JP2009090995A - Containerized beverage and its manufacturing method - Google Patents
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Abstract
【課題】コストが安く軽量の非耐熱性プラスチック容器に70℃以上の高温で液体を充填後に、熱収縮ラベルを装着することで、低コスト且つ軽量の容器入り飲料を製造するための技術の提供。
【解決手段】非耐熱性プラスチック容器に70℃以上の高温で液体を充填後、容器外周に熱収縮ラベルを装着して容器入り飲料を製造することを特徴とする容器入り飲料の製造方法。非耐熱性プラスチック容器は、胴体部の結晶化度が30%未満の非耐熱性プラスチックからなることが好ましく、非耐熱性プラスチックがポリエチレンテレフタレートであることがより好ましい。
【選択図】図1Provided a technique for producing a low-cost and lightweight container-containing beverage by attaching a heat-shrink label after filling a liquid at a high temperature of 70 ° C. or more into a light and non-heat-resistant plastic container at low cost. .
A method for producing a beverage containing a container, comprising filling a non-heat resistant plastic container with a liquid at a high temperature of 70 ° C. or higher and then attaching a heat shrink label to the outer periphery of the container to produce the beverage containing the container. The non-heat-resistant plastic container is preferably made of a non-heat-resistant plastic with a body portion having a crystallinity of less than 30%, and the non-heat-resistant plastic is more preferably polyethylene terephthalate.
[Selection] Figure 1
Description
本発明は、ポリエチレンテレフタレート(以下、PETと記載する。)ボトルなどのプラスチックボトルに飲料を充填し、プラスチックフィルム製のラベルを装着した容器入り飲料とその製造方法に関する。 The present invention relates to a beverage in a container in which a plastic bottle such as a polyethylene terephthalate (hereinafter referred to as PET) bottle is filled with a beverage and a label made of a plastic film is attached, and a method for producing the same.
プラスチックボトルに飲料を充填し、プラスチックフィルム製の熱収縮ラベルを装着した容器入り飲料において、熱収縮ラベルの収縮を低温且つ短時間で行うためのものとして、特許文献1に開示された技術が提案されている。
特許文献1には、ポリエステル製のベースフィルムに印刷層が設けられたポリエステル製熱収縮ラベルであって、該ラベルの70℃温水中の初期3秒間における平均収縮速度が、3〜10%/秒、好ましくは5〜10%/秒であることを特徴とするポリエステル製熱収縮ラベルが開示されている。
Patent Document 1 discloses a polyester heat-shrinkable label in which a printing layer is provided on a polyester base film, and the average shrinkage rate of the label in the initial 3 seconds in 70 ° C. warm water is 3 to 10% / second. A polyester heat-shrink label is disclosed, preferably 5-10% / sec.
PETボトル等のプラスチップボトルに飲料を70℃以上の高温で充填する場合、熱による変形や強度低下に耐えられるよう結晶化度30%以上の耐熱性プラスチック容器が使用されている。しかしながら、この種の耐熱性容器は質量が嵩み、コストも高いという欠点がある。 When a beverage is filled in a plus-chip bottle such as a PET bottle at a high temperature of 70 ° C. or higher, a heat-resistant plastic container having a crystallinity of 30% or more is used so that it can withstand deformation and strength reduction due to heat. However, this type of heat-resistant container has the disadvantages that it is bulky and expensive.
一方、特許文献1に記載されているように、高温充填しない非耐熱性ポリエステル容器においては、低温且つ短時間で装着できる熱収縮ラベルを装着しているが、この特許文献1には、非耐熱性容器に、70℃以上の高温で液体を充填することについて記載されていない。 On the other hand, as described in Patent Document 1, a non-heat resistant polyester container that is not filled at high temperature is equipped with a heat shrink label that can be mounted at a low temperature in a short time. There is no description about filling a liquid container at a high temperature of 70 ° C. or higher.
本発明は、前記事情に鑑みてなされ、コストが安く軽量の非耐熱性プラスチック容器に70℃以上の高温で液体を充填後に、熱収縮ラベルを装着することで、低コスト且つ軽量の容器入り飲料を製造するための技術の提供を目的とする。 The present invention has been made in view of the above circumstances, and is filled with a liquid at a high temperature of 70 ° C. or higher in a low-cost and lightweight non-heat resistant plastic container, and then a heat-shrink label is attached, so that a low-cost and lightweight container-containing beverage The purpose is to provide a technique for manufacturing the product.
