is guided in the push rod guide hole 106 in the axial direction indicated by the arrow XX in FIG. 20 to drive a pump plunger 107 of a fuel high pressure pump (not shown).

The push rod roller 103 includes an outer ring 108 that contacts the three-stage cam 105, a shaft 109 disposed on the inner diameter side of the outer ring 108, and a plurality of needle rollers 110 disposed between the outer ring 108 and the shaft 109. The push rod roller 103 is a full roller type, that is, a type in which only a plurality of needle rollers 110 are disposed between the outer ring 108 and the shaft 109.
DE 10 2005 047 234 A1

  Modern high-pressure pumps are required to increase the pressure of fuel in a short time. In order to meet such a demand for high pressure in a short time, a roller bearing that is a constituent member of a pump tappet is required to be capable of withstanding high speed, that is, high rotation. Here, in the full-roller type bearing described in Patent Document 1, the position of the roller in the bearing is not stable during high-speed rotation, and roller skew occurs. Due to the skew of the rollers, the rollers push the roller bearings in the lateral direction, that is, the axial direction of the shaft 109 which is the front and back direction in FIG. Due to such lateral running of the roller bearing, there is a possibility that the end of the roller bearing becomes poorly lubricated between the roller bearing and the housing, or the roller bearing is worn.

  An object of the present invention is to provide a tappet for a pump that is less likely to cause poor lubrication of the roller bearing and wear of the roller bearing during high-speed rotation.

  The pump tappet according to the present invention transmits the rotational motion of the camshaft provided with the cam to the pump plunger as a reciprocating linear motion, and performs the reciprocating linear motion together with the pump plunger. The pump tappet includes a shaft, a roller bearing disposed on the outer diameter side of the shaft and rotatably supported on the shaft, and a case for housing the shaft and the roller bearing. The roller bearing includes an outer ring that comes into contact with the cam, a plurality of rollers disposed between the outer ring and the shaft, and a cage that holds the plurality of rollers.

  By comprising in this way, in the roller bearing which is a structural member of the tappet for a pump, the position of the roller in the roller bearing at the time of high speed rotation can be stabilized by the cage. If it does so, the skew of a roller can be suppressed and the side running of a roller bearing can be prevented. Therefore, it is possible to reduce the risk of poor lubrication of the roller bearing and wear of the roller bearing during high-speed rotation.

  Preferably, the cage includes a pair of annular portions and a plurality of column portions that connect the pair of annular portions so as to form a pocket for accommodating the rollers. Such a cage can store and hold the rollers in a pocket formed by a pair of annular portions and a plurality of column portions, so that the position of the rollers in the roller bearing during high-speed rotation is more reliable. Can be stabilized.

  More preferably, at least one of the roller and the shaft has a nitrogen-enriched layer, the austenite grain size number exceeds 10, and the residual austenite amount is 11% by volume or more and 25% by volume or less. In addition, the nitrogen content is 0.1 wt% or more and 0.5 wt% or less.

  When the roller bearing includes the cage, the number of rollers accommodated in the bearing is smaller than that of the full-roller type bearing. However, this configuration can extend the life. In addition, such a roller and a shaft can be manufactured with the manufacturing method mentioned later.

  The austenite crystal grain size may be obtained by a normal method prescribed in JIS, or an average grain size corresponding to the crystal grain size number may be obtained by an intercept method and converted. Note that the austenite crystal grains do not change even in the surface layer portion where the nitrogen-enriched layer exists or in the inner part thereof. Therefore, the target position of the above crystal grain size number range is the surface layer portion and the inside. Here, the austenite crystal grains are crystal grains of austenite that has undergone phase transformation during quenching heating, and this means what remains as a past history even after transformation to martensite by cooling. .

  The amount of retained austenite is a value at a surface layer of 50 μm after rolling, and can be measured, for example, by comparing the diffraction intensities of martensite α (211) and retained austenite γ (220) by X-ray diffraction. it can. In addition, using the fact that the austenite phase is a non-magnetic material and the ferrite phase is a ferromagnetic material, it can also be measured by determining the magnetizing force with a magnetic balance or the like. In addition, it can measure easily using a commercially available measuring apparatus.

  The nitrogen-enriched layer is a layer having an increased nitrogen content formed on the surface layer, and can be formed by a process such as carbonitriding, nitriding, or nitriding. The nitrogen content of the nitrogen-enriched layer is a value in the surface layer of 50 μm of the rolling surface after grinding, and can be measured by, for example, EPMA (Electron Probe Micro-Analysis: wavelength dispersion type X-ray microanalyzer).

