JP2009242647A - Active energy ray-curable resin composition, coating agent composition, coating agent for deposition anchor layer and cured coating - Google Patents
Active energy ray-curable resin composition, coating agent composition, coating agent for deposition anchor layer and cured coating Download PDFInfo
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- JP2009242647A JP2009242647A JP2008091877A JP2008091877A JP2009242647A JP 2009242647 A JP2009242647 A JP 2009242647A JP 2008091877 A JP2008091877 A JP 2008091877A JP 2008091877 A JP2008091877 A JP 2008091877A JP 2009242647 A JP2009242647 A JP 2009242647A
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- component
- active energy
- weight
- curable resin
- resin composition
- Prior art date
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- 239000011342 resin composition Substances 0.000 title claims abstract description 30
- 239000011248 coating agent Substances 0.000 title claims abstract description 15
- 239000000203 mixture Substances 0.000 title claims description 11
- 238000000576 coating method Methods 0.000 title abstract description 3
- 230000008021 deposition Effects 0.000 title description 3
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- 239000000178 monomer Substances 0.000 claims abstract description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 20
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 18
- 150000001875 compounds Chemical class 0.000 claims abstract description 11
- 125000003700 epoxy group Chemical group 0.000 claims abstract description 11
- 239000004593 Epoxy Substances 0.000 claims abstract description 9
- 229920001577 copolymer Polymers 0.000 claims abstract description 9
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 7
- 239000011164 primary particle Substances 0.000 claims abstract description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims abstract description 5
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 5
- 230000009477 glass transition Effects 0.000 claims abstract description 5
- 229920001519 homopolymer Polymers 0.000 claims abstract description 5
- 125000004122 cyclic group Chemical group 0.000 claims abstract description 4
- 230000000379 polymerizing effect Effects 0.000 claims abstract description 3
- 239000010419 fine particle Substances 0.000 claims description 5
- 238000007740 vapor deposition Methods 0.000 claims description 2
- 239000011859 microparticle Substances 0.000 abstract 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- 150000003254 radicals Chemical class 0.000 description 16
- 238000006243 chemical reaction Methods 0.000 description 14
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- 238000004519 manufacturing process Methods 0.000 description 13
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- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 5
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 3
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- 238000010438 heat treatment Methods 0.000 description 3
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- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 description 2
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 description 2
- FDSUVTROAWLVJA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.OCC(CO)(CO)COCC(CO)(CO)CO FDSUVTROAWLVJA-UHFFFAOYSA-N 0.000 description 2
- -1 2-acryloxyethyl Chemical group 0.000 description 2
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 229910002012 Aerosil® Inorganic materials 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical class CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 229920006243 acrylic copolymer Polymers 0.000 description 2
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 2
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 230000005587 bubbling Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 2
- 238000010894 electron beam technology Methods 0.000 description 2
- 235000019441 ethanol Nutrition 0.000 description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
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- 239000002245 particle Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
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- 239000002985 plastic film Substances 0.000 description 2
- 229920006255 plastic film Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000010526 radical polymerization reaction Methods 0.000 description 2
- 229920013730 reactive polymer Polymers 0.000 description 2
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- QNODIIQQMGDSEF-UHFFFAOYSA-N (1-hydroxycyclohexyl)-phenylmethanone Chemical compound C=1C=CC=CC=1C(=O)C1(O)CCCCC1 QNODIIQQMGDSEF-UHFFFAOYSA-N 0.000 description 1
- WXPWZZHELZEVPO-UHFFFAOYSA-N (4-methylphenyl)-phenylmethanone Chemical compound C1=CC(C)=CC=C1C(=O)C1=CC=CC=C1 WXPWZZHELZEVPO-UHFFFAOYSA-N 0.000 description 1
- MYWOJODOMFBVCB-UHFFFAOYSA-N 1,2,6-trimethylphenanthrene Chemical compound CC1=CC=C2C3=CC(C)=CC=C3C=CC2=C1C MYWOJODOMFBVCB-UHFFFAOYSA-N 0.000 description 1
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- ARXJGSRGQADJSQ-UHFFFAOYSA-N 1-methoxypropan-2-ol Chemical compound COCC(C)O ARXJGSRGQADJSQ-UHFFFAOYSA-N 0.000 description 1
- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical group C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 description 1
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 1
- AUFZRCJENRSRLY-UHFFFAOYSA-N 2,3,5-trimethylhydroquinone Chemical compound CC1=CC(O)=C(C)C(C)=C1O AUFZRCJENRSRLY-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
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- LWRBVKNFOYUCNP-UHFFFAOYSA-N 2-methyl-1-(4-methylsulfanylphenyl)-2-morpholin-4-ylpropan-1-one Chemical compound C1=CC(SC)=CC=C1C(=O)C(C)(C)N1CCOCC1 LWRBVKNFOYUCNP-UHFFFAOYSA-N 0.000 description 1
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 description 1
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- 239000004721 Polyphenylene oxide Substances 0.000 description 1
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- MPIAGWXWVAHQBB-UHFFFAOYSA-N [3-prop-2-enoyloxy-2-[[3-prop-2-enoyloxy-2,2-bis(prop-2-enoyloxymethyl)propoxy]methyl]-2-(prop-2-enoyloxymethyl)propyl] prop-2-enoate Chemical compound C=CC(=O)OCC(COC(=O)C=C)(COC(=O)C=C)COCC(COC(=O)C=C)(COC(=O)C=C)COC(=O)C=C MPIAGWXWVAHQBB-UHFFFAOYSA-N 0.000 description 1
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- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 1
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- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
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- ZQMHJBXHRFJKOT-UHFFFAOYSA-N methyl 2-[(1-methoxy-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanoate Chemical compound COC(=O)C(C)(C)N=NC(C)(C)C(=O)OC ZQMHJBXHRFJKOT-UHFFFAOYSA-N 0.000 description 1
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- QYZFTMMPKCOTAN-UHFFFAOYSA-N n-[2-(2-hydroxyethylamino)ethyl]-2-[[1-[2-(2-hydroxyethylamino)ethylamino]-2-methyl-1-oxopropan-2-yl]diazenyl]-2-methylpropanamide Chemical compound OCCNCCNC(=O)C(C)(C)N=NC(C)(C)C(=O)NCCNCCO QYZFTMMPKCOTAN-UHFFFAOYSA-N 0.000 description 1
- DAHPIMYBWVSMKQ-UHFFFAOYSA-N n-hydroxy-n-phenylnitrous amide Chemical compound O=NN(O)C1=CC=CC=C1 DAHPIMYBWVSMKQ-UHFFFAOYSA-N 0.000 description 1
- RIWRFSMVIUAEBX-UHFFFAOYSA-N n-methyl-1-phenylmethanamine Chemical compound CNCC1=CC=CC=C1 RIWRFSMVIUAEBX-UHFFFAOYSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 150000003003 phosphines Chemical class 0.000 description 1
- 239000003504 photosensitizing agent Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- GRJISGHXMUQUMC-UHFFFAOYSA-N silyl prop-2-enoate Chemical compound [SiH3]OC(=O)C=C GRJISGHXMUQUMC-UHFFFAOYSA-N 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- DDFYFBUWEBINLX-UHFFFAOYSA-M tetramethylammonium bromide Chemical compound [Br-].C[N+](C)(C)C DDFYFBUWEBINLX-UHFFFAOYSA-M 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- WLPUWLXVBWGYMZ-UHFFFAOYSA-N tricyclohexylphosphine Chemical compound C1CCCCC1P(C1CCCCC1)C1CCCCC1 WLPUWLXVBWGYMZ-UHFFFAOYSA-N 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Abstract
Description
本発明は、紫外線、電子線などの活性エネルギー線により硬化する活性エネルギー線硬化性樹脂組成物、当該活性エネルギー線硬化性樹脂組成物を含有するコーティング剤組成物、蒸着アンカー層用コーティング剤、当該活性エネルギー線硬化性樹脂組成物を硬化させて得られる硬化被膜に関する。 The present invention relates to an active energy ray-curable resin composition that is cured by active energy rays such as ultraviolet rays and electron beams, a coating agent composition containing the active energy ray-curable resin composition, a coating agent for a deposition anchor layer, The present invention relates to a cured film obtained by curing an active energy ray-curable resin composition.
