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JP2008210861A - Coil having magnetic shield sheet - Google Patents

Coil having magnetic shield sheet Download PDF

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Publication number
JP2008210861A
JP2008210861A JP2007043976A JP2007043976A JP2008210861A JP 2008210861 A JP2008210861 A JP 2008210861A JP 2007043976 A JP2007043976 A JP 2007043976A JP 2007043976 A JP2007043976 A JP 2007043976A JP 2008210861 A JP2008210861 A JP 2008210861A
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Japan
Prior art keywords
coil
shielding sheet
magnetic shielding
magnetic
slit
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Pending
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Japanese (ja)
Inventor
Koji Ueki
孝司 植木
Seiichiro Saegusa
征一郎 三枝
Teruo Tamada
輝男 玉田
Sadaji Azuma
貞治 我妻
Takashi Fujimi
貴史 藤身
Yoshi Takaishi
好 高石
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ASUKA ELECTRON KK
Yonezawa Densen Co Ltd
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ASUKA ELECTRON KK
Yonezawa Densen Co Ltd
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Priority to JP2007043976A priority Critical patent/JP2008210861A/en
Publication of JP2008210861A publication Critical patent/JP2008210861A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F38/00Adaptations of transformers or inductances for specific applications or functions
    • H01F38/14Inductive couplings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/34Special means for preventing or reducing unwanted electric or magnetic effects, e.g. no-load losses, reactive currents, harmonics, oscillations, leakage fields
    • H01F27/36Electric or magnetic shields or screens
    • H01F27/366Electric or magnetic shields or screens made of ferromagnetic material

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Regulation Of General Use Transformers (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a coil having a magnetic shield sheet that can be thinned and is suitable for a power receiving coil in a portable telephone for charging by non-contact type power transmission. <P>SOLUTION: In the coil having a magnetic shield sheet where the coil is joined to the magnetic shield sheet, the magnetic shield sheet has a slit for storing a terminal projecting in the thickness direction of the coil, and the coil is joined to the magnetic shield sheet while the terminal projecting in the thickness direction is made to coincide with the slit of the magnetic shield sheet. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、例えば、電磁誘導方式による無接点方式電力伝送システムにおいて受電コイルとして好適な薄型の防磁シート付きコイルに関する。   The present invention relates to a thin coil with a magnetic shielding sheet suitable as a power receiving coil in a contactless power transmission system using an electromagnetic induction method, for example.

近年、携帯電話、電気剃刀機、卓上掃除機、リモートコントローラなど、コードレスにした機器(コードレス機器)に内蔵したバッテリーを充電する充電器として、充電器に内蔵した一次コイルと機器に内蔵した二次コイルとを磁気結合した無接点充電式機器が知られている。また、腕時計、電卓等、従来、電池の起電力が低下した場合に電池交換することが一般的であった機器についても、近年では、内蔵バッテリーを無接点方式によって充電する方式のものが出現してきている。この種の無接点充電式機器では、充電器と機器を電気的に接続する接点を設けることなく、一次コイルから二次コイルへの電磁誘導により、充電器から機器に電力を供給することができる(例えば、特許文献1〜4参照。)。
特開平5−258941号公報 特開平6−302221号公報 特開2005−136342号公報 特開2005−137173号公報
In recent years, as a charger for charging batteries built into cordless devices (cordless devices) such as mobile phones, electric razor machines, desk cleaners, remote controllers, etc., a primary coil built into the charger and a secondary built into the device. A contactless rechargeable device in which a coil is magnetically coupled is known. In recent years, devices such as wristwatches, calculators, etc. that used to replace the battery when the electromotive force of the battery has been reduced have recently been developed to charge the built-in battery using a contactless method. ing. In this type of contactless rechargeable device, electric power can be supplied from the charger to the device by electromagnetic induction from the primary coil to the secondary coil without providing a contact point for electrically connecting the charger and the device. (For example, refer to Patent Documents 1 to 4.)
JP-A-5-258941 JP-A-6-302221 JP 2005-136342 A JP 2005-137173 A

