JP2009177217A - Method for manufacturing multi-layer printed wiring board - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a multi-layer printed wiring board capable of preventing warping from occurring and attaining high density. <P>SOLUTION: Since via-holes 50, 70 and 90 are filled with a soldering material, an area of the interlayer resin insulating layer 60 disposed directly above the via-hole 50 of the lower interlayer resin insulating layer 40 can be made smooth. Thus, a conductor circuit 72 for connecting the via-hole 50 of the lower layer to the via-hole of the upper layer can be placed, at a position directly above the via-hole 50 which has been a dead space in a prior art, resulting in a high-density multi-layer printed wiring board. Moreover, since the via-holes 50, 70 and 90 are arranged in a crank shape, they are not localized. For this reason, the multi-layer printed wiring board 10 has property of preventing warpage from occurring therein, and superior mounting reliability in mounting IC chips, and the like, thereon. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

The present invention relates to a method for producing a multilayer printed wiring board in which interlayer resin insulation layers and conductor layers are alternately laminated.

The built-up multilayer printed wiring board is formed by laminating interlayer resin insulating layers 240, 260, and 280 on a core substrate 230 as shown in FIG. Here, the connection between the inner layer conductor pattern 234 formed on the core substrate 230 and the outside is made through a via hole and a conductor circuit. That is, a via hole 250 that penetrates the interlayer resin insulation layer 240 is connected to the inner layer conductor pattern 234, and the via hole 250 and a via hole 270 that penetrates the interlayer resin insulation layer 260 are connected via a conductor circuit 252. Via hole 270 and via hole 290 that penetrates interlayer resin insulation layer 280 are connected via conductor circuit 272.

Here, the via hole 250 formed in the interlayer resin insulation layer 240 is formed in a concave shape, and the resin enters the recess of the via hole 250 when the upper interlayer resin insulation layer 260 is formed. A depression 260 a was formed on the surface of the interlayer resin insulation layer 260 above the hole 250. Similarly, a recess 280 a of the interlayer resin insulation layer 280 was also formed immediately above the via hole 270 formed in the interlayer resin insulation layer 260. Here, if a conductor circuit or a via hole is formed in the depressions 260a and 280a, disconnection is likely to occur. Therefore, the conductor circuits and the like are disposed avoiding the depressions 260a and 280a. For this reason, the depressions 260a and 280a become dead spaces, which is one of the factors that hinder high density of the multilayer printed wiring board.

Here, in order to prevent the occurrence of the dead space, a so-called filled via structure is proposed in which a via hole is formed on the via hole by filling the via hole by plating as shown in FIG. Yes. In the multilayer printed wiring board having the filled via structure shown in FIG. 22B, the via hole 370 formed in the interlayer resin insulating layer 260 is directly connected to the via hole 350 formed in the upper interlayer resin insulating layer 240 of the core substrate 330. It is connected. A via hole 290 formed in the interlayer resin insulation layer 380 is connected to the via hole 370. Techniques relating to the filled via structure are disclosed in Japanese Patent Application Laid-Open Nos. Hei 2-188992, Hei 3-3298, and Hei 7-34048 according to the present applicant.

Japanese Patent Laid-Open No. 2-188992 JP-A-3-3298 JP 7-34048 A JP-A-6-342978 JP-A-9-252180 Japanese Patent Laid-Open No. 7-147483

However, in the multilayer printed wiring board according to the prior art shown in FIG. 22B, the via holes 350, 370, and 390 are localized, so that heat is applied to the interlayer resin insulating layers 340, 360, and 380 to cure and shrink. When it was made, the multilayer printed wiring board warped and the subject that the mounting reliability at the time of mounting IC chip etc. fell occurred.

The present invention has been made to solve the above-described problems, and an object of the present invention is to provide a method for manufacturing a multilayer printed wiring board that does not cause warping and can achieve high density.

In order to achieve the above object, the inventions of claims 1 and 2 are formed by laminating at least three layers of interlayer resin insulation layers, a lower layer, a middle layer, and an upper layer, and a conductor layer formed on the interlayer resin insulation layer , via holes are disposed in each interlayer resin insulating layer, and the via hole of the via hole and the middle layer interlayer resin insulating layer of the lower layer interlayer resin insulating layer are connected via a conductor circuit of the lower layer interlayer resin insulating layer top surface, medium layer interlayer resin insulating layer via hole and the upper layer interlayer resin insulating layer of the via hole and is connected via a conductor circuit of intermediate interlayer resin insulating layer upper surface, substantially above the via hole of the lower layer interlayer resin insulating layer a method for manufacturing a multilayer printed wiring board via holes of the upper layer interlayer resin insulating layer is disposed at a position, the method comprising,
Forming an electroless plating film on the inner surface of the opening of the interlayer resin insulation layer of the lower layer or the middle layer forming the via hole;
Forming an electrolytic plating film on the electroless plating film and filling the opening with an electrolytic plating film to smooth the surface;
A step of laminating a middle or upper interlayer resin insulation layer on a lower or middle interlayer resin insulation layer,
A technical feature is that the ratio between the via hole diameter and the thickness of the interlayer resin insulation layer is greater than 1 and 4 or less .

