JP2009096979A - Dielectric elastomer composition and high-frequency electronic component material - Google Patents
Dielectric elastomer composition and high-frequency electronic component material Download PDFInfo
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- JP2009096979A JP2009096979A JP2008076279A JP2008076279A JP2009096979A JP 2009096979 A JP2009096979 A JP 2009096979A JP 2008076279 A JP2008076279 A JP 2008076279A JP 2008076279 A JP2008076279 A JP 2008076279A JP 2009096979 A JP2009096979 A JP 2009096979A
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- Prior art keywords
- dielectric
- elastomer composition
- dielectric elastomer
- magnesium hydroxide
- composition according
- Prior art date
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- 239000000203 mixture Substances 0.000 title claims abstract description 61
- 229920002595 Dielectric elastomer Polymers 0.000 title claims abstract description 55
- 239000000463 material Substances 0.000 title claims abstract description 26
- 239000000843 powder Substances 0.000 claims abstract description 49
- 229920001971 elastomer Polymers 0.000 claims abstract description 40
- 239000000806 elastomer Substances 0.000 claims abstract description 31
- 238000005259 measurement Methods 0.000 claims abstract description 12
- 238000000465 moulding Methods 0.000 claims abstract description 10
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 claims description 45
- 239000000347 magnesium hydroxide Substances 0.000 claims description 44
- 229910001862 magnesium hydroxide Inorganic materials 0.000 claims description 44
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical class N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 22
- 239000000919 ceramic Substances 0.000 claims description 15
- 238000004381 surface treatment Methods 0.000 claims description 14
- 239000000292 calcium oxide Substances 0.000 claims description 12
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 11
- 229920000181 Ethylene propylene rubber Polymers 0.000 claims description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 4
- 229920006124 polyolefin elastomer Polymers 0.000 claims description 4
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 3
- 238000002156 mixing Methods 0.000 abstract description 14
- 239000011777 magnesium Substances 0.000 abstract description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 abstract description 2
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 229910052749 magnesium Inorganic materials 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 abstract 1
- 239000003063 flame retardant Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 16
- 239000012535 impurity Substances 0.000 description 14
- 229910004298 SiO 2 Inorganic materials 0.000 description 10
- 239000005060 rubber Substances 0.000 description 9
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 8
- 238000004891 communication Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 244000043261 Hevea brasiliensis Species 0.000 description 6
- 229910000000 metal hydroxide Inorganic materials 0.000 description 6
- 150000004692 metal hydroxides Chemical class 0.000 description 6
- 229920003052 natural elastomer Polymers 0.000 description 6
- 229920001194 natural rubber Polymers 0.000 description 6
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- 150000004665 fatty acids Chemical class 0.000 description 5
- -1 ferric trioxide Substances 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 239000007822 coupling agent Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910052736 halogen Inorganic materials 0.000 description 4
- 150000002367 halogens Chemical class 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 238000004073 vulcanization Methods 0.000 description 4
- 239000006087 Silane Coupling Agent Substances 0.000 description 3
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 235000021122 unsaturated fatty acids Nutrition 0.000 description 3
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- 229910010413 TiO 2 Inorganic materials 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000013065 commercial product Substances 0.000 description 2
- 238000000748 compression moulding Methods 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 239000013536 elastomeric material Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- JHXRVOAOESLJHL-UHFFFAOYSA-N ethene;1,2,3,4,5-pentabromobenzene Chemical compound C=C.BrC1=CC(Br)=C(Br)C(Br)=C1Br.BrC1=CC(Br)=C(Br)C(Br)=C1Br JHXRVOAOESLJHL-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 230000010287 polarization Effects 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920000346 polystyrene-polyisoprene block-polystyrene Polymers 0.000 description 2
- 150000004671 saturated fatty acids Chemical class 0.000 description 2
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229920003051 synthetic elastomer Polymers 0.000 description 2
- 239000005061 synthetic rubber Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- ORYGKUIDIMIRNN-UHFFFAOYSA-N 1,2,3,4-tetrabromo-5-(2,3,4,5-tetrabromophenoxy)benzene Chemical compound BrC1=C(Br)C(Br)=CC(OC=2C(=C(Br)C(Br)=C(Br)C=2)Br)=C1Br ORYGKUIDIMIRNN-UHFFFAOYSA-N 0.000 description 1
- YUAPUIKGYCAHGM-UHFFFAOYSA-N 1,2-dibromo-3-(2,3-dibromopropoxy)propane Chemical compound BrCC(Br)COCC(Br)CBr YUAPUIKGYCAHGM-UHFFFAOYSA-N 0.000 description 1
- QNJUJUHEBJQOHY-UHFFFAOYSA-N 1,3-dibromo-5-[3,5-dibromo-4-(3,3-dibromopropoxy)phenyl]sulfonyl-2-(3,3-dibromopropoxy)benzene Chemical compound C1=C(Br)C(OCCC(Br)Br)=C(Br)C=C1S(=O)(=O)C1=CC(Br)=C(OCCC(Br)Br)C(Br)=C1 QNJUJUHEBJQOHY-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- VEORPZCZECFIRK-UHFFFAOYSA-N 3,3',5,5'-tetrabromobisphenol A Chemical compound C=1C(Br)=C(O)C(Br)=CC=1C(C)(C)C1=CC(Br)=C(O)C(Br)=C1 VEORPZCZECFIRK-UHFFFAOYSA-N 0.000 description 1
- DYIZJUDNMOIZQO-UHFFFAOYSA-N 4,5,6,7-tetrabromo-2-[2-(4,5,6,7-tetrabromo-1,3-dioxoisoindol-2-yl)ethyl]isoindole-1,3-dione Chemical compound O=C1C(C(=C(Br)C(Br)=C2Br)Br)=C2C(=O)N1CCN1C(=O)C2=C(Br)C(Br)=C(Br)C(Br)=C2C1=O DYIZJUDNMOIZQO-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- 229910017639 MgSi Inorganic materials 0.000 description 1
- XEODUNVMYMMGME-UHFFFAOYSA-N N=C=O.Br.Br.Br.Br.Br.Br Chemical compound N=C=O.Br.Br.Br.Br.Br.Br XEODUNVMYMMGME-UHFFFAOYSA-N 0.000 description 1
- 229910017493 Nd 2 O 3 Inorganic materials 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229910004283 SiO 4 Inorganic materials 0.000 description 1
- 229910002367 SrTiO Inorganic materials 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 229920006311 Urethane elastomer Polymers 0.000 description 1
- 239000004110 Zinc silicate Substances 0.000 description 1
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- MYXYKQJHZKYWNS-UHFFFAOYSA-N barium neodymium Chemical compound [Ba][Nd] MYXYKQJHZKYWNS-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000031709 bromination Effects 0.000 description 1
- 238000005893 bromination reaction Methods 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- FACXGONDLDSNOE-UHFFFAOYSA-N buta-1,3-diene;styrene Chemical compound C=CC=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 FACXGONDLDSNOE-UHFFFAOYSA-N 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- JUNWLZAGQLJVLR-UHFFFAOYSA-J calcium diphosphate Chemical compound [Ca+2].[Ca+2].[O-]P([O-])(=O)OP([O-])([O-])=O JUNWLZAGQLJVLR-UHFFFAOYSA-J 0.000 description 1
- 229940043256 calcium pyrophosphate Drugs 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 1
- 229920003211 cis-1,4-polyisoprene Polymers 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- DDTBPAQBQHZRDW-UHFFFAOYSA-N cyclododecane Chemical compound C1CCCCCCCCCCC1 DDTBPAQBQHZRDW-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 235000019821 dicalcium diphosphate Nutrition 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 1
- ZOIVSVWBENBHNT-UHFFFAOYSA-N dizinc;silicate Chemical compound [Zn+2].[Zn+2].[O-][Si]([O-])([O-])[O-] ZOIVSVWBENBHNT-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 229920005558 epichlorohydrin rubber Polymers 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 229920002681 hypalon Polymers 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 229920003049 isoprene rubber Polymers 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052914 metal silicate Inorganic materials 0.000 description 1
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920000636 poly(norbornene) polymer Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- 229910001404 rare earth metal oxide Inorganic materials 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 229920006132 styrene block copolymer Polymers 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- NFMWFGXCDDYTEG-UHFFFAOYSA-N trimagnesium;diborate Chemical compound [Mg+2].[Mg+2].[Mg+2].[O-]B([O-])[O-].[O-]B([O-])[O-] NFMWFGXCDDYTEG-UHFFFAOYSA-N 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000007779 wet slurry method Methods 0.000 description 1
- 235000019352 zinc silicate Nutrition 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Inorganic Insulating Materials (AREA)
- Organic Insulating Materials (AREA)
Abstract
Description
本発明は優れた難燃性と誘電特性とを合わせ持つ誘電性エラストマー組成物、および該組成物を成形してなる高周波用電子部品材料に関する。 The present invention relates to a dielectric elastomer composition having both excellent flame retardancy and dielectric properties, and a high frequency electronic component material formed by molding the composition.