  The shaft has a nitrogen-enriched layer, the austenite grain size number exceeds 11, and the amount of retained austenite is 10% by volume or more and 50% by volume or less. The austenite grain size number may exceed 10 and the amount of retained austenite may be 11% by volume or more and 25% by volume or less. By configuring in this way, the life of the bearing can be extended. Such a shaft can also be manufactured by a manufacturing method described later.

  Moreover, the carbonitriding process may be given to the roller. By configuring in this way, the life of the bearing can be extended.

  More preferably, the retainer is provided with an oil groove recessed inward from the surface thereof. By doing so, it is possible to improve oil permeability in the roller bearing and reduce wear of the cage.

  The cage is an outer diameter guide, and an oil groove may be provided on the outer diameter surface of the cage. By carrying out like this, a holder | retainer and an outer ring | wheel can be made to contact and the radial position of a holder | retainer can be stabilized. Further, the lubricity between the outer diameter surface of the cage and the inner diameter surface of the outer ring can be improved, and wear between the cage and the outer ring can be suppressed. Therefore, the life of the cage and the outer ring can be extended.

  The cage may be an inner diameter guide, and an oil groove may be provided on the inner diameter surface of the cage. By carrying out like this, a holder | retainer and a shaft can be made to contact and the radial position of a holder | retainer can be stabilized. Further, the lubricity between the inner diameter surface of the cage and the outer diameter surface of the shaft can be improved, and wear between the cage and the shaft can be suppressed. Therefore, the life of the cage and the shaft can be extended.

  Further, the cage may be made of resin. Since such a cage is relatively lightweight, the weight of the entire pump tappet can be reduced, and the pump tappet can be efficiently reciprocated linearly. Moreover, since such a resin cage can be easily mass-produced by injection molding or the like, it can be manufactured at low cost.

  More preferably, the roller filling rate on the roller pitch circle of the roller bearing is 50% or more and 90% or less. By setting the roller filling rate to 50% or more, the load capacity of the roller bearing can be secured and the bearing life can be extended. Further, by setting the roller filling rate to 90% or less, it is possible to secure the circumferential length of the column portions located between the rollers and to ensure the strength of the column portions.

  Further, from the viewpoint of securing the load capacity of the roller bearing and securing the strength of the column portion, the length of the shortest portion in the circumferential direction of the column portion is 0.15 times or more and 0.5 times or less of the roller diameter. It is preferable.

  More preferably, the dimension of the clearance in the circumferential direction between the side wall surface of the column portion located on both sides in the circumferential direction of the pocket and the roller accommodated in the pocket is 20 to 200 μm. By doing so, it is possible to prevent the rollers from being skewed in the pocket and to ensure a stable rolling of the rollers by making the distance from the rolling surface on the side wall surface of the column portion appropriate.

  More preferably, a plurality of minute concave recesses are provided on the outer diameter surface of the outer ring, and the surface roughness parameter Ryni (average value of the maximum height for each reference length) of the surface provided with the recess is: It is in the range of 0.8 to 2.3 μm. The outer ring and the cam are in contact with each other while rotating, but by configuring in this way, it is possible to prevent the oil film from being cut off on the outer diameter surfaces of the outer ring and the cam even under lean lubrication. Therefore, abnormal wear of the outer ring and the cam can be prevented, and the life can be extended.

  According to the pump tappet according to the present invention, in the roller bearing which is a constituent member of the pump tappet, the position of the roller in the roller bearing during high-speed rotation can be stabilized by the cage. If it does so, the skew of a roller can be suppressed and the side running of a roller bearing can be prevented. Therefore, it is possible to reduce the risk of poor lubrication of the roller bearing and wear of the roller bearing during high-speed rotation.

  Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a cross-sectional view showing a part of a high-pressure pump including a pump tappet (hereinafter simply referred to as “tappet”) according to an embodiment of the present invention. 2 and 3 are sectional views of tappets included in the high-pressure pump shown in FIG. FIG. 4 is a schematic perspective view of the tappet shown in FIGS. 2 and 3. FIG. 5 is a view of the tappet shown in FIG. 4 as viewed from the direction of the arrow V in FIG. 6 is a view of the tappet shown in FIG. 4 as viewed from the direction of the arrow VI in FIG. 7 is a view of the tappet shown in FIG. 4 as viewed from the direction of arrow VII in FIG. 8 is a view of the tappet shown in FIG. 4 as viewed from the direction of arrow VIII in FIG. 2 corresponds to the II-II cross section shown in FIG. 5, and FIG. 3 corresponds to the III-III cross section shown in FIG. In addition, in the figure shown below, illustration of hatching of the cross section of a roller is abbreviate | omitted from a viewpoint of easy understanding.

