JP2009063815A - Image heating device - Google Patents
Image heating device Download PDFInfo
- Publication number
- JP2009063815A JP2009063815A JP2007231322A JP2007231322A JP2009063815A JP 2009063815 A JP2009063815 A JP 2009063815A JP 2007231322 A JP2007231322 A JP 2007231322A JP 2007231322 A JP2007231322 A JP 2007231322A JP 2009063815 A JP2009063815 A JP 2009063815A
- Authority
- JP
- Japan
- Prior art keywords
- substrate
- heater
- image
- temperature
- recording material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 42
- 239000000758 substrate Substances 0.000 claims abstract description 137
- 239000000463 material Substances 0.000 claims abstract description 78
- 230000020169 heat generation Effects 0.000 claims abstract description 23
- 230000003247 decreasing effect Effects 0.000 claims 2
- 230000007423 decrease Effects 0.000 abstract description 9
- 238000009826 distribution Methods 0.000 description 17
- 238000010586 diagram Methods 0.000 description 16
- 239000010410 layer Substances 0.000 description 12
- 230000002093 peripheral effect Effects 0.000 description 8
- 239000000919 ceramic Substances 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000032258 transport Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000035882 stress Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000008646 thermal stress Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910017563 LaCrO Inorganic materials 0.000 description 1
- 229920000106 Liquid crystal polymer Polymers 0.000 description 1
- 239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000006258 conductive agent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 229920006015 heat resistant resin Polymers 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920003208 poly(ethylene sulfide) Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Landscapes
- Fixing For Electrophotography (AREA)
Abstract
Description
本発明は、電子写真複写機、電子写真プリンタ等の画像形成装置に搭載される画像加熱定着装置(定着器)として用いれば好適な像加熱装置に関する。 The present invention relates to an image heating apparatus suitable for use as an image heating fixing apparatus (fixing device) mounted on an image forming apparatus such as an electrophotographic copying machine or an electrophotographic printer.
電子写真式の複写機やプリンタ等の画像形成装置に搭載する像加熱装置(定着器)として、フィルム加熱方式のものがある。フィルム加熱方式の定着器は、セラミックス製の基板上に発熱体を有するヒータと、このヒータに接触しつつ移動する可撓性部材と、可撓性部材を介してヒータとニップ部を形成する加圧ローラと、を有する。未定着トナー像を担持する記録材は定着器のニップ部で挟持搬送されつつ加熱され、これにより記録材上のトナー像は記録材に加熱定着される。この定着器は、ヒータへの通電を開始し定着可能温度まで昇温するのに要する時間が短いというメリットを有する。したがって、この定着器を搭載するプリンタは、プリント指令の入力後、1枚目の画像を出力するまでの時間(FPOT:First PrintOut Time)を短くできる。またこの定着器は、プリント指令を待つ待機中の消費電力が少ないというメリットもある。 As an image heating device (fixing device) mounted on an image forming apparatus such as an electrophotographic copying machine or a printer, there is a film heating type. A film heating type fixing device includes a heater having a heating element on a ceramic substrate, a flexible member that moves while contacting the heater, and a heater and a nip portion that are formed via the flexible member. And a pressure roller. The recording material carrying the unfixed toner image is heated while being nipped and conveyed by the nip portion of the fixing device, whereby the toner image on the recording material is heated and fixed on the recording material. This fixing device has an advantage that it takes a short time to start energizing the heater and raise the temperature to a fixable temperature. Therefore, the printer equipped with this fixing device can shorten the time (FPOT: First Print Out Time) until the first image is output after the print command is input. In addition, this fixing device has an advantage that power consumption during standby waiting for a print command is small.
ところで、可撓性部材を用いた定着器を搭載するプリンタで小サイズの記録材を大サイズの記録材と同じプリント間隔で連続プリントすると、ヒータの記録材が通過しない領域(非通紙領域)が過度に昇温することが知られている。ヒータの非通紙領域が過昇温すると、ヒータを保持するホルダや加圧ローラが熱により損傷する場合がある。そこで、可撓性部材を介してヒータと加圧ローラで定着ニップ部を形成する定着器を搭載するプリンタは、小サイズの記録材に連続プリントする場合、大サイズの記録材に連続プリントする場合よりもプリント間隔を広げる制御を行っている。これにより、ヒータの非通紙領域の過昇温を抑えている。 By the way, when a small-sized recording material is continuously printed at the same print interval as a large-sized recording material with a printer equipped with a fixing device using a flexible member, the area where the recording material of the heater does not pass (non-sheet passing area) Is known to overheat. If the non-sheet passing area of the heater is excessively heated, the holder and the pressure roller that hold the heater may be damaged by heat. Therefore, a printer equipped with a fixing device that forms a fixing nip portion with a heater and a pressure roller through a flexible member, when continuously printing on a small size recording material, when printing continuously on a large size recording material Control is performed to widen the print interval. Thereby, the excessive temperature rise in the non-sheet passing area of the heater is suppressed.
そこで、上述した定着器に用いるヒータとして、抵抗温度特性は、温度が上昇するほど抵抗値が下がる抵抗温度係数(NTC:Negative Temperature Coefficient)のものを用いることも考えられている。ヒータがNTC特性であれば、非通紙領域が過昇温しても非通紙領域の抵抗値は下がるので、非通紙領域の過度の昇温、所謂非通紙部昇温を抑えられるという発想である。 Therefore, as a heater used in the above-described fixing device, a resistance temperature characteristic having a resistance temperature coefficient (NTC: Negative Temperature Coefficient) in which the resistance value decreases as the temperature rises is considered. If the heater has NTC characteristics, the resistance value of the non-sheet passing area is lowered even if the non-sheet passing area is excessively heated, so that excessive temperature rise in the non-sheet passing area, that is, so-called non-sheet passing portion temperature increase can be suppressed. This is the idea.
セラミックス製の基板上に発熱体を有するヒータにおいては、発熱体としてNTC特性をもつペースト状の電気抵抗体をセラミックス基板上にスクリーン印刷し、焼成工程を経ることによってヒータを得ることができる(特許文献1)。 In a heater having a heating element on a ceramic substrate, a heater can be obtained by screen-printing a paste-like electric resistor having NTC characteristics on the ceramic substrate as a heating element and performing a firing process (patent) Reference 1).
一方、NTC特性をもつ発熱体は、一般的には抵抗が高く、ヒータへの通電を開始し定着可能温度まで昇温するのに要する時間が短いという上述の定着装置のメリットを生かすことができない。そのため、NTC特性をもつ材料を細長い基板状に加工して使用する場合もある。特許文献2にはカーボンヒータについて記載されている。このように、NTC特性をもつ材料をバルク状態で使用することにより、ヒータとしての総抵抗を小さくすることができ、定着可能温度までの立ち上がりの早さと小サイズ連続プリント時の非通紙部昇温の抑制を両立することが可能となる。
NTC特性をもつ材料により細長い基板を一体成型したバルクヒータを定着器に具備させ、基板の長手方向両端部に給電を行う。その場合、PTC特性をもつ材料により細長い基板を一体成型したバルクヒータを定着器に具備させたときに比べて、基板の短手方向の断面内で、発熱ムラが発生しやすい。 A bulk heater in which a long and narrow substrate is integrally formed of a material having NTC characteristics is provided in the fixing device, and power is supplied to both ends in the longitudinal direction of the substrate. In that case, heat generation unevenness is more likely to occur in the cross section in the short direction of the substrate than when the fixing device is provided with a bulk heater in which an elongated substrate is integrally formed of a material having PTC characteristics.
PTC特性のバルクヒータは、基板において発熱した部分の抵抗が上がり発熱が抑制され、温度が低く抵抗が低い部分へ電流が流れるために、自己調整的に基板の短手方向断面内の発熱が一様になる。 The bulk heater with PTC characteristics increases the resistance of the heat generating part in the substrate and suppresses the heat generation, and the current flows to the part where the temperature is low and the resistance is low. become.