According to a third aspect of the present invention, at least three interlayer resin insulation layers, a lower layer, an intermediate layer, and an upper layer, and a conductor layer formed on the interlayer resin insulation layer are laminated, and a via is formed on each interlayer resin insulation layer. holes are arranged, and the via hole of the via hole and the middle layer interlayer resin insulating layer of the lower layer interlayer resin insulating layer are connected via a conductor circuit, a middle layer interlayer resin insulating layer via hole and the upper layer interlayer resin and via holes of the insulating layer are connected via the conductor circuit, the conductor circuit of the middle layer interlayer resin insulating layer upper surface is formed at a position immediately above the via holes of the lower layer interlayer resin insulating layer, or middle layer interlayer resin a position immediately above the via holes of the insulating layer, a method for manufacturing a multilayer printed wiring board the conductor circuit of the upper layer interlayer resin insulating layer upper surface is formed, the method comprising,
Forming an electroless plating film on the inner surface of the opening of the interlayer resin insulation layer of the lower layer or the middle layer forming the via hole;
Forming an electrolytic plating film on the electroless plating film, filling the opening with an electrolytic plating film, and smoothing the surface;
A step of laminating a middle or upper interlayer resin insulation layer on a lower or middle interlayer resin insulation layer,
A technical feature is that the ratio between the via hole diameter and the thickness of the interlayer resin insulation layer is greater than 1 and 4 or less .

Further, the inventions of claims 4 and 5 are formed by alternately laminating at least the lower and upper two interlayer resin insulation layers and the conductor layer, and via holes are disposed in the lower and upper interlayer resin insulation layers, and via holes of the lower layer interlayer resin insulating layer via hole and the upper layer interlayer resin insulating layer are connected via the conductor circuit of the lower layer interlayer resin insulating layer upper surface, immediately above the via holes of the lower layer interlayer resin insulating layer a method for manufacturing a multilayer printed wiring board the conductor circuit of the upper layer interlayer resin insulating layer upper surface is formed at a position, the method comprising,
Forming an electroless plating film on the inner surface of the opening of the lower interlayer resin insulation layer forming the via hole;
Forming an electrolytic plating film on the electroless plating film, filling the opening with an electrolytic plating film, and smoothing the surface;
And a step of laminating an upper interlayer resin insulation layer on a lower interlayer resin insulation layer,
A technical feature is that the ratio between the via hole diameter and the thickness of the interlayer resin insulation layer is greater than 1 and 4 or less .

In the first and second aspects of the invention, since the via hole is formed by filling metal (plating), the via of the intermediate interlayer resin insulation layer disposed above the via hole of the lower interlayer resin insulation layer. The upper part of the hole can be smoothed. For this reason, in the multilayer printed wiring board of the prior art shown in FIG. 22 (A), a conductor circuit for connection to the upper via hole can be disposed immediately above the lower via hole, which was a dead space. The density of the plate can be increased. Moreover, since the via hole is formed by filling the plating, the substrate surface can be smoothed.

Further, the via hole of the lower interlayer resin insulation layer and the via hole of the middle interlayer resin insulation layer are connected via a conductor circuit on the upper surface of the lower interlayer resin insulation layer, and the via hole of the middle interlayer resin insulation layer and the upper interlayer resin insulation layer are connected. Via hole of the upper interlayer resin insulation layer is arranged at a position almost above the via hole of the lower interlayer resin insulation layer, that is, the via hole is arranged in a crank shape. Therefore, unlike the multilayer printed wiring board of the prior art described above with reference to FIG. 22B, the via holes are not localized. For this reason, it is hard to generate | occur | produce a multilayer printed wiring board, and it is excellent in the mounting reliability at the time of mounting IC chip etc.

In the invention of claim 3, since the via hole is formed by filling a metal (plating), the via hole of the intermediate interlayer resin insulation layer disposed above the via hole of the lower interlayer resin insulation layer is formed directly. Similarly, the upper part can be smoothed, and similarly, the upper part of the upper interlayer resin insulation layer disposed above the via hole of the middle interlayer resin insulation layer can be smoothed. For this reason, in the multilayer printed wiring board of the prior art shown in FIG. 22 (A), the conductor circuit can be arranged at the position directly above the lower via hole and the position directly above the middle via hole, which was a dead space. The density of the plate can be increased. Moreover, since the via hole is formed by filling the plating, the substrate surface can be smoothed.

Further, the via hole in the lower interlayer resin insulation layer and the via hole in the middle interlayer resin insulation layer are connected via a conductor circuit, and the via hole in the middle interlayer resin insulation layer and the via hole in the upper interlayer resin insulation layer are connected to the conductor circuit. In other words, the via holes are not localized unlike the multilayer printed wiring board of the prior art described above with reference to FIG. 22B. For this reason, it is hard to generate | occur | produce a multilayer printed wiring board, and it is excellent in the mounting reliability at the time of mounting IC chip etc.

