JP2009062933A - Air pump - Google Patents

Abstract

【Task】
Provided is an air pump that has less vibration and vibration noise, or that can prevent chattering of contact points of an intake / exhaust air pressure detection switch.
[Solution]
The output shaft of the electric motor and the pump chamber formed of the diaphragm (A) are arranged so as to be orthogonal to a metal fixed base formed in a crank shape, and the diaphragm (A) is attached to the output shaft of the electric motor. An air pump that amplifies by the rotation of the eccentric cam and sucks and exhausts the air in the pump chamber, or the membrane portion of the diaphragm (A) is provided with a ring-shaped thick portion, which is caused by air pressure fluctuations. A configuration in which the vibration of the membrane is suppressed by a thick portion having a large inertial mass, or an air chamber is formed in the upper portion of the check valve on the intake port side, and a diaphragm (B) that is movable by fluctuations in the pressure of the air chamber is provided. This can be achieved by enabling the detection switch to be operated with a diaphragm.
[Selection] Figure 2

Description

  The present invention relates to an air pump that sucks and exhausts air in a sealed container.

  JP-A-2003-286963 (Patent Document 1) is given as a prior art of the air pump of the present invention.

  The air pump shown in Patent Document 1 uses a motor as a drive source, and when a cylindrical cam attached to the output shaft of the motor rotates, the cam outer cylinder and the diaphragm fixed to the cam move up and down. In this embodiment, the air pressure in the pump chamber formed by a diaphragm is changed, and intake and exhaust are repeated by opening and closing two check valves mounted on the upper portion of the pump chamber.

JP 2003-286963 A

  The above conventional air pump has a pump chamber formed by an electric motor, a cam part, and a diaphragm arranged in series, so that the whole is longer, and the position and shape of the fixed foot when assembling the product are taken into consideration. Then, the overall shape balance cannot be achieved, which is disadvantageous in terms of vibration and noise caused by vibration.

  In addition, most of the small air pumps on the market have a pump chamber formed by an electric motor and a diaphragm, but the base on which the components are mounted is a resin molded product, ensuring the overall strength. In addition, it is difficult to ensure accuracy including deformation in the ambient atmosphere. Moreover, the pump part of the small air pump is often made of resin, and when the base to which it is attached is a resin molded product, it tends to vibrate because the inherent vibration frequency of each material itself is close, and in some cases it resonates. Vibration may increase.

  The eccentric cam fixed to the output shaft of the electric motor generally uses a brass machined product or a zinc die-cast product. A shaft hole for press-fitting the output shaft of the electric motor is provided, and a receiving shaft for press-fitting a ball bearing is provided at the other end. The shaft hole and the receiving shaft are not coaxial but are displaced by a certain amount, and the magnitude of the diaphragm amplitude is determined by this displacement amount.

  When the ball bearing is press-fitted into the receiving shaft with the eccentric cam having the shape described above, the movable arm is press-fitted into the outer diameter of the ball bearing and the motor is rotated, the diaphragm fixed to the movable arm oscillates and is formed by the diaphragm. Intake and exhaust air in the pump chamber.

  When the air in the pump chamber is sucked and exhausted, when the pressure is increased and the air is discharged from the pump chamber (exhaust), the diaphragm receives a force in the direction in which the diaphragm is pressed by the compressed air in the pump chamber. Further, when the air is sucked in such a manner that the pump chamber has a negative pressure, a force is applied in a direction in which the diaphragm is pulled by the air by the decompressed air in the pump chamber. In either case, the diaphragm receives a force during intake and exhaust, and this force is intermittently transmitted to the output case of the motor and the diaphragm case to which the outer periphery of the diaphragm is attached, causing a large vibration. .

  This vibration is magnified during operation in which the air pump is assembled to the product and becomes a vibration sound that can be perceived by hearing, thereby deteriorating the quality of the product.

  In order to mitigate this vibration, it is necessary to balance in order to cancel out the force received from the diaphragm. In general, a method is selected in which the shaft hole of the eccentric cam described above is shifted from the center of the outer diameter to make an eccentric load, and the balance is offset by the weight of the eccentric cam itself.

  The eccentric cam having the above functions has a complicated shape and is very difficult to machine. For this reason, a lot of processing time is required, and there is a high possibility of becoming extremely expensive parts.

  In the case of an air pump, not only the air pump of a well-known example but a noise becomes a problem.

  The diaphragm swings at high speed, and the check valve also repeats opening and closing in response to this, so the air pressure in the pump chamber pulsates, and this pulsation generates vibration noise at the diaphragm membrane, causing the check on the exhaust side. An outflow sound of air is generated at the valve portion.

