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JP2008198267A - Thin laminated board and its manufacturing method - Google Patents

Thin laminated board and its manufacturing method Download PDF

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JP2008198267A
JP2008198267A JP2007030428A JP2007030428A JP2008198267A JP 2008198267 A JP2008198267 A JP 2008198267A JP 2007030428 A JP2007030428 A JP 2007030428A JP 2007030428 A JP2007030428 A JP 2007030428A JP 2008198267 A JP2008198267 A JP 2008198267A
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substrate
substrates
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Hiroshi Ido
寛 井戸
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Maxell Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a thin laminated board which can be manufactured easily and inexpensively, has small variation in film thickness distribution and is reduced in wobbling. <P>SOLUTION: In the thin laminated board formed by laminating a plurality of thin boards, a base material thinner than the thickness of the thin board is arranged inside an information recording area between a plurality of thin boards, and a thin film containing at least SiO<SB>2</SB>or SiN is laminated at least in one side of the thin board. It is preferred to satisfy 1.02×(t1+t2+to+tn)≤T≤1.10×(t1+t2+to+tn) wherein the thickness of the thin laminated board and the number of thin boards are represented by T and n respectively, and the thicknesses of thin boards are represented by t1, t2 to tn respectively. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、光記録媒体に関し、例えば、薄型基板を張り合わせた光記録媒体用薄型貼り合わせ基板及びその製造方法に関する。   The present invention relates to an optical recording medium, for example, a thin bonded substrate for an optical recording medium in which a thin substrate is bonded, and a method for manufacturing the same.

近年、光ディスクの高容量化を図る様々な試みがなされており、中でも光ディスク基板の厚みを薄くして体積当たりの容量を増やすことが注目されている。例えば、特許文献1では、薄型光ディスクとその薄型光ディスクの面ぶれが少なく安定に回転させるためのスタビライザーとを組み合わせることにより、体積当たりの記録容量を増加させた記録再生システムが提案されている。   In recent years, various attempts have been made to increase the capacity of optical disks, and in particular, attention has been focused on increasing the capacity per volume by reducing the thickness of the optical disk substrate. For example, Patent Document 1 proposes a recording / reproducing system in which the recording capacity per volume is increased by combining a thin optical disk and a stabilizer for stably rotating the thin optical disk with less surface shake.

しかし、光ディスク基板の厚さが薄くなり、更には光ディスク基板が単板であると、バイメタル効果によって光ディスク基板が大きく変形するという問題がある。こうした光ディスク基板変形に対処するためには、従来より知られている方法、即ち基板を2枚貼り合わせて上下対称構造の光ディスク貼り合わせ基板を作製するのが効果的である。薄型光ディスクについても、2枚の薄型基板を貼り合わせる方法が基板変形を抑えるのに効果的であるため、これを適用できる。例えば、特許文献2、3には、エアを吹き付けて薄型基板を平坦に保持しながら貼り合わせる技術が提案されている。   However, if the thickness of the optical disk substrate is reduced and the optical disk substrate is a single plate, there is a problem that the optical disk substrate is greatly deformed by the bimetal effect. In order to cope with such deformation of the optical disk substrate, it is effective to produce a conventionally known optical disk bonded substrate having a vertically symmetrical structure by bonding two substrates together. As for a thin optical disk, a method of bonding two thin substrates is effective in suppressing substrate deformation, and thus can be applied. For example, Patent Documents 2 and 3 propose a technique in which air is blown and bonded while holding a thin substrate flat.

また貼り合わせ方法そのものに関しては、2P法(光硬化法)による多層膜の形成方法を薄型基板の貼り合わせに応用することも可能である。例えば、特許文献4には、2P法に用いる樹脂をあらかじめ基板上に拡げておき、薄型基板を回転させて振り切り、硬化させる技術が提案されている。   As for the bonding method itself, a multilayer film forming method by 2P method (photocuring method) can be applied to the bonding of thin substrates. For example, Patent Document 4 proposes a technique in which a resin used for the 2P method is spread on a substrate in advance, and a thin substrate is rotated to be shaken off and cured.

特開2003−91970号公報JP 2003-91970 A 特開2000−048419号公報JP 2000-048419 A 特開2005−216426号公報JP 2005-216426 A 特開平09−161329号公報JP 09-161329 A

しかしながら、上記特許文献2、3にあるような光ディスク基板の貼り合わせによる製造方法では、従来用いているスピンコート装置などを利用することができず、特別な装置が必要となり、コストが高くなるという問題があった。また、特許文献4にあるような2P法などを、基板剛性の小さい薄型光ディスク基板同士の貼り合わせの場合に適用しても、面ぶれ特性及び面ぶれ加速度特性が十分に良くならないことが本発明者らの実験により明らかとなっている。これは、薄型基板自身の剛性が低くかつ静電気を持ちやすいため、膜厚分布のばらつきが大きくなってしまうためである。   However, in the manufacturing method by bonding optical disk substrates as described in Patent Documents 2 and 3, a conventionally used spin coat apparatus cannot be used, a special apparatus is required, and the cost increases. There was a problem. Further, even if the 2P method as disclosed in Patent Document 4 is applied in the case of bonding thin optical disk substrates having low substrate rigidity, the surface blur characteristic and the surface blur acceleration characteristic are not sufficiently improved. It is clear from their experiments. This is because the dispersion of the film thickness distribution becomes large because the rigidity of the thin substrate itself is low and it is easy to have static electricity.

本発明は、このような実情に鑑みてなされたものであり、容易かつ安価に製造することができ、かつ膜厚分布のばらつきが小さく、面ぶれが低減された薄型貼り合わせ基板を提供しようとするものである。   The present invention has been made in view of such circumstances, and intends to provide a thin bonded substrate that can be easily and inexpensively manufactured, has a small variation in film thickness distribution, and has reduced surface wobbling. To do.

本発明の薄型張り合わせ基板は、複数の薄型基板を貼り合わせて形成される薄型貼り合わせ基板であって、前記複数の薄型基板の間の情報記録領域より内側に前記薄型基板の厚さより薄い基材が配置されており、薄型基板の少なくとも片側に、SiNとSiOのうち少なくとも一方を含む薄膜が積層されていることを特徴とする。SiNとSiOのうち少なくとも一方を含む薄膜を積層することにより、薄型基板の材料であるポリカーボネート表面に静電気を起こさないようにすることができ、面ぶれ特性及び面ぶれ加速度特性を向上させることができる。 The thin bonded substrate of the present invention is a thin bonded substrate formed by bonding a plurality of thin substrates, and a base material thinner than the thickness of the thin substrate inside an information recording area between the plurality of thin substrates. And a thin film including at least one of SiN and SiO 2 is laminated on at least one side of the thin substrate. By laminating a thin film containing at least one of SiN and SiO 2 , static electricity can be prevented from being generated on the polycarbonate surface, which is a material of the thin substrate, and surface blur characteristics and surface blur acceleration characteristics can be improved. it can.

好適には、該薄型貼り合わせ基板の厚さをTとし、前記複数の薄型基板の数をnとし、前記複数の薄型基板の各々厚さをt1、t2、・・・tnとするとき、1.02x(t1+t2+・・・+tn)≦T≦1.10x(t1+t2+・・・+tn)とする。こうすることにより、面ぶれの小さい薄型張り合わせ基板が実現される。   Preferably, when the thickness of the thin bonded substrate is T, the number of the plurality of thin substrates is n, and the thickness of each of the plurality of thin substrates is t1, t2,. .02x (t1 + t2 +... + Tn) ≦ T ≦ 1.10x (t1 + t2 +... + Tn). By doing so, a thin laminated substrate with less surface wobbling is realized.