According to the fourth and fifth aspects of the present invention, the via hole is formed by filling metal (plating), so that the via of the upper interlayer resin insulation layer disposed above the via hole of the lower interlayer resin insulation layer. The upper part of the hole can be smoothed. For this reason, a conductor circuit can be arrange | positioned in the position right above this lower-layer via hole, and the density increase of a multilayer printed wiring board is attained. Moreover, since the via hole is formed by filling metal (plating), the substrate surface can be smoothed.

Furthermore, the via hole of the lower interlayer resin insulation layer and the via hole of the upper interlayer resin insulation layer are connected via a conductor circuit, that is, the via hole is arranged in a step shape, and the via hole is not localized. Therefore, warpage hardly occurs and the mounting reliability is excellent.

In a preferred aspect of the present invention, since the side surface of the opening of the interlayer resin insulation layer is roughened, it is possible to improve the adhesion with a via hole formed in the opening.

  In a preferred aspect of the present invention, since the surface of the conductor circuit is roughened, the adhesion between the conductor circuit and the interlayer resin insulating layer formed on the conductor circuit can be improved.

It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is a figure which shows the manufacturing process of the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is sectional drawing which shows the multilayer printed wiring board which concerns on 1st Embodiment of this invention. It is sectional drawing which shows the multilayer printed wiring board which concerns on 2nd Embodiment of this invention. It is sectional drawing which shows the multilayer printed wiring board which concerns on the modification of 2nd Embodiment of this invention. 22A is a cross-sectional view of a multilayer printed wiring board according to the prior art, and FIG. 22B is a cross-sectional view of a multilayer printed wiring board having a stacked via structure according to the prior art.

  The configuration of the multilayer printed wiring board according to the first embodiment of the present invention will be described with reference to FIG. 19 showing a cross section of the multilayer printed wiring board. In the multilayer printed wiring board 10 shown in the figure, solder bumps 28U for connection to bumps of an IC chip (not shown) are provided on the upper surface, and solder bumps 28D for connection to bumps of a motherboard (not shown) are provided on the lower surface. The package board is configured as a package board that plays a role of transferring signals between the IC chip and the mother board.

  The upper surface side upper layer and the lower surface side upper layer of the core substrate 30 of the multilayer printed wiring board 10 (here, the upper layer means the upper side with respect to the upper surface of the substrate 30 and the lower side with respect to the lower surface of the substrate). Inner layer copper patterns 34 and 34 to be layers are formed. Also, a conductor circuit 52 for forming a signal line with a lower interlayer resin insulation layer 40 interposed therebetween, and a lower via hole 50 penetrating through the interlayer resin insulation layer 40 are formed on the upper layer of the inner layer copper pattern 34. Yes. In the upper layer of the lower via hole 50 and the conductor circuit 52, a conductor circuit 72 and an intermediate via hole 70 penetrating the intermediate interlayer resin insulating layer 60 are formed via an intermediate interlayer resin insulating layer 60. An upper via hole 90 penetrating through the conductor circuit 92 and the upper interlayer resin insulation layer 80 is formed above the middle layer via hole 70 and the conductor circuit 72 via the upper interlayer resin insulation layer 80.

  Solder pads 26U for supporting the solder bumps 28U are formed in the conductor circuit 92 and the upper layer via hole 90 on the upper surface side. On the other hand, solder pads 26D for supporting the solder bumps 28D are formed in the conductor circuit 92 and the upper layer via hole 90 on the lower surface side.

  In the multilayer printed wiring board 10, the via holes 50, 70, 90 are formed by filling plating, and the intermediate interlayer resin insulation layer 60 disposed above the via hole 50 of the lower interlayer resin insulation layer 40. The portion directly above the via hole 50 can be smoothed. For this reason, in the multilayer printed wiring board of the prior art shown in FIG. 22 (A), the conductor circuit 72 for connection to the upper via hole can be disposed immediately above the lower via hole 50, which is a dead space. Further, it is possible to increase the density of the multilayer printed wiring board. Further, since the via holes 50, 70, 90 are formed by filling the plating, the substrate surface can be smoothed.

  Furthermore, via hole 50 of lower interlayer resin insulation layer 40 and via hole 70 of middle interlayer resin insulation layer 60 are connected via conductor circuit 52, and via hole 70 of middle interlayer resin insulation layer 60 and upper interlayer resin insulation layer are connected. 80 via holes 90 are connected to each other through a conductor circuit 72, and the via hole 90 of the upper interlayer resin insulation layer 80 is disposed substantially above the via hole 50 of the lower interlayer resin insulation layer 40, that is, the via hole 50 , 70, 90 are arranged in a crank shape. Therefore, unlike the multilayer printed wiring board of the prior art described above with reference to FIG. 22B, the via holes are not localized. For this reason, even if heat is applied to the interlayer resin insulation layers 40, 60, and 80 during the manufacturing stage and during use, the multilayer printed wiring board according to the present embodiment hardly warps, and an IC chip or the like is placed thereon. Excellent mounting reliability.