  Although a known example does not describe an improvement measure, a commercially available air pump or the like is covered and sealed with a frame so that noise does not leak outside. In this case, the effect of blocking noise can be obtained, but the whole becomes large. Therefore, it cannot be incorporated into a small product.

  Most commercially available air pumps, including known examples, are not equipped with a switch that detects the air pressure of intake and exhaust air, and the air pressure in the sealed container attached to the pump cannot be adjusted. Is not good.

  In addition, when a switch for detecting the air pressure of intake and exhaust is mounted and the air pressure in a separate sealed container is adjusted, it is the pulsating air pressure that operates the switch. Immediately before the switch contact operates, the contact of the contact becomes delicate. If the air pressure pulsates at this time, the chattering phenomenon of the contact occurs, which greatly affects the durability and detection accuracy of the switch.

  An object of the present invention is to provide an air pump that realizes vibration reduction, sound reduction, or chattering prevention of a contact of a detection switch that detects air pressure of intake and exhaust.

  In order to solve the above problems, the present invention arranges an output shaft of an electric motor and a pump chamber formed of a diaphragm (A) on a metal fixed base formed in a crank shape so as to be orthogonal to each other. ) Is an air pump that amplifies by the rotation of an eccentric cam attached to the output shaft of the electric motor and sucks and exhausts air in the pump chamber.

A preferred configuration example of the present invention is as follows.
(1) The membrane portion of the diaphragm (A) is provided with a ring-shaped thick portion so that vibration of the membrane caused by air pressure fluctuation is suppressed by the thick portion having a large inertial mass.
(2) The eccentric cam is a resin molded product and has a cylindrical opening hole on the outer periphery, and a balancer (weight) having an arbitrary weight is attached to the opening hole. The balancer can be easily made to an arbitrary length by machining the end face with, for example, a stainless steel drawing material.
(3) An intake / exhaust port is provided on the upper surface of the pump chamber, a check valve is individually attached, and a damper chamber having a discharge port is provided on the upper side of the check valve on the exhaust side. Provide a breathable filter.
(4) An air chamber is formed in the upper part of the check valve on the intake port side, and a diaphragm (B) that is movable by the pressure variation of the air chamber is provided, and the detection switch can be operated by this diaphragm.
(5) A communicating nozzle is provided in the air chamber, a thick tube is inserted around the outer periphery of the nozzle, and connected to a separate sealing container. The inner diameter of the nozzle is divided into two parts including the air chamber, one of which is detected. The upper chamber is used to operate the switch, and the other chamber is the lower chamber, which reaches the pump chamber via the intake port. A thin tube is inserted at the tip of the nozzle connected to the upper chamber, penetrates the thick tube, and the tip protrudes into the sealing container.

  According to the present invention, the following effects can be obtained.

  By using a metal crank-shaped fixed base, it is possible to collect components in a simple shape in a compact manner. Further, since it is made of metal, the overall rigidity can be ensured, and the dimensional change due to the temperature in the environmental atmosphere is small, and the accuracy can be ensured. Furthermore, a fixed foot for assembly to a product can be easily formed. When the pump section is made of resin, the inherent vibration frequency of each material itself is different, so that the vibration can be easily absorbed or offset, and the vibration can be reduced.

  By providing a cylindrical opening hole in the rotating eccentric cam and inserting a balancer (weight) into this opening, the balancer can be machined to any size (length / weight) and easily balanced. Can take. In addition, since the balancer is provided separately from the eccentric cam, it can be processed easily and inexpensively.

  By making the eccentric cam a resin molded product, the shape of the insertion hole of the output shaft of the motor, the receiving shaft for inserting the ball bearing, and the cylindrical opening hole can be easily formed, and the parts are inexpensive. It can be.

  By providing a ring-shaped thick part in the membrane part of the diaphragm, the area of the entire film part is reduced, and vibration and resonance are supple for the diaphragm to undergo amplitude variation due to the rigidity and large inertial mass of the ring-shaped thick part. While ensuring sufficient elasticity, abnormal vibrations of the diaphragm can be suppressed even when subjected to air pulsations, and vibration noise generated by vibrations of the film part can be reduced.

  By providing a damper chamber on the exhaust port side and at the top of the check valve and providing a breathable filter inside, the filter prevents resonance in the damper chamber space and also provides resistance to air flow. As a result, vibration noise generated from the check valve can be reduced by buffering air pulsation during exhaust.

  An air chamber and a nozzle inner diameter portion communicating with the air chamber are divided into two, and a sealing container provided separately from a chamber on the side where the detection switch is operated communicates, whereby the air pressure for operating the detection switch is temporarily The air pulsation is buffered by the large space volume in the sealed container, and chattering of the contact of the detection switch can be prevented.