プラスチック材料は、透明性に加えて、軽量、耐衝撃性および加工性などの諸特性に優れるため、家電業界、電気電子業界、自動車業界等様々な分野で多量に使用されている。しかしながら、プラスチック材料からなるフィルム、シート、成形品などにおいては、表面硬度が低いため傷がつき易く、特に透明な樹脂においてはその透明性や外観を損なわれやすいという欠点がある。 Plastic materials are excellent in various properties such as light weight, impact resistance, and workability in addition to transparency, and are therefore used in large quantities in various fields such as the home appliance industry, the electrical / electronic industry, and the automobile industry. However, films, sheets, molded articles, and the like made of plastic materials have a drawback that they are easily damaged because of their low surface hardness, and in particular, transparency and appearance are easily impaired in transparent resins.
そのため、上記問題を解決するために、各種成形品の表面を保護すべく活性エネルギー線硬化性樹脂で保護することが行われている。しかしながら、従来の活性エネルギー線硬化性樹脂では表面硬度が十分とは言えず、更なる高硬度化が要求されている。 Therefore, in order to solve the above-mentioned problem, the active energy ray-curable resin is protected to protect the surfaces of various molded products. However, the surface hardness of conventional active energy ray curable resins cannot be said to be sufficient, and further higher hardness is required.
一般に、多官能(メタ)アクリルモノマーや多官能(メタ)アクリルオリゴマーなどで設計されている活性エネルギー線硬化性樹脂を用いる場合には、表面の高硬度化のためには、架橋密度を高めることが最も簡便な方法であるが、この場合、硬化後に膜内部に残存する内部応力が大きくなる影響で密着性が悪くなったり、耐熱性が悪化したり(加熱時にワレが発生する。)という問題が生じる。 In general, when using an active energy ray-curable resin designed with polyfunctional (meth) acrylic monomers or polyfunctional (meth) acrylic oligomers, increase the crosslink density to increase the surface hardness. Is the simplest method, but in this case, the adhesiveness deteriorates due to the increase in the internal stress remaining in the film after curing, and the heat resistance deteriorates (warping occurs during heating). Occurs.
そのため、これらの欠点を解決するため、種々の組成物が検討されている。たとえば、ラジカル重合性ビニル基を有するアルコキシシランの部分縮合物とコロイダルシリカと非シリルアクリレートからなる組成物(特許文献1参照)やコロイダルシリカ表面を光硬化可能なカップリング剤で処理した粒子とアクリレートとの組成物(特許文献2参照)などが提案されている。また、本出願人もラジカル重合性ビニル基を有するアルコキシシランを縮合させてなるシリカ粒子とアクリレートからなる組成物を提案した(特許文献3参照)。しかしながら、いずれの方法においても耐摩耗性および耐熱性を満足させるものではなかった。 Therefore, various compositions have been studied in order to solve these drawbacks. For example, a composition comprising a partial condensate of an alkoxysilane having a radical polymerizable vinyl group, colloidal silica and non-silyl acrylate (see Patent Document 1), and particles and acrylates obtained by treating the colloidal silica surface with a photocurable curing agent. And a composition (see Patent Document 2). The present applicant has also proposed a composition comprising silica particles and acrylates obtained by condensing an alkoxysilane having a radical polymerizable vinyl group (see Patent Document 3). However, none of the methods satisfies the wear resistance and heat resistance.
本発明は、耐摩耗性および耐熱性に優れた硬化被膜を形成することができる活性エネルギー線硬化性樹脂組成物を提供することを目的とする。 An object of this invention is to provide the active energy ray-curable resin composition which can form the cured film excellent in abrasion resistance and heat resistance.
本発明者は、前記課題を解決すべく鋭意検討したところ、シリカ微粒子と特定のラジカル重合性ビニル基含有化合物を特定の割合で含有する組成物を用いることにより、耐摩耗性および耐熱性に優れた活性エネルギー線硬化性樹脂組成物が得られることを見出し、本発明を完成させた。 The present inventor has intensively studied to solve the above-mentioned problems, and is excellent in wear resistance and heat resistance by using a composition containing silica fine particles and a specific radical polymerizable vinyl group-containing compound in a specific ratio. It was found that an active energy ray-curable resin composition was obtained, and the present invention was completed.
すなわち、本発明は、エポキシ基を有するラジカル重合性ビニル単量体(a1)および単独重合体のガラス転移温度が60℃以上であり、かつ前記(a1)成分と共重合しうるビニル単量体(a2)を含有する単量体成分(a)を重合して得られるエポキシ当量が200〜1000g/eqかつ重量平均分子量が5000〜100000である共重合体(A)に、カルボキシル基を有するラジカル重合性ビニル単量体(b)を反応させて得られる反応物(B)10〜60重量部、環状構造を有し、ラジカル重合性ビニル基を2つ有する化合物(C)、10〜30重量部、ラジカル重合性ビニル基を少なくとも3つ以上有する化合物(D)10〜30重量部ならびに平均一次粒子径が20〜80nmであるシリカ微粒子(E)20〜60重量部を含有する活性エネルギー線硬化性樹脂組成物;当該活性エネルギー線硬化性樹脂組成物を含有するコーティング剤組成物;当該活性エネルギー線硬化性樹脂組成物を含有する蒸着アンカー層用コーティング剤;当該活性エネルギー線硬化性樹脂組成物を硬化させて得られる硬化被膜に関する。 That is, the present invention relates to a vinyl monomer having an epoxy group-containing radical polymerizable vinyl monomer (a1) and a homopolymer having a glass transition temperature of 60 ° C. or more and copolymerizable with the component (a1). A radical having a carboxyl group in the copolymer (A) having an epoxy equivalent of 200 to 1000 g / eq and a weight average molecular weight of 5000 to 100,000 obtained by polymerizing the monomer component (a) containing (a2). 10 to 60 parts by weight of a reaction product (B) obtained by reacting the polymerizable vinyl monomer (b), a compound (C) having a cyclic structure and two radical polymerizable vinyl groups, 10 to 30 weights 10 to 30 parts by weight of a compound (D) having at least three radical polymerizable vinyl groups and 20 to 60 parts by weight of silica fine particles (E) having an average primary particle diameter of 20 to 80 nm. An active energy ray-curable resin composition; a coating agent composition containing the active energy ray-curable resin composition; a coating agent for a deposition anchor layer containing the active energy ray-curable resin composition; The present invention relates to a cured film obtained by curing a curable resin composition.