近年、携帯電話、コードレスフォン、RFID等に用いるパッチアンテナ、電波望遠鏡やミリ波レーダ等のレンズアンテナ等の目覚しい普及、衛星通信機器の著しい発達に伴い、通信信号の周波数の高周波化および通信機器の一層の小型化が望まれている。通信機器は、通信機器内部に組み込まれたアンテナ材料の比誘電率が高くなると、より一層の高周波化および小型化が図れる。比誘電率は、誘電体内部の分極の程度を、誘電正接は誘電体内部の分極や導電性の付与によって生じるエネルギー損失を、それぞれ示すパラメータである。従って、比誘電率の高いアンテナ材料を使用できれば、高周波化ひいては回路の短縮化および通信機器の小型化が図れる。また、通信機器の使用態様が多様化するにつれ、アンテナ材料には、低温から高温まで電気的特性の変化が少ないこと、電気的特性の周波数依存性が少ないこと、難燃性に優れること等も求められている。 In recent years, with the remarkable spread of patch antennas used for mobile phones, cordless phones, RFID, etc., lens antennas such as radio telescopes and millimeter wave radars, and the remarkable development of satellite communication equipment, the frequency of communication signals has increased and the frequency of communication equipment has increased. Further downsizing is desired. In the communication device, when the relative dielectric constant of the antenna material incorporated in the communication device is increased, the frequency can be further reduced and the size can be reduced. The relative dielectric constant is a parameter indicating the degree of polarization inside the dielectric, and the dielectric loss tangent is a parameter indicating energy loss caused by polarization inside the dielectric and imparting conductivity. Therefore, if an antenna material having a high relative dielectric constant can be used, high frequency can be increased, and therefore the circuit can be shortened and the communication device can be miniaturized. In addition, as communication devices are used in various ways, antenna materials have less change in electrical characteristics from low temperature to high temperature, less frequency dependence of electrical characteristics, and excellent flame retardancy. It has been demanded.
従来、低温から高温まで広い温度範囲にわたって、高い比誘電率を示し、かつ低誘電正接を有するアンテナを得るための材料として、エチレンプロピレンゴム等のエラストマーに、−40℃〜100℃の温度範囲において比誘電率の温度係数α(単位:1/℃)が(−200〜100)×10-6 の範囲にあるバリウム・ネオジム系セラミックス粉末等を配合した誘電性エラストマー組成物が知られている(特許文献1参照)。 Conventionally, as a material for obtaining an antenna having a high relative dielectric constant and a low dielectric loss tangent over a wide temperature range from a low temperature to a high temperature, an elastomer such as ethylene propylene rubber is used in a temperature range of −40 ° C. to 100 ° C. A dielectric elastomer composition containing a barium-neodymium ceramic powder or the like having a relative dielectric constant temperature coefficient α (unit: 1 / ° C.) in the range of (−200 to 100) × 10 −6 is known ( Patent Document 1).
一方、アンテナ材料等における難燃性向上策としては、従来、ポリブロモジフェニルエーテル(以下、PBDEと記す)やポリブロモビフェニル(以下、PBBと記す)等の臭素系あるいは塩素系のハロゲン系難燃剤を配合することが知られている。また、PBB、PBDE以外の臭素系難燃剤の場合、難燃性を高めるため通常は三酸化アンチモンを併用している。
また、一般的に、エラストマー系材料において難燃性を向上させるためには、上記ハロゲン系難燃剤の他、金属水酸化物、膨張化黒鉛などを配合することが知られている。金属水酸化物は、例えば電子写真装置の転写ベルト等を構成するエラストマー系材料等に配合することが知られている(特許文献2参照)。
On the other hand, as a measure for improving the flame retardancy of antenna materials, brominated or chlorinated halogen flame retardants such as polybromodiphenyl ether (hereinafter referred to as PBDE) and polybromobiphenyl (hereinafter referred to as PBB) have been conventionally used. It is known to blend. Moreover, in the case of brominated flame retardants other than PBB and PBDE, antimony trioxide is usually used in combination in order to increase flame retardancy.
In general, in order to improve flame retardancy in an elastomeric material, it is known to blend a metal hydroxide, expanded graphite and the like in addition to the halogen flame retardant. It is known that the metal hydroxide is blended in, for example, an elastomeric material that constitutes a transfer belt or the like of an electrophotographic apparatus (see Patent Document 2).
しかしながら、特許文献1の誘電性エラストマー組成物は、低温から高温まで電気的特性の変化が少なく優れた誘電特性を有するが、難燃剤を含んでおらず、難燃性が要求される用途には使用できないという問題がある。
このような誘電性エラストマー組成物の難燃性向上のために、難燃剤として上記ハロゲン系難燃剤を用いる場合では、廃棄時にハロゲン系難燃剤からダイオキシンが発生することが懸念され、環境上好ましくない。特に、PBB、PBDEについては、2003年1月制定の欧州連合(EU)のRoHS指令(電気・電子機器における特定有害物質の使用制限指令)により、これらを電機電子製品に使用することができない。
また、PBB、PBDE以外の臭素系難燃剤は使用禁止とされていないものの、上述したように三酸化アンチモンを併用しており、この三酸化アンチモンには不純物として鉛、水銀、六価クロム、カドミウム等を微量に含むので好ましくない。
However, the dielectric elastomer composition of Patent Document 1 has excellent dielectric properties with little change in electrical properties from low temperature to high temperature, but does not contain a flame retardant and is used for applications where flame retardancy is required. There is a problem that it cannot be used.
In order to improve the flame retardancy of such a dielectric elastomer composition, when the halogen flame retardant is used as a flame retardant, dioxins may be generated from the halogen flame retardant at the time of disposal, which is not environmentally preferable. . In particular, PBB and PBDE cannot be used in electrical and electronic products according to the European Union (EU) RoHS Directive (restriction on the use of specific hazardous substances in electrical and electronic equipment) established in January 2003.
Although brominated flame retardants other than PBB and PBDE are not prohibited, antimony trioxide is used in combination with the antimony trioxide as described above, and lead, mercury, hexavalent chromium, cadmium as impurities Etc. are not preferable because they are contained in trace amounts.