  Then, the side surfaces 42a, 62a, 82a of the openings 42, 62, 82 of the lower interlayer resin insulation layer 40, the middle interlayer resin insulation layer 60, and the upper interlayer resin insulation layer 80 are roughened as shown in the figure. Therefore, the adhesion with the via holes 50, 70, 90 formed in the openings 42, 62, 82 can be improved. Further, the surfaces of the via holes 50, 70, 90 and the conductor circuits 52, 72, 92 are roughened, and roughened layers 58, 78, 98 are formed. Therefore, the adhesion between the via hole 50 and the conductor circuit 52 and the intermediate interlayer resin insulation layer 60, the adhesion between the via hole 70 and the conductor circuit 72 and the upper interlayer resin insulation layer 80, the upper via hole 90, Adhesion with the solder pads 26U and 26D formed on the conductor circuit 92 can be improved.

Next, the manufacturing process of the package substrate shown in FIG. 19 will be described with reference to FIGS.
(1) A copper-clad laminate 30A in which 18 μm copper foil 32 is laminated on both surfaces of a core substrate 30 made of BT (bismaleimide triazine) resin or glass epoxy resin having a thickness of 1 mm is used as a starting material (see FIG. 1). ). First, the copper-clad laminate 30A is etched into a pattern to form inner layer copper patterns (conductor circuits) 34 on both surfaces of the substrate 30 (see FIG. 2).

  Further, after the substrate 30 on which the inner layer copper pattern 34 was formed was washed with water and dried, copper sulfate 8 g / l, nickel sulfate 0.6 g / l, citric acid 15 g / l, sodium hypophosphite 29 g / l, boron A roughening layer 38 made of copper-nickel-phosphorus 3 μm thick on the surface of the inner layer copper pattern 34 is immersed in an electroless plating solution having a pH of 9 consisting of 31 g / l acid and 0.1 g / l surfactant. (See FIG. 3). The substrate 30 was washed with water, immersed in an electroless tin displacement plating bath made of 0.1 mol / l tin borofluoride-1.0 mol / l thiourea solution at 50 ° C. for 1 hour, and 0.3 μm on the surface of the roughened layer. A tin layer (not shown) is provided.

(2) Here, an electroless plating adhesive for forming the interlayer resin insulation layer is prepared. here,
(i) 35 parts by weight (solid content 80%) of 25% acrylated product of cresol novolac type epoxy resin (manufactured by Nippon Kayaku: molecular weight 2500), 4 parts by weight of photosensitive monomer (manufactured by Toa Gosei: trade name Aronix M315) 0.5 parts by weight of antifoaming agent (Sanopco S-65) and 3.6 parts by weight of NMP are mixed with stirring.
(ii) 8 parts by weight of polyethersulfone (PES) as the thermoplastic resin, 7.245 parts by weight of epoxy resin particles (trade name: polymer pole manufactured by Sanyo Chemical Co., Ltd.) having an average particle size of 0.5 μm as the thermosetting resin; After mixing, 20 parts by weight of NMP is further added and stirred.
(iii) Imidazole curing agent (manufactured by Shikoku Kasei: trade name 2E4MZ-CN) 2 parts by weight, photoinitiator (Irgacure-907 manufactured by Ciba Geigy), photosensitizer (manufactured by Nippon Kayaku: DETX-S) 0 Mix 2 parts by weight and 1.5 parts by weight of NMP with stirring.
(i) to (iii) are mixed and stirred to obtain an electroless plating adhesive.

(3) Apply the electroless plating adhesive of (1) to the substrate 30 of (2) over a roll, leave it in a horizontal state for 20 minutes, and then dry (prebake) at 60 ° C. for 30 minutes. Then, an interlayer resin insulation layer 40 is formed (see FIG. 4).

  A photomask film printed with a black circle of a predetermined diameter is brought into close contact with both surfaces of the substrate 30 on which the lower interlayer resin insulating layer 40 is formed, and exposed at 500 mJ / cm 2 with an ultrahigh pressure mercury lamp. This is spray-developed with a DMDG solution, and the substrate is exposed to 3000 mJ / cm 2 with an ultra-high pressure mercury lamp, followed by heat treatment (post-bake) at 100 ° C. for 1 hour and then at 150 ° C. for 5 hours. An interlayer resin insulating layer 40 having a thickness of 20 μm and having an opening of 60 μmφ (via hole forming opening 42: bottom 61 μm, upper 67 μm) equivalent to a mask film and having excellent dimensional accuracy is formed (see FIG. 5).

(4) The substrate 30 in which the opening 42 is formed is immersed in chromic acid for 2 minutes, and the epoxy resin particles on the surface of the interlayer resin insulation layer 40 are dissolved and removed, thereby deepening the surface of the interlayer resin insulation layer 40. A 4 μm rough surface is formed. This roughened surface is similarly formed on the side surface 42a inside the opening 42 (see FIG. 6). Then, after immersing in the neutralization solution (made by Shipley Co., Ltd.), it is washed with water.
Furthermore, a catalyst nucleus is attached to the surface of the interlayer resin insulating layer 40 and the inner wall surface of the via hole opening 42 by applying a palladium catalyst (manufactured by Atotech) to the surface of the roughened substrate.