本発明によれば、耐摩耗性および耐熱性に優れた硬化被膜を形成し得る活性エネルギー線硬化性樹脂組成物が得られる。当該活性エネルギー線硬化性樹脂組成物は、たとえば、各種プラスチックフィルムおよび成形体、ガラスのオーバーコート剤、木工塗料等の各種用途に適用できる他、印刷インキにも使用できる。特に、本発明の活性エネルギー線硬化性樹脂組成物は耐熱性を必要とする各種プラスチックフィルムおよび成形体等のコーティング剤(とりわけハードコーティング剤、蒸着アンカー層用コーティング剤)として有用である。 ADVANTAGE OF THE INVENTION According to this invention, the active energy ray-curable resin composition which can form the cured film excellent in abrasion resistance and heat resistance is obtained. The active energy ray-curable resin composition can be applied to various uses such as various plastic films and molded articles, glass overcoat agents, wood paints, etc., and can also be used in printing inks. In particular, the active energy ray-curable resin composition of the present invention is useful as a coating agent (particularly a hard coating agent or a coating agent for a vapor deposition anchor layer) for various plastic films and molded articles that require heat resistance.
本発明の活性エネルギー線硬化性樹脂組成物は、エポキシ基を有するラジカル重合性ビニル単量体(a1)(以下、(a1)成分という)および単独重合体のガラス転移温度が60℃以上であり、かつ前記(a1)成分と共重合しうるビニル単量体(a2)(以下、(a2)成分という)を含有する単量体成分(a)(以下、(a)成分という)を重合して得られるエポキシ当量が200〜1000g/eqかつ重量平均分子量が5000〜100000である共重合体(A)(以下、(A)成分という)に、カルボキシル基を有するラジカル重合性ビニル単量体(b)(以下、(b)成分という)を反応させて得られる反応物(B)(以下、(B)成分という)10〜60重量部、環状構造を有し、ラジカル重合性ビニル基を2つ有する化合物(C)(以下、(C)成分という)10〜30重量部、ラジカル重合性ビニル基を少なくとも3つ以上有する化合物(D)(以下、(D)成分という)10〜30重量部ならびに一次粒子径が20〜80nmであるシリカ微粒子(E)(以下、(E)成分という)20〜60重量部を含有することを特徴とする。 The active energy ray-curable resin composition of the present invention has an epoxy group-containing radical polymerizable vinyl monomer (a1) (hereinafter referred to as the component (a1)) and a homopolymer having a glass transition temperature of 60 ° C. or higher. And a monomer component (a) (hereinafter referred to as component (a)) containing a vinyl monomer (a2) (hereinafter referred to as component (a2)) that can be copolymerized with the component (a1). A radically polymerizable vinyl monomer having a carboxyl group (hereinafter referred to as “component (A)”) with a copolymer (A) (hereinafter referred to as “component (A)”) having an epoxy equivalent of 200 to 1000 g / eq and a weight average molecular weight of 5,000 to 100,000. b) A reaction product (B) obtained by reacting (hereinafter referred to as component (b)) (B) (hereinafter referred to as component (B)) 10 to 60 parts by weight, having a cyclic structure, and containing 2 radical polymerizable vinyl groups Possession 10-30 parts by weight of product (C) (hereinafter referred to as component (C)), 10-30 parts by weight of compound (D) (hereinafter referred to as component (D)) having at least three radical polymerizable vinyl groups and primary It contains 20 to 60 parts by weight of silica fine particles (E) (hereinafter referred to as component (E)) having a particle size of 20 to 80 nm.
本発明に用いられる(a1)成分は、ラジカル重合性ビニル単量体であってエポキシ基およびビニル基をそれぞれ1つ有するものであれば特に限定されず、公知のものを用いることができる。(a1)成分としては、例えば、グリシジル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレートグリシジルエーテルなどが挙げられる。これらは1種を単独で用いてもよく、2種以上を混合して用いてもよい。(a1)成分としては、グリシジル(メタ)アクリレートが得られる硬化膜のハードコート性の点から好ましい。 The component (a1) used in the present invention is not particularly limited as long as it is a radical polymerizable vinyl monomer and has one epoxy group and one vinyl group, and known ones can be used. Examples of the component (a1) include glycidyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate glycidyl ether. These may be used alone or in combination of two or more. The component (a1) is preferable from the viewpoint of hard coat properties of a cured film from which glycidyl (meth) acrylate is obtained.
本発明に用いられる(a2)成分としては、エポキシ基と反応する官能基を有さず、単独重合体のガラス転移温度が60℃以上であり、かつ前記(a1)成分と共重合しうるビニル単量体であれば特に限定されず、公知のものを用いることができる。(a2)成分としては、例えば、メタクリル酸メチル、メタクリル酸エチルなどの鎖状アルキル基を有する(メタ)アクリル酸エステル類、(メタ)アクリル酸イソボルニルなどの脂環式(メタ)アクリル酸エステル類、アクリロイルモルフォリンなどのヘテロ原子を含む(メタ)アクリル酸エステル類、スチレン、α−メチルスチレン、ビニルトルエン等の芳香族系ビニル化合物などが挙げられる。これらのなかでは、メタクリル酸メチル、メタクリル酸エチルが、耐熱性の点から好ましい。 As the component (a2) used in the present invention, vinyl which does not have a functional group that reacts with an epoxy group, has a glass transition temperature of a homopolymer of 60 ° C. or higher, and can be copolymerized with the component (a1). If it is a monomer, it will not specifically limit, A well-known thing can be used. Examples of the component (a2) include (meth) acrylates having a chain alkyl group such as methyl methacrylate and ethyl methacrylate, and alicyclic (meth) acrylates such as isobornyl (meth) acrylate. And (meth) acrylic acid esters containing heteroatoms such as acryloylmorpholine, and aromatic vinyl compounds such as styrene, α-methylstyrene and vinyltoluene. Among these, methyl methacrylate and ethyl methacrylate are preferable from the viewpoint of heat resistance.
(a)成分は、少なくとも(a1)成分、(a2)成分を含有するが、さらに(a1)成分および(a2)成分以外のラジカル重合性ビニル単量体(a3)(以下、(a3)成分という)を含有してもよい。(a3)成分としては、エポキシ基と反応する官能基を有さず、(a1)成分および/または(a2)成分とラジカル共重合できるものであれば、特に限定されず公知のものを使用することができる。(a3)成分としては、例えば、酢酸ビニル、プロピオン酸ビニル、(メタ)アクリロニトリル、(メタ)アクリルアミド、α−オレフィン類などが挙げられる。 The component (a) contains at least the component (a1) and the component (a2), but further contains a radical polymerizable vinyl monomer (a3) other than the components (a1) and (a2) (hereinafter referred to as the component (a3) May be contained). The component (a3) is not particularly limited as long as it does not have a functional group that reacts with an epoxy group and can be radically copolymerized with the component (a1) and / or the component (a2). be able to. Examples of the component (a3) include vinyl acetate, vinyl propionate, (meth) acrylonitrile, (meth) acrylamide, α-olefins and the like.