本発明の他の薄型張り合わせ基板は、複数の薄型基板を貼り合わせて形成される薄型貼り合わせ基板であって、前記複数の薄型基板の間の情報記録領域より内側に前記薄型基板の厚さより薄い基材が配置されており、該薄型貼り合わせ基板の厚さをTとし、前記複数の薄型基板の数をnとし、前記複数の薄型基板の各々厚さをt1、t2、・・・tnとするとき、1.02x(t1+t2+・・・+tn)≦T≦1.10x(t1+t2+・・・+tn)であることを特徴とする。   Another thin laminated substrate of the present invention is a thin laminated substrate formed by bonding a plurality of thin substrates, and is thinner than the thickness of the thin substrate inside the information recording area between the plurality of thin substrates. A substrate is disposed, the thickness of the thin bonded substrate is T, the number of the plurality of thin substrates is n, and the thickness of each of the plurality of thin substrates is t1, t2,. In this case, 1.02x (t1 + t2 +... + Tn) ≦ T ≦ 1.10x (t1 + t2 +... + Tn).

本発明の薄型張り合わせ基板の製造方法は、複数の薄型基板を貼り合わせて薄型貼り合わせ基板を製造する方法であって、少なくとも片側に、SiNとSiOのうち少なくとも一方を含む薄膜が積層されている薄型基板をターンテーブル上に配置する工程と、前記薄型基板上に前記薄型基板の情報記録領域より内側に、前記薄型基板より薄い基材を配置する工程と、前記薄型基板上に接着剤を滴下し、前記ターンテーブルを回転させて前記薄型基板上に接着剤を展開させる工程と、前記薄型基板上に、少なくとも片側にSiNとSiOのうち少なくとも一方を含む薄膜が積層されている他の薄型基板を配置する工程と、前記ターンテーブルを回転させて、前記薄型基板と前記他の薄型基板との間の接着剤を振り切る工程と、前記薄型基板に紫外線を照射し、接着剤を硬化させる工程と、前記薄型基板を上記工程を繰り返すことによってn枚積層する工程とを含むことを特徴とする。 The method for producing a thin laminated substrate of the present invention is a method for producing a thin laminated substrate by laminating a plurality of thin substrates, wherein a thin film containing at least one of SiN and SiO 2 is laminated on at least one side. Placing a thin substrate on the turntable, placing a base material thinner than the thin substrate inside the information recording area of the thin substrate on the thin substrate, and applying an adhesive on the thin substrate A step of dropping and rotating the turntable to spread an adhesive on the thin substrate; and a thin film including at least one of SiN and SiO 2 is laminated on at least one side of the thin substrate. Disposing a thin substrate; rotating the turntable to shake off the adhesive between the thin substrate and the other thin substrate; and the thin substrate. The irradiating ultraviolet radiation, and curing the adhesive, the thin substrate, characterized in that it comprises a laminating n pieces by repeating the above steps.

好適には、該薄型貼り合わせ基板の厚さをTとし、前記複数の薄型基板の数をnとし、前記複数の薄型基板の各々厚さをt1、t2、・・・tnとするとき、1.02x(t1+t2+・・・+tn)≦T≦1.10x(t1+t2+・・・+tn)とする。   Preferably, when the thickness of the thin bonded substrate is T, the number of the plurality of thin substrates is n, and the thickness of each of the plurality of thin substrates is t1, t2,. .02x (t1 + t2 +... + Tn) ≦ T ≦ 1.10x (t1 + t2 +... + Tn).

本発明の他の薄型張り合わせ基板の製造方法は、複数の薄型基板を貼り合わせて薄型貼り合わせ基板を製造する方法であって、薄型基板をターンテーブル上に配置する工程と、前記薄型基板上に、前記薄型基板の情報記録領域より内側に、前記薄型基板より薄い基材を配置する工程と、前記薄型基板上に接着剤を滴下し、前記ターンテーブルを回転させて前記薄型基板上に接着剤を展開させる工程と、前記薄型基板上に他の薄型基板を配置する工程と、前記ターンテーブルを回転させて、前記薄型基板と前記他の薄型基板との間の接着剤を振り切る工程と、前記薄型基板に紫外線を照射し、接着剤を硬化させる工程と、前記薄型基板を上記工程を繰り返すことによってn枚積層する工程とを含み、薄型貼り合わせ基板の厚さをT、前記n枚の薄型基板の各々厚さをt1、t2、・・・tnとするとき、1.02x(t1+t2+・・・+tn)≦T≦1.10x(t1+t2+・・・+tn)であることを特徴とする。   Another thin laminated substrate manufacturing method of the present invention is a method of manufacturing a thin bonded substrate by laminating a plurality of thin substrates, the step of placing the thin substrate on a turntable, and the thin substrate on the thin substrate. A step of disposing a base material thinner than the thin substrate inside the information recording area of the thin substrate; dropping an adhesive on the thin substrate; and rotating the turntable to bond the adhesive onto the thin substrate Unfolding, disposing another thin substrate on the thin substrate, rotating the turntable and shaking off the adhesive between the thin substrate and the other thin substrate, A step of irradiating the thin substrate with ultraviolet light to cure the adhesive; and a step of laminating the thin substrate by repeating the above steps, wherein the thickness of the thin bonded substrate is T, Each thickness of the mold substrate t1, t2, when the · · · tn, characterized in that it is a 1.02x (t1 + t2 + ··· + tn) ≦ T ≦ 1.10x (t1 + t2 + ··· + tn).

本発明によれば、容易かつ安価に製造することができ、容易かつ安価に製造することができ、かつ膜厚分布のばらつきが小さく、面ぶれが低減された薄型貼り合わせ基板が実現される。   According to the present invention, a thin bonded substrate that can be manufactured easily and inexpensively, can be manufactured easily and inexpensively, has a small variation in film thickness distribution, and has reduced surface wobbling is realized.

本発明を実現するために、本発明者らは、従来のスピンコート装置を用いて面ぶれ及び面ぶれ加速度が低減された薄型基板を安価に製造できる方法を模索した。   In order to realize the present invention, the present inventors have sought a method for inexpensively manufacturing a thin substrate with reduced surface deflection and surface acceleration using a conventional spin coater.

まず、従来から用いてきたスピンコート装置に、薄型基板を支持するためのターンテーブルを別に用意し、そのターンテーブル上に薄型基板を載置して種々の実験を繰り返した。しかし、薄型基板は従来の厚い基板とは異なる挙動を示し、面ぶれ特性及び面ぶれ加速度特性が良好な薄型貼り合わせ基板を作製するのが困難であった。本発明者らは、この原因を、薄型基板自身の剛性が低くかつ静電気を持ちやすいためであることを以下のような現象から見出し、その改善を図った。   First, a separate turntable for supporting a thin substrate was prepared in the spin coater that has been used conventionally, and various experiments were repeated by placing the thin substrate on the turntable. However, the thin substrate behaved differently from the conventional thick substrate, and it was difficult to produce a thin bonded substrate having good surface blurring characteristics and surface blur acceleration characteristics. The present inventors have found that this is because the thin substrate itself has low rigidity and easily has static electricity from the following phenomenon, and have attempted to improve it.