一方、NTC特性のバルクヒータは、基板が発熱すると発熱した部分の抵抗が下がり、さらに抵抗が下がった部分が発熱しやすい傾向があるため、自己調整的には基板の短手方向断面の発熱は一様になりにくい。特に、基板の長手方向電極間の最短距離が最も発熱しやすく、それ以外の基板の短手方向断面部分は、発熱しにくい。その結果、基板の発熱ムラでも、特に記録材搬送方向の発熱ムラ、即ち基板の短手方向断面部分の発熱ムラが大きい場合には、発熱による基板上の熱応力の増大により、基板の応力破壊が発生することがある。 On the other hand, a bulk heater having an NTC characteristic has a tendency that when the substrate generates heat, the resistance of the heated portion decreases and the portion where the resistance decreases further tends to generate heat. It is hard to become like. In particular, the shortest distance between the electrodes in the longitudinal direction of the substrate is most likely to generate heat, and other short cross-sectional portions of the substrate are less likely to generate heat. As a result, even if the heat generation unevenness of the substrate, especially when the heat generation unevenness in the recording material conveyance direction, that is, the heat generation unevenness of the cross section in the short direction of the substrate is large, the stress stress of the substrate is increased by the increase of the thermal stress on the substrate May occur.
そこで、NTC特性のバルクヒータにおいて、基板の応力破壊の発生を抑えるために、基板の短手方向の幅を広げると、基板の長手方向において記録材搬送幅全体に対応する領域が十分に発熱しない。そのため、記録材へ伝えられる熱量が増えず、加熱定着性改善効果が十分に得られず、未定着トナー像の定着不良の原因になる。 Therefore, in the NTC characteristic bulk heater, if the width in the short direction of the substrate is widened in order to suppress the occurrence of stress breakdown of the substrate, the region corresponding to the entire recording material conveyance width in the longitudinal direction of the substrate does not generate sufficient heat. For this reason, the amount of heat transferred to the recording material does not increase, and the effect of improving the heat fixing property cannot be obtained sufficiently, which causes the fixing failure of the unfixed toner image.
本発明の目的は、細長い基板全体が通電により発熱するヒータにおいて基板の長手方向と直交する短手方向の断面部分の発熱ムラを低減できる像加熱装置を提供することにある。 An object of the present invention is to provide an image heating apparatus capable of reducing heat generation unevenness in a cross-sectional portion in a short direction perpendicular to the longitudinal direction of a substrate in a heater that generates heat by energizing the entire elongated substrate.
上記目的を達成するための構成は、通電により発熱するヒータと、前記ヒータに通電する給電部材と、前記ヒータとともにニップ部を形成するバックアップ部材と、を有し、前記ニップ部で記録材が担持する像を加熱する像加熱装置において、前記ヒータは、前記バックアップ部材の長手方向に沿って形成された細長い基板であって、通電により基板全体が発熱する基板を有しており、前記基板は、前記基板の発熱温度の上昇に伴って抵抗が下がる特性の材料により前記バックアップ部材の長手方向両端の外側まで形成されており、前記給電部材は、前記バックアップ部材の長手方向両端の外側で前記基板と接触していることを特徴とする。 A configuration for achieving the above object includes a heater that generates heat when energized, a power supply member that energizes the heater, and a backup member that forms a nip portion together with the heater, and a recording material is carried by the nip portion. In the image heating apparatus for heating an image to be heated, the heater is an elongated substrate formed along the longitudinal direction of the backup member, and the substrate has a substrate that generates heat when energized. It is formed to the outside of both ends in the longitudinal direction of the backup member by a material whose resistance decreases as the heating temperature of the substrate rises, and the power supply member is connected to the substrate outside the both ends of the backup member in the longitudinal direction. It is characterized by being in contact.
また、上記目的を達成するための構成は、通電により発熱するヒータと、前記ヒータに通電する給電部材と、前記ヒータと接触しつつ移動する可撓性部材と、前記可撓性部材を挟んで前記ヒータとニップ部を形成するバックアップ部材と、を有し、前記ニップ部で像を担持する記録材を挟持搬送しつつ像を加熱する像加熱装置において、前記ヒータは、前記バックアップ部材の長手方向に沿って形成された細長い基板であって、通電により基板全体が発熱する基板を有しており、前記基板は、前記基板の発熱温度の上昇に伴って抵抗が下がる特性の材料により前記バックアップ部材の長手方向両端の外側まで形成されており、前記給電部材は、前記バックアップ部材の長手方向両端の外側で前記基板と接触していることを特徴とする。 In addition, a configuration for achieving the above object includes a heater that generates heat when energized, a power supply member that energizes the heater, a flexible member that moves while being in contact with the heater, and the flexible member. An image heating apparatus that includes the heater and a backup member that forms a nip portion, and heats an image while sandwiching and conveying a recording material that carries an image at the nip portion, wherein the heater is a longitudinal direction of the backup member And the substrate is such that the entire substrate generates heat when energized, and the backup member is made of a material whose resistance decreases as the heating temperature of the substrate increases. The power supply member is in contact with the substrate outside the both ends in the longitudinal direction of the backup member.
本発明によれば、細長い基板全体が通電により発熱するヒータにおいて基板の長手方向と直交する短手方向の断面部分の発熱ムラを低減できる像加熱装置を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the image heating apparatus which can reduce the heat_generation | fever unevenness of the cross-sectional part of the transversal direction orthogonal to the longitudinal direction of a board | substrate in the heater which the whole elongate board | substrate generates heat | fever by electricity supply can be provided.
本発明を図面に基づいて説明する。 The present invention will be described with reference to the drawings.
[実施例1]
以下、本発明を図面に基づいて詳しく説明する。
[Example 1]
Hereinafter, the present invention will be described in detail with reference to the drawings.
(1)画像形成装置例
図1は本発明に係る像加熱装置を画像加熱定着装置(定着器)として搭載できる画像形成装置の一例の構成模型図である。この画像形成装置は電子写真方式のレーザビームプリンタである。
(1) Example of Image Forming Apparatus FIG. 1 is a structural model diagram of an example of an image forming apparatus in which the image heating apparatus according to the present invention can be mounted as an image heating fixing apparatus (fixing device). This image forming apparatus is an electrophotographic laser beam printer.
11は像担持体としてのドラム型の電子写真感光体(以下、感光ドラムと記す)である。例えばアルミニウム等の導電性ドラム基体の外周面に有機光導電体等の感光層を形成した有機感光ドラムである。 Reference numeral 11 denotes a drum-type electrophotographic photosensitive member (hereinafter referred to as a photosensitive drum) as an image carrier. For example, an organic photosensitive drum in which a photosensitive layer such as an organic photoconductor is formed on the outer peripheral surface of a conductive drum base such as aluminum.
12は帯電手段としての帯電ローラである。この帯電ローラ12により感光ドラムの外周面(表面)が所定の極性・電位に一様に帯電処理される。 Reference numeral 12 denotes a charging roller as charging means. The charging roller 12 uniformly charges the outer peripheral surface (surface) of the photosensitive drum to a predetermined polarity and potential.
10はレーザ露光装置である。このレーザ露光装置10は不図示のイメージスキャナやコンピュータ等の外部装置から入力する画像情報に対応して変調したレーザ光Lを出力する。このレーザ光により感光ドラム11表面の一様帯電処理面を走査露光する。この走査露光により感光ドラム面の露光明部の電荷が減衰または除電されて、感光ドラム面に画像情報に対応した静電潜像が形成される。 Reference numeral 10 denotes a laser exposure apparatus. The laser exposure apparatus 10 outputs a laser beam L modulated in accordance with image information input from an external device such as an image scanner or a computer (not shown). This laser beam scans and exposes the uniformly charged surface on the surface of the photosensitive drum 11. This scanning exposure attenuates or eliminates the charge in the exposed bright portion of the photosensitive drum surface, and an electrostatic latent image corresponding to the image information is formed on the photosensitive drum surface.
13は現像手段としての現像装置である。この現像装置13は現像ローラ13aを有し、このローラ13aにより感光ドラム11表面の静電潜像をトナー(現像剤)によってトナー像(現像像)として可視像化する。 Reference numeral 13 denotes a developing device as developing means. The developing device 13 includes a developing roller 13a. The roller 13a visualizes the electrostatic latent image on the surface of the photosensitive drum 11 as a toner image (developed image) with toner (developer).