(a)成分の組成は特に限定されないが、(a1)成分と(a2)成分の使用量(重量比)を7/3〜1/9程度とすることが、得られる硬化被膜の耐摩耗性と耐熱性のバランスが取れるため好ましく、5/5〜3/7とすることが特に好ましい。また、(a3)成分を使用する場合には、(a1)成分と(a2)成分の合計量100重量部に対して、(a3)成分の使用量を1〜20重量部程度とすることが、得られる硬化被膜の耐摩耗性と耐熱性のバランスが良好となるため好ましい。 The composition of the component (a) is not particularly limited, but the use resistance (weight ratio) of the component (a1) and the component (a2) is about 7/3 to 1/9. And 5/5 to 3/7 are particularly preferable since the balance between heat resistance and heat resistance is balanced. When the component (a3) is used, the amount of the component (a3) used may be about 1 to 20 parts by weight with respect to 100 parts by weight of the total amount of the components (a1) and (a2). It is preferable because the balance between the wear resistance and the heat resistance of the resulting cured film is good.
本発明に用いられる(A)成分は、前記(a)成分を、例えば、ラジカル重合させることにより得られる。ラジカル重合は、公知の方法で行なうことができる。例えば、(a)成分をラジカル重合開始剤の存在下、加熱することにより得られる。ラジカル重合開始剤としては、特に限定されず、公知のものを使用することができる。具体的には、例えば、過酸化水素、過硫酸アンモニウム、過硫酸カリウム等の無機過酸化物、ベンゾイルパーオキサイド、ジクミルパーオキサイド、ラウリルパーオキサイド等の有機過酸化物、2,2’−アゾビスイソブチロニトリル、ジメチル−2,2’−アゾビスイソブチレート等のアゾ系化合物等が挙げられる。これらは1種を単独で用いてもよく、2種以上を混合して用いてもよい。なお、ラジカル重合開始剤の使用量は、(a)成分100重量部に対し、0.01〜8重量部程度とすることが好ましい。なお、必要に応じ、連鎖移動剤などを用いてもよい。連鎖移動剤としては、例えば、ラウリルメルカプタン、ドデシルメルカプタン、2−メルカプトベンゾチアゾール、ブロムトリクロルメタン等が挙げられる。これらは1種を単独で用いてもよく、2種以上を混合して用いてもよい。連鎖移動剤の使用量は、(a)成分100重量部に対し、0.01〜5重量部程度とすることが好ましい。 The component (A) used in the present invention can be obtained by, for example, radical polymerization of the component (a). The radical polymerization can be performed by a known method. For example, it can be obtained by heating the component (a) in the presence of a radical polymerization initiator. It does not specifically limit as a radical polymerization initiator, A well-known thing can be used. Specifically, for example, inorganic peroxides such as hydrogen peroxide, ammonium persulfate and potassium persulfate, organic peroxides such as benzoyl peroxide, dicumyl peroxide and lauryl peroxide, 2,2′-azobis And azo compounds such as isobutyronitrile and dimethyl-2,2′-azobisisobutyrate. These may be used alone or in combination of two or more. In addition, it is preferable that the usage-amount of a radical polymerization initiator shall be about 0.01-8 weight part with respect to 100 weight part of (a) component. In addition, you may use a chain transfer agent etc. as needed. Examples of the chain transfer agent include lauryl mercaptan, dodecyl mercaptan, 2-mercaptobenzothiazole, bromotrichloromethane, and the like. These may be used alone or in combination of two or more. The amount of chain transfer agent used is preferably about 0.01 to 5 parts by weight per 100 parts by weight of component (a).
このようにして得られた(A)成分は、重量平均分子量(ゲルパーメーションクロマトグラフィーによるポリスチレン換算値)を5,000〜100,000程度、エポキシ当量を200〜1000g/eq程度とすることが好ましい。 The component (A) thus obtained may have a weight average molecular weight (polystyrene conversion value by gel permeation chromatography) of about 5,000 to 100,000 and an epoxy equivalent of about 200 to 1000 g / eq. preferable.
本発明の(B)成分は、(A)成分に(b)成分を反応させることにより得られる。(b)成分としては、分子中にカルボキシル基を有するラジカル重合性ビニル単量体であれば特に限定されず公知のものを用いることができる。例えば、(メタ)アクリル酸、クロトン酸、などが挙げられる。これらのなかでは、アクリル酸を用いることが反応物の光硬化性の点から好ましい。(b)成分の使用量は、特に限定されないが、エポキシ基と等モル以下とすることが反応後にアクリル酸が残存しないため得られる硬化物のハードコート性の点で好ましい。 The component (B) of the present invention can be obtained by reacting the component (A) with the component (b). The component (b) is not particularly limited as long as it is a radical polymerizable vinyl monomer having a carboxyl group in the molecule, and a known one can be used. For example, (meth) acrylic acid, crotonic acid, etc. are mentioned. Among these, acrylic acid is preferably used from the viewpoint of photocurability of the reaction product. Although the usage-amount of (b) component is not specifically limited, Since acrylic acid does not remain | survive after reaction, it is preferable at the point of the hard-coat property of the hardened | cured material obtained after reaction.