携帯電話等の機器において、無接点方式電力伝送による充電が検討されている。携帯電話は、薄型化のニーズが特に強く、このニーズに答えつつ、無接点方式電力伝送による充電可能な構造を実現するには、携帯電話に内蔵される受電側コイルを極薄のものとする必要がある。また、受電側コイルには、他の部品に対し電磁波の影響を防止するために、防磁シートを貼り合わせて使用されるが、一般のコイルは巻始め端子が厚み方向に突出しているため、平坦なシート上にコイルを貼り合わせた場合、コイルの巻始め端子の突出分が余分な厚みとなって、防磁シート付きコイルを薄型化する上での障害となっている。   In devices such as mobile phones, charging by contactless power transmission is being studied. Mobile phones have particularly strong needs for thinning, and in order to realize a rechargeable structure by contactless power transmission while answering this need, the power-receiving coil built into the mobile phone must be extremely thin. There is a need. In addition, in order to prevent the influence of electromagnetic waves on other parts, the coil on the power receiving side is used by attaching a magnetic shielding sheet. However, a general coil is flat because the winding start terminal protrudes in the thickness direction. When a coil is pasted on a sheet, the protrusion of the coil winding start terminal becomes an excessive thickness, which is an obstacle to making the coil with the magnetic shielding sheet thinner.

本発明は、前記事情に鑑みてなされ、無接点方式電力伝送による充電を行うための携帯電話の受電コイルとして好適な極薄化を達成可能な防磁シート付きコイルの提供を目的とする。   The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a coil with a magnetic shielding sheet capable of achieving ultrathinning suitable as a power receiving coil of a mobile phone for charging by contactless power transmission.

前記目的を達成するため、本発明は、防磁シートにコイルが接合された防磁シート付きコイルであって、前記防磁シートは、前記コイルの厚み方向に突出した端子が収容されるスリットを有し、前記コイルは、厚み方向に突出した端子を防磁シートのスリットに合致させた状態で防磁シートに接合されたことを特徴とする防磁シート付きコイルを提供する。   In order to achieve the above object, the present invention is a coil with a magnetic shielding sheet in which a coil is bonded to a magnetic shielding sheet, and the magnetic shielding sheet has a slit for accommodating a terminal protruding in the thickness direction of the coil, The coil provides a coil with a magnetic shielding sheet, wherein the terminal protruding in the thickness direction is joined to the magnetic shielding sheet in a state where the terminal is matched with the slit of the magnetic shielding sheet.

本発明の防磁シート付きコイルにおいて、前記コイルが、1列〜3列多層巻きのコイルであることが好ましい。   In the coil with a magnetic shielding sheet of the present invention, it is preferable that the coil is a one-row to three-row multilayer coil.

本発明の防磁シート付きコイルにおいて、前記防磁シートとコイルとが、両面テープ又は接着剤を介して接合されたことが好ましい。   In the coil with a magnetic shielding sheet of the present invention, it is preferable that the magnetic shielding sheet and the coil are bonded via a double-sided tape or an adhesive.

本発明の防磁シート付きコイルは、コイルの厚み方向に突出した端子が収容されるスリットを有する防磁シートを用い、コイルの厚み方向に突出した端子を防磁シートのスリットに合致させた状態で防磁シートにコイルを接合した構成としたので、無接点方式電力伝送による充電を行うための携帯電話の受電コイルとして好適な極薄化を達成可能な防磁シート付きコイルを提供することができる。   The coil with a magnetic shielding sheet of the present invention uses a magnetic shielding sheet having a slit in which a terminal protruding in the thickness direction of the coil is accommodated, and the magnetic shielding sheet in a state where the terminal protruding in the thickness direction of the coil is matched with the slit of the magnetic shielding sheet Since the coil is joined to the coil, it is possible to provide a coil with a magnetic shielding sheet capable of achieving ultrathinning suitable as a power receiving coil of a mobile phone for charging by contactless power transmission.

以下、本発明の実施形態について、図面を参照して説明する。
図1及び図2は、本発明の防磁シート付きコイルの第1実施形態を示し、図1は本実施形態の防磁シート付きコイル1の組立斜視図、図2は防磁シート付きコイル1の斜視図である。これらの図中、符号1は防磁シート付きコイル、2はコイル、3は防磁シート、4はスリット、5は巻始め端子、6は両面テープ(両面粘着フィルム)、7は外枠である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
1 and 2 show a first embodiment of a coil with a magnetic shielding sheet according to the present invention, FIG. 1 is an assembled perspective view of the coil 1 with a magnetic shielding sheet according to the present embodiment, and FIG. 2 is a perspective view of the coil 1 with a magnetic shielding sheet. It is. In these drawings, reference numeral 1 is a coil with a magnetic shielding sheet, 2 is a coil, 3 is a magnetic shielding sheet, 4 is a slit, 5 is a winding start terminal, 6 is a double-sided tape (double-sided adhesive film), and 7 is an outer frame.