まず、ターンテーブル上に設置した薄型基板上に、スピンコート法を用いて紫外線硬化樹脂を展開した。次に、前記薄型基板上に、貼り合わせの対象となる他の薄型基板を、これらの薄型基板の内径が一致するように置いた。すると以下のような現象が起こった。
(1)両薄型基板が初めに接した部分付近の紫外線硬化樹脂厚が、上側の基板の重さによって減少する場所ができた。また逆に、薄型基板の剛性が無いため、貼り合わせ最中に薄型基板が撓んでしまうにことにより、所々に両薄型基板が接しない部分ができた。
(2)内周付近は特にこれらの出現頻度が顕著であり、樹脂が内周径からはみ出す所と、逆に薄型基板同士が当たらないため接着不良を起こす場所ができた。
(3)このような状態で以降の樹脂硬化プロセスなどを進めると、最終的に出来た貼り合わせ基板の厚み分布のばらつきが非常に大きくなった。更には貼り合わせ基板中に空気が巻き込まれ、その場所付近で局所的な変形を起こすようになった。また内径からはみ出した樹脂により基板の内周付近がひどく汚れ、それによって基板の偏心も大きくなった。
First, an ultraviolet curable resin was developed on a thin substrate placed on a turntable using a spin coating method. Next, another thin substrate to be bonded was placed on the thin substrate so that the inner diameters of these thin substrates coincided. Then, the following phenomenon occurred.
(1) There was a place where the thickness of the ultraviolet curable resin near the portion where both thin substrates first contacted decreased depending on the weight of the upper substrate. On the other hand, since the thin substrate is not rigid, the thin substrate is bent during the bonding process, so that portions where the two thin substrates are not in contact with each other are formed.
(2) The appearance frequency is particularly remarkable in the vicinity of the inner periphery, and a place where the resin protrudes from the inner periphery diameter and a place where the thin substrates do not contact each other cause a bonding failure.
(3) When the subsequent resin curing process or the like is advanced in such a state, the variation in the thickness distribution of the finally obtained bonded substrate becomes very large. Furthermore, air is entrained in the bonded substrate, causing local deformation in the vicinity of the location. Further, the resin protruding from the inner diameter severely contaminated the inner periphery of the substrate, thereby increasing the eccentricity of the substrate.

上述した現象の他、薄型基板に静電気が起きていた場合、以下のような現象が起こった。
(a)静電気により帯電した薄型基板の一部分とターンテーブルの一部分同士が密着した。
(b)薄型基板に(a)によって部分的にひずみができ、その周りにターンテーブルと密着することなく取り残されエアを噛みこんだ島状部(エア噛み部分)が残存した。
(c)このようなエア噛みした部分が取り除けないまま基板貼り合わせ及び以降の硬化プロセスを行ってしまうと、貼り合わせた薄型基板上にエア噛みした変位状態がそのまま転写されかつ半永久的に残存してしまい、その後のプロセスで取り除くことが不可能となった。
In addition to the phenomenon described above, when static electricity was generated in the thin substrate, the following phenomenon occurred.
(A) A part of the thin substrate charged by static electricity and a part of the turntable adhered to each other.
(B) The thin substrate was partially distorted by (a), and an island-like portion (air biting portion) left without being in close contact with the turntable and entrained with air remained around the thin substrate.
(C) If the substrate bonding and the subsequent curing process are performed without removing the air-engaged portion, the air-engaged displacement state is transferred as it is and remains semi-permanently on the laminated thin substrate. It became impossible to remove in the subsequent process.

上記課題を解決するため、本発明の薄型貼り合わせ基板では、薄型基板の貼り合わせに際して、第一に、貼り合わせられる薄型基板の間の情報領域より内側の領域に、上記薄型基板の厚さより薄い基材を挟んで貼り合わせを行う。これにより、貼り合わせ工程における空気の混入を低減できるようになり、局所的な変形が低減する。また、内周径から樹脂が漏れ出すのを防げるため、基板を汚すことが無くなる。   In order to solve the above-mentioned problems, in the thin bonded substrate of the present invention, when the thin substrate is bonded, firstly, in the region inside the information region between the thin substrates to be bonded, the thickness is thinner than the thin substrate. Lamination is performed with the base material sandwiched. Thereby, mixing of air in the bonding process can be reduced, and local deformation is reduced. Further, since the resin can be prevented from leaking from the inner peripheral diameter, the substrate is not soiled.

第二に、薄型基板ができるだけ静電気を持つことが無いようにする。即ち、薄型基板の少なくとも片面側に、SiNとSiOのうち少なくとも一方を含む薄膜を積層し、これにより薄型基板の材料であるポリカーボネート表面に静電気を起こさないようにする。 Second, make sure that the thin substrate has as little static electricity as possible. That is, a thin film containing at least one of SiN and SiO 2 is laminated on at least one side of the thin substrate, thereby preventing static electricity on the polycarbonate surface, which is the material of the thin substrate.

ここで、上記薄型基板を貼り合わせするに際しては、1枚目の薄型基板材料上に接着剤となる紫外線硬化樹脂を塗布し、2枚目の薄型基板材料を前記1枚目の薄型基板材料上に重ね合わせ、前記ターンテーブルを回転し、接着剤をディスク全面に展開した後硬化させる。本発明の薄型貼り合わせ基板では、n枚の薄型基板を貼り合わせて薄型貼り合わせ基板を形成する場合、出来上がった薄型貼り合わせ基板の厚さをTとし、もとのn枚の薄型基板の厚さをt1、t2、・・・tnとするとき、1.02x(t1+t2+・・・+tn)≦T≦1.10x(t1+t2+・・・+tn)となるように、樹脂の粘度やターンテーブルの回転数を調節して薄型貼り合わせ基板を作製すると、情報記録面における厚み分布のばらつきを最も低減することができる。これは、作製する薄型貼り合わせ基板の厚さが元の貼り合わせ基板厚の合計の2%より薄くなると、内周硬化不良を防ぐだけの十分なスペースを確保できず、10%以上厚くなるとスペースが大きくなり過ぎて情報記録領域まで厚くなってしまうことによる。   Here, when laminating the thin substrate, an ultraviolet curable resin serving as an adhesive is applied onto the first thin substrate material, and the second thin substrate material is applied onto the first thin substrate material. And the turntable is rotated, and the adhesive is spread on the entire surface of the disk and then cured. In the thin bonded substrate of the present invention, when forming a thin bonded substrate by bonding n thin substrates, the thickness of the completed thin bonded substrate is T, and the thickness of the original n thin substrates is When the thicknesses are t1, t2,... Tn, the viscosity of the resin and the rotation of the turntable so that 1.02x (t1 + t2 +... + Tn) ≦ T ≦ 1.10x (t1 + t2 +. When a thin bonded substrate is manufactured by adjusting the number, variation in thickness distribution on the information recording surface can be reduced most. This is because if the thickness of the thin bonded substrate to be manufactured is less than 2% of the total thickness of the original bonded substrate, sufficient space cannot be secured to prevent the inner peripheral curing failure, and if the thickness becomes 10% or more, the space This is because the thickness becomes too large to the information recording area.

以下、添付図面を参照しながら、本発明の薄型貼り合わせ基板の作製方法及びそれを実施するための最良の形態を詳細に説明する。図1〜図6は、本発明の実施の形態を例示する図であり、これらの図において、同一の符号を付した部分は同一物を表わし、基本的な構成及び動作は同様であるものとする。   Hereinafter, a method for producing a thin bonded substrate according to the present invention and a best mode for carrying out the method will be described in detail with reference to the accompanying drawings. 1 to 6 are diagrams illustrating embodiments of the present invention. In these drawings, the same reference numerals denote the same components, and the basic configuration and operation are the same. To do.