(5) The substrate is immersed in an electroless copper plating bath having the following composition to form an electroless copper plating film 44 having a thickness of 0.6 μm on the entire rough surface (see FIG. 7).
[Electroless plating solution]
EDTA 150 g / l
Copper sulfate 20 g / l
HCHO 30ml / l
NaOH 40 g / l
α, α'-bipyridyl 80 mg / l
PEG 0.1 g / l

(6) A commercially available photosensitive dry film is pasted on the electroless copper plating film 44 formed in the above (5), a mask is placed, exposed at 100 mJ / cm2, and developed with 0.8% sodium carbonate. A plating resist 46 having a thickness of 15 μm and L / S = 25/25 μm is provided (see FIG. 8).

(7) Next, electrolytic copper plating is applied to the non-resist forming portion under the following conditions to deposit an electrolytic copper plating film 58 having a thickness of 15 μm and fill the opening 42 with the plating film (see FIG. 9).
Liquid condition: Copper sulfate pentahydrate 60g / l
Sulfuric acid 190g / l
Chloride ion 40ppm
Leveling agent (HL from Atotech) 40ml / l
Brightener (Atotech UV) 0.5ml / l
Operating conditions: Bubbling 3.00 l / min Current density 0.5 A / dm2
Setting current value 0.18A Plating time 130 minutes In this embodiment, filling is performed by plating. However, instead of plating, a conductive paste can be filled. Examples of the conductive paste include Tatta electric wire DD paste (AE16001).

  (8) After the plating resist 46 is peeled and removed with 5% KOH, the electroless plating film 44 under the plating resist 46 is dissolved and removed by etching with a mixed solution of sulfuric acid and hydrogen peroxide. Then, a conductor circuit 52 and a via hole 50 having a thickness of about 15 μm made of the electrolytic copper plating film 48 are formed (see FIG. 10). In the manufacturing method of the present embodiment, compared to electrolytic copper plating by a regular method, the amount of leveling agent for smoothing the plated surface is increased, the amount of brightener that gives gloss to the plated surface is reduced, and the set current value is reduced. The surface of the via hole 50 is smoothed by reducing and extending the plating time, that is, performing electrolytic plating over a long time with a small current.

  In the present embodiment, the ratio between the via hole diameter (opening diameter of the opening 42: 67 μm) and the thickness of the interlayer resin insulation layer 40 (20 μm) is set to 3.35. Here, when the ratio between the via hole diameter and the thickness of the interlayer resin insulation layer is 1 or less, the plating process is too deep with respect to the opening diameter of the opening 42, and the plating solution is contained in the opening 42. In this case, the plating cannot be performed efficiently. On the other hand, if the ratio of via hole diameter: layer interlayer resin insulation layer thickness exceeds 4, the opening diameter of the opening forming the via hole is too wide with respect to the depth. It cannot be formed smoothly. For this reason, it is desirable that the ratio of the via hole diameter to the thickness of the interlayer resin insulation layer is more than 1 and 4 or less.

  Further, the thickness of the conductive circuit 52 is preferably 20 μm or less, and preferably 40 μm or less. This is because the thickness of the conductive circuit is determined by the thickness of the plating resist 46 described above. However, if the thickness of the optically formed plating resist exceeds 40 μm, the resolution decreases and a desired shape is formed. It is difficult.

(9) Subsequently, a roughened layer 58 is formed on the conductor circuit 52 and the via hole 50 of the substrate 30 in the same manner as in the above (2) (see FIG. 11).

(10) An upper conductor circuit is formed by repeating the steps (2) to (8). That is, an electroless plating adhesive is applied to both surfaces of the substrate 30 and left to stand in a horizontal state, followed by drying. After that, a photomask film is adhered, exposed and developed, and a via hole forming opening 62 is formed. An interlayer resin insulation layer 60 having a thickness of 20 μm is formed (see FIG. 12). Next, after making the surface of the interlayer resin insulation layer 60 and the side surface 62a of the opening 62 rough, an electroless copper plating film 64 is formed on the surface of the substrate 30 subjected to the roughening treatment (see FIG. 13). ). Subsequently, after a plating resist 66 is provided on the electroless copper plating film 64, an electrolytic copper plating film 68 is formed in the resist non-formed portion (see FIG. 14). After the plating resist 66 is peeled and removed, the electroless plating film 64 under the plating resist 66 is dissolved and removed to form the middle layer via hole 70 and the conductor circuit 72, and then the middle layer via hole 70 and the conductor circuit. A roughened layer 78 is formed on the surface of 72 (see FIG. 15).

(11) Further, by repeating the steps (2) to (8), the upper interlayer resin insulation layer 80, the conductor circuit 92, and the via hole 90 are formed, and the package substrate is completed (see FIG. 16). . Here, the surface of the interlayer resin insulation layer 80 and the side surface 82a of the opening 82 are roughened, and the roughened layer 98 is formed in the conductor circuit 92 and the via hole 90.