17は給紙カセットであり、記録材(転写材)Pを積載して収納させてある。給紙スタート信号に基づいて給紙ローラ18が回転されて給紙カセット17内の記録材Pが一枚ずつ分離給送される。その給送された記録材Pは搬送ローラ19によりシートパス20を通じてレジストローラ対21に搬送される。そしてこのレジストローラ対21により感光ドラム11と転写ローラ16との間の当接ニップ部である転写部Tに所定の制御タイミングにて導入される。 Reference numeral 17 denotes a paper feed cassette in which recording materials (transfer materials) P are stacked and stored. Based on the paper feed start signal, the paper feed roller 18 is rotated and the recording materials P in the paper feed cassette 17 are separated and fed one by one. The fed recording material P is conveyed to a registration roller pair 21 through a sheet path 20 by a conveyance roller 19. Then, the registration roller pair 21 is introduced into the transfer portion T, which is a contact nip portion between the photosensitive drum 11 and the transfer roller 16, at a predetermined control timing.
転写部Tに導入された記録材Pはこの転写部Tで挟持搬送され、その間、転写ローラ16により感光ドラム11表面のトナー像が記録材P面に順次に静電的に転写されていく。 The recording material P introduced into the transfer portion T is nipped and conveyed by the transfer portion T, and during that time, the toner image on the surface of the photosensitive drum 11 is electrostatically transferred sequentially onto the recording material P surface by the transfer roller 16.
転写部Tにおいてトナー像の転写を受けた記録材Pは、感光ドラム11表面から分離された後に定着装置22へ搬送導入され、トナー像の加熱定着処理を受ける。 The recording material P that has received the transfer of the toner image at the transfer portion T is separated from the surface of the photosensitive drum 11 and then conveyed to the fixing device 22 where it undergoes a heat fixing process for the toner image.
一方、記録材分離後(記録材に対するトナー像転写後)の感光ドラム11表面はクリーニング装置14のクリーニングブレード14aにより転写残トナーや紙粉等の付着物の除去を受けて清浄面化され、繰り返して作像に供される。 On the other hand, the surface of the photosensitive drum 11 after separation of the recording material (after transfer of the toner image to the recording material) is cleaned by the cleaning blade 14a of the cleaning device 14 to remove the adhering matter such as residual toner and paper dust, and repeatedly To be used for image formation.
また、定着装置22を通った記録材Pは搬送ローラ23により排紙ローラ24に送られる。そしてこの排紙ローラ24によりプリンタ上面の排紙トレイ25上に排紙される。 The recording material P that has passed through the fixing device 22 is sent to the paper discharge roller 24 by the transport roller 23. The paper is discharged onto a paper discharge tray 25 on the upper surface of the printer by the paper discharge roller 24.
本実施例のプリンタは、感光ドラム11と、帯電ローラ12と、現像装置13と、クリーニング装置14の4つのプロセス機器について、これらを一括してプリンタ本体に対して着脱・交換自在のプロセスカートリッジ15として構成してある。 The printer according to the present embodiment includes a process cartridge 15 that can be attached to and detached from the printer body in a batch with respect to four process devices including a photosensitive drum 11, a charging roller 12, a developing device 13, and a cleaning device 14. It is configured as.
(2)定着装置(像加熱装置)22
以下の説明において、定着装置及び定着装置を構成する部材について、長手方向とは記録材の面において記録材搬送方向と直交する方向である。短手方向とは記録材の面において記録材搬送方向と平行な方向である。長さとは長手方向の寸法である。幅とは短手方向の寸法である。
(2) Fixing device (image heating device) 22
In the following description, regarding the fixing device and the members constituting the fixing device, the longitudinal direction is a direction orthogonal to the recording material conveyance direction on the surface of the recording material. The short side direction is a direction parallel to the recording material conveyance direction on the surface of the recording material. The length is a dimension in the longitudinal direction. The width is a dimension in the short direction.
図2は定着装置22の一例の横断面構成模型図である。図3は定着装置22の縦断面構成模型図である。図4は定着装置22を記録材導入側から見た図である。この定着装置22は、特開平4−44075〜44083号公報、同4−204980〜204984号公報等に開示のテンションレスタイプのフィルム加熱方式の像加熱装置である。 FIG. 2 is a cross-sectional configuration model diagram of an example of the fixing device 22. FIG. 3 is a longitudinal sectional configuration model diagram of the fixing device 22. FIG. 4 is a view of the fixing device 22 as viewed from the recording material introduction side. The fixing device 22 is a tensionless type film heating type image heating device disclosed in Japanese Patent Application Laid-Open Nos. 4-44075 to 44083, Japanese Patent Application Laid-Open No. 4-20420 to 204984, and the like.
テンションレスタイプのフィルム加熱方式の像加熱装置は、可撓性部材としてエンドレスベルト状若しくは円筒状の耐熱性フィルムを用いている。そしてこのフィルムの周長の少なくとも一部は常にテンションフリーとし、フィルムは加圧部材の回転駆動力で回転駆動するようにした装置である。 The tensionless type film heating type image heating apparatus uses an endless belt-shaped or cylindrical heat-resistant film as a flexible member. The film is an apparatus in which at least a part of the circumference of the film is always tension free, and the film is rotationally driven by the rotational driving force of the pressure member.
32は加熱体支持部材兼フィルムガイド部材としてのステーである。このステー32は、長手方向に長い横長の耐熱樹脂製の剛性部材であって、横断面略半円形樋型に形成してある。本実施例では、ステー32の材質(材料)として高耐熱性の液晶ポリマーを用いた。このステー32は長手方向両端部が装置フレーム(不図示)の側板に保持されている。 Reference numeral 32 denotes a stay as a heating body supporting member / film guide member. This stay 32 is a horizontally long rigid member made of heat-resistant resin that is long in the longitudinal direction, and is formed in a substantially semicircular saddle shape in cross section. In this embodiment, a highly heat-resistant liquid crystal polymer is used as the material (material) of the stay 32. Both ends of the stay 32 are held by side plates of an apparatus frame (not shown).
1は加熱体としてのヒータであり、上記ステー32の下面にステー32の長手方向に沿って設けた溝部32a内に嵌入させてある。ヒータ1については次の(3)項で詳述する。 Reference numeral 1 denotes a heater as a heating body, which is fitted in a groove 32 a provided on the lower surface of the stay 32 along the longitudinal direction of the stay 32. The heater 1 will be described in detail in the next section (3).
33は可撓性部材としての耐熱性に優れた円筒状のフィルムである。フィルム33はステー32の外周にルーズに外嵌されている。フィルム33は熱容量を小さくしてクイックスタート性を向上させるために、膜厚は、総厚100μm以下程度としている。フィルム33の具体例としては、耐熱性、離型性、強度、耐久性等のあるPTFE、PFA、FEPの単層を使用できる。或いは、ポリイミド、ポリアミドイミド、PEEK、PES、PPS等の外周表面にPTFE、PFA、FEP等をコーティングした複合層フィルムを使用できる。本実施例では、フィルム33として、厚み50μmのポリイミドフィルム上に厚み10μmのPTFEをコーティングしたフィルム層厚60μmのものを使用した。フィルム33の内周面側には、摺動性を向上させるためにグリスが塗られている。 Reference numeral 33 denotes a cylindrical film having excellent heat resistance as a flexible member. The film 33 is loosely fitted on the outer periphery of the stay 32. The film 33 has a total thickness of about 100 μm or less in order to reduce the heat capacity and improve the quick start property. As a specific example of the film 33, a single layer of PTFE, PFA, FEP having heat resistance, releasability, strength, durability and the like can be used. Alternatively, a composite layer film in which PTFE, PFA, FEP or the like is coated on the outer peripheral surface of polyimide, polyamideimide, PEEK, PES, PPS or the like can be used. In this example, a film having a thickness of 60 μm obtained by coating a 10 μm thick PTFE on a 50 μm thick polyimide film was used as the film 33. The inner peripheral surface side of the film 33 is coated with grease in order to improve slidability.