  With reference to FIGS. 1-8, the structure of the high pressure pump containing the tappet which concerns on one Embodiment of this invention is demonstrated first. A high pressure pump 11 including a tappet according to an embodiment of the present invention has a cam 12a provided on the outer diameter side thereof, a camshaft 12 that rotates in the direction of arrow A in FIG. The tappet 21 that abuts and transmits the rotary motion of the camshaft 12 as a reciprocating linear motion to the pump plunger 13 (hereinafter simply referred to as “plunger”) and performs the reciprocating linear motion, and the reciprocating linear motion abutting the tappet 21. A plunger 13 as a rod-shaped member that moves, a high-pressure chamber (not shown) that feeds gas in accordance with the reciprocating linear motion of the plunger 13, abuts against the tappet 21, and moves the plunger 13 inward. And a housing 15 that houses the tappet 21, the plunger 13, and the spring 14.

  The tappet 21, the plunger 13, and the spring 14 are arranged so as to be accommodated in the opening hole 16 provided in the housing 15. The tappet 21 is guided by the inner diameter surface 16a of the opening hole 16 in the vertical direction in FIG. 1, that is, in the direction of the arrow I in FIG.

  The camshaft 12 and the tappet 21 are arranged so that the outer diameter surface 12b of the cam 12a and the outer diameter surface 32a of the outer ring 32 provided in the roller bearing 31 included in the tappet 21 abut. One end 13 a of the plunger 13 is disposed so as to abut on an intermediate bottom 23 c provided in a case 23 included in the tappet 21. The spring 14 is disposed such that one end portion 14a thereof abuts against a spring seat 17 provided on the lower side of the intermediate bottom 23c.

  The spring 14 has an elastic force in the downward direction, that is, in the direction opposite to the direction indicated by the arrow I in FIG. The tappet 21 is urged upward by the elastic force of the spring 14 through the plunger 13, that is, in the direction indicated by the arrow I in FIG. 1.

  The tappet 21 and the plunger 13 are moved in the vertical direction, that is, in the direction of the arrow I in FIG. 1 or vice versa, by the rotational movement of the camshaft 12, the urging of the spring 14, and the guide of the inner diameter surface 16a of the opening hole 16. Reciprocating linear motion in the direction of. The reciprocating linear motion here is a motion in the direction of arrow I in FIG. 1 or in the opposite direction. The tappet 21 performs a reciprocating linear motion in the direction of the arrow I in FIG. When the camshaft 12 rotates at a high speed, the speed of the reciprocating linear motion of the tappet 21 and the plunger 13 also increases.

  The high pressure chamber is disposed on the other end side (not shown) of the plunger 13. The reciprocating linear motion of the plunger 13 can increase the pressure of the fuel supplied to the high pressure chamber.

  Next, the configuration of the tappet 21 according to an embodiment of the present invention will be described. The tappet 21 includes a shaft 22, a roller bearing 31 that is disposed on the outer diameter side of the shaft 22 and is rotatably supported on the shaft 22, and a case 23 that houses the shaft 22 and the roller bearing 31.

  The case 23 includes a cylindrical peripheral wall 23a and an intermediate bottom 23c provided at an intermediate position of the inner diameter surface 23b of the peripheral wall 23a so as to partition the space in the vertical direction. Of the case 23, the intermediate bottom 23 c is in contact with the plunger 13. The peripheral wall 23a and the intermediate bottom 23c have a predetermined thickness.

  A pair of support holes 23d and 23e that support the shaft 22 are provided on one end side of the peripheral wall 23a. The shaft 22 is arranged so that the shaft 22 is inserted into the pair of support holes 23d and 23e. A roller bearing 31 is disposed on the outer diameter side of the shaft 22. Thus, the case 23 accommodates the shaft 22 and the roller bearing 31 in the space 23f from the intermediate bottom 23c toward the one end side of the peripheral wall 23a.