  An overall configuration of an embodiment of the present invention will be described with reference to FIGS.

  The fixed base 1 is formed in a crank shape with a metal (steel, brass, etc.) having a plate thickness of about 2 mm, and the electric motor 2 and the pump chamber 10 are arranged orthogonally. The output shaft of the electric motor is the shaft of the eccentric cam 3 It is press-fitted into the hole 3a. Further, the fixed base 1 is provided with a through hole 1b, and the size of the hole is larger than the maximum outer diameter of the eccentric cam 3 in consideration of assemblability. Although the fixed base 1 is made of a metal such as steel or brass, a material corresponding to the required rigidity of the fixed base 1 may be selected depending on the size of the pump chamber 10 and the intake / exhaust capacity. For example, when used in an environment where there is a high possibility of corrosion due to moisture, an appropriate material brass is selected by selecting the brass corresponding to the required rigidity and the like, that is, the zinc content to copper. In the case of steel, it can be selected including the required stiffness and other properties by selecting what percentage the carbon content is.

  A receiving shaft 3b is provided at one end of the eccentric cam 3, and the inner diameter of the ball bearing 5 is press-fitted, and the receiving hole 6b of the movable arm 6 is press-fitted into the outer diameter of the ball bearing 5 so that the press-fitting portion does not come out. The end surface portion of the shaft 3b is held by a screw.

  The movable arm 6 is provided with a kerf 6d and has elasticity so that it can be inserted by hand in consideration of assemblability when it is press-fitted into the outer periphery of the ball bearing 5. The movable arm 6 has a receiving surface 6a at one end, and the diaphragm (A) 7 is sandwiched between the surface and a fixed piece 8 and fixed with screws. The amount of deflection of the diaphragm (A) 7 when sandwiched is regulated by the receiving surface 6 c of the movable arm 6 and the contact surface 8 a of the fixed piece 8.

  The diaphragm (A) 7 has a sealing rib 7c on the outer peripheral portion, and is sandwiched between the fixed groove (A) 9f of the diaphragm case 9 and the fixed base 1 so as to be bent by a certain amount so as not to leak air. It is fixed with a screw of a book. In addition, a ring-shaped thick part 7b having a deformed thickness is formed on the film part 7a of the diaphragm (A) 7, and the film part 7a has rigidity and inertial mass of the ring-shaped thick part 7b even when pulsating air pressure is received. Thus, the vibration is suppressed, and the vibration sound of the film part 7a is reduced.

  A pump chamber 10 is formed between the diaphragm case 9 and the diaphragm (A) 7, and the diaphragm case 9 is positioned and fixed to the reference hole 1a of the fixed base 1 by a dowel 9c.

  The diaphragm case 9 is an important part constituting the pump chamber. The diaphragm case 9 has an intake port 9a and an exhaust port 9b in the upper part, and is provided with a mounting hole 9c and a plurality of air passage holes 9d. Umbrella-shaped check valves 11 and 12 are attached to the attachment hole 9c to control the air flow.

  A nozzle base 14 is fixed to the upper portion of the diaphragm case 9 with two screws.

  The nozzle base 14 is provided with a damper chamber 14c relative to the exhaust port 9b of the diaphragm case 9. The upper surface of the damper chamber 14c has a discharge hole 14d for discharging air, and has a cushioning property inside. A breathable filter 13 is housed so as to press the check valve 12 slightly.

  An air chamber 14f communicating with the air inlet 9a of the diaphragm case 9 is provided at the center portion of the nozzle base 14, a nozzle portion 14a is provided at the outer peripheral portion, and a thick tube 23 is inserted at the outer diameter portion of the nozzle. It is connected to a separately provided sealing container 25 so as to allow ventilation.

  The air chamber 14f includes the inner diameter of the nozzle portion 14a and is divided into an upper chamber 14g and a lower chamber 14h, and the upper chamber 14g and the opening seat surface 14e are in communication with each other. A small-diameter nozzle portion 14b is provided at the nozzle tip of the upper chamber 14g.

  A thin tube 21 is inserted into the inner diameter of the small-diameter nozzle portion 14b, the thin tube 21 penetrates the thick tube 23, the tip protrudes into the sealed container 25, and the inside of the sealed container 25 and the upper chamber 14f is in communication. Further, the thin tube 21 is fixed so as not to come off by the fixed tube 22 between the outer diameters of the small diameter nozzle portion 14b.

  The fixed tube 22 uses a heat shrinkable tube.