図1は、本発明の薄型貼り合わせ基板を製造するスピンコート機の構成の一例を示す図である。ターンテーブル102上に薄型基板101を配置し、クランプ103にて固定し、ターンテーブル102を回転させて、接着剤の展開、振り切りや薄型基板同士の貼り合わせを行う。ターンテーブル102の内周部には、薄型基板101の内周部を下方から持ち上げるためのスペーサー104を配置している。薄型基板101は、上方のクランプ103と下方のスペーサー104とに挟まれて保持される。スペーサー104により、薄型基板101とターンテーブル102の間には、間隙が確保される。   FIG. 1 is a diagram showing an example of the configuration of a spin coater for producing a thin bonded substrate of the present invention. The thin substrate 101 is placed on the turntable 102, fixed by the clamp 103, and the turntable 102 is rotated to spread the adhesive, cut it off, and bond the thin substrates together. A spacer 104 for lifting the inner peripheral portion of the thin substrate 101 from below is disposed on the inner peripheral portion of the turntable 102. The thin substrate 101 is held between the upper clamp 103 and the lower spacer 104. The spacer 104 secures a gap between the thin substrate 101 and the turntable 102.

この状態でターンテーブル102を回転させると、スペーサー104の外周端付近を起点として、薄型基板101とターンテーブル102との間隙の空気が遠心力により内周から外周へと移動し、更に貫通孔105から流入する空気によって内周から外周への定常的な空気流が発生する。これにより、静止時に静電気によってできた局所的なエア噛み現象が全面的に取り除かれる。スペーサー104によってできる薄型基板101とターンテーブル102との間隔は、通常0.01〜0.5mmであるのが望ましい。   When the turntable 102 is rotated in this state, the air in the gap between the thin substrate 101 and the turntable 102 moves from the inner periphery to the outer periphery due to centrifugal force starting from the vicinity of the outer peripheral end of the spacer 104, and further the through hole 105. A steady air flow from the inner periphery to the outer periphery is generated by the air flowing in from the inner periphery. As a result, the local air biting phenomenon caused by static electricity when stationary is completely removed. The distance between the thin substrate 101 formed by the spacer 104 and the turntable 102 is preferably 0.01 to 0.5 mm.

次に、図1に示すスピンコート機を用いて本発明の薄型貼り合わせ基板を製造する工程について、図2及び図3を参照しながら説明する。図2は、本発明の薄型貼り合わせ基板を製造する工程を示す流れ図であり、図3は、コート条件を示す表である。本例では、2枚の薄型基板を貼り合わせて、貼り合わせ基板を形成する。まず、SiN或いはSiOの薄膜が積層され、中心孔を有する円板状の薄型基板Aを、ターンテーブル102上に設定する(ステップS21)。次に、製造する薄型貼り合わせ基板の情報記録領域より内側に、薄型基板Aの厚さより薄く、薄型基板と同様の中心孔が形成された円板状の基材を、ターンテーブル102上の薄型基板Aと中心軸を合わせながら配置する(ステップS22)。次に、薄型基板A上に接着剤を付し、ターンテーブル102を回転させて所定のコート条件(例えば図3に示すコート条件A)で接着剤を展開する(ステップS23)。続いて、ターンテーブル102上の薄型基板Aと中心軸を合わせながら、同じくSiN或いはSiOの薄膜が積層され、中心孔が形成された円板状の薄型基板Bをその上に重ね合わせる(ステップS24)。ターンテーブル102を回転させて所定のコート条件(例えば図3に示すコート条件B)で薄型基板A及びBの間の接着剤を振り切る(ステップS25)。その後、紫外線照射装置を用いて薄型基板A及びBに紫外線を照射し、接着剤を固化させて、ターンテーブル102の回転を停止させる(ステップS26)。 Next, the process of manufacturing the thin bonded substrate of the present invention using the spin coater shown in FIG. 1 will be described with reference to FIGS. FIG. 2 is a flowchart showing a process for manufacturing the thin bonded substrate of the present invention, and FIG. 3 is a table showing coating conditions. In this example, two thin substrates are bonded together to form a bonded substrate. First, a disk-shaped thin substrate A on which a thin film of SiN or SiO 2 is laminated and has a central hole is set on the turntable 102 (step S21). Next, a disk-shaped base material having a central hole similar to that of the thin substrate, which is thinner than the thin substrate A, is formed on the turntable 102 on the inner side of the information recording area of the thin bonded substrate to be manufactured. It arrange | positions, aligning the board | substrate A and a central axis (step S22). Next, an adhesive is applied on the thin substrate A, and the turntable 102 is rotated to spread the adhesive under a predetermined coating condition (for example, the coating condition A shown in FIG. 3) (step S23). Subsequently, while aligning the central axis with the thin substrate A on the turntable 102, a disk-shaped thin substrate B in which a thin film of SiN or SiO 2 is similarly stacked and a central hole is formed is overlaid thereon (step S24). The turntable 102 is rotated and the adhesive between the thin substrates A and B is shaken off under a predetermined coating condition (for example, the coating condition B shown in FIG. 3) (step S25). Thereafter, the thin substrates A and B are irradiated with ultraviolet rays using an ultraviolet irradiation device, the adhesive is solidified, and the rotation of the turntable 102 is stopped (step S26).

以上の工程により、本発明による面ぶれ特性及び面ぶれ加速度特性が向上した薄型貼り合わせ基板を製造することができる。以下に、より具体的な実施例を記載する。   Through the above steps, a thin bonded substrate with improved surface blur characteristics and surface blur acceleration characteristics according to the present invention can be manufactured. Hereinafter, more specific examples will be described.

厚さ92μm、外径120mmφの円盤状のポリカーボネートフィルムから成り、内径15mmφの中心孔が形成された薄型基板を用意し、ナノニクス(株)製のナノインプリント装置による熱ナノインプリント法によって、DVD−R仕様の溝及びピットを形成した。次に、前記薄型基板の溝及びピットが形成された面上に色素記録層をスピンコート法により形成し、その上に銀を主成分とする金属合金反射層をアネルバ製スパッタ装置により50nm積層した。次に、前記薄型基板の色素記録層、及び反射層を積層した面とは反対側に、窒化シリコン(SiN)、或いは酸化シリコン(SiO)を5nm積層した。 A thin substrate made of a disc-shaped polycarbonate film having a thickness of 92 μm and an outer diameter of 120 mmφ and having a central hole with an inner diameter of 15 mmφ is prepared. Grooves and pits were formed. Next, a dye recording layer was formed by spin coating on the surface of the thin substrate where the grooves and pits were formed, and a metal alloy reflective layer mainly composed of silver was laminated thereon by 50 nm using an Anelva sputtering apparatus. . Next, 5 nm of silicon nitride (SiN) or silicon oxide (SiO 2 ) was laminated on the side opposite to the surface on which the dye recording layer and the reflective layer of the thin substrate were laminated.