(A)成分と(b)成分の反応は、エポキシ開環反応であり、公知の反応条件を採用することができる。例えば、触媒の存在下、加熱することにより得られる。触媒としては、例えば、トリフェニルホスフィン、トリシクロヘキシルホスフィン等のホスフィン類;テトラメチルアンモニウムクロライド、トリメチルベンジルアンモニウムクロライド、テトラメチルアンモニウムブロマイド等の4級アンモニウム塩、トリメチルアミン、トリエチルアミン、ベンジルメチルアミン、トリブチルアミン等のアミン類;2−メチルイミダゾール等のイミダゾール類;ジブチル錫ラウレート等のラウリン酸エステル類などが挙げられる。触媒の使用量は、特に限定されないが、(A)成分と(b)成分の合計重量100重量部に対して、通常、0.01〜5重量部程度とすることが好ましい。なお、必要に応じ、有機溶媒や重合禁止剤を用いてもよい。有機溶媒としては、(A)成分、(b)成分と反応しないものであれば、特に限定されず公知のものを用いることができる。具体的には、例えば、エチルアルコール、プロパノール等のアルコール類;アセトン、メチルエチルケトン等の低級ケトン類;トルエン、ベンゼン等の芳香族炭化水素類;酢酸ブチル、酢酸エチル、クロロホルム、ジメチルホルムアミド等が挙げられる、これらは1種を単独で用いてもよく、2種以上を混合して用いてもよい。重合禁止剤としては、メトキノン、ハイドロキノン、トリメチルハイドロキノン、N−ニトロソフェニルヒドロキシルアミン等が挙げられる。なお、重合禁止剤の使用量は特に限定されないが、得られるコーティング剤の重合性が悪化する場合があるため、(A)成分と(b)成分の合計重量100重量部に対して、通常、1重量部程度以下とすることが好ましい。また、重合を防止するために、反応系中に空気を吹き込む等してもよい。 The reaction between the component (A) and the component (b) is an epoxy ring-opening reaction, and known reaction conditions can be employed. For example, it can be obtained by heating in the presence of a catalyst. Examples of the catalyst include phosphines such as triphenylphosphine and tricyclohexylphosphine; quaternary ammonium salts such as tetramethylammonium chloride, trimethylbenzylammonium chloride and tetramethylammonium bromide, trimethylamine, triethylamine, benzylmethylamine, tributylamine and the like. Amines; imidazoles such as 2-methylimidazole; and lauric acid esters such as dibutyltin laurate. Although the usage-amount of a catalyst is not specifically limited, Usually, it is preferable to set it as about 0.01-5 weight part with respect to 100 weight part of total weight of (A) component and (b) component. In addition, you may use an organic solvent and a polymerization inhibitor as needed. As an organic solvent, if it does not react with (A) component and (b) component, it will not specifically limit and a well-known thing can be used. Specific examples include alcohols such as ethyl alcohol and propanol; lower ketones such as acetone and methyl ethyl ketone; aromatic hydrocarbons such as toluene and benzene; butyl acetate, ethyl acetate, chloroform and dimethylformamide. These may be used individually by 1 type, and may mix and use 2 or more types. Examples of the polymerization inhibitor include methoquinone, hydroquinone, trimethylhydroquinone, N-nitrosophenylhydroxylamine and the like. In addition, although the usage-amount of a polymerization inhibitor is not specifically limited, Since the polymerizability of the coating agent obtained may deteriorate, normally with respect to 100 weight part of total weight of (A) component and (b) component, The amount is preferably about 1 part by weight or less. In order to prevent polymerization, air may be blown into the reaction system.
このようにして得られた(B)成分は、重量平均分子量(ゲルパーメーションクロマトグラフィーによるポリスチレン換算値)を7,000〜140,000程度、アクリル当量を250〜1200g/eq程度、酸価を5mgKOH/g程度以下とすることが、得られる硬化膜のハードコート特性の点から好ましい。なお、(B)成分の使用量は、(B)〜(E)成分の合計量の10〜60重量部程度とする必要があり、10〜40重量部とすることが好ましい。(E)成分の使用量が10重量部未満の場合には、樹脂の柔軟性が損なわれ、耐熱性が著しく低下するため好ましくなく、60重量部を超える場合には、耐摩耗性が低下するため好ましくない。なお、(B)成分の溶液や分散体を用いる場合には、当該使用量は(B)成分としての固形分量を意味する。 The component (B) thus obtained has a weight average molecular weight (polystyrene conversion value by gel permeation chromatography) of about 7,000 to 140,000, an acrylic equivalent of about 250 to 1200 g / eq, and an acid value. It is preferable to set it to about 5 mgKOH / g or less from the point of the hard-coat characteristic of the cured film obtained. In addition, the usage-amount of (B) component needs to be about 10-60 weight part of the total amount of (B)-(E) component, and it is preferable to set it as 10-40 weight part. When the amount of the component (E) used is less than 10 parts by weight, the flexibility of the resin is impaired and the heat resistance is remarkably lowered, and when it exceeds 60 parts by weight, the wear resistance is lowered. Therefore, it is not preferable. In addition, when using the solution and dispersion of (B) component, the said usage-amount means the solid content amount as (B) component.
(C)成分としては、(B)成分以外の1分子中に2つのラジカル重合性ビニル基を含有する化合物であれば特に限定されず公知のものを用いることができる。ラジカル重合性ビニル基としては、(メタ)アクリロイル基、アリル基等が挙げられる。(C)成分としては、具体的には、例えば、ジメチロールトリシクロデカンジアクリレート等の脂環構造を有するジアクリレート類、ビス(2−アクリロキシエチル)−ヒドロキシエチル−イソシアヌレート等のイソシアヌル環構造を有するジアクリレート類、ビスフェノールAのエチレンオキシド(EO)変性ジアクリレートやビスフェノールFのEO変性ジアクリレートなどが挙げられる。これらの中では、耐摩耗性および光に対する安定性から、ジメチロールトリシクロデカンジアクリレート等の脂環構造を有するジアクリレート類を用いることが好ましい。(C)成分の使用量は、(B)〜(E)成分の合計量の10〜30重量部程度とする必要があり、10〜25重量部とすることが好ましい。(E)成分の使用量が10重量部未満の場合には、耐熱性が著しく低下するため好ましくなく、30重量部を超える場合には、耐摩耗性が低下するとなるため好ましくない。なお、(C)成分/(D)成分の重量比を0.25〜10.0とすることにより、耐摩耗性を維持したまま耐熱性が向上するため好ましい。 The component (C) is not particularly limited as long as it is a compound containing two radical polymerizable vinyl groups in one molecule other than the component (B), and a known component can be used. Examples of the radical polymerizable vinyl group include a (meth) acryloyl group and an allyl group. Specific examples of the component (C) include diacrylates having an alicyclic structure such as dimethylol tricyclodecane diacrylate, and isocyanuric rings such as bis (2-acryloxyethyl) -hydroxyethyl-isocyanurate. Examples include diacrylates having a structure, ethylene oxide (EO) -modified diacrylate of bisphenol A, EO-modified diacrylate of bisphenol F, and the like. Among these, it is preferable to use diacrylates having an alicyclic structure such as dimethylol tricyclodecane diacrylate from the viewpoint of wear resistance and light stability. Component (C) must be used in an amount of about 10 to 30 parts by weight, preferably 10 to 25 parts by weight, based on the total amount of components (B) to (E). When the amount of the component (E) used is less than 10 parts by weight, the heat resistance is remarkably lowered, which is not preferred. When it exceeds 30 parts by weight, the wear resistance is lowered, which is not preferred. In addition, it is preferable to set the weight ratio of the component (C) / (D) to 0.25 to 10.0 because heat resistance is improved while maintaining wear resistance.