本実施形態の防磁シート付きコイル1は、防磁シート3にコイル2が接合されてなり、防磁シート3は、コイル2の厚み方向に突出した巻始め端子5が収容されるスリット4を有し、またコイル2は、厚み方向に突出した巻始め端子5を防磁シート3のスリット4に合致させた状態で両面テープ6(両面粘着フィルム)を介して防磁シート3に接合されている。   The coil 1 with a magnetic shielding sheet of the present embodiment is formed by joining a coil 2 to a magnetic shielding sheet 3, and the magnetic shielding sheet 3 has a slit 4 that accommodates a winding start terminal 5 protruding in the thickness direction of the coil 2, The coil 2 is joined to the magnetic shielding sheet 3 via a double-sided tape 6 (double-sided adhesive film) in a state where the winding start terminal 5 protruding in the thickness direction is matched with the slit 4 of the magnetic shielding sheet 3.

このコイル2は、無接点方式電力伝送による充電を行うための携帯電話の受電コイルとして好適な極薄の1列〜3列多層巻きコイルである。
図3〜図5はコイル2の一例を示し、図3はコイル2の斜視図、図4は平面図、図5は側面図である。本例示において、コイル2はドーナツ状をなし、図5に示すようにコイルの厚み方向において、巻始め端子5がコイル本体から突出している。従って、このコイル2を平坦な防磁シート上に接合した場合には、巻始め端子5の厚さ分だけ、防磁シート付きコイルの厚みが厚くなってしまう問題を生じる。本発明では、この巻始め端子5を防磁シート3のスリット4に入れることで、防磁シート付きコイル1を薄くすることができ、無接点方式電力伝送による充電を行うための携帯電話の受電コイルとして好適な極薄化を達成する。
This coil 2 is an ultrathin 1-row to 3-row multi-layer coil suitable as a power receiving coil for a mobile phone for charging by contactless power transmission.
3 to 5 show an example of the coil 2, FIG. 3 is a perspective view of the coil 2, FIG. 4 is a plan view, and FIG. 5 is a side view. In this example, the coil 2 has a donut shape, and the winding start terminal 5 protrudes from the coil body in the thickness direction of the coil as shown in FIG. Therefore, when this coil 2 is joined on a flat magnetic shielding sheet, there arises a problem that the thickness of the coil with the magnetic shielding sheet is increased by the thickness of the winding start terminal 5. In the present invention, by inserting the winding start terminal 5 into the slit 4 of the magnetic shielding sheet 3, the coil 1 with the magnetic shielding sheet can be made thin, and as a power receiving coil of a mobile phone for charging by contactless power transmission. A suitable ultrathinning is achieved.

前記防磁シート3は、軟磁性材料からなる微粒子を合成樹脂製フィルムで挟み込んだ薄い防磁シートを用いることが好ましい。これらの防磁シートは、容易に切断や穴明け加工ができ、使用するコイル2の大きさや形状に合わせて、所望の大きさや形状のものを切断加工して用いることができる。図1及び図2の例示では、正方形又は長方形の防磁シート3を用いている。   The magnetic shield sheet 3 is preferably a thin magnetic shield sheet in which fine particles made of a soft magnetic material are sandwiched between synthetic resin films. These magnetic shield sheets can be easily cut and punched, and can be cut and used in a desired size and shape in accordance with the size and shape of the coil 2 to be used. In the illustration of FIG.1 and FIG.2, the square or rectangular magnetic-shield sheet | seat 3 is used.

この防磁シート3に設けるスリット4の形状や幅は、コイル2の巻始め端子5の形状に応じて適宜変更可能であり、図1及び図2に示すように細い直線上のスリット4以外に、例えば、L字状、S字状などの形状としても良い。薄い防磁シート3にスリット4を形成する方法としては、パンチング等の周知の加工法を用いて簡単に行うことができる。   The shape and width of the slit 4 provided in the magnetic shielding sheet 3 can be appropriately changed according to the shape of the winding start terminal 5 of the coil 2, and besides the thin straight slit 4 as shown in FIGS. For example, it is good also as shapes, such as L shape and S shape. As a method of forming the slit 4 in the thin magnetic-shielding sheet 3, it can be easily performed using a known processing method such as punching.