ターンテーブルとして、表面粗さ#1000、厚さ1mm、外径118mmφの円盤状のガラス板から成り、内径15mmφの中心孔が形成され、6mmφの流入用貫通孔を中心から18mmの位置に円周状に合計8個等間隔に配置したものを用意した。また、SUS304製で、厚さ0.2mm、外径30mmφの円盤状で、内径15mmφの中心孔が形成されたスペーサーを用意した。   The turntable consists of a disk-shaped glass plate with a surface roughness of # 1000, a thickness of 1 mm and an outer diameter of 118 mmφ. A center hole with an inner diameter of 15 mmφ is formed, and a 6 mmφ inflow through hole is located at a position 18 mm from the center. A total of 8 pieces arranged at regular intervals were prepared. Also, a spacer made of SUS304, having a disk shape with a thickness of 0.2 mm and an outer diameter of 30 mmφ, and a center hole having an inner diameter of 15 mmφ was prepared.

図4は、本実施例で用いた本発明の薄型貼り合わせ基板の製造に用いるスピンコート装置の構成を概略的に示す図である。回転台200、ターンテーブル201、シリンジ203、シリンジ移動支持機構204、紫外線照射機205、紫外線照射機移動支持機構206、真空チャック207、真空チャック支持移動機構208から構成されている。回転台200の中心棒は、重ね合わせる薄型基板同士の偏心を合わせるために用いるものであり、薄型基板の中心穴φ15.05mm(±0.02)を貫通すべくφ15.1mm(±0.02)とし、貫通しやすいように先端はテーパードコーン形状にした。真空チャック207は、日本タングステン(株)製多孔質セラミックで作製されたものであり、弁の切り替えにより吸着側とエジェクター側に切り替えが可能である。シリンジ203は、紫外線硬化接着剤を薄型基板上に滴下量を調整しながら滴下するための装置である。   FIG. 4 is a diagram schematically showing the configuration of a spin coater used for manufacturing the thin bonded substrate of the present invention used in this example. The rotating table 200, the turntable 201, the syringe 203, the syringe movement support mechanism 204, the ultraviolet irradiator 205, the ultraviolet irradiator movement support mechanism 206, the vacuum chuck 207, and the vacuum chuck support movement mechanism 208 are configured. The center bar of the turntable 200 is used to align the eccentricity of the thin substrates to be overlapped, and has a diameter of 15.1 mm (± 0.02) so as to penetrate the center hole φ15.05 mm (± 0.02) of the thin substrates. ), And the tip is tapered cone shape to facilitate penetration. The vacuum chuck 207 is made of a porous ceramic manufactured by Nippon Tungsten Co., Ltd., and can be switched between the suction side and the ejector side by switching the valve. The syringe 203 is a device for dropping the ultraviolet curable adhesive onto the thin substrate while adjusting the dropping amount.

以下、このスピンコート装置による薄型基板貼り合わせの手順について説明する。まず、真空チャック207により1枚の薄型基板202を保持し、スピンコート装置の上方からターンテーブル201上に配置した。以下、この薄型基板202を薄型基板Aと呼ぶ。次に情報記録領域より内側に薄型基板Aの厚さより薄く、φ15.05mmの中心孔を有する円板状の基材を配置した。次に、シリンジ203により、薄型基板Aの内周の位置(r=18〜23mm)に紫外線硬化樹脂を滴下し、図3に示すコート条件Aに従って、紫外線硬化樹脂をおおよそr=35mmまで展開した。即ち、回転数30rpmにおいて紫外線硬化樹脂を4s滴下し、次に50rpmにして6sの間で基板上に拡げ、最後に2sの間に回転を停止した。なお、紫外線硬化樹脂としては、30から200mPa・sの粘度の硬化性が良い(約100mJ/cm2以下)ものを使用した。なお、貼り合わせ基板の厚さ(T)を変えるには、使用する基板の厚み自体を変えるほか、接着層の厚みを変えることによっても行うことができる。図3コート条件Bに示す接着剤の振り切り時回転数を上げることによって薄くすることができる。   Hereinafter, a procedure for laminating a thin substrate by the spin coater will be described. First, one thin substrate 202 was held by the vacuum chuck 207 and placed on the turntable 201 from above the spin coater. Hereinafter, this thin substrate 202 is referred to as a thin substrate A. Next, a disk-shaped base material having a center hole of φ15.05 mm, which is thinner than the thickness of the thin substrate A, is disposed inside the information recording area. Next, an ultraviolet curable resin was dropped onto the inner peripheral position (r = 18 to 23 mm) of the thin substrate A by the syringe 203, and the ultraviolet curable resin was spread to approximately r = 35 mm according to the coating condition A shown in FIG. . That is, UV curable resin was dropped for 4 s at a rotation speed of 30 rpm, then spread on the substrate for 6 s at 50 rpm, and finally the rotation was stopped for 2 s. In addition, as the ultraviolet curable resin, a resin having a good curability with a viscosity of 30 to 200 mPa · s (about 100 mJ / cm 2 or less) was used. Note that the thickness (T) of the bonded substrate can be changed not only by changing the thickness of the substrate to be used, but also by changing the thickness of the adhesive layer. The thickness can be reduced by increasing the number of rotations when the adhesive is shaken off as shown in FIG.

次に、真空チャック207により、もう1枚の薄型基板209(以下、薄型基板Bと呼ぶ)をターンテーブル201上の薄型基板Aの上に重ねて配置した。薄型基板A及びBの上からマグネットクランプ(図示せず)を配置し、図3に示すコート条件Bに従って、薄型基板Aと薄型基板Bの間の接着剤を振り切ることにより、薄型基板A、Bの内周部と外周部で接着剤の厚みむらができないようにした。即ち、回転数を3000rpmまで6s間で上昇させ、3000rpmで4s保持し、最後に4sの間に回転を停止した。   Next, another thin substrate 209 (hereinafter referred to as a thin substrate B) was placed on the thin substrate A on the turntable 201 by the vacuum chuck 207. Magnet clamps (not shown) are arranged on the thin substrates A and B, and the adhesive between the thin substrates A and B is shaken off according to the coating condition B shown in FIG. The thickness of the adhesive was not uneven at the inner and outer peripheries. That is, the rotational speed was increased to 3000 rpm in 6 s, held at 3000 rpm for 4 s, and finally stopped for 4 s.

次に、紫外線照射機205により貼り合わせた薄型基板A、Bに対して紫外線照射を行い、紫外線硬化樹脂を硬化させた。紫外線硬化樹脂が硬化したところでターンテーブル201の回転を停止し、クランプを外した。紫外線硬化樹脂の硬化は、貼り合わせた薄型基板A、Bの両面を均等にするため、まず一方の面を30〜70%程度硬化させるような紫外線照射強度で照射した後、他方の面に対して不足分の紫外線照射を行うのが好ましい。これにより、熱線に由来する基板変形や、硬化程度の偏りが低減するため、より面ぶれの小さい貼り合わせ薄型基板が得られる。   Next, the thin substrates A and B bonded together by the ultraviolet irradiator 205 were irradiated with ultraviolet rays to cure the ultraviolet curable resin. When the ultraviolet curable resin was cured, the rotation of the turntable 201 was stopped and the clamp was removed. In order to make the both surfaces of the bonded thin substrates A and B uniform, the ultraviolet curable resin is first irradiated with an ultraviolet irradiation intensity that cures about 30 to 70% of one surface, and then applied to the other surface. Therefore, it is preferable to irradiate the insufficient amount of ultraviolet rays. Thereby, since the deformation | transformation of the board | substrate originating in a heat ray and the bias | inclination of a hardening grade reduce, the bonded thin board | substrate with smaller surface blurring is obtained.