40はバックアップ部材としての弾性加圧ローラである。加圧ローラ40は、鉄、アルミ等の金属製の丸軸状の芯金41上に、弾性層としてのシリコーンソリッドゴム、シリコーンスポンジゴム等の絶縁性、若しくは、導電剤を分散した導電性を有する弾性層42を形成している。そしてこの上に離型層43としてフッ素樹脂層が形成されている。この加圧ローラ40は、長手方向に長い横長の部材であって、芯金41の長手方向両端部が軸受部材(不図示)を介して上記の装置フレームの側板に回転可能に保持されている。そしてこの加圧ローラ40は、不図示の加圧バネによって約127N(13kgf)の加圧力で加圧ローラ40の外周面(表面)がフィルム33の外周面(表面)に接触するように加圧されている。即ち、ヒータ1と加圧ローラ40の間(正確にはヒータ1を保持するステー32と加圧ローラ40の間)には所定の圧力が掛けられることによって、ヒータ1と加圧ローラ40の間にフィルム33を挟んで所定幅のニップ部(定着ニップ部)Nが形成されている。つまり、バックアップ部材である加圧ローラはヒータ1とともにニップ部を形成している。加圧ローラ40の弾性層42の寸法は、長さ230mm、外径φ25、肉厚3mmである。 Reference numeral 40 denotes an elastic pressure roller as a backup member. The pressure roller 40 has an insulating property such as a silicone solid rubber or a silicone sponge rubber as an elastic layer on a metal shaft 41 made of a metal such as iron or aluminum, or a conductivity obtained by dispersing a conductive agent. The elastic layer 42 is formed. A fluororesin layer is formed thereon as the release layer 43. The pressure roller 40 is a horizontally long member that is long in the longitudinal direction, and both longitudinal ends of the cored bar 41 are rotatably held on the side plate of the apparatus frame via bearing members (not shown). . The pressure roller 40 is pressed by a pressure spring (not shown) so that the outer peripheral surface (surface) of the pressure roller 40 is in contact with the outer peripheral surface (surface) of the film 33 with a pressure of about 127 N (13 kgf). Has been. That is, a predetermined pressure is applied between the heater 1 and the pressure roller 40 (precisely between the stay 32 holding the heater 1 and the pressure roller 40), so that the space between the heater 1 and the pressure roller 40 is increased. A nip portion (fixing nip portion) N having a predetermined width is formed with the film 33 interposed therebetween. That is, the pressure roller as a backup member forms a nip portion together with the heater 1. The dimensions of the elastic layer 42 of the pressure roller 40 are a length of 230 mm, an outer diameter of φ25, and a wall thickness of 3 mm.
回転駆動機構Mの駆動力が加圧ローラ40の芯金41端部に設けた駆動ギアGに伝達されることによって、加圧ローラ40は矢印方向に所定の周速度で回転される。加圧ローラ40の回転により、ニップ部Nにおける加圧ローラ40表面とフィルム33表面との摩擦力でフィルム33に回転力が作用する。フィルム33はその内面側がニップ部Nにおいてヒータ1の表面(後述する基板2の表面)に密着して摺動しながらステー32の周りを矢印方向に加圧ローラ40の回転周速度とほぼ同じ周速度で従動回転する。ステー32は従動回転するフィルム33のガイド部材の役目もしている。 When the driving force of the rotation driving mechanism M is transmitted to the driving gear G provided at the end of the metal core 41 of the pressure roller 40, the pressure roller 40 is rotated at a predetermined peripheral speed in the arrow direction. Due to the rotation of the pressure roller 40, a rotational force acts on the film 33 by the frictional force between the surface of the pressure roller 40 and the surface of the film 33 at the nip portion N. The inner surface of the film 33 is in contact with the surface of the heater 1 (the surface of the substrate 2 described later) in the nip portion N and slides around the stay 32 in the direction of the arrow substantially the same as the rotational speed of the pressure roller 40. Followed by speed. The stay 32 also serves as a guide member for the film 33 that is driven to rotate.
ヒータ1の温度が所定の定着温度に立ち上がり、フィルム33の回転周速度が定常化した状態で、フィルム33と加圧ローラ40との間にトナー像tを担持する記録材Pが定着入口ガイド45に沿って導入される。そして、記録材Pがフィルム33と一緒にニップ部Nで挟持搬送されることにより、ヒータ1の熱がフィルム33を介して記録材Pに付与され記録材P上の未定着トナー像tが記録材P面に加熱定着される。ニップ部Nを通った記録材Pはフィルム33表面から分離されて搬送ローラ23に搬送される。 The recording material P carrying the toner image t between the film 33 and the pressure roller 40 in a state where the temperature of the heater 1 rises to a predetermined fixing temperature and the rotational peripheral speed of the film 33 is steady is fixed to the fixing inlet guide 45. Introduced along. Then, when the recording material P is nipped and conveyed together with the film 33 at the nip portion N, the heat of the heater 1 is applied to the recording material P through the film 33 and an unfixed toner image t on the recording material P is recorded. Heat-fixed on the surface of the material P. The recording material P that has passed through the nip portion N is separated from the surface of the film 33 and conveyed to the conveying roller 23.
(3)加熱体(ヒータ)1
図5の(a)はヒータ1の構成と温調制御系と給電部材3a,3bと記録材搬送基準の説明図、(b)はヒータ1の基板2と給電部材3aの接触状態を表す図である。
(3) Heating body (heater) 1
5A is an explanatory diagram of the configuration of the heater 1, the temperature control system, the power supply members 3a and 3b, and the recording material conveyance reference, and FIG. 5B is a diagram illustrating the contact state between the substrate 2 of the heater 1 and the power supply member 3a. It is.
ヒータ1は、長手方向に細長い基板2を有する。基板2として、β型(立方晶系)のSiCを主成分とする導電性セラミックを使用した。具体的には、(株)ブリヂストン社製、商品名:ピュアベータ−R、体積抵抗値:四探針法で約0.1Ω・cm、抵抗温度係数は、室温(25℃)付近から、基板の最大到達温度である300℃までの範囲で−3000ppm/Kの材料を使用した。基板2の寸法は、厚み1mm、幅6mm、長さ250mmである。従って、基板2は、加圧ローラ40とニップ部Nを形成する加圧ローラ40の弾性層42よりも長く形成してある。つまり、基板は、バックアップ部材である加圧ローラの外側(加圧ローラの長手方向両端面より外側)まで形成されている。以下、基板2の長手方向において、その基板2における加圧ローラ40の長手方向両端面より外側の領域をヒータ長手ニップ外領域と記す。 The heater 1 has an elongated substrate 2 in the longitudinal direction. As the substrate 2, a conductive ceramic mainly composed of β-type (cubic) SiC was used. Specifically, manufactured by Bridgestone Corporation, trade name: Pure Beta-R, volume resistance value: about 0.1 Ω · cm by four-probe method, resistance temperature coefficient from around room temperature (25 ° C), substrate A material of −3000 ppm / K was used in the range up to 300 ° C., which is the maximum temperature reached. The dimensions of the substrate 2 are a thickness of 1 mm, a width of 6 mm, and a length of 250 mm. Accordingly, the substrate 2 is formed longer than the elastic layer 42 of the pressure roller 40 that forms the nip portion N with the pressure roller 40. That is, the substrate is formed up to the outside of the pressure roller as a backup member (outside from both end faces in the longitudinal direction of the pressure roller). Hereinafter, in the longitudinal direction of the substrate 2, a region outside the both end surfaces of the pressure roller 40 in the longitudinal direction of the substrate 2 is referred to as a heater longitudinal nip outer region.
3a,3bはステー32の長手方向両端部に保持された給電部材である。給電部材3a,3bとして、SUS板を曲げたものを基板2のヒータ長手ニップ外領域において基板2の表面(フィルム摺動面)と反対面側の裏面に接触させている。つまり、給電部材は、バックアップ部材である加圧ローラの長手方向両端の外側(弾性層の長手方向両端の外側)で基板と接触している。 Reference numerals 3 a and 3 b denote power supply members held at both ends in the longitudinal direction of the stay 32. As the power supply members 3a and 3b, a bent SUS plate is brought into contact with the back surface of the substrate 2 opposite to the surface (film sliding surface) of the substrate 2 in the region outside the heater longitudinal nip. That is, the power supply member is in contact with the substrate at the outer sides in the longitudinal direction of the pressure roller as the backup member (outside the both ends in the longitudinal direction of the elastic layer).