特許文献2のように金属水酸化物を用いる場合では、多量に含有させないと難燃性効果が出にくく、多量に含有すると一般的には誘電正接が高くなるため、アンテナ材料のように低誘電正接が要求される用途においての使用は知られていない。また、金属水酸化物に、三酸化二鉄、酸化カルシウム、二酸化珪素などの不純物が多く含まれると誘電正接が高くなるので好ましくない。
また、アンテナ材料において膨張化黒鉛を配合する場合では、難燃性は向上するが、上記誘電特性が極端に悪化するので好ましくない。
Further, when the expanded graphite is blended in the antenna material, the flame retardancy is improved, but the dielectric property is extremely deteriorated, which is not preferable.
本発明はこのような問題に対処するためになされたもので、環境への影響を配慮しつつ優れた難燃性を有するとともに、高周波用電子部品材料として十分な誘電特性を有する誘電性エラストマー組成物、および該組成物を成形してなる高周波用電子部品材料の提供を目的とする。 The present invention has been made in order to cope with such problems, and has an excellent flame retardancy while considering the influence on the environment, and a dielectric elastomer composition having sufficient dielectric properties as a high frequency electronic component material It is an object of the present invention to provide a high-frequency electronic component material obtained by molding a product and the composition.
本発明の誘電性エラストマー組成物は、エラストマーに三酸化二鉄(以下、Fe2O3 と記す)の含有量が 0.02 重量%以下の水酸化マグネシウム粉末を配合してなる誘電性エラストマー組成物であって、(1)周波数 400 MHz および 温度 30℃、(2)周波数 5 GHz および 温度 25℃ の少なくともいずれかの測定条件において、前記誘電性エラストマー組成物の比誘電率が 3 以上、誘電正接が 0.006 以下であることを特徴とする。 The dielectric elastomer composition of the present invention is a dielectric elastomer composition obtained by blending magnesium hydroxide powder having a ferric trioxide (hereinafter referred to as Fe 2 O 3 ) content of 0.02 wt% or less into an elastomer. Under the measurement conditions of (1) frequency 400 MHz and temperature 30 ° C., (2) frequency 5 GHz and temperature 25 ° C., the dielectric elastomer composition has a relative dielectric constant of 3 or more and a dielectric loss tangent. It is characterized by being 0.006 or less.
上記水酸化マグネシウム粉末は、酸化カルシウム(以下、CaOと記す)の含有量が 0.2 重量%以下であることを特徴とする。また、上記水酸化マグネシウム粉末は、二酸化珪素(以下、SiO2 と記す)の含有量が 0.2 重量%以下であることを特徴とする。 The magnesium hydroxide powder is characterized in that the content of calcium oxide (hereinafter referred to as CaO) is 0.2% by weight or less. The magnesium hydroxide powder is characterized in that the content of silicon dioxide (hereinafter referred to as SiO 2 ) is 0.2% by weight or less.
上記水酸化マグネシウム粉末は、表面処理を施したものであることを特徴とする。また、上記水酸化マグネシウム粉末は平均粒子径が 10μm 以下であることを特徴とする。 The magnesium hydroxide powder is subjected to a surface treatment. The magnesium hydroxide powder has an average particle size of 10 μm or less.
上記誘電性エラストマー組成物は、誘電性セラミックス粉末を配合してなることを特徴とする。また、上記誘電性エラストマー組成物は、PBDEおよびPBBを除く臭素系難燃剤を配合してなることを特徴とする。 The dielectric elastomer composition is characterized by blending dielectric ceramic powder. The dielectric elastomer composition is characterized by blending a brominated flame retardant excluding PBDE and PBB.
上記エラストマーがスチレン系およびオレフィン系エラストマーの中から選ばれる少なくとも1つのエラストマーであることを特徴とする。また、上記エラストマーがエチレンプロピレンゴムであることを特徴とする。 The elastomer is at least one elastomer selected from styrene-based and olefin-based elastomers. The elastomer is ethylene propylene rubber.
本発明の高周波用電子部品材料は、周波数 100 MHz 以上の電気信号を取り扱うための高周波用電子部品材料であって、上記誘電性エラストマー組成物の成形体を用いてなることを特徴とする。
また、上記誘電性エラストマー成形体の表面に電極を張合わせ加工、または、上記成形体の内部に電極をインサート成形することにより得られることを特徴とする。
The high-frequency electronic component material of the present invention is a high-frequency electronic component material for handling an electric signal having a frequency of 100 MHz or more, and is characterized by using a molded body of the dielectric elastomer composition.
Further, it is characterized in that it is obtained by pasting an electrode on the surface of the dielectric elastomer molded body or by insert molding an electrode inside the molded body.
本発明の誘電性エラストマー組成物は、エラストマーにFe2O3 の含有量が 0.02 重量%以下の水酸化マグネシウム粉末を配合してなる誘電性エラストマー組成物であって、(1)周波数 400 MHz および 温度 30℃、(2)周波数 5 GHz および 温度 25℃ の少なくともいずれかの測定条件において、上記誘電性エラストマー組成物の比誘電率が 3 以上、誘電正接が 0.006 以下であるので、高周波用電子部品材料として十分な誘電特性を維持しながら、難燃性にも優れる。 The dielectric elastomer composition of the present invention is a dielectric elastomer composition obtained by blending an elastomer with magnesium hydroxide powder having an Fe 2 O 3 content of 0.02 wt% or less, and (1) a frequency of 400 MHz and Since the relative dielectric constant of the dielectric elastomer composition is 3 or more and the dielectric loss tangent is 0.006 or less under the measurement conditions of temperature 30 ° C, (2) frequency 5 GHz and temperature 25 ° C, high frequency electronic components While maintaining sufficient dielectric properties as a material, it has excellent flame retardancy.
水酸化マグネシウム粉末を配合することで、誘電材の難燃性が向上する。特に、水酸化マグネシウム粉末の不純物濃度として、Fe2O3 が 0.02 重量%以下のものを用いることで誘電正接を低くすることができる。また、CaOが 0.2 重量%以下のものを用いることで誘電正接を低くすることができる。また、SiO2 が 0.2 重量%以下のものを用いることで誘電正接を低くすることができる。 By blending magnesium hydroxide powder, the flame retardancy of the dielectric material is improved. In particular, as the impurity concentration of the magnesium hydroxide powder, Fe 2 O 3 can be reduced dissipation factor in the use of those 0.02 wt% or less. Moreover, the dielectric loss tangent can be lowered by using CaO of 0.2% by weight or less. Moreover, the dielectric loss tangent can be lowered by using SiO 2 having a content of 0.2% by weight or less.
また、水酸化マグネシウム粉末に表面処理を施すので、水酸化マグネシウム粉末の吸水率が低下するとともに、誘電性エラストマー組成物における水酸化マグネシウム粉末の混練性が向上する。
また、水酸化マグネシウム粉末の平均粒子径が 10μm 以下であるので、誘電性エラストマー組成物における水酸化マグネシウムの分散性が向上する。
Further, since the surface treatment is performed on the magnesium hydroxide powder, the water absorption rate of the magnesium hydroxide powder is lowered and the kneadability of the magnesium hydroxide powder in the dielectric elastomer composition is improved.
Further, since the average particle diameter of the magnesium hydroxide powder is 10 μm or less, the dispersibility of magnesium hydroxide in the dielectric elastomer composition is improved.