前記目的を達成するため、本発明者らは検討を重ねた結果、コストが安く軽量の非耐熱性プラスチック容器であっても、70℃以上の高温で液体を充填後に、熱収縮ラベルを装着することにより、実用上問題の無い容器強度が達成できることを確認し、本発明を完成させた。
すなわち、本発明は、非耐熱性プラスチック容器に70℃以上の高温で液体を充填後、容器外周に熱収縮ラベルを装着して容器入り飲料を製造することを特徴とする容器入り飲料の製造方法を提供する。
In order to achieve the above-mentioned object, the present inventors have made extensive studies. As a result, even a low-cost and lightweight non-heat-resistant plastic container is mounted with a heat-shrink label after filling with liquid at a high temperature of 70 ° C. or higher. As a result, it was confirmed that a container strength having no practical problem could be achieved, and the present invention was completed.
That is, the present invention is a method for producing a beverage containing a container, wherein a non-heat-resistant plastic container is filled with a liquid at a high temperature of 70 ° C. or higher and then a heat-shrink label is attached to the outer periphery of the container to produce the beverage containing the container. I will provide a.
本発明の容器入り飲料の製造方法において、非耐熱性プラスチック容器は、胴体部の結晶化度が30%未満の非耐熱性プラスチックからなることが好ましい。 In the method for producing a beverage in a container of the present invention, the non-heat resistant plastic container is preferably made of a non-heat resistant plastic having a body portion having a crystallinity of less than 30%.
本発明の容器入り飲料の製造方法において、非耐熱性プラスチックは、ポリエチレンテレフタレートであることが好ましい。 In the method for producing a packaged beverage of the present invention, the non-heat resistant plastic is preferably polyethylene terephthalate.
また本発明は、前述した本発明に係る容器入り飲料の製造方法により製造されたことを特徴とする容器入り飲料を提供する。 The present invention also provides a packaged beverage produced by the above-described method for producing a packaged beverage according to the present invention.
本発明によれば、コストが安く軽量の非耐熱性プラスチック容器に70℃以上の高温で液体を充填後に、熱収縮ラベルを装着することで、低コスト且つ軽量の容器入り飲料を製造することができる。 According to the present invention, a low-cost and lightweight container-containing beverage can be produced by attaching a heat-shrink label after filling a liquid at a high temperature of 70 ° C. or more into a low-cost and lightweight non-heat resistant plastic container. it can.
以下、図面を参照して本発明の実施形態を説明する。
図1は、本発明の容器入り飲料の一実施形態を示す正面図であり、図中、符号1は容器入り飲料、2は非耐熱性容器、3は蓋、4は熱収縮ラベル、5は液体である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a front view showing an embodiment of a container-containing beverage according to the present invention. In the figure, reference numeral 1 denotes a container-containing beverage, 2 denotes a non-heat resistant container, 3 denotes a lid, 4 denotes a heat-shrink label, and 5 denotes It is liquid.
本実施形態の容器入り飲料1は、非耐熱性プラスチックからなる非耐熱性容器2に70℃以上の高温で液体5を充填し、この容器口部に蓋3を螺着し密栓した後、非耐熱性容器2外周に熱収縮ラベル4を装着して製造したものであることを特徴としている。
The beverage 1 according to the present embodiment is filled with a
本実施形態の容器入り飲料1において、非耐熱性容器は、胴体部の結晶化度が30%未満の非耐熱性プラスチックからなることが好ましい。また、この非耐熱性プラスチックは、PETであることが好ましい。
なお、非耐熱性容器2を構成する非耐熱性プラスチックとしては、本実施形態に限定されるものではなく、ポリオレフィン系樹脂、ポリオレフィン系樹脂とポリビニルアルコールとの複合材などの非耐熱性プラスチックを用いることもできる。
In the beverage 1 with a container of this embodiment, it is preferable that a non-heat-resistant container consists of a non-heat-resistant plastic with the body part having a crystallinity of less than 30%. The non-heat resistant plastic is preferably PET.
The non-heat-resistant plastic constituting the non-heat-
結晶化度が30%以上のプラスチックは、耐熱性が良好なので、本発明における「非耐熱性プラスチック」の範疇には含まれない。この結晶化度が30%以上のプラスチックは、本発明において用いる非耐熱性プラスチックと比べ、容器とした場合に質量が増し、またコストが増加してしまう。 A plastic having a crystallinity of 30% or more has good heat resistance and is not included in the category of “non-heat resistant plastic” in the present invention. The plastic having a crystallinity of 30% or more increases in mass and costs when used as a container, compared to the non-heat resistant plastic used in the present invention.