  A part of the plunger 13 is accommodated in the space 23g from the intermediate bottom 23c toward the other end side of the peripheral wall 23a. Specifically, the one end portion 13a of the plunger 13 is disposed so as to contact the central portion in the radial direction of the intermediate bottom 23c, and the one end portion 13a of the plunger 13 is accommodated. The one end portion 14a of the spring 14 is also accommodated in the space 23g.

  The middle bottom 23c is provided with four oil holes 25 penetrating in the thickness direction (see FIGS. 7 and 8). The four oil holes 25 are provided so as to avoid a contact portion between the one end portion 13a of the plunger 13 and the intermediate bottom 23c. By using this oil hole 25, the lubricating oil supplied to the tappet 21 can be passed between the space 23f and the space 23g.

  The case 23 is provided with a through hole 23i that penetrates from the outer diameter surface 23h to the inner diameter surface 23b of the peripheral wall 23a. A positioning pin 24 is fitted in the through hole 23i. The positioning pin 24 is a cylindrical member. The positioning pin 24 is configured such that a part thereof protrudes from the outer diameter surface 23h when fitted into the through hole 23i. A concave groove 16b extending in the direction of arrow I in FIG. 1 is provided on the inner diameter surface 16a of the opening hole 16 of the housing 15 so as to be recessed from the inner diameter surface 16a. When the tappet 21 is accommodated in the opening hole 16, the protruding portion of the positioning pin 24 is fitted into the concave groove 16b. Thereby, the case 23 in the opening hole 16, and the positioning of the tappet 21 in the circumferential direction is performed. Thereby, rotation to the circumferential direction of the tappet 21 in the opening hole 16 can be prevented.

  Next, the configuration of the roller bearing 31 included in the tappet 21 will be described. FIG. 9 is an enlarged view of a portion indicated by IX of a two-dot chain line in FIG. A roller pitch circle 31a is indicated by a one-dot chain line in FIG. FIG. 10 is a view of a part of the roller bearing 31 seen from the direction of the arrow X shown in FIG. FIG. 11 is a cross-sectional view showing a part of the roller bearing 31, and is a XI-XI cross section in FIG. 1 to 11, the roller bearing 31 includes an outer ring 32, a plurality of rollers 33 disposed between the outer ring 32 and the shaft 22, and a cage 34 that holds the plurality of rollers 33. .

  The retainer 34 includes a pair of annular portions 34 a and 34 b and a plurality of column portions 34 d that connect the pair of annular portions 34 a and 34 b so as to form a pocket 34 c that accommodates the rollers 33. The column portion 34d has a shape that extends straight in the axial direction, that is, in the cross section shown in FIG.

  Similar to the rollers 33, the retainer 34 is disposed between the outer ring 32 and the shaft 22. The plurality of rollers 33 are accommodated and held in the respective pockets 34 c provided in the cage 34. The retainer 34 is configured such that the outer diameter guide, that is, the inner diameter surface 32 b of the outer ring 32 disposed on the outer diameter side of the retainer 34 and the outer diameter surface 34 e of the retainer 34 are in radial contact. Further, the retainer 34 is provided with an oil groove 34f so as to be recessed inward from the outer diameter surface 34e. The oil groove 34f is provided at the center of the column portion 34d and has a shape extending in the circumferential direction.

  Due to the rotational movement of the camshaft 12, the outer ring 32 and the rollers 33, which are constituent members of the roller bearing 31, are also rotated. When the camshaft 12 rotates at a high speed, the rotation of the rollers 33 also increases. Here, in the roller bearing 31 which is a constituent member of the tappet 21, the position of the roller 33 in the roller bearing 31 at the time of high speed rotation can be stabilized by the cage 34. Then, the skew of the roller 33 can be suppressed and the lateral running of the roller bearing 31 can be prevented. Accordingly, it is possible to reduce the risk of poor lubrication of the roller bearing 31 and wear of the roller bearing 31 during high-speed rotation.

  In addition, the high-pressure pump 11 includes the tappet 21 that can reduce the risk of poor lubrication of the roller bearing 31 and wear of the roller bearing 31 during high-speed rotation. High pressure can be achieved.

  Here, the retainer 34 is an outer diameter guide, and the retainer 34 and the outer ring 32, specifically, the outer diameter surface 34e of the retainer 34 and the inner diameter surface 32b of the outer ring 32 are in contact with each other during high-speed rotation. Therefore, the radial position of the cage 34 can be stabilized. Therefore, the life of the cage 34 can be extended.