ヒータ1は、商用電源(AC電源)54からAC電源制御回路(トライアック)53を介して給電部材3a,3bに通電がなされることによって、基板2全体が発熱し迅速に昇温する。即ち、ヒータ1は、AC電源54→給電部材3a→基板2→給電部材3bの経路で通電されて、基板2が発熱する。基板2の表面(フィルム摺動面)と反対面側の裏面には、温度検知手段としてのサーミスタ50が配置してある。このサーミスタ50によってヒータ1の温度状態が検知される。そのサーミスタ50の温度情報をA/Dコンバータ51を通じて制御手段としての制御回路(CPU)52に取り込む。CPU52はサーミスタ50からの温度情報に基づいてトライアック53からヒータ1に供給するAC電圧を位相制御、波数制御等することによってヒータ1への給電を制御して、ヒータ1を所定の定着温度(目標温度)に温度制御する。 When the heater 1 is energized from the commercial power source (AC power source) 54 through the AC power source control circuit (triac) 53 to the power supply members 3a and 3b, the entire substrate 2 generates heat and quickly rises in temperature. That is, the heater 1 is energized through the path of the AC power source 54 → the power supply member 3 a → the substrate 2 → the power supply member 3 b, and the substrate 2 generates heat. A thermistor 50 as temperature detecting means is disposed on the back surface opposite to the front surface (film sliding surface) of the substrate 2. The thermistor 50 detects the temperature state of the heater 1. The temperature information of the thermistor 50 is taken into the control circuit (CPU) 52 as the control means through the A / D converter 51. The CPU 52 controls the power supply to the heater 1 by performing phase control, wave number control, etc. on the AC voltage supplied from the triac 53 to the heater 1 based on the temperature information from the thermistor 50, thereby controlling the heater 1 to a predetermined fixing temperature (target Temperature).
ここで、紙幅とは記録材Pの面において記録材搬送方向Xと直交する方向の記録材寸法である。本実施例のプリンタは、記録材の幅方向中央を搬送基準としており、定着装置22のヒータ1の長手方向の中央が各種サイズの記録材Pの搬送基準となる。図5の(a)において、Oはその記録材搬送基準線(仮想線)である。Aはこのプリンタで使用可能な定型の最大紙幅の記録材の通紙部(最大通紙領域)であり、ヒータ1の基板2の長さと等しくなっている。Bはこのプリンタで使用可能な定型の最小紙幅の記録材の通紙部(最小通紙領域)である。Cは最大紙幅の記録材よりも紙幅が小さい記録材(小サイズ紙)を通紙したときにヒータ1の長手方向においてニップ部N内に生じる非通紙部(非通紙領域)である。非通紙部Cの領域幅は、通紙された小サイズ紙の紙幅の大小に応じて異なる。 Here, the paper width is a recording material dimension in a direction orthogonal to the recording material conveyance direction X on the surface of the recording material P. In the printer of this embodiment, the center in the width direction of the recording material is used as a transport reference, and the center in the longitudinal direction of the heater 1 of the fixing device 22 is a transport reference for recording materials P of various sizes. In FIG. 5A, O is the recording material conveyance reference line (virtual line). A is a sheet passing portion (maximum sheet passing area) of a recording material having a fixed maximum sheet width that can be used in this printer, and is equal to the length of the substrate 2 of the heater 1. B is a sheet passing portion (minimum sheet passing area) of a recording material having a fixed minimum sheet width that can be used in the printer. C is a non-sheet passing portion (non-sheet passing region) generated in the nip portion N in the longitudinal direction of the heater 1 when a recording material (small size paper) having a smaller paper width than the recording material having the maximum paper width is passed. The area width of the non-sheet passing portion C varies depending on the size of the sheet width of the small size sheet that has been passed.
ヒータ1の温度を検出する前記のサーミスタ50は、大小どの紙幅の記録材が通紙されても必ず記録材通紙領域となる最小通紙領域即ち通紙部Bに対応する領域に設けられている。ヒータ1の基板2の材質(材料)としてSiCを用いる理由は、温度が上がると抵抗値が低下する特性、即ちNTC(Negative Temperature Coefficient)特性を利用し、ヒータ1の非通紙部Cの過昇温を抑えるためである。従って、基板は、基板最大到達温度以下の温度範囲において、基板の発熱温度の上昇に伴って抵抗が下がる特性を有する。 The thermistor 50 for detecting the temperature of the heater 1 is provided in a minimum sheet passing area that is a recording material passing area, that is, an area corresponding to the sheet passing portion B, regardless of whether a recording material having a large or small paper width is passed. Yes. The reason why SiC is used as the material (material) of the substrate 2 of the heater 1 is that the resistance value decreases as the temperature rises, that is, the NTC (Negative Temperature Coefficient) characteristic is used, and the non-sheet-passing portion C of the heater 1 is excessive. This is to suppress the temperature rise. Therefore, the substrate has a characteristic that the resistance decreases as the heating temperature of the substrate increases in a temperature range below the maximum substrate temperature.
次に、NTC特性の基板2からなるヒータ1を用いれば非通紙部Cの過昇温が低減できる理由について図6を用いて説明する。 Next, the reason why the excessive temperature rise in the non-sheet passing portion C can be reduced by using the heater 1 made of the NTC characteristic substrate 2 will be described with reference to FIG.
図6はヒータ1のモデル図である。ヒータの基板2に流れる電流をIとし、ヒータ1の通紙部の抵抗値をR1、非通紙部の片側の抵抗値をR2とした場合、通紙部の発熱量W1はI2・R1であり、非通紙部の発熱量W2はI2・R2である。簡単のため、ニップ部Nに記録材Pを通紙(導入)していない状態でR1=2×R2となる位置、つまり非通紙部の長さ(両側の非通紙部の長さの和)が通紙部の長さと等しくなる位置で通紙部と非通紙部を区切って考える。ここで、ニップ部Nに記録材Pを通紙していない状態において、基板2の単位長さ当りの抵抗値はヒータ1全体で均一である。 FIG. 6 is a model diagram of the heater 1. When the current flowing through the heater substrate 2 is I, the resistance value of the sheet passing portion of the heater 1 is R1, and the resistance value of one side of the non-sheet passing portion is R2, the heating value W1 of the sheet passing portion is I 2 · R1. The calorific value W2 of the non-sheet passing portion is I 2 · R2. For the sake of simplicity, the position where R1 = 2 × R2 in a state where the recording material P is not passed (introduced) into the nip portion N, that is, the length of the non-sheet passing portion (the length of the non-sheet passing portion on both sides). Let us consider dividing the paper passing portion and the non-paper passing portion at a position where (sum) is equal to the length of the paper passing portion. Here, in a state where the recording material P is not passed through the nip portion N, the resistance value per unit length of the substrate 2 is uniform throughout the heater 1.
PTC(Positive Temperature Coefficient)特性をもつ材料で上記基板2と同じ寸法の基板を一体成形してなるヒータを搭載する定着装置において、小サイズ紙を通紙した場合を考える。そのヒータにより加熱されているフィルムは小サイズ紙と接触するため、その小サイズ紙の幅分、通紙部の熱が奪われる。その通紙部の温度はサーミスタにより検知され、そのサーミスタの温度情報に基づいて通紙部の温度が下がらないように通電制御が行われる。そのため、小サイズ紙に熱を奪われることのない非通紙部は通紙部に対して高温となる。この場合、PTC特性により非通紙部の単位長さ当りの抵抗値は通紙部の単位長さ当りの抵抗値よりも高くなるので、片側の非通紙部の発熱量W2は通紙部の発熱量W1に比べて大きくなる。つまり、非通紙部の単位長さ当りの発熱量が通紙部よりも増えてしまう。また、発熱量が大きくなると温度が上昇するので、更に抵抗が高くなり、いっそう発熱量が増えてしまう。 Consider a case where small-size paper is passed through a fixing device equipped with a heater formed by integrally molding a substrate having the same dimensions as the substrate 2 made of a material having PTC (Positive Temperature Coefficient) characteristics. Since the film heated by the heater comes into contact with the small size paper, the heat of the sheet passing portion is taken by the width of the small size paper. The temperature of the sheet passing portion is detected by a thermistor, and energization control is performed based on the temperature information of the thermistor so that the temperature of the sheet passing portion does not decrease. For this reason, the non-sheet passing portion where the heat is not taken away by the small size paper becomes higher in temperature than the sheet passing portion. In this case, since the resistance value per unit length of the non-sheet passing portion is higher than the resistance value per unit length of the sheet passing portion due to the PTC characteristic, the heat generation amount W2 of the non-sheet passing portion on one side is the sheet passing portion. It becomes larger than the calorific value W1. That is, the amount of heat generated per unit length of the non-sheet passing portion is larger than that of the sheet passing portion. Further, since the temperature rises as the heat generation amount increases, the resistance further increases and the heat generation amount further increases.