上記プロセスで、薄型基板A、Bの間に接着層が形成されたが、特に、薄型基板A、Bの間の内周部には、上記のように薄型基板A、Bの厚さより薄い基材を配置した。なお薄型基板A、B間に入れる基材は、15μm以上であれば本発明の効果を得ることができた。このため薄型基板を多数積層する場合には、上記厚み以上のなるべく薄い基材を用いることが好適である。また基材に紫外線硬化樹脂がコートされていなくとも、張り合わせ時に紫外線硬化樹脂が薄型基板と基材の間に回り込むため、薄型基板A、Bを接着することができた。基材を入れないと、特に基板内周で接着不良を起こしたり、または接着層の間に空気が噛みこんでしまい記録再生におけるエラー発生要因となった。或いは接着層の厚み分布のばらつきが大きくなってしまい同様にしてエラー発生要因となった。そこで本実施例では、内径15mmφ、外径24mmφ、厚み25μmの両面粘着基材を用意して、該基材の中心孔と、貼り合わせる薄型基板A、Bの中心孔とを一致させて薄型基板上に配置した。これにより紫外線硬化樹脂は該基材の外周端を基点として薄型基板上に展開するようになったため、空気の噛みこみが無くなった。更には紫外線硬化樹脂の展開がスムーズになったため基板厚を均一にすることができた。図5(a)は、基材を入れない従来の製造方法による薄型貼り合わせ基板の基板内周部の模式的な断面図を示し、図5(b)は、基材を入れる本発明の薄型貼り合わせ基板の基板内周部の模式的な断面図を示す。図6は、それぞれの基板厚分布の実測値を示したグラフであり、横軸は中心からの距離rをmmで示し、縦軸は厚みをμmで示す。基材を入れない貼り合わせ基板では情報記録領域におき5μm程度の基板厚み分布があった。一方、基材を入れた貼り合わせ基板では、基材が存在する位置において基板厚みが厚くなるものの、情報記録領域(半径rが24mm以上)では厚みがほぼ均一になった。   In the above process, an adhesive layer is formed between the thin substrates A and B. In particular, the inner peripheral portion between the thin substrates A and B is thinner than the thickness of the thin substrates A and B as described above. Material was placed. In addition, the effect of this invention was able to be acquired if the base material put between thin board | substrates A and B is 15 micrometers or more. For this reason, when a large number of thin substrates are stacked, it is preferable to use a base material that is as thin as possible. Even when the base material was not coated with the ultraviolet curable resin, the thin film substrates A and B could be bonded because the ultraviolet curable resin wraps around between the thin substrate and the base material at the time of bonding. If the base material is not inserted, adhesion failure occurs particularly at the inner periphery of the substrate, or air is caught between the adhesive layers, which causes errors in recording and reproduction. Alternatively, the variation in the thickness distribution of the adhesive layer becomes large, which similarly causes an error. Therefore, in this embodiment, a double-sided adhesive base material having an inner diameter of 15 mmφ, an outer diameter of 24 mmφ, and a thickness of 25 μm is prepared, and the center hole of the base material is aligned with the center holes of the thin substrates A and B to be bonded. Placed on top. As a result, the ultraviolet curable resin spreads on the thin substrate starting from the outer peripheral edge of the base material, so that the air is not trapped. Furthermore, since the development of the UV curable resin became smooth, the substrate thickness could be made uniform. FIG. 5 (a) shows a schematic cross-sectional view of the inner peripheral portion of a thin bonded substrate by a conventional manufacturing method in which a base material is not inserted, and FIG. 5 (b) is a thin shape of the present invention in which the base material is inserted. The typical sectional view of the substrate inner circumference part of a bonded substrate is shown. FIG. 6 is a graph showing the measured values of the respective substrate thickness distributions. The horizontal axis indicates the distance r from the center in mm, and the vertical axis indicates the thickness in μm. A bonded substrate without a substrate had a substrate thickness distribution of about 5 μm in the information recording area. On the other hand, in the bonded substrate containing the base material, the thickness of the substrate becomes thick at the position where the base material is present, but the thickness is almost uniform in the information recording area (radius r is 24 mm or more).

なお、上記した各種の条件は一例であり、紫外線硬化樹脂の種類や接着層の形成条件はこれに限定されるわけではない。但し、出来上がる薄型基板の情報エリアにおける厚さ(Tとする)に関しては、もとのn枚の薄型基板の厚さをt1、t2、・・・tnとするとき、少なくとも、1.02x(t1+t2+・・・+tn)≦ T ≦ 1.10x(t1+t2+・・・+tn)の範囲にあるようにすると、面ぶれの小さい薄型貼り合わせ基板が作製できた。   The various conditions described above are merely examples, and the type of the ultraviolet curable resin and the conditions for forming the adhesive layer are not limited thereto. However, regarding the thickness (T) in the information area of the completed thin substrate, when the thickness of the original n thin substrates is t1, t2,... Tn, at least 1.02x (t1 + t2 + ... + Tn) .ltoreq.T.ltoreq.1.10x (t1 + t2 +... + Tn), a thin bonded substrate with small surface blurring could be produced.

これは以下の2つの理由による。まず第一に、元の貼り合わせ基板厚の合計の2%より薄くなると内周硬化不良を防ぐだけの樹脂が入り込む十分なスペースを確保できなくなる。一方、10%以上厚くなると上記スペースが大きくなり過ぎることにより、本来なら情報記録領域内でのみ樹脂が入り込むスペースが確保できれば良いところを超えて、情報記録領域まで厚くなってしまうことによる。   This is due to the following two reasons. First of all, when it becomes thinner than 2% of the total thickness of the original bonded substrate, it is not possible to secure a sufficient space for the resin to enter the inner periphery to prevent defective curing. On the other hand, when the thickness is 10% or more, the space becomes too large, and the thickness of the information recording area is increased beyond the point where a space for the resin to enter can be secured only in the information recording area.

第二には、本発明の薄型張り合わせ基板のようにUV樹脂による接着層をスピンコート法によって形成する場合、プロセスのクリーン度を超えたサブミクロン以下の塵埃の巻き込みによって生じる局所変形を防ぐためにはある程度接着層は厚くなくてはならない。貼り合わせに用いる基板の厚さが薄すぎると基板剛性(ディスク厚みの3乗に比例)が小さくなり過ぎ、微少な塵埃を核として基板に凹凸が発生し、これが大きな欠陥作る傾向にあった。一方、あまりに接着層が厚くなってしまうと、貼り合わせた後のディスク剛性が極端に高くなってしまうため、本発明で用いたような回転安定板による面ぶれ制御が効かなくなってしまった。   Second, in order to prevent local deformation caused by entrainment of sub-micron or less dust exceeding the cleanliness of the process when the adhesive layer made of UV resin is formed by the spin coat method like the thin laminated substrate of the present invention. To some extent, the adhesive layer must be thick. If the substrate used for bonding is too thin, the substrate rigidity (proportional to the cube of the disk thickness) becomes too small, and unevenness occurs in the substrate with minute dust as the core, which tends to create a large defect. On the other hand, if the adhesive layer becomes too thick, the disc rigidity after being bonded will become extremely high, so that the surface blur control by the rotation stabilizing plate as used in the present invention has become ineffective.

以下、上記実施例による本発明の薄型貼り合わせ基板と、従来の方法で作製された薄型貼り合わせ基板とを用意し、その性能を比較した。   Hereinafter, the thin bonded substrate of the present invention according to the above example and the thin bonded substrate manufactured by the conventional method were prepared, and the performance was compared.