(D)成分としては、(B)成分以外の1分子中に3つ以上のラジカル重合性ビニル基を有する化合物であれば特に限定されず公知のものを用いることができるラジカル重合性ビニル基としては、(メタ)アクリロイル基、アリル基等が挙げられる。具体的には、例えば、ジペンタエリスリトールヘキサアクリレート、ジペンタエリスリトールペンタアクリレート、ペンタエリスリトールテトラアクリレート、ペンタエリスリトールトリアクリレート、トリメチロールプロパントリアクリレート、ジトリメチロールプロパンテトラアクリレート等の他、ジペンタエリスリトールペンタアクリレート、ペンタエリスリトールトリアクリレート等の水酸基を有する多官能(メタ)アクリレートオリゴマーと1分子中に2個以上のイソシアネート基を有する化合物とを反応させることにより得られる多官能ウレタン(メタ)アクリレート、ポリエステルポリ(メタ)アクリレート、エポキシ(メタ)アクリレート、ポリエーテル(メタ)アクリレート、オリゴ(メタ)アクリレート、ポリオール(メタ)アクリレート、シリコーン(メタ)アクリレート等のオリゴマーなどが挙げられる。これらは、1種を単独で用いてもよく、2種以上を混合して用いても良い。これらの中では、他の成分との相溶性と硬度から、ペンタエリスリトールトリアクリレートを用いることが好ましい。(D)成分の使用量は、(B)〜(E)成分の合計量の10〜30重量部程度とする必要があり、10〜25重量部とすることが好ましい。(D)成分の使用量が10重量部未満の場合には、架橋密度が低くなり、耐摩耗性が低下するため好ましくなく、30重量部を超える場合には、架橋密度が高くなりすぎ、耐熱性が低下するため好ましくない。 The component (D) is not particularly limited as long as it is a compound having three or more radical polymerizable vinyl groups in one molecule other than the component (B). (Meth) acryloyl group, allyl group, etc. are mentioned. Specifically, for example, dipentaerythritol hexaacrylate, dipentaerythritol pentaacrylate, pentaerythritol tetraacrylate, pentaerythritol triacrylate, trimethylolpropane triacrylate, ditrimethylolpropane tetraacrylate, etc., dipentaerythritol pentaacrylate, Polyfunctional urethane (meth) acrylate obtained by reacting a polyfunctional (meth) acrylate oligomer having a hydroxyl group such as pentaerythritol triacrylate with a compound having two or more isocyanate groups in one molecule, polyester poly (meta ) Acrylate, epoxy (meth) acrylate, polyether (meth) acrylate, oligo (meth) acrylate, polyol ( Data) acrylate, and oligomers such as a silicone (meth) acrylate. These may be used alone or in combination of two or more. Among these, it is preferable to use pentaerythritol triacrylate from the viewpoint of compatibility with other components and hardness. Component (D) must be used in an amount of about 10 to 30 parts by weight, preferably 10 to 25 parts by weight of the total amount of components (B) to (E). When the amount of the component (D) used is less than 10 parts by weight, the crosslinking density is lowered and the wear resistance is lowered, which is not preferable. When it exceeds 30 parts by weight, the crosslinking density is too high and heat resistance is reduced. This is not preferable because the properties are lowered.
(E)成分としては、平均一次粒子径が20〜80nmのシリカ微粒子であれば特に限定されず公知のものを使用することができる。なお、平均一次粒子径は、動的光散乱法により決定された値である。なお、(E)成分は、公知のものをそのまま使用することができる。具体的には、例えば、スノーテックス(日産化学工業(株)製)、クォートロン(扶桑化学工業(株)製)、アエロジル(日本アエロジル(株)製)、シルデックス(旭硝子(株)製)、およびシリシア470(富士シリシア化学(株)製)などを挙げることができる。また、製造の簡便化のためあらかじめ有機溶媒に分散されたオルガノシリカゾルを用いることが好ましく、例えばIPA−ST−MS(日産化学工業(株)製 イソプロパノール分散体)、MA−ST−M(日産化学工業(株)製 メタノール分散体)、クォートロンPL−2−IPA(扶桑化学工業(株)製 イソプロパノール分散体)などが挙げられる。(E)成分の使用量は、(B)〜(E)成分の合計量の20〜60重量部程度とする必要があり、40〜60重量部とすることが好ましい。(E)成分の使用量が20重量部未満の場合には、十分な耐摩耗性が得られないため好ましくなく、60重量部を超える場合には、活性エネルギー線によって硬化した際に割れの発生や透明性が低下するため好ましくない。なお、(E)成分が分散体の場合には、当該使用量は(E)成分としての固形分量を意味する。 The component (E) is not particularly limited as long as it is a silica fine particle having an average primary particle diameter of 20 to 80 nm, and a known one can be used. The average primary particle diameter is a value determined by a dynamic light scattering method. In addition, (E) component can use a well-known thing as it is. Specifically, for example, Snowtex (manufactured by Nissan Chemical Industries, Ltd.), Quartron (manufactured by Fuso Chemical Industries, Ltd.), Aerosil (manufactured by Nippon Aerosil Co., Ltd.), Sildex (manufactured by Asahi Glass Co., Ltd.), And Silysia 470 (manufactured by Fuji Silysia Chemical Co., Ltd.). In addition, it is preferable to use an organosilica sol dispersed in an organic solvent in advance for simplification of production. For example, IPA-ST-MS (an isopropanol dispersion manufactured by Nissan Chemical Industries, Ltd.), MA-ST-M (Nissan Chemical) Methanol dispersion manufactured by Kogyo Co., Ltd.), Quattron PL-2-IPA (isopropanol dispersion manufactured by Fuso Chemical Co., Ltd.), and the like. (E) The usage-amount of a component needs to be about 20-60 weight part of the total amount of (B)-(E) component, and it is preferable to set it as 40-60 weight part. When the amount of the component (E) used is less than 20 parts by weight, it is not preferable because sufficient wear resistance cannot be obtained. When it exceeds 60 parts by weight, cracking occurs when cured by active energy rays. Or transparency is unfavorable. In addition, when (E) component is a dispersion, the said usage-amount means the amount of solid content as (E) component.
本発明の活性エネルギー線硬化性樹脂組成物は、(B)〜(E)成分を含有するものであるが、さらに光増感剤、酸化防止剤、光安定剤、レベリング剤、顔料等の各種公知の添加剤および光重合開始剤などを含有させてもよい。 The active energy ray-curable resin composition of the present invention contains the components (B) to (E), and further includes various photosensitizers, antioxidants, light stabilizers, leveling agents, pigments and the like. Known additives and photopolymerization initiators may be contained.
光重合開始剤としては、特に限定されず公知のものを用いることができる。具体的には、例えば、1−ヒドロキシ−シクロヘキシル−フェニルケトン、2,2−ジメトキシ−1,2−ジフェニルエタン−1−オン、1−シクロヘキシルフェニルケトン、2−ヒドロキシ−2−メチル−1−フェニル−プロパン−1−オン、1−[4−(2−ヒドロキシエトキシ)−フェニル]−2−ヒドロキシ−2−メチル−1−プロパン−1−オン、2−メチル−1−[4−(メチルチオ)フェニル]−2−モルフォリノプロパン−1−オン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタノン−1、ビス(2,4,6−トリメチルベンゾイル)−フェニルフォスフィンオキサイド、2,4,6−トリメチルベンゾイル−ジフェニル−フォスフィンオキサイド、4−メチルベンゾフェノン等が挙げられる。これらは1種を単独で用いてもよく、2種以上を混合して用いてもよい。なお、光重合開始剤は、紫外線硬化を行なう場合に使用するが、電子線硬化をする場合には、必ずしも必要ではない。光重合開始剤を使用する場合の使用量は特に限定されないが、通常、(B)〜(E)成分の合計量100重量部に対し、1〜10重量部程度とすることが好ましい。 As a photoinitiator, it does not specifically limit and can use a well-known thing. Specifically, for example, 1-hydroxy-cyclohexyl-phenyl ketone, 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-cyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenyl -Propan-1-one, 1- [4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one, 2-methyl-1- [4- (methylthio) Phenyl] -2-morpholinopropan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butanone-1, bis (2,4,6-trimethylbenzoyl) -phenylphos Examples include fin oxide, 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide, 4-methylbenzophenone, etc. . These may be used alone or in combination of two or more. In addition, although a photoinitiator is used when performing ultraviolet curing, it is not necessarily required when performing electron beam curing. Although the usage-amount in the case of using a photoinitiator is not specifically limited, Usually, it is preferable to set it as about 1-10 weight part with respect to 100 weight part of total amounts of (B)-(E) component.