一方、本実施例のようにNTC特性をもつヒータ1において、小サイズ紙を通紙した場合では、温度が高い方が抵抗値が低くなるので、非通紙部の単位長さ当りの抵抗値は通紙部の単位長さ当りの抵抗値よりも低くなる。よって、片側の非通紙部の発熱量W2は通紙部の発熱量W1に比べて小さくなる。つまり、非通紙部の単位長さ当りの発熱量が通紙部よりも少なくなる。このため、PTC特性をもつヒータよりも非通紙部の発熱を抑制できる。 On the other hand, in the heater 1 having the NTC characteristic as in this embodiment, when small-size paper is passed, the resistance value is lower when the temperature is higher, so the resistance value per unit length of the non-sheet passing portion. Becomes lower than the resistance value per unit length of the sheet passing portion. Therefore, the heat generation amount W2 of the non-sheet passing portion on one side is smaller than the heat generation amount W1 of the sheet passing portion. That is, the heat generation amount per unit length of the non-sheet passing portion is smaller than that of the sheet passing portion. For this reason, heat generation at the non-sheet passing portion can be suppressed as compared with a heater having PTC characteristics.
以上の理由により、NTC特性のヒータ1であれば、小サイズ紙通紙時の非通紙部の温度を低く抑えることができる。 For the reasons described above, the NTC characteristic heater 1 can keep the temperature of the non-sheet passing portion low when passing small size paper.
本実施例においては、ヒータ1の基板2の材質をSiC焼結体とした。SiCは、焼成条件によっても異なるが、一般に400℃以下では、大きな負の抵抗温度係数を有しているので、ヒータ1の非通紙部の昇温、所謂非通紙部昇温を大幅に低減できる。また、SiC以外にも、基板2の材質としてLaCrO3等を主成分とする他のセラミック発熱体を用いることも可能である。このようなセラミック発熱体で基板を一体成型したバルクヒータにおいては、基板全体が発熱することが可能である。 In this embodiment, the material of the substrate 2 of the heater 1 is a SiC sintered body. Although SiC differs depending on the firing conditions, generally it has a large negative resistance temperature coefficient at 400 ° C. or lower, so that the temperature rise of the non-sheet passing portion of the heater 1, so-called non-sheet passing portion temperature rise is greatly increased. Can be reduced. In addition to SiC, it is also possible to use other ceramic heating elements mainly composed of LaCrO 3 or the like as the material of the substrate 2. In a bulk heater in which a substrate is integrally molded with such a ceramic heating element, the entire substrate can generate heat.
(4)発熱ムラの説明
図7は本実施例の定着装置22の特徴部を説明するための比較例の定着装置の説明図である。
(4) Description of Heat Generation Unevenness FIG. 7 is an explanatory view of a fixing device of a comparative example for explaining the characteristic part of the fixing device 22 of this embodiment.
比較例に示す定着装置22は、加圧ローラ40の弾性層42の長さをヒータ1の基板2の長さと同じ長さに設定した点を除いて、本実施例の定着装置22と同じ構成としてある。 The fixing device 22 shown in the comparative example has the same configuration as the fixing device 22 of this embodiment, except that the length of the elastic layer 42 of the pressure roller 40 is set to the same length as the length of the substrate 2 of the heater 1. It is as.
図7において、(a)はヒータ1の基板2と加圧ローラ40との長手方向端部、及び給電部材2aの説明図である。(b)はヒータ1の基板2の長手方向端部と給電部材2aの関係を表す図である。(c)は(a)のヒータ1の基板2の長手方向端部の線AB断面(断面1)の温度分布を表す図である。(d)は(b)のヒータ1の基板2の長手方向端部の線CD断面(断面2)の温度分布を表す図である。 In FIG. 7, (a) is an explanatory view of the longitudinal ends of the substrate 2 and the pressure roller 40 of the heater 1 and the power supply member 2a. (B) is a diagram showing the relationship between the longitudinal end of the substrate 2 of the heater 1 and the power supply member 2a. (C) is a figure showing the temperature distribution of the line AB cross section (cross section 1) of the longitudinal direction edge part of the board | substrate 2 of the heater 1 of (a). (D) is a figure showing the temperature distribution of the line CD cross section (cross section 2) of the longitudinal direction edge part of the board | substrate 2 of the heater 1 of (b).
比較例の定着装置22において、ニップ部Nに通紙を行い、ヒータ1の基板2の長手方向両端部の給電部材3a,3b間に通電が行われた場合、(c)、(d)はそれぞれ断面1、断面2のような温度分布となる。(c)、(d)に示す温度分布は、それぞれ、比較例の定着装置22を搭載したプリンタでプリント動作を開始し、その定着装置22のヒータ1の基板2に温調されながら通電され、紙をニップ部Nに通紙する直前に測定された温度分布である。 In the fixing device 22 of the comparative example, when paper is passed through the nip portion N and energization is performed between the power supply members 3a and 3b at both ends in the longitudinal direction of the substrate 2 of the heater 1, (c) and (d) The temperature distribution is as shown in section 1 and section 2, respectively. The temperature distributions shown in (c) and (d) are respectively started by a printer equipped with the fixing device 22 of the comparative example, and energized while the temperature of the substrate 2 of the heater 1 of the fixing device 22 is controlled, This is a temperature distribution measured immediately before the paper is passed through the nip portion N.
断面図1の温度分布は、基板2のA側の面(裏面)とB側の面(表面)にそれぞれ設置した熱電対によって測定した結果である。断面図1の温度分布は、基板2のA側の面の方がB側の面に比べて温度が高く観測された。 The temperature distribution in the sectional view 1 is a result of measurement using thermocouples installed on the A-side surface (back surface) and the B-side surface (front surface) of the substrate 2, respectively. In the temperature distribution of the cross-sectional view 1, the temperature on the A side surface of the substrate 2 was observed to be higher than that on the B side surface.
断面図2の温度分布は、基板2の短手方向において表面の5カ所に設置した熱電対によって温度測定した結果である。断面図2の温度分布では、基板2の短手方向において給電部材3aと接触している接点部と対応する領域、つまり基板2の短手方向中央部に発熱ピークを持つことが分かる。ところが、基板2の短手方向の両端部及び、上記接点部と対応する領域以外の領域で発熱が十分なされていないことが分かる。これは、基板2の長手方向両端部の給電部材3a,3b間に、最短距離で局所的に電流が流れた結果、電流が流れた部分(給電部材3aと接触している接点部と対応する領域)だけが発熱しているために起こる現象である。 The temperature distribution in the sectional view 2 is a result of temperature measurement by thermocouples installed at five locations on the surface in the short direction of the substrate 2. In the temperature distribution of the sectional view 2, it can be seen that there is a heat generation peak in the region corresponding to the contact portion in contact with the power supply member 3 a in the short direction of the substrate 2, that is, in the central portion in the short direction of the substrate 2. However, it can be seen that heat is not sufficiently generated in the regions other than the both ends in the short direction of the substrate 2 and the region corresponding to the contact portion. This corresponds to a portion where a current flows as a result of a current flowing locally between the power supply members 3a and 3b at both ends in the longitudinal direction of the substrate 2 at the shortest distance (a contact portion in contact with the power supply member 3a). This is a phenomenon that occurs because only the (region) is generating heat.