  The diaphragm (B) 16 abuts on the opening seat surface 14e, and the sealing rib (B) 16b of the diaphragm (B) 16 is sandwiched between the fixing groove (B) 15a of the switch case 15 and the opening seat surface 14e, It is fixed with a fitting claw (B) 15c. As a result, the upper chamber 14g is sealed with the diaphragm (B) 16, and the diaphragm (B) 16 moves up and down due to fluctuations in air pressure in the upper chamber 14g.

  On one surface of the diaphragm (B) 16, there is a protrusion 16a, and a strip receiver 17 is inserted and fitted. The strip receiver 17 receives one end of a set strip 18 provided in the upper chamber 14g.

  A detection switch 19 and a switch cover 20 are mounted on the upper part of the switch case 15, and are fixed by fitting a fitting claw (A) 15b and a fitting step 20a with the detection switch 19 interposed therebetween.

  The operation button 19a of the detection switch 19 abuts on the concave surface 16c of the diaphragm (B) 16, and the diaphragm (B) 16 is moved up and down to open and close the contact. The timing for opening and closing the contacts is determined by the air pressure in the upper chamber 14g and the strength of the set ribs 18.

  A lead wire is connected to the terminal portion 19b of the detection switch 19, and a contact opening / closing signal is taken into the control microcomputer.

  The protective cover 24 protects a finger or the like from touching the rotating part during inspection, and is fixed to the fixed base 1 with screws.

  Next, the operation of the air pump and particularly the negative pressure pump will be described.

  The rotation of the electric motor 2 causes the movable arm 6 and the diaphragm (A) 7 to swing through the eccentric cam 3. As the diaphragm (A) 7 oscillates, the air pressure in the pump chamber 10 changes, sucking air from the intake port 9a and exhausting it from the exhaust port 9b. At this time, the check valves 11 and 12 repeat opening and closing as appropriate to create a flow of air in a certain direction. The direction of air flow is determined by the mounting direction of the check valves 11 and 12, and is distinguished from a pressure pump or a negative pressure pump according to the mounting direction of the check valves.

  When the air in the pump chamber 10 is compressed at the center of the diaphragm case 9 and the air in the pump chamber 10 is compressed, the check valve 11 of the air inlet 9a is attached in a direction that does not leak air, and the air outlet 9b side discharges air. It will be assembled in the direction. The opposite is true for a pressure pump.

  As the diaphragm (A) 7 swings, the air in the separately provided sealed container 25 is sucked through the thick tube 23. At the same time, the air in the upper chamber 14 g communicating with the thin tube 21 is also sucked through the sealing container 25.

  The detection switch 19 operates when the diaphragm (B) 16 is lowered by a certain amount against the set stripe 18 by the air pressure in the sealed container 25, that is, the air pressure in the upper chamber 14g. By changing the force, the air pressure in the sealed container 25 can be arbitrarily set. However, in the case of a pressurizing pump, the air pressure detected by the pressing force of the operation button 19a of the detection switch 19 is defined, and the set strip 18 is not necessary.

  At the moment when the detection switch 19 is operated, the balance between the detection air pressure, the combined force of the operation button 19a, and the drag of the set rib 18 is delicate. At this time, if the air pressure pulsates with the amplitude of the diaphragm, the contact of the detection switch 19 Cause chattering.

  Chattering is not preferable in consideration of contact durability and microcomputer signal processing.

  In order to eliminate this phenomenon, the air chamber 14f is divided into two parts, the upper chamber 14g and the lower chamber 14h are separated, and the upper chamber 14g and the sealing container 25 are communicated with each other, so that the pulsation of air pressure generated in the pump chamber is reduced. It mitigates in the sealing container 25, reduces the pulsation of the air in the upper chamber 14g that directly operates the detection switch 19, and prevents the chattering phenomenon of the contacts.

  In order to prevent the chattering phenomenon of the contact, the point is that the upper chamber 14g communicates with the inside of the sealing container 25, and the nozzle portion 14a and the sealing container 25 are connected to the thin tube 21 as in the present invention. There is a method of connecting with a thick tube 23, but there is also a method of extending the nozzle portion 14a and connecting it directly into the sealed container 25.

  When the diaphragm (A) 7 is oscillated and air is sucked from the intake port 9a and exhausted from the exhaust port 9b, the air in the pump chamber 10 pulsates, and the diaphragm membrane portion 7a and the exhaust port 9b touching this pulsation. The check valve 12 vibrates and generates a loud vibration sound.

  In consideration of vibration noise, the membrane portion 7a of the diaphragm (A) 7 is provided with an uneven ring-shaped thick portion 7b, and a damper chamber 14c is provided above the check valve 12 of the exhaust port 9b. A filter 13 is provided inside the damper chamber 14 so as to slightly press the contact surface of the check valve 12.