また、上記誘電性エラストマー組成物は、誘電性セラミックス粉末を配合するので、比誘電率を未配合の場合よりも高くできる。 Moreover, since the said dielectric elastomer composition mix | blends dielectric ceramic powder, it can make a dielectric constant higher than the case where it is not mix | blended.
また、水酸化マグネシウム粉末と臭素系難燃剤とを併用することで、PBDE、PBB以外の臭素系難燃剤を使用しながら、三酸化アンチモンを併用せずに優れた難燃性を確保でき、環境上好ましい。また、難燃剤が水酸化マグネシウム粉末のみの場合と比較して、水酸化マグネシウム粉末の配合量を少なくでき、成形性が悪化することや、誘電正接が高くなること等を抑制できる。 Also, by using magnesium hydroxide powder and brominated flame retardant together, excellent flame retardancy can be secured without using antimony trioxide while using brominated flame retardants other than PBDE and PBB. Preferred above. Moreover, compared with the case where a flame retardant is only magnesium hydroxide powder, the compounding quantity of magnesium hydroxide powder can be decreased, and it can suppress that a moldability deteriorates or a dielectric loss tangent becomes high.
本発明の高周波用電子部品材料は、上記誘電性エラストマー組成物を成形してなるので、高い比誘電率と低い誘電正接とが両立する誘電特性を維持しながら難燃性にも優れる。 Since the high-frequency electronic component material of the present invention is formed by molding the above dielectric elastomer composition, it is excellent in flame retardancy while maintaining a dielectric property in which a high relative dielectric constant and a low dielectric loss tangent are compatible.
上述したように、難燃剤として水酸化マグネシウム粉末などの金属水酸化物を用いる場合では、多量に含有させないと難燃性効果が出にくく、多量に含有すると一般的には誘電正接が高くなるため、アンテナ材料等では金属水酸化物が使用されていなかった。
本発明者らは、難燃剤として使用する水酸化マグネシウム粉末について、誘電正接が高くなるのは、その不純物濃度による影響が大きいことに着目し、Fe2O3 などの不純物の濃度が一定値以下の水酸化マグネシウム粉末を使用することで、アンテナ材料として十分な誘電特性と難燃性とを両立した誘電性エラストマー組成物を得た。本発明は以上のような知見に基づくものである。
As described above, in the case of using a metal hydroxide such as magnesium hydroxide powder as a flame retardant, the flame retardant effect is difficult to be obtained unless it is contained in a large amount, and generally the dielectric loss tangent is increased when it is contained in a large amount. Metal hydroxide was not used in antenna materials.
The inventors of the present invention pay attention to the fact that the magnesium tangent powder used as a flame retardant has a high dielectric loss tangent because the impurity concentration has a large influence, and the concentration of impurities such as Fe 2 O 3 is below a certain value. By using this magnesium hydroxide powder, a dielectric elastomer composition having both sufficient dielectric properties and flame retardancy as an antenna material was obtained. The present invention is based on the above findings.
本発明に用いる水酸化マグネシウム粉末は、不純物濃度としてFe2O3 が 0.02 重量%以下であることを必須とする。0.02 重量%をこえる場合には、誘電正接が高くなり好ましくない。
また、不純物濃度としてCaOが 0.2 重量%以下であることが好ましい。CaOが 0.2 重量%をこえる場合には、誘電正接が高くなるので好ましくない。
また、不純物濃度としてSiO2 が 0.2 重量%以下であることが好ましい。SiO2 が 0.2 重量%をこえる場合には、誘電正接が高くなるので好ましくない。
The magnesium hydroxide powder used in the present invention must have an impurity concentration of Fe 2 O 3 of 0.02% by weight or less. When the content exceeds 0.02% by weight, the dielectric loss tangent is increased, which is not preferable.
Moreover, it is preferable that CaO is 0.2 weight% or less as an impurity concentration. When CaO exceeds 0.2% by weight, the dielectric loss tangent is increased, which is not preferable.
Further, it is preferable that the impurity concentration SiO 2 is less than 0.2 wt%. When SiO 2 exceeds 0.2% by weight, the dielectric loss tangent is increased, which is not preferable.
本発明に用いる水酸化マグネシウムは、高熱下で吸熱脱水反応を起こすことにより、吸熱し、水分子を放出することで、温度を低下させ難燃性を付与できる。なお、水酸化マグネシウムの分解温度は、300〜350℃程度である。
また、上記水酸化マグネシウム粉末は、BET比表面積は 1〜20 m2/g 以下の範囲にあり、かつ平均粒子径が 0.1〜50μm の範囲であることが好ましい。特に、誘電性エラストマー組成物における水酸化マグネシウム粉末の分散性を向上させるため、平均粒子径は 10μm 以下であることが好ましい。
また、上記水酸化マグネシウム粉末は、分散性、加工性などを改良するため、シランカップリング剤、チタネート系カップリング剤、エポキシ系表面処理剤、高級脂肪酸またはその塩、高級アルコール、界面活性剤等により表面処理を施すことが好ましい。
Magnesium hydroxide used in the present invention can absorb heat and release water molecules by causing an endothermic dehydration reaction under high heat, thereby providing flame retardancy by lowering the temperature. The decomposition temperature of magnesium hydroxide is about 300 to 350 ° C.
The magnesium hydroxide powder preferably has a BET specific surface area of 1 to 20 m 2 / g or less and an average particle size of 0.1 to 50 μm. In particular, in order to improve the dispersibility of the magnesium hydroxide powder in the dielectric elastomer composition, the average particle size is preferably 10 μm or less.
In addition, the above magnesium hydroxide powder improves dispersibility, processability, etc., so that silane coupling agents, titanate coupling agents, epoxy surface treatment agents, higher fatty acids or salts thereof, higher alcohols, surfactants, etc. It is preferable to apply a surface treatment.
本発明において水酸化マグネシウムに施すシランカップリング剤を用いた表面処理方法としては、乾式法、湿式スラリー法を採用できる。また、上記のように予め表面処理を施す以外に、誘電性エラストマー組成物中にシランカップリング剤も添加して、混合しながら表面処理させることもできる。
また、水酸化マグネシウムについて、高級脂肪酸またはその塩で表面処理する場合は、高級脂肪酸またはその塩を溶かして噴霧し、ヘンシェルミキサー等により乾式法で表面処理する方法等を採用できる。高級脂肪酸およびその塩としては、ステアリン酸、オレイン酸、パルミチン酸、ラウリン酸およびそれらのナトリウム塩、カリウム塩等が用いられる。
In the present invention, as a surface treatment method using a silane coupling agent applied to magnesium hydroxide, a dry method or a wet slurry method can be employed. In addition to performing surface treatment in advance as described above, a silane coupling agent can also be added to the dielectric elastomer composition and surface treatment can be performed while mixing.
In addition, when magnesium hydroxide is surface-treated with a higher fatty acid or a salt thereof, a method in which the higher fatty acid or a salt thereof is dissolved and sprayed, and the surface is treated by a dry method using a Henschel mixer or the like can be employed. Examples of higher fatty acids and salts thereof include stearic acid, oleic acid, palmitic acid, lauric acid, and sodium and potassium salts thereof.