本実施形態の容器入り飲料1において、熱収縮ラベル4としては、従来周知の熱収縮ラベルの中から適宜選択して用いることができ、例えば、ポリエステル系フィルム、ポリスチレン系フィルム、ポリオレフィン系フィルムなどのフィルム基材に印刷層が設けられた熱収縮ラベルを用いることができる。この熱収縮ラベル4の装着方法は、限定されないが、例えば、容器胴部より大径の円筒状のラベルを、液体充填後の非耐熱性容器2の外側に被せ、該ラベルを加熱して熱収縮させ、非耐熱性容器2に装着する方法が好ましい。
In the container-containing beverage 1 of the present embodiment, the heat-shrink label 4 can be appropriately selected from conventionally known heat-shrink labels and used, for example, polyester film, polystyrene film, polyolefin film, etc. A heat-shrink label in which a printing layer is provided on a film substrate can be used. The mounting method of the heat-shrink label 4 is not limited. For example, a cylindrical label having a diameter larger than that of the container body is placed on the outside of the non-heat-
なお、本発明の容器入り飲料において、非耐熱性容器の形状は円筒状に限らず、角筒状などとしてもよい。
また、非耐熱性容器2に充填する液体としては、特に限定されず、70℃以上の高温で充填する各種の飲料の中から適宜選択し得る。
以下、実施例により本発明の効果を実証する。
In addition, in the container-containing beverage of the present invention, the shape of the non-heat resistant container is not limited to a cylindrical shape, and may be a rectangular tube shape.
Moreover, it does not specifically limit as a liquid with which the non-heat-
Hereinafter, the effects of the present invention will be demonstrated by examples.
[比較例1]
非耐熱性プラスチックとして、三井化学社製、PET(商品名SA135)を用い、PETボトル製造装置(SIDEL社製、SBO1 LABO)を用いて容量500mLの非耐熱性ボトルを作製した。得られたボトルの質量は、24gであった。充填前の該ボトルの胴部径寸法は、φ68.0mmとした。
比較例1では、前記の通り作製した非耐熱性ボトルに、75℃に加熱した蒸留水を500mL充填し、容器口部に樹脂製キャップを装着して密栓し、熱収縮ラベルを装着せずに容器入り飲料を製造した。
[Comparative Example 1]
As the non-heat-resistant plastic, Mitsui Chemicals, PET (trade name: SA135) was used, and a non-heat-resistant bottle having a capacity of 500 mL was prepared using a PET bottle manufacturing apparatus (SIDEL, SBO1 LABO). The mass of the obtained bottle was 24 g. The bottle diameter of the bottle before filling was φ68.0 mm.
In Comparative Example 1, 500 mL of distilled water heated to 75 ° C. was filled in the non-heat-resistant bottle produced as described above, and a resin cap was attached to the container mouth and sealed, without attaching a heat shrink label. A bottled beverage was produced.
[実施例]
比較例1で作製した非耐熱性ボトル(質量24g)を用い、この非耐熱性ボトルに、75℃に加熱した蒸留水を500mL充填し、容器口部に樹脂製キャップを装着して密栓した後、熱収縮ラベル(1軸延伸ポリエステル系フィルム、厚さ45μm、白色の印刷層有り、熱収縮前の72.6mm)を被せ、スチームトンネルによって該ラベルを加熱して熱収縮させ、非耐熱性ボトルの胴部に装着し、図1に示す容器入り飲料を製造した。
[Example]
After using the non-heat-resistant bottle (mass of 24 g) prepared in Comparative Example 1, 500 mL of distilled water heated to 75 ° C. was filled into this non-heat-resistant bottle, and a container cap was fitted with a resin cap and sealed. , Heat-shrink label (uniaxially stretched polyester film, thickness 45μm, with white printing layer, 72.6mm before heat shrink), heat-shrink the label with a steam tunnel, heat-shrink, The bottled beverage shown in FIG. 1 was manufactured.
[比較例2]
従来よりホットパック充填に用いている耐熱性ボトル(結晶化度34%)を用いた。ボトルの質量は、26gであった。充填前の該ボトルの胴部径寸法は、前記非耐熱性ボトルと同じく、φ68.0mmとした。
この耐熱性ボトルに、75℃に加熱した蒸留水を500mL充填し、容器口部に樹脂製キャップを装着して密栓し、比較例1と同様に、熱収縮ラベルを装着せずに容器入り飲料を製造した。
[Comparative Example 2]
A heat-resistant bottle (crystallinity 34%) conventionally used for hot pack filling was used. The bottle mass was 26 g. The diameter of the body portion of the bottle before filling was set to 68.0 mm as in the non-heat-resistant bottle.