本実施形態では、防磁シート3とコイル2とを接合する手段として、図1に示すように、両面テープ6(両面粘着シート)を用いている。この場合、コイル2の巻始め端子5が当接する部分は、両面テープ6が撓んで巻始め端子5を包みながらスリット4に収容されるので、特に加工を施す必要はないが、両面テープ6の巻始め端子5が当接する部分に切れ目やスリットを設けておいても良い。   In this embodiment, double-sided tape 6 (double-sided pressure-sensitive adhesive sheet) is used as means for joining the magnetic-shielding sheet 3 and the coil 2 as shown in FIG. In this case, the portion of the coil 2 where the winding start terminal 5 abuts is accommodated in the slit 4 while the double-sided tape 6 is bent and wraps around the winding start terminal 5. A cut or a slit may be provided in a portion where the winding start terminal 5 abuts.

なお、防磁シート3とコイル2とを接合する手段は、本例示に限定されず、ホットメルト系接着剤、エポキシ系接着剤、シアノアクリレート系接着剤、ウレタン系接着剤などを用いて両者を接着しても良い。   The means for joining the magnetic shielding sheet 3 and the coil 2 is not limited to this example, and a hot melt adhesive, an epoxy adhesive, a cyanoacrylate adhesive, a urethane adhesive, or the like is used to bond the two. You may do it.

また、本実施形態では、図1に示すように、防磁シート3とコイル2とを両面テープ6を介して接合し、さらにコイル2の周囲に透明な合成樹脂製フィルムからなる外枠7を貼り付けているが、両面テープ6をコイル2の外寸法と合わせて用いる場合や前記接着剤を用いる場合には、外枠7を省いても良い。   In this embodiment, as shown in FIG. 1, the magnetic shielding sheet 3 and the coil 2 are joined via a double-sided tape 6, and an outer frame 7 made of a transparent synthetic resin film is attached around the coil 2. However, the outer frame 7 may be omitted when the double-sided tape 6 is used together with the outer dimension of the coil 2 or when the adhesive is used.

本実施形態の防磁シート付きコイル1は、コイル2の厚み方向に突出した巻始め端子5が収容されるスリット4を有する防磁シート3を用い、コイル2の巻始め端子5を防磁シート3のスリット4に合致させた状態で防磁シート3にコイル2を接合した構成としたので、無接点方式電力伝送による充電を行うための携帯電話の受電コイルとして好適な極薄化を達成可能な防磁シート付きコイル1を提供することができる。   The coil 1 with a magnetic shielding sheet of the present embodiment uses a magnetic shielding sheet 3 having a slit 4 in which a winding start terminal 5 protruding in the thickness direction of the coil 2 is accommodated, and the winding start terminal 5 of the coil 2 is a slit of the magnetic shielding sheet 3. Since the coil 2 is joined to the magnetic-shielding sheet 3 in a state matched to 4, the magnetic-shielding sheet that can achieve ultra-thinness suitable as a power-receiving coil for a mobile phone for charging by contactless power transmission A coil 1 can be provided.

図6及び図7は、本発明の防磁シート付きコイルの第2実施形態を示し、図6は本実施形態の防磁シート付きコイル11の組立斜視図、図7は防磁シート付きコイル11の斜視図である。これらの図中、符号11は防磁シート付きコイル、12はコイル、13は防磁シート、14はスリット、15は巻始め端子、16は両面テープ(両面粘着フィルム)である。   6 and 7 show a second embodiment of a coil with a magnetic shielding sheet according to the present invention, FIG. 6 is an assembled perspective view of the coil 11 with a magnetic shielding sheet of this embodiment, and FIG. 7 is a perspective view of the coil 11 with a magnetic shielding sheet. It is. In these drawings, reference numeral 11 is a coil with a magnetic shielding sheet, 12 is a coil, 13 is a magnetic shielding sheet, 14 is a slit, 15 is a winding start terminal, and 16 is a double-sided tape (double-sided adhesive film).