本発明に使用できる水酸化マグネシウムの市販品としては、神島化学工業社製:N−6(平均粒子径 1.3μm、表面処理:飽和脂肪酸、不純物濃度:Fe2O3:0.001〜0.003 重量%、SiO2:0.03〜0.05 重量%、CaO:0.1〜0.15 重量%)、協和化学社製:キスマ5A(平均粒子径 0.85μm、表面処理:飽和脂肪酸、不純物濃度:Fe2O3:0.0001〜0.001 重量%、SiO2:0.01〜0.05 重量%、CaO:0.01〜0.15 重量%)および5B(平均粒子径 0.87μm、表面処理:不飽和脂肪酸、不純物濃度:Fe2O3:0.0001〜0.001 重量%、SiO2:0.01〜0.05 重量%、CaO:0.01〜0.15 重量%)、堺化学社製:MGZ−1(平均粒子径 0.8μm、表面処理:不飽和脂肪酸、不純物濃度:Fe2O3:0.0005〜0.02 重量%、SiO2:0.01〜0.2 重量%、CaO:0.01〜0.15 重量%)およびMGZ−3(平均粒子径 0.1μm、表面処理:不飽和脂肪酸、不純物濃度:Fe2O3:0.0005〜0.02 重量%、SiO2:0.01〜0.2 重量%、CaO:0.01〜0.15 重量%)等が挙げられる。 As a commercial item of magnesium hydroxide that can be used in the present invention, manufactured by Kamishima Chemical Industry Co., Ltd .: N-6 (average particle size 1.3 μm, surface treatment: saturated fatty acid, impurity concentration: Fe 2 O 3 : 0.001 to 0.003 wt%, SiO 2 : 0.03 to 0.05 wt%, CaO: 0.1 to 0.15 wt%, manufactured by Kyowa Chemical Co., Ltd .: Kisuma 5A (average particle size 0.85 μm, surface treatment: saturated fatty acid, impurity concentration: Fe 2 O 3 : 0.0001 to 0.001 wt. %, SiO 2 : 0.01 to 0.05% by weight, CaO: 0.01 to 0.15% by weight) and 5B (average particle size 0.87 μm, surface treatment: unsaturated fatty acid, impurity concentration: Fe 2 O 3 : 0.0001 to 0.001% by weight, SiO 2 : 0.01 to 0.05% by weight, CaO: 0.01 to 0.15% by weight), manufactured by Sakai Chemical Co., Ltd .: MGZ-1 (average particle size 0.8 μm, surface treatment: unsaturated fatty acid, impurity concentration: Fe 2 O 3 : 0.0005 to 0.02 weight%, SiO 2: 0.01~0.2 weight%, CaO: 0.01~0.15 double %) And MGZ-3 (average particle diameter 0.1 [mu] m, surface treatment: unsaturated fatty acids, impurity concentration: Fe 2 O 3: 0.0005-0.02 wt%, SiO 2: 0.01 to 0.2 wt%, CaO: 0.01 to 0.15 wt% ) And the like.
また、環境への負荷と難燃性の付与を考慮したうえで、水酸化マグネシウム粉末以外に、難燃効果の大きい臭素系などの難燃剤を必要最小量添加してもよい。
臭素系難燃剤としては、PBDEおよびPBBを除く臭素系難燃剤であれば任意のものを使用できる。例えば、エチレンビスペンタブロモベンゼン、デカブロモジフェニルエーテル、TBA−ビス(2,3-ジブロモプロピルエーテル)、ビス(3,5-ジブロモ-4-ジブロモプロピルオキシフェニル)スルホン、トリアリルイソシアネート6臭化物、ヘキサブロモシクロドデカン、オクタブロモジフェニルエーテル、テトラブロモビスフェノールA、エチレンビステトラブロモフタルイミド、臭素化ポリスチレン等が挙げられる。
これらの中で、融点が 300℃以上、臭素化率が 80 %以上と高いことから、エチレンビスペンタブロモベンゼン、デカブロモジフェニルエーテルが好ましい。エチレンビスペンタブロモベンゼンの市販品としては、鈴裕化学社製:FCP801が、デカブロモジフェニルエーテルの市販品としては、鈴裕化学社製:FCP83Dがそれぞれ挙げられる。
In addition to the magnesium hydroxide powder, taking into consideration the burden on the environment and imparting flame retardancy, a necessary minimum amount of a flame retardant such as bromine having a large flame retardant effect may be added.
As the brominated flame retardant, any brominated flame retardant excluding PBDE and PBB can be used. For example, ethylene bispentabromobenzene, decabromodiphenyl ether, TBA-bis (2,3-dibromopropyl ether), bis (3,5-dibromo-4-dibromopropyloxyphenyl) sulfone, triallyl isocyanate hexabromide, hexabromo Examples thereof include cyclododecane, octabromodiphenyl ether, tetrabromobisphenol A, ethylene bistetrabromophthalimide, brominated polystyrene, and the like.
Of these, ethylene bispentabromobenzene and decabromodiphenyl ether are preferred because of their high melting point of 300 ° C. or higher and bromination rate of 80% or higher. As a commercial product of ethylenebispentabromobenzene, Suzuhiro Chemical Co., Ltd .: FCP801, and as a commercial product of decabromodiphenyl ether, Suzuhiro Chemical Co., Ltd .: FCP83D can be mentioned.
本発明の誘電性エラストマー組成物における水酸化マグネシウム粉末の配合割合は、臭素系難燃剤を併用しない場合、エラストマー 100 重量部に対して 300〜600 重量部であることが好ましい。より好ましくは、300〜450 重量部である。
300 重量部未満であると、十分な難燃性(具体的には後述の実施例に記載する試験)を得ることができない。一方、600 重量部をこえると、誘電正接が温度によっては 0.006 をこえる等、高周波用電子部品材料として要求される誘電特性を満足できなくなる。
また、臭素系難燃剤を併用する場合では、エラストマー 100 重量部に対して 100〜600 重量部であることが好ましい。より好ましくは、150〜300 重量部である。水酸化マグネシウム粉末の配合割合が、100 重量部未満であると、難燃性確保のため臭素系難燃剤を 100 重量部をこえて配合する必要があり、成形性が悪化し、誘電正接が高くなるとともに、環境上好ましくない。水酸化マグネシウム粉末が 600 重量部をこえると成形性が悪化する、誘電正接が高くなる等の問題がある。
The blending ratio of the magnesium hydroxide powder in the dielectric elastomer composition of the present invention is preferably 300 to 600 parts by weight with respect to 100 parts by weight of the elastomer when a brominated flame retardant is not used in combination. More preferably, it is 300 to 450 parts by weight.
If the amount is less than 300 parts by weight, sufficient flame retardancy (specifically, tests described in the examples described later) cannot be obtained. On the other hand, if it exceeds 600 parts by weight, the dielectric loss tangent will exceed 0.006 depending on the temperature, and the dielectric properties required for high frequency electronic component materials cannot be satisfied.
Moreover, when using a brominated flame retardant together, it is preferable that it is 100-600 weight part with respect to 100 weight part of elastomers. More preferably, it is 150 to 300 parts by weight. If the blending ratio of magnesium hydroxide powder is less than 100 parts by weight, it is necessary to blend more than 100 parts by weight of brominated flame retardant to ensure flame retardancy, resulting in poor formability and high dielectric loss tangent. In addition, it is not environmentally preferable. When the magnesium hydroxide powder exceeds 600 parts by weight, there are problems such as poor formability and high dielectric loss tangent.