This heat-resistant bottle is filled with 500 mL of distilled water heated to 75 ° C., and a container cap is sealed with a resin cap, and the beverage in a container without a heat-shrink label is attached as in Comparative Example 1. Manufactured.
前記比較例1,2及び実施例のそれぞれの容器入り飲料に対して、次の横圧縮変形量測定試験を行い、その結果を比較した。
<横圧縮変形量測定試験>
それぞれの容器入り飲料のボトル側面を58.8Nの荷重で押した時の変形量を計測した。この横圧縮変形量は、自動販売機適性の代用特性値として用いられる。
The following lateral compression deformation measurement tests were performed on the beverages in containers of Comparative Examples 1 and 2 and the Examples, and the results were compared.
<Transverse compression deformation measurement test>
The amount of deformation when the bottle side surface of each container-containing beverage was pushed with a load of 58.8 N was measured. This lateral compression deformation amount is used as a substitute characteristic value for vending machine suitability.
[結果]
前記横圧縮変形量測定試験の測定結果は、次の通りであった。
・比較例1(ボトル質量24g、ラベル無し)の横圧変形量は、6.08mm。
・実施例(ボトル質量24g、ラベル有り)の横圧変形量は、4.09mm。
・比較例2(ボトル質量26g、ラベル無し)の横圧変形量は、4.11mm。
[result]
The measurement results of the lateral compression deformation measurement test were as follows.
The lateral pressure deformation amount of Comparative Example 1 (bottle mass 24 g, no label) is 6.08 mm.
The lateral pressure deformation amount of the example (bottle mass 24 g, with label) is 4.09 mm.
The lateral pressure deformation amount of Comparative Example 2 (bottle mass 26 g, no label) is 4.11 mm.
前記結果から、本発明に係る実施例では、コストが安く軽量の非耐熱性プラスチック容器に70℃以上の高温で液体を充填後に、熱収縮ラベルを装着することで、自動販売機適性の代用特性値である横圧縮変形量が2mm程度軽減することが可能となった。 From the above results, in the embodiment according to the present invention, a low-cost and lightweight non-heat-resistant plastic container is filled with a liquid at a high temperature of 70 ° C. or higher, and then a heat shrink label is attached. The value of the lateral compression deformation, which is the value, can be reduced by about 2 mm.
1…容器入り飲料、2…非耐熱性容器、3…蓋、4…熱収縮ラベル、5…液体。 DESCRIPTION OF SYMBOLS 1 ... Beverage in a container, 2 ... Non heat resistant container, 3 ... Cover, 4 ... Heat-shrink label, 5 ... Liquid.
Claims (4)
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| JP2007262036A JP2009090995A (en) | 2007-10-05 | 2007-10-05 | Containerized beverage and its manufacturing method |
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| JP2007262036A JP2009090995A (en) | 2007-10-05 | 2007-10-05 | Containerized beverage and its manufacturing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2018103990A (en) * | 2016-12-22 | 2018-07-05 | 東洋製罐株式会社 | Synthetic resin container containing content liquid and manufacturing method of the same |
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|---|---|---|---|---|
| JP2001290425A (en) * | 2000-04-07 | 2001-10-19 | Fuji Seal Inc | Cylindrical shrink label and non-heat resistant container with label |
| JP2005053576A (en) * | 2002-11-29 | 2005-03-03 | Yoshino Kogyosho Co Ltd | Synthetic resin made container |
| JP2006528116A (en) * | 2003-05-23 | 2006-12-14 | アムコー リミテッド | Vessel bottom structure that reacts to vacuum related forces |
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2007
- 2007-10-05 JP JP2007262036A patent/JP2009090995A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001290425A (en) * | 2000-04-07 | 2001-10-19 | Fuji Seal Inc | Cylindrical shrink label and non-heat resistant container with label |
| JP2005053576A (en) * | 2002-11-29 | 2005-03-03 | Yoshino Kogyosho Co Ltd | Synthetic resin made container |
| JP2006528116A (en) * | 2003-05-23 | 2006-12-14 | アムコー リミテッド | Vessel bottom structure that reacts to vacuum related forces |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2018103990A (en) * | 2016-12-22 | 2018-07-05 | 東洋製罐株式会社 | Synthetic resin container containing content liquid and manufacturing method of the same |
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