このように、基板2の短手方向、つまり記録材搬送方向Xにおいて局所的な発熱しか発生しないと、発熱による基板2上の熱応力の増大により、基板2の応力破壊が発生することがある。また記録材Pへ伝えられる熱量の減少により、トナー像tの加熱定着不良の原因になることがある。これを防止するためには、ニップ部N内の基板2の短手方向の温度分布を一様にさせることが必要である。 Thus, if only local heat generation occurs in the short direction of the substrate 2, that is, the recording material conveyance direction X, stress breakdown of the substrate 2 may occur due to an increase in thermal stress on the substrate 2 due to heat generation. . In addition, a reduction in the amount of heat transferred to the recording material P may cause a heat fixing defect of the toner image t. In order to prevent this, it is necessary to make the temperature distribution in the short direction of the substrate 2 in the nip portion N uniform.
図8は本実施例の定着装置22の特徴部の説明図である。図8において、(a)はヒータ1の基板2と加圧ローラ30の弾性層42との長さ関係、ヒータ1の基板2の長手方向の温度分布、及びヒータ1の基板2の長手方向の抵抗分布を表す図である。(b)は(a)の基板2の長手方向の抵抗分布を表す図である。(c)は(a)のヒータ1の基板2の長手方向端部の温度分布を表す図である。(d)は(a)のヒータ1の基板2の短手方向端部の温度分布を表す図である。なお、(c)、(d)は、それぞれ、基板2において図7の線AB断面及び、線CD断面と同一箇所、同一条件で測定した温度分布を表したものである。 FIG. 8 is an explanatory diagram of a characteristic part of the fixing device 22 of this embodiment. 8A shows the length relationship between the substrate 2 of the heater 1 and the elastic layer 42 of the pressure roller 30, the temperature distribution in the longitudinal direction of the substrate 2 of the heater 1, and the longitudinal direction of the substrate 2 of the heater 1. It is a figure showing resistance distribution. (B) is a figure showing resistance distribution of the longitudinal direction of the board | substrate 2 of (a). (C) is a figure showing the temperature distribution of the longitudinal direction edge part of the board | substrate 2 of the heater 1 of (a). (D) is a figure showing the temperature distribution of the edge part of the transversal direction of the board | substrate 2 of the heater 1 of (a). (C) and (d) represent the temperature distribution measured on the substrate 2 at the same location and under the same conditions as the line AB cross section and the line CD cross section of FIG.
図8の(a)にて示したように、基板2のヒータ長手ニップ外領域(基板2の長手方向両端部、それぞれ10mmづつ)は、ニップ部N内の領域に比べて、加圧ローラ40の弾性層42が存在しない。従って、基板2のヒータ長手ニップ外領域は、加圧ローラ40が存在しない分、熱容量が小さいため、基板2の温度はニップ部Nに比べて高くなる。実際に、基板2のヒータ長手ニップ外領域とニップ部N内の領域の温度を測定した。その結果、基板2のヒータ長手ニップ外領域の温度は、連続0〜500枚程度の通紙で200〜300℃程度であり、像加熱時の際の基板2のニップN内の領域の基板温度は、150℃程度であった。基板2はNTC特性をもっているので、図8の(b)のように、温度が高くなった箇所の抵抗が小さくなる。基板2のヒータ長手ニップ外領域の抵抗は、基板2のニップ部N内の領域の抵抗よりも小さい。そのため、給電部材3a,3bから給電された電流は、一度基板2のヒータ長手ニップ外領域において短手方向断面全域に拡散されてから、基板2のニップN部内の領域に通電されるようになる。その結果、図8の(c)、図8の(d)のように、温度分布が基板2の短手方向に一様に発熱することが可能となる。従って、基板2のニップ部N外側の領域とニップN内の領域における基板短手方向の発熱ムラを低減できる。 As shown in FIG. 8A, the area outside the heater longitudinal nip of the substrate 2 (both ends in the longitudinal direction of the substrate 2, 10 mm each) is larger than the area inside the nip N. The elastic layer 42 does not exist. Accordingly, since the heat capacity of the area outside the heater longitudinal nip of the substrate 2 is small because the pressure roller 40 does not exist, the temperature of the substrate 2 becomes higher than that of the nip portion N. Actually, the temperatures of the area outside the heater longitudinal nip and the area inside the nip portion N of the substrate 2 were measured. As a result, the temperature in the region outside the heater longitudinal nip of the substrate 2 is about 200 to 300 ° C. with about 0 to 500 continuous sheets passing, and the substrate temperature in the region within the nip N of the substrate 2 during image heating. Was about 150 ° C. Since the substrate 2 has the NTC characteristic, the resistance at the location where the temperature is increased as shown in FIG. The resistance in the area outside the heater longitudinal nip of the substrate 2 is smaller than the resistance in the area in the nip portion N of the substrate 2. For this reason, the current supplied from the power supply members 3 a and 3 b is once diffused in the entire region in the short-side cross section in the region outside the heater longitudinal nip of the substrate 2 and then energized to the region in the nip N portion of the substrate 2. . As a result, as shown in FIGS. 8C and 8D, the temperature distribution can uniformly generate heat in the short direction of the substrate 2. Therefore, unevenness in heat generation in the short-side direction of the substrate in the region outside the nip portion N of the substrate 2 and the region in the nip N can be reduced.
[実施例2]
本発明に係る定着装置の他の例を説明する。
[Example 2]
Another example of the fixing device according to the present invention will be described.
図9は本実施例の定着装置22の特徴部の他の例の説明図である。 FIG. 9 is an explanatory diagram of another example of the characteristic part of the fixing device 22 of the present embodiment.
本実施例に示す定着装置22は、ヒータ1の基板2のヒータ長手ニップ外領域において基板2の長手方向端面2a,2bに給電部材3a,3bを接触させた点を除いて、実施例1の定着装置22と同じ構成としてある。 The fixing device 22 shown in the present embodiment is the same as that of the first embodiment except that the power supply members 3a and 3b are brought into contact with the longitudinal end faces 2a and 2b of the substrate 2 in the region outside the heater longitudinal nip of the substrate 2 of the heater 1. The configuration is the same as that of the fixing device 22.
[実施例3]
本発明に係る定着装置の他の例を説明する。
[Example 3]
Another example of the fixing device according to the present invention will be described.
図10は本実施例の定着装置22の特徴部の他の例の説明図である。 FIG. 10 is an explanatory diagram of another example of the characteristic part of the fixing device 22 of the present embodiment.
本実施例に示す定着装置22は、ヒータ1の基板2のヒータ長手ニップ外領域において基板2裏面に給電部材3a,3bを接触させた点を除いて、実施例1の定着装置22と同じ構成としてある。 The fixing device 22 shown in the present embodiment has the same configuration as the fixing device 22 of the first embodiment, except that the power supply members 3a and 3b are brought into contact with the back surface of the substrate 2 in the heater longitudinal nip region of the substrate 2 of the heater 1. It is as.
[実施例4]
本発明に係る定着装置の他の例を説明する。
[Example 4]
Another example of the fixing device according to the present invention will be described.
図11は本実施例の定着装置22の特徴部の他の例の説明図である。 FIG. 11 is an explanatory diagram of another example of the characteristic part of the fixing device 22 of the present embodiment.
上記実施例2〜4の各定着装置22においても、給電部材3a,3bから給電された電流は、一度基板2のヒータ長手ニップ外領域において短手方向断面全域に拡散されてから、基板2のニップ部N内の領域に通電される。従って、上記実施例2〜4の各定着装置22も実施例1の定着装置22と同じ作用効果を得ることができる。 Also in each of the fixing devices 22 of Examples 2 to 4, the current supplied from the power supply members 3a and 3b is once diffused in the entire region in the short-side cross section in the region outside the heater longitudinal nip of the substrate 2, and then the substrate 2 The region in the nip portion N is energized. Therefore, the fixing devices 22 of the above-described Embodiments 2 to 4 can obtain the same operational effects as the fixing device 22 of the Embodiment 1.