本発明の誘電性エラストマー組成物を構成するエラストマーとしては、天然ゴム系エラストマーおよび合成ゴム系エラストマーを使用できる。本発明に使用するエラストマーとしては、25 ℃において、比重が 0.8〜1.1 であるエラストマーが好ましい。比重が 0.8 未満であると、低分子量のため強度が弱く、成形体の空孔が多くなるので好ましくない。また、比重が 1.1 をこえると製品重量が重くなるので好ましくない。 As the elastomer constituting the dielectric elastomer composition of the present invention, a natural rubber elastomer and a synthetic rubber elastomer can be used. The elastomer used in the present invention is preferably an elastomer having a specific gravity of 0.8 to 1.1 at 25 ° C. If the specific gravity is less than 0.8, the strength is low due to the low molecular weight, and the number of pores in the molded product increases, such being undesirable. In addition, if the specific gravity exceeds 1.1, the product weight increases, which is not preferable.
天然ゴム系エラストマーとしては、天然ゴム、塩化ゴム、塩酸ゴム、環化ゴム、マレイン酸化ゴム、水素化ゴム、天然ゴムの二重結合にメタクリル酸メチル、アクリロニトリル、メタクリル酸エステル等のビニルモノマーをグラフトさせてなるグラフト変性ゴム、窒素気流中でモノマー存在下に天然ゴムを粗錬してなるブロックポリマー等を挙げることができる。これらは、天然ゴムを原料とするものの他、合成cis−1,4−ポリイソプレンを原料としたエラストマーを挙げることができる。 Natural rubber elastomers include natural rubber, chlorinated rubber, hydrochloric acid rubber, cyclized rubber, maleated rubber, hydrogenated rubber, and vinyl monomers such as methyl methacrylate, acrylonitrile, and methacrylic acid ester grafted onto the double bond of natural rubber. Examples thereof include a graft-modified rubber, a block polymer obtained by roughening natural rubber in the presence of a monomer in a nitrogen stream. These may include elastomers made from synthetic cis-1,4-polyisoprene as well as those made from natural rubber.
合成ゴム系エラストマーとしては、イソブチレンゴム、エチレンプロピレンゴム、エチレンプロピレンジエンゴム、エチレンプロピレンターポリマー、クロロスルホン化ポリエチレンゴム等のポリオレフィン系エラストマー、スチレン−イソプレン−スチレンブロックコポリマー(SIS)、スチレン−ブタジエン−スチレンコポリマー(SBS)、スチレン−エチレン−ブチレン−スチレンブロックコポリマー(SEBS)等のスチレン系エラストマー、イソプレンゴム、ウレタンゴム、エピクロルヒドリンゴム、シリコーンゴム、ナイロン12、ブチルゴム、ブタジエンゴム、ポリノルボルネンゴム、アクリロニトリル−ブタジエンゴム等を挙げることができる。 Synthetic rubber elastomers include polyolefin elastomers such as isobutylene rubber, ethylene propylene rubber, ethylene propylene diene rubber, ethylene propylene terpolymer, chlorosulfonated polyethylene rubber, styrene-isoprene-styrene block copolymer (SIS), styrene-butadiene- Styrene elastomers such as styrene copolymer (SBS), styrene-ethylene-butylene-styrene block copolymer (SEBS), isoprene rubber, urethane rubber, epichlorohydrin rubber, silicone rubber, nylon 12, butyl rubber, butadiene rubber, polynorbornene rubber, acrylonitrile- Examples thereof include butadiene rubber.
これらのエラストマーは、1種類または2種類以上混合して用いることができる。また、エラストマーの持つ弾力性を損なわない範囲内で熱可塑性樹脂の1種類または2種類以上を配合して用いることができる。
本発明では上記エラストマーの中でも、電気特性に優れることから、スチレン系およびオレフィン系エラストマーの中から選ばれる少なくとも1つのエラストマーを用いることが好ましい。特にエチレンプロピレンゴム、エチレンプロピレンジエンゴムは誘電正接が極めて低いので、アンテナ用部材などの高周波用電子部品材料として好ましく用いることができる。
These elastomers can be used alone or in combination of two or more. Further, one or more types of thermoplastic resins can be blended and used within a range that does not impair the elasticity of the elastomer.
In the present invention, among the above-mentioned elastomers, it is preferable to use at least one elastomer selected from styrene-based elastomers and olefin-based elastomers because of excellent electrical characteristics. In particular, ethylene propylene rubber and ethylene propylene diene rubber have a very low dielectric loss tangent, and therefore can be preferably used as high frequency electronic component materials such as antenna members.
本発明の誘電性エラストマー組成物は、その比誘電率を向上させるため、誘電性セラミックス粉末を配合することが好ましい。
本発明に使用できる誘電性セラミックス粉末は、IIa、IVa、IIIb、IVb族の酸化物、炭酸塩、リン酸塩、珪酸塩、またはIIa、IVa、IIIb、IVb族を含む複合酸化物から選ばれる少なくとも一つであることが好ましい。具体的には、TiO2、CaTiO3、MgTiO3、Al2 O3、BaTiO3、SrTiO3、Ca2 P2 O7、SiO2、Mg2 SiO4、Ca2 MgSi2O7 、あるいは比誘電率の温度依存性を改良するため、アルカリ土類金属と希土類酸化物を配合したBaO−TiO2−Nd2O3 系セラミックス等が挙げられる。また、特性改良のため、Al、Zr等の微量組成物を配合してもよい。
In order to improve the dielectric constant of the dielectric elastomer composition of the present invention, it is preferable to blend a dielectric ceramic powder.
The dielectric ceramic powder that can be used in the present invention is selected from Group IIa, IVa, IIIb, and IVb group oxides, carbonates, phosphates, silicates, and complex oxides including Group IIa, IVa, IIIb, and IVb groups. It is preferable that it is at least one. Specifically, TiO 2 , CaTiO 3 , MgTiO 3 , Al 2 O 3 , BaTiO 3 , SrTiO 3 , Ca 2 P 2 O 7 , SiO 2 , Mg 2 SiO 4 , Ca 2 MgSi 2 O 7 , or relative dielectric In order to improve the temperature dependency of the rate, BaO—TiO 2 —Nd 2 O 3 based ceramics containing an alkaline earth metal and a rare earth oxide can be used. Moreover, you may mix | blend trace compositions, such as Al and Zr, for a characteristic improvement.
誘電性セラミックス粉末の平均粒子径は 0.01〜100μm 程度が好ましい。0.01μm より小さい場合、取り扱いが困難であり、結着性を阻害するため好ましくない。100μm より大きい場合、成形体内での誘電特性のばらつきを引き起こす恐れがあるので好ましくない。より実用的な範囲は、0.1〜20μm 程度である。 The average particle size of the dielectric ceramic powder is preferably about 0.01 to 100 μm. When it is smaller than 0.01 μm, it is difficult to handle and unfavorable because binding properties are inhibited. If it is larger than 100 μm, it is not preferable because it may cause variation in dielectric properties in the molded body. A more practical range is about 0.1 to 20 μm.
本発明の誘電性エラストマー組成物における誘電性セラミックス粉末の配合割合は、エラストマー 100 重量部に対して 50〜1000 重量部であることが好ましい。上記範囲で誘電性セラミックス粉末を配合することで、未配合時よりも比誘電率を 1〜20 程度向上させることができる。 The blending ratio of the dielectric ceramic powder in the dielectric elastomer composition of the present invention is preferably 50 to 1000 parts by weight with respect to 100 parts by weight of the elastomer. By blending the dielectric ceramic powder within the above range, the relative dielectric constant can be improved by about 1 to 20 compared with the case of not blending.