(12) Subsequently, solder bumps are formed on the package substrate described above. First, adjustment of the solder resist composition for solder bumps will be described. Here, 46.67 g of a photosensitizing oligomer (molecular weight 4000) obtained by acrylating 50% of an epoxy group of 80% by weight of a cresol novolac type epoxy resin (manufactured by Nippon Kayaku) dissolved in DMDG is dissolved in methyl ethyl ketone. 80% by weight of bisphenol A type epoxy resin (manufactured by Yuka Shell, Epicoat 1001), 15.0 g of imidazole curing agent (manufactured by Shikoku Kasei, trade name: 2E4MZ-CN), polyvalent acrylic which is a photosensitive monomer Monomer (Nippon Kayaku Co., Ltd., trade name: R604) 3 g, polyvalent acrylic monomer (Kyoeisha Chemical Co., trade name: DPE6A) 1.5 g, Dispersed antifoam (San Nopco, trade name: S-65) 0.71 g was mixed, and 2 g of benzophenone (manufactured by Kanto Chemical) as a photoinitiator was further added to this mixture. Added 0.2g of Michler's ketone (made by Kanto Kagaku Co., Ltd.) as agent to obtain a solder resist composition with an adjusted viscosity 2.0 Pa · s at 25 ° C..

(13) A solder resist composition is applied to the substrate to a thickness of 20 μm. Next, after drying at 70 ° C. for 20 minutes and at 70 ° C. for 30 minutes, exposure to 1000 mJ / cm 2 of ultraviolet light and DMTG development treatment are performed to obtain a solder resist layer 20 having an opening in the pad portion 2 (FIG. 17). reference). The opening diameter of the pad portion 21 is about 100 μm.

(14) Next, the substrate 30 on which the solder resist layer 20 is formed is applied to an electroless nickel plating solution having a pH of 5 consisting of 30 g / l nickel chloride, 10 g / l sodium hypophosphite, and 10 g / l sodium citrate. The nickel plating layer 22 having a thickness of 5 μm is formed on the pad portion (opening portion) 21 by dipping for 20 minutes (see FIG. 18). Further, the substrate 30 was placed on an electroless gold plating solution composed of 2 g / l potassium gold cyanide, 75 g / l ammonium chloride, 50 g / l sodium citrate and 10 g / l sodium hypophosphite at 93 ° C. By dipping for 2 seconds, a 0.03 μm thick gold plating layer 24 is deposited on the nickel plating layer 22 to form solder pads 26U and 26D.

(15) A metal mask (not shown) having an opening having a thickness of 40 μm and a diameter of 160 μm is placed, and a solder paste having an average particle diameter of 20 μm is applied to the upper solder pad 26 U in the opening 21 of the solder resist layer 20. Similarly, after the solder paste is printed on the solder pad 26D on the lower surface side, heat reflow is performed at 200 ° C., solder bumps 28U are provided on the upper solder pad 26U, and solder bumps 28D are provided on the lower solder pad 26D. Bump formation is completed (see FIG. 19).

Next, a second embodiment of the present invention will be described with reference to FIG.
In the first embodiment described above with reference to FIG. 19, via holes are arranged in a crank shape, but in the multilayer printed wiring board of the second embodiment, the via holes 50, 70, 90 are arranged in a step shape. Has been.

  That is, inner layer copper patterns 34 and 34 are formed on the upper surface of the core substrate 30 of the multilayer printed wiring board according to the second embodiment. Also, a conductor circuit 52 for forming a signal line with a lower interlayer resin insulation layer 40 interposed therebetween, and a lower via hole 50 penetrating through the interlayer resin insulation layer 40 are formed on the upper layer of the inner layer copper pattern 34. Yes. In the upper layer of the lower via hole 50 and the conductor circuit 52, the middle layer via hole 70 penetrating the conductor circuits 72A and 72B and the middle interlayer resin insulation layer 60 through the middle interlayer resin insulation layer 60 is formed. An upper via hole 90 penetrating the conductor circuits 92A and 92B and the upper interlayer resin insulation layer 80 through the upper interlayer resin insulation layer 80 is formed in the upper layer of the middle via hole 70 and the conductor circuits 72A and 72B. ing.

  In the multilayer printed wiring board, the via holes 50, 70, 90 are formed by filling plating, and the intermediate interlayer resin insulation layer 60 disposed above the via holes 50 of the lower interlayer resin insulation layer 40. It is possible to smooth the portion directly above the via hole 50 and the portion directly above the via hole 70 of the upper interlayer resin insulating layer 80 disposed above the via hole 70 of the intermediate interlayer resin insulating layer 60. For this reason, in the multilayer printed wiring board of the prior art shown in FIG. 22A, the conductor circuit 72B is placed in the dead space and the conductor circuit 72B is located immediately above the lower via hole 50, and the conductor circuit is located immediately above the middle via hole 70. Since 92A can be arranged, it is possible to increase the density of the multilayer printed wiring board. Further, since the via holes 50, 70, 90 are formed by filling the plating, the substrate surface can be smoothed.