  Further, since the outer diameter surface 34e of the cage 34 is provided with an oil groove 34f that is recessed inward from the surface, the gap between the outer diameter surface 34e of the cage 34 and the inner diameter surface 32b of the outer ring 32 is provided. Oil permeability can be improved. As a result, oil permeability in the roller bearing 31 can be improved, and wear of the cage 34 can be reduced. Therefore, the wear of the cage 34 and the outer ring 32 can be suppressed, and the life of the cage 34 and the outer ring 32 can be extended. The oil groove may be provided so as to extend with an inclination in the axial direction, or may be provided so as to extend in a curved manner. A plurality of oil grooves may be provided.

  The cage 34 may be an inner diameter guide. That is, the inner diameter surface 34 g of the cage 34 and the outer diameter surface 22 a of the shaft 22 are brought into contact with each other. This also stabilizes the radial position of the cage 34 at the time of high speed rotation and can extend the life of the cage 34. In this case, an oil groove may be provided on the inner diameter surface 34 g side of the cage 34. By providing such an oil groove, oil permeability between the outer diameter surface 22a of the shaft 22 and the inner diameter surface 34g of the cage 34 can be improved. Therefore, the wear of the cage 34 and the shaft 22 can be suppressed, and the life of the cage 34 and the shaft 22 can be extended.

  The cage 34 provided in the roller bearing 31 may be made of resin. By carrying out like this, the holder | retainer 34 itself can be made lightweight and the weight of the tappet 21 can be lightened generally. Therefore, the force required for the reciprocating linear motion, here, the force required for the vertical movement of the tappet 21 can be reduced. Further, when the cage 34 is made of resin, it can be manufactured by injection molding or the like, so that mass production is facilitated and it can be manufactured at low cost. Examples of the material of the cage 34 include nylon 66, nylon 46, polyphenylene sulfide (PPS), polyether ether ketone (PEEK), and the like. If necessary, the resin may be filled with carbon fiber, glass fiber, carbon black, or the like.

  The filling rate of the rollers 33 of the roller bearing 31 is preferably 50% to 90% on the roller pitch circle 31a. This is because if it is less than 50%, the load capacity of the roller bearing 31 may be too small. Further, if it exceeds 90%, the circumferential length of the column portion 34d located between the pockets 34c becomes too short, and the strength of the column portion 34d may not be sufficiently obtained.

  Further, from the viewpoint of securing the load capacity of the roller bearing 31 and securing the strength of the column portion 34d, the length of the shortest portion in the circumferential direction of the column portion 34d is not less than 0.15 times the diameter of the roller 33 and 0.5. It is preferable to make it not more than twice. Here, the shortest portion in the circumferential direction of the column portion 34d is located on the inner diameter side of the column portion 34d.

In addition, it is preferable that the dimension of the clearance of the circumferential direction of the side wall surface 34h of the pillar part 34d located in the circumferential direction both sides of the pocket 34c and the roller 33 accommodated in the pocket 34c shall be 20-200 micrometers. Specifically, with reference to FIG. 10, the diameter of the rollers 33 and L _1, the length in the circumferential direction of the pocket 34c, i.e., the side wall surface 34h between the bar portion 34d positioned on both circumferential sides of the pocket 34c When the distance between _{L 2,} the L 2 -L ₁ as a 20 to 200 [mu] m. By doing so, the roller 33 is prevented from skewing in the pocket 34c, and the distance between the side wall surface 34h of the column portion 34d and the rolling surface 33a of the 33 is made appropriate to ensure stable rolling of the roller 33. be able to. In FIG. 10, the dimension of the gap between the roller 33 accommodated in the pocket 34c and the side wall surface 34h of the column portion 34d is exaggerated and greatly illustrated from the viewpoint of easy understanding.

  In addition, the roller and shaft which comprise the above-mentioned tappet are manufactured by forging, cutting, etc., steel members, for example, SUJ2 and SCM420 (all are JIS standards).

  Here, at least one member of the rollers and shafts constituting the tappet is subjected to a heat treatment of a low-temperature secondary quenching method to be described below, so that the nitrogen richness of at least one member of the rollers and shafts is increased. The grain size number of the austenite crystal grains of the stratified layer is in a range exceeding # 10, the amount of retained austenite is 11% by volume or more and 25% by volume or less, and the nitrogen content is 0.1% by weight or more and 0.5% by weight. % Or less.