本発明においては、本発明の効果を妨げない範囲で(1)エラストマーと、セラミックス粉末との界面の親和性や接合性を向上させ、機械的強度を改良するために、シラン系カップリング剤、チタネート系カップリング剤、ジルコニアアルミネート系カップリング剤等のカップリング剤を、(2)電極形成のためのメッキ性を改良するために、タルク、ピロリン酸カルシウム等の微粒子性充填剤を、(3)熱安定性を一層改善するために酸化防止剤を、(4)耐光性を改良するために紫外線吸収剤等の光安定剤を、(5)耐衝撃性を改良するために耐衝撃性付与剤を、(6)着色するために染料、顔料などの着色剤を、(7)物性を調整するために可塑剤、硫黄やパーオキサイド等の架橋剤を、(8)加硫を進めるための加硫促進剤をそれぞれ配合できる。 In the present invention, in order not to interfere with the effects of the present invention (1) In order to improve the affinity and bondability of the interface between the elastomer and the ceramic powder and improve the mechanical strength, Coupling agents such as titanate coupling agents and zirconia aluminate coupling agents, and (2) fine particle fillers such as talc and calcium pyrophosphate to improve plating properties for electrode formation (3 ) Antioxidants to further improve thermal stability, (4) Light stabilizers such as UV absorbers to improve light resistance, and (5) Impact resistance to improve impact resistance. (6) Coloring agents such as dyes and pigments for coloring, (7) Plasticizers for adjusting physical properties, crosslinking agents such as sulfur and peroxides, and (8) For proceeding with vulcanization Each vulcanization accelerator It can be formulated.
また、本発明の誘電性エラストマー組成物には、本発明の目的を損なわない範囲内でガラスファイバー、チタン酸カリウムウィスカ等のチタン酸アルカリ金属繊維、酸化チタン繊維、ホウ酸マグネシウムウィスカやホウ酸アルミニウムウィスカ等のホウ酸金属塩系繊維、ケイ酸亜鉛ウィスカやケイ酸マグネシウムウィスカ等のケイ酸金属系繊維、カーボンファイバ、アルミナ繊維、アラミド繊維等の各種有機または無機の充填剤を併用できる。 Further, the dielectric elastomer composition of the present invention includes glass fiber, alkali metal titanate fibers such as potassium titanate whisker, titanium oxide fiber, magnesium borate whisker and aluminum borate within a range not impairing the object of the present invention. Various organic or inorganic fillers such as metal borate fibers such as whisker, metal silicate fibers such as zinc silicate whisker and magnesium silicate whisker, carbon fiber, alumina fiber, and aramid fiber can be used in combination.
本発明の誘電性エラストマー組成物の製造方法としては、特に制限がなく、各種の混合成形方法を用いることができる。例えば、上述した水酸化マグネシウム、誘電性セラミックス粉末、各種添加剤、加硫剤等をエラストマーに配合し、これをバンバリーミキサー、ローラー、2軸押し出し機等で混錬して製造する方法などが挙げられる。
得られた誘電性エラストマー組成物を、射出成形や押し出し成形、加熱圧縮成形等により成形して誘電性エラストマー組成物の成形体を得ることができる。
The method for producing the dielectric elastomer composition of the present invention is not particularly limited, and various mixed molding methods can be used. For example, the above-mentioned magnesium hydroxide, dielectric ceramic powder, various additives, vulcanizing agents, etc. are blended in an elastomer, and this is kneaded with a Banbury mixer, roller, biaxial extruder, etc. It is done.
The obtained dielectric elastomer composition can be molded by injection molding, extrusion molding, heat compression molding, or the like to obtain a molded body of the dielectric elastomer composition.
本発明の誘電性エラストマー組成物は、(1)周波数 400 MHz および 温度 30℃、(2)周波数 5 GHz および 温度 25℃ の少なくともいずれかの測定条件において、上記誘電性エラストマー組成物の比誘電率が 3 以上、誘電正接が 0.006 以下である。上記(1)(2)のいずれにおいても上記物性を満たす場合が、電気特性の周波数依存性が少なく好ましい。上記製造工程において、上述の水酸化マグネシウム粉末および臭素系難燃剤以外の誘電性セラミックス粉末等については、上記物性を満たす割合で配合する。 The dielectric elastomer composition of the present invention has a relative dielectric constant of at least one of (1) a frequency of 400 MHz and a temperature of 30 ° C. and (2) a frequency of 5 GHz and a temperature of 25 ° C. Is 3 or more and the dielectric loss tangent is 0.006 or less. In any of the above (1) and (2), the case where the above physical properties are satisfied is preferable because the frequency dependence of electrical characteristics is small. In the manufacturing process described above, dielectric ceramic powders other than the above-described magnesium hydroxide powder and brominated flame retardant are blended at a ratio satisfying the above physical properties.
本発明の高周波用電子部品材料は、上述の誘電性エラストマー組成物の成形体の表面に電極を張合わせ加工、または、電極の両面に誘電性エラストマーを張合わせ加工、あるいは誘電性エラストマー成形体内部に電極をインサート成形することにより容易に得ることができる。
張合わせ加工に用いる接着手段として、例えば京セラケミカル社製:TFA−880CC、TFA−890EA、信越化学工業社製:E56、ニッカン工業社製:SAFV、SAFD、SAFW等の接着フィルムを利用することができる。その他、接着剤を塗布して張合わせることも可能である。
また、インサート成形については所定の位置に電極を装着した成形用金型に誘電性エラストマー組成物を充填し成形することができる。
The high-frequency electronic component material of the present invention has an electrode bonded to the surface of the above-mentioned dielectric elastomer composition molded body, or a dielectric elastomer bonded to both surfaces of the electrode, or the inside of the dielectric elastomer molded body. The electrode can be easily obtained by insert molding.
For example, Kyocera Chemical's TFA-880CC, TFA-890EA, Shin-Etsu Chemical Co., Ltd. it can. In addition, it is also possible to apply and bond an adhesive.
In addition, insert molding can be performed by filling a molding die having an electrode at a predetermined position with a dielectric elastomer composition.
実施例1〜実施例7および比較例1〜比較例4
エチレンプロピレンゴム(JSR社製:EP35)と、水酸化マグネシウム(神島化学工業社製:N−6またはN−4 高級脂肪酸による表面処理有り)と、臭素系難燃剤(鈴裕化学社製:FCP801)と、誘電性セラミックス粉末(共立マテリアル社製:STNAS)と、カーボンブラック(東海カーボン社製:シーストS)と、プロセスオイル(出光興産社製:PW380)とをそれぞれ表1に示す配合割合で混合し、さらに加硫促進剤および加工助剤を加えて、加圧ニーダで混練り後、加熱圧縮成形にて、150 mm×150 mm×2.0 mm の成形体を得た。なお、加硫条件は、それぞれ 170℃×20分である。
各実施例および比較例にて得られた誘電性エラストマー組成物の成形体について、容量法および空洞共振器法による比誘電率および誘電正接の測定、成形性の評価および難燃性試験を以下の方法により行なった。なお、実施例2は容量法のみ、実施例7は空洞共振器法のみによる測定をそれぞれ実施した。結果を表1に併記する。
Examples 1 to 7 and Comparative Examples 1 to 4
Ethylene propylene rubber (manufactured by JSR: EP35), magnesium hydroxide (manufactured by Kamishima Chemical Co., Ltd .: surface treatment with N-6 or N-4 higher fatty acid), brominated flame retardant (manufactured by Suzuhiro Chemical Co., Ltd .: FCP801) ), Dielectric ceramic powder (manufactured by Kyoritsu Material Co., Ltd .: STNAS), carbon black (manufactured by Tokai Carbon Co., Ltd .: Seast S), and process oil (manufactured by Idemitsu Kosan Co., Ltd .: PW380) at the blending ratios shown in Table 1 After mixing, a vulcanization accelerator and a processing aid were added, and the mixture was kneaded with a pressure kneader, and a compact of 150 mm × 150 mm × 2.0 mm was obtained by heat compression molding. The vulcanization conditions are 170 ° C x 20 minutes each.