  Furthermore, via hole 50 of lower interlayer resin insulation layer 40 and via hole 70 of middle interlayer resin insulation layer 60 are connected via conductor circuit 52, and via hole 70 of middle interlayer resin insulation layer 60 and upper interlayer resin insulation layer are connected. 80 via holes 90 are connected via a conductor circuit 72A, and the via holes 50, 70, 90 are arranged in a staircase pattern, so that the multilayer printed wiring of the prior art described above with reference to FIG. Unlike the plate, the via holes are not localized. For this reason, the multilayer printed wiring board of the present embodiment is less likely to warp and has excellent mounting reliability when an IC chip or the like is placed.

  Next, a multilayer printed wiring board according to a modification of the second embodiment will be described with reference to FIG. In the second embodiment described above, the three interlayer resin insulation layers of the lower interlayer resin insulation layer 40, the middle interlayer resin insulation layer 60, and the upper interlayer resin insulation layer 80 are disposed as the interlayer resin insulation layers. Then, two interlayer resin insulation layers of a lower interlayer resin insulation layer 40 and an upper interlayer resin insulation layer 60 are provided.

  In the multilayer printed wiring board according to the modified example, the via holes 50 and 70 are formed by filling plating, and the intermediate interlayer resin insulation layer disposed above the via hole 50 of the lower interlayer resin insulation layer 40. The upper portion of the via hole 50 can be smoothed. For this reason, the conductor circuit 72A can be disposed immediately above the lower via hole 50, and the density of the multilayer printed wiring board can be increased. Further, since the via holes 50 and 70 are formed by filling with plating, the substrate surface can be smoothed.

  Furthermore, the via hole 50 of the lower interlayer resin insulation layer 40 and the via hole 70 of the upper interlayer resin insulation layer 60 are connected via the conductor circuit 52A, and the via holes 50 and 70 are arranged in a step shape. The holes are not localized. For this reason, the multilayer printed wiring board of this embodiment does not easily warp and has excellent mounting reliability.

  In the first embodiment described above with reference to FIG. 19 and the second embodiment described above with reference to FIG. 20, the lower interlayer resin insulating layer 40, the intermediate interlayer resin insulating layer 60, and the upper interlayer resin insulating layer are used as the interlayer resin insulating layers. Although the three interlayer resin insulation layers of the layer 80 are disposed, the arrangement of the via holes in the first and second embodiments can be applied to a multilayer printed wiring board having four or more interlayer resin insulation layers. Here, when four interlayer resin insulation layers are provided, all four layers may be crank-arranged via holes or staircases, or cranks may be arranged for three adjacent three layers, or It is also possible to arrange stairs.

  In the above-described embodiment, the package substrate formed by the semi-additive method is exemplified. However, the configuration of the present invention can also be applied to the package substrate formed by the full additive method. In the above-described embodiment, the package substrate is taken as an example of the multilayer printed wiring board. However, it goes without saying that the configuration of the present invention can be suitably applied to a multilayer printed wiring board other than the package substrate.

  As described above, in the multilayer printed wiring board of the present invention, since the via holes are not localized, no warping occurs and the mounting reliability is excellent. In addition, the via hole is filled with plating, and the surface of the interlayer resin insulation layer caused by the via hole of the prior art does not occur and no dead space is generated, so it is possible to achieve high density. Become.

DESCRIPTION OF SYMBOLS 10 Printed wiring board 30 Core board 40 Lower interlayer resin insulation layer 42 Opening 42a Side surface 50 Lower via hole 52 Conductor circuit 58 Roughening layer 60 Middle interlayer resin insulation layer (upper interlayer resin insulation layer)
62 opening 70 middle layer via hole 72, 72A, 72B conductor circuit 80 upper interlayer resin insulation layer 82 opening 90 upper layer via hole 92 conductor circuit

Claims (8)