まず、これら2種類の薄型貼り合わせ基板については目視でも明確な違いが見られ、従来の製造方法による薄型貼り合わせ基板は、空気が噛み混んだ事による大きな変位変化が基板の所々に数カ所から数十箇所見られたのに対して、本発明の薄型張り合わせ基板は、空気の噛み込みがほとんど無く、基板全体がフラットに見えた。   First, there is a clear visual difference between these two types of thin bonded substrates, and the thin bonded substrates obtained by the conventional manufacturing method have several large displacement changes due to air being mixed. Whereas ten places were seen, the thin laminated substrate of the present invention had almost no air entrainment, and the whole substrate looked flat.

次に、従来の製造方法による薄型貼り合わせ基板と本発明の薄型張り合わせ基板について、SONY製レーザードップラーメータを用いて、基板回転時の面ぶれ加速度を測定した。図7及び8は、それぞれの半径位置40mmの面ぶれ加速度を測定した結果を示すグラフであり、横軸は回転数をrpmで示し、縦軸は面ぶれ加速度をm/sで示す。図7及び8から明らかなように、どのような回転数であっても、本発明の薄型貼り合わせ基板の方が従来の製法による薄型貼り合わせ基板よりも格段に面ぶれ加速度が低くなっていることが分かる。例えば、5000rpmでの面ぶれ加速度は、従来製法の薄型基板では120m/sであるのに対して、本実施例の製法による薄型基板では50m/sと大幅に改善されている。これはDVD−Rの仕様をクリアしたことを示しており、本発明の薄型貼り合わせ基板の構造は、面ぶれを低減させるのに有効であることが示された。 Next, with respect to the thin bonded substrate by the conventional manufacturing method and the thin bonded substrate of the present invention, the surface blur acceleration at the time of rotating the substrate was measured using a laser Doppler meter made by SONY. FIGS. 7 and 8 are graphs showing the results of measuring the surface blur acceleration at each radial position of 40 mm. The horizontal axis indicates the rotation speed in rpm, and the vertical axis indicates the surface blur acceleration in m / s 2 . As is apparent from FIGS. 7 and 8, the thin bonded substrate of the present invention has a significantly lower surface acceleration than the thin bonded substrate obtained by the conventional manufacturing method at any rotational speed. I understand that. For example, the surface blur acceleration at 5000 rpm is 120 m / s 2 in the conventional thin substrate, and is significantly improved to 50 m / s 2 in the thin substrate according to the present embodiment. This indicates that the specification of the DVD-R has been cleared, and it has been shown that the structure of the thin bonded substrate of the present invention is effective in reducing the surface shake.

次に、92μm厚のPC基板の他に、67μm、40μm、20μm厚のPC基板を押し出し成形によって別に用意し、同様にしてナノインプリントによるピット及び溝形成、色素による記録膜形成、Ag合金のスパッタ反射膜形成を行った。上記のプロセスを終えた各厚みのPC基板を用いて、図9の表に示すようなdisk1からdisk5の5種類の薄型貼り合わせ基板を、前記実施例で説明した貼り合わせ方法によって作製した。図10は、回転数5000rpmにおける半径30mmの面ぶれ加速度をdisk1からdisk5に対してまとめた表である。図10から明らかなように、出来上がる薄型貼り合わせ基板の情報エリアにおける厚さ(Tとする)に関しては、もとのn枚の薄型基板の厚さをt1、t2、・・・tnとするとき、少なくとも、1.02x(t1+t2+・・・+tn)≦ T ≦ 1.10x(t1+t2+・・・+tn) の範囲にあるようにすると、目的とする面ぶれ加速度(70m/s)より特性の良い薄型貼り合わせ基板が作製できた。 Next, in addition to the 92 μm-thick PC substrate, 67 μm, 40 μm, and 20 μm-thick PC substrates are separately prepared by extrusion molding. Similarly, formation of pits and grooves by nanoimprinting, recording film formation by dyes, sputtering reflection of Ag alloy Film formation was performed. Using the PC substrates having various thicknesses after the above process, five kinds of thin bonded substrates from disk 1 to disk 5 as shown in the table of FIG. 9 were produced by the bonding method described in the above example. FIG. 10 is a table in which the surface blur acceleration with a radius of 30 mm at the rotational speed of 5000 rpm is summarized from disk1 to disk5. As is clear from FIG. 10, regarding the thickness (T) in the information area of the resulting thin bonded substrate, when the thickness of the original n thin substrates is t1, t2,. At least, if such is in the range of 1.02x (t1 + t2 + ··· + tn) ≦ T ≦ 1.10x (t1 + t2 + ··· + tn), good characteristics than the runout acceleration and an object (70m / s 2) A thin bonded substrate was produced.

以上、本発明の薄型貼り合わせ基板について、具体的な実施の形態を示して説明したが、本発明はこれらに限定されるものではない。当業者であれば、本発明の要旨を逸脱しない範囲内において、上記各実施形態又は他の実施形態にかかる発明の構成及び機能に様々な変更・改良を加えることが可能である。   As described above, the thin bonded substrate of the present invention has been described with reference to specific embodiments, but the present invention is not limited thereto. A person skilled in the art can make various changes and improvements to the configurations and functions of the invention according to the above-described embodiments or other embodiments without departing from the gist of the present invention.

本発明の薄型貼り合わせ基板を製造するスピンコート機の構成の一例を示す図である。It is a figure which shows an example of a structure of the spin coater which manufactures the thin bonded substrate of this invention. 本発明の薄型貼り合わせ基板を製造する工程を示す流れ図である。It is a flowchart which shows the process of manufacturing the thin bonded substrate of this invention. コート条件を示す表である。It is a table | surface which shows coating conditions. 本発明の薄型貼り合わせ基板の製造に用いるスピンコート装置の構成を概略的に示す図である。It is a figure which shows roughly the structure of the spin coat apparatus used for manufacture of the thin bonded substrate of this invention. (a)は従来の製造方法による薄型貼り合わせ基板の基板内周部の模式的な断面図であり、(b)は本発明の薄型貼り合わせ基板の基板内周部の模式的な断面図を示す。(A) is typical sectional drawing of the board | substrate inner peripheral part of the thin bonding substrate by the conventional manufacturing method, (b) is typical sectional drawing of the board | substrate inner peripheral part of the thin bonding substrate of this invention. Show. 基板厚分布の実測値を示したグラフである。It is the graph which showed the actual value of substrate thickness distribution. 従来の製造方法による薄型貼り合わせ基板の半径位置40mmの面ぶれ加速度を測定した結果を示すグラフである。It is a graph which shows the result of having measured the surface blur acceleration of the radial position 40mm of the thin bonded substrate by the conventional manufacturing method. 本発明の薄型張り合わせ基板の半径位置40mmの面ぶれ加速度を測定した結果を示すグラフである。It is a graph which shows the result of having measured the surface blur acceleration of the radial position 40mm of the thin laminated substrate of this invention. 5種類の薄型貼り合わせ基板の層数及び厚さを示す表である。It is a table | surface which shows the number of layers and thickness of five types of thin laminated substrates. 5種類の薄型貼り合わせ基板の回転数5000rpmにおける半径30mmの面ぶれ加速度をまとめた表である。It is the table | surface which put together the surface blur acceleration with a radius of 30 mm in the rotation speed of 5000 rpm of five types of thin bonded substrates.