本発明の活性エネルギー線硬化性樹脂組成物は、紫外線や電子線等の活性エネルギー線を用いて硬化させることができる。当該活性エネルギー線硬化性樹脂組成物を硬化させて得られる硬化被膜は、密着性と透明性を有し、従来の活性エネルギー線硬化性樹脂組成物と比べ耐磨耗性が高く、耐熱性も良好である。 The active energy ray-curable resin composition of the present invention can be cured using active energy rays such as ultraviolet rays and electron beams. The cured film obtained by curing the active energy ray-curable resin composition has adhesion and transparency, and has higher wear resistance and heat resistance than conventional active energy ray-curable resin compositions. It is good.
以下、製造例、実施例および比較例をあげて本発明を具体的に説明するが、本発明はかかる実施例のみに限定されるものではない。なお、各例中、部及び%は重量基準である。 Hereinafter, the present invention will be specifically described with reference to production examples, examples, and comparative examples. However, the present invention is not limited to such examples. In each example, parts and% are based on weight.
なお、本実施例において、重量平均分子量は、ゲルパーメーションクロマトグラフィー(東ソー(株)製、商品名「HLC−8220」、カラム:東ソー(株)製、商品名「TSKgel superHZ2000」、「TSKgel superHZM−M」により測定した値を示す。 In this example, the weight average molecular weight is determined by gel permeation chromatography (trade name “HLC-8220” manufactured by Tosoh Corporation, column: manufactured by Tosoh Corporation, trade names “TSKgel superHZ2000”, “TSKgel superHZM”. -M "indicates the value measured.
製造例1(エポキシ基を有する共重合体(成分(A1))の製造)
撹拌装置、冷却管、滴下ロート及び窒素導入管を備えた反応容器に、グリシジルメタアクリレート(以下、GMAという)125部、メチルメタクリレート(以下、MMAという)125部、2,2´−アゾビスイソブチロニトリル(以下、AIBNという)7.5部および酢酸ブチル1000部を仕込んだ後、窒素気流下に約1時間かけて系内温度が約90℃になるまで昇温し、1時間保温した。次いで、あらかじめGMA375部、MMA375部、およびAIBN22.5部からなる混合液を仕込んだ滴下ロートより、窒素気流下に混合液を約2時間を要して系内に滴下し、3時間同温度に保温後、AIBN10部を仕込み、1時間保温した。その後、120℃に昇温し、2時間保温した。その後、反応系を冷却し、エポキシ基を有する共重合体(A1)(以下、(A1)成分という。)の溶液を得た。このものの重量平均分子量(ポリスチレン換算)は12000であり、エポキシ当量は301であった。
Production Example 1 (Production of copolymer having epoxy group (component (A1)))
In a reaction vessel equipped with a stirrer, a cooling tube, a dropping funnel and a nitrogen introducing tube, 125 parts of glycidyl methacrylate (hereinafter referred to as GMA), 125 parts of methyl methacrylate (hereinafter referred to as MMA), 2,2′-azobisiso After charging 7.5 parts of butyronitrile (hereinafter referred to as AIBN) and 1000 parts of butyl acetate, the temperature was raised to about 90 ° C. over about 1 hour under a nitrogen stream and kept for 1 hour. . Next, from a dropping funnel previously charged with a mixed solution consisting of 375 parts of GMA, 375 parts of MMA, and 22.5 parts of AIBN, the mixed solution was dropped into the system in about 2 hours under a nitrogen stream and kept at the same temperature for 3 hours. After the heat insulation, 10 parts of AIBN was charged and kept warm for 1 hour. Then, it heated up at 120 degreeC and heat-retained for 2 hours. Thereafter, the reaction system was cooled to obtain a solution of a copolymer (A1) having an epoxy group (hereinafter referred to as component (A1)). This product had a weight average molecular weight (polystyrene equivalent) of 12,000 and an epoxy equivalent of 301.
製造例2(反応性ポリマー(成分(B1))の製造)
製造例1の工程の後、反応容器の窒素導入管を空気導入管につけ替え、アクリル酸(以下、AAという)253部、メトキノン2.3部及びトリフェニルホスフィン6.0部を仕込み混合した後、空気バブリング下にて、110℃まで昇温した。次いで、同温度にて8時間保温後、メトキノン1.6部を仕込み、冷却して、不揮発分が50%となるよう酢酸エチルを加え、アクリル系共重合体(B1)(以下、(B1)成分という)の溶液を得た。
Production Example 2 (Production of reactive polymer (component (B1)))
After the step of Production Example 1, the nitrogen inlet tube of the reaction vessel was replaced with an air inlet tube, and after charging and mixing 253 parts of acrylic acid (hereinafter referred to as AA), 2.3 parts of methoquinone and 6.0 parts of triphenylphosphine The temperature was raised to 110 ° C. under air bubbling. Next, after keeping at the same temperature for 8 hours, 1.6 parts of methoquinone was charged, cooled, ethyl acetate was added so that the nonvolatile content was 50%, and an acrylic copolymer (B1) (hereinafter referred to as (B1) Solution).
製造例3(エポキシ基を有する共重合体(成分(A2))の製造)
撹拌装置、冷却管、滴下ロート及び窒素導入管を備えた反応容器に、GMA250部、AIBN7.5部および酢酸ブチル1000部を仕込んだ後、窒素気流下に約1時間かけて系内温度が約90℃になるまで昇温し、1時間保温した。次いで、あらかじめGMA750部およびAIBN22.5部からなる混合液を仕込んだ滴下ロートより、窒素気流下に混合液を約2時間を要して系内に滴下し、3時間同温度に保温後、AIBN10部を仕込み、1時間保温した。その後、120℃に昇温し、2時間保温した。その後、反応系を冷却し、エポキシ基を有する共重合体(A2)(以下、(A2)成分という。)の溶液を得た。このものの重量平均分子量(ポリスチレン換算)は16000であり、エポキシ当量は151であった。
Production Example 3 (Production of copolymer having epoxy group (component (A2)))
After charging 250 parts of GMA, 7.5 parts of AIBN, and 1000 parts of butyl acetate in a reaction vessel equipped with a stirrer, a cooling pipe, a dropping funnel and a nitrogen introduction pipe, the system temperature was about 1 hour under a nitrogen stream. The temperature was raised to 90 ° C. and kept for 1 hour. Next, from a dropping funnel previously charged with a mixed solution consisting of 750 parts of GMA and 22.5 parts of AIBN, the mixed liquid was dropped into the system in about 2 hours under a nitrogen stream, and kept at the same temperature for 3 hours. Parts were charged and kept warm for 1 hour. Then, it heated up at 120 degreeC and heat-retained for 2 hours. Thereafter, the reaction system was cooled to obtain a solution of a copolymer (A2) having an epoxy group (hereinafter referred to as component (A2)). The weight average molecular weight (polystyrene conversion) of this thing was 16000, and the epoxy equivalent was 151.