本実施形態の防磁シート付きコイル11は、防磁シート13に平面視略四角形のコイル12が接合されてなり、防磁シート13は、コイル12の厚み方向に突出した巻始め端子15が収容されるスリット14を有し、またコイル12は、厚み方向に突出した巻始め端子15を防磁シート13のスリット14に合致させた状態で両面テープ16(両面粘着フィルム)を介して防磁シート13に接合されている。   The coil 11 with a magnetic shielding sheet of the present embodiment is formed by joining a substantially rectangular coil 12 in plan view to a magnetic shielding sheet 13, and the magnetic shielding sheet 13 is a slit that accommodates a winding start terminal 15 protruding in the thickness direction of the coil 12. 14, and the coil 12 is joined to the magnetic shielding sheet 13 through a double-sided tape 16 (double-sided adhesive film) in a state where the winding start terminal 15 protruding in the thickness direction is matched with the slit 14 of the magnetic shielding sheet 13. Yes.

本実施形態の防磁シート付きコイル11は、コイル12の形状を平面視略四角形としていること以外は、前述した第1実施形態の防磁シート付きコイル1とほぼ同様に構成することができる。
そして、本実施形態の防磁シート付きコイル11は、前述した第1実施形態の防磁シート付きコイル1と同様の効果を得ることができる。
The coil 11 with a magnetic shielding sheet according to the present embodiment can be configured in substantially the same manner as the coil 1 with a magnetic shielding sheet according to the first embodiment described above, except that the shape of the coil 12 is substantially rectangular in plan view.
And the coil 11 with a magnetic-shield sheet | seat of this embodiment can acquire the effect similar to the coil 1 with a magnetic-shield sheet | seat of 1st Embodiment mentioned above.

本発明の防磁シート付きコイルの第1実施形態を示す組立斜視図である。1 is an assembled perspective view showing a first embodiment of a coil with a magnetic shielding sheet of the present invention. 本発明の防磁シート付きコイルの第1実施形態を示す斜視図である。It is a perspective view which shows 1st Embodiment of the coil with a magnetic-shield sheet | seat of this invention. コイルの一例を示す斜視図である。It is a perspective view which shows an example of a coil. コイルの一例を示す平面図である。It is a top view which shows an example of a coil. コイルの一例を示す側面図である。It is a side view which shows an example of a coil. 本発明の防磁シート付きコイルの第1実施形態を示す組立斜視図である。It is an assembly perspective view showing a first embodiment of a coil with a magnetic shielding sheet of the present invention. 本発明の防磁シート付きコイルの第1実施形態を示す斜視図である。It is a perspective view which shows 1st Embodiment of the coil with a magnetic-shield sheet | seat of this invention.

符号の説明Explanation of symbols

1,11…防磁シート付きコイル、2,12…コイル、3,13…防磁シート、4,14…スリット、5,15…巻始め端子、6,16…両面テープ、7…外枠。   DESCRIPTION OF SYMBOLS 1,11 ... Coil with a magnetic-shield sheet | seat, 2,12 ... Coil, 3,13 ... Magnetic-shield sheet | seat, 4,14 ... Slit, 5,15 ... Winding start terminal, 6,16 ... Double-sided tape, 7 ... Outer frame.

Claims (3)

防磁シートにコイルが接合された防磁シート付きコイルであって、
前記防磁シートは、前記コイルの厚み方向に突出した端子が収容されるスリットを有し、前記コイルは、厚み方向に突出した端子を防磁シートのスリットに合致させた状態で防磁シートに接合されたことを特徴とする防磁シート付きコイル。
A coil with a magnetic shielding sheet in which the coil is joined to the magnetic shielding sheet,
The magnetic shielding sheet has a slit for accommodating a terminal protruding in the thickness direction of the coil, and the coil is joined to the magnetic shielding sheet in a state where the terminal protruding in the thickness direction is matched with the slit of the magnetic shielding sheet. The coil with a magnetic-shield sheet | seat characterized by the above-mentioned.
前記コイルが、1列〜3列多層巻きのコイルであることを特徴とする請求項1に記載の防磁シート付きコイル。   The said coil is a coil of 1 row-3 rows multilayer winding, The coil with a magnetic-shield sheet | seat of Claim 1 characterized by the above-mentioned. 前記防磁シートとコイルとが、両面テープ又は接着剤を介して接合されたことを特徴とする請求項1又は2に記載の防磁シート付きコイル。   The coil with a magnetic shielding sheet according to claim 1 or 2, wherein the magnetic shielding sheet and the coil are bonded via a double-sided tape or an adhesive.
JP2007043976A 2007-02-23 2007-02-23 Coil having magnetic shield sheet Pending JP2008210861A (en)

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