At least the lower, middle, formed by laminating a conductor layer formed on the upper layer of the three layer interlayer resin insulating layer and the interlayer resin insulating layer, the via holes are arranged in the interlayer resin insulating layer, the lower layer interlayer and via hole of the via hole and the middle layer interlayer resin insulating layer of the resin insulating layer are connected via a conductor circuit, and the via holes of the middle layer interlayer resin insulating layer via hole and the upper layer interlayer resin insulating layer, the conductor is connected through the circuit, a method for manufacturing a multilayer printed wiring board via holes of the upper layer interlayer resin insulating layer is arranged substantially above the position of the via hole of the lower layer interlayer resin insulating layer, the method comprising ,
Forming an electroless plating film on the inner surface of the opening of the interlayer resin insulation layer of the lower layer or the middle layer forming the via hole;
Forming an electrolytic plating film on the electroless plating film and filling the opening with an electrolytic plating film to smooth the surface;
A step of laminating a middle or upper interlayer resin insulation layer on a lower or middle interlayer resin insulation layer,
A method for producing a multilayer printed wiring board, wherein the ratio of the via hole diameter to the thickness of the interlayer resin insulation layer exceeds 1 and is 4 or less. At least the lower, middle, formed by laminating a conductor layer formed on the upper layer of the three layer interlayer resin insulating layer and the interlayer resin insulating layer, the via holes are arranged in the interlayer resin insulating layer, the lower layer interlayer and via holes of the middle and the via holes of the resin insulating layer layer interlayer resin insulating layer are connected via a conductor circuit of the lower layer interlayer resin insulating layer upper surface, the medium layer interlayer resin insulating layer via hole and the upper layer interlayer resin insulating layer and via holes are connected through the conductor circuits of the intermediate interlayer resin insulation layer top surface, and the via-hole of the upper layer interlayer resin insulating layer is disposed substantially above the position of the via hole of the lower layer interlayer resin insulating layer A method for producing a multilayer printed wiring board , the method comprising:
Forming an electroless plating film on the inner surface of the opening of the interlayer resin insulation layer of the lower layer or the middle layer forming the via hole;
Forming an electrolytic plating film on the electroless plating film and filling the opening with an electrolytic plating film to smooth the surface;
A step of laminating a middle or upper interlayer resin insulation layer on a lower or middle interlayer resin insulation layer,
A method for producing a multilayer printed wiring board, wherein the ratio of the via hole diameter to the thickness of the interlayer resin insulation layer exceeds 1 and is 4 or less. At least the lower, middle, formed by laminating a conductor layer formed on the upper layer of the three layer interlayer resin insulating layer and the interlayer resin insulating layer, the via holes are arranged in the interlayer resin insulating layer, the lower layer interlayer and via hole of the via hole and the middle layer interlayer resin insulating layer of the resin insulating layer are connected via a conductor circuit, and the via holes of the middle layer interlayer resin insulating layer via hole and the upper layer interlayer resin insulating layer, the conductor is connected through the circuit, the conductor circuit of the middle layer interlayer resin insulating layer upper surface is formed at a position immediately above the via holes of the lower layer interlayer resin insulating layer, or the position immediately above the via-hole of the middle layer interlayer resin insulating layer to a method for manufacturing a multilayer printed wiring board the conductor circuit of the upper layer interlayer resin insulating layer upper surface is formed, the method comprising,
Forming an electroless plating film on the inner surface of the opening of the interlayer resin insulation layer of the lower layer or the middle layer forming the via hole;
Forming an electrolytic plating film on the electroless plating film and filling the opening with an electrolytic plating film to smooth the surface;
A step of laminating a middle or upper interlayer resin insulation layer on a lower or middle interlayer resin insulation layer,
A method for producing a multilayer printed wiring board, wherein the ratio of the via hole diameter to the thickness of the interlayer resin insulation layer exceeds 1 and is 4 or less. At least the lower layer, Ri name by alternately laminating interlayer resin insulation layers and conductive layers of the upper two layers, the via holes are arranged in the lower and upper interlayer resin insulating layer, and the via holes of the lower layer interlayer resin insulating layer multilayer and via holes of the upper layer interlayer resin insulating layer are connected via a conductor circuit, the conductor circuit of the upper layer interlayer resin insulating layer upper surface is formed at a position immediately above the via holes of the lower layer interlayer resin insulating layer A method for manufacturing a printed wiring board , the method comprising:
Forming an electroless plating film on the inner surface of the opening of the lower interlayer resin insulation layer forming the via hole;
Forming an electrolytic plating film on the electroless plating film, filling the opening with an electrolytic plating film, and smoothing the surface;
And a step of laminating an upper interlayer resin insulation layer on a lower interlayer resin insulation layer,
A method for producing a multilayer printed wiring board, wherein the ratio between the via hole diameter and the thickness of the interlayer resin insulation layer exceeds 1 and is 4 or less. At least the lower layer, made by alternately laminating interlayer resin insulation layers and conductive layers of the upper two layers, the via holes are arranged in the lower and upper interlayer resin insulating layer, and on the via holes of the lower layer interlayer resin insulating layer and the via holes of the layer interlayer resin insulating layer are connected via a conductor circuit of the lower layer interlayer resin insulating layer upper surface, the conductor of the upper layer interlayer resin insulating layer upper surface to a position immediately above the via holes of the lower layer interlayer resin insulating layer A method of manufacturing a multilayer printed wiring board on which a circuit is formed , the method comprising:
Forming an electroless plating film on the inner surface of the opening of the lower interlayer resin insulation layer forming the via hole;
Forming an electrolytic plating film on the electroless plating film and filling the opening with an electrolytic plating film to smooth the surface;
And a step of laminating an upper interlayer resin insulation layer on a lower interlayer resin insulation layer,
A method for producing a multilayer printed wiring board, wherein the ratio of the via hole diameter to the thickness of the interlayer resin insulation layer exceeds 1 and is 4 or less. Production of a multilayer printed wiring board according to any one of claims 1 to 5, characterized in further comprising the facilities to process the roughening treatment on the side surface of the opening to form a via hole of the interlayer resin insulating layer Way . The method for producing a multilayer printed wiring board according to claim 1 , further comprising a step of performing a roughening process on a surface of the conductor circuit that connects the via hole. The method for producing a multilayer printed wiring board according to any one of claims 1 to 7, further comprising a step of performing a roughening treatment on a smooth surface of the via hole.

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