  In order to reduce the vibration noise of the diaphragm (A) 7, a method of suppressing the vibration by reducing the area of the membrane portion 7a as much as possible and increasing the thickness of the membrane portion 7a is conceivable. However, the force required to stretch the membrane portion at the amplitude of the diaphragm (A) 7 It becomes large and is not preferable from the load on the electric motor, bending durability, and the like.

  Next, the refrigerator which has the air pump of one Embodiment of this invention is demonstrated using figures.

  First, the whole refrigerator will be described with reference to FIGS. 20 is a front view of the refrigerator of the present embodiment, FIG. 21 is a central longitudinal sectional view of the refrigerator of FIG. 20, and FIG. 22 is a front view of the refrigerator body of FIG.

  The refrigerator includes a refrigerator main body 101 and doors 106 to 110. The refrigerator body 101 includes a urethane foam heat insulating material 113 and a vacuum heat insulating material (not shown) between a steel plate outer box 111 and a resin inner box 112. From the top, the refrigerator body 102 and the freezer A plurality of storage rooms are provided in the order of the rooms 103 and 104 and the vegetable room 105. In other words, the refrigerator compartment 102 is arranged at the uppermost stage, and the vegetable compartment 105 is arranged at the lowermost stage, and between the refrigerator compartment 102 and the vegetable compartment 105, these two rooms are insulated from each other. Separated freezer compartments 103 and 104 are provided. The refrigerator compartment 102 and the vegetable compartment 105 are storage compartments in a refrigeration temperature zone, and the freezing compartments 103 and 104 are storage compartments in a freezing temperature zone of 0 ° C. or less (for example, a temperature zone of about −20 ° C. to −18 ° C.). is there. The freezer compartment 103 is divided into an ice making room 103a and a quick freezer room 103b. These storage chambers 102 to 105 are partitioned by partition walls 133, 134, and 135.

  Doors 106 to 110 that close the front openings of the storage chambers 102 to 105 are provided on the front surface of the refrigerator main body 101. The refrigerator compartment door 106 closes the front opening of the refrigerator compartment 102, the ice making compartment door 107 closes the front opening of the ice making compartment 103a, and the quick freezing compartment door 108 closes the front opening of the quick freezing compartment 103b. The freezing room door 109 is a door that closes the front opening of the freezing room 104, and the vegetable room door 110 is a door that closes the front opening of the vegetable room 105. The refrigerating room door 106 is constituted by a double door with double doors, and the ice making room 103a, the quick freezing room 103b, the freezing room 104, and the vegetable room 105 are constituted by a drawer type door, and a container in the storage room is pulled out together with the drawer door. It is.

  The refrigerator main body 101 is provided with a refrigeration cycle. This refrigeration cycle is configured by connecting a compressor 114, a condenser (not shown), a capillary tube (not shown), an evaporator 115, and a compressor 114 again. The compressor 114 and the condenser are installed in a machine room provided at the lower back of the refrigerator main body 101. The evaporator 115 is installed in a cooler chamber provided behind the freezing chambers 103 and 104, and a blower fan 116 is installed above the evaporator 15 in the cooler chamber.

  The cold air cooled by the evaporator 115 is sent to the storage rooms of the refrigerator compartment 102, the ice making room 103a, the quick freezing room 103b, the freezing room 104, and the vegetable room 105 by the blower fan 116. Specifically, a part of the cool air sent by the blower fan 116 is sent to the storage room in the refrigerator temperature zone of the refrigerator room 102 and the vegetable room 105 via the damper device that can be opened and closed, and the other part. Are sent to the ice making room 103 a, the quick freezing room 103 b, and the freezing temperature zone storage room of the freezing room 104.

  The cool air sent to each storage room of the refrigerator compartment 102, the ice making room 103a, the quick freezing room 103b, the freezing room 104 and the vegetable room 105 by the blower fan 116 is cooled through the cold air return passage after cooling each storage room. Returned to the chamber. Thus, the refrigerator of this embodiment has a cold air circulation structure, and maintains each of the storage chambers 102 to 105 at an appropriate temperature.

  A plurality of shelves 117 to 120 made of a transparent resin plate are detachably installed in the refrigerator compartment 102. The lowermost shelf 120 is installed in contact with the back surface and both side surfaces of the inner box 112, and divides the lowermost space 121, which is the lower space thereof, from the upper space. Further, a plurality of door pockets 125 to 127 are installed inside each refrigerator compartment door 106, and these door pockets 125 to 127 protrude into the refrigerator compartment 102 with the refrigerator compartment door 106 closed. Is provided.