製造例4 (反応性ポリマー(成分(B2))の製造)
製造例3の工程の後、窒素導入管を空気導入管につけ替え、AA506部、メトキノン2.3部及びトリフェニルホスフィン6.0部を仕込み混合した後、空気バブリング下にて、110℃まで昇温した。次いで、同温度にて8時間保温後、メトキノン1.6部を仕込み、冷却して、不揮発分が50%となるよう酢酸エチルを加え、アクリル系共重合体(B2)(以下、(B2)成分という)の溶液を得た。
Production Example 4 (Production of reactive polymer (component (B2)))
After the step of Production Example 3, the nitrogen introduction tube was replaced with an air introduction tube, AA 506 parts, methoquinone 2.3 parts and triphenylphosphine 6.0 parts were charged and mixed, and then heated to 110 ° C. under air bubbling. Warm up. Next, after keeping at the same temperature for 8 hours, 1.6 parts of methoquinone was charged, cooled, ethyl acetate was added so that the nonvolatile content was 50%, and an acrylic copolymer (B2) (hereinafter referred to as (B2)) Solution).
実施例1 (活性エネルギー線硬化性樹脂組成物の調製)
(B)成分として製造例1で得た共重合体を30部(固形換算:15部)、(C)成分としてジメチロールトリシクロデカンジアクリレート(商品名:ライトアクリレートDCP−A 共栄社化学(株)製 以下、DCP−Aという)10部、(D)成分としてペンタエリスリトールトリアクリレート(商品名:アロニックスM−305 東亞合成(株)製 以下、PE3Aという)15部、(E)成分としてイソプロパノール分散コロイダルシリカ(SiO2 不揮発分30% 商品名IPA−ST−MS 日産化学工業(株)製)200部、また光重合開始剤として1−ヒドロキシ−シクロヘキシル−フェニルケトン(商品名:イルガキュアー184、チバ・ジャパン(株)製)を5部および、表面調整剤としてシリコーン表面調整剤であるBYK−310(ビックケミー社製)を0.75部加え、不揮発分が30%となるようにプロピレングリコールモノメチルエーテル(以下、PMという)で希釈し、活性エネルギー線硬化性樹脂組成物を調製した。
Example 1 (Preparation of active energy ray-curable resin composition)
30 parts (solid conversion: 15 parts) of the copolymer obtained in Production Example 1 as the component (B), and dimethylol tricyclodecane diacrylate (trade name: Light acrylate DCP-A Kyoeisha Chemical Co., Ltd.) as the component (C) 10 parts) (hereinafter referred to as DCP-A), 15 parts of pentaerythritol triacrylate (trade name: Aronix M-305, manufactured by Toagosei Co., Ltd., hereinafter referred to as PE3A) as component (D), and isopropanol dispersion as component (E) Colloidal silica (SiO2 non-volatile content: 30%, trade name: IPA-ST-MS, manufactured by Nissan Chemical Industries, Ltd.), 200 parts, and 1-hydroxy-cyclohexyl-phenylketone (trade name: Irgacure 184, Ciba 5 parts from Japan Co., Ltd. and BYK which is a silicone surface conditioner as a surface conditioner 0.75 parts of -310 (manufactured by Big Chemie) was added, and diluted with propylene glycol monomethyl ether (hereinafter referred to as PM) so that the nonvolatile content was 30% to prepare an active energy ray-curable resin composition.
比較例1〜4
実施例1において、(B)成分の種類もしくは使用量または(C)成分および(D)成分の使用量、(E)成分の一次粒子径もしくは使用量を表1に示すように変えた他は実施例1と同様にして活性エネルギー線硬化性樹脂組成物を調製した。
Comparative Examples 1-4
In Example 1, except that the type or amount of component (B) or the amount of component (C) and component (D) used, and the primary particle size or amount of component (E) were changed as shown in Table 1. An active energy ray-curable resin composition was prepared in the same manner as in Example 1.
試験基材の調製
厚さ2mmのポリカーボネート板上に、実施例1で得られた活性エネルギー線硬化性樹脂組成物をバーコーター#30を用いて塗布し、80℃で1分乾燥させた。次いで、得られた塗工フィルムを大気中で、高圧水銀灯(紫外線照射量400mJ/cm2)の下を通過させて(搬送速度10m/分)、塗工面を硬化させることにより、試験基材を得た。比較例1〜4の各樹脂組成物についても同様にして試験基材を得た。
Preparation of test substrate The active energy ray-curable resin composition obtained in Example 1 was applied onto a polycarbonate plate having a thickness of 2 mm using a bar coater # 30 and dried at 80 ° C for 1 minute. Next, the obtained coated film is passed under high-pressure mercury lamp (ultraviolet ray irradiation amount: 400 mJ / cm 2 ) in the atmosphere (conveying speed: 10 m / min) to cure the coated surface, whereby the test substrate is obtained. Obtained. The test base material was obtained similarly about each resin composition of Comparative Examples 1-4.
(1)耐摩耗性
試験基材について、ASTM−D−1044に従い、磨耗輪CS−10F、荷重250g、磨耗回数600サイクルの条件で塗膜を磨耗させた後、ヘーズメーターを用いて曇価の変化量を測定した。耐摩耗性は(磨耗試験後の曇価−磨耗試験前の曇価)で示される。
(1) About the abrasion resistance test substrate, the coating film was worn under the conditions of wear wheel CS-10F, load 250 g, wear frequency 600 cycles in accordance with ASTM-D-1044, and then the haze meter was used to determine the haze value. The amount of change was measured. The abrasion resistance is indicated by (the haze value after the wear test−the haze value before the wear test).
(2−1)密着性
試験基材表面につきJIS
K 5400に記載された方法で碁盤目セロハンテープ剥離試験を行った。
(2-1) Adhesion test JIS per substrate surface
A cross cellophane tape peeling test was performed by the method described in K5400.
(3−1)耐熱性の評価:外観
試験基材について、140℃熱風循環式乾燥器の中に200時間放置してから取り出し、室温まで冷却した後、目視で表面の状態を評価した。
○:変化無し。
△:細かいクラック有り。
×:大きなクラック有り。
(3-1) Evaluation of heat resistance: The appearance test substrate was left in a 140 ° C. hot air circulation dryer for 200 hours and then taken out, cooled to room temperature, and then visually evaluated for the surface condition.
○: No change.
Δ: There are fine cracks.
X: There is a large crack.
(3−2)耐熱性の評価:密着性(耐熱試験後)
碁盤目に切込みが入った試験基材で上述の耐熱性試験を行った後、耐熱試験前と同様にして密着性を評価した。
(3-2) Evaluation of heat resistance: Adhesion (after heat test)
After the above heat resistance test was performed on a test substrate with a notch in the grid, adhesion was evaluated in the same manner as before the heat test.
Claims (5)
A cured film obtained by curing the active energy ray-curable resin composition according to claim 1.
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