  When the roller bearing includes a cage, the number of rollers accommodated in the roller bearing is smaller than that of a full-roller type bearing. However, by setting at least one member of the roller and shaft constituting the tappet as described above, the rigidity of at least one of the roller and shaft can be increased, and the life of the bearing can be extended.

Next, heat treatment including carbonitriding performed on at least one member of the roller and the shaft will be described. FIG. 12 is a diagram for explaining an example of a two-stage heat treatment method for obtaining a member having the above-described configuration. Moreover, FIG. 13 is a figure explaining the modification of the two-step heat processing method shown in FIG. Figure 12 is a heat treatment pattern showing a method for entering primary quenching and secondary sintering, FIG. 13, the hardenability middle material is cooled to below the A ₁ transformation point temperature, then finally reheated It is the heat processing pattern which shows the method of quenching. In either case, the above-described member can be obtained. In these figures, to diffuse the carbon and nitrogen into a green body of the processing T ₁ steel also after a sufficient penetration of carbon, cooled to below the A ₁ transformation point. Next, in the process T ₂ of the in the figure, then reheated to a temperature lower than the processing T _1, subjected to oil quenching from there. Note that the heat treatment methods shown in FIGS. 12 and 13 are collectively referred to as two-step heat treatment.

  The above heat treatment can improve the cracking strength and reduce the aging dimensional change rate while carbonitriding the surface layer portion, rather than ordinary quenching, that is, carbonitriding as it is after the carbonitriding treatment. According to the heat treatment method described above, it is possible to obtain a microstructure in which the grain size of austenite crystal grains is ½ or less of the conventional one. The member subjected to the above heat treatment has a long life in rolling fatigue characteristics, can improve the cracking strength, and can also reduce the aging rate of dimensional change.

  14 and 15 are diagrams showing the microstructure of the member, particularly austenite grains. FIG. 14 shows a member subjected to the above heat treatment method, and FIG. 15 shows a conventional member. That is, FIG. 14 shows the austenite grain size of the bearing steel to which the heat treatment pattern shown in FIG. 13 is applied. For comparison, FIG. 15 shows the austenite grain size of the bearing steel by the conventional heat treatment method. FIGS. 16 and 17 are diagrams showing the austenite grain boundaries illustrated in FIGS. 14 and 15 described above. From the structure showing the austenite crystal grain size, the conventional austenite grain size is a number of 10 or less in the JIS standard grain size number, and according to the above-described two-stage heat treatment method, the 12th fine grain can be obtained.

  Thus, by performing the above-described two-stage heat treatment, the rigidity of at least one of the roller and the shaft can be increased, and the load resistance of the bearing can be improved.

  Note that either of the above-described heat treatments may be performed on both the roller and the shaft so as to have the above-described configuration.

The shaft may have a nitrogen-enriched layer, the austenite grain size number exceeds 11, and the residual austenite amount may be 10% by volume to 50% by volume. Also with this configuration, the load resistance of the bearing can be improved. Such a configuration of the member, after the carbonitriding at A ₁ transformation point or more, A ₁ and held low temperature more than 60 minutes 180 minutes or less than the transformation point, then, the induction hardening Manufactured to go.

FIG. 18 is a diagram showing an outline of a member manufacturing process in this case. FIG. 19 is a diagram for explaining an example of a heat treatment method for obtaining a member having the above-described configuration. Referring to FIGS. 18 and 19, first, performs a carbonitriding process with _{the A 1} transformation point or more temperatures for member (FIG. 18 (A)). Then, after the carbonitriding the member is cooled to a temperature lower than the A ₁ transformation point, the 180 minutes or less 60 minutes or more at a temperature, temperature holding (FIG. 18 (B)). Thereafter, induction hardening is performed (FIG. 18C) and tempering is performed (FIG. 18D). Thus, heat processing is performed and a member is manufactured. The member manufactured by such a process has the above-described configuration, that is, a nitrogen-enriched layer, the austenite grain size number exceeds 11, and the residual austenite amount is 10% by volume or more 50%. % By volume or less. By configuring in this way, the life of the bearing can be extended.

  Moreover, you may make it perform a carbonitriding process to a roller. By doing so, the life of the bearing can be extended.