  Next, the arrangement of devices in the lowest space 121 of the refrigerator compartment 102 will be described with reference to FIGS. FIG. 23 is a front view of the refrigerator compartment portion of the refrigerator body of FIG. 24 is a plan view of the lowermost space portion of the refrigerator compartment of FIG. 25 is a cross-sectional perspective view of the lowermost space portion of the refrigerator compartment of FIG.

  In the lowermost space 121, in order from the left, an ice-making water tank 122 for supplying ice-making water to the ice-making tray of the ice-making room 103a, a storage case 123 for storing food such as desserts, and the inside of the room are decompressed to store food. A chamber 124 for keeping freshness and storing for a long time is provided. The chamber 124 is a storage chamber configured to be reduced from atmospheric pressure to lower than atmospheric pressure by a decompression means (air pump or the like). The chamber 124 has a width that is narrower than the width of the refrigerator compartment 102, and is disposed adjacent to the side surface of the refrigerator compartment 102.

  Thus, since the room 124 is arranged in the lowermost space 121 of the refrigerator compartment 102 arranged on the freezer rooms 103 and 104 and the vegetable room 105 of the refrigerator, it is easy to use.

  The ice making water tank 122 and the storage case 123 are disposed behind the left refrigerator door 106. Thereby, the ice-making water tank 122 and the storage case 123 can be pulled out only by opening the left refrigerator compartment door 106. The chamber 124 is disposed behind the right refrigerator compartment door 106. Thus, the food tray 160 (see FIG. 25) in the chamber 124 can be pulled out simply by opening the right refrigerator compartment door 106. The ice making water tank 122 and the storage case 123 are located behind the lowermost door pocket 127 of the left refrigerator compartment door 106, and the chamber 124 is located behind the lowermost door pocket 127 of the right refrigerator compartment door 106. Will be located.

  An ice making water pump 128 is installed behind the ice making water tank 122 as shown in FIGS. As shown in FIGS. 24 and 25, an air pump 129, which is an example of a decompression unit for decompressing the chamber 124, is disposed in the space behind the storage case 123 and on the rear side of the chamber 124. As a result, the air pump 129 can easily connect the conduit to the pump connecting portion provided on the side surface of the chamber 124 and can easily perform maintenance from the front by taking out the storage case 123.

  Next, a basic configuration of the chamber 124 and a cooling method thereof will be described with reference to FIGS. 25 to 28. 25 is a sectional perspective view of the lowermost space portion of the refrigerator compartment of FIG. 23, FIG. 26 is a front view of the rear panel of the refrigerator compartment of FIG. 23, and FIG. 27 is a longitudinal sectional view of the vicinity of the refrigerator compartment of FIG. 28 is a perspective view of the refrigerator compartment of FIG.

  The chamber 124 includes a box-shaped chamber body 140 having a food loading / unloading opening, a chamber door 150 that opens and closes the food loading / unloading opening of the chamber body 140, and a food tray 160 that stores food in and out of the chamber door 150. And is configured. By closing the food access opening 42a of the chamber door 150 with the chamber main body 140, the space surrounded by the chamber door 50 and the food tray 60 is formed as a low pressure space 141 in which the pressure is reduced. The food tray 160 is attached to the back side of the chamber door 150 and can move back and forth as the chamber door 150 moves.

  The chamber main body 140 includes a resin outer shell 142 excellent in chemical resistance, impact resistance, and moldability, a glass plate 143 (for example, tempered glass) made of transparent tempered glass, and a metal plate such as a steel plate. And a door engaging member 148 made of resin.

  The outer shell 142 has a substantially rectangular parallelepiped basic shape. A food loading / unloading opening 142a is formed on the front surface, and a glass plate mounting opening 142b is formed on the upper surface. Outer reinforcement ribs 142f are formed on the outer surfaces of the side wall 142c, the bottom wall 142d, and the back wall 142e constituting the outer shell 142 so as to project the outer shell 142 in order to increase the strength.

  The glass plate 143 is airtightly placed on the glass plate placement opening 142b via the annular packing 145, and forms the upper wall of the chamber body 140. The glass plate 143 has a strength for preventing the glass plate placement opening 142b from being deformed inward by a decompression force. Further, by providing the transparent glass plate 143 on the upper surface of the outer shell 142, the inside of the chamber 124 can be seen through.

  The plate-like member 144 extends along both the side walls 142c, the bottom wall 142d, and the back wall 142e of the outer shell 142 in order to prevent deformation of the side walls 142c, the bottom wall 142d, and the back wall 142e of the outer shell 142 due to the decompression force. ,is set up.