上記実施例1〜4の各定着装置22において、ヒータ1の基板2の抵抗温度係数を室温から基板最大到達温度以下の温度範囲において、−3000ppm/Kに設定してあるが、基板2の抵抗温度係数は特にこれにこだわらない。比較例の他の定着装置(不図示)との比較検討により、−1000ppm/Kであれば同様にニップ部内での発熱ムラがなく、上記実施例1〜4の各定着装置22と同等の効果が得られる。よって、ヒータ1の基板2の抵抗温度係数は、−1000ppm/Kよりも値が大きい方が好ましい。これを下回ると発熱ムラが若干発生し始めるものの、同様の効果は得られる。つまり、ヒータの基板は、基板最大到達温度以下の温度範囲において、1000ppm/K以上の負の抵抗温度係数を有していればよい。 In each of the fixing devices 22 of Examples 1 to 4, the resistance temperature coefficient of the substrate 2 of the heater 1 is set to −3000 ppm / K in the temperature range from room temperature to the maximum substrate reaching temperature. The temperature coefficient is not particularly concerned. By comparison with other fixing devices (not shown) of the comparative example, if it is −1000 ppm / K, there is no uneven heat generation in the nip portion as well, and the same effects as those of the fixing devices 22 of the first to fourth embodiments are obtained. Is obtained. Therefore, it is preferable that the resistance temperature coefficient of the substrate 2 of the heater 1 is larger than −1000 ppm / K. Below this value, heat unevenness begins to occur slightly, but the same effect can be obtained. That is, the heater substrate only needs to have a negative resistance temperature coefficient of 1000 ppm / K or more in a temperature range below the maximum substrate temperature.
[その他]
1)実施例1〜4では、フィルム33を挟んでヒータ1と加圧ローラ40とによりニップ部Nを形成する構成の定着装置22を説明したが、定着装置22はこれに限らない。つまり、定着装置22の他の例として、フィルム33を設けずにヒータ1と加圧ローラ40とによりニップ部Nを形成する構成の装置であってもよい。そのような構成の定着装置においても、各実施例の定着装置22と同様な作用効果を得ることができる。
[Other]
1) In the first to fourth embodiments, the fixing device 22 having the configuration in which the nip portion N is formed by the heater 1 and the pressure roller 40 with the film 33 interposed therebetween is described. However, the fixing device 22 is not limited thereto. That is, as another example of the fixing device 22, a device having a configuration in which the nip portion N is formed by the heater 1 and the pressure roller 40 without providing the film 33 may be used. Even in the fixing device having such a configuration, the same operational effects as those of the fixing device 22 of each embodiment can be obtained.
2)各実施例において記録材の搬送を中央基準で行うプリンタに定着装置22を搭載した例を説明したが、定着装置22は記録材の搬送を片側基準で搬送するプリンタに搭載してもよい。 2) In each of the embodiments, the example in which the fixing device 22 is mounted on the printer that transports the recording material based on the central reference has been described. However, the fixing device 22 may be mounted on the printer that transports the recording material based on the one-side reference. .
3)本発明の像加熱装置は各実施例の加熱定着装置に限られず、画像を担持した記録材を加熱してつや等の表面性を改質する像加熱装置、仮定着する像加熱装置など、広く画像を担持した記録材を加熱処理する手段・装置として使用することができる。 3) The image heating apparatus of the present invention is not limited to the heat fixing apparatus of each embodiment, but an image heating apparatus that heats a recording material carrying an image to improve surface properties such as gloss, an image heating apparatus that is supposed to be worn, It can be used as a means / apparatus for heat-treating a recording material carrying an image widely.
1‥‥ヒータ、2‥‥基板、3a,3b‥‥給電部材、33‥‥フィルム、40‥‥弾性加圧ローラ、N‥‥ニップ部、P‥‥記録材 DESCRIPTION OF SYMBOLS 1 ... Heater, 2 ... Substrate, 3a, 3b ... Feeding member, 33 ... Film, 40 ... Elastic pressure roller, N ... Nip part, P ... Recording material
Claims (3)
前記ヒータは、前記バックアップ部材の長手方向に沿って形成された細長い基板であって、通電により基板全体が発熱する基板を有しており、前記基板は、前記基板の発熱温度の上昇に伴って抵抗が下がる特性の材料により前記バックアップ部材の長手方向両端の外側まで形成されており、前記給電部材は、前記バックアップ部材の長手方向両端の外側で前記基板と接触していることを特徴とする像加熱装置。 In an image heating apparatus that has a heater that generates heat by energization, a power supply member that energizes the heater, and a backup member that forms a nip portion together with the heater, and heats an image carried by a recording material in the nip portion.
The heater is an elongated substrate formed along the longitudinal direction of the backup member, and has a substrate that generates heat as a whole when energized. The substrate increases with an increase in the heat generation temperature of the substrate. The image is characterized in that it is formed to the outside of both ends in the longitudinal direction of the backup member by a material having a characteristic of decreasing resistance, and the power supply member is in contact with the substrate outside the both ends in the longitudinal direction of the backup member. Heating device.
前記ヒータは、前記バックアップ部材の長手方向に沿って形成された細長い基板であって、通電により基板全体が発熱する基板を有しており、前記基板は、前記基板の発熱温度の上昇に伴って抵抗が下がる特性の材料により前記バックアップ部材の長手方向両端の外側まで形成されており、前記給電部材は、前記バックアップ部材の長手方向両端の外側で前記基板と接触していることを特徴とする像加熱装置。 A heater that generates heat when energized; a power supply member that energizes the heater; a flexible member that moves while in contact with the heater; a backup member that forms the nip and the heater across the flexible member; An image heating apparatus that heats an image while sandwiching and conveying a recording material that carries an image at the nip portion,
The heater is an elongated substrate formed along the longitudinal direction of the backup member, and has a substrate that generates heat as a whole when energized. The substrate increases with an increase in the heat generation temperature of the substrate. The image is characterized in that it is formed to the outside of both ends in the longitudinal direction of the backup member by a material having a characteristic of decreasing resistance, and the power supply member is in contact with the substrate outside the both ends in the longitudinal direction of the backup member. Heating device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007231322A JP2009063815A (en) | 2007-09-06 | 2007-09-06 | Image heating device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007231322A JP2009063815A (en) | 2007-09-06 | 2007-09-06 | Image heating device |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2009063815A true JP2009063815A (en) | 2009-03-26 |
Family
ID=40558441
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2007231322A Pending JP2009063815A (en) | 2007-09-06 | 2007-09-06 | Image heating device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2009063815A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013228445A (en) * | 2012-04-24 | 2013-11-07 | Konica Minolta Inc | Fixing device and image forming apparatus |
-
2007
- 2007-09-06 JP JP2007231322A patent/JP2009063815A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013228445A (en) * | 2012-04-24 | 2013-11-07 | Konica Minolta Inc | Fixing device and image forming apparatus |
US9645533B2 (en) | 2012-04-24 | 2017-05-09 | Konica Minolta, Inc. | Image forming apparatus with cooling unit for cooling non-sheet passing region |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5253240B2 (en) | Image heating apparatus and heater used in the image heating apparatus | |
JP4712788B2 (en) | Fixing apparatus and image forming apparatus | |
US7002105B2 (en) | Image heating apparatus | |
JP6032898B2 (en) | Fixing device | |
JP5317550B2 (en) | Fixing device | |
JP2001324892A (en) | Image heating device, and image forming device provided with the same | |
JPH11260533A (en) | Heating body assembly, heating apparatus, and image forming apparatus | |
JP5153263B2 (en) | Fixing device | |
JP2004085698A (en) | Image forming apparatus | |
JP2009053507A5 (en) | ||
JP2004013045A (en) | Image heating device and image forming apparatus | |
JP2013011649A (en) | Image heating device | |
JP2008216741A (en) | Heating body, and image heating device having the same | |
JP2008020789A (en) | Image heating device and image forming apparatus equipped with the same | |
JP2008076857A (en) | Heating device and image forming apparatus | |
JP3848001B2 (en) | Heat fixing device and image forming apparatus | |
JP6039749B2 (en) | Fixing device | |
JP2014052662A (en) | Fixing device | |
JP6415044B2 (en) | Image forming apparatus | |
JP2011145455A (en) | Image heating device | |
JP2009186752A (en) | Image forming apparatus | |
JP2008040082A (en) | Image heating apparatus | |
JP2009063815A (en) | Image heating device | |
JP2008123709A (en) | Heating body, fixing device, and image forming device | |
JP2006301110A (en) | Image forming apparatus |