  In the above embodiment, a plurality of minute concave recesses may be provided on the outer diameter surface of the outer ring. The outer ring and the cam are in contact with each other while rotating, but by configuring in this way, it is possible to prevent the oil film from being cut off on the outer diameter surfaces of the outer ring and the cam even under lean lubrication. Therefore, abnormal wear of the outer ring and the cam can be prevented, and the life can be extended.

  Here, it is preferable that the surface roughness parameter Ryni (average value of the maximum height for each reference length) of the surface provided with the depression is in the range of 0.8 to 2.3 μm. The surface roughness parameter Ryni is an average value of the maximum height for each reference length, that is, the reference length is extracted from the roughness curve in the direction of the average line, and the distance between the peak line and the valley bottom line of this extracted part is determined. It is a value measured in the direction of the vertical magnification of the roughness curve (ISO 4287: 1997).

  Moreover, the surface roughness parameter Sk (distortion degree of the roughness curve) of the surface provided with the depression may be set to −1.6 or less. By defining the surface roughness parameter Sk value in such a range, it is possible to define so-called concave portions for storing lubricating oil in an effective range, ensuring the thickness of the formed oil film, and forming the oil film appropriately. can do. Here, the surface roughness parameter Sk value refers to the degree of distortion (skewness) of the roughness curve (ISO 4287: 1997), and is a statistic that is a guideline for knowing the asymmetry of the uneven distribution, and is symmetric like a Gaussian distribution. In the distribution, the Sk value is close to 0, and takes a negative value when the concave and convex portions are deleted, and takes a positive value in the opposite case.

  Further, the surface roughness parameter Rymax (the maximum value of the maximum height for each reference length) of the surface provided with the depression may be within a range of 0.4 to 1.0 μm. The surface roughness parameter Rymax is the maximum value of the maximum height for each reference length (ISO 4287: 1997). By defining the surface roughness parameter Rymax in such a range, an oil film can be appropriately formed.

  Further, the surface roughness parameter Rqni (root mean square roughness) of the surface provided with the depression may be within a range of 0.13 to 0.5 μm. The surface roughness parameter Rqni is a square root of a value obtained by integrating the square of the height deviation from the roughness center line to the roughness curve in the measurement length section and averaging the section (ISO 4287: 1997).

  Moreover, the area ratio of the dent of the surface provided with the dent may be in the range of 5 to 20%. The area ratio of the recess means the ratio of the area of the recess shown in the area of the entire outer diameter surface when a minute concave recess is provided on the outer diameter surface. By defining the area ratio of the indentation with respect to the whole in this way, the range of the area where the lubricity is good can be defined, and a long life can be achieved.

  In the above-described embodiment, the cage includes a pair of annular portions and a plurality of column portions, but is not limited thereto, and is divided into a plurality of members instead of an integrated type, A spacer-type cage disposed between the rollers may be used.

  In the above embodiment, the column portion has a shape extending straight in the axial direction. However, the present invention is not limited to this, and the column portion may be bent in the radial direction. It may be shaped like an M-type cage. Furthermore, it is good also as providing the roller stop part which prevents the fall-off | omission of the roller of the radial direction on the side wall surface of a pillar part.

  As mentioned above, although embodiment of this invention was described with reference to drawings, this invention is not limited to the thing of embodiment shown in figure. Various modifications and variations can be made to the illustrated embodiment within the same range or equivalent range as the present invention.

  The tappet according to the present invention is included in a high-pressure pump that supplies fuel to an engine such as an automobile or a two-wheeled vehicle, and is effectively used as an automobile part.

It is sectional drawing which shows a part of high-pressure pump containing the tappet which concerns on one Embodiment of this invention. It is sectional drawing of the tappet contained in the high pressure pump shown in FIG. It is sectional drawing of the tappet contained in the high pressure pump shown in FIG. FIG. 4 is a perspective view of the tappet shown in FIGS. 2 and 3. It is the figure which looked at the tappet shown in FIG. 4 from the direction of arrow V in FIG. It is the figure which looked at the tappet shown in FIG. 4 from the direction of arrow VI in FIG. It is the figure which looked at the tappet shown in FIG. 4 from the direction of arrow VII in FIG. It is the figure which looked at the tappet shown in FIG. 4 from the direction of arrow VIII in FIG. It is an enlarged view of the part shown by IX of the tappet shown in FIG. It is the figure which looked at a part of roller bearing contained in the tappet shown in FIG. 2 from the direction of the arrow X in FIG. FIG. 10 is a partial cross-sectional view of a roller bearing included in the tappet illustrated in FIG. 2, and is a view cut along a XI-XI cross section in FIG. 9. It is a figure explaining the two-step heat processing method. It is a figure explaining the modification of the two-step heat processing method. It is a figure which shows the microstructure in the tappet structural member to which the heat processing pattern shown in FIG. 12 is applied, especially an austenite grain. It is a figure which shows the microstructure in the conventional tappet structural member, especially an austenite grain. FIG. 15 is a schematic diagram of the microstructure shown in FIG. 14 and illustrates the illustrated austenite grain boundaries. FIG. 16 is a schematic diagram of the microstructure shown in FIG. 15, illustrating the illustrated austenite grain boundaries. It is a figure which shows the outline of the manufacturing process of the member containing induction hardening. It is a figure explaining an example of the heat processing method including induction hardening. It is sectional drawing which shows the tappet as a conventional roller pushrod.