  The chamber main body 140 includes a box-shaped resin outer shell 142 having a food in / out opening 142a formed on the front surface, and a metal plate-like member 144 extending along both side walls 142c, the bottom wall 142d, and the back wall 142e of the outer shell 142. Therefore, the structure can be made cheaper than when the entire outer shell 142 is formed of a metal plate. Further, since the outer shell 142 can be made of resin, the mounting structure and the like can be simplified.

As shown in FIG. 28, the door engaging member 148 is installed on the upper surface of the food loading / unloading opening 142a. Door engaging member 148 includes a U-shaped portion 148a to be housed in the recess 142a ₁ formed on the upper surface of the food out opening 142a, and the door engagement claws 148b extending forward from the U-shaped portion 148a Is integrally molded. The door engagement claw portion 148b is provided with a width substantially the same as the width of the door handle 152, and is engaged between the upper portion of the door handle 152 and the front / rear positioning upper end portion 151e. And it is comprised so that engagement may be disengaged by rotating the door handle 152 centering on the hinge part 152a.

  A back panel 130 that forms a passage through which the cool air supplied from the blower fan 116 passes is provided on the back of the refrigerator compartment 102. The rear panel 130 includes a cold air discharge port (first cold air discharge port) 131 for supplying cold air to the refrigerating chamber 102 and a chamber 124 for supplying cold air to the lowermost space 121 of the refrigerating chamber 102. The cold air discharge port (second cold air discharge port) 132 and the cold air return port 133 are provided. The cold air return port 133 is provided behind the back of the chamber 124 and on the side close to the side surface of the refrigerating chamber 102.

  The cold air discharge port 132 is provided toward the gap between the upper surface of the chamber 124 and the lower surface of the shelf 120. The cold air discharged from the cold air discharge port 132 flows through the gap between the upper surface of the chamber 124 and the lower surface of the shelf 120 as a cold air passage 137, and cools the chamber 124 from the upper surface. Therefore, the inside of the chamber 124 is indirectly cooled.

  Here, the chamber 124 is disposed close to the right side surface of the refrigerator compartment 2 to eliminate the gap on the right side of the chamber 124, and a shelf (partition wall) (not shown) is provided at the left end of the upper surface of the chamber 124. Since the gap on the left side of the chamber 124 is eliminated, the cold air discharged from the cold air discharge port 132 flows on the upper surface of the chamber 124 without being diverted to the left and right sides of the chamber 124. As a result, the amount of cool air that cools the upper surface of the chamber 124 can be increased, and the interior of the chamber 124 can be cooled quickly. The cool air having cooled the upper surface of the chamber 124 is sucked into the cool air return port 133 from the front of the chamber 124 through the left side surface of the chamber 124, and returned to the cooler chamber through the cool air return passage. Since the cold air return port 133 is provided on the rear side of the back side of the chamber 124 and on the side close to the side surface of the refrigerating chamber 102, the cool air comes into contact with the back side and the left side surface of the chamber 124 to cool it.

  As described above, the chamber 124 is indirectly cooled by the cold air passing outside. The cold air that has cooled the entire refrigerator compartment 102 is also sucked into the cold air return port 133.

  The cold air return port 133 is formed in the portion of the back panel 130 that faces the back wall 142 e of the outer shell 142. The back wall 142e is formed to be inclined so that the bottom wall side is forward. Thus, a sufficient return air path can be secured between the back wall 142e and the back panel 130. Further, the back panel 130 has a portion that protrudes in accordance with the inclination of the back wall 142e, and a cold air return port 133 is formed in this portion. Thereby, the ventilation area of the cold air return port 133 can be sufficiently secured.

  Next, the outer shell 142 will be specifically described with reference to FIG. FIG. 29 is a perspective view of the outer shell 142 as viewed from the upper left.

  The outer shell 142 has locking protrusions 142h provided on both side walls 142c and the back wall 142e, and a pump connection part 142i and a pressure switch connection part 142j provided on the side wall 142c.

  The pump connection part 142i has a passage that communicates the inside and the outside of the outer shell 142, and is connected to the air pump 129 via a conduit 129a (see FIG. 28). The inside of the outer shell 142 is decompressed by the air pump 129 through the pump connection part 142i. A pump connection portion 142 i is provided at the rear portion of the side wall of the outer shell 142 so as to open facing the plate-like member 144. A gap is provided between the pump connecting portion 142i and the plate-like member 144 so that the pressure inside the outer shell 142 can be easily reduced.

  The pressure switch connection portion 142j has a passage that communicates the inside and the outside of the outer shell 142, and is connected to the pressure switch. The pressure inside the outer shell 142 is detected by the pressure switch through the pressure switch connection 142j.