With respect to the molded bodies of the dielectric elastomer compositions obtained in the respective examples and comparative examples, measurement of relative dielectric constant and dielectric loss tangent by capacity method and cavity resonator method, evaluation of moldability, and flame retardancy test were performed as follows. By the method. In Example 2, measurement was performed only by the capacitance method, and in Example 7, measurement was performed only by the cavity resonator method. The results are also shown in Table 1.
比較例5〜比較例7
水酸化マグネシウムに神島化学工業社製:N−6を用いて実施例1と同様に処理し、成形性の評価を以下の方法により行なった。結果を表1に併記する。
Comparative Example 5 to Comparative Example 7
Magnesium hydroxide was treated in the same manner as in Example 1 using N-6 manufactured by Kamishima Chemical Co., Ltd., and the moldability was evaluated by the following method. The results are also shown in Table 1.
<容量法による比誘電率および誘電正接の測定>
得られた成形体から 20 mm×20 mm×1.5 mm の成形体試験片を切り出し容量法により 400 MHz の周波数帯において、30℃を基準とする比誘電率および誘電正接を測定した。容量法に用いた測定装置はインピーダンスアナライザー:E4991A(アジレント・テクノロジー社製)、電極は16453A(アジレント・テクノロジー社製)をそれぞれ用いた。
<Measurement of dielectric constant and dielectric loss tangent by capacitance method>
A 20 mm × 20 mm × 1.5 mm molded body test piece was cut out from the obtained molded body, and the relative dielectric constant and dielectric loss tangent were measured based on 30 ° C. in the frequency band of 400 MHz by the capacitance method. The measurement apparatus used for the capacitance method was an impedance analyzer: E4991A (manufactured by Agilent Technologies), and the electrode was 16453A (manufactured by Agilent Technologies).
<空洞共振器法による比誘電率および誘電正接の測定>
得られた成形体から、1.5 mm×1.5 mm×80 mm の短冊状試験片を加工し、空洞共振器法(1998年7月、Electronic Monthly誌、16〜19頁)を用いて、1、3、5 GHz の周波数帯で 25℃における比誘電率および誘電正接を測定した。
<Measurement of dielectric constant and dielectric loss tangent by cavity resonator method>
A 1.5 mm × 1.5 mm × 80 mm strip-shaped test piece was processed from the obtained molded body, and 1, 3 using a cavity resonator method (July 1998, Electronic Monthly, pages 16 to 19). The relative dielectric constant and dielectric loss tangent at 25 ° C were measured in the 5 GHz frequency band.
<成形性の評価>
150 mm×150 mm×2.0 mm の成形体の四隅まで十分に流動し、端部まで充填できた場合、成形性に優れると評価して「○」を、四隅まで十分に流動せず、充填不足が生じた場合、成形性に劣ると評価して「×」を記録する。
<Evaluation of formability>
If the molded product of 150 mm x 150 mm x 2.0 mm sufficiently flows to the four corners and fills up to the end, it is evaluated that it is excellent in moldability, and "○" does not flow sufficiently to the four corners, and is insufficiently filled In the case of the occurrence of, it is evaluated that the moldability is inferior and “x” is recorded.
<難燃性試験>
得られた成形体をASTM D635に準拠するUL94HB燃焼試験、またはASTM D3801に準拠するUL94V燃焼試験に供し、成形体の難燃性について、それぞれの試験法で規定する難燃性等級を得た。難燃性が認められないものはHB以下であることを示す表記として「×」を記録する。
<Flame retardance test>
The obtained molded body was subjected to a UL94HB combustion test based on ASTM D635 or a UL94V combustion test based on ASTM D3801, and the flame retardancy rating defined by each test method was obtained for the flame retardancy of the molded body. “X” is recorded as a notation indicating that flame retardancy is not recognized or less than HB.
表1に示すように、実施例1〜実施例7は、難燃性に優れ、誘電正接も低い値であった。また、測定周波数の増加(1〜5 GHz)に伴う誘電正接の上昇はほとんど認められなかった。これに対して、比較例1〜比較例4は用いた水酸化マグネシウムの不純物が多いため誘電正接が高くなった。また、測定周波数の増加(1〜5 GHz)に伴う誘電正接の上昇が認められた。
表面処理を施さなかった水酸化マグネシウムを用いた比較例5は、エチレンプロピレンゴムと水酸化マグネシウム粉末の親和性が悪く混練時の撹拌抵抗が大きいため、成形性に劣る結果となった。比較例6は水酸化マグネシウム粉末の充填量が多いため、混練時の抵抗が大きく、良好な成形体を得ることができなかった。比較例7はセラミック粉末の充填量が多いため、混練時の抵抗が大きく、良好な成形体を得ることができなかった。
As shown in Table 1, Examples 1 to 7 were excellent in flame retardancy and had a low dielectric loss tangent. In addition, almost no increase in dielectric loss tangent with increasing measurement frequency (1-5 GHz) was observed. On the other hand, in Comparative Examples 1 to 4, the dielectric loss tangent increased because of the large amount of magnesium hydroxide impurities used. In addition, an increase in dielectric loss tangent was observed with an increase in measurement frequency (1 to 5 GHz).
In Comparative Example 5 using magnesium hydroxide that was not subjected to surface treatment, the affinity between the ethylene propylene rubber and the magnesium hydroxide powder was poor and the stirring resistance during kneading was large, resulting in poor moldability. In Comparative Example 6, since the filling amount of the magnesium hydroxide powder was large, the resistance during kneading was large, and a good molded product could not be obtained. In Comparative Example 7, since the ceramic powder was filled in a large amount, the resistance during kneading was large, and a good molded product could not be obtained.
本発明の誘電性エラストマー組成物は、環境への負荷が少なく、優れた難燃性を有し、かつ誘電正接が低く、使用する周波数が増加しても誘電正接がほとんど上昇しないので、高周波用電子部品用材料として好適に利用できる。 The dielectric elastomer composition of the present invention has a low environmental impact, has excellent flame retardancy, has a low dielectric loss tangent, and even if the frequency used increases, the dielectric loss tangent hardly increases. It can be suitably used as a material for electronic parts.
Claims (11)
(1)周波数 400 MHz および 温度 30℃、(2)周波数 5 GHz および 温度 25℃ の少なくともいずれかの測定条件において、前記誘電性エラストマー組成物の比誘電率が 3 以上、誘電正接が 0.006 以下であることを特徴とする誘電性エラストマー組成物。 A dielectric elastomer composition comprising an elastomer mixed with magnesium hydroxide powder having a ferric trioxide content of 0.02 wt% or less,
(1) In a measurement condition of a frequency of 400 MHz and a temperature of 30 ° C. and (2) a frequency of 5 GHz and a temperature of 25 ° C., the dielectric elastomer composition has a relative dielectric constant of 3 or more and a dielectric loss tangent of 0.006 or less. A dielectric elastomer composition characterized by comprising:
請求項1ないし請求項9のいずれか一項記載の誘電性エラストマー組成物の成形体を用いてなることを特徴とする高周波用電子部品材料。 A high-frequency electronic component material for handling electrical signals with a frequency of 100 MHz or higher,
A high frequency electronic component material comprising the molded body of the dielectric elastomer composition according to any one of claims 1 to 9.
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