符号の説明Explanation of symbols

101、202、209 薄型基板
102、201 ターンテーブル
103 クランプ
104 スペーサー
105 貫通孔
200 回転台
203 シリンジ
204 シリンジ移動支持機構
205 紫外線照射機
206 紫外線照射機移動支持機構
207 真空チャック
208 真空チャック支持移動機構
101, 202, 209 Thin substrate 102, 201 Turntable 103 Clamp 104 Spacer 105 Through hole 200 Rotary table 203 Syringe 204 Syringe movement support mechanism 205 Ultraviolet irradiation machine 206 Ultraviolet irradiation machine movement support mechanism 207 Vacuum chuck 208 Vacuum chuck support movement mechanism

Claims (8)

複数の薄型基板を貼り合わせて形成される薄型貼り合わせ基板であって、前記複数の薄型基板の間の情報記録領域より内側に前記薄型基板の厚さより薄い基材が配置されていることを特徴とする薄型貼り合わせ基板。   A thin bonded substrate formed by bonding a plurality of thin substrates, wherein a base material thinner than the thickness of the thin substrate is disposed inside an information recording region between the plurality of thin substrates. A thin bonded substrate. 該薄型貼り合わせ基板の厚さをTとし、前記複数の薄型基板の数をnとし、前記複数の薄型基板の各々厚さをt1、t2、・・・tnとするとき、1.02x(t1+t2+・・・+tn)≦T≦1.10x(t1+t2+・・・+tn)であることを特徴とする請求項1に記載の薄型貼り合わせ基板。   When the thickness of the thin bonded substrate is T, the number of the plurality of thin substrates is n, and the thickness of each of the plurality of thin substrates is t1, t2,... Tn, 1.02 × (t1 + t2 + ... + Tn) ≦ T ≦ 1.10x (t1 + t2 +... + Tn) 複数の薄型基板を貼り合わせて形成される薄型貼り合わせ基板であって、前記複数の薄型基板の間の情報記録領域より内側に前記薄型基板の厚さより薄い基材が配置されており、該薄型貼り合わせ基板の厚さをTとし、前記複数の薄型基板の数をnとし、前記複数の薄型基板の各々厚さをt1、t2、・・・tnとするとき、1.02x(t1+t2+・・・+tn)≦T≦1.10x(t1+t2+・・・+tn)であることを特徴とする薄型貼り合わせ基板。   A thin bonded substrate formed by bonding a plurality of thin substrates, wherein a base material thinner than the thickness of the thin substrate is disposed inside an information recording area between the plurality of thin substrates, the thin substrate When the thickness of the bonded substrate is T, the number of the plurality of thin substrates is n, and the thickness of each of the plurality of thin substrates is t1, t2,... Tn, 1.02x (t1 + t2 + ... A thin bonded substrate characterized in that + tn) ≦ T ≦ 1.10x (t1 + t2 +... + Tn). 前記薄型基板の少なくとも片側に、SiNとSiOのうち少なくとも一方を含む薄膜が積層されていることを特徴とする請求項1乃至3のいずれか1項に記載の薄型貼り合わせ基板。 The thin bonded substrate according to any one of claims 1 to 3, wherein a thin film including at least one of SiN and SiO 2 is laminated on at least one side of the thin substrate. 複数の薄型基板を貼り合わせて薄型貼り合わせ基板を製造する方法であって、
薄型基板をターンテーブル上に配置する工程と、
前記薄型基板上に前記薄型基板の情報記録領域より内側に、前記薄型基板より薄い基材を配置する工程と、
前記薄型基板上に接着剤を滴下し、前記ターンテーブルを回転させて前記薄型基板上に接着剤を展開させる工程と、
前記薄型基板上に他の薄型基板を配置する工程と、
前記ターンテーブルを回転させて、前記薄型基板と前記他の薄型基板との間の接着剤を振り切る工程と、
前記薄型基板に紫外線を照射し、接着剤を硬化させる工程と、
前記薄型基板を上記工程を繰り返すことによってn枚積層する工程とを含むことを特徴とする薄型貼り合わせ基板の製造方法。
A method of manufacturing a thin bonded substrate by bonding a plurality of thin substrates,
Placing a thin substrate on a turntable;
Placing a base material thinner than the thin substrate inside the information recording area of the thin substrate on the thin substrate;
Dropping an adhesive on the thin substrate, rotating the turntable to spread the adhesive on the thin substrate; and
Placing another thin substrate on the thin substrate;
Rotating the turntable to swing off the adhesive between the thin substrate and the other thin substrate;
Irradiating the thin substrate with ultraviolet light to cure the adhesive;
And a step of laminating n thin substrates by repeating the above steps.
該薄型貼り合わせ基板の厚さをTとし、前記複数の薄型基板の数をnとし、前記複数の薄型基板の各々厚さをt1、t2、・・・tnとするとき、1.02x(t1+t2+・・・+tn)≦T≦1.10x(t1+t2+・・・+tn)であることを特徴とする請求項5に記載の薄型貼り合わせ基板の製造方法。   When the thickness of the thin bonded substrate is T, the number of the plurality of thin substrates is n, and the thickness of each of the plurality of thin substrates is t1, t2,... Tn, 1.02 × (t1 + t2 + ... + Tn) ≦ T ≦ 1.10x (t1 + t2 +... + Tn), The method for producing a thin bonded substrate according to claim 5. 複数の薄型基板を貼り合わせて薄型貼り合わせ基板を製造する方法であって、
薄型基板をターンテーブル上に配置する工程と、
前記薄型基板上に前記薄型基板の情報記録領域より内側に、前記薄型基板より薄い基材を配置する工程と、
前記薄型基板上に接着剤を滴下し、前記ターンテーブルを回転させて前記薄型基板上に接着剤を展開させる工程と、
前記薄型基板上に他の薄型基板を配置する工程と、
前記ターンテーブルを回転させて、前記薄型基板と前記他の薄型基板との間の接着剤を振り切る工程と、
前記薄型基板に紫外線を照射し、接着剤を硬化させる工程と、
前記薄型基板を上記工程を繰り返すことによってn枚積層する工程とを含み、
薄型貼り合わせ基板の厚さをT、前記n枚の薄型基板の各々厚さをt1、t2、・・・tnとするとき、1.02x(t1+t2+・・・+tn)≦T≦1.10x(t1+t2+・・・+tn)であることを特徴とする薄型貼り合わせ基板の製造方法。
A method of manufacturing a thin bonded substrate by bonding a plurality of thin substrates,
Placing a thin substrate on a turntable;
Placing a base material thinner than the thin substrate inside the information recording area of the thin substrate on the thin substrate;
Dropping an adhesive on the thin substrate, rotating the turntable to spread the adhesive on the thin substrate; and
Placing another thin substrate on the thin substrate;
Rotating the turntable to swing off the adhesive between the thin substrate and the other thin substrate;
Irradiating the thin substrate with ultraviolet light to cure the adhesive;
Laminating the thin substrate by repeating the above steps, and
When the thickness of the thin bonded substrate is T and the thickness of each of the n thin substrates is t1, t2,... Tn, 1.02x (t1 + t2 + ... + tn) ≦ T ≦ 1.10x ( (t1 + t2 +... + tn) A method for manufacturing a thin bonded substrate.
前記薄型基板の少なくとも片側に、SiNとSiOのうち少なくとも一方を含む薄膜が積層されていることを特徴とする請求項5乃至7のいずれか1項に記載の薄型貼り合わせ基板の製造方法。 The method for manufacturing a thin bonded substrate according to claim 5, wherein a thin film including at least one of SiN and SiO 2 is laminated on at least one side of the thin substrate.
JP2007030428A 2007-02-09 2007-02-09 Thin laminated board and its manufacturing method Withdrawn JP2008198267A (en)

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