The top view which shows the Example of this invention. AA sectional drawing of FIG. The top view of the fixed base 1 of this invention. The front view of the eccentric cam 3 of this invention. BB sectional drawing of FIG. The movable arm 6 front view of this invention. CC sectional drawing of FIG. Sectional drawing of the diaphragm (A) 7 of this invention. Sectional drawing of the fixing piece of this invention. The top view of the diaphragm case 9 of this invention. DD sectional drawing of FIG. The top view of the nozzle base 14 of this invention. EE sectional drawing of FIG. The switch case 15 top view of this invention. FF sectional drawing of FIG. The diaphragm (B) 16 sectional drawing of this invention. The detection switch 19 schematic of this invention. The top view of the switch cover 20 of this invention. GG sectional drawing of FIG. The front view of the refrigerator main body of one Embodiment of this invention. The longitudinal cross-sectional view of the refrigerator main body of FIG. The front view of the refrigerator main body of FIG. The front view of the refrigerator compartment part of the refrigerator main body of FIG. The top view of the lowest space part of the refrigerator compartment of FIG. FIG. 24 is a cross-sectional perspective view of the lowermost space portion of the refrigerator compartment of FIG. The front view of the back panel of the refrigerator compartment of FIG. The longitudinal cross-sectional view of the chamber vicinity of the refrigerator compartment of FIG. The perspective view of the chamber of the refrigerator compartment of FIG. FIG. 26 is a cross-sectional perspective view of the outer shell of the chamber in FIG. 25.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Fixed base 1a Reference hole 1b Through hole 2 Electric motor 3 Eccentric cam 3a Shaft hole 3b Receiving shaft 3c Opening hole 4 Balancer 5 Ball bearing 6 Movable arm 6a Seating surface 6b Receiving hole 6c Receiving surface 6d Cut groove 7 Diaphragm (A)
7a Film part 7b Ring-shaped thick part 7c Sealing rib 8 Fixing piece 8a Contact surface 9 Diaphragm case 9a Intake port 9b Exhaust port 9c Mounting hole 9d Air passage hole 9e Dowel 9f Fixing groove 10 Pump chamber 11, 12 Check Valve 13 Filter 14 Nozzle base 14a Nozzle part 14b Small diameter nozzle part 14c Damper chamber 14d Discharge port 14e Open seat surface 14f Air chamber 14g Upper chamber 14h Lower chamber 15 Switch case 15a Fixing groove (B)
15b Fitting claw (A)
15c Fitting claw (B)
16 Diaphragm (B)
16a Protrusion 16b Sealing rib (B)
16c Concave surface 17 Trigger receiving 18 Set splay 19 Detection switch 19a Operation button 19b Terminal 20 Switch cover 20a Fitting step 21 Narrow tube 22 Fixed tube 23 Thick tube 24 Protective cover 25 Sealing container

Claims (7)

  An air pump comprising an electric motor and a diaphragm, wherein a pump chamber formed by the electric motor and the diaphragm is arranged orthogonal to a metal crank-shaped fixed base.   In an air pump having an electric motor and a diaphragm, fixing an eccentric cam to the output shaft of the electric motor, and performing intake and exhaust by vibrating the diaphragm, a cylindrical opening hole so that the eccentric cam is parallel to the output shaft of the electric motor An air pump characterized by comprising a balancer in the opening hole.   In an air pump that includes an electric motor and a diaphragm, fixes an eccentric cam to the output shaft of the electric motor, and vibrates the diaphragm, the eccentric cam is a resin molded product, and a shaft hole for press-fitting the output shaft of the electric motor is provided at one end. An air pump characterized in that a receiving shaft for press-fitting a ball bearing is provided at the other end.   An air pump for performing intake and exhaust by swinging a diaphragm, wherein the diaphragm film portion is provided with a ring-shaped thick portion.   In an air pump that performs intake and exhaust by oscillating a diaphragm, a damper chamber having a discharge hole is provided at the upper part of the exhaust-side check valve, and a breathable filter is provided on the upper surface of the check valve. Air pump.   In an air pump having an air pressure detection switch that performs intake / exhaust by amplifying the diaphragm, an upper chamber for operating the detection switch and a lower chamber reaching the pump chamber formed by the diaphragm are provided separately, and the detection switch An air pump characterized in that an upper chamber for manipulating the air and a sealed container provided separately are communicated.   In an air pump having an air pressure detection switch that swings in and out of the diaphragm, divides the inner diameter of the nozzle that connects a thick tube from a separate sealed container, one of which is used to operate the detection switch. The other chamber is the lower chamber that reaches the pump chamber formed by a diaphragm, and the tip of the upper chamber nozzle for operating the detection switch is extended to penetrate the inner diameter of the already connected thick tube. And an air pump characterized by projecting into the sealed container.

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