Explanation of symbols

  11 High pressure pump, 12 Cam shaft, 12a Cam, 12b, 22a, 23h, 32a, 34e Outer diameter surface, 13 Plunger, 13a, 14a End, 14 Spring, 15 Housing, 16 Open hole, 16a, 23b, 32b, 34 g inner diameter surface, 16 b concave groove, 17 spring seat, 21 tappet, 22 shaft, 23 case, 23 a peripheral wall, 23 c intermediate bottom, 23 d, 23 e support hole, 23 f, 23 g space, 23 i through hole, 24 positioning pin, 25 oil hole , 31 Roller bearing, 31a Roller pitch circle, 32 Outer ring, 33 Roller, 33a Rolling surface, 34 Cage, 34a, 34b Annular part, 34c Pocket, 34d Pillar part, 34f Oil groove, 34h Side wall surface.

Claims (13)

A pump tappet that transmits the rotational motion of a camshaft provided with a cam to a pump plunger as a reciprocating linear motion, and performs a reciprocating linear motion together with the pump plunger,
A shaft, a roller bearing disposed on the outer diameter side of the shaft and rotatably supported on the shaft, and a case for housing the shaft and the roller bearing;
The said roller bearing is a tappet for pumps provided with the outer ring | wheel contact | abutted with the said cam, the some roller arrange | positioned between the said outer ring | wheel and the said shaft, and the holder | retainer which hold | maintains these roller. 2. The pump tappet according to claim 1, wherein the retainer includes a pair of annular portions and a plurality of column portions that connect the pair of annular portions so as to form a pocket that accommodates the rollers. At least one of the roller and the shaft has a nitrogen-enriched layer, the austenite grain size number exceeds 10, and the residual austenite amount is 11% by volume or more and 25% by volume or less, And the tappet for pumps of Claim 1 or 2 whose nitrogen content is 0.1 to 0.5 weight%. 3. The shaft according to claim 1, wherein the shaft has a nitrogen-enriched layer, has an austenite grain size number exceeding 11, and has a residual austenite amount of 10% by volume to 50% by volume. Pump tappet. The pump tappet according to claim 1 or 2, wherein the roller is carbonitrided. The pump tappet according to any one of claims 1 to 5, wherein the retainer is provided with an oil groove recessed inward from the surface thereof. The cage is an outer diameter guide,
The pump tappet according to claim 6, wherein the oil groove is provided on an outer diameter surface of the cage. The cage is an inner diameter guide,
The pump tappet according to claim 6, wherein the oil groove is provided on an inner diameter surface of the cage. The pump tappet according to claim 1, wherein the retainer is made of resin. The pump tappet according to any one of claims 1 to 9, wherein a filling rate of the roller on a roller pitch circle of the roller bearing is 50% or more and 90% or less. The pump tappet according to any one of claims 2 to 10, wherein a length of a shortest portion in a circumferential direction of the column portion is 0.15 times or more and 0.5 times or less of a diameter of the roller. The dimension of the clearance of the circumferential direction of the side wall surface of the said pillar part located in the circumferential direction both sides of the said pocket, and the roller accommodated in the said pocket is 20-200 micrometers, It is any one of Claims 2-11 Tappet for pump. On the outer diameter surface of the outer ring, a plurality of minute concave recesses are provided,
The pump according to any one of claims 1 to 12, wherein a surface roughness parameter Ryni (an average value of maximum heights per reference length) is in a range of 0.8 to 2.3 µm. Tappet.

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